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( (1996) Lade Et Al.) - Significance of Particle Crushing in Granular Materials
( (1996) Lade Et Al.) - Significance of Particle Crushing in Granular Materials
ABSTRACT: Particle breakage occurs when the stresses imposed on soil particles exceed th~ir strength.. To
quantify the amount of breakage, many particle breakage factors have been proposed. Corr~lations of ~artic~e
breakage parameters with standard soil parameters such as effective mean normal stress at fallure a.nd VOid ratio
at failure do not provide a fully unified correlation with m~y diff~rent types of test.s. However, p~~le bre~age
factors appear to correlate very well with the total energy mput mto the t~st spec1m~n, thus prov1di~g a ~mgle
unifying parameter for all types of soil tests. Therefore, th~ amou~t of particle crus~mg may ~ ~red1c~ed.1f the
stresses and strains in the soil can be estimated, such as m a firute-element analys1s. The pnnc1pal s1gnificant
Downloaded from ascelibrary.org by Northeastern Univ Library on 06/17/13. Copyright ASCE. For personal use only; all rights reserved.
use of these particle breakage factors may be related to permeability estimates when there are changes in
gradation due to particle breakage. A new particle breakage factor, BIO, is proposed that will allow easy per-
meability computations when related to the total input energy.
INTRODUCTION Lee and Farhoomand (1967), Lee and Seed (1967), Vesic and
Clough (1968), Barden et al. (1969), Marachi et al. (1969),
The most important engineering properties of granular ma- Tai (1970), Murphy (1970), Billam (1971), Murphy (1971),
terials such as stress-strain and strength behavior, volume Becker et al. (1972), Miura and Yamanouchi (1973), Lo and
change and pore-pressure developments, and variation in per- Roy (1973), Miura and O-hara (1979), Hardin (1985), Murphy
meability depend on the integrity of the particles or the amount (1987), Colliat-Dangus et al. (1988), Fukumoto (1990), Ya-
of particle crushing that occurs due to changes in stress. There- mamuro (1993), Hagerty et al. (1993), Bopp (1994)]. Particle
fore, it is important to be able to identify and quantify the breakage may occur even at relatively low pressures. This de-
effects of particle crushing on these engineering properties. In pends on the character of the individual soil grains. Several
previous publications, the effects of particle crushing on the different particle breakage factors have been proposed to at-
stress-strain and strength behavior has been presented for tempt to quantify the amount of particle breakage. These
drained and undrained conditions in triaxial compression and breakage factors are empirical in nature, and are based on
extension tests, as well as in one-dimensional compression changes in particle sizes as the key measurement. Some are
(Yamamuro and Lade 1996; Lade and Yamamuro 1996; Ya- based on a single particle size, while others are based on ag-
mamuro et al. 1996). Presented here is a study of the measures gregate changes in the overall grain-size distribution. The most
employed in the quantification of the particle breakage itself widely used particle breakage indices are the ones developed
and their uniqueness and usefulness in expressing changes in by Marsal (1967), Lee and Farhoomand (1967), and Hardin
engineering properties, such as the permeability of the granular (1985).
material. Marsal (1967) developed his measure of particle breakage
Tall earth dams subject underlying soils to significant stress in connection with the design and construction of earth and
magnitudes, resulting in significant changes in the grain-size rockfill dams. While performing large-scale triaxial compres-
curve of the original soil. This change is the result of particle sion tests, he noticed significant amounts of particle breakage.
breakage and affects the permeability of the soil in the dam. He subsequently developed a breakage index, B, to quantify
This in turn may have significant influence on the seepage this breakage. His method involves the change in individual
pattern and the pore-pressure distribution in the earth dam. particle sizes between the initial and final grain-size distribu-
A method is presented to estimate the permeability of a soil tions. The difference in the percentage retained is computed
element by relating the change in its grain-size curve to the for each sieve size. This difference will be either positive or
amount of total energy applied to the soil element. negative. Marsal's breakage factor, B, is the sum of the dif-
ferences having the same sign. This is depicted in Fig. I. The
DEFINITIONS OF EXISTING PARTICLE BREAKAGE lower limit of Marsal's index is zero percent, and has a the-
FACTORS oretical upper limit of 100%.
Virtually all investigations involving soil testing above nor-
mal geotechnical pressures have resulted in considerable par-
ticle breakage [e.g., Terzaghi and Peck (1948), Roberts and de
Souza (1958), Hendron (1963), Vesic and Barksdale (1963),
Hirschfield and Poulos (1963), Hall and Gordon (1963), Leslie
(1963), Bishop et al. (1965), Bishop (1966), Marsal (1967), l
ffiz 80 I-+++-+-+-+
'Prof., Dept. of Civ. Engrg., The Johns Hopkins Univ., Baltimore, MD
ii:
21218.
2Asst. Prof., CEE, Box 5710, Clarkson Univ., Potsdam, NY 13699- !z
5710; formerly, Postdoctoral Fellow, Dept. of Civ. Engrg., The Johns ~40
Hor,kins Univ., Baltimore, MD. ~ ~j·.'.;i ..i.. ·I....'..·.. i........j.
Proj. Engr., CH2M Hill, 2510 Red Hill Ave., Santa Ana, CA 92735-
0960.
Note. Discussion open until September I, 1996. To extend the closing
date one month, a written request must be filed with the ASCE Manager
of Journals. The manuscript for this paper was submitted for review and
0.5 0.2 0.1 0.05 0.02 0.01
possible publication on January 19, 1995. This paper is part of the Jour-
GRAIN SIZE - MIWMETERS
lUll of Geotechnical Engineering, Vol. 122, No.4, April, 1996. @ASCE,
ISSN 0733-9410/96/0004-0309-0316/$4.00 + $.50 per page. Paper No. FIG. 1. Definitions of Particle Breakage Factors Proposed by
9927. Marsal (1967), Lee and Farhoomand (1967), and Hardin (1985)
INITW. GIlAllATION
(d) ~~U"D~SKlN
h--,--,'--,--+-+--+-------II········-··
I _....;.- ..+
++++-- .
. INITW.GIlAllATION
10 1 0.5 0.2 0.1 0.05 0.02 0.01 10 1 0.5 0.2 0.1 0.05 0.02 0.01
GRAIN SIZE - MIWMETERS GRAIN SIZE - MIWMETERS
FIG. 2(a). Grain-Size Distribution Curves for High-Pressure FIG. 2(d). Graln-8lze Distribution Curves for High-Pressure
Drained Triaxial Compression Tests of Varying Confining Pres- Undrained Triaxial Extension Tests of Varying Initial Confining
sures on Dense Cambria Sand Pressures on Dense Cambria Sand
I- i\Jfff~~" ;11=-=-
2Of++-i-+--H--i--t--t---'-H'+.+-b'I--'''''-'''''':'''lk---H+-i+-t-+-+--t-----l
ing shearing because their void ratios must remain constant
during the undrained shearing in which the volume is constant.
High-pressure undrained tests did not appear to exhibit as
much crushing in the shearing phase as drained tests with the
H-.;.+--;--+-+--+------t------~I-*f·::t~l~~*!+-+-+---+--
.... +----.------j same initial isotropic compression pressure. This is because
the average mean normal effective stress is lower in the un-
OLLL"-'--J----'---'--'----'-""'-'-'-'--'--'_J..-_""-"'--'------'----'-----'-_-' drained tests due to development of large positive pore pres-
10 1 0.5 0.2 0_1 0.05 0_02 0.01
GRAIN SIZE - MIWMETERS sures. Another observation from the gradation curves indicates
FIG. 2(b). Grain-Size Distribution Curves for High-Pressure
that extension tests do not exhibit as much particle crushing
Undrained Triaxial Compression Tests of Varying Initial Confin- as compression tests.
Ing Pressures on Dense Cambria Sand
CORRELATIONS WITH STANDARD SOIL
PARAMETERS
The four particle breakage factors discussed thus far, the
8OH-i-i-+--f-+_+_--tll----ti_+++-+-+_+-+_-+++-H
0_50MPa Marsal B, the Lee and Farhoomand Dis/DIS/, the Hardin rel-
8.0MPa ative breakage B" and the proposed B IO have been calculated
l 10.0MPa
for many of the compression and extension tests performed.
ff]80H-i-i+-f-+_+_-+-ti\---ti_+++-+-+_+-+_-+++-H Linear interpolations were used between sieve sizes in the cal-
z 17.5MPa
culation of the particle breakage factors. Linear extrapolation
u:
~ H--f--f--I---f---j· 1\
+-------I---I\\:~H++--;-+---i---+.---+----.-.---I-i--i ..HI 35.0MPa was required to find the DIS! and DIll! sizes in a few of the
~40m-i-+-f-+-+--t--t\--'.lI:-+++++-+-+--+++-H 42.0MPa highest confining-pressure-drained compression tests, because
!!! IlicR~t l'sC(ONR I~(l! !
II:
~ H+-H---I--+-+_-
.\
+,-lj~~-- I~'~~f~~-' .__u.~_ Tir1 52.0MPa
the specimens contained large quantities of soil particles
smaller than the No. 200 sieve size. Figs. 3 and 4 show the
h-W-k-+-.. ~~~~~.;;.:IblE.~.~~+---l-t----:--+~-4-,. H+=;=+=~
particle breakage factor by Marsal and by Lee and Farhoom-
20 . __
g.
and plotted against the effective mean normal stress at failure
OLLLLLL...L.-'---'-_---l.:l~:l:;:J,o""""=.-_ ~.L..i.____'__--L_---l
for the different types of tests on dense Cambria sand. The
10 1 0.5 0.2 0.1 0.05 0.02 0.01 diagrams indicate that particle crushing increases with an in-
GRAIN SIZE - MIWMETERS creasing mean normal stress at failure in each type of test.
FIG. 2(c). Graln-8lze Distribution Curves for High-Pressure Particle breakage also appears to be greater in compression
Drained Triaxial Extension Tests of Varying Confining Pressures than in extension tests for tests ending up at the same mean
on Dense Cambria Sand normal stress at failure. This may be because the stresses and
strains are much smaller in extension than in compression (Ya-
Since the curves do not cross one another, it indicates a rela- marnuro and Lade 1996; Lade and Yamamuro 1996). Figs. 3
tively low level of scatter in the data. The diagrams show and 4 clearly show that the amount of particle crushing re-
percent finer by weight plotted against the grain size. The di- duces in drained compression and extension tests at high ef-
agrams also show the initial gradation for Cambria sand. It fective mean normal stresses at failure, Le., the particle break-
may be concluded from Fig. 2 that particle crushing increases age factors become constant at high pressures. However,
with an increasing initial confining pressure. The gradations different levels of crushing occur in the various tests. Thus,
all shift toward a more well-graded condition after shearing. for each type of test the grain-size distribution curve appears
For similar initial effective confining pressures the drained to be approaching what could be considered a practical max-
JOURNAL OF GEOTECHNICAL ENGINEERING / APRIL 1996/311
r ........, lJNllRAfED
nv.xw.. caFREB8KlN lRoUIALCXM"AESIIION
and never reaches into higher stress regimes. Since the effec-
tive mean normal stress at failure does not accurately reflect m~
•
TRIAXIAL. EX1ENBtON
0
'T'fVIXW. EXTENSION
~~I-----i----+-------+--+-----i----+---+--~
; .. ha ""h-.
....<1-""p_--_~-.-~.
o L----'_--l._--'-_.-L._--'-_...L.._.l..'_.-L.--=
o 0.' 0.2 0.3 0.' 0.5
~ ~rr
VOID RATIO AT FAILURE
J'J • •
i1i1lO1----=+-:;#--+--~L,a_--+-----i--_+_--+--_I FIG. 6. Hardin's (1985) Particle Breakage Factor, B" Related to
a:: 0./ ./. Void Ratio at Failure for Drained and Undrained Triaxial Com-
~.~-~~-~
'1lY
~ ~ _~ ~ H----+---j
~ .7~···II!...-·---.l--J.':::==DRAIIED=.~=:::r:=-=lJNllRAfED~~==;il~~.-.. ~.~.;~..~.~. . ~.
0
o ~ 40 IlO ~
o oL-_i..-_.L-_.L-_-.L.._..l..-_....L_-'-_--l.._~_.....J
!'Jf j.
pression and Extension Tests on Dense Cambria Sand
!..--J1j:- *"~
particle crushing and void ratio at failure. The obvious reason
is that particle breakage is the major component in the total
= ...",=, ··j···············-t················j··········_·····j volume change of the material at high pressures. Therefore,
the void ratios are directly linked to the amount of particle
crushing. Figs. 6 and 7 also show that particle breakage is
o~
o 20 40 eo ~ greater in compression than in extension, and these compari-
p' = MEAN NORMAL STRESS AT FAILURE (MPa) sons appear to show similar amounts of breakage in the
drained and undrained tests. Therefore, the effect of the stress
FIG. 4. Lee and Farhoomand's (1967) Particle Breakage Fac-
tor, 0,6, Ratio Related to p; for Drained and Undrained Triaxial path is apparently included in the void ratio at failure. How-
Compression and Extension Tests on Dense Cambria Sand ever, the void ratio at failure cannot be considered an effective
is extensive, the gradation curve shifts substantially from the input energy. They extracted the elastic energy from the total
larger to the smaller sieve sizes and there tends to be very energy to obtain the plastic work. The amount of elastic energy
little material left for comparison on the original, larger sieves. present in specimens in which particle crushing is significant
The originally uniform Cambria sand changed gradations to is very small when compared to the magnitude of plastic work.
such an extent that the initial and final gradations overlapped Consequently, there is little difference between the total work
only over a narrow range of grain sizes, resulting in only one and plastic work, and the use of total energy input simplifies
or two sieve sizes to be used in the computation of the break- the computational procedure considerably. The total amount of
age factor. This tended to create additional scatter in the mag- energy input per unit volume of specimen during a triaxial test
nitude of B for tests in which the soil was extensively crushed. is the sum of energy input during the isotropic compression
The particle breakage factor of Lee and Farhoomand (1967), and the shearing phases
Dls/D IS/, originally developed to evaluate plugging in gravel
filters in earth dams, exhibits larger scatter for the same ex- (3)
perimental data because the ratio is based on a single grain
size. A breakage factor should not be formulated to magnify in which E T = total energy input per unit volume of specimen;
the inherent scatter in the results of a sieve analysis, which is Ec = energy input during isotropic compression; and Es = en-
not a particularly well-controlled test. This magnification of ergy input during shearing.
scatter occurs because the ratio of the DIS grain sizes contains During isotropic compression the amount of input energy is
the final grain size in the denominator. When significant par- created by the increase in confining pressure, resulting in vol-
ticle crushing occurs, the DIS grain size after shearing may be umetric strains. During drained shearing the input energy is
very small. Any inaccuracies or errors in the determination of generated by two components: (1) The confining pressure with
this grain size is amplified by division of the smaller number resulting volumetric strains; and (2) the stress difference with
into the larger number, thus causing undue sensitivity of the resulting axial strains as shown in the following:
breakage factor to small variations in measured values of D ls/.
Hardin's (1985) relative breakage factor, B" is based on the (4)
area between the original and final grain-size curves, normal-
ized by the area between the original grain-size curve and the
No. 200 sieve size. Since all sieve sizes are involved in this in which (J'c = final confining pressure; O'c = average confining
area calculation, any small errors or inaccuracies in the deter- pressure over increment; £v = volumetric strain increment; «(J' I
mination of individual grain sizes are attenuated in the cal- - (J'3 = average stress difference over increment; £a = axial
culation of this breakage factor. Hardin's measure of particle strain increment; SOT = start of test; EOS = end of shearing;
breakage is therefore stable and robust, and not unduly sen- and BOS = beginning of shearing.
sitive to small variations in individual measurements. Undrained tests do not experience volumetric strains, so
The proposed particle breakage factor, B IO [given in (2)], is there is no contribution to the total energy from that compo-
based only on one grain size, but the ratio of the diameters is
inverse to that formulated by Lee and Farhoomand (1967).
This tends to reduce the effect of the crushing parameter on
small errors in the determination of D IOf• Since the crushing ~
w
. .
0.8 ~-'------'-----r-----'---'---r--..,-----,------,
llr-3Ollo llr-lIO%
...
llr-1lO%
WITH ENERGY FIG. 8. Hardin's (1985) Particle Breakage Factor, B" Related to
Total Input Energy for Drained and Undrained Triaxial Compres-
It has been pointed out that correlations between particle sion and Extension Tests on Three Different Densities of Cam-
crushing and effective mean normal stress at failure as well as bria Sand
I,: M§iJmmlmtlm-1
normal stress at failure and void ratio at failure, were exam-
ined without finding a single unifying variable. However, it
was determined from these correlations that triaxial compres-
sion tests exhibited higher amounts of particle crushing than
triaxial extension tests. Particle crushing was seen to increase
§? 0 10 20 30 40 50 the most at moderate pressure levels (p' = approximately 5-
AXIAL STRAIN (%) 30 MPa for dense Cambria sand), whereas the amounts oc-
curring at high stress magnitudes appeared to become constant.
1°: m~t:~t:~t~[=1~tl:1
Total input energy was examined and found to produce a
unique correlation with all particle breakage factors that en-
compass all types of testing. The uniqueness is based on the
fact that computations of the total input energy are based on
both the stresses and the strains produced in a test, and this
quantity includes the effects of stress path and type of test.
~ 10 20 30 40 50 Different mechanisms of volumetric compression on the
AXIAL STRAIN (%) grain level were observed. The Cambria sand has its weaker
FIG. 11. Predicted Change In Permeability during Shearing of components being squeezed into void spaces (between
High-Pressure Drained Triaxial Compression Test on Dense stronger components) in addition to particle fracturing. Volu-
Cambria Sand metric compression in quartz sand, being of uniform hardness,
was dominated by fracturing.
sure was applied at a rate of 0.75 MPalmin. As can be seen The proposed particle breakage factor, B10, was devised to
from Fig. 10, a large decrease in permeability from 1.75 to correlate with Hazen's (1911) permeability equation [(I)], and
0.24 cm/s occurred during the isotropic compression phase. to provide a simple correlation with the total energy input,
This is due to crushing and severe reduction in the effective which could be fitted with a hyperbolic curve. B IO combined
grain size and to the sensitivity of Hazen's (1911) equation to with the correlation with the total input energy produces a
JOURNAL OF GEOTECHNICAL ENGINEERING / APRIL 1996/315
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