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Hydrothermal Carbon-Based Nanostructured Hollow Spheres As Electrode Materials For High-Power Lithium-Sulfur Batteries
Hydrothermal Carbon-Based Nanostructured Hollow Spheres As Electrode Materials For High-Power Lithium-Sulfur Batteries
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Nicolas Brun,za Ken Sakaushi,z*bc Linghui Yu,a Lars Giebeler,b Jürgen Eckertbd and
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Magdalena M. Titirici*e
Carbon hollow spheres were produced using a sustainable approach, i.e. hydrothermal carbonization,
using monosaccharides as carbon precursors and silica nanoparticles as hard-templates. Hydrothermal
carbonization is an eco-efficient and cost-effective route to synthesize nanostructured carbonaceous
materials from abundant biomass-derived molecules. After further thermal treatment under an inert
atmosphere and removal of the silica-based core by chemical etching, porous hollow spheres depicting
5–8 nm thin shells were obtained. Subsequently, carbon–sulfur composites were synthesized via a melt
Received 19th December 2012, diffusion method and used as nanostructured composites for cathodes in lithium–sulfur (Li–S) cells. The
Accepted 13th February 2013 morphology of the hollow spheres was controlled and optimized to achieve improved electrochemical
DOI: 10.1039/c3cp50653c properties. Both high specific energies and high specific powers were obtained, due to the unique
nanostructure of the hollow spheres. These results revealed that using optimized carbonaceous
www.rsc.org/pccp materials, it is possible to design sustainable Li–S cells showing promising electrochemical properties.
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Table 1 Characterization of amino-functionalized silica templates, silica–carbon to generate different products, e.g. 5-(hydroxymethyl)furfural
nanocomposites (950-Carb-X and -G) and carbon-based hollow spheres (550- and furfural respectively.28 Then, in our system the nucleation
CarbHS-X, 950-CarbHS-X and -G) after washing the composites twice overnight
process is expected to be initiated through Maillard reactions
in a solution of ammonium hydrogen difluoride at 4 mol%
between dehydrated sugars and amino-groups anchored on the
Entry Sample Ca Ha Na SiO2b (wt%) inorganic particles. Finally, the polymerization–carbonization
1 NH2–SiO2 90 nm 3.15 1.84 1.74 89.34 process leads to cross-linked furan-based coatings, whose
2 550-CarbHS-X 86.88 3.38 0.49 3.15 chemical structure is closely related to the saccharide used.
3 950-Carb-X — — — 71.69
Indeed, it has been shown that xylose generates more aromatic
4 950-CarbHS-X 93.25 1.56 0.71 3.98
5 550-CarbHS-G 80.7 5.55 3.22 7.15 hydrothermal carbons than glucose, leading to higher carbon
6 950-Carb-G — — — 74.06 content. This feature is supported by TGA carried out on 950-
7 950-CarbHS-G 84.76 1.74 3.77 7.13 Carb-X and 950-Carb-G core–shell nanoparticles, showing that
a b
From elemental analysis. From thermogravimetric measurements. the silica–HTC composites made from xylose exhibit a higher
Published on 14 February 2013 on http://pubs.rsc.org | doi:10.1039/C3CP50653C
and 6)). This could explain thinner and denser coated shells.
measurements showed that the silica@carbon composites were Another major difference related to the monosaccharide in
made up of 83–85 wt% of NH2–SiO2 and 15–17 wt% of carbon use was highlighted by the nitrogen sorption measurements
coating (Table 1 (entries 1, 3 and 6)). (Fig. 2 and Table 2). Beyond similar type IV isotherm profiles
After silica removal by etching, homogeneous carbon-based (Fig. 2), indicative of well-developed meso-macropore systems, a
HSs were obtained (Fig. 1c–i). The as-synthesized HSs have an large gain in both BET surface area and total pore volume was
external diameter of 90–95 nm and an average carbon-shell noticed for the 950-CarbHS-X sample as compared to the spheres
thickness from 5 up to 8 nm, depending on the synthetic synthesized from glucose (Table 2). The dissimilar chemical
pathway. It appears that using xylose as a carbon precursor,
an increase in the further carbonization temperature from 550
to 950 1C leads to a decrease in the shell thickness from 7–8
(Fig. 1e) to 5 nm (Fig. 1g). At the same time, it is interesting to
notice that the internal diameter did not change (i.e., 80 nm),
suggesting that the silica template is thermally stable after
550 1C, since the associated thermal shrinkage is negligible.
Depending on the monosaccharide in use (glucose versus
xylose), a difference can also be observed (Fig. 1f–i). Indeed,
considering the same experimental procedure and after further
carbonization at 950 1C, the hollow spheres made from glucose,
950-CarbHS-G, present a thicker carbon shell (about 7–8 nm,
Fig. 1i) than their analogues made from xylose, 950-CarbHS-X
(Fig. 1g). As a direct consequence, silica removal in a 4 mol%
ammonium hydrogen difluoride aqueous solution appears more
strenuous for 950-CarbHS-G samples than for 950-CarbHS-X, as
shown in Fig. 1h. Indeed, the red arrows highlight the presence
of residual silica within the carbon HS. This feature is also
supported by elemental analysis and thermogravimetric
measurements (Table 1 (entries 4 and 7)), which emphasize a
lower carbon content together with a higher silica loading for Fig. 2 Nitrogen sorption isotherms and DFT pore size distributions of the
the 950-CarbHS-G sample. carbon-based hollow spheres after further thermal treatment at 950 1C
In addition, we can notice that after the first etching process and silica removal obtained from xylose, 950-CarbHS-X (a–b) and from glucose,
overnight, 950-CarbHS-G sample exhibited more than 24 wt% 950-CarbHS-G (c–d).
6082 Phys. Chem. Chem. Phys., 2013, 15, 6080--6087 This journal is c the Owner Societies 2013
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structures of the hydrothermal carbons mentioned previously density due to the bad electronic transport properties of the
are most probably also involved in this feature. cathode due to the insulating nature of sulfur; and (ii) the
Indeed, as shown by nitrogen sorption experiments performed dissolution of intermediate polysulfides into electrolytes and
on 550-CarbHS-X and 550-CarbHS-G samples (Table 2 and Fig. S1, the following shuttle-effect, involving a capacity fading and a
ESI†), the hollow spheres made from glucose exhibit, after further worse coulombic efficiency.16–20,23,32,33a The strategy developed
thermal treatment at 550 1C, a main microporous contribution in our work is to use the porous carbon HS presented before-
centred at 0.8 nm, while the ones made from xylose are essentially hand to design carbon–sulfur composites via a melt diffusion
mesoporous (highlighted by a similar BET surface area but a largely method, in such a way that: (i) the nanostructured conductive
higher total pore volume; Table 2). It has to be noticed that these shells enhance the electronic transport properties due to a
samples present sensibly higher BET surface area and total pore better electronic contact with sulfur,32,33a,37 increasing both
volume than the analogous materials synthesized without silica the specific capacity and the rate capability; (ii) the HS having a
hard-templates.41 We assume that the presence of an inorganic porous-network prevents the dissolution of intermediate poly-
Published on 14 February 2013 on http://pubs.rsc.org | doi:10.1039/C3CP50653C
core during the thermal treatment, minimizing the overall shrink- sulfides into electrolytes, improving the charge–discharge cycle
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age of the particles, highly affects the porous structure of the property and the coulombic efficiency. These two main features
carbon shells. Thus, the pores generated by physical activation are expected to work co-operatively and lead to Li–S cells with
are slightly wider than the ones obtained for typical hydrothermal high-performance electrochemical properties.
carbons.41 Moreover, the fact that the 550-CarbHS-X hollow spheres First of all, we have compared two series of nanospheres
present wider pores than the 550-CarbHS-G particles is in good exhibiting different shell nanostructures, depending on the
agreement with the characterization study recently conducted by monosaccharide used. All electrochemical properties were
Yu et al.,41 showing that the hydrothermal carbons made from measured using cathodes with a fixed carbon : sulfur weight
xylose and post-treated at 550 1C present broader micropores. ratio of 1 : 1 (see Fig. S2, ESI†) and the specific capacities were
From 550 to 950 1C, it has been shown by TEM that the overall calculated based on the mass of sulfur. Fig. 3a and b show the
shrinkage of the inner silica particles was negligible. Thus, we 1st and 5th charge–discharge curves at a low current density of
can assume that the protective role of the inorganic core in the 0.1 C (= 167.5 mA g1) for the electrodes using 950-CarbHS-X
carbon shell porosity is even more important. Indeed, while the and 950-CarbHS-G, respectively. Both carbon nanospheres
analogous materials synthesized without silica hard-templates showed a specific capacity of B1300 mA h g1 at the 1st
are mainly microporous,41 the 950-CarbHS-X and 950-CarbHS-G discharge, which suggests an electrically well conductive
samples are only mesoporous (Fig. 2b and d). The DFT pore size carbon–sulfur network in the cathode. The first plateau at
distributions of these carbon-based hollow spheres depict around 2.4 V vs. Li/Li+ is attributed to the conversion of solid
consistently a main mesopores contribution centred at 4 nm sulfur to soluble polysulfides. The next plateau at around 2.1 V
(Fig. 2b and d). At the same time, the difference related to vs. Li/Li+ suggests the conversion of polysulfides to solid
the monosaccharide in use is even more noticeable (Table 2), LixS.16,17 The main difference occurred after the 1st cycle. The
probably induced by the synergetic effect of physical activation 950-CarbHS-X showed a shuttle-effect which suggests the
during carbonization under an inert atmosphere at 950 1C, and dissolution of polysulfide species into the electrolyte. In contrast,
the silica hard template playing a protective role in shrinkage of the 950-CarbHS-G showed a coulombic efficiency (CE) of almost
the carbonaceous framework. While the microporous contribu- 100% until the 20th cycle. To explain this significant difference
tion noticed for the 550-CarbHS-G samples disappeared after the in electrochemical behavior, various parameters can be
thermal treatment at 950 1C (Fig. 2d), the mesoporosity is largely considered. Firstly, previous research has suggested that even
promoted within the carbon shells of the 950-CarbHS-G particles a small amount of SiOx (i.e. 2 wt%) can improve the cycle ability
(Table 2), leading to a large decrease in the surface area. This by avoiding the shuttle-effect.37 In our case, both HSs contain
feature is directly associated with the initial density, thickness and residual SiO2 (Table 1), especially the 950-CarbHS-G nano-
chemical structure of the HTC shells. At this stage, it is also spheres, which depict a silica loading almost twice higher than
important to notice that the presence of residual silica within the 950-CarbHS-X. Therefore, we can conclude that residual SiO2
hollow spheres noticeably affects the porosity measured for each is probably partially responsible for the difference in electro-
sample, particularly for the one made from glucose presenting the chemical properties between 950-CarbHS-X and 950-CarbHS-G
higher silica content. As a direct consequence, it is obvious that samples. Secondly, we focused on the porous characteristics of
higher is the silica content, lower is the overall porosity measured. the carbon shells (Fig. 2 and Table 2).
Due to an inherent conductivity gained at 950 1C36 and really Although it has been suggested that both high surface areas
interesting nanostructures, these new carbon-based hollow and large pore volumes enhance the loading of sulfur into
spheres represent promising candidates as hosts for the encap- porous materials,17,32,37,38 it remains delicate to consider an
sulation of sulfur for the design of lithium–sulfur battery eventual influence on cycle performances.26,39,40 Nevertheless,
cathodes. we can assume that, while enhancing the carbon–sulfur inter-
face, an increase in the specific surface area of the conductive
Carbon–sulfur composites as cathodes for Li–S batteries host concomitantly involves a significant rise in the sulfur–
As mentioned before, two main drawbacks have to be overcome electrolyte interface, favoring henceforth the dissolution of
for the design of sustainable Li–S batteries: (i) a low power intermediate polysulfides and the following shuttle-effect.
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950-CarbHS-G and S is indicated by squares, while the one associated with the
mixture of HTC non-hollow microspheres and S is indicated by triangles.
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Conclusions
We have reported here the synthesis of hollow carbon spheres
with thin porous walls using an eco-efficient hydrothermal
carbonization procedure in the presence of amino modified
nanosized silica spheres. Two different biomass-derived molecules
were employed as a carbon source during the hydrothermal
carbonization process, i.e. glucose and xylose. The resulting carbon
hollow spheres from glucose exhibited thicker carbon walls as
compared to the ones from xylose. Following further heat treatment
at 950 1C to improve the conductivity and infiltration with sulfur
via a melt diffusion method, the two hollow carbon spheres–
sulfur composites were tested as a cathode in Li–S batteries. The
Published on 14 February 2013 on http://pubs.rsc.org | doi:10.1039/C3CP50653C
Experimental section
2.5 C (= 4187.5 mA g1), and 5 C (= 8375 mA g1), respectively.
Materials
Even at a very high current density of 10 C (= 16 750 mA g1),
our cathode showed a discharge capacity of 170 mA h g1. The D-(+)-Glucose 99% and D-(+)-xylose 99% anhydrous were purchased,
high rate capability of the HS–S composite cathode is excellent respectively, from Roth Chemicals and Sigma Aldrich. Tetraethyl
when compared to other reports (Fig. S3, ESI†). If we assume orthosilicate (TEOS), (3-aminopropyl) triethoxysilane (APTES) and
that a full Li–S cell using HSs contains 25 wt% of Li2S, this full ammonium hydrogen difluoride (NH4HF2) were purchased from
cell will provide a specific energy of 460 W h kg1 and a specific Sigma Aldrich. Ammonium hydroxide (NH4OH) extra pure 25% in
power of 5000 W kg1 (Fig. 5b and Fig. S4, ESI†). water was purchased from Acros Organic.
These exceptional results are based on the unique features of
HSs: (i) the highly porous nanostructured shells provide a stable Synthesis and functionalization of silica nanoparticles (Stöber
cycle performance and a high rate capability by adsorbing process)
polysulfides and improving the Li+ transportation, allowing the Synthesis. In a typical synthesis, to a mixture composed of
diffusion/filling of the electrolyte within the carbon-based frame- 169 mL of absolute ethanol, 14.4 mL of water and 7.8 mL of NH4OH
work; and (ii) the partially graphitized nanosized HSs43 ensure a (25%), 8.86 mL of TEOS are added drop-by-drop (1–2 minutes)
good conductive network within the cathode. These results under vigorous magnetic stirring, to reach the final concentrations
suggest that the HS–S composite cathode could be a promising (in ethanol): 0.2 M TEOS, 0.5 M NH3, and 5 M H2O. After
electrode for Li–S systems, providing a specific energy for the full 30 minutes, the magnetic stirring is decreased to reduce poly-
cell more than 2 times higher than the one typically described dispersity of the silica particles, and the solution is left for
for Li–ion batteries in full cells44 (i.e., about 200 W h kgcell1), 12–20 hours to complete condensation. The nanoparticles (NPs)
and also, approaching the expected maximum specific energy for are then successively centrifuged and washed a few times in absolute
full Li–S battery cells of 700 W h kgcell1.17 Last but not least, we ethanol, to remove the residual water, NH4OH and TEOS.
successfully reached a high specific power by using HSs, which is Functionalization. Typically, to 200 mL of a SiO2 alcoholic
a major challenge for Li–S systems. solution, corresponding to a mass of nanoparticles of 2.7 g, was
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added 2.8 mL of APTES. The solution was left for 24 hours under melt diffusion method.32 Carbon and sulfur were ground
magnetic stirring at room temperature, then successively centrifuged together and heated to 155 1C in an Ar atmosphere. The
and washed a few times in absolute ethanol to remove residual electrodes were made by the C–S composite (90 wt%) and
APTES. Finally, the amino-SiO2 nanoparticles were dispersed in binder (polyvinylidene difluoride; 10 wt%). We assembled the
water via successive centrifugation and washing steps. two-electrode Swagelok-type cells in an argon-filled glove
box and tested them on a multichannel potentiostatic–galvano-
Synthesis of carbon-based hollow spheres static system (VMP-3, Bio-Logic) at 25 1C. Lithium metal
Typically, 0.3 g of xylose or glucose was added to 10 mL of an was used as an anode and 1 M LiN(SO2CF3)2 (LiTFSI) in
aqueous solution of amino-NPs (corresponding to a mass of 1,3-dioxolane and 1,2-dimethoxyethane (volume ratio 1 : 1) as
NPs of 120 mg). After vigorous stirring for a few minutes, the an electrolyte. We calculated specific energy E (W h kg1) and
solutions were then added in a glass inlet (30 mL volume) specific power P (W kg1) by the following method: E (W h kg1)
sealed in a Teflon lined autoclave (45 mL volume) and placed in R t I0
can be calculated from E ¼ 0cut VðtÞdt, where tcut (hour) is
m
Published on 14 February 2013 on http://pubs.rsc.org | doi:10.1039/C3CP50653C
180 1C) and left for the desired reaction time (e.g. 20 h). The
powders obtained were then removed from the glass inlets, and mass of active materials, and V(t) is the time-dependent voltage
successively centrifuged and washed a few times in water and in the dimension of V. Specific power P (W kg1) can be
absolute ethanol, to remove the residual unreacted precursors calculated by P = E/tcut. To describe the Ragone plot, we used
and by-products. The carbon-coated silica-based nanoparticles the mass of Li2S and assumed that the mass of Li2S will
were then placed in a ceramic crucible in a carbonization oven comprise 25 wt% of the total device weight.
and heated to the desired temperature (e.g. 550 or 950 1C)
under an inert atmosphere (i.e. N2 flow: 10 mL min1). Acknowledgements
Concerning the thermal treatment at 950 1C, the following
program was used: a first ramp to reach 350 1C at a speed of K.S. thanks Martin Zier (IFW Dresden, ICM) and Georg Nickerl
5 1C per minute, a second ramp to reach 950 1C at 2 1C per (TU Dresden) for their support. K.S. is financially supported by
minute and an isothermal step of 2 h. Concerning the thermal DAAD (A/09/74990). N.B. would like to thank Irina Shekova
treatment at 550 1C, the desired temperature was reached at a and Silvia Pirok (Max-Planck Institute of Colloids, Golm) for
speed of 2 1C per minute and an isothermal step of 4 h was thermogravimetric measurements and elemental analysis, and
used. Samples were then allowed to cool to ambient conditions, Pr. Luis Liz-Marzán (Centre for Cooperative Research in Bio-
removed from the oven and washed twice overnight in a materials-CIC biomaGUNE, San Sebastián, Spain) for helpful
solution of ammonium hydrogen difluoride at 4 mol% (i.e. discussions concerning silica nanoparticles synthesis. We are
2.2 mol L1) to remove the silica template. The as-synthesized grateful to the Max Planck Society for financial support.
carbon-based hollow spheres were named 550- or 950-CarbHS-
P, with P corresponding to the carbon precursor used, with Notes and references
P = X or G, respectively, for xylose or glucose.
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