Technical Information LTM 1030/2: Outline of The Components With Identification (BMK)

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Technical Information

LTM 1030/2
Outline of the components with
identification (BMK)

TECHNICAL DATA:
• max. lifting capacity at 3m radius: 35 t
• max. height under hook with biparted swing-away jib: 45 m
• max. radius with biparted swing-away jib: 40 m
• length of telescopic boom : 9,2 - 30 m
• counterweight variants: (at road displacement, axle load 12t, can be carried) 2,5 t (2,5 or 5,5t)
COMPONENTS:
• Carrier engine and crane drive on carrier:
• DaimlerCrysler: OM 906 LA P=205/278 (kW,h.p.) at 2300 1/min
• Automatic transmission ZF 6WG-210
• New LSB data bus technique

LIEBHERR-WERK EHINGEN GMBH 01 / 2002


Kundendienst-Schulung LWE (VMS) D:\LTM1030-2\BMK_1030-2\Deckblatt_1030_2_BMK.p65
Technical Information
LTM 1030/2
Outline of the components with
identification (BMK)

BMK components
CARRIER

UW-02
Kundendienst Schulung (VMS, KT) D:\LTM1030-2\BMK_1030-2\Trennblätter_OW_UW_1030-2.p65
LTM 1030/2 - Carrier UW-02
BMK - Outline of components

TABLE OF CONTENTS

BMK-Table (-A1 to -E16) ....................................................................................................................................... 2


BMK-Table (-E17 bis -L4) ..................................................................................................................................... 3
BMK-Table (-M1 to -S354) .................................................................................................................................... 4
BMK-Table (-U50 to -Y43) .................................................................................................................................... 5
BMK-Table (-Y44 bis -Y176) ................................................................................................................................. 6

Carrier: ................................................................................................................................................................ 7
ABV (antilocking system), transverse differential locks ......................................................................................... 7
ABV (antilocking system), ASR (automatic track control) ...................................................................................... 8
ABV (antilocking system), rear-axle release ......................................................................................................... 9
Supporting system, rear-axle steering ................................................................................................................ 10
Suspension .......................................................................................................................................................... 11
Outside temperature sensor, batteries ................................................................................................................ 13
Lighting ............................................................................................................................................................... 14
Lighting, outrigger control panels ........................................................................................................................ 16
Coolant level ....................................................................................................................................................... 18
Slewing pass-through ......................................................................................................................................... 18
Air drier ............................................................................................................................................................... 18
Compact control block ........................................................................................................................................ 19
Pneumatic valves ............................................................................................................................................... 20
Horn ................................................................................................................................................................... 21
brake pressure sensor ........................................................................................................................................ 21

Driver’s cab: ...................................................................................................................................................... 21


Mirrors, interior lighting ....................................................................................................................................... 21
Operating elements ............................................................................................................................................ 22
Pneumatic system .............................................................................................................................................. 23
Heater, windscreen washer ................................................................................................................................ 24
Centre console ................................................................................................................................................... 25
Fuses, diagnostic connector ............................................................................................................................... 27
Additional heater ................................................................................................................................................. 28

Drive: ................................................................................................................................................................. 29
Autom. transmission ZF Ergopower 6 WG-210 .................................................................................................. 29
Diesel engine OM 906 LA ................................................................................................................................... 31
Air filter ............................................................................................................................................................... 33

INDEX ................................................................................................................................................................ 34

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 1 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

BMK-Table (-A1 to -E16)


BMK: Designation: Page
-A .................... Assemblies, sub-assemblies
-A8 .................. Display unit .............................................................................................................................. 22
-A9 .................. Keyboard ................................................................................................................................. 22
-A10 ................ E/A module 1, ZE0, LSB1, address 2 ...................................................................................... 25
-A11 ................ E/A module 2, ZE0, LSB1, address 3 ...................................................................................... 25
-A12 ................ E/A module 3, ZE0, LSB1, address 4 ...................................................................................... 16
-A13 ................ E/A module 4, ZE0, LSB1, address 5 ...................................................................................... 17
-A17 ................ Engine control unit FMR .......................................................................................................... 25
-A18 ................ Engine control unit PLD ........................................................................................................... 33
-A19 ................ Engine adapter module ........................................................................................................... 25
-A23 ................ Transmission control unit EST-37 ............................................................................................ 25
-A24 ................ Electrohydraulic transmission control unit ............................................................................... 30
-A26 (-X49) ..... Interval relay front wiper .......................................................................................................... 26
-A32 ................ Wheel speed ECU ................................................................................................................... 25
-A33 ................ Timing relay interior lighting ..................................................................................................... 26
-A50 ................ Control unit static heater SG 1577 .......................................................................................... 28
-A51 ................ Heater Thermo 90 S ................................................................................................................ 28
-A64 ................ CAN star point ......................................................................................................................... 26
-A73 ................ Outrigger control panel, R ....................................................................................................... 16
-A74 ................ Ooutrigger control panel, L ...................................................................................................... 17
-A90 ................ Diode module .......................................................................................................................... 26
-B .................... Converters, electric / non electric
-B2 (-X329) ..... Oil pressure sensor ................................................................................................................. 31
-B5 .................. Pressure sensor supply service brake circuit 1 ....................................................................... 23
-B6 .................. Pressure sensor supply service brake circuit 2 ....................................................................... 23
-B7 .................. Pressure sensor supply parking brake circuit 3 ...................................................................... 23
-B8 .................. Pressure sensor service brake circuit 1 ................................................................................... 23
-B9 .................. Pressure sensor service brake circuit 2 ................................................................................... 21
-B10 ................ Sensor gas pedal position ....................................................................................................... 22
-B19 ................ Inclination sensor .................................................................................................................... 18
-B31(-X99) ...... Inductive sensor pump speed = engine speed ........................................................................ 29
-B32(-X76) ...... Inductive sensor turbine speed ................................................................................................ 29
-B33(-X100) .... Inductive sensor int. average speed ........................................................................................ 29
-B34(-X75) ...... Inductive sensor output ........................................................................................................... 30
-B37(-X329) .... Charge pressure sensor .......................................................................................................... 32
-B38(-X102) .... Negative pressure air filter ...................................................................................................... 33
-B39 ................ Oil level sensor ........................................................................................................................ 31
-B40(-X329) .... Coolant temperature sensor .................................................................................................... 32
-B41(-X329) .... Oil temperature sensor ............................................................................................................ 31
-B42(-X329) .... Charge temperature sensor .................................................................................................... 32
-B43(-X329) .... Fuel temperature sensor ......................................................................................................... 32
-B44 (-X329) ... Crank angle sensor ................................................................................................................. 32
-B45 (-X329) ... OT position sensor .................................................................................................................. 32
-E .................... Lighting devices
-E1 .................. Blinker, RR .............................................................................................................................. 15
-E2 .................. Blinker, RL ............................................................................................................................... 15
-E3 .................. Stop light, L ............................................................................................................................. 15
-E4 .................. Stop light, R ............................................................................................................................. 15
-E5 .................. Parking light FL ....................................................................................................................... 14
-E6 .................. Tail light, L ............................................................................................................................... 15
-E7 .................. Registration plate light, RR (option) ......................................................................................... 15
-E9 .................. Parking light, FR ...................................................................................................................... 14
-E10 ................ Tail light, R ............................................................................................................................... 15
-E11 ................ Registration plate light RL ....................................................................................................... 15
-E13 ................ Reversing light, L .................................................................................................................... 15
-E14 ................ Blinker, FL ............................................................................................................................... 14
-E15 ................ Main beam, FL ........................................................................................................................ 14
-E16 ................ Low beam, FL ......................................................................................................................... 14
Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 2 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65
LTM 1030/2 - Carrier UW-02
BMK - Outline of components

BMK-Table (-E17 bis -L4)


BMK: Designation: Page
-E17 ................ Low beam, FR ......................................................................................................................... 14
-E18 ................ Main beam, FR ........................................................................................................................ 14
-E19 ................ Blinker, FR ............................................................................................................................... 14
-E20 ................ Side marking light, L ................................................................................................................ 17
-E21 ................ Side marking light, R ......................................................................................................... 14, 16
-E24 ................ Fog tail lamp, L ........................................................................................................................ 15
-E25 ................ Reversing light, R .................................................................................................................... 15
-E27 ................ Warning beacon, FL ................................................................................................................ 14
-E28 ................ Warning beacon, RR ............................................................................................................... 15
-E29 ................ Contour light, RR ..................................................................................................................... 15
-E30 ................ Contour light, RL ..................................................................................................................... 15
-E31 ................ Contour light, FL ...................................................................................................................... 14
-E32 ................ Contour light, FR ..................................................................................................................... 14
-E33 ................ Fog tail light, R ........................................................................................................................ 15
-E36 ................ Interior lighting ......................................................................................................................... 21
-E37 ................ Interior lighting ......................................................................................................................... 21
-E39 ................ Cigarette lighter 24V ................................................................................................................ 22
-E40 ................ Mirror heating .......................................................................................................................... 21
-E41 ................ Mirror heating .......................................................................................................................... 21
-E42 ................ Ramp mirror heating ................................................................................................................ 21
-E43 ................ Side marking light, L ................................................................................................................ 17
-E44 ................ Side marking light, R ............................................................................................................... 16
-E45 ................ Side marking light, R ............................................................................................................... 16
-E46 ................ Side marking light, L ................................................................................................................ 17
-E51 ................ Blinker, L ................................................................................................................................. 17
-E52 ................ Blinker, R ................................................................................................................................. 16
-E57 ................ Side marking light, L .......................................................................................................... 14, 17
-E58 ................ Side marking light, R ............................................................................................................... 16
-E91 ................ Tail light, L ............................................................................................................................... 15
-E92 ................ Tail light, R ............................................................................................................................... 15
-E95 ................ Wide angle mirror heating ....................................................................................................... 21
-F .................... Fuses
-F1 bis -F72 .... Fuses ...................................................................................................................................... 27
-F79 ................ Fuse battery box (50A) ............................................................................................................ 13
-F80 ................ Fuse battery box (80A) ............................................................................................................ 13
-G ................... Generators
-G1 ................. Battery ..................................................................................................................................... 13
-G2 ................. Battery ..................................................................................................................................... 13
-G3 ................. Alternator ................................................................................................................................ 31
-G4 ................. Hall sensor tachygraph ............................................................................................................ 30
-H ................... Optic and acoustic signalling devices
-H101 ............. Horn ........................................................................................................................................ 21
-H102 ............. Horn ........................................................................................................................................ 21
-K .................... Relays, contactors
-K50 ................ Timing relay air flap ................................................................................................................. 26
-K51 ................ Relay operates K50 at option air flap ...................................................................................... 26
-L .................... Inductivities
-L1 .................. Wheel speed sensor axle 1 left (wheel A) .................................................................................. 8
-L2 .................. Wheel speed sensor axle 1 right (wheel B) ............................................................................... 7
-L3 .................. Wheel speed sensor axle 2 left (wheel C) ................................................................................. 7
-L4 .................. Wheel speed sensor axle 2 right (wheel D) ............................................................................... 9

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 3 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

BMK-Table (-M1 to -S354)


BMK: Designation: Page
-M ................... Electric motors
-M1 ................. Starter ..................................................................................................................................... 31
-M2 ................. Drive windscreen wiper ........................................................................................................... 24
-M4 (-X57) ...... Drive ventilator/heat exchanger ............................................................................................... 24
-M10 ............... Windscreen washer pump ....................................................................................................... 24
-M19 (-X215) .. Actuator circulation air / fresh air ............................................................................................. 24
-M20 ............... Actuator air for foot space / windscreen .................................................................................. 24
-M21 ............... Actuator water circulation engine/driver’s cab ......................................................................... 24
-M22 ............... Drive steering from OW ........................................................................................................... 28
-M23 ............... Drive mirror adjustment vertically ............................................................................................ 21
-M24 ............... Drive mirror adjustment horizontally ........................................................................................ 21
-M25 ............... Drive mirror adjustment vertically ............................................................................................ 21
-M26 ............... Drive mirror adjustment horizontally ........................................................................................ 21
-M300 ............. Frame distribution ................................................................................................................... 23
-N ................... Slipring transmitter
-N1 ................. Slipring transmitter .................................................................................................................. 18
-P .................... Measuring instruments, testing devices
-P11 ................ Tachygraph .............................................................................................................................. 22
-P14 ................ Working hour meter ................................................................................................................. 22
-R ................... Resistances
-R20 ............... Temperature sensor - outside temperature .............................................................................. 13
-R22 ............... Resistance power source LSB ................................................................................................ 26
-R25 ............... Power resistance OW steering ................................................................................................ 26
-R26 ............... Resistance suspension ........................................................................................................... 26
-R27 ............... Equivalent resistance for reversing light .................................................................................. 26
-R29 (-X299) ... Power resistance engine brake 1, constant throttle ................................................................. 26
-S .................... Switches, push-buttons, limit switches
-S10 ................ Emergency switch engine start ............................................................................................... 33
-S11 ................ Emergency switch engine stop ................................................................................................ 33
-S17 ................ Ignition switch .......................................................................................................................... 22
-S19 ................ Mirror adjustment .................................................................................................................... 22
-S82 ................ Emergency mode displacement switch ................................................................................... 27
-S103 .............. Steering columns switch left .................................................................................................... 22
-S104 .............. Selector UW/OW mode ........................................................................................................... 22
-S105 .............. Steering column switch, cruise controller ................................................................................ 22
-S106 .............. Battery main switch ................................................................................................................. 13
-S114 .............. Pressure switch parking brake (at p < 5,5bar, parking brake is engaged) ............................... 23
-S116 .............. Pressure switch stop light ON ................................................................................................. 23
-S118 .............. Flow switch, oil deficiency steering pump steering circuit 1 ..................................................... 19
-S119 .............. Flow switch, oil deficiency steering pump steering circuit 2 ..................................................... 19
-S121 .............. Reed-switch acknowledgement crane hydraulics ON .............................................................. 29
-S122 .............. Contact switch transverse differ. lock axle 1, 1 = ON / 0 = OFF ............................................... 7
-S123 .............. Contact switch transverse differ. lock axle 2, 1 = ON / 0 = OFF ................................................ 7
-S131 .............. Acknowledgement rear axle release, released, (Y21 = 1) ........................................................ 9
-S134 .............. Door contact switch left ........................................................................................................... 22
-S135 .............. Door contact switch right ......................................................................................................... 22
-S137 .............. Acknowlegement axle 2 locked ............................................................................................... 12
-S139 .............. Contact switch axle 1 activated 1 = ON ................................................................................... 29
-S142 .............. Acknowledgement suspension axle 1 left ................................................................................. 11
-S144 .............. Acknowledgement suspension axle 1 right ............................................................................. 12
-S146 .............. Acknowledgement suspension axle 2 left ................................................................................. 11
-S148 .............. Acknowledgement suspension axle 2 right ............................................................................. 12
-S151 .............. Acknowledgement rear-axle release locked, (Y21 = 0) ............................................................ 9
-S199 .............. Differential pressure switch, indication oil filter clogged ........................................................... 30
-S313 .............. Floating switch cooling water deficiency .................................................................................. 18
-S354 .............. Acknowledgement axle 1 activated .......................................................................................... 11

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 4 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components
BMK-Table (-U50 to -Y43)
BMK: Designation: Page
-U ................... Modulators / converters
-U50 (-X266) ... Voltage converter 24V/12V radio 4A ........................................................................................ 26
-X .................... Terminals, connectors, sockets
-X47 ................ Diagnostic connector transmission control unit EST-37 ........................................................... 27
-X50 .................................................................................................................................................................. 26
-X81 ................ Socket 24V .............................................................................................................................. 22
-X101 .............. Diagnostic connector engine ................................................................................................... 27
-X104 .............. Connector electrohydr. transmission control unit ..................................................................... 30
-X205 .............. Socket 12V (option) ................................................................................................................. 22
-X207 .............. Connector CAN star point ....................................................................................................... 26
-X209 .............. Programmiing connector E/A modules .................................................................................... 27
-X210 .............. Connector engine control unit PLD .......................................................................................... 33
-X329 .............. Connector engine control unit PLD .......................................................................................... 33
-Y .................... Electric-operated mechanical devices
-Y1 .................. Air flap engine (option) ............................................................................................................ 20
-Y2a ................ Selection OW mode ................................................................................................................ 23
-Y2b ................ Selection UW mode ................................................................................................................. 23
-Y3 .................. Crane hydraulics 1 = ON, 0 = OFF .......................................................................................... 20
-Y4 .................. Heating cartridge in air drier .................................................................................................... 18
-Y5 .................. Longitudinal differential (activation axle 1) ............................................................................... 20
-Y7 .................. Transverse differential axles 1 + 2 ON .................................................................................... 20
-Y9a ................ Suspension, 1 = blocked ......................................................................................................... 20
-Y9b ................ Suspension, 1 = activated ....................................................................................................... 20
-Y10 ................ Axle 1L, filling ........................................................................................................................... 11
-Y11 ................ Axle 1L, evacuating .................................................................................................................. 11
-Y12 ................ Axle 1R, filling ......................................................................................................................... 12
-Y13 ................ Axle 1R, evacuating ................................................................................................................ 12
-Y16 ................ Axle 2L, filling ........................................................................................................................... 11
-Y17 ................ Axle 2L, evacuating .................................................................................................................. 11
-Y18 ................ Axle 2R, filling ......................................................................................................................... 12
-Y19 ................ Axle 2R, evacuating ................................................................................................................ 12
-Y20 ................ Rear-axle steering floating ....................................................................................................... 10
-Y21 ................ Rear-axle steering release, 1 = released ................................................................................. 20
-Y22a .............. Wheel lock left at rear-axle ON ................................................................................................ 10
-Y22b .............. Wheel lock right at rear-axle ON ............................................................................................. 10
-Y23 ................ Circulation valve 1 ................................................................................................................... 19
-Y24 ................ Circulation valve 2 ................................................................................................................... 19
-Y26a .............. Outrigger RR, OUT ................................................................................................................. 10
-Y26b .............. Outrigger, RR, IN ..................................................................................................................... 10
-Y27a .............. Outrigger, FR, OUT ................................................................................................................. 10
-Y27b .............. Outrigger, FR, IN ..................................................................................................................... 10
-Y28a .............. Outrigger, RL, OUT ................................................................................................................. 10
-Y28b .............. Outrigger, RL, IN ..................................................................................................................... 10
-Y29a .............. Outrigger, FL, OUT .................................................................................................................. 10
-Y29b .............. Outrigger, FL, EIN ................................................................................................................... 10
-Y30a .............. Supporting ram, FL, DOWN .................................................................................................... 10
-Y30b .............. Supporting ram, FL, UP ........................................................................................................... 10
-Y31a .............. Supporting ram, RL, DOWN .................................................................................................... 10
-Y31b .............. Supporting ram, RL, UP .......................................................................................................... 10
-Y32a .............. Supporting ram, FR, DOWN .................................................................................................... 10
-Y32b .............. Supporting ram, FR, UP .......................................................................................................... 10
-Y33a .............. Supporting ram, RR, DOWN ................................................................................................... 10
-Y33b .............. Supporting ram, RR, UP .......................................................................................................... 10
-Y35 ................ Exhaust flap brak, 1 = ON, 0 = OFF ........................................................................................ 20
-Y40 ................ Axle rocking (option) ................................................................................................................ 20
-Y41 ................ ABV (anti-skidding device) control unit axle 1 left (wheel A) ...................................................... 8
-Y42 ................ ABV control unit axle 1 right (wheel B) ...................................................................................... 9
-Y43 ................ ABV control unit axle 2 links (wheel C) ...................................................................................... 8
Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 5 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65
LTM 1030/2 - Carrier UW-02
BMK - Outline of components

BMK-Table (-Y44 bis -Y176)


BMK: Designation: Page
-Y44 ................ ABV control unit axle 2 right (wheel D) ...................................................................................... 9
-Y50 ................ Reversing valve heating, engine running 0 = open, engine stopped 1 = closed ...................... 28
-Y60 ................ Constant throttle solenoid valve .............................................................................................. 33
-Y62 ................ Plug-in pumps ......................................................................................................................... 33
-Y63 ................ Plug-in pumps ......................................................................................................................... 33
-Y64 ................ Plug-in pumps ......................................................................................................................... 33
-Y65 ................ Plug-in pumps ......................................................................................................................... 33
-Y66 ................ Plug-in pumps ......................................................................................................................... 33
-Y67 ................ Plug-in pumps ......................................................................................................................... 33
-Y148 .............. Parking brake OW, 1=released, 0=engaged ............................................................................ 23
-Y149 .............. Control valve ASR ............................................................................................................... 8, 20
-Y176 (-X74) ... Solenoid valve converter bridging clutch ................................................................................. 29

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 6 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Carrier:
ABV (antilocking
system),
transverse diffe-
rential locks

-S123
contact switch
transverse differ. lock
axle 2,
1 = ON / 0 = OFF

-L3
wheel speed sensor
axle 2 left
(wheel C)

-S122
contact switch
transverse differ. lock
axle 1,
1 = ON / 0 = OFF

-L2
wheel speed sensor
axle 1 right
(wheel B)

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LTM 1030/2 - Carrier UW-02
BMK - Outline of components

ABV (antilocking system), ASR (automatic track control)

-Y41 -Y43
ABV control unit ABV control unit
axle 1 left axle 2 left
(wheel A) (wheel C)

-L1 -Y149
wheel speed sensor control valve ASR
axle 1 left brakes the slipping wheel
(wheel A) on axles 1+2
Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 8 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65
LTM 1030/2 - Carrier UW-02
BMK - Outline of components

ABV (antilocking system), rear-axle release

-Y44 -Y42
ABV control unit ABV control unit
axle 2 right axle 1 right
(wheel D) (wheel B)

acknowledgement acknowledgement wheel speed sensor


rear-axle release rear-axle release axle 2 right
„locked“ (Y21 = 0) „released“ (Y21 = 1) (wheel D)
-S151 -S131 -L4

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 9 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Supporting system, rear-axle steering

wheel lock right at


rear-axle steering outrigger, supp. ram,
ON FL, OUT FL, DOWN
-Y22b -Y29a -Y30a
-Y20
rear-axle steering
floating position

-Y22a
wheel lock left at
rear-axle steering
ON

-Y28a
outrigger,
RL, OUT

-Y28b -Y31b -Y31a -Y29b -Y30b


outrigger, supp. ram, supp. ram, outrigger, supp. ram,
RL, IN RL, UP RL, DOWN FL, IN FL, UP

outrigger, outrigger,
FR, IN FR, OUT
-Y27b -Y27a outrigger outrigger,
-Y32a RR,OUT RR,IN
supp. ram, -Y26a -Y26b
FR, DOWN

-Y32b
supp. ram,
FR, UP

-Y33a
supp. ram,
RR,DOWN

-Y33b
supp. ram,
RR, UP

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 10 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Suspension

-Y11 -Y10 -S354 -Y16 -Y17


axle 1 axle 1 acknowledgement axle 2 axle 2
L, evacuating L, filling axle 1 activated L, filling L, evacuating

-S142 -S146
acknowledgement acknowledgement
suspension suspension
axle 1 left axle 2 left

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 11 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Suspension

-Y18
axle 2
R, filling

-Y19
axle 2
R evacuating

-Y12 -Y13
axle 1 axle 1
R, filling R evacuating
-S137
acknowledgement
axle 2 blocked

-S148 -S144
acknowledgement acknowledgement
suspension suspension
axle 2 right axle 1 right

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LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Carrier:
Outside temperature
sensor, batteries

temperature sensor
outside temperature
-R20

fuse battery box fuse battery box


(80A) (50A)
-F80 -F79

-G1 -G2 -S106


battery battery battery main switch
Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 13 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65
LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Carrier:
Lighting

-E27
warning beam,
FL

-E32 -E31
contour light, contour light,
FR FL

blinker, low beam, main main beam, low blinker,


FR FR beam,FR FL beam, VL
-E19 -E17 -E18 -E15 FL -E14
-E16

-E21 -E9 -E5 -E57


side marking light R parking parking side marking
light FR light FL light L

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LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Carrier:
Lighting

-E28
warning beacon,
HR

-E11 -E7
registr. plate registr. plate
light, RL light, RR
option
tail tail
light , L light, R
-E91 -E92

-E30 -E2 -E6 -E13 -E25 -E10 -E1 -E29


contour blinker, tail reversing reversing tail blinker, contour
light, RL light, L light, L light, R light, R RR light,
RL RR

-E3 -E24 -E33 -E4


stop fog fog tail stop
light, L tail light, L light, R light, R

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 15 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Carrier:
Lighting, outrigger control panels

-E58 -E44 -E52 -E21


side marking side marking blinker, R side marking
light R light R light R

-E45
side marking
light R

-A73
outrigger
control panel,
R

-A12
E/A module 3,
ZE0, LSB1,
address 4

-A73
outrigger
control panel,
R

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 16 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Carrier:
Lighting, outrigger control panels
-E43
side marking light L

-E57 -E51 -E46 -E20


side marking blinker, L side marking side marking light L
light L light L

-A74
outrigger
control panel, L

-A13
E/A module 4,
ZE0, LSB1,
address 5

-A74
outrigger
control panel, L

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 17 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Coolant level

-S313
floating switch
cooling water
deficiency

Air drier

-Y4
heating cartridge
in air drier

Slewing pass-through

-N1 inclination
slipring unit sensor
-B19

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 18 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Compact control block

-S118
flow switch,
oil deficieny steering pump
steering circuit 1

-S119 -Y24 -Y23


flow switch, circulation valve 2 circulation valve 1
oil deficiency suspension, support. syst., suspension, support. syst.,
steering pump rear-axle steering, superstr., rear-axle steering, recovery winch
steering circuit 2 recovery winch 8t 8t
Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 19 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65
LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Pneumatic valves

-Y149
control valve ASR
brakes the slipping
wheel on axle 1+2

-Y9b -Y9a
suspension, suspension,
1 = activated 1 = blocked

longitudin. differential (activation axle 1) transverse differential axles 1 + 2, ON


-Y5 -Y7
-Y3
crane hydraulics
1 = ON, 0 = OFF

-Y21
rear-axle release
1 = released

-Y35
exhaust
flap brake,
1 = ON, 0 = OFF

-Y1
air flap engine
(option)
and / or
-Y40
axle oscillation
(option)

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 20 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Carrier:
Horn, brake
pressure sensor

-H102 -H101 -B9


horn horn pressure sensor service
brake, brake circuit 2

Driver’s cab:
mirror heating ramp mirror heating
Mirrors, interior
-E40 -E42
lighting
-E41
mirror heating
-M23
-M25
drive mirror
drive mirror
adjustment
adjustment
vertical
vertical
-M24 -M26
drive mirror drive mirror
adjustment adjustment
horizontal horizontal
-E95
wide angle mirror
heating

-E36 -E37
interiror interior
lighting lighting
Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 21 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65
LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Driver’s cab:
Operating elements

-S134
door contact
switch
left

-S135
tachygraph display unit door contact switch
-P11 -A8 right

-S105
steering column
switch,
cruise controller

-S103 -A9
steering keyboard
column
switch left

-B10
sensor
gas pedal
position

-X81
socket
-X205
24V socket
12V (option)
-E39
cigarette -P14
lighter working
24V hour
meter
-S19
mirror
adjustment
-S104
-S17 selector
ignition UW/OW
switch mode

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 22 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Driver’s cab:
Pneumatic system

pressure sensor
service brake pressure switch
brake circuit 1 stop light ON
-B8 -S116

parking brake pressure sensor


OW, supply
selector 1=released, parking brake
UW mode 0=engaged brake circuit 3
-Y2B -Y148 -B7
-B5 -B6
pressure sensor pressure
supply sensor
service brake supply
brake circuit 1 service brake,
brake circuit 2

-M300
frame distribution

-Y2A
selector OW mode

-S114
pressure switch parking
brake (at p < 5,5bar , brake
engaged)
Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 23 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65
LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Driver’s cab:
Heater, windscreen washer

-M10
windscreen
wascher pump

drive
windscreen wiper
-M2

-M20
actuator
air
foot space/windscreen

-M21
actuator
water circulation
engine/driver’s cab

-M4
(-X57)
drive
ventilator/heat exchanger

-M19
(-X215)
actuator
circulating air/fresh air

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 24 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Driver’s cab:
Centre console

-A23
transmission control unit EST-37

-A10
E/A module
1, ZE0,
LSB1,
-A17
address 2
FMR
engine
control -A11
unit E/A module
2, ZE0,
-A32 LSB1,
wheel address 3
speed
ECU

-A19
engine
adapter
module

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 25 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Driver’s cab:
Centre console

-R25
output
resistance
OW steering

resistance resistance
power source LSB suspension
-R22 -R26

-A33 -X207
timing relay interior connector CAN
lighting star point reserve resistance -R27
(without function) reserve
-R29
resistance for
-X299 reversing light
output
resistance
engine brake 1
constant -X50
throttle

-A26
(-X49)
interval relay
front wiper

-K50
timing relay
air flap
-U50
(-X266)
voltage converter -K51 -A64 -A90
24V/12V radio 4A relay operates K50 CAN star diode module
at option air flap point
Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 26 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65
LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Driver’s cab:
Fuses, diagnostic connector

programming diagnostic
connector connector
E/A modules engine
-X209 -X101

-X47
diagnostic
connector
transmission
control unit
EST-37

-XF12 -F67 to -F72


-XF11 -F61 to -F66

-XF10 -F55 to -F60

-F49 to -F54
-XF9
-F43 to -F48
-XF8
-F37 to -F42
-XF7
-F31 to -F36
-XF6
-F25 to -F30
-XF5
-F19 to -F24
S82
emergency
mode -F13 to -F18
gas
-XF4pedal

-F7 to -F12
-XF3

-XF2
-F1 to -F6

-XF1

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 27 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Driver’s cab:
Additional heater

-M22
drive
Version with steering from OW
additional heater:

-A50
control unit
static heating
SG 1577
-A51
heater
Thermo 90 S

-Y50
reversing valve heater
engine running 0=open,
engine stopped 1=closed

Version without additional heater:

without
heater

reversing valve heater -Y50


engine running 0=open,
engine stopped 1=closed
Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 28 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65
LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Drive:
Autom. transmission ZF Ergo-
power 6 WG-210

-B31
(-X99) -S139
Iinductive sensor contact switch axle 1
pump speed activated
= engine speed 1 = ON / 0 = OFF

-B33
(-X100)
inductive sensor
int. average speed
-Y176
(-X74)
-B32 solenoid valve
(-X76) converter bridging
inductive sensor clutch
turbine speed

-S121
Reed switch
acknowledgement
crane hydraulics ON

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 29 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Autom. transmission ZF Ergo-


power 6 WG-210

differential pressure switch,


indication oil filter clogged
-S199

-B34 -G4
(-X75) Hall sensor
inductive sensor tachygraph
output

-X104
connector elec-
tro-hydraulic
control unit

-A24
electro-hydraulic
transmission
control unit

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 30 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Diesel engine OM 906 LA

-B41
(-X329)
oil
temperature
sensor
-B2
(-X329)
oil pressure
sensor

-M1 -G3
starter generator

-B39
oil level
sensor

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 31 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Diesel engine OM 906 LA

-B43
(-X329)
fuel temperature
sensor

-B40 -B37 -B42


(-X329) (-X329) (-X329)
coolant charge charge
temperature pressure temperature
sensor sensor sensor

crank angle
OT position sensor position sensor
(-X329) (-X329)
-B45 -B44

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 32 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

Diesel engine OM 906 LA

plug-in pumps plug-in pumps plug-in pumps


-Y62 -Y63 -Y64 -Y65 -Y66 -Y67

-A18
PLD
engine
control
unit

-X329
connector
PLD

-X210 -S11 -Y60 -S10


connector emergency constant throttle emergency switch
PLD switch solenoid valve engineStart
engineStop

Air filter

-B38
(-X102)
negative pressure air filter

Diesel engine

Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 33 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65


LTM 1030/2 - Carrier UW-02
BMK - Outline of components

INDEX

-A 8 22 -E20 17 -M19 24 -X101 27 -Y32a 10


-A 9 22 -E21 14, 16 -M20 24 -X102 33 -Y32b 10
-A10 25 -E24 15 -M21 24 -X104 30 -Y33a 10
-A11 25 -E25 15 -M22 28 -X205 22 -Y33b 10
-A12 16 -E27 14 -M23 21 -X207 26 -Y35 20
-A13 17 -E28 15 -M24 21 -X209 27 -Y40 20
-A17 25 -E29 15 -M25 21 -X210 33 -Y41 8
-A18 33 -E30 15 -M26 21 -X215 24 -Y42 9
-A19 25 -E31 14 -M300 23 -X266 26 -Y43 8
-A23 25 -E32 14 -N1 18 -X299 26 -Y44 9
-A24 30 -E33 15 -P11 22 -X329 31, 32, 33 -Y50 28
-A26 26 -E36 21 -P14 22 -XF1 27 -Y60 33
-A32 25 -E37 21 -R20 13 -XF2 27 -Y62 33
-A33 26 -E39 22 -R22 26 -XF3 27 -Y63 33
-A50 28 -E40 21 -R25 26 -XF4 27 -Y64 33
-A51 28 -E41 21 -R26 26 -XF5 27 -Y65 33
-A64 26 -E42 21 -R27 26 -XF6 27 -Y66 33
-A73 16 -E43 17 -R29 26 -XF7 27 -Y67 33
-A74 17 -E44 16 -S 10 33 -XF8 27 -Y148 23
-A90 26 -E45 16 -S 11 33 -XF9 27 -Y149 8, 20
-B 2 31 -E46 17 -S 17 22 -XF10 27 -Y176 29
-B 5 23 -E51 17 -S 19 22 -XF11 27
-B 6 23 -E52 16 -S82 27 -XF12 27
-B 7 23 -E57 14, 17 -S103 22 -Y 1 20
-B 8 23 -E58 16 -S104 22 -Y 2A 23
-B 9 21 -E91 15 -S105 22 -Y 2B 23
-B10 22 -E92 15 -S106 13 -Y 3 20
-B19 18 -E95 21 -S114 23 -Y 4 18
-B31 29 -F 1 bis -F6 27 -S116 23 -Y 5 20
-B32 29 -F 7 bis -F12 27 -S118 19 -Y 7 20
-B33 29 -F13 bis -F18 27 -S119 19 -Y 9a 20
-B34 30 -F19 bis -F24 27 -S121 29 -Y 9b 20
-B37 32 -F25 bis -F30 27 -S122 7 -Y10 11
-B38 33 -F31 bis -F36 27 -S123 7 -Y11 11
-B39 31 -F37 bis -F42 27 -S131 9 -Y12 12
-B40 32 -F43 bis -F48 27 -S134 22 -Y13 12
-B41 31 -F49 bis -F54 27 -S135 22 -Y16 11
-B42 32 -F55 bis -F60 27 -S137 12 -Y17 11
-B43 32 -F61 bis -F66 27 -S139 29 -Y18 12
-B44 32 -F67 bis -F72 27 -S142 11 -Y19 12
-B45 32 -F79 13 -S144 12 -Y20 10
-E 1 15 -F80 13 -S146 11 -Y21 20
-E 2 15 -G1 13 -S148 12 -Y22a 10
-E 3 15 -G2 13 -S151 9 -Y22b 10
-E 4 15 -G3 31 -S199 30 -Y23 19
-E 5 14 -G4 30 -S313 18 -Y24 19
-E 6 15 -H101 21 -S354 11 -Y26a 10
-E 7 15 -H102 21 -U50 26 -Y26b 10
-E 9 14 -K50 26 -X 47 27 -Y27a 10
-E10 15 -K51 26 -X 49 26 -Y27b 10
-E11 15 -L1 8 -X 50.1-6 26 -Y28a 10
-E13 15 -L2 7 -X 57 24 -Y28b 10
-E14 14 -L3 7 -X 74 29 -Y29a 10
-E15 14 -L4 9 -X 75 30 -Y29b 10
-E16 14 -M 1 31 -X 76 29 -Y30a 10
-E17 14 -M 2 24 -X 81 22 -Y30b 10
-E18 14 -M 4 24 -X 99 29 -Y31a 10
-E19 14 -M10 24 -X100 29 -Y31b 10
Kundendienst-Schulung LWE (VMS) 11/12/01• KT - UW 34 - D:\LTM1030-2\BMK_1030-2\BMK_UW_1030_2.p65

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