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Chapter One: 1-Introduction
Chapter One: 1-Introduction
1- INTRODUCTION
1-1 Basic Engine Types:
a) In-Line: cylinders are positioned in a straight line, one behind the other along
the length of the crankshaft, as shown in figure (1-1) below. They consist of (2
to 11) cylinders or possibly more.
d) Radial Engine: engine with pistons positioned in a circular plane around the
central crankshaft, as shown in figure (1-4). The connecting rods of the pistons
are connected to a master rod which in turn is connected to the crankshaft. A
bank of cylinders on a radial engine always has an odd number of cylinders
ranging from (3 to 13) or more. For large aircraft, two or more banks of
cylinders are mounted together, one behind the other on a single crankshaft,
making one powerful smooth engine. Very large ship engine exist with up to
(54) cylinders, 6 banks of 9 cylinders each.
Figure (1-4): Radial Engine.
f) Opposed Piston Engine: two pistons in each cylinder with the combustion
chamber in the center between the pistons. A single combustion process causes
two power strokes at the same time with each piston being pushed away from
center and delivering power to a separate crankshaft at each end of the cylinder,
as shown in figure (1-6) below. Engine output is either on two rotating
crankshafts or on one crankshaft incorporating complex mechanical linkage.
Figure (1-6): Opposed Piston Engine.
a) Gasoline.
b) Diesel oil.
e) Alcohol-Ethyl, Methyl.
f) Dual Fuel: there are a number of engines that use a combination of two or
more fuels. For example, for CI (Diesel Engine) engines use a combination of
methane and diesel fuel. Also, combined gasoline-alcohol fuels.
a) Four Stroke Cycle: a four stroke cycle experiences four piston movements
over two engine revolutions for each cycle.
b) Two Stroke Cycle: a two stroke cycle has two piston movements over one
revolution for each cycle.
1-2-5 Types of Ignition:
a) Spark Ignition (SI): an SI engine starts the combustion process in each cycle
by using of a spark plug. The spark plug gives a high-voltage electrical
discharge (voltage of 5-15 KV) between two electrodes which ignites the air-
fuel mixture in the combustion chamber surrounding the plug.
a) Head Engine (I): An engine where both intake and exhaust valves are placed
directly over the piston.
b) Head Engine (L): valves in block (flat head). Some historic engines with
valves in block head, the intake valves on side of the cylinder and the exhaust
valve on the other side. These were called T-head engines.
c) Head Engine (F): one valve in head (usually intake) and one in block, and
this is much less common.
1-2-8 Applications:
a) Carbureted.
b) Multipoint port fuel injection one or more injectors at each cylinder intake.
c) Supercharged: intake air pressure increased with the compressor driven off of
the engine crankshaft.
d) Crankcase Compressed: two stroke cycle engine which uses the crankcase as
the intake air compressor.
1-2-11 Mean Piston Speed:
V2 VC B
TDC
V1 VT
Vd S
S
S
T
r 2 a 2 . sin 2
r
r
a.sin
a
a. cos
a
For an engine with bore (B), crank offset-radius (a), stroke length (S) and
turning at engine speed of (N):
S 2a … (1-1)
or:
UP
S*N
30
m s … (1-3)
Where:
a) For safe limit which can be tolerated by material strength of the engine
components.
b) The gas flow into and out-of the cylinders, piston speed determines the
instantaneous flow rate of air-fuel into the cylinder during intake and
exhaust flow out-of the cylinder during the exhaust stroke. Higher
piston speeds would require larger valves to allow for higher flow rates.
In most engines, valves are at a maximum size with no room for
enlargement.
The distance ( ) between crank axis and wrist pin axis is given by:
Where: Crank angle, which is measured from cylinder center line and is
zero when the piston at TDC.
Vd VT VC … (1-5)
VC Clearance volume ( VC V 2 ) m
3
.B 2
Vd
4
.S m
3
… (1-6)
.B 2
VD
4
.S .i m 3
… (1-7)
Vd VC V V
rC T 1 … (1-8)
VC VC V2
.B 2
V V C .r a m
3
… (1-9)
4
Piston area:
.B 2
AP
4
m 2
… (1-10)
A Ach AP Br a m 2
… (1-11)
1-4-1 Work: the work is the result of force acting through a distance. Force
that acts due to gas pressure on the moving piston generate the work in internal
combustion engine cycle.
Where:
AP .dx dV … (1-13)
W P.dV … (1-14)
Wb Wi W f J
or: wb wi wf J … (1-15)
kg
Where:
w f Work lost due to friction and parasitic loads (parasitic load include the oil
pump, supercharger, air-conditions, alternator, etc).
Mechanical Efficiency m :
wb
m … (1-16)
wi
Po
TDC BDC
w mep .v
… (1-17)
mep w
v
W
mep … (1-18)
Vd
Where:
Vd Displacement volume.
bmepPe
wb
v … (1-20)
imepPi
wi
v … (1-21)
w pump
pmep … (1-22)
v
wf
fmep … (1-23)
v
bmepPe
m
imepPi … (1-25)
wb 2. .T
bmep *Vd
n
or : N.m … (1-26)
bmep *Vd
T
2. .n
Where:
n Number of revolutions per cycle, [n=1 for two stroke cycle & n=2 for four
stroke cycle].
W wcycle … (1-27)
cycle
Z
cycle … (1-29)
2. N S
Where: Z = No of strokes.
2.P.Vd .N S
W … (1-30)
Z
P.Vd .N S w.N S
W
Z n
Also, 2 … (1-31)
Z
where : n
2
2. .N .T
Also, W 2. .N S .T … (1-32)
60
W
mep * AP * P S or : U P … (1-33)
2.n
Specific Power: SP Wb A … (1-34)
P
Output per displacement: OPD Wb V … (1-35)
d
Vd Displacement volume.
Note: in case multi-cylinders, ( VD ) must be used, where: ( VD Vd * i ) and i is
the number of cylinders.
W (KW)
200
150
100
3.2 Lit.
2.5 Lit.
T (N.m)
300
200
100
P * i *Vd .N
W kW … (1-38)
30Z
Where:
P Pressure MPa
i Number of cylinders
Z Number of strokes
W i
imep *VD * N
kW … (1-40)
30Z
Mean indicated power is higher than the mean effective power due to many
losses such as:
W e
m … (1-42)
Wi
ma a
m
AF f … (1-43)
mf m
mf f
m
FA a … (1-44)
ma m
AF 1 ... (1-45)
FA
f
m
sfc … (1-47)
W
f
m
bsfc
W b
or : … (1-48)
f
m
mfe
W b
f
m
isfc
W i
or : … (1-49)
f
m
mfi
W i
bsfc
( gm / kW .hr )
rc 10
440
420 rc 8
400
380 weak rich
rpm
3000 4000 0.9 1 1.1
1-4-7 Engine Efficiencies:
f * H L *C
QA m … (1-50)
W W
th … (1-51)
QA m f * H L * C
Where:
c Combustion efficiency
th Thermal efficiency
W
f … (1-52)
f * HL
m
f * H L * f f
th W Q
m
A
f * H L * C
m c
f
th C … (1-53)
th b b e We m
f * H L * C … (1-55)
i 1isfc * H * … (1-56)
L C
b 1bsfc * H * … (1-57)
L C
Where:
i Indicated thermal efficiency
th b
m th i … (1-58)
Wb isfc b
m … (1-59)
Wi bsfc i
ma
V … (1-60)
a * Vd
n * m a
V … (1-61)
a * Vd * N
Where: ma Mass of air into the engine or cylinder for one cycle
a Po R * T
o
The four main engine exhaust emissions which must be controlled are
oxides of nitrogen ( NO x ), carbon monoxide ( CO ), hydrocarbons ( HC ) and solid
particulates parts. Two common methods of measuring the amounts of these
pollutants are specific emission (SE) and the emission index (EI).
m NOx
SE NO … (1-62)
x
Wb
m CO
SE CO … (1-63)
W b
m HC
SE HC … (1-64)
W b
m part
SE part … (1-65)
W b
NOx gm
m
sec
EI NO … (1-66)
f kg
x
m
sec
CO gm
m
sec
EI CO … (1-67)
m f kg
sec
HC gm
m
sec
EI HC … (1-68)
m f kg
sec
part gm
m
sec
EI part … (1-69)
m f kg
sec
Example (1): John's automobile has a three liter SI V6 engine that operates on a
four-stroke cycle at 3600 rpm. The compression ratio is 9.5, the length of
connecting rods is 16.6 mm, and the engine is square (B=S). At this speed,
combustion end at 20 a TDC. Calculate:
Solution:
.B 2
Vd .S
4
.B 2
Vd
Vtotal
6
3L
6
0.5 L 0.0005 m3 4
.S
4
.B 3
B 0.086m 8.6cm S
strokes
U P 2.S .N 2
rev
m 3600 rev
* 0.086 * 10.32 m sec
stroke 60 ses
3- Using equation (1-8) to find the clearance volume of one cylinder:
rC 9.5
Vd VC
0.0005 VC
VC VC
VC 0.000059 m 3 59 cm 3
4- Using equation (1-4) to find piston position:
= a. cos r 2 a 2 . sin 2
= 0.206 (m).
Example (2): The engine of example (1) is connected to a dynamometer which
gives a brake output torque reading of 205 (N.m) at 3600 rpm. At this speed, air
enters the cylinders at 85 (kPa) and 60 ( C ), and a mechanical efficiency of the
engine is 85%. Calculate:
1. Brake power.
2. Indicated power.
3. Brake mean effective pressure.
4. Indicated mean effective pressure.
5. Friction mean effective pressure.
6. Power lost to friction.
7. Brake work per unit mass of gas in the cylinder.
8. Brake specific power.
9. Brake output per displacement.
10. Engine specific volume.
Solution:
W W
90.9kW
77.3
m e W i e
Wi m 0.85
wb 2. .T
bmep *Vd
n
or :
bmep * Vd
T
2. .n
bmep * Vd
T
2. .n
radians m3 N
bmep 4. * T N .m * Vd 4 * 205* 0.003 859000 2
cycle cycle m
bmef 859KPa
W f
fmep * AP * P S or : U P
2.n
where : AP .B 2
4
W f * B 2 * fmep *U P * 0.086 *151*10.32 13.6kW
2
8.n 16
W
W W
W W 90.9 77.3 13.6kW
W
e i lost lost i e
7. Equation (1-18):
ma
P * VBDC P * Vd Vc
R * T R * T
85 * 0.0005 0.000059
ma 0.0005kg
0.287 * 60 273
860 kJ
Wb 0.43
wb
ma 0.0005 kg
BSP
W b 77.3 2220kW / m 2
AP =
4 .0.086 .6cylinders
2
77.3kW
3L 25.8
W b
BOPD kW
Vd L
10. Equation (1-36) gives engine specific volume:
BSV
Vd
W b
1
BOPD
1
25.8
0.0388 L
kW
Example (3): the engine in example (2) is running with an air-fuel ratio AF=15,
a fuel heating value of 44000 (kJ/kg) and a combustion efficiency of 0.97.
Calculate:
Solution:
1. From example (2), the mass of air in one cylinder for one cycle
is ma 0.0005kg , then:
m f 0.006 kg
sec
th b b e W e m 77.3kW
f * H L *C kg kJ
0.006 * 44000 * 0.97
sec kg
b 0.302 30.2%
th b th b
m th i th i m 0.355
0.302
0.85
th i 35.5%
3. Using equation (1-60):
ma 0.0005kg
V 0.847 84.7%
a *Vd kg
1.181 3 * 0.0005 m 3
m
kg
0.006
f
m sec
bsfc 7.76 *105
kg
Wb 77.3kW kW . sec
(HW)
1) A four-cylinder, two stroke cycle diesel engine with 10.9 (cm) bore and
12.6 (cm) stroke produces 88 (kW) of brake power at 2000 RPM.
Compression ratio is 18:1. Determine: