Professional Documents
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(CBTC) Project Technical Specifications (PDFDrive)
(CBTC) Project Technical Specifications (PDFDrive)
TRANSPORTATION AUTHORITY
Technical Specifications
Submitted by:
Burns Engineering, Inc.
SECTION 00001
TABLE OF CONTENTS
TECHNICAL SPECIFICATION
Division 3 – Concrete
Not used
Division 4 – Masonry
Not used
Division 5 – Metals
Not used
Division 9 – Finishes
Not used
Division 10 – Specialties
Not used
Division 11 – Equipment
Not used
Division 12 – Furnishings
Not used
Division 15 – Mechanical
Not used
DRAWING INDEX
GENERAL (GEN)
GEN-1 COVER
GEN-2 TITLE, NOTES, INDEX, AND REVISIONS
GEN-3 TITLE, NOTES, INDEX, AND REVISIONS
GEN-4 TITLE, NOTES, INDEX, AND REVISIONS
GEN-5 LEGEND
GEN-6 FAIRFIELD AND 69TH ST PLAN
GEN-7 CONGRESS AVE PLAN
GEN-8 DREXEL HILL JUNCTION PLAN
GEN-9 SPARE
GEN-10 SCENIC PLAN
GEN-11 WOODLAND PLAN
GEN-12 MEDIA, BOWLING GREEN, SMEDLEY PARK PLAN
GEN-13 SPARE
GEN-14 CLIFTON PLAN
GEN-15 NORTH PLAN
GEN-16 SHARON HILL PLAN
POWER DRAWINGS
E-001 INDEX OF DRAWINGS, GENERAL NOTES, LEGNDS & ABBREVIATIONS
E-002 POWER DISTRIBUTION LIST SHEET 1 0F 3
E-003 POWER DISTRIBUTION LIST SHEET 2 0F 3
E-004 POWER DISTRIBUTION LIST SHEET 3 OF 3
Media Spur
E-113 TURNER AVE. GRADE CROSSING ELECTRICAL PLAN
E-114 ROSEMONT AVE. GRADE CROSSING ELECTRICAL PLAN
E-115 HUEY AVE. GRADE CROSSING ELECTRICAL PLAN
E-116 EDMONDS AVE. GRADE CROSSING ELECTRICAL PLAN
E-117 SCHOOL LANE GRADE CROSSING ELECTRICAL PLAN
E-118 WOODLAND & HIGHLAND GRADE CROSSING ELECTRICAL PLAN
E-119 BURMONT ROAD GRADE CROSSING ELECTRICAL PLAN
E-120 ANDERSON AVE. GRADE CROSSING ELECTRICAL PLAN
E-121 WILDELL ROAD GRADE CROSSING ELECTRICAL PLAN
E-122 DREXELLINE GRADE CROSSING ELECTRICAL PLAN
E-123 SCENIC ROAD GRADE CROSSING ELECTRICAL PLAN
E-124 ROLLING ROAD GRADE CROSSING ELECTRICAL PLAN
E-125 E. SPRINGFIELD ROAD GRADE CROSSING ELECTRICAL PLAN
E-126 BROOKSIDE ROAD GRADE CROSSING ELECTRICAL PLAN
E-127 SAXER AVE. GRADE CROSSING ELECTRICAL PLAN
E-128 E. LEAMY AVE. GRADE CROSSING ELECTRICAL PLAN
E-129 W. WOODLAND AVE. GRADE CROSSING ELECTRICAL PLAN
E-130 W. THOMPSON AVE. GRADE CROSSING ELECTRICAL PLAN
E-131 SPRINGFIELD MALL GRADE CROSSING ELECTRICAL PLAN
E-132 BALTIMORE PIKE GRADE CROSSING ELECTRICAL PLAN
E-133 PAPERMILL ROAD GRADE CROSSING ELECTRICAL PLAN
E-134 SMEDLEY PARK GRADE CROSSING ELECTRICAL PLAN
E-135 HEMLOCK GRADE CROSSING ELECTRICAL PLAN
E-136 PINE RIDGE ROAD GRADE CROSSING ELECTRICAL PLAN
E-137 CHESLEY GRADE CROSSING ELECTRICAL PLAN
E-138 BEATTY ROAD GRADE CROSSING ELECTRICAL PLAN
E-139 PROVIDENCE RD. GRADE CROSSING ELECTRICAL PLAN
SUMMARY OF WORK
PART 1 – GENERAL
A. The work described herein consists of all work necessary for the final design,
provision of materials, fabrication, construction, and complete installation of the
SEPTA Media Sharon Hill Line (MSHL) Communications-Based Train Control
(CBTC) System. This work shall include testing of Wayside, Communications,
Vehicle, and Control Center systems, Special Trackwork, Electrification and
components. The Contractor shall provide a fully functional SEPTA CBTC system
as required by these contract documents.
B. This Project is a Design-Build Project and therefore, the work of this Project
includes Final Design. The bid documents provided are intended to represent a
conceptual design predicated on the operational functionality that will be required on
this project It is the Contractor’s responsibility to complete the design for all
systems and elements of the Project for final approval by the SEPTA Project
Manager and to submit Final Design drawings and technical specifications at 60%,
90% and 100% level of completion. [CDRL 01010-001]
C. This work shall hereafter be referred to in these documents as the SEPTA MSHL
CBTC Project. This work shall be accomplished with minimal disruption to the
existing signal system and rail operations. The following summary of work is not
necessarily complete and is not presented in the order in which the work is general in
nature and only provided to depict the salient features of the system. A detailed
description of the work required under this Project is contained within the
appropriate Specification Sections and/or Contract Drawings. The absence of detail
in this Section does not relieve the Contractor from providing a complete and
operational system in accordance with these Contract Documents.
D. For design purposes, this line is considered at running South and North: The
Southward direction being towards Media/Sharon Hill and the Northward direction
being towards Philadelphia.
E. Abbreviated Written Summary: In order to simplify, the use of the words “design”,
“furnish”, and “provide” shall mean design, manufacture, furnish, factory test and
install in a state acceptable to the SEPTA Project Manager.
G. Briefly, the work of this contract can be summarized as follows. All stationing is
provided for reference only. Where “Install new CIH” is noted below, Contractor
shall consider the visual impact of the proposed case on the surrounding
neighborhood, which in many locations is residential. Where possible, Contractor
shall make use of existing cases or consolidate new construction into minimum
number of new cases.
a. Drexel Hill Junction and Bywood Interlocking special trackwork and catenary
shall be designed and installed by SEPTA under a separate initiative. The
CBTC Contractor shall be responsible to provide power switch and lock
mechanism and signal protection circuits for the new special work.
b. Bywood shall be provided with power switch and lock mechanisms and the
CBTC Contractor shall be responsible to connect the machines to the special
work. In addition, the CBTC Contractor shall install temporary switch point
protection to the switch points and install temporary switch indication,
colorlight signals indicating the status of the swith point to the trolley
operating with the current of traffic.
c. Drexel Hill Junction shall have a temporary interlocking operation installed
using spare I/O in an existing MLK2 half box located within Shadeland
Avenue crossing house. There are 14 spare inputs, 6 spare outputs, as well as a
spare slot for an additional 16 bit output board. Three power switches will
replace the existing power switch and two spring switches. The rail
configuration will be rearranged such that all switches are located south of
Shadeland Avenue while retaining the current available train movements.
Seven LED wayside signals shall be installed to govern all movements through
the Interlocking. The northbound signals shall be placed such that a two car
trolley can clear Turner Rd prior to reaching the signal. The existing push
button for 1 track heading south shall continue to be used. An additional push
button shall be installed for southbound 2 track. Push buttons shall align route
through the interlocking and call for signal. Series overlay circuits for
northbound signals shall trigger request for the route on a first come, first serve
basis. Siding movements shall be aligned by throwing switches manually. Four
track circuits shall be installed within the interlocking and shall be checked by
signaling along with switch correspondence.
d. Final design of this temporary Interlocking will be done by the Contractor and
submitted for approval by SEPTA. All design, materials procurement and
installation shall be completed by the CBTC Contractor in coordination with
the planned Summer 2015 line outage.
a. There are two Turner Ave. crossings and highway traffic signals, one for the
Media Branch (M115+88) and one for the Sharon Hill Branch (SH115+88).
The highway traffic signals at both crossings operate in conjunction.
b. Interface existing Traffic Light Controller to CBTC and OCC.
c. Install 2 new AFO island track circuits.
d. Remove all inductive loop equipment and wiring.
a. There are two Turner Ave. crossings and highway traffic signals, one for the
Media Branch (M115+88) and one for the Sharon Hill Branch (SH115+88).
The highway traffic signals at both crossings operate in conjunction.
b. Interface existing Traffic Light Controller to CBTC and OCC.
c. Install 2 new AFO island track circuits.
d. Remove all inductive loop equipment and wiring.
I. The Interlockings shall be remotely controlled from the new MSHL CBTC
Operations Control Center (OCC), and shall be integrated into the overall signaling
system and shall provide for safe train operations, switch point movements and
power-frequency track circuits for occupancy detection within the Interlockings.
Track circuits shall not be required outside of the Interlocking areas unless otherwise
required by the Contractor’s design.
K. The CBTC system shall implement vital Temporary Speed Restrictions (TSR) across
all tracks with a granularity or speed segmentation to be defined during the final
design. The Operational Control Center (OCC) and Emergency Backup Control
Center (EBCC), collectively known as the Control Centers (CC) shall implement
L. The SEPTA CBTC System shall interface to existing Local Traffic Controller (LTC)
systems as described within these Specifications to obtain efficient and safe passage
for trolleys across automobile roadways. Changes to LTC systems required for the
implementation of the SEPTA CBTC System, including the functionality required to
obtain safe trolley passage across automobile roadways, shall be the responsibility of
the Contractor.
M. The Contractor shall perform a simulation and analysis of trolley and motor vehicle
movements for the entire MSHL using trolley and traffic service patterns identified
by SEPTA. Simulation of the timing and movement of trolleys and vehicles shall
accurately portray the final system operation. It shall be possible to use varying and
random delays for system attributes including: passenger exchange delay, delay in
obtaining passage across roadways (unique values for each roadway crossing shall be
used), crossing closing delays, closeness of the actual operating speed of trolleys to
the permitted speed, and communications delays.
1. The CBTC system architecture selected for the MSHL CBTC will have a
significant impact on the architecture of the data communications system and
the required characteristics of the data radios and the protocol. Careful
analysis shall be performed by the Contractor to select the appropriate type of
radio, its functional design, the frequency band in which it will operate, the
Ground Based Network and coverage design and selection of appropriate
means of Radio Frequency (RF) propagation.
2. The CBTC Communications System shall include, but not be limited to, the
following major sub-systems, as shall be required for the Contractor to design,
supply and furnish a comprehensive CBTC Communications System that
meets the required functional requirements, as described in the Contract
Documents:
a. Radio Systems – The Contractor shall engineer, furnish and install a
radio systems, including base stations (Base Wireless Radio
Transceivers) and vehicle borne mobile radios (Mobile Wireless Radio
Transceivers), that shall be utilized to provide CBTC data
communications between the wayside CBTC systems and all on-board
(trolley) CBTC systems. The radio system shall include Wireless Radio
O. Work described under this Section shall be performed in accordance with the
Contract, Special Conditions, and Technical Provisions of these Contract
Documents, and references contained therein.
P. The Contractor shall furnish all final engineering, design, labor, material, equipment,
supervision, transportation, and miscellaneous services, whether or not explicitly
identified herein, to provide a completely tested and fully operational CBTC System,
including all work at the Control Center and any ancillary systems.
Q. The Contractor shall provide all final engineering, design, labor, tooling, materials,
parts, training, publications, support, special tools, warranty, spare parts and
apparatus required for all components, use of all facilities needed for vehicle
modification, and the actual installation of the components.
R. The Contract Drawings provided herein represent layouts for the system as shown in
“typical” format, which are to be used as guidelines. They are not definitive and
final as presented. The Contractor shall provide “complete” final as-built drawing
using the Contract Drawings and Specifications as a guide for methodology, not
explicit intent.
S. In this Specification all references to “number of days” shall mean calendar days
unless otherwise stated. References to “major systems” shall mean those products
which are generically described by the title of any Section of this Technical
Specification, and references to “major suppliers” shall mean the suppliers of these
major systems.
T. The Contractor shall perform simulation, pre-operational tests, factory tests, and
operation service tests of all equipment, structures, and systems installed as well as
oversee all field testing and commissioning activities. Any and all interface and
temporary circuitry or works shall be designed by the Contractor; and all material
and hardware equipment shall be furnished and installed by the Contractor’s forces.
U. As used throughout this Contract the words design, furnish, provide, wire, upgrade,
modify, install, program, test, commission, certify, or other words meant to convey
the Contractors work on this project shall mean design, furnish, install and test to an
operational and reliable state all systems and sub-systems required for MSHL CBTC
System.
A. General Requirements
1. General Description: Track circuits shall be used for trolley detection in the
immediate area of all interlocked switch points to determine if the switch
points are fouled by a trolley and to positively insure switch locking. Track
circuits shall not be used for trolley approach detection. Time locking of
switch points shall be accomplished by running time on a cancelled signal
prior to unlocking the affected points. Route alignment and locking shall be
performed by the interlocking equipment based on requests from the CTC
subsystem. Route cancellation shall be via trolley passage or manual
cancellation request by the CTC Dispatcher via the CTC equipment.
B. Specific Requirements
1. Power frequency, track circuits shall be used for trolley detection in the
immediate area between home signals of all interlockings to determine if a
trolley is occupying the switch point area. Track circuits shall be clear of
approaching or standing trains prior to unlocking or moving switch points.
Track circuits shall not be used outside of these areas unless otherwise
approved by the SEPTA Project Manager.
2. The interlocking equipment shall input requests from the CTC equipment to
align and lock routes. All requests from the CTC equipment shall be
acknowledged by the VMIS interlocking equipment with a pass or fail status.
If a failed acknowledgement status is returned, the reason for the failure shall
be provided with the acknowledgement.
3. A means shall be provided to take local control of the interlocking equipment
so as to allow local manual setting and cancelling of routes. The location from
which control is accomplished shall be locally using panels installed in each
A. General requirements
1. The Contractor shall be required to design and support SEPTA forces to install
new onboard CBTC system components on SEPTA trolleys that operate on
MSHL.
2. The Contractor shall be provided with a general layout of the space available
for all the onboard CBTC equipment. However the Contractor shall be
responsible for final design and supporting the installation.
3. The Contractor shall be given an opportunity to inspect the trolley for space
allocation.
4. SEPTA will provide the electrical schematics of the existing trolley, however it
will be the responsibility of the Contractor to confirm and verify the accuracy
and any additional specific detail that is required to complete the design.
A. The MSHL CBTC system shall include a primary Control Center to be housed at the
Subway\Light rail Operational Control Center (OCC) located on the 19th Floor at
1234 Market Street. This Control Center shall include operator workstations,
servers, communications equipment and other equipment as necessary to accomplish
the specified functionality.
B. The MSHL CBTC system shall also include a backup Control Center located at the
Market Street East Platform Communications Room. This Control Center shall
include operator workstations, servers, communications equipment and other
equipment as necessary to accomplish the specified functionality.
C. Local Control Panels shall be provided as described and shall provide an additional
operator control location for Interlocking operation and testing.
A. General Requirements: The CBTC system architecture selected for the MSHL CBTC
will have a significant impact on the architecture of the data communications system
B. Perform any and all necessary site surveys, communications environment studies,
analysis, and test required to support the design, installation, testing, and
commissioning of the data communications subsystem of MSHL CBTC system.
C. Select the radio, frequency and protocol design for the RF data communications
system.
E. Prepare an installation plan for all elements of the CBTC data communications
subsystem.
G. Furnish all labor, materials, tools and equipment, and perform all operations
necessary to design, build, install, and test the CBTC data communications system as
required and specified herein. The CBTC data communications system shall include
all interface equipment, CBTC-CTC network interface processors, communications
routing equipment, data radios, backbone wayside equipment, onboard wiring and
interfaces, and other system elements necessary to implement a complete end-to-end
data communications network for CBTC.
H. Ship, receive, unload, store, and install all equipment necessary for the complete
CBTC data communications system as required and specified herein.
I. Following approval of the installation plan, install the complete data communications
system in accordance with all applicable standards, specifications, and regulations.
A. The MSHL CBTC system shall consist of Centralized Traffic Control (CTC)
facilities, Maintenance Control Center (MCC) facilities, trackside equipment, and
onboard equipment. The MSHL CBTC system shall interface to other systems
installed as part of the MSHL CBTC Project including the communications
subsystem and interlocking subsystem.
B. The CTC facilities shall include servers and workstations which shall function as the
OCC’s platform by which the Dispatchers interface with the MSHL CBTC system. It
shall function to provide all command and control functionality of the field based
Interlocking and highway crossing systems. The CTC shall also interface with the
CBTC system to function as the intermediary system between the interlockings,
crossings event recorders and CBTC as further described herein.
C. The onboard equipment shall be installed identically on all trolleys and shall enable
the trolleys to accomplish the following functions as defined in these Specifications:
D. The trackside equipment shall include three (3) independent zone controllers for
CBTC control identified approximately as:
E. Trolleys have operating cabs in both ends and shall be equipped for CBTC operation
from either end. MSHL CBTC shall also support one- and two-car consist
operations. Trolleys shall be able to couple and uncouple on the storage tracks and
revenue tracks with the CBTC system configuring itself automatically in accordance
with the coupled status of the consist.
H. Operational data shall be recorded by trolleys and passed to the Regions for eventual
transmission to the MCC subsystem for troubleshooting, analysis, data storage and
playback functions. The trackside CBTC equipment shall store and forward all
trolley events in two formats: critical alarms/ errors shall be passed and alarmed
immediately, and non-critical alarms / errors shall be passed at each terminal and the
storage yards. The CTC system shall receive the events and alarms from CBTC
system in real-time for storage and display to the CTC Dispatcher for action and
final disposition.
I. Onboard CBTC equipment shall support manual trolley operating modes only; the
system to be provided shall NOT be driverless. Trolley operating modes shall be
automatically changed based on the location and circumstances of the trolley. An
onboard CBTC “cut-out” switch shall also be provided to bypass the onboard CBTC
equipment in the event of equipment failure or other authorized use.
1.08 TRACKWORK
B. Media Line
1. Clifton: remove existing crossover and build new universal No. 8 crossovers.
2. North: remove crossover, extend Track 1, build new grade crossings at Spruce
Street and Broad Street and build new crossover on east side of Walnut Street.
1. Congress:
a. Provide curb and repair shoulder on the north side of Garrett Road.
b. Clean out pipes under platforms at Congress Station and under the tracks
east of Congress Station.
c. Provide rip rap channel protection for pipe from athletic fields draining
onto MSHL Right-of-Way.
d. Re-establish and fortify existing wayside swales.
2. Drexel Hill Junction:
a. Provide bituminous concrete pavement where existing turnouts are
removed from Shadeland Avenue.
b. Clean out existing stormwater inlets in Shadeland Avenue and discharge
pipe that conveys water to north and west onto MSHL Right-of-Way.
c. Provide catch basins between tracks east of Shadeland Avenue and
connect to municipal stormwater system.
B. Media Line
1. Scenic:
a. Replace retaining wall along north side of MSHL Right-of-Way.
1. Clifton:
a. Provide rip-rap lined stormwater channel along east side (inbound side)
of MSHL Right Of Way.
b. Clean out existing stormwater inlets in Baltimore Pike.
c. Remove ballast from abandoned high-rail access to track area east of
station platforms.
2. North:
a. Establish new drainage ditch, clean out existing stormwater pipes, and
install new concrete curb at east corner of Woodlawn Street and North
Street.
D. Provide electric power for all new equipment provided under this contract.
A. Design and construction of the OCS (trolley wire) modifications will be performed
by SEPTA during SEPTA’s track work construction phase.
A. The Contractor shall assign a dedicated Project Team to the project for its duration.
The following positions are defined as key staff and shall be assigned to this Project
on a full-time basis for the duration of the design and construction phases:
1. Project Manager
2. Systems Integration Engineer
3. Resident Vehicle Engineer,
4. Track, Power and Civil Engineer
B. Resumes of all key staff members shall be submitted for approval by the SEPTA
Project Manager. The Contractor shall also submit a listing and organization of
other personnel required to support the key personnel. [CDRL 01010-004]
C. After approval, key staff personnel shall be dedicated to this Contract and shall not
be removed from this Project without the written approval of the SEPTA Project
Manager.
D. The Contractor shall submit a listing of other principal staff assignments and
responsibilities for this Contract, all other assignments for these individuals external
to this Contract, including a percentage of time allocated to this Contract for each
staff member. The listing shall include the key personnel assignments including
resumes for approval by the SEPTA Project Manager. [CDRL 01010-005]
E. Key staff personnel shall have previous experience in a similar position on at least
three other projects similar in scope and magnitude to this project.
F. Project Manager
1. The Contractor shall designate a full-time employee of their staff to act as the
Contractor’s Project Manager. The Contractor’s Project Manager shall have a
minimum of 10 years of experience in the management, administration and
supervision of large and complex trolley or light rail Communications and
Signals engineering and construction projects, and he shall also be experienced
in the management and direction of sub-Contractors and their work. The
1. The Contractor shall assign a Resident Engineer for each of the following
disciplines: Vehicles, Track, Power and Civil. Resident Engineers shall work
on the Project on a full time basis during the design development, construction,
testing, and verification and validation, of the vehicle CBTC System. The
Resident Engineer shall have a minimum of 10 years of experience in their
respective disciplines in trolley or light rail projects similar to those found on
A. Where items of equipment and/or material is defined by using a trade name or the
name and catalog number of a particular manufacturer or vendor, or a limited
description, the term “OR EQUAL” if not written thereafter shall be implied. Any
reference to a particular manufacturer’s product either by trade name or limited
description is only for purposes of setting a standard of performance, quality,
composition, construction or size.
B. The term “OR EQUAL” means any other manufactured product or article which is
equivalent in material, workmanship and service and is as efficient and economical
in operation in the opinion of SEPTA.
A. The following projects are concurrent or future Work by others, which may impact
the work of the Contract.
B. Sharon Hill Grade Crossing Upgrades Spruce Street and MacDade Boulevard:
Renewal of crossing equipment and signals at 7 grade crossings.
1.16 SUBMITTALS
A. CDRLs.
PART 2– PRODUCTS
PART 3 – EXECUTION
A. The MSHL CBTC Project encompasses critical life\safety train operations. As such,
to be considered capable and responsible to be awarded this contract, the apparent
low bidding prime Contractor and all the Sub-Contractors shall be required to show
through documentation that they possess the financial capability and the specialized,
B. The apparent low bidding Contractor shall have fourteen (14) days after the bid
opens to assemble and deliver to SEPTA ten (10) copies of all the necessary
responsibility documentation for SEPTA detailing the Contractors ability to
undertake and complete this work successfully to SEPTA for review. Failure of the
apparent low bid Contractor to provide the responsibility documentation in sufficient
detail to allow SEPTA to make a determination of responsibility within the time
allotted, shall render the Contractor non-compliant.
C. The apparent low bid Contractor shall be required to provide for the responsibility
review all the necessary documentation, for both the prime Contractor and each sub-
contracted firm. This documentation shall include, as a minimum: organizational
charts, names and resumes of key personnel, relevant work experience and history’s,
CBTC experience, corporate financial statements and all other information as shall
be required.
3.02 WARRANTY
A. The Contractor shall enter an escrow agreement with SEPTA as specified herein, to
protect SEPTA’s right to access the MSHL System software source code should it
become necessary during the term of the license. The Contractor shall deposit a copy
of the source code in the hands of an independent third party who shall keep the
MSHL System software source code safe and confidential during the term of the
license and to release it to SEPTA if the Contractor is unable to continue to maintain
the software for SEPTA.
D. The escrowed design, documentation details, shall include all source code, licensed
copies of all compilers linkers, and any specialized programming devices etc.,
required to generated and install the executable files, and any other technical data
that the SEPTA Project Manager may deem necessary..
E. The escrow package shall be made available to SEPTA for its own use if the
Contractor or its sub-supplier is no longer in business, or no longer supports the
product and has not transferred the rights to the design to another entity, or if, based
on an independent third party assessment, the Contractor or its sub-supplier no
longer supports the product at a reasonable cost and a reasonable time.
F. SEPTA will maintain the escrow account for a minimum of ten (10) years after the
start of full revenue service.
PART 1 – GENERAL
A. This Section specifies the general requirements for measurement of quantities and
the provisions for payment of the Contract in addition to the requirements and
provisions set forth in this Contract.
B. Provide a detailed breakdown of the Contract Sum showing values allocated to each
of the various parts of the Work, as specified herein, and as required by other
provisions of the Contract Documents.
C. The Contractor shall submit a Value Line Breakdown in tabular form, identifying
each value line description, unit of measure, quantity and total cost to SEPTA’s
Project Manager for approval. The Value Line Breakdown shall be in compliance
with all provisions of Exhibit III of the Agreement. [CDRL 01025-001]
B. Article XII, “Payment and Completion” of the Agreement and all other payment
provisions within the Agreement.
1.03 SUBMITTALS
B. CDRLs
A. The Work performed under the Contract will not be measured, except to establish
percentage of completion for each value line payment item.
A. Payment shall be made at the Contract Lump Sum Price in accordance with the
provisions of this Contract and shall constitute full compensation for the provision of
complete usable items.
D. Deviation in the actual quantities either above or below the estimated quantities
shown in the Contract Documents shall not be made a basis for a claim or adjustment
in any of the Contract prices. Work paid under one item shall not be paid for under
any other item.
E. All payments shall be made in accordance with the conditions listed in Exhibit III of
the Agreement.
A. The Work of this Section shall be in accordance with Section 01400, “Quality
Control and Warranty Requirements”.
A. The Contractor shall supply unit prices for items identified in the Schedule of Items
and Prices Bid, Schedule A of the Agreement.
A. In addition to the requirements of this Contract, the payment items in the Schedule of
Items and Prices Bid, Schedule A of the Agreement, shall be governed by the
following:
PART 2– PRODUCTS
PART 3 – EXECUTION
PROJECT COORDINATION
PART 1 – GENERAL
A. General
1. The work of this Project requires close coordination between the Contractor,
Sub-Contractors, and SEPTA operations to ensure revenue service disruptions
during Project execution are kept to a minimum to ensure a successful
deployment of the SEPTA MSHL Communications Based Train Control
(CBTC) System.
B. Management of Work
1. The Contractor’s Project Manager shall execute and take responsibility for:
a. The overall progress of the project
b. Reporting of all project activities to SEPTA
c. Meeting scheduled milestones and deliverables
d. Ensuring high quality of tangible and written output
e. Meeting the contractual obligations of the project in relation to reporting
and financial matters
f. Overall planning of the project
g. Coordinating and overseeing all work of the Sub-Contractors
h. Organizing and writing minutes of progress meetings and technical
meetings
i. Maximizing the dissemination activities of the project required to
optimize its impact
j. Resolving any conflict that arises in the project, through discussions with
the relevant parties and reference to the Specification where necessary
k. Overall safety including related plans and tasks
l. Quality assurance and authority to direct the removal and replacement of
defective work
2. Responsibility for achieving the objectives of the work in the project shall be
shared between the project partners. The role of the Systems Integration
Engineer shall be to:
a. Plan and organize the work required
b. Coordination and integration of all details among the various disciplines
c. Ensure the work is progressing at the rate required to achieve the
milestones and deliverables envisaged.
C. Systems Coordination
1. General
a. The Contractor shall be responsible for all facets of the entire CBTC
system, its equipment, and its deployment on the MSHL. The Contractor
shall be responsible to SEPTA for proper operation, reliability, safety,
functionality, and system integration of all phases of the CBTC system
and its integration with the Control Center, Communications, Wayside
Signal, and Vehicle work. Interfaces regarding “outside the vehicle
envelope” topics shall be coordinated with SEPTA by the Contractor.
Subject areas requiring such interfaces include, but are not limited to, the
wayside signal system, the CBTC system, Control Center, vehicle
system, RF and GBN systems, and local traffic controller system.
2. Vehicle
a. The time system used by all microprocessor equipment including the
vehicle, wayside and office equipment, including all event and data
recorders, shall be Coordinated Universal Time (UTC). All time displays
for the Trolley Operator shall be shown in Eastern Standard Time or
Eastern Daylight Savings Time, whichever is appropriate for the given
date, in 24 hour clock time. The Contractor is responsible for
coordinating this requirement with all suppliers. All Vehicle systems
shall be time-synchronized with the Wayside systems.
3. Wayside Signaling
a. The wayside signaling system shall control interlockings and signal
aspects in a vital and safe manner at all times regardless of the operation
or influence of any other part of the system.
b. Coordination between the CBTC system and the wayside signaling
system shall be provided to ensure no conflicting information is
presented to the Trolley Operators or Dispatchers at any time.
c. The necessary interfaces shall be designed and coordinated between the
wayside signaling system, CBTC system, the Local Traffic Controller
system, the Control Center, trolleys, and all other elements of the CBTC
system.
4. Control Center
a. The Contractor shall be responsible for all design and interfaces between
the control center and all other elements of the overall CBTC System.
A. The Contractor must, before making any Sub-Contract, submit a written statement to
the SEPTA Project Manager for approval to execute the contract. If SEPTA
determines that the proposed Sub-Contractor is acceptable the Contractor will be
notified in writing. SEPTA may revoke approval of any Sub-Contractor when such
Sub-Contractor evidences an unwillingness or inability to perform his work in strict
accordance with the Contract Documents, and at any time during the duration of the
project. Notice of such revocation of approval will be given in writing to the
Contractor. [CDRL 01041-001]
B. The Contractor shall promptly, upon request, file with SEPTA a conformed copy of
the Sub-Contract. The Contractor shall cause appropriate provisions to be inserted in
all Sub-Contracts relative to the work to bind Sub-Contractors to the Contract by the
terms of these Contract Documents, insofar as applicable to the work of Sub-
Contractors, and to give the Contractor the same power as regards terminating any
Sub-Contract that SEPTA may exercise over the Contractor under provisions of
these Contract Documents. [CDRL 01041-002]
C. The approval by SEPTA of a Sub-Contractor shall not relieve the Contractor of any
of his responsibilities, duties and liabilities. The Contractor shall be solely
responsible to SEPTA for the acts or defaults or omissions of his Sub-Contractor and
of such Sub-Contractor's officers, agents, and or employees of the Sub-Contractor.
Nothing contained in the Contract Documents shall create any contractual
relationship between any Sub-Contractor and SEPTA.
D. The Contractor shall organize, establish, maintain, control, and justify all
subcontractors performing activities or supplying products within these Contract
documents.
1.05 SUBMITTALS
PART 2– PRODUCTS
PART 3 – EXECUTION
FIELD ENGINEERING
PART 1 – GENERAL
1.01 DESCRIPTION
A. Work included: This Section of the Specifications covers field engineering services
as necessary to correctly complete the Work including, but not limited to:
1.03 SUBMITTALS
C. CDRLs
A. Use adequate numbers of skilled professionals and technicians who are thoroughly
trained and experienced in the necessary areas and who are completely familiar with
the specified requirements and the methods needed for proper performance of the
work of this section.
1.05 PROCEDURES
1. Locate and protect control points before starting work on the site.
2. Preserve permanent reference points during progress of the Work.
3. Not change or relocate reference points or items of the Work without specific
approval from the SEPTA Project Manager.
4. Promptly advise the SEPTA Project Manager when a reference point is lost or
destroyed, or requires relocation because of other changes in the Work.
a. Upon direction of the SEPTA Project Manager, require the Contractor's
surveyor to replace reference stakes or markers.
B. Before proceeding with the layout of actual work, each Prime Contractor shall verify
the layout information shown on the drawings, in relation to the property survey and
existing benchmarks. As the work proceeds, the surveyor shall check every major
element for line, level and plumb. A surveyor's log or record book of such checks
shall be maintained current at all times. Make this log or record book available for
SEPTA Project Manager’s. The surveyor shall record deviations from the required
lines and levels, and shall, upon detection, promptly advise SEPTA of deviations
exceeding indicated or recognized tolerances. The Contractor shall update final
survey information on as-built drawings.
C. The Contractor shall be responsible for the stakeout of all property lines and corners
required to establish the location of fences and other items of work, of which
location is referenced thereto.
D. The Contractor shall assume full responsibility for dimensions and elevations taken
from benchmarks and baselines and for the setting of lines and grades.
E. The Contractor shall provide SEPTA with any assistance required for checking lines,
grades, and measurements as may be requested by the SEPTA Project Manager.
B. The Contractor shall preserve all field books and stakeout data until Final
Acceptance of the Work at which time they will be signed and sealed by the licensed
Surveyor (PLS) and turned over to SEPTA. The Contractor shall comply with any
requests by the SEPTA Project Manager to review field books and stakeout data at
any time during the course of Work. Submit field books and stakeout data to SEPTA
as part of Project Closeout. The field books and stakeout data will become the
property of SEPTA. [CDRL 01050-005]
C. Along with the survey books, all documentation from the surveys shall be submitted
to SEPTA in an electronic format as approved by the SEPTA Project Manager.
[CDRL 01050-006]
A. The minimum required crew shall be onsite at all times to perform all survey related
tasks as necessary to properly execute the Work in accordance with these
specifications and the Contract Drawings. The members of the survey crew must be
A. Topographic surveys are required for final design of civil/site improvements and
trackwork. In this Article, the term “Project Area” refers to the locations within the
overall project where there are civil/site improvements and trackwork.
C. Topography: survey spot elevations at bottom of curb, top (back) of curb, and back
edge of sidewalk at regular intervals (not less than 25 feet) and at PC, PCC, PT and
beginning and end of depressed curb (driveway apron); spot elevations at top and
bottom of walls; spot elevations at finished floor inside each door (not at door sill);
invert elevations of all sewer pipes at each manhole; top of bank, bottom of bank,
centerline and invert of stream channels and drainage swales/ditches; spot elevations
on a 10-foot grid in open areas and paved areas; survey sufficient detail to provide
existing condition drawings with 1-foot contours.
D. Track:
1. Alignment: survey the centerline of existing track. Locate the centerline every
50 feet on tangent track and every 25 feet within curves. Locate the Point of
Curve (PC), Point of Tangent (PT) and Point of Intersection (PI) for all curves.
For curves less than 50 feet long, provide a minimum of 3 intermediate Point
on Curve (POC) shots.
2. Profile: survey top of rail elevations for all tracks at 50-foot intervals on
tangent track and every 25 feet within curves.
3. LIDAR survey will not be accepted for track survey.
PART 2– PRODUCTS
PART 1 – GENERAL
1.01 DESCRIPTION
A. This Section specifies the regulatory and safety requirements for prosecution of the
Work and supplements the requirements specified in the Agreement. The Contractor
is required to assure that all employees, subcontractors, and suppliers/vendors, while
on the Work site and/or in the conduct of the Contract, comply with the provisions of
this Section.
B. The Contractor shall take every precaution necessary to assure the safe access and
egress of all SEPTA patrons and employees, the safe and continuous operation of all
SEPTA vehicles, ensure the appropriate protection of the environment as well as the
safety and general welfare of the public at large.
1.03 SUBMITTALS
B. The Contractor shall furnish a copy of the Contractor’s employee safety program to
the SEPTA Project Manager within 60 days from receipt of the Notice to Proceed.
[CDRL 01060-001]
C. CDRLs
SEPTA A&E Services for MSHL CBTC Regulatory Requirements and Safety
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CDRL No. Title or Reference Para.
CDRL 01060-003 Contractor’s written safety program including 1.06B
guidelines for emergency procedures
CDRL 01060-004 Fully equipped first aid station 1.06C
CDRL 01060-005 Crane (or other equipment that may foul track) 1.08E
operation sketch
CDRL 01060-006 Proof of utility notification 1.11A
CDRL 01060-007 Preconstruction survey, including photographs, 1.12C.3.c
and plan for protecting existing trees, vegetation,
survey monuments, markers, signs and other
features that are to remain and could be damaged
by construction operations.
A. The Contractor shall daily monitor and document the compliance and performance of
the requirements set forth in this Section consistent with appropriate SEPTA Work
rules and Local, Commonwealth, and Federal rules and regulations. The Contractor
shall furnish a copy of the Contractor’s employee safety program to the SEPTA
Project Manager. This safety plan shall document the Contractor’s compliance with
all of the above-referenced codes and be submitted within 60 days from receipt of
the Notice to Proceed.
B. The Contractor shall provide a qualified safety officer who shall be responsible for
all safety-related activities until the completion of the Work. The Safety Officer
shall report all on-the-job injuries at once to the SEPTA Project Manager and submit
all paperwork pertaining to such injuries, as required.
C. The Contractor’s Superintendent or Safety Officer shall hold weekly (tool box)
safety meetings with all of the Contractors personnel. Subjects, time, and location
may be set at the Contractor’s convenience. SEPTA requires at least three (3) days
prior notice of location and time of each meeting, and an agenda shall be submitted
to the SEPTA Project Manager. Minutes of each safety meeting shall include the
meeting date, time and attendee signatures and shall be provided to the SEPTA
Project Manager at the regularly-scheduled project coordination meeting.
[CDRL 01060-002]
A. The Contractor shall take all necessary precautions to prevent injury to the public
and damage to property of others. All Work shall be performed in accordance with
rules, regulations, procedures, and safety practices of SEPTA, the Commonwealth of
Pennsylvania OSHA, and all other governmental agencies having jurisdiction over
the Work.
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B. Before commencing operations, the Contractor shall furnish and erect construction
fencing or barricades, as specified, for the safeguarding of the public against accident
or damage resulting from the Contractor’s operations, and as required to prevent
unauthorized access to the Work and to the storage areas. The Contractor shall
maintain the construction fencing until removal.
C. The Contractor shall dismantle and remove construction fencing when required or
when directed by the SEPTA Project Manager.
A. The Contractor shall set up emergency procedures and prepare written guidelines
discussing such procedures for the following categories:
1. Fire
2. Injury to employees
3. Injury to general public
4. Property damage, including property of utilities, i.e., gas, water, sewage,
electrical, telephone or pedestrian and vehicle routes.
5. Hazardous/toxic material spill discharges.
6. Site evacuation
7. Other situations as determined by the SEPTA Project Manager.
B. Copies of all guidelines for emergency procedures shall be written and posted prior
to the initiation of actual construction. Posting shall include emergency telephone
numbers and directions to and from the nearest hospital. These guidelines shall be
included in the Contractor’s written safety program and shall be submitted to the
SEPTA Project Manager. [CDRL 01060-003]
C. The Contractor shall provide and fully equip a first aid station at the work site.
[CDRL 01060-004]
A. The Contractor shall be cognizant of and bound by SEPTA’s safety rules and
regulations specified herein and conduct operations in strict accordance with same.
B. SEPTA shall be the sole judge of protection necessary for the safe operation of its
facilities.
A. The Contractor shall store equipment and materials at the job site in accordance with
instructions of the SEPTA Project Manager and in conformance with applicable
regulatory provisions. The Contractor shall not store unnecessary items at the job
site. Flammable materials shall not be stored in confined spaces.
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B. The Contractor shall take care to prevent any structure from being loaded with a
weight which will endanger its security or the safety of persons.
C. The Contractor shall enforce the instructions of the SEPTA Project Manager
regarding such items as signs, fires, and smoking.
D. Where it is permitted to store materials on streets, the Contractor shall place such
materials in a secured place in accordance with local jurisdictions so as to cause
minimum obstruction to traffic and the public safety. The Contractor shall not place
materials within 15 feet of fire hydrants nor obstruct drainage gutters or inlets. The
Contractor shall obtain and pay for all required permits relative to storage of
materials.
E. The Contractor shall submit for review by the SEPTA Project Manager, sketches
defining the operations of all cranes used in support of construction during periods of
train operations. The Contractor shall submit, at the SEPTA Project Manager’s
request, similar information for cranes or other equipment in use and capable of
encroachment. [CDRL 01060-005]
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f. Temporary support of any components or intermediate stages is to be
shown and detailed.
g. A time schedule of the various stages must be shown as well as a
schedule for the entire lifting procedure.
F. Materials Handling:
1. Reinforcing steel shall not be used as a lifting (“pick”) point on any load or as
a guyline anchor.
2. All scrap material of any kind, type, or nature shall be placed daily into
designated confined areas or containers specifically supplied for this purpose.
Containers shall be removed from the job site when full.
3. All loose material on platforms or other exposed locations shall be removed or
secured at the end of each day to prevent dislodgment by train movement,
wind, vandalism or other causes.
4. The Contractor shall assure that all chemicals, paints, solvents, and cleaners
are maintained per OSHA’s hazard standards. Discarded chemicals shall be
disposed of in accordance with Pennsylvania D.E.P. requirements. Copies of
all Material Safety Data Sheets (MSDS), OSHA Form 20, and the Product Use
sheets shall be sent to SEPTA’s SEPTA Project Manager. All training shall be
done in accordance with OSHA’s Hazard Communication Standard.
A. The Contractor shall remove all snow and ice within the SEPTA Project site as
required for the proper protection and prosecution of the Work. The Contractor shall
at all times provide and maintain adequate protection against weather so as to
preserve all Work, materials, equipment, apparatus, and fixtures free from damage.
B. The Contractor shall not use sodium chloride on any facilities adjacent to SEPTA
electric rail lines where the possibility exists that melting mixture may leach onto the
trolley Right of Way.
A. Gas or electric cutting, burning, or welding shall be done in accordance with the
guidelines of NFPA 51 B. Spark shields and a fire watch must be posted when
burning. A supply of water shall be readily available.
1.11 UTILITIES
A. As per 73 P.S., § 176, et seq., the Contractor is required to notify utilities prior to all
excavations. Submit proof of utility notification to the SEPTA Project Manager.
The Contractor shall be held responsible for any damage done to any utility in the
prosecution of the Work. The Contractor shall exercise any precautions necessary to
prevent damage in working underneath or adjacent to any underground structure. If
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it becomes necessary for a utility company, through emergency procedures or
because of unforeseen conditions, to repair, reconstruct, relay or relocate utilities
within the contract area, after work has commenced by the Contractor, then the said
utility company and the Contractor shall make suitable arrangements to overcome
such interference. No compensation shall be allowed the Contractor for the
disruption to his work. A no-cost time extension may be granted in accordance with
the Contract to the Contractor by SEPTA for the delay that has occurred.
[CDRL 01060-006]
A. Environmental protection considerations consist of, but are not limited to, the
following factors:
B. General Requirements:
1. General: It is intended that the natural resources within the project boundaries
and outside the limits of permanent Work performed shall be preserved in their
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existing condition or be restored to an equivalent of the existing condition, as
approved by the SEPTA Project Manager upon completion of the Work. The
Contractor shall confine its on-site construction activities to areas defined by
the Contract Drawings and Specifications or directed by the SEPTA Project
Manager.
2. Protection of Project Site and Existing Roadways: Debris or rubbish of any
kind shall not be dumped onto the site or roadways. This shall include paint
splatters and spillage during painting operations. Care shall be taken to
prevent damage and injury to personnel, vessels, and vehicles using roadways,
or areas accessible to pedestrians. Devices shall be provided and maintained
by the Contractor as required to prevent such occurrences. Material or items
falling onto roadways shall be promptly removed at the Contractor’s expense.
3. Land Resources:
a. Except in areas indicated to be cleared or excavated, the Contractor shall
not remove, cut, deface, injure, or destroy trees, shrubs, or vegetation.
No ropes, cables, or guys shall be fastened or attached to any existing
nearby trees for anchorage unless otherwise permitted by the SEPTA
Project Manager. Where such use is permitted, the Contractor shall be
responsible for any resulting damage.
b. The use of herbicides is not permitted unless otherwise specified.
c. The Contractor shall submit a plan for protecting existing trees and
vegetation that are to remain and that may be injured, bruised, defaced,
or otherwise damaged by construction operations. Rocks that are
displaced into uncleared areas shall be removed. Monuments, markers,
and works of art shall be protected prior to the start of the operations. A
preconstruction survey, including photographs, shall be performed by the
Contractor, and a written report of the survey shall be furnished to
SEPTA within five (5) days of its request by the SEPTA Project
Manager. [CDRL 01060-007]
d. Repair and Restoration: All trees, vegetation and other landscape
features that are to remain and become scarred or damaged by the
Contractor’s equipment or operations shall be repaired and restored to
their original condition at the Contractor’s expense. The SEPTA Project
Manager shall approve the repair and restoration program prior to its
initiation and after completion.
4. Water Resources: At all times, measures shall be taken to prevent oil, gasoline
and other hazardous substances from entering the ground, drainage areas,
sewers, streams, and other local bodies of water.
5. Wildlife Resources: The Contractor shall not disturb native habitat adjacent to
the project construction area.
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2. The Contractor shall conform to all applicable requirements of the Department
of Environmental Resources of the Commonwealth of Pennsylvania with
respect to erosion and sediment control measures to prevent discharge into
storm water discharge systems and active waterways.
E. Toxic Substances:
1. The Contractor shall comply with the Toxic Substance Control Act, P.L. 94-
469 (TSCA).
2. No toxic chemical substance, mixture, equipment, container, sealant, coating,
or dust-control agent shall be used except in accordance with all provisions of
the TSCA as interpreted by the rules and regulations of 40 CFR 761.
3. Any toxic chemical substance, mixture, equipment, container, sealant, coating,
or dust-control agent found stored within the project area shall be immediately
reported to the SEPTA Project Manager in writing and Work shall be stopped
in the area. The SEPTA Project Manager shall make arrangements for the
removal of the toxic materials, after which the Contractor may continue work
in the area.
G. Dust Control
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1. Dust shall be kept down at all times, including non-Working hours, weekends,
and holidays. Soil at the site, station platforms, haul roads, and other areas
disturbed by the Contractor’s operations and materials stockpiled for the
project shall be treated with dust suppressors or covered to control dust. Dry
power brooming shall not be permitted. Vacuuming, wet mopping, wet
sweeping, or wet power brooming shall be used instead. Air blowing shall be
permitted only for cleaning off non-particle debris, such as that from
reinforcing bars. Sandblasting shall not be permitted except as otherwise
specified elsewhere. Only wet cutting of concrete block, concrete, and asphalt
shall be permitted.
2. The Contractor shall comply with all applicable provisions of the National
Emission Standards for Asbestos (40 CFR 61 Subpart B).
3. The Contractor shall inspect all vehicles for dirt prior to their leaving the
construction site. Dirt, soil, and rubble likely to be dislodged during transit
shall be removed from the trucks and other vehicles prior to leaving the site.
4. The Contractor shall ensure that equipment transporting material to and from
the site that may become airborne is covered.
5. The Contractor shall not cause or permit fugitive particulate matter to be
emitted into the outdoor atmosphere from any source such that emissions are
visible beyond the project property line.
A. When the equipment axle load exceeds 15 tons, the Contractor shall provide and
work from timber mats placed over existing underground water lines and sewer lines.
PART 2– PRODUCTS
PART 3 – EXECUTION
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SECTION 01067
PART 1 – GENERAL
1.01 DESCRIPTION
A. This section specifies the general safety requirements governing the Contractor’s
activities when its Work impacts the active Media-Sharon Hill Line (MSHL) Right-
Of-Way.
1.03 SUBMITTALS
B. CDRLs
B. Responsibility: The Work covered by the Contract shall involve safety of persons
and property on a live electrified rail line. Therefore, relevant skill and experience is
required of the Contractor to do its work safely. The Contractor shall be responsible
for the safety of its construction operations. The Contractor shall, therefore, be
expected to post adequate watchpersons and/or protective devices to protect its work
crews, equipment and the work site. Pertinent safety rules, which shall be followed,
are listed in, but not limited, to Paragraphs F, G, and H of this section. The
Contractor shall exercise proper care at all times. Operations:
C. Operations: When Work is being performed by the Contractor under active trolley
operations by SEPTA, the safety and continuity of operation of the trolleys by
SEPTA shall be of the first importance. They shall, at all times, be protected and the
Contractor shall arrange its work accordingly. Whenever the Work may affect the
safety or movement of trolleys, the method of doing such Work, together with the
proposed sequence of operations and time schedules for same, shall be submitted to
the SEPTA Project Manager for approval. [CDRL 01067-001]
1. No Work shall be prosecuted until such approval has been obtained. However,
such approval of the SEPTA Project Manager or duly authorized representative
will not be considered as a release of Contractor from responsibility for any
damage to SEPTA by the acts of the Contractor, its employees, and/or its
subcontractor’s.
2. In the event of an unplanned discontinuation of trolley service due to the
Contractor’s operations, the Contractor is not only liable for any injury or
damage that might occur, but also for the full cost of any detour of trolley
traffic, shuttle bus service and any associated costs.
3. Because of the potential safety hazard to its employees and the general public
in these type of operations, SEPTA reserves the right to restrict access to its
property. Any person will be removed and barred from SEPTA property if in
the opinion of SEPTA’s Project Manager, that person constitutes a safety risk.
D. SEPTA Personnel:
1. Flagperson: SEPTA Flagpersons are responsible for the safety and continuity
of operations. The SEPTA Flagperson shall have authority to direct the
stoppage of trolleys. Any sharing of protective duties between SEPTA and the
Contractor within the work site can be considered coincidental.
E. Contractor’s Personnel:
G. General Safety Rules: The following safety rules of SEPTA are applicable to all of
the Contractor’s employees and those of its subcontractors in regard to conduct while
on or close to the track area:
H. Electrical Safety:
PART 2– PRODUCTS
PART 3 – EXECUTION
PART 1 – GENERAL
1.01 DESCRIPTION
A. This Section specifies the regulatory and safety requirements governing the
Contractor’s activities. The Contractor shall take every precaution necessary to
assure the safe access and egress of all SEPTA patrons, vehicles and employees, the
safe and continuous operation and maintenance of buses, trolleys and trains, as well
as the safety and general welfare of the public at large.
1.04 SUBMITTALS
B. CDRLs
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shall arrange to have appropriate employees attend SEPTA safety training classes, as
required by referenced Specification Section 01067.
B. No work shall be started or prosecuted until approval has been obtained. However,
such approval of the SEPTA Project Manager or his duly authorized representative
will not be considered as a release from responsibility for any damage to the
Authority by the acts of the Contractor, its employees, and/or its subcontractor’s
employees.
1. Prior to commencing any work, the Contractor shall insure strict compliance
with Safety Section 01067 of this Specification, and during prosecution of
work, will likewise be in strict conformance with all SEPTA Safety
Regulations.
2. The safety and continuity of SEPTA’s operations shall be of the first
importance. They shall, at all times, be protected and the Contractor shall
arrange his work accordingly. Whenever the work may affect the safety of
movement of vehicles, the method of doing such work, together with the
proposed sequence of operations and time schedules for same, shall be
submitted to the SEPTA Project Manager for approval. [CDRL 01068-001]
No work shall be started or prosecuted until such approval has been obtained.
However, such approval of the SEPTA Project Manager or his duly authorized
representative will not be considered as a release from responsibility for any
damage to SEPTA by the acts of the Contractors, his employees, and/or his
subcontractor’s employees. Erection work in the vicinity of any track,
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catenary, and/or overhead wire shall require a plan for the SEPTA Project
Manager approval. Refer to Section 01060. [CDRL 01068-002]
3. Track Safety
a. Before crossing any tracks, STOP, and look for vehicles approaching in
either direction. Do not cross tracks unless you have time to walk
slowly, and do not take chances.
b. When standing beside tracks, be sure that clothing cannot catch on any
part of a moving vehicle. Loose clothing is dangerous.
4. Do not step behind stopped vehicles, due to possibility of vehicles being
reversed. All workers shall receive warnings of approaching vehicles and
other equipment in time to reach a safe place.
5. Work Near Overhead Wires, Catenary and Third Rail: All overhead wires,
including catenary, transmission and signal, and all third rail in yards and
shops, are to be considered live at all times. Metal Ladders shall not be used.
6. Contractor employed supervisors foreperson and gang watchpersons shall be
responsible for the safety, safety instructions and safe performance of all
employees under their immediate supervisors. They must see that all men
working under their supervision receive warnings of approaching vehicles and
other equipment in time to reach a safe place. Inexperienced employees must
be instructed by immediate supervisors on safe methods in performing their
duties.
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PART 2– PRODUCTS
PART 3 – EXECUTION
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SECTION 01091
REFERENCE STANDARDS
PART 1 – GENERAL
A. Throughout the Contract Documents, references are made to codes and standards
which establish qualities and types of workmanship and materials, and which
establish methods for testing, programming and reporting on the pertinent
characteristics.
B. Various Codes and Standards such as the American Railway Engineering and
Maintenance of Way Association (AREMA), American Public Transit Association
(APTA), American Society of Mechanical Engineers (ASME), American Society
For Testing and Material (ASTM), American National Standards Institute (ANSI),
International Electro-Technical Commission (IEC), Federal Transit Administration
(FRA), and Institute of Electrical and Electronic Engineers (IEEE) documents
mentioned in this Technical Specification are examples acceptable to the Engineer.
Material standards and specifications which are used by the Contractor, unless
otherwise approved by the Engineer, shall be of those organizations (such as ASME
or ASTM) which are based in the United States, or are generally used on a
commercial basis in the United States. The applicable document revision shall be
that in effect on the date of Proposal submission. Alternate recognized standards may
be suggested by Proposers in their detailed Technical Proposal if submitted with
sufficient supporting information to establish equivalency.
1.02 REFERENCES
D. The Contractor, unless specified otherwise herein, shall follow the requirements of
the following standards which shall form a part of this Specification. The edition
and addenda of any such standard shall be the current edition or addenda in effect on
the Bid Opening date.
1. Federal Railroad Administration Rules and Regulations, 49CFR Parts 209, 234
- Standards for Development and use of processor-Based Signal and Train
Control Systems; Final Rule dated March 7, 2005
2. Military Standard Procedures MIL-STD 1692A
3. IEEE Standard 1106-1987, Recommended Practice for Maintenance, Testing,
and Replacement of Nickel-Cadmium Storage Batteries
4. IEEE Standard 1187-1996, IEEE Recommended Practice for Installation
Design and Installation of Valve-Regulated Lead-Acid Storage Batteries
5. IEEE Standard 1188-1996, IEEE Practice for Maintenance, Testing, and
Replacement of Valve-Regulated Lead Acid (VRLA) Batteries for Stationary
Applications
6. Work Zone Traffic Control (67 PA Code, Chapter 203, PA DOT Publication
203)
7. ANSI-STANDARD C-37-14 and NEMA-STANDARD ICS-1970
8. Toxic Substance Control Act, P.L. 94-469 (TSCA).
9. American Society for Quality Control (ASQC) Standard ANSI/ASQC Q9001
10. Recommended Requirements for Independent Laboratory Qualifications,
published by American Council of Independent Laboratories.
11. ASTM B-329 Standard of Recommended Practice
12. Federal Specifications RR-F-191
A. The Contractor is advised that Reference Documents are included within the
Contract Document set. These documents are made part of this Contract and are to
be utilized by the Contractor in the preparation of the bid as well as for information
necessary for the preparation of the Contractor’s final design for the SEPTA CBTC
Project. The following Reference Documents are provided:
PART 3 – EXECUTION
PART 1 – GENERAL
1.01 DESCRIPTION
A. This Section lists abbreviations and definitions used throughout the Contract
Technical Requirements.
1.02 ABBREVIATIONS/ACRONYMS
1.03 DEFINITIONS
Acronym Meaning
Central Traffic Control Overall trolley supervision and control function used by
Dispatcher personnel following SEPTA operating rules
and procedures. Also known as the Automatic Trolley
Supervision (ATS) subsystem though this term is not
used in the MSHL Project documents.
head end Front-most point of the trolley.
inbound Direction of travel towards 69th Street Terminal.
line speed Maximum predetermined speed at which a trolley may
proceed over a given section of track, typically equal to
the civil speed.
Local Traffic Controller SEPTA or Township equipment which controls the
displaying of automobile traffic signals and trolley bar
signal aspects.
Maximum Authorized Speed Speed at which a trolley is assigned to operate over a
section of track, typically the line speed unless a
Temporary Speed Restriction is in effect for that section
of track.
Movement Authority Section of track automatically assigned to a trolley by the
PART 2 – PRODUCTS
PART 3 – EXECUTION
PART 1 – GENERAL
A. This Section specifies the general requirements for execution of the Work. It
specifies requirements for track usage, track outages, and specifies general
procedures for performing work on the SEPTA System.
B. The Contractor is advised that work to be performed under this Contract requires
significant interface work with other contractors/suppliers and SEPTA. The proposed
sequence of construction shall be regarded as a formal Contractor’s submittal and
shall be identified in the submittal schedule.
C. In addition to the requirements for a detailed work plan as described within these
Specifications, all construction or testing operations requiring track outages, except
with the SEPTA Project Manager’s specific agreement, shall be defined by a time-
work scaled logic network which shall be submitted to the SEPTA Project Manager
for approval thirty (30) calendar days prior to the operation. [CDRL 01100-001]
1. This network is to fully detail the extent of work proposed and the Contractor’s
plan and means for accomplishing same. All work by others which has the
potential of delaying either the work by this Contractor, or the impacts to
service, must be identified clearly in terms of scope and schedule for
coordination with others.
2. These weekly schedules must be annotated and reissued weekly to reflect
changes to the scope or schedule created during the 30-day period between the
original issue and the date of execution. Not later than noon, Monday before a
planned weeks work, a new revision of the hourly schedule incorporating all
changes and reflecting the final work plan, must be submitted to the SEPTA
Project Manager for approval.
1.03 SUBMITTALS
B. CDRLs
1. SEPTA may provide limited track outages for the prosecution of the Work.
2. Except for the track outages provided by SEPTA, SEPTA operations shall be
maintained at all times.
1. The Contractor’s attention is called to the fact that the work under this Contract
will be performed on or in the vicinity of tracks of SEPTA which will be in use
for trolley operation and that the overhead trolley wire within this area are
energized and used for the transmission of electricity at approximately 600
volts, direct current and 2400VAC.
2. All of the work shall be performed in such manner and at such times and with
such precautions and safeguards as prescribed by SEPTA.
3. The Contractor shall also be advised that no roadway closures will be allowed.
C. The Contractor shall, by working methods and order of procedure, subject to the
approval of the SEPTA Project Manager, conduct his work in the most expeditious
manner possible, having due regard for the safety of persons, property and facilities
D. The Contractor shall submit for review by the SEPTA Project Manager sketches
defining the operations of all construction equipment and activities capable of
encroachment on the MSHL Right-of-Way. [CDRL 01100-002]
E. All workers undertaking work within ten (10) feet of the rails shall be track safety
certified. The Contractor shall not permit uncertified workers to enter the track area.
1. At the start of an outage, the Contractor shall install at the beginning and end
of the contract limit a physical barrier and warning sign. The physical barrier
and warning sign shall be submitted for SEPTA’s review. [CDRL 01100-003]
A. SEPTA’s Right: SEPTA reserves the right to enter into other contracts for other
work on the project and/or for installation of special equipment. This work will be
done by SEPTA or other contractors. The Contractor shall consult with the SEPTA
Project Manager in regard to SEPTA’s wishes in this matter and shall fully cooperate
with SEPTA’s contractors. Such use of the premises and partial occupancy by
SEPTA shall not be construed as an acceptance of any portion of the work nor a
waiver of any rights.
B. During construction, the Contractor and his Subcontractors shall permit SEPTA,
Water and Sewer Department, Streets Department, Telephone Company, Electric
Company, Gas Works, Western Union, City Electric Bureau, and any other Utility
Company to enter and to work in areas being constructed by the Contractor and his
Subcontractors. No additional calendar days or additional compensation will be
granted to the Contractor as a result of these operations by others.
C. General: Concurrent with the work by the Contractor, certain work of the project
will be performed by SEPTA that shall include, but not necessarily be limited to the
following:
1. Testing of signals whenever they are moved or cut-in to new or interim cables.
2. SEPTA shall perform such other work as it deems necessary or desirable for
maintenance and/or improvement of its system.
A. If the Contractor does not prosecute the work in such manner as to make it probable
in the judgment of the SEPTA Project Manager that the work will be completed
within the time herein prescribed, the Contractor, if directed by the SEPTA Project
Manager, shall increase the number of men and provide additional facilities, and the
SEPTA Project Manager may further direct the Contractor to increase the number of
shifts including overtime, all to such extent as may be necessary to ensure the
completion of the work within the time required by this Contract.
C. Contractor shall sequence and order his work in such a manner to minimize
interruption to SEPTA activities and vehicular traffic.
D. Contractor shall provide continued access for SEPTA personnel to all SEPTA
facilities and equipment unless otherwise approved by SEPTA.
E. All the provisions of this Article, “Minimum Interference with Operations” shall,
when invoked by the SEPTA Project Manager, be performed by the Contractor
without any extra compensation.
F. Existing Equipment: All existing Highway Grade Crossing Warning Protection and
Wayside Automatic Block Signal equipment shall be maintained in active service at
all times, unless otherwise permitted by the SEPTA Project Manager. This includes,
but is not limited to, signals, transformers and other wayside equipment.
1. Cleanup and removal, regardless of its source, of all refuse and debris in the
station and platform areas. Platforms and other public areas shall be
thoroughly broom cleaned at the completion of each work day. This shall
include removal of all dust, dirt, oil, grease and litter on a daily basis in areas
open to the public.
2. Minimum standard clearance in all operating track areas.
3. Adequate setup time for concrete and similar materials consistent with normal
trolley operations in proximity to such work.
H. The Contractor shall provide and erect all necessary barricades to protect the public
and prevent access to the work areas by unauthorized personnel. All barriers shall be
kept graffiti free at all times.
B. SEPTA will provide the final design for trackwork at Drexel Hill Junction and
Bywood Interlocking.
C. SEPTA will perform final design and construction for all trolley wire OCS work.
1.08 WEATHER
A. Inclement weather shall not be used as a basis for any claim for delay or completion
of the work. No additional cost or time will be allowed due to adverse weather
conditions.
1.09 SUBCONTRACTORS
A. The Contractor must, before making any subcontract, submit a written statement to
the SEPTA Project Manager giving the name and address of proposed
subcontractors, the portion of the work and materials which he is to perform and
furnish, and any other information tending to provide that the proposed
subcontractors have the necessary facilities, skill, integrity, past experience and
financial resources to perform the work in accordance with the terms and conditions
of this Contract. [CDRL 01100-004]
B. If SEPTA finds that the proposed subcontractor is qualified, the Contractor will be
notified in writing. SEPTA may revoke approval of any subcontractor when such
subcontractor evidences an unwillingness or inability to perform his work in strict
accordance with the Contract Documents. Notice of such revocation of approval will
be given in writing to the Contractor.
C. The Contractor shall file with SEPTA a conformed copy of the subcontract. The
Contractor shall cause appropriate provisions to be inserted in all subcontracts
relative to the work to bind subcontractors to the Contract by the terms of these
Contract Documents, insofar as applicable to the work of subcontractors, and to give
the Contractor the same power as regards terminating any subcontract that SEPTA
may exercise over the Contractor under provisions of these Contract Documents.
[CDRL 01100-005]
A. General:
1. The Contractor shall be responsible for ensuring that the most stringent
provisions of the applicable statutes and regulations of Commonwealth of
Pennsylvania, and SEPTA as well as the Department of Labor- Occupational
Safety and Health Administration provisions, pertaining to the safe
performance of the work are observed. Further, that the methods of
performing the work do not involve undue danger to the personnel employed
thereon, the public, and public and private property.
2. All Contractor’s employees who enter SEPTA’s track areas must be Roadway
Worker certified and all other qualifications as deemed necessary to be in
compliance with this contract and SEPTA.
3. All Contractor’s employees who enter Authority track areas where overhead
traction power is energized are required to be qualified on the safety rules by
SEPTA and are responsible for the safety of the persons in their charge. These
employees shall attend SEPTA’s Track Safety Certification Program.
4. The Contractor shall designate a member of his full-time staff to act as Safety
Supervisor. This individual shall have specialized training and experience in
construction safety supervision. This person shall have a working knowledge
of all U.S. Department of Labor (OSHA) regulations. This person shall have
the ability to develop and conduct safety training courses. The Safety
Supervisor shall be responsible for supervising the safety of persons on or
about the work, and the property affected thereby. The Safety Supervisor must
be acceptable to SEPTA and this person’s performance will be reviewed on a
continuing basis. SEPTA reserves the right to revoke the approval of the
Safety Supervisor and require a replacement. Once employed, the Safety
Supervisor shall not be changed without permission of SEPTA. The
Contractor’s Project Manager may act as the Safety Supervisor with the
SEPTA Project Manager’s approval. [CDRL 01100-007]
5. The SEPTA Project Manager will notify the Contractor or his Safety
Supervisor of any noncompliance with the foregoing provisions. The
B. Reporting Accidents: The Contractor shall prepare and submit to the SEPTA Project
Manager reports of significant accidents which occur at the site and anywhere else
work of this Contract is in progress. For this purpose, a significant accident is
defined to include events where personal injury and lost time is sustained, or
property loss of substance is sustained, or where the event posed a significant threat
of loss or personal injury.
1. All data relative to an accident shall be complete and timely, with verification
of the facts, and recommendations for specific action to control the cause of
similar accidents.
2. The Prime Contractor shall be responsible for the investigation and reporting
of all accidents incidental to work performed under his contract, including
accidents involving all subcontractors.
3. Accident reports shall be made within the following time periods:
a. Significant accident: 24 hours
b. Fatal accident: 1 hour
1. The Contractor shall maintain, protect, and secure in a safe condition any and
all SEPTA facilities that are affected by the work. SEPTA operations will be
in continuous operation while work under this contract is being performed.
The Contractor shall at all times comply with the requirements of SEPTA as to
the handling and disposal of materials, the placing of lights, and the use of
other structures in connection with the work under this contract and he shall
comply with all other requirements of SEPTA to the end that interference with
1. The SEPTA issued Notice to Proceed with the work and acquired
qualifications as previously stated, will grant the Contractor permission to
enter into the site of the work. During the performance of work within the
operating trolley envelope flagmen, as may be deemed necessary by SEPTA,
shall be provided for the safe and continuous operation of the Line.
2. The Contractor shall furnish and station at the site of work during the
performance of his work within the operating trolley envelope such watchmen,
as deemed necessary by SEPTA, for the purpose of protecting his own
employees.
a. SEPTA will train all watchmen, and furnish the training facilities.
b. The Contractor shall furnish watchmen for the training period.
c. Watchmen are required to protect employees working within the
operating trolley envelope on observing the approach of a trolley.
Watchmen must give their entire attention to watching for trolleys and
warning the employees and are prohibited from performing other duties,
even momentarily. They must not leave their post until instructed by
SEPTA, that the protection is unnecessary or that other watchmen have
been assigned and are in position and watching the approaching tracks.
d. The SEPTA flagman is the only person qualified to hold a trolley until it
is safe to proceed. The flagman shall be provided to protect the
movement of trolleys through the work area.
e. The Contractor’s watchmen, stationed with the work crew, shall ensure
that all employees and equipment are out of the track area. The
Contractor’s watchman shall only stop the trolley in an emergency
situation, i.e., persons on the track, equipment on the track, damaged rail,
etc.
3. The need for flagmen and watchmen shall be determined at the time the
Contractor submits his written work plans.
a. SEPTA reserves the right to determine the number of flagmen and
watchmen necessary based on the Contractor’s work plan and the
number of Contractor’s employees engaged in a particular part of the
work.
A. Definitions:
1. Track outage is defined as the removal of trolley service from operating tracks.
a. Single-track outage - One track out of service between adjacent hand
crossovers.
b. Double track outages - Not available for this project.
2. Track outage with catenary de-energized - Track outage as defined above with
the overhead catenary power turned off and grounded.
3. Signal power outage - The signal power turned off and the lines grounded.
Trolleys will still be operating.
4. Work Zone- Requires trolleys to stop before proceeding into work area. A
Work Zone permits fouling track between trolleys. The work area must be
confined to a maximum area of 1,000 feet.
a. Maximum number of concurrent work zones: 2.
5. Non-Outage Work:
a. Unless otherwise approved by the SEPTA Project Manager, Work within
the right-of-way is defined as work within ten (10) feet of the near rail of
an operating track or wire. During this operation, SEPTA will provide
protection personnel to protect SEPTA equipment and property. SEPTA
may require the Contractor to establish a Work Zone, if necessary.
b. Unless otherwise approved by the SEPTA Project Manager, Work
outside of the right-of-way is defined as work that is performed more
than ten (10) feet (horizontally) from the near rail of an operating track
or energized wire. To minimum track outage time, certain non-outage
preparatory work must be accomplished prior to SEPTA granting track
outages.
6. Daytime double track outages - Not available for this project.
B. Notice to SEPTA:
1. All construction work requiring any outage shall have prior approval of the
SEPTA Project Manager, which must be obtained within the time frames
specified below.
C. Outage Limitations:
D. Mobilization:
1. All material required for work to be completed during track outage shall be on-
site, inspected, and approved by SEPTA’s Project Manager a minimum of
seven (7) days prior to the scheduled outage. [CDRL 01100-009]
2. The Contractor shall be mobilized one hour prior to the beginning of the
outage with sufficient manpower, equipment, and materials to insure
substantial progress during each outage.
PART 2– PRODUCTS
PART 3 – EXECUTION
PART 1 – GENERAL
1.01 DESCRIPTION
A. Work included: To enable orderly review during progress of the Work, and to
provide for systematic discussion of problems. The SEPTA Project Manager or a
designee will conduct project meetings throughout the construction period. The
progress meetings are in addition to the coordination, pre-construction and
scheduling meetings noted elsewhere in the Contract Documents.
C. The discussions and minutes of meeting shall exclude any claims-related issues not
directly impacting the progress of the Work, and other items for which SEPTA has
provided clarifications/directives/ change order(s), but remain disputed by the
Contractor.
1.03 SUBMITTALS
A. Agenda items:
B. Minutes:
1. The SEPTA Project Manager will ensure the minutes of each project meeting
are compiled and that one copy is furnished to the Contractor.
2. The Contractor may copy and distribute other copies as required.
A. Contractor’s key people shall attend and participate in each project meeting and shall
represent the Contractor consistent with Contract and commit the Contractor to
solutions agreed upon during the project meetings.
PART 2– PRODUCTS
PART 3 – EXECUTION
A. Project meetings will be held every 4 weeks or as required by the SEPTA Project
Manager.
A. To the maximum extent practicable, meetings shall be held at the SEPTA offices at
1234 Market Street, Philadelphia, PA, at the Contractor’s field headquarters or at a
location to be determined by the SEPTA Project Manager.
B. Progress meetings may be included with design review, factory testing, or other
meetings organized in the development of the systems.
A. Attendance:
C. Revisions to minutes:
1. Unless published minutes are challenged in writing, within five (5) working
days of the distribution date they will be accepted as properly stating the
activities and decisions made at the meeting.
2. Any individual challenging published minutes shall provide proper supporting
documentation acceptable to the SEPTA Project Manager to verify that the
challenged item was truly discussed during the subject meeting.
3. Challenge to minutes shall be settled as priority portion of “old business” at the
next regularly scheduled meeting. The SEPTA’s Project Manager’s decisions
concerning challenged item(s) shall be binding on the Contractor.
SUBMITTALS
PART 1 – GENERAL
1.01 DESCRIPTION
A. This Section of the Specifications covers all submittals including shop drawing
submission and concurrence requirements, and further complements the
requirements of Paragraph VIII.N of the Agreement. Make submittals required by
the Contract Documents, and revise and resubmit as necessary to establish
compliance with the specified requirements.
B. The following products require only the submittals, and no further review is required
except for interface within Work.
1.03 SUBMITTALS
A. The Contractor, within two weeks of the receipt of the SEPTA Project Manager’s
computerized listing of Contractor(s) submittals, shall review, revise and/or amend,
if applicable, and resubmit the revised listing of submittals. Long lead items shall be
identified. [CDRL 01300-001]
B. After checking and verifying all field measurements and after complying with the
applicable procedures of the Contract, the Contractor shall submit shop drawings,
catalog cuts, samples and substitution(s) for review and action.
1. NO EXCEPTIONS TAKEN
2. PROCEED AS NOTED
3. REVISE AND RESUBMIT
4. REJECTED
5. NOT APPLICABLE
G. Submittals not in compliance with the Contract will be returned to the Contractor for
revision. Any losses of time and additional costs associated with resubmittal(s) are
the Contractor’s responsibility.
H. Each submission and re-submission shall give specific written notice on the
transmittal of each variation that the shop drawings or samples may have from the
requirements of the Contract Documents and, in addition, shall cause a specific
notation to be made on each shop drawing submitted for review and approval of each
such variation.
I. Each resubmission(s) shall clearly identify and make specific notation(s) on each
shop drawing concerning the:
J. Submittals that are “Proceed as Noted” are for the purpose of expediting
procurement/fabrication/Installation of the intended work. If re-submittal of the
document is required, the Contractor shall incorporate all corrections and resubmit
original sepias and required copies of drawings to SEPTA, within 30 days. If re-
submittal is not required then it is understood that the Contractor will proceed in
accordance with the comments.
K. For “Proceed as Noted” items that require re-submittal, payment for completed work
that is related to these items will not be made until the corrected and final resubmittal
is accepted by the SEPTA Project Manager.
L. CDRLs
A. Coordination of Submittals:
1. Prior to making each submittal, the Contractor shall carefully review and
coordinate all aspects of each item being submitted. Shop drawings of systems
containing closely related items and components must be submitted, as a single
submission showing the interrelationship of the components required for that
system.
2. The Contractor shall verify prior to submission that each shop drawing is well
prepared and that the submittal conforms in all respects with the specified
requirements. The drawings shall provide complete information regarding
proper fabrication and installation.
3. The Contractor shall sign each submittal and affix a stamp with specific
written indication that the Contractor has satisfied all responsibilities under the
Contract Documents with respect to review of the submission.
B. Responsibility:
1.05 SUBSTITUTIONS
PART 2– PRODUCTS
1. One mylar copy, one electronic copy (PDF), five paper copies.
2. Blueprints will not be acceptable
C. Review comments will be shown on the sepia transparency and one set will be
returned to the Contractor. The Contractor may make and distribute such copies as
are required for its purposes.
A. The Contractor shall submit only the original printed literature and product data
sheets available from the manufacturer(s).
B. Where contents of submitted literature from manufacturers include data not pertinent
to the submittal, the Contractor shall clearly show which portions of the contents are
being submitted for review.
C. The Contractor shall submit the number of copies which are required to be returned,
plus the number of copies required by SEPTA’s Project Manager
2.03 SAMPLES
A. The Contractor shall provide sample(s) identical to the precise article proposed to be
provided. Identify as described under “Identification of submittals” below.
PART 3 – EXECUTION
A. Prior to implementing the system described below, the Contractor shall submit for
approval, its proposed file sharing (SharePoint) system and proof of functionality.
[CDRL 01300-002]
D. Functionality:
1. Once submittals are entered, an email shall be sent to notify the reviewers that
a submittal is available for review.
2. Engineer shall gather and collate all comments from reviewers and email final
comments sheet to the SEPTA Project Manager with recommended status
(approved / approved with comments, etc).
3. The SEPTA Project Manager shall then be responsible to review and if agreed,
go to a special location of the Contractors Sharepoint where he can set the final
status of the submittal as well as submit the comment sheet.
4. Drawings / complicated / congested submittals shall be available for review on
the site, as well as submitted in hardcopy form to all reviewers.
1. When resubmittal(s) is made for any reason, the Contractor shall transmit
under a new letter of transmittal with a new transmittal number.
2. On resubmittals, the Contractor shall cite the prior transmittal number(s) under
“submission number”.
B. The Contractor shall maintain an accurate submittal log for the duration of the Work,
showing current status of all submittals at all times. The Contractor shall make the
submittal log available for review upon request. [CDRL 01300-003]
B. Partial and poorly prepared submittals will be rejected as not complying with the
requirements of the Contract. The Contractor will be liable for delays so occasioned.
A. The Contractor shall make submittals consistent with early start dates shown on the
approved baseline schedule, but sufficiently in advance of early scheduled dates for
B. In scheduling, the Contractor shall allow fifteen (15) days for review and processing
by the Engineer and the SEPTA Project Manager following its receipt of the
submittal. This review time will be increased for the submittal(s) that are so
extensive that twenty (20) days of turn around period is unreasonable as determined
by the Engineer and the SEPTA Project Manager. This determination shall be
binding on the Contractor.
A. Review and Processing shall not relieve the Contractor from responsibility for errors,
which may exist in the submitted data.
B. Revisions:
1. The Contractor shall make required revisions as noted on initial the submittal.
2. If the Contractor considers any required revision to be a change, it shall so
notify SEPTA as provided for in the Agreement. Such notification shall be
made no later than 10 calendar days from the date of return of such submittals
by the Engineer or SEPTA to the Contractor.
3. The review of the shop drawings waives the original contract requirements of
the Contract Documents only if the Contractor clearly states and highlights the
proposed deviation in a prominent fashion on the shop drawing itself, and only
as specially stated in writing by the SEPTA Project Manager, that the Contract
Document requirements are waived.
PART 1 – GENERAL
1.01 DESCRIPTION
B. The procedures for processing Requests for Change (RFCs) and Requests for
Substitutions (RFSs) is the same as the procedure described below for RFIs.
D. SEPTA will provide a digital version of the RFI Form for use by each Contractor
A. Agreement
1.03 SUBMITTALS
B. The Contractor shall submit RFIs using SEPTA’s RFI Form and shall provide
specific reference to the section of the Construction documents to which the RFI
refers. RFIs that are incomplete, unsigned or otherwise not submitted in compliance
with the Contract, will be returned to the Contractor.
A. All RFIs will be signed by the Contractor’s representative and submitted to SEPTA
in “hard” copy.
PART 2– PRODUCTS
PART 3 – EXECUTION
A. Submit RFIs, RFCs and RFSs through the Project SharePoint site.
A. The Contractor shall consecutively number all RFIs. For projects with separate
contracts, each Contractor shall include a prefix (G, E, M etc.) in their numbering
sequence to designate the submittal as originating from the “CBTC/C&S”,
“Electrical”, “Track / Civil” or “Vehicle” Contractor. When an RFI must be
resubmitted for any reason it shall be sent using a new RFI number with reference
provided to the previous RFI.
B. For scheduling purposes, the Contractor shall allow 14 days for review and response
by SEPTA following their receipt of the RFI. This review time will be increased for
RFIs that are sufficiently extensive or complex that the above turnaround period is
unreasonable as determined by SEPTA. This determination shall be binding on the
Contractor.
C. The Contractor shall be solely responsible for delays in the completion of the
Contract that result from the submission of RFIs which clearly fail to meet the
requirements of this Section.
QUALITY REQUIREMENTS
PART 1 – GENERAL
1.01 SUMMARY
A. Work included: The Contractor shall establish and maintain a project specific
Quality Assurance/Quality Control (QA/QC) system consisting of a program manual
and supporting plans and/or procedures which address the methods to be used to
control the quality related aspects of all component and assemblies to be furnished
and installed under the Contract Documents. The Contractor shall have the
“primary” responsibility for the quality of all its work and shall ensure that the
pertinent requirements for the achievement of quality are included in all relevant
sub-contracts.
1. The QA/QC program shall include a description of the organization and shall
identify the responsibilities and accountabilities of all personnel performing
quality-affecting activities. The Quality Control plans and/or procedures shall
include and/or reference those checklists and test and inspection forms to
properly document the activities performed to achieve the quality of the Work.
1.03 SUBMITTALS:
C. The Contractor shall develop and explain a Quality Assurance program and
surveillance methods to verify that reviewed inspection, testing and documentation
activities have been performed to assure that shop manufactured/fabricated and site
construction/installation comply with the highest quality standards.
[CDRL 01400-003]
E. The QA procedures shall define the organizational structure within which the
programs are to be implemented, and delineate the responsibility and authority of the
various personnel involved. Original program manuals shall be amended and/or
revised with the written direction and concurrence of SEPTA’s Project Manager.
F. SEPTA’s review of the above submittals shall not relieve the Contractor from its
primary responsibility for the quality of the work.
G. CDRLs
C. Verify that the required quality control inspection, testing and documentation
activities have been performed to assure that the equipment, materials and
construction comply in all respect to the requirements of the Contract Documents.
F. All test results shall clearly include a statement that the item tested or analyzed
conforms or fails to conform to the contract requirements. Each report shall be
conspicuously stamped on the cover sheet in large red letters a minimum of ½ inch
high “CONFORMS” or “DOES NOT CONFORM” to the Specifications as the case
may be.
H. The quality assurance functions shall include, but not be limited to:
1. Contract Review
2. Document Control
3. Procurement
4. Shop Fabrication
5. Field Fabrication
6. Field Installation
7. Field Assembly
8. Receiving Inspections
9. Final Inspection
10. In process inspections
11. Factory and Field Testing
12. Handling and Storage
13. Packaging and Shipping
14. Quality Records
15. Non Conformance Reporting
16. Corrective Action (s)
17. QA Audits
18. Training
19. Control of In Process Activities
20. Identification and Traceability
I. The Contractor shall promptly reject work, which does not comply with the
requirements of the Contract Documents. If the contractor elects to propose that
SEPTA accept work that is nonconforming, the contractor shall reimburse SEPTA
for the costs associated with the review of the nonconforming work by SEPTA’s
Engineer.
J. Develop quality assurance forms in a format acceptable to SEPTA for all major
elements of the Work including any additional elements
A. Document that each material, manufactured product and fabricated item is produced
and tested to comply with highest quality standards. The Contractor shall perform
required audits to maintain level of quality.
C. Do not schedule any factory tests/inspections by SEPTA until these documents are
satisfactorily reviewed by SEPTA. Twenty one (21) day’s prior written notice is
mandatory for (re)scheduling any factory tests/inspections by SEPTA and/or
Engineer.
D. SEPTA reserves the right to source inspect the material, manufactured product or
fabricated item after acceptance of the certified quality assurance documents. Any
and all costs related to reinspection(s) by SEPTA and Engineer shall be the
responsibility of the Contractor.
E. The certified quality assurance documents shall identify and include any changes
made to the material, manufactured product or fabricated item as compared to the
Contract requirements and approved shop drawings. The Contractor shall describe
as to how each change will affect the installation, space and subsequent operations.
F. SEPTA’s review of certified quality assurance documents and inspections shall not
relieve the Contractor from its “primary” responsibility for the quality of work.
A. The Contractor shall identify an individual (CQC) within its organization at the site
of the Work, who shall be responsible for overall management of Contractor’s
QA/QC system. An individual who has no other duties shall fill the function of the
CQC. [CDRL 01400-005]
B. The CQC shall be responsible for the documented incoming inspection and
determination of acceptability in conformance with Contract requirements of all
material arriving at site. Receiving inspection(s) shall include the review of
associated documentation where necessary to verify the compliance of the item.
Segregate and remove from the site, any nonconforming and/or damaged material.
E. As soon as the material arrives at site, (but before beginning installation) provide to
SEPTA the original Bill of Lading and Certification that the material complies with
the requirements of the contract documents. [CDRL 01400-006]
F. Do not begin installation until relevant installation shop drawings have been
appropriately reviewed by SEPTA. Installation shall comply with conformed shop
drawings.
G. Perform necessary and specified tests and document the results. Replace material
that fails the tests at no cost to SEPTA.
H. Remove and replace new or existing material that is damaged in storage or in the
performance of Work unless specifically accepted in writing by SEPTA’s Project
Manager.
1.07 WARRANTY
A. General
B. Performance Requirement
1. In the event any single failure mode develops (as distinct from failures due to
all or various causes) on a single Item (I.E.: Lowest Level Replaceable Unit,
subsystem, component, or other identifiable item) and in which the rate of such
failure reaches ten percent (10%) of the population of the Item prior to the
expiration of the Warranty period or any extensions thereof, the Contractor
shall provide repairs, adjustments, or redesign and replacement at no cost to
SEPTA on one hundred percent (100%) of the Items concerned, not just the
failed Items. The Contractor’s actions to correct the failed Item(s) shall be
documented and accepted by SEPTA prior to the start of any redesign or other
such corrective action for the subject Item(s). The Warranty period for the
major assembly containing the affected Item(s) shall be extended by two (2)
years from the date that all such Item(s) pertaining to a particular defect have
been returned to service.
2. In the event, prior to the expiration of the Warranty period or any extensions
thereof, the SEPTA MSHL System fails to achieve the Reliability Goals stated
in Section 01620 “Reliability, Availability and Maintainability” or testing
reveals that a SEPTA MSHL System component, subsystem or other element
D. Manufacturer’s Warranties
1. The Contractor shall obtain all manufacturer’s warranties and guarantees of all
equipment and materials required by this Contract; provided that the delivery
PART 2– PRODUCTS
PART 3 – EXECUTION
PART 1 – GENERAL
1.01 DESCRIPTION
A. The Contractor shall provide temporary facilities and controls needed for the
performance of its Work including, but not necessarily limited to:
A. Agreement
1.03 SUBMITTALS
B. The Contractor shall submit shop drawings including means, methods and
procedures related to all temporary facilities. [CDRL 01500-001]
C. CDRLs
SEPTA A&E Services for MSHL CBTC Construction Facilities and Temporary Controls
Issued for Bid 01500-1 October 2014
CDRL No. Title or Reference Para.
drinking water
CDRL 01500-003 Shop drawing or means and methods for sanitary 1.05B
facilities
CDRL 01500-004 Shop drawing or means and methods for 1.05C
temporary electrical power and lighting
CDRL 01500-005 Shop drawing or means and methods for 1.05D
telephone service
CDRL 01500-006 Shop drawing or means and methods for heat 1.05E
CDRL 01500-007 Location of construction office compound 1.06A
CDRL 01500-008 Layout of construction office compound 1.06D
CDRL 01500-009 Specifications for laptops for SEPTA field 1.07C.3.n
personnel
CDRL 01500-010 Location and layout of proposed laydown area 1.08D
CDRL 01500-011 Proposed temporary barricades 1.09B
CDRL 01500-012 Specifications/catalog cuts/photographs of the 1.11F
proposed project vehicle
A. The Contractor shall maintain and protect all temporary facilities and controls in
proper and safe condition throughout progress of the Work.
1. The Contractor shall provide potable drinking water from an approved source,
so piped or transported as to keep it safe and fresh and served from single
service containers or satisfactory types of drinking stands or fountains. All
such facilities and services shall be furnished in strict accordance with existing
governing health regulations.
2. Refer to the Agreement, Paragraph VIII.D. The Contractor shall protect pipes
from freezing during inclement weather and any vandalism.
SEPTA A&E Services for MSHL CBTC Construction Facilities and Temporary Controls
Issued for Bid 01500-2 October 2014
1. The Contractor shall provide, maintain and pay for all costs of temporary
electrical and lighting services required at the site for the proper performance
and inspection of work. Remove services and lighting after completion of
work and repair of all damages.
2. The Contractor shall provide area distribution boxes so located that the
individual trades may furnish and use 100 ft. maximum length extension cords
to obtain power and lighting at points where needed for work, inspection, and
safety.
3. The Contractor shall provide all necessary items such as breakers,
transformers, panel boards, and cable required for the service. The Contractor
shall provide a complete distribution system expanded as required during the
construction including wiring devices, outlets, distribution panels,
transformers, cable and other related work necessary to provide a temporary
power system for use during construction.
4. The Contractor shall pay all costs associated with the utility tie-ins, physical
plant, maintenance of system throughout construction, removal of same at
project completion and any other items necessary in providing temporary
power and light.
5. The temporary power and lighting system shall at all times conform with the
applicable codes and regulations of OSHA, NEMA, UL, and the local
municipality.
D. Telephones: The Contractor shall make necessary arrangements and pay costs for
installation, maintenance and operation of direct land line (non-pay type) telephone
services in SEPTA’s field office at the site. [CDRL 01500-005]
E. Heating: The Contractor shall provide and maintain heat necessary for proper
conduct of operations. [CDRL 01500-006]
B. The Contractor shall provide a minimum of 4 parking spaces adjacent to the SEPTA
office for SEPTA vehicles.
C. The Contractor shall provide all necessary security for this area. The Contractor
shall provide all necessary keys to SEPTA’s Project Manager so as to provide access
to the location at any time.
D. The Contractor shall submit to the SEPTA Project Manager a plan layout of the
location within 30 days after Notice to Proceed (NTP). [CDRL 01500-008]
SEPTA A&E Services for MSHL CBTC Construction Facilities and Temporary Controls
Issued for Bid 01500-3 October 2014
E. The Contractor shall coordinate the provision of utility services for all Contractor
locations and be responsible for all installation charges, removal costs at Project
completion, and any periodic or other charges incidental to the provision of those
utility services.
F. Upon final acceptance of the Work, the Contractor shall clean up the work areas and
leave them in a neat and orderly condition. The Contractor shall dismantle and
remove all temporary fencing and barricades and other temporary items installed,
unless otherwise directed by the SEPTA Project Manager. Repair damaged areas to
their original condition.
A. General
1. Furnish a field office building adequate in size for the Contractor’s offices,
including conference/training room, supply room, and tool room.
2. The project field office location shall be approved by the SEPTA Project
Manager. The field office, including equipment and personnel, shall not only
have sufficient excess capacity, in the opinion of the SEPTA Project Manager,
to permit a rate of progress which will ensure completion of the Work within
the time stipulated in the Contract, but shall also have sufficient excess
capacity for emergencies and overloading.
3. The SEPTA Project Manager shall have the right to reject field offices,
locations and apparatus which is, in his opinion, unsafe, improper, or
inadequate. Rejected construction offices and apparatus shall be brought to
acceptable condition, or shall be removed from the jobsite.
1. Make the field office buildings and conference facility available to the SEPTA
Project Manager and his team throughout the entire construction period.
2. Provide a room lockable from Contractor’s space, for a field office or office
space for use by the SEPTA Project Manager and or his team.
3. For duration of project construction, provide the SEPTA Project Manager
space with:
a. 300 square feet of office space, with office lighting, HVAC, toilet
facilities, running water, and electrical outlets.
b. Three chairs
c. One first aid kit
SEPTA A&E Services for MSHL CBTC Construction Facilities and Temporary Controls
Issued for Bid 01500-4 October 2014
d. One plan storage rack
e. Storage cabinets
f. Three waste paper baskets
g. One water cooler with appurtenances
h. One work table
i. Two wall boards (Dry erase boards, minimum size 48 inches by 72
inches)
j. Two desks with chairs, and desk lamps
k. Two fire extinguishers
l. A copying machine and Fax or free use of the Contractor’s copying
machine and Fax
m. Two telephones
n. Provide, install, and connect to SEPTA’s server, two rugged laptop
computers for use by SEPTA field personnel. The laptops shall be a
Panasonic Toughbook Model F9 and shall be provided with 2.9 GHz,
Intel processor, 320 GB hard drive, 2GB SDRAM memory and 14.1 inch
LCD, color widescreen monitor with 1440 X 900 resolution. The
laptops shall also be provided with wireless card and combination DVD /
CD-ROM drive. The Contractor shall also provide a compatible printer
scanner, and complete software for both laptops including the latest
version of MICROSOFT Small Business. Confirm specific configuration
with SEPTA prior to purchases. [CDRL 01500-009]
o. Digital camera, 12 or greater mega pixels with 12X optical zoom. If the
camera is damaged during the project, the Contractor shall replace the
camera within 48 hours of notice by SEPTA.
1. Weather tight, with barred windows and doors, each equipped with screens and
adequate locking devices. Exterior doors shall be equipped with cylinder locks
and dead bolts, both keyed alike with two keys and also provided with
burglarproof bars and locks across the doors.
2. Insulated exterior wall, ceilings and floors
3. Floor covering with resilient flooring material such as asphalt tile or linoleum
4. Restroom with lavatory, toilet, soap holder, toilet paper, holders, paper towel
dispenser, wastepaper basket, mirror, and hot and cold water supply.
5. Sufficient lighting to provide a minimum of 100-foot candles at desk light
uniformly in all areas.
6. Grounded duplex electrical receptacles around interior walls at approximately
10-foot spacing
7. Automatically controlled heating and air conditioning systems with
thermostats, capable of maintaining the office at an ambient temperature
ranging between 64 and 78 degrees F
SEPTA A&E Services for MSHL CBTC Construction Facilities and Temporary Controls
Issued for Bid 01500-5 October 2014
8. The Contractor shall provide fuel and bear all costs in connection herewith.
9. The Contractor shall provide water, sewer, and electrical utility services as
required.
10. The Contractor shall provide continuous telephone service within the field
office and bear all costs in connection therewith, including long distance
telephone charges until final completion and acceptance of work. The
Contractor shall provide as follows:
a. SEPTA Project Manager: two units with two separate phone lines on one
unit.
b. One telephone answering machine connected to the SEPTA Project
Manager’s line.
1. The Contractor shall provide all electrical and telephone tie-ins for the field
office and provide continuous maintenance of utility tie-ins during the
construction period.
2. The Contractor shall provide continuous maintenance during the construction
period including janitorial service for offices and toilet facilities and provide
toiletry supplies as necessary.
3. The Contractor shall repair of refurnish damaged areas as required.
4. The Contractor shall provide supplies for the copying machine for an average
usage of approximately one thousand (1000) copies per month.
5. The Contractor shall repair or replace the FAX machine and related equipment
within 48 hours of becoming inoperable or defective.
6. The Contractor shall pay cost of all utilities including long distance telephone
usage.
F. SEPTA Parking
1. The Contractor shall provide a minimum of four (4) parking spaces at the
Contractor’s Field Office and at the SEPTA Project Managers Field Office for
SEPTA’s use.
G. Security
1. The Contractor shall guard against unauthorized or illegal entry and protect the
field offices and storage yards against vandalism, theft and mischief. The
Contractor shall be responsible for the replacement and/or compensation for
any item owned by SEPTA or its employees, which are related to the subject
work, removed or damaged as a result of vandalism, theft, mischief of illegal
entry to the field office.
SEPTA A&E Services for MSHL CBTC Construction Facilities and Temporary Controls
Issued for Bid 01500-6 October 2014
1.08 CONTRACTOR LAYDOWN AREA
A. The Contractor shall provide a contractor’s lay-down area of adequate size for the
safe storage of equipment, vehicles, materials, etc, preferably at the Contractor’s
field office location.
B. Where materials cannot be exposed to the inclement weather, the Contractor shall
provide a secured controlled environment.
C. The Contractor shall make provisions to secure all areas and shall include adequate
lighting, security cameras, fencing, and security personnel if deemed necessary. If
security personnel are stationed at this location, sanitary service shall be provided.
D. The Contractor shall submit the location and layout of the proposed lay down area
for approval. [CDRL 01500-010]
A. The Contractor shall provide all temporary barricades required by Phasing Plans,
including barricades for designated Contractor work areas, Contractor laydown
areas, and public access for areas that must remain open during a phase. Barricades
required outside a designated work area for the exclusive use of a Contractor shall be
provided by that Contractor.
B. Submit drawings of the proposed temporary barricades for SEPTA’s review. Do not
install barricades until the drawings for them have been reviewed by SEPTA.
[CDRL 01500-011]
C. Barricades shall enclose and prevent entry into the work area and shall be full height
and dustproof.
F. Traffic cones and/or stakes with ribbons shall not be used in SEPTA Stations to
differentiate construction areas in lieu of barricades.
SEPTA A&E Services for MSHL CBTC Construction Facilities and Temporary Controls
Issued for Bid 01500-7 October 2014
The locksets on the doors requiring SEPTA access for operational and safety reasons
shall be keyed to SEPTA’s Standard Lock System.
H. On a daily basis, the Contractor shall maintain the temporary barricades in a “like
new” condition. The Contractor shall remove graffiti and restore surfaces on a
continual maintenance basis. Maintenance shall continue until the barricades are
removed.
I. The Contractor is required to enclose areas required by SEPTA for access and
maintenance. If these areas are in public areas they shall be secured with temporary
barricades and doors in accordance with the provisions above. The Contractor shall
take all means to alleviate any or all tripping and falling hazards both within the
work site but also in public areas. Areas where the general public or passengers may
fall shall be secure and covered.
1.10 SECURITY
A. During the construction phase of the project, provide new, current model-year, mid-
size truck or SUV for SEPTA Project Manager’s use.
1. Quantity: 1
B. Description:
1. Doors: 2-door.
2. Drivetrain: 4-wheel drive.
3. Transmission: automatic.
4. Engine: Gasoline, with minimum displacement of 2.8 L.
1. Chevrolet Colorado.
2. GMC Canyon.
3. Toyota Tacoma.
4. Honda Ridgeline.
5. Nissan Frontier.
SEPTA A&E Services for MSHL CBTC Construction Facilities and Temporary Controls
Issued for Bid 01500-8 October 2014
1. Chevrolet Tahoe or Avalanche.
2. Ford Explorer.
3. Jeep Cherokee.
4. Dodge Durango.
5. Toyota Highlander.
E. Provide all insurance, annual inspections, fuel, fluids, monthly exterior washing and
interior cleaning, and engine, drivetrain and tire maintenance for the duration of the
construction phase.
PART 2– PRODUCTS
PART 3 – EXECUTION
SEPTA A&E Services for MSHL CBTC Construction Facilities and Temporary Controls
Issued for Bid 01500-9 October 2014
THIS PAGE IS INTENTIONALLY BLANK
SEPTA A&E Services for MSHL CBTC Construction Facilities and Temporary Controls
Issued for Bid 01500-10 October 2014
SECTION 01600
PART 1 – GENERAL
1.01 DESCRIPTION
1. Products
2. Transportation and handling
3. Storage and protection
4. Repairs and Replacements
5. Product options
6. Substitutions
7. Spare requirements
A. SEPTA Agreement
A. The Contractor shall include in its Quality Assurance Program such procedures as
are required to assure full protection of work and materials.
A. The Contractor shall not reuse materials and equipment removed from existing
premises, except as specifically permitted by the Contract Documents.
B. The Contractor shall promptly inspect shipments to ensure that products comply with
requirements, quantities are correct, and products are undamaged.
D. The Contractor shall deliver products to the job site in their manufacturer’s original
container, with labels intact and legible.
1. The Contractor shall maintain packaged materials with seals unbroken and
labels intact until time of installation.
2. The Contractor shall promptly remove damaged material and unsuitable items
from the job site, and promptly replace with material meeting the specified
requirements, at no additional cost to SEPTA.
E. SEPTA may reject, as non-complying, such material and products that do not bear
satisfactory identification as to manufacturer, grade, quality, and other pertinent
information.
F. The SEPTA Project Manager reserves the right to require the contractor to turn over
copies of all bills of lading, packing slips, labels and other material which establishes
that material delivered to the job site match the material requirements of the
construction documents.
A. The Contractor shall store and protect products in accordance with manufacturers’
instructions, with seals and labels intact and legible.
B. The Contractor shall store sensitive products in weather tight, climate controlled
enclosures.
C. For exterior storage of fabricated products, the Contractor shall place on sloped
supports, above ground.
D. The Contractor shall make off-site arrangements for storage and staging, and deliver
material to the site as required so as not to affect work progress of other contractors
and create unsafe conditions.
F. The Contractor shall provide protection for finished floor surfaces prior to allowing
equipment or materials to be moved over such surfaces.
G. The Contractor shall maintain finished surfaces and equipment clean, unmarred, and
suitably protected until final acceptance by SEPTA.
A. In event of damage, the Contractor shall promptly make replacements and repairs at
no additional cost to SEPTA.
B. Additional time required to secure replacements and to make repairs will not be
considered by SEPTA as justification for extension to contract time.
1.10 SPARES
A. Complete Spare Systems - As part of its bid for the base contract, the Contractor
shall include complete spare systems. The quantity of spare systems shall equal 10%
of the total number of systems supplied (but not less than 2 of any item). These
spare systems shall be delivered before the end of the Warranty period.
B. The Contractor shall be responsible for the supply of spare parts used prior to the end
of the Warranty Period.
C. With its bid, the Contractor shall submit a list of additional spare parts, with
recommended quantities and unit pricing, for future spare parts purchases by
SEPTA. SEPTA shall have the option to increase the quantity of parts or modify the
list to add or delete specific line items.
PART 2 – PRODUCTS
PART 3 – EXECUTION
PART 1 – GENERAL
1.01 DESCRIPTION
1.02 APPLICABILITY
A. This document applies to the entire MSHL CBTC System which includes but is not
limited to the following equipment:
1. CBTC trackside
2. CBTC onboard
3. Operational Control Centers (OCCs) and Maintenance Control Centers
(MCCs)
4. Ground Based Communications and Radio Frequency (RF) Communication
Subsystems
5. Interlocking Subsystem
6. Local Traffic Controller (LTC) Subsystem
7. Test and Diagnostic Equipment
8. Power Supply Equipment
9. Other Equipment as Required by a Contractor’s Particular Design
B. The overall MSHL CBTC System shall be designed to meet the Reliability,
Availability, and Maintainability (RAM) requirements specified in these Contract
Documents.
1.03 S UBMITTALS
B. CDRLs
SEPTA A&E Services for MSHL CBTC Reliability, Availability and Maintainability
Issued for Bid 01620-1 October 2014
1.04 MEETING RAM REQUIREMENTS
B. The warrantee period shall not begin until the conclusion of the demonstration period
during which the RAM requirements were successfully met.
1.05 DEFINITIONS
C. Mean Time To Repair (MTTR) – The mean time required to perform corrective
maintenance on an item to restore it to its normal operating condition including any
additional time required to restore the overall system to its normal operating
condition. Does not include time spent traveling to the failure site to perform the
repair.
D. Mean Repair Travel Time (MRTT) – The mean time for a maintainer to travel to the
site of the failure and begin corrective action after a failure. MRTT shall be assumed
to by 1 hour unless otherwise demonstrated and agreed to by SEPTA.
E. Mean Time Between Failures (MTBF) – The mean time between failures for a
Lowest Level Replaceable Unit (LLRU), item, component, subsystem, or system.
MTBF = MTTR + MRTT where MTTR and MRTT are calculated for the equivalent
item, component, subsystem, or system. MTBF shall be calculated for all LLRUs,
items, components, subsystems, and the entire MSHL CBTC System in accordance
with MIL-HDBK-217, [Ref 01620-02].
F. Mean Time Between Functional Failures (MTBFF) – Similar to MTBF except only
relevant failures are included.
SEPTA A&E Services for MSHL CBTC Reliability, Availability and Maintainability
Issued for Bid 01620-2 October 2014
1.06 RAM PROGRAM PLAN
A. The Contractor shall implement a RAM Program Plan [CDRL 01620-001], for
SEPTA review and approval, in accordance with EN50126 [Ref 01620-01], IEEE
1474.1 [Ref 10620-03], MIL-STD 785B [Ref 01620-04] and in accordance with
these Contract Documents.
B. The RAM Program Plan shall be provided at the first formal design review and
updated at each subsequent formal design review.
C. The RAM Program Plan shall include the following general information:
1. The methods by which the Contractor shall predict and measure compliance
with the RAM requirements of these Contract Documents.
2. The personnel responsible for implementing and carrying out the plan.
3. Controls and methods to be used to manage subcontractors and suppliers shall
be detailed as to how compliance with the RAM requirements shall be met.
Additionally, the surveillance and monitoring activities of subcontractors and
suppliers shall be defined.
4. First Article Inspection (FAI), equipment and material inspections,
manufacturing inspections, factory and field testing methods used to achieve
the RAM requirements shall be defined.
5. Methodology, including data capture, calculations, and analysis techniques, to
determine the ability to the provided equipment to detect, annunciate and log
equipment failures down to the LLRU level shall be defined.
6. Analysis methods by which the MSHL System RAM requirements are
apportioned to subsystems and lower-level equipment.
7. Specification of the Failure Reporting Analysis and Corrective Action System
(FRACAS) to be used by the Contractor to record, analyze and correct failures
which occur in the Contractor and subcontractor’s plants and on-site. The
methods by which errors and failures are identified and handled through to
their disposition, including design or all operating procedural changes as
required, shall be identified. Reporting methods of FRACAS data shall be
reviewed and approved by SEPTA. The Contractor shall provide to SEPTA, at
least quarterly, FRACAS reporting documentation using the approved
methods.
8. Other reports and analyses as specified by this document section.
1.07 RELIABILITY
A. System Reliability
SEPTA A&E Services for MSHL CBTC Reliability, Availability and Maintainability
Issued for Bid 01620-3 October 2014
provided equipment meets the reliability requirements of the overall MSHL
CBTC System as follows:
a. The System Reliability Report shall be organized in the same fashion as
the Subsystem Reliability Reports from a system perspective.
b. The System Reliability Report shall be provided at the first formal
design review and updated at each subsequent formal design review.
c. The apportionment of the overall reliability requirements, specified
herein, to the various subsystems and other equipment shall be identified
and substantiated by the Subsystem Reliability Reports.
d. Subsequent to the first formal design review, the target values for MTBF
shall be refined into actual predicted values.
e. The System Reliability Report shall be approved by SEPTA prior to the
start of manufacturing.
2. Subsystem Reliability
a. Each subsystem in the overall MSHL CBTC System, and other
equipment as necessary, shall have a corresponding Subsystem
Reliability Report produced and provided to SEPTA for information.
This report shall include:
1) The calculations performed including input date, methodology
used in the calculations, and the result of the calculations.
2) Reliability Block Diagrams.
3) Detailing and apportionment of reliability values (MTBF) to the
LRU-level which are used in the calculations.
4) A quantified, substantiated, basis for the reliability values used for
all LRUs, or other equipment as necessary.
1.08 AVAILABILITY
A. System Availability
SEPTA A&E Services for MSHL CBTC Reliability, Availability and Maintainability
Issued for Bid 01620-4 October 2014
2) Level of training for SEPTA personnel
3) Various response times (e.g., delivery of parts, return from factory
service, delivery of failed equipment to maintenance depot)
f. Availability targets (MTBFF) allocated from the requirements of this
document section to each LRU, item, component, subsystem, or system
capable of causing a Functional Failure (FF). Input from the Subsystem
Availability Reports shall be used in these determinations.
g. Subsequent to the first formal design review, the target values for MTBF
and MTBFF shall be refined into actual predicted values.
h. The System Availability Report shall be approved by SEPTA prior to the
start of manufacturing.
B. Subsystem Availability
SEPTA A&E Services for MSHL CBTC Reliability, Availability and Maintainability
Issued for Bid 01620-5 October 2014
continue as long as needed to reach the required operating MTBF, MTBFF and
availability figures over a contiguous six (6) month period.
3. The Contractor shall be responsible for the performance of the A&R
demonstration testing to include providing any personnel and equipment
required.
4. Only operating data from equipment actually providing revenue service shall
be included in the A&R Demonstration Tests.
5. During the A&R demonstration period, any non-onboard failure, or
combination of non-onboard failures, which result one or more trolleys being
delayed in excess of ten (10) minutes or results in one or more trolleys being
required to be operated in “bypass mode” (i.e.: onboard CBTC supervision or
train tracking at the Operational Control Center is not available) in excess of
ten (10) minutes, shall cause the demonstration period to be reset and the six
(6) month window to start over.
6. All equipment shall continuously be accounted for as part of the A&R
demonstration testing until the required operating history of all equipment in
the demonstration period is achieved.
7. Test logs shall be maintained daily during the demonstration period. Weekly
status reports shall be provided to SEPTA summarizing:
a. Total accumulated operating time per equipment type or subsystem.
b. Relevant and non-relevant failures per equipment type. Details of each
failure shall include: time/date of failure, equipment identification, root
cause, repair performed, MTTR, failure disposition (relevant, non-
relevant), MRTT.
c. MTBF and MTBFF for equipment type or subsystem.
d. Overall MSHL CBTC System availability since the start of the
demonstration period.
1.09 MAINTAINABILITY
A. Maintainability Report
SEPTA A&E Services for MSHL CBTC Reliability, Availability and Maintainability
Issued for Bid 01620-6 October 2014
i. MTTR the item (this shall include the total time required to troubleshoot,
isolate and identify the failed equipment, the replacement process and
restoral of the equipment to its normal operating configuration including
the replacement of panels, performing any configuration or post-repair
acceptance tests, and final turnover of the repaired equipment to normal
operating service)
B. Maintainability Demonstration
SEPTA A&E Services for MSHL CBTC Reliability, Availability and Maintainability
Issued for Bid 01620-7 October 2014
4. The trackside radio equipment shall be fully redundant such that a single
failure will not cause a degradation in the ability of the trackside equipment to
communicate with trolleys.
5. The ground Based Network (GBN) equipment shall be fully redundant such
that a single failure will not cause a degradation in the ability of any two
connected devices to communicate via the GBN. The GBN shall detect failures
and automatically reconfigure to maintain service without degradation.
C. Maintainability requirements
A. FF are those failures which result in, or directly contribute to, a decrease in the level
of service which is or can be provided to passengers. Generally, FF will inhibit
SEPTA from providing the normal level of passenger service for which the System
was designed, or will prevent the operation of the MSHL CBTC System in its normal
configuration, or will inhibit the availability of a provided function. FF will be used
to determine MTBFF and availability during the demonstration period.
B. The list of FF provided herein is based on a generic concept MSHL CBTC System.
A Contractor’s specific design may require the list of FF be added to, or deleted
from. Based on a Contractor’s particular design, the list of FF will be reviewed
jointly by SEPTA and the Contractor and adjusted as necessary during the final
design approval stage of the Project.
D. Trolleys which fail in service such that “bypass mode” must be selected due to an
onboard failure, or which are attempted to be entered into service but fail due to
failing departure test, etc., shall be counted as one FF. If normal daily service cannot
be met due to a shortage of trains due to failed onboard equipment, each such
reduction by one train shall count as one FF for any part of a single day for which
service has been reduced.
SEPTA A&E Services for MSHL CBTC Reliability, Availability and Maintainability
Issued for Bid 01620-8 October 2014
E. A single trackside failure which causes multiple trolleys to not operate normally
shall be counted as one FF.
F. Redundant equipment which “fails-over” to the non-failed redundant part and does
not interrupt service shall be counted as a F only after the second such failover of the
same particular equipment in a single day, or third such failover of the same
particular equipment in a single week, regardless whether a root cause for the
switchover was determined or not.
H. Failures arising from non-MSHL CBTC System equipment or due to vandalism shall
not be counted.
K. A single operator workstation failure will not be counted provided all other operator
workstations at the same control location are operable.
PART 2– PRODUCTS
PART 3 – EXECUTION
SEPTA A&E Services for MSHL CBTC Reliability, Availability and Maintainability
Issued for Bid 01620-9 October 2014
THIS PAGE IS INTENTIONALLY BLANK
SEPTA A&E Services for MSHL CBTC Reliability, Availability and Maintainability
Issued for Bid 01620-10 October 2014
SECTION 01630
SAFETY PROGRAM
PART 1 – GENERAL
1.01 DESCRIPTION
A. This document contains Safety Program requirements for the overall Media Sharon
Hill Line (MSHL) Communication Based Trolley Control (CBTC) System. In
addition, general software requirements are also provided by this document.
1.02 APPLICABILITY
A. The MSHL CBTC System includes but is not limited to the following equipment:
1. CBTC trackside
2. CBTC onboard
3. Operational Control Center (OCC), Emergency Backup Control Center
(EBCC), Maintenance Control Centers (MCCs), Local Control Panels (LCP)
4. Ground Based Communications and Radio Frequency (RF) Communication
Subsystems
5. Interlocking Subsystem
6. Local Traffic Controller (LTC) Subsystem
7. Test and Diagnostic Equipment
8. Power Supply Equipment
9. Other Equipment as required by a Contractor’s Particular Design
B. The overall MSHL CBTC System shall be designed to meet the Safety requirements
specified in these Contract Documents including the referenced standards.
1.03 SUBMITTALS
B. CDRLs
A. The purpose of the MSHL Safety Program is to ensure that safety is designed into
the overall system, that identified hazards are mitigated such that the residual risk is
acceptable, and that verification and validation has been performed to demonstrate
that the Safety Plan has been followed.
C. Hazard identification and mitigation is a critical part of the Safety Program. All
hazards shall be traced from identifying source to the demonstration of their
acceptable mitigation.
E. These Contract Documents and the referenced industry standards shall be used as the
framework to define the acceptable processes and methods to be followed in the
execution of the Safety Program and overall delivery of the MSHL CBTC System.
B. SEPTA or its authorized agents will conduct independent reviews during the design,
development, manufacture, integration, factory testing, installation, testing and
commissioning of the Contractor’s equipment and shall have access to all Contractor
documentation and personnel. SEPTA or its authorized agents shall also be given the
authority to attend any Contractor design reviews or walkthroughs deemed necessary
to complete and accomplish a complete safety assessment.
A. The Contractor is solely responsible for all aspects of the MSHL Safety Program
including, but not limited to: it’s adequacy, performance and compliance monitoring.
Receiving approvals from SEPTA, including approvals for submitted documents,
shall not relieve the Contractor of this responsibility.
C. All functions shall have a Safety Integrity Level (SIL) rating commensurate with the
safety function provided unless otherwise stated in these Contract Documents.
D. All Automatic Trolley Protection functions and the Temporary Speed Restriction
(TSR) function shall be designed, implemented, and tested in a vital failsafe fashion
and in accordance with SIL 4.
F. Should SEPTA use an Independent Safety Assessor (ISA), the Contractor shall
support the activities and tasks undertaken by the ISA including audits, document
CDRL reviews, test witnessing. Should an ISA not be appointed by SEPTA, the
Contractor shall perform the role of ISA from within their organization.
J. Design documentation shall clearly indicate whether the hardware and software to
implement a function will be reused without change, reused with modification, or
newly developed so as to enable the Contractor’s safety team to unambiguously
apply the required safety techniques based on the reused, modified, new status of the
provided hardware and software.
K. The Contractor shall ensure subcontractors follow the requirements in these Contract
Documents including all Safety Program requirements. The Contractor shall audit
subcontractors for compliance with these requirements.
L. Safety tasks shall include verification and validation activities which determine
whether the equipment design has take into account the range of environmental
conditions the equipment will be exposed to, and the range of environmental
conditions for which it is designed. These activities shall include verification and
validation of Electro-Magnetic Interference/Electro-Magnetic Compatibility
(EMI/EMC), shock and vibration, and temperature and humidity design and
compliance testing performed on all equipment. In addition, safety activities shall
include validation that the required environmental conditions have been accounted
for in the design and have been verified/validated as correctly implemented.
M. Safety requirements derived from these Contract Documents and safety requirements
intrinsic to the Contractors provided equipment (safety requirements the Contractor
has placed on its own equipment design) shall be explicitly identified as a safety
requirement within the requirement tracing tool used. (See elsewhere for
requirements for a requirements tracing tool.) Each identified safety requirement
shall be traceable to the means used to justify that it has been correctly implemented
and traceable to the hazard which it provides mitigation for (if existent).
N. Once entered in the System Hazard Log, items shall remain in the System Hazard
Log throughout the Project. The means by which each hazard is closed shall be
clearly identified and supported by auditable documentary evidence.
O. Hazards which are mitigated by the addition of safety requirements shall have those
requirements identified in the Hazard Log.
Q. Hazards which are mitigated by assignment to others shall have a reference to the
formal acceptance of the hazard/mitigation in the hazard log.
S. System Safety Concepts shall clearly identify potential equipment failures (hardware
and software) and detail how failsafe operation is achieved during these failures. In
addition, the System Safety Concepts shall address how data and inputs from non-
vital sources and cannot compromise safety.
T. System Safety Concepts shall clearly identify the means and methods by which a
trolley is assured to vitally remain within its assigned movement authority. Events
covered shall include, but are not limited to: removal of a trolley’s movement
authority by the wayside equipment, removal of an interlocking proceed aspect,
removal of a roadway crossing bar signal proceed aspect, trolley equipment failure,
driver-induced overspeed condition.
U. How “hackers” or other unauthorized persons will be prevented from gaining access
to the data or equipment within the MSHL CBTC System equipment shall be
addressed in the safety plans. Methods used by the provided equipment to mitigate
such risks shall be identified.
V. Safety tasks shall include an analysis of the adequacy of the training to be provided
to SEPTA personnel.
W. Safety tasks shall include an analysis of the adequacy of the operating and
maintenance procedures and manuals provided to SEPTA.
X. Safety tasks shall include the identification of trackside equipment whose physical
location is critical to the safety function provided by the MSHL CBTC System.
Tolerance for repositioning of the identified equipment shall be defined and this
information provided to SEPTA as the Wayside Equipment Positioning Tolerance
Manual [CDRL 01630-001]. If repositioning of any equipment beyond a defined
tolerance requires a database or other update to the MSHL CBCTC System
equipment, that update shall also be defined in the CDRL.
Y. Safety tasks shall be undertaken to validate that the interlocking equipment has been
designed in accordance with AREMA and SEPTA requirements.
Z. A hazard analysis shall be conducted to verify that the equipment design and
procedural methods specified by the Contractor for switching of the Dispatcher’s
A. New and modified software shall follow the requirements of EN 50128-2011 [Ref.
01630-07]. Existing software shall be subject to the requirements of EN 50128-2001
[Ref. 01630-06].
B. Testing shall comply with 49 CFR Part 236 Subpart H paragraphs 13 and 17.
C. The required testing to be performed following changes to any part of the installed
MSHL CBTC System equipment (i.e.: regression testing) which provides safety-
related functions shall be determined by analysis of the changed hardware and
software. Such analyses shall be performed by the appropriate persons, shall be
documented and included in the verification and validation activities related the
change, and shall comply with 49 CFR Part 236 Subpart H paragraph 20.
D. Periodic maintenance testing shall comply with 49 CFR Part 236 Subpart H
paragraphs 13, 16 and 18.
E. Safety qualification testing shall be performed on one trolley to establish that the
design and installation of the supplied equipment is suitable to provide its intended
safety-related functions. SEPTA shall be invited to the performance of this safety
qualification testing.
F. Safety qualification testing shall be performed to establish the safety functions of the
LTC. The LTC, CBTC Zone Controller, trolley, and other necessary equipment shall
be used in the field for this qualification testing. SEPTA shall be invited to the
performance of this safety qualification testing.
1.09 SUBMITTALS
A. General
B. Required Submittals
PART 2– PRODUCTS
PART 3 – EXECUTION
CONTRACT CLOSEOUT
PART 1 – GENERAL
1.01 DESCRIPTION
A. This Section specifies the requirements for closing out the Contract and supplements
requirements specified in Paragraph XII of the Agreement.
B. Contract closeout is the term used to describe the collective Project requirements that
are to be fulfilled near the end of the Contract term in preparation for final
acceptance and occupancy of the Work by SEPTA, as well as final payment to the
Contractor and the completion of the Contract.
C. If in the event that the Work of the Contract is completed in phases and/or portions
of the Work is completed to the full satisfaction of SEPTA and SEPTA is to utilize
that completed phase and/or portion, SEPTA shall issue a Certificate of Substantial
Completion in accordance with 1.03 below.
1.03 SUBMITTALS
B. CDRLs
A. General: The Contractor shall complete the following before requesting the SEPTA
Project Manager’s inspection for certification of substantial completion for the Work
of the Contract. The Contractor shall list known exceptions in the request.
B. Inspection Procedures: Upon receipt of the Contractor’s request and submittal for
inspection [CDRL 01700-005], the Project Manager will either proceed with
inspection or advise the Contractor of unresolved prerequisites.
1. Following the initial inspection, the SEPTA Project Manager or the Engineer
will either prepare the Certificate of Substantial Completion or advise the
Contractor of Work which must be performed before the certificate will be
issued. The SEPTA Project Manager will repeat the inspection when
requested and when assured that the Work has been completed.
2. Results of the completed inspection will form the initial “punch list” for final
acceptance.
3. The “punch list” shall include a reasonable time period to effectuate the work,
which is mutually agreed upon by all parties.
A. General: The Contractor shall complete the following before requesting the SEPTA
Project Manager’s final inspection for certification of final acceptance and final
payment as required by the Agreement, specifically sections regarding the Contractor
and Payment and Completion. The Contractor shall list known exceptions, if any, in
the request.
1. Submit the final payment request [CDRL 01700-006] with final releases and
supporting documentation not previously submitted and accepted. Include
certificates of insurance for products and completed operations where required.
[CDRL 01700-007]
2. Submit an updated final statement to account for final additional changes to the
Contract sum. [CDRL 01700-008]
3. Submit a Certified copy of the SEPTA Project Manager’s final “punch list”
which documents all work which has been completed. [CDRL 01700-009]
4. Submit final meter readings for utilities, a measured record of stored fuel and
similar data as of the date of Substantial Completion or as of the date SEPTA
took possession of and responsibility for corresponding elements of the Work,
if required. [CDRL 01700-010]
5. Submit Consent of Surety [CDRL 01700-011], Affidavit of Payments of Debts
and Claims [CDRL 01700-012], Affidavit of Release of Liens
[CDRL 01700-013], General Release by Trade Contractor of Owner
[CDRL 01700-014], Guarantee against Defects [CDRL 01700-015], any
B. Reinspection Procedure: The SEPTA Project Manager will re-inspect the Work
upon receipt of the Contractor’s notice that the Work, including “punch list” items
resulting from earlier inspections, has been completed except for those items whose
completion has been delayed because of circumstances that are acceptable to the
SEPTA Project Manager.
PART 2– PRODUCTS
PART 3 – EXECUTION
PART 1 – GENERAL
1.01 DESCRIPTION
A. The Contractor, throughout progress of the Work, shall maintain an accurate record
of changes to the Contract Drawings and Specifications.
B. The Contractor shall at the time of substantial completion, but prior to requesting
release of retainage, transfer the changes to a set of Final As-Built Documents, which
shall include an As-Built set of Construction Drawings an annotated set of these
Specifications and an updated collection of all documents, programs, schedules,
correspondence, et al., created as a result of this Project.
A. Documents affecting work of this Section include, but are not necessarily limited to,
the Agreement and Division 1 of these Specifications.
1.03 SUBMITTALS
B. CDRLs
A. Accuracy of Records:
B. The Contractor shall make entries on the As-Built Documents on a weekly basis to
include all changes to the Work performed during the last week to confirm they are
an accurate representation of the As-Built conditions.
C. The Contractor shall use professional draftsperson to prepare to transfer “job set”
information to Final As-Built Documents.
A. The Contractor shall maintain the “job set” of Record Documents completely
protected from deterioration and from loss and damage until completion of the Work
and transfer of all recorded data to the Final As-Built Documents.
PART 2– PRODUCTS
A. Job Set: Following receipt of SEPTA’s Notice to Proceed, the Contractor, shall
secure from SEPTA one complete set of all drawings and specifications comprising
the Contract Documents. This “job set” will be maintained at the site to record all
As-Built changes.
B. Final As-Built Documents: The Final As-Built Documents are to include but not
necessarily be limited to:
A. The Contractor shall, immediately upon receipt of the job set described in Paragraph
2.01, A. above, identify each of the Documents with the title “AS-BUILT
DOCUMENTS - JOB SET.”
B. Preservation:
1. The Contractor shall devise a suitable method for protecting the As-Built Job
Set (job set) in consideration of the Contract duration, the probable number of
occasions upon which the job set must be taken out for new entries and for
examination; the transfer of information on Final As-Build Documents; and the
conditions under which these activities will be performed.
2. The Contractor shall not use the job set for any purpose except entry of new
data, for review by SEPTA and for the transfer of data to Final As-Built
Documents.
3. Maintain the job set at the site of Work.
1. The Contractor shall utilize an erasable colored pencil (not ink or indelible
pencil) to clearly describe the change by graphic line and note as required.
2. The Contractor shall date all entries.
3. The Contractor shall call attention to the entry by a “cloud” drawn around the
area or areas affected.
4. The Contractor shall in the event of overlapping changes, use different colors
for the overlapping changes.
D. Revisions:
B. Accuracy of Record Data Prior to Transfer: The Contractor is solely responsible for
accurate transfer of all field changes and preparing additional reproducible drawings
and specification pages.
1. The Contractor shall carefully transfer change data shown on the job set to the
Final As-Built Documents coordinating the changes as required.
2. The Contractor shall clearly indicate at each affected detail and master drawing
a full description of changes made during construction, and the actual location
of items.
3. The Contractor shall call attention to each entry by drawing a “cloud” around
the areas affected.
4. The Contractor shall make changes neatly, consistently, and with the proper
media to assure longevity and clear reproduction.
5. The Contractor shall prepare additional reproducible drawings in the same size
as the original contract drawings for changes to details (including installation
and fabrication drawings) incorporated in the construction that could not be
corrected on the As-Built drawings. These drawings shall be adequately
identified and cross-referenced with pertinent Drawing(s) to make it part of the
Final As-Built Documents.
A. The Contractor has no responsibility for recording changes in the Work subsequent
to Final Completion, except for changes resulting from work performed under
Warranty.
3.04 DELIVERABLES
A. The Contractor shall submit all final documentation in both a hardcopy and in
electronic formats deliverable on two (2) terabyte-sized, capacity drives and
operating software. [CDRL 01720-002]
B. A copy of each location’s as-built drawings shall be placed in each new instrument
housing. A full set of as-builts shall be provided for the Fern Rock, 103 Victory,
1234 Market Street, 2nd and Wyoming Avenue and 69th Street Shop locations.
[CDRL 01720-003]
PART 1 – GENERAL
A. This section specifies requirements for the provision of a complete and all-
encompassing training program for the SEPTA MSHL CBTC System. This section
also specifies requirements for the provision of Operation and Maintenance (O&M)
Manuals for the SEPTAMSHL CBTC System.
B. This document applies to the entire MSHL CBTC System which includes but is not
limited to the following equipment:
1. CBTC trackside
2. CBTC onboard
3. Operational Control Centers (OCCs) and Maintenance Control Centers
(MCCs)
4. Ground Based Communications and Radio Frequency (RF) Communication
Subsystems
5. Interlocking Subsystem
6. Local Traffic Controller (LTC) Subsystem
7. Test and Diagnostic Equipment
8. Power Supply Equipment
9. Other Equipment as required by a Contractor’s Particular Design
C. The Contractor shall furnish complete documentation including, but not limited to,
maintenance manuals, part lists, wiring drawings, instruction sheets and detailed
component documentation for the entire MSHL CBTC System. Documentation shall
be provided in final form before any portion of the System is placed in-service or as
otherwise indicated in these Contract Specifications.
D. The Contractor shall also develop and provide an operation, installation, and
maintenance training program for SEPTA personnel as specified herein. Training of
all SEPTA personnel shall be completed before any portion of the System is placed
in-service or as otherwise indicated in these Contract Specifications.
G. Training Program Courses shall consist of a series of instructional classes for each
system, topic or craft, as applicable. Training shall be organized into either (8) hour
classes. Instruction shall include the functionality of each system, sub-system,
assembly, and sub-assembly to at least the Lowest Level Replaceable Unit (LLRU)
level, and the essentials of their operation and maintenance, as appropriate.
H. A Lesson Plan shall be developed for each unit of instruction, whether conducted in
the classroom or field, and shall include the following:
J. The Training Program shall be conducted in English, and the Contractor's Instructors
shall have a fluent command of the technical English language used in the rail transit
industry in the US.
K. During each training subset periodic written quizzes shall be given, concluding with
a written final examination. Test content to be approved by SEPTA Project Manager.
Those not showing an understanding of the material, as determined by test scores,
shall repeat the subject or subset area found deficient.
M. The Instructors used by the Contractor shall be familiar with the MSHL. In addition,
the Instructors shall be completely knowledgeable on the specific topic/equipment
being presented, have full understanding of the interface of the equipment being
presented with other signal, communications, Control Center and vehicle equipment,
and be experienced trainers and/or trained in adult education training techniques.
N. The Contractor shall provide all necessary audio-visual aids such as projectors,
computer screens, Power Point presentations, testing equipment, mock-ups, etc.
necessary to present the course material. Instructors shall be qualified to teach the
required course. The SEPTA Project Manager reserves the right to check the
qualifications and/or references of the proposed Instructors and also to reject for
cause any Instructor not believed to be adequately qualified.
S. The Contractor shall update all instruction material upon completion of the warranty
period to cover any changes or retrofits to the systems performed after delivery. Any
inconsistency or incorrect information uncovered during the instruction period must
be immediately corrected and formally submitted to the SEPTA Project Manager in
the form of replacement drawings, video tapes, lesson plans, mock-ups, schematics
and changes in documentation.
T. Training shall include the use of all special tools and test equipment including
Portable Test Equipment (PTE) and Bench Test Equipment (BTE).
A. All instruction shall be conducted according to SEPTA schedules for a three (3)
shift, seven (7) day a week operation, except on SEPTA holidays. The Contractor is
required to allow SEPTA to videotape all classroom and field instruction. The
Training Program shall be designed around SEPTA’s ability to provide personal for
training during their regular shifts, and at quantities convenient for SEPTA’s staffing
needs. Class size shall not exceed ten (10) employees.
A. The Training Program shall be organized in parts as specified herein. Each part shall
contain modules consisting of individual elements (subsets) assembled as necessary
to fit its needs. The training program shall be organized into modules to target
different personnel and departments. The Contractor may propose additional areas
for the Training Program, subject to the Engineer's approval. Scheduling of these
training modules shall be at times and locations that are convenient to the SEPTA
Project Manager.
B. Prior to commencing each individual training course the Contractor shall provide the
training to select personnel of the craft to be trained. The objective is for the
respective craft management to critique and make adjustments to the course or
presentation prior to training the entire craft. The contractor shall make
modifications to the course as directed by SEPTA Project Manager.
A. SEPTA requires that all the publications (and related education programs) which are
associated with the MSHL CBTC System be of great significance and a major
responsibility of the Contractor. Accordingly, all publications and education
program activities described in this Contract shall be produced by an approved,
experienced, pre-qualified third-party Sub-Contractor with previous experience,
under contract to a US industrial firm or government client, in the preparation of
publications for either electrically-propelled rail transit vehicle procurement or a
commercial/military project of equal or greater magnitude and complexity.
Alternatively, the Contractor can fulfill this role provided that it can demonstrate that
it has an existing, separate in-house publications organization that can demonstrate
comparable qualifications.
B. The Sub-Contractor shall place one qualified approved individual in charge of all
publications and the Education Program who shall have full responsibility for
fulfillment of this portion of the Contract. The Contractor shall designate in-house
personnel dedicated in the organization, interface, coordination and flow of
information from the originator of the equipment's information to the Sub-
Contractor.
C. In addition, the Contractor shall be responsible for accuracy and timely submittals to
the SEPTA Project Manager. SEPTA will be reviewing and critiquing the
publications and training programs, the Contractor shall be responsible for updates
and revisions to all manuals, publications, training programs and training aids
resulting from these reviews.
A. The Contractor shall grant SEPTA the right to videotape all Training Programs,
which is expected to be limited to classroom sessions, or hands-on training for future
SEPTA training use. Each class is to be videotaped by the Contractor and the video
file shall be turned over to the SEPTA Project Manager [CDRL 01820-001] at the
completion of the training.
A. Review all data supplied by product manufacturers and installers for accuracy,
completeness, and clarity prior to submittal to the SEPTA Project Manager.
B. When it is necessary that the Contractor prepare the text data required by this
Section, it shall be their responsibility to ensure that the personnel preparing such
data:
1.07 SUBMITTALS
A. All CDRLS are to be provided in hardcopy and pdf or other electronic format
acceptable to the SEPTA Project Manager.
B. Training Program Plan [CDRL 01820-002]. The Contractor shall submit to the
SEPTA Project Manager for review and approval a detailed outline of the overall
Training Program, and a schedule for its presentation. This submittal shall include
the hours of classroom and "hands-on" training projected per course, final course
content, the qualifications of the Instructors, a listing of training aids to be used and a
description of the scope of instruction, on an individual subset level, to fulfill the
program requirements.
1. Five (5) copies of sample format and outline of contents in draft form with the
equipment shop drawings.
2. Five (5) copies of complete manual in final form on equipment delivery date.
D. The following Training Program items are to be submitted to the SEPTA Project
Manager for approval prior to the start of training. Training shall begin immediately
upon final approval of the complete training program:
E. The Contractor shall submit the following Training Program items to the SEPTA
Project Manager for review and approval:
F. The Contractor shall submit a five copies of a Trolley Operator Training Plan
[CDRL 01820-015] including the equipment to be used and method for training the
Trolley Operators for SEPTA Project Manager for review and approval. The
equipment used shall support, and training provided shall cover:
G. The Contractor shall submit illustrated parts catalogs for SEPTA Project Manager for
review and approval as follows:
H. CDRLs.
PART 2 – PRODUCTS
(Name of Contractor)
Approved by: (SEPTA Project Manager Signature) Date: _____________
1. All hard copies of the publications shall use a loose-leaf format using high
grade paper conforming to ATA Specification 101 with five punch holes.
Diagrams shall not be loose or in pockets. Line drawings are to be in reduced
size. All publication covers other than the Operator's manual shall be loose-
leaf binders, oil resistant, moisture proof and resistant to wear, ViaTech
Publishing Solutions, or approved equal, with the following specifics:
a. 122pt Unitized Board
b. White Premahyde outer covering
c. Black Skytogen lining
d. 5-prong swing metal Hinge.
2. The binder color and wording shall be as specified by the SEPTA Project
Manager during publication layout. The Operator's Manual binder shall be
1. Title page: Include the name and function of the equipment, manufacturer's
identification number.
2. Provide Table of contents, in numerical order listing all sections and
subsection titles of the Manuals with reference to the page on which each starts
and a list of included diagrams and drawings.
3. Provide acronyms, abbreviations and definitions
4. Provide a Safety Summary
5. Provide introduction, which incorporates system overview, system
configurations, general system operation and specifications.
6. Provide familiarization by describing each piece of equipment, including major
assemblies and sub-assemblies, and giving manufacturer's model number and
drawing number.
7. Provide functional description including step-by-step preparation for the
following:
a. Sequence of operation
b. User interfaces
c. Procedures and Adjustments
d. Maintenance
e. Troubleshooting
f. Installation
g. Software Modification Instructions
8. Provide typical wiring diagrams, Control diagrams, troubleshooting
flowcharts, and event / diagnostic charts.
9. Maintenance schedule to include type and frequency of each maintenance item
for each system and piece of equipment.
10. Maintenance instruction: Include step-by-step procedures for inspection,
operation checks, cleaning, lubrication, adjustments, repair, overhaul,
disassembly, and reassembly of the equipment for proper operation of the
equipment. Include list of special tools which are required for maintenance
with the maintenance information.
1. The Contractor shall provide electronic copies of all manuals and the
Illustrated Parts Catalog. Copies of all graphics, pictures and illustrations shall
also be provided separately in high-resolution formats. Formats shall be
suitable for their type, such as BMP for graphics and TIFF for monochrome
black-line illustrations. In addition to the authoring documents, all
publications shall be distilled into Adobe PDF format. Initial copies of the files
shall be provided prior to the delivery of the Pilot systems for support of
maintenance personnel.
2. Manual information shall be kept up-to-date to the vehicle configuration and
operation during the full extent of the Contract. As information becomes
available and changes occur, the Contractor shall incorporate the changes and
supply the information in updated electronic authoring and PDF files in an
organized, timely manner based on a regular schedule to be approved by the
SEPTA Project Manager. Each updated information submittal shall be
accompanied by a file containing a revised List of Effected Pages for the
manual set being changed.
3. Engineering changes that affect any potential safety issue, or may significantly
affect vehicle operation in scheduled service, shall be published in the form of
an Engineering Change Service Bulletin (ECSB). ECSBs shall be used in the
interim until the official changes in the maintenance manual and illustrated
parts catalogs have taken place. ECSB’s are intended for use only when
changes meet the criteria mentioned above, and is not intended for use for all
engineering changes. ECSB’s shall be stand-alone documents, provided in
both authoring document and PDF formats. Each ECSB shall detail the
reason, instructions and illustrations of to make the change. Associated parts
information shall also be included. A system to control ECSB’s shall be
developed between the Contractor and the SEPTA Project Manager to control
1. Servers
2. Workstations
3. Power supplies
4. Communications equipment
5. Transponders
6. Transponder reader
7. RF equipment
8. All computers, front-end processors, monitors and control equipment
9. Vehicle Operator Display Unit
10. Vehicle crash-hardened event recorder system
11. Air-conditioning and climate control devices for instrument houses
B. The reference publications listed above shall remain the property of the Authority.
A. The Contractor shall supply two hundred (200) copies of a singular Trolley
Operator's System Supplement Manual [CDRL 01820-020] (from here on referred to
as, the Operator’s Supplement Manual), which will shall serve as a supplement to the
current Trolley Operator’s Manual. The Contractor shall be responsible for
maintaining accuracy of the hard copies of the Operator’s Supplement Manual for
the duration of the Contract. In addition to published copies, the Contractor shall
submit electronic copies as required. The Operator’s Supplement Manual shall
contain all information needed for the operation of the onboard MSHL CBTC
System, including definitions giving nomenclature, function, location and operation
of all indicators, controls, components and subsystems utilized in the operation of the
MSHL CBTC System.
C. The Operator's Supplement Manual shall be divided into chapters, including but not
limited to the following:
1. Front Matter,
2. Communications,
3. Inspecting,
4. Operating,
5. Fault Isolation,
6. On-the-Road Repair, and
7. General Description
D. The Fault Isolation and On-the-Road Repair sections of the Operator's Supplement
Manual shall include, in summary form, all fault isolation and on-the-road repair
procedures. These two sections shall include, but not limited to the following:
1. Index,
2. Safety Instructions,
3. Instructions for Communications during Fault Isolation,
4. Authorized Fault Isolation Procedures,
5. Authorized On-the-Road Repairs, and
6. Equipment Location Diagrams.
E. The Operator's Supplement Manual shall accurately portray and clearly illustrate all
information required by the Operator to correctly, efficiently and safely carry out
their duties on the vehicles utilized at SEPTA.
F. Illustrations shall include layouts of the equipment, showing major components and
controls referenced in the text and their locations on the vehicles. An alphabetical
index of subjects and equipment not mentioned in the Table of Contents shall be
provided. All possible operating conditions shall be taken into account by the
Operator’s Supplement Manual's description of unit functions.
G. The daily departure test routine for all the onboard systems and test set-up conditions
shall be clearly presented.
H. A fault isolation section shall be provided to list all possible unit or system
malfunctions that are detectable by the senses of the Operator without the aid of test
equipment. This information shall be presented in tabular format listing each
symptom with corresponding potential causes, test, checks and corrective actions.
The goal of these fault isolation tables shall be to allow the Operator to identify
operational problems and, where possible, isolate faults from consists to vehicle,
vehicle to system and, in some cases, from system to sub-system.
C. Any maintenance procedure requiring the use of special tools or test equipment shall
include instructions for set up and use. This shall apply to both portable and onboard
special tools and test equipment.
A. Heavy repair is defined as the maintenance that may be performed on the shop track
or one of the heavy maintenance tracks if the trolley is taken out of service. Heavy
maintenance tasks will generally require more than one 8 hour shift to complete.
Twenty-five (25) copies of the MSHL CBTC System Heavy Repair Supplement
Manual [CDRL 01820-022] (from here on referred to as, the HR Supplement
Manual), shall contain a detailed description and analysis of all mechanical,
electrical and electronic assemblies/subassemblies on all vehicle types so that
SEPTA's overhaul facilities can effectively and safely service, inspect, adjust,
troubleshoot, repair, overhaul and test these assemblies.
C. The manual shall provide information for the test, repair, and overhaul of each
repairable component of the assembly. No component shall be considered as a
throwaway item or deemed non-repairable except where agreed to by SEPTA. The
manual shall include:
A. Following the approved draft issue of each publication, and continuing with the final
approved version, the Contractor shall provide revised pages within thirty (30) days
of the need for a change being established covering any changes, whether required
by Field Modification Instructions, Engineering Change Notices, equipment
modification, change of design, drawings or procedures, incompleteness due to error
or any other reason.
B. All of the publications shall be kept current during the warranty period, interpreted
as that of the longest warranted part of the vehicle. Publications shall not be
considered complete or final until all revisions required due to vehicle changes or
modifications have been included by the conclusion of the warranty.
A. The Technical Publications are to be delivered in printed and electronic form. Only
one electronic copy shall be needed with each submission. Technical publications
shall be submitted in accordance with the following schedule:
B. Prior to the conclusion of the warranty, the Contractor shall supply a complete set of
the electronic source files and the final electronic files from which the hard copy
(printed) versions of the manuals were printed, including all art work, for every
publication to the submitted to the SEPTA Project Manager.
A. The Contractor shall also provide, by the delivery of the last production systems, all
publications, manuals, software documentation, software, etc. to SEPTA on CD-
ROMs or other approved media to be used on personal computers.
B. Three fully licensed copies for SEPTA usage during the life of the MSHL System, of
all software needed to view and edit the manuals in the future are also to be provided
to SEPTA. These CD-ROM files shall be both comprehensive and complete.
A. The primary source of student instruction material shall be the applicable system
familiarization, operation, installation, and maintenance manuals. In addition, the
Contractor shall develop, for each course specified, student notebooks, containing
such additional drawings, descriptive information, and laboratory procedures
necessary to ensure that all learning objectives are met in an orderly and timely
manner. Student notebook material shall be arranged by subsystems and sequenced
according to the topic outline.
1. The BTE provided for onboard CBTC equipment maintenance, which has been
specified within these Contract Documents to include a full complement of the
provided equipment installed on a trolley, shall be used in the classroom
training.
2. The Dispatcher’s workstation simulator, which has been specified within these
Contract Documents, shall be utilized in classroom training.
3. Other installed materials shall be provided by the Contractor to facilitate
training and SEPTA employee familiarization with the MSHL CBTC
Equipment.
4. Hands-on training for the region/zone controller equipment may be performed
in the field.
A. A complete set of all materials used by the Contractor during the Education Program,
including lesson plans, training aids, manuals, mock-ups, special tools, displays, and
all other components used, shall be presented to SEPTA within thirty (30) days of
the conclusion of the complete Education Program which shall be properly revised
and updated by the Contractor to reflect all system and interface modifications until
the end of the warranty period. All training materials shall become the property of
SEPTA at the conclusion of the Education Program.
PART 3 – EXECUTION
A. The primary objective of the training is to convey to the students that information
which the student needs to operate, inspect, repair, and maintain the vehicle fleet,
and the wayside and office equipment. To assess the effectiveness of the training
program evaluation capabilities shall be built into each course, at least once within
each major topic or system. These evaluation capabilities shall be in a form that
provides quantified results on an individual student basis.
EARTHWORK
PART 1 – GENERAL
1.01 DESCRIPTION
A. The work specified in this Section consists of all labor, materials, equipment and
services necessary to excavate existing soil and backfill with compacted granular fill
for various purposes described herein and in compliance with the sections, details
and grades as shown on the Contract Drawings.
C. Earthwork also includes, but is not necessarily limited to, the following:
A. Contract Agreement
1.03 DEFINITIONS
1. Initial Backfill: Backfill placed beside and over pipe in a trench, including
haunches to support sides of pipe.
2. Final Backfill: Backfill placed over initial backfill to fill a trench.
C. Borrow Soil: Satisfactory soil imported from off-site for use as fill or backfill.
1.04 SUBMITTALS
A. Referenced Standards: The work covered in this Section shall conform to the latest
edition and latest addenda thereto of the following publications to the extent
referenced. The publications are referred to in the text by the basic designation only.
B. Use adequate number of skilled personnel who are thoroughly trained and
experienced in the necessary crafts and who are completely familiar with the
specified requirements and the methods needed for proper performance of the work
of this Section.
A. Final grading
B. Subgrades
1. Design subgrade surfaces that are sloped to drain or to follow contours of final
grade or finished surface.
1. Design base courses and bedding courses with sufficient depth to safely
convey loads from new construction to subgrade surface.
A. Coordination: Coordinate work of this Section with the work of other trades so that
construction is not delayed.
1. Preserve, protect and maintain at all times existing service utilities during all
earthwork operations.
2. Locate existing underground utilities in the areas of work before starting
earthwork operations for utilities that are to remain in place. Determine depth
of existing utilities by hand-dug test pits. Provide adequate means of
protection during earthwork operations in accordance with the excavation
support and protection measures described in Section 01500.
3. Should uncharted or incorrectly charted piping or other utilities be encountered
during excavation, consult the SEPTA Project Manager immediately for
directions as to procedure. Cooperate with public and private utility
companies in keeping their respective services and facilities in operation.
Repair damaged utilities to the satisfaction of the utility owner.
4. Do not interrupt existing utilities serving facilities occupied and used by
SEPTA or others except when permitted in writing by the SEPTA Project
Manager and then only after acceptable temporary utility services have been
provided.
C. Site Information:
D. Temporary Protection:
PART 2– PRODUCTS
A. General: Provide borrow soil materials when sufficient satisfactory soil materials are
not available from excavations.
B. Satisfactory Soils: ASTM D2487 Soil Classification Groups GW, GP, GM, SW, SP,
and SM or AASHTO M145 Soil Classification Groups A-1, A-2-4, A-2-5, and A-3,
or a combination of these groups; free of rock or gravel larger than 3 inches in any
dimension, debris, waste, frozen materials, vegetation, and other deleterious matter.
C. Unsatisfactory Soils: ASTM D2487 Soil Classification Groups GC, SC, CL, ML,
OL, CH, MH, OH, and PT or AASHTO M145 A-2-6, A-2-7, A-4, A-5, A-6, and A-
7, or a combination of these groups.
2.03 ACCESSORIES
1. Red: Electric.
2. Yellow: Gas, oil, steam, and dangerous materials.
3. Orange: Telephone and other communications.
4. Blue: Water systems.
5. Green: Sewer systems.
PART 3 – EXECUTION
3.01 PREPARATION
A. Protect and maintain erosion and sedimentation controls, which are specified in
Section 02270 - Erosion and Sedimentation Control during earthwork operations.
3.02 DEWATERING
A. Prevent surface water and ground water from entering excavations, from ponding on
prepared subgrades, and from flooding project site and surrounding area.
1. Reroute surface water runoff away from excavated areas. Do not allow water
to accumulate in excavations. Do not use excavated trenches as temporary
drainage ditches.
1. If excavated materials intended for fill and backfill include unsatisfactory soil
materials and rock, replace with satisfactory soil materials.
B. Excavate trenches to uniform widths to provide the following clearance on each side
of pipe or conduit. Excavate trench walls vertically from trench bottom to 12 inches
higher than top of pipe or conduit, unless otherwise indicated.
C. Trench Bottoms: Excavate trenches 4 inches deeper than bottom of pipe elevation to
allow for bedding course. Hand excavate for bell of pipe.
A. Notify SEPTA Project Manager when excavations have reached required subgrade.
A. Stockpile borrow soil materials and excavated satisfactory soil materials without
intermixing at approved locations. Place, grade, and shape stockpiles to drain
surface water. Cover to prevent windblown dust.
3.09 BACKFILL
A. Place and compact backfill in excavations promptly, but not before completing the
following:
B. Place and compact bedding course on trench bottoms and where indicated. Shape
bedding course to provide continuous support for bells, joints, and barrels of pipes
and for joints, fittings, and bodies of conduits.
C. Place and compact initial backfill of satisfactory soil, free of particles larger than 1
inch in any dimension, to a height of 12 inches over the utility pipe or conduit.
1. Carefully compact initial backfill under pipe haunches and compact evenly up
on both sides and along the full length of utility piping or conduit to avoid
damage or displacement of piping or conduit. Coordinate backfilling with
utilities testing.
D. Backfill voids with satisfactory soil while installing and removing shoring and
bracing.
E. Place and compact final backfill of satisfactory soil to final subgrade elevation.
F. Install warning tape directly above utilities, 12 inches below finished grade, except 6
inches below subgrade under pavements and slabs.
A. Uniformly moisten or aerate subgrade and each subsequent fill or backfill soil layer
before compaction to within 2 percent of optimum moisture content.
1. Do not place backfill or fill soil material on surfaces that are muddy, frozen, or
contain frost or ice.
2. Remove and replace, or scarify and air dry otherwise satisfactory soil material
that exceeds optimum moisture content by 2 percent and is too wet to compact
to specified dry unit weight.
A. Place backfill and fill soil materials in layers not more than 8 inches in loose depth
for material compacted by heavy compaction equipment, and not more than 4 inches
in loose depth for material compacted by hand-operated tampers.
B. Place backfill and fill soil materials evenly on all sides of structures to required
elevations, and uniformly along the full length of each structure.
C. Compact soil materials to not less than the following percentages of maximum dry
unit weight according to ASTM D698:
1. Under structures, scarify and recompact top 12 inches of existing subgrade and
each layer of backfill or fill soil material at 95 percent.
2. For utility trenches, compact each layer of initial and final backfill soil material
at 85 percent.
A. Allow testing agency to inspect and test subgrades and each fill or backfill layer.
Proceed with subsequent earthwork only after test results for previously completed
work comply with requirements.
B. Footing Subgrade: At footing subgrades, at least one test of each soil stratum will be
performed to verify design bearing capacities. Subsequent verification and approval
of other footing subgrades may be based on a visual comparison of subgrade with
tested subgrade when approved by SEPTA.
C. Testing agency will test compaction of soils in place according to ASTM D1556,
ASTM D2167, ASTM D6938, and ASTM D2937, as applicable. Tests will be
performed at the following locations and frequencies:
D. When testing agency reports that subgrades, fills, or backfills have not achieved
degree of compaction specified, scarify and moisten or aerate, or remove and replace
soil to depth required; recompact and retest until specified compaction is obtained.
3.15 PROTECTION
A. Protecting Graded Areas: Protect newly graded areas from traffic, freezing, and
erosion. Keep free of trash and debris.
C. Where settling occurs before project correction period elapses, remove finished
surfacing, backfill with additional soil material, compact, and reconstruct surfacing.
PART 1 – GENERAL
1.01 DESCRIPTION
A. The work specified in this Section consists of all labor, materials, equipment and
services necessary to design, furnish, fabricate, install, maintain and remove soil
erosion and control devices as shown on the Contract Drawings, as specified herein
and as required for a complete and proper installation.
B. The work includes all incidental and miscellaneous items not specified under another
Section but required for the work of this Section, whether or not specifically referred
to herein.
C. This Section includes, but is not limited to, the following items:
1. Silt fence.
2. Inlet Protection.
3. Stabilized rock construction entrance.
4. Temporary Seeding and Mulching.
5. Erosion Control Blanket.
6. Temporary dewatering sumps and sediment filter bags for pumped water.
7. Maintenance, inspection, and removal of all sediment and erosion control
devices.
A. Contract Agreement
1.03 SUBMITTALS
1. Product Data:
a. Silt fence geotextiles. [CDRL 02270-001]
b. Temporary seed mixture. [CDRL 02270-002]
SEPTA A&E Services for MSHL CBTC Soil Erosion and Sedimentation Control
Issued for Bid 02270-1 October 2014
2. Final Design: proposed soil erosion and sedimentation control plans and details
for project sites where construction will cause earth disturbance.
[CDRL 02270-003]
B. CDRLs.
A. Referenced Standards: The work covered in this Section shall conform to the latest
edition and latest addenda thereto of the following publications to the extent
referenced. The publications are referred to in the text by the basic designation only.
A. Design soil erosion and sedimentation controls to mitigate the impact of soil erosion
on existing waters of the Commonwealth.
SEPTA A&E Services for MSHL CBTC Soil Erosion and Sedimentation Control
Issued for Bid 02270-2 October 2014
C. Provide evidence of approved soil erosion and sedimentation control permits or
correspondence from the regulating authority that a permit is not required.
[CDRL 02270-004]
PART 2– PRODUCTS
2.01 GEOTEXTILE
B. Mulch for seeded areas: straw, wood fiber or pellet mulch in accordance with
PennDOT Pub 408 Section 805.
B. Seam: sewn, double-stitched with high strength thread. Seam average strength: 100
lb/in as per ASTM D-4884.
C. Fill spout size to accommodate a 4” hose. Provide attached strapping to secure hose
and prevent pumped water from escaping.
SEPTA A&E Services for MSHL CBTC Soil Erosion and Sedimentation Control
Issued for Bid 02270-3 October 2014
PART 3 – EXECUTION
3.01 GENERAL
B. Inspect, repair and maintain soil erosion and sediment control measures during
construction until permanent vegetation has been established.
C. Remove soil erosion and sediment control measure and restore and stabilize areas
disturbed during removal.
3.02 PREPARATION
A. Coordinate schedule, and attend pre-construction meeting at the site with regulatory
agencies before the start of construction.
A. Furnish all materials, labor, and equipment required to construct erosion control
devices in accordance with the Drawings and applicable reference standards.
B. Construct or install soil erosion and sediment control measures in accordance with
all applicable regulatory requirements.
C. Minimize the project site areas which are disturbed by the execution of work and left
unstabilized.
D. Immediately remove sediment spilled, dropped, washed or tracked onto the existing
roads or streets. Provide a mechanical street sweeping machine on a regular basis,
manual sweeping, or maintenance as directed by the SEPTA Project Manager to
remove sediment from surfaces outside the work area.
A. Where not specified on the Drawings, apply temporary seed and mulch at the rates
specified in PennDOT Pub 408 Section 804, Formula E.
A. Install blanket on all disturbed soil slopes. Install in accordance with manufacturer’s
instructions.
SEPTA A&E Services for MSHL CBTC Soil Erosion and Sedimentation Control
Issued for Bid 02270-4 October 2014
3.06 SEDIMENT FILTER BAG
A. Install sediment filter bag on a slope so that incoming water flows downhill through
the bag without creating more erosion. Place the bag on an aggregate bed to
maximize water flow through the surface area of the bag.
B. The sediment filter bag is full when it no longer can efficiently filter sediment or
pass water at a reasonable flow rate. Flow rate will vary depending on the size of the
sediment filter bag, the type and amount of sediment discharged into the sediment
filter bag and the slope at which the sediment filter bag is placed.
C. Replace full sediment filter bag. Dispose of sediment in accordance with Earthwork
specification.
A. Inspection: Inspect and maintain all erosion and sediment control measures on a
weekly basis, before anticipated precipitation events and after precipitation events.
SEPTA A&E Services for MSHL CBTC Soil Erosion and Sedimentation Control
Issued for Bid 02270-5 October 2014
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SEPTA A&E Services for MSHL CBTC Soil Erosion and Sedimentation Control
Issued for Bid 02270-6 October 2014
SSECTION 02450
RAILROAD TRACKWORK
PART 1 – GENERAL
1.01 DESCRIPTION
A. Design new track and special trackwork to integrate seamlessly with existing track.
B. Perform track horizontal and vertical geometry design in accordance with AREMA
Manual for Railway Engineering Chapter 5 and SEPTA standards.
1.04 SUBMITTALS
B. CDRLs
A. Referenced Standards:
1. Gage: Measured from rail to rail 1/4 inch below the top of rail -- deviation
from design gage on tangents: Plus or minus 1/8 inch.
2. Horizontal Track Alignment: Deviation from approved final alignment design:
Plus or minus 1/4 inch.
3. Surface:
a. Deviation from approved final vertical profile design: Plus or minus 1/4
inch.
b. Deviation from zero cross level on tangents: Plus or minus 1/4 inch.
D. Following the final lining, the Contractor shall string line all track in the presence of
the SEPTA Project Manager to verify that the specified track alignment tolerances
have been met. Calibrated lining equipment that provides a paper printout record of
the existing and final alignment may be used as an alternate to string lining. The
lining equipment shall be subjected to approval by the SEPTA Project Manager.
Perform string lining in accordance with SEPTA Manual TS-1, “Track
Specifications for Regional High Speed Lines.” [CDRL 02450-001]
E. General
1. Perform all rail tests and inspections in accordance with the current AREMA
Manual for Railway Engineering, Chapter 4.
2. Perform Brinell Hardness test on all heat treated rail in accordance with the
current AREMA Manual for Railway Engineering, Chapter 4.
3. Perform all rail inspection and testing at the rail mill or supplier's storage prior
to shipment.
G. Timber Cross-Ties:
H. Insulated Joints
1. The bonded joints shall be tested as specified in this Section. Shop drawings
and installation procedures of the bonded joint shall be submitted to, and shall
be approved by, the SEPTA Project Manager before testing commences. Tests
shall be certified by a laboratory accepted by SEPTA, and the test results shall
be submitted to the SEPTA Project Manager for review.
a. Electrical Resistance Test - A rail joint shall be assembled in accordance
with manufacturer's recommendations and supported on non-conducting
material. With 500 volts dc applied to the rail across the insulated joint
for a duration of three minutes, the current flow through the joint should
be measured to the nearest 0.01 micro ampere. The minimum
acceptance resistance for the test shall be 10 megohms. With 50 volts ac
applied to the rail across the bonded insulated joint for a duration of
three minutes, the impedance shall be measured with an accuracy of plus
or minus two (2) percent. This test shall be repeated three (3) times:
once with a frequency in the range of 20 Hz to 100 Hz, again with a
frequency in the range from 200 Hz to 1000 Hz, and again in the range
from 2000 Hz to 10 KHz. The minimum acceptable impedance for any
of these shall be 10,000 ohms.
b. Rolling Load Test - The rail joint used in the Electrical Resistance Tests
shall be mounted on a 33-inch stroke rolling load test machine supported
on 36 inch centers with the joint centered between the supports. Apply a
44,400 lb. wheel load on the rail for 2,000,000 cycles. Measure and
record to the nearest 0.001 inch deflection of the rail at the centerline of
the joint. Total range of deflection of the joint shall not exceed 0.065
inches during the test and the joint shall show no evidence of failure by
bending. The electrical resistance test shall then be repeated and the test
results shall be within the acceptance criteria specified.
I. Stone Ballast
1. The Contractor shall notify the SEPTA Project Manager no less than 30 days
prior to the shipment of any ballast to the work site of the proposed source and
location of the crushed stone ballast, which shall be subject to the approval of
the SEPTA Project Manager.
2. Contractor shall have sampling and testing of ballast performed before
delivery, by an independent testing agency approved by SEPTA.
3. Three ballast samples shall be taken from the quarry representative of material
to be furnished under this contract. These samples shall be tested for
gradation, bulk specific gravity, water absorption, resistance to abrasion,
soundness, flat and/or elongated particles and friable particles. Furnish the
original and one copy of the report to SEPTA.
4. In the event that the material fails any of the specified tests an additional
sample shall be taken and tested. In the event that three successive samples fail
to meet the specifications set forth by this Specification, approval of the
material source shall be denied and an alternate source shall be used by the
Contractor.
5. At the discretion of the SEPTA Project Manager, it may be required that field
samples of stone ballast be taken and tested. Ballast not conforming to these
A. Exercise care to avoid bending, scraping or overstressing rails. Block with wood, or
otherwise protect projecting parts that could be damaged.
B. Pack separately each length and diameter of bolt or anchor and each size of nut and
washer. Plainly mark and provide an itemized list and description of the contents on
the outside of each container.
C. Load, transport, unload, and store all materials in such a manner that the material is
kept clean and free from damage. Store materials above ground on platforms, skids,
or other supports, and cover and protect them from corrosion or deterioration.
D. Bundle and ship ties in groups according to type, size and length.
E. Handle ballast at the quarry, production plant, in transit and at the site in such
manner that material is clean and free from segregation.
F. Any materials damaged during shipping, handling and storage will be rejected by the
SEPTA Project Manager and replaced by the Contractor at no cost to SEPTA.
1.07 WARRANTY
A. Provide insulated joint assemblies with one (1) year warranty against defect in
material or workmanship from time of installation. Material and labor costs for
replacement of defective insulated joints shall be at the Contractor's expense.
PART 2– PRODUCTS
2.01 BALLAST
2.02 TIES
A. Provide solid sawn timber cross ties and switch ties in accordance with AREMA
Manual for Railway Engineering Chapter 30.
C. Acceptable woods:
1. Black Locust
2. Honey Locust
3. Red Oak
4. White Oak
5. Black Walnut
D. Size:
E. Anti-Splitting Devices
F. Seasoning: incise and air season ties for 12 months prior to preservative treatment.
G. Preservative treatment:
H. Inspection
2.03 RAIL
A. Weight: 115 RE
B. Type:
D. Main line track: Construct continuous welded rail, except within special trackwork,
by electric flash butt welding in accordance with SEPTA welding standards.
Thermite welding will not be permitted.
E. Special Trackwork: Make connections with 6-hole bolted joints in accordance with
the drilling and bolt diameters as shown on SEPTA standard plan 5-W-31093.
F. Provide compromise joint bars in locations where new rail meets existing rail of a
different section.
A. Provide new OTM that is compatible with 115 RE rail and the rail fastening system.
B. Tie Plates:
C. Screw spike
E. Track circuit connections: “ERICO” plug bond track connectors Part #SBPAC3B.
A. Provide full contact, epoxy glued type, preassembled by the manufacturer, such as
manufactured by Allegheny Drop Forge Co., Portec Rail Products, Inc., or approved
equal, with the following appurtenances:
1. Thirty-six inches (36") plus or minus 1/8" long by not less than 1-1/2" thick.
2. Outer side of joint bar to be tapered to allow for proper wheel clearance on
upper part, and lower part of joint bar shall have a minimum of three-quarter
inch (3/4") clearance from edge of rail base.
3. Fabricate joint bar from hot rolled AISI high carbon Grade 1045 steel, heat
treated and oil quenched to AREMA “Specifications for Joint Bars”.
Straighten bars to 1/64" in all planes.
D. Use High Strength Track Bolts as specified in the OTM Article of this Section.
F. Adhesive: Cold curing reactive type epoxy. Shear strength shall not be less than
three thousand five hundred (3,500) psi and shall include four layers of fiberglass
mesh for reinforcing and metering of adhesive.
G. Assembly: Provide adhesive bonded, factory assembled insulated rail joint with a
section of rail as follows:
B. Design and provide turnouts and crossovers in accordance with AREMA standard
track plans, the design requirements in this Section and with the following
modifications:
B. Provide crossing diamond design in accordance with AREMA standard track plans
with the following modifications:
A. Design and provide hot-mix asphalt with rubber rail interface and rubber boot.
1. Rail boot: provide a fully-booted system to electrically isolate the running rail.
2. Provide grade crossing typical section design, including pavement design,
manufacturer's catalog cuts and installation instructions for rubber rail
interface and rail boot.
PART 3 – EXECUTION
3.01 DESIGN
A. Provide final design of railroad track alignments and profiles, turnouts, crossovers
and crossing diamonds, including layout drawings, typical cross-sections for
mainline track; grade crossing layout and typical cross-sections. Perform no track
construction until the SEPTA Project Manager approves all aspects of track design.
[CDRL 02450-004]
3.02 GENERAL
A. Build-up rail ends as necessary on existing rails abutting new rail in order to provide
a smooth transition. Mismatch of rails at joints may not be more than 1/16 inch on
the tread or gage side of rail ends.
B. Alignment and Profile: Construct new track in accordance with the approved final
design. Track alignment is based on the centerline of track. Track Profile refers to
the top of rail in final position on tangent track and the low rail in curved track with
superelevation.
A. Track Alignment:
1. Final detail lining shall be accomplished with the referencing unit of the lining
equipment set for the rail.
B. Track Profile: Construct track to the designed profile. Tie the profile of the
reconstructed mainline track to the existing mainline track. The Contractor is
responsible for insuring that the track layout conforms to the computed geometry.
1. All final lining and surfacing shall be accomplished using production tamper
with Jupiter 5 computer system or approved equal.
A. Subgrade Preparation:
1. Excavate soil materials to establish the subgrade surface based on the proposed
rail profile and ballast depth requirements.
2. Consolidate subgrade to 95% maximum dry density.
3. Use only pneumatic tired vehicles on top of prepared subgrade prior to
construction of ballast section.
B. Ballast Construction:
1. Distribute ballast using pneumatic-tired vehicles which may use the existing
subgrade or subballast and previously distributed ballast for a roadway.
2. Construct ballast on Mainline tracks level with the top of tie and match
adjacent ballast cross-sections.
3. Construct ballast in a manner to prevent damage to the geotextile fabric or
subballast. Place ballast to a minimum depth of eight (8) inches under tie over
the geotextile fabric prior to performing any mechanical tamping.
4. Construct ballast in layers not more than 8" deep before compaction. Avoid
rutting of existing subgrade, subballast or ballast during distribution and
compacting.
5. Compact each layer with a 10 ton vibratory drum roller approved by the
SEPTA Project Manager. Make a minimum of three passes and more as
required for maximum compaction as determined by the SEPTA Project
Manager and indicated by:
a. That point at which no further consolidation occurs; or
b. That point where particles commence breaking down into fines.
6. Assemble track on the compacted ballast, assembled to permit placement of
additional ballast for subsequent raising and tamping.
7. If, during construction operations, any amount of ballast becomes
contaminated with foreign materials, remove and replace contaminated ballast
and regrade and recompact ballast at no additional cost to SEPTA. If the
C. Placement of Ties:
1. Space cross ties at twenty and one half inch (20.5”) centers, for main line track
and in accordance with the approved final design drawings for special
trackwork switch ties. Variations in the spacing shall not exceed plus or minus
1/2 inch. Skewing in excess of one inch measured from gage to gage will not
be permitted.
2. Place ties with heartwood face down and square to the rail. The line side of
standard 8'-6" ties shall be brought to a uniform line 18-1/2" from the edge of
the base of rail. Line the right hand ends of mainline track ties to match
existing track. Line side of turnout and/or crossover ties shall be defined as the
ends of ties along the straight side of the turnouts. Do not damage ties with
spiking hammers or picks when handling or spacing ties. Use tie tongs, lining
bars, other suitable tools or ties spacing equipment.
1. Position plate with the shoulder tight against the outside base of the rail, square
with the rail and centered on the face of the tie. In no case shall the tie plate
extend beyond the edge of tie.
2. Spiking: Conform to details on approved final design drawings for spiking
patterns. Care shall be taken to set and drive spikes at right angles to the
surface, straight down to the proper depth.
3. Machine tamp all ties and timber tight to the rail prior to spiking.
1. Install insulated joints assemblies after rail is fully anchored and for CWR
track, thermal adjustment is complete.
2. Cut out length of anchored rail and cut off a piece at the end of the rail of the
insulated joint assembly required to conform to the following:
a. Locate insulated joint assemblies as directed by the SEPTA Project
Manager. Install insulate joint assemblies with a stagger of not less than
thirty-two inches (32") or more than fifty-six inches (56") or as shown
otherwise.
b. Retain as such of the full length of the assembly as possible, but retain
not less than thirteen (13) feet.
c. Weld assemblies into place and test welds as specified elsewhere in this
section.
d. Install insulated joints as suspended joints, with the center of the joint a
minimum of three inches from the nearest rail fastener plate when track
is in final position.
A. Rail cut-ins in continuous welded rail shall be box anchored for 200 feet on each side
of the cut-in and thermally adjusted in accordance with SEPTA CWR manual.
A. Install rubber rail boot and grade crossing material in accordance with
manufacturer’s instructions.
3.07 CLEANUP
A. The Contractor shall be responsible for the complete cleanup and removal from the
right-of-way of all rail, track, material, debris, containers, etc., that has accumulated
from the work.
A. Track Gage:
1. Points of Measurement:
a. Track Gage: Measured between points 1/4 inch below the top of the rail
on the inside of the rail (gage side).
b. Dimensions: In accordance with requirements in this Section.
B. Ballast:
C. All track materials will be subject to inspection and acceptance by the SEPTA
Project Manager.
PAVING
PART 1 – GENERAL
1.01 DESCRIPTION
A. The work specified in this Section consists of all labor, materials, equipment and
services necessary to design, obtain permits and construct bituminous pavement and
curb as shown on the Contract Drawings, as specified in this Section and as needed
for a complete installation.
1. Final design of paving elements, including line and grade, typical sections and
details and interface to adjacent existing construction.
2. Obtaining all required permits from municipalities and PennDOT.
3. Hot-mix asphalt paving.
4. Concrete curbs.
1.03 REFERENCES
A. The most current version of the publications listed below form a part of this
specification to the extent referenced. The publications are referred to in the text by
basic designation only.
F. The Contractor is required to have one copy of the latest edition of each of the
following publications available for review in the job-site construction office at all
times while performing the work described in this Section. The Contractor is to
comply with each of the following unless more stringent requirements are indicated
on the Drawings or within these specifications.
1.04 SUBMITTALS
C. Product Data: For each product specified. Include technical data and tested physical
and performance properties. [CDRL 02450-002]
E. Qualification Data: For firms and persons specified in the “Quality Assurance”
Article to demonstrate their capabilities and experience. Include lists of completed
projects with project names and addresses, names and addresses of Architects and
Owners, and other information specified. [CDRL 02450-004]
F. Material Test Reports: Test Reports shall be from the approved testing agency.
Indicate and interpret test results for compliance of materials with requirements
indicated. [CDRL 02450-005]
H. Joint Layout: Submit a sketch showing the location of all expansion and control
joints and scoring prior to placing concrete. Indicate method of installing score lines.
[CDRL 02450-007]
K. CDRLs.
F. ACI Publications: Comply with ACI 301, unless modified by the requirements of the
Contract Documents.
B. Prior to construction, submit for approval, final design drawings showing extent,
alignment, grade and typical sections for paving.
A. Traffic Control: Maintain access of and protection for vehicular and pedestrian
traffic as required for construction activities.
B. Contractor shall obtain all required Local (Township) and PennDOT permits.
C. Asphalt Binder Course: Minimum surface temperature of 40 deg. F and rising at time
of placement in accordance with PENNDOT 408 Section 401.3 (a).
PART 2– PRODUCTS
A. General: Aggregate shall be in accordance with PENNDOT 408, Section 703 latest
revision and all supplements. Aggregate supplier shall be listed in the most current
edition of PENNDOT Bulletin 15.
B. Coarse Aggregate: Sound, angular crushed stone; crushed gravel; complying with
ASTM D 692.
C. Fine Aggregate: Sharp-edged natural sand or sand prepared from stone; gravel,
complying with ASTM D 1073.
C. Tack Coat: Emulsified asphalt, E-8 during paving season, factory diluted in water, of
suitable grade and consistency for application.
D. Water: Potable
A. Hot-Mix Asphalt: Provide dense, hot-laid, hot mix asphalt plant mixes approved by
PENNDOT designed according to procedures in AI’s “Mix Design Methods for
Asphalt Concrete and Other Hot-Mix Types”, and complying with the following
requirements:
A. General: Use the same brand and type of cementitious material from the same
manufacturer throughout the Project.
1. Size 67.
2. Maximum size of coarse aggregates not more than one-fifth of narrowest
dimension between sides of forms, one-third of depth of slabs, nor three-fourth
of minimum clear spacing between reinforcing bars.
3. Do not use fine or coarse aggregate containing substances that cause spalling.
E. Fine Aggregate: ASTM C33. Fine aggregate for applied concrete floor topping shall
pass a No. 4 sieve, 10 percent maximum shall pass a No. 100 sieve.
2.06 ADMIXTURES
A. General: Admixtures certified by manufacturer to not contain more than 0.1 percent
water-soluble chloride ions by mass of cement and to be compatible with other
admixtures. Use only one manufacturer as a source for all admixtures. Contractor is
responsible for verifying that any and all admixtures, when used in combination, are
compatible with any other admixture used in mix design. Verification to be provided
with mix design and product data submittals, for review by the Owner.
A. Absorptive Cover: AASHTO M 182, Class 2, burlap cloth made from jute or kenaf,
weighing approximately 9 oz./sq.yd. dry.
C. Water: Potable.
F. Cure for Concrete Base Course: Cationic emulsified asphalt E-8C (AASHTO Grade
CSS-1h) meeting the requirements of PENNDOT Bulletin 25.
B. Use an independent testing agency meeting the requirements above for preparing and
reporting proposed mix designs for the trial batch method. Do not use the Owner’s
field quality-control testing agency as the independent testing agency.
C. Proportion mixes to provide concrete with 3300 psi (28 day) compressive strength.
B. When air temperature is between 85 degrees F and 90 degrees F, reduce mixing and
delivery time from 1-1/2 hours to 75 minutes; when air temperature is above 90
degrees F, reduce mixing and delivery time to 60 minutes.
PART 3 – EXECUTION
3.01 PREPARATION
A. Compact subgrade as indicated in Section 02200. Proceed with pavement only after
nonconforming conditions have been corrected and subgrade and base course are
stable and ready to receive pavement. Subgrade shall be in a moist condition when
concrete is placed.
B. Remove loose material from compacted base course surface immediately before
placing concrete.
A. Set, brace, and secure formwork to required lines, grades, and elevations. Install
forms to allow continuous progress of work and so forms can remain in place at least
24 hours after concrete placement. Form work shall be in accordance with ACI 347.
B. Clean forms after each use and coat with form release agent to ensure separation
from concrete without damage.
C. Curbs: Curb outside forms shall have a height equal to the full depth of the curb.
The inside form of curb shall have batter as indicated on the Drawings and shall be
securely fastened and supported by the outside form.
A. Place cast-in-place concrete according to ACI 318 or ACI 350R and as indicated on
the Drawings.
B. Inspection: Before placing concrete, inspect and complete formwork installation, and
installation of all items to be embedded or cast in. Notify other trades so that they
may install any embedded or cast in items required for their work prior to
Contractor’s inspection.
C. Remove snow, ice, or frost from subbase or base course surface before placing
concrete. Do not place concrete on surfaces that are frozen.
D. Moisten base course to provide a uniform dampened condition at the time concrete is
placed. Do not place concrete around manholes or other structures until they are at
the required finish elevation and alignment.
E. Comply with requirements and with recommendations in ACI 304R for measuring,
mixing, transporting, and placing concrete.
I. Consolidate concrete along face of forms and adjacent to transverse joints with an
internal vibrator. Keep vibrator away from joint assemblies, reinforcement, or side
forms. Use only square-faced shovels for hand spreading and consolidation.
Consolidate with care to prevent dislocating reinforcement, dowels, and joint
devices.
J. Remove and replace portions of bottom layer of concrete that have been placed more
than 15 minutes without being covered by top layer, or use bonding agent if
approved by the Engineer.
K. Screed pavement surfaces with a straightedge and strike off. Commence initial
floating using bull floats or darbies to form an open texture and uniform surface
plane before excess moisture or bleed water appears on the surface. Do not further
disturb concrete surfaces before beginning finishing operations.
L. Cold-Weather Placement: Comply with ACI 306.1 and as follows: Protect concrete
work from physical damage or reduced strength that could be caused by frost,
freezing actions, or low temperatures.
O. Do not use calcium chloride, salt, or other materials containing antifreeze agents or
chemical accelerators unless otherwise specified and approved in mix designs.
R. Cover reinforcement steel with water-soaked burlap so steel temperature will not
exceed ambient air temperature immediately before embedding in concrete.
S. Fog spray forms and subgrade just before placing concrete. Keep subgrade moisture
uniform without standing water, soft spots, or dry areas.
3.04 JOINTS
A. General: Construct construction, isolation, and contraction joints and tool edgings
true to line with faces perpendicular to surface plane of concrete. Construct
transverse joints at right angles to the centerline, unless otherwise indicated on the
Drawings.
B. Curb Joints:
C. Curb joints shall be constructed at right angles to the line of the curb.
F. Edging: Tool edges of pavement, curbs, and joints formed in concrete after initial
floating with an edging tool to a 3/8-inch radius unless shown otherwise on the
G. Sealant: Provide joint sealant at all isolation joints in accordance with sealant
manufacturer’s written instructions.
C. Produce a surface which is free from porous spots, irregularities, depressions, and
small pockets or rough spots which may result from accidentally disturbing particles
of coarse aggregate embedded near the surface.
A. General: Protect freshly placed concrete from premature drying and excessive cold
and hot temperatures. Comply with the recommendations of ACI 306R for cold
weather protection and follow recommendations in ACI 305R for hot weather
protection during curing.
3.07 TOLERANCES
A. Formwork: ACI 117, except the elevation tolerance of formed surfaces before
removal of shores is +0 inch and -3/4 inch.
B. Elevation: ¼ inch.
A. Testing Laboratory: As part of this contract the Contractor shall retain the services of
an independent testing and inspection laboratory to sample materials, perform tests
and prepare and submit reports during concrete placement.
D. Slump: ASTM C 143: One test at point of placement for each concrete truck
delivery. Slump testing is to be performed prior to concrete placement. Addition of
water to the concrete mix is not permitted after slump test.
E. Air Content: ASTM C 231, pressure method; one test for each compressive-strength
test, but not less than one test for each day’s pour of each type of air-entrained
concrete.
F. Concrete temperature: ASTM C 1064; one test hourly when air temperature is 40
degrees F and below and when 80 degrees F and above, and one test for each set of
compressive-strength specimens.
G. Compression Test Specimens: ASTM C 31 one set of four standard cylinders for
each compression-strength test, unless directed otherwise. Cylinders shall be
molded and stored for laboratory-cured test specimens except when field-cured test
specimens are required. Contractor shall provide a insulated storage box for concrete
cylinders.
H. Compression-Strength Tests: ASTM C 39; one set for each day’s pour of each
concrete class exceeding 5 cu.yd., but less than 25 cu.yd., plus one for each
additional 50 cu.yd. One specimen shall be tested at 7 days and two specimens at 28
days; and one specimen shall be retained in reserve for later testing if required.
I. When frequency of testing will provide fewer than five compressive-strength tests
for a given class of concrete, testing shall be conducted from at least five randomly
selected batches or from each batch if fewer than five are used.
B. Maintain concrete pavement free of stains, discoloration, dirt and other foreign
material. Sweep concrete pavement not more than 2 days before date scheduled for
Substantial Completion inspections.
A. Verify that subgrade is dry and in suitable condition to support paving and imposed
loads.
A. General: Immediately before placing asphalt materials, remove loose and deleterious
material from substrate surfaces. Ensure that prepared subgrade is ready to receive
paving.
D. If prime coat is not entirely absorbed within 24 hours after application, spread sand
over surface to blot excess asphalt material. Use just enough sand to prevent pickup
under traffic. Remove loose sand by sweeping before pavement is placed and after
volatiles have evaporated.
E. Protect primed substrate from damage until ready to receive paving. Repair any
damaged areas before placing succeeding construction.
F. Adjust elevation of existing utility structure tops to remain, including but not limited
to manholes, inlet grates, valve boxes, etc. to final grades. Depending on the type of
utility structure, adjustment shall be accomplished by the installation of factory-
A. Machine place hot-mix asphalt mix on prepared surface, spread uniformly, and strike
off. Place asphalt mix by hand to areas inaccessible to equipment in a manner that
prevents segregation of mix. Place each course to required grade, cross section, and
compacted thickness as indicated on the Drawings.
B. Place hot-mix asphalt binder course in number of lifts and thickness indicated on the
Drawings or within these specifications.
E. Begin applying mix along centerline of crown for crowned sections and on high side
of one-way slopes, unless otherwise indicated on the Drawings or within these
specifications.
F. Place paving in consecutive strips not less than 10 feet wide, except where infill edge
strips of a lesser width are required. After the first strip has been placed and rolled,
place succeeding strips and extend rolling to overlap previous strips. Complete
asphalt binder course for a section before placing asphalt wearing surface course.
G. Promptly correct surface irregularities in paving course behind paver. Use suitable
hand tools to remove excess material forming high spots. Fill depressions with hot-
mix asphalt to prevent segregation of mix; use suitable hand tools to smooth surface.
3.14 JOINTS
H. Apply bituminous material of the class and type designated for the surface course
where new pavement meets existing bituminous pavement, and where bituminous
pavement meets curbs and utility structures. Apply sealant in layer thickness that
provides for curing and will not cause tracking or lifting of sealant to other surfaces.
Apply a fine sand covering temporarily over sealant during curing period.
A. Begin new pavement compaction as soon as placed hot-mix paving will bear roller
weight without excessive displacement. Compact hot-mix paving with hot, hand
tampers, or vibratory-plate compactors in areas inaccessible to rollers.
E. Density: not less than 95 percent of the density requirements established by the
Marshall method at the time of approval of the mix design.
F. Finish Rolling: Finish roll paved surfaces to remove roller marks while hot-mix
asphalt is still warm.
G. Edge Shaping: While surface is being compacted and finished, trim edges of
pavement to proper alignment. Bevel edges while still hot, with back of rake or
smooth iron. Compact thoroughly using tamper or other satisfactory method.
H. Repairs: Remove newly paved areas that are defective or contaminated with foreign
materials. Remove paving course over areas affected and replace with fresh, hot-
mix asphalt. Compact by rolling to specified density and surface smoothness.
I. Protection: After final rolling, do not permit vehicular traffic on pavement until it has
cooled and hardened.
J. Erect barricades to protect paving from traffic until mixture has cooled enough not to
become marked.
A. Thickness: Compact each course to produce the thickness indicated on the Drawings
within the following tolerances:
I. Crowned Surfaces: Test with crowned template centered at right angle to crown.
Maximum allowable variance from template is 0.25 inch.
A. Testing Agency: As part of this contract, the Contractor shall engage a qualified
independent testing agency meeting the requirements of paragraph 1.6 to perform
field inspections and test and to prepare test reports.
B. Testing agency shall conduct and interpret tests and state in each report whether
tested Work complies with or deviates from specified requirements.
J. One core sample shall be taken for every 1000 sq. yd. or less of installed pavement,
but no case will fewer than 3 cores be taken.
L. The Contractor shall fill all holes from which cores were taken. Restore and seal the
surface to conditions similar to the adjacent areas.
M. Remove and replace or install additional hot-mix asphalt, at the Contractor’s sole
expense, where test results or measurements indicate that it does not comply with
specified requirements.
3.18 CLEANUP
A. Remove bituminous material from utility structure frames and covers. Open and
reset utility manhole covers and inlet grates to ensure castings are not sealed shut.
B. Clean up debris and unused material, and remove from the site. Dispose of all
material in accordance with local, state, and federal regulations. Do not dump
material in manholes or inlets.
STORMWATER DRAINAGE
PART 1 – GENERAL
1.01 DESCRIPTION
A. The work specified in this Section consists of all labor, materials, equipment and
services necessary to design, furnish, fabricate and install gravity-flow, non-pressure
storm drainage including pipe and fittings, as shown on the Contract Drawings, as
specified this Section and as required for a complete installation.
B. The work includes all incidental and miscellaneous items not specified under another
section but required for the work of this Section, whether or not specifically referred
to herein.
C. This Section includes, but is not limited to, the following items:
A. Contract Agreement.
1.03 SUBMITTALS
B. CDRLs.
A. Provide final design including hydrologic and hydraulic analysis and design
calculations, and construction drawings showing pipe layout and profile, typical
section, and connections to existing storm drainage infrastructure.
[CDRL 02720-003]
B. Protect pipe, pipe fittings, and seals from dirt and damage.
PART 2– PRODUCTS
A. Refer to Part 3 "Piping Applications" Article for applications of pipe, fitting, and
joining materials.
A. Corrugated-Steel Pipe and Fittings: ASTM A 760/A 760M, Type I with fittings of
similar form and construction as pipe.
B. Silt tight Couplings: PE sleeve with ASTM D 1056, Type 2, Class A, Grade 2
gasket material that mates with pipe and fittings.
B. Riprap Basins: Broken, irregular size and shape, graded stone according to
NSSGA's "Quarried Stone for Erosion and Sediment Control."
PART 3 – EXECUTION
3.01 EARTHWORK
A. Gravity-Flow, Nonpressure Sewer Piping: Use any of the following pipe materials
for each size range:
1. NPS 8 to NPS 12: Corrugated steel pipe and fittings, standard-joint bands, and
banded joints.
2. NPS 8 to NPS 12: Corrugated PE drainage pipe and fittings in NPS 8 and NPS
10 and corrugated PE pipe and fittings in NPS 12, silt tight couplings, and
coupled joints.
3. NPS 18 to NPS 36: Corrugated steel pipe and fittings, standard-joint bands,
and banded joints.
4. NPS 18 to NPS 36: Corrugated PE pipe and fittings, silt tight couplings, and
coupled joints.
A. General Locations and Arrangements: Drawing plans and details indicate general
location and arrangement of underground storm drainage piping. Location and
arrangement of piping layout take design considerations into account. Install piping
as indicated, to extent practical. Where specific installation is not indicated, follow
piping manufacturer's written instructions.
B. Install piping beginning at low point, true to grades and alignment indicated with
unbroken continuity of invert. Place bell ends of piping facing upstream. Install
gaskets, seals, sleeves, and couplings according to manufacturer's written
instructions for use of lubricants, cements, and other installation requirements.
C. Install manholes for changes in direction unless fittings are indicated. Use fittings
for branch connections unless direct tap into existing sewer is indicated.
E. Tunneling: Install pipe under streets or other obstructions that cannot be disturbed
by tunneling, jacking, or a combination of both.
3.05 IDENTIFICATION
B. Test new piping systems, and parts of existing systems that have been altered,
extended, or repaired, for leaks and defects.
1. Do not enclose, cover, or put into service before inspection and approval.
2. Test completed piping systems according to authorities having jurisdiction.
3. Schedule tests and inspections by authorities having jurisdiction with at least
24 hours' advance notice.
4. Submit separate report for each test.
C. Leaks and loss in test pressure constitute defects that must be repaired.
D. Replace leaking piping using new materials, and repeat testing until leakage is within
allowances specified.
3.07 CLEANING
RETAINING WALLS
PART 1 – GENERAL
1.01 DESCRIPTION
A. The work specified in this Section consists of all labor, materials, equipment and
services necessary to design, furnish, fabricate and install pre-cast concrete
segmental retaining walls as shown on the Contract Drawings, as specified this
Section and as required for a complete installation.
B. The work includes all incidental and miscellaneous items not specified under another
section but required for the work of this Section, whether or not specifically referred
to herein.
C. This Section includes, but is not limited to, the following items:
1. Soil testing;
2. Final design of wall section, lines, grades, dimensions and details;
3. Leveling pad;
4. Pre-cast concrete retaining wall units;
5. Geogrid.
1. Gravity loads due to soil pressures resulting from grades and sloped backfill.
2. Superimposed loads (surcharge) required by final design.
1.05 SUBMITTALS/CERTIFICATION
A. Contractor shall submit a Manufacturer's certification, prior to start of work, that the
retaining wall system components meet the requirements of this specification and the
structure design. [CDRL 02830-001]
B. Contractor shall submit construction drawings and design calculations for the
retaining wall system prepared and stamped by a Professional Engineer registered in
the Commonwealth of Pennsylvania. The engineering designs, techniques, and
C. CDRLs.
A. Contractor shall submit a list of five (5) previously constructed projects of similar
size and magnitude by the wall installer where the specific retaining wall system has
been constructed successfully. Contact names and telephone numbers shall be listed
for each project. [CDRL 02830-003]
B. Contractor shall provide evidence that the design engineer has a minimum of five
years of documental experience in the design for reinforced soil structures.
[CDRL 02830-004]
C. Contractor shall provide soil testing and quality assurance inspection during
earthwork and wall construction operations.
A. Contractor shall check all materials upon delivery to assure that the proper type,
grade, color, and certification have been received.
B. Contractor shall protect all materials from damage due to jobsite conditions and in
accordance with manufacturer's recommendations. Damaged materials shall not be
incorporated into the work.
PART 2 – PRODUCTS
2.01 DEFINITIONS
A. Pre-cast Concrete Segmental Wall Unit: a concrete retaining wall element machine
made from Portland cement, water, and aggregates.
D. Reinforced Backfill: compacted soil that is placed within the reinforced soil volume
as outlined on the plans.
B. Pre-cast concrete segmental wall units shall conform to the following architectural
requirements:
D. Concrete units shall conform to the following structural and geometric requirements
measured in accordance with ASTM C140 Sampling and Testing Concrete Masonry
Units:
E. Pre-cast concrete segmental wall concrete units shall conform to the following
performance testing:
1. Inter unit shear strength in accordance with ASTM D6916 (NCMA SRWU-2):
1500-plf minimum at 2-psi normal pressure;
2. Geogrid/unit peak connection strength in accordance with ASTM D6638
(NCMA SRWU-1): 900-plf minimum at 2-psi normal force.
F. Pre-cast concrete segmental wall concrete units shall conform to the following
constructability requirements:
1. Flexural Strength in accordance with ASTM D4476: 128,000 psi (882 MPa)
minimum;
2. Short Beam Shear in accordance with ASTM D4475: 6,400 psi (44 MPa)
minimum.
B. Shear connectors shall be capable of holding the geogrid in the proper design
position during grid pre tensioning and backfilling.
A. Unit drainage fill shall consist of clean 1-inch minus crushed stone or crushed gravel
meeting the following gradation tested in accordance with ASTM D-422:
B. Drainage fill shall be placed within the cores of, between, and behind the units as
indicated on the design drawings. Not less than one cubic foot (0.028 m3), of
drainage fill shall be used for each square foot (0.093 m2) of wall face unless
otherwise specified.
A. Reinforced backfill shall be free of debris and meet the following gradation tested in
accordance with ASTM D-422:
Plasticity Index (PI) <15 and Liquid Limit <40 per ASTM D-4318.
C. Material can be site-excavated soils where the above requirements can be met.
Unsuitable soils for backfill (high plastic clays or organic soils) shall not be used in
the backfill or in the reinforced soil mass.
D. Contractor shall submit reinforced fill sample and laboratory test results for approval
prior to the use of any proposed reinforced fill material.
B. The maximum design tensile load of the geogrid shall not exceed the laboratory
tested ultimate strength of the geogrid/facing unit connection divided by a factor of
safety of 1.5. The connection strength testing and computation procedures shall be in
accordance with ASTM D6638 Connection Strength between Geosynthetic
Reinforcement and Segmental Concrete Units (NCMA SRWU-1).
A. Geotextile filter fabric shall be 4.0 oz/sy, polypropylene, needle punched nonwoven
fabric.
3.01 EXCAVATION
A. Excavate to the lines and grades required for installation based on the design.
Inspect and approve the excavation and the subgrade prior to placement of leveling
material or fill soils. Proof roll foundation area as directed to determine if remedial
work is required.
A. Place leveling pad material to the lines and grades required by the design, to a
minimum thickness of 6 inches and extend laterally a minimum of 6 inches in front
and behind the pre-cast concrete segmental wall unit.
C. Place leveling pad material with a flat surface to insure full contact to the base
surface of the concrete units.
A. Place the first course of units on the leveling pad at the appropriate line and grade.
Check alignment and level in all directions and insure that all units are in full contact
with the base and properly seated.
B. Place the front of units side-by-side. Do not leave gaps between adjacent units.
Layout of corners and curves shall be in accordance with manufacturer's
recommendations.
D. Place and compact drainage fill within and behind wall units. Place and compact
backfill soil behind drainage fill. Follow wall erection and drainage fill closely with
structure backfill.
E. Maximum stacked vertical height of wall units, prior to unit drainage fill and backfill
placement and compaction, shall not exceed two courses.
A. Orient geogrid with the highest strength axis perpendicular to the wall alignment.
B. Place geogrid reinforcement at the strengths, lengths, and elevations shown on the
construction design drawings.
A. Place, spread and compact reinforced backfill to minimize the development of slack
in the geogrid.
B. Place and compact reinforced backfill in lifts not to exceed 6 inches where hand
compaction is used, or 8 - 10 inches where heavy compaction equipment is used.
Lift thickness shall be decreased to achieve the required density as required.
D. Only lightweight hand operated equipment shall be allowed within 3 feet (1 m) from
the tail of the segmental wall units.
E. Tracked construction equipment shall not be operated directly upon the geogrid
reinforcement. A minimum fill thickness of 6 inches is required prior to operation of
tracked vehicles over the geogrid. Tracked vehicle turning should be kept to a
minimum to prevent tracks from displacing the fill and damaging the geogrid.
F. Rubber tired equipment may pass over geogrid reinforcement at slow speeds, less
than 10 MPH. Sudden braking and sharp turning shall be avoided.
G. At the end of each day's operation, the Contractor shall slope the last lift of
reinforced backfill away from the wall units to direct runoff away from wall face.
The Contractor shall not allow surface runoff from adjacent areas to enter the wall
construction site.
B. Quality Control – The Contractor shall engage inspection and testing services to
perform the quality control testing described in the retaining wall design plans and
specifications. Only qualified and experienced technicians and engineers shall
perform testing and inspection services.
C. Quality Control testing shall include soil and backfill testing to verify soil types and
compaction and verification that the retaining wall is being constructed in
accordance with the design plans and project specifications. [CDRL 02830-005]
PART 1 – GENERAL
1.01 SUMMARY
A. This Section describes the basic requirements and functionality for designing,
furnishing, and installing the SEPTA Wayside System in support of the
Communications Based Train Control (CBTC) and Centralized Traffic Control
(CTC) systems as specified within these Specifications and the Contract Documents.
The Media / Sharon Hill (MSHL) Trolley runs upon a dedicated ballasted right-of-
way that is exclusively for the trolley except where the trolley is in street running at
the Media terminus and in Clifton Heights where it shares the road with auto traffic.
The track is non-standard 62½” gauge vs. 56¼” standard. The existing signal system
has intermittent block signaling capabilities with signals that predominantly deliver
switch point detection. All the existing switches on the run line south of 69th Street
Transportation Center in Upper Darby are auto-return spring switches. A single
track section between Woodland Ave and Smedley Park is controlled by signals that
display track occupancy when there is a train on the single track. The entire existing
signal system will be retired by this project.
B. There are forty-seven (47) road crossings at grade that are to be interfaced with the
CBTC and CTC systems. Thirty-four (34) of those crossings are controlled by an
Ansaldo STS MicroLok II Vital Micro-Processor Interlocking System (VMIS) with
either an inductive loop train detection system or an audio-frequency overlay (AFO)
track circuit system. The Contractor shall interface to the existing VMIS in all such
locations. Where there currently is no processor control of the crossings, the
contractor shall utilize new MicroLok II’s as an interface to the CBTC and CTC
systems. Where there is pre-emption to a Township-owned Traffic Light Controller,
the interface shall be through a contact of a vital relay.
C. Refer to the Contract Drawings for further details on the existing signaling
infrastructure.
1.02 DESCRIPTION
A. The system to be provided shall be designed with the primary focus on safety,
availability, reliability and maintainability. However, the CBTC system shall also be
designed with an emphasis on minimizing the effect on trolley operations to the
extent required by SEPTA as a result of failures and or design permutations from the
CBTC system. All conditions under which the CBTC software shall require a
service brake to be automatically applied shall be identified by the Contractor during
the design and be subject to the direction and or approval of the SEPTA Project
Manager.
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B. The basic requirements and design criteria of these Specifications and Contract
Drawings are written to establish guidelines in providing equipment, material,
hardware, and necessary appurtenances required by the work.
C. Design and workmanship of apparatus shall comply with the “Rules, Standards and
Instructions for the Installation, Inspection, Maintenance, and Repair of Signal and
Train Control Systems, Devices, and Appliances” as set forth by the Office of Safety
of the FRA unless relief is granted in writing by the SEPTA Project Manager
D. The Contractor shall design, furnish, and factory test the equipment to provide the
highest degree of safety and reliability.
F. The Contractor shall provide fully detailed layout designs for each individual
location required by the new system that meets the intent as illustrated by typical
drawings included in the Contract Documents [CDRL 13570-001].
G. The Contractor shall design in detail, check and finalize the hardware design in
accordance with the design intent for the proposed equipment. The Contractor shall
provide all material and equipment whether or not specifically delineated but as may
be required by the detailed design to provide a safe and workable system [CDRL
13570-002].
I. Provide factory wired and tested apparatus including; instrument housings, junction
boxes, colorlight signals, traffic light signals, trolley light signals, local control
panels, switch and lock movements, and other systems and devices as shown on the
Contract Drawings and as indicated in these Specifications.
J. The Contractor shall provide an AREMA compliant train control system, which
consists of vital microprocessor based logic system with interface circuits employed
for interlocking status, traffic light control (where required) and the transmission of
messages to the CBTC Region Controllers via the ground based network subsystem.
The design shall include interfaces to new VMIS and Local Traffic Light Controllers
(LTC) where required.
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modifying, replacing and decommissioning/disposal) of the hardware, software and
infrastructure assets. [CDRL 13570-003]
L. In conjunction with the survey tasks outlined in section 01050 the Contractor shall
perform a Geographic Information System (GIS) survey and provide a track database
design layout to be used in the development of the CBTC track database [CDRL
13570-004]. As part of the CBTC system, a complete GPS survey of the trolley
territories where CBTC equipment will be installed shall be performed. The survey
must provide a horizontal accuracy of 0.3 meters and a vertical accuracy of 0.6
meters. The Contractor will be responsible for the completion of the survey and the
creation of GIS databases. The survey shall identify the Latitude, Longitude and
Chaining Stations for the following features.
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b. Type of Crossing
1) Public
9. Bridges
a. Begin/End Latitude/Longitude
b. Type of Bridge
10. Station Platforms (optional)
11. Bungalows, Cases, Antenna Towers (right of way)
12. Bumping Post
13. Other Wayside features as deemed necessary by SEPTA.
This processed data must be capable of being loaded into the CBTC data mapping
system as required by the contractor.
The processed data must also be capable of being uploaded into an Asset
Management System to be determined by SEPTA. All data and maps shall become
the property of SEPTA.
Speed data will come from SEPTA’s Time Table and Special Instructions and
General Orders.
O. New VMIS shall be provided for driving new electric power switches and LED type
color light signals through vital relays.
P. All interlockings shall include supplementary systems such as snowmelters, fire and
intrusion detection, standby power and other systems.
1.03 DELIVERABLES
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and shall highlight the roles and responsibilities of SEPTA in the configuration
management process.
C. CDRLs
A. Provide new remotely controlled instrument housings including vital and overlay
track circuits, impedance bonds, electric switch and lock layouts, colorlight signals,
snowmelter equipment, track wire junction boxes and all other equipment as shown
on the Contract Drawings and as described within these specifications.
B. All new interlockings shall be interfaced to the CBTC system as described in this
document.
A. All wayside signal systems work shall comply with AREMA Signal Manual, SEPTA
Standards C&S 1 and C&S 2 and the FRA “Rules, Standards, and Instructions for
Railroad Signal Systems”, as they apply to the CBTC system, unless relief is granted
in writing by the SEPTA Project Manager.
B. If a conflict exists between standards and regulations as specified herein, the opinion
of the SEPTA Project Manager shall govern. Waivers to these standards shall be
approved by the SEPTA Project Manager.
C. All VMIS equipment to be provided under this Contract shall be the Microlok II as
manufactured by Ansaldo STS of Pittsburg, PA.
D. Where required by the SEPTA Project Manager, all vital circuit equipment shall be
provided with an FMECA, FMEA, MTBF and other safety and reliability analysis
attesting to each unit’s safe and reliable operation in 700 VDC traction power
territory and any and all other documentation that the SEPTA Project Manager may
require to substantiate the devices suitability for operation on the Media-Sharon Hill
Line. [CDRL 13570-005].
SEPTA A&E Services for MSHL CBTC Basic Requirements For Systems
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E. All materials shall be as shown on the Contract Drawings and as described within
these Specifications. Where no material specification has been provided, the
Contractor shall submit for approval to the SEPTA Project Manager.
PART 2– PRODUCTS
2.01 GENERAL
B. Provide new products and components that are free of manufacturing defects.
Provide electrical components rated to operate at power, voltage, current, frequency,
and temperature levels, exceeding by 20%, those to which these components shall be
subjected to when in service, unless otherwise specified herein.
A. Instrument housings
SEPTA A&E Services for MSHL CBTC Basic Requirements For Systems
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variations. In addition, follow recommendations of AREMA Signal Manual,
Part 2.3.25 to minimize condensation and frost build-up.
B. Electric Environment:
1. Contractor shall provide a fully detailed design for each location from the
typical Contract Drawings. All designs shall be approved by the SEPTA
Project Manager prior to commencing manufacture or material procurement.
The detailed designs shall include, but not necessarily be limited to the
following plans and drawings:
a. Energy loops,
b. Main terminal board,
c. Relay and equipment rack layouts,
d. Relay contact assignments
e. Ground equipment wiring details,
f. Input and output board assignments,
g. Cable and wiring plans, and other detailed signaling drawings as
required by the SEPTA Project Manager.
2. Command and control systems shall be centralized to the instrument housings.
Those devices required to be deployed at outlying locations shall only be high
reliability, discrete devices to minimize nuisance failures.
3. The Contractor shall provide detailed designs and shall provide all circuit plan
wiring and circuit tagging with the appropriate circuit nomenclature.
4. The Contractor shall provide all repeater relays as required by the detailed
design and as approved by the SEPTA Project Manager. All repeater relays
shall be provided with a minimum of one (1) spare front/back combination
from the same contact.
A. The Contractor shall provide designs, materials and equipment that are failsafe and
have a demonstrated history of reliability and maintainability in DC electrified
territory under conditions as may be found along this Line. In preparing the design,
the Contractor shall bring to the attention of the SEPTA Project Manager, any
condition or situation that in their opinion, does not meet this criteria.
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1. Design vital circuits based on fail-safe design practices and principles, i.e.:
broken wires, damaged or dirty contacts, relay failing to respond when
energized, or loss of power shall not result in an unsafe condition.
2. Design vital repeater relay circuits on the cascade principal. Paralleling of vital
repeater relays is not allowed. Assign repeater relay contacts so safety is not
compromised by failure of repeater relay to energize.
3. Double break vital circuits. Begin double break when circuit first leaves
housing in which the coil is located and continues until positive and negative
energy is reached.
4. Use contacts of each track relay solely to control its own first repeater relay.
5. Arrange relay circuits so heel of relay contact is connected towards circuit
load, and front or back contact is connected towards energy source.
1. Provide vital control circuits based on closed circuit design principles with
additional requirements as follows:
a. No common return on open line wire;
b. No polar relays;
c. 12 VDC vital signal control circuits;
d. All vital line circuits will be double broke.
C. Checking
PART 3– EXECUTION
3.01 EXECUTION
A. The Contractor shall provide circuits based upon criteria identified herein and on the
Contract Drawings. Provide detailed design and wiring drawings based on the
Contract Drawings to perform the functions as shown.
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C. The Contractor shall re-design and renumber the Contract Drawings into complete
design packages based on typical designs. The renumbering shall incorporate the
existing grade crossing drawings plan numbering scheme without requiring the
crossing plans to be renumbered. All interlockings shall be numbered in a logical
order and approved by the SEPTA Project Manager. Where existing drawings do
not exist, or are not in a CAD format, the contractor shall be required to provide new
CAD drawings based upon the existing/revised circuits. Newly CADed drawings
shall provide the same level of detail as the new drawings.
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SECTION 13572
PART 1 – GENERAL
1.01 DESCRIPTION
A. This Section specified the furnishing and installing of wire and cable for the
instrument houses, wayside cases, switch machines, signal heads, etc. All intra-rack
and rack-to-rack wire and cable shall conform to the requirements of these
Specifications.
B. All conductors must be sized per the NEC and shall not be smaller than the minimum
conductor sizes specified herein.
1.03 SUBMITTALS
A. Wiring
1. All cable and wire manufacturers supplying products under this Section must
be approved, unless otherwise waived by the SEPTA Project Manager. [CDRL
13572-001]
2. The Contractor shall submit the following for approval; complete technical
data describing the wire and cable. [CDRL 13572-002]
3. The Contractor shall submit a complete listing of each type of connector,
terminal, terminal strip, fastener, and termination. In addition, the Contractor
shall specify the tooling used to attach each device. [CDRL 13572-003]
B. Tagging
1. The Contractor shall submit all nomenclature, tags, tagging materials and
procedures. Samples of printed tags of each type shall be provided. [CDRL
13572-004]
2. The Contractor shall submit his proposed method of tagging to the SEPTA
Project Manager for approval. [CDRL 13572-005]
C. Terminals
1. The Contractor shall submit all termination hardware for approval. [CDRL
13572-006]
A. Protect cables and wires from damage throughout installation, delivery, and
handling. The Contractor shall furnish all wire, terminal and connectors in
accordance with the requirements of these Technical Specification and Contract
Drawings.
PART 2– PRODUCTS
2.01 WIRES
A. The Contractor shall size all wire in order to assure proper operation of the apparatus
on the basis of equipment loads and the operating parameters for the systems
described in this specification. In no event shall conductor size be less than that
specified.
B. All wire insulation shall be colored black, except ground wires that shall be colored
green.
C. Inside wire shall be 600-volt rated wire, insulated with ethylene tetrafluorethylene
(ETFE) fluorocarbon resin, clean stripping, continuous temperature rating of 150
degrees C and minimum insulated wall thickness of 15 mils (.015 inches). Wires
shall be tinned and sized as follows within the instrument houses and cases.
D. Where load conditions or operational reliability may prohibit the use of these
designated wire sizes, based on the Contractor's detailed design, the Contractor shall
size the necessary wire to meet the load and reliability requirements at no additional
cost to SEPTA. In no cases shall the wire size be less than detailed above.
E. All wires shall have printed on the jacket, with permanent ink, the manufacturer, date
of manufacture and wire gauge at no greater than 36-inch intervals.
F. All wire and cable shall be submitted to the Project Manager for approval. [CDRL
13572-002]
A. Solderless, crimp-on type insulated ring eye connectors shall be used. All solderless
terminals shall be in accordance with the AREMA Signal Manual of Recommended
Practices, Part 14.1.1. The Contractor shall submit samples of each solderless
terminal for approval.
B. Spade lug, fork lug, and Faston style terminals and wire terminations shall not be
used.
C. All signal cable terminals shall consist of a double column of vertical terminals
equipped with Invensys Rail Insulated Test Links #024620 or approved equal
(insulated nut on cable side). Cables will be brought through the terminal board to
the left of the terminals and house wires on the right. Test Links, nuts and washers
shall be furnished but not installed and shipped with the Instrument House. The
Contractor shall provide a minimum of 5% spare test links, nuts and washers beyond
the full complement required.
D. The Contractor shall specify each type of connector, terminal or wiring device to be
used. The Contractor shall submit a complete listing of each type of connector,
terminal, terminal strip, fastener, and termination hardware to the SEPTA Project
Manager for approval. In addition, the Contractor shall specify the tooling used to
attach each device. [CDRL 13572-003]
A. The Contractor shall provide for review and approval all nomenclature, tagging
materials and procedures. Samples of each type shall be provided. The font type and
size shall be selected to provide superior legibility within the pre-wired houses and
cases provided for this contract. [CDRL 13572-004]
C. All material used in the tagging shall be permanent, indelible and smudge proof.
D. The materials shall meet all temperature and humidity requirements and have a
proven record of satisfactory performance in comparable applications.
E. All tagging shall have permanence and legibility. Sleeve tags shall be readable in an
upright position and located on the conductor next to the terminal. All jumper wires
on the same relay plugboard shall be provided with tags. Split sleeve wire tags shall
not be used except where necessary for revisions to existing circuits. Split sleeve
tags shall only be used upon authorization of the SEPTA Project Manager.
F. Cables and harnessed wire used as cables shall be identified. Cable identification
tags shall be a wraparound type fastened around the neck of the cable. The legend on
the tag shall state the cable size, "TO", "NOMENCLATURE" and "FROM"
destinations.
PART 3 – EXECUTION
3.01 WIRING
A. All wall-mounted apparatus shall have the wiring fed through the plywood-mounting
panel. Sufficient clearance shall be supplied for routing wires between the wall-
mounted apparatus and the wall of the Instrument Housing.
B. The Contractor shall submit the proposed method of wiring to include the wire
management products to be used to manage clean, dirty and ground wiring. All wires
to a specific relay or device shall be held securely and separate from adjacent relay
or device wiring.
C. Twisted pair wiring configuration shall be used to reduce EMI or EMC conditions.
The number of turns per inch shall be determined by the Contractor to ensure
maximum benefit.
E. Wire chassis, conduits and other wire trough supplied in houses or cases shall be of
sufficient size to leave one-third of the wire space free after the full number of wires
or cables required for the installation are in place.
G. All service entrance wiring shall be placed in conduit. Conduit used for service
entrance wiring shall be rigid steel with hot dipped galvanizing or other corrosion-
resistant coating. Wiring for signal and hotel power supply rated at less than 230
volts shall also be placed in metallic conduit. Electric Metallic Conduit (EMT)
Conduit shall be used for this application.
H. Where conduits enter threaded box openings, they shall be securely fastened to
provide both a watertight seal and electrical continuity.
I. Where conduits enter non-threaded boxes, they shall be secured in place with a
galvanized locknut outside the box and a galvanized locknut, plus bushing inside the
box.
3.02 TERMINATIONS
A. Terminal posts shall be provided for all signal cable conductors, including spares.
Cable termination shall start top to bottom on main terminal boards. The top terminal
post in each column shall be designated as number one and shown as such on circuit
plans. No terminations shall be permitted within 12 inches of the bottom of the main
terminal boards, racks or other installation.
B. Signal cable termination lineups shall be arranged to match the conductor assignment
at the adjacent location. Where the adjacent location is an existing location, for
which the new location must interface to the old, it shall be the Contractor’s
responsibility to insure that the cable conductor assignment of the new terminal
board matches the actual existing conductor assignment of the cable to be
terminated. The Contractor shall provide properly sized holes for the various
conductor diameters.
C. The cable termination arrangement shall be laid out to locate spare wire conductors
of a cable on a dedicated terminal posts in-line with, and grouped with, the working
conductors of that cable.
D. All terminal posts used to terminate 120 volt circuits, shall be provided with a
protective insulator. Insulators shall be individual for each terminal post, Type
023408-7X as manufactured by Siemens (formally Invensys Rail Systems
Corporation), or approved equal.
F. The Contractor shall submit for review and approval cage clamp products that do not
require special tools to release the clamp. Each cage clamp shall be released with a
standard flat blade screwdriver on a tab outside of the connector. Thumb release,
lever or quick release connecters shall not be used. Cage clamp wire terminations
shall be demonstrated to be designed not lose their spring tension over time and with
usage over 100 re-terminations.
G. Cage clamp or screw post style terminal blocks shall be in accordance with the
recommended practices of AREMA Manual Part 14.1.2.
H. Cage clamp or screw post style terminal blocks used for vital circuit applications
shall be grouped together and of the single tier type, and in accordance with the
recommended practice specific to vital circuit use of AREMA Manual Part 14.1.2.
I. All Cage clamp or screw post terminal blocks shall be mounted on DIN 35 mounting
rail.
J. End caps shall be used on the ends of all rows of Cage clamp or screw post
terminals.
K. The manufacturers numbering system shall be provided for all Cage clamp or screw
post terminals. The numbering system shall be mounted in such a way as to be
clearly visible from the front. The numbering system shall not interfere with the
insertion or removal of wires.
L. Cage clamp or screw post terminals shall be provided with a bayonet lug or latching
device, that shall open the circuit when activated, permitting circuit testing. The
bayonet or latch shall be provided with a visual indicator to easily ascertain if the
device is opened or closed.
M. Where solid state devices such as diodes or resistors are used in conjunction with
Cage clamp or screw post terminals for non-vital circuits, they shall be self-
contained within the terminal block. Solid state devices used in vital circuits shall be
mounted on AREMA style terminal posts.
N. Cage clamp or screw post terminal blocks shall be so assembled as to permit the
removal of one individual terminal block from an assembly of others without
disturbing the other terminal blocks in the assembly.
P. All DIN rail mounted terminals, blocks, and equipment shall be inspected, and all
seating devices and screw posts shall be re-tightened after delivery of the Instrument
Housing (no caps) by the Contractor.
Q. An AMP Solistrand "Ring Tongue-Flat" terminal together with slip-on Nylon post
insulator or approved equal shall be used for terminating wires to screw type
terminal post or apparatus connections. Ring Tongue flat terminals shall be used for
all connections to “AAR” type terminal posts. Ring tongue flat terminals shall be
submitted to the Engineer for approval.
R. The terminals shall be attached to the ends of the conductor in such a manner that the
flexibility of the conductor is not destroyed and the possibility of breakage at the
terminal is reduced to a minimum.
S. Terminals shall be for attachment to the wire with a tool made by the manufacturer
of the terminal and recommended for the terminals being furnished.
T. The tools shall be equipped with a ratchet device to insure proper compression of the
terminal and which will not release until proper compression is complete. Six such
tools shall be furnished.
U. Tools for crimping terminals shall be new and factory calibrated at least every six (6)
months. Calibration stickers shall be required on each tool.
V. The wiremen shall be instructed not to proceed with any wiring should there be a
noticeable problem with the tools or cable.
W. The Contractor shall submit all termination hardware to the SEPTA Project Manager
for approval.
A. The Contractor shall provide tagging and equipment identification for all elements of
the systems, subsystems and component provided.
D. The front and back of relay plug boards as well as the relay itself shall be equipped
with a tag, or other approved means of identification to indicate the nomenclature of
the relay for which it is wired.
E. All apparatus, cables, cable wires and internal wiring shall be tagged.
F. The Contractor shall tag vital circuits to relay and all other vital circuits with a
plastic, sleeve type tag, which designates wire nomenclature, origin of wire and
destination of wire in three separate lines. Every bus shall be identified. Wires for a
specific device shall be bundled together. Tag designation shall read as:
G. Microprocessor input and output circuits shall also be tagged with a sleeve tag in a
similar manner.
H. All apparatus including, but not limited to, relays, transformers, breakers, fuses, and
energy buses shall be identified with a tag showing circuit nomenclature.
I. The position of each device or contact shall be identified on the circuit plan. This
shall include rack, row, column and terminal point. In addition, the location of all
wall and rack mounted devices shall be shown on the circuit plans.
PART 1 – GENERAL
1.01 GENERAL
A. This Section specifies the design, wiring, furnishing, and factory testing of a number
of Interlocking Central Instrument Locations (CIL), Region Rooms (RM) and Traffic
Light Control (TLC) (herein referred to as instrument housing) and other locations
as may be determined in the Contractors final design complete with all relays,
transformers, microprocessors, resistors, power supplies, rectifiers, emergency
control panels, and all other material and apparatus required in accordance with these
Contract Drawings and Specifications.
C. Provide all required appliances to effect a complete installation for each of the
locations as shown on the Contract Drawings and as specified herein. Include the
necessary electrical supply, lighting, HVAC, means of cable entry, instrument racks,
and other equipment as required.
D. Provide the size and type of main terminal board (MTB) as required by these
Specifications for the appropriate location.
E. All incoming wires, including spare wires shall be terminated on AREMA type
terminal binding posts. The MTB shall be fully equipped with required number of
terminals, tags, and row identification and accessories as required.
F. Furnish and install instrument racks for all microprocessor based equipment utilized
in the locations in accordance with these Specifications. Furnish and install the
MicroLok II microprocessor equipment as is presently installed in the existing TLC’s
and as described within these Specifications
G. The microprocessor layouts shall be fully equipped with the required number and
type of card files, surge protectors, relays, plug boards, plug connectors, busses,
terminals, and all miscellaneous electrical and mechanical components specified or
necessary. DIN rail mounted cage clamp terminal strips shall be used for connecting
wires and cables. Spare space and spare terminals shall be provided as specified.
Insulated terminals shall be spaced as specified in Part 14.1.5 of the AREMA Signal
Manual. All VMIS units shall be provided fully loaded with the full component of
PC cards with the types as required by these Specifications. The ratio of I/O cards
shall be as directed by the SEPTA Project Manager.
J. All Instrument Houses shall be sized for installation on existing SEPTA Right-Of-
Way.
B. Conduct factory tests for each new Instrument Housing to ensure the proper
functioning of the equipment in accordance with SEPTA approved Factory Test
Procedure.
C. Inspect each Instrument Housing after manufacture and factory testing is complete
and correct any deficiencies noted. Conduct this inspection in conformance with a
SEPTA approved pre-shipment factory inspection procedure.
D. Submit Shop Drawings of the complete grounding arrangement. The factory test of
the houses, and the functioning of the equipment contained within each, shall be
conducted in accordance with the Contractor's approved Factory Test Procedure.
E. The instrument enclosures shall be assembled and wired to conform to the Plans.
The Contractor shall ensure the enclosures are free from defects and that
workmanship is of the highest quality.
F. Each house will be inspected after it has been installed and the Contractor shall
correct any deficiencies. This inspection will be conducted in conformance with the
requirements of the Contractor's accepted Inspection and Acceptance Procedure.
I. Each house and case will be inspected after they have been installed and the
Contractor shall correct any deficiencies. This inspection will be conducted in
J. The SEPTA Project Manager reserves the right to make inspections and tests at the
facility where the wiring services are to be performed to determine if the equipment
and workmanship meets the requirements of this Specification.
1.03 SUBMITTALS
A. Unless otherwise waived by the SEPTA Project Manager, submit the following
[CDRL 13573.001] for approval for each Instrument Housing to be provided:
1. Drawings showing the proposed size and equipment layout of each Instrument
Housing including as a minimum, all MTB, instrument racks, lighting, HVAC,
convenience outlet arrangement, cable egress and routing, grounding, power,
battery trays and racks, fire detection and suppression equipment, intrusion
detection equipment, plan files and tables, and Local Control Panel;
2. Drawings of each instrument rack, MTB and wallboard mounting showing the
detail arrangement and description of mounted equipment and proposed
method of inter and intra rack wiring;
3. Site Specific Instrument Location installation plans;
4. Size and type of internal wire for use in Instrument Housings;
5. Load calculations for each Instrument Housing to indicate rating of house
electrical service panel, signal power equipment, HVAC equipment, voltage
drops, and current draws;
6. Catalog cuts and descriptive literature for all equipment and systems to be
provided within the Instrument Housings;
7. Detailed circuit and layout drawings for type of fire and intrusion alarm
systems;
8. Drawings of maintainer’s call including sonalert equipment.
C. Drawings of each type junction box for switch, signal, and track circuits, including
terminals boards, terminals, wiring, mounting details, and any other integral
components. Submittal to consist of drawings depicting construction of junction
box, size, terminal arrangement, and grounding arrangement for each junction box
including catalog cuts and descriptive literature for each type junction box. [CDRL
13573-003]
G. The Contractor shall submit Shop Drawings showing the proposed size and
equipment layout including rack, air conditioner, lighting, convenience outlet
arrangement, and exhaust fan mounting and location. [CDRL 13573-007]
H. The Contractor shall submit Shop Drawings of the complete grounding arrangement.
[CDRL 13573-008]
1.04 CDRLs
A. CDRLs
A. Make provisions and be responsible for the delivery and handling of all materials and
equipment required by this Contract.
B. Instrument racks and MTB’s shall be properly secure to prevent damage to all
mounted equipment.
C. Vital relays and printed circuit cards shall be shipped separately, but identified for
the racks in which they are to be used.
D. Fasten and brace the house and equipment shipped within to prevent damage during
transit. Replace any equipment damaged during transit at no additional cost to the
Contract.
2.01 GENERAL
A. The requirements in this section apply to all new instrument housings to be supplied
under this Contract. Interior surfaces of all housings, hardware, and fittings shall be
finished in accordance with AREMA Signal Manual, Part 2.4.30.
B. The instrument housings described in this section are shown in the Contract
Drawings and as listed in these Technical Specifications and Contract Drawings.
C. The Contractor shall submit for review and approval detailed Shop and Installation
Drawings for each enclosure to be provided under this Contract. These drawings
shall include but not be limited to material lists, fully dimensioned plans, section
details, structural details, welding or fastening details, caulking, painting, insulation,
shelves, main terminal boards, apparatus boards, HVAC, fire suppression, entry
alarm and electrical details. The Contractor shall submit both hard copies and
electronic copies of the Drawings as defined within these Technical Specifications.
D. The Contractor shall provide instrument housings that are watertight and insulated.
E. Each instrument housing shall have two hinged doors for personnel entry, unless
otherwise directed.
F. The doors of the instrument housings shall be hinged and gasketed so that they will
provide a dustproof and weatherproof seal and shall be provided with handles and
Best Locking hasps with a three-point vandal-resistant locking device which shall
insure that the door cannot be locked until it is completely closed. Each door shall
contain ventilating openings which shall be covered by fine copper or brass mesh
screens and protected by caps which will prevent entrance of moisture.
G. The Contractor shall provide the instrument housings of a size to be approved by the
SEPTA Project Manager
I. All Instrument Housing walls, doors and floor shall be constructed of No. 12 gauge
galvannealed steel (ASTM A525). Roof shall be constructed of No. 14 gauge
galvannealed steel (ASTM A525). Exterior roof to be finished with 2-3 mils thick
white polyester powdercoat and under the floor, walls to be finished with 2-3 mils
thick anti-graffiti gray polyurethane powdercoat. The house shall be complete with
wire chases, access to underground and aerial cable entrance behind the Main
Terminal Board, lined with hot and cold insulating material and structure so as not to
sweat. Each Instrument Housing shall provide adequate space without crowding for
the relays, apparatus, and cable terminations plus 25% spare space. The zinc/iron
J. Any structural member whose surfaces, edges, corners or seams are exposed to the
outside environment of the enclosure shall be made of stainless steel or other
weathering steel suited for the application. The Contractor shall identify any
materials and locations within the enclosures where this application exists.
K. The undersides of the enclosures shall be painted with a black mastic covering.
L. Standing seams, necessary for joining segments of house panels or other elements,
shall not be formed externally. They shall be formed facing inward and fully caulked
on the exterior with a flexible waterproof caulking material. The caulking shall be
compatible with the interior and exterior painting materials.
O. The Contractor shall paint the interior surfaces of all enclosures with approved
primer and finish with two (2) coats of flame resistant paint, as approved by the the
SEPTA Project Manager.
P. Each instrument housing shall be fitted with screened and adjustable ventilator
openings. Each opening shall be provided with replaceable air filters. The filters
shall be commercially available and standard sized. Quantity, size and placement of
the ventilator openings shall be submitted to the SEPTA Project Manager for
approval.
Q. The Contractor shall submit detailed methods and procedures for lifting and
placement for each instrument housing. [CDRL 13573-009] The procedure and
plans shall be approved and signed by a licensed Professional Engineer in the state
where the enclosure will be placed. The plan shall include but not be limited to the
weight, requirements for lifting, lifting points, lifting equipment, and drawings
showing method of installation as well as any overhead wires or other obstructions.
The Contractor’s design for enclosure lifting shall take into consideration the low
clearances due to overhead wires and cables adjacent to and over the railroad right-
of-way. The Contractor shall provide special lifting rigs and beams designed to
permit the installation of the enclosures under the overhead obstructions.
R. Each instrument housing shall have main terminal boards constructed of a 3/4" sheet
of marine grade fire retardant plywood painted with fire retardant white paint after
fabrication and drilling. All terminal boards shall have the drilled holes painted after
drilling.
T. A full complement of apparatus boards of 3/4" fire resistant, marine grade plywood,
or other approved material, painted with fire retardant white paint shall be furnished
on the sides of all instrument housings. Any holes drilled in the boards from wiring
or cabling shall be painted after drilling.
U. The apparatus boards shall be securely fastened to the walls in such a manner to
permit mounting of battery charging equipment, transformers, terminals and other
equipment.
V. The interior of all instrument housings shall be lined with a high efficiency
“Thermax” insulation, 2” thick on the walls and 4” thick on the ceiling.
W. Sufficient space shall be maintained at the rear of the terminal boards and apparatus
boards to allow easy access to the cables, wiring and connections.
X. The Contractor shall submit for review and approval [CDRL 13573.010] the design
proposed for the following:
2.02 FOUNDATIONS
B. The Contractor shall furnish insulated mounting pads to separate the instrument
housing from the concrete foundation upon which it is to be installed. Mounting
pads for each support point shall be of minimum 3/16" thickness of No. 60 Dura
Neoprene as manufactured by Syntex Rubber Co. of Bridgeport, Connecticut, or
approved equal.
A. All relay and microprocessor racks are to be installed in bays and there shall be one
overhead fluorescent light for each bay. All bays shall be arranged and sufficient space
provided for personnel in the bays to view control devices on either side of the bay.
Each instrument housing shall be provided with one (1) outlet for each six (6) feet
around the internal perimeter of the house. All outlets shall be fed from the commercial
power company where such a feed exists. All wayside case compartments shall have
one light front and back in each side of the case and the case shall have one outlet front
and back.
B. Each instrument housing shall be provided with four (4) outside ground terminals and
ground clamps. Ground clamps shall be sized to connect #6 AWG bare copper to form
a ground grid. All ground rods shall be Copperclad steel in 8 foot lengths and ¾”
diameter. All ground equipment shall be as manufactured by Erico Products, Inc.
Grounding shall utilize single point grounds.
C. Each instrument housing shall be equipped with a grounding bus. Each grounding bus
shall be made of a copper bar, shall measure 1/8 inch by 3 inches by 12 inches,
minimum and shall be insulated from the housing. Each grounding bus shall have a
smooth flat surface drilled to accept the following connectors:
F. Each instrument housing shall be equipped with the following equipment powered off
of the 220 Volt, 3 Wire, 60Hz power supply and terminated on individual circuit
breakers providing two 110 Volt circuits. The commercial power equipment electrical
load shall be divided equally between the two 110 Volt circuits. One of each of the
A. The Contractor shall furnish and install smoke detection equipment in each instrument
housing. The equipment shall consist of one or more detector heads mounted above the
racks in the house.
B. The detector heads shall detect the presence of smoke and invisible products of
combustion by the ionization chamber principle. They shall be mounted on four (4)
inch pull boxes and connected into a fire indicating cabinet by two No. 14 AWG wires
run in conduit.
C. The fire indicating cabinets shall be dustproof and shall be provided with contacts for
indication via the code system to the control office and shall contain supervisory and
power relays, constant voltage transformer and other components to supervise the
system in accordance with the Underwriters’ Laboratories, Inc. requirements.
E. The smoke detecting and thermal detecting systems shall be the PYROTRONICS
System, as manufactured by Baker Industries, Inc. or approved equal. The equipment
shall be listed by the Underwriters’ Laboratories, Inc
F. Each instrument housing shall be equipped with a fire extinguisher with mounting
brackets. The size shall be a minimum of 20 pounds charge each and be rated “ABC”.
C. Terminate incoming wires, including spare wires on AREMA terminal binding posts.
Provide MTB’s complete with terminal blocks, tags, rack and row identification, and
accessories.
D. Provide terminal blocks utilizing test link straps to permit each internal wire and field
wire interconnection to be separated on an individual basis without removing either
wire from its terminal.
E. Provide ten percent, or minimum of 25, spare terminal posts on each Terminal Board,
whichever is greater.
B. Each individual equipment rack shall be grounded to the ground bus. The racks shall
be insulated from each other and from any supporting framework and shall only be
electrical connected by the common ground bus.
C. Each equipment rack shall contain a minimum of ten percent spare space.
D. Each equipment rack shall be accessible from the front and rear.
2.07 WIRING
A. All inside wire shall be in the compliance with the requirements in these
specifications.
B. Inside wire shall be 600 Volt rated wire, insulated with ethylene tetrafluorethylene
(EFTE) fluorocarbon resin, clean stripping, continuous temperature rating of 150°C
and minimum insulated wall thickness of 15 mils (.015 inches) in accordance with
SEPTA Specifications. Wires shall be tinned: Sizes, unless otherwise indicated on
the Contract Drawings, shall be as follows:
C. Each row of relays shall be supplied with individual energy loops, with test links,
supplied from the relay racks DC power supply bus. Each end of energy loop shall
be terminated on a dedicated individual terminal of the bus.
F. The wiring shall be cabled and held in place so as to present a neat and orderly
appearance.
2.08 MISCELLANEOUS
A. Line Circuit Protection: Line circuits, including spares, entering instrument housings
or cases shall be protected by air gap arresters as approved by the engineer.
B. Track Circuit Surge Protection: Track cables entering instrument housing shall be
protected by Invensys Rail heavy duty equalizers using three post terminals. All
arresters to be grounded.
C. Ground Detection
D. Floor Matting
1. Provide a vinyl floor matting to cover free floor space of each instrument
housing.
A. Three shall be an identifying nameplate for each relay, transformer, resistor, and
individual devices and components as well as for each relay and equipment rack and
the Main Terminal Board.
A. Provide junction boxes with gaskets to prevent entrance of moisture and dust in
accordance with recommendations of AREMA Signal Manual, Part 15.2.10.
B. Provide all junction boxes with a means of applying standard Authority padlocks,
one per door or cover as described.
1. Provide a junction box for each signal layout. Provide junction box for mast
and catenary mounted signals.
2. Provide AREMA terminals as specified in Section 13585, Miscellaneous
Components, of these Specifications within the junction boxes.
3. Junction boxes shall be sized by the Contractor. Boxes should be sized
sufficiently to avoid crowding. Lighting converter shall be installed in junction
boxes.
4. Boxes shall be cast aluminum, hinge and hasp fittings are to be aluminum,
gaskets are to be installed between the cover and box to provide a weather-
tight seal.
2.11 PAINTING
B. Provide MTB’s, relay racks, terminal boards, apparatus boards and shelves painted
with approved, fire retardant, ANSI 61 gray paint.
D. Provide instrument housings the exterior painted in accordance with AREMA Signal
Manual, Part 2.4.30. Primer shall be red lead oxide primer or approved equal.
E. The roof of the instrument housings shall be primed and painted with two (2) coats
of an approved sunlight reflective enamel based paint.
F. Instrument housings shall be given a final transparent top coating that will enable
easy cleaning of graffiti.
TRAIN DETECTION
PART 1 – GENERAL
A. This Section specifies the design and furnishing of Vital Track Circuits for
interlocking train detection and Audio Frequency Overlay (“Overlay”) track circuits
for detection and actuation of Traffic Light Control (TLC), stop signal overrunning
and at locations as may be determined in the Contractors final design.
B. Steady energy, power frequency AC track circuits (vital track circuits) shall be
provided as interlocking track circuits and at locations as may be determined in the
Contractors final design.
C. Overlay Track Circuits (non-vital track circuits) shall be provided for highway grade
crossing and signal overrun controls and at locations as may be determined in the
Contractors final design.
D. All track circuit shall drive a vital biased relay meeting manufacturer’s specification
for track circuit equipment use.
E. All track circuits shall be safe, reliable, available, maintainable and compatible with
700 VDC traction power systems and all other frequencies installed in the rails.
A. All steady energy track circuits shall be manufactured by Ansaldo STS Systems
“PV-250 Power Frequency Track Circuit” or approved equal.
E. All Overlay units shall be IPI Track Circuits as manufactured by Invensys Rail
Systems for crossing detection as previously approved for use on SEPTA.
1.03 SUBMITTALS
A. The Contractor shall submit to the SEPTA Project Manager for approval, prior to
purchase or fabrication, track circuit equipment, schematic representations,
operating descriptions, typical applications, frequency usage tables, operating and
maintenance manuals, field adjustment, maintenance and test procedures and
interconnection diagrams of the track circuit equipment and methods which he
proposes to use. [CDRL 13574-001]
B. The Contractor shall submit track circuit adjustment tables for each type track circuit
to be provided under this Contract showing as a minimum, calculations showing the
minimum and maximum current and\or signal strength required for different lengths
track circuits and impedance bond configurations. These calculations shall be used
to adjust the track circuit at time of installation. [CDRL 13574-002]
C. All Contractor’s overlay frequency usage plan shall be approved by the SEPTA
Project Manager and shown on the approved drawings. Care must be taken to insure
that all new frequencies used for the CBTC project will not adversely affect adjacent
or other frequencies in close proximity. [CDRL 13574-003]
D. The Contractor shall submit factory and field test procedures prior to fabrication,
procurement, or shipment of any of the items. [CDRL 13574-004]
E. CDRLs
1.04 DELIVERY
B. All relays shall be securely boxed and shipped separately from their equipment
enclosures to ensure that the devices are not damaged in transit.
2.01 MATERIALS
A. Wiring for the overlay track and circuit shall be in accordance with Internal Wire and
Cable Specifications.
A. Vital track circuits shall be double-rail steady energy and shall utilize a two-element
type track relay. They shall be capable of normal operation on 60 Hz steady energy
and shall provide immunity to direct current propulsion currents. Track circuits shall
not be adversely affected by spurious transient 60hz commercial currents. They shall
contain no active electronic components.
B. Track circuit equipment shall permit application in lengths of as much as 5,000 feet
at 60 Hz Track circuits shall have a shunting sensitivity of 0.25 ohms, or less at
infinite ballast resistance when adjusted for a minimum ballast resistance of 3 ohms
per 1000 feet. Track circuits shall operate successfully with a minimum ballast
resistance of 3 ohms per thousand feet.
C. The track circuit proposed shall utilize a track transformer for coupling and isolation
of track rails from the vital relay driver. The transformers shall be equipped with
primary winding and secondary winding taps to permit adjustment of the track
circuit operation and the specified shunting sensitivity.
D. Track transformers shall be air cooled type. Multiple tap transformers shall be
provided for voltage level adjustment, and track isolation.
E. Where vital track circuit and overlays are on the same track wires, filters shall be
provided to prevent track circuits from interfering with overlay track circuit.
F. The track relay shall have a minimum of two front and two back contact as the
standard arrangement.
G. A five second time delay pickup function shall be provided for loss of shunt
protection on all interlocking track circuits.
A. System shall consist of a transmitter which applies a discrete audio frequency signal
to the rails at one end of a track circuit and a receiver that accepts this discrete signal
at the other end of the track circuit which will drive a vital biased relay meeting
manufacturer’s specifications for overlay equipment in use. Overlay track circuits
shall be used for interlocking overrun detection, grade crossing controls other
functions as may be determined in the Contractors final design.
D. The overlay equipment shall be provided with lightning surge protection and voltage
equalization devices on the track wire side.
F. The overlay equipment shall be protected on the audio tone and power supply side of
the device with the equipment manufacturer’s specified surge protection and/or
approved equipment.
H. Transmitter
I. Receiver
1. The equipment receiving the train detection signal from the transmitter shall
produce a dc voltage of the required polarity to drive a vital biased relay only
when the received signal is of the same frequency and address as the
transmitter.
2. This equipment shall operate from 12 VDC and be equipped with standard
AREMA terminals.
3. Receivers shall be provided with an LED relay drive indicator.
J. Transceiver
K. Overlay track circuit shunting sensitivity shall be effective at 0.25 ohms. The system
shall de-energize the relay drive output of the receiver unit and\or the transceiver unit
with a track shunt applied at or between the transmitter and receiver track
connections when initially adjusted to the manufacturer’s specifications and track
circuit parameters remain constant.
L. Overlay track circuits shall be adjustable so that post-shunt and pre-shunt distances
shall not exceed five (5) feet with a shunting sensitivity as specified within these
specifications, unless otherwise directed.
A. All track circuits shall be connected to the rails via a track junction box, unless
otherwise directed, to connect to the rails to the new Instrument Housing.
B. Track junction boxes shall be constructed of cast iron, and shall be placed in the
gauge of the track midway between the two rails. Junction boxes shall be Model
#463, part #091463-249X as manufactured by Invensys Rail, or an approved equal.
A. Impedance bond windings and magnetic circuit shall be encapsulated, watertight and
covered on four sides by impedance bond oil or petrolatum in a cast iron tub with a
removable cover. The impedance bond shall serve to permit DC traction power
current to bypass insulated joints and at the same time have a high impedance to 60
Hz track circuit energy.
B. Impedance bond shall be such that audio frequency track circuits up to 20 KHz can
be superimposed on 60 Hz track circuits.
C. The current capacity of track windings of each bond and bond connections for DC
propulsion current shall be 2500 amperes per rail continuous. The impedance bond
shall function properly with traction current imbalance of no greater than 12%.
D. The track winding shall have an untuned impedance of not less than .25 ohm at 0.2
power factor at 60 Hz at any voltage between 1.0 volt and 12 volts. The two halves
of the bond track winding shall be equal and balanced. The center tap shall be
E. The size of the impedance bond shall permit center mounting on the ties.
PART 3 – EXECUTION
3.01 TESTING
A. All components of all Track Circuit equipment furnished by the Contractor shall be
factory tested in accordance with procedures previously submitted by the Contractor
and approved by the SEPTA Project Manager.
B. Perform all factory tests as specified in the Testing part of this document.
PART 1 – GENERAL
1.01 DESCRIPTION
A. The work under this Section includes furnishing of electrically operated power
switch machines, hand operated switch machine and electric lock and all switch
operating rod layouts complete with lock rod, operating rod, front rod, point detector
rod, saddles plates, mounting hardware, identification numerals, and all the hardware
required for installing it on the ties.
B. Provide complete switch layouts consisting of the switch and lock mechanisms,
junction boxes, rods, mounting holes, mounting bolts, wiring inlets, contacts,
terminal binding posts, screws, nuts, washers, and all other hardware required for a
complete and operable installation.
A. Power operated switch and lock mechanisms shall be the M23-B as manufactured by
Ansaldo STS.
B. All switch rods and hardware shall be manufactured by GNB unless approved by the
SEPTA Project Manager.
D. Each switch mechanism shall be tested before shipping. This factory testing shall be
conducted in accordance with an approved factory test procedure.
E. All power switch mechanisms shall be provided with run-through lock out devices.
1.03 SUBMITTALS
A. Submit the following plans and procedures to the SEPTA Project Manager for
approval prior to procurement of the equipment.
B. CDRLs
SEPTA A&E Services for MSHL CBTC Switch and Lock Movements
Issued for Bid 13575-1 October 2014
CDRL No. Title or Reference Para.
CDRL 13575-001 Switch and Lock layout drawing 1.03A.1
CDRL 13575-002 Plans for assembly of switch layout and bill of 1.03A.2
material
CDRL 13575-003 Installation drawings 1.03A.3
A. Each switch-and-lock layout, mechanism and all its associated hardware shall be
clearly marked on the shipped crate with the appropriate switch number and location
as shown on the Contract Drawings.
B. Switch-and-lock layout including mechanism, rods, and all component parts shall be
protected against damage or loss during handling and shipment.
C. Prior to shipment, coat with petroleum jelly or other approved preservative all parts
that are not painted or made of non-corroding materials.
PART 2 – PRODUCTS
A. The Contractor shall furnish all new switch layouts. Layouts shall be designed to
mount without requiring the switch timbers to be dapped or significantly altered.
B. The Contractor shall verify all dimensions and field installation requirements prior to
procurement. The Contractor shall furnish all required installation materials and
hardware required for each layout.
C. Electric switch layouts shall be high voltage electric machines with 110 VDC
motors. Each switch mechanism shall be provided with 115V/15W heaters for the
motor and circuit controller compartments.
D. Switch layouts shall be complete with all necessary rods and other hardware to
mechanically couple the switch operating mechanisms to the switch points including
the necessary riser and or junction boxes, cable and electrical fittings to interconnect
the machine to the instrument houses.
E. Pedestal mounted termination boxes shall be furnished for the switch mechanism
control for termination of direct burial cable. Box shall be capable of terminating 17
cable conductors and shall be similar to Invensys Rail 091626.
SEPTA A&E Services for MSHL CBTC Switch and Lock Movements
Issued for Bid 13575-2 October 2014
2.02 SWITCH HARDWARE
A. Track switch operating layouts shall include lock rods, lock rod lugs, point detector
rods, throw rods, throw rod brackets, point detector rod lugs, saddle plates, and all
other required rods, screws, nuts, bolts, washers, plates, and hardware necessary to
mount the switch machines and connect them to the points.
B. Track switch operating layouts shall be electrically insulated from one running rail to
the other.
C. Track switch operating layouts shall include the necessary electrical and mechanical
fittings to permit interconnection of the switch machine with controls and indications
located in the signal instrument house, including junction boxes, pedestals,
foundations, mounting brackets, conduit, hoses, tubing, terminals, and hardware.
D. Terminal blocks mounted in junction boxes shall conform to AREMA Signal Manual
Part 14.1.10.
E. Malleable metal numbers and letters, painted white, not less than three inches high
and approximately 3/16 thick, shall be securely fastened to the cover of each switch
machine and sealed of all penetrations of cover to prevent ingress of water into
switch machine. The numbering shall be as shown on the Contract Drawings. Two
letters, “N” and “R” made of malleable metals, painted black, shall be used to denote
the normal and reverse position of the switch points. The letters shall be drilled to
provide means to attach them to a tie.
F. Each switch machine shall be equipped with padlocks. Padlocks shall be used to
restrict entry to the inside of the switch machine and junction box. All padlocks shall
conform to these Specifications.
G. Provide one set of switch-and-lock movement adjusting wrenches, and one set of
switch point blocking wedges and clamp for emergency blocking and clamping of
track switch points with each switch layout.
C. All front rods shall be of the swivel type, insulated, and adjustable.
D. Provide extension or mounting plates and tie straps for each switch-and-lock
movement layout.
SEPTA A&E Services for MSHL CBTC Switch and Lock Movements
Issued for Bid 13575-3 October 2014
PART 3 – EXECUTION
3.01 INSTALLATION
A. All switch points must be blocked and clamped with approved block and clamping
devices until point protection can be provided.
B. Switch layouts shall be designed and furnished for installation without the need for
dapping the timbers.
3.02 TESTING
B. All switch layouts shall be field tested prior to commissioning in accordance with
SEPTA C&S 2 including but not limited to, Tests, 11, 12, 18.
SEPTA A&E Services for MSHL CBTC Switch and Lock Movements
Issued for Bid 13575-4 October 2014
SECTION 13576
PART 1 – GENERAL
1.01 DESCRIPTION
A. This Section includes requirements for the designing and furnishing interlocking,
wayside Colorlight Signals (CLS), the number and configuration of which are shown
on the Contract Drawings.
B. The Contractor shall design and furnish all parts for each specific CLS signal
including, mounting brackets, hoods, backgrounds, masts, lockable junction box
bases, lockable access ladders, reflective Interlocking Signal number plates, LED
signal inserts, signal foundations, and all other materials as so required.
C. Each respective CLS shall be provided with all materials as required for the specific
set of signal aspects to be provided by the individual signal. All aspects shall be as
specified herein.
C. American Standards shall apply to all threaded parts of each signal layout.
D. All signals shall be inspected and tested at their point of manufacture prior to
shipping.
1.03 SUBMITTALS
B. CDRLs
1.04 DELIVERY
B. All wayside signal equipment shall be protected from damage during delivery and
handling.
C. All signal equipment and component parts shipped shall be properly created and
protected at the point of manufacturer to prevent damage in shipment. All exterior
openings shall be sealed during shipment.
PART 2 – PRODUCTS
2.01 COLORLIGHTS
A. All interlocking signals shall be new color light Model CLS-10D dwarf signals, as
manufactured by Siemens (Formerly Invensys Rail) Systems. The signal units shall
be provided in colors and quantities shown on the contract drawings for all new
Interlockings.
C. Signals shall be provided with backgrounds and hoods for all top and bottom
heads\units. All lenses shall be the clear polycarbonate type and shall be provided
with individual visors.
D. All signal lamping shall be the Light Emitting Diode (LED) type as manufactured by
Gelcore. The applied voltage and frequency shall be as determined by the Contractor
in their final design. In addition, the LED’s shall be provided with light out detection
E. Each signal head shall be provided rear signal access and shall be provided with
junction boxes for cable terminations.
F. All signals shall also be provided with signal foundations and mounting hardware.
A. The intent of the design is for the CLS to be driven directly through vital relays from
the CIL’s. As such, the Contractor shall be responsible to provide the detailed signal
lighting design including cable specifications, as well as providing all signal lighting
materials and equipment required for implementation, other than cable, as approved
by the SEPTA Project Manager.
B. The flashing signal aspects shall flash at 60 pulses per minute, with a 50% duty cycle
and shall provide a flashing signal display without unnecessary alarming or
shutdown due to inrush currents exceeding normal LED current thresholds.
C. LED units shall not “strobe” or otherwise alter the appearance of the aspect as a
result of a low voltage power supply.
D. The signal LED light-out detection scheme shall be submitted for approval and as a
minimum, the LED unit light-out detection shall provide checks in accordance with
the contract drawing, specifications or manufacturers approved recommendations.
E. All interlocking signals shall be lit upon the approach of a train. Approach lighting
shall be the result of an interface with the CBTC system. The LED signal lighting
circuitry shall be arranged so as to light signals red in the event of a vital
microprocessor shutdown or failure as shown on the Contract Drawings.
3.02 TESTING
RELAYS
PART 1 – GENERAL
1.01 DESCRIPTION
A. Provide all relays required for the new signal system as shown on the Contract
Drawings and as specified herein. Relays shall be plug-in types. Provide relays of
each type required to be uniform in design and contact assembly and be similar or
equal and compatible to those shown. Provide all relays as required by the typical
design as well as those required to be drop shipped.
B. Provide relays with a sufficient number of contacts for the number of circuits to be
controlled and an adequate number of spare contacts. Provide each relay or relay-
repeater combination with at least one spare front-heel-back contact or one spare
independent front and one spare independent back contact.
C. Operating voltage of vital relays, expressed herein as 10-16 Volts nominal shall be
manufacturer’s standard as approved by the SEPTA Project Manager. All vital relays
shall be the dual coil, 500 Ohm type.
E. Provide all relays within dustproof enclosures except that provisions shall be made
for ventilation, where required, for heat dissipation.
F. Provide relays capable of being tested from the front of the relay.
G. Locate the tag showing relay pick-up and drop-away values inside the relay cover for
easy viewing.
A. Provide vital relays meeting the requirements of AREMA Signal Manual, Part 6.2.1,
where the AREMA requirements do not conflict with any requirements specified in
this Section. The factory testing of each relay shall be the manufacturer’s standard.
All factory test results shall be recorded on approved Factory Test Report Forms.
Each Factory Test Report shall be dated and signed by the Test Technician.
A. Unless otherwise waived by the SEPTA Project Manager, submit for approval all
relay specifications, solid state relay specifications, biased neutral switch machine
controller, and special mounting or supporting arrangements and contact stacking
arrangements for all relay types proposed. Include any information on arc
suppression, where arc suppression is required or any other proposed features or
options. [CDRL 13579-001]
B. The Contractor shall submit a standard SEPTA Relay Record Test Form for each
vital relay furnished under this Contract. A sample record form will be provided to
the Contractor by the Authority. The Contractor shall be responsible for providing
record forms of like documentation and composition. Use typewritten characters to
fill in all information requested on the form and then verify in the field in its final
configuration, for accuracy of relay serial number, location, and relay identification.
Indexing of form cards shall be by serial number, and turned over to the authority in
a metal file cabinet upon final Contractor verification. [CDRL 13579-002]
C. CDRLs
A. Make provisions and be responsible for the delivery and handling of all materials and
equipment required by this Section.
B. Ship all vital relays separately from the wired racks or enclosure in which they are to
be used. Package all relays individually, each in a sturdy corrugated cardboard carton
with the drawings number of the relay printed on the outside of the carton. Store
relays in a protected area until tested and installed in racks.
PART 2 – PRODUCTS
A. The Contractor shall furnish vital and non-vital relays as shown on the Contract
Drawings and as necessary to implement the microprocessor-based signal and TLCL
system. Relays shall be plug-in, rack mounted except where the application calls for
a relay that is not available in a rack mount base configuration.
C. Vital relays shall be shipped separately from the instrument house or case, in a sturdy
corrugated cardboard carton with the drawing number and name of the relay printed
on the outside of the carton. The relay carton shall be identified with the instrument
location, mounting location and relay name.
D. Non-vital relays shall be protected from damage during shipment and shall be stored
in a protected area until tested and installed.
E. The Contractor shall submit a detailed list of all relays and the application in which
they are used to the SEPTA Project Manager for approval. [CDRL 13579-003]
A. The contractor shall furnish all vital relays required for the project..
B. All vital relays of a given type shall be furnished by a single manufacturer unless
approved by the SEPTA Project Manager.
D. Vital plug-in type relays shall be rack mounted and have a transparent dust cover
made of nonflammable composition, meeting the applicable requirements of
AREMA Signal Manual of Recommended Practices Part 6.2.1. Each type of relay
shall include a unique registration plate or pins.
E. All vital plug-in relays, except vital time-element relays, and special application
relays shall be equipped with front testing facilities.
F. All commonly used vital relays shall have a minimum of six (6) front-back-
dependent contacts. The Contractor shall furnish all required relays.
G. Vital relay contact assignments for final design shall be such that each vital relay-
repeater combination shall have at least one (1) spare dependent front/heel/back
contact, or one (1) spare independent heel/front and one (1) spare independent
heel/back contact.
H. Vital relays with greater than six stacks of contacts shall be used to reduce or
eliminate repeater relays when required. The standard contact arrangement for these
J. All relays shall be biased-neutral relays, except where application requires that they
not be biased.
K. Contacts must be clearly viewed from the front of the relay without distortion.
M. Plugboards for plug-in relays shall include unique indexing plate or pins and shall be
equipped with self-retained contacts, which are removable by use of relay
manufacturer's tool. The plugboard shall be designed so that the self-retained contact
has a direct connection with the relay coil and contact prongs.
N. Plugboards for plug-in relays shall incorporate a front mounted insulated test link for
test dropping relays and terminal posts for voltage and current measurements.
Provide separate test points for each coil of the relay when connected in a circuit
separately. Plug-boards for plug-in relays shall be equipped with removable
contacts.
O. The Contractor shall perform factory tests on all vital relays for all mechanical and
electrical performance characteristics, including pick-up and drop-away values and
contact resistance. Records of all vital relays, showing serial numbers, test date and
test values shall be retained by the Contractor and submitted to the Engineer. [CDRL
13579-004] Relay testing shall be performed prior to the factory test. Relays used
for the factory test shall be reinstalled in the same position that they were in during
the factory test, in the field by SEPTA.
A. Biased neutral relays shall be such that their armature will not pick up with the
permanent magnet demagnetized or when no current is applied to coils or due to an
interruption of the normal magnetic circuit.
B. Biased neutral relays shall be such that when 50 times the working energization is
applied for two seconds, at both normal and reverse polarity, it will not affect the
operating characteristics of the relay by more than two percent, and will not pick up
the armature on reverse polarity.
C. Slow acting relays, either slow pick-up or slow release, shall have their slow acting
characteristics obtained by the use of copper or aluminum washers or slugs applied
to the relay core.
A. Vital time-element relays shall be of the plug-in type for nominal 10 to 16 volt DC
operation. The vital time element relays shall be electronic or microprocessor based.
If external vital electronic timer relays are used, back check contacts shall be
provided as standard.
B. Vital time-element relays shall have a minimum of two contacts that will close only
at the end of the adjusted timing cycle.
C. The vital time element relay shall have a LED display showing the actual time
settings when in operation.
D. Any interruption of input power shall cause immediate reset to the beginning of the
present time cycle. The design of the microprocessor electronic timer shall be based
on the premise that the degradation of any component shall result in a longer time
than the present time.
E. Each vital time-element shall be provided with a time adjustment which can be
sealed. When sealed, it shall be impossible to adjust the timing interval. The timing
interval shall withstand repeated operation with an error of no more than 0.5 seconds
when the applied voltage is between 9 and 14 volts, and ambient temperature
between -40 degrees F and +160 degrees F.
F. Magnetic Stick Polar Relays (if required) shall be US&S PP-151 or Engineer
approved equal.
A. Non-vital relays for signal system functions shall be as follows, except as shown
otherwise on the Contract Drawings.
C. Each non-vital relay shall be equipped with a minimum of four front-back contacts.
Stationary contacts shall be bifurcated silver, palladium, or approved equal.
Movable contact shall be bifurcated silver, palladium with gold overlay, or approved
equal.
E. Contact Resistance:
F. Non-vital relays shall be rack mounted on DIN 35 mounting rails and shall have
removable transparent front covers that will not support combustion.
G. Non-vital relays shall be provided with mounting bases, which shall be used for
attaching to the DIN 35 mounting rails, and which shall also indicate through
illumination of an LED or mechanical indication flag that the relay coil is energized.
A contact of the non-vital relay will not be used to light the LED. The mounting base
shall be in accordance with the AREMA Manual of Recommended Practices, Part
14.1.2.
H. Non-vital relays shall be plug-in with positive latching devices, DC neutral relays
with a nominal operating voltage of 12 volts. These relays shall pick up with 9 volts
or more applied to their operating circuits, and must drop out when this voltage
decreases below 1 volt. These relays shall operate continuously with up to a
maximum of 21 volts applied to their operating circuit. Non-vital relays shall pick up
in less than 25 milliseconds when energized with 9 volts, and shall drop out when
de-energized from 14 volts in less than 50 milliseconds. These times shall be
measured as a front contact closure or opening from the instant the switch removing
the voltage opens.
PART 3 – EXECUTION
MICROPROCESSORS
PART 1 – GENERAL
1.01 DESCRIPTION
A. The VMIS must conform to the standards of AREMA Communication and Signal
Division, Part 2.2.12, National Electrical Manufacturers Association (NEMA), the
Institute of Electrical, Electronic Engineers (IEEE) and the Federal Railroad
Administration (FRA).
B. The contractor shall designate vital hardware as hardware which under failure can
adversely affect the safety of train or vehicular movements. Further, if the safe
implementation of a vital function is dependent in whole or in part on the absence of
failures in the hardware circuit or device, then that hardware is vital. Vital hardware
is hardware whose failure modes and characteristics can be accurately identified,
predicted and exhaustively tested. The occurrences of failure modes that could have
unsafe consequences are eliminated, prevented, or otherwise accounted for by
design.
1.03 SUBMITTALS
B. CDRLs
A. The Contractor shall be responsible for any damages in the shipment and handling of
all NVMIS and NVMIS equipment and appurtenances under this Contract.
C. All VMIS and NVMIS equipment cabling shall be secured from coming loose in
transit.
PART 2– PRODUCTS
2.01 GENERAL
B. All NV/VMIS shall consist of, but not be limited to, chassis, racks, CPU circuit
cards, I/O circuit cards, power supplies, cabling, terminations, serial communications
links, Ethernet network links, executive software, application software, diagnostic
software, remote monitoring software and all other subsystems and components
related to the system.
E. The Contractor shall be responsible for integrating all components of the NV/VMIS.
The Contractor shall provide product from manufacturers that provide a complete set
of required circuit cards. Mixing and matching multiple vendors is not permitted.
1. All vital input and output Printed Circuit Boards (PCB‟s) shall be the 12VDC
sourcing type.
2. All non-vital input and output PCB‟s shall be the 12VDC sourcing type.
3. All vital PCB‟s shall provide for 16 inputs or outputs or any combination of
inputs and outputs.
4. All non-vital PCB’s shall provide for 32 inputs or outputs or any combination
of inputs and outputs.
5. The unit shall be mountable in a standard 19 inch rack.
1. CPU, communications, vital kill relay drive and power supply PCB’s and
cables,
2. Two (2) Standard Vital Input PCB’s and cables,
3. Two (2) Standard Vital Output PCB’s and cables,
4. Two (2) Non-Vital PCB’s and cables,
J. Event recorder inputs for each event recorder used on the project shall be submitted
to the SEPTA Project Manager for approval prior to completing each location
design.
M. A CBTC interface to the interlocking shall provide for traffic direction and block
occupancy logic and any other signal functions required by the Contractor’s final
approved design to be provided. CBTC shall indicate block occupancy and direction
of travel to adjacent interlockings. It shall be possible to determine from the Local
Control Panels that a block is occupied and the direction of travel.
N. The Contractor shall provide a system that is immune to the effects of any
electromagnetic or electrical interference generated from within or outside the
instrument housings.
O. All input and output circuit cards or other components within the microprocessor
system shall be so designed in a manner that will not generate any nuisance system
alarms or system resets when the inputs or outputs of the circuit cards or wiring to
and from the card are exposed to the normal collapsing fields developed during the
operation of vital relays, non-vital relays or signal line circuits.
Q. Protection devices external to the circuit card or to external wiring or relays shall be
limited to surge arresting devices for protection when components are exposed to
conducted over-voltage or induced over-current field gradients. The location of
signal equipment and normal wiring practices shall be permitted, without any
restrictions, for future additions or modification of the system after delivery and
commissioning.
R. The Contractor shall develop methods to test and verify that the application or
designs proposed meet these requirements. The Contractor shall submit a test plan to
be performed during the factory test to validate the design, placement of relays and
wiring. [CDRL 13580-002]
B. All software used by the VMIS and NVMIS shall be in the form of Boolean
Statements / Logical equations
C. Inputs shall be buffered and shall be immune to contact bouncing and shall be
electrically and physically isolated from one another. Processor communication with
each input shall vitally assure that the proper input and input state (on or off) is read.
A non-vital visual indication, such as an LED lamp, shall be provided for each input
on the input boards to indicate when the input is activated.
D. Outputs shall be electrically and physically isolated from one another. A vital means
of verifying the proper state of the output shall be provided. Processor
communication with each output shall vitally assure that the proper output is in the
proper state (on or off). A non-vital visual indication, such as an LED lamp, shall be
provided on the output boards for each output to indicate when the output is
activated.
E. The user interface for programming site specific microprocessor application logic
shall be easy to use and shall only require knowledge of interlocking and crossing
system design to configure or reconfigure a control system.
A. Only through special application of hardware and software in which the failure
modes and effects can be revealed and proven to meet defined values of probability
of occurrence and outcome can a microprocessor be classified as a vital device.
B. The site-specific, vital logic shall define the operation of the microprocessor system,
and shall include, but not be limited to the following control logic:
1. Route Check
2. Signal Control
3. Clear Block Control
C. Vital timing functions for locking and crossing control requirements shall be field
settable and adjustable, without the need to change the site specific application logic.
D. System software of two types shall be functionally dependent upon each other to
perform all vital and non-vital microprocessor logic.
E. Executive system software shall be provided by the Contractor that performs all
functions necessary to provide for the proper and safe operation of the
microprocessor unit as specified.
I. Changes in the application logic shall not require recompilation, verification and/or
validation of the executive software.
L. Loss-Of-Shunt (LOS) protection shall be provided by five second (5s) timing (i.e.,
delayed application of an input and/or internal variable). The Five Second LOS shall
be implemented at the track detector level. This timing shall be performed in the
processor which is processing the inputs and not by a processor removed from the
input to be timed by intermediate processing units or stages. Five second loss-of-
shunt protection for route locking shall NOT be performed at the switch locking or
route locking level.
B. Spare input and output board slots are required. Vital microprocessor motherboards
shall allow the addition of inputs and outputs by the purchase of input/output boards
and simple installation by SEPTA. A minimum of 25% of all of the inputs and 25%
of all of the outputs used at an interlocking shall be provided as spare at each
interlocking.
C. A complete set of vital and non-vital microprocessor printed circuit boards shall be
provided, including processor board, input boards, output boards, power supply
boards, etc. for each new processor supplied on the project.
D. SEPTA Project Manager approved labels shall be provided by each input and output
indication which clearly denote the respective function of each, for the ease of
maintenance and troubleshooting.
E. Power for the output circuits shall be supplied through a vital cut-off circuit. This
circuit shall be driven by a vital clock signal generated by the processor checks and
diagnostics. The vital clock signal shall pass through filters tuned to prevent a false
signal from energizing the relay. The signal frequency shall be chosen such that it
could not be generated by any other device in the equipment housing: for example,
60 Hz power supplies or battery chargers, audio frequency overlay equipment, or
harmonics of these devices. The vital cut-off circuit shall remove the vital clock
signal and de-energize the vital cut-off relay.
F. The vital processors shall control several output devices, which shall be energized
with 12VDC, such as vital signal control relays. Output boards shall withstand
without damage, the shorting of the output to ground or the opposite DC polarity.
G. All power for the vital microprocessor interlocking shall be properly isolated from
the effects of electromagnetic interference, lightning, noise, current surges, and
grounds. Surge suppressor units to further enhance this isolation are required by this
Contract and shall be provided by the Contractor.
J. All 'dirty' wiring (wiring not protected or isolated from the effects of electromagnetic
interference, lightning, noise, current surges and grounds) shall be kept clear of the
vital microprocessor wiring as far as is practical and where that is not possible, the
wiring methods shall utilize other means to protect against induced interference.
L. All ICs, PCBs, components, etc., which are subject to revision (such as PROMs)
and/or are removable from assemblies, should have the revision level identified on
the component.
M. The Contractor shall be responsible and verify that the equipment functions in a
manner intended in the environment in which it is to be installed and operated.
N. Microlok’s are provided with internal event recorder. The contractor shall submit to
the Project Manager a list of bits to be recorded by the event recorder. [CDRL 13580-
004]
A. The non-vital code system shall include, but not be limited to the following controls,
which are listed below:
1. Route Setting
2. Signal Request/ Cancel
3. Switch and Signal Operation
4. Route Cancellation
5. Switch Blocking
6. Track Blocking
7. Snowmelter Control
8. Clear Block Signal Control
B. The non-vital code system shall include indication data to enable display update at
the Operations Control Center. The indications shall include, but not be limited to
the following indications, which are listed below:
1. Signal Status
2. Switch Position
3. Switch Locking
4. Route Setting
5. Traffic Direction
6. Snowmelter Status
7. Track Occupancy - Block Status
8. Control from Auto or Manual
9. Fleeting Status
10. Clear Block Signal Status
11. Intrusion
C. Indications to the Operations Control Center shall be positive true unless otherwise
approved by the SEPTA Project Manager.
A. The Contractor shall provide a Remote Diagnostic System (RDS) as part of this
contract. Access to all microprocessor systems is required through this system. All
aspects of the system to be provided shall be submitted for review and approval by
the SEPTA Project Manager. [CDRL 13580-005]
B. The Contractor shall provide three (3) workstations to access the RDS. These
workstations will be located at three discrete locations within the SEPTA operating
territory.
C. The system provided shall permit SEPTA Maintenance and Technical personnel to
remotely access all diagnostic aspects of the field systems normally available locally
through a laptop or vendor specific interface. Whatever can be accessed, monitored,
viewed, alarmed, controlled or changed locally shall be likewise available remotely
through the RDS. This will include the state of all software variables, I/O status,
Timer status, communications status as well as all failure bits, errors and alarms.
D. The RDS shall provide security levels to restrict unauthorized user access to the
system and to permit various level of authorization for different functions provided.
E. When alarm conditions are received, further diagnostic functions shall be provided to
analysis the exact problem.
F. This system shall allow access to the processor health, control and indication status
and to invoke diagnostic and maintenance functions, including remote trouble
shooting to the circuit board level.
PART 3– EXECUTION
PART 1 – GENERAL
1.01 DESCRIPTION
A. The work to be done under this article shall be to provide a Local Control Panel
(LCP) for manual operation at each interlocking location. The LCP shall be similar
and consistent with other LCP’s presently in use at SEPTA.
B. The interlocking track plan shall appear on the face of each panel. Signal and switch
levers and route and occupancy indications shall be incorporated with the track plan.
C. The following indications and controls are to be provided as part of the panel:
1. The Contractor shall provide and maintain a quality control program to ensure
compliance with the quality standards of these Specifications consistent with
these Specifications
1.03 SUBMITTALS
A. The Contractor shall submit the following to the SEPTA Project Manager for
approval:
B. CDRLs
1.04 DELIVERY
B. The LCP and all component parts shall be protected against damage or loss during
handling and shipment
C. The Contractor shall be responsible for shipment and handling of all equipment and
appurtenances under this Contract.
PART 2 – PRODUCTS
2.01 PANELS
A. The panel enclosure shall be constructed of 16 gauge galvanized steel. The frame
shall be reinforced to provide rigidity required to maintain alignment. Joints shall be
formed to a tight fit with abutting edges flush and securely welded. Joints shall be
welded their full length and dressed flush on exposed surfaces. Spot welding shall be
used when practicable in preference to screws or rivet fasteners. Holes for screws or
bolts shall be drilled and countersunk. All bolts, nuts, washers and screws shall be
chromate zinc plated. The finished work shall be strong and rigid and neat in
appearance. Surfaces shall be smooth and free from warp and buckles.
C. The panel frame shall be equipped with a terminal lug for the purposes of grounding.
D. The LCP faceplates shall be 3/32 inch (minimum) smooth aluminum, photo
engraved to depict the interlocking location
E. The LCP indicators shall be lit directly from a non-vital microprocessor output
circuit. Certain LCP indications however shall be required to be passed from the
OCC/CBTC system to the LCP. The track diagram, signal and switch symbols,
lettering, and identification numbering shall be configured on this panel generally as
shown on the Contract Drawings. The panel shall be equipped with levers,
pushbuttons and indicators as shown on the Contract Drawings.
F. The panel shall be of sufficient rigidity to insure that with the panel in the open
position the panel remains square, with no bending or twisting, and any pushbuttons
that are mounted on the panel face remain flush and fully seated.
G. The panel in the open position shall not block the house entrance. A stop mechanism
shall be provided to restrain the panel in a maximum open position, which shall
prevent strain on the wire harnesses and keep the open panel front clear of other
obstructions in close proximity.
H. The panel as described above shall be mounted on the CIL wall. Panel shall be
locked in place with a locking mechanism and key as provided by Chicago Lock
Company, Keyway Lock No. 2382, and all locations shall be keyed. Spare keys
shall be provided, the number which is to be provided by the engineer.
2.02 PUSHBUTTONS
A. All backlit pushbuttons shall be lighted with by light emitting diodes (LED), with
color as shown on the Contract Drawings. The Contractor shall submit this
pushbutton to the Engineer for approval.
C. Signal Request - Green request pushbuttons shall be used for signal clearing. The
signal request button will be pushed to clear a signal. The signal button shall flash
green when a signal is requested. The signal button shall light steady green when the
signal is established.
D. Signal Stop - Red cancel (stop) pushbuttons shall be used for signal cancel. The
signal cancel button will be pushed to restore a signal to stop. The cancel button
E. Clear Block - Amber Clear Block pushbuttons shall be used for signal clearing for
non-equipped train. The Clear Block button will be pushed to request a route for a
non-equipped train to proceed to the next interlocking. The Clear Block shall be
cancelled by the signal cancel pushbutton.
F. Switch Control pushbuttons located below the track line, shall be used to manually
control switches. The switch number shall be centered above the corresponding
buttons labeled "Normal," and "Reverse." The button for Normal will be green; the
button for Reverse shall be amber.
G. Switch Blocking - Blue request pushbuttons shall be used for Switch Blocking. The
switch block request button will be pushed to prevent switch operation. When
switch blocking is effective, the button will light blue. The pushbutton will be re-
pushed to unblock a switch. When the switch is unblocked the button will restore to
dark.
H. Track Blocking – Blue Track block pushbuttons shall be used to prevent the
movement of a train into the selected block under signal operation. The pushbutton
shall be momentarily depressed to initiate a track block and re-pushed to initiate an
unblock request. The lights will be illuminated when track blocking is in effect. The
limits of the track block are from the exiting signal at this location to the entrance
signal of the next interlocking.
I. Local/Remote Two Position Key Switch - A two-position switch shall that shall
allow the changing of control modes at each interlocking.
K. Indication Only Toggle Switch shall be provided on all local control panels. This
single pole toggle switch closed shall allow the lighting of the panels.
L. Lamp Test Pushbutton, this momentary pushbutton, when operated, shall allow all
like colored local control panel LEDs to light for 5 seconds until all color groups are
cycle tested and then automatically extinguish, whether the panel is in local
operation mode or not. This button is illuminated white while in test mode.
B. All illuminated indications on local control and indication panels shall be provided
by means of individual LEDs and/or the backlit pushbuttons. The LEDs shall
normally be dark, except as otherwise provided in these Technical Specifications,
and color shall be as shown on the Contract Drawings. Access to all lighting shall be
from the front of the panel
C. Local Control panel Alarm Indicators There shall be red LEDs, for indicating each of
the following conditions:
1. 60 Hz Power Off
2. DC Power Off.
3. DC Ground.
4. Smoke Alarm.
5. Intrusion Alarm
6. 60 Hz Power, Off, DC Power Off, Ground, Smoke, and Intrusion alarm
indications shall be extinguished when alarm conditions are corrected.
E. The contractor shall submit to the Project Manager for approval a drawing showing
the colors of the indication lights and buttons. [CDRL 13582-007]
3.01 GENERAL
A. Local Control Panels - The local control panels shall be installed in the Central
Instrument Locations (CIL) in accordance with the approved drawings and as
specified herein.
B. Each local control panel shall be assembled and be included as part of the testing of
the CIL in accordance with the approved factory test procedures.
3.02 WIRING
A. The control panel shall be wired with single conductor, not smaller than No. 22
AWG, 19 strand wire, insulated for 600 volt service; wire as specified within the
Internal Wire and Cable Section of these Specifications. The wiring harness shall
allow clear access to all lights, levers, and pushbuttons.
3.03 PAINTING
A. The LCP panel cabinets shall be finished with an enamel or lacquer. The finish color
of the panel shall be grey, ANSI-61 or approved equal.
3.04 TESTING
B. The panel shall be used for commissioning testing as required by the test plan.
PART 1 – GENERAL
1.01 DESCRIPTION
A. The work to be done under this Section consists of designing, furnishing and
installing a new system of 700VDC and 240VAC snowmelters track switches on the
MSHL. The layouts shall include rail and crib heaters as well as all mounting
hardware as described in these Specifications and as shown on the Contract
Drawings.
B. Snow melting equipment shall prevent snow and ice from accumulating in the
critical area of a track switch under severe winter conditions to the extent necessary
to permit free and unobstructed operation. The critical area of a track switch that
requires protection is the area between the switch point and the adjoining stock rail.
Other areas that require protection include the tie cribs containing switch front and
operating rods.
C. The new snowmelter layouts as installed shall be complete with heating elements,
breakers, disconnects, switches, external cable, ground fault protection, conduits,
junction boxes, snowmelter control cases and all other miscellaneous hardware
required to mount and interconnect it to the existing SEPTA DC traction power
system or a new commercial PECO power source.
D. The contractor shall install electric switch heater devices on each power operated
switch on the MSHL. Electric rail heating elements shall be used including, but not
limited to: tubular “cal-rod” heaters and tubular hairpin heaters. The term "switch
heater" will be used herein.
F. Power for the switch heaters shall be 700VDC (supplied by the SEPTA traction
power sub-system) or 240VAC (supplied by PECO commercial power).
G. Remote control and status indication of switch heaters shall be through Central
Office Control and the Local Control Panels. Electric snow melting devices shall be
manually controlled by OCC equipment via communications over the GBN.
Communications connection to switch heaters in 69th Street Terminal, in West Yard,
and in A and B spur tracks shall be via dedicated RF equipment, separate and distinct
from the CBTC RF data network. Communications connection to switch heaters on
SEPTA A&E Services for MSHL CBTC Electric Snow Melting Devices
Issued for Bid 13584-1 October 2014
the MSHL Main Line, Media Branch and Sharon Hill Branch shall be via the GBN
only. New RF snow-melter control system shall not interfere with SEPTA’s existing
RF snow-melter control system, which uses RAILCOM RADiANT 903CSe 900
MHz radios.
C. Each control panel shall be designed, incorporating the latest technology and finest
high reliability components.
D. Each instrument housing shall be tested before shipping. This factory testing shall be
conducted in accordance with an approved factory test procedure.
1.03 SUBMITTALS
A. The contractor shall submit equipment, enclosures, layout plans and electrical
schematic plans for each switch and equipment enclosure to the SEPTA Project
Manager for approval. [CDRL 13584-001]
B. The contractor shall submit catalog cuts for all components of the switch heater
system. [CDRL 13584-002]
C. The Contractor shall provide detailed power calculations for the complete
snowmelting systems including ground fault protection settings. [CDRL 13584-003]
D. The contractor shall provide detailed snowmelter element mounting details and
snowmelter case foundation installation requirements and designs. [CDRL 13584-
004] Drawings shall be submitted for review and acceptance to show field mounting
arrangement for the crib elements and the switch point rail heater elements. The
drawings shall illustrate the details of the mounting hardware and the method of
installation. The instrument housing layout plans shall be drawn to scale and shall
show location and installation of equipment and components, mounting framework,
fire protection system door openings and overall physical dimensions.
SEPTA A&E Services for MSHL CBTC Electric Snow Melting Devices
Issued for Bid 13584-2 October 2014
2. The power source (SEPTA 700VDC) and the control cases, and
3. The connections between the control cases and each heater element. [CDRL
13584-005]
F. The contractor shall provide factory test plans and field test plans to the SEPTA
Project Manager for approval. [CDRL 13584-006]
H. CDRLs
SEPTA A&E Services for MSHL CBTC Electric Snow Melting Devices
Issued for Bid 13584-3 October 2014
CDRL 13584-009 Installation Inspection Procedure 1.03G.3
CDRL 13584-010 Manufacturers Part List 1.03G.4.a
CDRL 13584-011 Mounting Arrangements 1.03G.4.b
1.04 DELIVERY
A. Each switch heater control case and all its associated hardware shall be clearly
marked on the shipped crate with the appropriate switch number and installation
location as shown on the Contract Drawings.
B. Switch heater components shall be protected against damage or loss during handling
and shipment.
C. All snowmelter heating elements damaged during the course of storing, handling, or
installation shall be replaced by the Contractor at no additional cost to the Authority.
PART 2– PRODUCTS
2.01 GENERAL
A. Each switch heater enclosure shall be furnished complete, requiring only the
installation and termination of the power, track, switch, switch heater elements and
line cables.
2.02 REQUIREMENTS
A. DC Snowmelters
1. DC electric switch heater enclosures shall provide control and operation of 700
VDC OCS power to switch points and crib heaters.
2. Tubular heaters shall be rated at ≥ 300 watts per foot at 700 VDC.
B. AC Snowmelters
SEPTA A&E Services for MSHL CBTC Electric Snow Melting Devices
Issued for Bid 13584-4 October 2014
2. Tubular heaters shall be rated at ≥ 300 watts per foot at 240VAC.
C. DC and AC Snowmeltes
1. The controls shall be operated from the Office Control Center or Local Control
Panel.
2. Each control case assembly shall be a complete pre-wired and tested package
designed for easy servicing.
3. All control panels shall be equipped with UL approved electrical components
rated to meet or exceed the load requirements of the switch heaters to be
controlled.
4. Enclosures shall meet the standard instrument case requirements set forth in
this document and include, but not be limited to, the following standard
features:
a. Individual Switch Heater Circuit Breaker(s)
b. Individual Switch Heater Contactors
c. Ground Fault Interrupter (GFI)
d. On indications
e. Fault indications
f. Remote control bypass switch.
g. Rail Temperature Limit Control (turns heaters off when a certain rail
temperature has been reached)
h. Ambient Temperature Control (turns heaters off above a set ambient
temperature)
5. Switch heater feeder cables shall be 1/0 AWG stranded copper rated for
5000V.
2.03 MATERIALS
SEPTA A&E Services for MSHL CBTC Electric Snow Melting Devices
Issued for Bid 13584-5 October 2014
d. Each heater element shall be provided with male\female disconnects and
stainless steel snap-on hardware for ease of installation and replacement.
2. Hardware and Fittings:
a. All heater support mounting hardware shall be hot dipped galvanized
steel or stainless steel. Galvanizing shall be as per the latest edition of
ASTM-153, or approved equal. Mounting hardware shall consist of
heater support clamps and all other hardware required to support the
heater element underneath the rail head.
b. The rail heater mounting clamp hardware shall be manufactured by the
Erico, Part No. A251, A203, A205, or approved equal. Contractor shall
field verify width of rail base and rail heater element diameter for proper
selection of rail heater clamp.
3. Crib Heater Units:
a. The heating element for the crib heater units for switch layouts shall be
of the tubular type, rated for a total of 1800 watts per crib heater.
b. The crib heater element and mounting for s shall be as shown in the
Contract Drawings.
c. Each heater element shall be provided with male \ female disconnects
and stainless steel snap-on hardware for ease of installation and
replacement.
4. Crib Heater Channels:
a. The switch rod crib heater unit enclosure shall consist of a solid steel
channel cover as shown on the Contract Drawings. Crib heater units shall
accommodate heating lengths as shown on the Contract Drawings and
specified herein.
b. The switch rod crib heater channels shall be provided with tie-downs to
securely attach the unit under the switch operating rods.
5. Snowmelter Junction Boxes:
a. Junction boxes for snowmelter layouts shall be cast iron, provided with a
hinged gasketed cover and shall be provided with AAR style terminals
for termination of control cables. Junction boxes shall also be provided
with watertight strain relief connectors for cable egress.
b. Snowmelter junction boxes shall be supplied with pedestal and with
appropriate hardware for mounting in the track area.
c. Snowmelter junction boxes shall be as manufactured by Rails Company
or approved equal. Snowmelter junction boxes shall be manufactured
and installed in accordance with the Contract Drawings.
SEPTA A&E Services for MSHL CBTC Electric Snow Melting Devices
Issued for Bid 13584-6 October 2014
b. Conduit: PVC and GRS conduits shall be provided for protection of the
external snowmelter wire and cable connections, as shown on the
Contract Drawings.
7. Miscellaneous Hardware:
a. Electrical connectors, electrical tape, identification tags, and all
necessary appurtenances to install the snowmelter layout shall be as
specified within these Specifications.
b. Hardware and Fittings: All mounting hardware shall be plated as
described within these Specifications for cadmium plating. Mounting
hardware shall consist of heater support clamps and all other hardware
required to support the heating element.
8. Wire:
a. All snowmelter element wiring shall be insulated for 1000 volts and shall
meet the applicable requirements of this Specification.
b. Voltage control and indication wiring shall be run separately from all
240VAC or 700VDC or heater element wiring.
9. Terminals:
a. Solderless screw type terminals of the appropriate size shall be provided
for the 240VAC and 700VDC wiring terminations.
b. Standard AAR binding post terminals shall be provided on for the
control and indication circuitry.
PART 3 – EXECUTION
3.01 INSTALLATION
A. All tubular switch heaters shall be clip mounted on the outside of the stock rail.
Stock rails may not be drilled for switch heater installation.
B. Switch heater enclosures shall be set as close to the switch points as practicable.
1. The Contractor shall verify installation dimensions for each layout prior to
installation of the heaters.
2. Rail-mounted electric tubular elements shall be installed on the outside of the
stock rail and straight rail of the switch layout in accordance with the approved
plans. Rail heaters shall be applied to the web of the rail, through the slot
manufactured in the rail braces and clamped.
3. Mounting hardware shall be installed at evenly spaced intervals approximately
one foot apart on each rail heater throughout the turnout.
4. Mounting hardware shall be in accordance with the Contract Drawings.
5. Sufficient slack shall be left in all connection wires to allow for running of the
rail.
SEPTA A&E Services for MSHL CBTC Electric Snow Melting Devices
Issued for Bid 13584-7 October 2014
6. The heating elements shall be installed under dry conditions to eliminate the
entrance of moisture into the heater system.
1. Crib heater units shall be installed between the wood ties and under the switch
rods to be heated. There shall be a minimum three-inch separation between the
rods and heater unit. In addition, an additional crib heater shall be installed
under the hand operated switch throw mechanism to ensure snow and ice do
not obstruct the operation of the switch.
2. Pan or crib heaters shall be installed to insure the switch front rod and the
switch operating rod (#1 switch rod) is heated. Front rod heating elements
shall insure that the lock and detector rod lugs are free of ice or snow. Crib
heater lengths shall extend to the heat the connectors between the switch rods
and the switch machine. Rod heater guards shall be provided to protect the
switch timbers from burning.
E. Connections:
1. All wire and cable connections in the track area shall be installed in a neat and
professional manner. All wiring running between tracks in cribs shall be
installed in PVC conduits which shall be affixed to the inside of the wood ties
with conduit clamps. All materials installed in switch cribs shall not interfere
with the proper operation of the hand operated switches.
2. Where special installation circumstances dictate, dedicated conduit runs shall
be required between the snowmelter control case and the snowmelter junction
boxes as required by the Project Manager.
3. Sufficient slack shall be left in all connection wires to allow a minimum of
three re-terminations.
4. Connection from the heating element lead to the feeder cable shall be with a
quick disconnect. After make-up, the disconnect shall be taped with plastic
electrical tape, as manufactured by the 3M Co., or approved equal.
3.02 TESTING
A. Each switch heater enclosure shall be tested for operation at the point of manufacture
as well as when connected to the system as a whole according to an approved factory
test procedure before being shipped to the project site.
SEPTA A&E Services for MSHL CBTC Electric Snow Melting Devices
Issued for Bid 13584-8 October 2014
SECTION 13585
PART 1 – GENERAL
1.01 DESCRIPTION
A. Provide the various products and components as referenced in this Section and
throughout this Specification required to provide for a completely operable signaling
system.
A. All materials to be utilized in the design shall be selected, verified and checked for
application against the interfacing components or devices to assure proper and safe
operation, whether materials are required by these Contract Documents or selected
by the Contractor.
C. Products and components provided for use on this Contract shall be new and free of
manufacturing defects.
1.03 SUBMITTALS
A. Make provisions and be responsible for the delivery and handling of all materials and
equipment required by the work of this Contract.
SEPTA A&E Services for MSHL CBTC Miscellaneous Components and Products
Issued for Bid 13585-1 October 2014
B. Properly package all materials, equipment, and their component parts at the
manufacturer’s point of shipment. Replace any material or equipment damaged, lost,
or stolen in shipment at no additional cost to the Contract.
PART 2 – PRODUCTS
A. Fuses and circuit breakers shall be of suitable capacities to protect the various pieces
of signal apparatus from the effects of short circuits or overloads. Circuit Breakers
for AC Power shall be rated to provide calculated protection when used at 60 Hz.
B. Circuit fuses shall be non-renewable, and shall be of the fiber-case, time-lag, fusion
type. The circuit breakers and fuses shall be the correct size and rating for circuit
current interruption and shall protect the electrical equipment and circuits from short-
term and long-term overloads.
C. Fuse clips shall be so constructed that they shall retain their resilience under all
installation and service conditions to assure a positive contact between the clips and
the fuse. Tron type fuse clips shall be provided. Fuse clips for circuits of 120 volts or
higher shall be provided with a removable cover, which shall also serve, as a manual
disconnect of the circuit.
A. Printed circuit (PC) cards shall be of glass epoxy construction. Card material shall
meet the requirements of NEMA Type FR-4. Cards shall have sufficient thickness to
permit easy insertion and removal, and shall be physically keyed to protect against
incorrect interchange. Conductor material shall be copper and shall be protected
from exposure to air.
B. PC cards shall be provided with LEDs to demonstrate that the card is functioning
properly, diagnostic messages are portrayed, and inputs or outputs are energized.
C. PC card types shall be combined where possible to limit the number of different
cards required.
D. All PC cards shall be supplied with a nonproprietary bar tag showing at a minimum
the part number and manufacturer’s name.
A. Resistors and reactors for electronic equipment shall be in accordance with the
applicable requirements of AREMA Signal Manual of Recommended Practices
Part14.2.40.
SEPTA A&E Services for MSHL CBTC Miscellaneous Components and Products
Issued for Bid 13585-2 October 2014
B. All resistors, other than those required for electronic circuits, shall be in accordance
with AREMA Signal Manual of Recommended Practices Part 14.2.15.
C. All reactors, other than those required for electronic circuits, shall be in accordance
with AREMA Signal Manual of Recommended Practices Part 14.2.20.
A. Equalizers shall be heavy duty. Equalizers shall be the manufacturer’s standard for
the application. Equalizers shall be submitted to the SEPTA Project Manager for
approval.
B. All common steel mounting hardware exposed to the elements and used for signal
equipment, cases, junction boxes, conduit, hangers, brackets, clamps, etc., shall be
hot-dip galvanized, except as otherwise approved by the SEPTA Project Manager.
C. All nuts, bolts, and washers used for the mounting of equipment within finished
enclosures shall be cadmium plated or stainless steel. As an alternate, the Contractor
may submit another type of plating or non-corroding metal for the SEPTA Project
Manager approval.
2.05 DIODES
A. All diodes to be furnished under this Contract shall carry a JEDEC number or shall
be available from more than one manufacturer and shall be used within the published
specifications for such number. All diodes shall be silicon type, unless otherwise
approved by the SEPTA Project Manager.
2.06 CAPACITORS
2.07 PADLOCKS
A. Padlocks shall be provided for all instrument houses and cases. The Contractor shall
keep all instrument houses and cases locked at all times. Instrument houses and
cases shall be shipped with a Contractor-installed and owned lock in place. Upon
arrival at the shipping destination, the Contractor shall open all houses and cases for
inspection by SEPTA and then shall install the Contractor-supplied SEPTA locks.
B. The Contractor shall also furnish each instrument house and case with a SEPTA
standard high security lock. SEPTA shall provide the Contractor with the lock type
prior to shipment.
SEPTA A&E Services for MSHL CBTC Miscellaneous Components and Products
Issued for Bid 13585-3 October 2014
2.08 ENVIRONMENTAL PROTECTION
C. Provide instrument housings the exterior painted in accordance with AREMA Signal
Manual, Part 2.4.30. Primer shall be red lead oxide primer or approved equal.
D. The roof of instrument housings shall be primed and painted with two (2) coats of an
approved sunlight reflective enamel based paint.
E. Instrument housings shall be given a final transparent top coating that will enable
easy cleaning of graffiti.
PART 3 – EXECUTION
SEPTA A&E Services for MSHL CBTC Miscellaneous Components and Products
Issued for Bid 13585-4 October 2014
SECTION 13587
PART 1 – GENERAL
A. This Section describes the Contractor Requirements for factory and site acceptance
tests, validations, and inspections which the Contractor shall devise and perform on
the various systems, subsystems, assemblies, subassemblies, and components
provided under this Contract.
A. The Contractor shall organize and submit a test program consisting of the Test Plan
CDRLs identified in this Section which verifies the adequacy and system integrity of
the MSHL System in an orderly and logical sequence. The submitted test program
shall include the locations of all testing and a proposed testing schedule in Critical
Path Method (CPM) format.
B. Subsequent to approval of the test program, the Contractor shall submit separate,
detailed test procedures for each and every test regardless of where performed. The
test procedures shall detail step-by-step the precise process to be performed by the
Contractor to demonstrate to SEPTA that the required metrics/parameters to be
tested during witnessed and un-witnessed tests are met. The test procedures shall
include the test result documents and a sign off list for each major section of each
test procedure. These completed forms and documents with signatures shall form the
test report and shall be submitted to SEPTA with thirty (30) days of the completion
of testing for each test performed.
E. Tests and inspections shall be for the purpose of verifying design parameters,
ensuring proper performance and safe operation of the MSHL System equipment,
and demonstrating compliance with these Contract Documents. The tests to be
performed shall cause each system and subsystem to be sequenced through its
required operations, including the impositions of simulated conditions to prove that
the installation complies with all specified fail-safe requirements.
F. All MSHL Contract Specification requirements shall be tested and proven to have
been correctly implemented by tracing all Contract Requirements through to the test
procedure which tests the required functionality as operating correctly. For those
functions or requirements which cannot reasonably be tested, an alternate means of
demonstrating compliance to Contract Specifications shall be recommended by the
Contractor for SEPTA review and approval.
G. Where redundancy is provided, a means shall be devised to “fail” the redundant units
to determine whether the redundant functionality operated as designed and expected.
H. The Contractor's factory test documents shall consist of a test procedure and pre-
printed data sheets and/or inspection sheets for each test. All completed tests shall be
documented in a test report and submitted to SEPTA.
I. Retesting of equipment after software modifications have been made shall follow the
Software Regression Test Plan. Test reports resulting from this retesting shall
include the analysis or review which dictated the required testing to be performed as
a result of the software change.
J. SEPTA reserves the right for it, or its assignees, to witness any testing performed by
the Contractor or its Subcontractors.
M. Testing shall include verification that the correct software is installed. CRC,
checksum, version designators, or other means established within the controlling test
plan shall be used to verify the version of software installed is the correct version as
held within the Contractor, or sub-Contractor’s configuration control system.
O. Tests and inspections shall be made during the progress of this Contract and after
completing the installation of equipment and shall consist of, but not be limited to,
factory tests, circuit breakdown tests, wiring verification tests, continuity tests,
resistance tests, voltage and current tests, time tests, environmental tests, operational
tests, simulation tests, and other electrical and mechanical tests and inspections. All
subsystems and systems shall be tested completely prior to any operational systems
P. The Contractor shall also factory and field test the final arrangement of the MSHL
System as required by these documents.
Q. The Contractor shall be responsible for the costs of his personnel and any special
equipment and assistance required conducting all required tests and inspections, and
completing the required documentation. When a device or system does not meet the
Specification requirements initially, the Contractor shall make the necessary
corrections and shall be responsible for the total cost of additional tests and/or
inspections required to prove compliance. The Contractor will not be responsible for
the costs of operating Trolleys operation; these costs will be borne by SEPTA to the
extent agreed upon by approval of the Contractor's requirements in the test
procedure.
R. The Contractor shall conduct FAT, Software Regression Testing and inspections in
the Contractor's plants or other facilities.
S. Test failures or defects shall be tracked using a defect tracking mechanism which
shall assign a unique identification number to each defect and shall be used to track
each defect to closure. Closed defects shall be maintained within the tracking
mechanism throughout the Project. The test procedure in which the failure was
detected shall reference the unique failure identification number. All entries in the
failure tracking mechanism shall refer to the unique test procedure, or other
originating source, from which the failure was detected.
T. The SEPTA Project Manager shall be notified in writing a minimum of thirty (30)
days in advance of the scheduled performance of each test and inspection so that
SEPTA or its representatives may attend if desired. When tests are to be conducted
continuously as in a production-line routine, SEPTA shall be notified thirty (30) days
in advance of the start of the tests.
U. Detailed test procedures shall be submitted to SEPTA thirty (30) days in advance of
any scheduled testing and approved by SEPTA before any testing shall commence.
V. The test program shall include integration of tests that will be conducted in
accordance with Contractor-furnished plans and procedures which have been
approved by the SEPTA Project Manager. These tests shall verify total integration
of existing systems and Contractor-furnished equipment. SEPTA will cooperate
with the Contractor, and will make the necessary facilities, existing system
equipment, and personnel available for these tests. The Contractor shall provide all
other manpower, equipment, and tools to support these tests.
W. Sixty (60) days prior to the start of field testing and throughout the field test period,
the Contractor shall maintain a test schedule identifying all specific test procedures
X. Any and all testing which may affect normal operations shall be done during non-
revenue hours, during a track outage, or at the direction of SEPTA.
Y. Test Plans shall include diagrams depicting the equipment under test, simulated
equipment (i.e.: something taking the place of deliverable equipment), simulators
providing inputs and outputs, interconnections between equipment and testing
equipment (i.e.: monitoring equipment). Equipment racks, instrument cases,
instrument huts, etc., shall be tested in their completely assembled, ready-to-be-
installed in the field form.
AA. All field testing shall be conducted in accordance with applicable safety regulations,
SEPTA procedures, practices, and as noted within these specifications.
BB. Site Specific Work Plans shall be developed by the Contractor for all cutovers. Site
Specific Work Plans shall include all testing, inspections, and other actions needed
when modifying or connecting to existing circuits.
CC. The Contractor shall be responsible for all shipping, storage, insurance, receipt
inspections and all other tasks related to delivering and installing the MSHL
equipment from its source to its final installation.
A. The quality of materials, fabrication and finish of all MSHL System components,
and their compliance with these Specifications, shall be measured and assured by the
factory tests and inspections which the Contractor shall devise and perform.
B. The Contractor shall pretest all components, instrument houses and site specific
application programming prior to the factory acceptance test. Documentation of such
pre-testing shall be submitted for approval prior to the scheduling of the factory
acceptance test.
C. The Contractor shall devise and perform such tests as are required by these
Specifications to ensure that all MSHL Systems, subsystems, and operating
equipment provided under this Contract function in a safe and proper manner. All
functions providing safety shall be tested. All fail-safe functions shall be tested
including the failure of safety-related Lowest Level Replaceable Units (LLRU) to
ensure that the system response and operation remains safe and operates as designed
after the failure(s)e.
E. The validity of each field test shall be demonstrated to the SEPTA Project Manager
or designated representative, either at the factory or in the field. The SEPTA Project
Manager shall be satisfied that the test procedure adequately determines that the
equipment is working properly, in a safe manner, and that it meets or exceeds the
requirements of the Specifications. SEPTA will signify their satisfaction with the test
procedure by placing a signature on the first page of the document. No test
procedure shall be considered ready for performance until signed by SEPTA.
F. Test reports shall document the serial numbers and calibration dates of all
instruments and/or test equipment used during the test. The calibration of equipment
shall be certified by a recognized testing facility. Recertification shall be conducted
every 180 days or less. Out-of-date instruments shall be considered non-certified.
Tests conducted with non-certified instruments shall be rejected.
G. Test reports shall be all-inclusive and contain all required data, reference drawings,
and explanations to permit evaluation without the necessity of securing this
information from other sources by those whose purpose is to evaluate the test report.
H. As part of the MSHL System Verification and Validation Testing process, the
Contractor shall develop and follow a method to uniquely identify each test
performed and the unique equipment inspected or verified by each test. This
information shall be maintained in a Record of Test Document [CDRL 13587-09]
which shall be submitted to SEPTA monthly once testing or inspections have
commenced and shall be maintained throughout the Project. SEPTA shall have input
to the content and format used for the Record of Test Document.
1.04 SUBMITTALS
1. The Contractor shall submit a Test Program Plan [CDRL 13587-10] for
SEPTA review and approval.
2. The Test Program Plan shall cover all aspects of tests and inspections of the
MSHL System equipment including the SEPTA-provided equipment which is
connected to or otherwise forms a part of the MSHL System or its operation.
3. The Test Program Plan shall be superior to all other testing plans and shall
serve to integrate all other test plans into a cohesive testing strategy for the
Project.
4. The Test Program Plan shall include, but is not limited to:
a. A flow diagram indicating the logical sequence of tests and inspections,
starting with factory inspections and assembly tests, field inspections and
verification tests, and conclude with the Availability and Reliability
Demonstration testing (refer to Section 01620).
b. A description of the Contractor's factory and field test organizations
including the person(s) in charge of overall testing for the Project.
c. Definition of the division of responsibilities between the Contractor and
any sub-Contractors employed.
d. Proposed testing requirements for SEPTA-furnished material, personnel
and equipment.
e. Proposed SEPTA witnessing requirements.
f. Identification of the FAIs to be performed including location and
equipment.
g. Listing of all tests to be performed for each subsystem in both the factory
and field, including a brief description of each test.
h. Listing of system-level integration tests in both the factory and field,
including a brief description of each test.
i. Listing of design qualification tests in both the factory and field,
including a brief description of each test.
j. Definition of the recordkeeping methods to be employed for
configuration and control of test procedures and results.
k. Overview of shadow-mode testing (if used), how it will be implemented
and how safety will be ensures.
l. Other factors relevant to the Contractor’s test program.
1. The Component Testing and Inspection Plan shall include all FAI, material
receipt inspections, and other inspections performed by the Contractor and
others employed by the Contractor at all sites relevant to the Project including
the Contractors factory and the field site(s). The plan shall list the equipment
1. The Subsystem Acceptance Test Plan shall include all testing needed to verify
the complete performance and operation of each subsystem prior to testing
multiple subsystems in and integrated test environment (e.g., FAT).
2. All interfaces of a subsystem undergoing testing shall be simulated or
connected to prototypical equipment as needed to enable a complete test of the
interface to be performed and the interface performance to be verified.
3. Subsystem testing shall be successfully performed and the test results approved
by the SEPTA Project Manger prior to testing of a subsystem in FAT.
1. The Factory Acceptance Test Plan shall cover all aspects of the testing planned
at the Contractor and sub-Contractor’s factories. The Factory Acceptance Test
Plan shall a listing of each procedure to be performed along with:
a. Procedure identification number and title
b. Brief description of the intent of the procedure
c. Personnel requirements
d. Test equipment requirements
e. Diagrams depicting the interconnections between equipment during
testing
f. Descriptions of all equipment and subsystems to be tested.
2. All systems, subsystems, and components forming an integral part of a failsafe
circuit or subsystem shall be individually inspected and tested.
3. Each component and unit shall be inspected at its point of manufacture and
evidence of this inspection and acceptability shall be indicated on the item
where practical.
4. All vital relays shall be factory-tested in accordance with AREMA Standards.
5. The following tests shall be performed to the greatest extent possible at the
factory level:
a. Verification of Equipment
1) Verify equipment is the correct product for its application which
includes model and part number. The equipment is securely
mounted and located according to the circuit plans.
2) Verify software and hardware configurations, which include any
jumper arrangements, dipswitch settings, software versions, and
software checksums or CRCs.
3) No test software shall be used for factory acceptance testing.
1. The Software Regression Test Plan shall define the processes and requirements
for the testing of revised software prior to introducing that software in the
field.
2. All software regression testing shall be performed at the Contractor’s facility
prior to the software being release to the field.
3. The Contractor shall assemble suitable experts such as the applicable software,
test, safety, etc., to review the changes which have been made and agree on the
necessary software regression tests. The results of this review shall be
maintained in the Contractor’s configuration and control system.
4. All field tests performed for revised software which has undergone software
regression testing in the Contractor’s facility shall reference the regression
testing performed at the contractor’s facility.
1. The Post Installation Field Test Plan shall cover all aspects of the testing
planned in the field to demonstrate equipment has been installed correctly and
interfaces between the various pierces of the MSHL System are functioning
properly.
2. The Contractor shall supply all the materials, documents, tools, test and
monitoring equipment, computer time, reference literature and other items
which may be necessary to meet the requirements of the test Program. Field
Test Plan shall a listing of each procedure to be performed along with:
a. Procedure identification number and title
b. Brief description of the intent of the test
c. Personnel requirements including SEPTA personnel
d. Test equipment requirements
1. The Systems Integration and Validation Test Plan shall cover all aspects of the
testing planned in the field to demonstrate equipment has been installed
correctly and interfaces between the various pierces of the MSHL System are
functioning properly.
2. The Systems Integration and Validation Test Plan shall cover the methods and
strategy to commission into service all MSHL CBTC System equipment
provided as part of the Project including but not limited to CBTC equipment,
interlocking equipment, LTC equipment, communications equipment, electric
power, and special trackwork. The plan shall include how service on the
MSHL will be maintained during the commissioning process. Any necessary
service outages or reductions to any equipment or function currently in service
shall be identified, quantified, and mitigations recommended. Proposed
disruptions to normal revenue service will require the approval of SEPTA.
3. The Systems Integration and Validation Test Plan shall a listing of each
procedure to be performed along with:
a. Procedure identification number and procedure title
b. Brief description of the intent of the test
c. Personnel requirements including SEPTA personnel
d. Test equipment requirements
e. Diagrams depicting the interconnections between equipment during
testing
f. Descriptions of all equipment and subsystems to be tested.
g. Safety requirements including PPE, flagging, etc.
4. Integration and Validation testing shall not be performed on equipment which
has not had its Post Installation tests satisfactorily completed.
1. The Trolley Design Qualification Test Plan shall define the Contractor’s
process for determining that the Contractor’s design, installation and onboard
equipment function is as required per Contract Specifications.
2. Qualification testing shall include testing that the pre-existing, non-CBTC
related functions of the trolley have not been adversely affected by the
Contractor’s modifications.
3. SEPTA will provide the necessary Trolley Operators for testing.
4. Required EMI/EMC testing shall be included in the qualification testing.
5. Operation of the test track or revenue line shall be part of the qualification
testing.
6. Achieving the required protective braking rate under all operating conditions
including environmental and the specifics of the MSHL track shall be included
in qualification testing.
7. Trolley Human factors and ergonomic testing shall be conducted with the use
of SEPTA-provided operators during qualification testing.
8. SEPTA acceptance of all trolley design qualification testing and test reports
shall be required prior to starting any modifications of additional trolleys.
9. Design qualification testing shall encompass all testing necessary to prove out
the design, installation and function of the Contractor’s onboard equipment and
installation to preclude the need to modify the fleet due to issues found during
Trolley Integration and Validation Testing, or other testing or operations
performed after the completion of Design Qualification Testing.
10. Operation and Maintenance Manual demonstrations including troubleshooting
and removal and replacement of all LLRUs shall be performed during
qualification testing.
11. The design qualification of the Trolley Operator’s Display Unit (ODU) shall
occur in two steps:
a. Prior to installation, a prototype of the ODU shall be presented to
SEPTA with a computer-driven simulation of the necessary inputs so as
to permit realistic analysis of its display attributes, response times and
overall functionality to be evaluated. SEPTA acceptance of the prototype
is required prior to installation of the ODU onboard.
1. The Trolley Integration and Validation Test Plan shall define the Contractor’s
process for determining that trolley equipment installation activities have been
properly accomplished and the modified trolleys are ready for revenue service.
2. Though possibly not as comprehensive as design qualification testing,
integration and validation testing shall fully test that all required trolley
functionality is operable and the trolley are ready for revenue service.
3. Integration and Validation testing shall include testing that the pre-existing,
non-CBTC related functions of the trolley have not been adversely affected by
the Contractor’s modifications.
4. SEPTA will provide the necessary Trolley Operators for testing.
5. Operation of the test track or revenue line shall be part of the integration and
validation testing.
6. Refer to Section 13591 for further design Trolley Integration and Validation
Testing requirements.
L. CDRLs.
PART 3 – EXECUTION
A. General
B. Static Testing
C. Dynamic Testing
PART 1 – GENERAL
1.01 GENERAL
A. This section describes the CBTC Onboard System and materials to be used and the
required method of implementation which shall be utilized to assure compliance with
the rules, regulations, standards, and recommended practices of the government and
the rail industry. In many cases, the individual sections provide guidance on the
specific materials or other products installed on railroad property or as part of
SEPTA operating systems. If specific guidance is not given, the requirements of this
section shall govern.
C. The MSHL trolleys are self-propelled rail vehicles designed and manufactured by
Kawasaki Heavy Industries, and placed into service in the early 1980’s.
D. It is anticipated that a new fleet of trolleys will be procured and the existing fleet
retired during or shortly after the performance of the MSHL CBTC System
procurement. The major onboard CBTC components shall be designed so as to
permit easy removal form the existing trolley fleet and reinstallation on the new
fleet. Those items shall include as a minimum, the OBC, Operator’s display console
(ODU), crash-hardened event recorder, mobile vehicle communications package, and
transponder reader and all other high-value or critical interface systems. A plan shall
be provided [CDRL 13591-17] which identifies the proposed equipment to be moved
between the fleets, the equipment which will need to be newly procured for the new
fleet, and any specific considerations that must be accounted for in the design of the
equipment for the existing fleet to make this removal/reinstallation possible.
E. Main Features:
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
Issued for Bid 13591-1 October 2014
4. Length over Anti-Climber:.............. 53 Ft
5. Overall Width:................................. 8 Ft 10 In
6. Height to Top of Roof: .................... 10 Ft 10 ½ In
7. Bogie Center Distance: ................... 27 Ft 6 In
8. Rigid Wheel Base:........................... 6 Ft 2 ¾ In
9. Wheel Diameter: ............................. 27 In
10. Maximum Speed: ............................ 50 Mph
11. Weight: ............................................ 60,042 Lbs
H. As it relates to the Onboard CBTC System segment for the trolleys, to the greatest
extent possible, the Contractor shall use electrical components, hardware, fasteners,
terminals, terminal boards, among other components, that are the same as those
already provided by the Original Equipment Manufacturer (OEM).
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
Issued for Bid 13591-2 October 2014
I. Material Safety Data Sheets (MSDS) shall be submitted for all materials, including
lubricants, used in the fabrication and installation of the new CBTC equipment,
except for non-hazardous metallic materials. Information shall be in a form
compliant with ANSI Z400.1-1993.
1.02 QUALITY
A. The Contractor’s Quality Assurance (QA) Program shall assure that all aspects of the
Contract are in conformance with the design, materials and workmanship
requirements provided in this Specification and industry standards.
1.03 SUBMITTALS
B. CDRLs
1.04 STANDARDS
1. The following domestic standards and specifications shall define the materials
for this Contract: Federal or Military Specifications or Standards, AAR, AISI,
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
Issued for Bid 13591-3 October 2014
APTA, ANSI, AREMA, ASME, ASTM, FRA, IEEE, and others as specified
herein.
B. SEPTA Requirements
C. Equivalent Standards
A. SEPTA will perform the Onboard CBTC installations at the SEPTA Maintenance
Facility located at 69th St. with a dedicated SEPTA labor workforce.
B. The Contractor shall be responsible to perform a pilot installation program for the
first two (2) trolley installations with the support of the SEPTA labor workforce.
The pilot trolley will be used to verify installation procedures, proof of design
testing, ensure proper trolley interfaces and compliance with the requirements of the
Contract. Throughout the pilot installation phase the Contractor shall work with
SEPTA to enhance the efficiency of the installation design. SEPTA forces shall be
involved in the pilot installation so as to train SEPTA personnel in the installation,
testing and commissioning of the follow-on trolleys.
C. The Contractor shall be required to manage the shipments, deliveries and materials
storage issues of all CBTC equipment throughout the Onboard CBTC installation
production phase.
D. The Contractor shall be responsible for all of the Onboard CBTC equipment
installations being completed by SEPTA workforces.
E. The Contractor shall be responsible for providing technical support, training and
installation oversight for the CBTC Onboard equipment that is being installed by
SEPTA’s workforce. The Contractor, working with SEPTA shall ensure proper
interrelation, functioning and systems integration of all aspects of the Onboard
CBTC equipment. The Contractor shall be responsible for the delivery of all CBTC
equipment kits that follows the installation schedule for all of the CBTC Onboard
equipment.
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F. The Contractor shall be responsible to develop installation, testing and validation
plans that will be used by SEPTA workforce.
G. The Contractor shall provide onsite Quality Control oversight throughout the
installation production phase to include maintaining Car History Packages for each
trolley which will be turned over to SEPTA at the completion of the onboard
installation phase.
1. Review, revise, verify and validate the existing bill-of-materials for the pilot
installation to ensure that all necessary parts, components and materials have
been properly identified to complete installations on the SEPTA trolleys;
2. Develop and provide formal engineering documents (i.e. component
equipment and arrangement drawings, BOMs, tooling requirements, etc.) to be
utilized by SEPTA personnel during the CBTC system installation and testing;
3. Develop a complete step by step CBTC Onboard system installation procedure.
Installation procedures shall build upon the Contractor pilot installation
documents and shall be incorporated into the design review packages;
4. Develop inspection forms to be used by SEPTA during the production and
commissioning phases to ensure that work is progressing properly;
5. Develop and provide test procedures, test report forms to verify and validate
the features, functions and performance for the complete Onboard CBTC
segment;
6. Evaluate on the pilot trolley the installation of the antennas, and verify through
testing, the proper location/placement, performance, filtering, wire routing and
interference protection for the trolley;
7. Ensure the Onboard CBTC Segment equipment functions with the trolley, its
sub-systems and the integrated CBTC system under all modes of operation;
8. Perform applicable reliability and maintainability analyses;
9. Procure software, licenses, special tools and test equipment to support
production installation and commission activities and to be utilized by SEPTA
to perform maintenance, trouble-shooting and segment up-dating tasks;
10. Provide all CBTC system diagrams, schematics, maintenance manuals,
Illustrated Parts Catalogues (IPC) and all trolley interface information required
for SEPTA maintenance personnel to perform routine maintenance and
diagnostics. All schematics shall show all connecting points to trolley sub-
systems.
11. During the construction phase and following all onboard installations, the
Contractor shall provide a “shadow mode” of operation for the onboard CBTC
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system. When in “shadow mode”, the trolley will be able to be used in
revenue service with the CBTC system powered but not enforcing any
movement authorities. The ODU shall display the trolley speed but all other
CBTC related alarms, indications and push buttons shall be disabled. This
mode of operation shall not require SEPTA to remove any of the onboard
CBTC system installed hardware. Shadow mode shall exercise the MSHL
CBTC System equipment to the maximum extent possible including: onboard,
wayside, communications and office equipment. The Contractor shall provide
the preliminary design and methodology how this mode shall be achieved for
SEPTA approval. Enabling/disabling shadow mode be via a lockable switch,
possibly to be removed at a later date, provided the Contractor’s safety case
and the Contractor’s design can support this operation and design.
A. Trolley consists shall be made up either one (1) or two (2) trolleys dependant on
service requirements. The onboard CBTC equipment shall automatically detect the
coupled status of the trolley and configure itself accordingly with no input from the
operator or maintenance personnel. Consists made up with two (2) trolleys shall
remain protected while operating on revenue track even when the onboard CBTC
equipment of one of the trolleys is not operational. This condition may be present
during attempts to rescue a failed trolley during recovery or rescue operations.
B. The onboard CBTC equipment shall be capable of providing highly accurate trolley
position and speed determination and shall use more than one detector technology
type, in addition to the expected trackside-installed location transponders, to
determine trolley position and velocity.
C. The onboard CBTC equipment and its ability to perform its intended functions shall
be immune to weather-related conditions including but not limited to: rain, snow, ice,
temperature and humidity.
D. The trolley driver shall be capable of performing all necessary actions related to
operating the onboard CBTC equipment from the driver’s seated position.
Exceptions to this shall require SEPTA approval.
E. The protective action which is controlled by the onboard CBTC equipment is the
application of the service brakes via the Full Service Brake (FSB) control trainline.
G. Once initiated or applied by the onboard CBTC equipment, the FSB shall remain
applied until the trolley achieves zero speed.
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H. The onboard CBTC equipment shall vitally ensure that:
1. The trolley never exceeds the lesser of all established permitted speeds for a given
track section including the civil speed, Temporary Speed Restriction (TSR),
operating mode established speed, or other in-effect speed limit.
2. The trolley never exceeds its assigned Movement Authority (MA).
3. Trolley position is accurately determined and provided to the trackside portions of
the System.
4. Rollback in excess of a specified distance does not occur (permitted travel in the
reverse direction before protective action is taken to be determined during
Project).
5. Change in state of coupled status is detected and protected.
6. Loss of vital functionality is detected and protected.
7. Other vital functionality required based on the particular CBTC design is
provided and monitored to ensure its continued availability at all times.
8. The trolley does not pass a signal at danger nor enter a roadway crossing without
the proper authorization.
9. The trolley does not depart a storage track without an assigned route and block
(refer to other Sections of these Contract Documents).
J. The onboard CBTC system shall be capable of updating the onboard track map and
downloading events recorded and alarm data.
K. Two (2) ruggedized laptop computers with the necessary software shall be provided
for onboard CBTC equipment diagnostic and maintenance purposes. All
maintenance and diagnostic related software shall be provided in Electronic or USB
Format for use in portable test equipment extending beyond the laptop computers
provided to SEPTA without licenses or other charges due to the Contractor.
L. For any provided connection(s) between the onboard CBTC equipment and a
personal computer, the onboard CBTC equipment-side of the connection shall be
demonstrated to be immune from being affected by any virus or malware which may
exist on the connected personnel computer.
M. Connections between the onboard CBTC equipment and diagnostic equipment shall
be easy to access, not require disassembly of trolley components, and not be
accessible to passengers. SEPTA approval is required for all proposed means of
connecting the onboard CBTC equipment to diagnostic equipment including the
method of access to the connection points.
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N. Trolley mileage shall be logged and provided to the Maintenance Control Center
(MCC) subsystem as part of the data logging data transfer.
O. If the onboard CBTC equipment is powered off or the vital Automatic Train
Protection (ATP) functionality is not capable of providing the intended protection,
the trolley shall not be able to be moved unless the bypass switch is in the
“BYPASS” position. This action will require the Operator to break the seal on the
switch handle.
P. Sufficient track map data shall be included in the onboard CBTC equipment such
that the onboard CBTC equipment does not need to communicate with wayside
equipment to determine its precise location on the track.
Q. A keypad or other means such as The Operator’s Display Unit (ODU) shall be
provided to enable a trolley driver to enter route and block request which will be sent
to the Operational Control Center (OCC) subsystem prior to the trolley departing a
storage track. The assigned route and block shall be displayed on the ODU at all
times within the active cab. The time between when the trolley driver issues the
route and block request and the request is granted, providing there are no faults, shall
be less than five (5) seconds as measured from when the request is sent by the trolley
driver until the ODU indicates the assigned route and block.
R. During normal operations, trolleys shall be operated from the forward facing lead
end cab. In the event of an equipment failure which disables the forward facing lead
cab, the CBTC system shall provide the same functionality while operating from the
rear or trailing cab with restrictions placed on the Maximum Authorized Speed
(MAS) attainable. When two-car consists are used, the onboard CBTC equipment in
the lead car shall be in control and a failure of the non-lead car onboard CBTC
equipment shall not have any effect on the ability of the onboard CBTC equipment
in the lead car to operate the trolley consist.
S. Trolleys shall remain localized and in communication with the trackside equipment
at all times including while berthed in the terminal, or on a storage or yard track.
T. Trolleys shall not have to travel to a specific location to become localized; however,
it is permissible for trolleys to be driven a short distance, to be approved by the
SEPTA Project Manager, from where the onboard CBTC equipment is energized to
become localized. In areas where trolleys may typically need to become localized,
e.g. car barns, repair sheds, the design shall minimize the distance needed to drive
the trolley to enable localization to occur.
U. Trolleys shall be able to automatically and rapidly establish communications with the
trackside equipment from any track location without requiring support from
personnel.
V. The onboard CBTC equipment shall indicate to the MCC the location of any missing
or expected transponders. The system shall tolerate not reading every other
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transponder without affecting service or requiring personnel to take corrective action
other than to acknowledge any alarms or indications.
W. The onboard CBTC equipment shall tolerate not receiving every other CBTC radio
message sent from the trackside equipment to the trolley without performance
degradation.
X. Whenever activated, the actual brake rate realized shall be vitally determined by the
onboard CBTC equipment and alarmed if the brake rate used in safety calculations is
not achieved.
Y. Trolleys shall have passed a departure test prior to being permitted to depart the
storage yard tracks.
AA. A full set of onboard equipment shall be provided as part of the onboard Bench Test
Equipment (BTE) supplied by the Contractor. The use of this onboard BTE
equipment shall be incorporated into the Maintenance Manuals, shall be connected to
a simulator of trolley inputs and outputs, and shall be used to operate onboard
LLRUs in an actual operating environment as part of trolley CBTC equipment
troubleshooting and repair as prescribed by the Maintenance Manuals.
BB. The Contractor shall be required to provide a computer generated design concept of
the Operator Display Unit (ODU) that is capable of simulating operating scenarios
and a full size scaled operational prototype with simulated inputs of the ODU for
SEPTA review and approval.
1. The minimal SEPTA requirements of the ODU are described below: An ODU
shall be provided for both cabs in each trolley.
2. Both end cabs are accessible to the public. Thus, the ODU design shall be
suitably robust to withstand vandalism or suitable anti-vandalism mechanisms,
to be approved by SEPTA, shall be provided.
3. The operator shall be able to manually adjust the light level of the ODU so as
to be readable in all lighting conditions including direct sunlight and complete
darkness.
4. A prototype ODU shall be demonstrated in a MSHL trolley for SEPTA
approval.
5. The ODU in the operating end cab of a trolley shall be functional, leaving the
ODU in the non-operating end cab “dark” and non-functional.
6. The following information shall be available on the ODU (requirements
preceded by a “*” must be displayed to the driver at all times):
a. *Actual Speed – a two digit LED representation, green in color, of the
current velocity of the trolley. The Actual Speed must be displayed and
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functional at all times when the trolley is being operated, including times
when the CBTC System is not functioning or cut-out via the bypass
switch.
b. *Maximum Authorized Speed (MAS) – a two digit LED representation,
red in color, of the speed above which a protective action shall be taken
by the onboard CBTC equipment.
c. *TSR Warning – a flashing yellow indicator indicating that a TSR is in
effect within the greater of the movement authority assigned to the
trolley or a configurable distance. A unique sound shall be made when
this indicator is activated and shall be capable of being clearly heard by
the Operator under all conditions.
d. *Operating mode – a representation of the current operating mode as
defined in these requirements documents.
e. * CBTC Normal – a white indicator which is lit when all onboard
systems are functioning as designed.
f. *Penalty – a red indicator shall be illuminated while the onboard CBTC
equipment is actively driving the FSB output. A unique sound shall be
made when this indicator is activated and shall be capable of being
clearly heard by the Operator under all conditions.
g. *Warning – an orange indicator shall be illuminated to indicate that
Operator action is required to avoid a penalty brake application. For
example: the MAS has or is about to be exceeded, the limits of permitted
travel are about to be exceeded. A unique sound shall be made when this
indicator is activated and shall be capable of being clearly heard by the
Operator under all conditions.
h. *Assigned route and block – an alpha-numeric representation of the
assigned route and block.
i. Departure Test (Operator input) – to be used by the Operator or
maintenance personnel to initiate a CBTC internal diagnostic “self
check” (see definition elsewhere).
j. *Bar Signal Request (Operator input) – to be used by the Operator to
request a proceed trolley bar signal to enable the trolley to cross an
automobile roadway. A visual indication shall be made to the Operator
when the trolley is in the correct position for the Operator to make the
request and when the actual Operator request has been sent, refer to
section 13593.
k. *Message Area – a device capable of displaying at least 40 alpha-
numeric characters to the Operator. It shall be readable in all lighting
conditions and shall be of sufficient size so as to be legible to the
Operator. The message area shall be used for displaying messages sent
by the Dispatcher to the trolley Operator, and may be used for other
functions as well based on a Contractor’s particular design.
l. *Bypass Engaged – a red colored indicator which is illuminated when
the CBTC Bypass switch is in the “bypass” position.
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m. *Vital Zero Speed – a white colored indicator which is illuminated when
the onboard CBTC equipment has determined that the trolley is at
standstill.
n. Onboard CBTC equipment operational status – a representation of:
1) Whether there are any detected failures of the onboard CBTC
equipment associated with this consist;
2) A list of the failed onboard Lowest Level Replacement Units
(LLRUs);
3) Communication status with the wayside equipment; and
4) Trolley localization status;
5) Departure test performance status.
o. A unique sound shall be made when the trolley has approached, within a
configurable distance, a location that the MAS decreases.
p. Other Operator inputs and ODU display indications – Based on a
Contractor’s particular design and SEPTA’s understanding of the
Contractor’s equipment capabilities, other features may be added to,
deleted from, or modified for the ODU.
1. Note: This section does not refer to the standalone onboard Crash Hardened
Event Recorder.
2. The data logger described in this section shall be an integral part of the
onboard CBTC hardware and Software. Its primary purpose shall be to record
internal working and status of the Input and Output of the CBTC system. Data
logged shall be time stamped to the nearest one-tenth of a second. The time
and day maintained by the onboard CBTC equipment shall be synchronized to
the OCC time clock.
3. The onboard CBTC equipment shall send logged events, alarms and related
data to the wayside system as follows:
a. Those events which affect, or could reasonably be expected to affect or
lead to degradation in system availability, service, or performance shall
be sent in real-time to the OCC to enable the OCC Dispatchers and MCC
Maintainers to effect efficient system management. The list of these
events will be agreed upon during the Project.
b. All other logged events, alarms and data shall be sent to the MCC
periodically. Data may be sent to the MCC subsystem in real-time or as
a “dump” with periodicity not to exceed twenty four (24) hours. If the
“dump” method is used and a trolley has no logged events, it shall still
send a message to the MCC indicating this fact. The list of these events
and data will be agreed upon during the Project.
4. Onboard data logging memory capacity shall be sufficient for one (1) month of
recording. When memory capacity has been reached, logging shall continue
with the oldest data overwritten first.
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5. A communications port shall be provided to permit the downloading of logged
data from the onboard CBTC equipment to a laptop computer. The port shall
be in a readily accessible location within the trolley which is protected from
public access and does not require tools to access. The intent of this port
includes:
a. Provide a means to download logged data.
b. Provide a diagnostic port for additional data and maintenance functions.
6. When operating as a two car consist, each trolley shall maintain its own set of
logged data.
7. Each logged event shall include the date/time and the trolley’s location and
operating mode, and other pertinent operating information related to the event
such as velocity, assigned route and block, etc.
8. The initial list of trolley data to be logged includes, but is not limited to:
a. Operating mode change;
b. FSB application (reason for the application shall also be logged);
c. Change in coupled status (coupled, uncoupled);
d. Maximum Permitted Speed (when a new value is used);
e. Onboard CBTC equipment powered on event;
f. Warning device activation (including reason);
g. Onboard CBTC equipment operational status change (failure/restore);
h. Cab activation/deactivation event (which end shall be specified);
i. Departure test performance (any specific tests which failed shall be
identified);
j. Accumulated distance travelled in miles;
k. Loss of wayside communications;
l. Reacquisition of wayside communications;
m. Battery Voltage Low;
n. Bypass switch activated/deactivated;
o. Expected trolley location transponder not detected (if applicable);
p. Trolley location transponder low battery alarm or other alarm (if
applicable);
q. FSB expected rate not achieved (actual rate calculated shall be logged);
r. Other data items deemed appropriate based on a particular design.
9. The final list of data to be logged shall be determined during the Project and is
subject to SEPTA review and approval.
10. Contractor shall submit the design for SEPTA review showing how the data
from this hardware can be synchronize to data retrieved from external Crash
Hardened Event Recorder system.
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1. An event recorder utilizing a crash hardened memory module shall be installed
on each trolley.
2. At minimum, the following events and parameters shall be recorded:
a. Trolley Actual Speed
b. MAS
c. Warning device activation (including reason)
d. Penalty Brake Application (including reason)
e. Target Over-Run
f. Mode Transition
g. GPS Data Status (if equipped)
h. Trolley Location Transponder Data Status
i. Direction of Travel
j. Route Violation
k. Text messages displayed on the ODU
l. System Status (Cut-in/Cut-out)
m. Power/Brake status
n. Emergency Brake On/Off
o. Departure Test
3. The final list of data to be logged shall be determined during the Project and is
subject to SEPTA review and approval.
4. At minimum, an extra 20% of each type of parameter shall be available for
additional parameters to be recorded which will be identified during Project
execution.
1. The Departure Test function shall require interaction from either an operator or
the maintenance personnel initiating the test. The steps and results shall be
logged within the CBTC datalogger and the Crash Hardened Event Recorder.
The primary function of performing the departure test is to validate the onboard
CBTC system functionality prior to dispatching a trolley and as part of routine
maintenance or diagnostic purposes. The test process shall be initiated by
depressing the Departure Test Switch located on the ODU. Once depressed
momentarily, the testing process shall initiate and follow a series of steps that
requires an action by the person initiating the test. The testing to be
accomplished during the departure test shall be presented to SEPTA for review
and approval.
A. The Onboard CBTC System shall perform all necessary and required train control
functions such as vehicle location determination, calculation of necessary braking
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distances, penalty brake enforcement, management of all permanent and temporary
speed restrictions, and the management of all wayside and office communications.
The Onboard CBTC System computer shall receive updates, track authorities, work
zone and speed restrictions generated from the control office; and receive movement
authorities from the zone controllers. The Onboard CBTC System shall monitor its
own status of operation and store such data in its own data logging memory. Faults
associated with CBTC System components and overall system performance shall be
displayed to the Operator on the ODU.
B. The Onboard CBTC System location determination method shall utilize inputs from
at least two different technologies, in addition to the possible use of wayside
tags/transponders, to determine displacement and acceleration. The location
determination method shall establish train location unambiguously and ensure the
location is resolved to the correct track and direction at all times.
C. The Onboard CBTC System shall continually calculate the distance required to
safely stop the train through the use of speed determination, acceleration
determination, position determination, etc. If safe limits are exceeded, a warning
shall be given in advance which provides the Operator an opportunity to respond. If
the Operator takes the appropriate remedial action, the Operator shall retain control
of the train and the warning shall be cleared. If the train exceeds authorized limits or
the train exceeds authorized speed limits, a full service penalty brake application
shall be applied. The system shall be arranged such that the penalty brake
application cannot be released (not recoverable) until the train comes to a complete
stop. The onboard computer shall determine the train location and speed in
conjunction with speed limit and movement authority to ultimately determine if
enforcement is necessary. The Contractor shall thoroughly review and understand
the braking characteristics of the trolley under all loading conditions and determine
the proper brake rate to be applied. An alarm shall be recorded if the OBC
determines that the required braking rate is not being achieved.
D. The braking algorithm shall accommodate the various train configurations which
consist both one (1) and two (2) car trainsets, within SEPTA operation. The
Contractor shall be responsible to verify and validate the performance of the braking
algorithm through analysis, laboratory qualification tests, and dynamic tests utilizing
SEPTA rolling stock [CDRL 13591-01]. The Contractor shall develop its plan and
schedule for performing verification and validation tasks.
E. CBTC system shall have self-calibration capability such that no periodic manual
input shall be required to maintain the integrity of the system.
A. The Contractor shall be responsible for identifying all the required system
components and the necessary interfaces and provide a report that identifies all of the
system components, their mounting locations and interfaces to the trolley for SEPTA
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review and approval [CDRL 13591-02, CDRL 13591-03]. The design elements shall
include, but are not limited to, the following:
1. CBTC Onboard Computer (OBC) - Central Processing Unit which controls all
core functions of the Onboard CBTC System.
2. Operator Display Unit (ODU) – Display Unit that provides all essential
information and annunciate relevant events and alarms to the train Operator.
3. CBTC Cut-Out Switch (AKA “Bypass Switch”) - Cut-out switch to provide
the ability to isolate the Onboard CBTC System from the train functional
system by the actuation of the switch in the event of failure or a degradation of
CBTC capabilities. The cut-out switch shall include provisions to permit the
installation of the SEPTA “wire seal”.
4. All equipment including: hardware, firmware, software, brackets, supports,
covers, access panels, display drivers, wiring harnesses, cables, conduits,
relays, magnet valves, cut-out/isolation devices, terminals, connectors and
terminal blocks for interfacing between CBTC onboard equipment and existing
trolley equipment.
5. All power supplies necessary for Onboard CBTC System components.
6. CBTC data radio, antenna systems and filters required to maintain the
communication link between the train, the central control office and all
wayside zone controller locations. To ensure that there no single point radio
failures, the Contractor shall be required to install two (2) CBTC data radios to
ensure CBTC connectivity.
7. GPS Antenna and Receiver System - for real time and position determination
(if required).
8. Cellular Antenna System - for supplemental communications (if required).
9. Transponder Interrogator /Tag Reader Antenna – used to determine the
location of the trolley.
10. Circuit Breakers - to provide circuit protection.
11. Speed Sensor(s) – used to determine speed, displacement and acceleration and
direction of travel.
12. CBTC Software - shall log the operating software version, all internal faults
and all operating events in its own data logging memory.
13. Crash Harden Event Recorder – stand-alone Event Recorder as defined in this
section, independent of CBTC system data logger.
14. Braking System Interface Equipment - to provide the required interaction with
trolley brake system. Interfaces shall be included for full service brake
applications.
15. Diagnostic Ports - to facilitate maintenance, inspection and troubleshooting of
the Onboard CBTC equipment.
16. Onboard CBTC System Self Health Monitoring capability.
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1.10 POTENTIAL ONBOARD CBTC HARDWARE LOCATIONS
A. The primary CBTC Electronics: OBC, Event Recorder, etc. are to be mounted in
suitable enclosures under designated passenger seats. Currently there are up to six
(6) double passenger seats where enclosures could be located on the right side of the
trolley. Since the enclosures located under the passenger seats reduce the available
floor space for passengers when seated, it will be important to maximize the
available space in each enclosure to minimize the use of enclosures. A diagram of
available seat locations in the trolley is provided in Figure 3. The dimensions of
each enclosure are provided in Figure 4. An option to extend the size of a single
enclosure to extend it along the side wall to the location where the fixed center
facing seat is located should be considered. Figure 5 illustrates the location and
dimensions of the available space.
C. ODUs - Are to be located in each of the Driver’s consoles in clear view and within
reach of the Operator while seated. They must not obstruct the Operator’s view.
The desired location for the ODU is provided in Figure 6. The existing speedometer
can be removed to provide space where the ODU module can be mounted without
modifications to the console. The console can be modified if the ODU cannot fit in
the space provided with the removal of the speedometer, however any modifications
required to the console to house the ODU must be approved by SEPTA.
D. CBTC Cut-Out Switch- To be located in each of the cabs. There are enclosures that
are no longer used on each of the cab that are mounted on the side wall. The
enclosures can be removed to permit mounting of a module which can house the
CBTC Cut-Out switches as well as a Diagnostic Port which can be used maintenance
personnel. Provisions to seal the cut-out switch shall be provided. The enclosures
shall be lockable. A diagram of the enclosure and available space for the location of
the module is provided in Figure 8.
E. Speed Sensors – Used to determine speed and direction of travel can be mounted on
either of the trolley’s truck assemblies. The trolley is equipped with four (4) 5/8” NF
openings for speed sensors, one (1) at each axle location. The openings are
positioned over sixty (60) tooth ring gears which are pressed on to the axle assembly.
F. Circuit Breakers – The trolley is equipped with three (3) spare positions in the
32VDC Distribution Panel which is located just behind the Driver’s partition
bulkhead wall on the A End of the trolley. A diagram of the distribution panel is
provided in Figure 9.
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G. CBTC Data Radio(s) – The trolley has a compartment which is located just behind
the partition bulkhead wall on the B End of the trolley which is suitable for locating
the CBTC Data Radio(s), power supplies and other related equipment. A diagram of
the enclosure and available space for the location of the data radio(s) is provided in
Figure 10.
H. CBTC Data Radio Antenna(s) – The trolley has available space on both operating
ends directly above the operating cabs for the placement of all CBTC data radio
antennas required. The areas are clear of any obstructions. The contractor will have
to determine if snow and ice build-up will affect the performance of the system and
make provisions to keep the antennas clear of ice and snow if required. A diagram
of the available space for the location of the CBTC data radio antennas or other
required antennas is provided in Figure 3.
I. Electric Couplers- The trolley is equipped with Dellner Type 30 Electric Couplers on
both ends. There are currently six (6) spare connector pins in each coupler if
trainline circuits are required when running in two (2) trolley consists. A diagram of
the electric coupler is provided in Figure 11.
B. Electromagnetic Compatibility
1. Except as modified herein, the Contractor shall comply with the requirements
of and follow the guidelines provided in the following standards and
specifications:
a. AAR S5702 - Railroad Electronics Environmental Requirements.
b. APTA SS-E-010-98 - Standard for Development of an Electromagnetic
Compatibility Plan (EMCP). The EMCP shall be submitted separately
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for SEPTA review and approval [CDRL 13591-04, 13591-05]. Tests
shall be performed in accordance with the requirements identified in this
section of the specification. This Plan shall require the onboard
equipment to be tested at the system level prior to installation on the
trolley and at the trolley level with the complete system integrated and
operating on the trolley. The trolley level tests shall be conducted under
dynamic and static conditions.
C. EMI Tests
D. General
1. All Onboard CBTC System electronic components which are potential EMI
emitters or victims shall be tested separately by a qualified laboratory. These
tests shall include the following specific requirements:
a. IEC 61000-4-2 - Electrostatic discharge Immunity test. Test level 4 is
required.
b. IEC 61000-4-3 - Radiated, radio frequency, electromagnetic field
immunity test. This test shall be conducted at a field-strength of 20 V/m.
The range from 80 MHz to 6 GHz shall be tested.
c. IEC-6100-4-4 Electrical fast transient / burst immunity test. Test Level 4
is required.
d. IEC-6100-4-5 - Surge immunity test. Test Level 4 is required.
e. IEC-6100-4-6 Immunity to conducted disturbances, induced by
radiofrequency fields test. Level 3 is required from 150 kHz to 80 MHz.
f. Radiated Emissions per FCC part 15, class A levels from 30 MHz to 6
GHz.
g. Conducted Emissions per FCC part 15, class A levels from 0.15 MHz to
30 MHz.
h. For all Immunity testing, Performance Criteria A shall be required for all
safety critical systems. Performance Criteria B shall be required for all
other systems.
i. A trolley level radio frequency immunity test shall be conducted using
handheld radios of the same type used by SEPTA and various types of
cellular phones and carriers. The test shall include interior and exterior
of trolley.
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
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2. The Contractor shall demonstrate through specified electromagnetic
compatibility, inductive, conductive, and radiated emissions tests that the
worst-case emissions of an Onboard CBTC System equipped two (2) car train
is electromagnetically compatible with all SEPTA systems, including both
onboard and wayside elements.
3. To determine the worst-case emissions, the Contractor shall perform the
specified tests for normal, abnormal, and failed operating conditions, and in the
full range of all applicable operating modes, speeds, voltages, train lengths,
and loading. The Contractor shall test all operating modes including
appropriate combinations of HVAC and all auxiliaries including light ballast
and destination signs at maximum and minimum power, and under failure
conditions.
4. Failure conditions shall include failures of all EMI control components or
subsystems, all EMI detection components and subsystems, all EMI sources
that affect amplitude or frequency, and all failures identified in the safety
analysis.
1. For each test below, the Contractor shall develop and submit a test procedure
to SEPTA for review and approval. The Contractor shall perform the tests to
the satisfaction of SEPTA. In each case, the Contractor shall document the test
and submit a test report for review and approval. Laboratory tests shall be
conducted as part of the subsystem qualification tests. Field tests shall be
conducted as part of the qualification tests.
2. Inductive Emissions
a. Laboratory Inductive EMI Tests
1) The Contractor shall perform Laboratory Inductive EMI Tests.
2) The draft test procedure shall be presented at the Preliminary
Design Review [CDRL 13591-06].
3) The Contractor shall document the Laboratory Inductive EMI test
results in a report that shall be submitted to SEPTA review and
approval [CDRL 13591-07].
b. Field Inductive EMI Test
1) The Contractor shall perform a Field Inductive EMI Test with all
of the Onboard CBTC Equipment installed.
2) The draft Field Inductive EMI Test procedure shall be presented at
the Preliminary Design Review [CDRL 13591-08].
3) The Contractor shall document the Field Inductive Emission Test
results in a report that shall be submitted to SEPTA for review and
approval [CDRL 13591-09].
3. Radiated Emissions
a. Field Radiated EMI Test
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1) The Contractor shall perform a Field Radiated EMI Test.
2) The draft Field Radiated EMI Test procedure shall be available at
the Preliminary Design Review [CDRL 13591-10].
3) The Contractor shall document the Radiated Test results in a report
that shall be submitted to SEPTA for review and approval [CDRL
13591-11].
4) The Contractor shall cooperate with SEPTA in the satisfactory
resolution of all complaints received by SEPTA and attributed to
the trolley CBTC System. Complaints shall include interference
with radio, televisions or other wireless devices.
4. Conducted Emissions
a. Field Conducted EMI Test
1) The Contractor shall perform a Field Conducted EMI Test.
2) The draft Field Conducted EMI Test procedure shall be available
at the Preliminary Design Review [CDRL 13591-12].
3) The Contractor shall document the Conducted Test results in a
report that shall be submitted to SEPTA for review and approval
[CDRL 13591-13].
1.12 MARKING
A. All materials intended for use on this project shall be marked or stored so as to be
readily identifiable and shall be adequately protected during handling and storage.
1.13 FIGURES
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
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Figure 4: Desirable Under Seat Enclosure for Electronic Components
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
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Figure 6: CBTC Operator Display Unit Location
Figure 7 : deleted
Figure 8: Operator’s Area Left Side Wall – Cut-out Switch and Diagnostic Port Potential Location
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
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Figure 9: Circuit Breaker Panel
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Figure 11: Electric Coupler
PART 2 – PRODUCTS
2.01 FASTENERS
A. The Contractor and suppliers shall be responsible for selecting fastener types, sizes,
styles, lengths, materials, grades, and finishes that will meet the requirements of this
Specification. The Contractor shall minimize the number of different sizes and
styles of fasteners used. Tamperproof fasteners shall be used for safety sensitive
equipment access panels and covers accessible to passengers. Fasteners used
throughout the trolley shall be inch standard fasteners, except that ISO Metric
fasteners may be used as approved by SEPTA.
B. All fasteners used to secure access covers, doors, or panels to equipment boxes or
interior panels shall be made captive to the panel in which they are used. Where
access for service is expected more often than every five (5) years, access panels
shall be equipped with quarter-turn fasteners. Quarter-turn fasteners shall have a
minimum shank diameter of ¼-inch, be of adequate strength, and as manufactured by
SOUTHCO, or approved equal.
C. All fasteners used on the interior of the trolleys shall be flush mounted. Fasteners
used on the exterior of the trolleys, exposed to passengers, crew and maintenance
personnel, shall be flush mounted unless specifically approved by SEPTA.
D. Threaded Fasteners
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1. When bolts are used to secure apparatus, where the bolt head is not accessible,
a reusable mechanical locking device shall be used to prevent the bolt head
from turning when the nut is being turned.
2. At least 1½ full screw threads shall be visible beyond all nuts. When used
without elastic stop nuts, bolts shall not project more than 1½ full threads plus
¼” for bolts, ¼” diameter or less, and shall not project more than eight (8)
threads for larger diameter bolts, unless otherwise approved by SEPTA. With
elastic stop nuts, bolt threads shall not project more than ¼”, regardless of bolt
size.
3. Prevailing torque type locknuts shall be nylon insert type, ESNA, or approved
equal, conforming to IFI Fastener Standards or Military Standard MS-21044.
4. All metal prevailing torque type locknuts shall only be used where there is
insufficient clearance to install ESNA type locknuts, or where the locknut is
exposed to temperatures above 200° F.
5. All structural bolts for undercar and overhead mounted equipment shall be a
minimum Grade 5, and the bolt diameter shall be no less than 3/8”, regardless
of design load. Stronger fasteners shall be used if required by the application.
The mounting and attachment bolts for undercar and overhead mounted
equipment and equipment support structures or brackets shall be sized to the
design strengths for Grade 2 bolts and Class A nuts.
E. Elastomers
2.02 WIRE
A. General
1. The Contractor’s design shall ensure that the minimum number of wire types
and sizes be used in the trolley.
2. Selection of wire sizes and insulations shall be based on the current carrying
capacity, voltage drop, mechanical strength, temperature, toxicity,
flammability, low smoke and flexibility requirements in accordance with
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applicable AAR, APTA, ICEA, AREMA, ASTM, NEC, and MIL
Specifications. However, in no case shall the properties of the wire and cable
be less than those properties delineated in this Specification. Extra-fine wire
stranding shall be utilized on applications subject to repetitive motion. All
applications of shielded cable shall be approved by SEPTA.
3. In no case shall wire smaller than the following sizes be used:
a. Wire which is pulled through conduits or wireways – AWG No. 14.
b. Wire on electronic units, cards, and card racks – AWG No. 28.
c. Wire within control compartments – AWG No. 18.
d. A multi-conductor cable where current is not a factor– AWG No. 18.
4. All other wire, including that which is not pulled through wireways and
conduits – AWG No. 16.
5. SEPTA may approve smaller wire sizes for selected applications upon
submission of appropriate applicable data for justification.
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1) Copper shield shall be made of either tinned, coated copper strands
which conform to ASTM B 33, or silver-coated copper strands
which conform to ASTM B 298, as is appropriate for the wire
insulation. Shield coverage shall not be less than eighty-five (85)
percent. Shield strand size and application shall be as
recommended by the cable manufacturer for the particular
application, but shall not be smaller than AWG No. 38.
2) Aluminum/polyester tape shields shall consist of a helical wrap of
aluminum/polyester tape with a nominal thickness of 0.0004-inch
aluminum on a backing of 0.001-inch polyester. The tape shall
have a minimum overlap of ten (10) percent of the tape width to
ensure complete coverage. In contact with the aluminum side of
the shielding tape shall be an AWG No. 22 7/30 tinned copper
drain wire conforming to ASTM B 33 and B 174.
b. Wire insulation shall comply with the requirements of APTA SS-E-001-
98. Teflon, mineral filled, abrasion resistant insulation may be used on
wire sizes AWG No. 12 to AWG No. 28, when approved by SEPTA.
5. Jackets
a. The overall jacket of multi-conductor cables shall be of flame retardant,
low smoke/toxicity, irradiated, cross-linked, modified polyolefin, Tefzel
(ETFE), or Teflon (PTFE) to be fully compatible with the wire insulation
and application as approved. The coupler cable shall have a jacket of
low temperature arctic grade neoprene per MIL-C-13777, with a wall
thickness suitable for 600 volts. The jacket shall be extruded and
vulcanized over the cabled conductors, and shall be centered, with a
smooth appearance without objectionable roughness or irregularities,
consistent with good industry practice.
A. General
1. All equipment enclosures and junction boxes shall be fitted with terminal
boards or connectors.
2. Unless otherwise specifically approved by SEPTA, connectors shall comply
with the acceptability criteria provided in IPC/WHMA-A-620.
3. Where approved by SEPTA, molded case, modular terminal blocks which
utilize a spring clamp to hold the wire may be used for low voltage circuits.
Where cage clamp terminal blocks are approved wire shall receive a ferrule,
strain relief support and acceptable locking tab. Each terminal block shall be
properly identified with a permanent marking and each assembly shall be
secured to the mounting (DIN) rail by end clamps which incorporate metallic
hardware. Plug-in style (split) terminal blocks will only be permitted if, as part
of the design, these plugs will be used as a connector when performing
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Issued for Bid 13591-27 October 2014
maintenance, testing or replacement of a LLRU. All molded case, modular
terminal blocks are subject to review and approval by SEPTA.
4. Stud type terminal points and terminal boards shall have brass studs and
connections, each of which shall be locked using a single brass nut with brass
flat washer and a plated spring-type lock washer. Studs, nuts, and washers
may also be made of corrosion-resistant, plated steel, where approved by
SEPTA. Each board or connector shall have the necessary number of
terminations plus a minimum of ten (10) percent spares, but not less than one
(1) spare unless otherwise approved by SEPTA. Binding head, screw type
terminal boards will be permitted only where approved. All terminal boards
shall be in accordance with Military Specification MIL T 55164A.
5. Threaded studs shall have a minimum of 2½ threads exposed beyond the final
nuts. Adequate space shall be provided to permit connecting wire terminals
with standard tools. All terminals shall be properly torqued to assure sound
connections. Spacers shall not be used.
6. Jumpers between terminal board points shall be brass or plated steel. Wire
jumpers between adjacent terminals of terminal boards will not be permitted.
7. An approved permanent marking strip on each terminal board shall be
provided and attached adjacent to the wire junction point to identify the wires
attached thereto, and the wires connected to terminal boards shall have the
terminal point location printed on the wire.
8. A maximum of two (2) terminals shall be connected to any one (1) binding
screw. A maximum of four (4) terminals shall be connected to any one (1)
threaded stud, provided that there is no interference among terminal barrels.
On terminal boards, the wiring shall be arranged so that no more than two (2)
terminals are connected to a stud from each side.
B. Wire Terminations
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3. Conductors subject to motion relative to the terminal shall be protected to
prevent breakage of the conductor at or near the terminal. Sufficient slack
shall be provided in all wires and cables to prevent breaking or pull out of
bushings and terminals. Only one (1) wire shall be crimped in any one (1)
terminal.
4. Wherever several wires are connected to terminals of a terminal strip on a
device which is removable from the trolley for maintenance, the wires shall be
terminated, with double ring terminations which shall be screwed to an
insulating fanning strip which shall serve to keep the terminations in the
correct relative locations while disconnected from the device, unless otherwise
approved by SEPTA.
C. Cable Connectors
D. Quick-Disconnect Terminals
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2.04 ENCLOSURES/RACKS
A. General
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2.05 PROHIBITED MATERIALS
1. PVC
2. Asbestos
3. Cadmium (except for battery)
4. Lead
5. PCB’s
6. Carcinogenic materials as listed by current Publication of the American
Conference of Governmental Industrial Hygienist (ACGIH)
7. Materials listed in 29 CFR Section 1910.19
8. All CFC & HCFC compounds except R-22 & R134a
9. Urethane Foam
A. Each wire and cable shall have printed on its outer surface the manufacturer’s
identification, conductor size, temperature rating, and voltage rating.
B. For wires entirely within an equipment enclosure, each wire AWG No. 8 and smaller
shall be permanently and legibly marked with wire markers added to each end.
Wires larger than AWG No. 8 may have wire markers applied at each end of the
wire. Wiring entirely within an equipment enclosure may have a single wire marker
at each end. Wires shall be marked with an alpha-numeric circuit designation. A
circuit designation shall change only when it passes through an active or passive
component such as a relay coil or relay contact, fuse, circuit breaker, lamp, motor, or
resistor. A circuit designation shall remain unchanged when it passes through a
terminal strip or junction box stud regardless of the number of wires of that circuit
are common to that point. There shall be no duplication of wire codes in unrelated
circuits.
C. For pre-manufactured multi-conductor cables and for cases where individual circuit
identification markers may be approved, the following requirements shall apply:
1. All wires and terminals shall be clearly identified. Wires attached to terminal
studs shall have a marker indicating the terminal stud to which it is attached.
2. Identification of wires shall be by continuous wire marking printed on the wire.
All wires shall be marked six inches (6”) from the end of the wire and every
twelve inches (12”) within 10 feet (10’) of the end of the wire, and every
twenty-four inches (24”) over the remainder of the wire. Wire marking shall
be stamped in two (2) places, approximately 180° apart, to facilitate reading
the marking. Wires in multiple-conductor cables shall be color-coded.
3. Identification of terminals shall be by white or yellow permanent markers with
black printing.
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
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4. Wire markers shall meet the adherence and solvent resistance requirements as
specified by MIL-M-81531, latest revision, and shall withstand all
combinations of ambient and equipment temperatures. Manual printing is
prohibited.
5. For cable identification, the Contractor shall use a basic identification system
in conformance with ANSI/IEEE 200 CONDUIT
A. General
B. Boxes
A. All piping valves, fittings, installation methods, and testing shall be in accordance
with the Code for Pressure Piping, ANSI B31.1. Pipe and tubing routing shall be
planned and accomplished in an efficient, organized manner to keep the total length
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
Issued for Bid 13591-32 October 2014
and number of fittings and bends to an absolute minimum. Pipe and tubing
connections shall not interfere with the removal of other components.
A. General:
B. Combustible Content
1. The design shall minimize the total combustible material content of the trolley.
A matrix showing the total weight of all materials, where used, flammability,
smoke emissions, test identity, test facility, test requirements, test results,
nature, and quantity of the products of combustion, heat content, and heat
release rate per ASTM E1354, shall be submitted by the Contractor [CDRL
13591-15].
D. Toxicity
1. Materials and products identified by state agencies, Federal agencies, and the
American Conference of Governmental Industrial Hygienist (ACGIH) as
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
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containing toxic properties or to emit toxic products of combustion in excess of
the limits defined in the Specification shall not be used. Materials and
products generally recognized to have highly toxic products of combustion
shall not be used.
2. All materials used, except for materials used in small parts such as knobs,
rollers, fasteners, clips, grommets, and small electrical parts that would not
contribute significantly to fire propagation or to smoke or toxic gas generation,
shall be tested for toxicity using Boeing Specification Support Standard BSS-
7239. Materials shall meet the following maximum toxic gas release limits
(ppm) as determined per BSS-7239.
a. Carbon Monoxide (CO) ..........3,500 ppm
b. Hydrogen Fluoride (HF) ............200 ppm
c. Nitrogen Dioxide (NO2)............100 ppm
d. Hydrogen Chloride (HCL) ........500 ppm
e. Hydrogen Cyanide (HCN) .........150 ppm
f. Sulfur Dioxide (SO2) ................100 ppm
3. The tests shall be conducted in the flaming mode after two hundred forty (240)
seconds using the NBS Smoke Density Chamber for sample combustion. The
gas sampling may be conducted during the smoke density test. The test report
shall indicate the maximum concentration (ppm) for each of the above gases at
the specified sampling time and shall be submitted to SEPTA for review and
approval.
A. General
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
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portions of the temperature cycle. The equipment shall be given a full
functional test before and after the ESS, and monitored for failure and
anomalous operation throughout the ESS. In the event of equipment failure,
the repaired equipment shall be given another complete ESS test.
3. Alternatives to this baseline ESS may be acceptable but any alternative shall be
approved by SEPTA prior to commencing the ESS. Assemblies consisting
exclusively of components rated at 50 amperes or greater are exempt from this
requirement.
B. Ability to Repair
C. Hardware
1. All hardware associated with electronic and electrical control systems shall be
protected against moisture, oxidation, and common airborne contaminants.
D. Electrostatic Discharge
A. General
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
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utilized in trolley operation. Class 3 requirements shall apply to all vital
equipment.
2. Circuit board material shall be per NEMA Standard LI 1, Type FR-4 (MIL-P-
13949, Type GF), for boards which have no components, whose power
dissipation is greater than two (2) watts, and when said board is not mounted
adjacent to components dissipating greater than two (2) watts. Otherwise,
circuit board material shall be per NEMA Standard LI 1, Type FR-5 (MIL-P-
13949, Type GH).
3. Printed circuit boards shall have a minimum thickness of 1/16” base material.
All conductor material shall be copper and shall be firmly attached to the board
and shall be resistant to blistering and peeling when heated with a soldering
iron. All printed circuit boards shall be designed for ease of testing per
ANSI/IPC-D-275, “Testability Design Check List.”
4. Traces shall be made as wide as practical, with the minimum width being
based on a 10° C temperature rise.
5. Components with pins shall be mounted only on one side.
6. Connections shall be made to the other side or internal layers via plated
through holes. SMT devices may be mounted on both sides if part of an
approved existing design.
7. All circuit boards shall be inherently stiff or shall be reinforced to prevent
damage due to vibration or handling. All printed circuit boards with the same
function shall be interchangeable between equipment groups without
adjustment.
8. All printed circuit boards shall be of the “plug-in” type, with positive support
against vibration.
9. Printed circuit boards shall be designed for insertion and removal with power
applied, except where power is removed by a switch adjacent to the card rack
and except where the mechanical construction would generally prohibit
removal and insertion with power applied. Where a switch is used, it shall be
labeled with a warning regarding its proper use.
B. Marking
1. All circuit boards shall be labeled with a part number, serial number, and
descriptive nomenclature.
2. All components shall be labeled on the board with component drawing
references and such other information as may be required to repair and
troubleshoot the board. The component and wiring sides of the board shall
each be marked to indicate capacitor and diode polarity, and at least two (2)
leads or one (1) lead and a graphic symbol indicating orientation of all
transistors and thyristors.
3. Integrated circuits (IC) and other multi-terminal devices shall have an index
mark on the component side of the board, visible with the component inserted,
to indicate proper keying and insertion; additionally, the first pin on all IC
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
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packages shall be identified on the wiring side of the board. The labels used to
identify components on the printed circuit board shall match those used in the
schematic drawings for that particular component.
C. Component Mounting
D. IC
E. Conformal Coating
1. Both sides of the assembled printed circuit boards shall be coated with a clear
insulating and protective coating material conforming to MIL-I-46058, latest
revision, or approved equal.
2. The coating shall be easily removed with a brush-applied solvent or penetrated
by a hot soldering iron when a component must be unsoldered. The coating
solvent shall not adversely affect board-mounted components.
3. All Integrated Circuit (IC) sockets, connectors, and test points shall be masked
when the coating is applied.
F. Keying
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
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1. Printed circuit board connectors shall be heavy duty, high reliability, two-part
type with a history of successful service in rail applications and shall be
approved by SEPTA prior to commencing design.
2. Connectors which comply with MIL-C-55302 or DIN 41612 Level 1 or 2 and
which have plated contacts as described below are considered to comply with
the requirements of this section.
3. The connector contact area shall be plated with a minimum of 0.000030” of
gold over a minimum of 0.000050” of low stress nickel. Alternative contact
plating may be proposed for SEPTA’s approval.
4. Card-edge connectors are prohibited.
H. Testing
1. All contactors and relays shall meet or exceed the requirements of MIL-R-
6106 and MIL-R-5757 respectively, with the following qualifications:
a. Devices shall be tested for proper functioning in orientations up to 30°
from the orientation in which they are mounted in the trolley in each of
the three (3) possible rotations: pitch, yaw, and roll.
b. If adequate documentation exists to demonstrate that, during functional
and operational testing of the trolley, the contactors underwent normal
duty cycle tests, it shall be considered as an acceptable alternative to
burn in.
c. In selected applications, contactors and relays shall comply with the
requirements of MIL-R-6106 (for ratings of ten (10) amperes or greater)
and MIL-R-5757 (for ratings of less than ten (10) amperes) but need not
be qualified to these documents if all of the following requirements are
met:
d. The device is service proven in the same application.
e. The device is service proven in transit service.
f. All other requirements of this Specification are met.
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
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g. SEPTA approval of the application.
h. All devices shall be constructed and utilized in a fail-safe manner; that is,
all failures shall be such that passengers, crew, and equipment are not
placed in jeopardy.
i. All time delay relays shall be of the R-C delay or solid state type.
j. Where plug-in relays are approved, the relay shall be positively retained
by means of a retaining clip or bar. This device shall be captive, of
rugged construction, and shall be easily positioned for relay installation
and removal without the need for special tools. When the relay is
removed, the retainer shall itself be retained so that it cannot come in
contact with devices which may have exposed energized electrical
circuits, and it shall not interfere with the operation of any other device
when in this position. The plug-in relay base shall utilize ring tongue
wire terminal connections.
k. Relays shall not be affected by the accumulation of airborne dust.
B. Switches
1. Switches shall be provided with a “keying” feature so that after installation, the
body of the switch is constrained from mechanical rotation.
2. All switches provided shall be of the highest quality procurable and shall be
fully suitable for the service environment. All control switches, which are
subject to water splash (switches mounted near windows or doors, or mounted
on the operator’s console), shall be environmentally sealed. Toggle and push
button switches shall be per MIL-S-3950, MIL-S-8805, MIL-S-83731, or
equal. All safety-critical switches shall be designed to withstand a high
potential test of 1,500 volts for one (1) second, in a clean, dry condition,
without false conduction. The design and selection of all switches shall be
subject to review and approval by SEPTA.
3. There shall be a maximum of two (2) wires connected to each terminal of the
device. Switches shall be individually replaceable by disconnecting only the
mounting fasteners and electrical connections of the switch to be replaced. In
addition to the above requirements, all switches and pushbuttons shall meet the
following requirements:
a. Contact resistance shall be less than 0.1 ohm at 3 Vdc and 10 milliamp.
b. Open circuit resistance shall be 50 megohms minimum.
c. Resistance to case shall be 1,000 megohms minimum at 500 Vdc.
C. Circuit Breakers
1. All circuit breakers shall be rugged and fully suitable for the service intended
and of the highest quality procurable. Design and selection of all circuit
breakers shall be subject to review and approval by SEPTA. Every effort shall
be made to procure circuit breakers of the same manufacture and model for all
circuit breakers of the same rating for the same equipment and function.
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
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2. The ON, OFF, and TRIPPED positions of all circuit breakers shall be
permanently marked on the handle or the case of the circuit breaker. The
circuit breaker, when tripped, shall assume a distinct position between the ON
and OFF positions to permit determination that it has been tripped by either its
over-current or shunt trip elements. All circuit breakers shall be mounted in
the vertical direction with the ON position up. Circuit breakers shall be
individually replaceable by disconnecting only the mounting fasteners and
electrical connections of the breaker to be replaced.
3. Electrical connections to circuit breakers shall either be threaded to accept
machine screws or use a threaded stud. Wires to circuit breakers shall use ring
terminals. Circuit breaker terminals shall not be used as junction points.
4. No circuit breaker shall protect more than one (1) circuit, nor shall any one (1)
circuit be protected by more than one (1) circuit breaker.
5. All circuit breakers shall be sized by current rating and trip time to protect both
the associated equipment and the minimum size wire used for power
distribution within the protected circuit without causing nuisance trips.
6. Circuit breaker current rating shall be clearly and permanently marked and
shall be completely visible after installation.
D. Fuses
1. Fuses shall be used only where specifically called for in the Specification or
where the use of circuit breakers is not technically feasible, and only with
specific approval by SEPTA. Fuses may be considered in applications as
follows:
a. To protect solid state equipment from catastrophic damage.
b. Where current or voltage levels prohibit circuit breakers fuses shall be
permanently identified in a location adjacent to the fuse. The rating of
each fuse shall be permanently and clearly marked directly on each fuse.
Fuses shall be readily accessible. Fuses mounted in exterior equipment
boxes shall be accessible from the side of the trolley.
c. Fuse holders shall contain fuse retention devices at both ends. The fuse
shall be extracted from the circuit when the fuse holder is opened and the
exposed fuse shall be safely isolated.
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
Issued for Bid 13591-40 October 2014
PART 3 – EXECUTION
SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
Issued for Bid 13591-41 October 2014
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SEPTA A&E Services for MSHL CBTC Vehicle Materials and Workmanship
Issued for Bid 13591-42 October 2014
SECTION 13592
PART 1 – GENERAL
1.01 DESCRIPTION
1.02 APPLICABILITY
A. This document applies to the entire MSHL CBTC System which includes but is not
limited to the following equipment:
1. CBTC trackside
2. CBTC onboard
3. Operational Control Centers (OCCs) and Maintenance Control Centers
(MCCs)
4. Ground Based Communications and Radio Frequency (RF) Communication
Subsystems
5. Interlocking Subsystem
6. Local Traffic Controller (LTC) Subsystem
7. Power Supply Equipment
8. Other Equipment as Required by a Contractor’s Particular Design
B. The overall MSHL CBTC System shall be designed to meet the EMI and EMC
requirements specified in this Section. It is noted that other Sections of these
Contract Documents also specify EMI and EMC requirements specific to particular
equipment. In the event of a conflict between the requirements of this Section and
any other Section, the more stringent of the two shall apply. Items not resolvable in
this fashion shall be brought to the attention of the SEPTA Project Manager for
disposition.
1.03 S UBMITTALS
B. CDRLs.
SEPTA A&E Services for MSHL CBTC EMI and EMC Requirements
Issued for Bid 13592-1 October 2014
CDRL No. Title or Reference Para.
CDRL 13592-003 EMC Design Report 1.06C
CDRL 13592-004 EMC Compatibility Analysis Report 1.06D
CDRL 13592-005 EMC Field Test Plan and Test Reports 1.06E
1.04 Definitions
A. The MSHL System equipment shall operate without affecting, and be immune to
EMI from other non-MSHL System equipment and be immune to any effects of the
environment in which it will operate.
B. Equipment which has been modified since last being tested as in compliance with the
requirements of these Contract Documents shall be retested at a qualified and
recognized facility in an operationally prototypical fashion.
C. Degraded modes of operation shall not cause any EMI or EMC requirements to be
not met.
D. The guidance and practices identified in the referenced standards shall be followed
and shall be considered as incorporated into the requirements of this Section.
F. The Contractor remains solely responsible to ensure the EMI and EMC requirements
of these Contract Documents are met regardless of any approvals provided by
SEPTA or its representatives for any aspect of the MSHL System equipment.
G. Filters, shields, etc., shall be designed as/if needed to ensure EMI and EMC
requirements are met. Any such apparatus shall not interfere or obstruct or interfere
with the normal function or operation of the equipment.
SEPTA A&E Services for MSHL CBTC EMI and EMC Requirements
Issued for Bid 13592-2 October 2014
H. The MSHL System equipment shall comply with the FCC regulations specified in
FCC Title 47, Part 15 [Ref. 13592-03].
I. Any CDRL which provides an analysis shall include the approach to performance of
the analysis.
J. No degradation of the normal operation of the MSHL System equipment shall result
from EMI or EMC interactions between the MSHL System equipment and itself, or
with any other equipment, or the environment in which the equipment has been
installed. Built-in redundancy shall not be used to counter the effects on operation of
EMI or EMC influences.
K. All EMI and EMC requirements shall be met by the Contractor and its
subcontractors, regardless whether the equipment is purposely built or is off-the-
shelf.
1. Specific limits for measured parameters including margins for safety and
design tolerance shall be defined. If not defined by the referenced standards,
margins of less than 6db shall not be used.
2. Vital equipment shall be tested to ensure the operation of the equipment
remains safe at all times regardless of the test, method of application, or
whether the induced radiation was within predefined values. At no time shall
safety-providing equipment be permitted to have a non-fail-safe response to
any EMI influence.
3. All test plans, procedures, and reports shall be provided to SEPTA for
information.
4. Prior to conducting any qualification tests, SEPTA shall be notified with
advance warning commensurate for other qualification tests specified in these
Contract Documents, so as to permit SEPTA or its designee to witness the test.
5. Qualification tests shall include diagrams, delimitation of connections between
equipment, and pictures of the test setup.
A. The EMC Control Plan [CDRL 13592-001] shall include the following:
1. Identification and qualifications of the person(s) responsible for EMI and EMC
design, testing, and management.
2. An overview of all plans, test procedures, equipment which will undergo
qualification testing.
3. Name, address, and certification/qualifications of the entity which will perform
and EMI and/or EMC qualification testing services.
SEPTA A&E Services for MSHL CBTC EMI and EMC Requirements
Issued for Bid 13592-3 October 2014
4. Installation requirements deriving from EMI or EMC considerations shall be
defined for all equipment installation locations and cable separation and
routing requirements.
5. The Contractor’s method of determining, measuring, etc., the EMI and EMC
environment existing at the locations the Contractor will install equipment,
including cable route, shall be defined.
6. Identification of all EMI and EMC related submittals including the purpose
and overview of each submittal shall be provided to allow the reader of the
EMC Control Plan to understand the overall EMI and EMC approach for the
MSHL Project. Where an analysis will be provided by a submittal, the
approach for that analysis shall be provided.
B. The EMC Environmental Report [CDRL 13592-002] shall be the result of the
Contractor’s efforts at characterizing the environment in which the MSHL System
equipment will operate and shall include the following:
C. The EMC Design Report [CDRL 13592-003] shall include the following:
SEPTA A&E Services for MSHL CBTC EMI and EMC Requirements
Issued for Bid 13592-4 October 2014
2. Identification of all EMI/EMC techniques planned for use.
3. All specific mitigations to be employed including:
a. Filtering
b. Mechanical design
c. Suppression techniques
d. Grounding
e. Shielding
f. Other methods used to mitigate generated EMI and susceptibility to
EMC
4. Delineation of all equipment considered to be a significant emitter of radiation,
or susceptible to the effects of radiation. All safety-providing equipment shall
be considered as susceptible until proven otherwise.
5. Maintenance requirements including post-repair and preventative, required to
maintain the integrity of the equipment’s immunity to EMI or to preserve its
EMC.
6. The approach(es) taken for grounding and isolation of equipment.
7. Either by inclusion or reference, the requirements apportioned to equipment
regarding EMI/EMC.
D. The EMC Compatibility Analysis Report [CDRL 13592-004] shall include the
following:
1. General – The EMC Compatibility Analysis Report shall demonstrate that the
MSHL System equipment will not degrade the performance of non-MSHL
System equipment and that the MSHL equipment will be compatible in its
installed/operating environment.
2. Frequencies from DC to 10 GHz shall be analyzed. For frequencies not
covered by [Ref. 13592-01], [Ref. 13592-02] or [Ref. 13592-03], the
Contractor shall propose testing and analysis methods to the SEPTA Project
Manager.
3. Susceptibility – Based on the EMC Design Report, MSHL System equipment
identified as susceptible to EMI shall be analyzed in relation to the
environment in which it will be located. Based on the measured levels of EMI
at these locations via the EMC Environmental Report, margins for each piece
of equipment shall be determined. These margins shall be jointly reviewed by
SEPTA and the Contractor to determine their acceptability.
4. Emissions - Based on the EMC Design Report, MSHL System equipment
identified as radiating significant EMI shall be considered in relation to the
other equipment in proximity to the MSHL equipment’s intended installation
location. For each piece of radiating MSHL equipment, the following shall be
identified:
a. Level and type of emissions expected based on actual measurements
SEPTA A&E Services for MSHL CBTC EMI and EMC Requirements
Issued for Bid 13592-5 October 2014
b. Identification of any potentially susceptible non-MSHL equipment in the
proximity of the to-be-installed MSHL equipment.
c. Mitigation measures or other testing required to determine the
susceptibility of the non-MSHL equipment to the MSHL equipment.
5. Containment of energy. An analysis of the ability of the enclosures and cables
intended to house and connect the MSHL equipment to contain the voltages
and energy contained within. Shielding, grounding, and termination methods
employed shall be identified.
E. The EMC Field Test Plan and Test Report [CDRL 13592-005] shall include the
following:
PART 2– PRODUCTS
PART 3 – EXECUTION
SEPTA A&E Services for MSHL CBTC EMI and EMC Requirements
Issued for Bid 13592-6 October 2014
SECTION 13593
PART 1 – GENERAL
A. Document Overview
1. This document contains general and operational requirements for the overall
Media Sharon Hill Line (MSHL) Communication Based Trolley Control
(CBTC) System which includes but is not limited to the following equipment
subsystems:
a. CBTC trackside
b. CBTC onboard
c. Operational Control Centers (OCCs) and Maintenance Control Centers
(MCCs)
d. Ground Based Communications and Radio Frequency (RF)
Communication Subsystems
e. Interlocking Subsystem
f. Local Traffic Controller (LTC) Subsystem
g. Test and Diagnostic Equipment
h. Power Supply Equipment
i. Other Equipment as Required by a Contractor’s Particular Design
2. Additional requirements for the MSHL CBTC System can be found in other
sections of these Specifications.
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-1 October 2014
Specifications. The Contractor shall provide all training, portable diagnostic
and test equipment, bench diagnostic and test equipment, and all related
manuals sufficient for SEPTA to operate and maintain the MSHL CBTC
System.
3. The Contractor’s work shall include all work necessary to provide a safety
certified, tested and operational system which is ready for revenue operation
when presented for final acceptance, in accordance with these Specifications.
4. As identified in these Specifications, the existing alignment infrastructure shall
be modified including but not limited to:
a. Existing special trackwork shall be replaced or eliminated except in the
following areas:
1) 69th Street Terminal,
2) West Yard,
3) Tracks leading to maintenance facilities.
b. Point locations shown are for reference only. Final locations of points of
switches shall be determined by the Contractor and approved by the
SEPTA Project Manager during the final design review.
c. Existing Trolley Operator-operated route request push buttons shall be
eliminated except as noted.
d. Inductive loops used by the existing roadway crossing equipment shall
be eliminated.
e. Audio Frequency Overlay (AFO) Track Circuits shall be used at all
roadway crossings except those in the 69th Street Terminal area and
West Yard. The Track Circuits and related equipment in the 69th Street
Terminal area and West Yard shall remain as-is and be incorporated into
the Contractor’s design. Some roadway crossings currently have AFO
circuits installed; these shall be reused with modification where
practicable or replaced. Where no AFO circuits exist at roadway
crossings, the Contractor shall install new AFO equipment of a type
consistent with that presently in service and incorporate into the LTC
design per these Specifications.
f. New Interlocking Central Instrument Houses (CIHs) and CBTC Region
Controller CIHs shall be provided and installed and shall interface to
existing CIHs as required by the final design. Consideration will be
given to joint use facilities where SEPTA determines it is in the
Authority’s best interest.
g. Existing block colorlight signals shall be eliminated. All new colorlight
Light Emitting Diode (LED) signals shall be installed throughout. This
requirement does not apply to the color light signals used in the 69th
Street Terminal area including the West Yard and tracks leading to
maintenance facilities which indicate point position and permission to
cross roadways.
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-2 October 2014
h. Trolley bar signals shall be of the LED-type only. If an existing bar
signal is not of the LED-type (e.g., along the along the trunk line), it
shall be replaced with a bar signal of like kind as currently in use.
i. Roadway crossing equipment (to include LTCs, crossing signals, AFO
track circuits) shall remain and be incorporated into the final design.
LTCs, crossing bar signals and trolley detection and related equipment
shall be modified as necessary to provide the functionality as required by
these Specifications.
j. All roadway crossings currently have installed, or will have installed
under separate contract, roadway crossing equipment. Modifications to
this equipment shall be made by the Contractor as necessary to
implement the final design of the MSHL CBTC System. Modifications
and equipment additions shall be made with equipment of a type
consistent with that presently in service and as required by these
Specifications.
k. The CBTC system shall be designed and operated so as to not add any
delay to automobile traffic crossing phases compared to the LTC system
currently installed. Typically there is a platform located adjacent to each
roadway crossing. The CBTC System, in conjunction with the LTC,
Centralized Traffic Control (CTC) and other subsystems, shall be
responsible for requesting safe passage across the roadway crossings
from the LTC for approaching trolleys and for permitting platform
berthing including when trolley bar signals indicating Stop. There also
shall be functionality built in to move trolleys safely across the roadway
under failure conditions.
5. Track circuits shall be used as follows:
a. Interlocking – Power frequency track circuits shall be used in the
immediate vicinity of interlocking areas and control points, and
throughout the Smedley Park Single Track Area as defined in these
Specifications and the Contract Drawings.
b. Roadway Crossings – AFO Track circuits shall be used by LTCs to detect
the passage of a trolley across a roadway and shall extend across the
entire roadway crossing surface (Island Track Circuit).
6. Approach indications and trolley detection shall be provided by the CBTC
equipment or as required by a Contractor’s specific design.
7. Transponders shall be used to provide absolute location information to trolleys
unless another means is approved by the SEPTA Project Manager.
8. Secondary trolley detection methods shall be in accordance with these
Specifications and the approved final design.
9. There shall be three (3) CBTC trackside Region Controllers generally sited as
follows and controlling the sections identified:
a. CBTC Region Controller #1: 69th Street Terminal to Drexel Hill Junction,
including storage tracks
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-3 October 2014
b. CBTC Region Controller #2: Drexel Hill Junction to Media End of Line
(EOL)
c. CBTC Region Controller #3: Drexel Hill Junction to Sharon Hill EOL
10. Each CBTC Region Controller shall consist of independent equipment to:
a. Control trolleys within the zone
b. Issue requests to the LTCs to request trolley passage through roadway
crossings within the zone
c. Interface to other CBTC control zones to coordinate the movement of
trolleys across the zone boundaries
d. Interface to other subsystems including but not limited to the OCCs,
Interlocking, MCCs, RF System, onboard equipment as required to carry
out the operations of the MSHL as identified within these Specifications,
as shown on the Contract Drawings
11. The MSHL CBTC System and related subsystems shall have sufficient
capacity such that all trolleys currently in service on the MSHL may operate in
a single CBTC control zone in single car consists. The Contractor shall provide
calculations to demonstrate compliance with this requirement during final
design and actual demonstration testing support this requirement during field
testing.
12. The MSHL has twenty six (26) double-ended trolleys which are operated as
single and double-car consists with a Trolley Operator in the lead cab at all
times. The use of “trolley” shall be understood to refer equally to a consist
made of one or two cars. If necessary, the length of the consist will be
specified as a one or two trolley consist.
13. The MSHL CBTC System shall support the making and breaking of consists
on both the storage tracks and Main Line tracks as part of normal revenue
service operations without degradation to trolley performance or safety
supervision.
14. There shall be no contradiction between the information provided to the
Trolley Operator by the wayside signals and the Operator’s Display Unit
(ODU) in the trolley.
15. There shall be no mechanical contact between the trolley and trackside CBTC
or signaling equipment.
16. Inductive loop-type communications shall not be used.
17. Maximum trolley authorized speed for each track location shall be determined
during the Project and shall be enforced by the onboard equipment.
18. As shown on the Contract Drawings, certain roadway crossings are controlled
by SEPTA-owned LTCs and others are controlled by Township-owned LTCs.
a. Where SEPTA owns the LTC, the Contractor shall be responsible for
modifying the function of the LTC, including reconfiguring the existing
equipment, adding necessary equipment and re-programming the LTC as
necessary so that trolleys will be given permission for safe passage
across the roadway as defined in these Specifications.
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-4 October 2014
b. Where a Township owns the LTC, the Contractor shall be responsible for
interfacing to the existing LTC as necessary so that trolleys will be given
permission for safe passage across the roadway as defined in these
Specifications. Roadway crossings controlled by Township-owned LTC
include:
1) All crossings in the 69th Street Terminal Area
2) Fairfield Ave
3) Walnut Street
4) Avon Road
5) Hilltop Road
6) Beverly Blvd
7) Landsdowne Ave
8) McDade Blvd
9) Springfield Road
10) Woodland Ave
11) Providence Road
19. Temporary Speed Restrictions (TSRs) are required for various classifications
of safety issues, maintenance and recovery operations and shall be vitally
implemented.
20. Trolleys shall collect operational data and automatically report this data
periodically to the MCC and OCC subsystems for storage, analysis and
playback.
21. A test track shall be provisioned in the storage yard or on other SEPTA
approved track which shall be capable of operating the onboard equipment in
an equivalent fashion as it would be operated on the revenue line so as to
permit all onboard functions to be tested.
22. A solid-state interlocking subsystem, separate and distinct from the CBTC
subsystem equipment, shall be provisioned for the special trackwork areas. The
CBTC subsystem components shall interface and interact with the interlocking
subsystem to accomplish the specified functionality as described in these
Specifications and as shown on the Contract Drawings. It is noted that the
switch point control and indication equipment currently installed in the 69th
Street Terminal, West Yard, and tracks leading to maintenance facilities, be
incorporated into the Contractor’s design as-is and modified or upgraded only
so as to accomplish the requirements of these Specifications and with the
approval of the SEPTA Project Manager.
23. Bi-directional running, including the predictive trolley bar signal request
function, shall be fully supported on all track except as specifically noted.
A. Due to the inter-related nature of the MSHL CBTC System including its subsystems
and other related systems, any requirement in these Specifications for a single
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-5 October 2014
subsystem, to the extent it affects any other subsystem(s) or equipment, shall be
considered as specified for all such affected subsystem(s) and equipment except as
noted.
B. The Contractor shall be responsible for collecting all necessary information, data and
existing infrastructure conditions to carry out their work including, but not limited to:
track, trolleys, existing operating conditions, existing operating rules, existing
infrastructure, office facilities, environmental condition, maintenance facilities, and
any governmental regulations and other applicable regulations.
C. The MSHL CBTC System shall provide a safe and reliable integrated trolley control,
signaling and interlocking system which vitally protects against:
1. Trolley collisions including but not limited to: trolley to trolley, trolley and fixed
object collisions.
2. Trolley operation in excess of permitted speeds including but not limited to: speed
in excess of established maximum based on track location, speed in excess of
temporary limits, speed in excess of that required to permit safe stopping,
speed in excess of track geometry and point alignment.
3. Trolley entry into prohibited zones including but not limited to: entry into worker
exclusion zones, movement beyond authorized limits of assigned movement
authority, movement beyond an interlocking or roadway crossing signal
showing “stop”.
4. Trolley movement onto improperly set switch points.
5. Trolley movement into or fouling the limits of a roadway crossing when it is not
safe to do so.
6. Other conditions which present themselves based on a Contractor’s particular
design or the particular needs of the MSHL infrastructure.
D. The Contractor shall provide a computer-based model and simulation of the trolley,
LTCs, overall CBTC System, interlocking operation and platform operations. These
simulations shall take into account actual system delays and equipment timing
parameters to enable trolley headway performance to be accurately demonstrated
given the particular design presented, trolley performance characteristics and various
controlled variables including:
E. The brake rate(s) to be used by the onboard CBTC equipment calculations shall be
determined by the Contractor and approved by the SEPTA Project Manager during
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-6 October 2014
the final design phase of the project. A Brake Rate Determination Plan [CDRL
13593-001] shall be submitted by the Contractor to the SEPTA Project Manager for
review and approval. The actual brake rate achieved in service shall be measured
every time the brakes are applied by the CBTC equipment and logged onboard. If the
assumed rate is not realized, this event shall be alarmed onboard and at the OCC.
H. For purposes of determining hazards and the safety actually provided, all
undetectable failures in the system shall be assumed to have occurred and be present
before considering the effect of additional (detectable) failures. Safety
documentation shall identify all undetectable failures and their mitigation methods.
I. All failsafe features, functions and design aspects shall be tested, including the
failure of safety related equipment, during system acceptance testing. Failsafe
features, functions and design aspects shall be documented and a specific test plan
provided for SEPTA review and approval [CDRL 13593-003]. Test procedures and
evidence of test passage for these items shall be provided for the SEPTA Project
Manager’s review and approval [CDRL 13593-004].
J. No single failure shall cause a complete section of the alignment (both tracks) to
have its normal CBTC-related function become inoperable for the passage of
trolleys.
L. The MSHL CBTC System and its components shall operate without degradation or
loss of function regardless of the weather and environmental conditions including but
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-7 October 2014
not limited to: rain, snow, freezing rain, temperature, humidity, leaf and other
typically encountered track debris. The design and installation shall provide inherent
protection from vandalism. The Contractor’s design documentation shall specifically
address the threat of vandalism and the vandalism mitigations provided for
equipment installed on or near the ground, and the unattended trolley cab operator
controls and display.
M. The CBTC equipment shall interface with the interlocking equipment as necessary so
as to enable the CBTC equipment to provide trolleys with safe Movement Authority
(MA) which reflect the state of the interlocking-controlled infrastructure including
but not limited to: points, track circuits, interlocking signals.
N. The CBTC equipment shall interface with the LTC equipment as necessary so as to
enable the CBTC equipment to provide trolleys with safe MA which reflect the state
of roadway crossings.
O. Trolley location accuracy and protective action brake rate shall be commensurate
with the assumptions and requirements of the design safety case. Trolley location
accuracy and protective action brake rate shall be vitally monitored at all times and
an alarm logged and, if necessary, a protective action taken if the values used in the
safety case are not met.
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-8 October 2014
R. The MSHL CBTC System shall be designed using service-proven technologies. As
such all CBTC equipment shall have a proven, in-service history as follows:
1. Demonstrated revenue service operating history of not less than five (5) years on
a property similar to those typically found in North America, and
2. Demonstrated history of safe and reliable operation on a transit property operating
schedules and consists of a similar type and nature to that proposed for use on
the MSHL for a period of not less than five (5) years.
S. All onboard and trackside CBTC equipment shall have a designed service life of
twenty five (25) years.
T. The MSHL CBTC System shall be designed for high availability in accordance with
the requirements of these Specifications. Where redundancy is provided, switching
between the in-control equipment and redundant (or standby) equipment after failure
of the in-control equipment shall be automatically accomplished. The trackside
CBTC equipment, ground-based communication and RF equipment, OCC and MCC
equipment shall be a redundant design. The onboard CBTC, Interlocking and LTC
equipment shall be designed in accordance with these Specifications.
W. The contractor shall fully integrate all configurable items such as software, data files,
configuration files, drawings, hardware, installation records, equipment serialization
information (see below), etc., into the existing SEPTA Configuration Management
Database. Should this integration be jointly determined by the Contractor and the
SEPTA Project Manager as impractical, the Contractor shall provide SEPTA a
standalone Configuration Management Database Tool to accomplish this same
purpose. Provision of any hardware, software, licenses and training for any provided
Configuration Management Tool is the responsibility of the Contractor.
X. Equipment Serialization. Each piece of equipment, including all LLRUs, shall have a
unique serial number permanently affixed. The Contractor shall maintain a database
under configuration control which will be transferred to SEPTA at the conclusion of
the Project and control which:
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-9 October 2014
2. Tracks defects found and repairs made to all serial-numbered equipment. This
record shall be searchable by equipment type, by serial number, and by
location.
Y. Microsoft Windows Operating system-based products shall not be permitted for use
other than on OCC and MCC workstations and servers, and test and diagnostic
equipment.
AA. The Contractor shall specify the methodology for installing transponders to the
SEPTA Project Manager for review and approval. The following shall be taken into
consideration and accounted for in the proposed installation methodology:
vandalism, periodic track work including tie replacement and ballast maintenance,
transponder reliability, mounting concerns, environmental issues, and
maintainability. Transponders shall not be mounted on the ground in street running
sections or in the 69th Street Terminal area where trolleys coexist with buses or other
traffic operates.
BB. Keying of connectors and circuit cards shall be provided to ensure only the correct
connectors shall mate, only the correct circuit card can be installed, etc., during
Lowest Level Replaceable Unit (LLRU) replacement and troubleshooting.
CC. Ventilation fans shall not be used in equipment which provides safety functions.
DD. The trackside CBTC equipment shall tolerate not receiving every other CBTC radio
message sent from a particular trolley without operational performance degradation.
Similarly, a trolley shall tolerate not receiving every other trackside CBTC radio
message sent to the trolley without operational performance degradation.
EE. The onboard CBTC equipment shall tolerate not reading every other transponder
without operational performance degradation.
FF. All equipment failures shall be detected and annunciated locally and at the OCC and
MCC subsystems. Equipment shall either be capable of reporting its failure to the
OCC and MCC, or shall be monitored by separate equipment which is capable of
reporting the failure of the monitored equipment to the OCC and MCC.
GG. An LLRU or its higher-level hardware assembly transitioning from the operational
state to failed state shall trigger an event at the OCC and MCC subsystems regardless
whether the failed equipment is operationally in control or in a standby state (not in
control).
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-10 October 2014
HH. Equipment shall be housed in CIHs, trackside cases, and other enclosures as
necessary along the alignment and within SEPTA’s facilities as approved by the
SEPTA Project Manager. In addition, the Contractor shall install decorative fencing
around any new or expanded CIHs.
II. All equipment, other than onboard equipment, shall remain operational eight (8)
hours after the normal Alternating Current supply power has been removed.
JJ. All motorized points shall have position detectors and shall have their position,
including locked status, displayed at the OCC. The set of motorized points in the 69th
Street Terminal area is excepted from this requirement.
A. As shown on the Contract Drawings, SEPTA owns and operates the LTC equipment
which operates the vehicular traffic signals and the trolley bar signals for the
majority of the MSHL roadway crossings. This section gives requirements for those
roadway crossings.
As previously noted and as shown on the Contract Drawings, there are a limited
number of roadway crossings controlled by township-owned traffic controllers. For
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-11 October 2014
these crossings, the MSHL CBTC System will provide inputs to the township-
controlled equipment requesting passage across the roadway crossing. The CBTC
System will monitor the feedback from the township-owned traffic controllers to
determine if/when safe passage across the roadway crossing is possible.
C. It is noted that signal other than trolley bar signals are used in the 69th Street
Terminal including the West Yard and maintenance tracks. The functionality of the
signals used in those areas shall remain as is currently implemented and modified as
defined in these Specifications.
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-12 October 2014
E. When the trolley bar signals are displaying “stop” (horizontal bar) the roadway
vehicular traffic signals are provided a green signal to proceed across the tracks.
Conversely, when the trolley bar signal indicates a proceed (vertical bar) the
roadway vehicles are provided red “stop” signals.
F. Automatic passage for a trolley across a roadway shall entail the CBTC equipment
requesting a proceed bar signal aspect for an approaching trolley from the associated
LTC, gaining the proceed bar signal, and permitting the trolley to proceed across the
roadway crossing.
G. The point at which CBTC System requests the LTC for the proceed aspect shall be
determined during the final design and shall be subject to adjustment during field
testing. Adjustment of the parameters which contribute to when and where a trolley
is located before the trolley bar signal proceed aspect is requested shall be via a
configuration file maintained within the OCC subsystem. It shall be possible to
update this configuration file with ordinary word-processing software. It shall be
possible to transmit the information of this file to the appropriate end terminal units
so as to effect a change in the predictive trolley bar signal request function (i.e.:
perform tuning) without requiring a reboot of any equipment or for maintenance
personnel to visit any wayside equipment.
H. The function of obtaining passage for a trolley across a roadway (i.e.: detecting an
approaching trolley, issuing and canceling the request to the LTC) shall be
performed by wayside equipment except as specifically defined in these
Specifications.
I. The final design shall provide for the ability for multiple trolley's to access and cross
the same roadway crossing within the same proceed aspect cycle. The design shall
provide adequate warning when the LTC is about to cancel the permission for a
trolley to cross the roadway so that any approaching trolley can be safely braked by
the Trolley Operator and avoid the need for a protective brake application to keep the
trolley from entering the roadway. Trolleys arriving at the expiration of a crossing
proceed aspect shall be held until the expiration of a field settable time so as to
provide automobile traffic with an adequate opportunity to cross the intersection.
J. The LTC equipment shall monitor the status of a the AFO Track Circuit and/or
position of the trolley to determine when the trolley has passed over and is not
fouling the roadway, at which time the LTC shall return the bar signal to the stop
position and permit automobile traffic to cross the tracks.
K. All trolley bar signals for a single roadway crossing area shall be wired together such
that they are all either showing stop, or are all showing proceed as required by the
Contractor’s design.
L. The current vehicular traffic signal and trolley bar signal phase timing and
characteristics shall be maintained and may be changed only with the strict approval
of the SEPTA Project Manager and the respective Township. The existing LTC
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-13 October 2014
processing equipment shall be reused where practicable. Should additional
processing equipment be needed, it shall be of the same make and model to the
extent possible so that LLRUs may be exchanged between the existing and any
newly added LTC equipment. Changes to the make and model of LTC processing
equipment used shall require the SEPTA Project Manager’s approval.
M. The existing trolley bar signals shall be reused where currently located along the
alignment. Should additional trolley bar signals be needed, they shall be of the same
make and model to the extent possible. Changes to the make and model of bar
signals used shall require the SEPTA Project Manager’s approval.
N. For crossings utilizing trolley bar signals, AFO Track Circuits shall be installed on
both tracks across each roadway in both directions. If a crossing currently has AFO
Track Circuits installed, they shall be modified as needed to comply with these
Specifications. The AFO Track Circuits shall generally run between the opposing
trolley bar signals on either side of the roadway with the final locations (end points)
determined during the final design.
O. The LTC shall provide the occupancy status of the AFO Track Circuits to other
subsystems including the OCC, trackside CBTC Region Controllers and MCC
equipment.
P. The design of crossing functionality shall be vital. The LTC shall be designed and
integrated with the CBTC portion of the system to maximize availability and
crossing throughput, provide for station berthing regardless of the status of the
associated trolley bar signal and reduce roadway vehicle crossing delay times to the
maximum extent possible while ensuring the safety of operations.
Q. The CBTC System shall not request LTC passage across a roadway (automatically or
manually) for a trolley unless a trolley has a MA (and an interlocking route if
applicable) assigned which permits the trolley to pass completely across the
associated roadway.
R. It is noted that both crossing indications, where the Sharon Hill branch and Media
branch cross Turner Ave., operate concurrently and this functionality shall be
maintained.
S. The roadway crossings in Collingdale Borough shall have flashing light and warning
bell protection installed via a Contract separate and distinct form the MSHL CBTC
Project. This flashing light and warning bell protection equipment shall be interfaced
to and controlled by the CBTC equipment.
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-14 October 2014
1.04 PERMITTED SPEEDS
A. The MAS through Interlockings shall be accordance with the maximum allowable
track or turnout speed, whichever is less.
C. Storage tracks, terminal tracks, and yard tracks shall not exceed Restricted Speed.
D. Other track speeds are in accordance with civil speeds, any TSR in effect for specific
track sections, or as otherwise specified herein.
C. The ODU shall display the current trolley operating mode at all times. Refer to
section 13591 of these Contract Specification
E. “Begin CBTC” and “Begin Yard Limits” Signs shall be installed at the boundaries of
operating mode areas indicating that the trolley is entering or exiting CBTC Mode
territory.
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-15 October 2014
F. Operating mode transitions shall not require a trolley to stop, slow down or
otherwise impact trolley operations other than the requirement imposed by the
operating mode itself.
A. General Description: In the event a trolley is unable to function within the CBTC
signaling system due to an onboard equipment failure, the MSHL CBTC System
shall provide an efficient means by which the failed trolley can be removed from
service while minimizing the effects to other trolleys and maintaining safe
operations.
B. Trolleys experiencing failure shall be safely braked to a stop within the trolley’s last
assigned MA.
C. Trolleys which have been declared as failed shall be immediately brought to the
attention of the OCC Dispatcher via an alarm.
D. Sections of track which are part of a failed trolley’s assigned MA shall be protected
from encroachment by other trolleys to ensure safe trolley separation between the
failed trolley and other trolleys.
E. The OCC Dispatcher shall use track blocking or other means to provide a safe path
for the failed trolley to follow while operating in a degraded operating mode (e.g.,
“Bypass” mode) under verbal Dispatcher orders so that the failed trolley may be
manually operated or towed safely to a storage track or other location.
F. Track blocking created for movement of a failed trolley shall require the blocked
track to be traversed by a normally functioning trolley operating at an automatically
imposed Restricted Speed. After a blocked section of track has been traversed by a
normally operating trolley at Restricted Speed, the track so traversed shall be
automatically returned to normal service.
H. Track which has been blocked or otherwise protected for the movement of a failed
trolley shall be denoted on the OCC track overview display in a unique fashion.
I. Should a failed trolley be able to safely resume normal operations, the failed trolley
and track may be returned to normal service with the permission, and under the
authority of the OCC Dispatcher without requiring the track to be traversed by a
(different) normally operating trolley if safe to do so.
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-16 October 2014
J. All track denoted as “storage” track by this document shall be usable for the storage
of a failed trolley in a manner so as to not affect other trolley operations provided the
failed trolley does not physically foul the passage of other trolleys or otherwise
present a hazard.
K. In the case of a failed trolley being operated onto a spur track and aligning the spur
switch away from the spur, track blocked to enable movement of the failed trolley
may be returned to normal service without requiring a normally operating trolley to
traverse the blocked track if safe to do so.
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-17 October 2014
associated interlocking may be moved slightly from its current position.
Refer to the Contract Drawings.
h. Main Line Tracks – All tracks not identified above as storage tracks are
considered Main Line tracks. It is noted that main line tracks consists of
segregated ROW, roadway crossings, single track, and street running
sections.
2. Trolleys shall maintain continuous CBTC radio communications with the
wayside equipment including having their current location and operational
status displayed on the OCC screens while operating on all track sections. At a
point to be determined during Project execution, CBTC radio coverage will
cease when a trolley enters the trolley car maintenance shop.
1. All CBTC trolley operations in the West Yard, A and B spurs and the 69th
Street Terminal area shall be automatically protected by trolley overspeed
protection. Trolleys shall be protected from passing a roadway crossing signal
which does not displaying a proceed aspect. Trolley separation and switch
protection in these areas shall not be automatically provided. Trolley
separation and switch protection in these areas shall be provided by the Trolley
Operator complying with the wayside block signals, switch point observations,
traffic signal indications and maintaining safe following distance.
2. Track switches in the terminal area are spring/hand operated except for the
switch leading to the West Yard on the outbound (outer loop) track which is
electrically powered with switch point position signals and operated by Trolley
Operators and maintainers using trackside pushbuttons. The function of this
electrically powered switch, its position indicating signals, and the push button
operation are to be maintained and incorporated into the Contractor’s design.
3. All spring/hand operated switches in the 69th Street Terminal, West Yard and
A and B Spur area do not have switch point protection and are not monitored
nor interlocked, and shall remain as such.
4. As shown on the Contract Drawings, township-owned traffic controllers
control the automobile roadway crossings. SEPTA-owned equipment monitors
the state of the township-owned traffic controllers, track circuits, switch
position indicators, pushbuttons, etc., to determine the signal aspects to
display. This functionality and operation, as it currently exists, shall remain
and be implemented or incorporated by the Contractor’s design.
5. For trolleys preparing to depart a storage track, the Trolley Operator shall
operate up to and over a transponder installed immediately before the signal.
Upon detection of the trolley’s location at the transponder, the trolley shall be
automatically provided with a Route and Block assignment (refer to the OCC
section). The Trolley Operator shall also be able to manually request a
particular Route and Block assignment.
6. Trolleys shall be automatically prohibited by the CBTC System from departing
a storage track for the 69th Street Terminal loop until they have been provided
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-18 October 2014
a Route and Block assignment (refer to the OCC section of these
Specifications) unless a manual route assignment has been made by the OCC.
7. If a trolley operates over a departure transponder but is not automatically
assigned a Route and Block nor manually assigned a route within a
configurable amount of time, this event shall be alarmed at the OCC.
8. There shall be a convenient means for the Dispatcher to manually route
trolleys between the West Yard storage tracks and the A and B spur tracks.
9. The precise location for the speed change from line speed to Restricted speed
shall be determined during Project execution.
1. Trolleys shall be routed into the platform and berthed at a point prior to
crossing a specific transponder located in close proximity to the roadway edge.
2. The location of the specific transponder shall be such that the maximum
number of consists can berth to exchange passengers without the lead trolley
exceeding the specific transponder. Upon completion of passenger exchange,
the lead trolley shall move forward and operate over the specific transponder
without crossing the roadway edge at a speed not to exceed three (3) MPH.
3. Once the specific transponder has been exceeded and the trolley is stopped, the
Trolley Operator shall be required to depress button on the ODU to request the
crossing signal to display proceed. The request shall not be sent by the onboard
equipment until the trolley has exceeded the specific transponder and stopped.
When the trolley is located so that the onboard will respond to the ODU
pushbutton, there shall be a visual indication on the ODU of this condition.
When the onboard has sent the request for the proceed bar signal, there shall be
a visual indication on the ODU of this condition.
4. Once the crossing signal displays an aspect to proceed, the trolley shall be
permitted to proceed. Once the trolley has passed across and cleared the
roadway, the CBTC system shall remove the crossing request.
5. For clarity, it is noted that it is the Trolley Operator who requests the proceed
aspect for the crossing. The wayside CBTC system does not preemptively
request the crossing signal for the trolley.
1. General Requirements
a. The Shadeland Avenue Interlocking and trolley bar signals shall operate
in concert so that a trolley receives a proceed bar signal only when:
1) A route has been set through the interlocking for the trolley and
2) The trolley is in a position to immediately cross the intersection.
b. A field-settable timer shall be used to provide a minimum delay between
successive trolley bar signal requests being processed by the LTC. The
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-19 October 2014
intent of this requirement is to ensure trolley operations do not unduly
inhibit automobile traffic through the crossing.
2. Shadeland Avenue Interlocking Operation
a. Trolleys shall operate through the Interlocking in accordance with routes
set by the CBTC and Interlocking subsystems. These routes shall be set
either by:
1) The trolley’s assigned Route and Block,
2) A manual route set by the Dispatcher, or
3) Under local Interlocking control.
b. The Shadeland Interlocking shall be capable of permitting simultaneous,
non-conflicting moves through the interlocking under signal indication.
c. Trolleys shall be capable of turnback operation under signal indication
from either platform at Shadeland Avenue.
d. Proper cab make up shall be required to initiate turnback operation.
e. Trolleys performing a turnback move shall not be enabled to trigger a
crossing request.
3. Shadeland Avenue Outbound Crossing Operation
a. Trolleys shall be routed into the platform and berthed at a point prior to
crossing a specific transponder located in close proximity to the roadway
edge.
b. The location of the transponder shall be such that the maximum number
of consists can berth to exchange passengers without the lead trolley
exceeding the specific transponder. Upon completion of passenger
exchange, the trolley shall move forward and operate over the specific
transponder without crossing the roadway edge at a speed not to exceed
three (3) MPH.
c. Once the specific transponder has been exceeded and the trolley is
stopped, the Trolley Operator shall be required to depress button on the
ODU to request the crossing signal to display proceed. The request shall
not be sent by the onboard equipment until the trolley has exceeded the
specific transponder and stopped. When the trolley is located so that the
onboard will respond to the ODU pushbutton, there shall be a visual
indication on the ODU of this condition. When the onboard has sent the
request for the proceed bar signal, there shall be a visual indication on
the ODU of this condition.
d. Once the crossing signal displays an aspect to proceed, the trolley shall
be permitted to proceed. Once the trolley has passed across and cleared
the roadway, the CBTC system shall remove the crossing request.
e. For clarity, it is noted that it is the Trolley Operator who requests the
proceed aspect for the crossing. The wayside CBTC system does not
preemptively request the crossing signal for the trolley.
4. Shadeland Avenue Inbound Crossing Operation
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-20 October 2014
a. Inbound trolleys approaching the Shadeland Avenue crossing shall
obtain a proceed trolley bar signal via the mechanism defined in the
“Automatic CBTC Trolley Bar Signal Request” section of this document
except as noted here.
b. A route through the Shadeland Avenue Interlocking shall be lined and
locked for the inbound trolley before the request for a proceed trolley bar
signal is sent to the LTC.
c. The inbound Shadeland Avenue Interlocking signal shall not display
proceed until:
1) The inbound route has been properly lined and locked, and
2) The trolley has been granted a proceed trolley bar signal.
5. Shadeland Avenue Siding Track Operation
a. Trolleys preparing to depart the siding track shall be required to operate
up to and over a specific transponder within the spur.
b. Once a trolley is detected as over the specific transponder, the OCC shall
automatically send the previously assigned Route and Block to the
trolley similar to the process used on the storage tracks in the 69th Street
Terminal Area.
c. Trolleys shall not be able to depart the siding track without a Route and
Block assignment or:
1) Manual routing is established by the OCC, or
2) Manual routing is established by a local interlocking control.
d. Trolleys operating out of the siding track shall be precluded from
activating the crossing protection systems at the Turner Avenue and
Garrett Road crossings.
e. The Shadeland Ave crossing protection shall be activated in conjunction
with the interlocking signal controlling departure out of the siding as is
done for inbound trolleys crossing Shadeland Avenue.
1. All CBTC trolley operations in the Providence Road to Media End of Line area
shall be automatically protected by trolley overspeed protection only. Trolley
separation in this area shall not be automatically provided. Trolley separation
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-21 October 2014
in this area shall be provided by the Trolley Operator complying with traffic
signal indications and maintaining safe following distance.
1. Both ends of the Smedley Park Single Track (SPST) shall operate as a single
interlocking with modifications as described herein.
2. The SPST shall be operated from a Vital Microprocessor Interlocking System
(VMIS) located at the inbound end of the SPST. The control location at the
non-VMIS end of the SPST shall be outfitted with discrete devices directly
connected to the VMIS end control location. To the greatest extend possible,
the non-VMIS end of the SPST shall use high reliability equipment including,
cables, relays, transformers, etc., to minimize nuisance failures and reduce the
need to travel to that location under a failure condition.
3. The SPST Interlocking and related CBTC MA function shall be coordinated so
as to facilitate a coordinated setup of routes and MAs and perform junction and
single track management of the entire SPST area.
4. Vital power frequency track circuits shall be provided throughout the length of
the SPST and in both SPST Interlockings with approach indications provided
by the CBTC equipment.
5. Routes and MAs through the SPST shall be granted:
a. On a first come, first serve basis,
b. Manually assigned by the OCC,
c. By assigned route and block number, and
d. Manually by local Interlocking control.
6. The OCC Dispatcher shall be able to select:
a. Priority for outbound trolleys,
b. Priority for inbound trolleys, or
c. First-come, first-serve.
7. Following moves through the SPST shall be permitted with the established
current of traffic. Opposing moves shall not be permitted against an established
current of traffic other than for turnback moves.
8. A trolley performing a turnback move at Woodland Avenue or berthing in the
Woodland Platform in preparation for an inbound trip, shall not preclude an
inbound route from being aligned for a trolley entering the SPST area at the far
end of the SPST.
9. Trolleys performing turnback moves at Woodland Ave shall be protected from
approaching inbound trolley incursions.
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-22 October 2014
a. Trolleys shall operate through the Shadeland Avenue Interlocking in
accordance with routes set by the CBTC and Interlocking subsystems.
These routes shall be set either by:
1) The trolley’s assigned Route and Block,
2) A manual route set by the Dispatcher, or
3) Under local Interlocking control.
b. Trolleys shall be capable of turnback operation under signal indication
from the platform at Woodland Avenue.
c. Proper cab make up shall be required to initiate turnback operation.
d. Trolleys performing a turnback move shall not be enabled to trigger the
crossing request.
2. Woodland Ave Outbound Crossing Operations
a. Trolleys shall be routed into the platform and berthed at a point prior to
crossing a specific transponder located in close proximity to the roadway
edge.
b. The location of the transponder shall be such that the maximum number
of consists can berth to exchange passengers without the lead trolley
exceeding the specific transponder. Upon completion of passenger
exchange, the trolley shall move forward and operate over the specific
transponder without crossing the roadway edge at a speed not to exceed
three (3) MPH.
c. Once the specific transponder has been exceeded and the trolley is
stopped, the Trolley Operator shall be required to depress button on the
ODU to request the crossing signal to display proceed. The request shall
not be sent by the onboard equipment until the trolley has exceeded the
specific transponder and stopped. When the trolley is located so that the
onboard will respond to the ODU pushbutton, there shall be a visual
indication on the ODU of this condition. When the onboard has sent the
request for the proceed bar signal, there shall be a visual indication on
the ODU of this condition.
d. Once the crossing signal displays an aspect to proceed, the trolley shall
be permitted to proceed. Once the trolley has passed across and cleared
the roadway, the CBTC system shall remove the crossing request.
e. For clarity, it is noted that it is the Trolley Operator who requests the
proceed aspect for the crossing. The wayside CBTC system does not
preemptively request the crossing signal for the trolley.
3. Woodland Ave Inbound Crossing Operations
a. Inbound trolleys approaching the Woodland Avenue crossing shall
obtain a proceed trolley bar signal via the mechanism defined in the
“Automatic CBTC Trolley Bar Signal Request” section of this
document.
4. Woodland Avenue Siding Track Operation
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-23 October 2014
a. Trolleys preparing to depart the siding track shall be required to operate
up to and over a specific transponder within the spur.
b. Once a trolley is detected as over the specific transponder, the OCC shall
automatically send the previously assigned Route and Block to the
trolley similar to the process used on the storage tracks in the 69th Street
Terminal Area.
c. Trolleys shall not be able to depart the siding track without a Route and
Block assignment or:
1) Manual routing is established by the OCC, or
2) Manual routing is established by a local interlocking control.
1. General Requirements
a. Operations at Bowling Green and North Street Interlockings and sidings
shall be the same to the extent the track geometries permit such operation
and unless differing operations are required by these Specifications.
b. It is noted that special trackwork in these areas may be required to be
modified or moved.
2. Interlocking Operations
a. Trolleys shall operate through the Interlocking in accordance with routes
set by the CBTC and Interlocking subsystems. These routes shall be set
either by:
1) The trolley’s assigned Route and Block,
2) A manual route set by the Dispatcher, or
3) Under local Interlocking control.
b. Trolleys shall be capable of turnback operation under signal indication.
c. Proper cab make up shall be required to initiate turnback operation.
d. Trolleys performing a turnback move shall not trigger the crossing
request (if applicable).
3. Bowling Green Outbound Crossing Operation
a. Trolleys shall be routed into the platform and berthed at a point prior to
crossing a specific transponder located in close proximity to the roadway
edge.
b. The location of the transponder shall be such that the maximum number
of consists can berth to exchange passengers without the lead trolley
exceeding the specific transponder. Upon completion of passenger
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-24 October 2014
exchange, the trolley shall move forward and operate over the specific
transponder without crossing the roadway edge at a speed not to exceed
three (3) MPH.
c. Once the specific transponder has been exceeded and the trolley is
stopped, the Trolley Operator shall be required to depress button on the
ODU to request the crossing signal to display proceed. The request shall
not be sent by the onboard equipment until the trolley has exceeded the
specific transponder and stopped. When the trolley is located so that the
onboard will respond to the ODU pushbutton, there shall be a visual
indication on the ODU of this condition. When the onboard has sent the
request for the proceed bar signal, there shall be a visual indication on
the ODU of this condition.
d. Once the crossing signal displays an aspect to proceed, the trolley shall
be permitted to proceed. Once the trolley has passed across and cleared
the roadway, the CBTC system shall remove the crossing request.
e. For clarity, it is noted that it is the Trolley Operator who requests the
proceed aspect for the crossing. The wayside CBTC system does not
preemptively request the crossing signal for the trolley.
4. Bowling Green and North Street Inbound and North Street Outbound Crossing
Operation
a. Trolleys approaching these crossing shall obtain a proceed trolley bar
signal via the mechanism defined in the “Automatic CBTC Trolley Bar
Signal Request” section of this document.
5. Siding Track Operation
a. Trolleys preparing to depart the siding track shall be required to operate
up to and over a specific transponder within the siding track.
b. Once a trolley is detected as over the specific transponder, the OCC shall
automatically send the previously assigned Route and Block to the
trolley similar to the process used on the storage tracks in the 69th Street
Terminal Area.
c. Trolleys shall not be able to depart the siding track without a Route and
Block assignment or:
1) Manual routing is established by the OCC, or
2) Manual routing is established by a local interlocking control.
1.08 SUBMITTALS
B. CDRLs.
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-25 October 2014
CDRL No. Title or Reference Para.
CDRL 13593-001 Brake Rate Determination Plan 1.02E
CDRL 13593-002 Safe Braking Analysis 1.02P
CDRL 13593-003 Failsafe Features, Functions, Design Aspects 1.02I
Identification and Associated Test Plan
CDRL 13593-004 Failsafe Features, Functions, Design Aspects 1.02I
Test Procedures and Results
CDRL 13593-005 deleted
CDRL 13593-005 deleted
CDRL 13593-005 deleted
CDRL 13593-008 Subsystem Design Description – Noted there 1.02KK.1
will be one document per subsystem
CDRL 13593-009 MSHL System Design Description 1.02KK.2
CDRL 13593-010 MSHL System Architecture Specification 1.02KK.3
CDRL 13593-011 MSHL System Concept of Operations 1.02KK.4
PART 2– PRODUCTS
PART 3 – EXECUTION
SEPTA A&E Services for MSHL CBTC MSHL CBTC System General Op. & Func. Reqs.
Issued for Bid 13593-26 October 2014
SECTION 13594
PART 1 – GENERAL
A. The function of the Operational Control Center (OCC) subsystem is to provide the
primary Human Machine Interface (HMI) to the overall MSHL Communication
Based Trolley Control (CBTC) System including but not limited to: providing
typical Centralized Traffic Control (CTC) operations of interlockings and crossings
including manual and automatic operations, trolley scheduling, event and alarm
recording, systems performance and reporting functions. The CTC System shall be
the supervisory system interfacing directly to the interlocking subsystem and the
CBTC subsystem and shall provide other functions defined herein and as necessary
based on the Contractor’s particular design. From the various OCC Dispatcher
workstations, the Dispatcher shall be able to monitor and manage the overall
operation of the entire MSHL CBTC System.
The OCC equipment shall be located on the 19th Floor at 1234 Market Street and
Market Street East Platform.
B. The function of the Maintenance Control Center (MCC) subsystem is to provide the
primary HMI to the CBTC System for maintenance, troubleshooting and data
recording and analysis functions. In addition, the MCC workstations shall be capable
of performing the functions of the OCC workstations during failure modes or when
the OCC workstations are not usable.
The MCC equipment shall be located at the Fern Rock Maintenance Headquarters
and the 103 Victory Avenue Maintenance Facility.
C. Office Equipment shall have a design life of fifteen years (15) unless otherwise
noted.
D. Office equipment shall be provisioned within existing SEPTA office and equipment
spaces. Refer to the Contract Drawings.
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-1 October 2014
5. Crossing override control;
6. Setting and clearing track blocking;
7. Temporary speed restriction setting and clearing;
8. Data archiving, recording and playback;
9. Training and simulation;
10. Event and alarm monitoring for the entire MSHL System;
11. Other functions as required by a particular Contractor’s design.
B. The MSHL OCC function shall be performed at the current OCC located on the 19th
Floor at 1234 Market Street (primary), at the EBCC located at Market Street East
Platform (secondary). The MCC and individual Interlocking Local Control Panel
(LCP)s are designed as maintenance and troubleshooting facilities and shall be
capable of assuming operations of the MSHL in the event of a system-wide failure
which renders the OCC/EBCC incapable of providing their designated functions.
The term “OCC” shall be understood to refer to the collective equipment and
function provided by the OCC, EBCC and MCC unless otherwise indicated.
C. Only the OCC, EBCC, or MCC shall be capable of being operational at any one
point in time with regard to acting as the HMI for the supervisory and control
functions for the entire MSHL.
D. Unless otherwise stated, all functionality defined for the OCC subsystem shall be
available at the OCC, EBCC and MCC.
E. The maximum real-time display delay between when a status change has occurred at
a monitored entity or an event has taken place and that change is displayed on OCC
workstations shall not exceed three (3) seconds.
F. A dedicated master time clock shall be provided as part of the OCC subsystem. The
master time clock will be used by the OCC subsystem and all other equipment
utilizing date/time shall be synchronized to the OCC’s master time clock. This
includes, but is not limited to: OCC equipment, EBCC equipment, MCC equipment,
onboard CBTC equipment, Local Traffic Controller (LTC) equipment, interlocking
equipment and wayside CBTC equipment.
G. The OCC master time clock shall be used for the time stamping of all logged data
and events throughout the MSHL System.
1. All OCC subsystem and related equipment necessary to install and operate the
CBTC System shall be supplied.
2. The following fully functional workstations shall be provided:
a. OCC:
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-2 October 2014
1) Three (3) workstations shall be installed for use by the OCC
Dispatchers
2) Two (2) workstations shall be installed for use by the OCC Chief
Dispatchers
3) One (1) workstation for use by maintenance personnel at the OCC
4) One color laser printer
b. EBCC:
1) Two (2) workstations shall be installed for use by the OCC
Dispatchers
2) One color laser printer
3. All workstations shall be provided with playback capability.
4. All OCC workstations shall be identical. Workstations shall consist of an
industrial-grade current-generation (hardware and software) Personal
Computer (PC) with two (2) 21 inches or larger LCD monitors, a keyboard and
a mouse except as noted.
5. Identical, self-redundant servers (the server is itself redundant) shall be
provided and installed at the OCC Server Room (20th Floor, 1234 Market
Street) and the EBCC (Market Street East Platform Complex).
6. The self-redundant servers used by the OCC and EBCC shall be a rack-mount
design. Within each of the self-redundant servers, automatic fail-over to the
standby (non-failed) server in the event the in-control server experiences a
failure shall be provided. This fail-over process shall be automatic and
transparent to the operation of the CBTC System except for the resulting
equipment status alarm indications.
7. Switching between the OCC and EBCC servers shall be manually performed.
It shall be possible to perform all actions necessary to switch between the OCC
and EBCC servers regardless of the operational state of the currently in-control
server. Switching between the OCC and EBCC servers shall cause no
disruption to the on-going CBTC operations;
8. Data synchronization shall be continuously maintained between the OCC and
EBCC servers.
9. Failures of components of the self-redundant servers, including the complete
failure of a single server computer within the self-redundant server, shall be
self-detecting and annunciated as an alarm at the OCC workstations.
10. Refer to the Contract Drawings for the space envelope available for the OCC
and EBCC workstations.
11. Two (2) laptop computers with the necessary software shall be provided for
OCC equipment diagnostic and maintenance purposes.
12. The OCC subsystem shall interface to the Network Management System
(NMS) to provide a single-point interface between the OCC Dispatcher and the
state of the CBTC System including the NMS. Sufficient information shall be
made available to the OCC displays to inform the OCC Dispatcher if there are
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-3 October 2014
events in progress which require attention, possibly including investigating
status provided by a NMS workstation.
I. HMI Requirements
1. All OCC subsystem display screens, including all Graphical User Interface
(GUIs) and HMI operational procedures, screens and methods of operating the
CBTC System, shall be presented to SEPTA for review and approval during
the project. Prototype Graphical User Interface (GUI) screens and related
HMI interactions shall modeled or mocked-up in realistic fashion to enable
SEPTA to review the proposed GUI display screens and HMI functions and
Dispatcher interactions in a realistic manner.
2. The HMI of the OCC subsystem shall use modern technology. Touch screens
shall not be used. The majority of user inputs shall be via a mouse with
occasional keyboard input as approved by the SEPTA Project Manager.
3. The OCC workstations located at 1234 Markey Str. shall drive the existing
“video wall” dedicated to the MSHL which is located at1234 Market Str.
4. All OCC workstations shall be identically capable of displaying the same
information, processing user actions, and performing the same functions.
5. Only users logged in as “Dispatcher” shall be capable of performing control
actions or executing commands which affect CBTC operations or control
infrastructure, except as noted.
6. All Dispatcher actions shall result in some form of immediate feedback.
7. All commands shall be clearly annunciated with an affirmative (success) or
negative (failure) response by the OCC subsystem. Negative annunciation
shall include an error message with a description of the reason for the failure.
8. Commands or menu selections which cannot be performed or executed, based
on the current system state shall be “grayed-out” or otherwise clearly indicated
as not available for selection. All operations shall be carried out in as few
steps as possible and it shall be possible to stop the operation at any time
before selecting the final action which causes the operation to be issued as a
command or set of commands. During dialogues, data entry operations, etc.,
the user shall be led step-by-step so as to minimize the need to remember the
individual operational procedures, sequences, and to minimize the need for
prior knowledge.
9. The GUI shall support display attributes like color, color intensity, flashing,
texture, and appended symbols to highlight dynamic data fields, such as
alarms, device and measurement status, data quality, data entry locations, and
error conditions. These highlighting techniques shall be uniformly
implemented across all OCC functions.
10. The OCC subsystem shall support the following roles:
a. Supervisor
b. Dispatcher
c. Maintainer
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-4 October 2014
11. Each user of a OCC workstation shall be assigned unique login credentials and
a single role as identified above. Only the Supervisor shall have the ability to
modify/add/delete users and delete or otherwise modify operating data records.
12. The following sections define the display screen requirements. Other display
screens shall be suggested by the Contractor based on their experience with
similar transit systems and specifics of their CBTC System design and
capabilities. However, in general the OCC workstations shall work similar to
the workstations presently used by the MSHL Dispatchers.
a. System Overview Display Screen
1) There shall be a System Overview Display Screen (SODS) which
shall provide an approximately scaled overview of the entire line
including Route and Block numbers, all track sections, trolleys
including their current position or area of occupancy and unique
identification number, roadway crossings, trolley bar signal
displayed aspect, platforms, control section boundaries, track
switch positions and locked status, signal displayed status, track
and switch block status, traffic direction, switch heater status,
intrusion and fire alarm status and other relevant items necessary
or helpful to the OCC personnel in the day to day management of
the MSHL operations.
2) The SODS shall display shall indicate track which is unpowered by
coloring that track yellow or another method approved by the
SEPTA Project Manager.
3) Points which do not have position detectors shall be displayed
differently from points with position detectors and shall not be
shown in one aligned position or another.
4) The following colors and attributes of on-screen items shall be
generally used:
a) Colors green – Normal or satisfactory state.
b) Color red – Abnormal or unsatisfactory state.
c) Color amber – Override state.
d) Blue – Blocked status.
e) Flashing – Something in transit or requiring the Dispatcher’s
attention.
5) Features shall include the following:
a) Panning. This shall be accomplished by dragging the mouse
across the screen rather than by “slider bars” along the edges
of the display screen.
b) Zooming. This shall be accomplished by use of the mouse
roller wheel or other approved method.
c) “Drilling down” to gain more information on an object.
d) Splitting the display of the line overview across all monitors
associated with one workstation. This shall also be possible
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-5 October 2014
using the entire video wall currently installed on the 19th
Floor at 1234 Market Street.
e) Using one monitor for the display of the entire line overview.
6) The location of all trolleys on the Line shall be indicated with the
positional accuracy sent by the trolley to the wayside. Trolley
travel direction, unique trolley identification, assigned Route and
Block, and whether the trolley is a one-car or two-car consist shall
also be indicated on each screen.
7) Track section occupancy shall be indicated for occupied track
sections within the interlockings or other locations as determined
during final design.
8) Motorized switches shall clearly indicate their point position,
whether they are electrically locked, and whether the switches are
operating according to automatic route setting or not. Switches
which do not have point position detectors are excepted from this
requirement.
9) Selecting a trolley shall result in further information for the
selected trolley being displayed such as: position, speed, cab
activation status, activated alarms, operating mode, current and
next service patterns, and other relevant statuses.
10) Trolleys shall be displayed with a unique color if their operating
mode is not the normal operating mode for the area of track they
are located.
11) The OCC Dispatcher shall be able to select one or more trolleys
and send a textual message to the trolley(s) for display on the
selected trolley(s) Operator Display Unit (ODU).
12) Track sections shall be depicted differently based on the status of
blocking in effect for each section.
13) Track switch heaters shall be controlled from the SODS, refer to
Section 13584.
b. Event Display Screen
1) There shall be an Event Display Screen (EDS) which shall provide
the status of various subsystem-related events, alarms, and general
statuses.
2) The EDS shall be used as a single-point for alarm recording for all
supplied subsystems and equipment which are part of the MSHL
System.
3) Three (3) categories of events shall be provided as follows:
a) Category 1 – Category 1 events are events which require
immediate attention due to the potential of the event to
negatively affect personnel safety and/or safe operation of
the MSHL System. Category 1 event activation shall be
accompanied by a visual indication and an unique audible
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-6 October 2014
sound (configurable in on/off) and shall require
acknowledgement (configurable as required/not required).
b) Category 2 - Category 2 events are events which represent an
immediate potential to disrupt the normal operation of the
MSHL System. Category 2 event activation shall be
accompanied by a visual indication and an unique audible
sound (configurable in on/off) and shall require
acknowledgement (configurable as required/not required).
c) Category 3 - Category 3 events are events related to
equipment operating status and information reporting events
and generally can be considered as status reporting events.
4) All Events shall be time/date-stamped and recorded upon receipt
by the OCC equipment.
5) The unique event activation source shall be provided in the event
data.
6) If an event’s activation source is a trolley, the trolley’s unique
identifying number, position and operating mode shall be recorded
with the event.
7) If a particular event consists only of an event activation and does
not have a corresponding restoration event, the event activation
status ceasing to exist shall be considered as a restoration event.
8) The exact list of all events and alarms, their respective
categorization, the actions required to be taken and the party
responsible to take any action shall be determined during the
course of the project and their final disposition shall be as
reviewed and approved by SEPTA.
9) For events requiring acknowledgement, the specific event
acknowledged, the person performing the acknowledgement and
the date and time shall be recorded. At any time, the OCC shall be
able to send the currently displayed event list to the printer or to a
comma-separated ASCII text file.
10) The Contractor shall provide the ability to store, categorize, trend,
sort, display, etc., all event and alarms and present them in various
pre-defined reports which are automatically created by the OCC
subsystem with minimum operator actions. The reports to be
generated by this function shall be subject to the SEPTA Project
Manager’s review and approval.
11) All event and alarm data shall be capable of being output by the
OCC subsystem in a comma-separated-value file format.
12) A user must be logged in as a Supervisor to be able to change any
of the EDS configuration settings.
c. Maintenance Display Screen
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-7 October 2014
1) A Maintenance Display Screen (MDS) shall be provided and shall
contain functions as necessary for the general support of the OCC
subsystem such as adding/deleting/modifying OCC users, backup
and file maintenance activities, time and day setting, and other
required maintenance operations. A user must be logged in as
Supervisor to access the MDS.
d. Form Recording Screens
1) The following paragraphs describe several data recording screens,
or “templates”, in which a data entry form is filled in by an OCC
Dispatcher with context help provided by the OCC subsystem.
These screens shall consist of a template to be filled in by OCC
personnel, the contents of which shall be defined during Project
execution. All saved forms shall be searchable by date, specific
form type used, and person responsible for entering the data. Upon
completion and acceptance of the entered data, the form is to be
saved for recall and printing at a later date. A user must be logged
in as Supervisor to modify previously saved forms.
2) Templates typically will have automation which occurs as a result
of the specific template being filled in and “issued”. For example,
the TSR template will create a TSR on the track sections identified
in the template.
3) A data recording screen shall have a means by which to revert the
automation carried out as a result of the template originally being
issued, if applicable (e.g., canceling a TSR).
4) Templates shall include:
a) Bulletin Order Recording Template
i} A Bulletin Order Recording Template shall be
provided which enables an OCC Dispatcher to enter
data specific to the Bulletin Order being verbally
issued to trolley drivers, track workers, and other
operations personnel.
b) Track Removed From Service Template
i} A Track Removed From Service Template shall be
provided which enables an OCC Dispatcher to remove
specified sections of track from service. Tracks
removed from service shall be vitally protected from
trolley encroachment.
c) Track Blocking Template
i} A Track Blocking Template shall be provided which
enables an OCC Dispatcher to perform track blocking
on specified sections of track.
d) TSR Template
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-8 October 2014
i} A TSR Template shall be provided which enables an
OCC Dispatcher to set a reduced speed on defined
sections of track.
e) Other Templates
i} Other templates shall be required based on the general
categories of items for which a NORAC Form-D is
typically used and based on a Contractor’s particular
design.
J. Trolley Routing
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-9 October 2014
i. End of Line (EOL) turnback moves shall be supported to allow a trolley
to reverse direction and make its return trip automatically and by
schedule.
j. Entrance routes from yard tracks to main line tracks shall be supported to
allow a trolley to move from the yard tracks onto revenue service tracks.
k. Exit routes from main line tracks to yard tracks shall be supported to
allow a trolley to move from the main line tracks to yard tracks.
l. The same service pattern identifier (Route and Block) shall be displayed
to the trolley operator and at the OCC for that trolley.
m. Predefined Route and Blocks shall be developed to support a wide range
of service operations.
n. Prior to entering revenue tracks, the onboard CBTC equipment will
automatically request a Route and Block assignment from the OCC when
the trolley arrives at a pre-defined staging location prior to entering Main
Line tracks. The OCC shall automatically respond by providing the pre-
assigned Route and Block to the requesting trolley.
2. Automatic Route Setting
a. An Automatic Route Setting (ARS) function shall be provided. ARS is
the process by which the OCC automatically executes command requests
to the Interlocking and wayside CBTC equipment as needed to set traffic
direction, align switches, clear interlocking signals, etc., to align a route
or a sequence of routes to enable a trolley to follow its assigned Route
and Block without interaction from the OCC personnel and with no
delay to impede the trolley movement.
b. Once a trolley is assigned a service pattern, the OCC shall automatically
monitor the position of the trolley and automatically interact as needed
with the interlockings, wayside CBTC, and other equipment as necessary
to enable the trolley to continue along its assigned service pattern
without delay.
c. The OCC subsystem shall monitor the progress of a trolley along it’s
assigned service pattern and generate and alarm if the trolley deviates
from its assigned service pattern or remains stationary for a configurable
amount of time.
d. The ARS function shall regulate the merging of the trolleys at common
junctions to ensure trolleys operate according to junction priority
requirements specified elsewhere.
e. The ARS function shall be able to be disabled and enabled on an
individual interlocking basis. If an interlocking has had its ARS function
disabled, that fact shall be clearly indicated on the SODS.
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-10 October 2014
a. Manual routes shall be setup by the OCC Dispatcher using standard
Enter / Exit operation.
b. Temporary Speed Restrictions (TSRs) – The OCC Dispatcher shall be
able to set and cancel TSRs for all track sections. The sectionalization of
the track for the purpose of assigning TSRs shall be determined during
Project execution. The TSR function shall be vitally designed and
implemented. If the OCC attempts to set a TSR of zero speed at a track
location that is likely to cause a trolley to be stopped while blocking a
roadway crossing, or if the TSR is being applied to track which contains
an operating trolley, the OCC Dispatcher shall be clearly warned of this
fact.
c. Track blocking – The OCC Dispatcher shall be able to block portions of
track with a granularity based on the sectionalization defined for TSRs
(see above).
d. Other commands – Other commands as necessary for the efficient
operation of the MSHL based on a particular Contractor’s design.
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-11 October 2014
2. OCC Data Playback
a. The playback function shall be used to playback the recorded OCC data
on any workstation at the OCC. The display screens shall include all
those found on the OCC workstations. In addition, other display screens
shall be provided to facilitate the functions of playback.
b. The user shall be able to select a starting point in a playback file. For
example, it shall be possible to start the playback of a file from the
middle of the file rather than require the file to be played starting at the
beginning to get to the desired point.
c. It shall be possible to speed up and slow down the playback of a file.
d. The display screens which show the played-back data and shall indicate
the state of the displays screens exactly as they appeared during the
actual system operation.
3. OCC Simulation and Training
a. The OCC equipment shall provide a simulation of the MSHL operations
such that all control and operational functions supported by the OCC can
be exercised and used for Dispatcher training purposes.
b. Failure scenarios shall be supported to permit training of Dispatchers to
deal with failure operations. Failure operations to be simulated shall
include but not be limited to:
1) A trolley which has failed to communicate with the wayside
equipment and must be manually driven off the system.
2) Failure of an interlocking to move switch points.
3) Failure of an interlocking to clear signal status.
4) Failed trolley which cannot be moved requiring other trolleys to be
rerouted around it.
5) Sending trolleys into and out of all siding tracks.
6) A LTC which fails to grant a proceed trolley bar signal aspect to an
approaching trolley.
7) Additional failure scenarios based on a particular Contractor’s
design.
c. Non-SEPTA owned equipment which is required to operate the MSHL
CBTC System (e.g., certain traffic controllers) shall also be simulated.
d. A Dispatcher training plan shall be provided which will be used to train
Dispatchers on the operation of the MSHL.
A. The MCC’s workstations shall provide all the functionality found on the OCC
workstations as noted herein. In addition, The MCC workstations shall collect, store
and support data analysis of trolley, wayside communications and OCC data
including events and alarms, NMS data, and any other information required to
diagnosis troubleshoot, trend, record, store and report on the operation of the MSHL.
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-12 October 2014
B. The MCC workstations shall connect to and operate with the in-control OCC server
just as is done by the OCC workstations.
E. There shall be nothing the MCC subsystem is capable of which can in any way
degrade the performance of the OCC subsystem or affect the control or performance
of any other subsystem, nor cause an unsafe condition, nor lead to an unsafe
condition on the MSHL.
G. The MCC subsystem roles and responsibilities shall be the same as for the OCC
subsystem.
H. Two (2) laptop computers with the necessary software shall be provided for MCC
equipment diagnostic and maintenance purposes. Data Recording and Playback
functions shall be the same as provided for the OCC and it shall be possible for the
MCC and OCC (or OCC) workstations to playback the same incidents and at the
same time.
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-13 October 2014
dated reports which identify the revisions of configurable items installed and the
associated hardware item.
J. Requirements for the MCC’s recording of the data logged by the onboard CBTC
equipment are as follows:
(Note: This section does not refer to the onboard crash hardened event recorder.)
a. Each trolley shall provide the MCC subsystem its stored data logs
(defined elsewhere in these Specifications) no less frequently than every
twenty four (24) hours regardless of the trolley’s location.
b. The MCC subsystem shall maintain a record of the logs for each trolley
in a comma separated values format.
c. The MCC subsystem shall generate the following reports after the end of
each revenue service day:
1) Onboard equipment failure report – this report shall list of the
recorded onboard equipment failures for each trolley.
2) Wayside equipment failure report – this report shall list of the
recorded equipment failures for the entire MSHL System which
are not installed onboard trolleys.
3) Protective action report – this report shall list the recorded
automatic protective actions taken by the CBTC equipment.
4) Anomalous event report – Anomalous events shall include: loss of
communications with the wayside, failure to read a transponder
tag, trolley driver selection of Bypass Mode, control transfer to a
standby device, and other occurrences based on a particular
Contractor’s design.
5) Trolley mileage report – This report shall list each trolley and the
total miles traveled since its in-service date and the total miles
traveled since a reset was performed to the trolleys mileage
recording function.
d. These reports shall be further defined, and additional required reports
identified during the execution of the Project in collaboration with
SEPTA and subject to the review and approval of SEPTA.
2. MSHL Subsystem Communications
a. For the purposes of this specification, a reference architecture diagram is
provided in the Figure below. The bolded lines represent interfaces
which shall have their data recorded by the MCC subsystem. It is
recognized that there likely will be other interfaces implemented,
networked or otherwise, which are not shown in this reference diagram.
To the extent these additional interfaces perform a control function for
the MSHL System (e.g. Programmable Logic Controllers which
interface to the LTCs), the data on such interfaces is to be recorded by
the MCC subsystem.
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-14 October 2014
OCC
Subsystem
Trackside
CBTC Zone
Controller
#1
Interlocking
Controllers
Trackside
CBTC Zone
Controller
#2
Local
Traffic
Controllers
Trackside
CBTC Zone
Controller
#n
MCC
Subsystem
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-15 October 2014
e. The playback function shall provide a system overview display, similar
to the OCC SODS except additional details shall be provided for such
items as bit fields within messages, internal statuses as reported through
the messages recorded, requests and acknowledgements between
subsystem equipment. In addition, the timing sequence of the various
messages and sequence of control requests and actions shall be provided
in an understandable format so these sequences can be understood
without reading the actual network messages themselves.
f. A convenient method for transferring the recorded data to a USB
memory device shall be provided to enable this data to be moved from
the MCC workstations to other computers.
3. OCC Alarm and Event Data
a. Alarm and event data from the OCC subsystem shall be available at the
MCC workstations in read-only form with minimal time delay between
when the data is available at the OCC workstations and when it is
available at the MCC workstations.
b. The same alarm operations (e.g., report generation, sorting) and user
interface provided by the OCC subsystem for event data shall be
available at the MCC workstations except as noted.
c. The MCC workstations shall not be capable of modifying, or otherwise
changing any recorded data unless the MCC workstation is operating in
Control Mode.
PART 2 – PRODUCTS
PART 3 – EXECUTION
SEPTA A&E Services for MSHL CBTC CBTC Office and Control Center Req.
Issued for Bid 13594-16 October 2014
SECTION 13604
DC POWER SUPPLIES
PART 1 – GENERAL
1.01 DESCRIPTION
A. The work to be done under this Section consists of the design and furnishing of
direct current power supplies of various voltages to supply energy to all signal
system equipment.
B. The design and furnishing of ground detection, power supplies, battery chargers,
batteries, and secondary surge protection equipment for all equipment to be
furnished under this Section.
C. The work under this Section shall include the design and furnishing of all necessary
electrical connections, and material between the AC power buses and the battery
chargers or power supplies and associated DC power supply equipment, and DC
buses in accordance with the National Electrical Code.
D. Unless otherwise approved by the SEPTA Project Manager, all DC power supply
equipment and devices shall be provided as shown on the Contract Drawings and the
Material Reference Sheets.
A. The battery chargers, batteries, and power supplies furnished under this Contract
shall undergo all tests and inspections required to ensure compliance with these
Specifications.
B. The factory test of battery chargers, batteries, power supplies and components shall
be the manufacturer's standard. Transformers shall meet the requirements of the
latest revisions of AREMA Signal Manual Part 14.2.10 where applicable and where
the requirements of the AREMA Specifications do not conflict with any
requirements specified in this Section.
D. All power supplies shall be compatible with and operable from a 60 Hz feed.
A. The following shall be submitted for review and acceptance prior to fabrication of
the rectifiers, dc power supplies, batteries, and associated surge protection, detection,
and alarm systems:
B. Calculations shall be made and submitted for review and acceptance to verify that
the ratings of the DC signal power cables, power supplies including breakers, surge
suppression, batteries, power supplies, and all other equipment required are
adequate.
C. All delivered hardware shall be identified on a list marked and packaged for easy
identification in the field.
D. The Contractor shall furnish certified factory test reports for each piece of equipment
provided under this Contract.
E. The intention of this article shall be to provide a minimum standby power duration
for each system and or location as specified herein. Therefore, the Contractor shall
be responsible to calculate their needed draw, and size their equipment to provide the
necessary standby capability. Where the values provided within this Contract are
insufficient to meet this standby requirement, the Contractor shall provide all
equipment necessary to meet the minimum specified hour needed.
PART 2 – PRODUCTS
2.01 MATERIALS
A. Design Requirements
B. Protection Requirements
C. Storage Batteries
D. Battery trays shall be design only for that use and shall match the size of the batteries
it protects.
E. Ground Detectors
PART 3 – EXECUTION
3.01 INSTALLATION
A. Fuses providing overload protection for the DC bus branch circuits shall be of the
electrical indication type and shall be circuited to provide fuse failure alarm.
B. Battery backup will be designed to connect to the respective DC power supply buses
in accordance with the approved plans, and the applicable requirements of AREMA
Signal Manual Part 9.5.1.
A. All DC power supply equipment shall be tested for rated output voltage and grounds
in conjunction with the complete factory test procedure as specified in the Testing
Section of this Specification.
B. Each alarm circuit shall be tested individually to assure that it indicates the proper
alarm condition as shown on the approved plans.
PART 1 – GENERAL
A. The work of this Section includes the electrical distribution work associated with
furnishing, installing and testing all products, equipment and necessary labor
required for the complete electrical installation of the following:
A. All work shall meet the requirements of local regulatory or Code enforcing agencies
as well as the requirements of:
A. Submit drawings and data for all products specified in Division 16 for all items of
equipment and materials to be furnished. Submittals shall be made in compliance
with Division 1, Section 01300, of these Specifications prior to the performance of
any related work. [CDRL 16010-001]
B. Complete shop drawings shall be submitted for review for all products. As a
minimum, shop drawings shall include product performance specifications, bills of
material, front views, assembly drawings, elementary diagrams, and connection
diagrams. [CDRL 16010-002]
D. The Contractor shall furnish the SEPTA Project Manager seven (7) copies of all test
data taken for tests performed by the Contractor which shall be properly signed by an
authorized Contractor's representative. [CDRL 16010-003]
E. CDRLs.
1.05 DRAWINGS
A. The Contractor shall maintain a neatly marked set of record drawings at the job site
showing the installed location and routing of conduits, cables, pull boxes, junction
boxes, and lighting poles for record (as built) data. Drawings shall be kept current
with the work and subject to inspection by the Engineer at any time. Final record
drawings shall be delivered to the Engineer prior to final acceptance of the work in
accordance with requirements of Division 1.
PART 2– PRODUCTS
2.01 MATERIALS
A. All materials to be furnished by the Contractor shall be new and unused and shall
conform to the latest applicable standards of ANSI, IEEE, NEMA, ICEA and
ASTM. Materials furnished shall bear the label of the Underwriters Laboratories and
shall be listed by UL in the appropriate Product Directory unless the materials and
equipment are of a type which the UL does not list or provide label service. Where
no specific make of material or equipment is specified, a quality product of a
reputable manufacturer may be used provided it conforms to the requirements of
these Specifications and is acceptable to the SEPTA Project Manager.
PART 3 – EXECUTION
3.01 INSTALLATION
B. The Contractor shall be responsible for the embedment of conduits, ground cables
and anchoring devices as specified and shown on the drawings and coordinate this
work with the other Contractors so as not to interfere with or delay their work.
C. All equipment installed by the Contractor shall be in accordance with the approved
final design Drawings and the manufacturer's recommendations and shall operate to
the satisfaction of the SEPTA Project Manager. The Contractor shall be responsible
for, and shall correct by repair or replacement at the Contractor’s own expense,
damage to or failure of any part of any of the items of the equipment which, in the
opinion of the SEPTA Project Manager, is deemed faulty. Necessary tests to
demonstrate that the operation of the products is satisfactory and meets the
requirements of these Specifications shall be made by the Contractor at no additional
cost to SEPTA.
D. SEPTA reserves the right to require minor changes in location of products without
incurring additional costs.
E. The Contractor shall preserve technical data, instructions and manuals furnished with
electrical products. This material shall be neatly organized, bound and delivered to
SEPTA after meeting the submittal and review requirements of Division 1.
3.02 TESTS
A. The Contractor shall perform all required factory and field tests to establish that the
products have been properly manufactured and installed in accordance with the
Contract requirements.
B. The Contractor shall provide the necessary electrical test equipment and all meters,
instruments and miscellaneous equipment and perform all work required or as
directed by the SEPTA Project Manager to complete all tests specified herein. In
addition to tests specified elsewhere, the Contractor shall perform ground system
resistance tests, insulation resistance (meg-ohmmeter) tests on all power and control
cables, ventilation systems, and miscellaneous electrical equipment. The test data
forms used for tabulating the information required shall be furnished by the
Contractor and shall be acceptable to the SEPTA Project Manager. Submittal and
approval of the test data forms shall be in accordance with Section 01300. The test
records shall be submitted to the SEPTA Project Manager no later than five (5)
working days after successful completion of the test.
PART 1 – GENERAL
1.03 SUBMITTALS
B. CDRLs.
A. Furnish all items of the materials, design, sizes, and ratings shown on the Contract
Drawings and herein specified.
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C. Method of fabrication, assembly and installation is optional unless otherwise
specifically stated.
D. Provide products that are free from defects impairing performance, durability, or
appearance, and of the commercial quality best suited for the purpose shown on the
Contract Drawings or specified herein.
E. All steel items specified to be zinc coated: Hot-dipped galvanized after fabrication
in accordance with ASTM A286.
F. Method used to determine the thickness of zinc coating: The Referee Test included
in the appendix ANSI C80.1.
G. Conform all manufacturing, testing, and installation work to these specifications and
go to the applicable requirements of the latest edition of the following codes,
regulations and standards:
H. In the event of any conflicts in the provisions stipulated in the referenced codes,
regulations or standards and the specifications, the most stringent provisions, as
determined by the Engineer, shall govern.
PART 2 – PRODUCTS
A. Locations which require a new electric service shall be provided through PECO.
Contractor shall coordinate all necessary activities and equipment requirements with
PECO and provide all necessary equipment and pay any costs associated with this
installation and activation of electrical service.
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B. Contractor shall obtain all necessary permits required for PECO service.
[CDRL 16050-001]
C. Contractor shall provide all necessary calculations and studies necessary for PECO
service. [CDRL 16050-002]
D. Service disconnect requirement shall meet PECO and NEC standards and
requirements.
A. Boxes 1,500 square inches (length X width) and smaller shall be constructed with
No. 12 code gauge metal; fully seam welded with a bolt-on cover using brass penta-
head 10/32 screws, minimum 8” on center. The enclosure shall be U.L. 50 listed and
labeled. Boxes greater than 1,500 square inches (length X width) shall be constructed
with No. 10 code gauge metal with same requirements. Use the following enclosure
type and material:
2.03 WIRE
A. General: All wire and cable shall be 98% conductivity copper unless otherwise
noted and shall have the year of manufacture, size, type of insulation, and
manufacturer's name clearly stamped on the surface of the insulation. All wire and
cable shall conform to the requirements of the current edition of the NEC, shall meet
all relevant ASTM and joint IPCEA-NEMA standard requirements and be listed by
the Underwriters Laboratories, Inc.
B. All conductors shall be rated for 600 volts, 75 degrees C temperature rating for wet
locations and 90 degrees C for dry locations, thermoplastic insulation type XHHW
for copper conductors. The minimum size wire used shall be No. 12 AWG. All
wires shall be stranded, single conductor.
A. Use rigid galvanized steel conduits where conduits are exposed, except where noted
otherwise on the Contract drawings.
B. Conduit, couplings, elbows, bends and nipples: ANSI C80.1 and UL approved.
SEPTA A&E Services for MSHL CBTC Basic Electrical Means and Methods
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D. Provide separable watertight hub fittings with a gasket, separate nylon insulated
throat and a case hardened locknut.
G. Furnish conduit with standard pipe thread, furnish with coupling, shipped with thread
protector.
A. All conduit installed underground shall be PVC (EPC-80; schedule 80) Rigid
Nonmetallic Conduit. It shall be rated for 90O C conductors, UL listed. Material
shall comply with NEMA specification TC-2, TC-3 and UL651 and 514b.
1. The conduit shall be made from polyvinyl chloride compound which includes
inert modifiers to improve weather-ability and heat distortion.
2. Conduit fittings and cement shall be produces from the same manufacturer to
ensure system integrity.
2.06 HANDHOLES
A. Underground conduits entering the handholes shall extend into the handhole, but not
mechanically connected to the handhole.
D. Handhole cover shall have an identification mark or logo that identifies the handhole
as “Electrical”, “Signals” or “Communications” per contract drawings.
F. The underside of the handhole shall be placed on a gravel base of 6 inches minimum.
The gravel base shall extend past the sidewalls of the handhole.
SEPTA A&E Services for MSHL CBTC Basic Electrical Means and Methods
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per use), PG1730CA00(17/12 per use) or equal. The handhole boxes shall be
stackable for two (2) boxes high. Both top box and bottom box shall have open
bottom. Use grade extender for boxes as necessary. The boxes shall be Quazite Cat.
No. PG1118BA18, PG1324BA18 or PG1730BA22/12 (for 17”x30” handhole, a 22”
deep box is to be used as bottom box with a 12” stacked on top).
A. Contractor shall install circuit breakers in spaces on the new panelboard as shown on
Contract drawings.
B. Circuit breakers’ ampere rating, and number of poles shall be as shown on Contract
drawings
C. Circuit breakers installed in existing panel boards shall match existing branch circuit
breakers and have similar interrupting capacity (kA symmetrical) ratings existing
equipment and shall not compromise the current assembly rating.
A. Manufacturers:
1. Eaton
2. Square D Company
3. Siemens
4. General Electric
B. Lighting and Appliance Branch Circuit Panelboards: NEMA PB1, circuit breaker
type.
C. Proposed distribution panel boards shall be rated for 100 amp service and shall have
an interrupting rating consistent with local utility requirements.
D. Panelboard Bus: Copper ratings as indicated. Provide copper ground bus in each
panelboard; provide insulated neutral bus.
E. Molded Case Circuit Breakers: NEMA AB1, bolt-on type thermal magnetic trip
circuit breakers, with common trip handle for all poles. Provide circuit breakers UL
listed as Type SWD for lighting circuits. Do not use tandem circuit breakers.
PART 3 – EXECUTION
3.01 INSTALLATION
A. Use U.L. approved pulling compound as a lubricant for pulling wires into raceway.
Provide suitable installation equipment to prevent curved sidewall pressure and
abrasion of wire during pulling.
SEPTA A&E Services for MSHL CBTC Basic Electrical Means and Methods
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B. Splices and terminations shall be performed using an approved compression
connector and associated tool such as Thomas & Betts Systems.
D. Cut conduit square using saw or pipe cutter; de-burr cut ends.
F. Use conduit hubs or sealing locknuts to fasten conduit to sheet metal boxes in damp
and wet locations and to cast boxes.
G. Install no more than equivalent of three 90-degree bends between access points.
I. Use suitable caps to protect installed conduit against entrance of dirt and moisture.
J. All underground conduits shall be installed at a depth of 30 inches below grade and
with warning tape above the conduit.
M. Provide suitable heavy duty nylon pull string in each empty conduit. Label each end
of every conduit for easy future identification.
O. Provide each branch circuit with its own equipment grounding conductor.
U. Neatly train and lace wiring inside boxes, equipment and panel boards.
SEPTA A&E Services for MSHL CBTC Basic Electrical Means and Methods
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W. Color coding shall be as follows: Phase A – black, Phase B – red, Neutral – white,
Ground – green.
X. Identify each circuit with its circuit number or other designation indicated on
Drawings.
AA. Conduits installed beneath railroad tracks shall be installed at least 30” below rail
and be RGS.
BB. RGS installed below grade shall be provided with an engineer approved coating to
minimize galvanic corrosion.
A. Branch Circuit Wiring: All branch circuits shall be tested for electrical continuity,
opens, and shorts by standard volt-ohm meter method. Correct all deficiencies
including those caused during manufacturing processes.
A. All work shall be tested regularly during its progress. SEPTA shall have power to
test any portion of work at any time, and all labor and material shall be furnished as
necessary to assist in making such tests. Foreman in charge of work shall give his
personal attention, together with any other assistance required, in order to investigate
any portion of work. The following tests shall be performed: Load balancing in
panel boards, operation of photocells, contactors, and operation of parking lot lights
and canopy lights. [CDRL 16050-003]
B. Perform all tests in the presence of SEPTA representatives. All circuit breakers are
to be in place, splices made and all equipment connected at the time tests are made.
Furnish labor, materials and instruments necessary to conduct the tests.
C. On completion, the work is to be inspected and must satisfactorily pass tests against
short circuits and grounds.
D. The Electrical Contractor shall be present during the test operation of all mechanical
equipment to which electrical connections have been made.
SEPTA A&E Services for MSHL CBTC Basic Electrical Means and Methods
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3.04 RESPONSIBILITY DURING TESTS
A. The Contractor shall be fully responsible for the proper operation of equipment
during tests and instruction periods and shall neither have nor make any claim for
damage which may occur to equipment prior to the time when SEPTA formally
assumes the operation thereof.
SEPTA A&E Services for MSHL CBTC Basic Electrical Means and Methods
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SECTION 16060
PART 1 – GENERAL
A. The grounding systems described herein involve: the grounding system at individual
power distribution locations and the traction power return system.
1.04 SUBMITTALS
A. All work shall meet the requirements of local regulatory or Code enforcing agencies
as well as the requirements of:
PART 2 – PRODUCTS
C. Length: 10 feet.
2.02 CONNECTORS
A. Provide exothermic welding between the grounding cable and ground rods.
B. Grounding Electrode Conductor: Shall be sized and specified on the drawings. Size
shall meet NEC Art 250.
PART 3 – EXECUTION
3.01 INSTALLATION
B. Grounding and bonding shall be provided at each service location to ensure ground
resistance levels meet requirements as follows:
1. Power and Lighting Equipment or System with Capacity of 500 kVA and Less:
10 ohms.
2. CIL’s with microprocessor equipment: 1 ohm.
3. Cases and Zone houses: 5 ohms.
D. Traction bonding shall be designed and indicated on the final Contract Drawings.
Contractor shall submit Grounding and Bonding (G&B) plans for all interlockings
and road crossings where modifications are made.
E. All traction bonding connections shall be 2 – 500 MCM, RHW-2 copper cables.
F. All traction bonding shall be attached to the rails using mechanical connectors
approved for this specific installation.
1. After installing grounding system but before permanent electrical circuits have
been energized, test for compliance with requirements.
2. Inspect physical and mechanical condition. Verify tightness of accessible,
bolted, electrical connections with a calibrated torque wrench according to
manufacturer's written instructions.
3. Prepare dimensioned Drawings locating each test well, ground rod and ground-
rod assembly, and other grounding electrodes. Identify each by letter in
alphabetical order, and key to the record of tests and observations. Include the
B. Grounding system will be considered defective if it does not pass tests and
inspections.
C. Prepare test and inspection reports. Test reports shall indicate ground resistance
levels at each service location.
1. Power and Lighting Equipment or System with Capacity of 500 kVA and Less:
10 ohms.
2. CIL’s with microprocessor equipment: 1 ohm.
3. Cases and Zone houses: 5 ohms.
3.03 SUBMITTALS
A. Contractor shall submit data sheets for all products installed related to Grounding
and Bonding. [CDRL 16060-005]
B. Contractor shall submit G&B plans for all interlockings and all road crossing
locations where modifications are proposed. [CDRL 16060-006]
PART 1 – GENERAL
C. The requirements listed in this communications section and related subsections shall
be supplied by the Contractor. However, if the Contractor cannot meet any of these
requirements, the Contractor shall submit a report that includes, but is not limited to,
an explanation of why the particular requirement cannot be met. Contractor
recommended alternatives shall be submitted to the SEPTA Project Manager for
approval [CDRL 16740-001].
E. All CBTC system elements requiring network connectivity shall be interfaced to, and
interconnected by, the CBTC Communications System, whether the CBTC system
elements are supplied by the Contractor, provided by SEPTA or are currently in
service.
G. The Contractor may make use of certain existing SEPTA wayside communications
systems for their design. These systems include:
J. The Contractor shall be responsible for the supply, provision and installation of any
components required consequential to the Contractor’s utilization of SEPTA
Communication resources. This shall include any additional cards, chassis, power
supplies or interface devices, fiber patch and termination panels, fiber optic jumper
cables, as well as providing support and oversight to SEPTA staff for any
modification required to exiting SEPTA communication resources to be performed
by SEPTA forces.
K. SEPTA will be responsible to make all final connections and changes to any SEPTA
dark fiber optic cable. The Contractor shall be responsible for IP assignments and
shall coordinate all such work with SEPTA.
L. CBTC System elements that shall be interfaced to, and interconnected by, the CBTC
Communications System shall include, but not be limited to:
1. Office Systems (in the primary, backup control centers, the 69th Street and
Victory Avenue MCCs, and any other office system location called for in these
Contract Documents):
2. Wayside Systems:
a. Zone Controllers (ZC).
M. The CBTC Communications System shall include, but not be limited to, the
following major sub-systems, as may be required for the Contractor’s design to
supply a complete and comprehensive CBTC Communications System that meets
the required functional requirements, as described in the Contract Documents:
1. Radio Systems - The radio systems, including base stations (Data Radio
Transceivers) and mobile radios (Mobile Data Radio Transceivers), that shall
be utilized to provide CBTC data communications between the wayside CBTC
systems and all on-board rail vehicle CBTC systems. The radio system shall
include radio transceivers and ancillary equipment as described in Section
16780 “Radio Systems”.
2. Ground Based Network (GBN) - The GBN shall consist of existing SEPTA
fiber optic cable and network equipment that may be used by the Contractor
subject to SEPTA approval, and any new Contractor supplied fiber optic cable
and equipment, copper communications cable, and any and all network
equipment as necessary for the provision of a path diverse Ethernet based
transport system between and among CBTC system elements and SEPTA
facilities. The Contractor’s intent to utilize any existing SEPTA
communications elements shall be clearly identified in both the Contractor’s
proposal to SEPTA, and in all subsequent submittals. The GBN shall be
supplied in accordance with Section 16760 “Ground Based Network”.
3. Network Devices and Systems - Those additional network devices, including
routers, switches, device servers, code systems and other devices, as may be
required to implement the Contractor’s final design, that shall provide a
comprehensive end-to-end CBTC Communications System and all interfacing
of CBTC or other devices thereto.
4. Interfacing – Interfacing and protocol conversion, as may be required, between
and among all CBTC system elements that utilizes, or connects with, the
CBTC Communications System. An Interface Control Document (ICD)
[CDRL 16740-002] shall be prepared by the Contractor and submitted to the
SEPTA Project Manager for approval that shall define and document any and
all physical, electrical and other interfaces and protocols between and among
the CBTC Communications System and any CBTC element or other devices,
including to any existing SEPTA supplied communications facilities and
systems utilized in the Contractor’s design.
O. SEPTA Responsibilities
1. All connections to live SEPTA circuits will be made by SEPTA forces only.
The Contractor shall be responsible to coordinate all interconnection and
interface activities with the SEPTA Project Manager.
2. SEPTA will make available for the Contractor’s use equipment as shown in the
Contract Documents. This shall include the dark fiber as shown in the Contract
Drawings. The Contractor shall be responsible to equipment beyond those
specifically presented as being supplied by SEPTA in the Contract Documents.
3. SEPTA will provide equipment space allocation in the primary and backup
control centers and the MCCs.
C. Any law or regulation of the State of Pennsylvania or other local regulating body
having jurisdiction over this equipment shall apply.
A. All submittals shall conform to the requirements of the Submittal Section of these
Specifications.
B. The Contractor shall submit design documents for the CBTC Communications
System as described herein and in the submittals section of these specifications.
C. Subsequent to all design reviews, the Contractor shall furnish a complete set of
design documents to the SEPTA Project Manager for approval prior to construction
[CDRL 16740-003]. The approved set of design documents shall be the basis for
subsequent Project Work, including but not limited to testing, fabrication and
assembly, and installation. A complete set of approved drawings shall be furnished
with the equipment at the time of delivery, and shall include all arrangement
drawings, schematic diagrams, detailed terminal diagrams, complete with nameplate
and terminal strip designations, installation instructions, maintenance and other
relevant data [CDRLs 16740-010, 16740-011, 16740-012]. Terminal diagrams shall
also show names of individual wire sleeves and cable names. Loose hardware shall
be identified in a list, shown on the installation drawings, marked and packaged for
easy identification in the field.
D. The Contractor shall submit certified factory and field test reports [CDRL 16740-
015].
E. The Contractor shall submit all indicated inspection, test and compliance data
[CDRL 16740-016].
F. The Contractor shall submit material safety data sheets and handling and application
instructions for all paints, chemicals and other materials to be used in the work
[CDRL 16740-017].
G. The Contractor shall submit as built or final drawings for the entire CBTC
Communications System [CDRL 16740-018].
I. CDRLs.
1.04 DELIVERY
B. The Contractor shall be responsible for delivery from manufacturer, storage, and
delivery to job site for installation.
PART 2 – PRODUCTS
PART 3 – EXECUTION
3.01 INSTALLATION
A. The Contractor shall install each element of the CBTC Communications System in
accordance with the requirements stated in each communication system subsection.
3.02 TESTING
PART 1 – GENERAL
A. The work of this Section includes, but is not limited to, providing all engineering,
labor, materials, tools, equipment, and incidentals necessary for the final design,
supply, test and commissioning of a CBTC Network Management System (CBTC
NMS), in accordance with the Contract Documents.
B. The Contractor shall be responsible for any permits, licenses and associated costs
pertaining to this Work.
C. The Contractor shall provide all engineering, labor, tools and materials required to
furnish a completely tested and fully operational CBTC NMS in accordance with
these Contract Documents, including documentation of as-built conditions,
acceptance, operational tests and training.
B. Any law or regulation of the USA Federal Government, the State of Pennsylvania or
other local regulating body having jurisdiction over this equipment shall apply.
1.03 SUBMITTALS
A. All submittals shall conform to the requirements of the Submittal Section of these
Specifications.
B. The Contractor shall make all submittals described in Section 16740 and elsewhere
in these specifications as they apply to the Work of this Section to the SEPTA
Project Manager that shall include, but not be limited to:
C. CDRLs.
1.04 DELIVERY
1.05 REQUIREMENTS
A. This Section describes the functional requirements for the CBTC NMS that shall be
furnished, integrated and implemented in support of all Project equipment and
systems supplied. The Contractor shall supply and integrate all necessary
components into a single networked CBTC NMS system.. The NMS shall monitor
the entire CBTC Communications System and related subsystems as described in
this and other Sections of this Specification.
B. The CBTC NMS shall be a hierarchical system that shall report the status of all
CBTC devices, whether in the offices, the wayside or onboard CBTC equipped rail
vehicles.
C. The Contractor shall assume full responsibility for the interoperability and
integration of the NEs, NEMs, MOM and other components of the CBTC NMS into
a functioning system.
D. A failure of the CBTC NMS or any of its subsystems shall not interfere with the
operation of the CBTC communications system or related subsystems as described in
this and other Sections of this Specification.
E. The Contractor shall supply, install and interface the NEMs of any NE that cannot
communicate directly with the CBTC NMS MOM via SNMP 3 for alarm or element
configuration, including, but not limited to, other CBTC Systems:
1. Office NEMs.
2. CBTC NEMs.
3. RF Management System.
4. Ground Based Network NEMs (RuggedCom, and others, if utilized by the
Contractor).
5. Vehicle borne systems.
F. The Contractor shall minimize the number of servers/workstations utilized for stand-
alone NEMs. The Contractor shall combine multiple NEM systems onto a single
server/workstation, only as approved by the SEPTA Project Manager. The Use of
Virtual Server technology (VMware, etc.) is not permitted.
G. Each NEM shall be a standalone device equipped with a workstation and shall
function independently of the normal operation of any other NEM.
H. The Contractor shall provide all engineering, labor, tools and materials required to
furnish completely tested and a fully operational CBTC NMS in accordance with
these Contract Documents, including documentation of as-built conditions and
acceptance and operational tests.
I. The Contractor shall assume all responsibility for the interoperability and integration
of the following equipment and systems referenced in this and other Sections of this
Specification:
J. All software provided shall meet the general software requirements of Section
16740, “Communications Systems Overview.”
PART 2 – PRODUCTS
A. The functional requirements of the CBTC NMS shall be realized in software and
hardware. The hardware units upon which the CBTC NMS reside and run are
referred to herein as NMS Hosts. There are three major types of NMS hosts; NMS
Master Unit (MOM), Network Element Managers (NEMs) and Remote Terminal
Units (RTUs).
A. The CBTC NMS MOM and each NEM shall initiate a query no more than every 15
minutes, to confirm the health and viability of the NEs (NEs) that the System is
monitoring. If the MOM has not received an update from the NEMs and NEs within
said period, the MOM shall present a failure alarm. The CBTC NMS MOM and
each NEM shall display all alarms and events within two (2) seconds of receipt of
said alarm or event.
B. Standard Interface - The CBTC NMS MOM and each NEM shall support multiple
protocols or formats including but not limited to:
1. TL1
2. ASCII
3. SNMP v1, v2c and v3
C. SNMP Management - The MOM and NEMs shall be equipped with Simple
Network Management Protocol version 1, version 2c and version 3 (SNMP v1, v2c
and v3).
D. Non-Standard Protocol - The MOM and each NEM shall be equipped to create
customized interfaces for devices, which may not support a standard protocol. In
B. Processing - The MOM and each NEM shall process a minimum of 500 alarms per
second continuous.
C. Display - The CBTC NMS MOM shall display an alarm on the graphics display
within two seconds of identification by the NEM or directly monitored device.
1. The CBTC NMS MOM shall be equipped and configured with a Graphical
User Display (GUI) that shall present a regional geographic map. The map
shall emulate the SEPTA CBTC system as an overlay superimposed on a
regional geographic overview as approved by the SEPTA Project Manager.
This shall include any pertinent railroad boundaries not affiliated with
SEPTA’s CBTC system, as directed by the SEPTA Project Manager.
2. The GUI map shall present high level alarm status on the map at specific
monitored alarm sites depicted on the map. The granularity of the highest level
of alarms displayed shall be no less than a single CIL (Central Instrument
Location) or any case containing CBTC equipment (CBTC site). Alarms at
CILs shall be classified and displayed, at a minimum, as No Alarm (Green),
Minor Alarm (Yellow), Major Alarm (Red) and Maintenance Mode (White).
Refer to Section 2.18. The definition of no Alarm, Minor and Major alarms
shall be approved by the SEPTA Project Manager.
3. The GUI shall permit the user to “drill down” or “zoom in” to lower tiered,
more specific, focused and detailed screens that shall depict the precise nature,
type and severity of alarm at the CIL or CBTC site, as detailed herein.
4. In all circumstances, when a user has “drilled down” or “zoomed in” to a lower
level screen representative of a specific site, all higher level alarms at other
sites shall indicate on the screen and in audible format so that multiple alarms
or alarms at other sites are not overlooked or are not indicated or overlooked
during a diagnostic examination of a lower tiered screen.
5. The GUI shall be available from the CBTC NMS MOM to be projected on a
large screen LCD or wall projector using integral HDMI technology, and shall
be made available for viewing on a web-based browser by an authorized user
D. Acknowledgement - The CBTC NMS MOM shall acknowledge and record that an
authorized user has accepted responsibility for a particular alarm and the
acknowledgement shall be reflected system wide to all authorized users.
1. The CBTC NMS MOM shall allow acknowledgement of an alarm only after
the operator has “zoomed in” or actually seen and acknowledged the specific
alarm from the MOM or the respective NEM. If acknowledgement of an alarm
is performed on an NEM, it shall be correspondingly and automatically
acknowledged on the MOM. Alarm acknowledgement shall not be permitted at
a high level screen. This prohibition is to prevent an operator from
inadvertently acknowledging an alarm without actually having seen the
specific and detailed attributes of the alarm.
B. Display - The CBTC NMS MOM shall display event initiation time and date,
initiator logon identification and event details on the graphics display within two
seconds after initiation of a request.
D. Through directly monitored NEs, any wayside NMS RTUs utilized as well as the
interfaces to the various NEMs, the CBTC NMS MOM shall monitor all CBTC
System events, including but not limited to, the following:
1. Mobile Radios
2. Base Radios
3. Cellular modems
4. Ground Based Network Elements (NEMs)
5. Office Communications (LANs, etc.)
6. Office Network Elements (switches, routers, etc.)
E. The Contractor shall configure the CBTC NMS MOM to initiate a “health check”
query, for verification of the health and viability of each non-passive device in the
communication network.
F. For any NE(s) not directly monitored by the CBTC NMS MOM or an NEM, the
CBTC NMS shall include an automated “ping checker” that shall utilize Contractor
supplied scripts, and automatically send IP Pings and shall report responses at user
selected intervals. Alarm generation from a “ping checker” failed response from an
NE shall be submitted for review and approval by the SEPTA Project Manager
[CDRL 16750-007].
A. The CBTC NMS MOM shall monitor and provide for the communication of site
alarms monitored by RTUs.
B. The CBTC NMS MOM and NEMs shall provide for a minimum of 25% additional
site alarms for future use.
C. All alarms shall be communicated to the CBTC NMS MOM utilizing one of the
protocols for which the RTUs or NEMs are equipped.
D. The communication of an alarm to the NEM or MOM shall complete within one
second or less from the receipt of the input at the monitored site.
1. Branch Line
2. Site
3. Device
2.07 PRINTING
A. The MOM and each NEM shall support industry-standard laser printing hardware for
both graphical and textual hard copy output.
B. The MOM and each NEM shall provide for printing of individual files and print
screens of both graphical color and text color upon request of the network operator
from any terminal/monitor attached to the associated NMS LAN.
C. The printing of alarms shall be configurable by SEPTA as either “near real time” and
ad-hoc or strictly on an ad-hoc basis. Ad-hoc alarm printing functionality shall be
controllable by the operator.
2.08 REPORTING
A. The MOM and each NEM shall allow for historical extraction of all saved
information by criteria, such as date, time, device type, location, alarm category, area
of responsibility. Through the Graphical User Interface (GUI), the user shall be
enabled to select one or more criteria stored in the historical database for inclusion in
ad-hoc or on-going reports.
B. The CBTC NMS MOM and each NEM shall provide the ability to retain report
setups, formats and execution schedules for future use.
C. Users shall have the option to route reports to a file, screen or printer.
D. The MOM and each NEM shall output to a defined file, on an on-going basis daily,
weekly and monthly reports that shall summarize the activity of the systems at the
CBTC NMS MOM workstations. The Contractor shall coordinate with the SEPTA
Project Manager in developing templates for reports. The Contractor shall develop
and submit the report templates for review and approval by the SEPTA Project
Manager [CDRL 16750-009].
A. All data received or generated by the CBTC NMS MOM shall be archived into
historical database files. The data shall be cross-referenced by any of the contained
fields, if required.
A. Access to the various sets of scenes shall be controlled by the operator category
level, which is determined by the operator’s privilege level, as tied to their login
identification.
B. The Contractor shall submit descriptions of the NMS access privilege levels. SEPTA
will assign access privilege levels by User ID [CDRL 16750-010].
A. The MOM shall be provided with an Integrated Trouble Ticket Package (ITTP). The
ITTP shall allow users the ability to associate alarms generated by the CBTC NMS
MOM, NEM or by the user with a particular ticket. The ITTP shall incorporate as a
minimum:
2.12 PAGING
A. The Contractor shall configure and provide the CBTC NMS MOM to send
designated alarms to Hip Link, the alarm notification system currently in use by
SEPTA.
A. Graphical User Interface - The Contractor shall provide a fully developed software
graphics interface, utilizing point and click methodology, which can be modified to
meet the customer’s needs.
1. The GUI shall give users access to all applications their logon privilege allows.
2. The CBTC NMS MOM shall offer a cut-through feature allowing authorized
users to access network elements, NEMs or other operational support systems.
3. The CBTC NMS MOM shall give users the ability to traverse multiple views
hierarchically.
B. Remote Access - Each NMS shall allow remote users to access all functionality
through the utilization of a web based browser via the SEPTA internal network or a
SEPTA VPN that their logon privileges allow. Access shall only be granted once the
appropriate login has been accomplished and as directed by the SEPTA Project
Manager.
A. The Contractor shall provide NMS Workstations at the Operational Control Centers
(primary and backup for maintenance), the Suburban Station Communications
Room, Victory Ave. Signal Forman’s Office, Fern Rock Signal Forman’s office and
one additional set of workstations at 1234 Market Street, 13th floor (Final location to
be assigned by SEPTA). Each workstation shall consist of two separate hardware
platforms, one for the CBTC NMS MOM, one for the in-band CBTC NMS. The two
platforms shall each be equipped with separate keyboard, monitors and mice. The
use of a single monitor, keyboard and mouse through use of a KVM is subject to the
approval of the SEPTA Project Manager. The CBTC NMS MOM Workstation
hardware platform shall be Dell, meeting or exceeding the requirements stated
herein:
1. Web-browser access.
2. Client/Server software as required to meet all CBTC NMS requirements.
3. Standard wired (USB) keyboard and mouse.
A. The CBTC NMS MOM and NEMs shall be configured and licensed for a minimum
of ten (10) concurrent users without a degradation of performance. The users shall be
the NMS Workstations at the workstation locations listed herein and future NMS
Workstations.
B. The CBTC NMS MOM and NEM Internal, Random Access Memory (RAM) shall
be delivered at a minimum of 100% above the NMS RAM for complete system
operation. The spare memory shall be completely free for future use and contiguous.
The NMS software shall be able to support and utilize all memory delivered.
C. The CBTC NMS MOM and NEM shall be sized to retain, at a minimum, (90) days
of each individual alarm and event message, on-line, for analysis and reporting
purposes.
D. The CBTC NMS MOM and NEMs shall be configured to record automatically, off-
line, for longer-term message retention and analysis, all records of alarms and events.
E. The CBTC NMS MOM and NEMs shall be provisioned with 100/1000 mbps,
Ethernet, LAN connectivity.
F. The CBTC NMS MOM and NEMs shall allow access from desktop workstations.
G. Contractor shall supply and integrate the CBTC NMS MOM, NEMs and each
workstation with a laser printer, brand and model to be determined by the SEPTA
Project Manager. Each printer shall be integrated as described in Printing
Requirements in this Section.
H. NMS Master Units (MOM) shall be DPS Telecom T/Mon LNX Remote Monitoring
Alarm System or equivalent as approved by the SEPTA Project Manager.
A. RTUs shall be LAN-based alarm collector that provides The CBTC NMS MOM
with remote visibility of NEs at all CBTC sites for devices that cannot conduct
bidirectional communications using SNMP 3 directly to the NMS. The RTUs shall
accept local alarms in various formats as described, and convert those alarms into
SNMP or MIBs that are directly compatible with the NMS master unit. Examples of
elements that will report to the RTUs include devices with contact closure based
alarms, such as HVAC units, power supplies, AC commercial power and DC battery
power levels, door alarms, fire and smoke alarms, intrusion detection and similar
devices as described herein and on the contract drawings.
B. RTUs shall be equipped to support SNMP v1, v2c and v3 and other versions of
SNMP as required by the Contractor’s approved NMS design.
C. RTUs shall be equipped with a sufficient number of serial RS232 and/or RS485 ports
if required to meet the minimum requirements of this Specification as well as the
requirements of the Contractor’s approved NMS design.
D. RTUs shall be equipped with sufficient number of discrete alarm inputs to meet the
minimum requirements of this Specification as well as the requirements of the
Contractor’s approved NMS design.
E. RTUs shall be equipped with sufficient number of analog inputs to meet the
minimum requirements of this Specification as well as the requirements of the
Contractor’s approved NMS design.
1. DC charger alarms
2. Low voltage load/battery disconnect alarm
3. Surge arrestor – loss of commercial power alarm
4. DC distribution alarms
5. High and low temperature alarms
6. HVAC status if HVAC is required/present per enclosure size
7. Smoke/ionization alarms if required/present per enclosure size
8. Door magnetic contacts
9. Authorized user entry interior keypad if required/present per enclosure size
G. RTUs shall be equipped to monitor all discrete alarms available from the following
SEPTA CBTC NEs located at the site except where those elements can send SNMP
or MIBs directly to the CBTC NMS MOM unit over the GBN:
H. RTUs shall be equipped with sufficient number of inputs and outputs so that a
minimum of 20% of inputs and 20% of outputs are unused and reserved.
I. Licensing shall be provided to enable the future addition of RTUs by SEPTA for
200% of the number of RTUs installed under this Project at minimum.
2.17 DIAGNOSTICS
A. The System shall monitor the internal system and the host processors operating
within the CBTC NMS MOM and each NEM. This shall produce graphical
indicators of the overall health status of the operating system programs. These
measures shall be written to a defined file for report generation/analysis.
B. Where applicable and compatible, NEM and monitored device diagnostics and
configuration shall be executable from the CBTC NMS MOM via the NMS GUI
without the need to utilize the NEM.
1. Each message shall be assigned at least six (6) priority levels (e.g., critical,
major, minor and at least 3 others).
B. Alarm Filtering - The CBTC NMS shall process and react to the first instance of a
set of alarms so as to not “flood” the operator with redundant alarms sent by the
network elements.
1. The NMS shall support the filtering out (deleting) of those events received by
the Network Elements. This functionality shall only be configurable as
approved by the SEPTA Project Manager.
2. The NMS shall allow the operator to place a device into “Maintenance Mode”.
This will allow the operator to suppress alarms associated with that NE and
consequently remove any “Expert Mode” functionality associated with the
alarming. The activation of any “Maintenance Mode” shall be indicated on the
GUI and in the system log in a unique and distinct manner from any other
alarms or system status, and shall be set to automatically release from
Maintenance Mode after a set period of time, as approved by the SEPTA
Project Manager.
C. Data Identification - The NMS shall uniquely identify all data collected and
displayed to the operator. Each data item shall be identified by at least the
following:
1. Site name.
2. Equipment type and identifier.
3. Time and date of occurrence.
A. Unless indicated otherwise, all equipment associated with this Section shall operate
on 120 VAC, 60 Hz.
B. The CBTC NMS MOM and each NEM shall utilize a minimum of two, integrated,
hot swappable power supplies. Each power supply shall be sized to carry the load of
the entire associated NMS. The redundant power supply shall operate in a “hot-
standby” mode of operation.
2.20 REDUNDANCY
A. The NMS system shall be comprised of two, totally independent systems configured
on two separate Local Area Networks (LANs). The separate LANs shall be
connected as a WAN to support communications between the two systems that shall
function in a dual-master (hot standby) configuration.
B. One NMS shall be installed at the Primary Control Center, the second shall be
installed at the Backup Control Center.
C. The CBTC NMS MOM and each NEM shall be configured so as to automatically
initiate synchronization within one second for any change of status or for a
resynchronization due to break and subsequent reconnection of link. This
synchronization is to be maintained so that the two systems accurately reflect each
other. Synchronization time shall be minimized to prevent interference with other
functionality.
D. The NMS shall be configured to initiate a “health check” query, for verification of
the health and viability of each system. This query shall occur no longer then every
15 minutes.
2.21 TRAINING
A. Training shall be supplied by the manufacturer of the CBTC NMS and sub-elements
(NEMs, RTUs, etc.) as described in the training section of this specification.
PART 3 – EXECUTION
3.01 INSTALLATION
A. The Contractor shall furnish and install CBTC NMS devices, hardware and software
as required herein and as indicated on the Contract Drawings, and as otherwise
required for a fully functioning CBTC System.
A. Through testing and inspection the Contractor shall verify the CBTC NMS meets
Contract specifications and all technical and performance requirements. The
Contractor shall test and inspect all items of hardware and software specified herein,
and furnish test results to the SEPTA Project Manager.
C. Upon approval of the inspection and testing plan, and at least 60 days prior to the
start of each test, the Contractor shall develop and submit for approval all necessary
test procedures for placing into service all components, integrated sub-systems and
completed communications systems.
D. If any system or component does not pass a required test the Contractor shall inspect
the installation and take required action to bring the system or component to
specified compliance and repeat the test procedure. If no problems are found the
Contractor shall immediately notify the SEPTA Project Manager.
PART 1 - GENERAL
A. The work of this Section includes, but is not limited to, providing all engineering,
labor, materials, tools, equipment, and incidentals necessary for the final design,
supply, test and commissioning of a Network Security System (NSS), for the CBTC
system supplied, in accordance with the Contract Documents.
B. The Contractor shall be responsible for any permits, licenses and associated costs
pertaining to this Work.
C. The Contractor shall provide all engineering, labor, tools and materials required to
furnish a completely tested and fully operational NSS in accordance with these
Contract Documents, including documentation of as-built conditions, acceptance,
operational tests and training.
A. Equipment shall be designed and installed in accordance with the pertinent provisions
of the codes and standards as described in Section 01091, “Reference Standards.”
B. Any law or regulation of the USA Federal Government, the State of Pennsylvania or
other local regulating body having jurisdiction over this equipment shall apply.
1.03 SUBMITTALS
A. All submittals shall conform to the requirements of the Submittal Section of these
Specifications.
1. The Contractor shall make all submittals described in Section 16740 and
elsewhere in these specifications as they apply to the Work of this Section to the
SEPTA Project Manager, that shall include, but not be limited to:
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c. Listing and manufacturers specification sheets for all hardware and software
supplied with specific indication of how all hardware and software supplied
are applicable to the SEPTA CBTC architecture [CDRL 16754-003].
d. A text description of how the Contractor proposed NSS meets all
recommended best security practices of the network standards bodies listed
herein [CDRL 16754-004].
e. Detailed cut sheets and literature of each NSS system element or device
supplied, to include functional and operating descriptions, typical
applications and recommend practices [CDRL 16754-005].
f. A preliminary conceptual design of the NSS for approval by the SEPTA
Project Manager [CDRL 16754-006].
g. Upon receipt of approval of the conceptual design from the SEPTA Project
Manager, a detailed and comprehensive design of the proposed system, to
include all NSS wiring and configuration shall be presented for approval by
the SEPTA Project Manager [CDRL 16754-007].
B. CDRLs.
CDRL No. Title or Reference Para.
CDRL 16754-001 Overall NSS architectural schematic(s). 1.03A.1.a
CDRL 16754-002 Text description of the overall NSS supplied . 1.03A.1.b
CDRL 16754-003 Listing and manufacturers specification sheets for 1.03A.1.c
all hardware and software supplied.
CDRL 16754-004 A text description of how the Contractor proposed 1.03A.1.d
NSS meets all recommended best security
practices of the network standards bodies listed
herein.
CDRL 16754-005 Detailed cut sheets and literature of each NSS 1.03A.1.e
system element or device supplied .
CDRL 16754-006 A preliminary conceptual design of the NSS for 1.03A.1.f
approval by the SEPTA Project Manager.
CDRL 16754-007 A detailed and comprehensive design of the 1.03A.1.g
proposed system.
CDRL 16754-008 Interface Control Document (ICD). 1.09G.1
CDRL 16754-009 Contractor’s NSS Test Plan. 1.10B.1
CDRL 16754-010 Contractor’s NSS Test Procedure. 1.10B.2
1.04 DELIVERY
B. The Contractor shall be responsible for delivery from manufacturer, storage, and
delivery to job site for installation.
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1.05 REQUIREMENTS
B. Two separate and independent NSSs (herein after referred to as NSS) shall be
installed, one (1) each for 1) the CBTC system and sub-systems supplied by the
Contractor (herein after referred to as the “CBTC In Band NSS”, and 2) for the
SEPTA supplied Ground Based Network (GBN) systems, hereinafter referred to as the
“CBTC GBN NSS”, that are utilized by the Contractor.
C. The NSS shall consist of a combination of dedicated hardware devices and associated
software that shall provide multiple layers of security to the CBTC system and GBN
as described. The NSS shall be solely dedicated to the CBTC and GBN only, and shall
not be associated with, or linked to any other network or system at SEPTA.
D. The CBTC systems are SEPTA mission critical and must be available on a 24/7 basis.
The CBTC systems are independent of all other SEPTA networks and systems, and
are closed, with little or no direct access by unauthorized internal SEPTA staff or
external parties. Access to the CBTC and NSS by SEPTA internal or any external
parties shall be only as specifically called for in this design, and as approved by the
SEPTA Project Manager.
E. The purpose of the NSS is to protect the CBTC and GBN from both internal and
external threats, whether intentional or accidental. The NSS is intended for the CBTC
and GBN only, and shall have no interconnection with any other SEPTA network or
system, except as specifically authorized by the SEPTA Project Manager or defined in
these specifications.
F. The Contractor shall be responsible for the configuration of all hardware, firmware
and software elements with the NSS and fully configure all devices in the CBTC GBN
as part of the NSS. All existing SEPTA Ruggedcom devices and any SEPTA supplied
GBN components, as detailed within these Contract Documents, shall be incorporated
into the NSS, except as directed by the SEPTA Project Manager. The Contractor shall
be responsible, as required, for updating all Ruggedcom devices to comply with NSS
requirements without compromising resiliency or availability of CBTC operations.
G. The NSS shall be comprised of technology that is commercially available and shall not
include any proprietary security countermeasures that have not been vetted by a public
community of interest.
1.06 THREATS
A. Threats are defined as any man made or natural element that can act in either an
accidental or intentional manner to adversely impact the function, performance and
operation of CBTC. Threats can manifest by connection of any hardware devices,
software code, viruses, malware or any other function that can result in undesirable
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consequences pertaining to the operation of CBTC. Threats may be introduced, by
either internal SEPTA or external parties, at any point in the networks.
B. The NSS shall secure all network elements, hardware, systems, software and data
transport in the CBTC and GBN systems included in the Contractor’s design, to
include, but not be limited to:
1. Office systems and all interconnecting networks and devices, in both the primary
and backup offices and at any remote NSS or CBTC workstation. This includes
but is not limited to any interfaces with, SEPTA Power SCADA, SEPTA
ATCDS, and existing alarm monitoring, should such interconnection be included
in the Contractor’s design.
2. Interfaces to any external SEPTA systems or entities including but not limited to:
Amtrak and any Contractor or Vendor Access via dial-in or VPN access,
including all associated firewalls.
3. Internet access and associated firewalls (Internet access shall only be permitted as
approved by the SEPTA Project Manager).
7. Ground Based Network (GBN) network elements, including fiber optic, copper or
other interfaces utilized for data message transport.
1.07 STANDARDS
A. The NSS shall be designed by the Contractor consistent with the latest standards and
recommended practices as presented in IETF, IEEE and ITU/T, ITU/R, TIA/EIA,
NIST SP800-82, NIST SP800-53 Rev3, ANSI/ISA-99.00.01-2007, ANSI/ISA-
99.02.01-2009, DHS CSSP, APTA, FRA and NERC CIP recommended practices for
telecommunications network security.
B. The following are reference documents from which the Contractor shall obtain and
apply “Best Practices” in their final NSS design. The Contractor shall demonstrate the
manner in which their NSS design is compliant with these practices:
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c. NIST SP 800-53 Rev 3, Recommended Security Controls for Federal
Information Systems and Organizations, August 2009.
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1.08 NETWORK ELEMENT COMPATIBILITY
A. The NSS shall be designed to ensure compatibility with all hardware and software
(including operating systems) supplied by the Contractor. The NSS shall be equipped
to communicate directly with each and every network element to be protected by the
NSS without the need for any intermediate protocol conversion or separate interface
devices, except as approved by the SEPTA Project Manager. The NSS shall be fully
compatible with existing and new Ruggedcom Network Switches and Serial Servers,
that shall be configured to be monitored and controlled by the NSS without impacting
operations or availability of the CBTC system.
A. General.
1. The NSS architecture shall be based on the principle of ‘Defense in Depth’ and
shall be a hierarchical implementation that shall work in conjunction with the
various network elements of the systems to achieve the desired levels of
protection of the networks and systems. The NSS shall consist of a platform of
hardware and software dedicated to the NSS exclusively. As independent systems,
a failure of any portion of the NSS shall not impede normal functionality of the
CBTC system.
1. The Contractor’s NSS design shall utilize devices that shall combine NSS
functionality of security event management, and threat management into a
comprehensive system that shall include, but not be limited to, the functionality
described herein. This shall include the use of devices to provide firewall,
Intrusion Detection System (IDS), Intrusion Protection System (IPS) and alarm
reporting functionality as described herein. The use of firewalls, IDS and IPS
shall not relieve the Contractor from the requirements for minimizing latency,
preventing single-point-failure or other functionality described herein.
C. Centralized Management
1. The Contractor’s design for the NSS shall be managed from a single central
management terminal that shall consolidate all NSS management, control,
configuration and reporting functions. In the event that NSS devices are used with
dissimilar reporting and management standards and/or formats, separate
management systems may be proposed, however all similar sub-elements (i.e.
Ethernet switches or Firewalls) shall be managed and configured from a single
central management system supplied by the manufacturer of that element.
2. The central management system and all NSS workstations proposed shall be
installed at the same locations as the Network Management Systems (NMS),
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presented in Section 16750. In all cases, the Contractor’s design for NSS central
management shall be submitted to the SEPTA Project Manager for approval.
1. The NSS shall function without adding any data message latency, except as
approved by the SEPTA Project Manager. In addition, the NSS shall function in a
manner that any security countermeasure shall not introduce any modifications to
CBTC data traffic, except as approved by the SEPTA Project Manager. Any
requests for an exception to the prohibition of added message latency or data
modification shall be accompanied by an analysis and written presentation of the
precise effect that any such requested latency or data modification will have on
the overall ability of the CBTC system to deliver data messages within the
minimum acceptable periods or within expected data structures, consistent with
the Contractor’s overall system design.
1. The Contractor’s NSS design shall not present a single point of failure at any
point in the system. If a device, such as a firewall protecting the network from
external port “A” fails, it shall not impede traffic from external port “B”. The
device shall include redundant, hot-switched power supplies and redundant
components that shall not impede data message exchange upon an NSS element
failure. Under no circumstances shall the device responsible for securing a
network perimeter ‘fail closed’ when becoming nonoperational, thereby exposing
the network to unprotected access from exterior sources.
F. Redundancy
1. The NSS shall be a fully redundant system installed in the primary and backup
control centers. The backup control center shall be equipped with duplicate hot-
standby NSS equipment, and in the event of a failure of the primary control center
systems, shall failover to the redundant equipment in the same failover
sequencing as the CBTC. The backup control center standby NSS shall be in
“listening” mode and shall be synchronized with the primary control center NSS
to maintain the identical database records and system configurations so that in the
event of a failure of the NSS at the primary Control center the standby control
center NSS can assume NSS functionality immediately without the need for re-
entering network, user and device database information and configuration.
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between and among the GBN Communications System and any CBTC element or
other devices [CDRL 16754-008].
A. The NSS shall minimally supply security that shall include, but not be limited to:
2. Firewalls
3. RADIUS Server
7. Remote Access
1. All switches, routers, firewalls, servers and other device with I/O ports or external
connections of any kind including but not limited to: Ethernet, serial, USB,
Firewire, CD/DVD, Wi-Fi, Bluetooth, floppy disk or other that may serve as an
entry point for a threat, shall have any open, unused I/O port or connection locked
down and disabled to any device attached thereto. Enabling and use of any
disabled port shall be under the direct control of AAA functionality of the
RADIUS server. The NSS shall employ IEEE 802.1x. Additional requirements
for the deployment of Port Access, Lock Down and Disable in the NSS are found
in Section 16760, Ground Based Networks.
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able to update this baseline on a scheduled basis. The IDS shall identify patterns
of traffic or application data presumed to be malicious (misuse detection systems),
and shall compare network and data traffic activities against the 'normal' baseline.
The integrated IDS & IPS shall work seamlessly in conjunction with the firewalls
and other Contractor supplied NSS devices to automatically prevent such
malicious packets or data from propagating into the SEPTA network and systems,
and shall alert, log and report all such instances. The integrated IDS & IPS shall
function in a manner that any active security countermeasure shall not introduce
any modifications or latency to CBTC data traffic, except as approved by the
SEPTA Project Manager
2. The IDS and IPS shall include a subscription for harmful traffic patterns and a
database of viruses, worms, trojans, malware and any other harmful code or
attacks. A database shall be updated automatically over the internet by the
manufacturer during a period not to exceed monthly. The IDS and IPS in the NSS
shall have a capability for being updated automatically without human interaction
and in a manner that does not expose the NSS IDS and IPS directly to the Internet
in an unprotected manner.
D. Firewalls
2. Firewalls shall also be installed between the offices (primary and backup) and the
CBTC and GBN systems devices, for prevention of harmful accidental or
intentional malicious access to the offices from a field site. If a single chassis
firewall device with multiple fire walls is proposed, it shall be acceptable only
upon demonstration, to the sole and complete satisfaction of the SEPTA Project
Manager, that no single point of failure in any component of the device, to include
power supplies, shall permit the failure of more than one protected external
connection or that any device shall ‘fail closed’ exposing SEPTA to external
threats.
E. RADIUS Servers
1. The RADIUS servers shall be a Microsoft Windows based server application. The
RADIUS servers shall be provided at the primary and backup control centers to
manage network access and message exchange in the two-step AAA
(Authentication, Authorization and Accounting) transaction process with the
supplicant (user or network element).
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2. Authentication and Authorization characteristics in RADIUS shall follow IETF
RFC 2865 while Accounting is described by RFC 2866 and alignment with EAP
is described by RFC 3579. The Authenticator and Authentication (RADIUS)
Server shall have a trusted (client/server) relationship over the systems in the
network. The Authentication (RADIUS) Server shall authenticate the supplicant
based upon a user profile that shall be maintained at the central RADIUS and
remotely in manageable devices, such as Ethernet switches and routers.
3. The database of user profile (user names, passwords, MAC addresses, etc.) as
well as the Accounting shall be maintained in SQL. RADIUS Accounting shall be
utilized for management and forensic purposes for audit purposes and to provide a
permanent record for the investigation of a security related event. No billing
functionality is required.
4. RADIUS server AAA management of the edge devices (switches, routers, etc.)
shall be in full compliance with IEEE 802.1x.
5. RADIUS servers shall be fully compatible with all new and existing Ruggedcom
devices and shall be updated to accommodate RADIUS without any impact to
Control Systems operations and availability requirements.
6. Access Requests
7. Authentication
b. The user's proof of identification shall be verified, along with the user's
network address, account status and specific network service access
privileges, as determined by the SEPTA Project Manager. The RADIUS
server shall check the user's information against a locally stored flat file
database in SQL, and Active Directory to verify that the user's credentials are
valid.
8. Authorization:
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a. Authorization attributes shall be conveyed to the network element requesting
access stipulating terms of access to be granted. Upon receipt and analysis of
the Access request, the RADIUS server shall then return one of three
responses to the requesting network element: 1) Access Reject, 2) Access
Challenge or 3) Access Accept.
d. Access Accept - The user is granted access. Once the user is authenticated,
the RADIUS server shall also check that the user is authorized to use the
network service requested against the SQL database records for the user.
10. Accounting:
F. Each NSS shall be a standalone device equipped with a workstation and shall function
independently of the operation of any other NSS.
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G. The Contractor shall provide all engineering, labor, tools and materials required to
furnish completely tested and a fully operational NSS in accordance with these
Contract Documents, including documentation of as-built conditions and acceptance
and operational tests.
H. The Contractor shall assume all responsibility for the interoperability and integration
of the following equipment and systems referenced in this and other Sections of this
Specification:
I. All software provided shall meet the general software requirements of Section 16740,
“Communications Overview.”
PART 2 - PRODUCTS
2.01 HARDWARE
A. The hardware and software platforms for all NSS devices shall be based upon
Windows Operating System (Latest version with the exception that no variations or
derivatives of Windows 8 shall be permitted) and shall utilize COTS servers,
workstations and devices, as approved by the SEPTA Project Manager. Use of
purpose built custom hardware devices shall be only as approved by the SEPTA
Project Manager.
2.02 SOFTWARE
A. All software supplied by the Contractor for the NSS shall be COTS based and
supplied by a commercial company that has demonstrable history of a minimum of
five (5) years in business supplying NSS software with at least two (2) years supplying
NSS software for control systems environments. No custom code shall be permitted,
except as approved by the SEPTA Project Manager.
B. “Freeware”, or any other non-commercial code, shall not be permitted. All databases
shall be SQL, except as approved by the SEPTA Project manager.
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C. The Contractor shall supply all necessary licenses and seats to accommodate a full
system implementation with 10% spare capacity to accommodate system growth,
where applicable, to workstation and end user devices. The Contractor shall maintain,
supply, and install all software and firmware updates for the duration of the
installation until the CBTC system is accepted by SEPTA, and for a period of two (2)
years thereafter, including all subscriptions and installations as may be required for
any software, firmware, or hardware required for the firewall, SIEM, RADIUS, IDS,
IPS, anti-virus/malware intrusion protection or any other element supplied as part of
the NSS.
A. The Contractor shall utilize the “Defense In Depth” concept for the design of their
application of any Firewall, IDS and IPS systems. Consequently, any “integrated”
firewall with IDS and IPS shown on the Contract Drawings or called for in these
specifications shall be implemented with separate devices; a firewall, an IDS and IPS,
each contained within separate physical devices consistent with the layered “Defense
in Depth” security methodology. A single physical device combining firewalls, IDS
and IPS shall not be acceptable. Integrated IDPS (Intrusion Detection and Prevention
System) shall be allowed in the Contractor’s NSS design.
2.04 FIREWALLS
A. The Contractor shall utilize Barracuda Networks NG Firewall Model F400 (Part
number BNGF400a) for all firewalls utilized in their design. The integrated IPS/IDS
of the Barracuda F400 shall not be configured or implemented, consistent with
“Defense in Depth”. Firewalls shall be installed at all locations as shown on the
Contract Drawings.
B. Firewalls integral to the Ruggedcom edge switches located in select locations that are
equipped with Wireless modems shall have the integral Ruggedcom firewall activated,
configured and a VPN tunnel shall be established between the edge device and the
SEPTA Control Centers.
D. A 2 year subscription for all software, firmware, and updates shall be included. The 2
year period shall commence upon acceptance of the CBTC system by SEPTA.
A. The Contractor shall utilize IDS in their design. IDS shall be installed at all locations
as shown on the Contract Drawings that are supplied with a firewall. The Ruggedcom
1501 integrated firewall is not required to have IDS/IPS.
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B. A 2 year subscription for all software, firmware, and IDS updates shall be included.
The 2 year period shall commence upon acceptance of the CBTC system by SEPTA.
C. A 2 year subscription for all software, firmware, and and IPS updates shall be
included. The 2 year period shall commence upon acceptance of the CBTC system by
SEPTA.
B. The RADIUS server for CBTC shall be sized for 150 Ruggedcom Layer 2 and Layer 3
switches, and scalable for an additional 20% for the future application, to be
performed by SEPTA.
A. The Contractor shall provide NSS Workstations at the Operational Control Centers
(primary and backup for maintenance), the Suburban Station Communications Room,
Victory Ave. Signal Forman’s Office, Fern Rock Signal Forman’s office and one
additional set of workstations at 1234 Market Street, 13th floor (Final location to be
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assigned by SEPTA). Each set of workstation shall consist of two separate hardware
platforms, one for the CBTC In Band NSS, one for the CBTC GBN NSS. The two
platforms shall each be equipped with separate keyboard, monitors and mice. The use
of a single monitor, keyboard and mouse by deployment of a KVM is subject to the
approval of the SEPTA Project Manager. The NSS Workstation hardware platform
shall be Dell, meeting or exceeding the requirements stated herein:
5. Video Card: 2 PCI Express x16 Gen 2, ATI FireMV™ V2260, integral HDMI
connector.
7. Drive Controllers: SATA 3.0 GB/s host controller, host based RAID 0, 1, 5, and
10.
9. I/O Ports: USB 2.0, eSATA, serial, parallel, RJ-45, IEEE 1394a, HDMI video.
11. Monitor: Dell Professional P2411H 24"W Monitor with LED with HDMI.
A. Unless indicated otherwise, all equipment associated with this Section shall operate on
120 VAC, 60 Hz.
B. Each NSS server shall utilize a minimum of two, integrated, hot swappable power
supplies. Each power supply shall be sized to carry the load of the entire system. The
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redundant power supply shall load share with the primary supply and operate in a
“hot-standby” mode of operation to carry the entire load in the event one power supply
fails.
2.10 REDUNDANCY
A. The NSS system shall be comprised of two, totally independent systems configured on
two separate Local Area Networks (LANs). The separate LANs shall be connected as
a WAN to support communications between the two systems that shall function in a
dual-master (hot standby) configuration.
B. One NSS shall be installed at the Primary Control Center, the second shall be installed
at the Backup Control center.
A. A minimum of 20% additional units of each major device or component (LRU) shall
be supplied.
B. Training on the NSS systems shall be supplied to SEPTA staff in accordance with the
Training Section of this specification. Training shall include the core NSS as well as
interfacing, configuration, management and maintenance of all security related
functions of the devices under the domain of the NSS. Training shall encompass all
necessary material to provide allow for SEPTA maintained NSS.
PART 3 - EXECUTION
3.01 INSTALLATION
A. The Contractor shall furnish and install NSS devices, hardware and software as
required herein and as indicated on the Contract Drawings, and as otherwise required
for a fully functioning NSS.
3.02 TESTING
A. Through testing and inspection the Contractor shall verify the NSS meets Contract
specifications and all technical and performance requirements. The Contractor shall
test and inspect all items of hardware and software specified herein, and furnish test
results to the SEPTA Project Manager.
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B. Tests and inspections shall be conducted according to procedures submitted by the
Contractor and approved by the SEPTA Project Manager. The Contractor shall submit
a Test Plan and a Test Procedure to SEPTA.
1. Test Plan. The Test Plan shall consist of a broad but complete overview of the
intended tests to be performed, test methodology for demonstrating compliance to
the specification requirements, single line schematics of the test set up, a listing of
test equipment to be used to demonstrate compliance to the specification
requirements and the results to be generated for the entire NSS and all elements
that shall be under the surveillance and control of the NSS, to include a
comprehensive description of the protection provided against specific threats as
defined by the Contractor in their use cases [CDRL 16754-009].
2. Test Procedure. Upon SEPTA approval of the Test Plan, and at least 60 days prior
to the start of each test, the Contractor shall submit a detailed Test Procedure that
shall provide a step-by-step procedure for each component and subcomponent of
the NSS [CDRL 16754-010]. The Contractor shall develop and submit for
approval all necessary test procedures for placing into service all components,
integrated sub-systems and related communications systems and elements that
shall be under the surveillance and control of the NSS. These shall include, but
not be limited to:
a. Firewalls
b. IDS
c. IDP
d. RADIUS
e. Edge devices
f. Wireless devices
g. Servers
3. The Testing shall be witnessed by SEPTA and may include SEPTA requested
unstructured tests not called for in the Contractor’s Test procedure.
C. If any system or component does not pass a required test the Contractor shall inspect
the installation and take required action to bring the system or component to specified
compliance and repeat the test procedure. If no problems are found the Contractor
shall immediately notify the SEPTA Project Manager.
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SECTION 16760
PART 1 – GENERAL
A. The work of this Section includes, but is not limited to, providing all labor, materials,
tools, equipment, and incidentals necessary for the CBTC Ground Based Network
(GBN), in accordance with the Contract Documents.
B. The Contractor’s Work shall include, but is not limited to, the following activities:
1. Furnish, install, configure, test and commission all GBN network devices as
shown on the Contract Drawings and as otherwise needed for a fully
functioning CBTC system.
2. Furnish, install, test and commission all fiber optic and/or Cat5e patch cables
necessary to interconnect the GBN devices as well as all other CBTC devices
requiring network connectivity for a fully functioning CBTC system.
3. Furnish, install, terminate, test and commission all single-mode fiber optic
outside plant cabling and termination/distribution hardware necessary to
connect each new or expanded existing CBTC location supplied under this
Contract to existing SEPTA fiber demark locations as indicated on the
Contract Drawings.
C. The Contractor shall be responsible for any permits and associated costs pertaining
to this work.
D. The Contractor shall provide all engineering, labor, tools and materials required to
furnish a completely tested and fully operational CBTC GBN in accordance with
these Contract Documents, including documentation of as-built conditions and
acceptance and operational tests.
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7. Underwriters Laboratories (UL)
8. Federal Communications Commission (FCC)
9. Association of American Railroads (AAR)
10. American Railway Engineering and Maintenance-of-Way Association
(AREMA)
11. Military Specifications (MIL)
12. International Electrotechnical Commission (IEC)
13. Electronic Industries Alliance (EIA)
14. National Fire Protection Association (NFPA)
B. Unless otherwise approved by the SEPTA Project Manager, all GBN equipment and
material furnished under this contract shall comply with all requirements for a Class
C environment (wayside signal enclosure) as defined by Section 11.5.1 of the
AREMA C&S Manual. All such equipment shall also comply with any other
environmental requirements stated elsewhere in these Specifications if those
requirements are more restrictive than the AREMA Manual. The pertinent
requirements of the AREMA manual shall include but not be limited to the
following.
C. Any law or regulation of the State of Pennsylvania or other local regulating body
having jurisdiction over this equipment shall apply.
1.03 SUBMITTALS
A. All submittals shall conform to the requirements of the Submittal Section of these
Specifications.
B. The Contractor shall make all submittals described in Section 16740 and elsewhere
in these specifications as they apply to the Work of this Section. This includes but is
not limited to Design Documents, Test Plan and Test Procedures, Cut Sheets and
Operations Manuals, Test Reports, and As-Built Drawings.
C. The Contractor shall submit manufacturer cut-sheets and quality control plan for
each proposed manufacturer’s Cat5e and fiber-optic cable. [CDRL 16760-001]
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D. The Contractor shall submit manufacturer cut-sheets and assembly procedures for all
proposed Cat5e and fiber-optic cable termination/distribution hardware.
[CDRL 16760-002]
E. The Contractor shall submit manufacturer certification that each specific type of
cable is compatible with its associated connector. [CDRL 16760-003]
F. The Contractor shall submit manufacturer cut-sheets for each type of connector
adapter. [CDRL 16760-004]
G. The Contractor shall submit for review and approval by the SEPTA Project Manager
an IP Addressing Scheme as defined in this Section. [CDRL 16760-005]
H. The Contractor shall submit for review and approval by the SEPTA Project Manager
a GBN device naming scheme as defined in this Section. [CDRL 16760-006]
I. CDRLs.
1.04 DELIVERY
B. The Contractor shall be responsible for delivery from manufacturer, storage, and
delivery to job site for installation.
PART 2 – PRODUCTS
A. General Requirements
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1. The Layer 2 Ethernet Switch (“L2 Switch”), if required by the Contractor’s
proposed and approved design, shall be a RuggedCom RuggedSwitch RS900-
24-D-T2-T2-TX. This model number shall be considered a minimum
requirement, and any enhancements to this model number necessary to deliver
a complete and functioning CBTC system, e.g. intermediate or long reach
optics required to interconnect distant sites, shall be furnished by the
Contractor at no additional cost to SEPTA.
B. Hardware Requirements
1. The L2 Switches furnished under this Contract shall include the following
hardware features in their as-delivered configuration. These features shall be
incorporated in the Contractor’s proposed design and furnished system to meet
the overall CBTC system performance requirements of this Specification.
a. Equipped for standard 19-inch EIA rack mounting, DIN-rail mounting or
panel mounting.
b. Industrial-grade terminal blocks for power and I/O connections
c. Internal DC power supplies operating at 10 to 36VDC
d. Fully passive cooling; no fans permitted
e. A minimum of one Form-C failsafe contact relay to indicate major
alarms
f. A minimum of seven 10/100Base-T ports
g. A minimum of two 100Base-FX optical ports with ST connectors, or LC
connectors if ST is unavailable due to size constraints, suitable for
operation over distances up to 20 kilometers (12.43 miles) using single-
mode fiber optic cable
C. Environmental Requirements
1. The L2 Switch shall comply with all requirements for a Class C environment
(wayside signal enclosure) as defined by Section 11.5.1 of the AREMA C&S
Manual. All such equipment shall also comply with any other environmental
requirements stated elsewhere in these Specifications if those requirements are
more restrictive than the AREMA Manual. The pertinent requirements of the
AREMA manual shall include but not be limited to the following.
a. Operating Temp: -40C to +70C (-40F to +160F)
b. Relative Humidity: 95% non-condensing
c. Vibration, 5 to 20 Hz: .07: p-p
d. Vibration, 20 to 200 Hz: 1.5 g p
e. Mechanical Shock (11ms): 10 g
f. EMI (50kHz-88MHz): 150 V/m
g. EMI (88MHz-216MHz): 250 V/m
h. EMI (216MHz-1GHz): 350 V/m
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i. Dielectric Strength: 2kVrms for electronic equipment
D. Functional Requirements
1. The L2 Switches furnished under this Contract shall include the following
functions in their as-delivered configuration, and these features shall be
incorporated in the Contractor’s proposed design and furnished system to meet
the overall signal system performance requirements of this Specification.
a. Rapid Spanning Tree Protocol (RSTP) as defined by IEEE 802.1W and
Multiple Spanning Tree Protocol (MSTP) as defined by IEE 802.1Q –
2003, with the ability to fall back to Spanning Tree Protocol (STP) as
defined by IEEE 802.1D if used in conjunction with older, non-RSTP
equipment
b. Port security that includes both static Media Access Control (MAC)
address access lists and IEEE 802.1X Network Access Control
c. VLAN tagging as defined by IEEE 802.1Q, including but not limited to
the assignment of native VLAN number by port
d. Prioritization of packets according to the Priority Code Point (PCP) as
defined by IEEE 802.1p and used in the 802.1Q frame, with a minimum
of four Classes of Service (CoS). Devices shall be able to set the CoS
based upon incoming Ethernet header, ingress port, source/destination
MAC address and/or ToS information from the incoming IP header
e. Multicast filtering with Internet Group Management Protocol (IGMP)
snooping; port rate limiting; broadcast storm limiting
f. Remote management and monitoring including web-based, Telnet and
Command Line Interface (CLI) interfaces
g. Simple Network Management Protocol version 3 (SNMPv3) as defined
by IETF RFC3411 and RFC3418, and Remote Network Monitoring
(RMON) as defined by IETF RFC3577
h. Capture, storage and upload of device configuration files, either locally
or remotely, to allow replacement of devices in field without need to
reprogram from scratch
i. Secure Shell (SSH) and password protection for management of devices
at a minimum
j. Unless otherwise specified on the Contract Drawings, fiber optic ports
shall be 100Base-FX optics with ST connectors, or LC connectors if ST
is unavailable due to size constraints, suitable for operation over
distances up to 20 kilometers (12.43 miles) using single-mode fiber optic
cable.
A. General Requirements
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1. The Layer 2 Serial Device Server / Ethernet Switch (“SDS/ES”), if required by
the Contractor’s proposed and approved design, shall be a RuggedCom
RuggedSwitch RS400-24-D-T2-3D. This model number shall be considered a
minimum requirement, and any enhancements to this model number necessary
to deliver a complete and functioning CBTC system, e.g. intermediate or long
reach optics required to interconnect distant sites, shall be furnished by the
Contractor at no additional cost to SEPTA. RuggedCom RS416 models may
also be submitted for SEPTA consideration and approval if more than four
serial ports are needed at a single location.
B. Hardware Requirements
1. The STS/ES furnished under this Contract shall include the following
hardware features in their as-delivered configuration. These features shall be
incorporated in the Contractor’s proposed design and furnished system to meet
the overall CBTC system performance requirements of this Specification.
a. Equipped for standard 19-inch EIA rack mounting, DIN-rail mounting or
panel mounting.
b. Industrial-grade terminal blocks for power and I/O connections
c. Internal DC power supplies operating at 10 to 36VDC
d. Fully passive cooling; no fans permitted
e. A minimum of one Form-C failsafe (failsafe?) contact relay to indicate
major alarms
f. A minimum of two 10/100Base-T ports
g. A minimum of two 100Base-FX optical ports with ST connectors, or LC
connectors if ST is unavailable due to size constraints, suitable for
operation over distances up to 20 kilometers (12.43 miles) using single-
mode fiber optic cable
h. A minimum of four RS232/RS422/RS485 ports with DB-9 connectors,
furnished with any serial protocols necessary for a complete CBTC
system per the Contractor’s approved design
C. Environmental Requirements
1. The SDS/ES shall comply with all of the environmental requirements defined
above for the L2 Switch.
D. Functional Requirements
1. The SDS/ES furnished under this Contract shall include in their as-delivered
configuration the same functions as defined for the L2 Switch above, and these
features shall be incorporated in the Contractor’s proposed design and
furnished system to meet the overall signal system performance requirements
of this Specification. In addition, the SDS/ES shall also include:
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a. Any serial protocols and related functions necessary for a complete
CBTC system per the Contractor’s approved design
A. General Requirements
B. Hardware Requirements
1. The L3 Switches furnished under this Contract shall include the following
hardware features in their as-delivered configuration.
a. Equipped for standard 19-inch EIA rack mounting. Mounting adapters
for DIN-rail or panel-mount equipment are acceptable. Shelf mounting
will not be permitted.
b. Industrial-grade terminal blocks for power and I/O connections
c. Internal DC power supplies operating at 15 to 36VDC
d. Fully passive cooling; no fans permitted
e. Power supply modules as indicated on the Contract Drawings and as
otherwise required for a fully-functioning CBTC system
C. Environmental Requirements
D. Functional Requirements
1. The L3 Switch shall comply with all of the functional requirements defined
above for the L2 Switch, plus shall include the following additional features in
their as-delivered configuration. These features shall be incorporated in the
Contractor’s proposed design and furnished system to meet the overall signal
system performance requirements of this Specification.
a. Layer 3 routing protocols: Open Shortest Path First (OSPF – defined by
IETF RFC2328), Border Gateway Protocol (BGP – defined by IETF
RFC4271), Routing Information Protocol version 1 and version 2
(RIPv1, RIPv2 – defined by IETF STD-56), Virtual Router Redundancy
Protocol (VRRP – defined by IETF RFC5798)
b. Integrated firewall
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c. Virtual Private Networks with Internet Protocol Security (IPSec –
defined by IETF RFC4301 and RFC4309)
A. General Requirements
B. Antenna System
C. Environmental Requirements
1. The Cellular Modem shall comply with all of the environmental requirements
defined above in Section 1.02 B.
D. Functional Requirements
1. The Cellular Modem shall provide a TCP/IP connection to the existing SEPTA
wireless data network.
2. The Cellular Modem, in conjunction with L3 Switch as appropriate, shall
provide secure IPSec VPN connections to the CBTC Office Network.
3. The Cellular Modem, in conjunction with the L3 Switch as appropriate, shall
include a user-settable configuration parameter to carry traffic only when the
primary path over SEPTA fiber infrastructure is unavailable, at which time the
GBN shall automatically fail over to the cellular path.
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2.05 CATEGORY 5E ETHERNET PATCH CABLES
A. General Requirements
B. All Ethernet patch cables shall be factory manufactured and tested. Field fabrication
of cables is not permitted.
C. All Ethernet patch cables shall be manufactured in full accordance with the EIA-568-
B standard.
D. All Ethernet patch cables shall be manufactured with RJ-45 connectors with snag
less boots at both ends. Other proposed connector types shall first be submitted to the
SEPTA Project Manager for approval.
E. All Ethernet patch cables shall be manufactured with cable that is rated Cat5e or
greater.
A. The Contractor shall provide Fiber Optic Patch Cables that meet the following
general requirements:
1. All fiber optic patch cables shall be factory manufactured and tested. Field
fabrication of cables is not permitted.
2. Unless otherwise specified, fiber optic patch cables shall be single-mode and
shall utilize Straight Tip / Ultra Physical Connection (ST/UPC) connectors.
3. The maximum insertion loss shall not exceed 0.2 dB (.09 dB Typical).
4. The maximum return loss shall be less than -57 dB.
5. Fiber recess ± 50 nm
6. Apex offset 50 μm max
7. Radius of curvature 10-25 mm
8. Fiber optic patch cables shall meet or exceed the optical attenuation
requirements of TIA/EIA-568-B.3.
9. Connectors shall be compliant with TIA/EIA-604 Fiber Optic Connector
Intermateability Standards (FOCIS).
10. Connectors shall pass qualification testing that meets or exceeds all applicable
EIA/TIA Fiber Optic Test Procedures for Temperature Shock (FOTP-3),
Humidity (FOTP-5), Temperature Life (FOTP-4), Mating Durability (FOTP-
21), Vibration (FOTP-11), Cable Flex (FOTP-1A), Cable Retention (FOTP-6),
Cable Twist (FOTP-36) and Impact (FOTP-2).
11. The Contractor shall assure that the fiber optic patch cables are compatible
with the fiber optic cable to which they are intended to connect.
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12. The Contractor shall order the patch cables in lengths that allow for a neat and
orderly installation.
13. All interior fiber-optic patch cables shall be installed, for their entire length
external to any racks or cabinets, in 1-inch corrugated, plenum-rated innerduct
furnished by the Contractor. The innerduct shall be Carlon Plenum-Gard, part
number CF4X1C, or an approved equivalent.
A. General Requirements
1. Fiber Optic Hardware required per the Contractor’s proposed and approved
design shall be of the following types unless otherwise approved in advance by
SEPTA.
2. Rack-mounted fiber optic patch panels shall consist of Corning Cable Systems
Preconnectorized “Stubbed” Hardware. The specific Corning part number shall
be FD5 24 XX 06 19 – W4 00 1 B where “XX” refers to cable stub length to
be determined by Contractor per the Contract Drawings.
3. Wall-mounted fiber optic patch panels shall be AFL Telecommunications
model WME04E, complete with all adapters, splice trays and mounting
hardware necessary to terminate the number of fiber optic strands defined
herein.
4. Unless otherwise specified, all fiber optic connectors shall be single mode of
the ST/UPC type. All terminations shall be of the pre-polished/splice type
(fusion splicing of factory-terminated pigtails) or of the epoxy/polish type.
Crimp/polish terminations will not be accepted.
5. The fiber patch panel shall be complete with sufficient termination positions
and all hardware necessary (panels, adapters etc.) for terminating a minimum
of 24 single-mode fiber strands, or the minimum number of strands indicated
on the Contract Drawings.
6. Fiber optic slack enclosures shall be Corning Wall-Mounted Slack Storage
Housings. The specific Corning slack enclosure used shall be part number
WCH-SSH-02. At least two splice trays shall be furnished by the Contractor
and shall be Corning part number M67-100.
A. General Requirements
1. Fiber Optic Outside Plant Cable that is required by the Contractor’s proposed
and approved design, and that does not already exist as SEPTA-owned fiber
plant, shall be furnished and installed by the Contractor and shall meet the
following specifications.
2. The fiber optic outside plant cable shall be Corning LANscape® Pretium™
Solutions ALTOS® all-dielectric gel-free fiber optic cable, Corning part
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number 024EW4-T4101D20. The cable shall include a minimum of 24 single-
mode strands.
3. The cable shall contain two active buffer tubes each containing twelve strands
of single-mode fiber.
4. All fiber optic cable shall be suitable for installation aerially and/or in RGS
conduit, innerduct and cable trough.
5. All fiber optic cable shall be designed for outdoor use.
6. All fiber optic cable shall be fully water-blocked to prevent water penetration
using absorbent polymers lining the interior wall of the buffer tubes.
7. All fiber optic cable shall be loose tube, gel-free, all dielectric with medium
polyethylene jacket.
8. Buffer tube size shall be standard 2.5 mm.
9. Temperature rating shall be as follows, at minimum:
a. Storage: -40° to +70°C (-40° to +158°F)
b. Installation: -30° to +70°C (-22° to +158°F)
c. Operation: -40° to +70°C (-40° to +158°F).
10. Maximum Attenuation Coefficient shall be 0.4/0.4/0.3 dB/km
(1310/1383/1550 nm).
A. The Contractor shall provide as Staging Material a quantity of 10% of all equipment
and materials required for the Work of this Section, with a minimum quantity of one.
B. The Contractor shall provide five sets of the following Test Equipment and Tools to
be used in maintaining the CBTC Ground Based Network:
1. AFL Noyes SLP5-6D Single-Mode Loss Test Kits, including but not limited to
an OLS-2 Dual Laser Source, an OPM-5 Power Meter, ST and LC adapters
with dust caps for all units, AC adapters for all units and USB Mini-B cables
and software for downloading of stored data from the optical power meter.
2. Ruggedized laptop computers such as the Panasonic Toughbook or Dell
Latitude XFR. Laptop operating systems and performance specifications shall
be sufficient to simultaneously run all of the applications defined in this
Section. Each laptop shall also be furnished with:
a. Windows 7 Pro 64 bit operating system; the Windows 8 operating
system will not be accepted
b. 3G/4G cellular data modems compatible with the cellular network
carriers defined elsewhere in this Section
c. All licenses and/or client software necessary to remotely connect to all
of the Network Management System (NMS) and Network Security
System (NSS) applications defined in Section 16750 of this Specification
d. A fully-licensed copy of the latest version of Microsoft Office
SEPTA A&E Services for MSHL CBTC CBTC Ground Based Network
Issued for Bid 16760-11 October 2014
e. A suite of freeware/open source network troubleshooting tools including
but not limited to Wireshark (http://www.wireshark.org/), Ostinato
(http://ostinato.googlecode.com) and Ixia Qcheck
(http://www.ixchariot.com/products/datasheets/qcheck.html) or approved
equals. If the license agreements for these applications do not permit the
Contractor to redistribute them, the Contractor shall provide download
links with instructions for SEPTA personnel to download and install
these applications.
PART 3 – EXECUTION
3.01 INSTALLATION
A. The Contractor shall furnish and install pre-wired enclosures that include all GBN
devices, hardware, cabling and terminations in minimum quantities as indicated on
the Contract Drawings, and as otherwise required for a fully-functioning CBTC
system.
B. The Contractor shall furnish and install pre-wired racks including GBN devices,
hardware, cabling and terminations in minimum quantities as indicated on the
Contract Drawings, and as otherwise required for a fully-functioning CBTC system.
C. The Contractor shall furnish and install pre-configured and tested individual GBN
devices, hardware, cabling and terminations in minimum quantities as indicated on
the Contract Drawings, and as otherwise required for a fully-functioning CBTC
system.
SEPTA A&E Services for MSHL CBTC CBTC Ground Based Network
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D. In each pre-wired enclosure furnished by the Contractor, and in certain other existing
SEPTA locations as indicated on the Contract Drawings, the Contractor shall install
and terminate outside plant fiber optic cable, or pull in and terminate existing slack
fiber cable as shown on the Contract Drawings. The Contractor shall be responsible
for installing such outside plant cable for its entire length, including any necessary
ground work and provision of all material necessary such as innerduct, conduit or
cable trough as indicated on the Contract Drawings.
E. Final cross-connect between any Contractor-furnished fiber patch panel and any
existing SEPTA fiber cable plant shall be performed by the Contractor unless the
SEPTA Project Manager determines that they could impact any active SEPTA
system, in which cases SEPTA forces will perform such cross-connects. Final cross-
connect between any Contractor-furnished fiber patch panel and any other
Contractor-furnished hardware shall be performed by the Contractor. The Contractor
shall furnish all required fiber optic patch cables, whether they are installed by the
Contractor or SEPTA forces.
3.02 IP ADDRESSING
B. The GBN shall be divided into logical subnets relative to the line on which they are
located. The list of subnets shall include but not be limited to:
C. Each rail line defined above shall be provided a minimum of one class C logical
subnet. Each subnet shall be demarcated by a Layer 3 Switch at each end of the
railroad line to which that subnet is assigned, as indicated on the Contract Drawings.
The Contractor shall configure Virtual Router Redundancy Protocol (VRRP) on each
of these router pairs so that, if a given subnet becomes bifurcated due to a fiber cable
cut or device failure, devices on each of the resulting segments can continue to
communicate via their assigned default gateway IP address.
SEPTA A&E Services for MSHL CBTC CBTC Ground Based Network
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D. Unless otherwise approved by the SEPTA Project Manager, each subnet shall also
include multiple Virtual Local Area Networks (VLANs), each with its own unique IP
address range, to segregate traffic types as follows:
1. CBTC – one or more VLANs to include all traffic directly related to the
primary function of the CBTC system, with segregation between traffic types
such as vital versus non-vital as required by the Contractor’s approved design
for a fully-functioning CBTC system.
2. CBTC NMS – shall include all SNMP and other traffic related to the
management and operation of the CBTC network, separate from and CBTC in-
band management
3. Loopback – for end-to-end diagnosis
4. Spares – a minimum of two
E. No field device shall be required to be configured with a subnet mask other than
255.255.255.0 (class C or /24 subnet).
A. All GBN devices furnished under this Contract, defined as those components that
comprise a functionally complete network while excluding the CBTC devices that
the network interconnects, shall be fully configured for integration with the Network
Management System (NMS) defined in Section 16750 of this Specification. This
shall include but not be limited to:
A. All GBN devices furnished under this Contract, defined as those components that
comprise a functionally complete network while excluding the CBTC devices that
the network interconnects, shall be fully configured for integration with the Network
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Security System (NSS) defined in Section 16750 of this Specification. This shall
include but not be limited to:
3.05 TESTING
A. Through testing and inspection the Contractor shall verify that the GBN meets
Contract specifications and all technical and performance requirements. The
Contractor shall test and inspect all items of hardware and software specified herein
as required in Section 16740, “Communications Overview,” and elsewhere in these
Specifications.
1. The Contractor shall perform an Optical Loss Test (OLT) on all strands of each
Contractor-furnished and installed fiber optic cable, including all terminations,
and submit full test documentation to the SEPTA Project Manager for approval
prior to acceptance of that installation. [CDRL 16760-008] In addition, the
Contractor shall perform an OLT on all utilized strands of each complete fiber
span required for a fully-functioning CBTC system, including all intervening
existing SEPTA cables and terminations. If any deficiencies uncovered during
this testing are determined to be related specifically to cables furnished and
installed by the Contractor, the Contractor shall correct such deficiencies to the
full satisfaction of SEPTA at no additional cost to SEPTA. Any deficiencies
discovered during testing that are determined to be related to existing SEPTA
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cable plant shall be reported immediately to SEPTA, and SEPTA shall correct
such deficiencies at no additional cost to the Contractor.
2. OLT equipment shall be comprised of either an optical loss test set (OLTS), or
a stabilized light source (SLS) used with an optical power meter (OPM) to
measure end-to-end link attenuation.
3. Contractor shall have all fiber optic test equipment calibrated in accordance
with the test equipment manufacturer’s recommendations. The Contractor shall
determine that all fiber optic test equipment is in good working condition.
4. The Contractor shall match fiber jumpers used to connect test equipment to the
fiber being measured to the type of fiber under test, i.e. single mode jumpers
for single mode fiber.
5. Before any measurements are made, the Contractor shall perform all cleaning
as recommended by the test equipment manufacturer. This shall include but
not be limited to cleaning bare fiber ends, fiber connector ends and optical
jumpers thoroughly with alcohol using lint-free wipers and blown dry with
compressed, clean air.
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SECTION 16780
RADIO SYSTEMS
PART 1 – GENERAL
A. The work of this Section includes, but is not limited to, providing all labor, materials,
tools, equipment, software and incidentals necessary for CBTC Radio Systems, in
accordance with the Contract Documents.
B. The radio systems to be provided under this project shall be designed and
constructed such that a trolley will never be without radio coverage while traveling
on the MSHL. This pertains to both the wayside and vehicle functionality.
C. The work of this Section includes, but is not limited to the design, install, test, and
commissioning of a fully functioning CBTC Radio System.
D. The Contractor shall be responsible for any permits and associated costs pertaining
to this Work. This includes, but not limited to complying with FCC Section 106
Requirements which involves filing Tower Construction Notification (TCN), E-106
and responding to inquiries from Tribal Organizations and local State Historic
Preservation Office (SHPO) that may have interest in a proposed antenna location. It
is also the responsibility of the contractor to provide a Principal Investigator if
required.
E. The contractor shall use SEPTA’s licensed frequencies 4940 - 4990 MHz as the
primary frequency band. The contractor shall design a Radio System that uses
frequency diversity within each radio. This can be achieved by either using multiple
channels in the 4.9 GHz band within each radio or by using non-licensed ISM band
frequencies 2400 -2483 MHz as the secondary frequency to achieve diversity. The
contractor shall adhere to all FCC rules and regulations pertaining to radio operations
in these frequency bands.
F. The Contractor shall provide all engineering, labor, tools and materials required to
furnish a tested and fully operational CBTC Radio Systems in accordance with these
Contract Documents. This includes documentation of as-built conditions and
acceptance and operational tests.
G. The contractor shall install the appropriate antennas and radios on SEPTA’s catenary
structure, where feasible, with antenna height not exceeding 35 feet Above Ground
Level (AGL). Antenna and radio attachment onto the catenary structure shall be
unistrut. There shall be no drilling of catenary structure. Exceptions to this
requirement shall be submitted for consideration and approval to the SEPTA Project
Manager.
I. The contractor shall install all coaxial cables between the antenna and the radio in
Rigid Galvanized Steel (RGS) or Schedule 80 PVC conduit to prevent vandalism.
The RGS shall be a minimum of 10 feet from ground level and 5 feet from the
antenna. RGS shall be properly bonded to the catenary structure steel in accordance
with SEPTA bonding standards.
J. In areas where the catenary structure does not meet the structural requirements or
design criteria for radio frequency (RF) coverage, a wooden pole shall be erected in
conformance with applicable codes (including zoning and other local ordinances and
requirements) for antenna placement. The contractor shall submit specifications for
wood poles.
K. The contractor shall perform any and all necessary site surveys, communications
environment studies, analysis, and tests required to support the design, installation,
testing, and commissioning of the Radio Subsystem of the CBTC Communications
System.
M. The Contractor shall perform tests of the installed CBTC Radio System to
demonstrate that the system meets the requirements stated herein. The Contractor
shall mitigate any identified system deficiencies at no additional cost to SEPTA.
N. Following approval of the installation plan, the Contractor shall install a complete
radio system in accordance with all applicable standards, specifications, and
regulations. The Contractor shall test the data communications subsystem in
accordance with applicable requirements of Section 13587 of this Specification and
TIA-TSB-88.3-C or the latest version of this document.
A. All submittals shall conform to the requirements of the Submittal Section of these
Specifications.
1. Manufacturer cut-sheets, certified test data and plots for antenna patterns in
both the horizontal and vertical planes.
2. Manufacturer cut-sheets and assembly procedures for each type of cable
connector.
3. Manufacturer certification that each specific type of cable is compatible with
its associated connector.
4. Manufacturer cut-sheets for each type of connector adapter.
5. Manufacturer cut-sheets for weather and water proofing products.
6. Manufacturer certified test data for each spool of transmission line.
7. Manufacturer cut-sheet and manuals for the proposed base and mobile radio.
8. Catalog cut-sheets and operations manuals for all equipment in this section.
9. Manufacturer cut-sheet of proposed polyphaser.
C. The contractor shall submit the following test and compliance data. These shall
include but not be limited to.
D. CDRLs.
1.04 DELIVERY
PART 2 – PRODUCTS
2.01 RADIOS
A. There are two types of Data Radio Transceivers required for this project:
1. Base Radio
2. Mobile Radio
All Transceiver requirements stated herein that are not specifically identified as a
Base Transceiver requirement or a Mobile Transceiver requirement shall be
considered as a requirement for both Base and Mobile Transceivers.
B. The Vehicle Radio or Mobile Transceiver shall meet all requirements set herein
while traveling at maximum attainable speeds on SEPTA MSHL territory.
D. Supply a complete CBTC radio communications system and all necessary equipment
which meets the requirements of, and is capable of performing the functionality
defined in this specification. The radio communications system shall include all
necessary radio equipment, software, wiring, and cabling required to interconnect the
CBTC wayside and onboard systems.
H. The CBTC radio subsystem shall be of a modular design that will support
replacement of the data radio without significant impact on other aspects of the
system design or operation.
I. The data radio system shall include provisions to overcome interference, such as:
Providing sufficient performance to minimize the potential disruption in service as a
result of interference from other radio systems operating in adjacent and same
frequency bands. The contractor shall submit a report describing the mechanism used
in the radio that will minimized the potential of service affecting interference.
[CDRL 16780-023]
J. The contractor shall provide proof by demonstration that the interference mitigation
technique implemented in the radio shall be sufficient to operate reliably in the noise
environment at installation and a future increase of at least 15 dB in the noise floor.
The contractor shall provide a report of baseline noise floor data that was
continuously collected for at least 2 weeks and was collected no more than 2 months
prior to the beginning of installation. [CDRL 16780-024]
K. After installation, the contractor shall verify the proposed RF coverage, data
throughput and C/I+N design meets the SEPTA approved design and the
requirements of this specification. A report along with test results shall be submitted
to SEPTA Project Manager for review and approval. [CDRL 16780-025]
R. The Radio interface protocol shall report appropriate error codes. For example if the
radio is unable to connect, or associate with a node, high data collision, excessive
packet loss and high VSWR or reflected power.
1. The Contractor shall provide Lightning Rods or Air Terminals that meet the
following requirements:
a. Manufactured from highly conductive electrolytic tough pitch allow 110
copper.
b. Conductivity greater than 99% when annealed.
c. Standard UNC treads.
d. The Contractor shall provide couplers and extension rods as required to
meet requirements of NFPA 780.
e. Minimum diameter 3/8 inch solid.
U. The Contractor shall provide radio equipment grounding that meets the following
requirements.
1. The coaxial cable Grounding Kit shall meet the cable manufacturer
recommendation.
a. The coaxial cable shield shall be grounded to the catenary structure prior
to the cable entering the conduit and the radio house where applicable.
2. On wood poles, the ground wire shall be black and at a minimum be # 6 AWG
ground wire.
3. The down conductor shall be on the opposite side from the coaxial cable.
4. The down conductor shall tie into a ground rod at the base of the pole which
may be connected to the radio house ground ring if the closest ground rod is
less than 25 feet from the ground rod at the pole.
5. The ground rod shall be a minimum of 2 feet from the antenna pole.
6. The ground rod shall be copper clad steel and buried to a minimum depth of 10
feet.
PART 3 – EXECUTION
3.01 INSTALLATION
A. The Contractor shall install the Base Radios at locations chosen by the Contractor,
meeting all requirements stated in the Contract Documents.
B. The Contractor shall meet the following requirements regarding the installation of
Wooden Poles:
1. Field cut and drilled poles shall be treated. All unused holes shall be plugged.
2. The installation shall meet the requirements of the NESC, including but not
limited to NESC definitions of loading and climatic conditions (NESC
Sections 25 and 26.)
3. Wood poles shall also be installed in accordance with SEPTA’s Wood pole
installation procedures. This shall include, but is not limited to maintaining
required clearance from all operating track areas, high voltage transmission
lines, and other designated areas. Required clearance shall be maintained by
workers, equipment and all materials such as wood poles.
4. All poles shall be set to a minimum depth of 20% of the pole’s length.
5. The bottom of the hole shall be thoroughly tamped to compact any loose earth
prior to setting the pole.
6. Each excavated pole ground hole shall be of sufficient diameter to permit the
pole to settle freely to the bottom of the hole without trimming the butt. The
hole diameter shall allow sufficient space between the pole and the sides of the
hole to permit proper tamping of the backfill at every point around the pole,
and throughout the entire depth of the hole.
7. Holes shall be backfilled with soil or small rock. Backfill shall be thoroughly
tamped to the full depth of the pole hole, in 6-inch lifts. Earth shall be banked
around the pole to a minimum height of 6 inches above ground level.
8. The top of each wood pole shall be installed within 5 degrees of plumb.
C. The Contractor shall meet the following requirements regarding installation and
testing of Transmission Line Cables:
D. The Contractor shall comply with manufacturer’s bending radius requirements for all
RF transmission cable.
E. All Transmission Line Connectors from the polyphaser to the antenna shall be
weatherproof with appropriate weatherproofing tape.
G. The Contractor shall furnish, integrate and install Lightning Arrestors for each
antenna system furnished for a site as follows:
1. For Radio Houses, each arrestor shall be mounted on one of the two copper
ground plates near the transmission line waveguide entry panel.
2. The Contractor shall ground all Transmission Line Cables using appropriate
Grounding Kits.
H. The Contractor shall secure ground wire to antenna poles using Ground Wire Clips, a
minimum of one clip per every three feet along the pole.
PART 1 – GENERAL
A. The work of this Section includes, but is not limited to, providing all labor, materials,
tools, equipment, and incidentals necessary for the CBTC Communications Power
System (CPS), in accordance with the Contract Documents
B. The work of this Section includes, but is not limited to, design, furnish, install,
configure, test and commission all CPS components, including but not limited to
batteries, rectifiers, system controllers, DC-DC converters, low-voltage distribution,
cabling and other components necessary for a complete functional CPS.
C. The CPS shall be a completely isolated signal power source, both positive and
negative battery, and be free of grounds. All CPS shall be completely isolated from
the signal power system using appropriate equipment and SEPTA-approved isolation
techniques. No grounded communications devices shall directly interface with,
connect to, or have metallic chassis contact with any piece of signal system
equipment, except signal cables that shall have their metallic shields grounded at one
end of the cable only. The potential grounding of the signal system by the
communications systems, in any manner, can constitute a severe safety hazard that
can cause life/safety threat.
C. All CPS equipment and material furnished under this contract shall comply with all
requirements for a Class C environment (wayside signal enclosure) as defined by
Section 11.5.1 of the AREMA C&S Manual. All such equipment shall also comply
with any other environmental requirements stated elsewhere in these Specifications
if those requirements are more restrictive than the AREMA Manual. The pertinent
requirements of the AREMA manual shall include but not be limited to the
following.
SEPTA A&E Services for MSHL CBTC CBTC Communications Power System
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5. Mechanical Shock (11ms): 10 g
6. EMI (50kHz-88MHz): 150 V/m
7. EMI (88MHz-216MHz): 250 V/m
8. EMI (216MHz-1GHz): 350 V/m
9. Dielectric Strength: 2kVrms for electronic equipment
D. Any law or regulation of the State of Pennsylvania or other local regulating body
having jurisdiction over this equipment shall apply.
1.03 SUBMITTALS
B. CDRLs.
1.04 DELIVERY
B. The Contractor shall be responsible for delivery from manufacturer, storage, and
delivery to job site for installation.
PART 2– PRODUCTS
A. The DC Power Supply / Battery Charger (PS/BC) shall be of the Newmar Bungalow
and Remote Site Power System Series, or approved equivalent, with specific model
number to be determined by the DC voltage and current draw requirements of the
Contractor’s approved designs.
B. The PS/BC shall integrate with Batteries and other related components specified
below to create a fully functional CPS meeting the requirements of this Section.
C. The CPS and battery bank shall be sized to carry the peak DC load returning from a
deep battery discharge condition for each location, plus a 25% margin, for a period
of at least 8 hours.
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D. The Contractor shall furnish and install multiple PS/BC at any location where
required, per the Contractor’s approved designs, for purposes of additional current
capacity and/or redundancy. The PS/BC shall include active load sharing to allow for
N+1 redundancy even if such redundancy is not required per the Contractor’s
approved designs.
E. Power input to the CPS shall be 110/220 VAC +/-10% at 60 Hz. Power output shall
be DC, of voltage and amperage necessary for a fully functional CBTC system per
the Contractor’s approved designs.
F. In the interest of keeping equipment enclosures as small as possible, the PS/BC shall
be panel or DIN-rail mounted unless otherwise approved in advance by SEPTA.
H. The CPS shall include monitoring functions including, but not limited to visual
output current display, form-C relay outputs and LED indications including but not
limited to AC supply status, temperature/probe status and rectifier status.
2.02 BATTERIES
B. Batteries shall be furnished in sufficient size and quantity to power the peak DC load
returning from a deep battery discharge condition for each location, plus a 25%
margin, for a period of at least 8 hours.
A. Low Voltage Distribution shall be via DIN rail mounted circuit breakers, with the
specific make and model of each proposed breaker, along with the calculations
supporting those selections, first submitted to SEPTA for review and approval.
[CDRL 16786-001]
B. The Contractor shall furnish and install circuit breakers as needed to power all DC
devices in each location. Every DC-powered device shall have its own dedicated
breaker, and the breakers shall be appropriately sized for the specific device that they
serve.
A. If required per the Contractor’s approved designs and per the requirements stated
below, isolating DC-DC converters shall be of the Wilmore Electronics DC-DC
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Converters for Mobile Applications family or approved equivalent. If none of the
Wilmore mobile DC-DC converters can meet the needs of the Contractor’s approved
designs, SEPTA may consider Wilmore rack mounted converters if submitted for
prior approval. It should be noted, however, that SEPTA wishes to keep wayside
enclosures as small as possible, which will impact any decision on whether or not to
approve larger components. [CDRL 16786-002]
A. Strain relief shall be provided by DIN Rail ERS-35 or approved equivalent. DIN rail
used for mounting of components shall be of the same make and model.
A. The Contractor shall provide as Staging Material a quantity of 10% of all equipment
and materials required for the Work of this Section, with a minimum quantity of one.
B. The Contractor shall provide five sets of the following Test Equipment and Tools to
be used in maintaining the Communications Power System:
1. Five (5) Fluke model 28 II industrial digital multimeters, each with one (1)
Fluke model i410 AC/DC current clamp
C. The Contractor shall cover the following in the Training Program required in Section
01730, “Contractor’s Training Program.”
SEPTA A&E Services for MSHL CBTC CBTC Communications Power System
Issued for Bid 16786-4 October 2014
PART 3 – EXECUTION
3.01 INSTALLATION
A. In areas where a new location is required, the Contractor shall furnish and install pre-
wired enclosures that include all CPS devices, hardware, cabling, and as otherwise
required for a fully-functioning CBTC system.
B. In areas where the Contractor installs new equipment in existing locations, if the
existing DC plant is not sufficient to support the Contractor’s equipment, is
incompatible with the Contractor’s equipment or is declared off-limits to the
Contractor by SEPTA for any reason, the Contractor shall furnish and install all new
CPS devices, hardware, cabling, and as other related material required for a fully-
functioning CBTC system.
C. The Contractor shall utilize cable sizes that, at a minimum, meet National Electric
Code Requirements for the maximum current supply capacity of the system.
D. The Contractor shall install all CPS hardware in full accordance with all
manufacturers’ published instructions.
3.02 PAINTING
A. Not Used
3.03 TESTING
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