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Booklet 17: Installation Instructions For Spirit
Booklet 17: Installation Instructions For Spirit
THYSSENKRUPP MA 17
AUFZUGSWERKE Spirit
Booklet No.
Booklet 17
clerical assistant:
Weinmann issue update: first edition
date: 01/05 page: 1
responsible dept.: VTS
NC71A
THYSSENKRUPP MA 17
AUFZUGSWERKE Spirit
Booklet No.
clerical assistant:
Weinmann issue update: first edition
date: 01/05 page: 2
responsible dept.: VTS
NC71A
THYSSENKRUPP MA 17
AUFZUGSWERKE Spirit
Booklet No.
clerical assistant:
Weinmann issue update: first edition
date: 01/05 page: 3
responsible dept.: VTS
ThyssenKrupp Spirit (NC71A) MA 17 6207 001
Aufzugswerke Technical Description
Booklet No. Type Serial No.
1 General
The "Spirit" elevator is a version of the elevators without machine room, which are built with decentralized
control system (DZS).
This elevator type was designed to make optimum use of the shaft space.
The idea was to keep the shaft cross section small in new buildings. When modernizing elevators, it is in
some cases possible to install an elevator with more carrying force in the existing shaft.
Instead of a pit, a pit cavity of 400mm is sufficient.
The headroom height (finished floor top landing to shaft ceiling) can be reduced to 2600mm, which mat-
ches a normal height between floors.
overspeed
governor
self-supporting car
unit with K12 door
counterweight
drive unit
frequency converter
2 Drive
A three-phase current synchronous motor (with permanent magnet excitation) in pancake design is used
as drive, and is mounted in the lower part of the shaft. A special feature is a toothed belt used to transmit
the motor output torque onto a separate traction sheave to reach the required speed reduction.
A dual-circuit brake is mounted at the traction sheave; the brake disc and the traction sheave are made of
a single part. Microswitches are used to monitor brake release and wear, thus meeting safety brake re-
quirements, i.e. to prevent uncontrolled elevator car movements in upward direction (safety gear operation
UP) as specified in the EN81 standard.
The entire drive unit is installed in a steel frame. The motor with traction sheave are located in the upper
area, the frequency controller is located in the lower area.
The drive unit frame fixture is protected against vibration. Rubber elements are installed in the lower unit
area to connect the drive unit frame and the drive unit bracket so that they can absorb the tensile forces of
elevator car and counterweight mass in upward direction.
A damper (rubber bush) is installed in the upper area between sling and shaft wall to hold the drive unit
upright and to allow relative motions.
frequency converter
(CPI control device)
counterweight
guide rails
machine frame
machine carrier
elevator car
guide rail
3 Car Unit
suspension gear
K12
installation panel
bottom pulley
block
suspension ropes
The suspension rope diameter is 6.5mm.
The rope ends are attached to the tie rods at the pulley support (counterweight side) in the headroom us-
ing cable hoists, compression springs (made of steel) are used for vibration isolation.
The other end of the rope is equipped with a threaded rod and is attached to the governor console via
elastomer spring (rubber buffer) in the headroom.
The rope run is as follows:
¾ final suspension point at the pulley support (counterweight side) in the headroom
¾ diverter pulley at the counterweight
¾ both upper diverter pulleys in the pulley support/headroom
¾ traction sheave of the drive unit in the lower shaft area
¾ lower diverter pulley in the pulley support/headroom
¾ diverter pulleys in the cable hoist at the car unit
¾ final suspension point in the headroom on the elevator car side
Rollenträger,
pulley support,befestigt
attached
an Führungsschienen
to guide rails
Permanentmagnet
permanent magnet --erregte
exited
synchronous
Synchronmaschine
machine bottom pulley
block
5 Headroom
A pulley support with three rope pulleys (made of polyamide) is screw-connected to the ends of the coun-
terweight guide rails as well as the elevator car guide rail. This is used to divert the suspension ropes in the
headroom as well as to fix the rope anchorage on the counterweight side.
On the opposite side of the headroom, a bracket is screw-connected to the elevator car guide rail, to which
the other rope end is attached, and onto which the overspeed governor is mounted.
All these assembly groups in the headroom are mounted to one side of the car unit (and not above it), but
without wall openings or other modifications to the building. This is the only way to ensure the very small
minimum headroom dimensions (2600mm).
The safety space between elevator car and shaft ceiling required for the protection of the service personnel
is ensured through various mechanical (temporary buffer support) and electrical measures (monitoring via
foot switch plate).
bracket
pulley support
overspeed
governor
rope anchorage with
compression springs
6 Shaft Pit
The rails are positioned in the pit without troffer. collecting pan are placed beneath the rails to catch the lu-
brication oil of sliding guides (standard).
Spring type buffers (made of PUR) are mounted below the elevator car path and the counterweight path,
which are designed to withstand the rated speed of the corresponding unit.
The tensioning device for the overspeed governor rope is attached to the elevator car guide rail in the pit.
The drive unit with frequency controller is mounted in the height of the lowest landing (above floor level)
and protected against vibration.
Mechanical (temporary buffer support) and electrical safety devices (safety circuit) are available to secure
the safety space during service work.
frequency
converter
buffer below
buffer below
counterweight path
elevator car path
temporary buffer
support below
elevator car path
- required safety measures : MA 0-6000-042 item 1, PSA, safety against the risk of falling
3 rail assembly
3.1 position lowest guide rail joint with machine carrier in the pit
3.2 mount buffer for elevator car and counterweight
3.3 install and align the other elevator car guide rails with counterweight rails.
Use gauge for drilled holes to align the rails.
clerical assistant:
Weinmann issue update:
date: 1/05 6207-002e first edition page: 1
responsible dept.: VTS
ThyssenKrupp Spirit (NC71A) MA 17 6207 002
Aufzugswerke Installation Process
Booklet No. Type Serial No.
- required safety measures: MA 0 -6000-042 item 6 + 8.5 BGI 779 item 5.5
clerical assistant:
Weinmann issue update:
date: 1/05 6207-002e first edition page: 2
responsible dept.: VTS
ThyssenKrupp Spirit (NC71A) MA 17 6207 002
Aufzugswerke Installation Process
Booklet No. Type Serial No.
- required safety measures: MA 0 -6000-042 item 6 + 8.5 BGI 779 item 5.5
clerical assistant:
Weinmann issue update:
date: 1/05 6207-002e first edition page: 3
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17
General Information, Packing Units, 6207 003
Aufzugswerke
Site Inspection Booklet No. Type Serial No.
1 General Information
Installation Method
A conventional installation is required, because all main assembly groups (e.g. car unit) are delivered dis-
assembled and must be assembled on site.
The installation is to be carried out on scaffolding within the shaft (usually pre-assembled on construction
site).
clerical assistant:
Pesch issue update:
date: 10/04 6207-003e first edition page: 1
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17
General Information, Packing Units, 6207 003
Aufzugswerke
Site Inspection Booklet No. Type Serial No.
The elevator components are delivered in the following packing units (VPEs):
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Pesch issue update:
date: 10/04 6207-003e first edition page: 2
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ThyssenKrupp Installation of Spirit (NC71A) MA 17
General Information, Packing Units, 6207 003
Aufzugswerke
Site Inspection Booklet No. Type Serial No.
VPE 10 - Rails -
counterweight guide rails
elevator car guide rails
VPE 11 - Ropes -
overspeed governor rope
suspension ropes
VPE 12 - Accessories -
mirror
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Pesch issue update:
date: 10/04 6207-003e first edition page: 3
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17
General Information, Packing Units, 6207 003
Aufzugswerke
Site Inspection Booklet No. Type Serial No.
clerical assistant:
Pesch issue update:
date: 10/04 6207-003e first edition page: 4
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17
General Information, Packing Units, 6207 003
Aufzugswerke
Site Inspection Booklet No. Type Serial No.
pit: ________________
travel height: _________________
headroom: _________________
shaft height: _________________
Plumbs
Set
landing A B C D E F G H I K L M 1 2
+/- +/- +/- +/- +/- +/- +/- +/- +/- +/- +/- +/-
12
11
10
9
8
7
6
5
4
3
2
1
clerical assistant:
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date: 10/04 6207-003e first edition page: 5
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 004
Aufzugswerke Rail Assembly
Booklet No. Type Serial No.
Rail Assembly
Attention:
The machine carrier must be installed in this section!
1. Slightly tighten the screws the adjustable bracket used to fasten the guide rail for car and counter-
weight in the corresponding position at the anchor rails.
2. Clean the guide rails, then use the plan of installation (AZ) to position them.
The guide rails (groove facing downwards, key upwards) are placed directly upon the pit floor
without buffer and guide base.
The lower end of the two counterweight guide rails as well as the elevator car guide rail on the
counterweight side are each screwed to the machine carrier; the back of the rails connect with the
machine carrier.
So the gauge between the counterweight guide rails is preset at this level by the closed bow-
shape.
Due to space restrictions, the machine carrier and the lowest rail segments are to be posi-
tioned at the same time!
A substructure is necessary if the pit is too deep (i. e. it differs from AZ)!
Make sure that all rail support points are of the same height (rail tracks must end at the
same height in the headroom).
machine carrier
bottom edge
machine carrier
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Aufzugswerke Rail Assembly
Booklet No. Type Serial No.
3. Loosely connect the lowest guide rail segments (elevator car and counterweight guide rails) and
adjustable brackets with screws.
4. Attach gauge for drilled holes between the elevator car guide rails and align them according to the
plumbs!
Align counterweight guide rails.
5. Tighten and secure all screwed connections on the elevator car shackles.
6. Use fishplates to connect the rail segments, then complete the rail tracks bit by bit.
7. Ensure that the crests of the guide rail joints match and use a track grinder or similar to smoothen,
if necessary!
The lengths of the lowest and uppermost rail segments are predefined:
length of the lowest rail segment Æ 2510mm to 5000mm
length of the uppermost rail segment Æ 2500mm
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 005
Aufzugswerke Pulley Support Headroom
Booklet No. Type Serial No.
How to Measure the Space between Rail Track and Shaft Ceiling
• The space between the end of the mounted rail track (without pulley support) and shaft ceiling
must be measured prior to positioning the pulley support. Do not take the spring located at the
guide rail joint into account!
• Measure the length of the short rail segments at the pulley support.
The mounted rail segments must cut flush at the top end of the pulley support if the measured di-
mension is less than 30mm.
The rail segments must not be shortened if the space is larger than 30mm. Cutting the rail segments too
short can cause the elevator car roller guides to jump the rails when overtravelling.
shaft ceiling
30 mm
pulley support
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Pesch issue update:
date: 10/04 6207-005e first edition page: 1
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 005
Aufzugswerke Pulley Support Headroom
Booklet No. Type Serial No.
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Pesch issue update:
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 006
Aufzugswerke Drive Unit
Booklet No. Type Serial No.
machine carrier
2. Peg the upper mounting elbow to the shaft wall. Distance between upper edge machine carrier
and dowel height = 2267mm.
Pre-assemble damper (rubber bush). damper
angle bracket
center damper
2267
385
center elevator car- guide rail
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Aufzugswerke Drive Unit
Booklet No. Type Serial No.
3. Entire drive (motor and traction sheave with brake) is screw-connected with support bracket. Use
chain hoist to place drive unit upon dampers.
Note: the damper must be relieved after installation; do so be loosening the screwed con-
nections of the support bracket, allow the damper to "bounce", then tighten the screwed
connections.
support bracket
drive /
traction sheave
4. Put the cross-beam with rubber elements into the machine carrier.
rubber
elements
cross-beam
5. Screw-connect the side beams, the drive (top) and the cross-beam (bottom).
Torque of the screws: 160Nm !
cross-beam
side beam
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Aufzugswerke Drive Unit
Booklet No. Type Serial No.
6. Place the frequency controller into the frame and ensure protection against vibration.
With the bottom resting on rubber buffers on both sides.
Upper attachment fixed via rubber elements, which are height-adjustable.
frequency converter
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Aufzugswerke Drive Unit
Booklet No. Type Serial No.
How to proceed:
1. remove cover
toothed belt
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 007
Aufzugswerke Counterweight
Booklet No. Type Serial No.
roller guide
(optional)
top beam
filler weights
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Aufzugswerke Car Unit
Booklet No. Type Serial No.
entrance side
cam
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Aufzugswerke Car Unit
Booklet No. Type Serial No.
Use cone elements to brace all further elevator car operating panels and then the door entrance frames
against one another and against the car floor (hexagon screw with detent edged washer).
The cone elements are always, when looked upon from inside the elevator car, attached to the right com-
ponent flank. Due to the design of the keyhole slots, the assembly direction is possible in both sides.
By moving the panels which are to be connected, the cone parts catch the keyhole slots of the already po-
sitioned panel. Due to the open longitudinal holes, the panel drops into the correct position and the cone
parts connect the panels.
longitudinal
hole
right panel flank with cone left panel flank with longitudinal hole
element fastened with rivets
center panel
left
installation
panel
center panel
right
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Aufzugswerke Car Unit
Booklet No. Type Serial No.
• Screw in mounting bolts for elevator car operating panels in the car roof.
Position and bolt the car roof with provisionally installed screwed connections in the slots of the eleva-
tor car operating panels (hexagon screw, detent edged washer, hexagon nut).
Then insert the screwed connection through the longitudinal holes of the panels.
Mounting position of the car roof: Drilled holes for the car light are pointed towards the rear side of
the elevator car (see figure).
ing side
shown here: ceiling of elevator car with Q = 630 kg drilled holes for screwed con-
nection of elevator car operat-
ing panels
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Aufzugswerke Car Unit
Booklet No. Type Serial No.
• Mount reinforcing plates on the door opening side of the elevator car (outer side).
The reinforcing plates are mounted in the lower as well as the upper corner on the rear side as well as
in the lower corner on the entrance side. (The upper reinforcement on the entrance side is mounted
with the door hanger).
Each reinforcing plate is screw-connected in six places (hexagon screw, reinforcing plate, elevator car
operating panel, floor frame resp. ceiling frame, detent edged washer, hexagon nut).
shown here:
bottom left elevator car en-
trance side (for M2T L)
reinforcing plate
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 008
Aufzugswerke Car Unit
Booklet No. Type Serial No.
• Install monitoring switch with spring suspension for foot switch plate on car roof and mount foot
switch plate.
Attention: Only mount the spring suspension on the ceiling after the car roof has been tightly screw-
connected with the elevator car operating panels (accessibility of the screw union point)!
spring suspen-
sion
ceiling frame
holding plate
Position the spring suspensions in the holding plate and press down until the "nibs" of the holding
plate engage in the longitudinal holes.
longitudinal
holes
latching nibs
car roof
monitoring switch
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date: 10/04 6207-008e first edition page: 5
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 008
Aufzugswerke Car Unit
Booklet No. Type Serial No.
• mount folding arms for travel limiter as well as car guide rails (slider/roller guides)
Installation on both sides at the crosswise running braces on the car roof. Screw each connection of
baseplate (folding arm) with guide unit on the car roof 4x via hexagon screw, detent edged washer,
hexagon nut.
Align the guides at an angle to the rails, add sheet metal shims if necessary!
Put the roller guides (optional) against the rails without contact pressure!
Displace pulley frames on both sides until pulley is up against the rail gauge surface.
Put pulleys against the lateral rail faces via eccentric axis.
Pay attention to vertical position of the elevator car!
Connect the monitoring switch.
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Pesch issue update:
date: 10/04 6207-008e first edition page: 6
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 008
Aufzugswerke Car Unit
Booklet No. Type Serial No.
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Pesch issue update:
date: 10/04 6207-008e first edition page: 7
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 008
Aufzugswerke Car Unit
Booklet No. Type Serial No.
wall fastening
Use Parker screws to attach the wall
fastening (see figure ) to the provided
elevator car operating panel (pre-
punched hole pattern).
1515
Figure
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date: 10/04 6207-008e first edition page: 8
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 008
Aufzugswerke Car Unit
Booklet No. Type Serial No.
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Pesch issue update:
date: 10/04 6207-008e first edition page: 9
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 008
Aufzugswerke Car Unit
Booklet No. Type Serial No.
section A-A
section B-B
1622
Figure 13
l l
300 from fin-
45
250
i h d fl
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Aufzugswerke Car Unit
Booklet No. Type Serial No.
safety lever
thimbles to
connect over-
speed governor
rope
resetting spring
shown here: safety gear mechanics on the governor rope connection side
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Aufzugswerke Car Unit
Booklet No. Type Serial No.
cam
bottom frame
square pipe
pulley / mounting
safety switch brackets
readjusting lever shown here: mounting the safety switch below the elevator
car
car floor
mounting
brackets
load weighing
sensor
bottom pulley block shown from behind / rear side at the bottom pulley block
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
shown here: lifting the suspension gear K12 with lifting tackle
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date: 12/04 6207-009e first edition page: 1
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
metal casing
3x screw-
connection
door
entrance
shown here: screwed connection of the suspension gear K12 M2T L on door closing side
adjustment of
counter pulley
carriage for
fast door
panel
threaded bolt
(for details see
next figure).
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Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
hex nut
spherical washer/ball cup
disc, large
roller plate
disc, large
ball cup/spherical washer
hex nut
hex nut
detent edged washer
2x disc, thick
door panel
disc
detent edged washer
hexagon screw (head)
• Loosen the screwed connection between counter pulleys (2x per carriage) and roller plate (see figure
on page 2).
• Move tie rod in longitudinal hole so that the smallest clearance between counter pulley and track
across the entire running length is max. 0.2 mm (height of tracks and as a consequence the distance
to the counter pulleys is variable by approx. 0.2mm).
• Retighten the screwed connection of the counter pulleys.
roller plate
track
counter pulley
the distance to the track
can be adjusted via slanted
longitudinal hole
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
A long guide piece is used to guide the single-leaf door panel to the sill, upon which two guide caps
are mounted (see figure).
Straight longitudinal holes (horizontal level) in the guide piece are used for the adjustment of the guide
and sill.
• Loosen screwed connection (2x per door panel).
• Move guide pieces depthwise towards door panel to adjust the door panel (gap between the
door panels resp. space to the door post) in the lower door panel area. Shims are not neces-
sary!
• Tighten screwed connections (fastening material: 1x Allen screw,
2x detent edged washer, 1x hexagon nut).
screwed connection
in longitudinal hole
The gap between the door posts and the door panels as well as between the door panels themselves
may be max. 6mm (see figure).
Beyond that, a max. space of 6 mm between door panel and sill must be maintained.
door door
M2T
air gap
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Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
1x hexagon screw
2x hexagon nut
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Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
apron folded up
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date: 12/04 6207-009e first edition page: 6
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
Function
The car door can only be opened electrically resp. by hand from inside the car when it is inside the unlock-
ing zone. For this a cam must be installed at each sheet metal casing of the landing doors keeping a dis-
tance of approx. 12mm to the unlocking roller (see installation instructions for S12 door). As soon as the
car door starts opening, the movable slide, which is pushed back if the door is closed, is pushed to the
front again by the compression spring. The unlocking roller touches the unlocking cam and then the hook
makes a rotary motion and thus unlocks.
C
2
1
7
B
11 9 8
4 10
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date: 12/04 6207-009e first edition page: 7
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
Installation / adjustment
The car door lock is delivered pre-assembled. The adjustments must always be checked resp. ad-
justed!
Note: Setting up procedures must be carried out with closed car door!
1. Check mechanical cover A of locking unit baseplate lock (see figure below) when closing the
switch contact (pos. 2) and adjust by sliding the switch if necessary.
2. The backlash at closing gap B between hook bolt and locking device must be adjusted at rubber
buffer pos.9 as well as at locking device pos.8. The locking device must always be installed.
Bend retaining plate for locking device (pos.7) after adjustment.
3. Check working depth C of the hook and adjust if necessary. For this the 3 screwed connections of
the ZB locking unit must be loosened and their height must be changed via longitudinal holes.
Bend both retaining plates (top and bottom; pos. 4) for ZB locking!
Afterwards the hook should be aligned horizontally!
The distance between unlocking roller pos.2 and unlocking cam of the landing door must be ap-
prox. 12 mm.
For unlocking cam installation see installation instructions S12 door (MA 3, 6092/013).
In case of a different distance correct the position of the unlocking cam at the well door suspen-
sion gear.
4. The safety contact pos.2 must open after the unlocking roller unlocked the hook (switch jumper
pos. 1 is tripped).
The movable slide must easily move in guide pos.5 and 10. The guides are lubricated at the
works. Check for sufficient lubrication in regular intervals and lubricate if necessary (recom-
mended lubricant: Isoflex NBU 15)!
Back view
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responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
Emergency unlocking
Emergency unlocking is a means for opening the door when the car stands outside the unlocking zone
(for example car in safety gear operation), in order to be able to rescue trapped persons faster.
Unlocking rod
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
2x screw-connected
mounting elbows with Door motor
sheet metal casing
- Hexagon screw
- Detent edged
washer
- Hexagon nut
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responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
Widening cam
Toothed belt
Clamping of toothed
belt ends at the slider
Metal casing
Tension
roller
Toothed belt
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
• Screw in door drive 2x each with detent edged washer and hexagon nut
Cover
• Install speed controller F12 on hanger K12 close to the locking edge area.
Screw in housing in a flat position on the hanger 2x (hexagon screw, 2x detent edged washer, hexa-
gon nut). The sheet metal casing is punched out for the screwed connection.
Screwed
connection
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responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
clerical assistant:
Pesch issue update:
date: 12/04 6207-009e first edition page: 13
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
clerical assistant:
Pesch issue update:
date: 12/04 6207-009e first edition page: 14
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
Parameter learning
The door drive conducts the learning phases including reset independently (duration approx. 1 min.)!
A special algorithm with a fuzzy logic (fuzzy control) determines the stated parameters with various se-
quences of motion. The three learning run phases are indicated with SMD LED H1 and H3.
Completion check and save parameters H1; H2; H3 are switched on for 5 sec.
Reset drive is ready for service
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date: 12/04 6207-009e first edition page: 15
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
LED H2 is permanently illuminated after successfully completed automatic going into operation.
If one or several parameters are changed for optimizing door performance, LED H2 starts signaling. If the
position of HEX switch S2 is changed, LED H2 is switched off. Only if HEX switch S2 is again in the posi-
tion used for automatic going into operation, LED H2 is illuminated or signaling. Thus, it can always be
determined if automatic going into operation was carried out and which basic setting was used resp. if
parameters were subsequently optimized without using diagnostic unit 6.
Automatic going into operation cannot be carried out in position 0 of HEX switch S2, only manual going
into operation with diagnostic unit 6 is possible.
If LED H2 signals in position S2 = 0, door learning (DF11) and moment learning (DF15) was carried out
with the diagnostic unit.
If going into operation (min. learning of door width DF11 and max. door force 150N DF15) was carried
out with diagnostic unit 6 while the HEX switch was in another position, LED H2 remains switched off and
only starts signaling if the HEX switch is turned to position 0. If an automatic going into operation was
carried out previously using another HEX switch position, this can still be detected when LED H2 is signal-
ing. In this case LED H2 signals using two positions.
This condition can only be cleared by setting all default values (DF0D) with diagnostic unit 6.
clerical assistant:
Pesch issue update:
date: 12/04 6207-009e first edition page: 16
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 009
Aufzugswerke Car Door K12, Door Drive F12
Booklet No. Type Serial No.
Hex switch S2 beside button T1 is used for adjusting gear ratio and speed (16 combinations), the other
Hex switch S1 is used for other functions (CAN, re-opening etc.)
Delivery condition:
Hex switch S1 in position 0
Jumper J3 open
Important:
The closing speed is adjusted in such a way that the mean kinetic energy is always ≤ 10 J
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 010
Aufzugswerke Overspeed Governor
Booklet No. Type Serial No.
2 pcs. spring-type
straight pins
polyamide plate
steel plate
U-profile / bracket
support for
governor
8x screw-
connection
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Pesch issue update:
date: 12/04 6207-010e first edition page: 1
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 010
Aufzugswerke Overspeed Governor
Booklet No. Type Serial No.
overspeed gover-
nor
tensioning weight
rail clips
monitoring switch
tensioning approx.
pulley 50mm
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date: 12/04 6207-010e first edition page: 2
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 010
Aufzugswerke Overspeed Governor
Booklet No. Type Serial No.
flat steel
thimbles
safety lever
shown here:
overspeed governor rope attached to safety lever of car unit
The procedure used for suspension ropes also applies when unwinding, positioning and fastening the
overspeed governor rope!
Note: A suspension rope (here also ∅ 6.5mm) may never be used as overspeed governor
rope, because rope composition and lubrication are different!
As far as the installation is concerned, the overspeed governor rope is much shorter than
the suspension ropes (approx. half as long).
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date: 12/04 6207-010e first edition page: 3
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 011
Aufzugswerke How to Mount the Suspension Ropes
Booklet No. type serial No.
counterweight
150mm-20
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Pesch issue update:
date: 12/04 6207-011e first edition page: 1
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 011
Aufzugswerke How to Mount the Suspension Ropes
Booklet No. type serial No.
Installation Instructions
• Roll the ropes off the ring resp. the reel! Pulling the rope off sideways changes the rope struc-
ture causing irreparable damage to the rope!
correct correct
wrong
wrong
• Do not pull the ropes across sharp steel or cement edges. Use either diverter pulleys or corre-
sponding wood panelling!
• Do not pull the ropes across dusty and sandy floors, because the outer lubrication collects loo-
se dirt. A rough rope surface will cause an erratic run and will increase the wear of ropes and trac-
tion sheave groove (abrasion).
• Ensure that the ropes are not untwined (untwisted) during installation! Untwining changes
the rope structure and damages the rope!
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Pesch issue update:
date: 12/04 6207-011e first edition page: 2
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 011
Aufzugswerke How to Mount the Suspension Ropes
Booklet No. type serial No.
Installation
• The ends of the rope used for suspension at the governor console is come with pressed threaded
rods. Push the threaded rods from below through bracket and rubber element, then mount using
the delivered fastening material.
rubber element
steel plates
rope pulley on
counterweight
Permanentmagnet-erregte
traction sheave of
drive unit
Synchronmaschine
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responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 011
Aufzugswerke How to Mount the Suspension Ropes
Booklet No. type serial No.
• Use cable hoists and tie rods to mount the ends of the rope for suspension at the pulley support.
Ensure that the rope couplings and the rope grips correspond with the rope diameter. Use seizing
wire oder self-adhesive linen band to tie off the rope ends prior to mounting the rope couplings as
protection for the braids.
Put a hammer to the hanging rope coupling to ensure a tight seat of the wedge. The free end of
rope should be approx. 10 times the rope diameter. Use a safety clamp according to DIN 1142 to
secure the rope end at the carrying rope line. Ensure that the shackle sits on the end of the rope.
Mount the safety clamp as close as possible to the rope coupling so that slack ropes will not cause
the wedge to drop out of the rope coupling.
cable hoist
rope grip
adhesive tape
around the end
split pin
pulley support
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Pesch issue update:
date: 12/04 6207-011e first edition page: 4
responsible dept.: VTS
ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 011
Aufzugswerke How to Mount the Suspension Ropes
Booklet No. type serial No.
• Check for uniform stress of the suspension ropes and use the threaded rods of the two rope an-
chorages to adjust if necessary!
• Attach rope twist protection to both rope anchorages.
Rope anchorage at governor console: Guide safety rope through the cross hole at the end of all
threaded rods, then use a rope grip to clamp.
Rope anchorage at pulley support: Guide safety rope through all cable hoists, then use a rope grip
to clamp.
Note: Twisting the ropes or failing to protect the ends of the rope against being twisted during in-
stallation will lead to inadmissible stress of the inner wires, which in turn will damage them. This
also leads to a noticably higher resilience of the elevator car.
twist protection
suspension at the
governor console
rubber element
twist protection
suspension at the
pulley support
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 012
Aufzugswerke How to Carry Out an Installation Run
Booklet No. Type Serial No.
clerical assistant:
Pesch issue update:
date: 10/04 6207-012e first edition page: 1
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ThyssenKrupp Installation of Spirit (NC71A) MA 17 6207 013
Aufzugswerke Control Box
Booklet No. Type Serial No.
The control panel is closed on all sides and accessible via two
doors. The contact points are located at the lower end of the
control panel. This control panel can either be mounted "on the
plaster" or be placed in a wall opening. A fire resistance class
has not been taken into consideration.
contact points
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Aufzugswerke Control Box
Booklet No. Type Serial No.
Wall Installation
Recess Installation
dowel
shaft side
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date: 10/04 6207-013e first edition page: 2
responsible dept.: VTS
THYSSENKRUPP NC71A MA 17 6207 021
AUFZUGSWERKE Spirit - Safety Devices
Booklet No. Type Serial No.
1
2 16
3
4 In (car call) -S701
7 24
I1 (car call) -S703
6
8 5 Priority -S702
9
10 { Catch door -S704
11
TÜV switch -S700
12 z
Out of operation indicator -
S36
17 Service -S401
2.3 Passenger rescue procedure when the car is not at the landing level
How to rescue passengers if the car is not at the landing level (outside the zone) and electric recall or opening
the brake is not possible.
4. If the elevator car is higher up; swing out scissor-type folding apron (see figure), otherwise continue
with item 5
draw bolt
Emergency unlocking is a means for opening the door when the car stands outside the unlocking zone (for
example car in safety gear operation), in order to be able to rescue trapped persons faster.
6. Ask trapped persons to leave the elevator car, help them if necessary.
How to proceed:
use traction rope to lift apron
traction rope
insert bolts
Wind up the traction rope and stow it away in the apron well.
Twist the sheet metal covers so that the openings are closed.
In elevator NC71A the pit was reduced to a minimum size of 400 mm and the headroom was reduced to
2600 mm. In this reduction, the pit is reduced to such an extent that the clearance specified in EN81:
1998 no longer exists. When the pit is entered, safety will be guaranteed again by installing a buffer
support and a monitoring circuit.
This is indicated by a warning notice in the pit.
The lower landing door (landing doors with front and rear entrances) is monitored by a monitoring cir-
cuit. When the lower landing door is opened with the emergency unlocking device while the elevator car
is not behind the landing door, the car will be shut off immediately and the governor is activated. Due to
the electrical and mechanical safety device, the car can no longer be moved, even if the door is closed
again.
Another monitoring circuit checks all remaining doors, except the topmost door. This again means: if a
landing door is opened with the emergency unlocking device, the monitoring circuit is activated if the e-
levator car is not behind it.
The elevator installation cannot be returned to service unless the reset button on the control panel,
which is protected against inadvertent operation, is pressed.
In the event of power failure, the function of the monitoring circuit will be maintained through the storage
battery.
Power failure plus storage battery discharged will cause the monitoring circuit to respond.
A step switch plate monitors if people are stepping onto the car roof and this is ensured by an elevator
car travel limiter. This means that an inspection operation is only possible if the travel limiters are swung
out and the step switch plate was accessed.
In this case it is not possible to conduct backward operation, normal operation and emergency evacua-
tion by opening the brake.
A stop (bumper) at the elevator car guide rails prevents availability of safety space on the car roof in ca-
se of swung out travel limiters.
Function of switches
switch S87.1
Wiring diagram of the monitoring circuit of reduced pit with front & rear opening
residual door monitor additional landing door safety contact
Reset of control panel emergency
The switches are fixed on the rail and operated at the elevator car control curve.
switch mounting
for elevator car
guide rail
All front & rear opening landings up to 2m above the shaft pit floor are taken into consideration when moni-
toring the reduced pit.
If the landing distance of entrance side I and entrance side II is less than 223mm the monitoring considers
these landings with the same level. Only one additional switch S87.1D must be installed at the front & rear
opening door (see page 9, situation 4).
If the landing distance is more than 223mm, an additional S87D switch must be installed (see page 10, situa-
tion 5 and 6).
Attention!
Do not operate switch S87.2 and Highest switch position
S87 together.
S87.2
S87.2
S87
ZS
zone plate
223mmH
D,grz
15
245
flush
≤ 2000
pit
max. admissible gap and
beginning of unlocking
beginning of unlocking
Main and rear side,
zone for main side
Main side,
Main side,
flush
S87.2 S87.2
zone plate
main side
S87 S87
zone plate
main side
pit
Rear side, flush
Main side,
flush
Situation 5 Situation 6
3.4.2 Monitoring circuit of landing doors from landing 2 to the last but one landing (n-1)
The residual doors from landing 2 to n-1 located below the actual elevator car position are monitored by
an additional safety circuit (in case of tripping the emergency operation switch is also activated).
S85 is an additional switch at the landing door, which is bridged by the landing zone door switch S85.1.
The landing zone door switch S85.1 is installed in the well like a normal zone switch.
Fastening of elevator
car guide rail
S45F
The final limit switch was installed in the buffer plate, see figure. In this way the switching off distance
was reduced to a minimum.
359mm
7 Overspeed governor
The operation of blocking device resp. remote tripping of the new speed governor is the same as for the eleva-
tor with flat pit. For all elevators without machine room a solenoid must be activated by applying voltage to in-
sert the blocking device.
Sensor B73
impulses - slip monitoring
Sensor B25
governor feedback / block-
ing device
Y25
solenoid
Switch S102
safety switch
This principle was changed around for the overspeed governor. If solenoid Y25 is dead, the blocking device is also
active. This means that solenoid Y25 must always be activated during normal operation. The position is monitored
with proximity switch B25.
The control panel indicator “governor feedback” is illuminated if the magnet is attracted resp. the governor is in
normal operation.
This normal position is buffered by a storage battery in case of voltage absence.
governor feedback /
blocking device
Solenoid Y25
8 Slip control
Elevators of type series NC71A –spirit- are operated with a gear motor connected to the traction sheave via a
belt.
The slip control ensures that the drive is shut down if the toothed belt falls of the traction sheave. Recommis-
sioning can only be carried out via a Teach-In function and thus, cannot be carried out by unqualified person-
nel.
Operating mode
In case of intended elevator car movements, i.e. with contactors set into operation, the elevator car move-
ment is compared to the drive movement. For this purpose an initiator is connected to the governor pulley,
generating impulses by scanning the governor pulley during elevator car movement. These impulses are read
and processed by the MH3/4 card. Thus, the impulses are in direct proportion to the elevator car movement.
MC3 processes the drive impulses.
After the proportion of both pulse generators has been learned via a Teach-In function, all following runs can
be used to check if the elevator car follows the drive correspondingly. If the monitoring threshold is exceeded,
an emergency stop is activated and the installation is then shut down finally and fail-safe regarding power fai-
lure. Recommissioning can only be carried out via a Teach-In function.
What is monitored?
All intentional travelling motions are monitored, i.e. as soon as the contactors are switched on.
Exceptions:
- travelling motion during Teach-In
- travelling motion with operated service switch (TÜV switch)
Recommissioning
Only possible with AF0C resp. AF0D
Error messages
7E B1: wrong MH3/4 slip
7E B2: more than 1 telegram lost
B1 AA: slip control release detected during initialization
B1 EE: original fault: slip way too long
A safety brake was built-in after omitting the braking system at the elevator car. This brake has to en-
sure safety in upward direction. To maintain safety regarding unintended travelling motion in upward di-
rection two brake test switches were installed in the brake.Now the actual condition of both brakes as
well as wear can be monitored with the switching position. Deviations from the specified condition result
in a system shut down.
In addition the brake is controlled by a temperature switch. It was connected in series with the tempera-
ture switch of the motor.
Attention! The switches are built into the brake and adjusted. It is not admissible to change
or replace them at the erection site.
Install an additional buffer support when accessing the pit. This buffer support is stored in a provided
support in the pit (see figure). This is a contact-stable pit position.
Stick the supplied warning signs on buffer support and governor tensioning weight so that they are visi-
ble from the access.
Additional contact-stable
buffer support
1 General
The landing door S12 is designed for use in the lower and middle range.
Lift installations with a combination of landing door series S12 and S8 are possible, as the same method
of coupling is used.
Those components which are visible for the user can be made of the following sheet metal types:
• Electrolytically zinced steel panel
• Polished stainless steel, grain 220
The door width / door height dimensions of the product range are:
M2Z TB 700, 800, 900 TH 2000 and 2100
M2T L/R TB 700, 800, 900 TH 2000 and 2100
Abbreviations:
M = automatically operated
2 = number of door panels
Z = center-opening
T = telescopic door
S = landing door
12 = type series
Fastening of door
The door can be mounted directly at the shaft wall as well as into the recesses.
The threshold, the suspension gear and the architraves are dowel-connected to the shaft wall each.
State of delivery
The doors are delivered completely assembled and pre-set (optionally disassembled).
When the door is mounted do not forget to check for correct setting and fine-tune, if required.
2 Assembly
Suspension gear fastening M2T S12 Fastening suspension gear M2Z S12
TB 700 to 900 = 2 pcs. TB 700 to 900 = 2 pcs.
b 155
b 140
98
98
151 151
Emergency unlocking
Emergency unlocking
TH
TH
1400
Closing edge
1400
Closing edge
134
Fig. 1 Fig. 2
134
a c
a 135
The aluminum threshold profile is pre-mounted to the base plate of the threshold as standard.
Permissible wheel load Æ 190 kg.
To fasten the threshold at the shaft wall, two fastening angles (long and short angles) are provided at each
attachment point. This permits to adjust the threshold at each level and thus level out different distances be-
tween threshold and wall or angles and wall (same type of suspension gear fastening).
Therefore the landing door can be directly mounted at the shaft wall (see fig.3) or in a recess (see fig. 4).
The attached and fully adjusted threshold is secured against tilting using butt straps. The thresold is attached
at the screw connection between angle and threshold (to be pre-assembled), and doweled to the plaster floor.
The edge of the toe guard is put into the threshold profile and screw-connected to the base plate.
Screw-
connection
toe guard
Long Long angle
angle turned by 180°
Toe guard
Long leg Dowel M12 Fig. 4
(short angle)
Fig. 3 Short leg
(short angle)
With thresholds mounted in recesses (see fig. 4,) turn the long angle by 180° and screw-connect to short leg
of short angle (long leg screw-connected to wall).
Architraves
The architraves are located between the threshold and the suspension gear.
An insert is riveted at both architrave ends (see fig. 5), at which the architrave is screw-connected to the
threshold (see fig. 6) or the suspension gear (see fig. 5).
Architrave
Double screw
connection
Architrave to be
installed at threshold
2 insert nuts
Fig. 6
Door panels
Fig. 7
Labyrinth
M2T
Labyrinth
Double-wall
door panel
Fig. 9
Fig. 8
Suspension gear
The base plate of the suspension gear consists of a one-piece profile with integrated guide rails.
Counterpiece trail-
ing door panel
Closing spring
Rollers at
hook bolt Track trailing door
panel
Fig. 11
Representation: suspension
Information applying to component orders:
gear M2T
in case suspension gears are ordered as component parts, the complete landing door must fulfil the requirements
specified by the national notified bodies. Compliance must be considered by the customers who intends to use the
suspension gear component.
Roller plate
rapid door panel
Screw-connection between
mounting angle and sus-
pension gear
Fig. 12
3 Mounting
) Observe required minimum cover between door entrance frame and shaft wall
(applies to both sides irrespective of the door types)
Cover with fair-faced concrete: 25mm
Cover with concrete carcass dimension: 5mm
Architravee
Measure a
Fair-faced concrete Æ 100mm
Concrete carcass dimension Æ 120mm Fig.13
Fig. 14
Fig. 15
Point with insert
prepared for screw
connection
- Insert guide pieces of door panels into the slots of the guide profile (see fig. 15 and 16) and
screw-connect to roller plate at two points (see fig. 10).
Shaft side
Fig. 16 Fig. 17
Threshold Threshold
M2T M2Z
• Loosely screw suspension gear and fastening angles; arrangement and measures see page 2.
• Properly align threshold and tighten screw connection. Dowel butt strap (see page 3) on plaster floor
(dowel FD10, hexagon screw 8x50, disk A8,4).
• Correctly align threshold and tighten screws.
• Vertically align the door by means of plummet.
• Screw-connect suspension gear; check position of closing edge.
• Dowel architraves to shaft wall by means of a buttstrap each (1400 mm above finished floor level)
(see figures page 2).
• Align landing doors.
To align the closing edges of the landing doors a chamfer is provided at the locking piece of the hook
bolt (see fig. 24).
• Mount toe guard at threshold (see figures 3 and 4); to
stabilize edge sheet metal straps and put against shaft
wall. Toe guard
The measure between the toe guard and the shaft wall
must not change more than 15 mm under a load of
300 N (acc. to EN81). This is why the sheet metal wrong
butt-straps at the toe guard which are supported on Sheet metal
the shaft wall shall be bent rectangularly and not ra- straps
correct
dially (see fig. 18) !
Shaft wall
Fig. 18
- Remove grease from the door panel area, where the buffer shall be glued on!
Remove protection film at stainless steel door panels; ungreasing not required, here.
- Remove pre-punched buffers from rubber plate (see fig. 19) and press onto respective points at door panel.
Keep your hands off the glued surface!
Rubber buffer
Protection film
Pre-punched rubber plate, from
where the buffers are pulled off
Fig. 19
approx. 120mm
Rubber buffer
Part No.: 60 900 00 60 01 Closing surface
door panel Fig. 20
Attention:
The adhesive force of the rubber buffer becomes effective after approx. 72 hours (3 days)!
3 Settings
M2T M2Z
Door panel R door panel L
Rapid
Door panel Trailing
Luftspalt
door panel
Air gap
Luftspalt
Air gap
Luftspalt
AirLuftspalt
gap
gap
Air
Fig. 22
Threaded rod
Hexagon nut 3
Elongated hole
in roller plate
Detent edged
Hexagon nut 2 washers
Hexagon nut 1
Vertical
Door panel adjustment Fig. 23
Height ad-
justment
Guide piece
A long guide piece with two guide caps is provided between the single-wall door panel and the
threshold (see fig. 25).
Guide and threshold are adjusted by means of horizontal elongated holes (horizontal surface) in the
guide piece.
Adjustment of counterpieces
The counterpieces shall prevent the running carriage from leaving the track and the door panels from
overturning into direction of movement (e.g. caused by an obstacle). As soon as the door panels are
subjected to operating conditions the polyamide (PA) slider is supported by the suspension gear profile
from below.
• Screw-connection between counterpieces (2x for each running carriage) and roller plate (see fig. 26).
• Adjust fastening bolt in elongated hole so that the min. distance between the counterpiece and the
track along the complete running path does not exceed 0.2 mm.
• Re-tighten screw connection of counterpieces.
Roller plate
rapid door
panel
Diverter pulley for
telescopic rope
Roller plate
trailing door
panel
Screw-connection
of counterpieces
Rope clamp-
ing telescopic
rope
Fig. 27
Representation :
M2T L
Center rope
Roller plate
right door panel
Fig. 28
Representation: M2Z
Fastening points
Closing spring for hook bolt to door panel
hook boltl
3±1
Chamfer
aligned to
closing edge
Coupler roller
Lock roller
Fig. 29
140mm
4 Special variants
Installation
The "AY cam mounting“ consists of: cam, 2 holders and fastenings.
The kit can be installed at door variants M2TL and M2TR.
• Insert captive nut in holes at architrave and screw-connect lower holding device and architrave
(captive nut, detent edged washer, hexagon socket).
• Screw-connect upper holding device and sheet metal box at two points (flat hexagon socket
screw, 2 detent edged washers, hexagon nut).
• Screw-connect cam and fastenings (hexagon socket screw, 2 detent edged washers, hexagon
nut) and align (see following page).
Screw-connection at
sheet metal box Screw-connection
at cam
Upper
With
holding
M2TR device
With M2TL
Archi-
trave
Schließkante
Screw-connection
at cam
Representation: cam mounted at
M2TR S12
Lower holding
Screw-connection at device
architrave
Representation
• Adjust distance between cam and unlocking roller of car door locking to approx. 12 mm (see
fig.)! The cam must be displaced beyond the elongated holes.
• Adjust vertical cam track!
12 Unlocking roller
car door locking
Representation:
Cam mounted at M2TR S12
Allgemein
Ab Jan. 2005 wird die Schachtinstallation für die DZS in steckbarer Ausführung ausgelierfert. Das bedeutet die
Kabel für die Riegelleitungen sind vorgefertigte Leitungen mit Stecker die in einer Verteilerkonsole zusammenge-
steckt werden. Die vorgefertigte Leitungen gibt es in 4 Meter 8 Meter und als Sonderlänge. Die Busleitung wir als
CAT5 Leitung ausgeliefert und in der MS-Karte gesteckt.
Montage Riegelleitung:
Steckbare Riegelleitung
Blindstecker
Montage Busverdrahtung
1. MS-Gehäuse klein (Ohne Sicherheitskreis) im Türbereich montieren. Beim Spirit-Aufzug ist das MS-
Gehäuse über der Tür zu montieren.