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Vdocuments - MX - Case Ih Axial Flow 2388 Combine Service Repair Manual 1586938210
Vdocuments - MX - Case Ih Axial Flow 2388 Combine Service Repair Manual 1586938210
84125963 - TOC - I
Book 2 - Electrical
Publication Number: 6-17170
84125963 - TOC - II
Book 3 - Electrical and Steering
Publication Number: 87571763
Section 4003 - Wiring Schematics and Troubleshooting, P.I.N. HAJ0295001 and After
Special Tools............................................................................................................................................4003-3
Fuse Use and Relay Identification ......................................................................................................... 4003-4
Relays .................................................................................................................................................... 4003-5
Machine Ground Locations .................................................................................................................... 4003-6
Instrumentation and Controls ................................................................................................................. 4003-7
Cab Connector and Component Locations ............................................................................................ 4003-9
Chassis Connector and Component Locations .................................................................................... 4003-15
Splice Modules ..................................................................................................................................... 4003-29
Electrical Connectors ........................................................................................................................... 4003-33
Cranking Motor (Starter) and Power Distribution ................................................................................. 4003-52
Power Distribution System .................................................................................................................... 4003-54
Grain Scan Monitor Circuit Testing ...................................................................................................... 4003-57
Instrumentation ..................................................................................................................................... 4003-62
Rotor Speed Adjustment Motor Circuit ................................................................................................ 4003-66
Power Guide Axle and Variable Propulsion .......................................................................................... 4003-71
Header Controller ................................................................................................................................. 4003-73
Feeder and Separator Controls ............................................................................................................ 4003-76
Header Tilt ........................................................................................................................................... 4003-78
Reel and Unloader Control .................................................................................................................. 4003-80
Machine Ground Locations .................................................................................................................. 4003-85
Combine Diagnostics ........................................................................................................................... 4003-86
84125963 - TOC - IV
Cross-Sectional Drawing .......................................................................................................................5054-20
Wheel Motor Installation ........................................................................................................................5054-21
Selector Valve Removal .........................................................................................................................5054-24
Selector Valve Disassembly...................................................................................................................5054-26
Selector Valve Cleaning and Inspection.................................................................................................5054-30
Selector Valve Assembly........................................................................................................................5054-32
Selector Valve Installation ......................................................................................................................5054-39
King Pin Removal...................................................................................................................................5054-42
King Pin Cleaning and Inspection ..........................................................................................................5054-43
King Pin Installation ...............................................................................................................................5054-44
Toe-In Adjustment ..................................................................................................................................5054-47
Propulsion System Air Removal.............................................................................................................5054-48
84125963 - TOC - V
Book 4 - Power Train
Publication Number: 84125894
84125963 - TOC - VI
Section 6001 - Hydrostatics
Neutral Operation.....................................................................................................................................6001-2
Forward and Reverse...............................................................................................................................6001-3
Swash Plate Position ...............................................................................................................................6001-5
Variable Displacement Pump and Motor..................................................................................................6001-7
Hydrostatic Circuit by Progression ...........................................................................................................6001-8
Reservoir................................................................................................................................................6001-11
Heat Exchanger .....................................................................................................................................6001-13
Charge Pump and Check Valve .............................................................................................................6001-15
Inlet Filter ...............................................................................................................................................6001-17
Manual Displacement Control Valve ......................................................................................................6001-19
High Pressure Relief Valve ....................................................................................................................6001-21
Shuttle and Charge Pressure Relief Valve.............................................................................................6001-23
Foot-N-Inch Valve ..................................................................................................................................6001-25
Internal Pressure Override.....................................................................................................................6001-27
84125963 - TOC - IX
Book 5 - Brakes and Hydraulics
Publication Number: 84125895
84125963 - TOC - X
Rotary Air Screen and Separator Drive ...............................................................................................8000-106
Hydraulic System Testing Procedures .................................................................................................8000-109
Test Procedures ...................................................................................................................................8000-112
Low Pressure Standby .........................................................................................................................8000-113
High Pressure Standby ........................................................................................................................8000-115
Steering Signal Relief Pressure ...........................................................................................................8000-117
Reel Drive Relief Pressure...................................................................................................................8000-119
Regulated Pressure .............................................................................................................................8000-121
Field Tracker® Park Brake Relief .........................................................................................................8000-123
Auxiliary Gear Pump Flow ...................................................................................................................8000-125
PFC Pump Flow...................................................................................................................................8000-127
Separator and Rotary Air Screen.........................................................................................................8000-129
84125963 - TOC - XI
Separator Clutch Will Not Engage.....................................................................................................8011-11
Rotary Air Screen Will Not Rotate .....................................................................................................8011-13
Testing Procedures ................................................................................................................................8011-15
Low Pressure Standby Test ...............................................................................................................8011-15
High Pressure Standby......................................................................................................................8011-15
Steering Signal Relief Pressure Test .................................................................................................8011-17
Steering Priority Valve .......................................................................................................................8011-18
Reel Drive Standby Pressure Test.....................................................................................................8011-18
Regulated Pressure Test ...................................................................................................................8011-18
Reel Drive Relief Pressure Test.........................................................................................................8011-19
Field Tracker®, Park Brake and Feeder Cylinder Thermal Relief Valve Test.....................................8011-20
Brake Test - Manual...........................................................................................................................8011-21
Auxiliary Gear Pump Flow Test..........................................................................................................8011-22
PFC Piston Pump Low Test ...............................................................................................................8011-22
Header Valve .........................................................................................................................................8011-24
Header Valve Primary Spools ................................................................................................................8011-25
Unloader Swing and Reel Fore/Aft Valves .............................................................................................8011-26
Field Tracker® Valve ..............................................................................................................................8011-27
Reel Drive Valve ....................................................................................................................................8011-28
84125963 - TOC - XV
Section 9020 - Air Conditioning System Service - System R-134a
Specifications...........................................................................................................................................9020-3
Special Torques .......................................................................................................................................9020-3
Special Tools............................................................................................................................................9020-3
Safety Procedures ...................................................................................................................................9020-4
Air Conditioning System Refrigerant Recovery........................................................................................9020-5
Air Conditioning Compressor ...................................................................................................................9020-9
Oil Level Check or Adjustment ............................................................................................................9020-9
Injection Method ..............................................................................................................................9020-9
Dipstick Method.............................................................................................................................9020-10
Compressor Removal ........................................................................................................................9020-12
Compressor Installation.....................................................................................................................9020-13
Compressor Belt Installation and Adjustment....................................................................................9020-15
A/C System Evacuation and Recharging...............................................................................................9020-16
Air Conditioning Compressor Clutch......................................................................................................9020-21
Clutch Removal .................................................................................................................................9020-21
Exploded View Illustration of Clutch ..................................................................................................9020-24
Compressor Clutch Replacement......................................................................................................9020-25
Thermal Expansion Valve Testing..........................................................................................................9020-29
Thermal Expansion Valve Replacement ................................................................................................9020-30
ATC Components...................................................................................................................................9020-33
Condenser, Receiver-Drier and Tubes...................................................................................................9020-37
Evaporator Temp. Sensor Installation ....................................................................................................9020-38
Blower and Evaporator Illustration .........................................................................................................9020-39
Heater and Evaporator Core..................................................................................................................9020-40
Accessing the Air Conditioning Unit ..................................................................................................9020-40
Core Removal....................................................................................................................................9020-41
Core Installation.................................................................................................................................9020-44
ATC Controller and PWM Module Replacement....................................................................................9020-49
Cab Recirculation Air Filter Service .......................................................................................................9020-50
Cab Intake Air Filter Service ..................................................................................................................9020-50
Cab Pressurization Test .........................................................................................................................9020-51
84125963 - TOC - XX
1001
Section
1001
TABLE OF CONTENTS
TORQUE SPECIFICATIONS - DECIMAL HARDWARE ...................................................................................... 2
Issued 10-04
1001-3
Issued 10-04
Template Name: SM_2_col Alt= to hide template information
Template Date: 1994_04_05 Alt+ to display template information
2020-3
ENGINE REMOVAL
STEP 1 STEP 4
RP96H237
RP96H230 Disconnect the battery ground cable (1) and ground wires
Park the combine on a hard, level surface and turn the engine from the negative terminal of each battery.
off. Put blocks in front of and behind the drive wheels.
STEP 5
STEP 2
1
RP96H238
RP96H231 At the right side of the combine, remove the rear screen.
Open the radiator drain valve (1) and drain the coolant. Close
At the left side of the combine, raise the front and rear panels
and securely tighten the drain valve after the coolant has
and open the front screen to gain access to the batteries.
drained from the radiator.
STEP 3 STEP 6
1
2
3
RP96H236 RP96H240
Remove the two clips and remove the battery box cover. Loosen the hose clamp (1) and disconnect the hose from the
precleaner. Loosen the clamp (2) on the precleaner (3) and
remove the precleaner.
1
1
2
RP96H241 RP96H244
Loosen the two clamps on the turbocharger inlet hose (1). Loosen the clamp (1) on the hose. Disconnect and remove
Disconnect and remove the turbocharger inlet hose from the the hose from the machine. Remove the nut (2) holding the
machine. muffler to the upper rear cover. Remove the muffler from the
machine.
STEP 11
1
RP96H242
Remove the four bolts and nuts. Remove the air cleaner 1
assembly (1)from the machine.
RD96H001
Release the two door retaining clips. Remove the air shield
STEP 9 support (1) from the machine.
STEP 12
1
1
RP96H243
Loosen the clamp (1) on the exhaust muffler (if equipped)
inlet. If not equipped with a muffler, remove the exhaust pipe.
RD96H002
Remove the two clamps (1) [under bolts] holding the hoses to
the upper rear cover.
Issued 10-04 Printed in U.S.A.
Template Name: SM_2_col Alt= to hide template information
Template Date: 1994_04_05 Alt+ to display template information
2020-5
STEP 13 STEP 16
!
1
2
RD96H004
Remove the clamp (1) holding the hoses to the upper rear 1 RD96H006
cover.
Remove the two clamps(1) located at the bottom of the rotor
plate cover. Cut, remove, and discard the three tie straps(2).
STEP 14
STEP 17
1
4
3
RD96H003 2
Remove the upper rear cover (1) from the machine. Note the RD96H007
bolt, spacer, flat washer and nut located at the front left of the
upper rear cover. Remove the air cleaner support (1). Remove the rotor plate
cover (2), door and hood support (3), and hand rail as an
IMPORTANT: To prevent personnel injur y, install the assembly from the machine.
two bol ts to s ecu re the up per r i ght ha nd rai l to th e
machine after the upper rear cover is removed.
STEP 18
STEP 15
1
1
1
RD96H008
RD96H005
Cut, remove, and discard the two tie straps (1).
Fasten the engine and rotor drive door to the grain tank
brace. Remove the nut from the door support link (1) and pull
the link from the engine and rotor drive door.
NOTE:
If there is no response to
click on the link above,
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Template Name: SM_2_col Alt= to hide template information
Template Date: 1994_04_05 Alt+ to display template information
2020-6
STEP 19 STEP 22
RD96H009 RD96H015
If equipped, loosen the clamp and disconnect the aspirator Cut, remove, and discard the tie strap (1) holding the wiring
hose from the fan shroud. Move the aspirator hose away from harness to the upper radiator hose (2). Loosen the clamp and
the engine. Tag and disconnect the wire from the coolant level remove the upper radiator hose from the machine.
sending unit installed in the radiator.
STEP 20 STEP 23
RD96H016
RD96H012
Remove the eight nuts and four washers holding the end
Cut, remove, and discard the two tie straps. Loosen the clamp
cover (1) to the alternator.
(1) and disconnect the radiator upper hose from the radiator.
STEP 21 STEP 24
1
4
2
3
RD96H014
Close the heater shutoff valve (1). Cut, remove, and discard RD96H018
the tie strap (2) holding the heater hose to the machine. Using a 3/8 inch square drive ratchet wrench, lift the belt
Disconnect the heater hose (3) from the heater shutoff valve. tensioner pulley off the fan belt and remove the fan belt from
Move the hose away from engine towards the front of the the alternator pulley.
machine. Loosen two clamps and remove lower radiator hose
(4) from machine.
2
1
1
RD96H017 RD96H021
Remove the alternator bottom mounting bolt (1) and loosen Loosen the knurled nut (1) and disconnect the wire from the
the top mounting nut (2). engine coolant heater (if equipped).
STEP 26 STEP 29
RD96H019 RD96H022
Swing the alternator up and pull the end cover away from the Tag and disconnect the positive cable and the two wires from
alternator. Remove the grommet with the wires from the end the starter terminal (1). Loosen the screw securing the cover
cover then remove the grommet from the wires. Remove the (2) to the starter. Remove the cover and screw.
end cover.
STEP 30
STEP 27
1
2
RD96H023
RD96H020
Tag and disconnect the wire from the solenoid assembly
Tag and disconnect the two wires from the alternator. Remove terminal (1). Cut, remove, and discard the tie strap (2).
the top mounting nut and disconnect the ground wire (1).
1 2
1
1 RD96H010 RD96H013
Disconnect the air conditioner compressor assembly two Disconnect the wiring harness from the coolant temperature
connectors (1) from the wiring harness connectors. sensor (1) and the coolant temperature switch (2) installed in
the cylinder head.
STEP 32
STEP 35
1
1
RD96H011
Remove the air conditioner compressor assembly pivot and RD96H032
adjustment bolts (1). Remove the dr ive belt from the Loosen the clamp on the fuel return hose (1) and disconnect
c o m p r e s s o r a s s e m bl y d r i ve p u l l ey a n d r e m ove t h e the fuel return hose from the tube (2). Remove the clamp
compressor assembly from the engine. Move the compressor holding the fuel return tube to the engine. Remove the clamp
assembly towards the front right of the radiator and tie the holding the fuel return tube to the machine.
compressor assembly to the side of the machine.
STEP 36
STEP 33
RD96H033
RD96H031
Disconnect the oil drain hose from the engine oil pan.
Remove the clamp (1) holding the wiring harness to the
engine.