Standard work IISM PT KPP #1.2 100MW Tgl :2012.10.23 Rev.

:0
KPP Guidance
MOP Operation Procedure Page:1/4

By Achmad Gunawan

● Purpose Of Work : Supplying the lube oil from main oil tank to each steam turbine’s and
generator’s bearing through oil cooler and oil filter.

● Summary work

Assortment Contents

Name and Place Of Work 1. MOP Operation Procedure

Type : AC Motor driven vertical centrifugal

Capacity : 71 m3/h
Important Equipment
Pressure : 5.5 barg
Speed : 3,000 rpm

1. Problem : Main Oil Pump Trip

Quality
2. Cause : Leakage Or Jammed Check Valve

Environment Leakage lube oil

1. Safety Consideration
A. BRK input electrical shock caution
Important B. Work clothes curling caution due to the rotor
Check
2.Accident Case : Not Applicable
Safety
3.Near-Miss Case : Not Applicable

4.Fire Case : Not Applicable

5.Work Permit : Not Applicable

1. Check the service instrument status

2. Check Pump Suction V/V Open
Action
Before Work 3. Check status of Pump Oil Level

Preparation 4. Pump Shaft Hand Turning

5. Check Discharge pressure stand by MOP
APD Helmet, safety shoes, work gloves, ear plug.
Equipment
Walky talky, valve handle, detector noise & vibration,
Required
 Standard work IISM PT KPP #1.2 100MW Rev. :0
KPP Guidance
MOP Operation Procedure Page:3/4

1. Main Oil Pump Operation (A: Control Room, B: Local)

Order Of Operations How To Work With Safety /
Environment
(1) Oil quality (If necessary, operate the oil
1)Check Before OP (B) purifier.) BRK input
(2) Lube oil tank temperature [TE- electrical shock
caution
MAV10CT001, TG-MAV10CT501]＞ 10 °C
(In case that oil temperature < 10 °C, start
the main oil tank heater.)
(3) Oil level of main oil tank (If insufficient, fill it
up.) [LG-MAV10CL501, LT-MAV10CL001]
Flow back oil level.
(4) Main oil tank drain valve· [MAV10AA401,
402] Fully close
(5) Main oil tank sampling port valve
[MAV10AA601]····Fully close (after
checking the quality of oil)
(6) Main oil tank inlet valve for oil portable
system ·[MAV10AA001]····Fully close
(7) Main oil tank vapor extraction return line
valve·· [MAV10AA251]····Fully close
(8) Control oil pump-
A,B··[MAX21AP001,002]····“MANUAL”,
“STOP”
(9) Mode selection.
MODE OPERATION ORDER STAND BY
AB MODE AB A
BA MODE BA B
2) MOP start (A)
1.Control Room Start,
A. Control Room Auto start
- In operation, Pump fault
- Main Oil Pump Pressure lower (4.6 barg)
B. Control Room Man’ start
- Graphic in DCS
Choose Main Oil Pump
- Choose Sub window Man’ Then Start
Standard work IISM PT KPP #1.2 100MW Rev. :0
KPP Guidance
MOP Operation Procedure Page:3/4

3)Check After MOP 1. Vibration Check

start(Operation)
2. Check Leakage Work clothes
3. Main oil pump-A,B discharge Pressure curling caution
(01/02 MAV21CP201,211) ≦*4.6 BarG due to the rotor
Stand-by MOP & EOP start autmatically.(*:
Setting value corresponds to4.2 BarG at
T/G center.)
4. Main oil tank level (01/02 MAV10CL001)
≧NOL +50 mm (H), ≦NOL -50 mm (L).
- Confirm that there is no lube oil leakage.
If any leakage is found out, repair it.
- Confirm that main oil tank drain valve is
closed.
- Fill the tank with lube oil up to permissible
level.

4) MOP stop(A)
1.Control Room stop
Control Room Auto stop (After Stand by start)
Control Room Man’ stop
- Graphic di DCS
Choose Main Oil Pump
- In Sub window, Choose Man’ stop

finish
Standard work IISM PT KPP #1.2 100MW Rev. :0
KPP Guidance
MOP Operation Procedure Page:4/4

Main Oil Pump Operation Flow