31. ABS Relay Modulator Valves BR92..

Function

The Modulator with integrated Relay Valve is used on trailers with ABS to
control the brake pressure in one or more brake cylinders.
In a trailer air brake system, under non-ABS conditions, the Relay Modulator
Valve acts as a standard Relay Valve and in response to an air pressure signal,
speeds up brake applications by providing rapid and precise control of large
volumes of air.
However, if during braking, the anti-lock braking system´s ECU detects that a
GrF 0535
sensed wheel is decelerating too rapidly and wheel lock is imminent, it sends
electronic signals to the Relay Modulator Valve controlling that wheel. The
Modulator Valve then rapidly modulates the braking pressure between the
three states of "release", "hold" and "apply". This continues until the risk of
wheel lock is overcome.
The Relay Modulator Valve is available in both Single and Dual Relay form. The
Dual Relay Modulator Valve can be used as an alternative to two single valves
fitted across the axle. The Dual Relay Valves use a single signal and a single
supply port with the delivery ports independently controlled by their respective
modulators.
GrF 0536
The Dual Relay Modulator Valve is used as a part of the Trailer Module
Assemblies (ES200.).
Please note that valves are supplied complete with Exhaust Silencers.

Standard Symbol as DIN ISO 1219

Technical details see page 31.4

Brake pressure max. 10 bar

Relay function yes
Medium compressed air
Operating Temperature Range -40 °C to +75 °C
Nominal voltage 24V DC
Weight single modulator: approximately 1,2 Kg
dual modulator: approximately 2,9 kg

Options

Type-No. Connections Mounting- Comment

bracket1)

BR9231 Electrical Connector M24x1 –

(threaded) 6x Port 2
Y011362-EN-001
Section No.: K002479-001

BR9233 Electrical Connector –

(Bayonet socket) 6x Port 2

BR9232 Electrical Connector M24x1 order No. replacement for

Doc. No.:

(threaded) 4x Port 2 C56918 BR9200

Catalogue No.: K001561-EN-001

1)
not supplied with the valves

Subject to alteration without notice. For specific application requirements

and details on the use of our products we recommend that you request
individual consultation and documentation. Reproduction, even extracts,
31.1
KNORR-BREMSE
Systems for Commercial Vehicles
iis not permitted. Printed in Germany www.knorr-bremse.com www.knorr-bremsesfn.com

Y011362: EN: 001: MAX1: Released:Webmaster: 2008/02/27-19:26:33

 31. ABS Relay Modulator Valves BR92..

Dimensions

BR9231
BR9233
Y011362-EN-001
Section No.: K002479-001
Doc. No.:
Catalogue No.: K001561-EN-001

Subject to alteration without notice. For specific application requirements

and details on the use of our products we recommend that you request
individual consultation and documentation. Reproduction, even extracts,
31.2
KNORR-BREMSE
Systems for Commercial Vehicles
iis not permitted. Printed in Germany www.knorr-bremse.com www.knorr-bremsesfn.com

Y011362: EN: 001: MAX1: Released:Webmaster: 2008/02/27-19:26:33

 31. ABS Relay Modulator Valves BR92..

Dimensions - continued -

BR9232
Y011362-EN-001
Section No.: K002479-001
Doc. No.:
Catalogue No.: K001561-EN-001

Subject to alteration without notice. For specific application requirements

and details on the use of our products we recommend that you request
individual consultation and documentation. Reproduction, even extracts,
31.3
KNORR-BREMSE
Systems for Commercial Vehicles
iis not permitted. Printed in Germany www.knorr-bremse.com www.knorr-bremsesfn.com

Y011362: EN: 001: MAX1: Released:Webmaster: 2008/02/27-19:26:33

 31. ABS Relay Modulator Valves BR92..

Symbol drawing, acc. to DIN ISO 1219

BR9231 4.3 4.1 4.2 4.5 4.4 4.6

22 23
22 23
22 23
1 21

BR9232
4.3 4.1 4.2

4
2
2
3 2
2
1

BR9233
6.3 6.2 6.1 6.1 6.2 6.3
Y011362-EN-001
Section No.: K002479-001

4
Doc. No.:

22 23
22 23
22 23
1 21
Catalogue No.: K001561-EN-001

Subject to alteration without notice. For specific application requirements

and details on the use of our products we recommend that you request
individual consultation and documentation. Reproduction, even extracts,
31.4
KNORR-BREMSE
Systems for Commercial Vehicles
iis not permitted. Printed in Germany www.knorr-bremse.com www.knorr-bremsesfn.com

Y011362: EN: 001: MAX1: Released:Webmaster: 2008/02/27-19:26:33