Technical Information

LTM 1030/2
Outline of the components with
identification (BMK)

BMK components
SUPERSTRUCTURE

OW-02
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BMK - Outline of components

TABLE OF CONTENTS
BMK-Table (-A1 to -M871) ................................................................................................................................ 2
BMK-Table (-P2 to -T51) ................................................................................................................................... 3
BMK-Table (-X1 to -Y139) ................................................................................................................................. 4

Electrical equipment superstructure:

Instruments, pedal, master switches ................................................................................................................ 5
Instruments roof console .................................................................................................................................. 6
Heater Thermo 90S .......................................................................................................................................... 7
Screen washer, radio ........................................................................................................................................ 9
Relays ............................................................................................................................................................10
Fuses, connectors .......................................................................................................................................... 11
Power pack, central unit, circuit boards, miscellaneous ..................................................................................12

Hydraulic system superstructure:

Air conditioning system ...................................................................................................................................13
Control strip ....................................................................................................................................................14
Slewing gear valve, control block ballasting .....................................................................................................15
Öil cooler ........................................................................................................................................................16
Hoist gear 1, ballasting ....................................................................................................................................17
Centralized lubricating system, tank sensor ....................................................................................................18
Horn, warning bell „cut-off LMB“, emergency OFF cab .....................................................................................19
Superstructure interlock ..................................................................................................................................20
Luffing ram ......................................................................................................................................................21

Lighting superstructure and boom ...................................................................................................................22

Telescopic boom:
Angle and length sensors ................................................................................................................................24
Boom head .....................................................................................................................................................25

INDEX .............................................................................................................................................................26

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BMK-Table (-A1 to -M871)

BMK: Designation: Page
-A .................... Assemblies, sub-assemblies
-A1 .................. Control unit SG 1577 ............................................................................................................ 7
-A2 .................. Heater Thermo 90S ............................................................................................................... 7
-B .................... Converters, electric / non electric
-B1 .................. Wind sensor (option) LSB 1, ZE 0, EP 0 ............................................................................. 25
-B2 .................. Pressure sensor 0 - 250 bar luffing ram piston area ............................................................. 21
-B4 .................. Length and angle sensors telescopic boom LSB 1, ZE ....................................................... 24
-B19 ................ Sensor gas pedal position (4-20mA) ..................................................................................... 5
-B25 ................ Loud speaker, right ............................................................................................................... 9
-B26 ................ Loud speaker, left .................................................................................................................. 9
-E .................... Lighting devices
-E1 .................. Boom head lighting, left ...................................................................................................... 22
-E2 .................. Boom head lighting, right .................................................................................................... 22
-E6 .................. Contour light 5W ................................................................................................................. 23
-E7 .................. Contour light 5W ................................................................................................................. 23
-E17 ................ Base section 150W ............................................................................................................ 22
-E18 ................ Working projector base section 150W ................................................................................ 22
-E96 ................ Working projector cab 70W ................................................................................................. 22
-E600 .............. Interior lighting cab ................................................................................................................ 6
-F .................... Fuses
-F1 bis -F36 .................................................................................................................................................. 11
-H .................... Optic and acoustic signalling devices
-H80 ................ Warning bell “cut-off LMB” ................................................................................................... 19
-H94 ................ Horn .................................................................................................................................... 19
-H95 ................ Radio .................................................................................................................................... 9
-H627 ............................................................................................................................................................. 6
-H628 ............................................................................................................................................................. 6
-H658 ............................................................................................................................................................. 6
-K .................... Relays, contactors
-K1 .................. Control ON ..................................................................................................................... 10, 12
-K11 ................ Control release.................................................................................................................... 10
-K12 ................ Control release.................................................................................................................... 10
-K13 ................ Control ON without engine .................................................................................................. 10
-K14 ................ Control ON without engine .................................................................................................. 10
-K15 ................ Control ON without engine .................................................................................................. 10
-K16 ................ Control ON without engine .................................................................................................. 10
-K17 ................ Centralized lubricating system ............................................................................................ 10
-K18 ............................................................................................................................................................. 10
-K19 ................ Fresh air blower .................................................................................................................. 10
-K20 ................ Condensor blower and air conditioning system ON ............................................................. 10
-K21 ................ Compressor clutch air conditioning system -Y872 .............................................................. 10
-K22 ................ Overload cut-off (LMB) ......................................................................................................... 10
-K23 ................ Bridging hoist limit switch ................................................................................................... 10
-K24 ................ Oil cooler hydraulic system -M2 “ON” ................................................................................. 10
-K32 ................ 150W working projector base section -E17 ......................................................................... 10
-K33 ................ 150W working projector base section -E18 ......................................................................... 10
-K34 ................ Seat heating “ON” ............................................................................................................... 10
-K651 ............................................................................................................................................................. 6
-K652 ............................................................................................................................................................. 6
-M ................... Electric motors
-M2 ................. Oil cooler hydraulic system ................................................................................................. 16
-M3 ................. Screen wiper motor front screen ............................................................................................ 9
-M4 ................. Screen wiper motor roof screen ............................................................................................. 9
-M6 ................. Washer pump roof screen ..................................................................................................... 9
-M7 ................. Washer pump front screen .................................................................................................... 9
-M23 ............... Actuator adjustment working projector ................................................................................ 22
-M871 ............. Ventilator motor .................................................................................................................. 13

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BMK-Table (-P2 to -T51)

BMK: Designation: Page
-P .................... Measuring instruments, testing devices
-P2 .................. Incremental sensor winch 1 ................................................................................................. 17
-P654 ............................................................................................................................................................. 6
-P655 ............................................................................................................................................................. 6
-R .................... Reistances
-R4 .................. Tank sensor fuel .................................................................................................................. 18
-S .................... Switches, push-buttons, limit switches
-S4 .................. Contact switch ± 5° ............................................................................................................. 20
-S26 ................ Plunger-operated switch counterweight left “down” .............................................................. 17
-S27 ................ Plunger-operated switch counterweight right “down” ............................................................ 17
-S28 ................ Pressure switch > 180 bar counterweight left “up” ............................................................... 17
-S29 ................ Pressure switch > 180 bar counterweight right “up” ............................................................. 17
-S30 ................ Contact switch superstructure interlock pin bottom ............................................................. 20
-S31 ................ Thermostatic switch oil cooler hydraulic system ................................................................. 16
-S82 ................ Control ON without engine ................................................................................................... 11
-S84 ................ Emergency OFF switch (option) .......................................................................................... 19
-S89 ................ Step switch blower heat exchanger ....................................................................................... 8
-S90 ................ Heater switch ........................................................................................................................ 8
-S91 ................ Foot-operated button signal horn ........................................................................................... 5
-S92 ................ Foot-operated button bridging of the seat contact switch ....................................................... 5
-S199 .............. Ignition switch carrier ............................................................................................................ 5
-S301 .............. Master switch left slewing gear, telescoping .......................................................................... 5
-S301 .............. Master switch right luffing gear, hoist gear ............................................................................. 5
-S320 .............. Driving sense V/N/R .............................................................................................................. 5
-S324 .............. Blinker L/0/R ......................................................................................................................... 5
-S326 .............. Front axle steering L/0/R....................................................................................................... 5
-S420 .............. Tilting cab (option) ................................................................................................................ 5
-S422 .............. Slewing brake ....................................................................................................................... 5
-S424 .............. Luffing up under load ............................................................................................................. 5
-S426 .............. Rear axle steering L/0/R ....................................................................................................... 5
-S430 .............. Hoist limit switch lift top position boom head LSB 1 ............................................................ 25
-S602 ............................................................................................................................................................. 6
-S604 ............................................................................................................................................................. 6
-S606 ............................................................................................................................................................. 6
-S608 ............................................................................................................................................................. 6
-S610 ............................................................................................................................................................. 6
-S626 .............. cancelled in case of preselector dial (-P654) ......................................................................... 6
-S630 ............................................................................................................................................................. 6
-S632 ............................................................................................................................................................. 6
-S634 ............................................................................................................................................................. 6
-S636 ............................................................................................................................................................. 6
-S638 ............................................................................................................................................................. 6
-S640 ............................................................................................................................................................. 6
-S642 ............................................................................................................................................................. 6
-S644 ............................................................................................................................................................. 6
-S648 ............................................................................................................................................................. 6
-S650 ............................................................................................................................................................. 6
-S656 ............................................................................................................................................................. 6
-S658 ............................................................................................................................................................. 6
-S871 .............. Pressure switch - operating compressor clutch ................................................................... 13
-S875 .............. Switch air conditioning system ............................................................................................. 8
-T .................... Transformers
-T51 ................ Voltage converter 24V/12V 10A wireless, radio, socket 12V ............................................... 12

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BMK-Table (-X1 to -Y139)

BMK: Designation: Page
-X .................... Terminals, connectors, sockets
-X1 ................................................................................................................................................................ 11
-X2 ................................................................................................................................................................ 11
-X5 ................................................................................................................................................................ 11
-X10 .............................................................................................................................................................. 11
-X11 .............................................................................................................................................................. 11
-X14 .............................................................................................................................................................. 11
-X17 .............................................................................................................................................................. 11
-X18 .............................................................................................................................................................. 11
-X19 .............................................................................................................................................................. 11
-X20 .............................................................................................................................................................. 11
-X21 .............................................................................................................................................................. 11
-X22 .............................................................................................................................................................. 11
-X30 .............................................................................................................................................................. 11
-X33 .............................................................................................................................................................. 11
-X35 .............................................................................................................................................................. 11
-X37 .............................................................................................................................................................. 11
-X39 .............................................................................................................................................................. 11
-X49 ................ Socket 24V .......................................................................................................................... 11
-XNOT ........................................................................................................................................................... 11
-XST1 .............. to heater ............................................................................................................................... 7
-XST2 .............. (assignment see circuit diagram) .......................................................................................... 7
-XST3 .............. Dosing pump Y139 ............................................................................................................... 7
-Y .................... Electric-operated mechanical devices
-Y1 .................. Hoist gear 1 lifting, luffing down, tele OUT ........................................................................... 14
-Y2 .................. Tele IN, luffing up ................................................................................................................. 14
-Y3 .................. Hoist gear 1 lowering (cut-off at 3 windings) ........................................................................ 14
-Y6 .................. High-speed ......................................................................................................................... 14
-Y19a .............. Counterweight DOWN ......................................................................................................... 15
-Y19b .............. Counterweight UP ............................................................................................................... 15
-Y20 ................ Static brake release of slewing brake .................................................................................. 15
-Y69 ................ Connector control unit S-EP 4 ............................................................................................ 18
-Y138 .............. Air conditioning system 0 = OFF, 1= ON ............................................................................ 15
-Y139 .............. Dosing pump ........................................................................................................................ 8

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Electrical equipment superstructure:

Instruments, pedal, master switches

slewing service -B19 -S92

brake brake sensor gas foot button
pedal bridging of the
position seat contact
(4-20mA) switch (control
-S199 -S91 release)
ignition switch foot button
carrier signal horn

-S301
master switch left
slewing gear,telescoping

-S301
master switch right
luffing gear, hoist gear

-S420
tilting cab
(option)
-S320
-S422 driving sense
slewing brake V/N/R
-S324
-S424 blinker
luffing up at L/0/R
overload
-S326
-S426 front axle
rear axle steering steering
L/0/R L/0/R

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Electrical equipment superstructure:

Instruments roof console

* Customer’s request

-S626 cancelled in case of preselector dial -P654

-S642 -S638 -S634 -H627 -H658

-S630
**
* *

b 0023105 h
P

*
*
**
* ** *
* *
* *
*
*

-S650 -H628
-P655 -S648 -S644 -S640 -S636 -S632 -S626 -S610

Webast o

SO

*
*
* *
-S606 -S602 -S656

-S608 -S604 -S658 -P654 -K651 -K652

-E600
interior lighting cab

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Crane cab:
Heater Thermo 90S

-A1 -A2
control unit heater
SG 1577 Thermo 90S

circulation pump water

-XST3
dosing pump
Y139 -XST1
to heater

-XST2
(assignment, see
circuit diagram)

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Crane cab:
Heater Thermo 90S

-Y139 -S90
dosing pump heater
switch

-S875
switch
air conditioning
system

mechanical
adjustment
circulation air /
fresh air

-S89
step switch
blower
heat exchanger

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Crane cab:
Screen-washer, radio

-M4
washer motor
roof screen

-M3
wiper motor
front screen
behind
driver’s seat

-H95 -B25 -B26 -M7 -M6

radio loud speaker loud speaker washer pump washer pump
right left front screen roof screen

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Control cabinet:
Relays
-K1 ...... Control ON
-K11 .... Control release
-K12 .... Control release
-K13 .... Control ON without engine
-K14 .... Control ON without engine
-K15 .... Control ON without engine
-K16 .... Control ON without engine
-K17 .... Central lubricating system
-K19 .... Fresh air blower
-K20 .... Condensor blower and air-conditioning system ON
-K21 .... Compressor clutch air-conditioning system -Y872
-K22 .... Overload cut-off (LMB)
-K23 .... Bridging hoist limit switch
-K24 .... Öil cooler hydraulic system -M2 „ON“
-K32 .... 150W working projector base section -E17
-K33 .... 150W working projector base section -E18
-K34 .... Seat heating „ON“

-K1

-K32 -K33 -K34

-K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18 -K19 -K20 -K21 -K22 -K23 -K24

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Control cabinet:
Fuses, connectors

-X49 -S82
socket 24V control ON without engine

-F1 -F7 -F8 -F9 -F25 -F31

to to to to to to
-F6 -F12 -F18 -F24 -F30 -F36

-X11 -XNOT -X21 -X22 -X30

-X1 -X5 -X17 -X19 -X37 -X39

-X2 -X10 -X14 -X18 -X20 -X33 -X35

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Control cabinet:
Power pack, central units, circuit boards,
miscellaneous

-K1
power pack NT central unit ZE0 bus board LSB1 control ON

input board EP0 -T51

voltage converter
24V/12V 10A
wireless, radio, socket 12V

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Hydraulic system superstructure:

Air conditioning system

Top view

hydraulic motor

-M871
ventilator motors

condensor

dessiccator

-S871
pressure switch
operates compressor
clutch
(-Y872)
0 = 25 ± 1,5 bar
1 = 18 ± 1,5 bar
compressor

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Hydraulic system superstructure:

Control strip

control strip

-Y3 -Y6 -Y1 -Y2

hoist gear 1 high-speed hoist gear 1 lifting, tele IN,
lowering (cut-off at luffing down, tele luffing up
3 windings) OUT
(cut-off by LMB at
overload or other
error)

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Hydraulic system superstructure:

Slewing gear valve, control block ballasting

-Y19a -Y19b slewing gear

control block counterweight
ballasting counterweight valve
DOWN
UP

-Y138
air-
conditioning
0 = OFF
1= ON

-Y20
release of static
brake slewing gear

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Hydraulic system superstructure:

Oil cooler

-M2
oil cooler hydraulic system

-S31
50 °C +3 °
-2°
thermostatic switch
oil cooler hydraulic
- S 31 system
+3 °
45°C -2°

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Hydraulic system superstructure:

Hoist gear 1, ballasting

-S29
pressure switch
> 180 bar
counterweight
right „top“

-S27
plunger-operated
switch
counterweight
right „bottom“
-S28
pressure
switch
-P2 -S26 > 180 bar
plunger-operated switch counterweight
incremental sensor counterweight left
winch 1 left „top“
„bottom“

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Superstructure, in general:
Centralized lubricating
system, tank sensor

progressive
distributor

-Y69
connector control unit
S-EP 4

Monitor display
%

1O.O
.

Tank sensor

+ - AA SA
-R4
tank sensor
fuel
-X247 1 3 2 4 1
2
4
3

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Superstructure, in general:
Horn, warning bell „cut-off LMB“,
emergency OFF cab

-H94
horn

-H80
warning bell
„cut-off LMB“

-S84
emergency OFF
switch crane cab
(option)

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Hydraulic system superstructure:

Superstructure interlock

-S30
contact switch
superstructure interlock
Monitor display pin bottom

superstructure
interlocked

superstructure
unlocked

-X19 8

21
=D+D2
-S30
22

-X19 9

-X2 10 11

=F+F1
-S4 slewing pass-through
2 4
±175° A: boom in driving
2 4 1 sense

1 2 4 B: boom over rear

±5°
1
±5°

-S4
contact
switch ± 5°
-X2 9

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Hydraulic system
superstructure:
Luffing ram

-B2
pressure sensor
0 - 250 bar
luffing ram piston
area

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Lighting superstructure and boom:

-E1
boom head lighting -E96
left
working projector
cab70W

-M23
actuator
adjustment working projector
base section

-E18
working projector
base section 150W -E2
boom head lighting
right

-E17
working projector
base section 150W

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Lighting superstructure
and boom:

-E6 -E7
contour light contour light
5W 5W

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Telescopic boom:
Angle and length sensors

-B4
length and angle
sensor
telescopic boom
LSB 1, ZE0, EP0
address 30

angle sensor length sensor

address 29 address 30

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Telescopic boom:
Boom head

-S430
hoist limit switch
lift top
boom head
LSB 1, ZE 0, EP 0
address 28

-B1
wind sensor (option)
LSB 1, ZE 0, EP 0

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INDEX

-A1 7 -P2 17 -X18 11

-A2 7 -P654 6 -X19 11
-B1 25 -P655 6 -X20 11
-B2 21 -R4 18 -X21 11
-B4 24 -S4 20 -X22 11
-B19 5, 7 -S26 17 -X30 11
-B25 9 -S27 17 -X33 11
-B26 9 -S28 17 -X35 11
-E1 22 -S29 17 -X37 11
-E2 22 -S30 20 -X39 11
-E6 23 -S31 16 -X49 11
-E7 23 -S82 11 -XNOT 11
-E17 22 -S84 19 -XST1 7
-E18 22 -S89 8 -XST2 7
-E96 22 -S90 8 -XST3 7
-E600 6 -S91 5 -Y1 14
-F1 to -F6 11 -S92 5 -Y2 14
-F7 to -F12 11 -S199 5 -Y3 14
-F8 to -F18 11 -S301 5 -Y6 14
-F9 to -F24 11 -S320 5 -Y19a 15
-F25 to -F30 11 -S324 5 -Y19b 15
-F31 to -F36 11 -S326 5 -Y20 15
-H80 19 -S420 5 -Y69 18
-H94 19 -S422 5 -Y138 15
-H95 9 -S424 5 -Y139 8
-H627 6 -S426 5
-H628 6 -S430 25
-H658 6 -S602 6
-K1 10, 12 -S604 6
-K11 10 -S606 6
-K12 10 -S608 6
-K13 10 -S610 6
-K14 10 -S626 6
-K15 10 -S630 6
-K16 10 -S632 6
-K17 10 -S634 6
-K18 10 -S636 6
-K19 10 -S638 6
-K20 10 -S640 6
-K21 10 -S642 6
-K22 10 -S644 6
-K23 10 -S648 6
-K24 10 -S650 6
-K32 10 -S656 6
-K33 10 -S658 6
-K34 10 -S871 13
-K651 6 -S875 8
-K652 6 -T51 12
-M2 16 -X1 11
-M3 9 -X2 11
-M4 9 -X5 11
-M6 9 -X10 11
-M7 9 -X11 11
-M23 22 -X14 11
-M871 13 -X17 11

Kundendienst-Schulung LWE (VMS) 13/12/01• KT - OW 26 - D:\LTM1030-2\BMK_1030-2\BMK_OW_1030_2.p65