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MPS PA
Data sheets
Data sheet

Part no.: 10352


Page:1

GRE-1/4
Exhaust flow control valve
Feature Data/description

Assembly position Any

Adjusting element Slotted head screw

Valve function Flow control – silencer function

Operating pressure 0 - 10 bar

Standard nominal flow rate in flow control direction 996 l/min

Operating medium Compressed air, filtered, unlubricated


Filtered, lubricated air

Medium temperature -10 - 70 °C

Ambient temperature -10 - 70 °C

Product weight 25 g

Mounting type Threaded

Pneumatic connection, port 1 G1/4

Materials information for screw-in stud Wrought Aluminium alloy

Materials information for seals NBR

Regulating screw material data Brass

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:58:46 73734 Esslingen
Data sheet Festo Didactic
034031
1/2

I/O cable Description

D.MP-B-AN-KEAT Designation

034031 Order No.

I/O cable
Data sheet Festo Didactic
034031
2/2

Construction Cable with 21 wires each of cross section of 0.34 mm2. 24 pin plug connectors
are fitted to both ends.

Function The I/O cable connects an I/O terminal (Order No. 034035) to a control
cabinet. 16 I/O signals can be transmitted. In addition, the cable conducts the
sensor and actuator power supply.

Technical data
Wires per cable 21
Cross section 0.34 sq. mm
Plug type Amphenol 24 pin

Wire colours and


pin allocations
01 13
02 14
03 15
04 16
05 17
06 18
07 19
08 20
09 21
10 22
11 23
12 24

01 Bit 0 Output word white 13 Bit 0 Input word grey-pink


02 Bit 1 Output word brown 14 Bit 1 Input word red-blue
03 Bit 2 Output word green 15 Bit 2 Input word white-green
04 Bit 3 Output word yellow 16 Bit 3 Input word brown-green
05 Bit 4 Output word grey 17 Bit 4 Input word white-yellow
06 Bit 5 Output word pink 18 Bit 5 Input word yellow-brown
07 Bit 6 Output word blue 19 Bit 6 Input word white-grey
08 Bit 7 Output word red 20 Bit 7 Input word grey-brown
09 24 V Power supply black 21 24 V Power supply white-pink
10 22
11 0 V Power supply pink-brown 23 0 V Power supply white-blue
12 0 V Power supply purple 24
034035
I/O terminal

Design The terminals for 8 inputs and 8 outputs are combined in a basic unit. In addition,
distributor terminals are provided for 0 V and 24 V for the supply of sensors and
actuators. The base unit can be clipped onto top-hat rails. All contact points and the
current supply are linked to the 24-pin plug. The I/O terminal is connected to the
control cabinet by means of an I/O cable, which is not part of the scope of delivery
(Order No. 34031).

Function The I/O terminal provides 8 inputs and 8 outputs on screw terminals. 24 LEDs are
available for status display to indicate the status of the I/Os.

Technical data Feature Value

Number of inputs with LED 8

Number of outputs with LED 8A

Number of terminals 0 V 22

Number of terminals 24 V 12

Connector Amphenol-Tuchel 24-pin, 57 GE series

© Festo Didactic GmbH & Co., 08/2001 Subject to change 1/2


034035
I/O terminal

PIN 1 O0
PIN 2 O1
X
PIN 3 O2
PIN 4 O3
PIN 5 O4
13 24
PIN 6 O5
1 12
PIN 7 O6
PIN 8 O7
PIN 9 24 VA
PIN 10 24 VA
24 VA 0 VA 24 VA PIN 11 0 VA
0 VA 0 VB PIN 12 0 VA
24 VA 0 VA 24 VA
0 VA 0 VB PIN 13 I0
O7 I7 24 VB PIN 14 I1
0 VA 0 VB
O6 I6 24 VB PIN 15 I2
0 VA 0 VB
O5 I5 24 VB PIN 16 I3
0 VA 0 VB PIN 17 I4
O4 I4 24 VB
0 VA 0 VB PIN 18 I5
O3 I3 24 VB PIN 19 I6
0 VA 0 VB
O2 I2 24 VB PIN 20 I7
0 VA 0 VB
O1 I1 24 VB PIN 21 24 VB
0 VA
O0 I0
0 VB
24 VB
PIN 22 24 VB
0 VA 0 VB PIN 23 0 VB
PIN 24 0 VB

Pin assignment

Note The inputs of the I/O terminal can be switched for the connection of either positive
switching (PNP) or negative switching (NPN) sensors via two slide switches.

Connection of positive Connection of negative


switching sensors (PNP): switching sensors (NPN):
both switches in PNP position both switches in NPN position
24

24
12

12
0 VA
0 VA

0 VA
0 VA
I7

I7
0 VB
0 VB
0 VB

0 VB
0 VB
0 VB
PNP

PNP
24 VB

24 VB
24 VA
24 VA

24 VA
24 VA

NPN NPN

Slide switch positions

2/2 Subject to change © Festo Didactic GmbH & Co., 08/2001


Data sheet

Part no.: 34411


Page:1

MSFG-24DC/42AC-OD
Solenoid coil
Feature Data/description

Assembly position Any

Min. pickup time 10 ms

Duty cycle 100%

Characteristic coil data 24V DC: 4,5W


42V AC: 50/60Hz, AL7,5W,HL6W

Permissible voltage fluctuation +/- 10 %

Medium temperature -10 - 60 °C

Protection class IP65

Ambient temperature -5 - 40 °C

Product weight 65 g

Electrical connection Plug vanes for MSSD-F


3-pin

Mounting type With knurled nut


with accessories

Materials information, housing PA

Materials information, plug Steel

Material information, coil Copper

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:49:18 73734 Esslingen
150768
Starting current limiter

Design A relay and an electronic current limiter have been integrated on a circuit board. The
circuit board can be fitted via the attachments on the reverse side. Electrical
connection is effected via screw terminals.

Function The device limits the surge current to a maximum of 2A the moment it is switched
on. Otherwise, the module operates in the same way as a relay.

Note This module must only be used to operate consuming devices with a maximum static
current requirement of 1A. The current limiting effect must not be used for the
continuous current limiting of a consuming device.

24 V
SPS

0V 0V

IN 24 V OUT 0 V

0V

Connection diagram

© Festo Didactic GmbH & Co., 08/2001 Subject to change 1/2


150768
Starting current limiter

Technical data Feature Value

Control voltage 24 V DC

Current 1A

Current limitation 2A

Max. limitation duration 50 ms

Max. switching frequency 1/s

2/2 Subject to change © Festo Didactic GmbH & Co., 08/2001


152894
Service unit with on/off valve

Design The filter regulator with pressure gauge, on/off valve, push-in fitting and quick
coupling plug is mounted on a swivelling retainer. The filter bowl is fitted with a
metal bowl guard. The unit is mounted on the profile plate by means of cheese head
screws and T-head nuts (mounting alternative “C”). Attached is a quick coupling
socket with threaded bush and connector nut for plastic tubing PUN 6 x 1.

Function The filter with water separator cleans the compressed air of dirt, pipe scale, rust and
condensate.
The pressure regulator adjusts the compressed air supplied to the set operating
pressure and compensates for pressure fluctuations. An arrow on the housing
indicates the direction of flow. The filter bowl is fitted with a filter drain screw. The
pressure gauge shows the preset pressure. The on/off valve exhausts the entire
control. The 3/2-way valve is actuated via the blue sliding sleeve.

Note When constructing a circuit, please ensure that the filter regulator is installed in the
vertical position. The pressure regulator is fitted with an adjusting knob, which can
be turned to set the required pressure. By sliding the adjusting knob towards the
housing, the setting can be locked.

© Festo Didactic GmbH & Co., 04/2001 Subject to change 1/2


152894
Service unit with on/off valve

Technical data Pneumatic

Medium Compressed air

Design Sintered filter with water separator, diaphragm control valve

Assembly position Vertical ±5°

Standard nominal flow rate * 750 l/min

Upstream pressure max. 1600 kPa (16 bar)

Operating pressure max. 1200 kPa (12 bar)

Connection Coupling plug fore coupling socket G 1/8


QS-plug fitting for plastic tubing PUN 6 x 1

* Upstream pressure: 1000 kPa (10 bar), Operating pressure: 600 kPa (6 bar),
Differential pressure: 100 kPa (1 bar).

2/2 Subject to change © Festo Didactic GmbH & Co., 04/2001


Data sheet

Part no.: 153495


Page:1

LRMA-QS-4
Pressure regulator
Feature Data/description

Actuator lock Knurled screw with lock nut

Assembly position Any

Design structure directly-controlled piston regulator


with looped-through compressed air supply

Controller function with secondary exhaust


Output pressure constant

Pressure gauge with pressure gauge

Pressure control range 1 - 8 bar

Inlet pressure 1 0 - 9 bar

Standard nominal flow rate 50 l/min

Operating medium Filtered compressed air

Ambient temperature 0 - 60 °C

Product weight 45 g

Mounting type with through hole

Pneumatic connection, port 1 QS-4

Pneumatic connection, port 2 QS-4

Materials information for screw-in stud Nickel plated


Brass

Materials information, housing PBT-reinforced

Materials information for thread seal PTFE

Festo AG & Co. KG


Postfach
Printed:10.07.2006 14:00:12 73734 Esslingen
160236
Pressure vessel

Pressure vessel

Function The pressure vessel is used for storage of pressurized media.

Design The pressure vessel is used for the storage of pressurized media.

Technical data Parameter Value

Medium Water

Design Welded vessel

Mounting Mounting bracket

Connection G ½“

Volume 2l

Pressure range * -0,95 bar to 16 bar

Materials Steel (X 5 Cr Ni 18 10)

Weight 1,681 kg

Subject to change

Note * If ou use the pressure vessel within the pressure control station, the maximum
operating pressure must not exceed 0,5 bar!

© Festo Didactic GmbH & Co. KG, 02/2004 Subject to change 1/1
162844
Pressure gauge

Pressure gauge

Symbol

Description This pressure gauge (to EN 837-1) is designed for pressure measurement and
display in controls.
The maximum pressure at continuous operation (dead load) is at ¾ of the full scale
value. The Pressure gauge is free of paint-wetting impairment substances.

© Festo Didactic GmbH & Co. KG, 03/2004 Subject to change 1/2
162844
Pressure gauge

Technical data Parameter Value

Nominal diamenter 63 mm

Indicating range 0...1 bar

Operating pressure 0...0,7 bar

Medium Liquid and gaseous media (not permissible:


oxygen, acetylene)

Design Bourdon tube pressure gauge

Connection G1/4(Type MA-40-...-1/8-EN: R1/8)

Anschlusslage Rear side (centrically)

Temperaturbereich -20°C...+60°C

Measuring device class (DIN 16005/EN 837-1) 2,5

Vibration resistance (DIN IEC 68-2-6/EN 837-1) 5 m/s2 at 10 ... 150 Hz

Resistance to shocks 150 m/s2 at 11 ms


(DIN IEC 68-2-27/EN 837-1)

Protection class IP 43

Materials
Housing PS, black
Window shield SAN
Dial ABS white
Labelling black, blue
Connection thread Brass

Subject to change

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 03/2004
Data sheet

Part no.: 165323


Page:1

SOEG-E-Q30-PS-S-2L
Receiver
Feature Data/description

Conforms to standard DIN EN 60947-5-2

Short circuit strength Pulsing

Type of light Infrared

Measurement method Through-beam sensor


Receiver

Switching element function Dark switching

Polarity protected for all electrical connections

Upper limit of adjustment range 6 mm

Setting options Potentiometer

Operating reserve display Green LED

Operating status display Yellow LED

Max. switching frequency 1.000 Hz

Operating voltage DC 10 - 30 V

Idle current 30 mA

Max. output current 200 mA

Residual ripple 20 %

Switch output PNP

Voltage drop 2V

CE Symbol In compliance with EU directive 89/336/EWG (EMV)

Corrosion resistance classification CRC 2

Protection class IP65

Ambient temperature -5 - 55 °C
-25 - 55 °C

Product weight 18 g

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:56:31 73734 Esslingen
Data sheet

Part no.: 165323


Page:2

SOEG-E-Q30-PS-S-2L
Receiver
Feature Data/description

Working range 0 - 6.000 mm

Electrical connection M8x1


Plug
3-pin

Mounting type with through hole

Materials note Copper and Teflon-free

Materials information, housing PBT-reinforced

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:56:31 73734 Esslingen
Data sheet

Part no.: 165353


Page:1

SOEG-S-Q30-S-L
Transmitter
Feature Data/description

Conforms to standard DIN EN 60947-5-2

Type of light Infrared

Measurement method Through-beam sensor


Transmitter

Polarity protected for all electrical connections

Upper limit of adjustment range 6 mm

Max. switching frequency 1.000 Hz

Operating voltage DC 10 - 30 V

Idle current 25 mA

Residual ripple 20 %

Voltage drop 2V

CE Symbol In compliance with EU directive 89/336/EWG (EMV)

Corrosion resistance classification CRC 2

Protection class IP65

Ambient temperature -5 - 55 °C
-25 - 55 °C

Product weight 18 g

Electrical connection M8x1


Plug
3-pin

Mounting type with through hole

Materials note Copper and Teflon-free

Materials information, housing PBT-reinforced

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:55:43 73734 Esslingen
170701, 170702, 170703, 170705, 304518, 690590
Pipe fittings

Function Piping of process engineering systems is quick, reliable and leak-proof using the
piping and push-fit connector system. The individual components of the piping
system are:
• Push-in L-connector 90° (see above) Order No. 170701
• Push-in T-connector (see above) Order No. 170702
• Hand lever valve (see above.) Order No. 170703
• Plug Order No. 170705
• Straight piping sections
available in different lengths Order No. 304518
• Push-in L-connector 90° (see above) Order No. 690590
• Pipe cutter Order No. 7658

Design The piping system consists of pipes and push-fit connectors made of plastic.

Technical data Parameter Value

Operating characteristics
Cold water system 20 °C/10 bar
Hot water system 65 °C/7 bar
Central heating system 82 °C/4 bar

Withdrawal force > 1200 N/20 °C

Bursting pressure > 40 bar/20 °C

Flow media Water, miscellaneous gases

Operating pressure Max. 6 bar at 80 °C

Material Plastic PEM (Polymerelectrolytmembranes)

Piping diameter, external 15 mm

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/2
170701, 170702, 170703, 170705, 304518, 690590
Pipe fittings

Assembly/dismantling • A pipe cutter is required to cut the piping to length.


• Piping is assembled without the need for tools.
• Assembly:
– Simply cut the piping to length using plastic pipe cutters and ensure that the
pipe is free of sharp edges, longitudinal grooves or other damage.
– Prior to pushing-in, the fitting must be in the „unlocked“ position, whereby a
narrow gap exists between the screw cap and the body of the fitting.
– Insert the piping past the O-ring up to the stop in the connector. The O ring in the
support sleeve ensures additional sealing of the connection.
– Tighten the screw cap up to the stop on the housing. This presses the O-ring onto
the piping, thereby securing the connector.
– Check the established connection by attempting to withdraw the piping.

Zweite Abdichtung = Second seal

Einsteckmarkierung = Plug-in mark

• Dismantling:
– Unscrew the screw cap until a narrow gap is created and the two arrows snap
into the opposite position. Press back and hold the retaining element using your
fingers or with the help of releasing tool. The pre-fitted piping can now be pulled
out.

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009
170704
Double non-return valve

Function This valve has a shut-off function whereby flow is only possible in one direction.
The valve has an additional functional screw for manual exhausting.

Note The direction of the non-return function must be noted when installing the valve.
The valve must not be used for gas, heating oil or compressed air applications.
Attachments and piping must be kept clean and undamaged prior to usage.

Assembly/dismantling Piping can be assembled without the need for tools.


Assembly: The piping is inserted into the push-in connector up to the stop.

Dismantling: To release the connection, release the collet on the push-in connector
and pull out the piping.

© Festo Didactic GmbH & Co. KG, 03/2009 Änderungen vorbehalten 1/2
170704
Double non-return valve

Technical data Parameter Value

Operating characteristics
Cold water system 20 °C/10 bar
Hot water system 65 °C/6 bar

Flow medium Water

Material Polyacetal (POM)*

Plug-in connection for piping diameter, external 15 mm

– * Polyoxymethylene/polyacetal (POM)
Structural formula:
Polyacetals (POM) are universal materials for functional components in precision
mechanics and in apparatus engineering. They offer excellent characteristics
such as low frictional resistance, excellent abrasion resistance, excellent spring
power, high fatigue resistance, excellent electrical characteristics, high dielectric
strength, low dielectric loss factor, good chemical resistance, particularly to
solvents and they are extremely resistant to stress crack formation.
Polyacetals (POM) are thermoplastics, which and have been on the market since
1959.

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009
170709
Temperature sensor
ϑ

Function The temperature sensor comprises a resistance thermometer made of platinum and
with exchangeable measuring insert. The sensor consists of a shield tube, a
connecting head and the measuring insert. When installing the sensor, make sure
that the sensor accepts the temperature to be measured as accurately as possible.
Heat absorption or heat supply through the sensor is to be avoided.

Design The temperature sensor is screwed into the threaded hole of a container t.

Resistance basic values of Pt 100 resistances as a function of temperature:


Temperature [°C] −100.00 0.00 100.00 200.00
Basic value [W] 60.25 100.00 138,50 175.84

Characteristic line: Resistance curve of Pt 100 across temperature within a range


of −100 °C to +200 °C

© Festo Didactic GmbH & Co. KG, 07/2006 Subject to change 1/4
170709
Temperature sensor

Note The permissible flow velocity is 3 m/s.


In order to dismantle the sensor, it is not necessary to release the entire mounting
on the container. It is sufficient to loosen both of the set screws (see fig. below). This
then enables you to pull the thermoelement out of the protective sleeve.

Dismantling of the sensor

1 Set screw (2x) 2 Protective sleeve 3 Thermoelement

Technical data Parameter Value

Design To DIN 43 763

Measuring range −50 °C – +150 °C

Measuring resistance Pt 100

Material Plastic

Tolerance
0 °C +/− 0.12 Ω
100 °C +/− 0.30 Ω

Material:
Casing Stainless steel
Protective sleeve Stainless steel

Dimensions
Length 100 mm
Measuring insert length 145 mm
Screw-in thread G ½“

Electrical connection Cable, 750 mm long

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 07/2006
170709
Temperature sensor

Pin allocation ϑ
Ws Gn

Simatic S7 The table below contains the digitalised measured value representation of the
range of values Simatic S7 for the standard temperature range of the generator.

Temperature range - Decimal unit Hexadecimal unit Range


Standard PT 100
850°C

>1000.0 32767 7FFFH Overflow

1000.0 10000 2710H


. . .
Overload range
. . .
850.1 8501 2135H

850.0 8500 2134H


. . .
Nominal range
. . .
−200.0 −2000 F830H

−200.1 −2001 F82FH


. . .
Underload range
. . .
−243.0 −2430 F682H

<-243.0 −32768 8000H Underflow

© Festo Didactic GmbH & Co. KG, 07/2006 Subject to change 3/4
4/4 Subject to change © Festo Didactic GmbH & Co. KG, 07/2006
170712
Pump

Typical areas of application • Recirculating pump for water, antifreeze compounds in heating systems for
motor vehicles, boats, caravans, etc.
• Recirculating pump for fresh water cooling in vehicles.
• All-purpose pump for applications where self-priming is not required.

Mounting instructions These pumps are standard intake centrifugal pumps and must be filled with the
pumping medium prior to commissioning.
These pumps must not be operated dry. A brief period of dry operation does not
damage the pump. Please note that if the pump is operated dry for more than
30 minutes, it will be rendered unusable. If run dry, a noise will become audible.
Important: This pump must always operate in the specified direction of rotation.
The pumps are designed for continuous operation and voltage fluctuations of ±20%.
They must not be used for waste water containing coarse dirt particles.
The pumps can be installed in any working position – horizontal or vertical. In order
to avoid the formation of air pockets, the pump outlet should be turned upwards in
the case of horizontal mounting or aligned so that it is positioned at the upper side
of the pump.

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4
170712
Pump

Design The pump is held within a clamping ring and is mounted onto a profile plate using
two screws and T-head nuts.

Individual components of the pump:


1) Housing, ∅ 20 2) Impeller 3) O-ring
4) Screw 5) Clamping ring 6) Washer
7) Shaft 8) Seal 9) Magnet housing

Note When in operation, note the polarity of the voltage applies. The cable connections
are colour coded:
Operating voltage Positive terminal red
Negative terminal black

The maximum cable length is 44 m at:


Cable cross section: 1.0 mm2
Operating voltage: 24 V

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
170712
Pump

Technical data Parameter Value

Pump housing Fibreglass reinforced plastic (PPA,


GF 30 %)

Shaft Stainless steel

Wearing plate Stainless steel

O-ring EPDM

Impeller Body: Fibreglass reinforced plastic (PPS, GF


40 %)

Magnet: Ferrite

Bearing: Resin-bound carbon

Magnet housing Fibreglass reinforced plastic (PSU,


GF 30 %)

Motor flange Fibreglass reinforced plastic (PA66,


GF 30 %)

Motor housing Steel, iron-zinc treated,

Motor cover Fibreglass reinforced plastic (PA 66,


GF 30 %)

Schrauben Steel, iron-zinc treated,

Motor Bearing mounted, permanent magnet motor


12/24 V

Motor bracket? Aluminium, varnished

Protection class IP 67 (DIN 40050)

Connection 20 mm (¾“)
Push-in connection for piping diameter, external 15 mm

Interference supressed EN 55014

Temperature range
Fluidt −40°C – + 100°C
Environment −40°C – +70°C

Max. system pressure 2.5 bar

Operating voltage 24V DC

Power 26 W

Max. flow 10 l/min

Dimensions:
Length 170 mm
Width 62 mm
Height 75 mm

Weight 0.53 Kg

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4
170712
Pump

Pressure and performance Pressure (bar) Delivery rate (l/min) Current at 24 V (A)

0.1 26 1.1

0.2 19,5 1.0

0.3 9,0 0.75

Measured values apply for a tubing connection of ¾“ (20 mm)

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
170713
Heating unit

Function The heating unit functions via a 230 V AC power supply. Two operating modes
facilitate strictly digital or analogue operation. If the digital operating mode is used,
the heater is switched on and off via a 24 V input.
In the case of analogue operation, heating power can be infinitely adjusted via a 0 to
10 V signal.
An LED indicates the switching status and also any faults.

Setup The heater is screwed into a 50 mm diameter hole in a container and retained via a
threaded sleeve.

The submersible heater must only be operated when entirely submersed in fluid.

Technical data Parameter Value

Heating power 1000 W / 230 V AC

Power supply 24 V DC / 100 mA

Digital input 24 V DC / 12 mA

Analogue input 0 to 10 V

Dimensions
Heater tube 150 mm x 20 mm diameter
Retaining thread G 1• "

Materials (heater tube casing) Stainless steel

Connections
Heater Mains cable with plug, 2000 mm long
Control 4-pin M8 plug

• Festo Didactic GmbH & Co. KG, 06/2007 Subject to change without notice 1/
170713
Heating unit

LED display Parameter Value

Digital operation:
24 V at digital input and Green on
24 V at analogue input continuously Heater on

0 V at digital input and


24 V at analogue input Green off Heater off

Analogue operation: Flashing green Heater


24 V at digital input and actuated
0 to 10 V at analogue input

Excessively high temperature at heater tube: Red on continuously Heater off


Heater is shut down at TH > approx. 50˚ C,
and is switched back on automatically at TH < 45˚ C

Excessively high temperature at power section: Flashing red Heater off


Heater is shut down at component temperature TC > 90˚ C,
and is switched back on automatically at TC < 85˚ C

Electrical pin allocations Parameter Value

24 V supply Plug pin 1 (brown)

0V supply Plug pin 4 (blue)

24 V digital input Plug pin 3 (black)

0 to 10 V / 24 V analogue input Plug pin 2 (white)

The heating tube is subject to high temperatures – risk of burns!

2/ Subject to change without notice • Festo Didactic GmbH & Co. KG, 06/2007
170714
Proportional valve

Proportional valve

Function The proportional valve facilitates flow control of neutral gases and fluids. It can be
used as a remote controllable final control element or in closed control loops.
The proportional valve is a directly actuated 2/2- way valve. The valve piston is lifted
of its seat as a function of the solenoid coil current and releases the flow from
connection 1 to connection 2. Once the valve is de-energised, it is closed via a reset
spring.

The control signal, which is transformed into a PMW-signal, lifts the piston of its
seat. The frequency of the PWM-signal could be changed. The value depends on
what kind of valve is used.

Design The proportional valve is mounted on an angle bracket and can be attached to an
MPS profile plate using a screw and T-head nut.

Information The maximum flow rate for water should not exceed 3 m/s.

© Festo Didactic GmbH & Co. KG, 03/2009 Änderungen vorbehalten 1/7
170714
Proportional valve

Technical Data of Parameter Value


the valve
Permissible operating voltage 24 V DC
(to be connected to control electronics)

Power consumption (solenoid) 8W

Operation permanent

Degree of protection IP 65

Nominal size 7,1 mm

Operating pressure max. 1 bar pressure difference

Ambient operating temperature max. +75 °C

Response sensitivity < 2% of final value

Repetition accuracy < 3 % of final value

Flow media Neutral media


e.g. water, compressed air

Flow rate coefficient 15,0 l/min; 0,9 m³/h

Temperature of medium -10 °C to +90 °C

Materials
Housing Brass
Internal valve parts Stainless steel
Seal FPM

Dimensions
Height with plugged in control electronics 129,5 mm
Length 40 mm

Pipe connection G 3/8

Electrical connection Contact box with 4 pins

Subject to change

2/7 Änderungen vorbehalten © Festo Didactic GmbH & Co. KG, 03/2009
170714
Proportional valve

Technical Data of Parameter Value


the control electronic
Permissible voltage supply 24 VDC +/- 10%

Residual ripple max. 10 %

Input signal 0 ... 10 V, 0 ... 20 mA, 4 ... 20 mA

Power consumption 0,8 W

Current consumption at approx.. 24V max. 1100 mA

Min. current Adjustable between 15 – 50% of the


max. current

Max. current Adjustable between 30 – 100 % of the


max. current

Time ramp optional ON/OFF, adjustable between 0,1 – 3s

Adjustable switching frequency 40 – 700 Hz

Ambient operating voltage -10 to + 75°C

Material (Housing) Plastic

Electrical connection Contact box with 4 pins

Subjects to change

© Festo Didactic GmbH & Co. KG, 03/2009 Änderungen vorbehalten 3/7
170714
Proportional valve

Connecting instruction

Pin assignment

1 gasket
2 connector
3 printed circuit
4 cap and gasket
5 screw

9
10
6 11
7 12
8

6 wire wound coil


7 wire wound coil
8 protection earth
9 supply 24V DC
10 control signal
11 neutral conductor 0 V
12 protection earth

4/7 Änderungen vorbehalten © Festo Didactic GmbH & Co. KG, 03/2009
170714
Proportional valve

Set potentiometer P1 minimum flow rate (point of origin)


P2 ramp time
P3 maximum flow rate
P4 switching frequency
D1 input signal

Flow curve

X1

The minimum control range can be adjusted by the potentiometer P1

X2

The maximum control range can be adjusted by the potentiometer P3

© Festo Didactic GmbH & Co. KG, 03/2009 Änderungen vorbehalten 5/7
170714
Proportional valve

DIP-switches Setup the input signal by using the switches D1. The graphic below shows, how the
switches has to be set. The factory-setting for the input signal is 0-10 V.

S1 control signal
S2 ramp ON/OFF
S3 control signal
S4 control signal

0-10 V DC: S1 OFF, S3 ON, S4 OFF


0-20 mA: S1 ON, S3 ON, S4 OFF
4-20 mA: S1 OFF, S3 OFF, S4 OFF

Activate the ramp function while (switching ON S3), to delay the flow rate at fast
signal changes. The ramp time can set with the potentiometer P2 in a range between
0.1 and 3 seconds. By using the proportional valve in the compact workstation, the
ramp function is not needed and could stay off. The factory setting for the ramp time
is ”no ramp”.

Notes for Installation For commissioning the proportional valve, following criteria has to be fulfilled:

• The tank has to be filled to the lowest level (~4 l)


• Open the relevant hand valves, so that the medium gets in a circle way through
the proportional valve back in the tank.
• Ramp function has to be off.

Setting the minimum and maximum flow rate

Switch on the pump and the proportional valve by activating them from the
controlling software. Setup the control value of the proportional valve to 1 V. Control
the pump digital, thus with maximum control value. Now setup the flow rate to
~0.25 l/min via the potentiometer P1.

In the next step, setup the proportional valve with 10 V, maximum control value.
Via the potentiometer P3, the maximum flow rate can be adjusted. Twist the
potentiometer until the flow rate has reached an value of ~2.7 l/min.

6/7 Änderungen vorbehalten © Festo Didactic GmbH & Co. KG, 03/2009
170714
Proportional valve

Information

The setup of the maximum flow rate affects the minimum flow rate marginally. Due
to a restart, the setup of the minimum flow solves the problem.

Some mounting conditions create unwanted vibrations. In this cases increase the
switching frequency via the potentiometer P4. The problem should be solved.
Factory setting is 300 Hz.

By changing the switching frequency a unwanted effect occurs. The minimum and
maximum flow rate also changes its value. Restart the mentioned steps above to
solve the problem.

© Festo Didactic GmbH & Co. KG, 03/2009 Änderungen vorbehalten 7/7
170715
2/2 way solenoid valve DN10

2/2 way solenoid valve

Schaltzeichen

Function The 2/2-way solenoid valve is a direct controlled valve. If electrical current is not
flowing through the coil, the valve is closed by spring power. There is no pilot
pressure necessary to open the valve.

Functional principle

In normal position the armature with seal is pressed from spring power on the valve
seat.
The medium reinforces the seal effect. Engaging the selenoid coil the armature is
lifted from the valve seat whereby it is released. The medium is possible to flow
unchecked from P to A. Deactivating the selenoid coil the clip presses on the
armature whereby the valve is locked.

Design The 2/2-way solenoid valve is mounted with plug connectors into the piping.

© Festo Didactic GmbH & Co. KG, 02/2009 Subject to change 1/2
170715
2/2 way solenoid valve DN10

Assembly position The assembly position of the valve is in any direction, preferably vertical position.

Medium Neutral gases, liquids and steam.

Electrical connection Plug vanes to DIN 43650 A for a connector socket Type 2508.

Note For a firm attachment, a pipe clamp may be fitted in front and behind the valve.

Technical data Parameter Wert

Nominal diameter 10 mm (DN10)

Connection G 1/2

Pressure difference 0...0,3 bar

Static pressure max. 10 bar

Max. anbiant air temperature 50 °C

Body material Brass

Cores Stainless steel (1.4105)

Assembly position Arbitrary, preferably vertical position

Operating voltage 24 VDC ±10 %

Operating cycles max. 360/min.

Viscosity of usable media max. 21 mm2/s (3 °E)

Power consumption 8W

Kv-Value (water, +20°C) 1,2 m3/h (measurement 1 bar valve input free
outlet

Protection class IP 54

Weight 0,415 kg

Subject to change

Electrical pin assignment 1

1 24 V (black)
2 Ground (black)
3 PE (gn/ge)
2

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 02/2009
170716
Ball valve

Ball valve

Function Swivelling of the lever, causes the flow to be shut off completely in both directions.

Design The ball valve is installed in the piping by means of quick push-pull connectors.

Note The figure above shows the ball valve in closed position. If the lever is turned to 90°
ball valve is opened completely.

Technical data Parameter Value

Connection 15 mm

Nominal size 15

Pressure range 0 ... 7 bar

Temperature range (with plastic connectors) 0 ... +65 °C

Actuating force 5 Nm

Weight Approx. 0,45 kg

Subject to change

© Festo Didactic GmbH & Co. KG, 02/2004 Subject to change 1/1
Data sheet

Part no.: 175056


Page:1

GRLA-M5-QS-4-LF-C
One-way flow control valve
Feature Data/description

Assembly position Any

Adjusting element Slotted head screw

Valve function Exhaust-air one-way flow control valve

Operating pressure 0,2 - 10 bar

Standard flow rate in direction of flow control: 6 -> 80 l/min


0 bar

Standard flow rate in blocked direction: 6 -> 0 bar 100 - 150 l/min

Standard nominal flow rate in flow control direction 40 l/min

Standard nominal flow rate in non-return direction 50 - 75 l/min

Operating medium Filtered, unlubricated compressed air, 40 µm filtration


Filtered, lubricated compressed air, 40 µm filtration

Medium temperature -10 - 60 °C

Ambient temperature -10 - 60 °C

Max. tightening torque 1,5 Nm

Product weight 9g

Mounting type Threaded

Pneumatic connection, port 1 M5

Pneumatic connection, port 2 QS-4

Materials information for screw-in stud Nickel plated


Brass

Materials information for seals NBR

Materials information, housing Zinc die-casting

Release ring material data POM

Regulating screw material data Brass

Swivel joint material data Zinc die-casting

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:55:01 73734 Esslingen
Data sheet

Part no.: 186353


Page:1

QSML-M7-6
Push-in/threaded L-fitting
Feature Data/description

Size Mini

Nominal size 4 mm

Type of seal on screw-in stud Sealing ring

Design structure Push/pull principle

Operating pressure -0,95 - 10 bar

Operating medium Filtered compressed air

Corrosion resistance classification CRC 2

Ambient temperature 0 - 60 °C

Max. tightening torque 2 Nm

Pneumatic connection M7
for tubing, 6mm outside diameter

Materials information, housing PBT-reinforced

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:54:02 73734 Esslingen
Data sheet

Part no.: 189971


Page:1

DRE-4-F05-Q10-FO
Semi-rotary drive
Feature Data/description

Size of actuator 4

Rotation angle adjustment range 90 deg

Flange hole pattern F05

Swivel angle 90 deg

Fitting connection conforms to standard ISO 5211

Cushioning none

Assembly position Any

Mode of operation single-acting

Design structure Rack and pinion

Position detection none

Closing direction Spring force, opening

Valve connection conforms to standard VDI/VDE 3845 (NAMUR)

Operating pressure 2 - 10 bar

Operating medium Dried compressed air, lubricated or unlubricated

Corrosion resistance classification CRC 3

Ambient temperature -20 - 80 °C

Torque at 6 bar 26,9 Nm

Spring return moment 10,3 Nm

Efficiency of actuator 80 %

Air consumption per cycle 0,3 l

Product weight 1.200 g

Shaft connection V14

Pneumatic connection G1/8

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:51:47 73734 Esslingen
Data sheet

Part no.: 189971


Page:2

DRE-4-F05-Q10-FO
Semi-rotary drive
Feature Data/description

Sub-base

Materials note Contains PWIS substances

Materials information for drive shaft Aluminium


Anodised

Materials information for cover PA

Materials information for seals NBR

Materials information, housing Aluminium


Anodised

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:51:47 73734 Esslingen
Data sheet

Part no.: 196927


Page:1

CPE10-M1BH-5L-M7
Solenoid valve
Feature Data/description

Nominal size 4 mm

Exhaust-air function throttleable

Type of actuation electrical

Sealing principle soft

Assembly position Any

Manual override resetting


with accessories, detenting

Design structure Piston slide

Type of reset Air spring

Type of piloting Piloted

Flow direction non reversible

Valve function 5/2


monostable

Valve position identification Inscription label holder

Operating pressure range, external pilot air -0,9 - 10 bar

Operating pressure range, internal pilot air 3 - 8 bar

Control pressure characteristics (diagram) Diagram

b value 0,41

C value 1,43 l/sbar

Standard nominal flow rate 350 l/min

Switching time off 16 ms

Switching time on 16 ms

Operating pressure 3 - 8 bar

Duty cycle Kabelsteckdose KMYZ-9-...


100% mit Haltestromabsenkung

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:50:45 73734 Esslingen
Data sheet

Part no.: 196927


Page:2

CPE10-M1BH-5L-M7
Solenoid valve
Feature Data/description

Characteristic coil data 24V DC: 1W

Operating medium Dried filtered compressed air, TF


Dried, filtered and lubricated compressed air, TFG
Filtered, unlubricated compressed air, 40 µm filtration
Dried compressed air, lubricated or unlubricated
Filtered, lubricated compressed air, 40 µm filtration

Corrosion resistance classification CRC 2

Medium temperature -5 - 50 °C

Protection class IP65


to IEC 60529
with plug socket

Pilot medium Dried compressed air, lubricated or unlubricated

Ambient temperature -5 - 50 °C

Product weight 0,056 kg

Mounting type with through hole

Pilot exhaust port 82 M3

Pilot exhaust port 84 M3

Pilot air port 12 M3

Pilot air port 14 M3

Pneumatic connection, port 1 M7

Pneumatic connection, port 2 M7

Pneumatic connection, port 3 M7

Pneumatic connection, port 4 M7

Pneumatic connection, port 5 M7

Materials information for seals NBR

Materials information, housing Aluminium die cast

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:50:45 73734 Esslingen
Data sheet

Part no.: 196927


Page:3

CPE10-M1BH-5L-M7
Solenoid valve
Feature Data/description

Authorisation c UL us - Recognized (OL)

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:50:45 73734 Esslingen
304518
Piping

Function This plastic piping made of polyethylene is used to establish all connections, with
the exception of piping with acrylic glass.

Technical data Parameter Value

Material Polyethylene (PE)**

Temperature and pressure


Hot water 6 bar at 65 °C
Cold water 12 bar at 20 °C
Periodic with interruptions * 114 °C

Expansion 1 % across the overall length (20 °C – 82 °C)

Medium Water

Light Protect against ultraviolet light (long term solar


irradiation, etc.)

Dimensions
Piping diameter, external 15 mm
Piping length 2m

*Never use this piping in conjunction with an uncontrolled heat source!


**Lead-free and non-toxic. Long service life.

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/2
2/2 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
374134
Gear motor

Design The 24 V D.C. motor is permanently attached to a reversible worm gear. The motor
shaft and drive shaft are positioned at right angles. The gear motor can be attached
via the worm gear housing by means of three screws. The mounting holes are for
selftapping screws M5. Electrical connection is by means of 2 flat.

Function The gear motor serves as a drive for the various conveyors.

Technical data Feature Value

Nominal voltage 24 V

Nominal current 1,5 A

Nominal speed of drive shaft 65 r.p.m

Reduction stages 1

Nominal torque 1 Nm

Reversible yes

Starting torque 7 Nm

Connection 2 flat pins

Weight 450 g

© Festo Didactic GmbH & Co., 08/2001 Subject to change 1/2


373134
Gear motor

100 10 50

r.p.m A %
I1
80 8 40
n1
70 7 35
Rotational speed n

60 6 30

Efficiency η
Current I

50 5 25
η1
40 4 20

30 3 15

20 2 10

10 1 5

0 0 0
0 1 2 3 4 5 6 7 8 Nm 10
Torque M

Characteristic curve

2/2 Subject to change © Festo Didactic GmbH & Co., 08/2001


526213
Analogue terminal

9 10 11 12 13 14 15

1... 8

Function The analogue terminal is an optimised terminal strip for the connection of analogue
sensors and actuators to a control unit (PLC, EasyPortDA, Simu-Box etc.) via 15 pin
2
Sub-D interfaces. A 15-pin cable (not included) with a core cross-section of 0.25 mm
connects the analogue terminal parallel to the control unit. 4 analogue input signals
and 2 analogue output signals can be connected.

Design The analogue terminal is to be mounted on an H-rail.

Technical data Parameter Value

Number of analogue inputs 4

Number of analogue outputs 2

Number of earth for inputs and outputs 2

Nominal voltage VN 125 V

Max. Current-carrying capacity per branch 2.5 A

Number of pins 15

Dimensions
Length 45 mm
Width 65 mm
Height 42 mm

Ambient temperature (operation) -20 °C – 50 °C

The function of the terminals is described in general in the allocation list and subject
to the function scope of the industrial controller.
Therefore please observe the notes regarding the connection procedure of the
controller.

© Festo Didactic GmbH & Co. KG, 06/20065 Subject to change 1/2
526213
Analogue terminal

Pin allocation PIN allocation Analogue


terminal

Analogue Function Terminal

OUT VO1 1

VO2 2

AGNDO 3

IN II2 4

II1 5

AGNDI 6

VI2 7

VI1 8

OUT IO2 9

IO1 10

IN II4 12

II3 13

VI4 14

VI3 15

U = Voltage
I = Current
E = Input
A = Output
GND = Earth

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 06/20065
526214
Analogue comparator 0 - 10 V

24 V DC

Uref
Uin
GND

0V

1 (low)
1 (mid)
1 (high)

9
2
GND

Error

0-10 V Analog
Comparator

8 3

LEVEL1 LEVEL2
+24V

+10V
GND

GND
AIn

6 4

7 5

1 Digital outputs
2 Display of output error
3 Potentiometer LEVEL2 (upper threshold)
4 Analogue input
5 Reference voltage linear displacement sensor
6 Display of external operating voltage
7 External operating voltage
8 Potentiometer LEVEL1 (lower threshold)
9 Display of switching status of the outputs

© Festo Didactic GmbH & Co., 06/2003 Subject to change 1/2


526214
Analogue comparator 0 - 10 V

Design The comparator is mounted onto top-hat rails. The electrical connection is effected
by means of screw terminals.

Function The comparator converts the analogue output signal of the linear displacement
sensor in a digital output signal. 3 digital outputs are available:
• 1: Measured value lower than threshold 1
• 2: Measured value between threshold 1 and threshold 2
• 3: Measured value higher than threshold 2

The thresholds are adjustable by means of two potentiometers LEVEL1 and LEVEL2.
The active output is displayed by a LED.

Digital
outputs

UHyst.
high

UHyst.
mid

low

Analog
input
Level 1 Level 2 +10 V

Hysteresis of the switching outputs

Technical data Electrical

Operating voltage 20 – 28 V DC

Current consumption up to 200 mA

Switching outputs 3, PNP, normally open

Maximum switching current 50 mA per channel

Output URef 10 V DC (max. 50 mA)

Analogue input 0 – 10 V

Hysteresis UHyst. 80 mV

Degree of protection IP 20

Elektrical connection Screw terminals for cable with max. 0.75 mm ²

2/2 Subject to change © Festo Didactic GmbH & Co., 06/2003


Data sheet - Proximity Sensor SME-8-SL-LED-24 - 526622

Function

Feature values
Operating voltage range DC 10 - 30 V
Operating voltage range AC 10 - 30 V
Switch output with contact, bipolar
Switching element function Normally open contact
Max. output current 500 mA
Electrical connection Plug
M8x1
3-pin
Design for T-slot
Conforms to standard DIN EN 60947-5-2
Short circuit strength No
Measuring principle Reed magnetic
Polarity protected No
Operating status display Yellow LED
Switch-off time 0.05 ms
Switch-on time <= 0.6 ms
Max. switching frequency 500 Hz
Insulation voltage 50 V
Max. contact rating AC 10 VA
Max. contact rating DC 10 W
Voltage drop 0V
Surge strength 0.8 kV
Overload withstand capability Not available
Degree of contamination 3
CE mark (see declaration of conformity) to EU directive for EMC
Protection class IP65
IP67
Ambient temperature -20 - 60 °C

09.03.2009 - Subject to change Festo AG & Co. KG 1/2


Feature values
Tightening torque 0.2 Nm
Product weight 5g
Reproducibility of switching value +/- 0,1 mm
Connector exit direction axial
Mounting type Clamped in T-slot
Insertable into slot lengthwise
Materials note Free of copper and PTFE
Conforms to RoHS
Materials information, housing Epoxy resin
PC
PET
High alloy steel, non-corrosive
Materials information, cable sheaths PUR

09.03.2009 - Subject to change Festo AG & Co. KG 2/2


529141
Analog-cable, parallel

Analog-cable, parallel

Function The analog data cable is 15-pole cable with diameter of 0.25 mm². It connects an
analog terminal parallel to a controller (SPS, Easyport; etc.). It is possible to transfer
4 analog output signals and 2 analog input signals. In addition the ground is routed
in the cable.

Pin-assignment Connection designation Analog data cable


Analog data cable
Analog Function 15-pole Sub D Colour
code

OUT UA1 1 WH

UA2 2 BN

AGNDA 3 GN

IN IE2 4 YE

IE1 5 GY

AGNDE 6 PK

UE2 7 BU

UE1 8 RD

OUT IA2 9 BK

IA1 10 GYPK

IN IE4 12 RDBU

IE3 13 WHGY

UE4 14 BNGN

UE3 15 WHYE

Analog data cable – Pin assignment

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/1
Data sheet

Part no.: 529351


Page:1

HPV-14-20-A
Feed separator
Feature Data/description

Stroke 20 mm

Piston diameter 14 mm

Max. replacement accuracy 0,3 mm

Max. stem backlash Sx 0,05 mm

Max. stem backlash Sz 0,03 mm

Max. angular gripper jaw backlash ax 0,12 deg

Max. angular gripper jaw backlash ay 0,2 deg

Max. angular gripper jaw backlash az 0,175 deg

Mounting of external fingers Through-hole

Cushioning none

Assembly position Any

Mode of operation double-acting

Design structure twin piston


Piston rod
Stopper
Non-rotating

Position detection with proximity sensor

Variants Single-ended piston rod

Protection against torque/guide Square guide

Operating pressure 3 - 8 bar

Advancing time 25 ms

Return-stroke time 25 ms

Repetition accuracy <= 0,15 mm

Operating medium Filtered, unlubricated compressed air, 40 µm filtration


Filtered, lubricated compressed air, 40 µm filtration

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:47:44 73734 Esslingen
Data sheet

Part no.: 529351


Page:2

HPV-14-20-A
Feed separator
Feature Data/description

Corrosion resistance classification CRC 2

Ambient temperature 5 - 60 °C

Max. force on finger Fz static 100 N

Max. torque at finger Mx static 5 Nm

Max. torque at finger My static 5 Nm

Theoretical force at 6 bar, return stroke 75 N

Theoretical force at 6 bar, advance stroke 90 N

Twisting torque Mz (graph) 5 Nm

Product weight 290 g

Mounting type Optional


Internal thread and centring sleeve
With through-hole and centring sleeve

Pneumatic connection M5

Materials note Copper and Teflon-free

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:47:44 73734 Esslingen
Data sheet

Part no.: 529955


Page:1

SDE1-D10-G2-H18-C-PU-M8
Pressure sensor
Feature Data/description

Assembly position Any

Short circuit strength Pulsing

Measured variable Relative pressure

Measurement method Piezoresistive pressure sensor with display

Polarity protected for all electrical connections

Threshold setting range 0,2 - 9,98 bar

Hysteresis adjustment range [bar] 0 - 9 bar

Operating pressure 0 - 10 bar

Analogue output 0 - 10 V

Operating voltage DC 15 - 30 V

Max. output current 150 mA

Switch output PNP

Operating medium Filtered, unlubricated compressed air, 40 µm filtration


Filtered, lubricated compressed air, 40 µm filtration

CE Symbol In compliance with EU directive 89/336/EWG (EMV)

Corrosion resistance classification CRC 2

Medium temperature 0 - 50 °C

Protection class IP65

Ambient temperature 0 - 50 °C

Product weight 70 g

Pressure measuring range 0 - 10 bar

Accuracy, FS 2%

Electrical connection M8x1


Plug
to EN 60947-5-2

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:46:26 73734 Esslingen
Data sheet

Part no.: 529955


Page:2

SDE1-D10-G2-H18-C-PU-M8
Pressure sensor
Feature Data/description

Round design
4-pin

Mounting type with top-hat rail

Pneumatic connection G1/8

Materials information, housing POM-reinforced


PA

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:46:26 73734 Esslingen
Quarter turn actuators DAPS
Key features

Quarter turn actuators


Actuators
1.2

The quarter turn actuators DAPS are  Compact design  Port pattern to Namur VDI/

-T- Size
specially tailored to the requirements
of the process industry. The torque is
 Torque characteristics adjusted to
the process valves
VDE 3845 for attaching solenoid
valves
0015 ... 1920
generated
g via a scotch-yoke
y  For the same housingg size,, the
mechanism. This is advantageous for single-acting drive has half the
-L- Torque overcoming the valve’s high break- torque of the double-acting drive
15 ... 1,920 Nm away torques.  Low wearing thanks to the simple
Given their robustness and graduated and robust mechanical system
-Y- Swivel angel torques, the DAPS quarter turn actua-
tors are predominantly used to control
 Adjustable swivel angle
 Selected types according to ATEX
0 … 90°
valves through which various media directive for explosive atmospheres
flow and whose angle of rotation is  www.festo.com/en/ex
limited to 90°
90°, ee.g.
g ball valves and
butterfly valves.

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-1


Quarter turn actuators DAPS, double-acting
Product range overview

Flange hole pattern - Connection dimensions to DIN ISO 5211 and Namur VDI/VDE 3845
Connection F03 F04 F04 F05 F05 F07 F07 F10 F10 F12 F12 F14 F14 F16 Shaft
Square V11 V11 V14 V14 V17 V22 V27 V36 V36 V46 V46 height
DAPS-0015-…-F03  – – – – – – – – – – – – – 20
DAPS-0015-…-F04 –  – – – – – – – – – – – – 20
DAPS-0030-…-F03  – – – – – – – – – – – – – 20
DAPS-0030-…-F04 –  – – – – – – – – – – – – 20
DAPS-0060-…-F04 – –  – – – – – – – – – – – 20
DAPS-0060-…-F05 – – –  – – – – – – – – – – 20
DAPS-0106-…-F0507 – – – –   – – – – – – – – 20
DAPS-0180-…-F0710 – – – – – –   – – – – – – 30
DAPS-0240-…-F0710 – – – – – –   – – – – – – 30
DAPS-0360-…-F0710 – – – – – –   – – – – – – 30
DAPS-0480-…-F1012 – – – – – – – –   – – – – 30
Quarter turn actuators

DAPS-0960-…-F12 – – – – – – – – – –  – – – 30
DAPS-0960-…-F14 – – – – – – – – – – –  – – 30
DAPS-1920-…-F14 – – – – – – – – – – – –  – 30
Actuators

DAPS-1920-…-F16 – – – – – – – – – – – – –  30
Hole ppattern for Namur 30 30 30 30 30 30 30 30 30 30 30 30 30 30
accessories 80 80 80 80 80 80 80 80 80 80 80 80 80 80

1.2

7 / 1.2-2 Products 2004/2005 – Subject to change – 2005/04


Quarter turn actuators DAPS, single-acting
Product range overview

Flange hole pattern - Connection dimensions to DIN ISO 5211 and Namur VDI/VDE 3845
Connection F03 F04 F04 F05 F05 F07 F07 F10 F10 F12 F12 F14 F14 F16 Shaft
Square V11 V11 V14 V14 V17 V22 V27 V36 V36 V46 V46 height
DAPS-0015-…-F03  – – – – – – – – – – – – – 20
DAPS-0015-…-F04 –  – – – – – – – – – – – – 20
DAPS-0030-…-F04 – –  – – – – – – – – – – – 20
DAPS-0030-…-F05 – – –  – – – – – – – – – – 20
DAPS-0053-…-F0507 – – – –   – – – – – – – – 20
DAPS-0090-…-F0710 – – – – – –   – – – – – – 30
DAPS-0120-…-F0710 – – – – – –   – – – – – – 30
DAPS-0180-…-F0710 – – – – – –   – – – – – – 30
DAPS-0240-…-F1012 – – – – – – – –   – – – – 30
DAPS-0480-…-F12 – – – – – – – – – –  – – – 30
DAPS-0480-…-F14 – – – – – – – – – – –  – – 30

Quarter turn actuators


DAPS-0960-…-F14 – – – – – – – – – – – –  – 30
DAPS-0960-…-F16 – – – – – – – – – – – – –  30
Hole ppattern for Namur 30 30 30 30 30 30 30 30 30 30 30 30 30 30

Actuators
accessories 80 80 80 80 80 80 80 80 80 80 80 80 80 80

1.2

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-3


Quarter turn actuators DAPS
Peripherals overview

4
Quarter turn actuators
Actuators

1.2

Mounting attachments and accessories


Brief description  Page
1 Limit switch attachment Square design 7 / 1.2-61
QH-DR-E pneumatic, electrical or inductive sensing
2 Limit switch attachment Square design 7 / 1.2-54
DAPZ electrical, electrically explosion-proof or inductive sensing
3 Limit switch attachment Round design, variant AR 7 / 1.2-58
DAPZ electrical, inductive or inductively explosion-proof sensing
4 Limit switch attachment Round design, variant RO 7 / 1.2-56
DAPZ electrical, inductive or inductive Namur sensing
5 Solenoid valve Basic valve with pilot control valve for F solenoid coil 7 / 2.1-10
MFH
Solenoid valve Basic valve with pilot control valve for N1 solenoid coil 7 / 2.1-10
MN1H
Solenoid valve Basic valve with pilot control valve, solenoid coil and socket 7 / 2.1-10
MGTBH
6 Solenoid valve For F solenoid coil and explosion-proof F solenoid coil 7 / 2.1-4
NVF3
7 Ball valve Brass or stainless steel, corrosion-resistant 7 / 2.2-2
VAPB

7 / 1.2-4 Products 2004/2005 – Subject to change – 2005/04


Quarter turn actuators DAPS
Type codes

DAPS — 0240 — 090 — R S 4 — F1012

Type
DAPS Quarter turn actuator

Size
0015 Nominal torque 15 Nm
0030 Nominal torque 30 Nm
0053 Nominal torque 53 Nm
0060 Nominal torque 60 Nm
0106 Nominal torque 106 Nm
0180 Nominal torque 180 Nm
0240 Nominal torque 240 Nm

Quarter turn actuators


0360 Nominal torque 360 Nm
0480 Nominal torque 480 Nm
0960 Nominal torque 960 Nm
1920 Nominal torque 1,920 Nm

Actuators
Swivel angle
090 90°
1.2
Closing direction
R Closes to right

Mode of operation
Double-acting
S Single-acting

Spring strength
Omitted for double-acting
1 For connection pressure 2.8 bar
2 For connection pressure 3.5 bar
3 For connection pressure 4.2 bar
4 For connection pressure 5.6 bar

Flange hole pattern


F03 Flange hole pattern F03
F04 Flange hole pattern F04
F05 Flange hole pattern F05
F07 Flange hole pattern F07
F10 Flange hole pattern F10
F12 Flange hole pattern F12
F14 Flange hole pattern F14
F16 Flange hole pattern F16

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-5


Quarter turn actuators DAPS, double-acting
Technical data

Function
-Y- Swivel angel
0 … 90°

-T- Size
0015 ... 1920

-L- Torque
15 ... 1,920 Nm

General technical data


Size 0015 … 0360 0480 … 1920
Pneumatic connection G G
Quarter turn actuators

Design Scotch yoke system, double-acting


Assembly position Any
Swivel angle [°] 90
Actuators

End-position adjusting range [°] ±5


at 90 °
Closing direction Closes to right

1.2
Operating and environmental conditions
Size 0015 … 1920
Operating pressure1) [bar] 1 … 8.4
Operating medium Dried compressed air, lubricated or unlubricated
Ambient temperature [°C] –20 … +80
Corrosion resistance class CRC2) 3

1) Minimum operating pressures vary for single-acting quarter turn actuators depending upon spring quantity.
2) Corrosion resistance class 3 according to Festo standard 940 070
Components requiring higher corrosion resistance. External visible parts in direct contact with industrial atmospheres or media such as solvents and cleaning agents, with a predominantly functional requirement for
the surface.

Air consumption [l/cycle] at 6 bar


Size Size
DAPS-0015 0.72 DAPS-0240 12
DAPS-0030 1.44 DAPS-0360 17.4
DAPS-0060 3 DAPS-0480 24
DAPS-0106 5.04 DAPS-0960 48
DAPS-0180 8.64 DAPS-1920 96

Weight [g]
Size Size
DAPS-0015 750 DAPS-0240 5,200
DAPS-0030 1,000 DAPS-0360 6,200
DAPS-0060 1,900 DAPS-0480 8,200
DAPS-0106 2,300 DAPS-0960 17,400
DAPS-0180 4,100 DAPS-1920 30,700

7 / 1.2-6 Products 2004/2005 – Subject to change – 2005/04


Quarter turn actuators DAPS, double-acting
Technical data

Actual torque [Nm] as a function of operating pressure [bar] and swivel angle [°]
Size Swivel angle
g Operating pressure [bar]
[°] 2.5 3 4 5 5.6 6 7 8
DAPS-00155 0 6.7 8 10.7 13.4 15 16.1 18.8 21.4
50 3.3 4 5.4 6.7 7.5 8 9.4 10.7
90 5 6 8.1 10.1 11.3 12.1 14.1 16.1
DAPS-0030
3 0 13.4 16.1 21.4 26.8 30 32.1 37.5 42.9
50 6.7 8 10.7 13.4 15 16.1 18.8 21.4
90 10 12 16.1 20.1 22.5 24.1 28.1 32.1
DAPS-0060 0 26.8 32.1 42.9 53.6 60 64.3 75 85.7
50 13.4 16.1 21.4 26.8 30 32.1 37.5 42.9
90 20.1 24.1 32.1 40.2 45 48.2 56.3 64.3
DAPS-0106 0 47.5 57 76 95 106 114 133 151
50 23.5 28 38 47 53 57 66 76

Quarter turn actuators


90 35.5 43 57 71 80 86 100 114
DAPS-0180 0 80.4 96 128.4 160.8 180 193.2 225.6 264.8
50 40.2 48 64.8 80.4 90 96 112.8 128.4

Actuators
90 60.6 72 97.2 121.2 135 145.2 169.2 193.2
DAPS-0240 0 107.1 128.6 171.4 214.3 240 257.1 300 342.9
50 53.5 64.3 85.7 107.1 120 128.6 150 171.4
90 80.3 96.4 128.6 160.7 180 192.9 225 257.1
1.2
DAPS-0360
3 0 160.8 192 256.8 321.6 360 386.4 451.2 513.6
50 80.4 96 129.6 160.8 180 192 225.6 264.8
90 121.2 144 194.4 242.4 270 290.4 338.4 386.4
DAPS-0480 0 214.3 257.1 342.9 428.6 480 514.3 600 685.7
50 107.1 128.6 171.4 214.3 240 257.1 300 342.9
90 160.7 192.9 257.1 321.4 360 358.7 450 514.3
DAPS-0960
9 0 428.6 514.3 685.7 857.1 960 1,028.6 1,200 1,371.4
50 214.3 257.1 342.9 428.6 480 514.3 600 685.7
90 321.4 385.7 514.3 642.9 720 771.4 900 1,028.6
DAPS-1920
9 0 857.1 1,028.6 1,371.4 1,714.3 1,920 2,057.1 2,400 2,742.9
50 428.6 514.3 685.8 857.1 960 1,028.6 1,200 1,371.4
90 642.9 771.4 1,028.6 1,285.7 1,440 1,542.9 1,800 2,057.1
3

Torque for size at 5.6 bar and swivel angle 0°

Materials
Quarter turn actuators
Housing Wrought aluminium alloy
Cover Wrought aluminium alloy
Shaft Stainless steel
External screws Stainless steel
Seals Nitrile rubber

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-7


Quarter turn actuators DAPS, double-acting
Technical data

Dimensions Download CAD data  www.festo.com/en/engineering


Size 0015 … 0360
Quarter turn actuators
Actuators

1.2

7 / 1.2-8 Products 2004/2005 – Subject to change – 2005/04


Quarter turn actuators DAPS, double-acting
Technical data

Size B1 B2 B3 D1 D2 D3 D4 D6 D7 H1 H2
∅ ∅ ∅ ∅
DAPS-0015-…-F03 36 M5
52 2
52.2 24 2
24.2 28 – – 92
9.2 13 72 2
72.2 28
DAPS-0015-…-F04 42 M5
DAPS-0030-…-F03 36 M5
59 2
59.2 27 7
27.7 31 5
31.5 – – 10 9
10.9 13 79 2
79.2 31 5
31.5
DAPS-0030-…-F04 42 M5
DAPS-0060-…-F04 42 M5
70 4
70.4 32 7
32.7 37 7
37.7 – – 14 5
14.5 13 90 4
90.4 37 7
37.7
DAPS-0060-…-F05 50 M6
DAPS-0106-…-F0507 83.3 38.5 44.8 50 70 M8 M6 16.2 17 103.3 44.8
DAPS-0180-…-F0710 107.5 51 56.5 70 102 M10 M8 20.2 22 137.5 56.5
DAPS-0240-…-F0710 111.1 51 60.1 70 102 M10 M8 22.5 22 141.1 60.1
DAPS-0360-…-F0710 118 56 62 70 102 M10 M8 25.5 22 148 62

Size H3 H5 H6 L1 T1 T2 T3 T4 1 2

Quarter turn actuators


DAPS-0015-…-F03 8
20 08
0.8 32
3.2 159 – 10 13 2
13.2 11 8
DAPS-0015-…-F04 8

Actuators
DAPS-0030-…-F03 8
20 08
0.8 32
3.2 174 – 10 13 2
13.2 11 9
DAPS-0030-…-F04 8
DAPS-0060-…-F04 8
20 – 4 198 – 13 16 5
16.5 14 10
DAPS-0060-…-F05 9 1.2
DAPS-0106-…-F0507 20 – 4 236.5 9 12 13 19.3 17 12
DAPS-0180-…-F0710 30 – 4 289.9 12 15 16 24.8 22 15
DAPS-0240-…-F0710 30 – 4 313.6 12 15 17 24.8 22 15
DAPS-0360-…-F0710 30 – 4 339.3 12 15 19 24.3 22 19

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-9


Quarter turn actuators DAPS, double-acting
Technical data

Dimensions Download CAD data  www.festo.com/en/engineering


Size 0480 … 1920
Quarter turn actuators
Actuators

1.2

7 / 1.2-10 Products 2004/2005 – Subject to change – 2005/04


Quarter turn actuators DAPS, double-acting
Technical data

Size B1 B2 B3 D1 D2 D3 D4 D6 D7 H1
∅ ∅ ∅ ∅
DAPS-0480-…-F1012 134.9 62 72.9 102 125 M12 M10 29 27 164.9
DAPS-0960-…-F12 125 M12
168 74 5
74.5 93 5
93.5 – – 36 5
36.5 27 198
DAPS-0960-…-F14 140 M16
DAPS-1920-…-F14 140 M16
207 7
207.7 93 114 7
114.7 – – 46 36 237 7
237.7
DAPS-1920-…-F16 165 M20

Size H2 H3 L1 T1 T2 T3 T4 1 2

DAPS-0480-…-F1012 72.9 30 387.7 15 18 19 29.5 27 19


DAPS-0960-…-F12 18
93 5
93.5 30 479 4
479.4 – 19 5
19.5 38 5
38.5 36 24
DAPS-0960-…-F14 24
DAPS-1920-…-F14 24

Quarter turn actuators


114 7
114.7 30 601 – 18 5
18.5 48 5
48.5 46 32
DAPS-1920-…-F16 30

Actuators
1.2

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-11


Quarter turn actuators DAPS, double-acting
Technical data

Ordering data – Actuators


Part No. Type Part No. Type
Size 0015 Size 0240
533 417 DAPS-0015-090-R-F03 533 422 DAPS-0240-090-R-F0710
533 475 DAPS-0015-090-R-F04
Size 0360
Size 0030 533 423 DAPS-0360-090-R-F0710
533 418 DAPS-0030-090-R-F03
533 476 DAPS-0030-090-R-F04 Size 0480
533 424 DAPS-0480-090-R-F1012
Size 0060
533 419 DAPS-0060-090-R-F04 Size 0960
533 477 DAPS-0060-090-R-F05 533 425 DAPS-0960-090-R-F12
533 478 DAPS-0960-090-R-F14
Quarter turn actuators

Size 0106
533 420 DAPS-0106-090-R-F0507 Size 1920
533 426 DAPS-1920-090-R-F14
Actuators

Size 0180 533 479 DAPS-1920-090-R-F16


533 421 DAPS-0180-090-R-F0710

1.2 Ordering data – Wearing parts kits


Part No. Type Part No. Type
Size 0015 Size 0240
397 470 DAPS-0015 397 475 DAPS-0240/S0120

Size 0030 Size 0360


397 471 DAPS-0030/S0015 397 476 DAPS-0360/S0180

Size 0060 Size 0480


397 472 DAPS-0060/S0030 397 477 DAPS-0480/S0240

Size 0106 Size 0960


397 473 DAPS-0106/S0053 397 478 DAPS-0960/S0480

Size 0180 Size 1920


397 474 DAPS-0180/S0090 397 479 DAPS-1920/S0960

7 / 1.2-12 Products 2004/2005 – Subject to change – 2005/04


Quarter turn actuators DAPS, single-acting
Technical data

Function
-Y- Swivel angel
0 … 90°

-T- Size
0015 ... 0960

-L- Torque
15 ... 960 Nm

General technical data


Size 0015 … 0180 0240 … 0960
Pneumatic connection G G

Quarter turn actuators


Design Scotch yoke system, single-acting
Assembly position Any
Swivel angle [°] 90

Actuators
End position adjusting range [°] ±5
at 90 °
Closing direction Closes to right

1.2
Operating and environmental conditions
Size 0015 … 0960
Operating pressure1) [bar] 1 … 8.4
Operating medium Dried compressed air, lubricated or unlubricated
Ambient temperature [°C] –20 … +80
Corrosion resistance class CRC2) 3

1) Minimum operating pressures vary for single-acting quarter turn actuators depending upon spring quantity.
2) Corrosion resistance class 3 according to Festo standard 940 070
Components requiring higher corrosion resistance. External visible parts in direct contact with industrial atmospheres or media such as solvents and cleaning agents, with a predominantly functional requirement for
the surface.

Air consumption [l/cycle] at 6 bar


Size Size
DAPS-0015 0.36 DAPS-0180 4.32
DAPS-0030 0.72 DAPS-0240 6
DAPS-0053 1.08 DAPS-0480 12
DAPS-0090 2.16 DAPS-0960 24
DAPS-0120 3

Weight [g]
Size Size
DAPS-0015 1,300 DAPS-0180 8,700
DAPS-0030 2,200 DAPS-0240 11,000
DAPS-0053 3,200 DAPS-0480 23,300
DAPS-0090 5,400 DAPS-0960 41,400
DAPS-0120 6,900

Materials
Quarter turn actuators
Housing Wrought aluminium alloy
Cover Wrought aluminium alloy
Shaft Stainless steel
External screws Stainless steel
Seals Nitrile rubber

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-13


Quarter turn actuators DAPS, single-acting
Technical data

Actual torque [Nm] as a function of operating pressure [bar], spring strength and swivel angle [°]
Spring
p g Spring
p g torque
q Operating pressure [bar]
strength
g [Nm] 2.5 2.8 3 3.5 4.2
0° 50° 90° 0° 50° 90° 0° 50° 90° 0° 50° 90° 0° 50° 90° 0° 50° 90°
DAPS-0015
1 5.0 3.7 7.5 6.2 2.9 3.7 7.5 3.7 5 8.4 4.2 5.9 10.6 5.6 8.1 13.8 7.4 11.3
2 6.3 4.7 9.4 – – 7.2 3.3 4 9.4 4.7 6.3 12.6 6.5 9.4
3 7.5 5.6 11.3 – – – 8.2 3.7 4.4 11.3 5.6 7.5
4 10.0 7.5 15 – – – – –

DAPS-0030
1 10.0 7.5 15 12.3 5.9 7.3 15 7.5 10 16.8 8.6 11.8 21.3 11.3 16.3 27.5 15 22.5
2 12.5 9.4 18.8 – – 14.3 6.7 8 18.8 9.4 12.5 25.1 13.2 18.8
3 15.0 11.3 22.5 – – – 16.3 7.5 8.8 22.5 11.3 15
Quarter turn actuators

4 20.0 15 30 – – – – –

DAPS-0053
1 17.5 13 26.5 21.8 10.2 12.8 26.5 13 17.5 29.6 14.9 20.6 37.5 19.5 28.5 48.5 26 39.5
Actuators

2 22 16.5 33 – – 25.1 11.8 14.1 33 16.5 22 44 23.1 33


3 26 19.5 40 – – – 29 13 15 40 19.5 26
4 35 26 53 – – – – –
1.2 DAPS-0090
1 30 22.5 45 37 17.7 22 45 22.5 30 50.4 25.7 35.4 63.8 33.8 48.8 82.5 45 67.5
2 37.5 28.1 56.3 – – 42.9 20.1 24.1 56.3 28.1 37.5 75.1 39.4 56.3
3 45 33.9 67.5 – – – 48.8 22.6 26.3 67.5 33.9 45
4 60 45 90 – – – – –

DAPS-0120
1 40 30 60 49.3 23.6 29.3 60 30 40 67.1 34.3 47.1 85 45 65 110 60 90
2 50 37.5 75 – – 57.1 26.8 32.1 75 37.5 50 100 52.5 75
3 60 45 90 – – – 65 30 35 90 45 60
4 80 60 120 – – – – –

DAPS-0180
1 60 45 90 73.9 35.4 43.9 90 45 60 100.7 51.4 70.7 127.5 67.5 97.5 165 90 135
2 75 56.3 112.5 – – 85.7 40.2 48.2 112.5 56.3 75 150 78.8 112.5
3 90 67.5 135 – – – 97.5 45 52.5 135 67.5 90
4 120 90 180 – – – – –

DAPS-0240
1 80 60 120 98.6 47.1 58.6 120 60 80 134.3 68.6 94.3 170 90 130 220 120 180
2 100 75 150 – – 114.3 53.6 64.3 150 75 100 200 105 105
3 120 90 180 – – – 130 60 70 180 90 120
4 160 120 240 – – – – –

DAPS-0480
1 160 120 240 197.1 94.3 117.1 240 120 160 268.6 137.1 188.6 340 180 260 440 240 360
2 200 150 300 – – 228.6 107.1 128.6 300 150 200 400 210 300
3 240 180 360 – – – 260 120 140 360 180 240
4 320 240 480 – – – – –

DAPS-0960
1 320 240 480 394.3 188.6 234.3 480 240 320 537.1 274.3 377.1 680 360 520 880 480 720
2 400 300 600 – – 457.1 214.3 257.1 600 300 400 800 420 600
3 480 360 720 – – – 520 240 280 720 360 480
4 640 480 960 – – – – –
3

7 / 1.2-14 Products 2004/2005 – Subject to change – 2005/04


Quarter turn actuators DAPS, single-acting
Technical data

Actual torque [Nm] as a function of operating pressure [bar], spring strength and swivel angle [°]
Spring
p g Operating pressure [bar]
strength 5 5.6 6 7 8
0° 50° 90° 0° 50° 90° 0° 50° 90° 0° 50° 90° 0° 50° 90°
DAPS-0015
1 – – – – –
2 16.1 8.7 13 18.8 10.3 15.7 – – –
3 14.9 7.7 11.1 17.6 9.3 13.8 19.4 10.4 15.6 23.8 13.1 20 28.3 15.7 24.5
4 12.3 5.9 7.3 15 7.5 10 16.8 8.6 11.8 21.3 11.3 16.3 25.7 13.9 20.7

DAPS-0030
1 – – – – –
2 32.2 17.5 25.9 37.6 20.7 31.3 – – –
3 29.6 15.6 22.1 35 18.8 27.5 38.6 21 31.1 47.5 26.4 40 56.4 31.7 48.9

Quarter turn actuators


4 24.6 11.8 14.6 30 15 20 33.6 17.1 23.6 42.5 22.5 32.5 51.4 27.9 41.4

DAPS-0053
1 – – – – –

Actuators
2 56.6 30.6 45.6 66 36.3 55 – – –
3 52.6 26.9 38.6 62 32.5 48 68.3 36.2 54.3 84 45.5 70 99.7 54.8 85.7
4 43.6 20.4 25.6 53 26 35 59.3 29.7 41.3 75 39 57 90 48.3 72.7

DAPS-0090
1.2
1 – – – – –
2 96.5 52.2 77.7 112.6 61.9 93.8 – – –
3 88.9 46.8 66.4 105 56.5 82.5 115.7 63 93.2 142.5 79.1 120 169.3 95.2 146.8
4 73.9 35.4 43.9 90 45 60 100.7 51.4 70.7 127.5 67.5 97.5 154.3 83.6 124.3

DAPS-0120
1 – – – – –
2 128.6 69.6 130.6 150 82.5 125 – – –
3 118.6 62.1 88.6 140 75 110 154.3 83.6 124.3 190 105 160 225.7 126.4 195.7
4 86.7 40 46.7 106.7 52 66.7 120 60 80 153.3 80 113.3 186.7 100 146.7

DAPS-0180
1 – – – – –
2 192.9 104.5 155.4 225 123.8 187.5 – – –
3 177.9 93.2 132.9 210 112.5 165 231.4 125.4 186.4 285 157.5 240 338.6 189.6 293.6
4 147.9 707.7 87.9 180 90 120 201.4 102.9 141.4 255 135 195 308.6 167.6 284.6

DAPS-0240
1 – – – – –
2 257.1 139.3 207.1 300 165 250 – – –
3 237.1 124.3 177.1 280 150 220 308.6 167.1 248.6 380 210 320 451.4 252.9 391.4
4 197.1 94.3 117.1 240 120 160 268.6 137.1 188.6 340 180 260 411.4 222.9 331.4

DAPS-0480
1 – – – – –
2 514.3 278.6 414.3 600 330 500 – – –
3 474.3 248.6 354.3 560 300 440 617.1 334.3 497.1 760 420 640 902.9 505.7 782.9
4 394.3 118.6 234.3 480 240 320 537.1 274.3 377.1 680 360 250 822.9 445.7 662.9

DAPS-0960
1 – – – – –
2 1,028.6 557.1 828.6 1,200 660 1,000 – – –
3 948.6 497.1 708.6 1,120 600 880 1,234.3 668.6 994.3 1,520 840 1,280 1,805.7 1,011.4 1,565.7
4 788.6 377.1 468.6 960 480 640 1,074.3 548.6 754.3 1,360 720 1,040 1,645.7 891.4 1,325.7
3

Torque for size at 5.6 bar and swivel angle 0°

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-15


Quarter turn actuators DAPS, single-acting
Technical data

Dimensions Download CAD data  www.festo.com/en/engineering


Size 0015 … 0180
Quarter turn actuators
Actuators

1.2

7 / 1.2-16 Products 2004/2005 – Subject to change – 2005/04


Quarter turn actuators DAPS, single-acting
Technical data

Size B1 B2 B3 D1 D2 D3 D4 D6 D7 H1 H2
∅ ∅ ∅ ∅
DAPS-0015-…-F03 36 M5
59 2
59.2 27 7
27.7 31 5
31.5 – – 10 9
10.9 13 79 2
79.2 31 5
31.5
DAPS-0015-…-F04 42 M5
DAPS-0030-…-F04 42 M5
70 4
70.4 32 7
32.7 37 7
37.7 – – 14 5
14.5 13 90 4
90.4 37 7
37.7
DAPS-0030-…-F05 50 M6
DAPS-0053-…-F0507 83.3 38.5 44.8 50 70 M8 M6 16.2 17 103.3 44.8
DAPS-0090-…-F0710 107.5 51 56.5 70 102 M10 M8 20.2 22 137.5 56.5
DAPS-0120-…-F0710 111.1 51 60.1 70 102 M10 M8 22.5 22 141.1 60.1
DAPS-0180-…-F0710 118 56 62 70 102 M10 M8 25.5 22 148 62

Size H3 H5 H6 L1 T1 T2 T3 T4 1 2

DAPS-0015-…-F03 8

Quarter turn actuators


20 08
0.8 32
3.2 233 3
233.3 – 10 13 2
13.2 11 9
DAPS-0015-…-F04 8
DAPS-0030-…-F04 8
20 – 4 259 – 13 16 5
16.5 14 10
DAPS-0030-…-F05 9

Actuators
DAPS-0053-…-F0507 20 – 4 303.5 9 12 13 19.3 17 12
DAPS-0090-…-F0710 30 – 4 393.7 12 15 16 24.8 22 15
DAPS-0120-…-F0710 30 – 4 409.6 12 15 17 24.8 22 15
DAPS-0180-…-F0710 30 – 4 474 12 15 19 24.3 22 19 1.2

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-17


Quarter turn actuators DAPS, single-acting
Technical data

Dimensions Download CAD data  www.festo.com/en/engineering


Size 0240 … 0960
Quarter turn actuators
Actuators

1.2

Size B1 B2 B3 D1 D2 D3 D4 D6 D7 H1
∅ ∅ ∅ ∅
DAPS-0240-…-F1012 134.9 62 72.9 102 125 M12 M10 29 27 164.9
DAPS-0480-…-F12 125 M12
168 74 5
74.5 93 5
93.5 – – 36 5
36.5 27 198
DAPS-0480-…-F14 140 M16
DAPS-0960-…-F14 140 M16
207 7
207.7 93 114 7
114.7 – – 46 36 237 7
237.7
DAPS-0960-…-F16 165 M20

Size H2 H3 L1 T1 T2 T3 T4 1 2

DAPS-0240-…-F1012 72.9 30 520.5 15 18 19 29.5 27 19


DAPS-0480-…-F12 18
93 5
93.5 30 648 2
648.2 – 19 5
19.5 38 5
38.5 36 24
DAPS-0480-…-F14 24
DAPS-0960-…-F14 24
114 7
114.7 30 828 – 18 5
18.5 48 5
48.5 46 32
DAPS-0960-…-F16 30

7 / 1.2-18 Products 2004/2005 – Subject to change – 2005/04


Quarter turn actuators DAPS, single-acting
Technical data

Ordering data
Part No. Type Part No. Type
Size 0015 Size 0180
533 427 DAPS-0015-090-RS1-F03 533 447 DAPS-0180-090-RS1-F0710
533 480 DAPS-0015-090-RS1-F04 533 448 DAPS-0180-090-RS2-F0710
533 428 DAPS-0015-090-RS2-F03 533 449 DAPS-0180-090-RS3-F0710
533 481 DAPS-0015-090-RS2-F04 533 450 DAPS-0180-090-RS4-F0710
533 429 DAPS-0015-090-RS3-F03
533 482 DAPS-0015-090-RS3-F04 Size 0240
533 430 DAPS-0015-090-RS4-F03 533 451 DAPS-0240-090-RS1-F1012
533 483 DAPS-0015-090-RS4-F04 533 452 DAPS-0240-090-RS2-F1012
533 453 DAPS-0240-090-RS3-F1012
Size 0030 533 454 DAPS-0240-090-RS4-F1012
533 431 DAPS-0030-090-RS1-F04

Quarter turn actuators


533 484 DAPS-0030-090-RS1-F05 Size 0480
533 432 DAPS-0030-090-RS2-F04 533 455 DAPS-0480-090-RS1-F12
533 485 DAPS-0030-090-RS2-F05 533 488 DAPS-0480-090-RS1-F14

Actuators
533 433 DAPS-0030-090-RS3-F04 533 456 DAPS-0480-090-RS2-F12
533 486 DAPS-0030-090-RS3-F05 533 489 DAPS-0480-090-RS2-F14
533 434 DAPS-0030-090-RS4-F04 533 457 DAPS-0480-090-RS3-F12
533 487 DAPS-0030-090-RS4-F05 533 490 DAPS-0480-090-RS3-F14
533 458 DAPS-0480-090-RS4-F12 1.2
Size 0053 533 491 DAPS-0480-090-RS4-F14
533 435 DAPS-0053-090-RS1-F0507
533 436 DAPS-0053-090-RS2-F0507 Size 0960
533 437 DAPS-0053-090-RS3-F0507 533 459 DAPS-0960-090-RS1-F14
533 438 DAPS-0053-090-RS4-F0507 533 492 DAPS-0960-090-RS1-F16
533 460 DAPS-0960-090-RS2-F14
533 493 DAPS-0960-090-RS2-F16
Size 0090 533 461 DAPS-0960-090-RS3-F14
533 439 DAPS-0090-090-RS1-F0710 533 494 DAPS-0960-090-RS3-F16
533 440 DAPS-0090-090-RS2-F0710 533 462 DAPS-0960-090-RS4-F14
533 441 DAPS-0090-090-RS3-F0710 533 495 DAPS-0960-090-RS4-F16
533 442 DAPS-0090-090-RS4-F0710

Size 0120
533 443 DAPS-0120-090-RS1-F0710
533 444 DAPS-0120-090-RS2-F0710
533 445 DAPS-0120-090-RS3-F0710
533 446 DAPS-0120-090-RS4-F0710

Ordering data – Wearing parts kits


Part No. Type Part No. Type
Size 0015 Size 0180
397 471 DAPS-0030/S0015 397 476 DAPS-0360/S0180

Size 0030 Size 0240


397 472 DAPS-0060/S0030 397 477 DAPS-0480/S0240

Size 0053 Size 0480


397 473 DAPS-0106/S0053 397 478 DAPS-0960/S0480

Size 0090 Size 0960


397 474 DAPS-0180/S0090 397 479 DAPS-1920/S0960

Size 0120
397 475 DAPS-0240/S0120

2005/04 – Subject to change – Products 2004/2005 7 / 1.2-19


Data sheet

Part no.: 533417


Page:1

DAPS-0015-090-R-F03
Semi-rotary drive
Feature Data/description

Size of actuator 0015

Rotation angle adjustment range 90 deg

Flange hole pattern F03

Swivel angle 90 deg

End-position adjustment range at 90° -5 - 5 deg

Fitting connection conforms to standard ISO 5211

Cushioning none

Assembly position Any

Mode of operation double-acting

Design structure Yoke kinematics

Position detection none

Closing direction right-closing

Valve connection conforms to standard VDI/VDE 3845 (NAMUR)

Operating pressure 1 - 8,4 bar

Nominal operating pressure 5,6 bar

ATEX identification II 2 GD c T5 T80°C

ATEX ambient temperature -20°C <= Ta <= +60°C

Operating medium Dried compressed air, lubricated or unlubricated

CE Symbol In accordance with EU directive 94/9/EG (ATEX)

Corrosion resistance classification CRC 3

Ambient temperature -20 - 80 °C

Torque at rated operating pressure and 0° 15 Nm


rotation angle

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:44:44 73734 Esslingen
Data sheet

Part no.: 533417


Page:2

DAPS-0015-090-R-F03
Semi-rotary drive
Feature Data/description

Air consumption per cycle 0,06 l

Product weight 750 g

Shaft connection V11

Pneumatic connection G1/8

Materials note Contains PWIS substances

Materials information for drive shaft High alloy steel

Materials information for cover Wrought Aluminium alloy

Materials information, housing Wrought Aluminium alloy

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:44:44 73734 Esslingen
Data sheet

Part no.: 534304


Page:1

VAPB-1/2-F-40-F03
Ball valve
Feature Data/description

Nominal size 15 mm

Type of actuation pneumatic

Sealing principle soft

Assembly position Any

Design structure Ball valve

Valve function 2/2

Nominal operating pressure 40 bar

Standard nominal flow rate 283,33 l/min

Operating medium Neutral liquid


Water
Neutral gases
Compressed air

Corrosion resistance classification CRC 1

Medium temperature -20 - 150 °C

Product weight 400 g

Mounting type Line installation

Pneumatic connection, port 1 Rp1/2

Pneumatic connection, port 2 Rp1/2

Materials information for seals PTFE

Materials information, housing Brass

Festo AG & Co. KG


Postfach
Printed:14.07.2006 16:20:29 73734 Esslingen
Data sheet

Part no.: 534469


Page:1

DAPZ-SB-M-250AC-DR-RO
Limit switch attachment
Feature Data/description

Based on the standard VDI/VDE 3845 (NAMUR)

Design Round

Assembly position Any

Short circuit strength Yes

Switching element function Normally closed contact

Polarity protected for operating voltage

Operating voltage AC 250 V

CE Symbol 73/23EEC (low voltage)

Corrosion resistance classification CRC 3

Protection class IP65

Ambient temperature -25 - 100 °C

Mounting type with through hole

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:43:49 73734 Esslingen
Data sheet

Part no.: 535987


Page:1

NVF3-MOH-5/2-K-1/4-EX
Solenoid valve
Feature Data/description

Nominal size 7 mm

Exhaust-air function throttleable

Type of actuation electrical

Sealing principle soft

Assembly position Any

Manual override detenting

Design structure Poppet seat

Type of reset mechanical spring

Type of piloting Piloted

Flow direction non reversible

Valve function 5/2


monostable

Operating pressure 2 - 10 bar

b value 0,33

C value 4,2 l/sbar

Standard nominal flow rate 900 l/min

Switching time off 100 ms

Switching time on 50 ms

ATEX identification II 2 G c T4

ATEX ambient temperature -5°C <= Ta <= +40°C

Operating medium Filtered, unlubricated compressed air, 40 µm filtration


Filtered, lubricated compressed air, 40 µm filtration

CE Symbol In accordance with EU directive 94/9/EG (ATEX)

Corrosion resistance classification CRC 1

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:42:29 73734 Esslingen
Data sheet

Part no.: 535987


Page:2

NVF3-MOH-5/2-K-1/4-EX
Solenoid valve
Feature Data/description

Product weight 260 g

Mounting type with through hole

Pilot exhaust port 84 M5

Pneumatic connection, port 1 G1/4

Pneumatic connection, port 3 G1/4

Pneumatic connection, port 5 G1/4

Materials note Contains PWIS substances

Materials information, housing Aluminium die cast


Anodised

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:42:29 73734 Esslingen
Data sheet - Linear drive DLP-100--A -  (187480)

Function

Feature values
Size of actuator 100
Stroke 0 mm
Stroke reserve 2 mm
Piston diameter 100 mm
Based on the standard DIN 3358
VDI/VDE 3845 (NAMUR)
Cushioning No cushioning
Assembly position Any
Mode of operation double-acting
Position detection For proximity sensor
Valve connection conforms to standard VDI/VDE 3845 (NAMUR)
Operating pressure 2 - 10 bar
Nominal operating pressure 6 bar
ATEX category Gas II 2G
Explosion ignition protection type Gas c T4
ATEX category Dust II 2D
Explosion ignition protection type Dust c 120°C
Explosion-proof ambient temperature -20°C <= Ta <= +60°C
Operating medium Dried compressed air, lubricated or unlubricated
CE mark (see declaration of conformity) to EU directive explosion protection (ATEX)
Corrosion resistance classification CRC 3
Ambient temperature -20 - 80 °C
Theoretical force at 6 bar, return stroke 4,524 N
Theoretical force at 6 bar, advance stroke 4,712 N
Efficiency of actuator 95 %
Moving mass with 0 mm stroke 1,200 g
Additional weight per 10 mm stroke 92 g
Basic weight for 0 mm stroke 3,100 g

09.03.2009 - Subject to change Festo AG & Co. KG 1/2


Feature values
Additional mass factor per 10 mm of stroke 25 g
Pneumatic connection G1/4
Materials information for cover Wrought Aluminium alloy
Materials information for seals NBR
TPE-U(PU)
Materials information, housing Wrought Aluminium alloy
Smooth anodised
Materials information for piston rod High alloy steel, non-corrosive

09.03.2009 - Subject to change Festo AG & Co. KG 2/2


Data sheet

Part no.: 537723


Page:1

SOEG-RTH-Q20-PP-S-2L-TI
Diffuse light sensor
Feature Data/description

Design Block design

Conforms to standard DIN EN 60947-5-2

Short circuit strength Pulsing

Type of light Reduction factors

Measured variable Position

Measuring principle Optoelectronic

Measurement method Diffuse reflection sensor with background suppression

Switching element function Switchable

Polarity protected for all electrical connections

Setting range lower limit 25 mm

Upper limit of adjustment range 100 mm

Setting options Teach-In


Teach-in via electrical connection

Operating reserve display Green LED

Operating status display Yellow LED

Max. switching frequency 1.000 Hz

Operating voltage DC 10 - 30 V

Idle current 35 mA

Max. output current 100 mA

Residual ripple 10 %

Switch output PNP

Voltage drop <= 2,4 V

CE Symbol 73/23EEC (low voltage)


In compliance with EU directive 89/336/EWG (EMV)

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:39:39 73734 Esslingen
Data sheet

Part no.: 537723


Page:2

SOEG-RTH-Q20-PP-S-2L-TI
Diffuse light sensor
Feature Data/description

Corrosion resistance classification CRC 2

Protection class IP67

Ambient temperature -5 - 60 °C
-20 - 60 °C

Authorisation c UL us - Listed (OL)

Product weight 7g

Reference material 18 %

Max. grey tone shift 7%

Max. spot diameter 5 x 5 mm with a sensing range of 60 mm

Working range 25 - 100 mm

Electrical connection M8x1


Plug
4-pin

Mounting type with through hole

Materials note Copper and Teflon-free

Materials information, housing ABS

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:39:39 73734 Esslingen
Data sheet

Part no.: 539639


Page:1

VPPE-3-1/8-6-010
Proportional pressure regulator
Feature Data/description

Nominal diameter, pressurisation 5 mm

Nominal diameter, exhaust 2,5 mm

Type of actuation electrical

Sealing principle soft

Assembly position Any

Design structure Piloted piston regulator

Short circuit strength for all electrical connections

Safety instructions Safety setting, VPPE

Polarity protected for all electrical connections

Pressure control range 0,15 - 6 bar

Inlet pressure 1 7 - 8 bar

Max. pressure hysteresis 0,15 bar

Standard nominal flow rate 600 l/min

Operating voltage DC 21,6 - 26,4 V

Max. electrical power consumption 3,6 W

Residual ripple 10 %

SETPOINT/ACTUAL values Voltage type 0 - 10 V

Operating medium Neutral gases


Filtered compressed air, 40 µm filtration

CE Symbol In compliance with EU directive 89/336/EWG (EMV)

Corrosion resistance classification CRC 2

Medium temperature 10 - 50 °C

Protection class IP65

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:37:36 73734 Esslingen
Data sheet

Part no.: 539639


Page:2

VPPE-3-1/8-6-010
Proportional pressure regulator
Feature Data/description

Ambient temperature 10 - 50 °C

Product weight 420 g

Electrical connection Plug


Round design
M12x1
4-pin

Mounting type with through hole

Pneumatic connection, port 1 Female thread G1/8

Pneumatic connection, port 2 Female thread G1/8

Materials information, housing Wrought Aluminium alloy

Materials information for membrane NBR

Festo AG & Co. KG


Postfach
Printed:10.07.2006 13:37:36 73734 Esslingen
541148

2/2-way solenoid valve

Function This solenoid valve enables the flow control of neutral gases, vapours and liquids.
It can be used as a remotely adjustable final control element or in closed control
loops. This solenoid valve is a directly actuated 2/2-way valve. It is closed in the de-
energised state and spring returned.
In the normal position, the spring presses the armature and seal onto the valve seat,
with the medium thereby supporting the sealing action. Once the solenoid coil is
switched on, the armature is lifted off the valve seat by the magnetic force und is
thereby released. This enables the medium to flow unrestricted from P to A. When
the solenoid coil is switched off, the spring presses the armature onto the valve seat
and thereby closes the valve.

Versorgungsspannung
Connection diagram

1 Supply voltage +
2 Supply voltage -

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4
541148
2/2-way solenoid valve

Design Directly actuated 2/2-way solenoid valves are equipped with a fully plastic
encapsulated DC solenoid, which actuates the solenoid armature. The armature
adjustment is effected via a PTFE bellows with an allocated safety membrane for
additional protection. The valve seal is directly attached to the bellows.

Dimensions

A = 83 mm
∅B = 38 mm
∅B1 = 45 mm

Media Aggressive, neutral, gaseous and liquid media, that do not adversely affect the
physical and chemical properties of the respective housing and sealing material.

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
541148

2/2-way solenoid valve

Technical data Parameter Value

Function Directly actuated, closed in de-energised state

Nominal size of valve seat 4 mm

Voltage supply 24 V DV

Solenoid coil current consumption 5.5 W

Permissible voltage deviation to VDE −10 %/+6 %

Operating pressure 0 – 3 bar


3
Kv value 0.30 m /h

Max. ambient temperature 40 °C

Weight 0.21 kg

Connection G¼
Push-in connector for piping diameter, external 15 mm

Type of connection Threaded collar

Max. switching frequency 2000 – 3000/hrs (depending on the viscosity


of the flow medium)

Rel. duty cycle 100 %

Valve body material Hard PVC grey

Sealing material FPM

Protection class EN 605229 IP 54

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4
4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
541150
Motor controller

Function The Maxi-1Q-4-30 controller is a motor controller with speed adjustment


for 24V DC motors. It ensures the reliable switching on and off of motors.
In the off status, the dynamic braking is active. The IxR amplification can be adjusted
by means of a bridge between GND and terminal 3 (amplification 1) or terminal 4
(amplification 2).

Design The motor controller is to be mounted on an H-rail.

IxR amplification Bridges Function

None Minimum amplification

GND and terminal 3 Adjustable amplification

GND and terminal 4 Maximum amplification, fixed

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4
541150
Motor controller

+VCD GRD
Anschlussbelegung 0V +VCD

Start

Poti zum Einstellen


der max. Drehzahl

Klemmen zum Brücken


der IxR Verstärkung

R+ Ref. 10V
Externe potentiometer 10 kΩ.
A2 n-setpoint
Speed setpoint adjustment
R- Ref. 0V

A1 Start

0V Earth

0V AGNDO (Analogue earth for outputs)

+ +VCC (supply voltage)

4 IxR amplification 2

3 IxR amplification 1

- GND (earth) amplification 1+2

+ Supply voltage

1 Motor (-)
Motor connection
2 Motor (+)

- Earth

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
541150
Motor controller

Technical data: Input circuit Parameter Value

Nominal voltage/triggering voltage 24V DC

Nominal voltage range min./max. 18V – 35V DC

Input current for Vn 10 mA

Analogue input voltage range 0V – 10V DC

Technical data: Output Parameter Value


circuit
Switching voltage range / motor voltage 18V – 35V DC

Max. Permanent-load current 3.5 A

Current limiter up to therm. cut-off 15 A

Speed 0V – V CC adjustable

Power driver MOS-FET

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4
4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
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Data sheet - Ball valve VZBA-R12-63-32L-F0304-R - 542009

Function

Feature values
Design structure 3-way ball valve
L hole
Type of actuation mechanical
Sealing principle soft
Mounting type Line installation
Process valve connection Rp1/2
Switching position indicator Slot direction = flow direction
Flange hole pattern F03
F04
Inside diameter 12.5 mm
Nominal diameter DN 15
Manual override None
Flow direction reversible
Nominal pressure of process valve 63 bar
Actuation torque 8 Nm
Operating medium Neutral liquids
Neutral gases
Medium temperature -10 - 140 °C
Flow rate Kv, L hole 4.7 m3/h
Flow rate tolerance Kv +/- 20 %
Materials note Contains PWIS substances
Materials information, housing High alloy steel, non-corrosive
Material number for housing 1.4408
Materials information for seals PTFE
Material information, globe High alloy steel, non-corrosive
Material number for ball 1.4401
Materials information for shaft High alloy steel, non-corrosive
Material number for shaft 1.4401
Product weight 700 g
Corrosion resistance classification CRC 3

09.03.2009 - Subject to change Festo AG & Co. KG 1/1


HWS100/A
SPECIFICATIONS
A227-01-01/A-C
MODEL HWS100 HWS100 HWS100 HWS100 HWS100 HWS100
ITEMS -3/A -5/A -12/A -15/A -24/A -48/A
1 Nominal Output Voltage V 3.3 5 12 15 24 48
2 Maximum Output Current A 20 20 8.5 7 4.5 2.1
3 Maximum Output Power W 66 100 102 105 108 100.8
4 Efficiency (Typ) (*1) 100VAC % 78 83 83 83 84 84
200VAC % 81 86 86 86 87 87
5 Input Voltage Range (*2) - 85 ~ 265VAC (47 ~ 63Hz) or 120 ~ 370VDC
6 Input Current (100/200VAC)(Typ) (*1) A 0.9/0.45 1.3/0.65
7 Inrush Current(Typ) (*3) - 14A at 100VAC, 28A at 200VAC, Ta=25°C, Cold Start
8 PFHC - Built to meet IEC61000-3-2
9 Power Factor (100/200VAC)(Typ) (*1) - 0.98/0.90 0.99/0.95
10 Output Voltage Range V 2.97~3.96 4.0~6.0 9.6~14.4 12.0~18.0 19.2~28.8 38.4~52.8
11 Maximum Ripple & Noise 0<Ta<60°C mV 120 120 150 150 150 200
(*4) -10<Ta<0°C mV 160 160 180 180 180 240
12 Maximum Line Regulation (*5) mV 20 20 48 60 96 192
13 Maximum Load Regulation (*6) mV 40 40 96 120 192 384
14 Temperature Coefficient - Less than 0.02% / °C
15 Over Current Protection (*7) A 21.0 ~ 21.0 ~ 8.92 ~ 7.35 ~ 4.72 ~ 2.20 ~
16 Over Voltage Protection (*8) V 4.13~4.95 6.25~7.25 15.0~17.4 18.8~21.8 30.0~34.8 55.2~64.8
17 Hold-up Time (Typ) (*9) - 20ms
18 Leakage Current (*10) - Less than 0.5mA. 0.2mA(Typ) at 100VAC / 0.4mA(Typ) at 230VAC
19 Remote Sensing - Possible
20 Parallel Operation - -
21 Series Operation - Possible
22 Operating Temperature (*11) - -10 ~+60°C (-10 ~+40°C:100%,+50°C:60%,+60°C:20%)
23 Operating Humidity - 30 ~ 90%RH (No dewdrop)
24 Storage Temperature - -30 ~ +85°C
25 Storage Humidity - 10 ~ 95%RH (No dewdrop)
26 Cooling - Convection Cooling
27 Withstand Voltage - Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA)
Output - FG : 500VAC (100mA) for 1min
28 Isolation Resistance - More than 100M at 25°C and 70%RH Output - FG : 500VDC
29 Vibration - At no operating, 10 ~ 55Hz (Sweep for 1min)
19.6m/s2 Constant, X,Y,Z 1hour each.
30 Shock (In package) - Less than 196.1m/s2
31 Safety (*12) - Approved by UL60950-1, CSA60950-1, EN60950-1, EN50178
Built to meet UL508, DENAN
32 Line DIP - Built to meet SEMI-F47 (200VAC Line only)
33 Conducted Emission - Built to meet EN55011/EN55022-B, FCC-B, VCCI-B
34 Radiated Emission - Built to meet EN55011/EN55022-B, FCC-B, VCCI-B
35 Immunity - Built to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3),
-5(Level 3,4), -6(Level 3), -8(Level 4), -11
36 Weight(Typ.) - 500g
37 Size (W x H x D) mm 33 x 82 x 160 ( Refer to Outline Drawing )

*Read instruction manual carefully, before using the power supply unit.
=NOTES=
*1. At 100/200VAC, Ta=25°C and maximum output power.
*2. For cases where conformance to various safety specs (UL, CSA, EN) are required,
to be described as 100 ~ 240VAC(50/60Hz).
*3. Not applicable for the in-rush current to Noise Filter for less than 0.2ms.
*4. Measure with JEITA RC-9131A probe, Bandwidth of scope :100MHz.
*5. 85 ~ 265VAC , constant load.
*6. No load-Full load, constant input voltage.
*7. Constant current limit and Hiccup with automatic recovery.
Not operate at over load or dead short condition for more than 30seconds.
*8. OVP circuit will shutdown output, manual reset (Re power on).
*9. At 100/200VAC , nominal output voltage and maximum output current.
*10. Measured by the each measuring method of UL,CSA,EN and DENAN(at 60Hz).
*11. Ratings - Derating at standard mounting.
- Load (%) is percent of maximum output power or maximum output current, whichever is greater.
- As for other mountings, refer to derating curve (A227-01-02/A_).
*12. As for DENAN, built to meet at 100VAC.
HWS100/A

OUTPUT DERATING
A227-01-02/A

LOAD(%)
Ta(°C) MOUNTING A MOUNTING B,C,D
-10 ~+30 100 100
40 100 80
50 60 60
60 20 20

OUTPUT DERATING CURVE

120

100

80
MOUNTING A
LOAD(%)

60 MOUNTING B,C,D

40

20

0
-10 0 10 20 30 40 50 60 70
Ta(°C)

MOUNTING A MOUNTING B MOUNTING C MOUNTING D DON'T USE


(STANDARD MOUNTING)
544245
Flow sensor Type 2

Function The transparent liquid flowing-in in the direction of the arrow adopts a centrifugal
motion via the rotating body in the measuring chamber and directed onto the light-
weight, three-vane rotor. The speed of the rotor is proportional to flow and is sensed
contactlessly via the built-in optoelectronic infrared system (diode and photo
transistor).
The integral amplifier supplies a steady square-wave signal, whereby the signal level
is dependent on the applied supply voltage (8 – 24V DC). Thanks to the special
configuration of the rotor, any potential gas bubbles in the liquid (trapped air) are
not dispersed, but are transported with the liquid.
The assembly position is arbitrary. The direction of flow is indicated by an arrow on
the sensor housing. Stabilizing sections upstream or downstream of the measuring
device are not required. Volumetric flow rate fluctuations or pulsation does not have
a negative effect on the measuring result. A protective filter is mounted on the inlet
side.
All sensor housing components in contact with media are made of polyvinylidene
fluoride (PVDF).

Design The flow sensor is to be fitted into piping with the help of adapters.

Note Design in use: B.S.P. (British Standard Pipe Thread = Abbreviation for
British pipe thread)

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4
544245
Flow sensor Type 2

Note The polarity of the applied voltage is to be observed during operation. The cable
connections are colour coded:
• Operating voltage Positive terminal white
Negative terminal green
• Output signal Square wave signal brown

Electrical design

Technical data Parameter Value

Permissible operating voltage 8 – 24V DC

Current consumption 18 – 30 mA

Frequency range (output) 40 – 1200 Hz

Max. Load 2.2 kΩ

Signal pick-up Infrared (optoelectronic)

K-Factor (pulse / dm3) 8000

Measuring range 0.3 – 9.0 l/min

Measurement uncertainty ± 1 % of measured value, at 20 °C

Linearity ± 1 % of measured value

Viscosity Max. 15 cSt (je nach Messbereich)

Operating pressure Max. 10 bar

Standard temperature range −40 °C – +85 °C

Polarity-reversal protection Yes

Materials:
all components in contact with media PVDF
Seals Viton

Dimensions
Length 47 mm
Connecting thread G ½“

Push-in connection for piping diameter, external 15 mm

Electrical connection Cable

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
544245
Flow sensor Type 2

Characteristic curves and


scales

Sensor

Pressure loss curve

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4
544245
Flow sensor Type 2

Dimensions for B.S.P (British Standard Pipe Thread = Abbreviation for British pipe
thread) and N.P.T. (National Standard Taper Pipe Thread = American tapered pipe
thread.) design

A 12.7 mm
L 47 mm
D ½“
d 13 mm

Maintenance The protective filter on the inlet side requires cleaning.

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
549826
Pressure sensor

Pressure sensor

Schematic diagram

Function The pressure measurement transducer uses ceramic measurement cell as sensor.
The electronics transduces the measured signal into output signals of 0…10 V.
Because of its robust design, this sensor is for use in rough industry environment as
well.
The maximum process temperature range must not exceed 100 °C.

Design To protect the electronics against vibrations and humidity it is infused.


The sensor can be connected with 2 wire or 3 wire technology.
The pressure compensation is realized by a hole at top of the sensor.

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/3
549826
Drucksensor

Note Watch the polarity of connected voltage supply.


Pin assignment Parameter Value

2-wire technology (4..20mA)


1 positive terminal
2 negative terminal
3 not used
Ground connected

3-wire technology (0..20mA / 0..10V)


1 output signal
2 negative terminal / output signal
3 positive terminal
Ground connected

Subject to change

Technical diagram

2/3 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009
549826
Pressure sensor

Technical data Parameter Value

Measurement range 0 … 400 mbar

Electrical connection Push-in elbow connector to DIN 43650

Protection class IP 65

Process connection G½

Parts in contact with measured substance Ceramic, stainless steel, NBR-sealing ring

Measurement system Ceramic cell

Temperature ranges
Process temperature (at max.
environment temperature of 50°C) -25 °C..+100 °C
Storage temperature -40 °C..+85 °C
permissible environment temperature -25 °C..85 °C
compensated temperature range -10 °C..55 °C

Temperature influence
on zero point ‹0,25 % f.E./10 K
on range ‹0,15 % f.E./10 K

Power supply
nominal voltage 24 V DC
voltage range 11 V DC..40 V DC
max. permissible voltage supply 40 V DC

Signal output
2-wire technology 4..20 mA
3-wire technology 0..20 mA or 0..10 V

Current limiting at output signal At 110 % of pressure range

Adjustment range Zero point ± 10 %

Characteristic curve deviation


(Linearity, hysteresis, repeatability) ‹ 0,5% f.E. (zero point adjustment)

Response time ‹ 3 ms

Load RLmax
(Usup ply − 11)
0,02
Load at signal output 0..10 V › 2,5 kΩ

Weight approx. 300 g

Noise immunity to DIN 50082

Subject to change

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 3/3
689200
Tank, round

Function The round tank has a capacity of 3 l (effective operating capacity) and can be used
for liquids and solids.
The tank cover is provided with several holes with threaded connection for inflow
and for sensors. Holes not required are provided with a blanking plug.
A connector d40 is fitted at the lower end of the container for discharge.

Design The container is attached laterally to a profile column via brackets, using screws and
T-head screws and is then mounted to the profile plate.

Different design variants with different profile feet can be used within MPS-PA.

Note Carefully tighten the mounting screws.

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/2
689200
Tank, round

Technical data Parameter Value

Material Macrolon 2805

Permissible operating temperature Max. +65 °C

Capacity Max. 4 l total volume of container-


Effective operating capacity 3l
Container scaling 0.5 – 3 l

Dimensions of cylinder approx.


Diameter external/internal 150 mm/140 mm
Height external/internal 210 mm/200 mm

Dimensions of frustum (below) approx.

Diameter external/internal 60 mm/50 mm


Height external/internal 90 mm/80 mm

Push-in connections for piping diameter, 15 mm


external

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
689201

Tank, rectangular

Function The rectangular tank has a capacity of 10 l (effective operating capacity) and can be
used for fluids and solids.
A hole with threaded connection is provided for discharge at the bottom of the
container. Holes with threaded connection and water tank connection are located at
the side for inflow and sensors. One hole each is provided for the assembly of a
heating element and temperature sensor. Holes that are not required are sealed
with a blanking plug. The cover has several apertures, so-called stubs. One of the
stubs is intended for the stirrer.

Different container variants can be used within MPS-PA.

Design The container is attached laterally to two profile columns via brackets, using four
screws and T-head nuts, and then mounted onto the slotted profile plate.

Different design variants with different profile feet are possible within MPS-PA.

Note Carefully tighten the mounting screws.

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/2
689201
Tank, rectangular

Technical data Parameter Value

Material Macrolon 2805

Permissible operating temperature Max. +65 °C

Capacity Max. 12 l total volume of container


Effective operating capacity 10 l
Container scaling 0.5 – 10 l

Dimensions
Width external/internal 200 mm/190 mm
Depth external/internal 200 mm/190 mm
Height external/internal 350mm/340 mm

Push-in connections for piping diameter, 15 mm


external

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
GR 42, 15 - 20 W UL
®
GR 42, 15 - 20 W

Versions of GR 42 / Ausführungen GR 42 P./S. Dimensions in mm / Maßzeichnung in mm


90°
With gearbox / Als Getriebemotor 37 0.06 A
90° ±1° L
With brake / Als Bremsmotor 48 2 0.03
M3 al

2.7
5-0.1
With controller / Mit Regelelektronik 54 4m B A

5
45° ±1°

Ø 5 g5
Ø9

30°
With tacho generator / Mit Tachogenerator 50

Ø 42 ±0.3
With magnetic pulse generator / Mit magnetischem Impulsgeber 51

27.5°
With incremental encoder / Mit Inkrementalgeber 52
6.5mm
Standard/Standard On request/auf Anfrage
Depth/Tiefe *22 -0.05 1 ±0.3 *22-0.05
• General information about the characteristics of • Allgemeine Informationen über die Eigenschaften black/
32 ±0.1 schwarz 2 32±0.1
our commutated motors, see page 8 unserer Kollektormotoren siehe S. 8 0.2 A 0.2 B
- 20±1
• the standard version has leads (300 mm) • Der Motor wird standardmäßig mit Litzen (300 mm) Welle vorne Welle hinten
Shaft front Shaft back +
• special windings available on request geliefert red/rot 7 ±2
• different shaft lengths or shaft on both sides • Sonderwicklungen auf Anfrage erhältlich 5 x 20 mm -
300 ±30 L
available as per our program • Auf Anfrage verschiedene Wellenlängen bzw. beidsei- 5 x 45 mm -
5 x 45 mm 5 x 45 mm
Faxial = 30N. G/GR 42x25 70±0,8
• protection class IP 50, higher class available on tige Wellen gemäß unserem Programm lieferbar Leads/
request. • Schutzart IP 50, auf Anfrage auch höher 3 x 12 mm - Litzen AWG 22 Tr 64 UL Style 1569 Fradial = 60N. G/GR 42x40 85±0,8
• ball bearing in the motor shaft. For projects the • Die Motorwelle ist kugelgelagert. Projektbezogen ist
motor is also available with slide bearing (G 42) der Motor auch mit Gleitlager erhältlich (G 42) In accordance with EN 60034
Characteristic diagram / Belastungskennlinien Belastungskennlinien gezeichnet nach VDE 530

Data / Leistungsdaten GR 42x25 14 70 7000


ϑR = 20°C
14 70 7000
ϑR = 20°C
Rated voltage/
Nennspannung 12 VDC 24 VDC 40 VDC 12 60 6000 η ∆ϑW = 100K 12 60 6000 η ∆ϑW = 100K
J = f (M)
N = f (M) N = f (M)
Continuous rated speed/ 10 50 5000 10 50 5000
Nenndrehzahl
rpm*) 3450 3600 3700
J = f (M)
Continuous rated torque/ 8 40 4000 8 40 4000
Nenndrehmoment
Ncm*) 3.9 3.8 3.9

efficiency/Wirkungsgrad η (%)

efficiency/Wirkungsgrad η (%)
rated speed/Drehzahl n (rpm)

rated speed/Drehzahl n (rpm)


Continuous current/ 6 30 3000 6 30 3000
Nennstrom
A*) 1.9 0.9 0.6
4 20 2000 4 20 2000

current/Strom I (A)

current/Strom I (A)
Starting torque/
Anlaufmoment
Ncm**) 19 20 22
2 10 1000 2 10 1000
Starting current/
Anlaufstrom
A**) 7.8 4 2.76 MN MN
0 0 0 0 0 0
-2 0 2 4 6 8 10 12 14 16 18 20 -4 0 4 8 12 16 20 24 28 32 36 40
No load speed/ Ncm Ncm
Leerlaufdrehzahl
rpm**) 4350 4200 4400
GR 42x25, 12V GR 42x40, 12V
No load current/
Leerlaufstrom A**) 0.34 0.17 0.11
7 70 7000 7 70 7000
Demagnetization current/ ϑR = 20°C ϑR = 20°C
Entmagnetisierstrom A**) 14 6.5 4.1 6 60 6000 ∆ϑW = 100K 6 60 6000 ∆ϑW = 100K
Rotor inertia/ N = f (M) η η
Trägheitsmoment gcm2 71 71 71 5 50 5000 5 50 5000 N = f (M)
J = f (M)
Weight of motor/
Motorgewicht g 390 390 390 4 40 4000 J = f (M) 4 40 4000

efficiency/Wirkungsgrad η (%)

efficiency/Wirkungsgrad η (%)
rated speed/Drehzahl n (rpm)

rated speed/Drehzahl n (rpm)


3 30 3000 3 30 3000
Data / Leistungsdaten GR 42x40 2 20 2000 2 20 2000

current/Strom I (A)

current/Strom I (A)

GR 42, 15 - 20 W
Rated voltage/
Nennspannung 12 VDC 24 VDC 40 VDC 1 10 1000 1 10 1000
Continuous rated speed/ MN MN
Nenndrehzahl
rpm*) 3750 3100 3400 0 0 0 0 0 0
-2 0 2 4 6 8 10 12 14 16 18 20 -4 0 4 8 12 16 20 24 28 32 36 40
Continuous rated torque/ Ncm Ncm
Nenndrehmoment
Ncm*) 5.3 5.7 5.7 GR 42x25, 24V GR 42x40, 24V
Continuous current/
Nennstrom
A*) 2.7 1.2 0.8 2.8 70 7000 7 70 7000
ϑR = 20°C ϑR = 20°C
Starting torque/
Anlaufmoment
Ncm**) 32 33 36 2.4 60 6000 ∆ϑW = 100K 6 60 6000 η ∆ϑW = 100K
N = f (M) η J = f (M)
Starting current/ 2 50 5000 5 50 5000
Anlaufstrom
A**) 13.2 5.68 3.97
No load speed/ 1.8 40 4000 4 40 4000 J = f (M)
Leerlaufdrehzahl
rpm**) 4550 3800 3950
efficiency/Wirkungsgrad η (%)

efficiency/Wirkungsgrad η (%)
N = f (M)
rated speed/Drehzahl n (rpm)

rated speed/Drehzahl n (rpm)


No load current/ 1.2 30 3000 3 30 3000
Leerlaufstrom A**) 0.44 0.18 0.12
0.8 20 2000 2 20 2000
current/Strom I (A)

current/Strom I (A)
Demagnetization current/
Entmagnetisierstrom A**) 24 10.5 6.3
0.4 10 1000 1 10 1000
Rotor inertia/
Trägheitsmoment gcm2 110 110 110 MN MN
0 0 0 0 0 0
Weight of motor/ -2 0 2 4 6 8 10 12 14 16 18 20 -4 0 4 8 12 16 20 24 28 32 36 40
g 490 490 490 Ncm Ncm
Motorgewicht GR 42x25, 40V GR 42x40, 40V

*) ∆ϑw = 100 K; **) ϑR = 20 °C

18 19
690579
Stirrer

Function The mixing of liquid in the container is effected by means of the stirrer, using an
unregulated 24V DC motor. The stirrer (impeller) creates a strong, axial dispersal
with a strong circulation, whereby the rotational flow around the stirring axis is
minimal. Mixing is therefore effected mainly by means of vertical circulation.

Design The stirrer is mounted to the profile of the tank.

Note Only for low viscosity container contents. The cover must remain closed during
operation.

© Festo Didactic GmbH & Co. KG, 07/2009 Subject to change 1/2
690579
Stirrer

Electrical connections The polarity of the applied voltage must be monitored during operation. The cable
connections are colour coded.

Parameter Value

Positive terminal (+) Pin 4 / Red

Negative terminal (-) Pin 3 / Black

Technical data Parameter Value

Nominal voltage 24V DC

Nominal power consumption 20 W

Revolution per min. 3600- 4200

Connection 2-core cable

Service life Approx. 200 hours

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 07/2009
690588
Capacitive proximity sensor

Function The operational principle of a capacitive proximity sensor is based on the evaluation
of a change in capacitance of a capacitor in an RC resonant circuit. If a material
approaches the proximity sensor, the capacitance of the capacitor increases. This
leads to a change in vibration response of the RC circuit which is then evaluated. The
change in capacitance depends mainly on the distance, dimensions and the
dielectric constants of the respective materials.
The proximity sensor has a PNP output, i.e. the signal line is switched to a positive
potential in the switched status. The switch is designed in the form of a normally
open contact. The connection of the load is effected between proximity sensor
signal output and earth.
A yellow light emitting diode (LED) indicates the switching status and the green light
emitting diode (LED) the ready status. The sensitivity of the sensor can be
individually adapted with the help of a small adjusting screw..
The capacitive proximity sensor cannot be fitted flush.

Design The capacity proximity sensor can be fitted in a mounting bracket using two locking
nuts. The proximity sensor is of cylindrical design and has an M 18x1 thread.

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4
690588
Capacitive proximity sensor

Note The polarity of the applied voltage is to be monitored during operation. The cable
connections are colour coded.

Parameter Value

Operating voltage
1 Positive terminal Brown
3 Negative terminal Blue

4 Load output Black

Connection diagram

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
690588
Capacitive proximity sensor

Technical data Parameter Value

Permissible operating pressure 12 – 48V DC

Switch output PNP, normally open contact

Nominal switching distance (adjustable) 9.5 – 10 mm

Hysteresis (regarding nominal switching 1.9 – 2 mm


distance)

Maximum current on contact 200 mA

Maximum switching frequency 25 Hz

Current consumption when idling (at 55 V) ≤ 20 mA

Permissible operating/ambient temperature -10 °C – +50 °C

Protection class IP 65

Polarity reversal protection, short-circuit proof Resistant to sustained short-circuit and


overload-proof

Materials
Front cap PTFE
Housing Brass, nickel-plated

Dimensions of housing M18 x 59.7 mm

Type of mounting Flush

Displays
Supply voltage LED Green
Switching element „ON“ LED Yellow

Type of connection Connectors M8


3-ping

Weight 55 g

Electrical connection Cable, 2000 mm long

Dimensions

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4
4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
691225
Float flow sensor

Function The device consists of a vertically arranged tapered glass tube opening at the top,
through which the fluid to be measured flows. A conical float within the tube is lifted
by the flow of liquid and kept afloat, if equilibrium exists between the downwards
directed weight of the float on the one hand and the upwards directed force of flow
and buoyancy force on the other.
The volumetric flow can be read off via an externally fitted scale and the float level
marking. Bevelled notches on the float cause the float to rotate and prevent any
jamming.

Design The flow meter downstream of the flow sensor is fitted with a metering tube made of
Trogamid –T, which is suitable for use with neutral or aggressive media. The
threaded connectors moulded at the ends of the meter tube are used to receive
valve fittings. O-rings embedded at the front ensure a reliable seal between the
meter tube and valve fitting without generating radial forces which could cause the
tube to burst.
The graduated scale printed on the meter tube is adjusted according to the
respective flow medium and indicates the flow volume in l/h or m³/h. Moulded
dovetailed groovess are provided to fit nominal value pointers, limit value and signal
devices.

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/4
691224
Float flow sensor

Note The use of float flow sensors is limited to the measurement of small to medium
volumetric flow of low viscosity liquids without solid particles or of gas flow at low
pressures

Technical drawing 4

1 Meter tube 2 Float 3 Screwed connector


4 Locking nut 5 Float trap 6 O-ring (seal)

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009
691225
Float flow sensor

Technical data Parameter Value

Measuring range for water. 40 – 400 l/h

Housing shape Tapered bodyr

Meter tube size – nominal size 15 mm

Materials
Meter tube Trogamid-T
Connecting piece PVC-U

Type of connection Threaded connector ends with valve fitting

Sealing material EPDM

Operating pressure Max. 10 bar

Dimensions
Internal diameter x length 20 mm x 208 mm (L4)

Weight 0.12 Kg

Push-in connector for piping diameter, external 15 mm

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 3/4
4/4 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009
691282
Float sensor

Function This float sensor is intended for lateral installation in compact tanks. Due to the fact
that this sensor is made of polypropylene (PP), this model can be used for
temperatures of up to 107 °C in water, oil (except of mineral oils) and all chemicals.
These sensors are ideal for use in the food industry, medical engineering, for motor
oil and in water treatment.
With its long service life, this sensor offers accurate and reproducible results for the
monitoring of high, low and intermediate filling levels. Assembly is effected via a
½"-NPT external thread. The sensor operates within an overall range of -40 °C to
107 °C and at a pressure of 7 bar. The mode of operation of the sensor is simple and
based directly on the change in fluid level. The magnet integrated in the float
actuates the hermetically sealed reed switch in the housing. By turning the switch
180°, the reed switch becomes a normally open contact (NO) or normally closed
contact (NC). Arrows are marked on the outside of the housing to facilitate this
setting. The electrical connection is effected by means of a 2.5 m long connecting
cable. The sensor is attached from the inside.

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4
691282
Float switch

Technical data Parameter Value

Material
Switching tube/float Polypropylene**
Cable sleeve PVC

Temperature
Polypropylene** -40 °C – 107 °C

Min. density of liquid


Polypropylene** 0.55

Operating pressure 7 bar

Reed switch type 20 VA

Connecting cable (length 2.5 m) 22 AWG

Float travel 55 mm

Protection class DIN 40050 IP64

Shipping weight (approx.) 80 g

** Not suitable for mineral oils

Dimensions Lg
1) 2)

3)
L
4)

Lg 101.6 mm L 69.8 mm 1) 2.5 m


2) Sealing ring Buna ‚N’ 3) 5/8“ 4) Locking nut, Nylon

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
691282
Float sensor

Installation The switching function can be reversed by turning the float switch 180°. The
standard switching function is NO (normally open), if the arrow mark on the
mounting element points upwards.

If the float switch is mounted such that the float drops with the level of liquid, the
switching position is NO (normally open).

If the float switch is mounted such that the float rises with the level of liquid, the
switching position is NC (normally closed).

Electrical pin allocation Parameter Value

Positive terminal Red


Plug pin: 1

Negative terminal Black


Plug pin: 3

Plug pin is unallocated

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4
4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
MV-50-1000-en-07
2003-36
1/7

MV
Knife gate valve DN 50-1000

The Stafsjö MV knife gate valve is a valve designed for a wide range of process industry applications. Its
main applications are fluids and suspensions up to 5%. It is also used in services with sludge, powder,
pellets and other solid materials. Common applications are pulp, recycled pulp, waste water and in different
types of food industry.

The MV is designed of a one piece or a two piece valve body in stainless steel, nodular or cast iron and a
stainless steel gate. The retainer ring mechanically locks the seat, making it easy to replace. The unique
Stafsjö box packing TwinPackTM gives high operation reliability.

Due to the flexible design of the MV, it can be provided with different types of manual and automatic
actuators and accessories, such as limit switches. The MV knife gate valve can also be upgraded to be a
control valve.

The Stafsjö knife gate valve MV is designed, manufactured, inspected and tested according to the European
directive Pressure Equipment Directive (PED 97/23/EC) category II module A1 and is therefore CE marked.

0640
AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67
MV-50-1000-en-07
2003-36
2/7

MV
Knife gate valve DN 50-1000

Design data
Maximum working pressure body at 20°C Maximum differential pressure preferred direction at 20°C
DN bar DN bar
50-125 16 50-125 16
150-300 10 150-300 10
350-600 6 350-600 6
700-1000 4 700-1000 4

The MV knife gate valves with seat in E/N/V, also manages a certain differential pressure in the reversed direction. The design varies
between valve body in stainless steel (E) and nodular iron (L).

Maximum differential pressure reversed direction at 20°C


DN Stainless steel (E) Nodular iron (L)
bar bar
50-200 3,5 3,5
250 3,0 3,5
300-450 - 3,0
500-1000 - -

Basic equipment
A. Valve body
Material Maximum temp. °C Not recommended
Stainless steel E W1.4408 300
Nodular iron L GGG50 200 Corrosive media
Cast iron DN 750, 900, 1000 A GG20 150 Corrosive media
Valve bodies in nodular and cast iron are painted with a wet epoxy colour to a minimum thickness of 80µm.

B. Gate
Body Material
Stainless steel E/L/A SS2347
Stainless steel L DN 50-500 SS2333

C. Retainer ring
Body Material Seat
Stainless steel E SS2343 E/N/V/P/PV/M
Cast iron L/A GG20 E/N/V/P/PV/M
Zinced carbon steel E/L/A U
Retainer rings in cast iron are painted with a wet epoxy colour to a minimum thickness of 80µm.

D. Seat
Maximum temp. °C Not recommended
EPDM E 120 Oil, grease
Nitrile N 100
Viton V 180
PTFE with o-ring nitrile P 100
PTFE with o-ring viton PV 180
Polyurethane U 90
Metal with o-ring nitrile/viton M 100/180
Metal with Grafoil MHT 300(E)/200(L)/150(A)

E. Box packing
pH Maximum temp. °C
TM
TwinPack TY 1-13 260
PTFE TF 0-14 280
Garlock 127 TG 1-12 650

F. Flange drilling G. Face-to-face dimensions


EN 1092 PN 10 Stafsjö standard – see table p. 6
EN 1092 PN 16 MSS SP-81, TAPPI TIS 405-8
ANSI B16.5 Class 150
JIS B 2238 10K
BS 10 Table D

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67
MV-50-1000-en-07
2003-36
3/7

MV
Knife gate valve DN 50-1000

Actuator
Manual Automatic
Hand wheel HW Pneumatic cylinder AC
Hand lever DN 50-150 HL * Electric motor EM
Ratchet wrench DN 50-150 RW Hydraulic cylinder MH
Chain wheel CW
Bevel gear BG
* Differential pressures according to design data are not valid for hand lever (HL). For more information, please contact Stafsjö.

Pneumatic cylinder – recommended sizes at 5 bar air pressure


DN 50 65 80 100 125 150 200 250 300 350
AC 100-80 100-80 100-100 100-100 100-150 100-150 160-250 160-250 160-300 200-350
Maximum 3,5 3,5 3,5 3,5 3,5 3,5 9,0 9,0 9,0 14,1
force (kN)

DN 400 450 500 600 700 750 800 900 1000


AC 200-400 200-450 200-500 250-600 250-700 320-750 320-800 320-900 320-1000
Maximum 14,1 14,1 14,1 22,1 22,1 36,2 36,2 36,2 36,2
force (kN)
The table gives recommended cylinder sizes at normal operation at 5 bar air pressure. For other operating conditions, please contact
Stafsjö or your local representative for advice.

Electric motor – recommended sizes with AUMA multi-turn


DN 50 65 80 100 125 150 200 250 300 350
AUMA SA 07.1 SA 07.1 SA 07.1 SA 07.1 SA 07.1 SA 07.1 SA 07.5 SA 07.5 SA 10.1 SA 10.1
Attachment F10/A F10/A F10/A F10/A F10/A F10/A F10/A F10/A F10/A F10/A

DN 400 450 500 600 700 750 800 900 1000


AUMA SA 10.1 SA 10.1 SA 10.1 SA 10.1 SA 14.1 SA 14.1 SA 14.1 SA 14.5 SA 14.5
Attachment F10/A F10/A F10/A F10/A F14/A F14/A F14/A F14/A F14/A
Electric motors are mounted according to standard ISO 5210. The table gives recommended motor sizes at normal operation. For other
operating conditions, please contact Stafsjö or your local representative for advice.

For other actuators, please contact Stafsjö or your local representative for advice.

Accessories
Limit switches
Mechanical Ersce E100
Inductive ifm electronic IG-2008-ABOA / IG0006 2-wire 20-250 V AC/DC
ifm electronic IG-3008-BPKG / IG5401 3-wire 10-36 V DC PNP

Accessories to pneumatic cylinder


Solenoid valve Metal Work SOV 35 SOS OO ¼”
Metal Work SOV 45 SOS OO ½”
Magnetic limit switch Elobau 102 247 2-wire 10-250 V AC/DC
Elobau 102 290 PE 3-wire 10-30 V DC

Control valve
Retainer ring V-port DN 50-600
Positioner PMV Palmstierna

Purge port
The MV knife gate valve DN 500-1000 is equipped with purge ports with pipe thread G1/2” acc. to ISO 228/1.
Valve sizes DN 50-450 can be equipped with purge ports on order.

For advice regarding accessories, please contact Stafsjö or your local representative.

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67
MV-50-1000-en-07
2003-36
4/7

MV
Knife gate valve DN 50-1000
1

2c
2b
2
18 2b

25 2a

5b 4b

5a 4a

5 4

28 3

17
20
15
21

6 16

8c
8b
8a
8
9
STAFSJÖ
12
9a

12a 13

10

Part list DN 50-800 (one piece body)


Pos Part Material Pos Part Material
1 Hand wheel DN 50-300 Aluminium, 8b Washer A2
ENAC-AlSi9Cu3(Fe) 8c Nut A2 + zinc
DN>300 Cast iron GG20 9 Box packing* See equipment E
2 Yoke Stainless steel SS2333-02 9a Box bottom Plastic DN 500-800
2a Bearing Brass SS5170-00 10 Valve body See equipment A
2b Slide washer POM 12 Retainer ring See equipment C
2c Bearing Brass SS5170-00 12a Locking screw A2
3 Stem Stainless steel DN50-250 SS2320-02 13 Seat* See equipment D
DN>250 SS2383-02 15 Bushing Oil-bronze
4 Stem nut Brass SS5170-00 16 Gate guard Stainless steel SS2333-02
4a Washer A2 not for HW
4b Screw A2 17 Gate clevis Stainless steel SS2346-02
5 Tie rod Stainless steel SS2333-02 18 Cylinder See data sheet
5a Washer A2 20 Clevis pin Stainless steel SS2346-02
5b Nut A2 21 Split pin Stainless steel SS2343-02
6 Gate See equipment B 25 Piston rod Stainless steel SS2383-02
7 Beam Aluminium EN AW-6063-T6 28 Locking nut Stainless steel SS2346-02
8 Gland Stainless steel SS2343
8a Stud bolt A2 + zinc * Recommended spare parts

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67
MV-50-1000-en-07
2003-36
5/7

MV
Knife gate valve DN 50-1000

1
18
2

4d
4c
5b
4b
5a
4a
5
4
25

28

17
20
3
21
7
8c 15
8b
8a
16
8

9
6

10a 11

12 14

13 10b

Part list DN 750, 900, 1000 (two piece body)


Pos Part Material Pos Part Material
1 Hand wheel Cast iron GG20 8c Nut A2 + zinc
2 Yoke Cast iron GG20 9 Box packing* See equipment E
3 Stem Stainless steel SS 2383-02 10a Valve body See equipment A
4 Stem nut DN750 Brass SS5170-00 10b Valve body See equipment A
DN>800 Brass SS5453 11 Body gasket PTFE
4a Stem nut holder Stainless steel SS2333-02 12 Retainer ring See equipment C
4b Screw A2 13 Seat* See equipment D
4c Washer A2 14 Guide strip HD-polyethylene
4d Nut A2 15 Bushing Oil-bronze
5 Tie rod Stainless steel SS2333-02 16 Gate guard, Stainless steel SS2333-02
not for HW
5a Washer A2 17 Gate clevis Stainless steel SS2346-02
5b Nut A2 18 Cylinder See data sheet
6 Gate See equipment B 20 Clevis pin Stainless steel SS2346-02
7 Beam Aluminium EN AW-6063-T6 21 Split pin Stainless steel SS2343-02
8 Gland Stainless steel SS2343 25 Piston rod Stainless steel SS2383-02
8a Stud bolt A2 + zinc 28 Locking nut Stainless steel SS2346-02
8b Washer A2 * Recommended spare parts

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67
MV-50-1000-en-07
2003-36
6/7

MV
Knife gate valve DN 50-1000

K
H
G

L
D STAFSJÖ STAFSJÖ STAFSJÖ
A
C
F

B J

Dimensions (mm)
DN 50 65 80 100 125 150 200 250 300 350 400 450
A 52 64 79 103 128 153 202 250 302 332 380 428
B 41 41 51 51 56 60 60 69 78 78 89 89
C 91 107 124 154 179 204 267 320 374 419 479 535
D 80 80 80 80 80 80 145 145 145 175 175 200
E 200 200 200 200 250 250 315 315 315 400 400 520
F 56 65 88 102 116 130 160 192 230 210 245 280
G 360 380 405 453 495 550 694 779 879 993 1083 1180
H 475 495 545 593 685 740 1017 1102 1252 1415 1555 1680
J 116 130 135 155 178 205 268 320 375 420 490 560
K 620 650 690 765 830 910 1115 1250 1400 1550 1690 1820
L 230 250 275 323 365 420 555 640 740 820 910 990

DN 500 600 700 750 800 900 1000


A 470 560 665 710 760 855 950
B 114 114 118 118 118 118 150
C 580 680 800 860 900 1010 1110
D 250 260 310 305 310 320 320
E 520 635 635 635 635 635 635
F 313 370 390 490 490 580 640
G 1315 1540 1750 1880 1970 2220 2400
H 1865 2355 2513 2900 3030 3380 3670
J 625 740 865 930 985 1160 1280
K 2010 2340 2650 2830 2970 3340 3630
L 1127 1352 1565 1635 1780 1985 2215
Actuator EM is rotated 45° for DN 50-150.

Weight, valve incl. hand wheel (HW)


DN 50 65 80 100 125 150 200 250 300 350 400 450
kg 7 7 8 10 13 15 31 40 55 90 120 180

DN 500 600 700 750 800 900 1000


kg 245 340 460 700 540 900 1500

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67
MV-50-1000-en-07
2003-36
7/7

MV
Knife gate valve DN 50-1000

Pressure tests
Pressure tests are performed with water at 20ºC according to ISO 5208 meaning:
1,5 x maximum working pressure for open valve – shell test
1,1 x maximum differential pressure for closed valve – obturator tightness test

Leakage rate
For soft sealed valves rate A according to ISO 5208 – no visible leakage for the duration of the test
TAPPI TIS 405-8, MSS SP-81

Materials – corresponding foreign materials


Sweden Germany USA England Japan
Stafsjö Type of SS W. Nr. DIN ASTM AISI UNS BS JIS
standard material
A2 Stainless SS2333 W1.4301 X5CrNi18 M 10 304 S30400 304S15 SUS 304
AISI 304 Stainless AISI 304 W1.4301 X5CrNi18 M 10 304 S30400 304S15 SUS 304
EN AW-6063-T6 Aluminium EN AW-6063-T6 AlMgSi 0,5 AA 6063
GG25 Cast iron SS0125-00 0.6025 GG 25 A 48 No 40 B Grade 260 FC 250
GGG50 Nodular iron SS0727 0.7050 GGG 50 Grade 500/7 FCD 500
SS0120-00 Cast iron SS0120-00 0.6020 GG 20 A 48 No 30 B Grade 220 FC 200
SS1312 Carbon steel SS1312 RSt 37-2 A 36 40 B
SS2303-03 Stainless SS2303-03 W1.4021 X20Cr13 420 S42010 420S37 SUS 420J1
SS2320-02 Stainless SS2320-02 W1.4016 X6Cr17 430 S43000 430S17 SUS 430
SS2333-02 Stainless SS2333-02 W1.4301 X5CrNi18 M 10 304 S30400 304S15 SUS 304
SS2343-12 Stainless SS2343-12 W1.4408 G-X6CrNiMo 18 10 A 743-91 CF-8M 316 C 16 SCS 14
SS2343-28 Stainless SS2343-28 W1.4436 X3CrNiMo17 13 3 A 240, Type 316 Gr 316 S 33
SS2346-02 Stainless SS2346-02 W1.4305 X10CrNiS 18-9 303 303S31 SUS303
SS2347-02 Stainless SS2347-02 W1.4401 X5CrNiMo17 12 2 316 S31600 316S31 SUS 316
SS2383-02 Stainless SS2383-02 W1.4104 X12CrmOS17 430 F S43020 430 F
SS5170-00 Brass SS5170-00 CuZn39Pb3 C 36000 CZ 121
SS2377-02 Stainless SS2377-02 W1.4462 X2CrNiMoN22 5 3 S31803 318S13
W1.4408 Stainless W1.4408 W1.4408 G-X6CrNiMo 18 10 A 743-91 CF-8M 316 C 16 SCS 14

All specifications subject to change without notice. www.stafsjo.com

AB STAFSJÖ BRUK, SE-618 95 STAVSJÖ, SWEDEN TEL: +46 (0)11-39 31 00 FAX: +46 (0)11-39 30 67
691326
Ultrasonic sensor

Function The functional principle of an ultrasonic sensor is based on the generation of


acoustic waves and their detection following reflection via an object.

The carrier of acoustic waves is normally the atmospheric air. An ultrasonic


generator is actuated for a brief period and emits a pulse of ultrasonic energy which
is inaudible to the human ear. Once emitted, the pulse of ultrasonic energy is
reflected via an object located within range and bounced back to the receiver. The
duration of the ultrasonic pulse is evaluated by means of downstream electronics.
Within a certain range the output signal is proportional to the signal duration of the
ultrasonic pulse.
The object to be detected can be of different materials. Neither shape or colour, nor
liquid or powdery condition, have any or only a minimal effect on detection. In the
case of an object with a smooth, even surface, the surface must be aligned vertically
to the ultrasonic beam.

In its factory condition, the output signal increases with growing distance between
sensor and the object to be measured.
This setting is not suitable for level measurement in a container.
With increasing filling level, the distance between the sensor and the item to be
measured (water surface), the distance is reduced, whereas the gauge signal should
increase. This is why the setting of the increasing output signal has been reversed.
Similarly the measuring range of the sensor has been adjusted to the container.

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/4
691326
Ultrasonic sensor

Technical data Parameter Value

Analogue output (VO)


Voltage range 0 – 10 V

Protection class IP 67

Weight Max. 67 g

Ambient temperature -25 – 70 °C

Switching point error ± 2.5 % (-25 to 70 °C)

Rated operating voltage Ve 24V DC

Operating voltage range VB 10 – 35 V DC (at 12 – 20V DC,


sensitivity reduced by up to 20 %)

Permissible residual ripple 10 %

Idle current I0 < 50 mA

Measuring range
programmed 48 – 270 mm
factory setting 50 – 300 mm

Characteristic curve
programmed Falling
factory setting Rising

Installation

Dimensions diagram, all dimensions in mm

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009
691326
Ultrasonic sensor

Free spaces

Keep free space within distance "x" around the sound cone clear of interfering
objects. Angular misalignment of 3° applies for smooth surfaces.

Switching range
(Vendor settings)

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 3/4
691326
Ultrasonic sensor

Connection

Pin assignment:
1 24V (brown)
2 n. c.
3 0V (blue)
4 Analogue output (black)

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009
CENTERLINE-Butterfly Valves Series VIA/RS
Material Selection DN 40-600

RS/DB-0004-GB/10.01/GP
7
8

8
7
12 7
8
10

3
8
7

1 12

5 3

1
6 2
2
DN 40-300
1

11 6 5

DN 350-600

Component Material specification Material no.


1)
Parts not in Body (1) EN-GJL-250 JL-1040
contact with EN-GJS-400-15 JS-1030
the medium GP 240 GH 1.0619
Shaft (4) and Chromium steel X20Cr13 1.4021
Pin (5) Stainless steel X5CrNiMo 18/10 1.4401
Roll pin (6) Spring steel, galvanized
Bushing (7) DU/ plastics 2)
Retaining ring (8) Spring steel, galvanized
Key (10) Steel
Bushing (11) Bronze
Screw (12) Galvanized steel
1) 2)
only wafer body with centering lugs (DN50-300) according to the manufacturer’s choice
Component Material specification Material no. Temperature range
Parts in Disc (2) Ductile iron, nickel-plated JS-1030 -10 ºC, top temperature limited
contact with GGG-40-gal Ni1) by body liner
the medium Ductile iron, VIADUR- JS-1030 -10 ºC bis +80 ºC
coated1)
Ductile iron, ECTFE- JS-1030 -10 ºC, top temperature limited
coated by body liner
Ductile iron, UHMWPE -10 ºC bis +70 ºC
Hostalen Gur lined
Aluminium bronze 2.0975.01 limited by body liner
G-CuAl 10Ni
Stainless steel, according to limited by body liner
manufacturer’s choice
G-X5CrNiMo 19-11-2 1.4408
G-X5CrNiMoNb 18/10 1.4581
Duplex steel 9.4517 limited by body liner
G-X2CrNiMoCuN 27 77 43
Hastelloy C* 2.4883 limited by body liner
G-NiMo16Cr
Body liner (3) EPDM -34 ºC to +120 ºC
(ethylene-propylene-
terpolymer)
EPDM-H -34 ºC to +140 ºC
(ethylene-propylene- (with KTW-approval)
terpolymer)
NBR (perbunane) -20 ºC to +80 ºC
(copolymer of acrylonitrile- (up to 100°C with
butadiene rubber) intermittend operation)
HNBR -20 ºC to +120 ºC
(hydrogenated acrylonitrile-
butadiene rubber)
FPM (Viton)* -5 ºC to +150 ºC
(copolymer of vinyl
fluoride)
CSM (Hypalon) -20 ºC to +80 ºC
(chlorine-sulfonated (up to 100°C with
polyethylene) intermittend operation)
* or equivalent
1)
only DN 200-600

We reserve the right for changes to all technical data.


CENTERLINE-Butterfly Valves Series VIA/RS
Dimensions/ Weights DN 40-600

RS/DB-0006-GB/10.01/GP
Wafer body Shaft end Shaft end Lug body
DN 40-300 DN 350-600

O=number
of bores

Dimensions in mm, bare shaft


Mea- Size
sure- Pressure 403) 50 65 80 100 125 150 200 250 300 350 400 450 500 600
ment class 11/2“ 2" 21/2“ 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"
A1) 202 202 225 240 268 292 320 386 462 542 627 677 743 793 934
A2) 202 202 225 251 286 314 342 401 462 542 - - - - -
B 72 72 79 86 101 112 125 156 192 242 277 302 341 366 424
C1) 130 130 146 154 167 180 195 230 270 300 350 375 402 427 510
C2) 130 130 146 165 185 202 217 245 270 300 - - - - -
D4) 65 90 125 175 210
E4) 14 15 18 23 25
H4) 16 19 24 65 80
L4) 43 43 46 52 56 60 68 78 78 102 114 127 154
M PN 10 110 125 145 160 180 210 240 295 350 400 460 515 565 620 725
M PN 16 110 125 145 160 180 210 240 295 355 410 470 525 585 650 770
M ANSI 150 - 120,7 139,7 152,4 190,5 215,9 241,3 298,5 362 431,3 476,3 539,8 577,9 635 749,3
N PN 10 M 16 M 20 M 20 M 24 M 27
N PN 16 M 16 M 20 M 24 M 27 M 30 M 33
N ANSI 150 - 5/8"-11 UNC 3/4"-10 UNC 7/8"-9 UNC 1"-8 UNC 11/8"-7 UNC 11/4"-7
UNC
O PN 10 4 8 8 12 16 20
O PN 16 4 8 12 12 16 20
O ANSI 150 - 4 8 12 16 20
P - 14 20
R Ø35 Ø55 Ø70 Ø100 Ø130
S4) 14-0,1 17-0,1 22-0,1 -
T 3,5 5 7
U 39 39 56 71 93 117 144 191 240 291 327 371 423 472 575
V 7 7 13 19 27 37 49 70 90 111 129 141 162 181 221
W - Ø45 Ø70
X Ø50/4 x Ø7 Ø70/4 x Ø9 Ø102/4 x Ø11 Ø140/4 x Ø18 Ø165/4
x Ø22
F05 F07 F10 F14 F16
1)
Body made of GGG/GS-C 2)
Body made of GG 3)Inner parts DN 50 4)
Dimensions in accordance with DIN/ISO

Weights in kg
Bare shaft Size
valve 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600
Wafer body* 2,2 2,2 2,8 3,4 4,7 6,8 7,6 11,5 19,6 31,2 50 72 92 111 195
Lug body 3,4 3,4 4,0 4,8 6,9 10,6 11,4 15,9 26,0 38,2 60 92 108 151 245

* version with centering lugs made of GG25 up to DN300


Valve with hand lever Valve with gear operator Valve with Revo actuator

Dimensions in mm*, with actuations

Measurement Size
40 50 65 80 100 125 150 200 250 300 350 400 450 500 600
A1) 181 181 197 205 218 231 246 281 - - - - - - -
A2) 181 181 197 216 236 253 268 296 - - - - - - -
B 200 200 200 200 200 240 240 240 - - - - - - -
C1) 206 206 222 230 243 256 271 306 346 376 437 462 489 514 616
C2) 206 206 222 241 261 278 293 321 346 376 - - - - -
D1) 172 172 188 196 209 222 237 272 312 342 402 427 454 479 560
D2) 172 172 188 207 227 244 259 287 312 342 - - - - -
E 230 230 230 230 230 230 230 230 230 230 285 285 285 285 366
F 200 200 200 200 200 250 250 250 250 250 400 400 400 400 610
G 65 65 65 65 65 65 65 65 65 65 96 96 96 96 123
H1) 216 216 232 266,5 308 321 361 396 456 486 652 677 704 729 962
H2) 216 216 232 277,5 326 343 383 411 456 486 - - - - -
L1 38 38 38 52,5 67 67 79 79 94 94 135 135 135 135 211
L2 33 33 33 41 55 55 67 67 78 78 119 119 119 119 211
M 175 175 175 205 214 214 267 267 355 355 388 388 510 510 533

* Dimensions apply to valves PN 10/16 ∆ p 10 bar, Revo actuator, double-acting at 5 bar air supply
1)
Body made of GGG/GS-C
2)
Body made of GG

Weights in kg**
Valve with Size
40 50 65 80 100 125 150 200 250 300 350 400 450 500 600
Hand lever 3,8 3,8 4,4 4,6 5,9 8,5 9,5 13,6 24,5 35,9 - - - - -
Gear operator 10,2 10,2 10,8 11,0 12,3 14,8 15,8 19,9 27,6 39,0 66,8 88,8 108,8 127,8 230,0
Revo actuator 4,3 4,3 4,9 5,6 8,1 10,6 11,4 19,4 31,2 43,2 76,0 104,0 129,0 148,0 318,0
** Weights apply to valves with wafer body

We reserve the right for changes to all technical data.


CENTERLINE-Butterfly Valves Series VIA/RS
Model Numbers DN 40-1200

RS/DB-0002-GB/09.01/GP
A M G D 1 E 1 0 0 H
1 2 3 4 5 6 7 8 9 10

1. Series: 5. Body Design / Material:


A = Series VIA/RS 1= Wafer body GGG40 (only DN40-600)
2= Wafer body GG25 *5) (only DN40-300)
2. Size: 5= Lug body GGG40
7= Lug body GS-C25 (only DN40-600)
G = 040 (1,5“) U = 350 (14“) 8= Flanged body GGG40 (only DN700-1200)
H = 050 (2“) V = 400 (16“)
K = 065 (2,5“) W = 450 (18“)
L = 080 (3“) X = 500 (20“) 6. Body Liner Material:
M = 100 (4“) Y = 600 (24“) B = NBR (Buna-N 4))
N = 125 (5“) Z = 700 (28“) C = HNBR (only DN40-600)
P = 150 (6“) 2 = 800 (32“) E = EPDM
R = 200 (8“) 3 = 900 (36“) F = EPDM-H with KTW-approval
S = 250 (10“) 4 = 1000 (40“) H = CSM (Hypalon 4))
T = 300 (12“) 7 = 1200 (48“) V = FPM (Viton 4))

3. Disc Material and Shutoff Pressure: 7. Shaft Material:


B = Stainless steel ) 6
3,5 bar 1 = Cr steel (standard)
G = Stainless steel 10 bar 2 = CrNi steel
S = Stainless steel 16 bar
C = Ductile iron, nickel-plated 2) 6) 3,5 bar 8. + 9. Design 1):
H = Ductile iron, nickel-plated 2) 10 bar 00 = Standard
T = Ductile iron, nickel-plated 2) 16 bar UD = Pressure and leak test BA/BN acc.
A = Aluminium bronze 6) 3,5 bar to DIN 3230-T3 as well as material
F = Aluminium bronze 10 bar certification for body approved acc.
R = Aluminium bronze 16 bar to EN 10204- 3.1B
K = ECTFE, coated 10 bar UG = Pressure and leak test BA/BN acc.
L = Rilsan, coated 2) 10 bar to DIN 3230-T3 as well as material
P = Hostalen-GUR 3) 10 bar certification for body approved acc.
N = Duplex 10 bar to EN 10204- 3.1B as well as
M = Hastelloy 10 bar separate KKS head flange tag

4. Pressure Class: 10. Actuation 1):


Body DN 40- 200- 500- 700- F = bare shaft
Design PN 150 450 600 1200 G = Gear operator with hand wheel
Wafer body PN 6* A A - - H = 10 pos. hand lever (only up to DN200)
PN 10 - - B -
PN 16 - - C -
PN 10/16 D D - - Each CENTERLINE Butterfly Valve Series VIA/RS has a name
plate with the model number stamped on. This number is comple-
ANSI 150** N N N - te to such an extent that it specifies each detail of the valve. It can
MSS-SP 44 - - - - be taken from the model numbering system above.
Lug-type PN10 - B B B
Ordering example:
body/ PN16 - C C C CENTERLINE Butterfly Valve Series VIA/RS, DN 100, PN10/16,
Flanged PN 10/16 D - - - shutoff pressure of 10 bar, wafer body GGG40, shaft made of Cr
body ANSI 150** N N N - steel, stainless steel disc, body liner EPDM, with 10 pos. hand
lever
MSS-SP 44 - - - S Modell Number: AMGD1E100H
* DN50-300 only GG
** not DN40
1
) further versions available on request
2
) not DN40-150
3
) only DN50-800
4
) Registered trademark or trade name
5
) with centering lugs, not DN40
6
) not DN50-80
Model Numbers for Gear Operators
The model number of the gear operator is composed of a basic number and a specification number. The basic
number is to be taken from the table below. The specification number is based on the following code:

Basic number Specification number


GH2 – 0200A – H10A
see below:

Design/Equipment:
A = bare shaft Attachments:
H = hand wheel A = without
J = hand wheel, lockable C = limit switch IP65,
K = chain wheel open position
D = limit switch IP65,
Version: closed position
1 = weatherproof (standard) E = limit switch IP65,
2 = waterproof open/closed position

Body finish:
0 = primer coat

Basic numbers for gear operators


CENTERLINE Valve Series VIA/RS Gear Operator CENTERLINE Valve Series VIA/RS Gear Operator
DN Shutoff pressure Basic number DN Shutoff pressure Basic number
40-100 3,5 bar, 10 bar, 16 bar GH2-0100A- 700 3,5 bar, 10 bar GH2-0700B-
125-200 3,5 bar, 10 bar, 16 bar GH2-0200A- 800 16 bar GH2-0800A-
250-300 16 bar GH2-0300A- 10 bar GH2-0800B-
3,5 bar, 10 bar, GH2-0300B- 3,5 bar GH2-0800C-
350-400 3,5 bar, 10 bar, 16 bar GH2-0500B- 900 16 bar GH2-0900A-
450-500 16 bar GH2-0500A- 10 bar GH2-0900B-
3,5 bar, 10 bar GH2-0500B- 3,5 bar GH2-0900C-
600 16 bar GH2-0600A- 1000 3,5 bar, 10 bar GH2-1000A-
3,5 bar, 10 bar GH2-0600B- 1200 3,5 bar, 10 bar GH2-1200B-
700 16 bar GH2-0700A-

Selection table hand lever/gear operator


The following table is a recommendation
DN
Shutoff pressure 40-125 150 200 250 300-1200
16 bar
Gear Operator
10 bar Hand lever
3,5 bar
Hand lever up to DN200, gear operator available from DN40 on

We reserve the right for changes to all technical data.


CENTERLINE-Butterfly Valves Series VIA/RS
Possible Combinations

RS/DB-0003-GB/12.01/GP
Component Version DN Material
Actuation Hand lever, 10 positions 40-200 -
Hand lever, infinitely adjustable 40-200 -
Gear operator 40-1200 -
Pneumatic Revo actuator 40-1200 -
Hydraulic actuator 40-1200 -
Electric actuator 40-1200 -
Shaft - 40-1200 Chromium steel

40-1200 Cr Ni steel
Body liner - 40-1200 NBR
40-500 HNBR
40-1200 EPDM
40-1200 FPM
40-600 CSM
40-1200 EPDM-H
Disc - 200-600 Ductile iron, nickel-plated
40-1200 Stainless steel
40-700 Aluminium bronze
200-1200 GGG-Rilsan coated 1)
40-1200 GGG-ECTFE coated 1)
40-600 Hastelloy-C 1) 2)
700-1200 Hastelloy-C22C 1) 2)
40-1200 Duplex 9.4517 1)
40-800 Hostalen GUR lined 1)
Lower shaft - 40-1200 Chromium steel
40-700 Cr Ni steel

Body Version Material DN 40-300 DN 350-600 DN 700-900 DN


1000-
1200

Wafer GG 25 PN 6/10/16/ANSI 150 - - -


body GGG-40 PN 10/16/ANSI 150 PN 10/16/ANSI 150 - -

Lug GGG-40 PN 10/16/ANSI 150 PN 10/16/ANSI 150 PN 16/MSS-SP44 -


body GS-C25 PN 10/16/ANSI 150 PN 10/16/ANSI 150 - -

Wafer
body with 3)
GG 25 PN 6/10/16/ANSI 150 - - -
centering
lugs

Flanged GGG 40 - - PN 10 PN 10/16


body

1)
only for shutoff pressure of 10 bar
2)
or equivalent
3)
DN 40 only wafer body, not PN 6 and ANSI 150

We reserve the right for changes to all technical data.


CENTERLINE-Butterfly Valves Series VIA/RS
Bolt Dimensions DN 50 - 600

for wafer bodies for lug bodies

RS/DB-0013-GB/02.03/GP
bolt with nut bolt without nut
DN PN Qty. thread length Qty. thread length
(mm/inch) (mm/inch)
50 2“ PN10 4 M16 100 8 M16 35
PN16 4 M16 100 8 M16 35
ANSI 150 4 5
⁄8"-11 UNC 4” 8 5
⁄8"-11 UNC 11⁄2"
65 2,5“ PN10 4 M16 110 8 M16 35
PN16 4 M16 110 8 M16 35
ANSI 150 4 5
⁄8"-11 UNC 4” 8 5
⁄8"-11 UNC 13⁄4"
80 3“ PN10 8 M16 110 16 M16 40
PN16 8 M16 110 16 M16 40
ANSI 150 4 5
⁄8"-11 UNC 5” 8 5
⁄8"-11 UNC 13⁄4"
100 4“ PN10 8 M16 120 16 M16 40
PN16 8 M16 120 16 M16 40
ANSI 150 8 5
⁄8"-11 UNC 5” 16 5
⁄8"-11 UNC 13⁄4"
125 5“ PN10 8 M16 120 16 M16 45
PN16 8 M16 120 16 M16 45
ANSI 150 8 3
⁄4"-10 UNC 51⁄2” 16 3
⁄4"-10 UNC 2"
150 6“ PN10 8 M20 130 16 M20 45
PN16 8 M20 130 16 M20 45
ANSI 150 8 3
⁄4"-10 UNC 5 1⁄2” 16 3
⁄4"-10 UNC 2"
200 8“ PN10 8 M20 130 16 M20 50
PN16 12 M20 130 24 M20 50
ANSI 150 8 3
⁄4"-10 UNC 5 1⁄2” 16 3
⁄4"-10 UNC 2"
250 10“ PN10 12 M20 150 24 M20 50
PN16 12 M24 150 24 M24 50
ANSI 150 12 7
⁄8"-9 UNC 6 1⁄2” 24 7
⁄8"-9 UNC 21⁄2"
300 12“ PN10 12 M20 160 24 M20 60
PN16 12 M24 160 24 M24 60
ANSI 150 12 7
⁄8"-9 UNC 7” 24 7
⁄8"-9 UNC 21⁄2"
350 14“ PN10 16 M20 160 32 M20 60
PN16 16 M24 170 32 M24 65
ANSI 150 12 1"-8 UNC 8” 24 1"-8 UNC 23⁄4"
400 16 PN10 16 M24 180 32 M24 70
PN16 16 M27 200 32 M27 75
ANSI 150 16 1"-8 UNC 9” 32 1"-8 UNC 23⁄4"
450 18 PN10 20 M24 200 40 M24 70
PN16 20 M27 220 40 M27 75
ANSI 150 16 11⁄8"-7 UNC 10” 32 11⁄8"-7 UNC 3"
500 20 PN10 20 M24 220 40 M24 70
PN16 20 M30 240 40 M30 90
ANSI 150 20 11⁄8"-7 UNC 10” 40 11⁄8"-7 UNC 3"
600 24 PN10 20 M27 240 40 M27 90
PN16 20 M33 260 40 M33 100
ANSI 150 20 11⁄4"-7 UNC 12” 40 11⁄4"-7 UNC 41⁄2"
For weld neck flanges according to DIN 2632 (PN10), DIN 2633 (PN16) or ANSI 150 B 16.5.

DR 20.2.2003

We reserve the right for changes to all technical specifications.


691383
Float sensor (overflow protection)

Function The single flow sensor is suitable for flat tanks or in restricted spaces. It is designed
solely for vertical installation.
The medium to be measured presses the float upwards and, from a specific position,
actuates a switch.

Technical data Parameter Value

Material
Switching tube Polysulfone
Float Polysulfone

Temperature Cable
Stranded wire −40 °C – +80 °C
−40 °C – +107 °C

Float immersion depth for density 1: ∼15 mm

Operating pressure 3 bar

Min. Density of liquid: 0.75

Reed switch type: SPST 50 VA cable


SPST 20 VA stranded wire

Electr. connection: (length approx. 0.6 m) Cable: 0.34 mm2 PVC


Stranded wire: AWG 22 PVC

Protection type DIN 40050 IP64

Shipping weight (approx.) 20 g

Mounting thread 1/8“ NPT

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/2
691383
Float sensor (overflow protection)

Technical drawing

L1= Switch activation when reaching the nominal filling level (based on specific
weight of 1.0)
Polysulfone float: 19.0 mm

Electrical pin allocation Parameter Value

Positive terminal Red


Plug pin: 1

Negative terminal Black


Plug pin: 3

Plug pin 2 is unallocated

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
696655
Measuring transducer PT100/U

ϑ
U

Function The measuring transducer converts the measured value of the PT100 resistance into
a voltage within the range of 0 to 10 V, whereby the measuring transducer is in the
range of 0 to 100 °C. It is operated using a DC voltage of 24V.
It can be plugged into the basic terminal block and simply removed again by pulling
out.

Technical data Parameter Value


Measuring transducer
Temperature range 0 °C – 100 °C

Operating voltage 24V DC(+/−10 %)

Nominal voltage 30 A

Output 0 – 10 V

Load resistance ≤ 500 kΩ

Error output (positive switching) Ub/max. 20 mA

Transmission error (based on final value) ≤ 0.3 %

Temperature coefficient < 0.02 %/K

Electromagnetic compatibility B passed according to EN 50082 P.2 (E3.94)


Test according to IEC 801-2/4/5

Permissible ambient temperature 0 °C – + 55 °C

Weight 29.8 g

Colour Grey

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4
696655
Measuring transducer PT 100/U

Note regarding basic The basic terminal block has a lateral inscription plate. It is equipped with
terminal block 2-wire terminals. Front wiring; connections: CAGE CLAMP connection

Measuring transducer PT100/U with basic terminal block:


1) Measuring transducer PT100/U (plug-in)
2) Basic terminal block
3) Inscription plate

Electrical pin allocation


+24V

Err
Out

0V

ϑ
U
0V

1 2 3 4

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
696655
Measuring transducer PT100/U

Technical data Basic Parameter Value


terminal block
Cross-section 0.08 – 2.5 mm²
28 – 14 AWG

Rated voltage EN 400 V

Rated transient voltage 6 kV

Degree of contamination 3

Nominal current 10 A

Weight 21.028 g

Colour Grey

Type of wiring Front wiring

Total number of connection points 2

Total number of potentials 2

Height 28 mm/1.1 in

Width 22 mm/0.866 in

Depth 50 mm/1.97 in

Strip length 8 – 9 mm/0.33 in

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4
4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
696656
Measuring transducer – frequency/voltage

f
U

Function The measuring transducer converts the measured value of the flow sensor into a
voltage within a range of 0 to 10 V. It is operated using a DC voltage of 24 V.
It can be plugged into the basic terminal block and simply removed using this again
by pulling out.

Technical data Parameter Value


measuring transducer
Permissible ambient temperature 55 °C

Operating voltage 20 – 30V DC

Current consumption 12 mA

Linearity error <0.1 %

Transmission error <0.1 %

Input
Square-wave frequency generator 0 – 1kHz
Signal level 6VSS – 30VSS
Peak time 3s

Output
Output signal 0 – 10 V
Output load >2kΩ

Colour Grey

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/4
696656
Measuring transducer - frequency/voltage

Note regarding The basic terminal block has a lateral inscription plate. It is equipped with
basic terminal block 2-wire terminals. Front wiring; connections: CAGE CLAMP connection

Measuring converter f/V with basic terminal block:


1) Measuring converter f/V (plug)
2) Basic terminal block
3) Inscription plate

Electrical pin allocation

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
696656
Measuring transducer – frequency/voltage

Technical data Parameter Value


basic terminal block
Cross-section 0.08 – 2.5 mm²
28 – 14 AWG

Rated voltage EN 400 V

Rated transient voltage 6 kV

Degree of contamination 3

Nominal current 10 A

Weight 21.028 g

Colour Grey

Type of wiring Front wiring

Total number of connection points 2

Total number of potentials 2

Height 28 mm/1.1 in

Width 22 mm/0.866 in

Depth 50 mm/1.97 in

Strip length 8 – 9 mm/0.33 in

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 3/4
4/4 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
696660
Filter

Function This filter offers extremely high germ protection, extensive water throughput
of 13 l/min, as well as convenient cartridge replacement. Flow is effected throughout
the total length of the filter bed, hence maximum possible molecular sieving and
wideband absorption with a retention constant of 0.5 µm. Germ protection for
15,000 litres at constant 30 l/min, 200,000-qm filtering surface.

Design The filter design consists of the filter housing with integrated shut-off valve and
exhaust, the filter cartridge, 2 x 10mm-connections, bracket and hose clamps.
The filter cartridge is equipped with 3-level filtration.
• Level 1
Prefilter against coarse contamination
• Level 2
Main filter against chlorine, tank additives, pesticides, industrial chemical
contamination, other inorganic chemicals such as atrazine, simazine, lindane,
dioxine, etc. Retains germs, bacteria and cysts >=0.5 µm, e.g. e-coli bacteria (∅
0.5 µm).
• Level 3
Secondary filter against aerosols, with protective mesh made of PP, minerals
remain in the drinking water.

© Festo Didactic GmbH & Co. KG, 06/2006 Subject to change 1/2
696660
Filter

Parameter Value
Technical data
Max. Flow volume/water throughput 13.04 l/min

Max. Input pressure 7.6 bar.

Weight 1886 g + 500 g

Max. ambient temperature 50 °C

Dimensions
Height 327 mm
Diameter 130 mm

Push-in connection for piping diameter, external 15 mm

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 06/2006
®
MPS PA
Compact
Workstation
Electronic Terminal Block with Miniature Switching Relay 1/2
1 changeover contact Data sheet

56 mm / 2.2 in

91 mm / 3.58 in

Item-No. Pack.-unit
Description
pcs
Switching relay terminal block UN IN
DC 12 V 17 mA 859-303 1
DC 24 V 10 mA 859-304 1

• Switching relay terminal block with miniature switching Technical Data


relay 1 changeover contact
for medium switching powers. Contact material AgSnO2
Input nominal voltage UN see description
• Safe electrical isolation meets DIN VDE 0140, Input voltage range UN -15 %...+20 %
DIN EN 61140. Input nominal current IN
(coil 20 °C) see description
• Mounting on DIN 35 rail. Max. switching voltage AC 250 V
Max. continuous current
(terminal blocks in a row)
(50°C) 5A
(70°C)* 3A
Max. switching power
DC-Load limiting value graph (resistive) AC 1250 VA
10³ (resistive) DC see load limiting value graph
Making capacity 10 A at max. 4 s
U (V)

and 10 % relative cyclic duration factor


Recommended min. load ≥ 100 mA / AC/DC 12 V
Max. number of switching
-1 -1
operations with/without load 6 min / 20 s
10² Operating power < 320 mW
Pull-in/dropout/bounce time typ 5 ms / 6 ms / 5 ms
Operation at normal rating 100 % continuous duty
Dielectric strength
contact/coil 4 kV
Surge voltage strength
1010,1 1 10 contact/coil (1.2/50 µs) 6 kV
Open contact 1 kV
/ (A)
Nominal voltage acc. to
VDE 0110 Part1/ 4.97
IEC 60664-1 250 V / 4 kV / 3
7
Mechanical life 2 x 10 switching operations
5
at max. load (resistive) 3 x 10 switching operations
Note: Inductive loads have to be attenuated by Ambient operating temperature
an appropriate protective circuit in order to at UN -25 °C...+50 °C
protect relay coils and contacts ! at 1.2 x UN -25 °C...+40 °C
*at 3 A continuous current -25 °C...+70 °C

WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 • D-32385 Minden Tel.: 05 71 / 8 87-0 E-Mail: info@wago.com
Hansastr. 27 • D-32423 Minden Fax.: 05 71 / 8 87-169 Web: http://www.wago.com

Subject to design changes


29.06.2007 / d630300e.doc
Electronic Terminal Block with Miniature Switching Relay 2/2
1 changeover contact Data sheet

Storage temperature -40 °C...+70 °C


Terminal block width 6 mm / 0.236 in
Wire connection CAGE CLAMP®
2
0.08-2.5 mm / AWG 28-14
Stripped length 5-6 mm / 0.22 in

Standards / prescriptions VDE 0435 Part 201, DIN EN 61810-1


VDE 0140, DIN EN 61140
Approvals CULUS
UL508 / CSA22.2
E175199
CB scheme
IEC 60947-1 / IEC 60947-5-1
DEMKO DK-7574
AC15 3A AC 250 V
DC13 0.5 A DC 24 V
Accessories
End and intermediate plate 859-525
Comb type jumper bar 2-way 859-402
3-way 859-403
4-way 859-404
5-way 859-405

10-way 859-410
Test pin 1mm Ø 859-500

WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 • D-32385 Minden Tel.: 05 71 / 8 87-0 E-Mail: info@wago.com
Hansastr. 27 • D-32423 Minden Fax.: 05 71 / 8 87-169 Web: http://www.wago.com

Subject to design changes


29.06.2007 / d630300e.doc
Relay Socket with Small Switching Relay 1/2
Socket with relay (2 changeover contacts) and status indication Data sheet

14
A1
+ 11
12
24
21
A2
- 22
Similar photo

Item-No. Pack.-unit
Description
pcs
Socket with relay, DC 24 V, 2 changeover contacts 788-312 1

• Relay socket for DIN 35 carrier rails. Technical Data


• Status indication through pluggable LED module (red). Contact material AgNi 90/10
Input nominal voltage UN DC 24 V
• Insulated, pluggable jumper system suitable for both coil Input voltage range UN ± 10 %
and load side. Current input at UN (20 °C) 19 mA
Max. switching voltage AC 250 V
• CAGE CLAMP® S connection. Max. making current (resistive)
Solid wires, fine-stranded wires with crimped ferrules or at 10 % continuous duty 4 s (AC) 15 A
ultrasonically bonded wire ends can be inserted directly. Max. continuous current 2x8A
Max. switching power
• Quick exchange of the relay and the status indication (resistive) 2 x AC 2000 VA
during maintenance, without having to detach the wiring. (resistive) DC see load limiting value graph
Max. number of switching
• Safe electrical isolation in accordance with DIN VDE 0140 operations with/without load
-1
6 min / 1200 min
-1

Part 1. Operating power 400 mWtyp.


Pull-in/dropout/bounce timetyp. 7 ms / 2 ms / 3 ms
DC-Load limiting value graph Operation at normal rating 100 % continuous duty
300 Dielectric strength
Voltage [V]

2 poles resistive load contact/coil 5 kV


200 open contact 1 kV
2 contacts in series
Nominal voltage acc. to
100 VDE 0110 Part1 / 4.97
IEC 60664-1 250 V / 4 kV / 3
6
Mechanical life 30 x 10 switching operations
50 1 contact
40 Degree of protection IP 20
30 Relay type RT 2
Ambient operating temperature -25 °C ... +50 °C
20 Storage temperature -40 °C ... +70 °C
Dimensions (WxHxD) (15x53*x86) mm / (0.59x2.09x3.39) in
10 * from upper edge of DIN 35 rail
0,1 0,2 0,5 1 2 5 10 20
Current [A]

Note: Inductive loads have to be attenuated by


an appropriate protective circuit in order to
protect relay coils and contacts !

WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 • D-32385 Minden Tel.: 05 71 / 8 87-0 E-Mail: info@wago.com
Hansastr. 27 • D-32423 Minden Fax.: 05 71 / 8 87-169 Web: http://www.wago.com

Subject to design changes


15.06.2007 / dj31200e.doc
Relay Socket with Small Switching Relay 2/2
Socket with relay (2 changeover contacts) and status indication Data sheet

Wire connection CAGE CLAMP® S


Commoning possibilities on the contact side: 0,34-2,5 mm² / AWG 22-12
-relay internal contacts 11/21 Stripped length 9-10 mm / 0.37 in
-relay spanning contacts 11/11
Standards / prescriptions DIN VDE 0140 Part1, DIN EN 61140
DIN VDE 0160, EN 50178
Class of protection II
Approvals CULUS
UL508 / CSA22.2
E175199
Only use replacement relay 788-156 for
UL applications (see accessories)
Accessories:
Comb type jumper bar
18 A, 2-way 788-113
18 A, 2-way 859-402
Operat. indication DC 12-24 V 788-120
Relay RT2, 2 CO 788-156
WMB Multi marking system (General catalogue W3 Vol.1 Chapt.8)

Commoning possibilities on the coil side:


-contacts A2/A2

WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 • D-32385 Minden Tel.: 05 71 / 8 87-0 E-Mail: info@wago.com
Hansastr. 27 • D-32423 Minden Fax.: 05 71 / 8 87-169 Web: http://www.wago.com

Subject to design changes


15.06.2007 / dj31200e.doc
BE.EL.0528
Potentiometer

Potentiometer

Description The potentiometer can be used with a voltage supply of 10VDC or 24VDC.
By using a series resistance the voltage at the potentiometer can be divided in that
way so that if you use 24VDC as input it is possible to reach an adjustable range of
the set point from approx. 0…11 V.
Electrical connection with clamps, using screws.
The installation of the potentiometer is on a top hat rail.

Technical data Parameter Value

Resistance 10 kΩ

Tolerance ±20 %

Power of the potentiometer 1W

Power of the resistance 0,25 W

Temperature range 0...+60°C

Installation Top hat rail, EN 50022

Abmessungen H x B x T 75 x 45 x 65 mm

Subject to change

© Festo Didactic GmbH & Co. KG, 11/2004 Subject to change 1/2
BE.EL.0528
Potentiometerbaustein

Dimensions

Basic circuit diagram

Electrical pin assignment


24V 10V SW 0V

Terminal strip, top view

2/2 Subject to change © Festo Didactic GmbH & Co. KG, 11/2004
BE.EL.0545
Messwandler Strom/Spannung

Messwandler Strom/Spannung

Funktion Der Messwandler wandelt den Messwert des Ultraschallsensors in eine Spannung
im Bereich von 0 bis 10V. Er wird mit einer Gleichspannung von 24 V betrieben.
Er ist steckbar auf dem Basisklemmenblock montiert und kann durch Ziehen einfach
aus diesem entfernt werden.

Technische Daten
Messwandler Parameter Wert

Eingangssignal 4...20mA

Eingangsstrom 22 mA

Eingangswiderstand ‹400 O

Spannungsfall Eingang max. ‹8V

Ausgangssignal 0...10V

Bürde ›2kO

Drahtbrucherkennung LED grün = aus

Übertragungsfehler (bezogen auf Endwert) ‹0,15%/‹0,1%

Temperaturkoeffizient (bezogen auf Endwert) ‹0,02%/K

Grenzfrequenz (Sinus) 1 kHz

Isolationsspannung Eingang/Ausgang 4kV, 50Hz, 1min

Versorgungsspannung RW ‹6% DC 20V...30V

Zul. Umgebungstemperatur 0°C...+55°C

Farbe grau

Änderungen vorbehalten

Quelle: WAGO Kontakttechnik GmbH

© Festo Didactic GmbH & Co. KG, 02/2004 Änderungen vorbehalten 1/3
BE.EL.0545
Messwandler Strom/Spannung

Hinweis zum
Basisklemmenblock Der Basisklemmenblock ist mit seitlicher Beschriftung ausgeführt. Er besitzt 2-
Leiter-Klemmen. Frontverdrahtung; Anschlüsse: CAGE CLAMP-Anschluss.

Messwandler f/U mit Basisklemmenblock

1) Messwandler I/U (steckbar)


2) Basisklemmenblock
3) Beschriftungsfeld

2/3 Änderungen vorbehalten © Festo Didactic GmbH & Co. KG, 02/2004
BE.EL.0545
Messwandler Strom/Spannung

Technische Daten
Basisklemmenblock Parameter Wert

Querschnitt von [mm²] 0,08 mm²

Querschnitt bis [mm²] 2,5 mm²

Querschnitt von [AWG] 28 AWG

Querschnitt bis [AWG] 14 AWG

Bemessungsspannung EN 400 V

Bemessungsstoßspannung 6 kV

Verschmutzungsgrad 3

Nennstrom 10 A

Gewicht 21,028 g

Farbe grau

Verdrahtungsart Frontverdrahtung

Gesamte Anzahl der Klemmstellen 2

Gesamte Anzahl der Potenziale 2

Höhe [mm] 28 mm

Höhe [inch] 1,1 in

Breite [mm] 22 mm

Breite [inch] 0,866 in

Tiefe [mm] 50 mm

Tiefe [inch] 1,97 in

Abisolierlänge von [mm] 8 mm

Abisolierlänge bis [mm] 9 mm

Abisolierlänge [inch] 0,33 in

Änderungen vorbehalten

Quelle: WAGO Kontakttechnik GmbH

© Festo Didactic GmbH & Co. KG, 02/2004 Änderungen vorbehalten 3/3
BE.EL.0599
Pressure sensor

Pressure sensor

Function The pressure measurement transducer uses ceramic measurement cell as sensor.
The electronics transduces the measured signal into output signals of 4…20mA
(optional 0..10 V).
Because of its robust design, this sensor is used in rough industry environment as
well.

Design To protect the electronics against vibrations and humidity it is compound-filled.


The sensor can be connected with 3 wire technology. The pressure compensation is
realized by a hole at the top of the sensor

Note Do not use force at mounting the sensor.


Use a screwdriver to fix the pressure transducer (Max. torque 50Nm).
You reach the complete impermeability if the pressure transducer is hand-screwed.
Go easy with the equipment, it is very damageable.
Watch the polarity of connected voltage supply.

Pin assignement Parameter Value

3-wire-technology ( 0..10 V)
1 feed-in +
2 feed-in -
3 signal +
Earthing Ground

Subject to change

© Festo Didactic GmbH & Co. KG, 03/2006 Subject to change 1/3
BE.EL.0599
Pressure sensor

Technical drawing

2/3 Subject to change © Festo Didactic GmbH & Co. KG, 03/2006
BE.EL.0599
Pressure sensor

Technical data Parameter Value

Measurement range 0 ... 50 mbar

Output signal 0 ... 10 V/3-wire


Feed-in 14…36 VDC

Accuracy ≤ ±0,5 % FSO IEC 60770

Response time ‹ 5 ms

Current consumption
Signal output current: max. 25 mA
Signal output voltage: max. 7 mA

Electrical connection Male and female plug DIN 43650

Protection class IP 65

Short-circuit resistance Permanent

Inverse-polarity protection Permutation causes no damage, but sensor is


out of order

Mechanical connection G 1/2 DIN 3852

Materials
Pressure connection/box Stainless steel 1.4571
Seals (medium-contacted) O-rings FKM
Dividing membrane Ceramics Al2O3

Temperature range
Medium -25 °C..+125 °C
Storage -40 °C..+125 °C
Electronics -25 °C..+85 °C

Temperature error
zero point and range ≤ ±0,3 % FSO/10 K
compensated range -25...85 °C

Weight ca. 200 g

Fitting position any

Product life ›100x106 Lastzyklen

Mechanical stability
Vibration 10 g RMS (20...2000 Hz )
Shock 100 g/11 ms

Subject to change

© Festo Didactic GmbH & Co. KG, 03/2006 Subject to change 3/3
BE.PC.0002
Pipe, transparent

Pipe, transparent

Function The transparent pipe is used for flow inspection of the liquid medium.

Technical data Parameter Value

Material PMMA

Softening temperature › 100 °C

Flash point › 250 °C (ASTM D1929-68)

Ignition temperature › 400 °C (ASTM D1929-68)

Density 1,18 g/cm3 bei 20 °C

Thermal disruption › 250 °C

Subject to change

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/1
BE.SI.0193
Ultrasonic sensor

Ultrasonic sensor

Function The operational principle of an ultrasonic sensor is based on the generation of


acoustic waves and their detection following reflection by an object. Normally,
atmospheric air acts as a carrier of the ultrasonic waves.
A sound generator is actuated for a short period of time and emits an ultrasonic
pulse which is inaudible to the human ear. Following emission, the ultrasonic pulse
is reflected by an object located within range and echoed back to the receiver. The
duration of the ultrasonic pulse is evaluated electronically. Within a certain range,
the output signal is proportional to the signal duration of the ultrasonic pulse.
The object to be detected can be made of different materials. The shape or colour,
solid, fluid or powdery condition do not have any or a very minimal effect on
detection.
In the case of objects of smooth, even surface, the surface must be aligned vertically
to the ultrasonic beam.

With this kind of sensor you are able to do two kinds of measurements:
First you can measure the distance between the sensor and an object. The
manufacturer setup of the sensor is ideal for this kind of measurement. Rising
output signal at rising distance to the object.
But for measuring the filling level of a container a different setup is necessary
because with a rising filling level the distance of the measured object (water surface)
to the sensor is getting smaller.
Therefore the signal output was changed from rising to falling characteristics. Also
the measurement range was changed so that we can get maximum output signal at
maximum and the minimum output signal at minimum filling level.
See the explanations at pages 3 and 4 for detailed information.

© Festo Didactic GmbH & Co. KG, 03/2006 Subject to change 1/4
BE.SI.0193
Ultrasonic sensor

Technical data Parameter Value

Protection class IP 67

Weight max. 67 g

Ambient temperature -25 to 70 °C

Switching point error ± 2,5 % (-25 to 70 °C)

Rated operation voltage UE 24 VDC

Operation voltage range UB 20...30 VDC (at 12...20 VDC reduced


sensitivity up to 20 %)

Permissible residual ripple 10 %

Idle current consuption I0 ‹ 50 mA

Switch output (NC/NO) / Frequency output (FA)


Rated operating current Ie ≤ 150 mA
Voltage drop Ud ≤ 3 V at 150 mA

Analog output (UA/IA)


Current range 4...20 mA
Shunt 0...300 Ω

Sensor activ Operating voltage or high impedance


input current IE max. 16 mA

Sensor not activ 0...3 V


Input current IE max 11 mA

Subject to change

Mounting & dimensions

figure of the sensor, all dimensions in mm

2/4 Subject to change © Festo Didactic GmbH & Co. KG, 03/2006
BE.SI.0193
Ultrasonic sensor

Free space diagram

Free space

Free space at distance „x“ around the sonic lobe axis has to be free of disturbing
objects. Angular misallignment of 3° is for smooth surfaces.

There are two different setups of the sensors (manufacturer and Adiro). See the
diagrams below for detailed information!
From April, 1st. 2004 all ultrasonic sensors, mounted in our products, will have the
Adiro setup. Sensors with Adiro setup can be identified by a special label.

Switching range
(manufacturer setup)

© Festo Didactic GmbH & Co. KG, 03/2006 Subject to change 3/4
BE.SI.0193
Ultrasonic sensor

Switching range
(Adiro setup)

Adiro setup details Parameter Value

Measurement range From: 50 mm


To: 345 mm

Max. measurement range From: 46 mm


To: 346 mm

Output (current) 4…20 mA

Subject to change

A Beginning of switching range (programmable)


E End of switching range

Connection

Pin assignment

1 24 V (brown)
3 0V (blue)
4 analog output (black)

The connections are polarity-safe, short circuit proof and overload-proof.


At occurrence of disturbances screened cables are recommended.

4/4 Subject to change © Festo Didactic GmbH & Co. KG, 03/2006
BG.EL.0162
Float switch, heater protective switch

Float switch
Function See data sheet of 691282.
The assembly is made of the float switch 691282 which is using a pluggable
connector. Therefore the float switch can be used as a protection for the heater
(170713).
The float switch (S117/LA-101.4) has to be mounted into the tank in normally-open
position. The float switch shall switch on at the secured water-level. At the secured
water level the heating (170713) is totally submerged into water.
Therefore the heater can be switched on only, if the heating rod is completely
surrounded by water. See also safety instructions of the heating.

Technical Data See data sheet of 691282.

Dimension See data sheet of 691282.

Mounting Please note: The heater protective switch must be mounted as normally open
contact (NO). See also data sheet of 691282.

Example PI diagram temperature workstation

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 1/3
BG.EL.0162
Float switch, heater protective switch

Wiring diagram

Cable layout To heater To XMA1

Pin 1 (brown) Pin 1 (free)


Pin 3 (blue) Pin 3
Pin 4 (black) Pin 4
black

red

Float switch

2/3 Subject to change © Festo Didactic GmbH & Co. KG, 03/2009
BG.EL.0162
Float switch, heater protective switch

Assembly instructions 1. Switch off supply voltage of station and empty tank.
for upgrade 2. Remove straight connection from pump (P101) to tank (B101) and also the
old tanks PN 170707 plug below the temperature sensor (B104).
3. Remove 90° angle joint and short tube section (85 mm)
4. Connect 90° angle with long tube section (195 mm) and plug in to the lower
tank connector.
5. Connect float switch (normally open contact) within tank (B101) above
temperature sensor. Screw box nut from the outside.
6. Remove port at heater (E104) and connect this port to plug at switch cable.
7. Attach switch cable’s connector to heater.
8. Test for leaks

© Festo Didactic GmbH & Co. KG, 03/2009 Subject to change 3/3
Refrigeration engineering for laboratory
and analytical applications

Operating manual
Circulating cooler
DLK 402
Version 080312
Operating manual

Circulating cooler DLK 402

Scope of application
As a substitute for cooling systems that are cooled with mains water; to dissipate process heat; to
thermostat equipment such as centrifuges, microscopes, spectrometers, distillation apparatus,
rotary evaporators, electrophoresis apparatus, reaction vessels.
All circulating coolers can be used as closed or open systems.

Installation
The unit must be installed so that optimum air circulation is guaranteed, i.e. there must be a gap of
at least 20 cm on all sides. Installation sites which are exposed to excessive thermal loads (max.
+28°C) or direct sunlight must be avoided because this could cause the cooler to malfunction.

Technical design
The refrigeration module in the cooler consists of a hermetically sealed refrigerant circuit that is
air-cooled with an axial fan. The heat exchanger is made of non-ferrous metal and has one 3/4"
filling port as well as two 1/4" threaded female connections. A variety of hose connector fittings is
available for the 1/4" coolant inlet/outlet connections.
The unit is also fitted with a circulating pump that is not self-priming; however, after the heat
exchanger has been filled and closed, the cooler can also be operated with open systems as long as
the open bath is at a higher level than the cooler. In this case, the system can be vented via the vent
screw on the filling port and it must be filled from an external bath.

Start-up
If the cooler is being used in a closed system, connect the hoses, i.e. from your system to the inlet
(left-hand connector) and then from the outlet (right-hand connector) back to your system.
Make sure there is sufficient coolant at hand and that it is suitable for the temperature range (risk
of freezing).
Temperature range -10°C / +40°C!
Caution! Do not use silicone fluid or distilled / demineralised water because this may cause the
unit to malfunction. (Silicone hoses and copper piping are used in the unit).
Connect the unit to the power supply using the cable (IEC C14 socket with two micro fuses at the
top of the rear side). Make sure that the supply voltage is correct (230 V / 50 Hz) - otherwise the
unit may malfunction. With voltage supplied to the unit, there is a blue dot in the display when the
unit is switched off.
The system can now be filled with the coolant through the 3/4" filling port. Fill the unit's coolant
tank up to the "max" mark.
Now switch the unit on using the ON/OFF standby button on the membrane keypad of the control
panel.
The current coolant temperature is shown on the display, and the refrigeration module starts
cooling (provided that the displayed temperature is higher than the SET temperature).
Now manually switch on the circulating pump by pressing the PUMP button on the control panel.
The external cooling system is vented as the coolant circulates. Finally, check the filling level and
top up with coolant to the "max" mark, if necessary.
Caution! Do not connect the cooling system to the water mains to fill it because the maximum
pressure in the cooler's heat exchanger is 0.5 bar!
Level indicator
The level of coolant is shown by the level indicator behind the blue window.
"min" = minimum level of coolant to ensure the unit functions correctly, although with a reduced
cooling capacity.
"max" = maximum filling level. This guarantees 100 % cooling capacity.

Filling level alarm "Flo"


A float switch is installed in the coolant tank (underneath the "min" mark). This signals an alarm if
the level of coolant is too low. In this case, "Flo" flashes in the display and an alarm buzzes. The
alarm buzzer can be silenced by pressing the DOWN arrow button on the control panel.
If the coolant level is too low, the float switch turns off the refrigeration module and the
circulating pump to protect them against technical defects. The cooling and circulating sections
only operate if there is sufficient coolant.
If the unit is started without coolant, the coolant alarm is activated immediately after the ON/OFF
button has been pressed. Coolant must then be filled into the unit. When the corresponding level is
reached, the float switch turns on the cooling system and re-enables the pump. However, the
circulating pump has to be switched on manually by pressing the PUMP button.

Control system
The system is consisting of a electronic on/off controller with digital display, setpoint adjustment
(SET button) and an internal PT-100 temperature sensor. Control accuracy +/-1 K. The controller
displays the actual value after the unit has been switched on. To adjust the setpoint, press the SET
button and then change the displayed value using the arrow buttons. After completing the setting
procedure, check the setpoint value by briefly pressing the SET button. The setpoint can be
adjusted within the operating range.
The blue LEDs on the right-hand side of the display have the following meanings:
"1" = cooling on
"pump" = circulating pump on
"alarm" = filling level or temperature alarm.

Temperature alarm
An operating range of -10 / +40°C has been programmed into the temperature controller. If the
temperature goes beyond these limits to -12 or +42°C, the temperature controller signals a
temperature limit alarm. The temperature shown in the display flashes, an alarm buzzer sounds
and the "alarm" LED lights up.
The temperature alarm is automatically canceled once the displayed temperature returns to the
permitted operating range.

Draining out the coolant


Switch off the circulation pump with the PUMP button ("pump" LED goes out). Disconnect the
return hose (attached to the inlet of the cooler) and place the end into a appropriately sized
container. Switch on the circulation pump with the PUMP button. The coolant will now be
pumped out of the cooler into the external container. This continues until the float switch
automatically switches off and the "Flo" alarm appears. Press the ON/OFF button to switch off the
controller.
The remaining coolant can then stay in the tank after closing the filling port or it can be completely
drained out through the 3/4" port.
Decommissioning
If the cooler is to be switched off for a short time, it can remain in the standby mode (small blue
dot in the display). However, if the cooler is not going to be used for a long period or is to be
transported, it must be disconnected from the power supply (pull out the mains plug) and the
coolant must be completely drained out.

Maintenance
The fully hermetic refrigerant circuit is suitable for continuous operation and does not require any
maintenance.
The black cooling air condenser inside the unit, behind the protective screen, should be checked
and cleaned at regular intervals (depending on the amount of soiling at the point of installation).
To do this, first disconnect the mains plug. Then remove the four screws fastening the screen to
the back wall of the unit and pull the screen out backwards. The black fin condenser is now
accessible and can be cleaned with a brush or compressed air.
Caution! If the condenser is not cleaned regularly it may overheat and cause the unit to
malfunction.
Refrigerant circuit Circuit diagram

W1
L R1
K1 K2

230V
E1 PT100
Ks 1 2 3 4 5 67 8 9 10 11 12
M1

V1 Ft

F1
SW
Y1 M2

M1 V1

W2
M2 N

PE L N PE PE
Refrigerant R 134 a Terminal
strip:
Capacity: 120 grams Voltage: 230 V / 50 Hz Amperage: 1.5 A
Parts list
M1 Compressor TL 4 GX
W1 Condenser FCE 12.1.180
V1 Ventilator EM 3020-4001
Ft Filter dryer 10-6-2
Y1 Capillary tube
W2 Evaporator
M2 Refrigerant pump 1048-21
SW Float switch LS03 hinged
Ks IEC C14 socket with fuses and line filter KFA / 6.3 AT

F1 Temperature sensor PT 100-J 0.6m


R1 Thermostat ST71-KD1AAR.03FS

Qty. Code Designation

3’08 Parts list (elect. + refrig.) DLK 402


ST71-KD1AAR.03FS

Thermostatic controller

Order number 900210.034

Connection diagram

Product description
The microprocessor-based controller ST71-KD1AAR.03FS is used for thermostatic temperature control and is fitted
with the corresponding connection for a Pt100 resistive sensor. The unit requires a 230V AC voltage supply and it has
two output relays to control a compressor, a fan and a water pump. The float switch is connected to the digital input.
The controller can be connected to a network via an ST bus interface.

Sensor: Pt100-2L
Measuring range: -50...130°C
Front panel dimensions: 72mm x 36mm
Mounting dimensions: 67.5mm x 31.5mm
Protection rating: IP65 (front)
Connections: screw terminals
SOFTWARE .03

Setting options

UP button
• Increases the setpoint value
• In the menu: selects the next parameter level (P-- or A--) or the next parameter name (P 1, P 2, ...)
• In the menu: increases the parameter value

DOWN button
• Decreases the setpoint value
• In the menu: selects the previous parameter level (A-- or P--) or the previous parameter name (P 2, P
1, ...)
• In the menu: decreases the parameter value
• Acknowledges alarms

SET button
set • Displays the current setpoint value
• In the menu: confirms the selected parameter level or parameter name
• Can be used in conjunction with the the UP and DOWN buttons to change parameter values or
setpoint values.

Function button 2 – default setting: water pump ON/OFF


• Switches the water pump ON/OFF during normal operation
• Switches the controller ON/OFF (standby)
• Setting setpoint P1
pump • Coupled to an output relay

Function button 1 – default setting: standby


on/off • Switches the water pump ON/OFF during normal operation
• Switches the controller ON/OFF
• Toggles between setpoints
• Coupled to an output relay

Display
3-digit 7-segment display for measured values and parameters

3 parameter display LEDs


• compressor (blue)
• pump (blue)
• alarm (red) – illuminated if there is a pending error message
(temperature limit, F1H, F1L, FLO – see under Status messages)
Status messages
Message Cause Action

OFF, ' .' Standby mode, no temperature control Switch on with button or control input
Temperature indicator Cooling chamber temperature outside the -----
flashes, buzzer sounds alarm limits defined by parameters P30,
1 sec on : 1 sec off P31
F 1H or F1L Sensor error F1 Check the sensor
display flashes, buzzer (H: break or L: short-circuit on sensor F1)
sounds
1 sec on : 1 sec off
FLo Tank is empty Switch off unit using the
Buzzer sounds ON/OFF standby button or top up the tank
1 sec on : 1 sec off
EP Data lost in parameter memory If the error cannot be remedied by switching
(control contacts 1 and 2 are zero-current) the unit OFF and back ON, the controller
needs to be repaired

After the error has been remedied, the previously-set display mode is activated again.
The alarm buzzer can be switched off by pressing the UP or DOWN button. The buzzer switches on again if there is a
new or additional alarm.

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