Professional Documents
Culture Documents
Phase Morphology and Surface Properties of Moisture Cured Polyurethane-Urea (MCPU) Coatings: Effect of Catalysts
Phase Morphology and Surface Properties of Moisture Cured Polyurethane-Urea (MCPU) Coatings: Effect of Catalysts
Phase Morphology and Surface Properties of Moisture Cured Polyurethane-Urea (MCPU) Coatings: Effect of Catalysts
a r t i c l e i n f o a b s t r a c t
Article history: Effect of catalysts on curing behaviour, phase morphology and surface properties of a moisture cured
Received 20 November 2007 polyurethane-urea (MCPU) coating has been studied. The prepolymer, prepared by capping hydroxy termi-
Received in revised form 13 February 2008 nated polybutadiene (HTPB) with isophorone diisocyanate (IPDI), was cured with moisture using different
Accepted 19 February 2008
urethane catalysts at 30 ◦ C and relative humidity of 60%. Fourier transform infrared spectroscopy (FTIR)
was used to monitor the curing process. Gel fraction studies through solubility method, show catalyst
Keywords:
induced shortening of induction period for gelation and increase in gel fraction. Effect of catalysts on
Moisture cure
phase morphology of the MCPU was evaluated by X-ray diffraction, small angle X-ray scattering (SAXS)
Polyurethane-urea
Phase morphology
and differential scanning calorimetry (DSC). The results show that the heat of fusion and interdomain
Surface property distance of hard segments are influenced by the choice of catalysts. The effect on surface properties was
evaluated by FTIR-ATR and contact angle goniometry. The type of H-bonding interaction was identified by
deconvolution of the FTIR spectra. The results show that the surface polar group concentrations increase
with increasing efficiency of the catalysts. Consequently there is a clear observation of catalyst induced
surface energy changes of the MCPU.
© 2008 Elsevier B.V. All rights reserved.
0300-9440/$ – see front matter © 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.porgcoat.2008.02.004
394 S.K. Rath et al. / Progress in Organic Coatings 62 (2008) 393–399
Dibutyltin dilaurate (DBTDL) was purchased from Fluka and used as 2.3.4. Wide-angle X-ray diffraction
received. Ferric chloride and triethyl amine (TEA) were purchased The crystallinity of the MCPUs was evaluated by using Cu K␣ ray
from S.D. Fine Chemicals, India. Trietheyl amine was vacuum dis- of wavelength 1.54 Å between 10 and 30◦ at 0.2◦ /10 s in a Philips
tilled before use. X-ray diffractometer.
3.2. TGA
it is seen that the degradation pattern of the MCPU for all the cat- Fig. 5. SAXS plot (I vs. q) of moisture cured polyurethane-ureas catalysed with
alysts is similar, with a two-step decomposition profile. The initial different catalysts.
decomposition temperature is 285 ◦ C for the DBTDL catalysed sys-
tem at the given cure time. The other systems differ only marginally
although the extent varies with nature of catalysts. Hence it is likely
in the order TEA > FeCl3 > uncatalysed reflecting the cure progress.
that this same situation is produced in the MCPU synthesized in this
This result is in line with our FTIR results of DBTDL being the most
study.
efficient catalyst in the cure process followed by TEA, FeCl3 .
Table 1
Effect of catalysts on the interdomain distance and enthalpy of fusion of MCPU
Fig. 6. DSC thermogram of fully cured poly urethane-ureas cured with different Fig. 7. FTIR-ATR spectra of the air-side surface of fully cured polyurethane-ureas
catalysts. catalysed with different catalysts.
an interconnected hard segment morphology at relatively higher ondary isocyanate and the primary aliphatic isocyanates. As already
hard segment concentration (>25 wt%). They suggested that ran- mentioned in the discussion on curing studies, the less reactive
domly dispersed micro domains existed in the polyol matrix when secondary isocyanates are involved in the urea formation, which
the hard segment concentration is less then 25 wt%. We cannot contributes to the ordered domain formation. The slower reactiv-
therefore conclusively comment on the effect of catalysts on distri- ity of the secondary isocyanates provides ample time for formation
bution of hard segments from the present data at a hard segment of ordered domains of ordered urea hydrogen bonds involving the
concentration of less then 25 wt%, as the results do not show any urea functional groups as discussed in the FTIR-ATR analysis. With
particular trend of interdomain distance with introduction of cat- catalysts the system viscosity builds up and hence the hard segment
alysts. However, DSC results give additional information regarding mobility is hindered. Thus, the ordering of hard segments would be
the hard segments, which is discussed later. incomplete even in otherwise fully cured MCPU.
Table 3
Fraction of free and bonded, urea and urethane carbonyl from deconvoluted FTIR-ATR spectra
From the results in Table 3, it is seen that the bonded urethane and Table 4
Effect of catalysts on the surface energy of MCPU
urea fractions decrease with increasing catalytic activity. That is the
free carbonyl fraction for both urea and urethanes increase. Since Catalyst Surface energy Disperse Polar
the unsatisfied bonding potential of the free carbonyl is larger com- (, mJ/m2 ) component ( d , component ( p ,
mJ/m2 ) mJ/m2 )
pared to bonded ones, it can be concluded that the free energy of the
surface increases with increasing catalytic activity of the catalysts. None 34.6 ± 0.58 32.2 ± 0.32 2.4 ± 0.09
FeCl3 37 ± 0.69 34.1 ± 0.38 2.9 ± 0.14
TEA 38.9 ± 0.73 35.3 ± 0.39 3.7 ± 0.19
3.4.2. Surface energy DBTDL 40.4 ± 0.79 35.8 ± 0.42 4.6 ± 0.22
Surface energies were evaluated using the surface tension-
component theory. According to this approach, the surface tension
of a phase could be divided up into independent components such
as London dispersions contribution d and polar contribution p ,
as represented below. The variation of surface energy of the MCPUs with different
catalysts is shown in Table 4. It must be noted that because of
= d + p the observed variation in surface roughness between samples,
the reported values do not represent the true surface energy of
For a drop of liquid at equilibrium with a solid surface, the
the materials and are presented for reasons of comparison only.
liquid–solid contact angle () is given by the following equation
From the results it is seen that the surface energy of the unac-
talyzed MCPU is 34.6 ± 0.58 mJ/m2 with a polar component of
L (1 + cos ) 1/2 p 1/2 1/2 2.4 ± 0.09 mJ/m2 . It is observed that with introduction of cata-
= (SP ) (L Ld ) + (Sd )
1/2 lysts the surface energy increases. Further with increasing catalytic
2(Ld )
activity the surface energy of the MCPUs increase. The polar com-
Where L is the surface tension of the liquid and subscript S = solid ponent contribution to the surface energy is also found to follow
p
and L = liquid. ␥L , Ld , L can be found in literature [37]. In this study the same trend. With introduction of catalysts the viscosity of the
diiodomethane and water were used as the probing liquids. For MCPUs increases, thus the diffusion of the hard segments towards
p
water L = 72.8 mJ/m2 , L = 51.0 mJ/m2 and Ld = 21.8 mJ/m2 . For the bulk away from the air interface is hindered. This in turn causes
p
diidomethane L = 50.76 mJ/m2 , L = 0 mJ/m2 , Ld = 50.76 mJ/m2 localization of the polar segments compared to unanalysed MCPUs.
◦
at 20 C. Hence by measuring the contact angle for two well char- This trend is supported by the findings from FTIR-ATR analysis that
p
acterized liquids two equations with two unknowns, i.e. Sd and S the fraction of free carbonyl content with increasing catalytic activ-
p ity as observed in FTIR-ATR.
are generated. The surface energy S = Sd + S can be obtained.
S.K. Rath et al. / Progress in Organic Coatings 62 (2008) 393–399 399