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Hydrothermal carbon-based nanostructured hollow spheres as electrode


materials for high-power lithium-sulfur batteries

Article  in  Physical Chemistry Chemical Physics · March 2013


DOI: 10.1039/c3cp50653c · Source: PubMed

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Hydrothermal carbon-based nanostructured hollow


Cite this: Phys. Chem. Chem. Phys., 2013,
spheres as electrode materials for high-power
15, 6080
lithium–sulfur batteries†
Published on 14 February 2013 on http://pubs.rsc.org | doi:10.1039/C3CP50653C

Nicolas Brun,za Ken Sakaushi,z*bc Linghui Yu,a Lars Giebeler,b Jürgen Eckertbd and
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Magdalena M. Titirici*e

Carbon hollow spheres were produced using a sustainable approach, i.e. hydrothermal carbonization,
using monosaccharides as carbon precursors and silica nanoparticles as hard-templates. Hydrothermal
carbonization is an eco-efficient and cost-effective route to synthesize nanostructured carbonaceous
materials from abundant biomass-derived molecules. After further thermal treatment under an inert
atmosphere and removal of the silica-based core by chemical etching, porous hollow spheres depicting
5–8 nm thin shells were obtained. Subsequently, carbon–sulfur composites were synthesized via a melt
Received 19th December 2012, diffusion method and used as nanostructured composites for cathodes in lithium–sulfur (Li–S) cells. The
Accepted 13th February 2013 morphology of the hollow spheres was controlled and optimized to achieve improved electrochemical
DOI: 10.1039/c3cp50653c properties. Both high specific energies and high specific powers were obtained, due to the unique
nanostructure of the hollow spheres. These results revealed that using optimized carbonaceous
www.rsc.org/pccp materials, it is possible to design sustainable Li–S cells showing promising electrochemical properties.

Introduction charge–discharge process represent a main drawback for


the application of lithium-based rechargeable batteries
Due to environmental, economic and societal needs, innovative in large-scale storage and motorized vehicles.5,6 Despite the
and sustainable devices for energy storage and conversion have development of novel nanostructured electrode materials,7–12 it
constituted a major field of research for the last two decades.1–3 remains arduous to reach high energy density while meeting
Particularly, lithium-ion batteries have been the center of attention4 the requirements as far as safety hazard and cost are concerned.
as this technology was seen to offer higher energy and power Moreover, heavy-weight transition-metals are traditionally used
densities as compared with the traditional Ni–MH and Pb acid at the cathode side, making an improvement of the specific
batteries, while leading to a longer life cycle, improved safety and capacity difficult.13–15
low self-discharge. However, inherent capacity limitations related More recently, the lithium–sulfur (Li–S) technology has been
to the Li intercalation–deintercalation reactions involved in the identified as one of the most promising candidates to overcome
the above issues.16,17 Sulfur is a light-weight element, leading
a
Max-Planck Institute of Colloids and Interfaces, Am Muehlenberg,
to Li–S cells exhibiting significantly higher theoretical specific
D-14476 Potsdam, Germany capacity and energy density than Li-ion batteries, up to
b
IFW Dresden, Institute for Complex Materials, Helmholtzstr. 20, D-01069 Dresden, 1675 mA h g1 and 2567 W h kg1 respectively.16,17 In addition,
Germany. E-mail: k.sakaushi@ifw-dresden.de; Fax: +49 351 4659 452 the natural abundance and relative low cost of sulfur make this
c
TU Dresden, Department of Inorganic Chemistry, Bergstr. 66, D-01069 Dresden,
technology noticeably attractive as a leading candidate to
Germany
d
TU Dresden, Institute of Materials Science, Helmholtzstr. 7, D-01069 Dresden,
design the next-generation of renewable storage devices for
Germany use in electronic vehicles and large-scale storage.6,16,17 How-
e
Queen Mary University of London, School of Materials Science and Engineering, ever, the insulating nature of sulfur together with the high
Mile End Road, E1 4NS, London, UK. E-mail: m.m.titirici@qmul.ac.uk, solubility of sulfide-based intermediates generated during the
Magdalena.Titirici@mpikg.mpg.de
charge–discharge process involve the development of new
† Electronic supplementary information (ESI) available: TG measurement, XRD
measurement, comparison of the rate capability, and calculation of the specific
electrolytes,18,19 the design of composites via the addition of
energy and the specific power. See DOI: 10.1039/c3cp50653c absorbents20 or additives,21–23 and/or the encapsulation of
‡ These authors have equally contributed to this study. sulfur within porous conductive hosts.24–26

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In response to these challenges, particularly carbon-based


nanomaterials from cheap renewable sources constitute a rational
solution for the preparation of sustainable carbon–sulfur compo-
site electrodes. In this context, the hydrothermal carbonization
(HTC) of biomass molecules,27–29 mainly monosaccharides such
as glucose or xylose, leading to the production of functional
carbonaceous materials has been established as an interesting
tool for the design of high-performance electrode materials
through an eco-friendly and cheap synthetic pathway.30,31 Porous
carbons have been proposed to improve charge–discharge
cycling properties and specific capacities due to the sorption
of polysulfides and the generation of electronic contact with
sulfur.16,17,32 Particularly, the use of carbon hollow spheres has
Published on 14 February 2013 on http://pubs.rsc.org | doi:10.1039/C3CP50653C

led to high-power Li–S batteries.33a The next challenge is the


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design of new carbonaceous materials which can achieve both a


high specific energy and a high specific power with improved
cycle performance.
In this study, we describe a sustainable and cost-effective
strategy to improve the electrochemical properties of Li–S
systems: the design of nanostructured hollow spheres (HSs)
templated from Stöber silica nanoparticles through the hydro-
thermal carbonization of abundant biomass-derived molecules
(i.e. monosaccharides). Using this synthetic route, we obtained
nanostructured carbon hollow spheres (HSs) with a diameter of
B80 nm and a good control over the porosity and the shell
thickness. To the best of our knowledge, our carbon HSs exhibit
one of the thinner porous shells (B5 nm), as compared to
other reports.33a,34 For a nice review on micro-/nano-structured
hollow spheres for energy applications please see ref. 33b. Such
nanostructures used as electrode materials are really important
since they can strongly affect the electrochemical reactions
involved. For example, it has been shown that an increase in
surface area, induced by smaller particles size or thinner hollow
shells, can sensibly improve the electrolyte filling. In this direction,
we expect that a fine control over nanoparticle diameter and shell
thickness could lead to optimized morphologies and, as a direct
consequence to improved electrochemical properties. Beyond
the fastidious characterization of these nanostructured materials,
carbon–sulfur composites were synthesized via a melt diffusion
Fig. 1 Micrographs obtained by transmission electron microscopy of (a–b) silica
method and investigated as cathodes for Li–S cells. In this way, a
nanoparticles synthesized via a Stöber process, (c–e) carbon-based hollow spheres
high energy density together with a high rate capability and obtained after hydrothermal treatment at 180 1C in the presence of xylose,
improved cycle properties were obtained. We believe that these pyrolysis at 550 1C and silica removal, 550-CarbHS-X and (f–g) carbon-based
concomitant features are mainly due to the prevention of inter- hollow spheres obtained after hydrothermal treatment at 180 1C in the presence
mediate polysulfides dissolution into the electrolyte, together with of xylose, pyrolysis at 950 1C and silica removal, 950-CarbHS-X. (h–i) Carbon-based
hollow spheres obtained after hydrothermal treatment at 180 1C in the presence
the enhancement of electronic contacts with sulfur.
of glucose, pyrolysis at 950 1C and silica removal, 950-CarbHS-G. Red arrows
highlight the presence of residual silica within the carbon hollow spheres.
Results and discussion
Carbon-based hollow spheres design via hydrothermal silica-based NPs, they were initially amino-functionalized via a
carbonization post-grafting process (see the Experimental section and Table 1
The study presented herein focuses on the design of carbon- (entry 1)). Indeed, by shifting the isoelectric point of the silica-
based hollow spheres (HSs) through the use of 90 nm diameter based particles from pH 2 to pH 5, electrostatic attraction forces
Stöber silica nanoparticles (NPs) as hard-templates (Fig. 1a and b) between positively charged NH2–SiO2 templates and negatively
and hydrothermally carbonized monosaccharides (i.e., glucose charged saccharide-based nuclei were largely favored.35 After
or xylose) as carbon precursors. As previously reported by Ikeda hydrothermal treatment for 20 h at 180 1C and further carboni-
et al.35 to carry out an effective hydrothermal carbon coating of zation at 950 1C under an inert atmosphere, thermogravimetric

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Table 1 Characterization of amino-functionalized silica templates, silica–carbon to generate different products, e.g. 5-(hydroxymethyl)furfural
nanocomposites (950-Carb-X and -G) and carbon-based hollow spheres (550- and furfural respectively.28 Then, in our system the nucleation
CarbHS-X, 950-CarbHS-X and -G) after washing the composites twice overnight
process is expected to be initiated through Maillard reactions
in a solution of ammonium hydrogen difluoride at 4 mol%
between dehydrated sugars and amino-groups anchored on the
Entry Sample Ca Ha Na SiO2b (wt%) inorganic particles. Finally, the polymerization–carbonization
1 NH2–SiO2 90 nm 3.15 1.84 1.74 89.34 process leads to cross-linked furan-based coatings, whose
2 550-CarbHS-X 86.88 3.38 0.49 3.15 chemical structure is closely related to the saccharide used.
3 950-Carb-X — — — 71.69
Indeed, it has been shown that xylose generates more aromatic
4 950-CarbHS-X 93.25 1.56 0.71 3.98
5 550-CarbHS-G 80.7 5.55 3.22 7.15 hydrothermal carbons than glucose, leading to higher carbon
6 950-Carb-G — — — 74.06 content. This feature is supported by TGA carried out on 950-
7 950-CarbHS-G 84.76 1.74 3.77 7.13 Carb-X and 950-Carb-G core–shell nanoparticles, showing that
a b
From elemental analysis. From thermogravimetric measurements. the silica–HTC composites made from xylose exhibit a higher
Published on 14 February 2013 on http://pubs.rsc.org | doi:10.1039/C3CP50653C

HTC content (related to a lower silica content; Table 1 (entries 3


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and 6)). This could explain thinner and denser coated shells.
measurements showed that the silica@carbon composites were Another major difference related to the monosaccharide in
made up of 83–85 wt% of NH2–SiO2 and 15–17 wt% of carbon use was highlighted by the nitrogen sorption measurements
coating (Table 1 (entries 1, 3 and 6)). (Fig. 2 and Table 2). Beyond similar type IV isotherm profiles
After silica removal by etching, homogeneous carbon-based (Fig. 2), indicative of well-developed meso-macropore systems, a
HSs were obtained (Fig. 1c–i). The as-synthesized HSs have an large gain in both BET surface area and total pore volume was
external diameter of 90–95 nm and an average carbon-shell noticed for the 950-CarbHS-X sample as compared to the spheres
thickness from 5 up to 8 nm, depending on the synthetic synthesized from glucose (Table 2). The dissimilar chemical
pathway. It appears that using xylose as a carbon precursor,
an increase in the further carbonization temperature from 550
to 950 1C leads to a decrease in the shell thickness from 7–8
(Fig. 1e) to 5 nm (Fig. 1g). At the same time, it is interesting to
notice that the internal diameter did not change (i.e., 80 nm),
suggesting that the silica template is thermally stable after
550 1C, since the associated thermal shrinkage is negligible.
Depending on the monosaccharide in use (glucose versus
xylose), a difference can also be observed (Fig. 1f–i). Indeed,
considering the same experimental procedure and after further
carbonization at 950 1C, the hollow spheres made from glucose,
950-CarbHS-G, present a thicker carbon shell (about 7–8 nm,
Fig. 1i) than their analogues made from xylose, 950-CarbHS-X
(Fig. 1g). As a direct consequence, silica removal in a 4 mol%
ammonium hydrogen difluoride aqueous solution appears more
strenuous for 950-CarbHS-G samples than for 950-CarbHS-X, as
shown in Fig. 1h. Indeed, the red arrows highlight the presence
of residual silica within the carbon HS. This feature is also
supported by elemental analysis and thermogravimetric
measurements (Table 1 (entries 4 and 7)), which emphasize a
lower carbon content together with a higher silica loading for Fig. 2 Nitrogen sorption isotherms and DFT pore size distributions of the
the 950-CarbHS-G sample. carbon-based hollow spheres after further thermal treatment at 950 1C
In addition, we can notice that after the first etching process and silica removal obtained from xylose, 950-CarbHS-X (a–b) and from glucose,
overnight, 950-CarbHS-G sample exhibited more than 24 wt% 950-CarbHS-G (c–d).

of residual silica, while 950-CarbHS-X hollow spheres already


reached a silica loading lower than 4 wt%. Thus, we can assume
that the carbon-shell thickness plays an important role in kinetic Table 2 Nitrogen sorption data
diffusion of both ammonium hydrogen difluoride and generated
BET surface Total pore volume
fluorosilicic species within the nanostructured hollow spheres,
Sample area (m2 g1) (cm3 g1)a
particularly due to the hydrophobic nature of the shell. Never-
550-CarbHS-X 534 1.60
theless, an important question may arise. Why is there a
950-CarbHS-X 996 2.88
significant difference in shell thickness and/or permeability 550-CarbHS-G 529 0.58
depending on the monosaccharide used as a carbon precursor? 950-CarbHS-G 296 0.65
To explain this behaviour, it is important to remember that a
Values extracted from the Quenched Solid Density Functional Theory
hydrothermal dehydrations of glucose and xylose are assumed (QSDFT).

6082 Phys. Chem. Chem. Phys., 2013, 15, 6080--6087 This journal is c the Owner Societies 2013
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structures of the hydrothermal carbons mentioned previously density due to the bad electronic transport properties of the
are most probably also involved in this feature. cathode due to the insulating nature of sulfur; and (ii) the
Indeed, as shown by nitrogen sorption experiments performed dissolution of intermediate polysulfides into electrolytes and
on 550-CarbHS-X and 550-CarbHS-G samples (Table 2 and Fig. S1, the following shuttle-effect, involving a capacity fading and a
ESI†), the hollow spheres made from glucose exhibit, after further worse coulombic efficiency.16–20,23,32,33a The strategy developed
thermal treatment at 550 1C, a main microporous contribution in our work is to use the porous carbon HS presented before-
centred at 0.8 nm, while the ones made from xylose are essentially hand to design carbon–sulfur composites via a melt diffusion
mesoporous (highlighted by a similar BET surface area but a largely method, in such a way that: (i) the nanostructured conductive
higher total pore volume; Table 2). It has to be noticed that these shells enhance the electronic transport properties due to a
samples present sensibly higher BET surface area and total pore better electronic contact with sulfur,32,33a,37 increasing both
volume than the analogous materials synthesized without silica the specific capacity and the rate capability; (ii) the HS having a
hard-templates.41 We assume that the presence of an inorganic porous-network prevents the dissolution of intermediate poly-
Published on 14 February 2013 on http://pubs.rsc.org | doi:10.1039/C3CP50653C

core during the thermal treatment, minimizing the overall shrink- sulfides into electrolytes, improving the charge–discharge cycle
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age of the particles, highly affects the porous structure of the property and the coulombic efficiency. These two main features
carbon shells. Thus, the pores generated by physical activation are expected to work co-operatively and lead to Li–S cells with
are slightly wider than the ones obtained for typical hydrothermal high-performance electrochemical properties.
carbons.41 Moreover, the fact that the 550-CarbHS-X hollow spheres First of all, we have compared two series of nanospheres
present wider pores than the 550-CarbHS-G particles is in good exhibiting different shell nanostructures, depending on the
agreement with the characterization study recently conducted by monosaccharide used. All electrochemical properties were
Yu et al.,41 showing that the hydrothermal carbons made from measured using cathodes with a fixed carbon : sulfur weight
xylose and post-treated at 550 1C present broader micropores. ratio of 1 : 1 (see Fig. S2, ESI†) and the specific capacities were
From 550 to 950 1C, it has been shown by TEM that the overall calculated based on the mass of sulfur. Fig. 3a and b show the
shrinkage of the inner silica particles was negligible. Thus, we 1st and 5th charge–discharge curves at a low current density of
can assume that the protective role of the inorganic core in the 0.1 C (= 167.5 mA g1) for the electrodes using 950-CarbHS-X
carbon shell porosity is even more important. Indeed, while the and 950-CarbHS-G, respectively. Both carbon nanospheres
analogous materials synthesized without silica hard-templates showed a specific capacity of B1300 mA h g1 at the 1st
are mainly microporous,41 the 950-CarbHS-X and 950-CarbHS-G discharge, which suggests an electrically well conductive
samples are only mesoporous (Fig. 2b and d). The DFT pore size carbon–sulfur network in the cathode. The first plateau at
distributions of these carbon-based hollow spheres depict around 2.4 V vs. Li/Li+ is attributed to the conversion of solid
consistently a main mesopores contribution centred at 4 nm sulfur to soluble polysulfides. The next plateau at around 2.1 V
(Fig. 2b and d). At the same time, the difference related to vs. Li/Li+ suggests the conversion of polysulfides to solid
the monosaccharide in use is even more noticeable (Table 2), LixS.16,17 The main difference occurred after the 1st cycle. The
probably induced by the synergetic effect of physical activation 950-CarbHS-X showed a shuttle-effect which suggests the
during carbonization under an inert atmosphere at 950 1C, and dissolution of polysulfide species into the electrolyte. In contrast,
the silica hard template playing a protective role in shrinkage of the 950-CarbHS-G showed a coulombic efficiency (CE) of almost
the carbonaceous framework. While the microporous contribu- 100% until the 20th cycle. To explain this significant difference
tion noticed for the 550-CarbHS-G samples disappeared after the in electrochemical behavior, various parameters can be
thermal treatment at 950 1C (Fig. 2d), the mesoporosity is largely considered. Firstly, previous research has suggested that even
promoted within the carbon shells of the 950-CarbHS-G particles a small amount of SiOx (i.e. 2 wt%) can improve the cycle ability
(Table 2), leading to a large decrease in the surface area. This by avoiding the shuttle-effect.37 In our case, both HSs contain
feature is directly associated with the initial density, thickness and residual SiO2 (Table 1), especially the 950-CarbHS-G nano-
chemical structure of the HTC shells. At this stage, it is also spheres, which depict a silica loading almost twice higher than
important to notice that the presence of residual silica within the 950-CarbHS-X. Therefore, we can conclude that residual SiO2
hollow spheres noticeably affects the porosity measured for each is probably partially responsible for the difference in electro-
sample, particularly for the one made from glucose presenting the chemical properties between 950-CarbHS-X and 950-CarbHS-G
higher silica content. As a direct consequence, it is obvious that samples. Secondly, we focused on the porous characteristics of
higher is the silica content, lower is the overall porosity measured. the carbon shells (Fig. 2 and Table 2).
Due to an inherent conductivity gained at 950 1C36 and really Although it has been suggested that both high surface areas
interesting nanostructures, these new carbon-based hollow and large pore volumes enhance the loading of sulfur into
spheres represent promising candidates as hosts for the encap- porous materials,17,32,37,38 it remains delicate to consider an
sulation of sulfur for the design of lithium–sulfur battery eventual influence on cycle performances.26,39,40 Nevertheless,
cathodes. we can assume that, while enhancing the carbon–sulfur inter-
face, an increase in the specific surface area of the conductive
Carbon–sulfur composites as cathodes for Li–S batteries host concomitantly involves a significant rise in the sulfur–
As mentioned before, two main drawbacks have to be overcome electrolyte interface, favoring henceforth the dissolution of
for the design of sustainable Li–S batteries: (i) a low power intermediate polysulfides and the following shuttle-effect.

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Fig. 4 Cycling performances at 1 C for various electrodes using hydrothermal


carbons. The cycling stability of the 950-CarbHS-G–S composite made by melt
Published on 14 February 2013 on http://pubs.rsc.org | doi:10.1039/C3CP50653C

diffusion method is indicated by circles. The cycling performance of the mixture of


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950-CarbHS-G and S is indicated by squares, while the one associated with the
mixture of HTC non-hollow microspheres and S is indicated by triangles.

These HTC non-hollow microspheres have been previously


described by Yu et al.,41 and were used here as Li–S cathodes
after further thermal treatment at 950 1C under an inert atmo-
sphere, following the same pathway as described for HSs (see
the Experimental section). Contrary to the composite, the
mixtures were made by mechanically mixing powdered sulfur
and carbon compounds without further treatments. By using
these three different carbon–sulfur materials, improvements in
electrochemical properties related to the nanostructure of the
carbon spheres were investigated. As shown in Fig. 4, we can
obtain stable cycling properties by using nanostructured HSs.
This result clearly reveals that the highly porous shells of HSs
work as an absorbent for soluble polysulfides. The higher
specific capacity obtained via a melt diffusion method reveals
the formation of a better conductive contact in the HS–S
composite17,32,33a,37 compared to the mixture of HSs and S.
The results obtained for non-hollow microspheres underlined
two benefits related to the use of HSs in Li–S cells: (i) the
Fig. 3 Electrochemical characterization of the two different carbon nano-
nanosized spheres improve the specific capacity by ensuring
spheres. (a) Charge–discharge curves for electrodes using 950-CarbHS-X at a formation of a conductive network in the cathode made by a
current density of 0.1 C (= 167.5 mA g1). (b) Charge–discharge curves for composite consisting of carbon spheres, sulfur and binders. If
electrodes using 950-CarbHS-G at a current density of 0.1 C (= 167.5 mA g1). we compare the specific capacity at the 1st cycle of the mixtures
(c) Coulombic efficiency for electrodes using 950-CarbHS-X (indicated by
made of HSs and non-hollow microspheres, the hollow spheres
filled squares) and 950-CarbHS-G (indicated by hollow diamonds), respectively.
Each specific capacity in (a) and (b) was calculated based on the mass of sulfur.
show a capacity of more than 800 mA h g1 while it remains at
only 300 mA h g1 for non-hollow HTC microspheres; (ii) while
the capacity decreases rapidly for the non-hollow microspheres,
Lastly, carbon hollow spheres with shells thicker than 50 nm the HS–S composite, which displays a discharge capacity of
have shown very stable charge–discharge properties.37 From 1000 mA h g1 at the 1st cycle, maintains a discharge capacity
those reports and our results, we can conclude that the of 600 mA h g1 at the 50th cycle. The drop in specific capacity
950-CarbHS-G displays better charge–discharge properties during the first few cycles can be explained by the formation
compared to 950-CarbHS-X also due to a thicker shell. of S layers on the surface of HSs due to the strong affinity of
As 950-CarbHS-G nanospheres present the most promising sulfur for carbon.37,42 This result reveals that the unique
results to prevent dissolution of polysulfides within the electro- nanostructure of the hollow nanospheres is the essence of
lyte, we focused most precisely on this material in the following the high-performance electrochemical properties.
study. Fig. 4 shows cycling properties at 1 C (= 1675 mA g1) up Finally, we investigated the rate capability of the HS–S
to the 50th cycle of the 950-CarbHS-G/S composite made by a composite cathode and observed a remarkably high specific
melt diffusion method, the mixture of 950-CarbHS-G and S, and power of our Li–S systems. The HS–S composite cathode
the mixture of HTC microspheres made from glucose without showed an initial discharge capacity of 1000 mA h g1,
templates and S. 700 mA h g1, and 400 mA h g1 at 1 C (= 1675 mA g1),

6084 Phys. Chem. Chem. Phys., 2013, 15, 6080--6087 This journal is c the Owner Societies 2013
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Conclusions
We have reported here the synthesis of hollow carbon spheres
with thin porous walls using an eco-efficient hydrothermal
carbonization procedure in the presence of amino modified
nanosized silica spheres. Two different biomass-derived molecules
were employed as a carbon source during the hydrothermal
carbonization process, i.e. glucose and xylose. The resulting carbon
hollow spheres from glucose exhibited thicker carbon walls as
compared to the ones from xylose. Following further heat treatment
at 950 1C to improve the conductivity and infiltration with sulfur
via a melt diffusion method, the two hollow carbon spheres–
sulfur composites were tested as a cathode in Li–S batteries. The
Published on 14 February 2013 on http://pubs.rsc.org | doi:10.1039/C3CP50653C

xylose-derived material showed a shuttle-effect, which suggests


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the dissolution of polysulfide species into the electrolyte.


In contrast, the glucose hollow spheres showed a coulombic
efficiency (CE) of almost 100% until the 20th cycle. We attributed
that to a higher amount of residual silica present in this
material, known to improve the cycle performance in good
agreement with previous literature data. On the other hand the
smaller surface area and the thicker carbon shells in the case of
glucose derived material might play also an important role.
We have also compared the performance of the hollow
spheres with micrometer-sized full spheres obtained under
Fig. 5 (a) Rate performance for 950-CarbHS-G–sulfur electrodes. The specific the exact same conditions from the hydrothermal carbonization
capacity was calculated based on the mass of sulfur. (b) Ragone plot for Li–S cells
of glucose without the use of silica templates. From this compar-
using the 950-CarbHS-G–sulfur composite electrode. We estimated that a full Li–S
cell using 950-CarbHS-G contains 25 wt% of Li2S for the total device weight. ison we could show: (i) the highly porous shells of HSs work as an
Details are available in the experimental procedures and Fig. S2 (ESI†). The absorbent for soluble polysulfides; (ii) the infiltration of sulfur
theoretical maximum of the specific energy for our full cells was calculated as using the melt diffusion method reveals the formation of a better
follows: 2567 W h kg1  0.25 = 641 W h kg1. The properties of Li–ion batteries conductive contact in the HS–S composite compared to the simple
were taken from ref. 44. The references for the specific energy and the specific
mixture of HSs and S.
power of advanced Li–S cells were taken from ref. 17 and 45.

Experimental section
2.5 C (= 4187.5 mA g1), and 5 C (= 8375 mA g1), respectively.
Materials
Even at a very high current density of 10 C (= 16 750 mA g1),
our cathode showed a discharge capacity of 170 mA h g1. The D-(+)-Glucose 99% and D-(+)-xylose 99% anhydrous were purchased,

high rate capability of the HS–S composite cathode is excellent respectively, from Roth Chemicals and Sigma Aldrich. Tetraethyl
when compared to other reports (Fig. S3, ESI†). If we assume orthosilicate (TEOS), (3-aminopropyl) triethoxysilane (APTES) and
that a full Li–S cell using HSs contains 25 wt% of Li2S, this full ammonium hydrogen difluoride (NH4HF2) were purchased from
cell will provide a specific energy of 460 W h kg1 and a specific Sigma Aldrich. Ammonium hydroxide (NH4OH) extra pure 25% in
power of 5000 W kg1 (Fig. 5b and Fig. S4, ESI†). water was purchased from Acros Organic.
These exceptional results are based on the unique features of
HSs: (i) the highly porous nanostructured shells provide a stable Synthesis and functionalization of silica nanoparticles (Stöber
cycle performance and a high rate capability by adsorbing process)
polysulfides and improving the Li+ transportation, allowing the Synthesis. In a typical synthesis, to a mixture composed of
diffusion/filling of the electrolyte within the carbon-based frame- 169 mL of absolute ethanol, 14.4 mL of water and 7.8 mL of NH4OH
work; and (ii) the partially graphitized nanosized HSs43 ensure a (25%), 8.86 mL of TEOS are added drop-by-drop (1–2 minutes)
good conductive network within the cathode. These results under vigorous magnetic stirring, to reach the final concentrations
suggest that the HS–S composite cathode could be a promising (in ethanol): 0.2 M TEOS, 0.5 M NH3, and 5 M H2O. After
electrode for Li–S systems, providing a specific energy for the full 30 minutes, the magnetic stirring is decreased to reduce poly-
cell more than 2 times higher than the one typically described dispersity of the silica particles, and the solution is left for
for Li–ion batteries in full cells44 (i.e., about 200 W h kgcell1), 12–20 hours to complete condensation. The nanoparticles (NPs)
and also, approaching the expected maximum specific energy for are then successively centrifuged and washed a few times in absolute
full Li–S battery cells of 700 W h kgcell1.17 Last but not least, we ethanol, to remove the residual water, NH4OH and TEOS.
successfully reached a high specific power by using HSs, which is Functionalization. Typically, to 200 mL of a SiO2 alcoholic
a major challenge for Li–S systems. solution, corresponding to a mass of nanoparticles of 2.7 g, was

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PCCP Paper

added 2.8 mL of APTES. The solution was left for 24 hours under melt diffusion method.32 Carbon and sulfur were ground
magnetic stirring at room temperature, then successively centrifuged together and heated to 155 1C in an Ar atmosphere. The
and washed a few times in absolute ethanol to remove residual electrodes were made by the C–S composite (90 wt%) and
APTES. Finally, the amino-SiO2 nanoparticles were dispersed in binder (polyvinylidene difluoride; 10 wt%). We assembled the
water via successive centrifugation and washing steps. two-electrode Swagelok-type cells in an argon-filled glove
box and tested them on a multichannel potentiostatic–galvano-
Synthesis of carbon-based hollow spheres static system (VMP-3, Bio-Logic) at 25 1C. Lithium metal
Typically, 0.3 g of xylose or glucose was added to 10 mL of an was used as an anode and 1 M LiN(SO2CF3)2 (LiTFSI) in
aqueous solution of amino-NPs (corresponding to a mass of 1,3-dioxolane and 1,2-dimethoxyethane (volume ratio 1 : 1) as
NPs of 120 mg). After vigorous stirring for a few minutes, the an electrolyte. We calculated specific energy E (W h kg1) and
solutions were then added in a glass inlet (30 mL volume) specific power P (W kg1) by the following method: E (W h kg1)
sealed in a Teflon lined autoclave (45 mL volume) and placed in R t I0
can be calculated from E ¼ 0cut VðtÞdt, where tcut (hour) is
m
Published on 14 February 2013 on http://pubs.rsc.org | doi:10.1039/C3CP50653C

a laboratory oven preheated to the desired temperature (e.g.


the discharge time, I0 (A) is the constant current, m (kg) is the
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180 1C) and left for the desired reaction time (e.g. 20 h). The
powders obtained were then removed from the glass inlets, and mass of active materials, and V(t) is the time-dependent voltage
successively centrifuged and washed a few times in water and in the dimension of V. Specific power P (W kg1) can be
absolute ethanol, to remove the residual unreacted precursors calculated by P = E/tcut. To describe the Ragone plot, we used
and by-products. The carbon-coated silica-based nanoparticles the mass of Li2S and assumed that the mass of Li2S will
were then placed in a ceramic crucible in a carbonization oven comprise 25 wt% of the total device weight.
and heated to the desired temperature (e.g. 550 or 950 1C)
under an inert atmosphere (i.e. N2 flow: 10 mL min1). Acknowledgements
Concerning the thermal treatment at 950 1C, the following
program was used: a first ramp to reach 350 1C at a speed of K.S. thanks Martin Zier (IFW Dresden, ICM) and Georg Nickerl
5 1C per minute, a second ramp to reach 950 1C at 2 1C per (TU Dresden) for their support. K.S. is financially supported by
minute and an isothermal step of 2 h. Concerning the thermal DAAD (A/09/74990). N.B. would like to thank Irina Shekova
treatment at 550 1C, the desired temperature was reached at a and Silvia Pirok (Max-Planck Institute of Colloids, Golm) for
speed of 2 1C per minute and an isothermal step of 4 h was thermogravimetric measurements and elemental analysis, and
used. Samples were then allowed to cool to ambient conditions, Pr. Luis Liz-Marzán (Centre for Cooperative Research in Bio-
removed from the oven and washed twice overnight in a materials-CIC biomaGUNE, San Sebastián, Spain) for helpful
solution of ammonium hydrogen difluoride at 4 mol% (i.e. discussions concerning silica nanoparticles synthesis. We are
2.2 mol L1) to remove the silica template. The as-synthesized grateful to the Max Planck Society for financial support.
carbon-based hollow spheres were named 550- or 950-CarbHS-
P, with P corresponding to the carbon precursor used, with Notes and references
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