Service Manual Ecmo Livanova s5 Cp5

Document number : CP_SEM_5811-0000
This document is property of SORIN GROUP. No part of this document may be reproduced or transmitted in any form or by any means without the prior permission of SORIN GROUP.
Document revision : 000
Document title :
Unless explicitly stated on the copy itself, printed and/or electronic copy opened outside MasterControl system are uncontrolled documents.
Service Manual S5 System
Effective date: 20 May 2014 3:50 PM
Notes :
(1) Document approval: see approval on original on paper; approval on MC is only related to
document loading. (2) Valid approval date is stated on paper copy.
Previous number : SM-5811-0000
Change number :
Vault : (300) HLM_DOCS_DMR Release Next review date :
Doc Type : (321-F) SEM - Servicing M Release date : 20 May 2014 3:50 PM
Status : Release Expiration date :
Author : ALBERTO.POLI Owner : ALBERTO.POLI
Source: MASTERCONTROL ** Document No., Status: CP_SEM_5811-0000 /000, RELEASE ** Printed by:
Signature Manifest
Document Number: CP_SEM_5811-0000 Revision: 000
Title: Service Manual S5 System
All dates and times are in Central European Time.
Quick Approval
Approve Now
Name/Signature Title Date Meaning/Reason

Gabriela Fernis
20 May 2014, 03:50:24 PM Approved
(GABRIELA.FERNIS)
S5 System
Service Instructions
S5 System • Service Instructions
Copyright © 2005 - 2013

SORIN GROUP DEUTSCHLAND GMBH
Lindberghstrasse 25
D-80939 Munich, Germany
Telephone:+49 - (0)89 - 32301-0

Telefax: +49 - (0)89 - 32301-777
All rights reserved, especially the right to reproduction and distribution as well as translation. No part
of this document may be reproduced – by photocopy, microfilm or any other process – nor may any
part of it be stored, edited, duplicated or distributed by electronic means without the written
permission of SORIN GROUP DEUTSCHLAND GMBH.
Service Instructions
Version 07/2013 - SM-5811-0000.04 ENG
SM-5811-0000.04 ENG
S5 System • Table of Contents
Table of Contents
1 Introduction
1.1 About the Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.1.1 Symbols used in these Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.1.2 Chapters in these Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
1.2 Terminology and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
2 Safety
2.1 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
2.2 Regulations and Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

2.2.1 Use in Accordance with Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
2.2.2 General Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
2.2.3 Safety instructions during use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
2.2.4 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
2.2.5 Electrical Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
2.2.6 Safety Instructions for Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
2.2.7 Safety instructions for service technicians . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
2.3 Safety feature on the S5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
3 System description
3.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
3.2 Layout of the S5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

3.2.1 Total overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
3.2.2 Overview of mast pump systems (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6
3.2.3 Overview of S5 System Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8
System panel (standard). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8
System panel (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.9
3.2.4 Overview of the electronic / and power pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10
3.2.5 Overview of pumps and pump control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12
S5 roller pump 150 and S5 double roller pump 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12
S5 mast roller pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.14
3.3 Service-relevant assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.16

3.3.1 Assembly overview – E/P pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.18
Overview of E/P pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.18
Overview – Switching power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.22
3.3.2 Assembly overview – S5 RP 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.23
3.3.3 Assembly overview – DRP 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.25
3.3.4 Assembly overview – System panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.27
System panel (4 pos.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.27
System panel (3 pos. and 6 pos.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.28
System panel (5 pos.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.29
3.3.5 Assembly overview – Sensor modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.30
3.3.6 Assembly overview – S5 MRP 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.32
3.3.7 Assembly overview – S5 MRP 85/1 and S5 MRP 85/2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.33
3.3.8 Assembly overview – Control panels for mast roller pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.34
SM-5811-0000.04 ENG 1
3.3.9 Overview – Circuit boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.36

Overview Backplane E/N-Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.36
Circuit board battery switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.38
Circuit board motor controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.40
Circuit board motor power amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.41
Circuit board computer board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.42
Circuit board inverter (pumps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.43
Circuit board keys and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.44
Overview backplane system panel (4 pos. and 5 pos.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.45
Overview backplane system panel (3 pos. and 6 pos.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.47
Overview circuit board display and control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.48
Circuit board inverter (system-panel and control panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.49
Circuit board fan control (control panel mast roller pumps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.50
Circuit board mast roller pumps 85 (motor controller and motor power amplifier) . . . . . . . . . . . . . .3.51
3.3.10 Assembly overview – console and mast system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.53
3.3.11 Assembly overview – AC outlet strip with isolation transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.54
3.3.12 Assembly overview SCP System for S5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.55
4 Brief overview system panel

4.1 Key icons and display (brief overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1
General key icons and displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1
Key icons and displays of the system menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.3
5 Fault messages and troubleshooting

5.1 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
5.1.1 Unspecified faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
5.1.2 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3
Fault on pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3
Battery fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7
Faults in the sensor modules or sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.9
5.2 Operating the additional devices for the S5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.10

Fault messages of additional devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.10
Other displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.12
6 Replacing components
Instructions for technical safety inspection (TSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.1
6.1 E/P pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2

Removing the E/P pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2
Opening the E/P pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.4
Removing the system boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6
Removing the switching power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.7
Replacing the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.10
Replacing the battery switch circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.11
Replacing fuses (Circuit board battery switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.12
6.2 Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.13

6.2.1 Opening the pump housing and removing the pump head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.13
Removal of roller pump 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.21
6.2.2 Removal of the pump control panel and touch screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.23
Removing the shaft encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.29
6.2.3 Replacing the line filter on the pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.31
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6.3 Mast roller pump MRP150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.32

6.3.1 Opening the pump housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.32
6.3.2 Removing the mast roller pump MRP 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.35
6.4 Mast roller pump MRP85/x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.36

6.4.1 Removing the double holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.36
6.4.2 Opening the pump housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.37
6.4.3 Replacing circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.38
6.4.4 Removing the pump head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.43
6.5 System Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.46

6.5.1 Opening the system panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.46
6.5.2 Replacing the circuit board backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.50
6.5.3 Replacing components of the display and control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.51
Replacing the display and control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.52
Replacing the circuit board Inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.53
Replacing the touch screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.54
6.6 Control panels for mast roller pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.55

6.6.1 Opening the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.55
6.6.2 Replacing control panel components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.57
Replacing the circuit board fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.57
Replacing circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.58
Replacing the touch screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.61
Removing the shaft encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.62
6.7 Replacing circuit boards/sensor modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.64
6.8 Console and mast system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.66

6.8.1 Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.66
6.8.2 Mast system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.67
6.9 AC outlet strip with isolation transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.71

6.9.1 Removal of the AC outlet strip with isolation transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.71
6.9.2 Opening the AC outlet strip with isolation transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.72
6.9.3 Overview of cable connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.73
6.9.4 Replacing power sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.74
6.9.5 Replacing the socket for mains power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.75
6.9.6 Replacing the thermal circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.76
6.10 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.77

6.10.1 E/P pack connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.77
ODU plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.77
Amphenol plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.77
6.10.2 Circuit boards connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.78
Phoenix plug and socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.78
FCI plug and socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.78
Molex plug and socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.79
AMP plug and socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.79
SM-5811-0000.04 ENG 3
7 Appendix
7.1 S5 system specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
7.1.1 Dimensions, weights, operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
Masts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3
System panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4
7.1.2 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5
Electronics and power pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5
UPS and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5
System panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6
Modules and sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.7
AC outlet strip with isolation transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.9
7.1.3 Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.10
7.2 Labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.11
7.3 Partnumbers, standard components and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.16

7.3.1 S5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.16
7.3.2 System accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.20
7.3.3 Additional devices and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.23
7.4 Disposables and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.27
7.5 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.27
7.6 Service component part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.28

7.6.1 S5 System separate components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.28
Accessories for E/P pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.28
Assembly RP 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.30
Assembly DRP 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.32
Assembly System panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.33
Assembly Sensor modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.35
7.6.2 Additional assemblies and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.37
Console accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.37
Pump spacer accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.37
Mast roller pumps and control panels accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.37
Cables and/or wiring sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.40
Mast accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.41
Mast system extension accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.43
AC outlet strip accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.44
7.7 Technical safety inspection (TSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.44
4 SM-5811-0000.04 ENG
S5 System • Introduction
1 Introduction
1.1 About the Service Instructions
These Service Instructions (along with the training given by SORIN GROUP DEUTSCHLAND GMBH)
provide basic information on the maintenance and repair of your S5 System. This manual has been
designed solely for use by suitably qualified service technicians. In the interest of the safety of
patients and all users:
!
Only service technicians who have been trained and duly authorised by
SORIN GROUP DEUTSCHLAND GMBH may perform service on the S5 System.
All information on the operation of the S5 System can be found in the Operating Instructions. These
Service Instructions will refer to the appropriate chapter of the Operating Instructions as required.
1.1.1 Symbols used in these Service Instructions
The symbols are intended to help the user find particular text passages. The meaning of the symbols is
as follows:
! Danger! Failure to pay attention may put the health and safety of the patient
and/or the operator at risk.
! Warning! Failure to pay attention may cause damage to the machine or other
equipment.
✓ A check list for a quick and safe follow-up on whether operational steps have
been carried out completely.
◗ Primary list (main groups)
➜ Secondary list (subgroups)
SM-5811-0000.04 ENG 1.1

1.1.2 Chapters in these Service Instructions
In chapter... you will find the following information:

1 Introduction – Symbols in the Service Instructions
– Overview on chapters (this table)
– Terminology and abbreviations
2 Safety – Important safety instructions for the operation of the S5

System
– Safety instructions for service technicians
3 System description – Brief description of all service-relevant components
4 Brief overview system panel – Brief overview of all key icons and displays
5 Fault messages and troubleshooting – List of all fault messages and fault isolation tips
6 Replacing components – Information and instructions on the removal and

installation of components
7 Appendix – Technical data and components

– Part numbers / spare parts
1.2 SM-5811-0000.04 ENG

1.2 Terminology and abbreviations
◗ S5 System Stöckert S5 System, modular heart-lung-machine

◗ S5 console 4 position Contains the electronic / power supply pack with the fans
(abbreviation: console) and accumulators for the emergency power supply
4 console casters with 4 parking brakes

◗ S5 console plate 4 position Located on the console:
(abbreviation: console plate) – Supports 4 pump housings or units
– With mast retaining flanges (for supporting the push
bars and telescope masts)
– With push bars (left and right)
– With crossbar on the back for the movable mast
◗ S5 electronics and power pack The electronics / and power pack is located inside the
(abbreviation: E/P pack) console. The E/P pack comprises the power-supply
components (including the emergency power supply), the
system connection panel and the necessary sensor
modules.
S5 power supply module

S5 UPS module
S5 DC/DC module
S5 battery discharger
◗ S5 sensor module The sensor module measures all the recorded values
(such as the temperature from a temperature sensor). The
values are shown on the corresponding displet (e.g.
Temperature 1) via the CAN bus.
◗ S5 mast retaining flange, left Side components for supporting the sliding T-bar handles
◗ S5 mast retaining flange, right and telescopic masts
◗ S5 mast system (complete) Comprises:
– Two vertical telescope masts
– One movable telescope mast
– Push bars (left and right)
– Horizontal mast
– Crossbar for movable mast
◗ S5 telescope mast with infusion rack Fixed telescope mast
(abbreviation: telescope mast) with 4-arm bottle holder
◗ S5 telescope mast, movable with Movable telescope mast with 4-arm bottle holder
infusion rack
(abbreviation: movable mast)
◗ S5 crossbar for movable mast 4 position Permanently mounted on the back of the console for
(abbreviation: crossbar for movable supporting the movable telescope mast
mast)
◗ S5 horizontal mast 4 position With 2 mast retainers (left and right) for attachment to the
(abbreviation: horizontal mast) vertical masts
SM-5811-0000.04 ENG 1.3

◗ S5 system panel 4 position The modular control unit mounted on the mast comprises
(abbreviation: system panel) 4 module slots to take a maximum of 4 display and control
modules with touch screens.
Blank modules are plugged into slots which are not being
used.
◗ S5 display and control module Central interface between the user and the S5 System
comprising:
– Touch screen
– Housing
◗ Touch screen This is where

(pressure-sensitive display) – All the values recorded by the sensors, the states and
the parameters defined by the user (such as limits) are
displayed
– The control functions are assigned to the
corresponding pumps
– The entire system is configured
The surface of the touch screen is divided up into several

displets (according to menu and display).
◗ Display applet A display applet is the display of an application. This
(abbreviation: displet) application may concern displets for displaying the
current values (such as the measured pressure) or so-
called entry displets where parameters or limits can be
entered.
The number of displets shown depends on the

configuration of the entire system, the menus which have
been selected and the current status of the heart-lung-
machine.
◗ Start page After switching on, if the self-test has run without any
faults (the S5 System and the system panel), the start
page will appear on the system panel.
The Start page is dependent on the total configuration of
the system and the parameters last saved in the
– System menu
– UPS menu
– Menus for the control and monitoring functions
– Menus for the monitoring functions
– Display menu
– Equipment menu (optional)
◗ Main menu (Main page) Overall display of all menus during operation on the
system panel.
◗ System menu This is where:
– date and time are displayed
– alarms, warnings and error messages are displayed
– pending alarms are deleted, cleared and silenced
1.4 SM-5811-0000.04 ENG

◗ UPS menu This is where:

– UPS functions are monitored and controlled
– the current operating state of the UPS is shown
◗ Monitoring function The term “monitoring function” may also include a control
associated with it. A control in this instance can be the
result of a monitored process. In order to avoid the use of
different terms, therefore, the term “monitoring function”
will be used consistently throughout.
◗ Menus for the control and monitoring The following menus (and corresponding sensor modules
functions and sensors) are used to control operation and intervene
in the pump control system when there is an alarm:
– Pressure menu
– Level menu
– Bubble menu
– Cardioplegia menu
◗ Menus for the monitoring function The following menus (and corresponding sensor modules
and sensors) can be used to trigger an alarm which,
however, does not intervene in the pump control system:
– Temperature menu
◗ Display menu These menus only have a display function:
– Timer
◗ Pump menu This is where the:
– Pump parameters are entered
– The blood/cardioplegia and stop link pumps are
assigned
◗ Equipment menu (optional) The control panel for external units appears on the
displets.
Parameters can be entered or assigned.
e.g. gas blender (optional)
◗ Functional group The displet on the display and control module on the
system panel, the sensor module in the E/P pack and the
corresponding sensor (or sensors) represent a
“functional group” (e.g. “Temperature monitor” displet
and sensor module and the temperature probes).
Although all entry and display displets are combined on
the system panel, each functional group operates
independently.
SM-5811-0000.04 ENG 1.5

◗ S5 Roller pump 150 Comprises:

(abbreviation: S5 RP 150) – Pump housing
– Pump head with pump track Ø 150 mm
(e.g. for arterial blood flow)
– S5 control panel RP 150
– S5 pump cover RP 150
– S5 tubing clamp block RP 150
– Or S5 tubing clamp Variolock RP 150
– Incl. various Variolock inserts
◗ S5 double roller pump 85 Comprises:
(abbreviation: S5 DRP 85) – Pump housing
– Two independently operating pumps with Ø 85 mm
pump raceways (for low flow rates)
– S5 control panel DRP 85
– S5 pump cover DRP 85
– S5 terminal blocks
DRP 85
◗ S5 control panel for RP 150/DRP 85 The control panel is located on the top of the pump
(abbreviation: control panel) housing and contains the control elements (setting knob
and keys) and the touch screen for the corresponding
pump.
◗ S5 mast pump system Comprises:

– Corresponding mast-mounted roller pump
e.g. S5 mast roller pump 150 or
1-2 S5 mast roller pump(s) 85
– S5 control panel for MRP 150/MRP 85

or S5 control panel for 2 MPR 85
◗ S5 control panel for mast roller pumps These control panels are integrated into a separate mast-
MRP (abbreviation: control panel) mounted panel and each comprise a touch screen and the
corresponding control elements.
The control panels operate in exactly the same way as the

control panels for the S5 RP 150 and S5 DRP 85.
The S5 control panel MRP 150/85 differs from the S5
control panel MRP 85 in that the S5 control panel MRP
150/85 is used to control a mast-roller pump 150 or 85 and
the S5 control panel MRP 85 is used to control two
MRP 85s.
◗ S5 mast roller pump 150/85 Mast-mounted roller pumps consist of a pump unit (pump
(abbreviation: mast pump) housing with pump head) and the corresponding control
panels.
1.6 SM-5811-0000.04 ENG

◗ HLM Heart-Lung-Machine
◗ EMC ElectroMagnetic Compatibility
◗ UPS Uninterruptible Power Supply
◗ OT Operating Theatre
◗ DMS Data Management System
◗ CAN Controller Area Network (CAN bus)
◗ BPM (bpm) Pulse frequency per minute (beats per minute)
◗ RPM (rpm) Revolutions Per Minute
◗ LPM (l/min) Litres Per Minute
◗ LCD Liquid Crystal Display
◗ PMC (PM) Pulse Mode Control (Pulse Mode)
◗ ECG ElectroCardioGram
◗ BSA BSA display (Body Surface Area display):
Display for calculating the body surface area
(abbreviation: BSA display)
◗ ECC-Timer ECC (Extracorporeal circuit):
Facilitates an independent measuring of time during an
extracorporeal circuit (abbreviation: ECC-Timer).
◗ APC Air Purge Control :
An optional S5 System component that facilitates the
controlled removal of bubbles from bubble traps.
◗ B-Care5 Optional system component of the S5 System for
determining the oxygen saturation, haematocrit value
and blood temperature in the venous blood circuit. For
further information, please refer to the separate B-Care5
operating instructions.
◗ ESD Electro Static Discharge
SM-5811-0000.04 ENG 1.7

1.8 SM-5811-0000.04 ENG

S5 System • Safety
2 Safety
2.1 Approvals
Like development and manufacturing, service must also be conducted in conformance with the
following standards and statutes:
– Declaration of Conformity
IEC 60601-1 – Medical Electrical Equipment: General Requirements

for Safety
IEC 60601-1-2 – EMC (Electromagnetic Compatibility)
MDD – Medical Device Directive 93/42/ EEC
DIN EN ISO 13485 – Quality Management System
UVV – Regulations for Accident Prevention
The S5 System is a medical device, class IIb (MDD 93/42/EEC). A Declaration of Conformity has been
issued for the S5 System.
2.2 Regulations and Safety Instructions
2.2.1 Use in Accordance with Regulations
!
◗ In accordance with the applicable regulations, the Stöckert S5 System is used to perform, control
and monitor extracorporeal circulation during an operation. Any use outside this specification is
not in accordance with the regulations and SORIN GROUP DEUTSCHLAND GMBH will not assume
any liability for damage in such a case. Use in accordance with regulations also includes
compliance with the operating instructions, as well as repair and maintenance according to the
maintenance instructions.
◗ Relevant accident prevention measures according to existing local regulations and employees’
health and safety regulations must be complied with. SORIN GROUP DEUTSCHLAND GMBH will not
accept any liability for damage due to non-compliance with these regulations.
◗ SORIN GROUP DEUTSCHLAND GMBH will not assume any liability for injuries and/or damage
caused by failure to observe the safety instructions or operating instructions or by the operator not
taking due care. This also applies if the operator’s duty to take due care has not been specifically
expressed to the user.
SM-5811-0000.04 ENG 2.1

2.2.2 General Instructions
◗ The S5 System has been designed according to current state-of-the art technology and accepted
safety standards. However, danger may arise to the patient, the user or other equipment during
operation.
◗ The S5 System must not be used in the presence of explosive substances.

!
◗ The S5 System may only be used when the equipment is in perfect technical running order and Use in accordance
when it is used in accordance with the applicable regulations and the operating instructions. Be with regulations:
sure to take note of cautions and warnings. See Chapter 2.2.1
on Page 2.1.
◗ The operating instructions must be available close to the S5 System at all times. Incomplete or
illegible operating instructions must be replaced immediately.
◗ According to the European Directive 93/42 EEC and the national standards based on this directive,
the S5 System must be subjected to a regular maintenance check by an authorised service
technician. The S5 System must be subjected to this maintenance check every 1000 operating
hours or at least every 12 months, whichever comes first.
◗ In addition to the operating instructions, the relevant legal, general and binding regulations
concerning the prevention of accidents must be followed.
◗ In order to take into account situations which are clinic-specific and outside of normal routines,
e. g. certain working procedures, the operating instructions must be supplemented with relevant
instructions (supervision and registration requirements, etc).
◗ Persons operating the S5 System must familiarise themselves thoroughly with the operating
instructions before working on the machine!
◗ The firmware installed in the device must correspond to the version numbers listed in the Firmware informa-
Operating Instructions. tion:See
Operating
Instructions
◗ Always switch off the S5 System using the main switch. Otherwise, the batteries may totally
discharge.
◗ If modifications affecting safety or performance are noticed when the S5 System is not in use, shut
down the machine immediately and have it checked by an authorised service technician.
◗ Do not execute any modifications or extensions to the machine unless they have been tested and
approved by SORIN GROUP DEUTSCHLAND GMBH, otherwise SORIN GROUP DEUTSCHLAND GMBH
cannot assume any liability or responsibility.
◗ Keep the S5 System clean! This will prevent incorrect contact and faults due to dirt etc. Routine Mainte-
nance: See
Operating
Instructions
2.2 SM-5811-0000.04 ENG

2.2.3 Safety instructions during use
◗ The S5 System must only be operated and maintained by trained and qualified personnel.
!
◗ When in operation, the S5 System must be monitored at all times. Non-compliance with this duty
may result in danger to the patient's health! The safety features of the S5 System (alarm signals
etc.) are intended to assist the user and do not free him from his responsibility to monitor the
equipment continuously and conscientiously.
!
◗ A cardiopulmonary bypass requires comprehensive monitoring of both the patient and the
perfusion status. For this reason, all relevant values which are not recorded directly on the
S5 System must be monitored externally.
!
◗ Medical conclusions must not be drawn from and interventions in the perfusion must not be carried
out on the basis of the displays which have been obtained from serial data.
◗ Carefully monitor the blood volume in the blood reservoir.
◗ All values from the entire system which have been determined or displayed must be checked for
plausibility. Pay attention to the pump parameters which are being used and the material and
diameter of the tubing.
2.2.4 Operational Safety
◗ Before operating the S5 System, the user must read the operating instructions thoroughly and
become familiar with the machine functions.
!
◗ Before using the machine, check all cables, tubes, connectors and other accessories to make sure
that they are connected correctly, are not leaking and are in perfect working order. Replace all
damaged components immediately.
◗ Ensure that the tubes are laid out as straight as possible and do not kink or twist the cables.
Kinked or twisted cables could pose a hazard to any persons present (causing them to stumble or
get caught up in them).
◗ Secure the tubing system to prevent vibration during pulse mode.
◗ Make sure that the air circulation at the ventilation openings is unimpeded. Insufficient ventilation
may cause overheating.
◗ Modifications or extensions to the machine or the use of spare parts which have not been tested
and approved by SORIN GROUP DEUTSCHLAND GMBH may have a detrimental effect on the safety
and operation of the machine. If this happens, SORIN GROUP DEUTSCHLAND GMBH cannot accept
any liability or responsibility.
!
◗ Do not use any more connectors or tubing than is necessary for operating the machine in
accordance with the regulations. Additional connectors etc. increase the risk of faults.
◗ Accessories and supplementary devices which have not been tested and approved by
SORIN GROUP DEUTSCHLAND GMBH must have evidence to show that their use does not represent
a safety hazard.
SM-5811-0000.04 ENG 2.3

2.2.5 Electrical Safety
◗ Electrical installations must be in accordance with the national standards and regulations. Please
refer to the specifications.
◗ The S5 System complies with the requirements for Protection Class 1 (IEC 60601-1). It must be
connected to a properly fused and grounded AC power supply.
◗ For safety reasons, a potential equalisation cable must be connected to a point intended for such
purpose in the operating theatre (OT).
◗ Regularly check the operational safety of all electrical connections, cables and sockets. Safety checks: See
Operating
◗ For office equipment, the minimum distance of 1.50 m to the patient must be observed. Instructions
◗ Devices that are connected to the system connection panel or the side system slots must be
approved by the SORIN GROUP DEUTSCHLAND GMBH.
◗ Equipment connected to the AC outlet strip with isolation transformer must comply with the
relevant office equipment standard (IEC 60950-1) or IEC 60601-1 for medical equipment.
2.2.6 Safety Instructions for Routine Maintenance
◗ Routine maintenance work must only be carried out by qualified personnel.
!
◗ Before carrying out maintenance and cleaning work on the machine, disconnect it completely from
the power supply. Make sure that the system is switched off (as the UPS permits operation even
without the mains power supply).
◗ Do not fail to follow the regulations concerning routine maintenance, as well as the prescribed
maintenance intervals stated in the operating instructions.
◗ Ensure that no liquids or cleaning agents enter the machine housing through the vents or other
openings.
◗ Use recommended cleaning agents.
◗ Repair work on the machine must only be carried out by authorised service technicians. To
guarantee safe and reliable operation of the machine, only genuine spare parts from
SORIN GROUP DEUTSCHLAND GMBH must be used.
2.4 SM-5811-0000.04 ENG

2.2.7 Safety instructions for service technicians
◗ Please note that the S5 System features a UPS supplied by two batteries. When you are working
with the housing open or on the E/P pack itself, the danger of short circuits remains as long as the
batteries are connected and charged, even though the mains power cable may be disconnected.
◗ Always use suitable removal and insertion tools in order to avoid bending electrical contacts (e.g.
of connectors) or damaging plugs or socket housings.
◗ Please take care not to damage cables or their insulation on the sharp edges of panels and printed
circuit boards during assembly. Route the cables in a way that prevents them from being pinched
by fasteners or by the edges of panels.
◗ Observe the local (country-specific) configuration of the individual components of the mains power
supply and the associated connection procedures as specified in the wiring diagram in the
appendix.
◗ Please read the information on the correct handling of (heavy) objects in Chapter 6. Two people are
required to disassemble E/N pack due to its dead weight.
◗ Please note that it is essential that ESD protective safety measures are taken when working with
components susceptible to ESD. When removing or fitting circuit boards or components
susceptible to ESD, ensure that you use ESD mats, wrist straps, or similar.
!
2.3 Safety feature on the S5 System
◗ The S5 System contains an emergency power supply (Uninterruptible Power Supply or UPS) which Duration of UPS
guarantees uninterrupted operation in the event of a power failure or other disruption. operation:
See Operating
Instructions
◗ Both visual and acoustic alarms are triggered if there is a system fault when the machine is
switched on.
◗ If there is a system fault during operation, a fault message is output. Faults during oper-
ation in the OT:
◗ In the event of an emergency, the S5 System can be started via the UPS. See Operating
Instructions
◗ When switching on, all pumps and devices which are integrated in the S5 System carry out an
automatic self-test.
◗ Any faults which occur during operation are displayed on the system panel.
SM-5811-0000.04 ENG 2.5

2.6 SM-5811-0000.04 ENG

S5 System • System description
3 System description
3.1 General description
The Stöckert S5 System (abbreviation: S5 System) is a modular perfusion system which can be
assembled and configured for different applications at any time. The S5 System controls and monitors
extracorporeal blood circulation during a cardiopulmonary perfusion.
3.2 Layout of the S5 System
SM-5811-0000.04 ENG 3.1

3.2.1 Total overview
8 10
7
14
16
11
12
17
15
13
2
5
4
Fig. 1: Overview of S5 System
3.2 SM-5811-0000.04 ENG

Item name Operation

1 Stöckert S5 System
2 S5 console Contains the electronic / power supply pack as well as the
fan and accumulators for the emergency power supply
3 S5 console table Supports 4 pump housings or units (depending on the
type of console)
4 Main switch Switches the entire S5 System on and off
5 S5 mast retaining flange (left / right) Side components for supporting the sliding T-bar handles
and telescopic masts
6 Push bar
7 Telescope mast with ➜ Mounting for the System Panel (14)
8 infusion rack ➜ Mounting for additional equipment
➜ Mounting for disposable items
9 Telescope mast, movable with
infusion rack
10 Horizontal mast Stabilising the mast system
11 Crossbar for movable mast Permanently mounted on the back of the console for
supporting the movable telescope mast
12 Console casters with Transporting the S5 System
13 Parking brakes
14 S5 system panel The modular control unit mounted on the mast comprises
4 module slots to take a maximum of 4 display and control
modules with touch screens.
Blank modules are plugged into slots which are not being
used.
For details, see Chapter 3.2.3 on page 3.8
15 S5 electronics and power pack Cover closed
(abbreviation: E/P pack) The electronics / and power pack is located inside the
console. The E/P pack comprises the power-supply
components (including the emergency power supply), the
system connection panel and the necessary sensor
modules.
For details, see Chapter 3.2.4 on page 3.10

16 S5 roller pump 150 For details, see Chapter 3.2.5 on page 3.12
(abbreviation: S5 RP 150)
17 S5 double roller pump 85 For details, see Chapter 3.2.5 on page 3.12
(abbreviation: S5 DRP 85)
SM-5811-0000.04 ENG 3.3

18
19
22
25 23
24
27
26
27
20
21
28
Fig. 2: Overview of S5 mast system extension
3.4 SM-5811-0000.04 ENG

Item name Function

18 S5 mast system extension ➜ for extending the S5 mast system
➜ Can be mounted on both sides of the S5 System on the
telescope mast 7
19 S5 telescope mast for mast system
extension with
20 Console casters and
21 Parking brake Locking the mast system extension in place during an
operation
22 Vertical mast ➜ Mounting of additional equipment (in this case: a
mast roller pump)
➜ Mounting of disposable items
23 Horizontal masts Mounting the vertical mast and stabilising the mast
system extension. The horizontal masts can be
positioned as required. The greater the distance between
the two horizontal masts, the greater the stability of the
mast system extension.
A minimum distance of 500 mm must be observed. Do not
attach any loads to the horizontal masts.
!
24 Swivel arm Mounting the mast system extension on the mast system
of the S5 System. The lower swivel arm can also be
secured below the console plate. The greater the distance
between the two swivel arms, the greater the stability of
the mast system extension.
A minimum distance of 600 mm must be observed. Do not
attach any loads to the swivel arms.
!
25 Clamping lever ➜ Fixing the mast system extension during operations
➜ The clamping levers can be released when the
S5 System is moved (e.g. to compensate for uneven
floor surfaces).
26 Transport locking arm with ➜ Securing the mast system extension during transport
27 Fast clamp connector of the S5 System by fixing the fast clamp connector to
the telescope mast 19
➜ Installation on the push bar 6
28 C-shaped holder with ➜ for extending the S5 mast system
Fast clamp connector 27 ➜ Can be mounted on both sides of the S5 System on the
telescope mast 7
SM-5811-0000.04 ENG 3.5

3.2.2 Overview of mast pump systems (optional)
29
30
Fig. 3: Overview of mast pump systems 1
Item name Function

29 S5 mast roller pump system 150 with For details, see chapter 3.2.5 on page 3.12.
S5 mast roller pump 150 and
S5 control panel MRP 150/85
S5 mast roller pump 85 and
S5 control panel MRP 150/85
3.6 SM-5811-0000.04 ENG

32
31
Fig. 4: Overview of mast pump systems 2
Item name Function

two S5 mast roller pumps 85 with
double holder and
S5 control panel for two MRP 85
two single S5 mast roller pumps 85
and
S5 control panel for two MRP 85
SM-5811-0000.04 ENG 3.7

3.2.3 Overview of S5 System Panel
System panel (standard)
14
33
35
36 37
34
39
38
Fig. 5: Front and back of the S5 system panel
Item name Operation

14 S5 system panel With four module slots for supporting a maximum of
4 display and control modules with touch screens
33 Display and control module with Control and configuration of the S5 System
34 Touch screen
35 Mast holder with Positioning the S5 system panel on the mast system of
36 Fast clamp connector the S5 System
37 Clamping lever Fixing the mast holder or the connector
38 Switch Switching the S5 system panel on and off
39 Cable CAN/24 V Power supply for the S5 system panel
3.8 SM-5811-0000.04 ENG

System panel (optional)
Because most of the components are identical in function and construction, the following overview
lists only the obvious differences.
41
42
44
40
43
43
45
Fig. 6: Front and back of the S5 system panel (optional)
Item Name Function

40 S5 system panel, 3 pos. With three module slots for supporting a maximum of
(Display and control module with system menu displet:
bottom module slot)
41 S5 system panel, 5 pos. With five module slots for supporting a maximum of
5 display and control modules with touchscreen
bottom module slot)
42 S5 system panel, 6 pos. With six module slots for supporting a maximum of
right or left bottom module slot)
43 Clamping lever Fixing the mast holder or the connector
44 Holder for system panel 6 pos. with For supporting the S5 system panel 6 pos.
45 connectors
SM-5811-0000.04 ENG 3.9

3.2.4 Overview of the electronic / and power pack
59 46 58
47 48 49 50 51 52 60
61 62 63 64 65 66 67 68 69 57 56 55 53
54
Fig. 7: E/P pack
Item name Operation

46 System connection panel
47 Circuit breaker F13 Automatic circuit breaker 10 A for the sensor modules
48 Connection for S5 battery discharger
49 Circuit breaker F10 - F12 Automatic circuit breaker 10 A for 59
50 System slots 1-6 Connecting pumps and devices (e.g. system panel)
with circuit breakers F1 - F6
51 Circuit breaker F7 - F9 Automatic circuit breaker 10 A for 58
52 CAN connections 1 + 2 Connecting additional equipment
53 S5 power supply connection module
with main switch 4
54 Potential equalisation point Connection of the potential equalisation cable
55 Socket for power cable Connecting the power cable
56 S5 UPS module Module for internal monitoring of the emergency power
supply (UPS)
57 S5 DC/DC module Module for internal power supply for the sensor modules
3.10 SM-5811-0000.04 ENG

Item name Operation

58 Socket 7-9 On the right hand side of the E/P pack
Connecting pumps and devices (e.g. system panel)
59 Socket 10-12 On the left hand side of the E/P pack
Connecting pumps and devices (e.g. system panel)
60 Socket for AC outlet strip On the right hand side of the E/P pack
Connecting the AC outlet strip
61 Sensor module for bubble detector Connecting the bubble sensor

62 Level sensor module Connecting the sensor for the level monitor
63 Pressure sensor module Connecting the sensors for pressure control 1 and 2
64 Cardioplegia sensor module Connection for bubble sensor and pressure transducer for
cardioplegia control
65 Temperature sensor module Connecting the temperature probes to the temperature
monitor
66 Interface module Connecting for data transfer of external devices
(e.g. Data Management System, abbreviation: DMS)
67 APC sensor module (optional) Connects the bubble sensor of the Air Purge Control
68 B-Care5 sensor module Connection of the venous sensor for blood gas monitor
69 Blank module Covering unused slots
SM-5811-0000.04 ENG 3.11

3.2.5 Overview of pumps and pump control panels
S5 roller pump 150 and S5 double roller pump 85
78
72 74
80
82
76
81
83
84
86
75 70 73 16
71
79
85
86
77
70 17
Fig. 8: Overview of S5 roller pump 150 and S5 double roller pump 85
3.12 SM-5811-0000.04 ENG

Item name Operation

16 S5 roller pump 150
17 S5 double roller pump 85
70 Pump housing
71 Switch Switching the pump on and off
72 Control panel with ➜ Monitoring and displaying the pump functions and the
73 Touch screen selected control and monitoring function
➜ Entering and displaying the pump parameters which
have been set
74 Keys Override the monitoring functions
75 Setting knob Sets the speed
76 Pump head S5 RP 150 e.g. for arterial blood flow
77 Pump head S5 DRP 85 For low flow rates
78 S5 pump cover RP 150 Safety, pump can only operate with the cover closed
79 S5 pump cover DRP 85
80 Tubing guide rollers Keep the tubing in position
81 Thumbwheel for occlusion Moves the occlusion rollers inwards or outwards
adjustment
82 Rotation direction indicator for 81 Shows the direction of rotation when moving the
occlusion rollers outwards
83 Occlusion rollers Occlude the installed tubing
84 Tubing grip channel ➜ Retains the installed tubing
➜ Removable strip with two tubing guide channels
85 Magnet Monitors whether the cover is closed or not
86 Opening for hand crank Enables the pump to be operated by hand in emergency
situations
SM-5811-0000.04 ENG 3.13

S5 mast roller pumps
78
29 90
80
82
88
81
89
87 83
93 84
86
92
95 79
91
85
94
96
100 98 86
30
99
97
105
32
104
102
101
103
Fig. 9: Overview of mast roller pumps 150 and 85
3.14 SM-5811-0000.04 ENG

Item name Function

29 S5 mast roller pump system 150
78 to See page 3.13
86
87 S5 mast roller pump 150 consisting of:
(MRP 150 for short) – Pump head MRP 150
– Pump housing with drive unit and connection cable
88 Pump head MRP 150 e.g. for arterial blood flow
89 Connection cable (fixed) Connection to S5 control panel MRP 150/85 (back of the
housing)
90 Holder MRP 150 Positioning the S5 MRP 150 on the mast system of the
S5 System
91 S5 control panel MRP 150/85 with ➜ Monitoring and displaying the pump function and the
92 Touch screen selected control and monitoring function
➜ Entering and displaying the pump parameters
93 Keys Overriding the monitoring functions
94 Setting knob Setting the speed
95 Cable CAN/24 V Power supply for the S5 system panel MRP 150/85 and the
pump (connection to system slots 1-12)
96 Switch Switching the control panel and the mast roller pump on
and off (back of the housing)

(MRP 85 for short) – Pump head MRP 85
– Pump housing with drive unit and connection cable
98 Pump head MRP 85 For low flow rates
99 Connection cable (fixed) Connection to S5 control panel MRP 150/85
(back of the housing)
100 Holder MRP 85 Positioning the S5 MRP 85 on the mast system of
the S5 System

(MRP 85 for short) – 2 MRP 85 pump heads
– 2 pump housings, each with a drive unit and a
separate connection cable
102 S5 control panel for 2 MRP 85
103 Switch Switching the control panel and the 2 MRP 85 on and off
(back of the housing)
104 Connection cable (fixed) Connection for S5 control panel MRP 85 (back of the
housing)
105 Double holder MRP 85 Positioning the S5 MRP 85 on the mast system of the
S5 System
SM-5811-0000.04 ENG 3.15

3.3 Service-relevant assemblies
Assembly Component contains the following service-relevant assemblies/components:
A E/P pack ◗ Circuit board Backplane HBP 0321

◗ Circuit board Battery switch HUS 0318
◗ Circuit board System boards A HEK 0411
◗ Circuit board System boards B HEX 0412
◗ Mains power switch
◗ 2 batteries
◗ Discharge resistor for batteries
◗ Toroidal-core transformer
◗ Rectifier
◗ Line filter
◗ Fan
◗ System AC outlet with connections: pumps and devices
◗ Rack (sensor modules E)
B S5 RP 150 ◗ Circuit board Computer board HKR 0325

◗ Circuit board Motor power amplifier HMF 0408
◗ Circuit board Motor controller HMS 0409
◗ Circuit board Keys and LEDs HKD 0327
◗ Pump head (replace only as a complete unit)
◗ Touch screen
◗ Shaft encoder
◗ Fan
◗ Line filter
◗ Switch
◗ Connection cable E/P pack
C S5 DRP 85 ◗ Circuit board Computer board HKR 0325

◗ Circuit board Motor power amplifier HMF 0408
◗ Circuit board Motor controller HMS 0409
◗ Circuit board Keys and LEDs HKD 0327
◗ Pump head (replace only as a complete unit)
◗ Touch screen
◗ Shaft encoder
◗ Fan
◗ Line filter
◗ Switch
D System panels ◗ Touch screens

(different pos.) ◗ Circuit board Backplane HDB 0406 (4pos.)
◗ Circuit board Backplane HDT 0406 (3 pos.)
◗ Circuit board Backplane HDT 0406 (6 pos.)
◗ Circuit board Backplane HDB 0406 and HDA 0604 (5 pos.)
◗ Circuit board HDS 0407
◗ Toggle switch
E Sensor modules ◗ Circuit boards
3.16 SM-5811-0000.04 ENG

F S5 MRP 150 ◗ (for details see S5 PR 150)
G S5 MRP 85/1 and ◗ Circuit board Motor power amplifier HME 0402
S5 MRP 85/2 ◗ Circuit board Motor controller HMR 0403
◗ (for more details see S5 DPR 85)
H S5 control panels for mast ◗ S5 control panel for mast roller pump 150/85 and S5 control panel
roller pumps for two mast roller pumps 85
◗ Circuit board Fan control HDM 0503
I Console and mast system ◗ Console

◗ Connectors
J AC outlet strip with isolation ◗ Power sockets

transformer ◗ Circuit breaker
◗ Socket
◗ Connection cable
As you can see from the previous list of components, certain assemblies of the S5 System cannot be
repaired separately by a service technician on site. Therefore please take note of the following
conditions before you begin to perform service:
E/P pack
Due to its weight, removal of the E/P pack is best done by two persons. Also note that the S5 System
features a UPS supplied by two batteries. When you are working on the E/P pack, the danger of short
circuits remains as long as the batteries are connected and charged, even though the mains power
cable may be disconnected.
Pumps and mast roller pumps

Adjustment of the mechanical components requires precision instruments and test equipment that the
local service technician does not have at hand. Therefore the following faults cannot be eliminated
directly and require replacement of the complete pump head:
◗ Defective motor
◗ Defective Hall effect sensor
◗ Mechanical fault (e.g. defective bearings, unusual noises during operation)
On-site repairs can be performed by replacement of circuit boards or individual assemblies (e.g. shaft
encoder, connecting cable). The circuit boards themselves should not be repaired on site.
System panel and control panels for mast roller pumps

The same restrictions apply for the System panel and the control panels as for the pumps: mechanical
components cannot be repaired on site. On-site repairs can be performed by replacement of circuit
boards or individual assemblies (e.g. touch screen, connecting cable). The circuit boards themselves
should not be repaired on site.
Sensor modules
On-site repairs can be performed by replacement of circuit boards. The circuit boards themselves
should not be repaired on site.
SM-5811-0000.04 ENG 3.17

3.3.1 Assembly overview – E/P pack
Overview of E/P pack
A4
A 10
A9
A 14
A 13
A 15
A3
A8 A2
A7
A1
A6
A5 A 11
Fig. 10: Assembly overview – E/P pack (1)
3.18 SM-5811-0000.04 ENG

Item Name Number Part Number
A E/P pack 28-98-00
A 1 Pump and device slot (front) 97-103-662

(6 sockets)
A 2 Pump and device slot (right)

(3 sockets)
A 3 AC outlet connection
A 4 Pump and device slot (left)

(3 sockets)
A 5 Extension for mains power switch (red) 75-521-567

Extension for mains power switch (green) 75-521-568
A 6 S5 mains power connection module 29-12-30
A 7 S5/C5 UPS module 28-98-80
A 8 S5/C5 DC/DC module 28-98-20
A 9 Battery switching circuit board HUS 0318 90-305-550
A 10 12V/17Ah battery 96-405-002
A 11 Carrying handle
A 12 Guide rail E/P pack
A 13 Speaker
A 14 Bus bar
A 15 Battery-discharge device socket with cable harness 97-103-665
SM-5811-0000.04 ENG 3.19

A 16
A 17
A 18
A 19
A 20
A 23
A 22
A 21
A E/P pack 28-98-00
A 16 System AC oulet 97-103-801
A 17 3 automatic circuit breakers 10 A for pump and

device slot (right)

device slot (front)

device slot (left)
A 20 Automatic circuit breaker 10 A for sensor modules
A 21 Backplane (for details see Page 3.36) HBP 0321 90-305-580
A 22 Switching power supply (for details see Page 3.22) HLM-NT-S5 96-403-551
A 23 S5 System boards (for details see Page 3.21)
3.20 SM-5811-0000.04 ENG

A 23
A8
A7
A6
A6 S5 mains power connection module 29-12-30
A7 S5/C5 UPS module 28-98-80
Circuit board UPS charging device HUL 0319 90-305-560
Circuit board UPS control HUK 0320 90-305-570
A8 S5/C5 DC/DC module 28-98-20
Circuit board DC/DC HDC 0322 90-305-590
A 23 S5 System boards
System board A (internal communication) HEK 0411 90-305-790
System board B (external communication) HEX 0412 90-305-800
SM-5811-0000.04 ENG 3.21

Overview – Switching power supply
A 24
S5/C5 A 29
S3
A 25
A 26
A 22 A 29
A 27
A 28
Fig. 13: Switching power supply
A 22 Switching power supply HLM-NT-S5 96-403-551
A 24 Plug for connection on circuit board Backplane A 37

(shown here for clarity)
A 25 Screwed connector for connection on circuit board

Battery switch A 9 (G9)
with allen screw DIN 912 M5x10 71-115-026
washer DIN 127 5.3 71-120-528
A 26 Screwed connector for connection on circuit board

Battery switch A 9 (G2)
washer DIN 127 5.3 71-120-528
A 27 Socket for connection circuit board Battery switch A 44
A 28 Socket for connection circuit board Battery switch A 45
A 29 Jumper (for setting the system type)
3.22 SM-5811-0000.04 ENG

3.3.2 Assembly overview – S5 RP 150
B 11 B4 B1 B1 B3
B6
B 12
B2
B9
B5
B8
B 14
B 13 B7 B 10
Fig. 14: Assembly overview – S5 RP 150
SM-5811-0000.04 ENG 3.23

B S5 roller pump 150 / S5 RP150 10-80-00
B 1 Control panel RP150 10-80-10
B 2 LCD touch screen 97-103-616
B 3 Circuit board keys and LEDs HKD 0327 90-305-640
B 4 Computer board HKR 0325 90-305-620
B 5 Pressure switch C 7000 AF 96-110-020
B 6 Speaker 97-103-669
B 7 Fan Pabst 614 24V 96-406-031
B 8 Line filter FN332Z-10-05 96-401-012
B 9 Retaining ring for RP150 (plastic) 75-521-851
B 10 Connection cable RP150 97-102-621
B 11 Pump head RP150 10-81-00
B 12 Pump cover RP150 (complete) 10-81-75
B 13 Motor power amplifier HMF 0408 90-305-760
B 14 Motor controller HMS 0409 90-305-770
3.24 SM-5811-0000.04 ENG

3.3.3 Assembly overview – DRP 85
C
C 11 C9 C 12
C1
C2
C3
C4
C 13
C 14
C 11
C6
C5
Fig. 15: Assembly overview – DRP 85
SM-5811-0000.04 ENG 3.25

C S5 double roller pump 85 / S5 DRP85 10-85-00
C 1 Control panel DRP85 10-85-50
C 2 LCD touch screen 97-103-616
C 3 Circuit board keys and LEDs HKD 0327 90-505-640
C 4 Computer board HKR 0325 90-305-620
C 5 Pressure switch C 7000 AF 96-110-020
C 6 Speaker 97-103-669
C 7 Fan (not shown) Pabst 614 24V 96-406-031
C 8 Line filter FN332Z-10-05 96-401-012
C 9 Retaining ring for RP85 (plastic) 75-521-852
C 10 Connection cable DRP85 (not shown) 97-102-621
C 11 Pump head RP85 10-86-00
C 12 Pump cover RP85 (complete) 10-86-45
C 13 Motor power amplifier HMF 0408 90-305-760
C 14 Motor controller HMS 0409 90-305-770
3.26 SM-5811-0000.04 ENG

3.3.4 Assembly overview – System panel
System panel (4 pos.)
D1
D1
D5
D4
D3
D7
D9
D 10
D6
D5
Fig. 16: Assembly overview – System panel (4 pos.)
D 1 S5 system panel, 4 pos. 28-95-00
D 2 Backplane system panel HDB 0406 90-305-740
D 3 Mast joint holder (not shown here) 55-90-56
D 4 Connection cable 97-102-625
D 5 Toggle switch 1-pole Type 1801 96-121-209
D 6 Line filter FN332Z-10-05 96-250-042
D 7 Speaker 97-103-669
D 8 Fan - SmartCooler LFX1460E 96-406-030
D 9 S5 display and control module 28-95-10
D 10 Circuit board display and control module HDS 0407 90-305-750
SM-5811-0000.04 ENG 3.27

System panel (3 pos. and 6 pos.)
D 11 D 12 D3
D8
D4
D7
D9
D 10
D6
D5
Fig. 17: Assembly overview – System panel (3 pos. and 6 pos.)
Note:
The S5 system panel (6 pos.) is made up of two S5 system panels (3 pos.). As the functions performed
by these S5 system panels are identical, we are using the S5 system panel (3 pos.) for the overview.
There are differences in the holder. For more information about this holder, refer to the section entitled
„Assembly System panel“ on page 7.33.
S5 system panel, 6 pos. (not shown here) 28-95-04
D3 Mast joint holder (not shown here) 55-90-56
D4 Connetion cable 97-102-625
D5 Toggle switch 1-pole Typ 1801 96-121-209
D6 Line filter FN332Z-10-05 96-250-042
D7 Speaker 97-103-669
D8 Fan - Smartcooler LFX1460E 96-406-030
D9 S5 display and control module 28-95-10
D 12 Backplane system panel HDT 0501 90-305-830
3.28 SM-5811-0000.04 ENG

System panel (5 pos.)
D 13
D 14
D8
D3
D4
D7
D9
D 10
D2
D6
D5
Fig. 18: Assembly overview – System panel (5 pos.)
D2 Backplane system panel (identical to 4pos.) HDB 0406 90-305-740
D3 Mast joint holder (not shown here) 55-90-56
D4 Connetion cable 97-102-625
D5 Toggle switch 1-pole Typ 1801 96-121-209
D6 Line filter FN332Z-10-05 96-250-042
D7 Speaker 97-103-669
D8 Fan - Smartcooler LFX1460E 96-406-030
D9 S5 display and control module with 28-95-10
D 14 Adapter Backplane board HDA 0406 90-305-890
SM-5811-0000.04 ENG 3.29

3.3.5 Assembly overview – Sensor modules
E1
E2
E3
E4
E5
E6
E7
E9
E8
Fig. 19: Assembly overview – Sensor modules
3.30 SM-5811-0000.04 ENG

E 1 S5/C5 Sensor module bubble detector 23-45-20
Sensor board (bubble detector) HSB 0329 90-305-660
E 2 S5/C5 sensor module level monitor 23-40-20
Sensor board (level monitor) HSL 0401 90-305-690
E 3 S5/C5 sensor module 2-channel pressure monitor 20-20-20
Sensor board (pressure monitor) HSD 0323 90-305-600
E 4 S5/C5 sensor module cardioplegia control 29-02-50
Sensor board (cardioplegia) HSK 0405 90-305-730
E 5 S5/C5 sensor module 4-channel temperature monitor 20-30-20
Sensor board (temperature monitor) HST 0328 90-305-650
E 6 S5/C5 interface I4D 29-02-50
Sensor board (interface I4D) HIS 0413 90-305-810
E 7 S5/C5 sensor module B-Care5 25-60-20
Sensor board (B-Care5) HSV 0701 90-305-950
E 8 S5/C5 serial data output module 29-02-70
Sensor board (data output module) HIA 0901 90-306-030
E 9 S5/C5 sensor module APC (optional) 23-45-22
SM-5811-0000.04 ENG 3.31

3.3.6 Assembly overview – S5 MRP 150
F
F3
F2
F4
F5
F6
F1
F9
F8
F7
Fig. 20: Assembly overview S5 MRP 150
F S5 MRP 150 (complete) 10-81-00
F 1 Holder MRP 150 10-88-69
F 2 Pump head MRP150 (complete) 10-81-00
F 3 Pump cover MRP150 (complete) 10-81-75
F 4 Motor controller HMS 0409 90-305-770
F 5 Motor power amplifier HMF 0408 90-305-760
F 6 Fan Pabst 614, 24V 96-406-031
F 7 Line filter FN332Z-10-05 96-401-012
F 8 Connection cable control panel MRP 150/85 97-102-621
F 9 Base plate MRP 150 10-88-10
3.32 SM-5811-0000.04 ENG

3.3.7 Assembly overview – S5 MRP 85/1 and S5 MRP 85/2
G G4 G2
G3
G5
G9
G6
G7
Fig. 21: Assembly overview – S5 MRP 85/1 and S5 MRP 85/2
G S5 MRP 85/1 and S5 MRP 85/2 (identical construction)
G 1 Double holder MRP85 (not shown here) 10-88-68
G 2 Holder MRP85 10-88-69
G 3 Pump head RP85 10-86-00
G 4 Pump cover RP85 (complete) 10-86-45
G 5 Motor controller MRP85 HME 0402 90-305-700
G 6 Motor power amplifier MRP85 HMR 0403 90-305-710
G 7 Fan Pabst 614, 24V 96-406-031
G 8 Connection cable control panel (not shown here) 97-102-621
G 9 Retaining ring for RP85 (plastic) 75-521-852
SM-5811-0000.04 ENG 3.33

3.3.8 Assembly overview – Control panels for mast roller pumps
H H8
H9
H6
H 11 H 10
H4
H 12
H3
H5
H 13 H 14
H 15
H1
Fig. 22: Assembly overview Control panels for mast roller pumps
H Control panels for mast roller pumps
H 1 S5 control panel MRP 150/85 28-95-80
Front plate (complete without housing) 10-85-10
H 2 The S5 control panel for 2 MRP 85 is identical to H 1 28-95-85

(apart from having two shaft encoders)
Front plate (complete without housing) 10-85-50
H 3 LCD Touchscreen 97-103-616
H 4 Computer board (for details see Page 3.42) HKR 0325 90-305-620
H 5 Circuit board Keys and LEDs HKD 0327 90-505-640

(for details see page 3.44)
H 6 Circuit board Fan control HDM 0503 90-105-850

(for details see page 3.50)
H 7 Circuit board inverter LXM1617-05-6x 93-146-026

(not shown here: for details see Page 3.49)
3.34 SM-5811-0000.04 ENG

H 8 Socket connection mast roller pump
H 9 Connetion cable 97-102-625
H 10 Line filter
H 11 Switch
H 12 Speaker 97-103-669
H 13 Shaft encoder with

H 14 setting knob
H 15 Fan
SM-5811-0000.04 ENG 3.35

3.3.9 Overview – Circuit boards
Overview Backplane E/N-Block
A 32
A 33
A 34
A 39
A 36
A 40
A 21
A 35
A 31
A 37 A 30
A 38
A 41
Fig. 23: Circuit board Backplane E/N-Block
3.36 SM-5811-0000.04 ENG

A 21 Backplane (complete) HBP 0321 90-305-580
A 30 Block for connection of DC/DC module CON 1 96-215-125
A 31 Plug connection speaker CON 2 96-201-015
A 32 Connection system slots (left) CON 4-6
A 33 Connection system slots (front) CON 7-12
A 34 Connection system slots (right) CON 13-15
A 35 Connection UPS module CON 16 96-215-125
A 36 Connection battery switching circuit board CON 17 96-215-125
A 37 Plug connection power supply CON 18 96-205-051
A 38 Connection system boards (HEK 0411 and HEX 0412) CON 19 96-215-252
A 39 Connection AUX 1 CON 20
A 40 Connection AUX 2 CON 21
A 41 Connection interface and sensor modules CON 24-33 96-215-123
SM-5811-0000.04 ENG 3.37

Circuit board battery switch
A9
A 43
A 42
A 45
A 50 A 44
A 51
A 48 A 52
A 49 A 54
A 46 A 53
A 55
A 47
A 56
Fig. 24: Circuit board battery switch
A9 Circuit board battery switch HUS 0318 90-305-550
A 42 Socket connection circuit breaker sensor modules CON 1
A 43 Socket connection discharger CON 2
A 44 Socket connection switching power supply CON 6

(Input voltage charging device)
A 45 Socket connection switching power supply CON 7

(power supply diagnosis)
A 46 Fuse 20 A T F1 93-511-530
A 47 Fuse 20 A T F2 93-511-530
A 48 Fuse battery H1 (start without mains power) 3.15 A T F3 93-510-044
A 49 Fuse battery discharger 10 A T F4 93-511-030
A 50 Fuse battery H2 (Supply emergency patch-in) 1 A T F5 93-510-039
A 51 Screwed terminal power supply (+ terminal) G2

washer DIN 127 5.3 71-120-528
A 52 Screwed terminal bus bar (+ terminal) G4

washer DIN 127 5.3 71-120-528
3.38 SM-5811-0000.04 ENG

A 53 Screwed terminal battery (+ terminal) G1

washer DIN 127 5.3 71-120-528
A 54 Screwed terminal power supply (– terminal) G9

washer DIN 127 5.3 71-120-528
A 55 Screwed terminal bus bar (– terminal) G10

washer DIN 127 5.3 71-120-528
A 56 Screwed terminal battery (– terminal) G3

washer DIN 127 5.3 71-120-528
SM-5811-0000.04 ENG 3.39

Circuit board motor controller
B 14
B 20 B 22
B 21
B 17
B 18
B 19
B 15
B 16
B 23
Fig. 25: Circuit board motor controller
B 14 Circuit board motor controller HMS 0409 90-305-770
B 15 Socket connection Hall effect sensor CON 3
B 16 Socket connection control cable on pump CON 4
B 17 Socket connection cover pump head CON 6
B 18 Socket connection temperature CON 7
B 19 Socket serial connection CON 8
B 20 Socket serial connection CON 10
B 21 DIP switch S1
B 22 Ribbon cable connection on circuit board motor

power amplifier
B 23 Socket connection on circuit board computer board CON 2
3.40 SM-5811-0000.04 ENG

Circuit board motor power amplifier
B 13
B 24 B 27
B 26 B 25
Fig. 26: Circuit board motor power amplifier
B 13 Circuit board motor power amplifier HMF 0408 90-305-760
B 24 Socket connection fan
B 25 Socket connection pump head B 49 CON 1
B 26 Socket connection computer board HKR 0325 CON 2
B 27 Socket connection on circuit board motor CON 3

controller B 22
SM-5811-0000.04 ENG 3.41

Circuit board computer board
B4
B 40 B 39
B 32 B 38
B 31
B 37
B 36
B 35
B 30
B 34
B 33
B 29 B 28
Fig. 27: Circuit board computer board
B4 Circuit board computer board HKR 0325 90-305-620
B 28 Socket connection speaker CON 1
B 29 Socket connection inverter CON INV
B 30 DIP switch fan monitoring DIP2
B 31 Socket connection power supply
B 32 Socket connection CAN bus CONCAN
B 33 Socket for connector B 48 CON 2
B 34 Socket connection shaft encoder RP150 ENC A

(or PR 85 left)
B 35 Socket connection shaft encoder RP85 (right) ENC B
B 36 Socket connection serial flash and report CON 3
B 37 Socket connection touch screen CON TS
B 38 Socket connection LCD CON LCD
3.42 SM-5811-0000.04 ENG

B 39 Socket connection on circuit board motor CONPA

controller B 23 RP 150 (or RP 85 left)
B 40 Socket connection on circuit board motor CONPB

controller B 23 RP 85 (right)
Circuit board inverter (pumps)
B 41
B 42
B 43
Fig. 28: Circuit board inverter
B 41 Circuit board inverter LXM1617-05-6x 93-146-026
B 42 Socket for connection circuit board CON INV

computer board B 4
B 43 Socket connection LCD
SM-5811-0000.04 ENG 3.43

Circuit board keys and LEDs
B 44
B 45
B 48
B 46 B 47
B 47
B 48
Fig. 29: Circuit board keys and LED
B 44 Circuit board keys and LEDs for RP 150 and MRP 85/1 HKD 0327 90-305-640
(for registration of the shaft encoder with cable har-
ness; not shown here)
B 45 LED light guide, 7-element (in this case for RP 150)
B 46 Circuit board keys and LEDs for DRP 85 und MRP 85/2 HKD 0327 90-505-640
(for registration of the shaft encoder with cable har-
ness; not shown here)
B 47 LED light guide, 7-element (in this case for DRP 85)
B 48 Contact pin to circuit board computer board HKR B 4
3.44 SM-5811-0000.04 ENG

Overview backplane system panel (4 pos. and 5 pos.)
D 18
D 17
D2
D 16
D 21
D 19
D 15
D 20
D 22
D 14
D 23
Fig. 30: Circuit board backplane system panel (4 pos. and 5 pos.)
SM-5811-0000.04 ENG 3.45

D2 Backplane system panel HDB 0406 90-305-740
D 15 Plug connection speaker CON 9 96-201-015
D 16 Plug connection S5 System (CAN) CON 6 96-201-098
D 17 Plug connection line filter CON 5 96-205-033
D 18 Plug connection fan CON 8 96-201-035
D 20 Connection display and control module CON 1 - 4 96-215-123
D 21 Plug connection HDA 0406 D 22 CON 10 96-215-122
D 14 Adapter Backplane system panel HDA 0406 90-305-890
D 22 Plug connection HDB 0406 D 21 CON 1 96-215-123
D 23 Connection display and control module CON 2 96-215-123
3.46 SM-5811-0000.04 ENG

Overview backplane system panel (3 pos. and 6 pos.)
D 12 D 18
D 16
D 15
D 19
D 17
D 20
Fig. 31: Backplane system panel (3 pos. and 6 pos.)
D 12 Backplane system panel HDB 0406 90-305-740
D 15 Plug connection speaker CON 9 96-201-015
D 16 Plug connection S5 System (CAN) CON 6 96-201-098
D 17 Plug connection line filter CON 5 96-205-033
D 20 Connection display and control module CON 1 - 3 96-215-123
SM-5811-0000.04 ENG 3.47

Overview circuit board display and control module
D 24
D 10
D 25
D 28
D 26
D 27
Fig. 32: Circuit board display and control module

(system panel)
D 24 Socket connection of serial flash and report CON 3
D 25 Socket connection LCD CON LCD 94-820-152
D 26 Socket connection Touchscreen CON TS 94-820-006
D 27 Socket connection Inverter CONINV 94-820-004
D 28 Socket connection backplane CON 4 96-215-122
3.48 SM-5811-0000.04 ENG

Circuit board inverter (system-panel and control panel)
D 29
D 31
D 30
Fig. 33: Circuit board inverter
D 29 Circuit board inverter LXM1617-05-6x 93-146-026
D 30 Socket for connection circuit board CON INV

computer board D 10
D 31 Socket connection LCD
SM-5811-0000.04 ENG 3.49

Circuit board fan control (control panel mast roller pumps)
H6 H 17
H 16
Fig. 34: Circuit board fan control
H6 Circuit board Fan control HDM 0503 90-105-850
H 16 Socket connection fan CON 1
H 17 Socket connection computer board H 4 CON 2
3.50 SM-5811-0000.04 ENG

Circuit board mast roller pumps 85 (motor controller and motor power
amplifier)
G5
G 11
G 10
G 12
G 13
G 16
G 15
G 14
Fig. 35: Circuit board motor controller MRP85
G5 Circuit board motor controller MRP85 HMR 0403 90-305-710
G 10 Ribbon cable connection on circuit board motor

power amplifier MRP85 G 6
G 11 Plug connection ribbon cable G 10 CON 1
G 12 Plug connection S5 control panel mast roller pump CON 2
G 13 Socket connection Hall effect sensor CON 3
G 14 Socket connection control cable on pump CON 4
G 15 Socket connection cover pump head CON 6
G 16 Socket connection temperature CON 7
SM-5811-0000.04 ENG 3.51

G6
G 18
G 20
G 19
G 17
Fig. 36: Circuit board motor power amplifier MRP85
G6 Circuit board motor power amplifier MRP85 HME 0402 90-305-700
G 17 Socket connection pump head CON 1
G 18 Socket connection S5 control panel mast roller CON 2

pump
G 19 Socket connection circuit board motor controller G 5 CON 3
G 20 Socket connection fan CON 4
3.52 SM-5811-0000.04 ENG

3.3.10 Assembly overview – console and mast system
I4
I3
I2
I5
I1
I6
Fig. 37: Console and mast system
I Console and mast system
I 1 Console (complete) TSG 48-40-05
I 2 Mast piece for push bar 48-30-68
I 3 Tee (complete) 48-30-56
I 4 Horizontal/vertical mast connection 48-30-55
I 5 Foot (complete) 48-30-54
I 6 Clamp piece Ø 20 mm 48-30-42
SM-5811-0000.04 ENG 3.53

3.3.11 Assembly overview – AC outlet strip with isolation transformer
J2
J1
J6
J5
J3
J4
Fig. 38: AC outlet strip with isolation transformer
J AC outlet strip with isolation transformer
J 1 Thermal circuit breaker EURO (230/240 V: 1 A) 96-143-290
J 2 Insulation 72-102-050
J 3 Power sockets (here: shock-proof power sockets) 96-251-035
Power sockets (not shown: France/Belgium) 96-251-135
Power sockets (not shown: Switzerland) 96-251-335
J 4 Mains socket with cable set 97-101-964
J 5 Transformer 96-403-070
J 6 Terminal block, 6-pole 96-204-098
3.54 SM-5811-0000.04 ENG

3.3.12 Assembly overview SCP System for S5
!
All SCP Systems must only be connected to the S5 System by an appropriate (fixed) cable:
Additional device (part number) Connection with

SCP System (60-00-00)
SCP System (only for S5 System) Connection cable with S5 system plug 45-12-02 (fixed)
(60-00-50)
For information on service-relevant SCP System components, please refer to the separate SCP System
service manual.
For information on
◗ connecting to the S5 System and
◗ its operation
please refer to the separate operating instructions for the S5 System.
Further details concerning service component Part Numbers can be found in Chapter 7.6 „Service
component part numbers“ on page 7.26.
SM-5811-0000.04 ENG 3.55

3.56 SM-5811-0000.04 ENG

S5 System • Brief overview system panel
4 Brief overview system panel

4.1 Key icons and display (brief overview)
Detailed information on the operation of the S5 System can be found in the associated Operating
Instructions. For ease of navigation, the following pages give you a brief overview of the system menu:
General key icons and displays
Key icons and display Item Name Function

on the system panel
Icon menu Tapping on the icon opens the corresponding menu for
Pressure 1
(in this case: entering parameters (in this case: opening the pressure
Pressure 2
Pressure 1 + 2) menu for Pressure channel 1 or 2)
Icon Dn / Up Tapping on the icons changes the associated parameters.
➜ Tapping on Dn reduces the selected parameter.
➜ Tapping on Up increases the selected parameter.
Key icons Page Switches between the pages of a multi-page menu
Key icon Scroll (scroll text) Advances to the next text message in the system menu
Scroll
Key icon Space (Space key) Enters a space (e.g. when entering text)
Space
Key icon Delete Deletes texts in the entry mode

(delete)
Key icon Cancel (abort) Closes the current window and returns to the previous
window without saving the data which has been entered
or changed
Key icon Return (Enter key) In all menus:

Confirms the parameters which have been entered and
returns to the previous “menu”
Status display Alarm Display red

Alarm display when the specified stop limit has been
exceeded (e.g. pressure and temperature). An alarm tone
also sounds simultaneously.
Status display Warning Display yellow
– Values have dropped below the specified warning
limits
– Sensor not connected
SM-5811-0000.04 ENG 4.1

Status display OK Display green

(Display for the time being only applies to bubble activity)
– Bubble sensor connected
– No bubbles
Key icon Clear alarm – Clears the alarm indicated in the System menu, after
the cause of the alarm has been eliminated.
– Clears the bubble alarm, after the cause of the alarm
has been eliminated.
Key icon Audio off Switches currently active alarm and warning tones
(Tone off) (temporarily) off. If another alarm condition occurs, the
corresponding tone will sound again.
A warning tone can be activated or deactivated in the

menu of the corresponding monitoring function. This is
not the case for alarm tones.
Key icon Override Temporarily switches off an alarm which is pending. There
is a difference between:
– selective override of the corresponding monitoring
function in the System menu (time limited: 5 minutes)
– on the pumps: overriding all assigned monitoring
functions (time limited)
Icon Entry displet Consists of a key icon and a display.

Pressure unit mmHg
The key icon Entry displet opens the
– alphanumeric displet (see Operating Instructions),
– numeric displet (see Operating Instructions),
– lists displet (see Operating Instructions),
– or an additional sub-menu (for further entry or
display)
The parameters which have been entered appear on the

display (in this example: the pressure should be
displayed in mmHg.)
The key icons and displays listed above always have the same function and meaning. The following
sections explain the special, non-general key icons and displays of the individual menus.
Only those key icons which can be pressed in the menu shown are displayed (e.g. the key icon Scroll in
the System menu).
When a key icon is pressed, it briefly appears yellow. Activated functions are indicated by a vertical bar
in the key icon (on the left side).
The following applies to the key icon Override:

The key icon must be pressed until it is displayed in yellow. When the pressure is removed, the
override function is activated.
To prevent unintentional activation of the override, activation does not occur when the key icon is
touched for a brief moment.
To terminate the override, press the key icon Override again until it is displayed in yellow. When the
pressure is removed, the override function is deactivated.
4.2 SM-5811-0000.04 ENG

Key icons and displays of the system menu
a b
e f g
20.05.2009 14:15:01
d
100 %
Level c
Arterial Pump (1) stopped
Temperature was above max. limit
Scroll
Fig. 39: System menu displet
Item Name Function
20.05.2009 1 a Icon System menu Display of the selected menu name, date and time.
Opens the menu entry displet for configuring the basic
settings for:
– Changing the language
– Selecting the pressure unit
– Changing the system direction of rotation
– Entering the default volume
– Entering the date and time
– Entering the menu name
– BSA settings
– Display of alarm and error messages
– clearing, overriding and muting triggered alarms
– monitor and control of the UPS functions
– current operating state of the UPS
– Displet of the interface module
– Displet of the menu for the SCP System
Opens the display

– Of operating hours
– Information on the battery status or starting the
battery test
– Information on the mains operation and calibration of
the sensor offset
SM-5811-0000.04 ENG 4.3

b Icon System
c Display System Output of alarm, warning and error messages and

message information as text messages with the corresponding
symbols.
d Display UPS status with key icon Audio off, to switch off the UPS alarm tone
(temporarily)
e Display Battery status Bar graph of the battery charge status

– Battery test required or fault in the battery
– Batteries are fully charged

(bar graph with long arrow)
– During trickle charging

(bar graph with short arrow)
– Discharge phase of the battery test of UPS operation

(bar graph with long arrow)
f Display Battery Display of the battery charge status (in %) while charging:
charge status – Yellow: below 60%
55 %
– White: above 60%
76 % The battery charge status indicator is white during

discharge.
g Icon and display Time Icon and display of “battery discharge” with time
3:11 remaining remaining display (yellow)
4.4 SM-5811-0000.04 ENG

S5 System • Fault messages and troubleshooting
5 Fault messages and troubleshooting

The S5 system undergoes continuous self-monitoring. Faults that occur (e.g. the failure of a
component) are displayed in the system menu.
5.1 Faults
Note:
!
If no defect can be found, please forward a summary of investigation actions performed to the
Complaints Coordinator to determine if additional actions are required.
5.1.1 Unspecified faults
!
Note:
Even if
– all pumps are switched off,
– the system panel is switched off,
– the mains power cable is unplugged,
– and the E/P pack is switched on,
it is still possible that the batteries are totally discharged. In this case, take the appropriate steps
described in chapter 5.1.2.
Fault Description/possible cause Steps to be taken

(please proceed in the order listed)
System does not start Defective switch – Check/replace switch
although batteries are
charged
System does not start Mains power cable missing – Connect/check mains power cable
with discharged or or defective
missing batteries Transformer/terminal block – Check wiring/terminal block
wired wrongly
Defective switch – Check/replace switch
Defective line filter – Check/replace line filter
Defective rectifier – Check/replace rectifier
System starts (can be Circuit breaker for system – Check / reset / replace safety cut-out
heard), but touch screen panel socket has triggered/
remains dark is defective
Faulty contact – Check / replace wiring in E/P pack to system panel

socket
– Check / replace system panel cable CAN/24 V
– Check / replace system panel switch
Back plane board of system – Replace complete system panel
panel defective
SM-5811-0000.04 ENG 5.1

Pump stop with no – Faulty electrical – Reproduce failure situation, if possible

recognisable alarm (i.e. connection – Perform Technical Safety Inspection
without recognisable – Circuit board fault – Download configuration ‘Devices.log’ (“show
causes such as a – Pump stop with configuration” in flash software)
bubble, pressure, level permanently deactivated – Check (and where necessary replace) connector cable
or cardioplegia alarm) alarm (bubble, pressure, from motor control HMS 0409 to the processor board
level or cardioplegia HKR 0325 (e.g., all pins are in place)
alarm) – Check all cable connections to ensure that they are
securely seated.
Comment:
Only Field Service technicians who have been trained and duly authorized by SORIN GROUP
DEUTSCHLAND GMBH may perform service on this level of investigation.
5.2 SM-5811-0000.04 ENG

5.1.2 Fault messages
The following applies with regard to all displayed fault messages:
◗ Check mains power cable connection

◗ Check (and where necessary clean) connector of the relevant or displayed components.
◗ Check the connector cable for blockages/short-circuits (where necessary replace connector cable).
◗ Check wiring of relevant or displayed components (e.g. for cable breaks).
◗ Restart the S5 system (i.e. the pump).
For persistent fault messages, please refer to the following section for information on further steps to
take:
Fault on pump
Display in system menu Description

➜ possible cause/effect
◗ Steps to be taken (please proceed in the order listed)
Turn-off path faulty A fault has been detected during the self-test.
Pump 1 The pump fails to switch itself off (e. g. ramp-up) (in this case:
pump 1).
➜ Cable break
➜ Fault in circuit board Computer board (HKR 0325)
◗ Replace cable
◗ Replace circuit board HKR 0325
◗ where necessary send pump to manufacturer for checking
Direction of rotation fault The pump ran in the wrong direction (without having been
Pump 1 instructed to do so).
◗ Send pump to manufacturer for checking.
Runaway fault The pump ran too fast (without being instructed to do so).
Pump 1
◗ Send pump to manufacturer for checking.
Runaway fault software
Pump 1
Motor monitoring/control failed A safety feature of the pump has failed.

Pump 1
➜ Cable break
➜ Hall sensor defective
➜ Fault in circuit board.
Circuit board Motor control (HMS 0409)
◗ Check (and where necessary replace) connector cable
from motor control to circuit board HKR 0325
◗ Replace motor (hall sensors)
◗ Replace circuit board HMS 0409
◗ where necessary send pump to manufacturer for checking
SM-5811-0000.04 ENG 5.3

Shaft angle encoder fault The pump speed can no longer be adjusted correctly.
Pump 1
➜ Shaft encoder defective
Fault in motor controller ➜ Fault in circuit board Computer board (HKR 0325)
Pump 1
◗ Replace shaft encoder
Motor controller failed The pump no longer allows the system to monitor it properly.
Pump 1
➜ Faulty electrical connection
Fault in motor controller ➜ Fault in circuit board Motor controller (HMS 0409)
Pump 1
◗ Check the connections between the circuit board
Motor controller (HMS 0409) and the circuit board
Computer board (HKR 0325) (i.e. check that all
connector pins are in place). If required, replace the
connectors/cables.
◗ Ensure that the connectors/cables are all firmly
connected.
◗ Replace circuit board HMS 0409.
Touchscreen failure Pump parameters can no longer be adjusted.

Pump 1 The key icon Stop pump is out of service.
➜ Touch screen defective
◗ Replace touch screen
Graphic display failure The display of current flow rate and the current pump speed
Pump 1 may be missing or incorrect.
➜ Touch screen defective
◗ Replace touch screen
5.4 SM-5811-0000.04 ENG

Internal temperature too high The temperature of the pump head rises above the specified
Pump 1 set temperature. The pump head might transmit heat to the
blood in the tubing.
➜ Fan defective
➜ Wrong switch setting for DIP switch Computer board
(HKR 0325)
➜ Fault in motor
◗ Check fan function (where necessary replace fan)
◗ Adjust DIP switch on the HKR 0325 to the correct
setting for fan control:
– if mast roller pumps are connected:
Switch setting ON for DIP switch 1
– if roller pumps are connected:
Switch setting OFF for DIP switch 1
◗ Replace motor
Pump communication failed The displayed dose volume of the delivered cardioplegia
Pump 1 dose is incorrect.
➜ Hardware/software fault on pump or cardioplegia
sensor module
◗ Start at least two further administration processes.
◗ Replace cardioplegia sensor module
◗ Replace pump
◗ Replace touch screen of relevant pump
Speed knob LED failure LED display on pump control panel remains dark.
Pump 1
➜ Connections to circuit board keys and LEDs
(HKD 0327) interrupted
➜ Fault in circuit board HKD 0327
➜ (possible) fault in circuit board HKR 0325
◗ Check connections to HKD 0327
◗ where necessary replace circuit board HKR 0325
Wrong pump head connected During maintenance work or when replacing the circuit board,
Pump 1 the DIP switch setting no longer accords with the pump
connections after pump assembly.
➜ The displet of the double roller pump is displayed on
the touch screen of the roller pump (or vice-versa).
➜ Fault in circuit board HMS 0409
◗ Adjust DIP switch on the HMS 0409 to the correct
setting:
Switch setting ON: if an RP 150 is connected
Switch setting OFF: if a DRP 85 is connected
◗ Replace circuit board HMS 0409
SM-5811-0000.04 ENG 5.5

Short-term internal malfunction, An internal malfunction has occured.

remains operational- Pump 1
◗ Delete message in system menu (twice if necessary).
◗ The pump should not be used. Send pump to the
manufacturer for checking.
5.6 SM-5811-0000.04 ENG

Battery fault

◗ Steps to be taken (please proceed in the order listed)
Battery is a high-drain battery.

Charging time too long
The battery charge time was exceeded (internal charge time

The residual charging time was too long
limit approx. 3 hours)
Deviation of current measured voltage value from specified

Fault during trickle charging
actual value detected internally during trickle charging.
(Internal) fault has occurred during storage of battery

No battery capacity stored
capacity.
Stored battery capacity incorrect
Battery voltage = 0.5 V! Battery fault detected.

The battery is defective
A software fault has occurred in the UPS.

UPS is defective
The following applies to all these messages:

➜ One or both batteries is/are defective
➜ UPS module fault
◗ Replace battery (-ies)
◗ Replace UPS module
SM-5811-0000.04 ENG 5.7

Other messages:
The charge process was interrupted:
Battery defective; ➜ Fault in battery

charging has stopped
➜ Additional battery status display

➜ Battery is defective
◗ Replace battery (-ies)
2 Current sensors connected in series to identify increases in

current:
The current offset = 23.5 A ➜ Current sensor of the battery switch board (HUS 0318)
is too large is defective
◗ Replace circuit board HUS 0318
➜ Current sensor of the HUS 0318 charger is defective
Current sensor deviation = 0.5 A!
◗ Replace current sensor
◗ Replace circuit board HUS 0318
The power supply fan is defective. One or both fans have

Power supply fan is defective
failed. Further use can lead to overheating of the power
supply (and to UPS operation).
◗ Replace power supply fan
Note:
!
When correcting a battery fault or replacing a battery, a battery test must be carried out before initial
operation of the system.
5.8 SM-5811-0000.04 ENG

Faults in the sensor modules or sensors

◗ Steps to be taken
➜ There is a module or sensor defect. (The display of the

Module defective
relevant icon indicates the corresponding monitoring
function. In this case: level monitor).
Module/sensor defective
◗ Replace corresponding sensor module or sensor.
➜ There is a level sensor contact failure.

Check level sensor
◗ Check that the level sensor is correctly seated (e.g. on the
reservoir/oxygenator).
◗ Check the metal contacts of the level sensor.
➜ The signal of the bubble sensor is too strong and cannot

Receive signal too strong
be processed or the sensor is not connected.
◗ Check that the bubble sensor is correctly seated.
Receive signal too strong
➜ The reference voltage of the temperature module is

37° reference inexact
outside the permitted tolerance range.
SM-5811-0000.04 ENG 5.9

5.2 Operating the additional devices for the

S5 System
Other additional devices can also be operated with the S5 System.

This includes connecting
– the Heater-Cooler System 3T

– various gas blender systems,
– the SCP system,
– the electrical venous occluder and
– the electrical remote-controlled tubing clamp
to the S5 System.
For information about the relevant alarm messages, see the S5 System operating instructions.
If an alarm is not cleared or other errors and faults are displayed, please refer to the separate
operating instructions or service manual for additional measures.
Fault messages of additional devices
When the S5 System is used with a gas blender system, the following fault messages can also occur:
Message on the gas blender base unit Description

E11
RAM fault
➜ A RAM or RAM monitoring fault has occurred.
E12
EPROM CRC fault
➜ An EPROM or EPROM monitoring fault has occurred.
E14
EEPROM module: defective or not responding.
➜ An EEPROM or EEPROM monitoring fault has occurred.
E15
Fault in AD transformer
➜ An AD transformer fault has occurred.
E16
Processor fault
➜ A fault has occurred in the processor timer switch.
E17
Defective power supply
➜ A power supply fault has occurred.
E18
Fan fault
➜ A fan or fan monitoring fault has occurred.
E19
Calibration fault
➜ A fault has occurred in the actual value/actual value
comparison.
5.10 SM-5811-0000.04 ENG

E-1
Regulator fault
➜ A fault has occurred in the set value/actual value
comparison.
E-2
Regulator fault
➜ The actual value of the voltage at a gas flow of 0 l/min
is > 50 mV.
Calibration fault
➜ A fault has occurred in the actual value /actual value
E-3 comparison:
– for the gas blender 2 l/min (25-28-69)
– for the gas blender 5 l/min (25-28-68)
E-4 – for the gas blender 10 l/min (25-28-67)
The following applies to all of these messages:

◗ Make a note of the error code that appears on the
7-segment display of the gas blender.
◗ Restart the gas blender.
If the fault reoccurs (immediately after restart or later):

➜ Do not continue to use the gas blender.
◗ Send the gas blender (including the fault description)
to the manufacturer for testing.
Note on gas blender:
!
Opening or disassembly of the individual gas blender systems on site is not permitted.
Gas blender systems must always be recalibrated after maintenance and repair.
Recalibration may only be carried out by the manufacturer using a gas test station.
SM-5811-0000.04 ENG 5.11

Other displays
General messages are also output on the System panel as well as the specific messages for the
individual devices:
Display on System menu Description

Please connect S3 devices ➜ An S3 additional device has been connected

to the side jacks incorrectly.
➜ Incorrect choice of connection cable.
Check the connection to the S3 additional device.

S3 devices may only be connected to system slots
57 or 58 on the side. If the message continues to be
displayed, the S5 System cannot be used.
◗ Check the connection cable.
◗ If necessary, replace the connection cable.
5.12 SM-5811-0000.04 ENG

S5 System • Replacing components
6 Replacing components
!
Please note that it is essential that ESD protective safety measures are taken when working with
components susceptible to ESD. When removing or fitting circuit boards or components susceptible to
ESD, ensure that you use ESD mats, wrist straps, or similar.
Instructions for technical safety inspection (TSI)
!
A technical safety inspection must be carried out each time a component is replaced.
Chapter 7.7 „Technical safety inspection (TSI)“ starting from page 7.44 contains the templates for the
TSI.
SM-5811-0000.04 ENG 6.1

6.1 E/P pack
To replace the following components, the E/N pack must be opened:
◗ Battery switching circuit board

◗ Batteries
◗ Switching power supply
◗ Various circuit breakers
◗ Speaker
Removing the E/P pack
Fig. 40: Removing the E/P pack (1)
◗ Make sure that all E/P pack connectors (system connection panel and sensor modules in front and
the system slots beside) have been removed first.
◗ Loosen the two screws on the console.
6.2 SM-5811-0000.04 ENG

Fig. 41: Removing the E/P pack (2)
◗ Pull the E/P pack out of the console far enough to allow you to straighten out the two handles on
the side of the pack.
◗ Now pull the E/P pack out of the console completely. Warning: Due to its weight, removal of the
E/P pack is best done by two persons.
Note:
Correct handling of objects (e.g. the E/N pack) reduces mechanical stress to the spinal column and
back muscles.
◗ Take a position as close as possible to the E/N pack and squat down.
◗ Clasp the E/N pack in both hands while keeping the back straight.
◗ Push up with the legs and lift the E/N pack without bending or twisting the spine.
◗ Carry the E/N pack as close to the body as possible.
◗ When setting down, revert to the squat position, making sure to keep the back straight.
SM-5811-0000.04 ENG 6.3

Opening the E/P pack
!
Note that the S5 System features a UPS supplied by two batteries. When you are working on the E/P
pack, the danger of short circuits remains as long as the batteries are connected and charged, even
though the mains power cable may be disconnected.
Fig. 42: Opening the E/P pack (1)
◗ Loosen the six allen screws shown above (DIN 912 M4x8 / allen key size 3 mm).
◗ Remove the cover.
6.4 SM-5811-0000.04 ENG

Fig. 43: Opening the E/P pack (2)
The rear panel of the E/P pack must also be removed in order to access other components easily:
◗ Loosen the six allen screws shown (DIN 912 M4x8 / allen key size 3 mm).
◗ Remove the rear panel.
SM-5811-0000.04 ENG 6.5

Removing the system boards
Fig. 44: Removing the system boards
To remove the system boards:

◗ Loosen both screws.
◗ Pull the system boards out by the handle.
The system boards (HEK 0411 and HEX 0412) can only be replaced as a complete unit.
Installation is carried out by reversing this sequence. Ensure the boards are not tilted.
6.6 SM-5811-0000.04 ENG

Removing the switching power supply
A 57
A 51
A 54
A 29
A 58
A 59
Fig. 45: Removing the switching power supply (1)
In order to remove the switching power supply:
!
◗ Loosen the allen fasteners (DIN 912 M4x10 / allen key size 4 mm) of the A 51 (red) and A 54 (black)
connections on the battery switch circuit board A 9.
Caution: Connectors are energized even when the system is switched off. Isolate loosened
connectors immediately (e.g. with shrinkdown plastic tubing or insulating tape).
◗ Loosen the connectors:
A 29 Jumper
A 57 Connection of the mains power supply module at the

backplane board A 37
A 58 Connection to Battery switch A 44 circuit board 97-101-928
A 59 Connection to Battery switch A 45 circuit board 97-101-925
Connection A 51 (red/+ terminal/24VDC_H) 97-101-923 (cable

with allen screw DIN 912 M5x8 harness complete)
washer DIN 127 5.3
Connection A 54 (black/– Pol/24VDC_L ) 97-101-923 (cable

with allen screw DIN 912 M5x8 harness complete)
washer DIN 127 5.3
SM-5811-0000.04 ENG 6.7

!
Caution needs to be exercised when installing a new switching power supply: Ensure that the jumper
position A 29 is correct (pin allocation for S5/C5 System)!
A9 A 54 A 51
A 29
a S5/C5
S3
Fig. 46: Jumper connector
Note when connecting:
!
Tighten the allen fasteners a of the A 51 and A 54 connections to a maximum torque of 2.5 Nm per
fastener.
Otherwise, the circuit board Battery switch A 9 is damaged and proper functioning cannot be
guaranteed any longer!
6.8 SM-5811-0000.04 ENG

Fig. 47: Removing the switching power supply (2)
◗ Carefully turn the E/P pack over.

◗ Loosen the six screws (hexagon screw size 8 mm) on the underside of the E/P pack and pull the
power supply out.
◗ Replace the power supply.
The switching power supply (96-403-551) can be replaced only as a complete unit.
The installation and connection of the new switching power supply is carried out in the reverse order.
SM-5811-0000.04 ENG 6.9

Replacing the batteries
The S5 System has an integrated test routine for the batteries (see the Operating Instructions). When
the batteries no longer deliver the required power values or are defect, they must be replaced
immediately (in order to ensure that the UPS functions properly).
A 10
Fig. 48: Replacing the batteries
!
Note that the risk of short circuits remains as long as the batteries are connected and charged, even
though the mains power cable may be disconnected.
◗ First loosen the indicated screws .

◗ Remove the bridge between the batteries to avoid potential short circuits.
◗ Next, loosen the indicated screws of the cable connections including the washers from the
battery A 10.
◗ Loosen the allen screws on the retaining bracket (DIN 912 M4x8 / allen key size 3 mm).
◗ Open the retaining bracket upwards.
◗ Pull the battery out vertically.
◗ Replace the battery.
◗ Use the same procedure to replace the second battery as well.
The batteries should be replaced only as pairs.

The installation and connection of the new batteries is carried out in the reverse order.
You must only use the aluminum screws supplied with the new batteries.
6.10 SM-5811-0000.04 ENG

Replacing the battery switch circuit board
A 42
A 45
A 44
A9
A 43
Fig. 49: Replacing the battery switch circuit board
In the interest of clarity, the cables have been omitted from the diagram. Always mark the plugs and
cables to avoid mistakes in subsequent assembly.
◗ Loosen the allen screws (DIN 912 M5x8 / allen key size 4 mm) of the cable connections (A 51 to A
56) including the spring washers from the circuit board A 9 (Battery switch circuit board).
◗ Disconnect the following connectors from the circuit board A 9:

– Connection circuit breaker sensor module A 42
– Connection discharger A 43
– Connection switching power supply A 44 and A 45
◗ Pull the circuit board A 9 straight out.
When installing the circuit board, take care to avoid wedging it askew in its slot.
SM-5811-0000.04 ENG 6.11

Replacing fuses (Circuit board battery switch)
A9
A 50
A 48
A 49
A 46
A 47
Fig. 50: Circuit board battery switch
A 46 Fuse 20 A slow F1 93-511-530
A 47 Fuse 20 A slow F2 93-511-530
A 48 Fuse 3.15 A slow F3 93-510-044
A 49 Fuse 10 A slow F4 93-511-030
A 50 Fuse 1 A slow F5 93-510-039
!
Replace fuses only with fuses of the same type and specification! Otherwise the S5 System may be
damaged.
6.12 SM-5811-0000.04 ENG

6.2 Pumps
As the pumps of the S5 System are of identical construction to some degree, we have illustrated the
following descriptions with only one figure in some cases. Unless otherwise specified, the procedure
for the installation of the pumps is identical. In the interest of clarity, cables and connectors have been
omitted in some of the figures. Always mark the plugs and cables to avoid mistakes in subsequent
assembly.
!
6.2.1 Opening the pump housing and removing the pump head
Fig. 51: Opening the pump housing
◗ Carefully lay the pump on its side.

◗ Pull the connection cable from the retaining brackets on the base plate.
◗ Loosen the six allen screws shown above (DIN 912 M3x8 / allen key size 2.5 mm) on the base plate
including the front rubber feet.
SM-5811-0000.04 ENG 6.13

Fig. 52: Lifting open the housing
◗ Carefully lift open the housing base plate.

Warning: The housing base plate cannot be removed completely, because the connection between
fan and circuit board must be disconnected first!
6.14 SM-5811-0000.04 ENG

Steel retaining rings were built into the first roller pumps RP150 and RP85 delivered. The steel
retaining rings (10-86-42 maxi or mini) can be replaced with plastic retaining rings (75-521-851 or 75-
521-852 respectively).
Fig. 53: Disconnecting the steel retaining ring (1)
SM-5811-0000.04 ENG 6.15

◗ Steel retaining ring:

Using appropriate retaining ring pliers (shaft diameter 3.2 mm or 1/8"), pry the two open ends of
the retaining ring far enough apart to allow you to pull the ring off. As the ring is under high spring
tension, it is recommended to work as a team of two persons in this case, too.
Fig. 54: Disconnecting the plastic retaining ring
◗ Plastic retaining ring:

Open the plastic ring.
Use a screw driver to pry the two open ends of the retaining ring far enough apart to allow you to
remove the ring.
Retaining ring for RP150 (plastic) 75-521-851
6.16 SM-5811-0000.04 ENG

B 52
B 51
B 50
B 54
B 53
B 49
B4
B 14
B 13
Fig. 55: Disconnecting the retaining ring (2) and dismantling the pump head
◗ Disconnect the connector B 49 and the following connectors from the circuit board B 13 (Motor
power amplifier circuit board):
B 49 Connection to circuit board HMF
B 50 Connection Hall effect sensor CON 3
B 51 Connection control cable on pump CON 4
B 52 Connection control cable on pump CON 5
B 53 Connection cover pump head CON 6
B 54 Connection temperature CON 7
◗ Remove the ring.

◗ Remove the pump head from the housing.
SM-5811-0000.04 ENG 6.17

B 13
B 14
Fig. 56: Removal of circuit boards (here DRP 85)
◗ Pull the bracket with the two circuit boards B 13 and B 14 out of the pump housing.
6.18 SM-5811-0000.04 ENG

B 13
B 22
B 14
Fig. 57: Disassembly of circuit boards
For further disassembly of the RP 85:
◗ Disconnect the connector B 22 from the circuit board Motor power amplifier B 13.
◗ Loosen the four self-locking nuts a and carefully lift up the circuit board B 13.
◗ In order to separate the Motor controller B 14 circuit board from the retaining bracket, loosen the
four distance bolts b from the circuit board.
◗ Carefully lift up the circuit board B 14 from the retaining bracket.
SM-5811-0000.04 ENG 6.19

No further dismantling of the double roller pump is planned. Each of the three units
– Motor controller circuit board,
– Motor power amplifier circuit board and
– Pump head (10-86-00)
is to be replaced as a complete unit.
!
When reassembling (in reverse order) thereafter take extreme care in positioning the individual
components. Screw the fasteners on the circuit boards in cross pattern and in several iterations in
order to ensure a level seat.
Take care to avoid bending the pins of the connectors.
Assembly material
a Self-locking nuts DIN 985 M3 (width across flats 5.5 mm; abbreviation: WAF)
b Distance bolts with internal/external thread M3 x 15 (WAF 5.5 mm)
c Distance bolts with internal/external thread M3 x 10 (WAF 5.5 mm)
d Spring washer DIN 127 B3
e allen screw DIN 912 M3x6
6.20 SM-5811-0000.04 ENG

Removal of roller pump 150
d c
B 13
B 22
B 14
B 49
Fig. 58: Removing the circuit board (1)
SM-5811-0000.04 ENG 6.21

For further disassembly of the RP 150:

◗ If it has not already been done: Remove the pump cover from the pump head.
◗ Carefully place the pump head down on a soft, flat work surface. Take care not to scratch the pump
head.
◗ Disconnect the connector B 22 from the circuit board Motor power amplifier B 13.
◗ Loosen the indicated screw (allen key size 2.5 mm) including the washer, in order to separate
the bracket with the cable B 49 from the circuit board.
◗ Loosen the indicated screws (allen key size 2.5 mm) including the spring washers and the
distance bolts.
◗ Carefully lift up the circuit board B 13.
◗ In order to separate the Motor controller B 14 circuit board from the pump head, loosen the four
distance bolts from the circuit board.
No further dismantling of the roller pump is planned. Each of the three units
– Motor controller circuit board,
– Motor power amplifier circuit board and
– Pump head (10-81-00)
is to be replaced as a complete unit.
!
When reassembling (in reverse order) thereafter be extremely careful in positioning the individual
Take care to avoid bending the pins of the connectors.
Assembly material
a allen screw DIN 912 M3x6
b Washer DIN 125 A 3.2
c Cable clip CC S 31
d Spring washer DIN 127 B4
e Distance bolts with internal/external thread M3 x 15 (WAF 5.5 mm)
f Distance bolts with internal/external thread M3 x 7 (WAF 5.5 mm)
6.22 SM-5811-0000.04 ENG

6.2.2 Removal of the pump control panel and touch screen
Fig. 59: Removing the pump control panel and touch screen (1)
◗ Disassemble the base plate as described above.

◗ Loosen all connectors.
Always mark the plugs and cables to avoid mistakes in subsequent assembly. If necessary, make a
note of the cable connection positions.
SM-5811-0000.04 ENG 6.23

Fig. 60: Removing the pump control panel and touch screen (2)
◗ Loosen the six allen screws (DIN 912 M3x10 / allen key size 2.5 mm) including the washers (DIN
9021 3.2), spring washers (DIN 127 B3) and insulation sleeves.
◗ Pull the touch screen assembly out of the pump housing.
6.24 SM-5811-0000.04 ENG

Removal of the CPU B 4 circuit board is necessary in the following cases:

– To replace this circuit board
– In order to gain access to the Inverter B 41 circuit board and keys and LEDs B 44 located underneath
it
– To replace the shaft encoder
B 29
B4
B 44 B 38
B 37
B 34
Fig. 61: Removing the display and control module (1)
◗ Carefully lay the touch screen down with the display surface facing downwards on a soft, flat work
surface. Take care not to scratch the screen.
◗ Loosen the connectors

– Connection inverter B 29
– Connection shaft encoder B 34
– Connection LCD B 38
– Connection touch screen B 37
SM-5811-0000.04 ENG 6.25

B4
B 48
◗ Loosen the four distance bolts (internal/external thread M3 x 15) from the circuit board B 4.
◗ Take care to lift the circuit board straight upwards to avoid bending the contact pins B 48.
6.26 SM-5811-0000.04 ENG

B 43
c a
B 40
To remove the circuit board Inverter B 40:

◗ Loosen the two self-locking nuts (DIN 985 M3 WAF 5.5) from the cover.
◗ Loosen the connection LCD B 43 and lift the circuit board up.
When reinserting the inverter make sure that the distance bolts a (96-530-016) including nylon
washers b (93-920-029) and c (93-920-026 under the circuit board Inverter) are installed.
SM-5811-0000.04 ENG 6.27

B 43
B 44
To remove the display carrier and the Keys and LEDs B 44 circuit board:
◗ Loosen the PT screws (PT Z30x8 WN 5411 and allen screw DIN 912 M3x6) from the Display carrier.
◗ Carefully lift the Display carrier up. Take care to avoid damaging the cable of the LCD connection B
43 or pulling out the plug.
No further dismantling of the touch screen is planned.
Note when assembling:

It is essential that the insulating film a (72-102-074) for the LCD touch screen is refitted.
6.28 SM-5811-0000.04 ENG

Removing the shaft encoder
B 55
B 57
B 56
B 60
B 58
B 59
B 56
B 55
Fig. 65: Removal of the circuit board with the shaft encoder
SM-5811-0000.04 ENG 6.29

B 55 Shaft encoder with cable harness 97-103-608
B 56 S5 setting knob 10-85-14
B 57 Rubber ring 75-521-529
B 58 Threaded rod, DIN 916 M4x6 71-118-317
B 59 Washer PA 6,2 x 12,0 x 0,5 71-120-514
B 60 Nut for panel 10-89-13
◗ Loosen the PT screws K822x6 WN 1411.

◗ Pull the rubber ring B 57 upwards.
◗ Loosen the set screw B 58 with an Allan key (xx).
◗ Pull the setting knob B 56, the washer B 59 and the nut B 60 from the shaft encoder B 55.
◗ Always replace the shaft encoder assembly as a complete unit (with cable harness). Install the
shaft encoder in the reverse order.
6.30 SM-5811-0000.04 ENG

6.2.3 Replacing the line filter on the pumps
When removing the line filter, the housing base plate must be removed first (see Page 6.13).
Fig. 66: Removing the line filter
◗ Loosen the two nuts (DIN 934 M3 WAF 5.5 mm) on the line filter including the spring washers
(DIN 127, B 3).
◗ Pull the four connectors from the line filter.
Install the new line filter in the reverse order.
SM-5811-0000.04 ENG 6.31

6.3 Mast roller pump MRP150
6.3.1 Opening the pump housing
F3
F4
F5
F 12
F 10
F 11
F9
Fig. 67: Removing the base plate
◗ If necessary, remove the pump cover F 3.

◗ Carefully lay the pump on its side.
◗ Remove the four allen screws shown above (DIN 912 M3x6 / allen key size 2.5 mm), including the
spring washers (DIN 127 B3) on the base plate F 9.
Warning: The base plate cannot be removed completely, because the connections between base
plate and circuit boards must be disconnected first!
◗ Disconnect the following connectors from the circuit boards F 5 (Circuit board Motor power
amplifier) and F 4 (Circuit board Motor controller):
F 10 Connection line filter (on F 5) CON 2
F 11 Connection fan (on F 5) CON 4
F 12 Connection control cable (on F 4) CON 2
6.32 SM-5811-0000.04 ENG

a
b
F1
Fig. 68: Removing the housing (1)
◗ Remove hexagon screw a including washers b and c.

◗ Remove connector piece d with fast clamp connector F 1.
Assembly material
a Hexagon screw (DIN 933 M6x16, AF 10 mm)
b Washer (DIN 125 A 3.2)
c Washer MRP 150
d Connector
SM-5811-0000.04 ENG 6.33

Fig. 69: Removing the housing (2)
◗ Rotate the holder a and housing b so you can loosen the indicated head socket screws through
opening c.
◗ Gradually loosen the four head socket screws (DIN 912 M4x8 / allen key size xx mm).
◗ Carefully remove the housing b.
6.34 SM-5811-0000.04 ENG

6.3.2 Removing the mast roller pump MRP 150
For further disassembly of the MRP 150, proceed as described in section „Removal of roller pump 150“
on page 6.21.
!
Be careful not to bend the contacts of the plug connector.
SM-5811-0000.04 ENG 6.35

6.4 Mast roller pump MRP85/x
6.4.1 Removing the double holder
G1
Fig. 70: Removing the double holder
◗ Remove cap a from the back of the double holder G 1.

◗ Remove the four head socket screws (DIN 912 M4x10 / allen key size 3 mm).
◗ Replace the pump.
6.36 SM-5811-0000.04 ENG

6.4.2 Opening the pump housing
Fig. 71: Opening the pump housing
◗ If necessary, remove the pump cover.

◗ Remove the indicated head socket screws (DIN 912 M3x6 / allen key size 2.5 mm) (on base
plate).
◗ Remove the indicated head socket screws (DIN 912 M3x6 / allen key size 2.5 mm) .
◗ Carefully remove the housing.
SM-5811-0000.04 ENG 6.37

6.4.3 Replacing circuit boards
G5
G6
G 19
Fig. 72: Replacing the circuit board HMR 0403 (1)
◗ Remove the three head socket screws shown above (DIN 912 M3x6 / allen key size 2.5 mm),
including washers (DIN 125 A 3.2).
Warning: The circuit board cannot be removed completely, because the connections between pump
head and circuit boards must be disconnected first!
◗ Disconnect the connector G 19 from the circuit board Motor power amplifier MRP85 G 6.
6.38 SM-5811-0000.04 ENG

G 14
G 15
G 13
G 14
G5
G 12
Fig. 73: Replacing the circuit board HMR 0403 (2)
◗ Lift up the circuit board Motor controller MRP85 G 5.

◗ Disconnect the following connectors from the circuit board G 5:
Item Name Number Part number
Connection S5 control panel mast roller pump G 12 CON 2
Connection Hall effect sensor G 13 CON 3
Connection control cable on pump G 14 CON 4
Connection cover pump head G 14 CON 6
Connection temperature G 15 CON 7
◗ Replace the circuit board Motor controller MRP85 G 5.
SM-5811-0000.04 ENG 6.39

G6
Fig. 74: Replacing the circuit board HME 0402 (1)
◗ Remove both cap nuts a (DIN 1587 M4) on heat sink b to replace the circuit board Motor power
amplifier MRP85 G 6.
6.40 SM-5811-0000.04 ENG

G6
5
◗ Rotate the pump.

◗ Remove the two head socket screws shown above (DIN 912 M3x6 / allen key size 2.5 mm),
including washers (DIN 125 A 3.2).
Warning: The circuit board cannot be removed completely, because the connections on the circuit
board must be disconnected first!
SM-5811-0000.04 ENG 6.41

G6
5
G 20
G 18
G 17
◗ Lift up the circuit board motor power amplifier MRP85 G 6 circuit board.
◗ Disconnect the following connectors from the circuit board G 6:
Connection pump head G 17 CON 1
Connection mast roller pump S5 control panel G 18 CON 2
Connection fan G 20 CON 4
◗ Replace the circuit board motor power amplifier MRP85 G 6.
6.42 SM-5811-0000.04 ENG

6.4.4 Removing the pump head
Steel retaining rings were built into the first mast roller pumps MRP85 delivered. The steel retaining
rings (10-86-42) can be replaced with plastic retaining rings (75-521-852).
Fig. 77: Disconnecting the retaining ring (in this case: a steel retaining ring)
◗ Steel retaining ring:

Using appropriate retaining ring pliers (shaft diameter 3.2 mm or 1/8"), pry the two open ends of
the retaining ring far enough apart to allow you to pull the ring off. As the ring is under high spring
tension, it is recommended to work as a team of two persons in this case, too.
SM-5811-0000.04 ENG 6.43

Fig. 78: Disconnecting the retaining ring (in this case: plastic retaining ring)
◗ Plastic retaining ring:

Open the plastic ring.
Use a screw driver to pry the two open ends of the retaining ring far enough apart to allow you to
remove the ring.
6.44 SM-5811-0000.04 ENG

Fig. 79: Removing the pump head
◗ Pull the pump head out of the housing.
No further dismantling of the pump head RP85 is planned. The pump head (10-86-00)
is replaced as a complete unit.
!
Be careful not to bend the contacts of the plug connector.
Beware when routing cables:

◗ Route the cables in a way that prevents them from being pinched by fasteners or by the edges of
panels.
◗ Make sure that the routing through the housing is identical to that before the removal of the pump
head.
SM-5811-0000.04 ENG 6.45

6.5 System Panel
As most of the S5 system panels are of identical construction, we have illustrated the following
descriptions with only one figure in some cases. Unless otherwise specified, the procedure for the
installation of the system panels is identical. In the interest of clarity, cables and connectors have
been omitted in some of the figures. Always mark the plugs and cables to avoid mistakes in
subsequent assembly.
!
6.5.1 Opening the system panel
Fig. 80: Pull the display and control modules out
◗ Pull the four display and control modules out vertically of the system panel housing.
6.46 SM-5811-0000.04 ENG

Fig. 81: Open the system panel (1)
◗ Loosen the eight allen screws (DIN 912 M3x10 / allen key size 2.5 mm) including the washers (DIN
125 A 3.2).
◗ Turn the system panel over.

◗ Loosen the two allen screws (DIN 912 M3x10 / allen key size 2.5 mm) including the washers (DIN
125 A 3.2).
SM-5811-0000.04 ENG 6.47

◗ Carefully open up the rear of the housing.

Warning: The rear of the housing cannot be fully opened up completely, because the connections
between the rear of the housing an the circuit board backplane must be disconnected first!
6.48 SM-5811-0000.04 ENG

D 18 D 19
D 17 D 16
D 15

– Connection speaker D 15
– Connection S5 System (CAN) D 16
– Connection line filter D 17
– Connection fans D 18 and D 19
◗ Open up the rear of the housing completely.
SM-5811-0000.04 ENG 6.49

6.5.2 Replacing the circuit board backplane
D2
Fig. 85: Removing the circuit board backplane
◗ Loosen the eight allen screws (DIN 912 M3x6 / allen key size 2.5 mm).
◗ Remove the circuit board Backplane system panel D 2.
◗ Replace the circuit board.
◗ Install the new circuit board in the reverse order.
◗ Reconnect the connectors.
◗ Warning during assembly: Sharp edges of the housing can damage cables or their insulation.
Make sure that the cables are not being pinched.
6.50 SM-5811-0000.04 ENG

6.5.3 Replacing components of the display and control module
Abb. 86: Open the housing
◗ Loosen the four PT screws (KB 30x10 WN 1411) and carefully lift the rear of the housing up.
D 25
D 26
D 27
Abb. 87: Loosen the connectors

– Connection LCD D 25
– Connection Touch screen D 26
– Connection Inverter D 27
SM-5811-0000.04 ENG 6.51

Replacing the display and control module
D 10
Abb. 88: Replacing the circuit board display and control module
◗ In order to separate the circuit board display and control module D 10 of the frame, loosen the four
allen screws (DIN 912 M3x6 / allen key size 2.5 mm).
◗ Carefully lift up the circuit board D 10.
Install the circuit board in the reverse order.
6.52 SM-5811-0000.04 ENG

Replacing the circuit board Inverter
D 31
D 29
Abb. 89: Replacing the circuit board Inverter
To remove the circuit board Inverter D 29:

◗ Loosen the two self-locking nuts (DIN 985 M3 WAF 5.5) from the cover.
◗ Loosen the connection LCD Inverter D 31.
◗ Carefully lift up the circuit board Inverter D 29.
Install the circuit board in the reverse order.
SM-5811-0000.04 ENG 6.53

Replacing the touch screen
D 31
Fig. 90: Replacing the touchscreen
To remove the display carrier and the touchscreen:

◗ Loosen the allen screws (DIN 912 M3x6 / allen key size 2.5 mm) and the PT screws (KB 30x10 WN
1411) from the Display carrier.
◗ Carefully lift the Display carrier up. Take care to avoid damaging the cable of the LCD connection D
31 or pulling out the plug.
Install the display and control module in the reverse order.
◗ Note when assembling: It is essential that both seals a (72-102-018) for the LCD touchscreen are
refitted. Ensure that the ribbon cable is located in the depression in the seal.
6.54 SM-5811-0000.04 ENG

6.6 Control panels for mast roller pumps
As the control panels are of identical construction to some degree, we have illustrated the following
descriptions with only one figure in some cases. Unless otherwise specified, the procedure for the
installation of the control panels is identical. In the interest of clarity, cables and connectors have
been omitted in some of the figures. Always mark the plugs and cables to avoid mistakes in
subsequent assembly.
!
6.6.1 Opening the control panel
Fig. 91: Opening the control panel (1)
◗ Remove the six allen screws (DIN 912 M3x10 / allen key size 2.5 mm).
◗ Carefully open the back of the housing.

Warning: The back of the housing cannot be opened up fully without first detaching the plug
connectors between the connections on the back of the housing and the circuit board!
SM-5811-0000.04 ENG 6.55

H8
H 18
H 19
H 12
H 20
Fig. 92: Opening the control panel (2)
◗ Disconnect the following connectors from the circuit board computer board H 4:
H 18 Connection power supply
H 19 Connection CAN bus CONCAN
H 20 Socket connection mast roller pump H 8 CONPA
Connection loudspeaker H 12 CON 1
◗ Open the back of the housing fully.
6.56 SM-5811-0000.04 ENG

6.6.2 Replacing control panel components
Replacing the circuit board fan control
H 21
H 15
H 18
H6
Fig. 93: Replacing the circuit board fan control
◗ Disconnect the following connectors from the circuit board fan control H 6:
H 21 Connection fan H 15 CON 2
Connection power supply H 18 CON 1
◗ Remove the two allen screws shown above (DIN 912 M3x6 / allen key size 2.5 mm), including
washers (DIN 125 A 3.2).
◗ Replace thecircuit board fan control H 6.
SM-5811-0000.04 ENG 6.57

Replacing circuit boards
Removal of the circuit board computer board H 4 is necessary in the following cases:
– To replace this circuit board
– In order to gain access to the inverter H 7 circuit board and keys and LEDs H 5 located underneath it
– To access the inverter and the keys and LEDs circuit boards located underneath it
– To replace the shaft encoder H 13
H4
H 25
H 13
H 24
H5
H 23
H 22
Fig. 94: Disconnecting the control panel (1)
◗ Disconnect the following connectors from the circuit board computer board H 4:
H 22 Connection shaft encoder ENC A
H 23 Connection touch screen CON TS
H 24 Connection LCD CON LCD
H 25 Connection Inverter CON INV
6.58 SM-5811-0000.04 ENG

H4
◗ Remove the four distance bolts (internal/external thread M3x12 (AF 5.5 mm)
from the circuit board H 4.
◗ Take care to lift the circuit board straight upwards to avoid bending the contact pins a.
SM-5811-0000.04 ENG 6.59

H7
H 24
To remove the circuit board inverter H 7:

◗ Detach both self-locking nuts (DIN 985 M3 AF 5.5) from the cover.
◗ Loosen the connection LCD B 43 and lift the circuit board up.
6.60 SM-5811-0000.04 ENG

Replacing the touch screen
H3
H5
Fig. 97: Replacing the touch screen
To remove the display carrier and the keys and LEDs H 5 circuit board:
◗ Remove the PT screws (PT Z30x8 WN5411) and head socket screws (DIN 912 M3x6) from the display
carrier.
◗ Carefully lift off the display carrier.Take care to avoid damaging the cable of the LCD connection H 3
or pulling out the plug.
SM-5811-0000.04 ENG 6.61

Removing the shaft encoder
H 13
H 27
H 26
H 30
H 28
H 29
H 26
H 13
Fig. 98: Removing of the circuit board with the shaft encoder
6.62 SM-5811-0000.04 ENG

H 13 Shaft encoder with cable harness 97-103-608

(identical to shaft encoder on pumps)
H 26 S5 setting knob 10-85-14
H 27 Rubber ring 75-521-529
H 28 Grub screw DIN 916 M4x6 71-118-317
H 29 Washer PA 6.2 x 12.0 x 0.5 71-120-514
H 30 Nut for panel 10-89-13
◗ Remove PT screws K822x6 WN 1411.

◗ Pull the rubber ring H 27 upwards.
◗ Remove the grub screw H 28 using an allen key (xx).
◗ Pull the setting knob H 26, washer H 29 and nut H 30 off the shaft encoder H 13.
◗ Replace the shaft encoder as a complete unit only (with cable harness). Fit the shaft encoder in the
reverse order.
◗ Note when assembling: Sharp edges on the housing can damage cables or their insulation. Take
care to ensure that cables are not pinched.
Ensure that you do not position the shaft encoder cable harness close to the fan!
SM-5811-0000.04 ENG 6.63

6.7 Replacing circuit boards/sensor modules
As the exterior design of the sensor modules is virtually identical, we have only used one figure of the
interface module in following description. In the interest of clarity, cables and connectors have been
omitted. Always mark the plugs and cables to avoid mistakes in subsequent assembly.
!
Fig. 99: Replacing sensor boards (1)
◗ Remove the screws on the cover a and back b of the module.
6.64 SM-5811-0000.04 ENG

b
c
a
d
Fig. 100: Replacing sensor boards (2)
◗ Detach the cover a.

◗ Loosen all connectors between the back of the front plate b and the sensor board c.
◗ Remove both screws on the sensor board.
◗ Carefully pull the sensor board out of the guide rail d.
◗ Replace the sensor board.
The sensor boards can only be replaced as a complete unit.

Installation is carried out by reversing this sequence. Ensure the boards are not tilted.
For further information about assembly material and the part numbers of the relevant sensor modules,
refer to the section entitled „Assembly Sensor modules“ on page 7.35.
SM-5811-0000.04 ENG 6.65

6.8 Console and mast system
6.8.1 Console
The console (45-40-05) is replaced as a complete unit (45-40-05 TSG).
!
Be extremely careful when reassembling. When installing the TSG console, the console plate and the
console must be decoupled. Ensure that 4 PA washers each were inserted under both plate connector
blocks. The plate connector blocks are screwed to the console by means of PT screws.
Check that the potential equalisation cables within the console are connected correctly.
Material
Washer PA 6.2 x 12.0 x 0.5 8 items 71-120-514
PT screw KB 60 x 16 WN5412 8 items 71-119-858
Plate connector block 2 items 48-30-35
6.66 SM-5811-0000.04 ENG

6.8.2 Mast system
Note:
Do not try to force screws. Screws that are secured with Loctite must be carefully heated before you
start to loosen them. All screws must be secured with Loctite during assembly. Make absolutely sure
that no Loctite gets onto other components.
I4
I9
I 11
I8
I7
I 10
Fig. 101: Mast system accessories (1)
I4 Connector (telescope mast / horizontal mast) 48-30-55
I 7 Spanner Ø 25 mm 48-30-70
I 8 Spanner Ø 33 mm 48-30-71
I 9 Allen screw, DIN 912, M6x16 71-115-046
I 10 Connector 33/25 73-100-242
I 11 Cap for allen screw 96-531-034
To replace the connector I 4:
◗ Remove the cap I 11.

◗ Loosen the allen screws I 9.
Reassembly is carried out in the reverse order. Make sure that the spanners I 7 and I 8 are not tilted.
SM-5811-0000.04 ENG 6.67

I 13
I 14
I 12 I5
I5 Foot 48-30-54
I 12 Spanner Ø 25 mm 48-30-70
I 14 O ring, 22x2.5 72-103-122
To replace the foot I 5:
◗ Loosen the allen screw I 13.
Reassembly is carried out in the reverse order. Make sure that the spanner I 12 is not tilted. Ensure that
the O ring I 14 is seated correctly.
6.68 SM-5811-0000.04 ENG

I3
I 20 I 19
I 21
I 15
I 18
I 17 I 16
I3 Tee (complete) 48-30-56
I 15 Tee, 33/33 73-100-276
I 16 Wedge for tee 73-100-277
I 17 Hex nut, self-locking, DIN 985, M5 71-121-529
I 18 Spanner Ø 33 mm 48-30-71
I 21 Cap for allen screw 96-531-034
To replace the tee I 3:
◗ Remove the cap I 21.

◗ Loosen the allen screws I 19 and I 20 and the hex nut I 17.
When reassembling (in reverse order) thereafter take extreme care in positioning the wedge I 16.
Tighten the allen screw I 19 and I 20 and the hex nut I 17 carefully to ensure they are seated correctly.
Make sure that the spanner I 12 is not tilted.
SM-5811-0000.04 ENG 6.69

I2
I 22
I 23
I 24
I2 Mast piece for push bar (connector) 48-30-68
I 23 Clamp piece Ø 20 mm 48-30-42
To replace:
◗ Loosen the allen screws I 22 and I 24.
Reassembly is carried out in the reverse order. Make sure that the clamp piece I 23 is not tilted.
Note:
Please note that the allen screw I 22 must be secured with Loctite 638 during assembly. Make
absolutely sure that no Loctite 638 gets onto other components.
6.70 SM-5811-0000.04 ENG

6.9 AC outlet strip with isolation transformer
In the interest of clarity, cables and plug connectors have been omitted in some of the illustrations.
note of the cable connection positions. In addition, observe the wiring diagram in the appendix.
6.9.1 Removal of the AC outlet strip with isolation transformer
Fig. 105: AC outlet strip with isolation transformer (1)
◗ Hold the AC outlet strip with isolation transformer firmly before you start to loosen the cap nuts.
◗ Loosen the four cap nuts a shown above (DIN 1587 M4) including the respective washers.
◗ Place the AC outlet strip with isolation transformer facing downwards on a flat work surface.
SM-5811-0000.04 ENG 6.71

6.9.2 Opening the AC outlet strip with isolation transformer
◗ Loosen the nine allen screws shown above (DIN 912 M4x8 / allen key size 3 mm).
◗ Remove the cover.
◗ Raise the insulation a.
6.72 SM-5811-0000.04 ENG

6.9.3 Overview of cable connections
note of the cable connection positions. In addition, observe the wiring diagram in the appendix.
Fig. 108: Overview of cable connections
Note when assembling:

Sharp edges on the housing can damage cables or their insulation. Ensure that cables are not pinched
by fasteners or by the edges of panels.
Make sure that the routing through the housing is identical to that before removal.
SM-5811-0000.04 ENG 6.73

6.9.4 Replacing power sockets
Fig. 109: Overview of cable connections (power sockets)
◗ Disconnect the respective power socket(s).

◗ Make a note of the correct sequence and cable colors if necessary.
Fig. 110: Replacing power sockets (shock-proof sockets)
◗ Loosen the four screws shown above.

◗ Pull out the power socket.
◗ Replace the power socket.
The installation and connection of the new power socket is carried out in the reverse order. Check that
the cable connections and screws are all properly secured.
6.74 SM-5811-0000.04 ENG

6.9.5 Replacing the socket for mains power connection
Fig. 111: Overview of cable connections (socket for mains power connection)
Fig. 112: Replacing the socket
◗ Loosen the plug connectors a on the circuit breaker.

◗ Disconnect the respective earth wire b from the terminal block.
◗ Loosen the screws c on the socket d.
◗ Pull out the socket.
◗ Replace the socket.
The installation and connection of the new socket is carried out in the reverse order. Check that the
cable connections and screws are all properly secured.
SM-5811-0000.04 ENG 6.75

6.9.6 Replacing the thermal circuit breaker
Fig. 113: Overview of cable connections (circuit breaker)
Fig. 114: Replacing the circuit breaker
◗ Loosen the plug connectors a on the circuit breaker.

◗ Disconnect the mounting ring b.
◗ Pull out the circuit breaker.
◗ Replace the circuit breaker.
The installation and connection of the new circuit breaker is carried out in the reverse order. Check
that the cable connections are all properly secured.
components.
6.76 SM-5811-0000.04 ENG

6.10 Connectors
When inserting the new cable ensure that the connections are correctly assigned. For overview the
most important connectors with pin assignment. Further information to the part numbers is provided
in the chapter 7.6 „Service component part numbers“ on page 7.28.
6.10.1 E/P pack connectors
ODU plug
1
2 8
1 8
2
Fig. 115: ODU plug (e.g. connecting pumps and devices to system slots )
Amphenol plug
2
1
Fig. 116: Amphenol plug (connecting AC outlet connection to the E/P pack)
SM-5811-0000.04 ENG 6.77

6.10.2 Circuit boards connectors
Phoenix plug and socket
1 2 1 7
Fig. 117: Phoenix plug (e.g. connecting power supply of the pumps (internal))
FCI plug and socket
1 2 3
B
A
Fig. 118: FCI plug (e.g. CAN (internal) or diverse pump connections (internal))
6.78 SM-5811-0000.04 ENG

Molex plug and socket
21 432 1
Fig. 119: Molex plug (e.g. connecting Hall sensors, fans etc.)
AMP plug and socket
2
1
Fig. 120: AMP plug (e.g. connecting speaker system panel and pumps)
SM-5811-0000.04 ENG 6.79

6.80 SM-5811-0000.04 ENG

S5 System • Appendix
7 Appendix
7.1 S5 system specifications
7.1.1 Dimensions, weights, operating conditions
Console
Height (to the surface of the pump cover) 640 mm

Depth 600 mm
Width (incl. push bars)
3 position 745 mm
4 position 890 mm
5 position 1073 mm
Weight
3 position 83.4 kg
4 position 86.3 kg
5 position 89.5 kg
Operating conditions
Operating Temperature + 10 °C ... + 40 °C
Storage Temperature 0 °C ... + 40 °C
Relative Humidity (Operating and Storing) 30% ... 75%
SM-5811-0000.04 ENG 7.1

Masts
Telescope masts
Height (from the floor)
in the lowest configuration 1230 mm min.
1840 mm max.
in the highest configuration 1520 mm min.
2120 mm max.
Diameter (fixed part) Ø 33 mm
Movable mast
Height (from the floor) 1520 mm min.
2120 mm max.
Diameter (fixed part) Ø 33 mm
Horizontal mast
Length
3 position 806 mm
4 position 896 mm
5 position 1081 mm
Diameter Ø 25 mm
Maximum permissible load

Maximum total load on mast system 45 kg
Maximum load on a mast 20 kg (max. swivel arm 200 mm)
Maximum load on the infusion rack 5 kg
Mast system extension (optional)

Maximum load on the telescope mast 40 kg
Maximum load on the vertical mast 11.5 kg
Maximum load on the C-shaped holder 11.5 kg
7.2 SM-5811-0000.04 ENG

Pumps
Roller pump 150

Height 285 mm
Width 180 mm
Depth 485 mm
Weight 15 kg
Double roller pump 85

Height 257 mm
Width 180 mm
Depth 485 mm
Weight 12 kg
Mast roller pump 150

Height 289 mm
Width 178 mm
Depth (with fast clamp connector) 299 mm
Weight (with fast clamp connector) 11.9 kg
Mast roller pump 85

Height 237 mm
Width 116 mm
Depth (without fast clamp connector) 175 mm
Weight (with fast clamp connector) 5 kg
2 mast roller pumps 85

Height 237 mm
Width 260 mm
Depth (without double holder) 200 mm
Weight (with double holder) 11 kg
SM-5811-0000.04 ENG 7.3

System panel
for 3 display and control modules

Height 475 mm
Width 184 mm
Depth (without mast holder) 94 mm
Weight (without display and control module) 3.9 kg

Height 590 mm
Width 184 mm

Height 723 mm
Width 184 mm

Height 475 mm
Width 375 mm
Weight (without display and control module) 7 kg
Display and control module

Height 125 mm
Width 179 mm
Depth 48 mm
Weight 0.5 kg
Control module for mast roller pumps

Height 260 mm
Width 190 mm
Depth 100 mm
Weight (with holder) 3.5 kg
7.4 SM-5811-0000.04 ENG

7.1.2 Electrical Specifications
Device protection Protection class 1

Type B
Drip-proof IPX1
Electronics and power pack
Input voltages 100 V~ to 240 V~; 50 / 60 Hz

Permissible mains voltage fluctuation ± 10%
Maximum power consumption (standard equipment) 1000 W
Mains power protection (implemented in mains power Circuit breaker:

switch) 10 A nominal trip current
Circuit breaker system slots:
Circuit breaker F1 - F12 (for pumps and devices) One circuit breaker each, 10 A
Circuit breaker Module F13 for sensor module Automatic circuit breaker 10 A
UPS and batteries
Output voltage
Nominal voltage 24 V
Minimum voltage 19 V
Maximum voltage 32 V
Output power
Nominal output power 400 W
Capacity of new batteries 17 Ah
Fuse protection of batteries 40 A
Operating time of UPS

At 400 W output power 20 minutes
At 160 W output power 90 minutes
Charging time 12-15 hours
Discharger
Input voltage 24 V DC
Current 8A
Fuse protection of the discharger 10 A slow (DIN 41662)
SM-5811-0000.04 ENG 7.5

System panel
Display and control module / touchscreen

Operating voltage 24 V
Power consumption 45 W
Pixel Failure Class Conformity with Pixel Failure Class III
Level
Alarm limit (level sensor) for oxygenators/reservoirs made of Level display of the sensor holder ±10 mm
rigid polycarbonate, wall thickness at sensor position 3 mm
max.
Pressure
Measurement range -200 mm Hg to +800 mm Hg
Resolution 1 mm Hg
Cardioplegia
Pressure measurement range -200 mm Hg to +800 mm Hg
Resolution 1 mm Hg
Temperature monitor
Display range 0 °C to +50 °C
Timer
Counting range 0 - 999 min 59 sec
Timer (optional)
Counting range 0 - 10 h (up and down)
Pulse Mode Control for SCP/S5

Pulse frequency 40 to 80 beats per minute
(adjustable in increments of 5)
Pulse flow percentage 50% (not adjustable)
Minimum pulse duration ≤ 300 ms
Base flow percentage 50% (not adjustable)
Deviation -15% to +5% (flow rate accuracy between
pulse and non-pulse mode)
APC
Accuracy of volume measurement (air and blood are suctioned)
when delivering pure liquid ±10% min.
± 20 ml
Accuracy of time measurement ± 1s sec
7.6 SM-5811-0000.04 ENG

Modules and sensors
All sensor modules

Operating voltages +5 V (from DC/DC module)
24 V (system voltage)
Power consumption 3W
Level sensor module

Alarm limit (level sensor) for oxygenators/reservoirs made of Level display of the sensor holder ±10 mm
rigid polycarbonate, wall thickness at sensor position 3 mm
max.
Sensor module for bubble detector and sensor module APC

Alarm limit (bubble sensor) at ≥ 15 rpm
1/2" and 3/8" Alarm limit “Large” Air volume: 0.144 cm3 (Ø 6.5 mm)
Alarm limit “Medium” Air volume: 0.065 cm3 (Ø 5.0 mm)
Alarm limit “Small” Air volume: 0.034 cm3 (Ø 4.0 mm)
1/4" and 3/16" Alarm limit “Small 1/4" ” Air volume:
0.034 cm3 (Ø 4.0 mm)
Sensor module 2 channel pressure monitor

Accuracy ± 5 mm Hg
Zero point adjustment range ± 100 mm Hg
Gain adjustment range (matching) ± 20%
Input resistance 100 kΩ

Output voltage to pressure transducer < 10 V
Cardioplegia sensor module

Volume control
Setting range 0 to 2 litres
Accuracy of dosage ± 10%, minimum tolerance ± 20 ml
Pressure monitor
See sensor module 2 channel pressure
monitor
Bubble detector
See alarm limit of the bubble sensor
SM-5811-0000.04 ENG 7.7

Sensor module 4 channel temperature monitor

Temperature measurement range 0 °C to 50 °C
Resolution 0.1 °C
Accuracy (without sensors) 0.0 °C - 25.0 °C ± 0.2 °C
25.0 °C - 45.0 °C ± 0.1 °C
45.0 °C - 50.0 °C ± 0.2 °C
Interface module
Serial interface
Baud rate (fixed) 9600
Word length (fixed) 7 bit
Parity (fixed) none
Stop bits (fixed) 1
Time grid (fixed) 10 seconds
(interval of the data sent by the S5 System)
Interface, galvanically isolated:

Isolation voltage 1.5 kV
Serial interface cable:

1 x D-SUB 9f 1
2 RXD RXD 2 5 1
1 x ODU MEDI-SNAP 3 GND TXD 3 9 6
4 TXD
Interface 5 V- GND 5 PC
Modul 6 V+
7.8 SM-5811-0000.04 ENG

AC outlet strip with isolation transformer
Input voltages (country-specific) 240 V~; 50 / 60 Hz

230 V~; 50 / 60 Hz
120 V~; 50 / 60 Hz
100 V~; 50 / 60 Hz
Number of sockets (country-specific) 2-3
Output voltage (in accordance with the permitted mains ± 10%
voltage fluctuation)
Maximum output power 200 VA
Fuse on AC outlet strip: at 230/240 V: 1 A

(thermal circuit breaker) at 100/120 V: 2 A
Galvanically isolated potential:
Isolation voltage 4 kV
Current consumption 1 A maximum in total (or 2 A)
Sum of leakage currents 500 µA max. in total
SM-5811-0000.04 ENG 7.9

7.1.3 Pumps
Pump specifications Roller pump Double roller pump

Diameter of pump raceway 150 mm 85 mm
Diameter of occlusion roller 30.5 mm 15 mm
Speed range 0 to 250 rpm (clockwise, counterclockwise)

Deviation in speed accuracy ±1% of the terminal value 250 rpm plus ±0.5% of set value
Speed deviation in the event of a fault during continuous operation:
(Detection of faulty speed from 30 rpm) +15% max.; 2 revolutions max. until pump stops
Direction of rotation Clockwise/ Clockwise/
counterclockwise counterclockwise
Concentricity
Pump raceway 0.03 mm 0.03 mm
Occlusion symmetry 0.03 mm 0.03 mm
Occlusion rollers 0.015 mm 0.015 mm
Displays
rpm display range 0 to 250 rpm 0 to 250 rpm
Resolution 1 rpm 1 rpm
l/min display range (flow)
1/8" 0 to 0.83 l/min 0 to 0.44 l/min
3/16" 0 to 1.79 l/min 0 to 0.93 l/min
1/4" 0 to 3.12 l/min 0 to 1.57 l/min
5/16" 0 to 4.70 l/min 0 to 2.33 l/min
3/8" 0 to 6.50 l/min o
1/2" 0 to 11.2 l/min o
Deviation between follower pump and max. 1 percentage point of the flow ratio setting
master pump
Power supply
Operating voltage 24 V DC 24 V DC
Power consumption 160 W 160 W
Power consumption for mast roller pump MRP 150: 160 W MRP 85: 80 W
Device protection IPX1 (drip-proof)
Touch screen
Pixel Failure Class Conformity with Pixel Failure Class III
7.10 SM-5811-0000.04 ENG

Specifications pulse parameters

Setting range of pulse frequency 30 to 150 bpm
Setting range of pulse width 30 to 80 %
Setting range of base flow 30 to 100%
Flow accuracy -20% to +10%
(flow deviation in pulse mode from
displayed value)
7.2 Labelling
Designations and icons on the nameplates:

S5 CON X Designation: S5 console X position
SP 3 Designation: S5 system panel 3 position
S5 RP 150 Designation: S5 roller pump 150
S5 DRP 85 Designation: S5 double roller pump 85
S5 SHE X Designation: S5 shelf X position
S5 SHE X + AC OS IT Designation: S5 shelf X position including AC Outlet Strip

with Isolation Transformer
S5 SHE GB Designation: S5 shelf 3 position for gas blender
S5/C5 MRP 150 Designation: S5/C5 mast roller pump 150
S5/C5 MRP 85 Designation: S5/C5 mast roller pump 85
S5/C5 CP MRP 150/85 Designation:

S5/C5 control panel for mast roller pump 150/85
S5/C5 CP 2 MRP 85 Designation:

S5/C5 control panel for 2 mast roller pumps 85
SM-5811-0000.04 ENG 7.11

Declaration of Conformity
Follow instructions for use (white symbol on blue

background)
The device may only be used and maintained by trained

and qualified personnel.
Follow the operating instructions
Degree of protection against electric shock: Type B
Protection class I
IPX1 Drip-proof: protected against vertically falling water

drops
REF Purchase order number
SN Serial number
Date of manufacture
Manufacturer
V Voltage
V ~ (Alternating current)
V = (Direct current)
I Current
f Frequency
P Power [in watts]
7.12 SM-5811-0000.04 ENG

Additional icons:
When mounting devices and accessories, the maximum
kg permitted load on the infusion rack is 5 kg.
permitted load on the telescope mast is 20 kg.
permitted load on the overall system is 45 kg.
permitted load on the telescope mast of the extension
system is 40 kg.
permitted load on the vertical mast of the extension
system is 11.5 kg.
The maximum permitted load on the shelf is 8 kg.
Warning: Rotating parts! Risk of crushing!
Close cover before use
Icons on the console, pump housing, system panel and control panels:
– on the console: Switch S5 System on/off
– on the pump housing: Switch the pump on/off
– on the system-panel: Switch the system panel on/off
– on the control panels: Switching the control panels
and connected mast roller pumps on/off
– others: Switching the corresponding device or
accessory on/off
SM-5811-0000.04 ENG 7.13

Icons on the S5 sensor modules:

B1 Channel 1 for connection to bubble sensor
S5 Sensor module for bubble detector
L1 Channel 1 for connection to level sensor

S5 level sensor module
P1-P2 Channel 1-2 for connection to pressure sensor

S5 sensor module 2 channel pressure monitor
B Channel for connection to bubble sensor / cardioplegia

P Channel for connection to pressure sensor / cardioplegia
S5 cardioplegia sensor module
T1, T2, T4 Channel 1, 2 and 4 for connection to temperature probes

T3 Channel 3 for connection to temperature probe /
cardioplegia
S5 sensor module 4 channel temperature monitor
APC Channel for connecting bubble sensor/

Air Purge Control APC
S5 APC module
(Air Purge Control)
V Channel for connection of venous sensor

(colour-coded blue)
S5/C5 sensor module B-Care5
2
S5/C5 interface module

(with 4 sockets: part number 29-02-50)
S5/C5 serial data output module

(with 1 socket: part number 29-02-70)
DC/DC S5 DC/DC module

(Direct Current)
UPS S5 UPS module
(Uninterruptible Power Supply)
Icons on the S5 power supply module:

Potential equalisation point
7.14 SM-5811-0000.04 ENG

Icons on the system connection panel:

Automatic circuit breaker 10 A (resettable)
Icons on the discharger:

F10A S Fuse 10 A slow in accordance with DIN 41662
S5/C5 AD Designation: S5/C5 battery discharger
(S5/C5 Accumulator Discharger)
Additional icons on the AC outlet strip:

Thermal circuit breaker 1 A (resettable)
1A
AC OS IT Designation: AC outlet strip with isolation transformer
VIN Input voltage
VOUT Output voltage

(the output voltage is equal to the input voltage)
VA Power [in volt-ampere]
General warning sign (yellow)
Additional designations and icons on the nameplates of the holders for the level sensor:
Quantity
100 (in this case: package contains 100 sensor holders)
Contents
Use by
Expiry date
40°C Temperature limit (Operating and Storing)

0°C
Temperature limitation
75% Relative humidity (Operating and Storing)

30%
Humidity limitation
Non steriIe
NON
STERILE
Rx ONLY Only applies in the U.S.A.:

Sale (and prescription) is restricted to physicians
SM-5811-0000.04 ENG 7.15

7.3 Partnumbers, standard components

and accessories
7.3.1 S5 System
Consoles with E/P pack and standard mast system

S5 console
3 position 48-30-00
4 position 48-40-00
5 position 48-50-00
S5 console table
3 position 48-30-30
4 position 48-40-30
5 position 48-50-30
2 standard hand cranks 41-01-22

1 adjustable hand crank 48-30-21
E/P pack
consisting of:
Electronics and power pack including 28-98-00
S5 DC/DC module 28-98-20
S5 UPS module 28-98-80
S5 battery discharger 28-98-90
S5 power supply module 29-12-30

Battery 12 V/17 Ah 2 required 96-405-002
Mast systems
Telescope mast with infusion rack 48-30-50
Telescope mast, movable with infusion rack 48-30-51
Push bar 48-30-57

Horizontal mast
3 position 48-30-77
4 position 48-30-78
5 position 48-30-79
Crossbar for movable mast
3 position 48-30-81
4 position 48-30-82
5 position 48-30-83
7.16 SM-5811-0000.04 ENG

S5 System components
S5 System panel 4 position for 4 display and control modules 28-95-00
S5 System panel 3 position for 3 display and control modules (optional) 28-95-03
Display and control module 28-95-10
Blank module 28-95-30
Sensor module 4 channel temperature monitor 20-30-20

Sensor module 2 channel pressure monitor 22-20-20
with 2 blocking ferrites (item number: 742 711 4) 96-530-112
Sensor module level monitor 23-40-20
with blocking ferrite (item number: 742 711 4) 96-530-112
Sensor module for bubble detector 23-45-20
Cardioplegia sensor module 27-80-20
APC sensor module 23-45-22
3 channel timer (standard) 21-15-00
S5/C5 interface modul 29-02-50
S5/C5 serial data output module 29-02-70
B-Care5 sensor module 25-60-20
S5 roller pump 150 (complete)/ S5 RP 150 10-80-00

S5 double roller pump 85 (complete)/ S5 DRP 85 10-85-00
Sensor module for bubble detector

including 3/8" bubble sensor with short holder (420 mm) 23-45-00
Sensor module for bubble detector

including 3/8" bubble sensor with long holder (620 mm) 23-45-10
SM-5811-0000.04 ENG 7.17

Pump accessories
Pump cover for roller pump RP 150 10-81-75
Pump cover for roller pump DRP 85 10-86-45
2 direction rotation arrows 76-012-001
RP 150 Variolock tubing clamp 10-81-30

Variolock tubing clamp inserts
1/4" x 1/16" red (small) 10-61-73
1/4" x 3/32"
5/16" x 1/16"
3/8" x 1/16"
5/16" x 3/32"
3/8" x 3/32"
3/8" x 3/32" blue (large) 10-61-72
1/2" x 1/16"
1/2" x 3/32"
Variolock tubing clamp inserts cardioplegia

1/4" x 1/16" 1:1 10-61-91
1/4" x 1/16"
1/4" x 1/16" 2:1 10-61-92
3/16" x 1/16"
1/4" x 1/16" 4:1 10-61-93
1/8" x 1/16"
Tubing clamp block RP 150 10-81-35

Tubing clamp block RP 150 tubing clamp inserts
1/8" x 1/16" violet 10-64-05
3/16" x 1/16" mint-green 10-64-10
1/4" x 1/16" red 10-64-15
1/4" x 3/32" yellow 10-64-25
5/16" x 1/16"
3/8" x 1/16" black 10-64-40
5/16" x 3/32"
3/8" x 3/32" blue 10-64-50
1/2" x 1/16" grey 10-64-55
1/2" x 3/32" green 10-64-65
7.18 SM-5811-0000.04 ENG

Tubing clamp inserts Cardioplegia RP 150

3/16" x 1/16" light grey 1:1 10-64-70
3/16" x 1/16"
1/4" x 1/16" light brown 1:1 10-64-71
1/4" x 1/16"
3/16" x 1/16" white 2:1 10-64-72
1/8" x 1/16"
1/4" x 1/16" light blue 2:1 10-64-74
3/16" x 1/16"
1/4" x 1/16" turquoise 4:1 10-64-76
1/8" x 1/16"
17/64" x 1/16" brown 8:1 10-64-78
3/32" x 1/16"
Tubing clamp block DRP 85

for PVC and silicon tubing:
1/8" x 1/16" violet 10-86-55
1/4" x 1/16" red 10-86-56
1/4" x 3/32" yellow 10-86-57
3/16" x 1/16" mint-green 10-86-59
3/32" x 1/16" grey 10-86-60
only for silicon tubing:
5/16" x 3/32" black 10-86-58
SM-5811-0000.04 ENG 7.19

7.3.2 System accessories
Sensors and accessories

Medex transducer (MX 960) 45-04-03
Cable for Medex transducer 45-04-15
Holder for one Medex transducer 45-04-16
Holder for 2 Medex transducers 45-04-17
Bubble sensor
1/4" (6.35 mm) 23-07-40
1/2" (12.7 mm) 23-07-45
3/8" (9.56 mm) 23-07-50
3/16" (4.76 mm) 23-07-55
Ultrasound gel 250 ml bottle 96-06-10

(only required for 23-07-45 or 23-07-50)
3-joint mast holder with fast clamp connectors for 2 sensors 620 mm 23-26-91
Level sensor 23-27-40

Adhesive level sensor holder 100 items (white) 23-27-41
Adhesive level sensor holder 100 items (green) 23-27-60
Level sensor holder 75-521-548
Holder for gas bottles and heat exchanger 19-03-00
Pump spacer
for console table 3 position 48-31-20
Temperature probes for direct measurement in the oxygenator

For Sorin Group oxygenators 45-03-10
For DIDECO oxygenators 45-03-11
For MEDTRONIC oxygenators 45-03-30
7.20 SM-5811-0000.04 ENG

Shelf without AC outlet

3 position 48-31-10
4 position 48-41-10
5 position 48-51-10
AC outlet strip with isolation transformer
Europe (with safety sockets) 43-70-00
France/Belgium 43-70-05
Switzerland 43-70-10
Shelf with AC outlet strip
3 position 48-31-19
4 position 48-41-19
5 position 48-51-19
Cable holder for masts with Ø 33 mm 6 clips 45-09-10

Cable holder for masts with Ø 25 mm 6 clips 45-09-11
Perfusionist's chair 41-02-98
S5 drawer module 48-41-70
S5 writing desk DIN A4 48-04-00
Potential equalisation cable 5m 45-10-50
Cable for serial interface 45-12-03
Halogen console lamp 35-05-50
S5 LED console lamp 35-05-70
SM-5811-0000.04 ENG 7.21

S5 mast system extension 50-45-00

consists of:
Swivel telescope mast with infusion rack and castor 50-45-05
2 swivel arms 50-45-10
Vertical mast (including 2 horizontal masts) 50-45-15
Transport locking arm 50-45-20
S5 mast roller pump system 150 50-80-00

consists of:
S5 mast roller pump 150 (connection cable supplied) 10-88-00
S5 control panel for mast roller pump 150/85 (connection cable supplied) 28-95-80

consists of:
1 x S5 mast roller pump 85 (connection cable supplied) 10-88-60
S5 control panel for mast roller pump 150/85 (connection cable supplied) 28-95-80

consists of:
2 x S5 mast roller pumps 85 (connection cable supplied) 10-88-60
S5 control panel for 2 mast roller pumps 85 (connection cable supplied) 28-95-85
2 S5 mast roller pumps 85 with double holder 50-80-62

consists of:
2 x S5 mast roller pumps 85 (connection cable supplied) 10-88-60
S5 control panel for 2 mast roller pumps 85 (connection cable supplied) 28-95-85
Double holder (fixed)
Colour coding set for S5 mast pumps 50-80-99
7.22 SM-5811-0000.04 ENG

7.3.3 Additional devices and accessories
Heater-Cooler System 3T 16-02-80

complete consisting of:
Remote controller for patient circuit (software) 16-35-10
Remote controller for cardioplegia circuit (software) 16-35-20
Cable for connection to the S5 System (including blocking ferrite) 6m 45-12-01
Gas blender system (10 l/min) 25-28-67

Cable for connection to the S5 System (including blocking ferrite) 45-12-02
S5 Shelf 3 position for gas blender 48-31-40

Gas blender holder for S5 console size 4 and size 5 (all gas blender systems) 25-40-70
SCP System 60-00-00

consists of:
SCP drive unit (cable supplied) 60-01-00
Pump control panel (with holder) 60-02-15
Flow sensor (Stöckert 3/8") 96-414-120
Emergency system (complete) 60-01-50

SCP System (for S5 System exclusively) 60-00-50

consists of:
SCP drive unit (cable supplied) 60-01-00
Pump control panel (with holder) 60-02-50
Connection cable with S5 system plug 45-12-02
Emergency system (complete) 60-01-50
Flow sensor (Stöckert 3/8") 96-414-120
SM-5811-0000.04 ENG 7.23

Tubing clamps
Electrical remote-controlled tubing clamp (for installation on mast) 60-05-00
consists of:
Tubing clamp
Swivel arm with fast clamp connector 500 mm

consists of:
Tubing clamp

(for S5 System exclusively)
consists of:
Tubing clamp
Connection cable with S5 system plug (including blocking ferrite) 45-12-02

(for S5 System exclusively)
consists of:
Tubing clamp
Connection cable with S5 system plug (including blocking ferrite) 45-12-02
S5 Air Purge Control (only for S5 System) 23-45-05

consists of:
APC sensor module 23-45-22
Bubble sensor 3/8" 23-07-50
Ultrasound gel 250 ml bottle 96-06-10
S5/C5 B-Care5 25-60-00

consists of:
B-Care5 sensor module (venous) 25-60-20
Venous sensor (complete) 97-231-059
Holder for measuring head (reference element) 420 mm 25-60-30
7.24 SM-5811-0000.04 ENG

Connection cable for external devices

Patient monitors:
GE, Datex AS/3/S/5 45-12-66
Hellige VICOM SM 45-12-12
HP Merlin (19.2 kBaud/9.6 kBaud) 45-12-65
Marquette/ GE Solar 8000 45-12-64
Marquette/ GE Solar 8000 M 45-12-72
Marquette/ GE Solar 9500 45-12-03
Philips IntelliVue MP50, MP60, MP70, MP90 45-12-69
Draeger Infinity/Siemens SC 9000 45-12-74
Online blood gas analysers:
Sat/HCT 45-12-63
Sorin Datamaster 45-12-62
Medtronic BioTrend 45-12-57
Spectrum Medical M2 (in addition: Spectrum Medical connection cable) 45-12-03
Terumo CDI 100 45-12-61
Terumo CDI 101 45-12-72
Terumo CDI 500 45-12-61
Offline blood gas analysers:
Roche Cobas/AVL Omni C 45-12-03
Siemens (Bayer) Rapidpoint/Rapidlab 45-12-03
Ciba Corning (LIS 2) 45-12-03
GEM Premiere 45-12-03
Radiometer ABL 45-12-03
Coagulation analysers:
Hemochron Response 45-12-03
Hemochron Junior Signature 45-12-67
Hemochron Elite/Junior Signature + 45-12-08
(in addition: Hemochron connection cable)
Medtronic ACT Plus 45-12-58
Medtronic ACT II 45-12-68
External pumps:
Medtronic Bioconsole 540 /560 45-12-08
(in addition: Medtronic connection cable)
Quest MPS Cardio (in addition: Quest connection cable) 45-12-08
Other devices:
Draeger Vamos 45-12-72
Somanetics Invos 5100 45-12-70
SM-5811-0000.04 ENG 7.25

Note:
To read out data via the blood gas analysers and patient monitors listed here, at least one
interface module must be connected in the E/P pack. Use the system menu to select and
assign the relevant devices. For more information, refer to the C5 System operating
instructions.
The connection of these devices depends on the current firmware release of the interface
module. The devices listed here are only examples.
Sorin Datapad II 24-10-90

DMS Software (Online)
DMS Software (Server)
Cable for connection to the S5/C5 System (including blocking ferrite) 45-12-03
Cable CAN/24 V 45-12-81
Mast holder with fast clamp connector 24-10-10

Cable CAN/24 V 45-12-81

Cable CAN/24 V 45-12-81
7.26 SM-5811-0000.04 ENG

7.4 Disposables and accessories
The compatibility of disposables and accessories (as stated in the European Directive 93/42 EEC,
Appendix 9.1/Basic Requirements) with the S5 System must be verified and guaranteed by the
manufacturer concerned. All safety checks and operational checks must be carried out in accordance
with the operating instructions supplied with the equipment concerned.
The compatibility of disposables manufactured by the Sorin Group for extracorporeal circulation with
the S5 System is guaranteed.
7.5 Warranty
The guarantee conditions agreed under the contract apply.
SM-5811-0000.04 ENG 7.27

7.6 Service component part numbers
These part numbers concern assemblies and components that are intended solely for use by service
technicians. The position number references relate to the illustration of the components in Chapter 3.
7.6.1 S5 System separate components
Accessories for E/P pack
A E/P pack 28-98-00
A1 Pump and device slot (front) 97-103-662
A 21 Backplane HBP 0321 90-305-580
A 22 Switching power supply HLM-NT-S5 96-403-551
A9 Battery switching circuit board HUS 0318 90-305-550
A 10 12V/17Ah battery 96-405-002
A 16 System AC oulet 97-103-801
Automatic circuit breaker, 10A 96-143-118
AUX (CAN) slot 97-103-664
Discharge adapter slot 97-103-665
Ext. power output 96-250-116
Pump and device slot 97-103-663

(left or right side)
S5 mains power cable 6.6 m (complete) Euro 97-103-690
USA 97-103-692
China 97-103-693
A5 Extension for mains power switch (red) 75-521-567
A5 Extension for mains power switch (green) 75-521-568
S5 E/P pack cover 28-98-09
S5 E/P pack mounting bracket 28-98-11
S5 E/P pack battery mounting plate 28-98-08
S5 E/P pack blind plate 7TE 28-xx-xx
Allen screw DIN 912 M4x8 71-115-011
Washer DIN 127 5,3 71-120-528
Washer DIN 127 5,3 71-120-528
Hexagon screw DIN 933 M5x8 71-115-032
7.28 SM-5811-0000.04 ENG

A6 S5 mains power connection module 29-12-30
Mains power input socket 96-250-115
Cable harness (connection switch/circuit breaker) HBP 0321 97-101-926
Cable harness (mains power module output) 97-101-927
Cable channel, mains power 96-510-055
Front plate (mains power module) 29-12-36
Safety switch, 10A 96-143-018
Earthing bolt, M6 96-221-029
Shoulder screws M2.5 x 12.3 73-110-142
A7 S5 UPS module 28-98-80
Circuit board UPS charger unit HUL 0319 90-305-560
Circuit board UPS control HUK 0320 90-305-570
Front plate (UPS module) 28-98-86
Fan Papst 412 FM 97-103-086
A8 S5 DC/DC module 28-98-20
Board DC/DC HDC 0322 90-305-590
Front plate (DC/DC module) 28-96-26
A 23 S5 System boards
System board A HEK 0411 990-305-790
System board B HEX 0412 990-305-800
SM-5811-0000.04 ENG 7.29

Assembly RP 150
B S5 roller pump 150 / S5 RP150 10-80-00
B1 Control panel RP150 10-80-10
S5 rotary knob 10-80-14
Rotary ring 75-521-529
Threaded rod, DIN 916, M4x6 71-118-317
Nut for panel 10-85-13
B2 LCD touch screen with cable 97-103-616
Insulating film for LCD touch screen 72-102-074
B3 Display and monitoring board HKD 0327 90-305-640
Shaft encoder S5 with cable harness 97-103-608
Display carrier RP 10-85-15
Inverter bracket 28-95-22
B 41 Inverter LXM1617-05-6x 93-146-026
Nylon washer M2.5 / OD=6 / T=0.5 93-920-026
Nylon washer M2.5 / OD=6.8 / T=1.1 93-920-029
B4 Computer board HKR 0325 90-305-620
EMC sealing cord 96-530-127
Joint for LCD touch screen 72-102-018
PT screws K822x6 WN 1411 71-119-825
Washer PA 6,2 x 12,0 x 0,5 71-120-514
Housing-mounted components:
B5 Pressure switch C 7000 AF 96-110-020
Speaker with cable harness, 250 cm 97-103-669
Base plate (complete) 10-84-41
Fan without cable harness Pabst 614 24V 96-406-031
Fan screen EMC 60x60 10-84-42
Distance plate for fan 10-84-43
Push rivet (d3,5/5,5 - 6,5 mm) 96-520-063
B8 Line filter FN332Z-10-05 96-401-012
Hex Nut DIN 934 M3 (WAF 5.5 mm) 71-121-502
Spare pump 75-521-524
7.30 SM-5811-0000.04 ENG

Pump head pawl
Pawl maxi S5 10-81-40
Pawl spring maxi S5 10-81-41
Retaining ring maxi 10-81-42
Allen screw, DIN 912, M3x8 71-115-007
PT Z30x8 WN5411 71-119-830
Spring washer, DIN 127, B 4 71-120-527
Self-locking nut, DIN 985, M3 (WAF 5.5 mm) 71-121-527
Distance bolts with internal/external thread M3x15 71-131-018

(WAF 5.5 mm)

(WAF 5.5 mm)

(WAF 5.5 mm)

(WAF 5.5 mm)
Cable clip CC S 31 96-510-014
Washer DIN 125 A 3.2 71-120-501
Washer DIN 9021 3.2 71-120-601
Insulation sleeve 93-920-028
Connection cable E/P pack S5 pump 97-102-621
Pump head RP150 10-81-00
B 12 Pump cover RP150 (complete) 10-81-75
Universal joint for cover RP150 75-521-519
Limit stop for cover RP150 75-520-618
Tubing guide rolls RP150 75-521-501
B 13 Motor power amplifier HMF 0408 90-305-760
B 14 Motor controller HMS 0409 90-305-770
Spring element for clamp block or Variolock RP 150 75-521-505

(10-81-35 or 10-81-30)
SM-5811-0000.04 ENG 7.31

Assembly DRP 85
C S5 double roller pump 85 / S5 DRP85 10-85-00
Control panel DRP85 10-85-50
S5 rotary knob 10-80-14
Rotary ring 75-521-529
Threaded rod, DIN 916, M4x6 71-118-317
Nut for panel 10-85-13
LCD touch screen with cable 97-103-616
C3 Display and monitoring board HKD 0327 90-305-640
Shaft encoder S5 with cable harness 97-103-608
Display carrier RP 10-85-15
Inverter LXM1617-05-6x 93-146-026
Computer board HKR 0325 90-305-620
EMC sealing cord 96-530-127
Gasket for LCD touch screen 72-102-018
PT screws K822x6 WN 1411 71-119-825
Washer PA 6,2 x 12,0 x 0,5 71-120-514
Housing-mounted components:
C5 Pressure switch C 7000 AF 96-110-020
Speaker with cable harness, 250 cm 97-103-669
Base plate (complete) 10-84-41
C7 Fan without cable harness Pabst 614, 24V 96-406-031
Push rivet (d3.5/5.5 - 6.5 mm) 96-520-063
C8 Line filter FN332Z-10-05 96-401-012
Hex nut DIN 934 M3 (WAF 5.5 mm) 71-121-502
Spare pump 75-521-524
7.32 SM-5811-0000.04 ENG

Pump head pawl
Pawl mini S5 10-86-40
Pawl spring mini S5 10-84-35
Retaining ring mini (steel) 10-86-42

(WAF 5.5 mm)

(WAF 5.5 mm)

(WAF 5.5 mm)
Washer DIN 9021 3.2 71-120-601
Insulation sleeve 93-920-028
Pump cover RP85 (complete) 10-86-45
Universal joint for cover RP85 75-521-521
Tubing guide rolls RP85 75-521-502
C 13 Motor power amplifier HMF 0408 90-305-760
C 14 Motor controller HMS 0409 90-305-770
Assembly System panel
D S5 system panel, 3 pos. 28-95-03
Backplane board HDT 0501 90-305-830
S5 system panel, 4 pos. 28-95-00
Backplane board HDB 0406 90-305-740
Backplane board (identical pos. 4) HDB 0406 90-305-740
SM-5811-0000.04 ENG 7.33

Adapter backplane board HDA 0604 90-305-890
Backplane board (left) HDT 0501 90-305-830
Backplane board (right) HDT 0501 90-505-830
Holder for system panel 6 pos. 28-95-26
Connector 28-95-24
Clamping lever (for double holder) GN604.1-M8-32 73-200-012
Connection cable E/P pack S5 panel 97-103-625
D3 Mast joint holder (complete for 3 pos., 4 pos. and 5 pos.) 55-90-56
D6 Line filter FN332Z-10-05 96-250-042
D5 Toggle switch 1-pole Type 1801 96-121-209
D7 Speaker with cable harness 97-103-669
D8 Fan - SmartCooler LFX1460E 96-406-030
D9 S5 display and control module 28-95-10
D 10 Board HDS 0407 90-305-750
TFT/LCD display with touch screen 97-103-616
Empty module S5 28-95-30
Ribbon cable 8-conductor (for inverter) 96-231-042
Ribbon cable 33-conductor (for TFT display) 96-231-043
Pawl pin 28-95-05
Inverter (for LCD display) LXM1617-05-6X 93-146-026
Washer DIN 125 A 3.2 71-120-501
PT screw KB30x10 WN1411 71-119-840
7.34 SM-5811-0000.04 ENG

Assembly Sensor modules
Assembly material/gen. accessories:
Screws, DIN 966 M3x8 71-103-026
Screws, DIN 7985 M3x8 71-103-325
Screws, DIN 84 M2.5x6 71-116-014
Screws, DIN 966 M2.5x8 71-116-015
Side panel 100 73-100-130
Cover 7TE 73-100-132
Cover 7TE (slotted) 73-100-134
E1 S5 sensor module bubble detector 23-45-20
Front plate (bubble monitor) 23-45-26
Socket LEMO 5-conductor EGG.1B.305.CLL 96-250-042
E2 S5 sensor module level monitor 23-40-20
Sensor board (level monitor) HSL 0401 90-305-690
Front plate (level monitor) 23-40-26
Socket LEMO 3-conductor EGG.0B.303 96-250-031
E3 S5 sensor module 2-channel pressure monitor 20-20-20
Sensor board (pressure monitor) HSD 0323 90-305-600
Front plate (pressure monitor) 22-20-26
Diode socket pressure S5 in cable harness 97-103-660
E4 S5 sensor module cardioplegia control 29-02-50
Sensor board (cardioplegia) HSK 0405 90-305-730
Front plate (cardioplegia) 29-02-56
Diode socket pressure S5 in cable harness 97-103-660
SM-5811-0000.04 ENG 7.35

E5 S5 sensor module 4-channel temperature monitor 20-30-20
Sensor board (temperature monitor) HST 0328 90-305-650
Front plate (temperature monitor) 20-30-26
Socket temperature 96-299-008
E6 S5 interface I4D 29-02-50
Sensor board (interface I4D) HIS 0413 90-305-810
Front plate (interface I4D) 29-02-56
Socket ODU 6-conductor with cable harness 97-101-931
E7 B-Care5 sensor module (venous) 25-60-20
Sensor board (B-Care5) HSV 0701 90-305-950
Front plate (B-Care5) 25-60-26
E8 S5/C5 serial data output module 29-02-70
Sensor board (data output module) HIA 0901 90-306-030
Front plate (data output module) 25-60-26
E9 S5 5 sensor modul APC 23-45-22
Front plate (bubble monitor) 23-45-26
7.36 SM-5811-0000.04 ENG

7.6.2 Additional assemblies and components
Console accessories
Console TSG 48-40-05
Console wheel (with brake) Colson 125 73-501-055
Console cover 48-30-02
Lock for console cover 48-30-03
Cable holders Euro 48-30-09
Guide rails for E/P pack 28-98-16
Pump spacer accessories
Pump spacer, 3 pos. (complete) 48-31-20
Positioning ball 48-30-43
Washer for feet 48-41-27
Allen screw, DIN 912 M3x8 71-115-007
Cable channel 75-521-528
Housing foot 75-521-523
PT screws KB40x10 WN1411 71-119-828
Mast roller pumps and control panels accessories
Pump head MRP 150 (complete) 10-81-00
Pump cover RP150/MRP150 (complete) 10-81-75
Universal joint for cover RP150/MRP 150 75-521-519
Limit stop for cover RP150/MRP 150 75-520-618
Tubing guide rollers RP150/MRP 150 75-521-501
Housing MRP 150 10-88-07
Silicone sealing ring 120 75-102-076

(between pump head and housing)
SM-5811-0000.04 ENG 7.37

Fast clamp connector 43-42-60
Washer MRP 150 10-88-17
Connector MRP 150 10-88-16
Computer board HKR 0325 90-305-620
Keys and LEDs circuit board (MRP 150 and MRP 85/1) HKD 0327 90-305-640
Keys and LEDs circuit board (MRP 85/2) HKD 0327 90-505-640
Inverter (for LED display) LXM1617-05-6x 93-146-026
Heat sink MRP 85 10-88-77
Motor controller MRP85/x (L-shaped circuit board) HMR 0403 90-305-710
Motor power amplifier MRP 85/x (L-shaped circuit HME 0402 90-305-700
board)
Motor controller (all except MRP 85/x) HMS 0409 90-305-770
Motor output stage (all except MRP 85/x) HMF 0408 90-305-760
Circuit board for fan control panel (complete) HDM 0503 90-105-850
Motor power amplifier (complete) 10-88-10
Hexagon head screw, DIN 933 M6x16 71-110-051
Leaf spring 10-88-13
Locating pin 10-88-44
Guide piece MRP 150 10-88-43
Spring washer, DIN 127, B § 71-120-526
Washer DIN 125 A 3.2 71-120-501
Line filter FN332Z-10-05 96-401-012
Push rivet (d3.5/5.5 – 6.5 mm) 96-520-063
Fan Pabst 614, 24 V 96-406-031
Double holder MRP 85 (MRP 85/2 adapter) 10-88-68
Holder MRP 150/85 (short adapter) 10-88-69
Cap 10-88-71
7.38 SM-5811-0000.04 ENG

Pump head pawl
Pawl maxi S5 10-81-40
Pawl spring maxi S5 10-81-41
Retaining ring maxi (steel) 10-81-42
PT Z30x8 WN5411 71-119-830

(WAF 5.5 mm)

(WAF 5.5 mm)

(WAF 5.5 mm)

(WAF 5.5 mm)
Cable clip CC S 31 96-510-014
Washer, DIN 125 A 3.2 71-120-501
Washer, DIN 9021 3.2 71-120-601
Spring element for clamp block or Variolock RP 150 75-521-505

(10-81-35 or 10-81-30)
SM-5811-0000.04 ENG 7.39

Cables and/or wiring sets
Connection cable System panel <– –> E/P pack 97-102-625
Connection cable pump <– –> E/P pack 97-102-621
Connection cable mast roller pump MRP 150 97-102-628

<– –> E/P pack
Connection cable mast roller pump MRP 85/x 97-102-629

<– –> Control panel for mast roller pumps MRP 85/x
Connection cable control panel for mast roller 97-102-628

pumps MRP 85/x <– –> E/P pack
Connection cable SCP pump control panel 97-102-626

<– –> E/P pack
Cable harness-pumps internal 6-conductor FCI S5 97-101-911
RP 150 97-101-914
Cable set HKR 0325 <– –> Filter and
filter <– –> switch
MRP 150 97-101-938

Cable harness HMF 0408 <– –> Filter
MRP 150
Cable harness Panduit UL PLT. 7M 96-510-101
DRP 85 97-101-915
Cable set HKR 0325 <– –> Filter and
filter <– –> switch
S5 system socket front with cable harness 97-103-662
S5 system socket side with cable harness 97-103-663
S5 AUX socket with cable harness 97-103-664
S5 battery-discharge device socket with cable 97-103-665

harness
Connection cable HUS 0318/CON6 <– –> 97-101-928

Switching power supply NGS5/X3
Connection cable HUS 0318/CON7 <– –> 97-101-925

Switching power supply NGS5/X4
Cable set HUS 0318 / battery / switching power 97-101-923

suppy NGS5
Wiring set for S5 system panel (4 pices) 97-101-930
Cable harness HUS 0318 <– –> circuit breaker for HBP 97-101-922
0321
Cable harness HUS 0321 <– –> line circuit breaker HK 97-101-926
Flash conductor for S5 97-101-912
Pressure sensor with cable harness for S5 97-103-660
ODU cable harness for S5 interface 97-101-931
7.40 SM-5811-0000.04 ENG

Mast accessories
S5 mast system (general) 48-30-9X
Telescope mast with infusion rack 48-30-50
Nut for 48-30-50 and for 48-30-51 60-04-34
Infusion hook (complete) 48-30-75
Wing screw 71-901-040
Telescope mast, movable with infusion rack 48-30-51
I5 Foot for 48-30-51 48-30-54
Spanner Ø 25 mm 48-30-70
O ring, 22x2.5 72-103-122
Handle mast (complete) 48-30-67
I2 Mast piece for push bar (connector) 48-30-68
Pipe 33x500 48-30-69
Cap 33/26 48-30-72
Loctite 638 74-200-004

Please note that this allen screw must be secured
with Loctite 638 during assembly. Make absolutely
sure that no Loctite gets onto other components.
I6 Clamp piece Ø 20 mm 48-30-42
I3 Tee for 48-30-57 (complete) 48-30-56
Tee, 33/33 73-100-276
Wedge for tee 73-100-277
Hex nut, self-locking, DIN 985, M5 71-121-529
Cap for allen screw 96-531-034
I4 Connector (telescope mast / horizontal mast) 48-30-55

(complete)
SM-5811-0000.04 ENG 7.41

Connector 33/25 73-100-242
Cap for allen screw 96-531-034
S5 mast system for console 3 pos. 48-30-95
Sliding mast guide 3 pos. (complete) 48-30-81
Horizontal mast 3 pos. (complete) 48-30-77
S5 mast system for console 4 pos. 48-30-96
Horizontal mast 4 pos. (complete) 48-30-78
S5 mast system for console pos. 5 48-30-97
Horizontal mast 5 position (complete) 48-30-79
S5 mast retaining flange, left 48-30-40
Clamp piece, D 20 48-30-42
S5 mast retaining flange, right 48-30-41
Clamp piece, D 20 48-30-42
Positioning ball 48-30-43
Cable channel 75-521-528
PT screws 71-119-828
Housing foot insert 96-531-004
Hex nut, self-locking, DIN 985, M6 71-121-530
Disc, DIN 9021, 6.4 71-120-604
Pump table for triple console 48-30-30
Pump table for quad console 48-40-30
Base plate for quad console 48-40-35
Cable clip 48-30-38
Pump table for quintuple console 48-50-30
Base plate for quintuple console 48-50-35
Cable clip 48-30-38
Snap hook 48-30-44
C-shaped holder (complete) 50-70-57
C-shaped mast (soldered) 50-70-54
7.42 SM-5811-0000.04 ENG

Fast clamp connector 43-42-60
Loctite 243 74-200-002

Please note that all screws must be secured with
Loctite 243 during assembly. Make absolutely sure
that no Loctite gets onto other components.
Mast system extension accessories
S5 mast system extension (complete) 50-45-00
Swivel telescope mast with infusion rack and castor 50-45-05
Swivel arm 50-45-10
Vertical mast (complete with 2 horizontal masts) 50-45-15
Vertical mast 50-45-11
Horizontal mast 50-45-13
Transport locking arm 50-45-20
Console casters (with brake) Colson 125 73-501-055
Protective cap for console caster 50-42-53
SM-5811-0000.04 ENG 7.43

AC outlet strip accessories
J1 Thermal circuit breaker

EURO (230/240 V: 1 A) 96-143-290
Thermal circuit breaker

USA (100/120 V: 2 A) 96-143-291
J3 Power sockets (shock-proof power sockets) 96-251-035
J3 Power sockets (France/Belgium) 96-251-135
J3 Power sockets (Switzerland) 96-251-335
Plate for power sockets (Euro) 43-70-34
Base plate 43-70-3x
Screw M4
Plate for power sockets (USA) 43-70-32
Retaining bracket, cable (USA) 43-70-33
Screw M4
Nut M4
J2 Insulation 72-102-050
J6 Terminal block, 6-pole 96-204-098
J5 Transformer BV2149563 200VA 96-403-070
Screw M4
Washer B4
J4 Mains socket with cable set 97-101-964
7.7 Technical safety inspection (TSI)
Instructions for technical safety inspection (TSI):
A technical safety inspection must be carried out each time a component is replaced.
The following pages contain the templates for the TSI:

!
Instructions for STK S5/C5 4X-XX-XX (1 page in total)
S5/C5 4X-XX-XX (1 page in total)
7.44 SM-5811-0000.04 ENG

Protocol for
Technical Safety Inspection

Checklist for the performance of the Technical Safety Inspection in accordance with the Medical Device Directives (93/42/EWG) and the
German MPBetriebV (Medical Device Operating Ordnance).
Shelf with Additional Power Socket S5/C5 48- 1-19

Separate Additional Power Socket S5/C5 43-70-
Frequency of Inspection
The Technical Safety Inspection must be performed on each unit of the above listed model
once every 1000 duty hours or no later than once each calendar year. The responsibility for
ensuring that the inspection is performed lies with the Clinic/Hospital.
Medical Device Operating Ordnance (German MPBetriebV), Section 2, Paragraph 6.
Qualifications of Safety Inspector
The Technical Safety Inspection as described below must be performed by such persons who,
based on their training, knowledgeability and practical experience are qualified and certified to
Manuf./Ser. No. 4 E
perform safety inspections on medical technical equipment.
Medical Device Operating Ordnance (German MPBetriebV), Section 3, Paragraph 6, Item (4).
Date of manufacture
Documentation of Inspections
The Clinic or Hospital carries the responsibility of maintaining the documentation of performed Inventory number
Technical Safety Inspections. In the event that the equipment is not functional, or not safely
usable, the equipment must be repaired or the Clinic/Hospital must be notified of the equip-
ment’s state.
HLM No.
Associated documentation:
For a precise definition of the testing steps, the currently valid SORIN Deutschland GmbH
procedural instructions (e.g. final inspections/labeling instructions) may be consulted, if
necessary.
PERMISSIBLE DEVI-
TYPE OF CHECK ATION
RESULT
I. VISUAL INSPECTIONS
1) Safety-relevant label
2) Visible damage to supply line
3) Condition of safety-relevant mechanical parts
4) Contamination detrimental to safety
I.B Electrical safety Please tick applicable voltage supplied

5) Umains target 230V 120V
RPE = :
with EN 60601-1
(only applies in the

in accordance
in accordance
(including mains
(including mains
PA
with UL 2601
IENC =
power cable)
power cable)
Threshold
Threshold
U.S.A.)
IESFC = PA
IBNC = PA
Rprotective earth [ȍ]
IENC [ȝA]
IESFC [ȝA] IBSCF = PA
IBNC [ȝA]
IBSFC [ȝA]
Risolation [Mȍ] Riso = M:
II. FUNCTIONAL SAFETY

6) Each power socket is supplied with proper voltage
Check carried out on by

STK 4X-XX-XX-00 Page 1 of 2
Instructions on carrying out the technical safety inspection
Shelf with Additional Power Socket / Additional Power Socket S5/C5 4X-XX-XX
Definition of outline: The outline numbering system of this document is identical to the outline system for the corre-
sponding TSC protocol STK-43-70-XX-00. Each outline item contained in STK-43-70-XX-00 is described in more detail
in the section with the corresponding number in this document.
Required testing equipment:
x Voltage tester
x Safety tester
IDENTIFICATION
x Enter serial number and date of manufacture (month/year) for the additional power socket
Enter the actual values determined during testing of the respective test specimen. If the expected values are
met, the release field should be clearly marked "ok".
I. VISUAL INSPECTIONS
DESCRIPTION EXPECTED RESULTS
1) Safety-relevant label
Check labeling for completeness. All name and information plates are present.
2) Visible damage to supply lines
Check cable and plug. Cable and plug are undamaged.
3) Condition of safety-relevant mechanical parts
Check visible screw connections. Fully and securely fastened.
4) Contamination detrimental to safety
Check all vents. Vents are free of dust or other contamination.
I.B Electrical safety

DESCRIPTION EXPECTED RESULTS
5)
Check the specified values using the safety tester. All values are within the specified tolerance
range.
6)
Check proper voltage supply to each power socket using the Each power socket is supplied with proper
measuring device. voltage.
Instructions for STK 4X-XX-XX-00 Page 1 of 2


Service Manual Ecmo Livanova s5 Cp5

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Document number : CP_SEM_5811-0000

Document revision : 000

Effective date: 20 May 2014 3:50 PM

Previous number : SM-5811-0000

Vault : (300) HLM_DOCS_DMR Release Next review date :

Status : Release Expiration date :

Author : ALBERTO.POLI Owner : ALBERTO.POLI

Name/Signature Title Date Meaning/Reason

Copyright © 2005 - 2013

Telephone:+49 - (0)89 - 32301-0

1.2 Terminology and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

2.2 Regulations and Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

2.3 Safety feature on the S5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5

3.2 Layout of the S5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

3.3 Service-relevant assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.16

3.3.9 Overview – Circuit boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.36

4 Brief overview system panel

5 Fault messages and troubleshooting

5.2 Operating the additional devices for the S5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.10

6.1 E/P pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2

6.2 Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.13

6.3 Mast roller pump MRP150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.32

6.4 Mast roller pump MRP85/x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.36

6.5 System Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.46

6.6 Control panels for mast roller pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.55

6.7 Replacing circuit boards/sensor modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.64

6.8 Console and mast system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.66

6.9 AC outlet strip with isolation transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.71

6.10 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.77

7.2 Labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.11

7.3 Partnumbers, standard components and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.16

7.4 Disposables and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.27

7.5 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.27

7.6 Service component part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.28

7.7 Technical safety inspection (TSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.44

1.1.1 Symbols used in these Service Instructions

◗ Primary list (main groups)

➜ Secondary list (subgroups)

SM-5811-0000.04 ENG 1.1

1.1.2 Chapters in these Service Instructions

In chapter... you will find the following information:

2 Safety – Important safety instructions for the operation of the S5

6 Replacing components – Information and instructions on the removal and

7 Appendix – Technical data and components

1.2 SM-5811-0000.04 ENG

1.2 Terminology and abbreviations

◗ S5 System Stöckert S5 System, modular heart-lung-machine

4 console casters with 4 parking brakes

S5 power supply module

SM-5811-0000.04 ENG 1.3

◗ Touch screen This is where

The surface of the touch screen is divided up into several

The number of displets shown depends on the

1.4 SM-5811-0000.04 ENG

◗ UPS menu This is where:

SM-5811-0000.04 ENG 1.5

◗ S5 Roller pump 150 Comprises:

◗ S5 mast pump system Comprises:

– S5 control panel for MRP 150/MRP 85

The control panels operate in exactly the same way as the

1.6 SM-5811-0000.04 ENG

SM-5811-0000.04 ENG 1.7

1.8 SM-5811-0000.04 ENG

IEC 60601-1 – Medical Electrical Equipment: General Requirements