INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2400 CUSTOMER PART NO.: RE-504894 MODEL NO.: DB4327-5658
GOV. REGULATION: 7-10 % CUSTOMER NAME & ADDRESS: SUPERSEDES:
ENGINE: 3029TLV50 JOHN DEERE TORREON EDITION NO.: 10
APPLICATION: JD5 SKID STEER LOADER DATED: 04-05-04
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTING: CON'T
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 4. 400 RPM (WOT):
.055" (1.4 mm) ID X 25" (635 mm) LONG. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
2. CALIBRATING INJECTORS........... SAE J968/ISO 7440: b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) (60 kPa)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B.201) 5. 2400 RPM (WOT):
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. a. SET TRANSFER PUMP PRESSURE FOR 89-91 PSI,
b. SUPPLY PRESSURE (S.B.334): 5.0 ± 0.5 PSI (614-628 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
(34 ± 3 kPa) AT PUMP INLET. b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
4. CAM MOVEMENT READ-OUT DEVICE: #23745. PUMP PRESSURE .
c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa).
PUMP INSTALLATION: IT-098 6. 1700 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 1.0°.
ROTATION-C-* LEVER ANGLES (REF.) 7. 1400 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
NAME PLATE-L-SIDE** THOT MIN.(∠B) 15° 80.5-81.5 mm³/STROKE.
#1 CYL.-3-O'CLOCK** THOT MAX.(∠C) 5° 8. 2400 RPM (WOT): SET TORQUE SCREW FUEL DELIVERY FOR
THROTTLE-L-SIDE** S.O. (∠ E) N/A 68.5-69.5 mm³/STROKE.
TIMING MARK N/A S.O. (∠ F) N/A 9. 2400 RPM (ADJ.):
E.S.O. (12V E.T.R.) a. ADJUST THROTTLE TO OBTAIN 23-27 mm³/STROKE, SET LLA TO
8.0° MIN.
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END b. ADJUST THROTTLE TO OBTAIN 36-40 mm³/STROKE, CHECK LLA
FOR 2.8° MAX. REPEAT STEP 3b.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 10. 700 RPM (WOT):
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) a. TURN IN FUEL LIMITER ADJUSTING SCREW UNTIL IT BOTTOMS.
b. ADJUST ORIFICE SCREW TO OBTAIN 62.5-63.5 mm³/STROKE.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 11. 1000 RPM (WOT): BACK OUT FUEL LIMITER ADJUSTING SCREW TO
(REF. SL-222) OBTAIN 65.5-66.5 mm³/STROKE.
1. 1000 RPM (WOT): 12. 2400 RPM (WOT): OPERATE PUMP FOR 15 SECONDS.
a. OPERATE PUMP FOR 10 MINUTES WITH COLD ADVANCE 13. 1000 RPM (WOT): CHECK FUEL DELIVERY FOR 65-67 mm³/STROKE.
SOLENOID ENERGIZED TO BRING TO OPERATING READJUST IF NECESSARY.
TEMPERATURE AND CLEAR AIR FROM SYSTEM. 14. 700 RPM (WOT): CHECK FUEL DELIVERY FOR 62-64 mm³/STROKE.
b. LOOSEN LLA END CAP 4 TURNS. ALLOW AIR TO BLEED FOR 2 READJUST ORIFICE SCREW IF NECESSARY AND REPEAT STEP10b.
MINUTES. RETORQUE CAP TO SPECIFICATION. PROCEED TO NEXT STEP ONLY IF NO ADJUSTMENT IS NEEDED.
2. 2600 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO 15. 2600 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN 10-12
OBTAIN 10-12 mm³/STROKE. mm³/STROKE.
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) 16. 1200 RPM (L.I.): SET LOW IDLE SCREW FOR 10-12 mm³/STROKE.
17. CHECK POINTS:
THROTTLE
RPM POSITION mm³/STROKE ADVANCE THROTTLE T.P.
a. 150 WOT 25 MIN. --- RPM POSITION mm³/STROKE ADVANCE PRESSURE
b. 400 WOT* 4 MAX. --- a. 150 WOT 27 MIN. --- 10 MIN.**
c. 1200 L.I.** 10-12 --- b. 400 WOT* 4 MAX. --- ---
d. 700 WOT 57-69 0° c. 1200 L.I. 10-12 --- ---
e. 1000 WOT 60-72 0° d. 700 WOT 62-64 0° ---
f. 1400 WOT 79-83 0° e. 1000 WOT 65-67 0° ---
g. 1700 WOT --- 0°-2.0° f. 1400 WOT 80.5-81.5 0° ---
h. 600 WOT*** --- 0° g. 1700 WOT --- 0.75°-1.25° ---
i. 2000 WOT*** --- 6.5°-7.5° h. 600 WOT**** --- 0° ---
j. 2400 WOT 66-72 1.0°-3.0° i. 2000 WOT**** --- 6.5°-7.5° ---
k. 2400 WOT* 4 MAX. --- j. 2400 WOT 68.5-69.5 1.5°-2.5° 89-91***
l. 2400 ADJ. 23-27 7.0° MIN. k. 2400 WOT* 4 MAX. --- ---
m. 2400 ADJ. 36-40 3° MAX. l. 2400 ADJ. 23-27 8.0° MIN. ---
n. 2600 WOT 10-12 8.0°- 9.0° m. 2400 ADJ. 36-40 2.8° MAX. ---
o. 2650 WOT 4 MAX. --- n. 1400 ADJ. 41.5-47.5 3.0° MAX. ---
o. 2600 WOT 10-12 8.0°-9.0° ---
* E.S.O. DE-ENERGIZED p. 2650 WOT 4 MAX. --- ---
** RESET USING LOW IDLE SCREW, IF NECESSARY
*** COLD ADVANCE SOLENOID ENERGIZED * E.S.O. DE-ENERGIZED ** (69 kPa) ***(614-628 kPa)
**** COLD ADVANCE SOLENOID ENERGIZED
PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. ROLLER-TO-ROLLER DIMENSION: 1.9580" ± .0015" 18. SPECIAL NOTES:
(49.73 mm ± 0.04 mm) a. TORQUE ALL FASTENERS PER S.B. 106.
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. b. SEAL FASTENERS PER S.B. 134R AND 365R1.
2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm) c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
(USE KIT #23093 S.B. 95). d. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
3. 1000 RPM (WOT): POSITION PER S.B. 164.
a. OPERATE PUMP FOR 10 MINUTES WITH COLD ADVANCE e. FOR SERVICE ONLY:
SOLENOID ENERGIZED TO BRING TO OPERATING AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
TEMPERATURE AND CLEAR AIR FROM SYSTEM. 7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
b. LOOSEN LLA END CAP 4 TURNS. ALLOW AIR TO BLEED FOR 2 CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
MINUTES. RETORQUE CAP TO SPECIFICATION. CYLINDER OUTLET. SET TOOL TO 64.5° AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERANCE BETWEEN STRAIGHT EDGE
AND HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
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DB4327-5658 EDITION 10 DATED 04/05/2004 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(63634)
DRIVESHAFT 1 30386 26359 1 BEARING, NEEDLE
NUT, HEX 1 26346 36534 1 SEAL, DRIVE SHAFT
WASHER, DRIVESHAFT 1 32787 30804 1 SEAL, TEFLON LIP
KEY, WOODRUFF 1 30387
23107 1 COVER, TIMING WINDOW
SCREW, BUTTON HD CAP 1 22601
21194 2 SCREW, HEX HEAD
WASHER, SEALING 1 27606
27603 1 GASKET, TIMING WINDOW CVR
SCREW ASSY, VENT 1 21660
OR 21661-21665 33909 1 NUT, TORQUE SCR LKG
HOUSING ASSY, PUMP 1 34247 33910 1 CUP, TAMPER RESISTANT
SCREW, HEX HEAD 2 11331 17438 1 SEAL, O-RING
33922 1 SCREW, TORQUE
26468 1 WASHER, THRUST
SEAL, RECT SECTION 1 26470
28381 1 WASHER, DRSFT SPRING
SCREW, RIVET 2 24419
26469 1 RING, RETAINING
NAMEPLATE 1 10394 28749 1 BEARING, THRUST
27268 1 SEAL, O-RING
32866 1 SEAL, O-RING
33191 1 SLV ASSY, VALVE BODY
SEAL, O-RING 1 17438 32944 1 COIL, COLD ADV SOL 12V
32955 1 NUT, LOCK
SEAL, O-RING 1 32884
SCREW ASSY, LLA ORF 1 34575
NOTES: FOR CSA SOLENOID COMPONENTS SEE SPECIAL SERVICE NOTE AND REF S.B. 373A

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(61415)
ROLLER, CAM 4 11141 34343 1 H&R ASSY, HYD 3 CYL
SHOE, CAM ROLLER 4 20118 11046 2 PLUNGER, ROTOR
OR 20120 (-.015) USE 11047-11050 (STD)
AS REQ'D REF S.B.332 OR 11052-11055 (O/S)
20250 2 PLUNGER, ROTOR
USE 20251-20254 (STD)
OR 20256-20259 (O/S)
AS IND. ON ROTOR S.B.60R
12216 1 SCREW, HEAD PLUG
11438 3 SCREW, SET
SPRING, LEAF 2 29363 20727 3 CONNECTOR, FUEL LINE
20177 3 CONN, FUEL LINE SOLID
SCREW, LEAF SPR ADJ 2 15619 27245 1 SEAL, O-RING
NUT, FUEL LIMIT LOCK 1 33083 32163 1 RING, CAM
SEAL, O-RING 1 32534 21213 1 VALVE, DELIVERY
SCREW, ADJABLE ORF 1 33211 OR 21214 (O/S) AS REQ'D
REF S.B. 143B
SCREW, ACC PSTN RET 1 17050
SPRING, ACCUMULATOR 1 33615 20127 1 SCREW, RETAINING
PISTON, REGULATING 1 19895 20128 1 STOP, DELIVERY VALVE
GUIDE, ACC SPRING 1 33616 20129 1 SPRING, DLVY VALVE
33253 1 PISTON, FUEL LIMITER
FILTER, HD LCTING SCR 1 24565 33272 1 SPRING, REGULATING
SEAL, O-RING 1 27601 33274 1 SCREW, FUEL LIMITER
PLATE, SINTERED LOCK 1 29384 33082 1 NUT, FUEL LIMIT LOCK
33084 2 PLUG, WELCH
SCREW, SKT HEAD CAP 1 29710 27602 1 SEAL, O-RING
NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(61042)
32859 1 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608 22988 1 LINER, TRANSFER PUMP
33501 4 BLADE, TRANSFER PUMP
OR 33500, 33499, 20803
REFERENCE S.B. 304
RETAINER, ROTOR 1 19870
19906 1 RING, LINER LOCATING
33040 1 RGLTR ASSY, PORTING
SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

28135 1 SPRING, REGULATING

PISTON, REGULATING 1 19895

PLUG, END PLATE ADJ 1 32642

FILTER, INLET 1 28986 32636 1 CAP, TP END

NOTES: REFERENCE S.B. 444

INDENTED ITEMS INCLUDED

DB4327-5658 EDITION 10 DATED 04/05/2004 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(63309)
SPRING, GOV CONTROL 1 17997
12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 19866
11966 1 SPRING, IDLE
YELLOW-YELLOW
11969 1 GUIDE, IDLE SPRING

27606 1 WASHER, SEALING

SHAFT, GOVERNOR ARM 1 12214 24726 1 STUD, GUIDE

SEAL, O-RING 2 31332
NUT, PIVOT SFT RTNR 2 12288
SPACER, GOV SPRING 1 15284 21895 1 ARM ASSY, MTR VALVE
21917 1 SPRING, MTR VALVE
SLEEVE, GOVERNOR THRUST 1 36498 32895 1 VALVE, METERING
* SEE NOTE
WASHER, THRUST 1 19860

WEIGHT, GOVERNOR 6 19858 29136 3 CLIP, RETAINING

REF. S.B. 370
RETAINER ASSY, GOV WT 1 19893 19894 3 RETAINER, CUSHION
19873 6 CUSHION, GOV WT RNTR
NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 32978 REFERENCE S.B. 336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(61177)
SEAL, O-RING 2 17438
WASHER, SPACER 2 14408
SHAFT ASSY, THROTTLE 1 12019 16279 1 SHAFT, SHUTOFF

SCREW, HEX HEAD 1 12972

12253 1 CLIP, SHAFT RETAINER
NUT, HEX 1 12174
12221 1 LEVER, THROTTLE FORK

12167 1 SCREW, HEX HEAD

SPACER, THROT LVR ADJ 1 16135
12174 1 NUT, HEX
SCREW, SOCKET CAP 1 12051
ARM, ADJUSTING SPACER 1 16136 18021 1 HOOK ASSY, GOV LKGE
LEVER ASSY, THROTTLE 1 16392 12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
SPRING, THROT LEVER 1 13003 18020 1 HOOK, GOV LINKAGE

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK
SCREW, SKT HEAD CAP 1 15668
RNTR, THROT LVR SPR 1 13010

NOTES: THROTTLE LEVER BUSHING OUT

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(62318)
SEAL, O RING 1 32948
PLUG ASSY, ADVANCE 1 34641
PISTON, LLA 1 34028
34633 1 SEAL, RECT SECTION
PLUG, SPEED ADV ADJ 1 34245
SPRING, LLA 1 34284
SEAL, O-RING 1 33613
SCREW, SPRING ADJ 1 33614 33012 4 SCREW, SOCKET HD CAP
SEAL, O RING 1 32948
34805 1 COVER, POWER SIDE
CAP, LLA 1 35109
34228 1 PISTON, COLD ADVANCE
SCREW, ORIFICE 1 32562
30206 1 SEAL, RECT SECTION
PISTON, ADVANCE 1 34694

SEAT, SPRING 1 23197

SPRING, SERVO ADVANCE 1 33287
27602 2 SEAL, O-RING
VALVE, SERVO ADVANCE 1 32818
PIN, ADVANCE CAM 1 21147
SEAL, O-RING 1 27610
PLUG, HEX SOCKET 1 23056 33238 1 SCREW ASSY, HD LCTING

NOTES:

INDENTED ITEMS INCLUDED

DB4327-5658 EDITION 10 DATED 04/05/2004 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60082)

14760 2 NUT, HEX LOCK

SCREW, BUTTON HD CAP 3 22351
20951 1 STRAP, TERM GROUNDING
WASHER, INTL TOOTH 1 18493 12049 1 WASHER, INTL TOOTH

WASHER, PLAIN 2 18501 12519 2 NUT, HEX

WASHER, FIBER 2 12500 22109 1 RGLTR ASSY, HSG PRESS
30789 1 CAP, COVER SCREW

30788 1 CUP, COVER SCREW

27607 1 SEAL, O-RING

SEAL, RECTANGULAR SECTION 1 27244

21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP, REFERENCE S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 07/01/1999 26397 1
ESO MOUNTING AND GROUNDING KIT 26431 06/09/2000 26397 2
GASKET KIT 33702 08/18/2000 26221 3
CSA SOLENOID KIT 12V DELAY 37054 09/06/2000 27026 4
09/19/2000 27003 5
01/11/2001 27203M 6
02/27/2001 27223 7
10/01/2003 28200 8
01/13/2004 28511 9
04/05/2004 28650 10

INDENTED ITEMS INCLUDED