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Shop – Machine Shop Job No-1

Name of the Job-

Tools Required: Material issued & Date Sign

Size
Single point cutting M.S. Round Bar
tool, Blade, Face @40*60mm
milling, cutter, drill
bit.
Operation-
Marking, cutting,
facing, turning,
drilling, milling
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Part No-1 Material- M.S Round Bar

Part Name- Job 1 (@40mm*60mm)
Approved By- Date-

Operation Description Workstation Tool Type Signature

Specification
Material Cutting Hacksaw Blade
Facing Lathe Single point cutting tool
318’’*4” HSS
Turning Lathe Single point cutting tool
318’’*4” HSS
Step Turning Lathe Single point cutting tool
318’’*4” HSS

Taper Turning Lathe Single point cutting tool

318’’*4” HSS
Milling Milling m/c Face mill cutter 80mm
Drilling Drlling m/c Drill bit 5mm
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Shop – Machine Shop Job No-2

Name of the Job-

Tools Required: Material Issued Date Sign

Single Point MS Round Bar
Cutting tool, @40*45mm
Hacksaw blade,
Primary drill
Operation
Drilling
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Part No-2 Material - M.S Round Bar

Part Name- Job 2 (@40mm*45mm)
Approved By- Date-

Operation Description Workstations Tool Type

Material cutting Hacksaw
Facing Lathe Single point cutting tool
318’’*4” HSS
Turning Lathe Single point cutting tool
318’’*4” HSS
Drilling Lathe Primary drill ½’’ central
drill
Internal Taper Turning Lathe Single point cutting tool
16*16*80 mm long
Drilling Drill m/c Drill bit 5mm
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Shop – Machine Shop Job No-3

Name of the Job- Taper handle.

Tools Required Material issued & Date Sign

size
Single pt cutting M.S Round Bar
tool, hacksaw @10*50
blade
Operations
Turning, Facing,
Taper Turning
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Part No-3 Material- M.S Round Bar

Part Name- Job 2 (@10mm*50mm)
Approved By- Date-

Operation Workstation Tool type

Hacksaw Hacksaw Blade
Facing Lathe Single point cutting tool
318’’*4” HSS
Turning Lathe Single point cutting tool
318’’*4” HSS
Taper Turning Lathe Single point cutting tool
318’’*4” HSS
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ASSIGNMENT NO: 1
CNC PROGRAMMING
1. Steps in CNC part programming:
1. Prepare the process plan.

2. Identify the machine tool.

3. Select the drive axes.
4. Choose tools.
5. Determine machining parameters such as feed rate, depth of cut, spindle speed.
6. Make job and tool set –up plans
7. Decide the tool path.
8. Write the part program
9. Test the program.
10. Document the program

2. INPUT DATA IN CNC PART PROGRAMMING:

1. Sequence number (N- code/No)
2.Preparatory functions (G-codes)
3.Co-ordinate functions(x,y,z,u,v,w,I,J,K)
4.Feed Function(F)
5. Simple speed functions (s)
6. Tool function (t)
7. Miscellaneous functions (M code)

3. Format used for feeding program in CNC M/C:

N G X Y Z A B C F S T M;
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N = Line (block) number in program;

G= Address for preparatory commands

XYZ ABC= co-ordinate function

F= Defines feed rate

S= Defines speed, either spindle speed or surface speed depending on mode
T= Tool selection
M= Miscellaneous function
; = END OF BLOCK

PREPARATORY FUNCTION:-
G-CODES

G00 Rapid motion. Used to position the machine for non-milling moves.

G01 Line motion at a specified feed rate.

G02 Clockwise arc.

G03 Counterclockwise arc.

G04 Dwell.

G28 Return to machine home position.

G40 Cutter Diameter Compensation (CDC) off.

G41 Cutter Diameter Compensation (CDC) left.

G42 Cutter Diameter Compensation (CDC) right.

G43 Tool length offset (TLO).

G54 Fixture Offset #1.

G55 Fixture Offset #2.

G56 Fixture Offset #3.

G57 Fixture Offset #4.

G58 Fixture Offset #5.

G59 Fixture Offset #6.

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G80 Cancel drill cycle.

G81 Simple drill cycle.

G82 Simple drill cycle with dwell.

G83 Peck drill cycle.

G84 Tap cycle.

G90 Absolute coordinate programming mode.

G91 Incremental coordinate programming mode.

G98 Drill cycle return to Initial point (R).

G99 Drill cycle return to Reference plane (last Z Height)

MISCELLANEOUS FUNCTIONS:-
M-C ODES

M00 Program stop. Press Cycle Start button to continue.

M01 Optional stop.

M02 End of program.

M03 Spindle on Clockwise.

M04 Spindle on Counterclockwise.

M05 Spindle stop.

M06 Change tool.

M08 Coolant on.

M09 Coolant off.

M30 End program and press Cycle Start to run it again.

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PROGRAM:
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O1035
N01 G21 G98;
N02 G28 U0.0 W0.0;
N03 M06 T0505;
N04 M03 S1500;
N05 M08;
N06 G00 X50.0 Z5.0;
N07 G00 X34.0 Z5.0;
N08 G01 X34.0 Z-25.0 F100;
N09 G00 X50.0 Z5.0;
N10 G00 X32.0 Z5.0;
N11 G01 X32.0 Z-25.0 F100;
N12 G00 X50.0 Z5.0;
N13 G00 X30.0 Z5.0;
N14 G01 X30.0 Z-25.0 F100;
N15 G00 X50.0 Z25.0;
N16 G00 X28.0 Z5.0;
N17 G01 X28.0 Z-25.0 F100;
N18 G00 X50.0 Z5.0;
N19 G00 X26.0 Z5.0;
N20 G01 X26.0 Z-12.0 F100;
N21 G00 X50.0 Z5.0;
N22 G00 X24.0 Z5.0;
N23 G01 X 24.0 Z-12.0 F100;
N24 G00 X50.0 Z5.0;
N25 G00 X22.0 Z5.0;
N26 G01 X22.0 Z-12.0 F100;
N27 G00 X50.0 Z5.0;
N28 G00 X20.0 Z5.0;
N29 G01 X20.0 Z-12.0 F100;
N30 G00 X50.0 Z5.0;
N31 M09 M05;
N32 G28 U0.0 W0.0;
N33 M30;
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ASSIGNMENT NO: 2
JIGS AND FIXTURES

 JIGS :
It is a work holding device that holds, supports and locates the workpiece and guides
the cutting tool for a specific operation. Jigs are usually fitted with hardened steel
bushings for guiding or other cutting tools. a jig is a type of tool used to control the
location and/or motion of another tool. A jig's primary purpose is to provide
repeatability, accuracy, and interchangeability in the manufacturing of products. A
device that does both functions (holding the work and guiding a tool) is called a jig.
An example of a jig is when a key is duplicated, the original is used as a jig so the
new key can have the same path as the old one.
Primary purpose of jig is to provide repeatability, accuracy and interchangeability
in the manufacturing of products.
An example of a jig is when a key is duplicated; the original is used as a jig so the
new key can have the same path as the old one. Since the adventof
automation and computer numerical controlled (CNC) machines, jigs are often not
required because the tool path is digitally programmed and stored in memory. Jigs
may be made for reforming plastics.
Jigs or templates have been known long before the industrial age. There are many
types of jigs, and each one is custom-tailored to do a specific job.
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 FIXTURES:
It is a work holding device that holds, supports and locates the workpiece for a
specific operation but does not guide the cutting tool. It provides only a reference
surface or a device. What makes a fixture unique is that each one is built to fit a
particular part or shape. The main purpose of a fixture is to locate and in some cases
hold a workpiece during either a machining operation or some other industrial
process. A jig differs from a fixture in that a it guides the tool to its correct position
in addition to locating and supporting the workpiece. Examples: Vises, chucks
The fixture is a tool which holds the work piece with the machine bed precisely at
the desired location. The fixture also reduces the nonproductive loading, unloading,
and fixing time of the work piece. For example, you need to use a milling machine
for giving a chamfer at the corner of rectangular work pieces. You can use a vice to
hold it in the desired position, but in that case every new work piece will take lots of
time for fixing it.
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APPLICATIONS OF JIGS AND FIXTURES:

 Mass production of automobile parts.
 Inspection of parts in continuous production in manufacturing industries.
 Cutting the ingots in the steel plant.
 In the refrigeration industry.
 Pump assembling process
 For drilling the flanges and drilling holes to any required angles.
 For multi-spindle machining.
 Jigs used for mass drilling, reaming and tapping.
 For guiding the tools for machining contours.
 Fixtures used for milling, mass turning, and grinding operations.
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Draw the following press tool assembly from the given part drawings.
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