ERECTION OF PIPING, MACHANICAL & PAINTING WORKS AT ONGC, OMF AREA

CLIENT : OIL & NATURAL GAS CORPORATION LTD. PROJECT : ONSHORE TERMINAL FOR 98/2 DEVELOPMENT PROJECT, KAKINADA,
CONTRACTOR: NARMADA OFFSHORE CONSTRUCTIONS PVT. LTD. A.P. TATA PROJECTS LTD., MUMBAI
MAIN CONTRATOR:
Sr. No. ITEM DESCRIPTION UOM QUANTITY UNIT RATE INR TOTAL AMOUNT INR REMARKS
AREA : ONSHORE TERMINAL FOR VA & SA

Scope includes Unloading / Loading / Handling / Transportation of all piping items to work site / fabrication yard / Laydown area ; fabrication including cutting, edge preparation (inclusive of grinding edge of
piping, fittings, flanges etc. to match with the mating edges of uneven/ different thickness wherever required); fit-up, bending, preheating wherever required, welding, threading and laying of pipes of all types and
thickness over sleepers, overhead on racks and at all elevations, making necessary scaffolding, connecting with equipment and its nozzles, Tie-in-points, Interface points with other contractor and Items supplied by
Package vendors, fixing of gaskets, bolts, nuts, Spectacle blinds, blinds, strainers, orifice assemblies, rota meters, tapping for pressure instruments, thermowells , sample connections etc. & all other inline
instruments and fittings, like elbows, reducers, tees,vents, drains (but excluding reinforcing pads), SW valves up to 1.5" NB, Steam Supply/ Condensate Recovery stations(Cast/Fabricated), Supply & welding of
Strip to all pipes before hydro-testing at exit points of Units for earthing purpose; alignment, cleaning & flushing by water/compressed air, hydrostatic, pneumatic, vacuum, spark testing and any other type of
testing as specified draining, drying by compressed air, i.e completing all such works in all respects as per the specifications, drawings and instructions of Engineer-in-Charge.
Providing Punching with line nos. for each Spools for easy identification. Completing work in all respects (including field routing, if any, of piping up to 1.5"NB wherever required, preparation of fabrication
drawings as specified under scope of work documents).Fabrication, installation and testing of pipe work shall conform to ONGC (Spec No.2007B) Specification and ASME B31.3

1.0 PIPING FABRICATION & ERECTION (ABOVE GROUND PIPING)

1.1 CARBON STEEL PIPING THK. <= 10 mm (ASTM A 106 Gr. B) Rate Amount
1.1.1 FABRICATION (BUTT WELD)
1.1.1.1 2" upto 6" Inch Dia 3,178.00 -
1.1.1.2 8" upto 14" Inch Dia 1,000.00 -
1.1.2 FABRICATION (FILLET WELD) -
1.1.2.1 Less than < 2" Inch Dia 2,000.00 -
1.2 CARBON STEEL PIPING THK. >10 to <= 20 mm (ASTM A 106 Gr. B) -
1.2.1 FABRICATION (BUTT WELD) -
1.2.1.1 2" upto 6" Inch Dia 2,130.00 -
8" upto 14" Inch Dia 1,500.00 -
16" upto 24" Inch Dia 1,300.00 -
GALVANIZED CARBON STEEL PIPING THK. <= 10 mm (ASTM A 106 Gr. B,
1.7
GALVANIZED) -
1.7.1 FABRICATION (BUTT WELD) -
1.7.1.1 2" upto 6" Inch Dia 2,700.00 -
1.7.1.2 8" upto 14" Inch Dia 4,634.00 -
16" and Above Inch Dia 8,500.00 -
1.7.2 FABRICATION (THREADED) -
1.7.2.1 Less than < 2" Inch Dia 3,400.00 -
UG CARBON STEEL PIPING ,= 10MM
2" TO 4 " Inch Dia 2,099.00 -
Less than < 2" Inch Dia 44.00 -
UG CARBON STEEL PIPING ,> 10MM TO 20 MM
6" Inch Dia 385.00 -
TOTAL Inch Dia 32,870.00
1.9 CARBON STEEL NACE PIPING THK. <= 10 mm (ASTM A 106 Gr. B) -
1.9.1 ERECTION (BUTT WELD) -
1.9.1.1 2" upto 6" Inch Meter 4,132.00 -
1.9.2 ERECTION (FILLET WELD) -
1.9.2.1 Less than < 2" Inch Meter 3,910.00 -
1.10 CARBON STEEL PIPING THK. >10 to <= 20 mm (ASTM A 106 Gr. B) -
1.10.1 ERECTION (BUTT WELD) -
1.10.1.1 2" upto 6" Inch Meter 2,706.00 -
8" upto 14" Inch Meter 2,050.00 -
16" upto 24" Inch Meter 1,690.00 -
1.13 LOW TEMP. CARBON STEEL PIPING THK. <= 10 mm (ASTM A 333 Gr.6) -
1.13.1 ERECTION (BUTT WELD) -
1.13.1.1 2" upto 6" Inch Meter - -
1.13.1.2 8" upto 14" Inch Meter 100.00 -
1.13.1.3 16" upto 24" Inch Meter 100.00 -
LOW TEMP. CARBON STEEL PIPING THK. >10 to <= 20 mm (ASTM A671 GR. CC60 CL.
1.14
22) -
1.14.1 ERECTION (BUTT WELD) -
1.14.1 Above 24" Inch Meter 100.00 -
GALVANIZED CARBON STEEL PIPING THK. <= 10 mm (ASTM A 106 Gr. B,
1.15
GALVANIZED) -
1.15.1 ERECTION (BUTT WELD) -
1.15.1.1 2" upto 6" Inch Meter 3,510.00 -
1.15.1.2 8" upto 14" Inch Meter 6,042.00 -
16" and above Inch Meter 11,000.00 -
1.15.2 ERECTION (THREADED) -
1.15.2.1 Less than < 2" Inch Meter 4,475.00 -
UG CARBON STEEL PIPING ,= 10MM
2" TO 4 " Inch Meter 2,728.70 -
Less than < 2" Inch Meter 57.20 -
UG CARBON STEEL PIPING ,> 10MM TO 20 MM
6" Inch Meter 500.50 -
TOTAL Inch Meter 43,101.40

VALVES, ULTRASONIC FLOWMETERS, ROTAMETERS: Transportation of all types of valves

(including special and actuated valve, Safety Valves, Control Valves), Ultrasonic flow meters, Rota
3.0 meters to work site and installation including assembly of valves accessories, if any, fixing of gaskets,
bolts, nuts including application of bolt torque using bolt torqueing machines to ensure that design
criteria is achieved, and carryout work as per directions of Engineer in-charge.

-
3.1 MANUAL VALVES -
3.1.1 UPTO 300# CLASS RATING -
3.1.1.2 2" upto 6" Nos. 381.00 -
3.1.1.3 8" upto 14" Nos. 23.00 -
3.1.1.4 16" upto 24" Nos. 17.00 -
TOTAL Nos. 421.00
3.1.2 600# / 900# CLASS RATING -

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 ERECTION OF PIPING, MACHANICAL & PAINTING WORKS AT ONGC, OMF AREA
CLIENT : OIL & NATURAL GAS CORPORATION LTD. PROJECT : ONSHORE TERMINAL FOR 98/2 DEVELOPMENT PROJECT, KAKINADA,
CONTRACTOR: NARMADA OFFSHORE CONSTRUCTIONS PVT. LTD. A.P. TATA PROJECTS LTD., MUMBAI
MAIN CONTRATOR:
Sr. No. ITEM DESCRIPTION UOM QUANTITY UNIT RATE INR TOTAL AMOUNT INR REMARKS
3.1.2.1 2" upto 6" Nos. 20.00 -
8" upto 14" Nos. 2.00 -
TOTAL
3.1.4 2500# CLASS RATING -
3.1.4.1 2" upto 6" Nos. 31.00 -
TOTAL 31.00
3.2 SHUTDOWN VALVES (XSDV) -
3.2.1 UPTO 300#/600#/900#/1500# CLASS RATING -
3.2.1.1 2" upto 6" Nos. 19.00 -
8" upto 12" Nos. 3.00 -
3.4 PRESURE CONTROL VALVES (PCV) -
3.4.1 UPTO 300# CLASS RATING -
3.4.1.1 1" upto 6" Nos. 15.00 -
8" upto 12" Nos. 4.00 -
14" and above Nos. 1.00 -
3.8 FLOW METER -
3.8.1 UPTO 300# CLASS RATING -
3.8.1.1 1" upto 6" Nos. 9.00 -
3.9 ULTRASONIC FLOW METER -
3.9.1 UPTO 300# CLASS RATING -
3.9.1.1 2" upto 6" Nos. 5.00 -
3.1 CORROSION COUPON -
3.10.1 2500# CLASS RATING -
3.10.1.1 2" upto 6" Nos. 2.00 -
3.11 PRESSURE SAFETY VALVE -
3.11.1 900# CLASS RATING -
3.11.1.1 1" upto 6" Nos. 22.00 -
8" upto 12" Nos. 5.00 -
3.11.2 2500# CLASS RATING -
3.11.2.1 8" X 10" Nos. 10.00 -
3.13 DELUGE VALVE -
3.13.1 UPTO 300# CLASS RATING -
3.13.1.1 2" upto 6" Nos. 26.00 -
TOTAL Nos.
CONTRACTOR to follow
the relevant COMPANY
NON DESTRUCTIVE TESTING (RT): Specification.
RADIOGRAPHY Ref Doc. no. - VOLUME
Performance of radiographic inspection on piping of all types and thickness including but not limited to, 3 PART 1, SPEC 2009F
providing or hiring of all necessary equipment’s to complete the work as per specification and (PAGE 16 OF 36)
4.0
instruction of Engineer in-charge. Radiographs shall be submitted to the Engineer in-charge. (Repeat Functional Specification
radiography due to defective radiograph on repaired joints due to contractor's fault and for additional for Welding & NDT
radiography necessitated due to poor performance of contractor's welders shall be done at contractor's
cost.)

-
4.1 RADIOGRAPHY
4.1.1 FOR JOINTS THK <= 8mm
4.1.1.1 Less than < 2" Inch Dia 300.00 -
4.1.1.2 2" upto 6" Inch Dia 8,000.00 -
4.1.1.3 8" upto 14" Inch Dia 7,800.00 -
4.1.1.4 16" upto 24" Inch Dia 9,000.00 -
TOTAL Inch Dia
4.1.2 FOR JOINTS THK > 8mm -
4.1.2.1 Less than < 2" Inch Dia 20.00 -
4.1.2.2 2" upto 6" Inch Dia 800.00 -
4.1.2.3 8" upto 14" Inch Dia 2,400.00 -
4.1.2.4 16" upto 24" Inch Dia 4,000.00 -
4.1.2.5 Above 24" Inch Dia 5,200.00 -
TOTAL Inch Dia

PIPE SUPPORTS : - Supply, Fabrication, erection (at all elevations of pipe supports like shoes,
cradles, clamps (of all sizes / thicknesses manufactured by forming method using die), turn buckles,
Installation of Springs including setting, saddles, guides, special supports, pads include all necessary
5.0 equipment’s, consumables, labour, and completing work as per drawings, specifications and
instructions of Engineer-in-Charge. Modification / rectifications, if required; and adjustment /
alignment during installation/erection shall as carryout per the instructions of Engineer-in-Charge.
Supply of supports material shall be as per approved vendor list of COMPANY

-
5.1 C.S. STRUCTURAL STEEL
-
5.1.1 Primary Supports MT 10.00 -
5.1.2 Secondary Supports MT 18.00 -
5.2 S.S STRUCTURAL STEEL MT 3.00 -
TOTAL MT

PRIMER APPLICATION & WRAPPING COATING (INCLUDING MATERIAL SUPPLY) :

wrapping / coating (for shop & field joints) with satisfactory result of Holiday test, seamless integration
with existing piping, complete as per drawings, specifications and instructions of Engineer-in-Charge.
6.0 All stage wise inspection & testing shall be carry out as per TPL/ONGC approved ITP. The work
(supply and application) shall be executed/done as per ONGC spec: 05-SP-11, Standard Specification
for Tape Coating for Underground Plant Piping".

-
6.1 CS PIPE & FITTING -
6.1.1 Less than < 2" SQ. Meter 200.00 -
6.1.2 3" upto 8" SQ. Meter 500.00 -
6.1.3 Above 12" SQ. Meter 50.00 -
TOTAL SQ. Meter

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 ERECTION OF PIPING, MACHANICAL & PAINTING WORKS AT ONGC, OMF AREA
CLIENT : OIL & NATURAL GAS CORPORATION LTD. PROJECT : ONSHORE TERMINAL FOR 98/2 DEVELOPMENT PROJECT, KAKINADA,
CONTRACTOR: NARMADA OFFSHORE CONSTRUCTIONS PVT. LTD. A.P. TATA PROJECTS LTD., MUMBAI
MAIN CONTRATOR:
Sr. No. ITEM DESCRIPTION UOM QUANTITY UNIT RATE INR TOTAL AMOUNT INR REMARKS
Supply of paints shall be
as per approved vendor
list of COMPANY.
Applicator shall be
PAINTING: Supply of paints and primers, preparation of surfaces and application of primer and finish approved party as per
paints, identification (line Numbering), lettering, colour bands, colour coding etc. as specified including vendor list of
rubdown and touch up of shop primer and paint wherever required, providing scaffolding for all COMPANY.
heights, labour, material, tools and tackles, consumables, supervision etc. to complete the work in all Painting shall be carried
respects as per the job specification, drawings and direction of Engineer in-charge for all types of out in accordance with
9.0
uninsulated and insulated piping as specified including all pipes, fittings, flanges, supports, valves etc. COMPANY Painting
surface preparation by blast cleaning and application of primer and paint shall be done in fabrication Specification Doc. No.
yard prior to erection. The identification marks of the piping and joints shall be noted before blasting CDG/MUM/M/049.
and the same shall be transferred on painted surface as per the instruction of Engineer in-charge.
Note: 1. All joints shall be left unpainted till hydro testing.

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9.1 Uninsulated Lines Painting as per Table 3 Sl. No. 3.2 Design Temp. -14OC TO 60OC
9.1.1 Surface preparation : SSPC-SP-10 SQ. Meter 1,500.00 -
Field Primer: 1 Coat of Inorganic Zinc Silicate Coating (F-9) @ 65-75 DFT/Coat + 2 Coats of Epoxy
9.1.2
Zinc Phosphate Primer (P-6) @ 40 DFT/Coat 2 X 40 = 80 SQ. Meter 1,500.00 -
9.1.3 Finish Paint: 2 Coats of Chlorinated Rubber Based Finish Paint (F-3) @40 DFT/COAT 2 X 40 = 80
SQ. Meter 1,500.00 -
9.1.4 Colour coding & line marking as per services Lumpsum 1 -
9.2 Uninsulated Lines Painting as per Table 4 Sl. No. 4.2 Design Temp. -14OC TO 80OC
9.2.1 Surface preparation : SSPC-SP-10 SQ. Meter 4,000.00 -
Field Primer: 1 Coat of Inorganic Zinc Silicate Coating (F-9) @ 65-75 DFT/Coat + 1 Coat of Epoxy
9.2.2
Zinc Phosphate Primer (P-6) @ 40 DFT/Coat SQ. Meter 4,000.00 -
Finish Paint: 1 Coat of Epoxy-High build finish paint (F-6) @100 DFT/Coat + 1 Coat of Acrylic
9.2.3 polyurethane
finish paint (F-2) @ 40 DFT/Coat SQ. Meter 4,000.00 -
9.2.4 Colour coding & line marking as per services Lumpsum 1 -
-
TOTAL AMOUNT RS. -
ADD: GST @18%

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