01CDH01 Gip V4.02

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MAN Diesel & Turbo SE

Power Plant Engineering PEA
Stadtbachstr. 1 Planänderungen vorhanden auf PDF Seiten:
D-86153 Augsburg/Germany
S. 71
www.mandieselturbo.com
Company / Customer United Cement Industrial Company (UCIC)

Project Name United Cement Industrial Company
Project Number 5302272
Manufacturer Trips gmbh

Hohe Heide 8-10
D-97506 Grafenrheinfeld/Germany
Project Part Genset Interface Panel (GIP) Electrical Documentation
Panel Type Rittal TS 8206.500

Protection Degree IP54
Color Cabinet RAL 7035 - Plinth RAL 7022
Location Power House
Heat Dissipation 360W
Panel Weight Approx. 365kg
General Properties (Side Walls and) Door Hinge according to Plant Configuration
Origin Standard FS CDH Electrical Documentation GIP DF_Rev. C (Release D)
Start Date 23.04.2014 by J. Holzinger

Edition Date 18.12.2014 by R. Hörner E-Mail roland.hoerner@trips-group.com
Edition Status Rev.C Commissioning for Commissioning Number of Pages 177
Previous Page: Next Page: 002

Rev.C 24.10.2014 rhoerner Edition Date 18.12.2014
Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Cover Sheet Drawing Number: T-06802_GIP + 01CDH01
Rev.B 24.10.2014 rhoerner Editor R. Hörner
Rev.B 24.10.2014 rhoerner Checked E. Simon
PowerES Stadtbachstr. 1 Page 001
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany 5302272 United Cement Industrial Company Pages 177
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Revision History
Rev. Written Checked Released Release Date Status / Edition Issued for Remark
C R. Hörner E. Simon G. Schiffmann 17.12.2014 Commissioning Commissioning Release D

B M. Orth E. Simon G. Schiffmann 08.08.2014 FAT MAN Check and Comments Release D
A J. Holzinger E. Simon G. Schiffmann 01.07.2014 Second MAN Check and Comments Release D
0 E. Simon J. Holzinger G. Schiffmann 27.05.2014 First MAN Approval Release D
Previous Page: 001 Next Page: 003

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Basics Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 Revision History Page 002
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Before manufacturing: Before commissioning:
This wiring diagram applies for different types of voltages, engines, auxiliaries, etc. and is based on the maximum After the panel has been moved, all screw joints have to be checked and tightened, if necessary.
configuration of the default panel. At least every part of this wiring diagram marked by the exclamation mark shown in
illustration 1 has to be checked before manufacturing. The special project requirements can be found in the technical The settings of CBs, time relays, monitors and protection devices have to be checked.
specification, electrical control guide, measuring-, and consumer lists and have to be adapted by the E-Supplier. In
spite of the greatest care MAN Diesel & Turbo does not assume any liability or guarantee for the completeness or A phase-sequence test for determining the appropriate connection of the phases has to be performed for all incoming
quality of the provided wiring diagram or the fulfillment of the functional scope for the appropriate panel. three-phase voltages.
The eyebolts and/or combination angles used for transportation have to be replaced by the supplied roof fastening
During installation: screws (Rittal PS 4198.000).
All parts that could be live, although the panel voltages have been switched off (e. g. by external voltage), have to be Every cable requires a permanent label with the entire identification tag on both ends.
marked accordingly.
Every device (or terminal strip) must bear, legibly and indelibly, a label with the entire device tag itself, as well as on
the mounting plate or the panel door, respectively. The same applies to terminals, they have to be marked unique and
distinctive.
Installation material such as cable ducts, copper rails, mounting parts, etc. is part of the E-Supplier's delivery scope and
not mentioned in the parts list.
For mounting of cable ducts only non-metal and non-conductive screws or bolts are permissible. The maximum filling
range of the ducts is 80%. The electrical lines for drives and sensors have to be separated, as well as internal and
external cables or wires. Wire ends have to be equipped with appropriate ferrules, except of wires that are connected
to cage clamp terminals.
Every analog signal cable has to be shielded. The shielding for each signal pair has to be connected to an insulated
shield terminal and to be earthed at the signal processing end. The wiring has to be performed in accordance to the 1. Cable Lug
Electromagnetic Compatibility Regulations (EMC). 2. Contact Washer
3. Nut
When positioning the mounting plate and using spacer bolts for the cable clamp rail a linear routing of the cables has to 4. TS-Cabinet
be ensured. The cables have to be inserted from the bottom of the panel and firmly mounted by retainer brackets. 5. Washer
6. Bolt
Each mechanical part of the Panel (side walls, back wall, roof, bottom plates, etc.) shall be earthed in a star-shaped
form, even if there's no electrical equipment installed. The number of necessary Earthing Straps can be found in the
Earthing Connections Overview.
Earthing bolts have to be fixed with locking washers for the bolt itself and the nut. A permanent electrical connection to
the mounting plate has to be ensured, in case of painted surfaces the paint has to be removed, or contact washers
used instead. Next to the cable lug washers shall be placed to avoid twisting while tightening the screw, an example for
correct assembly is shown in illustration 2:
1. Bolt or Nut
2. + 8. Spring or Lock Washer
3. Mounting Plate
4. Contact Washer
5. + 7. Washer
6. Cable Lug 1. Nut
9. Bolt or Nut 2. Contact Washer
3. Bolt
At every earthing connection point a corresponding label with an earthing symbol has to be attached. 4. Cable Lug
5. Washer
6. Spring or Lock Washer
7. Mounting Plate
Illustration 1: Exclamation Mark Illustration 2: Earthing Bolt Elements

PowerES Stadtbachstr. 1 Assembly Instructions Page 003
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Purpose: To the second part (page 200 to 298) belong the PLC and other digital logic units like Profibus DP and Ethernet
connection to the SCADA System. Digital In- and Outputs are drawn on one page per byte, linked to the corresponding
The purpose of this Documentation is to describe the Layout and Wiring of the GIP (Genset Interface Panel). Overviews which are arranged right behind the Rack assembly. Pages 300 to 498 are reserved for part three, the
Control Voltage area. It contains Common Control, Measuring/Supervising and CB Control. The safety related circuits
Properties: are located in part four, in particular Emergency Stop Safety Chains for Engine, Alternator CB and auxiliary drives and
the voltage free contacts to SaCoS' Interface Panel, starting on page 500.
Current Path
This Documentation contains the Electrical Schematic Circuit Diagrams (coll. Wiring Diagrams) of the MDT GIP
according to EN 40719-2. It is exemplary carried out with the Designations for GIP 1. The acquisition and configuration The sheet size of the Wiring Diagram is optimized for DIN A3 printing.
of the hardware conforms to the guidelines for electrical equipment of machines EN 60204. The EMC Directive is taken
into account by using Fiber Optic Cables outside of the Panels for Bus- and Ethernet Connections and the use of
shielded Signal Cables whose shield has to be securely earthed at one end. Inside of the Panel there is a spatial Copyright © MAN Diesel & Turbo SE
separation intended between power and control devices. Every device is drawn in de-energized mode, without voltage, All rights reserved, including reprinting in whole or in part, photomechanical reproductions (photocopy/microcopy) in
pressure, temperature, liquid, or similar. Starting with the basics like revision history, assembly instructions, purpose, part or in full and translation thereof.
properties, reference documents, labelling/numbering systems and a list of abbreviations and acronyms this
documentation gets followed by a list of the used KKS Location Identification Codes. Besides the Wiring Diagram there
are different types of Construction Layouts integrated, showing the Panel in various views, as well as drawings of the Reference Documents:
internal layouts, e. g. mounting plate assembly. Dimensioned drawings without units are given in mm, further details,
such as Numeric Control data or mounting plate cutouts are not part of this Documentation. To comprehend the - 5302272 EC 0 Common Electrical Requirements Doc.-No.: 11.99130-2033
essential safety functions of the Genset Unit, (GCP, GIP, EAP, ERP and SaCoS) there are Overviews of the Emergency - 5302272 FA 0 SLD SCADA+PLC Architecture Doc.-No.: 11.99233-2029
Stop Loops and safety related circuits for Alternator Circuit Breaker control included. Thereafter an Overview of the - 5302272 FA 0 SLD MV+LV Overview Drw.-No.: 11.99233-2028
digital Bus-System Profibus DP is attached. Terminal Strip Overview and Terminal Diagram provide details for Terminal - Standard FA CDA Protection & Measuring Scheme Doc.-No.: 11.99233-1665
set-up and complete the documentation for manufacturing with the Parts List, in which the grey marked Parts are
supplied by MAN Diesel & Turbo. For the apprentice engraving the adhesive Door Labels there is a List of Labels
attached, supplemented by the PLC Labels and the Type Label. Apart from the default sheet size the labels shall be
printed in DIN A4. The Type Label has to be glued inside of the Panel Door, just like the List of CBs, MCBs and Fuses
placed on Page 1000 - it shall be printed and laminated for this purpose. In order to confirm the specified Protection
Degree of the fully equipped Panel every surface-mounted device is listed in the Verification of Panel Protection Degree.
The Calculation of Panel Consumption per Voltage, combined with the Calculation of Power Dissipation, builds the basis
for the Climate Control Calculation, which is carried out by the Calculation-Tool Rittal Therm and depending on the
ambient conditions. For each installed CB, MCB and Fuse a table of the maximum permissible cable length is attached,
while the Voltage drop calculation serves as a consideration for the minimum required cross-section of each cable. All
these reports implemented in the Electrical Documentation are listed in the appropriate Documentation Schedule and
mostly automatically generated. The Wiring Diagram itself is partitioned in four major groups, Power Supply, PLC,
Control and Safety. The Power Supply part is drawn on pages 100 to 198 and containing the incoming voltages for the
Panel Equipment and a UPS-buffered supply feeding the Power Supply Unit for DC 24V Control Voltage. This Control
Voltage is divided into internal and external Voltages and distributed to the other parts of the Panel. Safety related
Voltage is apart from other Voltages as well and certainly driven by individual and independent cables. Finally the
Power Supply part concludes with the Panel Equipment, Illumination, Air Conditioning and Panel Door Supervision.
Location Identification Code (LIC)
Total Number of Pages

Project Edition Status
Page Revision Status
Page Revision Editor
Project Edition Date

Page Revision Date
Drawing Number
Last Page Editor
Project Number
Page Number
Project Name
Page Content
Page Verifier
Panel Name
System

PowerES Stadtbachstr. 1 Purpose, Properties, Copyright Page 004
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Wiring (shown once on each page per potential): Abbreviations of electrical links (arrow direction symbolizes signal flow):
Wire definition (e. G. 1,5mm² BU) = hard-wired connection H05V-K, H07V-K I = Current
NSGAFÖU = Short-Circuit proof wiring V = Voltage
Ringline = hard-wired connection arranged as a ring (cross-section reduction)
Cross Connection (CC due to lack of space) = Pluggable cross-connection for terminals Annex:
Integrated Cross Connection = Terminals including electrical connection
Comb Busbar = Screwable comb-type busbar for MCBs AUX = Auxiliary
Cu Busbar = copper rail system BF = Breaker Failure
DIF = Differential
EF = Earth Fault
Color definition (IEC 60575): M = Measuring
NE = Neutral Earthing
BK = Black GY = Grey OD = Open Delta
BN = Brown WH = White P = Protection
RD = Red PK = Pink PS = Power Supply
OG = Orange GD = Gold SV = Supervision
YE = Yellow TQ = Turquoise SYN = Synchronization
GN = Green SR = Silver
BU = Blue TR = Transparent (applies to Marine Cables) [DOT] Index:
LBU = Light Blue GNYE = Green-Yellow
VT = Violet A = Alternator
AUT = Automatic
BB = Busbar
Color codes of wiring: BSD = Blackstart Diesel
C = Common
Black: Three-Phase and AC control wiring, secondary winding of Voltage Transformer CHK = Check
Light Blue: Neutral Wiring HV = High Voltage
Green-Yellow: Protective Earth Wiring LV = Low Voltage
Red: DC Wiring +Pole <40V MV = Medium Voltage
Blue: DC Wiring -Pole <40V RED = Redundant
Brown: DC Wiring +Pole >40V ST = Station Transformer
Violet: DC Wiring -Pole >40V SUT = Step-Up Transformer
Grey: Secondary Winding of Current Transformer UPS = Uninterruptible Power Supply
White: Wiring for voltage free contacts
[Hyphen] Number:
Color code of Multi-Core Cables according to DIN 47100
L1 = Phase L1
Color code of Ethernet CAT5e Patch Cables: L2 = Phase L2
L3 = Phase L3
Standard: Grey N = Neutral Conductor
Cross Over: Red PEN = Protective Earth and Neutral Conductor (TN-System)
Specials:
Labeling of devices:
24VDC = DC 24V +Potential
+LIC-EIC (-subEIC) M24 = DC 24V M-Potential
LED-T = LED Test Potential
Composition of Equipment Identification Code (EIC): [Page number] [Code letter] [Consecutive number] PB = Profibus DP Connection
FO = Fiber Optic Connection
Exception 1 PLC: [Code Letter A] [Rack Number] [Consecutive two-digit number] ETH = Ethernet Connection
Exception 2 Cables: [Code Letter W] [MAN Cable Tag numbering System] RS = Serial Interface Connection
Exception 3 Terminal Strips: [Code Letter X] [Special numbering, check Page 600] EIC:xx = Connection Terminal (Source or Target)
Shortening and combinations are possibe, for example:

VM.LVCBB2-L1 = Measuring Voltage Phase L1 of Low Voltage Common Busbar 2

PowerES Stadtbachstr. 1 Wiring, Labeling, Electrical Links Page 005
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A/C = Air Conditioning GCP = Genset Control Panel RB = Radiator Bank

AC = Alternating Current GIP = Genset Interface Panel RDS-PP = Reference Designation System for Powerplants
ACDP = AC Distribution Panel GPS = Global Positioning System Rev. = Revision
AI = Analog Input HAZOP = Hazard and Operability (Study) RJ = Registered Jack
ANSI = American National Standards Institute HCP = High Voltage Control Panel RS = Recommended Standard (serial Interface)
AO = Analog Output HDD = Hard Disk Drive RTD = Resistance Temperature Detector
ATEX = Atmosphères Explosibles (Directive for explosive atmospheres) HFO = Heavy Fuel Oil RTU = Remote Terminal Unit
AVR = Automatic Voltage Regulator HMI = Human-Machine-Interface SaCoS one = Safety and Control System on Engine
BAP = Boiler Auxiliary Panel HT = High Temperature SAT = Site Acceptance Test
BB = Busbar HVIP = High Voltage Interface Panel SCADA = Supervisory Control and Data Acquisition
BCD = Binary-Coded Decimal I/O = In- and Output SCALANCE = Siemens Network Technology
BCP = Boiler Control Panel IEC = International Electrotechnical Commission SF = Single Feeder
BF = Breaker Failure IEEE = Institute of Electrical & Electronics Engineers, Inc. SIL = Safety Integrity Level
BF = Butterfly Flap IM = Interface Module SIP = SaCoS Interface Panel
BSD = Blackstart Diesel IP = International Protection (Code) SLD = Single Line Diagram
CAN = Controller-Area Network (Bus) ISO = International Organization for Standardization SOV = Solenoid Valve
CAP = Common Auxiliary Panel KKS = Kraftwerk-Kennzeichensystem (Power Plant Classification System) SS = Single Starter
CAPP = Common Auxiliary Panel Pumphouse KVM = Keyboard - Video - Mouse SWAP = Sea Water Auxiliary Panel
CB = Circuit Breaker L/R = Local/Remote TAP = Turbine Auxiliary Panel
CCCP = Central Common Control Panel LAN = Local Area Network TBD = To be defined
CCP = Common Control Panel LED = Light Emitting Diode TC = Turbocharger
CCTV = Closed Circuit Television LIC = Location Identification Code TCP = Turbine Control Panel
CHATCO = Charge Air Temperature Control (Valve) LO = Lube Oil TCP-IP = Transmission Control Protocol - Internet Protocol
CP = Communication Processor LT = Low Temperature TS = Triple Starter
CPU = Central Processing Unit LVIP = Low Voltage Interface Panel TU = Transport Unit
CR = Common Rail MCB = Mini Circuit Breaker UPS = Uninterruptible Power Supply
CRP = Common Radiator Panel MCC = Motor Control Center USB = Universal Serial Bus
CT = Current Transformer MCDP = Main Civil Distribution Panel VDE = Verband der Elektrotechnik (Association for el. technologies)
CTAP = Cooling Tower Auxiliary Panel MDT = MAN Diesel & Turbo SE VIT = Variable Injection/Ignition Timing
CUP = Common Unloading Panel MMU = Multifunctional Monitoring Unit VT = Voltage Transformer
CVP = Common Ventilation Panel MOV = Motor-Operated Valve WTCP = Water Treatment Control Panel
CW = Cooling Water MPI = Multiple Protocol Interface
DC = Direct Current MVIP = Medium Voltage Interface Panel
DCC = Diesel Combined Cycle (Unit) n/a = Not Applicable
DE = Drive End NC = Normally Closed
DF = Double Feeder NDE = Non Drive End
DF = Dual Fuel NE (R) = Neutral Earthing (Resistor)
DI = Digital Input NLTC = No-Load Tap Changer
DIN = Deutsche Industrie Norm (German Industry Standard) NO = Normally Open
DO = Diesel Oil NTC = Negative Temperature Coefficient
DO = Digital Output OLM = Optical Link Module
DS = Double Starter OLTC = On-Load Tap Changer
EAP = Engine Auxiliary Panel P&ID = Piping and Instrumentation Diagram
ECP = Engine Control Panel PABX = Private Automatic Branch Exchange
EDS-D = Engine Diagnostics System Data Box PB DP = Process Field Bus (Profibus) - Decentral Peripherals
EIC = Equipment Identification Code PC = Personal Computer
EMC = Electromagnetic Compatibility Regulations PDF = Portable Document File
EMD = Emergency Diesel PE = Protective Earth
EN = Standards by European Committee for Standardization PH = Power House
EPC = Engineering – Procurement – Construction PIW = Process Input Word
EPE = Electrical Plant Engineering PLC = Programmable Logic Control
ERP = Engine Radiator Panel POW = Process Output Word
FAT = Factory Acceptance Test PS = Power Supply
FC = Frequency Converter PTC = Positive Temperature Coefficient
FFCP = Fire Fighting Control Panel QCO = Quick Changeover
FIFI = Fire Fighting RAL = Reichs-Ausschuss für Lieferbedingungen und Gütesicherung
FLTR = From Left To Right RAU = Remote Access Unit

PowerES Stadtbachstr. 1 List of Abbreviations and Acronyms Page 006
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KKS Overview
Location
Designation of KKS Identification Code
Identification Code
+00BAU60 Equipotential Bonding
+00BBA01 MV Busbar
+00BJB01 AC Distribution Panel (ACDP)
+00BRA01 UPS System - Distribution
+00CBA01 Common Control Panel (CCP)
+00CKA01 SCADA Server Panel
+01CDA01 Genset Control Panel (GCP)
+01CDC01 Engine Auxiliary Panel (EAP)
+01CDC01.02 Engine Auxiliary Panel (EAP)
+01CDG01 Engine Radiator Panel (ERP)
+01CDH01 Genset Interface Panel (GIP)
+01CDK01 SaCoS Interface Panel
+01MKA01 Alternator
+01MKA01.01 Alternator - Main Terminal Box
+01MKA01.02 Alternator - Aux. Terminal Box

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE KKS Overview Drawing Number: T-06802_GIP + 01CDH01
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Contents
Page Page Description Revision Date Editor
+01CDH01/001 Cover Sheet Rev.C 24.10.2014 R. Hörner
+01CDH01/002 Basics Revision History Rev.C 24.10.2014 R. Hörner
+01CDH01/003 Basics Assembly Instructions Rev.C 24.10.2014 R. Hörner
+01CDH01/004 Basics Purpose, Properties, Copyright Rev.C 24.10.2014 R. Hörner
+01CDH01/005 Basics Wiring, Labeling, Electrical Links Rev.C 24.10.2014 R. Hörner
+01CDH01/006 Basics List of Abbreviations and Acronyms Rev.C 24.10.2014 R. Hörner
+01CDH01/007 KKS Overview Rev.C 24.10.2014 R. Hörner
+01CDH01/010 Contents Rev.C 24.10.2014 R. Hörner
+01CDH01/030 Construction Layout Transport Units/Panel Groups Floor Opening Rev.C 24.10.2014 R. Hörner
+01CDH01/031 Construction Layout Front View Rev.C 24.10.2014 R. Hörner
+01CDH01/032 Construction Layout Side, Top and Bottom Views Rev.C 24.10.2014 R. Hörner
+01CDH01/033 Construction Layout Internal Layout Doors, Side and Back Walls, Roof Rev.C 24.10.2014 R. Hörner
+01CDH01/034 Construction Layout Internal Layout Mounting Plate Rev.C 24.10.2014 R. Hörner
+01CDH01/035 Construction Layout Earthing Connections Overview Rev.C 24.10.2014 R. Hörner
+01CDH01/040 PowerPS Overview Safety Chain Engine Shutdown Rev.C 24.10.2014 R. Hörner
+01CDH01/041 PowerPS Overview Emergency Stop Loop for Engine Auxiliary Drives Rev.C 24.10.2014 R. Hörner
+01CDH01/042 PowerPS Overview Alternator CB Open/Trip Loop Rev.C 24.10.2014 R. Hörner
+01CDH01/043 PowerCS Overview GIP Internal Bus Overview Profibus DP Rev.C 24.10.2014 R. Hörner
+01CDH01/100 Wiring Diagram Power Supply AC 230V Panel Equipment Rev.C 24.10.2014 R. Hörner
+01CDH01/102 Wiring Diagram UPS Power Supply AC 230V Rev.C 24.10.2014 R. Hörner
+01CDH01/104 Wiring Diagram Power Supply DC 24V Internal Rev.C 24.10.2014 R. Hörner
+01CDH01/107 Wiring Diagram Power Supply DC 24V SaCoS Interface Panel (2) Rev.C 24.10.2014 R. Hörner

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Contents Drawing Number: T-06802_GIP + 01CDH01
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Contents
+01CDH01/109 Wiring Diagram Power Supply DC 24V SaCoS Interface Panel (2) Rev.C 24.10.2014 R. Hörner
+01CDH01/110 Wiring Diagram Internal DC 24V Distribution Rev.C 24.10.2014 R. Hörner
+01CDH01/112 Wiring Diagram External DC 24V Distribution Rev.C 24.10.2014 R. Hörner
+01CDH01/114 Wiring Diagram Safety DC 24V Distribution Rev.C 24.10.2014 R. Hörner
+01CDH01/160 Wiring Diagram Panel Equipment Illumination Rev.C 24.10.2014 R. Hörner
+01CDH01/162 Wiring Diagram Panel Equipment Air Conditioning, Panel Door Supervision Rev.C 24.10.2014 R. Hörner
+01CDH01/200 PowerCS Wiring Diagram Ethernet Conection SCADA System to EDS-D Box Rev.C 24.10.2014 R. Hörner
+01CDH01/202 PowerCS Wiring Diagram Optical Link Module Unit Bus Rev.C 24.10.2014 R. Hörner
+01CDH01/204 PowerCS Wiring Diagram PLC Rack 1 Assembly Rev.C 24.10.2014 R. Hörner
+01CDH01/206 PowerCS Wiring Diagram PLC Rack 1 -A102 Overview Rev.C 24.10.2014 R. Hörner
+01CDH01/222 PowerCS Wiring Diagram PLC Rack 1 -A101 Interface Module Rev.C 24.10.2014 R. Hörner
+01CDH01/224 PowerCS Wiring Diagram PLC Rack 1 -A102 Digital Input Byte 32 MCB OFF Signals Rev.C 24.10.2014 R. Hörner
+01CDH01/226 PowerCS Wiring Diagram PLC Rack 1 -A102 Digital Input Byte 33 MCB OFF Signals Rev.C 24.10.2014 R. Hörner
+01CDH01/228 PowerCS Wiring Diagram PLC Rack 1 -A102 Digital Input Byte 34 Emergency Stop Safety Supervision Rev.C 24.10.2014 R. Hörner
+01CDH01/230 PowerCS Wiring Diagram PLC Rack 1 -A102 Digital Input Byte 35 Automatic Voltage Regulator AVR Rev.C 24.10.2014 R. Hörner
+01CDH01/232 PowerCS Wiring Diagram PLC Rack 1 -A103 Digital Input Byte 36 Signals SaCoS to GIP Rev.C 24.10.2014 R. Hörner
+01CDH01/234 PowerCS Wiring Diagram PLC Rack 1 -A103 Digital Input Byte 37 Alternator VT Fuse failure monitoring Rev.C 24.10.2014 R. Hörner
+01CDH01/242 PowerCS Wiring Diagram PLC Rack 1 -A104 Digital Input Byte 41 Spare Rev.C 24.10.2014 R. Hörner

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Contents
+01CDH01/248 PowerCS Wiring Diagram PLC Rack 1 -A105 Digital Output Byte 32 Signaling Column Rev.C 24.10.2014 R. Hörner
+01CDH01/250 PowerCS Wiring Diagram PLC Rack 1 -A105 Digital Output Byte 33 Automatic Voltage Regulator AVR Rev.C 24.10.2014 R. Hörner
+01CDH01/252 PowerCS Wiring Diagram PLC Rack 1 -A105 Digital Output Byte 34 Automatic Voltage Regulator AVR Rev.C 24.10.2014 R. Hörner
+01CDH01/254 PowerCS Wiring Diagram PLC Rack 1 -A105 Digital Output Byte 35 Signals GIP to SaCoS Rev.C 24.10.2014 R. Hörner
+01CDH01/256 PowerCS Wiring Diagram PLC Rack 1 -A106 Digital Output Byte 36 Engine Control + Safety Rev.C 24.10.2014 R. Hörner
+01CDH01/262 PowerCS Wiring Diagram PLC Rack 1 -A106 Digital Output Byte 39 Spare Rev.C 24.10.2014 R. Hörner
+01CDH01/264 PowerCS Wiring Diagram PLC Rack 1 -A107 Analog IW 580 - 582 Alternator Bearing Temperature DE+NDE Rev.C 24.10.2014 R. Hörner
+01CDH01/266 PowerCS Wiring Diagram PLC Rack 1 -A107 Analog IW 584 - 586 Alternator Winding Temperature Phase U+V Rev.C 24.10.2014 R. Hörner
+01CDH01/268 PowerCS Wiring Diagram PLC Rack 1 -A107 Analog IW 588 - 590 Alternator Winding Temperature Phase W Rev.C 24.10.2014 R. Hörner
+01CDH01/270 PowerCS Wiring Diagram PLC Rack 1 -A107 Analog IW 592 - 594 Panel Temperature Rev.C 24.10.2014 R. Hörner
+01CDH01/272 PowerCS Wiring Diagram PLC Rack 1 -A108 Analog IW 596 - 602 Analog Signals SaCoS to GIP Rev.C 24.10.2014 R. Hörner
+01CDH01/274 PowerCS Wiring Diagram PLC Rack 1 -A108 Analog IW 604 - 610 Spare Rev.C 24.10.2014 R. Hörner
+01CDH01/276 PowerCS Wiring Diagram PLC Rack 1 -A109 Analog OW 580 - 582 Analog Signals GIP to SaCoS Rev.C 24.10.2014 R. Hörner
+01CDH01/278 PowerCS Wiring Diagram PLC Rack 1 -A109 Analog OW 584 - 586 Analog Signals GIP to SaCoS Rev.C 24.10.2014 R. Hörner
+01CDH01/280 PowerCS Wiring Diagram PLC Rack 1 -A109 Analog OW 588 - 590 Spare Rev.C 24.10.2014 R. Hörner
+01CDH01/282 PowerCS Wiring Diagram PLC Rack 1 -A109 Analog OW 592 - 594 Spare Rev.C 24.10.2014 R. Hörner
+01CDH01/300 Wiring Diagram Automatic Voltage Regulator AVR Rev.C 24.10.2014 R. Hörner
+01CDH01/500 PowerPS Wiring Diagram Safety Chain Engine Shutdown Rev.C 24.10.2014 R. Hörner
+01CDH01/502 PowerPS Wiring Diagram Engine Shutdown and Emergency Stop from SaCoS Rev.C 24.10.2014 R. Hörner
+01CDH01/504 PowerPS Wiring Diagram Emergency Stop Loop for Engine Aux. Drives GCP, GIP and SaCoS to EAP Rev.C 24.10.2014 R. Hörner
+01CDH01/506 PowerPS Wiring Diagram Alternator CB Open/Trip Loop SaCoS to GIP Rev.C 24.10.2014 R. Hörner
+01CDH01/508 PowerPS Wiring Diagram Alternator CB Closed Signal to AVR GCP to GIP Rev.C 24.10.2014 R. Hörner
+01CDH01/510 PowerPS Wiring Diagram Alternator CB Signals GIP to SaCoS Rev.C 24.10.2014 R. Hörner
+01CDH01/512 PowerPS Wiring Diagram Emergency Stop Engine Shutdown from GIP to SaCoS Rev.C 24.10.2014 R. Hörner

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Contents
+01CDH01/514 PowerPS Wiring Diagram Voltage Free Contacts GIP to SaCoS Rev.C 24.10.2014 R. Hörner
+01CDH01/600 Terminal Diagram Terminal Strip Overview Rev.C 24.10.2014 R. Hörner
+01CDH01/601 Terminal Diagram Terminal Strip Overview Rev.C 24.10.2014 R. Hörner
+01CDH01/602 Terminal Diagram Rev.C 24.10.2014 R. Hörner

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Contents
+01CDH01/700 Cable Overview Rev.C 24.10.2014 R. Hörner
+01CDH01/800 Parts List Rev.C 24.10.2014 R. Hörner
+01CDH01/900 Verification of Panel Protection Degree Rev.C 24.10.2014 R. Hörner
+01CDH01/901 Verification of Panel Protection Degree Protection Degree Certificate TS8 Series Rev.C 24.10.2014 R. Hörner

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Contents
+01CDH01/902 Verification of Panel Protection Degree List of surface mounted Devices Rev.C 24.10.2014 R. Hörner
+01CDH01/910 Verification and Calculation of Panel Consumption per Voltage Rev.C 24.10.2014 R. Hörner
+01CDH01/911 Verification and Calculation of Panel Consumption per Voltage AC 230V - Panel Equipment Rev.C 24.10.2014 R. Hörner
+01CDH01/912 Verification and Calculation of Panel Consumption per Voltage AC 230V UPS - Control Voltage Rev.C 24.10.2014 R. Hörner
+01CDH01/914 Verification and Calculation of Panel Consumption per Voltage DC 24V Rev.C 24.10.2014 R. Hörner
+01CDH01/915 Verification and Calculation of Panel Consumption per Voltage DC 24V(104G1) Rev.C 24.10.2014 R. Hörner
+01CDH01/916 Verification and Calculation of Panel Consumption per Voltage DC 24V (107G1) Rev.C 24.10.2014 R. Hörner
+01CDH01/920 Verification and Calculation of Panel Heating and Cooling Rev.C 24.10.2014 R. Hörner
+01CDH01/921 Verification and Calculation of Panel Heating and Cooling Calculation of Power Dissipation Rev.C 24.10.2014 R. Hörner
+01CDH01/922 Verification and Calculation of Panel Heating and Cooling Climate Control Calculation Rev.C 24.10.2014 R. Hörner
+01CDH01/930 Verification and Calculation of CBs, MCBs and Fuses including Settings Rev.C 24.10.2014 R. Hörner
+01CDH01/931 Verification and Calculation of CBs, MCBs and Fuses including Settings Verification of CBs, MCBs and Fuses Rev.C 24.10.2014 R. Hörner
+01CDH01/932 Verification and Calculation of CBs, MCBs and Fuses including Settings Verification of CBs, MCBs and Fuses Rev.C 24.10.2014 R. Hörner
+01CDH01/933 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 2A (A) DC 24V Rev.C 24.10.2014 R. Hörner
+01CDH01/934 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 6A (B) DC 24V Rev.C 24.10.2014 R. Hörner
+01CDH01/935 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 25A (C) DC 24V Rev.C 24.10.2014 R. Hörner
+01CDH01/937 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 10A (B) AC 230V Rev.C 24.10.2014 R. Hörner
+01CDH01/938 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 10A (C) AC 230V Rev.C 24.10.2014 R. Hörner
+01CDH01/939 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Cable Length 20A (C) AC 230V Rev.C 24.10.2014 R. Hörner
+01CDH01/940 Verification and Calculation of CBs, MCBs and Fuses including Settings List of max. Cable Length Rev.C 24.10.2014 R. Hörner
+01CDH01/941 Verification and Calculation of CBs, MCBs and Fuses including Settings List of max. Cable Length Rev.C 24.10.2014 R. Hörner
+01CDH01/942 Verification and Calculation of CBs, MCBs and Fuses including Settings Calculation of Voltage Drop by Cable Rev.C 24.10.2014 R. Hörner
+01CDH01/1000 List Of CBs, MCBs And Fuses Rev.C 24.10.2014 R. Hörner
+01CDH01/1001 List Of CBs, MCBs And Fuses Rev.C 24.10.2014 R. Hörner
+01CDH01/1010 List of Labels Type Label Rev.C 24.10.2014 R. Hörner
+01CDH01/1011 List Of Labels Rev.C 24.10.2014 R. Hörner
+01CDH01/1012 List of Labels PLC I/O Labels Rack 1 Rev.C 24.10.2014 R. Hörner
+01CDH01/1100 Cable Core List Rev.C 28.10.2014 R. Hörner

0 1 2 3 4 5 6 7 8 9
Contents
+01CDH01/1102 Cable Core List R. Hörner

Editor R. Hörner
Checked E. Simon
0 1 2 3 4 5 6 7 8 9
≥6
0°
GENSET INTERFACE
PANEL 1
Transport Unit Loose supplied Parts

215
Opening for Cable Entry
79 1040
Remark: For transportation every opening has to be sealed by tearproof film.

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Construction Layout Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 Transport Units/Panel Groups Page 030
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Floor Opening 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
2.500 LEGEND
Front View 1: Panel Label
2.400 2: -248S1 Push Button Blue - Lamp Test
3: -500S1 Push Button - Emergency Stop
4: -248H1 Signaling Column - Red=Engine Stopping/Standstill
2.300 -248H2 Signaling Column - Yellow=Genset Alarm
-248H3 Signaling Column - Green=Engine Starting/Running
2.200
100: -162E1 Air Conditioning
2.100
2.000 100
4
1 GENSET INTERFACE
1.900 PANEL 1
1.800
1.700
1.600
1.500
1.400
1.300
1.200
2
1.100
3
1.000
900
800
700
600
500
400
300
200
100
0
Panel Designation
Horizontally centralized black adhesive capital letters, character size 20mm:
GENSET INTERFACE PANEL 1
0 100 200 300 400 500 600 700 800 900 1.000 1.100 1.200
Previous Page: 030

Remark: Label texts can be found in the List of Labels, starting on page 1011 Next Page: 032
PowerES Stadtbachstr. 1 Front View Page 031
0 1 2 3 4 5 6 7 8 9
Side View - Right Side View - Left
Top View
600
-160E1
285
-162S1
600
170
160
1200
2620
2000
ø 10 Bottom View (A-A)
65
145
Cable Entry Cable Entry
Movable Plate Movable Plate

475
Cable Clamp Rail
A A
200
92,5 1015 92,5
Earthing Connection to Equipotential Bonding

600 145
= Earthing Strap Connection Point
PowerES Stadtbachstr. 1 Side, Top and Bottom Views Page 032
0 1 2 3 4 5 6 7 8 9
-248H3
-248H2
-248H1
-162E1
Internal Door Layout Side Wall left Panel Roof Side Wall right
2.000
1.900
Back Wall
1.800
1.700
E
1.600
PL
AM
Type Label
Type: Genset Interface Panel

EX
Project Number: 530.....

Customer: Company X
Mains
Rated Voltage: 110V
E
Rated Current: 1A
1.500
PL
Rated Frequency: 50Hz
Alternator
AM
Rated Voltage: 110V
Rated Current: 1A
EX
Auxiliary Voltage: 230V AC / 24V DC
Max. Ambient Temperature: 45°C

Protection Degree: IP54
List Of CBs, MCBs And Fuses Year of Manufacturing: 2011
1.400
Guidelines and Standards: 2006/95/EG
2004/108/EG
1.300
1.200
-248S1
1.100
-500S1
1.000
900 40x80
Wiring Plan Pocket

Spot to fix
Tube for
Door Wiring
800
700
600
500
400
300
200
100
Door Stay Door Stay
0 100 200 300 400 500 600 700 800 900 1.000 1.100 1.200
PowerES Stadtbachstr. 1 Internal Layout Page 033
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Doors, Side and Back Walls, Roof 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
LEGEND
Row 1 fltr: Row 5 fltr: Terminal Strips fblttr:
-202A1 -A100 -256K1 -X10

-104G1 -A101 -256K2 -X20
Mounting Plate -104G2 -A102 -256K3 -X41
-107G1 -A103 -258K1 -X400
2.000
-A104 -258K2 -X401
1.900
Row 2 fltrt: -A105 -258K3 -X450
-A106 -258K4 -X451
1.800 1 -202A1
-104G1 -104G2 -107G1
-300T1 -A107 -258K5 -X452

-A108 -260K1 -XPE
1.700 40x80
Row 3 fltr: -A109 -260K2 -X500
-300T1
-X100 -260K3 -X506
1.600 2 AVR -104F1 -260K4 -X507
1.500 40x80
-107F1 Row 6 fltr: -260K5 -X508
-160X1
MPL 248 (425x650)
-160F1 -260K6 -X509
1.400 3 -162F1 -162K1 -260K7 -X510
-270R1
-X160
-X161
-X149
-104F1 -107F1 -160F1 -162F1
40x80
-160X1 -248K1 -260K8 -X511
1.300
-X160 -250K1 -500A1 (-272F1,-272F2,-272F3,-272F4)
1.200 4 -109F1 -110F1 -110F2 -110F3 -110F4 -110F5 -112F1 -112F2 -114F1 -114F2
-X161 -250K2 -502K1 (-274F1,-274F2,-274F3,-274F4)
40x80
-270R1 -250K3 -502K2 (-276F1,-276F2,-278F1,-278F2)
1.100
-A100 SF
-A101
PROFIBUS-DP
-A102 -A103 -A104 -A105 -A106 -A107
X1
-A108
SF
-A109
-X149 -250K4 -200X1 (-280F1,-280F2,-282F1,-282F2)
-250K5 -248V1 -X513
BF 0 X1 0 0 X1 0 0 X1 0 0 X1 0 0 X1 0 0 X1 0 0 X1 0
1 1 1 1 1 1 1 1 1 1 1 1 1 1
ON 2 2 2 2 2 2 2 2 2 2 2 2 2 2
3 3 3 3 3 3 3 3 3 3 3 3 3 3
4 4 4 4 4 4 4 4 4 4 4 4 4 4
5
5 5 5 5 5 5 5 5 5 5 5 5 5 5
6 6 6 6 6 6 6 6 6 6 6 6 6 6
7 7 7 7 7 7 7 7 7 7 7 7 7 7
1.000
BUS
-X100
ADDRESS IM 153-2
ON
64
-X514
32
Row 4 fltr: -250K6 -248V2

16
8 0 0 0 0 0 0 0 0 0 0 0 0 0 0
4
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
2 2 2 2 2 2 2 2 2 2 2 2 2 2
3 3 3 3 3 3 3 3 3 3 3 3 3 3
4 4 4 4 4 4 4 4 4 4 4 4 4 4
5 5 5 5 5 5 5 5 5 5 5 5 5 5
M
6 6 6 6 6 6 6 6 6 6 6 6 6 6
L+
7 7 7 7 7 7 7 7 7 7 7 7 7 7
M
DC24V
6ES7153-2BA02-0XB0
900 -250K7 -248V3 -X308

-X310
60x80
-109F1 -250K8
-110F1 -252K1 -X120
-200X1
800 31
A1
32
A2
31
A1
32
A2 137
6
PHOENIX PHOENIX
Spot to fix CONTACT CONTACT

-248V1-V3
POWER POWER
PSR-FSP/2X1
PSR-FSP/2X1
Tube for
Door Wiring -500A1 -502K1 -502K2
-110F2 -252K2 -X121

PHOENIX CONTACT
FL-PP-RJ45-SC
23 24 23 24
13 14 13 14
-162K1
-248K1 -250K1 -250K2 -250K3 -250K4 -250K5 -250K6 -250K7 -250K8 -252K1 -252K2 -252K3 -252K4 -254K1 -254K2 -254K3 -254K4 -254K5 -254K6 -254K7 -254K8 -256K1 -256K2 -256K3 -258K1 -258K2 -258K3 -258K4 -258K5 -260K1 -260K2 -260K3 -260K4 -260K5 -260K6 -260K7 -260K8
60x80 60x80
700
60x80
-110F3 -252K3 -X122
600 -110F4 -252K4 -X123
-XPE
-X452
-110F5 -254K1 -X150
500 -X451
-X151
-112F1 -254K2 -X151

-112F2 -254K3
External
External
-X150
Internal
Internal
Internal
-X450
-X401
400 -X400
-X509
-X310
-114F1 -254K4
300
-X308
-X514
-114F2 -254K5
-254K6
-X123
-X513
-254K7
-X122
-X508
200 -X507
-254K8
-X41
-X121
-X511
-X506
-X20
100 80x80 -X10

80x80 -X500
80x80 -X510
80x80 -X120
80x80
0 100 200 300 400 500 600 700 800 900 1.000 1.100 1.200
PowerES Stadtbachstr. 1 Internal Layout Mounting Plate Page 034
0 1 2 3 4 5 6 7 8 9
Cu Busbar 30x5
M10 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8
PE PE PE PE PE PE PE PE PE PE PE PE PE PE PE
min. 25mm² GNYE 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu 16mm² Cu
Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap Earthing Strap
PE PE PE PE PE PE PE PE PE PE PE PE PE PE
Mounting Plate Panel Frame Panel Door left Panel Door right Side Wall left Side Wall right Back Wall Panel Roof Bottom Plate 1 Bottom Plate 2 Bottom Plate 3 Bottom Plate 4 Bottom Plate 5 Bottom Plate 6
+00BAU60
Equipotential Bonding
PE
M10
Cu Busbar

PowerES Stadtbachstr. 1 Earthing Connections Overview Page 035
0 1 2 3 4 5 6 7 8 9
Safety Chain Engine Shutdown

+01CDA01
Genset Control Panel (GCP)
R7 -X501 107
Option for Shutdown
-500F1 Signal by BCP
Alternator R8 -X501 207
Protection Relay
41 -X502 107 11
Option for Shutdown
-510S1 Signal by FFCP
-510S1
Emergency Stop 42 -X502 207 Emergency Stop 12
Push Button Push Button
GCP GCP
-X506 101 201 202 102
+01CDH01
Genset Interface Panel (GIP)
-X506 101 201 202 102

24VDC-150
S11 B1 41 13 23 33 51
-500A1 PNOZ X3 -500S1
Engine Shutdown S12 B2 42 14 24 34 Emergency Stop 52
Push Button
GIP
23
11 -A102
I34.1
-500S1 ENGINE
Emergency Stop 12 SHUTDOWN
Push Button
GIP
12 14
-248K1
Engine Shutdown 11
by PLC (1) -X510 204 104 203 103
12 14
-256K1
Engine Shutdown 11
by PLC (2)
+01CDK01
SaCoS Interface Panel
-X514 201 -X104 56 55 54 53

Option for additional
Shutdown Signal
-X514 101
-X513 201
Option for additional
Shutdown Signal
-X513 101
-10K45 1IN1 1IN2

Safety Relay
A1 A2
DC 24V
M24-150 M24

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE PowerPS Overview Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 Safety Chain Engine Shutdown Page 040
0 1 2 3 4 5 6 7 8 9
Emergency Stop Loop for Engine Auxiliary Drives

+01CDA01 +01CDG01
Engine Radiator Panel (ERP)

24VDC-151
11
-510S1
Emergency Stop 12
Push Button
GCP
-X506 102 202
+01CDH01
-X506 102 202 M24-151
31 24VDC-151 A2
-500S1 -502K2
Emergency Stop 32 Emergency Stop A1
Push Button from SaCoS
GIP
-X510 102 202
+01CDK01
-X104 57 -X104 58
13 13
-502K2 -10K13
Emergency Stop 14 Safety Relay 14
from SaCoS
13
-10K17
Safety Relay 14
-X500 1 2 +.02-X501 1
+01CDC01
Engine Auxiliary Panel (EAP)
+.02-X500 1 2 +.02-X501 1
24VDC-150
Engine
Auxiliary Drives
S11 B1 41 33 13 23
+.02-500A1 PNOZ X3
Emergency Stop S12 B2 42 34 14 24
7
+.02-A103
I68.4
EMERGENCY STOP
M24-150 AUXILIARY DRIVES
+.02-X501 2
+01CDG01
Engine Radiator Panel (ERP)
+.02-X501 2
Radiator Fans
A1 12 14 22 24
+.02-500K1
A2 11 21
M24-151

PowerES Stadtbachstr. 1 Emergency Stop Loop for Engine Auxiliary Page 041
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Drives 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Alternator CB Open/Trip Loop

+01CDH01
24VDC-150 M24-151
41 12 14 30 24VDC-151
-500S1 -252K1
Emergency Stop 42 Alternator 11 31
Push Button Deexcitation=0
GIP
13
-500A1
PNOZ X3 14 36
Safety Chain -300T1 -A102
Engine Shutdown AVR -X1:53 55 I35.4
13 AVR WATCHDOG
A2
-502K1 DECS-250 Basler Electric ALARM -502K1
Engine Shutdown 14 Engine Shutdown A1
from SaCoS from SaCoS
-X507 201 101 -X510 101 201
+01CDA01 +00BBA01 +01CDK01

MV Busbar

-X507 201 101 -X104 52 51
110VDC
K5 -XDC 7 11 53
-500F1 -10K50
Alternator K6 Engine Shutdown 54
Protection Relay from SaCoS
-X504 101 -X503 114
61 53
-510S1 -10K51
Emergency Stop 62 Engine Shutdown 54
Push Button from SaCoS
GCP
31 33 13 33
-224S5 -224S4 -244K7 -510S1
Alternator CB 32 Operation 34 Alternator CB 14 Emergency Stop 34
-X500 12 13 OFF Mode SCADA OFF by PLC Push Button
GCP
+00CBA01
Common Control Panel (CCP)
+.01-X501 12 13
51 13
+.01-310K5 -244K6
MV Busbar 1 52 Alternator CB 14
Breaker Failure OFF by PLC
-X504 201 -X503 214
+00BBA01
MV Busbar
-XDC 8 12
Alternator CB
A1 A1
Undervoltage Coil U< Tripping Coil 3
A2 A2
M110

PowerES Stadtbachstr. 1 Alternator CB Open/Trip Loop Page 042
0 1 2 3 4 5 6 7 8 9
Profibus DP Connection
SWITCH SETTINGS
ON Terminating Resistor ON
OFF Terminating Resistor OFF
-202A1
Optical Link ON
Module -X1 A1 B1 OFF A2 B2
-W5.INT
2x0.64 GN RD
-A101
IM 153-2 HF -X1 A1 B1 ON
OFF A2 B2
-W6.INT
2x0.64 GN RD
+01CDK01-N8
SaCoS Interface Panel -X1 3 8 ON Ethernet
Ethernet Profibus Gateway OFF RJ45

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE PowerCS Overview Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 GIP Internal Bus Overview Page 043
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Profibus DP 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Power Supply
Panel Equipment
AC 230V
AC 230V
L1 / 160.0
N / 160.0
2,5mm² BK 2,5mm² LBU
PE
-X10 1 2 3
+00BJB01
AC Distribution Panel (ACDP)
-W324
NYY-J
3x2.5 BN BU GNYE
-X374 1 2 4
AC 230V
16A

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Wiring Diagram Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 Power Supply AC 230V Page 100
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Panel Equipment 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
UPS
Power Supply
AC 230V
AC 230V
VPS.UPS-L1 / 104.0
VPS.UPS-N / 104.0
4mm² BK 4mm² LBU
PE
-X20 1 2 3
+00BRA01
UPS System - Distribution
-W305
NYY-J
3x4 BN BU GNYE
-X20.01 L1 N PE
AC 230V
25A

PowerES Stadtbachstr. 1 UPS Power Supply AC 230V Page 102
0 1 2 3 4 5 6 7 8 9
Power Supply Unit 1 UPS Power Supply

DC 24V Power Supply Unit 1
AC 230V 4mm² BK AC 230V

102.9 / VPS.UPS-L1 VPS.UPS-L1 / 107.0
102.9 / VPS.UPS-N VPS.UPS-N / 107.0
4mm² RD Ringline
4mm² RD Ringline
24VDC-100 / 110.0
24VDC-100 / 114.9
Cross Connection
1 3 13 21
Cross Connection
M24-100 / 110.0
-104F1 M24-100 / 114.9
C 10A 2 4 14 22
/224.2
PE Cross Connection
4mm² GNYE
-X20 4 -X100 14 -X100 1 12 13 15 11
2,5mm² BK 2,5mm² LBU 2,5mm² GNYE 4mm² RD Ringline 4mm² BU Ringline 4mm² BU Ringline 4mm² RD 4mm² BU
PE
-104G1 -104G2
Jump A B Buffer Module
1 120V AC 2 L1 N(L2) PE L+ L+ M M ON L+ M
OFF
INPUT OUTPUT
AC 120V - 230V 50/60Hz DC 24V 20A
6EP1336-3BA00 SITOP Modular 20 SIEMENS 6EP1961-3BA01 SIEMENS
DIP SWITCH SETTINGS
ON Parallel Operation
A OFF Single Operation
ON Shut Down
B OFF Constant Current

PowerES Stadtbachstr. 1 Power Supply DC 24V Page 104
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Internal 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Power Supply Unit 2 UPS Power Supply

DC 24V Power Supply Unit 2
AC 230V 4mm² BK 16mm² RD

104.9 / VPS.UPS-L1 24VDC-201 / 109.0
4mm² LBU 16mm² BU
104.9 / VPS.UPS-N M24-201 / 109.0
1 3 13 21
-107F1
C 20A 2 4 14 22
/224.3
PE PE
-X20 6 5
2,5mm² BK 2,5mm² LBU 2,5mm² GNYE
-107G1
Jump A B
1 120V AC 2 L1 N(L2) PE L+ L+ M M ON
OFF
INPUT OUTPUT
AC 120V - 230V 50/60Hz DC 24V 40A
6EP1337-3BA00 SITOP Modular 40 SIEMENS
DIP SWITCH SETTINGS
ON Parallel Operation
A OFF Single Operation
ON Shut Down
B OFF Constant Current

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany SaCoS Interface Panel (2) 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Power Supply 2 DC 24V for

16mm² BK
107.9 / 24VDC-201
16mm² BU
107.9 / M24-201
1 3 13 21
-109F1
C 40A 2 4 14 22
/224.5
16mm² BK 16mm² BU
PE
-X41 1 2 3
-W1013
NYY-J
3x16 BN BU GNYE
+01CDK01
-0 1 2 3
DC 24V
800W

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany SaCoS Interface Panel (2) 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Power Supply Power Supply Power Supply Digital I/Os Power Supply
OLM, IM DI/DO Modules AI/AO Modules Internal Contacts AVR
4mm² RD Ringline Comb Busbar Comb Busbar Comb Busbar Comb Busbar Comb Busbar
104.9 / 24VDC-100 24VDC-100 / 112.0
1 13 21 1 13 21 1 13 21 1 13 21 1 13 21
-110F1 -110F2 -110F3 -110F4 -110F5
A 2A 2 14 22 A 2A 2 14 22 A 2A 2 14 22 A 2A 2 14 22 B 6A 2 14 22
/224.6
/224.7
/226.1
1,5mm² RD 1,5mm² RD 1,5mm² RD 1,5mm² RD 1mm² RD
-X120 A1 B1 -X121 A1 B1 -X122 A1 B1 -X123 A1 B1
24VDC-130 / 300.0
Integrated Cross Connection
24VDC-123 / 162.0
24VDC-122 / 268.0
24VDC-121 / 248.0
24VDC-120 / 202.0

M24-120 / 202.0
M24-121 / 226.0
M24-122 / 270.0
M24-123 / 162.0
M24-130 / 300.0
-X120 C1 D1 -X121 C1 D1 -X122 C1 D1 -X123 C1 D1
1,5mm² 1,5mm² BU 1,5mm² 1,5mm² BU 1,5mm² 1,5mm² BU 1,5mm² 1,5mm² BU 1mm² BU

BU BU BU BU
-X100 2 3 4 5 6
Cross Connection
104.9 / M24-100 M24-100 / 112.0

PowerES Stadtbachstr. 1 Internal DC 24V Distribution Page 110
0 1 2 3 4 5 6 7 8 9
External Digital Signals External Digital Signals

SaCoS Alternator
Comb Busbar Comb Busbar

110.9 / 24VDC-100 24VDC-100 / 114.0
1 13 21 1 13 21
-112F1 -112F2
A 2A 2 14 22 A 2A 2 14 22
/226.2
/226.3
1,5mm² RD 1mm² RD
24VDC-132 / 234.0
24VDC-131 / 232.0
-X100 7 8
Cross Connection
110.9 / M24-100 M24-100 / 114.0

PowerES Stadtbachstr. 1 External DC 24V Distribution Page 112
0 1 2 3 4 5 6 7 8 9
Power Supply Power Supply

Internal Safety External Safety
Devices Devices
Comb Busbar 4mm² RD Ringline

112.9 / 24VDC-100 24VDC-100 / 104.9
1 13 21 1 13 21
-114F1 -114F2
A 2A 2 14 22 A 2A 2 14 22
/226.4
/226.5
1,5mm² RD 1,5mm² RD
-X150 A1
Int. CC
C1 -X151 A1
Int. CC
C1
-X150 A6
1,5mm²
-X151 A5
1,5mm²
RD RD
-X150 B6 -X151 B5

24VDC-151 / 502.0
24VDC-150 / 228.0

M24-150 / 500.0
M24-151 / 502.0
-X150 D1 -X151 D1
1,5mm² BU 1,5mm² BU
-X100 9 10
Cross Connection
112.9 / M24-100 M24-100 / 104.9

PowerES Stadtbachstr. 1 Safety DC 24V Distribution Page 114
0 1 2 3 4 5 6 7 8 9
Panel Illumination Service Outlet
AC 230V 2,5mm² BK AC 230V

100.9 / L1 L1 / 162.0
Cross Connection
100.9 / N N / 162.0
1 13 21
-160F1
B 10A 2 14 22
/224.1
1,5mm² BK
Cross Connection
Cross Connection
-X160 1 4
BK
1,5
12 14
-162K1
/162.6 11
Panel Doors Closed BK
1,5
PE
-X160 9 -X160 2 7 5
-W1.INT
Pre-Assembled
3m
2x0.75 BN BU
-160E1
-X1 1 2
1,5mm² 1,5mm² 1,5mm²
1 0 2 BK GN/YE LBU
1 2
1=ON
2=Door L1 PE N
Switch
-160X1
14W

PowerES Stadtbachstr. 1 Panel Equipment Page 160
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Illumination 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Panel Panel Door

Air Conditioning Unit Closed
Integrated CC
110.9 / 24VDC-123 24VDC-123 / 202.0
AC 230V 2,5mm² BK
160.9 / L1
Cross Connection
160.9 / N -X123 A2
1mm² RD
1 13 21 -W4.INT -X161 1
-162F1 /162.6
C 10A 2 14 22 ÖLFLEX CLASSIC 110
2x1 1
/224.1
32 34 13 21
1,5mm² BK
-162K1 -162S1
/162.6 31 Door-Operated Switch 14 22
PE
Panel Door
Closed
-W4.INT
/162.6 2
WH WH
1 1
-X160 3 6 8 -X161 4 5 -X161 2
PE
-W2.INT -W3.INT
ÖLFLEX CLASSIC 110 G ÖLFLEX CLASSIC 110
3x1.5 1 2 GNYE 2x1 1 2
6mm² GNYE 1mm² RD
-162E1 PE
1000W -X1:L1 N PE 1 2 3 5
Panel Roof
4
/226.6
A1
Top Therm Cooling Unit SK 3383.500
-162K1
Panel Door
Closed
A2
Rittal 1mm² BU
-X123 C2
Integrated CC
110.9 / M24-123 M24-123 / 248.0
14 11 /160.1
12
24 21 /226.7
22
34 31 /162.3
32
44 41
42

PowerES Stadtbachstr. 1 Panel Equipment Page 162
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Air Conditioning, Panel Door Supervision 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
SCADA to
EDS-D Box
-200X1 FL-PP-RJ45-SC Phoenix Contact

RJ45 Outlet
RJ45
1 2 3 4 5 6 7 8 S
+01CDK01

-W3050
ETHERLINE P CAT.5e
4x2xAWG24/1 WH/OR OR WH/GN BU WH/BU GN WH/BN BN -W509C
SH
+00CKA01
SCADA Server Panel
-10D501
Gateway Module 1
ETH2 M12
ETH1 M12
-200A1-14 1 2 3 4 5 6 7 8 SH
-10A11
EDS-D PC
RJ45

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE PowerCS Wiring Diagram Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 Ethernet Conection Page 200
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany SCADA System to EDS-D Box 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01CDH01GN001 Fiber Optic Connection

Optical Link Module

110.9 / 24VDC-120 24VDC-120 / 222.0
162.9 / 24VDC-123 24VDC-123 / 224.0
110.9 / M24-120 M24-120 / 222.0
-X120 A2 C2
I33.5
-X123 A3 A102:17 / 226.5
1mm² RD 0,75mm² RD 1mm² BU 0,75mm² RD

PB-1 / 222.0
PB-2 / 222.0
+01CDA01
-W2000

A-DQ(ZN)B2Y -200A1
4xG50/125
Fiber Optic Profibus
Out
DIL SWITCH SETTINGS CH3

In
S0 MODE CH1 MON. SEG.
0 BUS ON ON
1 BUS OFF OFF
S1 S2 MODE CH2 MON. SEG.

S3 S4 MODE CH3
0 0 LINE, STAR ON ON
1 0 LINE, STAR OFF OFF +01CDC01
EAP
0 1 RESERVED
1 1 RED, RING ON ON
-W2000 -200A1
A-VQ(ZN)HB2Y
S5 S6 OUTPUT POWER CH2 / CH3 2x200/300PCF
0 STANDARD Out
1 HIGH
CH2
S7 COMPATIBILITY MODE
In
0 DEFAULT
1 SINEC L2FO -W5.INT
UNITRONIC BUS
S8 MODE CH0 MON. SEG. 2m
0 BUS ON ON 2x0.64 GN RD
1 BUS OFF OFF
-202A1
24V DC -X1 A1 B1 ON A2 B2
In Out In Out
L1+ F1 M F2 L2+ CH2 CH3
OFF -X2 -X3 -X4 -X5
S8 S0 S1 S2 S3 S4 S5 S6 S7
1
0
Fault
CH1 CH2 CH3

RS485 Fiber Optic
6AG1503-3CA00-2AA0 OLM P12 SIEMENS
SWITCH SETTINGS

PowerES Stadtbachstr. 1 Optical Link Module Page 202
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Unit Bus 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
-A101 -A102 -A103 -A104 -A105 -A106 -A107 -A108 -A109

Rack 1 Rack 1 Rack 1 Rack 1 Rack 1 Rack 1 Rack 1 Rack 1 Rack 1
Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9
-A100 PROFIBUS-DP
Rack 1 SF SF
X1
BF 0 X1 0 0 X1 0 0 X1 0 0 X1 0 0 X1 0 0 X1 0 0 X1 0
1 1 1 1 1 1 1 1 1 1 1 1 1 1
6ES7390-1AE80-0AA0
ON 2 2 2 2 2 2 2 2 2 2 2 2 2 2
3 3 3 3 3 3 3 3 3 3 3 3 3 3
4 4 4 4 4 4 4 4 4 4 4 4 4 4
5 5 5 5 5 5 5 5 5 5 5 5 5 5
6 6 6 6 6 6 6 6 6 6 6 6 6 6
7 7 7 7 7 7 7 7 7 7 7 7 7 7
BUS
ADDRESS IM 153-2
ON
64
32
16
8 0 0 0 0 0 0 0 0 0 0 0 0 0 0
4
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
2 2 2 2 2 2 2 2 2 2 2 2 2 2
3 3 3 3 3 3 3 3 3 3 3 3 3 3
4 4 4 4 4 4 4 4 4 4 4 4 4 4
5 5 5 5 5 5 5 5 5 5 5 5 5 5
M
6 6 6 6 6 6 6 6 6 6 6 6 6 6
L+
7 7 7 7 7 7 7 7 7 7 7 7 7 7
M
DC24V
PE
6ES7153-2BA02-0XB0
10mm² GNYE
PE

PowerES Stadtbachstr. 1 PLC Rack 1 Assembly Page 204
0 1 2 3 4 5 6 7 8 9
-A102
Rack 1
Slot 2
S7-300 SIEMENS
SM 321 DI 32 x DC24V
-X1:1 -X1:21
-X1:2 -X1:22
01CDH01GS015-XM76 Power Supply Panel Equipment MCB OFF -162F1:14 /224.1 I32.0 I34.0 /228.1 -500S1:24 01CDH01EZ500-XA37 Emergency Stop Push Button at GIP Door Pushed
-X1:3 -X1:23
01CDH01GS013-XM76 UPS Power Supply DC 24V PS Unit 1 MCB OFF -104F1:14 /224.2 I32.1 I34.1 /228.2 -500A1:42 01CDH01EZ100-XA32 Safety Relay Engine Shutdown Tripped
-X1:4 -X1:24
01CDH01GS014-XM76 UPS Power Supply DC 24V PS Unit 2 MCB OFF -107F1:14 /224.3 I32.2 I34.2 /228.3 -256K1:21 01CDH01EZ100-XA36 Safety Chain Engine Shutdown by PLC
-X1:5 -X1:25
01CDH01GS016-XM76 UPS Power Supply DC 24V PS Unit 3 MCB OFF -X123:A7 /224.4 I32.3 I34.3 /228.4 -502K1:32 01CDK01EZ200-XA35 Engine Shutdown from SaCoS
-X1:6 -X1:26
01CDH01GW053-XM76 Power Supply 1 DC 24V for SaCoS Int. Panel MCB OFF -109F1:14 /224.5 I32.4 I34.4 /228.5 -502K2:32 01CDK01EZ200-XA32 Emergency Stop from SaCoS
-X1:7 -X1:27
01CDH01GW055-XM76 Power Supply 2 DC 24V for SaCoS Int. Panel MCB OFF -X123:A9 /224.5 I32.5 I34.5 /228.5 Spare
-X1:8 -X1:28
01CDH01GW031-XM76 Power Supply DI/DO Modules MCB OFF -110F2:14 /224.6 I32.6 I34.6 /228.6 Spare
-X1:9 -X1:29
01CDH01GW021-XM76 Power Supply AI/AO Modules MCB OFF -110F3:14 /224.7 I32.7 I34.7 /228.7 Spare
-X1:10 -X1:30
-X1:11 -X1:31
-X1:12 -X1:32
01CDH01GW077-XM76 Power Supply AVR MCB OFF -110F5:14 /226.1 I33.0 I35.0 /230.1 01CJN01EU100-XJ01 AVR Spare
-X1:13 -X1:33
01CDH01GW051-XM76 External Signals from SaCoS MCB OFF -112F1:14 /226.2 I33.1 I35.1 /230.2 -300T1-X1:23 01CJN01EU100-XJ02 AVR Overvoltage
-X1:14 -X1:34
01CDH01GW052-XM76 External Signals from Alternator MCB OFF -112F2:14 /226.3 I33.2 I35.2 /230.3 -300T1-X1:25 01CJN01EU100-XJ03 AVR Field Failure (Loss of Excitation)
-X1:15 -X1:35
01CDH01GW041-XM76 Power Supply Internal Safety Devices MCB OFF -114F1:14 /226.4 I33.3 I35.3 /230.4 -300T1-X1:27 01CJN01EU100-XJ04 AVR Overexcitation Protection
-X1:16 -X1:36
01CDH01GW054-XM76 Power Supply External Safety Devices MCB OFF -114F2:14 /226.5 I33.4 I35.4 /230.5 -300T1-X1:29 01CJN01EU100-XJ05 AVR Watchdog Alarm
-X1:17 -X1:37
01CDH01GN001-XM90 Optical Link Module Fault -202A1:F2 /226.5 I33.5 I35.5 /230.5 -300T1-X1:33 01CJN01EU100-XJ06 AVR Excitation Breaker Trip
-X1:18 -X1:38
01CDH01AH001-XM90 Air Conditioning Fault -162E1:4 /226.6 I33.6 I35.6 /230.6 -300T1-X1:35 01CJN01EU100-XJ07 AVR Excitation ON
-X1:19 -X1:39
01CDH01GH001-XM10 Panel Door is Opened -162K1:21 /226.7 I33.7 I35.7 /230.7 01CJN01EU100-XJ08 AVR Spare
-X1:20 -X1:40
/226.8 /230.8
1M 2M
6ES7321-1BL00-0AA0
6ES7392-1AM00-0AA0

PowerES Stadtbachstr. 1 PLC Rack 1 -A102 Overview Page 206
0 1 2 3 4 5 6 7 8 9
-A103
Rack 1
Slot 3
S7-300 SIEMENS
-X1:1 -X1:21
-X1:2 -X1:22
01CDK01GH001-XJ01 Load Reduction Request from SaCoS +01CDK01-10D44:6 /232.1 I36.0 I38.0 /236.1 +01CDK01-30D54:2 01CDK01GH001-XJ09 Start Release from SaCoS
-X1:3 -X1:23
01CDK01GH001-XJ02 Spare +01CDK01-X64 /232.2 I36.1 I38.1 /236.2 +01CDK01-X64 01CDK01GH001-XJ10 Spare
-X1:4 -X1:24
-X1:5 -X1:25
-X1:6 -X1:26
-X1:7 -X1:27
01CDK01GH001-XJ06 Engine is Running from SaCoS +01CDK01-30D62:1 /232.5 I36.5 I38.5 /236.5 +01CDK01-X64 01CDK01GH001-XJ14 Spare
-X1:8 -X1:28
01CDK01GH001-XJ07 Release Start/Stop Authority External from SaCoS +01CDK01-30D52:1 /232.6 I36.6 I38.6 /236.6 +01CDK01-X64 01CDK01GH001-XJ15 Spare
-X1:9 -X1:29
01CDK01GH001-XJ08 Air Conditioning Unit Fault from SaCoS +01CDK01-30K6:11 /232.7 I36.7 I38.7 /236.7 +01CDK01-X64 01CDK01GH001-XJ16 Spare
-X1:10 -X1:30
-X1:11 -X1:31
-X1:12 -X1:32
01MKA01CE011-XM17 Alternator Excitation Power MCB OFF +01MKA01.02-1PT-1S:11 /234.1 I37.0 I39.0 /238.1 01CDK01GH001-XJ17 Spare
-X1:13 -X1:33
01MKA01CE012-ZM85 Alternator Sensing Voltage MCB OFF +01MKA01.02-1PT-2S:11 /234.2 I37.1 I39.1 /238.2 01CDK01GH001-XJ18 Spare
-X1:14 -X1:34
Spare /234.3 I37.2 I39.2 /238.3 +01CDK01-30D53:6 01CDK01GH001-XJ19 Engine Standstill from SaCoS
-X1:15 -X1:35
Spare /234.4 I37.3 I39.3 /238.4 +01CDK01-30D60:6 01CDK01GH001-XJ20 Pump for Refilling Oil Service Tank ON from SaCoS
-X1:16 -X1:36
Spare /234.5 I37.4 I39.4 /238.5 +01CDK01-30K23:11 01CDK01GH001-XJ21 Solenoid Valve Refil Oil Service Tank from SaCoS
-X1:17 -X1:37
Spare /234.5 I37.5 I39.5 /238.5 +01CDK01-10D43:6 01CDK01GH001-XJ22 Open Alternator CB from SaCoS
-X1:18 -X1:38
Spare /234.6 I37.6 I39.6 /238.6 +01CDK01-10D44:2 01CDK01GH001-XJ23 Prealarm before Load Reduction or Shutdown from SaCoS
-X1:19 -X1:39
Spare /234.7 I37.7 I39.7 /238.7 +01CDK01-10D45:2 01CDK01GH001-XJ24 Engine Shutdown from SaCoS
-X1:20 -X1:40
/234.8 /238.8
1M 2M
6ES7321-1BL00-0AA0
6ES7392-1AM00-0AA0

0 1 2 3 4 5 6 7 8 9
-A104
Rack 1
Slot 4
S7-300 SIEMENS
-X1:1 -X1:21
-X1:2 -X1:22
01CDK01GH001-XJ25 Engine LOP Pump 1 ON Request from SaCoS +01CDK01-30D55:6 /240.1 I40.0 I42.0 /244.1 Spare
-X1:3 -X1:23
01CDK01GH001-XJ26 Engine LO Pump 2 ON Request from SaCoS (Option) +01CDK01-30D57:2 /240.2 I40.1 I42.1 /244.2 Spare
-X1:4 -X1:24
01CDK01GH001-XJ27 Spare +01CDK01-X90 /240.3 I40.2 I42.2 /244.3 Spare
-X1:5 -X1:25
01CDK01GH001-XJ28 Spare +01CDK01-X90 /240.4 I40.3 I42.3 /244.4 Spare
-X1:6 -X1:26
01CDK01GH001-XJ29 Engine HT CW Pump 1 ON Request from SaCoS +01CDK01-30D57:6 /240.5 I40.4 I42.4 /244.5 Spare
-X1:7 -X1:27
01CDK01GH001-XJ30 Engine HT CW Pump 2 ON Request from SaCoS (Option) +01CDK01-30D58:6 /240.5 I40.5 I42.5 /244.5 Spare
-X1:8 -X1:28
01CDK01GH001-XJ31 Engine LT CW Pump 1 ON Request from SaCoS +01CDK01-30D59:2 /240.6 I40.6 I42.6 /244.6 Spare
-X1:9 -X1:29
01CDK01GH001-XJ32 Engine LT CW Pump 2 ON Request from SaCoS (Option) +01CDK01-30D58:2 /240.7 I40.7 I42.7 /244.7 Spare
-X1:10 -X1:30
-X1:11 -X1:31
-X1:12 -X1:32
Spare /242.1 I41.0 I43.0 /246.1 Spare
-X1:13 -X1:33
Spare /242.2 I41.1 I43.1 /246.2 Spare
-X1:14 -X1:34
Spare /242.3 I41.2 I43.2 /246.3 Spare
-X1:15 -X1:35
Spare /242.4 I41.3 I43.3 /246.4 Spare
-X1:16 -X1:36
Spare /242.5 I41.4 I43.4 /246.5 Spare
-X1:17 -X1:37
Spare /242.5 I41.5 I43.5 /246.5 Spare
-X1:18 -X1:38
Spare /242.6 I41.6 I43.6 /246.6 Spare
-X1:19 -X1:39
Spare /242.7 I41.7 I43.7 /246.7 Spare
-X1:20 -X1:40
/242.8 /246.8
1M 2M
6ES7321-1BL00-0AA0
6ES7392-1AM00-0AA0

0 1 2 3 4 5 6 7 8 9
-A105
Rack 1
Slot 5
S7-300 SIEMENS
SM 322 DO 32 x DC24V/0,5A
-X1:1 -X1:21
/248.1 /252.1
1L+ 3L+
-X1:2 -X1:22
01CDH01EH001-YA25 Indication Light Engine Stopping/Standstill -248V1:3 /248.1 Q32.0 Q34.0 /252.1 -252K1:A1 01CJN01EU100-YJ09 AVR Deexcitation
-X1:3 -X1:23
01CDH01EH001-YA26 Indication Light Genset Alarm -248V2:3 /248.2 Q32.1 Q34.1 /252.2 -252K2:A1 01CJN01EU100-YJ10 AVR Excitation Release
-X1:4 -X1:24
01CDH01EH001-YA27 Indication Light Engine Starting/Running -248V3:3 /248.3 Q32.2 Q34.2 /252.3 -252K3:A1 Spare Relay
-X1:5 -X1:25
Spare /248.4 Q32.3 Q34.3 /252.4 -252K4:A1 Spare Relay
-X1:6 -X1:26
Spare /248.5 Q32.4 Q34.4 /252.5 Spare
-X1:7 -X1:27
Spare /248.5 Q32.5 Q34.5 /252.5 Spare
-X1:8 -X1:28
Spare /248.6 Q32.6 Q34.6 /252.6 Spare
-X1:9 -X1:29
01CDH01EZ100-YA36 Engine Shutdown by PLC (1) -248K1:A1 /248.7 Q32.7 Q34.7 /252.7 Spare
-X1:10 -X1:30
/248.8 /252.8
1M 3M
-X1:11 -X1:31
/250.1 /254.1
2L+ 4L+
-X1:12 -X1:32
01CJN01EU100-YJ01 AVR Engine in Grid Parallel Operation -250K1:A1 /250.1 Q33.0 Q35.0 /254.1 -254K1:A1 01CDK01GH001-YJ01 Engine Start Release to SaCoS
-X1:13 -X1:33
01CJN01EU100-YJ02 Reset AVR -250K2:A1 /250.2 Q33.1 Q35.1 /254.2 -254K2:A1 01CDK01GH001-YJ02 Engine Start Request to SaCoS
-X1:14 -X1:34
01CJN01EU100-YJ03 AVR Setpoint Pre-Position -250K3:A1 /250.3 Q33.2 Q35.2 /254.3 -254K3:A1 01CDK01GH001-YJ03 Engine Stop Request to SaCoS
-X1:15 -X1:35
01CJN01EU100-YJ04 AVR Droop Inhibit -250K4:A1 /250.4 Q33.3 Q35.3 /254.4 -254K4:A1 01CDK01GH001-YJ04 Main Coupling Breaker is Closed to SaCoS
-X1:16 -X1:36
01CJN01EU100-YJ05 AVR Manual Mode -250K5:A1 /250.5 Q33.4 Q35.4 /254.5 -254K5:A1 01CDK01GH001-YJ05 Acknowledge/Reset to SaCoS
-X1:17 -X1:37
01CJN01EU100-YJ06 AVR Automatic Mode -250K6:A1 /250.5 Q33.5 Q35.5 /254.5 -254K6:A1 01CDK01GH001-YJ06 Engine Speed Setpoint Decrease to SaCoS
-X1:18 -X1:38
01CJN01EU100-YJ07 AVR Voltage Regulator Setpoint Higher -250K7:A1 /250.6 Q33.6 Q35.6 /254.6 -254K7:A1 01CDK01GH001-YJ07 Engine Speed Setpoint Increase to SaCoS
-X1:19 -X1:39
01CJN01EU100-YJ08 AVR Voltage Regulator Setpoint Lower -250K8:A1 /250.7 Q33.7 Q35.7 /254.7 -254K8:A1 01CDK01GH001-YJ08 Engine Speed Switchover Digital/Analog to SaCoS
-X1:20 -X1:40
/250.8 /254.8
2M 4M
6ES7322-1BL00-0AA0
6ES7392-1AM00-0AA0

0 1 2 3 4 5 6 7 8 9
-A106
Rack 1
Slot 6
S7-300 SIEMENS
SM 322 DO 32 x DC24V/0,5A
-X1:1 -X1:21
/256.1 /260.1
1L+ 3L+
-X1:2 -X1:22
01CDH01EZ100-YA36 Engine Shutdown by PLC (2) -256K1:A1 /256.1 Q36.0 Q38.0 /260.1 -260K1:A1 01CDK01GH001-YJ17 Automatic Shutdown from GCP to SaCoS
-X1:3 -X1:23
01CDH01EZ100-YA20 Safety Relay Reset -256K2:A1 /256.2 Q36.1 Q38.1 /260.2 -260K2:A1 01CDK01GH001-YJ18 MDO/HFO switch-over Valve in HFO Position to SaCoS (Option)
-X1:4 -X1:24
Spare Relay -256K3:A1 /256.3 Q36.2 Q38.2 /260.3 -260K3:A1 01CDK01GH001-YJ19 Spare
-X1:5 -X1:25
Spare /256.4 Q36.3 Q38.3 /260.4 -260K4:A1 01CDK01GH001-YJ20 Spare
-X1:6 -X1:26
Spare /256.5 Q36.4 Q38.4 /260.5 -260K5:A1 01CDK01GH001-YJ21 Start Blocking from GCP to SaCoS
-X1:7 -X1:27
-X1:8 -X1:28
-X1:9 -X1:29
-X1:10 -X1:30
/256.8 /260.8
1M 3M
-X1:11 -X1:31
/258.1 /262.1
2L+ 4L+
-X1:12 -X1:32
01CDK01GH001-YJ09 Spare -258K1:A1 /258.1 Q37.0 Q39.0 /262.1 Spare
-X1:13 -X1:33
-X1:14 -X1:34
-X1:15 -X1:35
-X1:16 -X1:36
-X1:17 -X1:37
01CDK01GH001-YJ14 Spare /258.5 Q37.5 Q39.5 /262.5 Spare
-X1:18 -X1:38
-X1:19 -X1:39
-X1:20 -X1:40
/258.8 /262.8
2M 4M
6ES7322-1BL00-0AA0
6ES7392-1AM00-0AA0

0 1 2 3 4 5 6 7 8 9
-A107
Rack 1
Slot 7
S7-300 SIEMENS
SM 331 AI 8 x RTD
-X1:1 -X1:21
/268.1
L+
-X1:2 -X1:22
-X1:3 -X1:23
-A107-X1:-X1:5 /264.2 /268.2 -A107-X1:-X1:24
-X1:4 -X1:24
-A107-X1:-X1:5 /264.3 /268.3 -A107-X1:-X1:23
01MKD01CT011-XQ01 Alternator Bearing Temperature Drive End (DE) PIW580 PIW588 01MKA01CT001C-XQ01 Alternator Stator Winding Temperature Phase W
-X1:5 -X1:25
-A107-X1:-X1:3 /264.4 /268.4 -A107-X1:-X1:23
-X1:6 -X1:26
-A107-X1:-X1:4 /264.5 /268.5 -A107-X1:-X1:24
-X1:7 -X1:27
-A107-X1:-X1:9 /264.6 /268.6 -A107-X1:-X1:28
-X1:8 -X1:28
-A107-X1:-X1:9 /264.6 /268.6 -A107-X1:-X1:27
01MKD01CT012-XQ01 Alternator Bearing Temperature Non Drive End (NDE) PIW582 PIW590 Spare
-X1:9 -X1:29
-A107-X1:-X1:7 /264.7 /268.7 -A107-X1:-X1:30
-X1:10 -X1:30
-A107-X1:-X1:8 /264.8 /268.8 -A107-X1:-X1:29
-X1:11 -X1:31
-A107-X1:-X1:12 /266.1 /270.1 -A107-X1:-X1:32
-X1:12 -X1:32
-A107-X1:-X1:11 /266.1 /270.1 -A107-X1:-X1:31
01MKA01CT001A-XQ01 Alternator Stator Winding Temperature Phase U PIW584 PIW592 Spare
-X1:13 -X1:33
-A107-X1:-X1:11 /266.2 /270.2 -A107-X1:-X1:34
-X1:14 -X1:34
-A107-X1:-X1:12 /266.3 /270.3 -A107-X1:-X1:33
-X1:15 -X1:35
-A107-X1:-X1:16 /266.4 /270.4 -270R1:1
-X1:16 -X1:36
-A107-X1:-X1:15 /266.5 /270.5 -270R1:2
01MKA01CT001B-XQ01 Alternator Stator Winding Temperature Phase V PIW586 PIW594 01CDH01CT001-XQ01 Internal Panel Temperature
-X1:17 -X1:37
-A107-X1:-X1:15 /266.6 /270.6 -270R1:3
-X1:18 -X1:38
-A107-X1:-X1:16 /266.6 /270.6 -270R1:4
-X1:19 -X1:39
-X1:20 -X1:40
/270.8
M
6ES7331-7PF01-0AB0
6ES7392-1AM00-0AA0

0 1 2 3 4 5 6 7 8 9
-A108
Rack 1
Slot 8
S7-300 SIEMENS
SM 331 AI 8 x 12 BIT
-X1:1
/272.1
L+
-X1:2
/272.1 +01CDK01-30D104:1
V
A PIW596 01MJA01CS103-XQ01 Engine Speed from SaCoS
-X1:3
/272.2 +01CDK01-30D104:3
-X1:4
/272.3 +01CDK01-X65:7
V
A PIW598 Spare
-X1:5
/272.4 +01CDK01-X65:8
-X1:6
/272.5 -X511:203
V
A PIW600 Spare
-X1:7
/272.6 -X511:103
-X1:8
/272.6 -X511:204
V
A PIW602 Spare
-X1:9
/272.7 -X511:104
-X1:10
COMP+ /272.8
COMP
-X1:11
COMP- /274.1
-X1:12
/274.1 -X511:205
V
A PIW604 Spare
-X1:13
/274.2 -X511:105
-X1:14
/274.3 -X511:206
V
A PIW606 Spare
-X1:15
/274.4 -X511:106
-X1:16
/274.5 -X511:207
V
A PIW608 Spare
-X1:17
/274.6 -X511:107
-X1:18
/274.6 -X511:208
V
A PIW610 Spare
-X1:19
/274.7 -X511:108
-X1:20
/274.8
M
1
2
3
4
CH
CH
CH
CH
A A Thermocouple Element
B B Voltage (Factory Setting)
C C Current 4-Wire Measuring
6ES7331-7KF02-0AB0 D D Current 2-Wire Measuring
6ES7392-1AJ00-0AA0

0 1 2 3 4 5 6 7 8 9
-A109
Rack 1
Slot 9
S7-300 SIEMENS
SM 332 AO 8 x 12 BIT
-X1:1 -X1:21
/276.1
L+
-X1:2 -X1:22
-X1:3 -X1:23
:1 /276.2 /280.2 -X511:213
-X1:4 -X1:24
/276.3 /280.3
01CDK01GH001-YQ01 Actual Alternator Power to SaCoS PQW580 PQW588 Spare
-X1:5 -X1:25
/276.4 /280.4
-X1:6 -X1:26
/276.5 /280.5
Mana0 Mana4
-X1:7 -X1:27
:1 /276.6 /280.6 -X511:214
-X1:8 -X1:28
/276.6 /280.6
01CDK01GH001-YQ02 Engine Speed Setpoint to SaCoS PQW582 PQW590 Spare
-X1:9 -X1:29
/276.7 /280.7
-X1:10 -X1:30
/276.8 /280.8
Mana1 Mana5
-X1:11 -X1:31
:5 /278.1 /282.1 -X511:215
-X1:12 -X1:32
/278.1 /282.1
01CDK01GH001-YQ03 HFO Viscosity PQW584 PQW592 Spare
-X1:13 -X1:33
/278.2 /282.2
-X1:14 -X1:34
/278.3 /282.3
Mana2 Mana6
-X1:15 -X1:35
-X511:212 /278.4 /282.4 -X511:216
-X1:16 -X1:36
/278.5 /282.5
Spare PQW586 PQW594 Spare
-X1:17 -X1:37
/278.6 /282.6
-X1:18 -X1:38
/278.6 /282.6
Mana3 Mana7
-X1:19 -X1:39
-X1:20 -X1:40
/278.8
M
6ES7332-5HF00-0AB0
6ES7392-1AM00-0AA0

0 1 2 3 4 5 6 7 8 9
Interface Module
Integrated Cross Connection +01CDK01

202.9 / 24VDC-120

202.9 / M24-120
-N8
3
202.9 / PB-1
202.9 / PB-2
8
ON
OFF
PE
-W6.INT
-XPE 1 -X120 C3 A3 /248.1
UNITRONIC BUS
5m
1,5mm² GNYE 1,5mm² BU 1,5mm² RD 2x0.64 GN RD
-A101 PE M L+ M -X1 A1 B1 ON A2 B2
Rack 1 1 2 3 4
OFF
Slot 1
PROFIBUS DP
6ES7153-2BA02-0XB0 IM 153-2 HF SIEMENS
SWITCH SETTINGS

PowerES Stadtbachstr. 1 PLC Rack 1 -A101 Interface Module Page 222
0 1 2 3 4 5 6 7 8 9
01CDH01GS015-XM76 01CDH01GS013-XM76 01CDH01GS014-XM76 01CDH01GS016-XM76 01CDH01GW053-XM76 01CDH01GW055-XM76 01CDH01GW031-XM76 01CDH01GW021-XM76

Power Supply UPS Power Supply UPS Power Supply UPS Power Supply Power Supply 1 DC 24V Power Supply 2 DC 24V Power Supply Power Supply
Panel Equipment DC 24V PS Unit 1 DC 24V PS Unit 2 DC 24V PS Unit 3 for SaCoS Int. Panel for SaCoS Int. Panel DI/DO Modules AI/AO Modules
MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF
202.9 / 24VDC-123 24VDC-123 / 226.0
-X123 A4 A5 A6 A7 A8 A9 A10 A11
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD
13 13 13 13 13 13
-160F1 -104F1 -107F1 -109F1 -110F2 -110F3
/160.1 14 /104.2 14 /107.2 14 /109.1 14 /110.2 14 /110.3 14
01CDH01GS015-XM76 01CDH01GS013-XM76 01CDH01GS014-XM76 01CDH01GW053-XM76 01CDH01GW031-XM76 01CDH01GW021-XM76
Power Supply UPS Power Supply UPS Power Supply Power Supply 1 DC 24V Power Supply Power Supply
Panel Equipment DC 24V PS Unit 1 DC 24V PS Unit 2 for SaCoS Int. Panel DI/DO Modules AI/AO Modules
MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD
13
-162F1
/162.1 14
01CDH01GS015-XM76
Power Supply
Panel Equipment
MCB OFF
0,75mm² RD
-A102
/206.3 -X1 2 3 4 5 6 7 8 9
Rack 1 I32.0 I32.1 I32.2 I32.3 I32.4 I32.5 I32.6 I32.7
Slot 2 /206.3 /206.3 /206.3 /206.3 /206.3 /206.3 /206.3 /206.3
INPUT BYTE 32 6ES7321-1BL00-0AA0 SM 321 DI 32 x DC24V SIEMENS
MCB OFF=0 MCB OFF=0 MCB OFF=0 MCB OFF=0 MCB OFF=0 MCB OFF=0

PowerES Stadtbachstr. 1 PLC Rack 1 -A102 Digital Input Byte 32 Page 224
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany MCB OFF Signals 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01CDH01GW077-XM76 01CDH01GW051-XM76 01CDH01GW052-XM76 01CDH01GW041-XM76 01CDH01GW054-XM76 01CDH01GN001-XM90 01CDH01AH001-XM90 01CDH01GH001-XM10

Power Supply External Signals External Signals Power Supply Power Supply Optical Link Air Conditioning Panel Door
AVR from SaCoS from Alternator Internal Safety Devices External Safety Devices Module Fault is Opened
MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF Fault
224.9 / 24VDC-123 24VDC-123 / 230.0
110.9 / M24-121 M24-121 / 230.0
-X123 A12 A13 A14 A15 A16 A17 A18 -X121 C2
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² BU
13 13 13 13 13 3 5 22 24
-110F5 -112F1 -112F2 -114F1 -114F2 -162E1 -162K1
/110.5 14 /112.1 14 /112.2 14 /114.1 14 /114.2 14 /162.1 4 /162.6 21
01CDH01GW077-XM76 01CDH01GW051-XM76 01CDH01GW052-XM76 01CDH01GW041-XM76 01CDH01GW054-XM76 Air Conditioning Panel Door
Power Supply External Signals External Signals Power Supply Power Supply Closed
AVR from SaCoS from Alternator Internal Safety Devices External Safety Devices
MCB OFF MCB OFF MCB OFF MCB OFF MCB OFF
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD
202.9 / A102:17
0,75mm² RD
-A102 1M
/206.3 -X1 12 13 14 15 16 17 18 19 20
Rack 1 I33.0 I33.1 I33.2 I33.3 I33.4 I33.5 I33.6 I33.7 /206.3
Slot 2 /206.3 /206.3 /206.3 /206.3 /206.3 /206.3 /206.3 /206.3
MCB OFF=0 MCB OFF=0 MCB OFF=0 MCB OFF=0 MCB OFF=0 Fault=0 Door Opened=0

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany MCB OFF Signals 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01CDH01EZ500-XA37 01CDH01EZ100-XA32 01CDH01EZ100-XA36 01CDK01EZ200-XA35 01CDK01EZ200-XA32 Spare Spare Spare

Emergency Stop Safety Relay Safety Chain Engine Shutdown Emergency Stop
Push Button Engine Shutdown Engine Shutdown from SaCoS from SaCoS
at GIP Door Pushed Tripped by PLC
114.9 / 24VDC-150 24VDC-150 / 230.0
-X150 A2 A3 A4 A5 B1
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD
23 41 22 24 31 31
-500S1 -500A1 -248K1 -502K1 -502K2
/500.8 24 /500.1 42 /248.7 21 /502.1 32 /502.4 32
01CDH01EZ500-XA37 01CDH01EZ100-XA32 01CDH01EZ100-YA36 01CDK01EZ200-XA35 01CDK01EZ200-XA32
Emergency Stop Safety Relay Engine Shutdown Engine Shutdown Emergency Stop
Push Button Engine Shutdown by PLC (1) from SaCoS from SaCoS
at GIP Door Pushed Tripped
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD
22 24
-256K1
/256.1 21
01CDH01EZ100-YA36
Engine Shutdown
by PLC (2)
0,75mm² RD
-A102
/206.3 -X1 22 23 24 25 26 27 28 29
Rack 1 I34.0 I34.1 I34.2 I34.3 I34.4 I34.5 I34.6 I34.7
Slot 2 /206.6 /206.6 /206.6 /206.6 /206.6 /206.6 /206.6 /206.6
Shutdown=0

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Emergency Stop Safety Supervision 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01CJN01EU100 01CJN01EU100-XJ01 01CJN01EU100-XJ02 01CJN01EU100-XJ03 01CJN01EU100-XJ04 01CJN01EU100-XJ05 01CJN01EU100-XJ06 01CJN01EU100-XJ07 01CJN01EU100-XJ08

Automatic Voltage AVR AVR AVR AVR AVR AVR AVR AVR
Regulator (AVR) Spare Overvoltage Field Failure Overexcitation Watchdog Alarm Excitation Breaker Excitation ON Spare
(Loss of Excitation) Protection Trip
226.9 / 24VDC-123 24VDC-123 / 248.0
228.9 / 24VDC-150 24VDC-150 / 500.0
226.9 / M24-121 M24-121 / 234.0
-X123 A19 A20 -X150 B2 B3 B4 -X123 A21 A22 A23 -X121 C3
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² BU
-300T1
AVR -X1:22 24 26 28 30 32 34
/300.0
12 14 A17 A19 A13 21 13 43
RP1 RE1 RE1 RE1 F1 F1 K1
11 A18 A20 A14 22 14 44
Basler Electric
-X1:23 25 27 29 31 33 35 MPL 248
(DECS-200)
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD
-A102 2M
/206.3 -X1 32 33 34 35 36 37 38 39 40
Rack 1 I35.0 I35.1 I35.2 I35.3 I35.4 I35.5 I35.6 I35.7 /206.6
Slot 2 /206.6 /206.6 /206.6 /206.6 /206.6 /206.6 /206.6 /206.6
ANSI 40 ANSI 24 Trip=0

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Automatic Voltage Regulator AVR 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01CDK01GH001-XJ01 01CDK01GH001-XJ02 01CDK01GH001-XJ03 01CDK01GH001-XJ04 01CDK01GH001-XJ05 01CDK01GH001-XJ06 01CDK01GH001-XJ07 01CDK01GH001-XJ08

Load Reduction Spare Spare Spare Spare Engine Release Start/Stop Air Conditioning Unit
Request is Running Authority External Fault
from SaCoS from SaCoS from SaCoS from SaCoS
1,5mm² RD Cross Connection
112.9 / 24VDC-131 24VDC-131 / 236.0
-W1000
/232.1
/236.1
/236.1 -X508 101 102 103 104 105 106 107 108
H05VV5-F
34G1.5 1 2 3 4 5 6 7 8
+01CDK01
-X64 41 -X90 17 -X64 4 -X104 1
7 5 2 2 12 14
-10D44 -30D62 -30D52 -30K6
6 1 3 1 3 11
-X64 40 -X90 18 -X64 3 -X104 2
-W1000
/232.1 17 18 19 20 21 22 23 24
-X508 201 202 203 204 205 206 207 208
-A103
/208.3 -X1 2 3 4 5 6 7 8 9
Rack 1 I36.0 I36.1 I36.2 I36.3 I36.4 I36.5 I36.6 I36.7
Slot 3 /208.3 /208.3 /208.3 /208.3 /208.3 /208.3 /208.3 /208.3
Fault=0

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Signals SaCoS to GIP 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01MKA01CE011-XM17 01MKA01CE012-ZM85 Spare Spare Spare Spare Spare Spare

Alternator Alternator
Excitation Power Sensing Voltage
MCB OFF MCB OFF
1mm² RD
112.9 / 24VDC-132
230.9 / M24-121 M24-121 / 238.0
-X121 C4
0,75mm² BU
Cross Connection
-W1001
/234.1 -X310 1 2
H05VV5-F
5G1.5 1 2
+01MKA01.02
Alternator
12 14 12 14
1PT-1S 1PT-2S
/300.1 11 /300.3 11
-W1001
/234.1 3 4
-X310 3 4
0,75mm² RD 0,75mm² RD
-A103 1M
/208.3 -X1 12 13 14 15 16 17 18 19 20
Rack 1 I37.0 I37.1 I37.2 I37.3 I37.4 I37.5 I37.6 I37.7 /208.3
Slot 3 /208.3 /208.3 /208.3 /208.3 /208.3 /208.3 /208.3 /208.3
MCB OFF=0 MCB OFF=0

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Alternator VT Fuse failure monitoring 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9

Start Release Spare Spare Spare Spare Spare Spare Spare
from SaCoS
Cross Connection
232.9 / 24VDC-131 24VDC-131 / 238.0
-X508 109 110 111 112 113 114 115 116

-W1000
/232.1 9 10 11 12 13 14 15 16
+01CDK01
-X64 6
3 1
-30D54
2
-X64 5
-W1000
/232.1 25 26 27 28 29 30 31 32
-X508 209 210 211 212 213 214 215 216
-A103
/208.3 -X1 22 23 24 25 26 27 28 29
Rack 1 I38.0 I38.1 I38.2 I38.3 I38.4 I38.5 I38.6 I38.7
Slot 3 /208.6 /208.6 /208.6 /208.6 /208.6 /208.6 /208.6 /208.6

0 1 2 3 4 5 6 7 8 9

Spare Spare Engine Pump for Refilling Solenoid Valve Open Prealarm before Engine
Standstill Oil Service Tank ON Refil Oil Service Tank Alternator CB Load Reduction or Shutdown Shutdown
from SaCoS from SaCoS from SaCoS from SaCoS from SaCoS from SaCoS
Cross Connection 1,5mm² RD Cross Connection
236.9 / 24VDC-131 24VDC-131 / 240.0
234.9 / M24-121 M24-121 / 242.0
-X121 C5
0,75mm² BU
-W1002
/238.1
/240.1
/240.1 -X508 117 118 119 120 121 122 123 124
H05VV5-F
34G1.5 1 2 3 4 5 6 7 8
+01CDK01
-X90 20 -X304 5 2 -X64 17 24 43
7 5 7 5 12 14 7 5 3 1 3 1
-30D53 -30D60 -30K23 -10D43 -10D44 -10D45
6 6 11 6 2 2
-X90 19 -X304 4 1 -X64 16 23 42
-W1002
/238.1 17 18 19 20 21 22 23 24
-X508 217 218 219 220 221 222 223 224
-A103 2M
/208.3 -X1 32 33 34 35 36 37 38 39 40
Rack 1 I39.0 I39.1 I39.2 I39.3 I39.4 I39.5 I39.6 I39.7 /208.6
Slot 3 /208.6 /208.6 /208.6 /208.6 /208.6 /208.6 /208.6 /208.6

0 1 2 3 4 5 6 7 8 9

Engine LOP Pump 1 Engine LO Pump 2 Spare Spare Engine HT CW Pump 1 Engine HT CW Pump 2 Engine LT CW Pump 1 Engine LT CW Pump 2
ON Request ON Request ON Request ON Request ON Request ON Request
from SaCoS from SaCoS from SaCoS from SaCoS from SaCoS from SaCoS
Cross Connection (Option) (Option) (Option)
238.9 / 24VDC-131
-X508 125 126 127 128 129 130 131 132

-W1002
/238.1 9 10 11 12 13 14 15 16
+01CDK01
-X90 2 4 6 8 10 12
7 5 3 1 7 5 7 5 3 1 3 1
-30D55 -30D57 -30D57 -30D58 -30D59 -30D58
6 2 6 6 2 2
-X90 1 3 5 7 9 11
-W1002
/238.1 25 26 27 28 29 30 31 32
-X508 225 226 227 228 229 230 231 232
-A104
/210.3 -X1 2 3 4 5 6 7 8 9
Rack 1 I40.0 I40.1 I40.2 I40.3 I40.4 I40.5 I40.6 I40.7
Slot 4 /210.3 /210.3 /210.3 /210.3 /210.3 /210.3 /210.3 /210.3

0 1 2 3 4 5 6 7 8 9
Spare Spare Spare Spare Spare Spare Spare Spare

238.9 / M24-121 M24-121 / 246.0
-X121 C6
0,75mm² BU
-A104 1M
/210.3 -X1 12 13 14 15 16 17 18 19 20
Rack 1 I41.0 I41.1 I41.2 I41.3 I41.4 I41.5 I41.6 I41.7 /210.3
Slot 4 /210.3 /210.3 /210.3 /210.3 /210.3 /210.3 /210.3 /210.3

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Spare 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
-A104
/210.3 -X1 22 23 24 25 26 27 28 29
Rack 1 I42.0 I42.1 I42.2 I42.3 I42.4 I42.5 I42.6 I42.7
Slot 4 /210.6 /210.6 /210.6 /210.6 /210.6 /210.6 /210.6 /210.6

0 1 2 3 4 5 6 7 8 9

242.9 / M24-121 M24-121 / 248.0
-X121 C7
0,75mm² BU
-A104 2M
/210.3 -X1 32 33 34 35 36 37 38 39 40
Rack 1 I43.0 I43.1 I43.2 I43.3 I43.4 I43.5 I43.6 I43.7 /210.6
Slot 4 /210.6 /210.6 /210.6 /210.6 /210.6 /210.6 /210.6 /210.6

0 1 2 3 4 5 6 7 8 9
01CDH01EH001-YA25 01CDH01EH001-YA26 01CDH01EH001-YA27 Spare Spare Spare Spare 01CDH01EZ100-YA36

Indication Light Indication Light Indication Light Engine Shutdown
Engine Genset Engine by PLC (1)
Stopping/Standstill Alarm Starting/Running
1=Standstill 1=Running Shutdown=0

Blinking=Stopping Blinking=Starting
-A105 OUTPUT BYTE 32 6ES7322-1BL00-0AA0 SM 322 DO 32 x DC24V/0,5A SIEMENS

/212.3
Rack 1
Slot 5 /212.3 /212.3 /212.3 /212.3 /212.3 /212.3 /212.3 /212.3
/212.3 Q32.0 Q32.1 Q32.2 Q32.3 Q32.4 Q32.5 Q32.6 Q32.7 /212.3
-X1
1 2 3 4 5 6 7 8 9 10
1L+ 1M
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² BU
Integrated CC
230.9 / 24VDC-123
-X123 B2
1mm² RD
13 21
-248S1
Blue 14 22
Lamp Test 1mm² RD
Panel Door Cross Connection Cross Connection
3 4 3 4 3 4
-248V1 -248V2 -248V3
2 1 2 1 2 1
0,75mm² RD 0,75mm² RD 0,75mm² RD
-X149 1 2 3
-W7.INT
ÖLFLEX CLASSIC 110
4x1 1 2 3
3 2 1
-248H1 -248H2 -248H3
24V AC/DC 0 24V AC/DC 0 24V AC/DC 0
Red Yellow Green
Panel Roof Panel Roof Panel Roof
Integrated Cross Connection Integrated Cross Connection A1
-248K1
-W6.INT
/222.5 4
-X149 4
A2
0,75mm² BU 0,75mm² BU
-X121 A2 -X123 C3 C4 -X121 C8

110.9 / 24VDC-121 24VDC-121 / 250.0
246.9 / M24-121 M24-121 / 250.0
162.9 / M24-123 M24-123 / 250.0
14 11 /500.8
12
24 21 /228.3
22

PowerES Stadtbachstr. 1 PLC Rack 1 -A105 Digital Output Byte 32 Page 248
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Signaling Column 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01CJN01EU100-YJ01 01CJN01EU100-YJ02 01CJN01EU100-YJ03 01CJN01EU100-YJ04 01CJN01EU100-YJ05 01CJN01EU100-YJ06 01CJN01EU100-YJ07 01CJN01EU100-YJ08

AVR Engine Reset AVR Setpoint AVR Droop AVR AVR AVR AVR
in Grid Parallel AVR Pre-Position Inhibit Manual Mode Automatic Mode Voltage Regulator Voltage Regulator
Operation Setpoint Higher Setpoint Lower

/212.3
Rack 1
Slot 5 /212.3 /212.3 /212.3 /212.3 /212.3 /212.3 /212.3 /212.3
/212.3 Q33.0 Q33.1 Q33.2 Q33.3 Q33.4 Q33.5 Q33.6 Q33.7 /212.3
-X1
11 12 13 14 15 16 17 18 19 20
2L+ 2M
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² BU
A1 A1 A1 A1 A1 A1 A1 A1
-250K1 -250K2 -250K3 -250K4 -250K5 -250K6 -250K7 -250K8
A2 A2 A2 A2 A2 A2 A2 A2
0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU
-X121 A3 -X123 C5 C6 C7 C8 C9 C10 C11 C12 -X121 C9

248.9 / 24VDC-121 24VDC-121 / 252.0
248.9 / M24-121 M24-121 / 252.0
248.9 / M24-123 M24-123 / 252.0
14 11 /300.2 14 11 /300.3 14 11 /300.4 14 11 /300.4 14 11 /300.5 14 11 /300.6 14 11 /300.7 14 11 /300.7
12 12 12 12 12 12 12 12
24 21 24 21 24 21 24 21 24 21 24 21 24 21 24 21
22 22 22 22 22 22 22 22

0 1 2 3 4 5 6 7 8 9
01CJN01EU100-YJ09 01CJN01EU100-YJ10 Spare Relay Spare Relay Spare Spare Spare Spare
AVR AVR
Deexcitation Excitation
Release
Deexcitation=0 Impulse

/212.3
Rack 1
Slot 5 /212.6 /212.6 /212.6 /212.6 /212.6 /212.6 /212.6 /212.6
/212.6 Q34.0 Q34.1 Q34.2 Q34.3 Q34.4 Q34.5 Q34.6 Q34.7 /212.6
-X1
21 22 23 24 25 26 27 28 29 30
3L+ 3M
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² BU
A1 A1 A1 A1
-252K1 -252K2 -252K3 -252K4
A2 A2 A2 A2
0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU
-X121 A4 -X123 C13 C14 C15 C16 -X121 C10

250.9 / 24VDC-121 24VDC-121 / 254.0
250.9 / M24-121 M24-121 / 254.0
250.9 / M24-123 M24-123 / 254.0
14 11 /300.8 14 11 /300.9 14 11 14 11
12 12 12 12
24 21 24 21 24 21 24 21
22 22 22 22

0 1 2 3 4 5 6 7 8 9
01CDK01GH001-YJ01 01CDK01GH001-YJ02 01CDK01GH001-YJ03 01CDK01GH001-YJ04 01CDK01GH001-YJ05 01CDK01GH001-YJ06 01CDK01GH001-YJ07 01CDK01GH001-YJ08

Engine Start Engine Start Engine Stop Main Coupling Breaker Acknowledge/Reset Engine Speed Engine Speed Engine Speed Switchover
Release Request Request is Closed to SaCoS Setpoint Decrease Setpoint Increase Digital/Analog
to SaCoS to SaCoS to SaCoS to SaCoS to SaCoS to SaCoS to SaCoS
Pulse Pulse 1s Pulse

/212.3
Rack 1
Slot 5 /212.6 /212.6 /212.6 /212.6 /212.6 /212.6 /212.6 /212.6
/212.6 Q35.0 Q35.1 Q35.2 Q35.3 Q35.4 Q35.5 Q35.6 Q35.7 /212.6
-X1
31 32 33 34 35 36 37 38 39 40
4L+ 4M
A1 A1 A1 A1 A1 A1 A1 A1
-254K1 -254K2 -254K3 -254K4 -254K5 -254K6 -254K7 -254K8
A2 A2 A2 A2 A2 A2 A2 A2
-X121 A5 -X123 C17 C18 C19 C20 C21 C22 C23 D2 -X121 D2

252.9 / 24VDC-121 24VDC-121 / 256.0
252.9 / M24-121 M24-121 / 256.0
252.9 / M24-123 M24-123 / 256.0
14 11 /514.1 14 11 /514.2 14 11 /514.3 14 11 /514.4 14 11 /514.5 14 11 /514.6 14 11 /514.7 14 11 /514.8
12 12 12 12 12 12 12 12
24 21 24 21 24 21 24 21 24 21 24 21 24 21 24 21
22 22 22 22 22 22 22 22

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Signals GIP to SaCoS 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01CDH01EZ100-YA36 01CDH01EZ100-YA20 Spare Relay Spare Spare Spare Spare Spare

Engine Shutdown Safety Relay
by PLC (2) Reset
Shutdown=0

/214.3
Rack 1
Slot 6 /214.3 /214.3 /214.3 /214.3 /214.3 /214.3 /214.3 /214.3
/214.3 Q36.0 Q36.1 Q36.2 Q36.3 Q36.4 Q36.5 Q36.6 Q36.7 /214.3
-X1
1 2 3 4 5 6 7 8 9 10
1L+ 1M
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² BU
A1 A1 A1
-256K1 -256K2 -256K3
A2 A2 A2
0,75mm² BU 0,75mm² BU 0,75mm² BU
-X121 A6 -X123 D3 D4 D5 -X121 D3

254.9 / 24VDC-121 24VDC-121 / 258.0
254.9 / M24-121 M24-121 / 258.0
254.9 / M24-123 M24-123 / 258.0
14 11 /500.8 14 11 /500.3 14 11
12 12 12
24 21 /228.3 24 21 24 21
22 22 22

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Engine Control + Safety 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9


/214.3
Rack 1
Slot 6 /214.3 /214.3 /214.3 /214.3 /214.3 /214.3 /214.3 /214.3
/214.3 Q37.0 Q37.1 Q37.2 Q37.3 Q37.4 Q37.5 Q37.6 Q37.7 /214.3
-X1
11 12 13 14 15 16 17 18 19 20
2L+ 2M
0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² RD 0,75mm² BU
A1 A1 A1 A1 A1
-258K1 -258K2 -258K3 -258K4 -258K5
A2 A2 A2 A2 A2
0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU 0,75mm² BU
-X121 A7 -X123 D6 D7 D8 D9 D10 -X121 D4

256.9 / 24VDC-121 24VDC-121 / 260.0
256.9 / M24-121 M24-121 / 260.0
256.9 / M24-123 M24-123 / 260.0
14 11 14 11 14 11 /516.1 14 11 /516.2 14 11 /516.3
12 12 12 12 12
24 21 24 21 24 21 24 21 24 21
22 22 22 22 22

0 1 2 3 4 5 6 7 8 9

Automatic Shutdown MDO/HFO switch-over Spare Spare Start Blocking Spare Spare Spare
from GCP Valve in HFO Position from GCP
to SaCoS to SaCoS to SaCoS
(Option)

/214.3
Rack 1
Slot 6 /214.6 /214.6 /214.6 /214.6 /214.6 /214.6 /214.6 /214.6
/214.6 Q38.0 Q38.1 Q38.2 Q38.3 Q38.4 Q38.5 Q38.6 Q38.7 /214.6
-X1
21 22 23 24 25 26 27 28 29 30
3L+ 3M
A1 A1 A1 A1 A1 A1 A1 A1
-260K1 -260K2 -260K3 -260K4 -260K5 -260K6 -260K7 -260K8
A2 A2 A2 A2 A2 A2 A2 A2
-X121 A8 -X123 D11 D12 D13 D14 D15 D16 D17 D18 -X121 D5

258.9 / 24VDC-121 24VDC-121 / 262.0
258.9 / M24-121 M24-121 / 262.0
258.9 / M24-123
14 11 /516.4 14 11 /516.6 14 11 /518.2 14 11 /518.3 14 11 /516.7 14 11 14 11 14 11

12 12 12 12 12 12 12 12
24 21 /516.8 24 21 24 21 24 21 24 21 24 21 24 21 24 21
22 22 22 22 22 22 22 22

0 1 2 3 4 5 6 7 8 9

/214.3
Rack 1
Slot 6 /214.6 /214.6 /214.6 /214.6 /214.6 /214.6 /214.6 /214.6
/214.6 Q39.0 Q39.1 Q39.2 Q39.3 Q39.4 Q39.5 Q39.6 Q39.7 /214.6
-X1
31 32 33 34 35 36 37 38 39 40
4L+ 4M
0,75mm² RD 0,75mm² BU
-X121 A9 -X121 D6
260.9 / 24VDC-121
260.9 / M24-121

0 1 2 3 4 5 6 7 8 9
01MKD01CT011-XQ01 01MKD01CT012-XQ01
Alternator Bearing Temperature Alternator Bearing Temperature
Drive End (DE) Non Drive End (NDE)
+01MKA01.02
Alternator
1 2 1 2
Θ Θ
01MKD01CT011 01MKD01CT012
0-150°C 0-150°C
PE PE
Cross Connection Cross Connection Cross Connection Cross Connection
-X2a 30R1 30R1 30R2 30R2 40R1 40R1 40R2 40R2
-W1003
/266.0
/268.2
H05VV5-F
18G1.5 1 2 8 9 3 4 10 11
-W8.INT -X308
101 102 201 202 103 104 203 204
/266.0
/268.2
/270.0
PAAR-TRONIC-CY
16x2x0.34 WH BN BNGN YEBN GN YE WHGY GYBN
-A107
/216.3 -X1 3 4 5 6 7 8 9 10
Rack 1 /216.3 /216.3 PIW580 /216.3 /216.3 /216.3 /216.3 PIW582 /216.3 /216.3
Slot 7
INPUT WORD 580 - 582 6ES7331-7PF01-0AB0 SM 331 AI 8 x RTD SIEMENS
ANSI 38 ANSI 38
90°C = Alarm 90°C = Alarm
100°C = Shutdown 100°C = Shutdown

PowerES Stadtbachstr. 1 PLC Rack 1 -A107 Analog IW 580 - 582 Page 264
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Alternator Bearing Temperature DE+NDE 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01MKA01CT001A-XQ01 01MKA01CT001B-XQ01
Alternator Stator Alternator Stator
Winding Temperature Winding Temperature
Phase U Phase V
+01MKA01.02
Alternator
2 1 2 1
Θ Θ
01MKA01CT001A 01MKA01CT001B
0-200°C 0-200°C
Cross Connection Cross Connection
-X2a 1R2 1R1 1R1 2R2 2R1 2R1
-W1003
/264.2 5 12 13 6 14 15
Cross Connection Cross Connection
-X308 105 106 205 206 107 108 207 208
-W8.INT
/264.2 GY PK WHPK PKBN BU RD WHBU BNBU
-A107
/216.3 -X1 11 12 13 14 15 16 17 18
Rack 1 /216.3 /216.3 PIW584 /216.3 /216.3 /216.3 /216.3 PIW586 /216.3 /216.3
Slot 7
ANSI 49S ANSI 49S

140°C = Alarm 140°C = Alarm
150°C = Load Reduction 150°C = Load Reduction
155°C = CB OFF 155°C = CB OFF

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Alternator Winding Temperature Phase U+V 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01MKA01CT001C-XQ01 Spare
Alternator Stator
Winding Temperature
Phase W
110.9 / 24VDC-122 24VDC-122 / 272.0
+01MKA01.02
-X122 A2
Alternator
0,75mm² RD 2 1
Θ
01MKA01CT001C
0-200°C
Cross Connection
-X2a 3R2 3R1 3R1
-W1003
/264.2 7 16 17 PE
Cross Connection Cross Connection 0,75mm² WH Cross Connection
-X308 109 110 209 210 111 112 211 212
-W8.INT
/264.2 BK VT WHRD BNRD GYPK RDBU WHBK BNBK
-A107 L+
/216.3 -X1 21 23 24 25 26 27 28 29 30
Rack 1 /216.6 /216.6 /216.6 PIW588 /216.6 /216.6 /216.6 /216.6 PIW590 /216.6 /216.6
Slot 7
ANSI 49S
140°C = Alarm
150°C = Load Reduction
155°C = CB OFF

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Alternator Winding Temperature Phase W 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Spare 01CDH01CT001-XQ01
Internal Panel
Temperature

110.9 / M24-122 M24-122 / 272.0
-X122 C2
0,75mm² BU
-270R1
-50°C ... +100°C DKT 4/35 PT100 Weidmüller
PT100
1 3 2 4
Cross Connection 0,75mm² WH Cross Connection
-X308 113 114 213 214
-W9.INT
-W8.INT UNITRONIC LIYCY
/264.2 WHGN WHYE GYGN YEGY 4x0.75 WH BN GN YE PE
PE
-A107
/216.3 -X1 31 32 33 34 35 36 37 38 40
Rack 1 /216.6 /216.6 PIW592 /216.6 /216.6 /216.6 /216.6 PIW594 /216.6 /216.6 /216.6
Slot 7

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Panel Temperature 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01MJA01CS103-XQ01 Spare Spare Spare

Engine Speed
from SaCoS

268.9 / 24VDC-122 24VDC-122 / 276.0
270.9 / M24-122 M24-122 / 274.0
+01CDK01
-X122 A3 -X122 C3
SaCoS Interface Panel ENGINE SPEED 0,75mm² BU
4-20mA
-30D104
1 3 4 2
-W4C
LiYCY
2x0.75 WH BN
-X65 4 5 6 7 8 9
-W1004
/276.2
/278.0
PAAR-TRONIC-CY
8x2x0.5 PK WH BU BN
-X511 201 101 202 102 203 103 204 104
0,75mm² RD
-272F1 -272F2 -272F3 -272F4
32mA 32mA 32mA 32mA
-W10.INT
/276.2
/274.1 0,75mm² BU
/278.0 -X511 201 202 203 204 A108-M / 274.0
/280.2
/282.0
PAAR-TRONIC-CY
10x2x0.34 BK WH VT BN GYPK GN RDBU YE
-A108 L+
/218.0 -X1 1 2 3 4 5 6 7 8 9 10
Rack 1 /218.1 /218.1 PIW596 /218.1 /218.1 PIW598 /218.1 /218.1 PIW600 /218.1 /218.1 PIW602 /218.1 /218.1
Slot 8 COMP+
INPUT WORD 596 - 602 6ES7331-7KF02-0AB0 SM 331 AI 8 x 12 BIT SIEMENS
4-20mA 4-20mA 4-20mA

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Analog Signals SaCoS to GIP 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Spare Spare Spare Spare

272.9 / M24-122 M24-122 / 278.0
-X122 C4
0,75mm² BU
-X511 205 105 206 106 207 107 208 108
-274F1 -274F2 -274F3 -274F4

32mA 32mA 32mA 32mA
272.9 / A108-M -X511 205 206 207 208
-W10.INT
/272.1 WHGN GY BNGN PK WHYE BU YEBN RD PE
-A108 M
/218.0 -X1 11 12 13 14 15 16 17 18 19 20
Rack 1 /218.1 /218.1 PIW604 /218.1 /218.1 PIW606 /218.1 /218.1 PIW608 /218.1 /218.1 PIW610 /218.1 /218.1
Slot 8 COMP-
INPUT WORD 604 - 610 6ES7331-7KF02-0AB0 SM 331 AI 8 x 12 BIT SIEMENS

0 1 2 3 4 5 6 7 8 9
01CDK01GH001-YQ01 01CDK01GH001-YQ02
Actual Engine Speed
Alternator Power Setpoint to SaCoS
to SaCoS
4-20mA 4-20mA
-A109 OUTPUT WORD 580 - 582 6ES7332-5HF00-0AB0 SM 332 AO 8 x 12 BIT SIEMENS

/220.3
Rack 1
Slot 9
/220.3 /220.3 /220.3 PQW580 /220.3 /220.3 /220.3 /220.3 PQW582 /220.3 /220.3
-X1
1 3 4 5 6 7 8 9 10
L+ Mana0 Mana1
0,75mm² RD
-W10.INT WHBK BNBK GNBU YEBU
-X511 209 109 210 110
-276F1 -276F2
32mA 32mA
-X511 209 210
-W1004
/272.1 RD GN BK YE
+01CDK01
-X65 1 2 3 7 8 9
PE
-W3C
LiYCY
2x0.75 WH BN 1 2
I
-30U3
1 2 4
-30D112
I
0-20mA
GENO POWER
Control Unit
-X122 A4
272.9 / 24VDC-122

PowerES Stadtbachstr. 1 PLC Rack 1 -A109 Analog OW 580 - 582 Page 276
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Analog Signals GIP to SaCoS 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01CDK01GH001-YQ03 Spare
HFO Viscosity
4-20mA

/220.3
Rack 1
Slot 9
/220.3 /220.3 PQW584 /220.3 /220.3 /220.3 /220.3 PQW586 /220.3 /220.3 /220.3
-X1
11 12 13 14 15 16 17 18 20
Mana2 Mana3 M
0,75mm² BU
-W10.INT PKGN YEPK WHRD BNRD
-X511 211 111 212 112
-278F1 -278F2
32mA 32mA
-X511 211 212
-W1004
/272.1 VT GY SH PE
+01CDK01
-X311 4 5 6
-W15C
LiYCY
2x0.75 WH BN
5 6 8
-30D112
0-20mA
VISCOSITY
-X122 C5

274.9 / M24-122

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Analog Signals GIP to SaCoS 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Spare Spare

/220.3
Rack 1
Slot 9
/220.6 /220.6 PQW588 /220.6 /220.6 /220.6 /220.6 PQW590 /220.6 /220.6
-X1
23 24 25 26 27 28 29 30
Mana4 Mana5
-W10.INT WHGY GYBN WHPK PKBN
-X511 213 113 214 114
-280F1 -280F2
32mA 32mA
-X511 213 214

0 1 2 3 4 5 6 7 8 9
Spare Spare

/220.3
Rack 1
Slot 9
/220.6 /220.6 PQW592 /220.6 /220.6 /220.6 /220.6 PQW594 /220.6 /220.6
-X1
31 32 33 34 35 36 37 38
Mana6 Mana7
-W10.INT YEGY GYGN WHBU BNBU PE
-X511 215 115 216 116
-282F1 -282F2
32mA 32mA
-X511 215 216

0 1 2 3 4 5 6 7 8 9
01CJN01EU100 01BAC01GS003-XB01 01CJN01EU100-YJ01 01CJN01EU100-YJ02 01CJN01EU100-YJ03 01CJN01EU100-YJ04 01CJN01EU100-YJ05 01CJN01EU100-YJ05 01CJN01EU100-YJ07 01CJN01EU100-YJ08 01CJN01EU100-YJ09 01CJN01EU100-YJ10
Automatic Voltage Alternator CB AVR AVR AVR AVR AVR AVR AVR AVR AVR AVR
Regulator (AVR) is Closed Engine in Grid Reset Setpoint Droop Inhibit Manual Mode Automatic Mode Voltage Regulator Voltage Regulator Deexcitation Excitation
to AVR Parallel Operation Pre-Position Setpoint Higher Setpoint Lower (Deexcitation=0) Release (Impulse)
110.9 / 24VDC-130
110.9 / M24-130 300T1:20 / 508.0
1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD
1mm² BU 1mm² RD 1mm² RD 1mm² RD 1mm² RD
12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14
-250K1 -250K2 -250K3 -250K4 -250K5 -250K6 -250K7 -250K8 -252K1 252K2
/250.1 11 /250.2 11 /250.3 11 /250.4 11 /250.5 11 /250.5 11 /250.6 11 /250.7 11 /252.1 11 /252.2 11
01CJN01EU100-YJ01 01CJN01EU100-YJ02 01CJN01EU100-YJ03 01CJN01EU100-YJ04 01CJN01EU100-YJ05 01CJN01EU100-YJ06 01CJN01EU100-YJ07 01CJN01EU100-YJ08 01CJN01EU100-YJ09 01CJN01EU100-YJ10
AVR Engine Reset AVR Setpoint AVR Droop AVR AVR AVR AVR AVR AVR
in Grid Parallel AVR Pre-Position Inhibit Manual Mode Automatic Mode Voltage Regulator Voltage Regulator Deexcitation Excitation
Operation Setpoint Higher Setpoint Lower Release
1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD
-300T1 COM +
AVR -X1:18 19 20 21 42 43 44 45 46 47 48 49 50 51
/230.1 24V DC Control Volt. Alt. CB Closed Grid Parallel Oper. RESET Preposition Droop Inhibit Manual Mode Automatic Mode Setpoint Higher Setpoint Lower Deexcitation Excitation COM
Excitation Power Generator Voltage Sensing Excitation Field Current Sensing Boost Circuit
Basler Electric
-X1:6 7 8 13 12 11 4 5 10 9 PE 1 2 3 MPL 248
(DECS-200)
2,5mm² BK 2,5mm² BK 2,5mm² BN 2,5mm² VT 2,5mm² GY 2,5mm² GY 2,5mm² GNYE 2,5mm² GY
PE PE PE PE PE
PE
1 2 3 4 1 2 3 4 1 2 3 1 2 3 -W1009 -X401 1 2 3 4
-W1005 -X450 -W1006 -X451 -W1007 -X452 -W1008 -X400 NYY-J
NYY-J NYY-J NYY-J NYY-J 4x2.5
4x2.5 1 2 3 GNYE 4x2.5 1 2 3 GNYE 3x2.5 1 2 GNYE 3x2.5 1 2 GNYE Current Measurement 1 2 3 GNYE
+01MKA01.02
Alternator
a b c 12 14 2a 2b 2c 12 14
PE PE
1PT-1S 1PT-2S -X1b 1F1+ 2F1+ 2F2- 1F2-
PE
-X2b 2CT2 2CT1
PE
3CT1 3CT2 3CT3
PE
11 11
/234.1
/234.2
Sec. 1 Sec. 2
165V 110V Rotor Shaft
PE PE Earthing
PE PE
+01MKA01.01 1PT
4CT connected
Alternator
A B C 2CT 3CT to GCP

-B1
W1 W1 W2 P2 P1
V1 V1 V2 P2 P1 P2 P1
U1 U1 U2 P2 P1
01MKA01CE011A/B/C 01MKA01CE012A/B/C 01MKA01CE005 01MKA01CE003B 01MKA01CE004A/B/C

AVR AVR Exciter Field CT for CT for Short Circuit
Excitation Power Input Sensing Voltage Input Parallel Operation Excitation Power
PowerES Stadtbachstr. 1 Automatic Voltage Regulator AVR Page 300
0 1 2 3 4 5 6 7 8 9
01CDH01EZ100 01CDH01EZ100 Option for additional Option for additional

Safety Relay Safety Chain Shutdown Signal Shutdown Signal
Engine Shutdown Engine Shutdown

230.9 / 24VDC-150
-X150 B5
11 23 31 41 51
-500S1
EZ500 12 24 32 42 52
Emergency Stop
/228.1
/504.2
/506.2
/512.2
Push Button 1mm² RD
Panel Door
12 14
-248K1
/248.7 11
01CDH01EZ100-YA36
Engine Shutdown 1mm² RD
by PLC (1)
12 14
-256K1
/256.1 11
01CDH01EZ100-YA36
Engine Shutdown
by PLC (2)
1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD 1mm² RD
-500A1
A1 B1 S31 S21 S22 S32 S11 S12
AC DC
24V
PNOZ X3 24VAC/DC
-X506 201 101 -X513 101 201 -X514 101 201
A2 B2 Y31 Y32 S13 S14 S33 S34 1mm² RD 1mm² RD
1mm² RD +01CDA01
12 14
-W1019
-256K2 /512.1
/256.2 11 ÖLFLEX 140 G
01CDH01EZ100-YA20 5x1.5
1mm² BU Safety Relay 1mm² RD 24 2 1
Reset
-X150 D2

114.9 / M24-150 -X506 201 101
PILZ.774 310
PNOZ X3 24VAC/DC
13 14 /506.2
23 24 /512.3 - Emergency Stop GCP
33 34 - Alternator Protection Relay
41 42 /228.2 - Boiler Control Panel
- Fire Fighting Control Panel

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE PowerPS Wiring Diagram Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 Safety Chain Engine Shutdown Page 500
0 1 2 3 4 5 6 7 8 9
Engine Shutdown Emergency Stop

from SaCoS from SaCoS

114.9 / 24VDC-151 24VDC-151 / 508.0
-X151 A2 A3
1mm² RD 1mm² RD
-X510 101 102
-W1010
/502.1
/512.1
H05VV5-F
12G1.5 1 2
+01CDK01
-X104 52 57
53 13
-10K50 -10K13
54 Safety Relay 14
53 13
-10K51 -10K17
54 Safety Relay 14
-X104 51 58
-W1010
/502.1 5 6
-X510 201 202
1mm² RD 1mm² RD
A1 A1
-502K1 -502K2
Safety Relay A2 Safety Relay A2
Phoenix PSR-SCP- 24DC/FSP Phoenix PSR-SCP- 24DC/FSP
1mm² BU 1mm² BU
-X151 D2 D3

114.9 / M24-151
13 14 /506.2 13 14 /504.2
23 24 23 24
31 32 /228.4 31 32 /228.5

PowerES Stadtbachstr. 1 Engine Shutdown and Emergency Stop Page 502
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany from SaCoS 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01CDA01EY100
Emergency Stop Loop
for Engine
Auxiliary Drives
+01CDA01
11
-510S1
Emergency Stop 12
Push Button
GCP
-W1020
ÖLFLEX 140 G -X506 102 202
5x1.5
24 1 3
-X506 102 202
1mm² WH 1mm² WH
31
-500S1
/500.8 32
EZ500
Emergency Stop
Push Button 1mm² WH
13
-502K2
/502.4 14
Emergency Stop
from SaCoS
1mm² WH
-X500 1 2
+01CDC01.02
Engine Auxiliary Panel (EAP)
-W1042
ÖLFLEX 140 G
3x1.5 1 2
-X500 1 2 Engine Radiator

Auxiliary Drives Fans
S11 B1 13 23 33
-500A1
PNOZ X3 S12 B2 14 24 34

PowerES Stadtbachstr. 1 Emergency Stop Loop for Engine Aux. Page 504
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Drives 5302272 United Cement Industrial Company Pages 177
GCP, GIP and SaCoS to EAP
0 1 2 3 4 5 6 7 8 9
01BAC01GS003-YB32 Spare
Alternator CB
Open/Trip Loop
41
-500S1
/500.8 42
EZ500
Emergency Stop 1mm² WH
Push Button
13
-500A1
/500.1 14
EZ100
Safety Relay 1mm² WH
Engine Shutdown
13
-502K1
/502.1 14
Engine Shutdown
from SaCoS
1mm² WH 1mm² WH
-X507 101 201 102 202
+01CDA01
-W1014
ÖLFLEX 140 G
5x1.5 1 3 2 4
-X507 101 201 102 202

PowerES Stadtbachstr. 1 Alternator CB Open/Trip Loop Page 506
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany SaCoS to GIP 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01BAC01GS003-XB01 01BAC01GS003-XB01
Alternator CB Alternator CB
is Closed is Closed
to AVR to SaCoS
502.9 / 24VDC-151
-X151 A4
300.9 / 300T1:20
1mm² RD 1mm² RD 1mm² WH 1mm² WH
-X506 104 204 105 205 -X509 101 201
+01CDA01
-W1011
-W1022 /514.0
/510.1 H05VV5-F
ÖLFLEX 140 G 1 9 2 10 25G1.5 1 12
18x1.5
+01CDK01
-X506 104 204 105 205 -X64 14 15
A1 A1
-30K91 -30K92
A2 A2

PowerES Stadtbachstr. 1 Alternator CB Closed Signal to AVR Page 508
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany GCP to GIP 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01BAC01GS003-XB02 Spare
Alternator CB
is Opened
to SaCoS
(Option)
+01CDA01
22 24
-328K1
Alternator CB 21
is Opened
-X506 106 206 107 207 108 208 109 209 110 210 111 211
-W1022
/508.1 3 11 4 12 5 13 6 14 7 15 8 16
-X506 106 206 107 207 108 208 109 209 110 210 111 211
1mm² WH 1mm² WH
-X509 102 202

PowerES Stadtbachstr. 1 Alternator CB Signals Page 510
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany GIP to SaCoS 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
01CDK01EZ300
Emergency Stop
Engine Shutdown
to SaCoS
+01CDA01
51
-510S1
Emergency Stop 52
Push Button
GCP
-X506 103 203

-W1019
/500.5 3 4
-X506 103 203
51 23
-500S1 -500A1
/500.8 52 /500.1 24
EZ500 EZ100
Emergency Stop Safety Relay
Push Button Engine Shutdown
1mm² WH 1mm² WH 1mm² WH
-X510 103 203 104 204
-W1010
/502.1 3 7 4 8
+01CDK01
-X104 53 54 55 56
-10K45 1IN1 1IN2

Safety Relay
A1 A2
/ DC 24V
/ M24

PowerES Stadtbachstr. 1 Emergency Stop Engine Shutdown Page 512
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany from GIP to SaCoS 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9

12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14
-254K1 -254K2 -254K3 -254K4 -254K5 -254K6 -254K7 -254K8
/254.1 11 /254.2 11 /254.3 11 /254.4 11 /254.5 11 /254.5 11 /254.6 11 /254.7 11
WH WH WH WH WH WH WH WH WH WH WH WH WH WH WH WH
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PE
-X509 103 203 104 204 105 205 106 206 107 207 108 208 109 209 110 210 111
-W1011
/508.3 2 13 3 14 4 15 5 16 6 17 7 18 8 19 9 20 GNYE
+01CDK01
-X64 1 2 7 8 9 10 35 36 ?? ?? 19 20 21 22 37 38 39
2 1 6 5 7 3 3
-30D4 -30D4 -30D10 -30D8 -30D4 -30D4 -30D10
DI3 DI1 DI4 DI2 DI6 DI5 DI5
ENG START START REQ STOP REQ MAIN COUPL DECREASE INCREASE

PowerES Stadtbachstr. 1 Voltage Free Contacts Page 514
0 1 2 3 4 5 6 7 8 9
01CDK01GH001-YJ11 01CDK01GH001-YJ12 01CDK01GH001-YJ13 01CDK01GH001-YJ17 01CDK01GH001-YJ18 01CDK01GH001-YJ21 01CDK01GH001-YJ17

Spare Spare Spare Automatic Shutdown MDO/HFO switch-over Start Blocking Automatic Shutdown
from GCP Valve in HFO Position from GCP from GCP
to SaCoS to SaCoS to SaCoS to SaCoS
(Option)
12 14 12 14 12 14 12 14 12 14 12 14 22 24
-258K3 -258K4 -258K5 -260K1 -260K2 -260K5 -260K1
/258.3 11 /258.4 11 /258.5 11 /260.1 11 /260.2 11 /260.5 11 /260.1 21
01CDK01GH001-YJ11 01CDK01GH001-YJ12 01CDK01GH001-YJ13 01CDK01GH001-YJ17 01CDK01GH001-YJ18 01CDK01GH001-YJ21 01CDK01GH001-YJ17
Spare Spare Spare Automatic Shutdown MDO/HFO switch-over Start Blocking Automatic Shutdown
from GCP Valve in HFO Position from GCP from GCP
1mm² WH
to SaCoS to SaCoS to SaCoS to SaCoS
(Option)
WH WH WH WH WH WH WH WH WH WH WH WH WH
1 1 1 1 1 1 1 1 1 1 1 1 1
-X509 114 214 215 116 216 117 217 118 218 119 219 120 220
-W1012
H05VV5-F
25G1.5 1 6 2 7 3 8 4 9
+01CDK01
-X113 5 6 -X311 1 2 -X313 9 10 X64 44 45
5 5 7 1
-10D7 -30D7 -30D10 -10D7
DI2 DI2 DI6 DI1
HFO S. Block GENO

0 1 2 3 4 5 6 7 8 9
01CDK01GH001-YJ19 01CDK01GH001-YJ20
Spare Spare
12 14 12 14
-260K3 -260K4
/260.3 11 /260.4 11
01CDK01GH001-YJ19 01CDK01GH001-YJ20
Spare Spare
PE
1mm² WH 1mm² WH 1mm² WH 1mm² WH
-X509 121 221 122 222 123
+01CDK01

0 1 2 3 4 5 6 7 8 9
Terminal Strip Overview

Terminals Graphical Page
Terminal Strip Terminal Strip Definition Text of Terminal
Total
First Last Total PE Total PE Diagram
Number
-X10 Power Supply AC 230V Panel Equipment 1 3 1 1 3 +01CDH01/602
-X20 UPS Power Supply AC 230V 1 6 4 1 6 +01CDH01/603
-X41 Power Supply 2 DC 24V for SaCoS Interface Panel 1 3 1 1 3 +01CDH01/604
-X100 DC 24V Distribution: General 1 15 1 12 15 +01CDH01/605
-X120 Internal DC 24V Distribution: OLM, IM A1 D4 0 8 16 +01CDH01/606
-X121 Internal DC 24V Distribution: DI/DO Modules A1 D10 0 20 40 +01CDH01/607
-X122 Internal DC 24V Distribution: AI/AO Modules A1 D5 0 10 20 +01CDH01/609
-X123 Internal DC 24V Distribution: Digital I/Os A1 D23 0 46 92 +01CDH01/610
-X149 Signaling Column 1 4 0 0 4 +01CDH01/613
-X150 Internal DC 24V Distribution: Safety Devices A1 D6 0 6 24 +01CDH01/614
-X151 External DC 24V Distribution: Safety Devices A1 D5 0 5 20 +01CDH01/615
-X160 Panel Equipment AC 230V 1 9 2 3 9 +01CDH01/616
-X161 Panel Equipment DC 24V 1 5 0 0 5 +01CDH01/617
-X308 Temperature-Dependent Resistances - Alternator Aux. Terminal Box +01MKA01.02-X2a 101 214 0 0 28 +01CDH01/618
-X310 Signals from Alternator Aux. Terminal Box +01MKA01.02 1 8 0 0 8 +01CDH01/619
-X400 Current Transformers for Parallel Operation (Current Sensing) 1 3 1 0 3 +01CDH01/620
-X401 Current Transformers for Short Circuit Excitation Power 1 4 1 0 4 +01CDH01/621
-X450 Excitation Power 1 4 1 0 4 +01CDH01/622
-X451 Generator Voltage Sensing 1 4 1 0 4 +01CDH01/623
-X452 Excitation Field 1 3 1 0 3 +01CDH01/624
-X500 Connection to Engine Auxiliary Panel +01CDC01-X500 1 5 0 0 5 +01CDH01/625
-X506 Connection to Genset Control Panel (DC 24V) +01CDA01-X506 101 211 0 0 22 +01CDH01/626
-X507 Connection to Genset Control Panel (3AC 110V) +01CDA01-X507 101 202 0 0 4 +01CDH01/627
-X508 Digital Signals from SaCoS Interface Panel +01CDK01 101 232 0 0 64 +01CDH01/628
-X509 Digital Signals to SaCoS Interface Panel +01CDK01 101 223 4 0 46 +01CDH01/630
-X510 Safety related Signals from/to SaCoS Interface Panel +01CDK01 101 206 0 0 12 +01CDH01/632
-X511 Analog Signals from/to SaCoS Interface Panel +01CDK01 101 216 0 0 48 +01CDH01/633
-X513 Option for external Shutdown Signal (1) 101 201 0 0 2 +01CDH01/635

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Terminal Diagram Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 Terminal Strip Overview Page 600
0 1 2 3 4 5 6 7 8 9
Terminal Strip Overview

Terminals Graphical Page
Terminal Strip Terminal Strip Definition Text of Terminal
Total
First Last Total PE Total PE Diagram
Number
-X514 Option for external Shutdown Signal (2) 101 201 0 0 2 +01CDH01/636
-XPE PE Terminals 1 5 20 0 20 +01CDH01/637

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Terminal Diagram Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 Terminal Strip Overview Page 601
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
+00BJB01-W324
Terminal Strip: =+01CDH01-X10
Cable Name
Cable Name
Power Supply AC 230V Panel Equipment
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
Function Text Target Designation Target Designation Internal Page / Path
Power Supply Panel Equipment AC 230V BN +00BJB01-X374 1 1 -160F1 1 /100.1
Power Supply Panel Equipment AC 230V BU +00BJB01-X374 2 2 -X160 5 /100.1
Power Supply Panel Equipment AC 230V GNYE +00BJB01-X374 4 3 PE /100.2

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Terminal Diagram =+01CDH01-X10 Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 Power Supply AC 230V Panel Equipment Page 602
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
+00BRA01-W305
Cable Name
Cable Name
UPS Power Supply AC 230V
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
UPS Power Supply AC 230V BN +00BRA01-X20.01 L1 1 -104F1 1 /102.1
UPS Power Supply AC 230V BU +00BRA01-X20.01 N 2 -104F1 3 /102.1
UPS Power Supply AC 230V GNYE +00BRA01-X20.01 PE 3 PE /102.2
UPS Power Supply DC 24V Power Supply Unit 1 PE 4 -104G1 PE /104.3
UPS Power Supply DC 24V Power Supply Unit 2 PE 5 /107.3
UPS Power Supply DC 24V Power Supply Unit 2 PE 6 -107G1 PE /107.3

PowerES Stadtbachstr. 1 UPS Power Supply AC 230V Page 603
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1013
Cable Name
Cable Name
Power Supply 2 DC 24V for SaCoS Interface Panel
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
Power Supply 2 DC 24V for SaCoS Interface Panel BN +01CDK01-0 1 1 -109F1 2 /109.1
Power Supply 2 DC 24V for SaCoS Interface Panel BU +01CDK01-0 2 2 -109F1 4 /109.1
Power Supply 2 DC 24V for SaCoS Interface Panel GNYE +01CDK01-0 3 3 PE /109.2

PowerES Stadtbachstr. 1 Power Supply 2 DC 24V for SaCoS Interface Page 604
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Panel 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
DC 24V Distribution: General
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Power Supply DC 24V (M-) 1 -104G1 M /104.5
Power Supply DC 24V (M-) -X120 D1 2 -X120 C1 /110.1
Power Supply DC 24V (M-) 6 -300T1-X1 18 /110.5
Power Supply DC 24V (M-) 7 /112.1
Power Supply DC 24V (M-) 8 /112.2
Power Supply DC 24V (M-) 9 -X150 D1 /114.1
Power Supply DC 24V (M-) 10 -X151 D1 /114.2
Power Supply DC 24V (M-) 11 -104G2 M /104.9
Power Supply DC 24V (M-) -X100 13 12 -104G1 M /104.6
Power Supply DC 24V (M-) -X100 12 13 PE /104.7
Power Supply DC 24V (L+) -114F2 1 14 -104G1 L+ /104.5
Power Supply DC 24V (L+) 15 -104G2 L+ /104.8

PowerES Stadtbachstr. 1 DC 24V Distribution: General Page 605
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: OLM, IM
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Power Supply OLM, IM A1 -110F1 2 /110.1
01CDH01GN001 Optical Link Module A2 -202A1 L1+ /202.2
Interface Module A3 -A101 3 /222.2
A4
Power Supply OLM, IM B1 -110F1 2 /110.1
B2
B3
B4
Power Supply OLM, IM C1 -X100 2 /110.1
01CDH01GN001 Optical Link Module C2 -202A1 M /202.2
Interface Module C3 -A101 2 /222.1
C4
Power Supply OLM, IM D1 -X100 2 /110.1
D2
D3
D4

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: OLM, IM Page 606
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: DI/DO Modules
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Power Supply DI/DO Modules (L+) A1 -110F2 2 /110.2
Power Supply DI/DO Modules (L+) A2 -A105-X1 -X1:1 /248.1
Power Supply DI/DO Modules (L+) A10
Power Supply DI/DO Modules (L+) B1 -110F2 2 /110.2
Power Supply DI/DO Modules (L+) B2
Power Supply DI/DO Modules (M-) C1 -X100 3 /110.2
Power Supply DI/DO Modules (M-) C2 -A102-X1 -X1:20 /226.8
Power Supply DI/DO Modules (M-) D1 -X100 3 /110.2
Power Supply DI/DO Modules (M-) D2 -A105-X1 -X1:40 /254.8

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: DI/DO Modules Page 607
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: DI/DO Modules
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Power Supply DI/DO Modules (M-) D7

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: DI/DO Modules Page 608
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: AI/AO Modules
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Power Supply AI Modules (L+) A1 -110F3 2 /110.3
Power Supply AI Modules (L+) A2 -A107-X1 -X1:21 /268.1
Power Supply AI Modules (L+) A5
Power Supply AI Modules (L+) B1 -110F3 2 /110.3
Power Supply AI Modules (L+) B2
Power Supply AI Modules (M-) C1 -X100 4 /110.3
Power Supply AI Modules (M-) C2 -A107-X1 -X1:40 /270.8
Power Supply AI Modules (M-) D1 -X100 4 /110.3
Power Supply AI Modules (M-) D2

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: AI/AO Modules Page 609
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: Digital I/Os
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Digital I/Os Internal Contacts A1 -110F4 2 /110.4
Panel Door Closed A2 -X161 1 /162.6
01CDH01GN001 Optical Link Module A3 -202A1 F1 /202.2
01CDH01GS015-XM76 Power Supply Panel Equipment MCB OFF A4 -160F1 13 /224.1
01CDH01GS013-XM76 UPS Power Supply DC 24V PS Unit 1 MCB A5 -104F1 13 /224.2
01CDH01GS014-XM76 UPS Power Supply DC 24V PS Unit 2 MCB A6 -107F1 13 /224.3
01CDH01GS016-XM76 UPS Power Supply DC 24V PS Unit 3 MCB A7 -A102-X1 -X1:5 /224.4
01CDH01GW053-XM76 Power Supply 1 DC 24V for SaCoS Int. P A8 -109F1 13 /224.5
01CDH01GW055-XM76 Power Supply 2 DC 24V for SaCoS Int. P A9 -A102-X1 -X1:7 /224.5
01CDH01GW031-XM76 Power Supply DI/DO Modules MCB OFF A10 -110F2 13 /224.6
01CDH01GW021-XM76 Power Supply AI/AO Modules MCB OFF A11 -110F3 13 /224.7
01CDH01GW077-XM76 Power Supply AVR MCB OFF A12 -110F5 13 /226.1
01CDH01GW051-XM76 External Signals from SaCoS MCB OFF A13 -112F1 13 /226.2
01CDH01GW052-XM76 External Signals from Alternator MCB OF A14 -112F2 13 /226.3
01CDH01GW041-XM76 Power Supply Internal Safety Devices MC A15 -114F1 13 /226.4
01CDH01GW054-XM76 Power Supply External Safety Devices M A16 -114F2 13 /226.5
01CDH01AH001-XM90 Air Conditioning Fault A17 -162E1 5 /226.6
01CDH01GH001-XM10 Panel Door is Opened A18 -162K1 24 /226.7
01CJN01EU100-XJ01 AVR Spare A19 /230.1
01CJN01EU100-XJ02 AVR Overvoltage A20 -300T1-X1 22 /230.2
01CJN01EU100-XJ06 AVR Excitation Breaker Trip A21 -300T1-X1 32 /230.5
01CJN01EU100-XJ07 AVR Excitation ON A22 -300T1-X1 34 /230.6
01CJN01EU100-XJ08 AVR Spare A23 /230.7
Digital I/Os Internal Contacts B1 -110F4 2 /110.4
B2 -248S1 13 /248.1
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: Digital I/Os Page 610
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
B13
B14
B15
B16
B17
B18
B19
B20
B21
B22
B23
Digital I/Os Internal Contacts C1 -X100 5 /110.4
Panel Door Closed C2 -162K1 A2 /162.6
01CDH01EH001-YA25 Indication Light Engine Stopping/Standstill C3 -X149 4 /248.1
01CDH01EZ100-YA36 Engine Shutdown by PLC (1) C4 -248K1 A2 /248.7
01CJN01EU100-YJ01 AVR Engine in Grid Parallel Operation C5 -250K1 A2 /250.1
01CJN01EU100-YJ02 Reset AVR C6 -250K2 A2 /250.2
01CJN01EU100-YJ03 AVR Setpoint Pre-Position C7 -250K3 A2 /250.3
01CJN01EU100-YJ04 AVR Droop Inhibit C8 -250K4 A2 /250.4
01CJN01EU100-YJ05 AVR Manual Mode C9 -250K5 A2 /250.5
01CJN01EU100-YJ06 AVR Automatic Mode C10 -250K6 A2 /250.5
01CJN01EU100-YJ07 AVR Voltage Regulator Setpoint Higher C11 -250K7 A2 /250.6
01CJN01EU100-YJ08 AVR Voltage Regulator Setpoint Lower C12 -250K8 A2 /250.7
01CJN01EU100-YJ09 AVR Deexcitation C13 -252K1 A2 /252.1
01CJN01EU100-YJ10 AVR Excitation Release C14 -252K2 A2 /252.2
Spare Relay C15 -252K3 A2 /252.3
Spare Relay C16 -252K4 A2 /252.4
01CDK01GH001-YJ01 Engine Start Release to SaCoS C17 -254K1 A2 /254.1
01CDK01GH001-YJ02 Engine Start Request to SaCoS C18 -254K2 A2 /254.2
01CDK01GH001-YJ03 Engine Stop Request to SaCoS C19 -254K3 A2 /254.3
01CDK01GH001-YJ04 Main Coupling Breaker is Closed to SaCoS C20 -254K4 A2 /254.4
01CDK01GH001-YJ05 Acknowledge/Reset to SaCoS C21 -254K5 A2 /254.5
01CDK01GH001-YJ06 Engine Speed Setpoint Decrease to SaCoS C22 -254K6 A2 /254.5
01CDK01GH001-YJ07 Engine Speed Setpoint Increase to SaCoS C23 -254K7 A2 /254.6
Digital I/Os Internal Contacts D1 -X100 5 /110.4

0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
01CDK01GH001-YJ08 Engine Speed Switchover Digital/Analog to D2 -254K8 A2 /254.7
01CDH01EZ100-YA36 Engine Shutdown by PLC (2) D3 -256K1 A2 /256.1
01CDH01EZ100-YA20 Safety Relay Reset D4 -256K2 A2 /256.2
Spare Relay D5 -256K3 A2 /256.3
01CDK01GH001-YJ09 Spare D6 -258K1 A2 /258.1
01CDK01GH001-YJ17 Automatic Shutdown from GCP to SaCoS D11 -260K1 A2 /260.1
01CDK01GH001-YJ18 MDO/HFO switch-over Valve in HFO Positi D12 -260K2 A2 /260.2
01CDK01GH001-YJ21 Start Blocking from GCP to SaCoS D15 -260K5 A2 /260.5
D19
D20
D21
D22
D23

0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W6.INT
-W7.INT
Cable Name
Cable Name
Signaling Column
Connection Point
Connection Point
UNITRONIC BUS
ÖLFLEX CLASSIC 110
Cable Type
Cable Type
Terminal
Jumper
01CDH01EH001-YA25 Indication Light Engine Stopping/Standstill 1 -248H1 3 1 -248V1 2 /248.1
01CDH01EH001-YA26 Indication Light Genset Alarm 2 -248H2 2 2 -248V2 2 /248.2
01CDH01EH001-YA27 Indication Light Engine Starting/Running 3 -248H3 1 3 -248V3 2 /248.3
Indication Lights Panel Roof 4 -248H1 0 4 -X123 C3 /248.1

PowerES Stadtbachstr. 1 Signaling Column Page 613
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Internal DC 24V Distribution: Safety Devices
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Power Supply Internal Safety Devices A1 -114F1 2 /114.1
01CDH01EZ500-XA37 Emergency Stop Push Button at GIP Door A2 -500S1 23 /228.1
01CDH01EZ100-XA32 Safety Relay Engine Shutdown Tripped A3 -500A1 41 /228.2
01CDH01EZ100-XA36 Safety Chain Engine Shutdown by PLC A4 -248K1 24 /228.3
01CDK01EZ200-XA35 Engine Shutdown from SaCoS A5 -502K1 31 /228.4
Power Supply Internal Safety Devices A6 -X150 B6 /114.1
01CDK01EZ200-XA32 Emergency Stop from SaCoS B1 -502K2 31 /228.5
01CJN01EU100-XJ03 AVR Field Failure (Loss of Excitation) B2 -300T1-X1 24 /230.3
01CJN01EU100-XJ04 AVR Overexcitation Protection B3 -300T1-X1 26 /230.4
01CJN01EU100-XJ05 AVR Watchdog Alarm B4 -300T1-X1 28 /230.5
01CDH01EZ100 Safety Relay Engine Shutdown B5 -500A1 B1 /500.1
Power Supply Internal Safety Devices B6 -X150 A6 /114.1
Power Supply Internal Safety Devices C1 -114F1 2 /114.1
C2
C3
C4
C5
C6
Power Supply Internal Safety Devices D1 -X100 9 /114.1
01CDH01EZ100 Safety Relay Engine Shutdown D2 -500A1 B2 /500.1
D3
D4
D5
D6

PowerES Stadtbachstr. 1 Internal DC 24V Distribution: Safety Devices Page 614
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
External DC 24V Distribution: Safety Devices
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Power Supply External Safety Devices A1 -114F2 2 /114.2
Engine Shutdown from SaCoS A2 -X510 101 /502.1
Emergency Stop from SaCoS A3 -X510 102 /502.4
01BAC01GS003-XB01 Alternator CB is Closed to AVR A4 -X506 104 /508.1
Power Supply External Safety Devices A5 -X151 B5 /114.2
B1
B2
B3
B4
Power Supply External Safety Devices B5 -X151 A5 /114.2
Power Supply External Safety Devices C1 -114F2 2 /114.2
C2
C3
C4
C5
Power Supply External Safety Devices D1 -X100 10 /114.2
Engine Shutdown from SaCoS D2 -502K1 A2 /502.1
Emergency Stop from SaCoS D3 -502K2 A2 /502.4
D4
D5

PowerES Stadtbachstr. 1 External DC 24V Distribution: Safety Devices Page 615
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1.INT
-W2.INT
Cable Name
Cable Name
Panel Equipment AC 230V
Connection Point
Connection Point
Pre-Assembled
ÖLFLEX CLASSIC 110 G
Cable Type
Cable Type
Terminal
Jumper
Panel Illumination -162K1 12 1 -160F1 2 /160.1
Service Outlet -160X1 L1 2 /160.5
Panel Air Conditioning Unit 1 -162E1-X1 L1 3 -162F1 2 /162.1
Panel Illumination BU -160E1 4 /160.2
Service Outlet -160X1 N 5 -X10 2 /160.5
Panel Air Conditioning Unit 2 -162E1-X1 N 6 /162.2
Service Outlet -160X1 PE 7 PE /160.5
Panel Air Conditioning Unit GNYE -162E1-X1 PE 8 PE /162.2
Panel Illumination BN -160E1 9 -162K1 11 /160.1

PowerES Stadtbachstr. 1 Panel Equipment AC 230V Page 616
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W3.INT
-W4.INT
Cable Name
Cable Name
Panel Equipment DC 24V
Connection Point
Connection Point
ÖLFLEX CLASSIC 110
ÖLFLEX CLASSIC 110
Cable Type
Cable Type
Terminal
Jumper
Panel Door Closed 1 -162S1 13 1 -X123 A2 /162.6
Panel Door Closed 2 -162S1 14 2 -162K1 A1 /162.6
3
Panel Air Conditioning Unit 1 -162E1-X1 1 4 -162K1 31 /162.4
Panel Air Conditioning Unit 2 -162E1-X1 2 5 -162K1 32 /162.4

PowerES Stadtbachstr. 1 Panel Equipment DC 24V Page 617
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1003
-W8.INT
Cable Name
Cable Name
Temperature-Dependent Resistances - Alternator Aux. Terminal
Box +01MKA01.02-X2a
Connection Point
Connection Point
H05VV5-F
PAAR-TRONIC-CY
Cable Type
Cable Type
Terminal
Jumper
01MKD01CT011-XQ01 Alternator Bearing Temperature Drive End 1 +01MKA01.02-X2a 30R1 101 -A107-X1 -X1:3 WH /264.2
01MKD01CT011-XQ01 Alternator Bearing Temperature Drive End 2 +01MKA01.02-X2a 30R1 102 -A107-X1 -X1:5 BN /264.3
01MKD01CT012-XQ01 Alternator Bearing Temperature Non Driv 3 +01MKA01.02-X2a 40R1 103 -A107-X1 -X1:7 GN /264.6
01MKD01CT012-XQ01 Alternator Bearing Temperature Non Driv 4 +01MKA01.02-X2a 40R1 104 -A107-X1 -X1:9 YE /264.6
01MKA01CT001A-XQ01 Altern. Stator Winding Temp. Phase U 5 +01MKA01.02-X2a 1R2 105 -A107-X1 -X1:11 GY /266.1
01MKA01CT001A-XQ01 Altern. Stator Winding Temp. Phase U 106 -A107-X1 -X1:13 PK /266.1
01MKA01CT001B-XQ01 Altern. Stator Winding Temp. Phase V 6 +01MKA01.02-X2a 2R2 107 -A107-X1 -X1:15 BU /266.4
01MKA01CT001B-XQ01 Altern. Stator Winding Temp. Phase V 108 -A107-X1 -X1:17 RD /266.5
01MKA01CT001C-XQ01 Altern. Stator Winding Temp. Phase W 7 +01MKA01.02-X2a 3R2 109 -A107-X1 -X1:23 BK /268.2
01MKA01CT001C-XQ01 Altern. Stator Winding Temp. Phase W 110 -A107-X1 -X1:25 VT /268.3
Spare 111 -A107-X1 -X1:27 GYPK /268.6
Spare -X308 211 112 -A107-X1 -X1:28 RDBU /268.6
Spare 113 -A107-X1 -X1:31 WHGN /270.1
Spare -X308 213 114 -A107-X1 -X1:32 WHYE /270.1
01MKD01CT011-XQ01 Alternator Bearing Temperature Drive End 8 +01MKA01.02-X2a 30R2 201 -A107-X1 -X1:4 BNGN /264.4
01MKD01CT011-XQ01 Alternator Bearing Temperature Drive End 9 +01MKA01.02-X2a 30R2 202 -A107-X1 -X1:6 YEBN /264.5
01MKD01CT012-XQ01 Alternator Bearing Temperature Non Driv 10 +01MKA01.02-X2a 40R2 203 -A107-X1 -X1:8 WHGY /264.7
01MKD01CT012-XQ01 Alternator Bearing Temperature Non Driv 11 +01MKA01.02-X2a 40R2 204 -A107-X1 -X1:10 GYBN /264.8
01MKA01CT001A-XQ01 Altern. Stator Winding Temp. Phase U 12 +01MKA01.02-X2a 1R1 205 -A107-X1 -X1:12 WHPK /266.2
01MKA01CT001A-XQ01 Altern. Stator Winding Temp. Phase U 13 +01MKA01.02-X2a 1R1 206 -A107-X1 -X1:14 PKBN /266.3
01MKA01CT001B-XQ01 Altern. Stator Winding Temp. Phase V 14 +01MKA01.02-X2a 2R1 207 -A107-X1 -X1:16 WHBU /266.6
01MKA01CT001B-XQ01 Altern. Stator Winding Temp. Phase V 15 +01MKA01.02-X2a 2R1 208 -A107-X1 -X1:18 BNBU /266.6
01MKA01CT001C-XQ01 Altern. Stator Winding Temp. Phase W 16 +01MKA01.02-X2a 3R1 209 -A107-X1 -X1:24 WHRD /268.4
01MKA01CT001C-XQ01 Altern. Stator Winding Temp. Phase W 17 +01MKA01.02-X2a 3R1 210 -A107-X1 -X1:26 BNRD /268.5
Spare -X308 112 211 -A107-X1 -X1:29 WHBK /268.7
Spare 212 -A107-X1 -X1:30 BNBK /268.8
Spare -X308 114 213 -A107-X1 -X1:33 GYGN /270.2
Spare 214 -A107-X1 -X1:34 YEGY /270.3

PowerES Stadtbachstr. 1 Temperature-Dependent Resistances - Page 618
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Alternator Aux. Terminal Box 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1001
Cable Name
Cable Name
Signals from Alternator Aux. Terminal Box +01MKA01.02
Connection Point
Connection Point
H05VV5-F
Cable Type
Cable Type
Terminal
Jumper
01MKA01CE011-XM17 Alternator Excitation Power MCB OFF 1 +01MKA01.02-1PT-1S 14 1 -112F2 2 /234.1
01MKA01CE012-ZM85 Alternator Sensing Voltage MCB OFF 2 +01MKA01.02-1PT-2S 14 2 /234.2
01MKA01CE011-XM17 Alternator Excitation Power MCB OFF 3 +01MKA01.02-1PT-1S 11 3 -A103-X1 -X1:12 /234.1
01MKA01CE012-ZM85 Alternator Sensing Voltage MCB OFF 4 +01MKA01.02-1PT-2S 11 4 -A103-X1 -X1:13 /234.2
5
6
7
8

PowerES Stadtbachstr. 1 Signals from Alternator Aux. Terminal Box Page 619
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany +01MKA01.02 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1008
Cable Name
Cable Name
Current Transformers for Parallel Operation (Current Sensing)
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
01MKA01CE003B CT for Parallel Operation 1 +01MKA01.02-X2b 2CT2 1 -300T1-X1 10 /300.6
01MKA01CE003B CT for Parallel Operation 2 +01MKA01.02-X2b 2CT1 2 -300T1-X1 9 /300.7
PE GNYE PE 3 PE /300.7

PowerES Stadtbachstr. 1 Current Transformers for Parallel Operation Page 620
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany (Current Sensing) 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1009
Cable Name
Cable Name
Current Transformers for Short Circuit Excitation Power
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
01MKA01CE004A CT for Short Circuit Excitation Power 1 +01MKA01.02-X2b 3CT1 1 -300T1-X1 1 /300.8
01MKA01CE004B CT for Short Circuit Excitation Power 2 +01MKA01.02-X2b 3CT2 2 -300T1-X1 2 /300.8
01MKA01CE004C CT for Short Circuit Excitation Power 3 +01MKA01.02-X2b 3CT3 3 -300T1-X1 3 /300.8

PowerES Stadtbachstr. 1 Current Transformers for Short Circuit Page 621
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Excitation Power 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1005
Cable Name
Cable Name
Excitation Power
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
01MKA01CE011A AVR Excitation Power Input 1 +01MKA01.02-1PT-1S a 1 -300T1-X1 6 /300.1
01MKA01CE011B AVR Excitation Power Input 2 +01MKA01.02-1PT-1S b 2 -300T1-X1 7 /300.1
01MKA01CE011C AVR Excitation Power Input 3 +01MKA01.02-1PT-1S c 3 -300T1-X1 8 /300.1
PE GNYE +01MKA01.02-1PT-1S PE 4 PE /300.2

PowerES Stadtbachstr. 1 Excitation Power Page 622
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1006
Cable Name
Cable Name
Generator Voltage Sensing
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
01MKA01CE012A AVR Sensing Voltage Input 1 +01MKA01.02-1PT-2S 2a 1 -300T1-X1 13 /300.2
01MKA01CE012B AVR Sensing Voltage Input 2 +01MKA01.02-1PT-2S 2b 2 -300T1-X1 12 /300.3
01MKA01CE012C AVR Sensing Voltage Input 3 +01MKA01.02-1PT-2S 2c 3 -300T1-X1 11 /300.3
PE GNYE +01MKA01.02-1PT-2S PE 4 PE /300.3

PowerES Stadtbachstr. 1 Generator Voltage Sensing Page 623
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1007
Cable Name
Cable Name
Excitation Field
Connection Point
Connection Point
NYY-J
Cable Type
Cable Type
Terminal
Jumper
01MKA01CE005 Exciter Field 1 +01MKA01.02-X1b 1F1+ 1 -300T1-X1 4 /300.4
01MKA01CE005 Exciter Field 2 +01MKA01.02-X1b 1F2- 2 -300T1-X1 5 /300.5

PowerES Stadtbachstr. 1 Excitation Field Page 624
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Connection to Engine Auxiliary Panel +01CDC01-X500
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
01CDA01EY100 Emergency Stop Loop for Engine Auxiliary Drives +01CDC01.02-X500 1 1 -X506 102 /504.1
01CDA01EY100 Emergency Stop Loop for Engine Auxiliary Drives +01CDC01.02-X500 2 2 -502K2 14 /504.2
3
4
5

PowerES Stadtbachstr. 1 Connection to Engine Auxiliary Panel Page 625
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany +01CDC01-X500 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
+01CDA01-W1022
+01CDA01-W1020
+01CDA01-W1019
Cable Name
Cable Name
Connection to Genset Control Panel (DC 24V) +01CDA01-X506
Connection Point
Connection Point
ÖLFLEX 140 G
ÖLFLEX 140 G
ÖLFLEX 140 G
Cable Type
Cable Type
Terminal
Jumper
01CDH01EZ100 Safety Chain Engine Shutdown 1 +01CDA01-X506 101 101 -X513 101 /500.5
01CDA01EY100 Emergency Stop Loop for Engine Auxiliary Drives 1 +01CDA01-X506 102 102 -X500 1 /504.1
01CDK01EZ300 Emergency Stop Engine Shutdown to SaCoS 3 +01CDA01-X506 103 103 -X510 103 /512.1
01BAC01GS003-XB01 Alternator CB is Closed to AVR 1 +01CDA01-X506 104 104 -X151 A4 /508.1
01BAC01GS003-XB01 Alternator CB is Closed to SaCoS 2 +01CDA01-X506 105 105 -X509 201 /508.2
01BAC01GS003-XB02 Alternator CB is Opened to SaCoS (Option) 3 +01CDA01-X506 106 106 -X509 102 /510.1
Spare 4 +01CDA01-X506 107 107 /510.3
Spare 5 +01CDA01-X506 108 108 /510.4
Spare 6 +01CDA01-X506 109 109 /510.4
Spare 7 +01CDA01-X506 110 110 /510.5
Spare 8 +01CDA01-X506 111 111 /510.5
01CDH01EZ100 Safety Chain Engine Shutdown 2 +01CDA01-X506 201 201 -500A1 S11 /500.5
01CDA01EY100 Emergency Stop Loop for Engine Auxiliary Drives 3 +01CDA01-X506 202 202 -500S1 31 /504.2
01CDK01EZ300 Emergency Stop Engine Shutdown to SaCoS 4 +01CDA01-X506 203 203 -500S1 51 /512.2
01BAC01GS003-XB01 Alternator CB is Closed to AVR 9 +01CDA01-X506 204 204 -300T1-X1 20 /508.1
01BAC01GS003-XB01 Alternator CB is Closed to SaCoS 10 +01CDA01-X506 205 205 -X509 101 /508.2
01BAC01GS003-XB02 Alternator CB is Opened to SaCoS (Option) 11 +01CDA01-X506 206 206 -X509 202 /510.2
Spare 12 +01CDA01-X506 207 207 /510.3
Spare 13 +01CDA01-X506 208 208 /510.4
Spare 14 +01CDA01-X506 209 209 /510.4
Spare 15 +01CDA01-X506 210 210 /510.5
Spare 16 +01CDA01-X506 211 211 /510.5

PowerES Stadtbachstr. 1 Connection to Genset Control Panel (DC Page 626
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany 24V) +01CDA01-X506 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
+01CDA01-W1014
Cable Name
Cable Name
Connection to Genset Control Panel (3AC 110V) +01CDA01-X507
Connection Point
Connection Point
ÖLFLEX 140 G
Cable Type
Cable Type
Terminal
Jumper
01BAC01GS003-YB32 Alternator CB Open/Trip Loop 1 +01CDA01-X507 101 101 -500S1 41 /506.1
Spare 2 +01CDA01-X507 102 102 /506.2
01BAC01GS003-YB32 Alternator CB Open/Trip Loop 3 +01CDA01-X507 201 201 -502K1 14 /506.2
Spare 4 +01CDA01-X507 202 202 /506.3

PowerES Stadtbachstr. 1 Connection to Genset Control Panel (3AC Page 627
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany 110V) +01CDA01-X507 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1002
-W1000
Cable Name
Cable Name
Digital Signals from SaCoS Interface Panel +01CDK01
Connection Point
Connection Point
H05VV5-F
H05VV5-F
Cable Type
Cable Type
Terminal
Jumper
01CDK01GH001-XJ01 Load Reduction Request from SaCoS 1 +01CDK01-X64 41 101 -112F1 2 /232.1
01CDK01GH001-XJ02 Spare 2 +01CDK01-X64 102 /232.2
01CDK01GH001-XJ06 Engine is Running from SaCoS 6 +01CDK01-X90 17 106 /232.5
01CDK01GH001-XJ07 Release Start/Stop Authority External from 7 +01CDK01-X64 4 107 /232.6
01CDK01GH001-XJ08 Air Conditioning Unit Fault from SaCoS 8 +01CDK01-X104 1 108 /232.7
01CDK01GH001-XJ09 Start Release from SaCoS 9 +01CDK01-X64 6 109 /236.1
01CDK01GH001-XJ17 Spare 1 117 /238.1
01CDK01GH001-XJ18 Spare 2 118 /238.2
01CDK01GH001-XJ19 Engine Standstill from SaCoS 3 +01CDK01-X90 20 119 /238.3
01CDK01GH001-XJ20 Pump for Refilling Oil Service Tank ON fro 4 +01CDK01-X304 5 120 -X508 121 /238.4
01CDK01GH001-XJ21 Solenoid Valve Refil Oil Service Tank from 5 +01CDK01-X304 2 121 -X508 120 /238.5
01CDK01GH001-XJ22 Open Alternator CB from SaCoS 6 +01CDK01-X64 17 122 /238.5
01CDK01GH001-XJ23 Prealarm before Load Reduction or Shutdo 7 +01CDK01-X64 24 123 /238.6
01CDK01GH001-XJ24 Engine Shutdown from SaCoS 8 +01CDK01-X64 43 124 /238.7
01CDK01GH001-XJ25 Engine LOP Pump 1 ON Request from SaC 9 +01CDK01-X90 2 125 /240.1
01CDK01GH001-XJ26 Engine LO Pump 2 ON Request from SaCo 10 +01CDK01-X90 4 126 /240.2
01CDK01GH001-XJ29 Engine HT CW Pump 1 ON Request from S 13 +01CDK01-X90 6 129 /240.5
01CDK01GH001-XJ30 Engine HT CW Pump 2 ON Request from S 14 +01CDK01-X90 8 130 /240.5
01CDK01GH001-XJ31 Engine LT CW Pump 1 ON Request from S 15 +01CDK01-X90 10 131 /240.6
01CDK01GH001-XJ32 Engine LT CW Pump 2 ON Request from S 16 +01CDK01-X90 12 132 /240.7
01CDK01GH001-XJ01 Load Reduction Request from SaCoS 17 +01CDK01-X64 40 201 -A103-X1 -X1:2 /232.1
01CDK01GH001-XJ02 Spare 18 +01CDK01-X64 202 -A103-X1 -X1:3 /232.2

PowerES Stadtbachstr. 1 Digital Signals from SaCoS Interface Panel Page 628
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany +01CDK01 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1002
-W1000
Cable Name
Cable Name
Digital Signals from SaCoS Interface Panel +01CDK01
Connection Point
Connection Point
H05VV5-F
H05VV5-F
Cable Type
Cable Type
Terminal
Jumper
01CDK01GH001-XJ06 Engine is Running from SaCoS 22 +01CDK01-X90 18 206 -A103-X1 -X1:7 /232.5
01CDK01GH001-XJ07 Release Start/Stop Authority External from 23 +01CDK01-X64 3 207 -A103-X1 -X1:8 /232.6
01CDK01GH001-XJ08 Air Conditioning Unit Fault from SaCoS 24 +01CDK01-X104 2 208 -A103-X1 -X1:9 /232.7
01CDK01GH001-XJ09 Start Release from SaCoS 25 +01CDK01-X64 5 209 -A103-X1 -X1:22 /236.1
01CDK01GH001-XJ17 Spare 17 217 -A103-X1 -X1:32 /238.1
01CDK01GH001-XJ18 Spare 18 218 -A103-X1 -X1:33 /238.2
01CDK01GH001-XJ19 Engine Standstill from SaCoS 19 +01CDK01-X90 19 219 -A103-X1 -X1:34 /238.3
01CDK01GH001-XJ20 Pump for Refilling Oil Service Tank ON fro 20 +01CDK01-X304 4 220 -A103-X1 -X1:35 /238.4
01CDK01GH001-XJ21 Solenoid Valve Refil Oil Service Tank from 21 +01CDK01-X304 1 221 -A103-X1 -X1:36 /238.5
01CDK01GH001-XJ22 Open Alternator CB from SaCoS 22 +01CDK01-X64 16 222 -A103-X1 -X1:37 /238.5
01CDK01GH001-XJ23 Prealarm before Load Reduction or Shutdo 23 +01CDK01-X64 23 223 -A103-X1 -X1:38 /238.6
01CDK01GH001-XJ24 Engine Shutdown from SaCoS 24 +01CDK01-X64 42 224 -A103-X1 -X1:39 /238.7
01CDK01GH001-XJ25 Engine LOP Pump 1 ON Request from SaC 25 +01CDK01-X90 1 225 -A104-X1 -X1:2 /240.1
01CDK01GH001-XJ26 Engine LO Pump 2 ON Request from SaCo 26 +01CDK01-X90 3 226 -A104-X1 -X1:3 /240.2
01CDK01GH001-XJ29 Engine HT CW Pump 1 ON Request from S 29 +01CDK01-X90 5 229 -A104-X1 -X1:6 /240.5
01CDK01GH001-XJ30 Engine HT CW Pump 2 ON Request from S 30 +01CDK01-X90 7 230 -A104-X1 -X1:7 /240.5
01CDK01GH001-XJ31 Engine LT CW Pump 1 ON Request from S 31 +01CDK01-X90 9 231 -A104-X1 -X1:8 /240.6
01CDK01GH001-XJ32 Engine LT CW Pump 2 ON Request from S 32 +01CDK01-X90 11 232 -A104-X1 -X1:9 /240.7

PowerES Stadtbachstr. 1 Digital Signals from SaCoS Interface Panel Page 629
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1012
-W1011
Cable Name
Cable Name
Digital Signals to SaCoS Interface Panel +01CDK01
Connection Point
Connection Point
H05VV5-F
H05VV5-F
Cable Type
Cable Type
Terminal
Jumper
01BAC01GS003-XB01 Alternator CB is Closed to SaCoS 1 +01CDK01-X64 14 101 -X506 205 /508.4
01BAC01GS003-XB02 Alternator CB is Opened to SaCoS (Option) 102 -X506 106 /510.1
01CDK01GH001-YJ01 Engine Start Release to SaCoS 2 +01CDK01-X64 1 103 -254K1 11 /514.1
01CDK01GH001-YJ02 Engine Start Request to SaCoS 3 +01CDK01-X64 7 104 -254K2 11 /514.2
01CDK01GH001-YJ03 Engine Stop Request to SaCoS 4 +01CDK01-X64 9 105 -254K3 11 /514.3
01CDK01GH001-YJ04 Main Coupling Breaker is Closed to SaCoS 5 +01CDK01-X64 35 106 -254K4 11 /514.4
01CDK01GH001-YJ05 Acknowledge/Reset to SaCoS 6 +01CDK01-X64 ?? 107 -254K5 11 /514.5
01CDK01GH001-YJ06 Engine Speed Setpoint Decrease to SaCoS 7 +01CDK01-X64 19 108 -254K6 11 /514.6
01CDK01GH001-YJ07 Engine Speed Setpoint Increase to SaCoS 8 +01CDK01-X64 21 109 -254K7 11 /514.7
01CDK01GH001-YJ08 Engine Speed Switchover Digital/Analog to 9 +01CDK01-X64 37 110 -254K8 11 /514.8
01CDK01GH001-YJ08 Engine Speed Switchover Digital/Analog to GNYE +01CDK01-X64 39 111 PE /514.9
112
113
114 -258K3 11 /516.1
115
01CDK01GH001-YJ13 Spare 116 -258K5 11 /516.3
01CDK01GH001-YJ17 Automatic Shutdown from GCP to SaCoS 1 +01CDK01-X113 5 117 -260K1 11 /516.4
01CDK01GH001-YJ18 MDO/HFO switch-over Valve in HFO Positi 2 +01CDK01-X311 1 118 -260K2 11 /516.6
01CDK01GH001-YJ21 Start Blocking from GCP to SaCoS 3 +01CDK01-X313 9 119 -260K5 11 /516.7
01CDK01GH001-YJ19 Spare 121 -260K3 12 /518.1
01CDK01GH001-YJ20 Spare 122 -260K4 12 /518.2
01CDK01GH001-YJ20 Spare 123 PE /518.4
01BAC01GS003-XB01 Alternator CB is Closed to SaCoS 12 +01CDK01-X64 15 201 -X506 105 /508.4
01BAC01GS003-XB02 Alternator CB is Opened to SaCoS (Option) 202 -X506 206 /510.2
01CDK01GH001-YJ01 Engine Start Release to SaCoS 13 +01CDK01-X64 2 203 -254K1 14 /514.1
01CDK01GH001-YJ02 Engine Start Request to SaCoS 14 +01CDK01-X64 8 204 -254K2 14 /514.2
01CDK01GH001-YJ03 Engine Stop Request to SaCoS 15 +01CDK01-X64 10 205 -254K3 12 /514.3
01CDK01GH001-YJ04 Main Coupling Breaker is Closed to SaCoS 16 +01CDK01-X64 36 206 -254K4 14 /514.4
01CDK01GH001-YJ05 Acknowledge/Reset to SaCoS 17 +01CDK01-X64 ?? 207 -254K5 14 /514.5
01CDK01GH001-YJ06 Engine Speed Setpoint Decrease to SaCoS 18 +01CDK01-X64 20 208 -254K6 14 /514.6
01CDK01GH001-YJ07 Engine Speed Setpoint Increase to SaCoS 19 +01CDK01-X64 22 209 -254K7 14 /514.7
01CDK01GH001-YJ08 Engine Speed Switchover Digital/Analog to 20 +01CDK01-X64 38 210 -254K8 14 /514.9
211
212

PowerES Stadtbachstr. 1 Digital Signals to SaCoS Interface Panel Page 630
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1012
Cable Name
Cable Name
Digital Signals to SaCoS Interface Panel +01CDK01
Connection Point
Connection Point
H05VV5-F
Cable Type
Cable Type
Terminal
Jumper
213
01CDK01GH001-YJ11 Spare 214 -258K3 14 /516.1
01CDK01GH001-YJ12 Spare 215 -258K4 14 /516.2
01CDK01GH001-YJ13 Spare 216 -258K5 14 /516.3
01CDK01GH001-YJ18 MDO/HFO switch-over Valve in HFO Positi 7 +01CDK01-X311 2 218 -260K2 14 /516.6
01CDK01GH001-YJ21 Start Blocking from GCP to SaCoS 8 +01CDK01-X313 10 219 -260K5 12 /516.7
01CDK01GH001-YJ19 Spare 221 -260K3 11 /518.2
01CDK01GH001-YJ20 Spare 222 -260K4 11 /518.3
223

PowerES Stadtbachstr. 1 Digital Signals to SaCoS Interface Panel Page 631
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1010
Cable Name
Cable Name
Safety related Signals from/to SaCoS Interface Panel +01CDK01
Connection Point
Connection Point
H05VV5-F
Cable Type
Cable Type
Terminal
Jumper
Engine Shutdown from SaCoS 1 +01CDK01-X104 52 101 -X151 A2 /502.1
Emergency Stop from SaCoS 2 +01CDK01-X104 57 102 -X151 A3 /502.4
01CDK01EZ300 Emergency Stop Engine Shutdown to SaCoS 3 +01CDK01-X104 53 103 -X506 103 /512.1
01CDK01EZ300 Emergency Stop Engine Shutdown to SaCoS 4 +01CDK01-X104 55 104 -500A1 23 /512.3
105
106
Engine Shutdown from SaCoS 5 +01CDK01-X104 51 201 -502K1 A1 /502.1
Emergency Stop from SaCoS 6 +01CDK01-X104 58 202 -502K2 A1 /502.4
01CDK01EZ300 Emergency Stop Engine Shutdown to SaCoS 7 +01CDK01-X104 54 203 -500S1 52 /512.2
01CDK01EZ300 Emergency Stop Engine Shutdown to SaCoS 8 +01CDK01-X104 56 204 -500A1 24 /512.3
205
206

PowerES Stadtbachstr. 1 Safety related Signals from/to SaCoS Page 632
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Interface Panel +01CDK01 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1004
-W10.INT
Cable Name
Cable Name
Analog Signals from/to SaCoS Interface Panel +01CDK01
Connection Point
Connection Point
PAAR-TRONIC-CY
PAAR-TRONIC-CY
Cable Type
Cable Type
Terminal
Jumper
01MJA01CS103-XQ01 Engine Speed from SaCoS WH +01CDK01-X65 5 101 -A108-X1 -X1:3 WH /272.2
Spare BN +01CDK01-X65 8 102 -A108-X1 -X1:5 BN /272.4
Spare 103 -A108-X1 -X1:7 GN /272.6
Spare 104 -A108-X1 -X1:9 YE /272.7
Spare 105 -A108-X1 -X1:13 GY /274.2
Spare 106 -A108-X1 -X1:15 PK /274.4
Spare 107 -A108-X1 -X1:17 BU /274.6
Spare 108 -A108-X1 -X1:19 RD /274.7
01CDK01GH001-YQ01 Actual Alternator Power to SaCoS GN +01CDK01-X65 2 109 -A109-X1 -X1:6 BNBK /276.5
01CDK01GH001-YQ02 Engine Speed Setpoint to SaCoS YE +01CDK01-X65 8 110 -A109-X1 -X1:10 YEBU /276.8
01CDK01GH001-YQ03 HFO Viscosity GY +01CDK01-X311 5 111 -A109-X1 -X1:14 YEPK /278.3
Spare 112 -A109-X1 -X1:18 BNRD /278.6
Spare 113 -A109-X1 -X1:26 GYBN /280.5
Spare 114 -A109-X1 -X1:30 PKBN /280.8
Spare 115 -A109-X1 -X1:34 GYGN /282.3
Spare 116 -A109-X1 -X1:38 BNBU /282.6
01MJA01CS103-XQ01 Engine Speed from SaCoS PK +01CDK01-X65 4 201 -272F1 /272.1
01MJA01CS103-XQ01 Engine Speed from SaCoS -272F1 201 -A108-X1 -X1:2 BK /272.1
Spare BU +01CDK01-X65 7 202 -272F2 /272.3
Spare -272F2 202 -A108-X1 -X1:4 VT /272.3
Spare 203 -272F3 /272.5
Spare -272F3 203 -A108-X1 -X1:6 GYPK /272.5
Spare 204 -272F4 /272.6
Spare -272F4 204 -A108-X1 -X1:8 RDBU /272.6
Spare 205 -274F1 /274.1
Spare -274F1 205 -A108-X1 -X1:12 WHGN /274.1
Spare 206 -274F2 /274.3
Spare -274F2 206 -A108-X1 -X1:14 BNGN /274.3
Spare 207 -274F3 /274.5
Spare -274F3 207 -A108-X1 -X1:16 WHYE /274.5
Spare 208 -274F4 /274.6
Spare -274F4 208 -A108-X1 -X1:18 YEBN /274.6
01CDK01GH001-YQ01 Actual Alternator Power to SaCoS -276F1 209 -A109-X1 -X1:3 WHBK /276.2
01CDK01GH001-YQ01 Actual Alternator Power to SaCoS RD +01CDK01-X65 1 209 -276F1 /276.2
01CDK01GH001-YQ02 Engine Speed Setpoint to SaCoS -276F2 210 -A109-X1 -X1:7 GNBU /276.6

PowerES Stadtbachstr. 1 Analog Signals from/to SaCoS Interface Page 633
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Panel +01CDK01 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
-W1004
-W10.INT
Cable Name
Cable Name
Analog Signals from/to SaCoS Interface Panel +01CDK01
Connection Point
Connection Point
PAAR-TRONIC-CY
PAAR-TRONIC-CY
Cable Type
Cable Type
Terminal
Jumper
01CDK01GH001-YQ02 Engine Speed Setpoint to SaCoS BK +01CDK01-X65 7 210 -276F2 /276.6
01CDK01GH001-YQ03 HFO Viscosity -278F1 211 -A109-X1 -X1:11 PKGN /278.1
01CDK01GH001-YQ03 HFO Viscosity VT +01CDK01-X311 4 211 -278F1 /278.1
Spare -278F2 212 -A109-X1 -X1:15 WHRD /278.4
Spare 212 -278F2 /278.4
Spare -280F1 213 -A109-X1 -X1:23 WHGY /280.2
Spare 213 -280F1 /280.2
Spare -280F2 214 -A109-X1 -X1:27 WHPK /280.6
Spare 214 -280F2 /280.6
Spare -282F1 215 -A109-X1 -X1:31 YEGY /282.1
Spare 215 -282F1 /282.1
Spare -282F2 216 -A109-X1 -X1:35 WHBU /282.4
Spare 216 -282F2 /282.4

PowerES Stadtbachstr. 1 Analog Signals from/to SaCoS Interface Page 634
Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Panel +01CDK01 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Option for external Shutdown Signal (1)
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Option for additional Shutdown Signal -X513 201 101 -X506 101 /500.6

PowerES Stadtbachstr. 1 Option for external Shutdown Signal (1) Page 635
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Cable Name
Cable Name
Option for external Shutdown Signal (2)
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Option for additional Shutdown Signal -X514 101 201 -256K1 11 /500.8

PowerES Stadtbachstr. 1 Option for external Shutdown Signal (2) Page 636
0 1 2 3 4 5 6 7 8 9
Terminal Diagram
Terminal Strip: =+01CDH01-XPE
Cable Name
Cable Name
PE Terminals
Connection Point
Connection Point
Cable Type
Cable Type
Terminal
Jumper
Interface Module PE 1 -A101 1 /222.1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Terminal Diagram =+01CDH01-XPE Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 PE Terminals Page 637
0 1 2 3 4 5 6 7 8 9
Cable Overview
Total Cross Cable
Length
Cable Name Function Text Cable Type Number of Section Diameter Source Target
[m]
Conductors [mm²] [mm]
+01CDH01
Panel Illumination Pre-Assembled 2x 0.75 3 -X160 -160E1
-W1.INT
+01CDH01
Panel Air Conditioning ÖLFLEX CLASSIC 110 G 3x 1.5 6.70 2 -X160 -162E1-X1
-W2.INT
+01CDH01
Panel Door Supervision ÖLFLEX CLASSIC 110 2x 1 5.80 2 -X161 -162E1-X1
-W3.INT
+01CDH01
Door-Operated Switch ÖLFLEX CLASSIC 110 2x 1 5.80 2 -X161 -162S1
-W4.INT
+01CDH01
Profibus DP UNITRONIC BUS 2x 0.64 8.00 2 -202A1-X1 -A101-X1
-W5.INT
+01CDH01
Profibus DP UNITRONIC BUS 2x 0.64 8.00 5 +01CDK01-N8;-X149 -A101-X1;-248H1
-W6.INT
+01CDH01
Signaling Column ÖLFLEX CLASSIC 110 4x 1 6.50 1,5 -X149 -248H1;-248H2;-248H3
-W7.INT
+01CDH01
Analog Signals Alternator PAAR-TRONIC-CY 16x2x 0.34 14.30 3 -X308 -A107-X1
-W8.INT
+01CDH01
Internal Panel Temperature UNITRONIC LIYCY 4x 0.75 7.00 2,5 -A107-X1 -270R1
-W9.INT
+01CDH01
Analog Signals to SaCoS PAAR-TRONIC-CY 10x2x 0.34 12.60;12.60 2 -X511 -A108-X1;-A109-X1
-W10.INT
+01CDH01
Digital Signals from SaCoS H05VV5-F 34G 1.5 19.40 4 -X508 +01CDK01-X64;+01CDK01-
-W1000
+01CDH01
Digital Signals Alternator H05VV5-F 5G 1.5 10.50 18 -X310 +01MKA01.02-1PT-1S;+01M
-W1001
+01CDH01
Digital Signals from SaCoS H05VV5-F 34G 1.5 19.40 4 -X508 +01CDK01-X90;+01CDK01-
-W1002
+01CDH01
Analog Temperature Signals from Alternator H05VV5-F 18G 1.5 21.90 18 -X308 +01MKA01.02-X2a
-W1003
+01CDH01
Analog Signals from SaCoS PAAR-TRONIC-CY 8x2 0.5 12.80 4 -X511 +01CDK01-X65;+01CDK01-
-W1004
+01CDH01
Alternator Excitation Power NYY-J 4x 2.5 11.10 18 -X450 +01MKA01.02-1PT-1S
-W1005
+01CDH01
Alternator Voltage Sensing NYY-J 4x 2.5 11.10 18 -X451 +01MKA01.02-1PT-2S
-W1006
+01CDH01
Alternator Excitation Field NYY-J 3x 2.5 9.80 18 -X452 +01MKA01.02-X1b
-W1007
+01CDH01
Alternator Current Sensing Parallel Operation NYY-J 3x 2.5 9.80 18 -X400 +01MKA01.02-X2b
-W1008
+01CDH01
Alternator Short Circuit Excitation Power NYY-J 4x 2.5 11.10 18 -X401 +01MKA01.02-X2b
-W1009
+01CDH01
Safety related Signals from/to SaCoS H05VV5-F 12G 1.5 12.00 4 -X510 +01CDK01-X104
-W1010
+01CDH01
Voltage Free Contacts to SaCoS H05VV5-F 25G 1.5 16.90 4 -X509 +01CDK01-X64
-W1011
+01CDH01
Voltage Free Contacts to SaCoS H05VV5-F 25G 1.5 16.90 4 -X509 +01CDK01-X113;+01CDK01
-W1012
+01CDH01
Power Supply 2 DC 24V for SaCoS Interface Panel NYY-J 3x 16 18.00 4 -X41 +01CDK01-0
-W1013
+01CDH01
Fiber Optic Connection to SaCoS A-VQ(ZN)HB2Y 2x 200/300PCF 8.40 36 +01CDC01-200A1 -202A1-X4;-202A1-X5
-W2000
+01CDH01
Ethernet Connection to SCADA Server Panel ETHERLINE P CAT.5e 4x2x AWG24/1 6.10 84 -200X1 +00CKA01-200A1-14
-W3050

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Cable Overview Drawing Number: T-06802_GIP + 01CDH01
0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Device Tag Quantity Description Type Number Manufacturer Page of
Order Number
Wiring Diagram
1 Rittal Panel TS 8206.500 1200/2000/600 TS 8206.500 Rittal TS 8206.500 031
1 Pair of Side Panels for 2.000x600mm, Screwable, RAL 7035 TS 8106.235 Rittal TS 8106.235 031
1 Base/plinth components front and rear, steel, WxH 1.200x200mm, (for 1.200mm wide Cabinets) TS 8602.200 Rittal TS 8602.200 031
1 Pair of Base trims, Steel, side, 200mm high TS 8602.060 Rittal TS 8602.060 031
1 Door Handle: Comfort handle RAL 7035 for semi-cylinder TS 8611.070 Rittal TS 8611.070 031
1 Door Handle: Lock insert Ergoform-S, Lock incl. 2 Keys Typ Nr. 3524 E SZ 2467.000 Rittal SZ 2467.000 031
1 Wiring plan pocket of sheet steel for 600mm wide doors, RAL 7035 TS 4116.000 Rittal TS 4116.000 031
2 Door stay for escape routes TS sheet steel/stainless steel doors with tubular door frames TS 4583.500 Rittal TS 4583.500 031
2 Hinges 180° TS 8800.190 Rittal TS 8800.190 031
4 Roof fastening screw for TS, PS, ES, DK and MC range PS 4198.000 Rittal PS 4198.000 031
1 TS roof plate WxD 1200x600mm with cutout 490x390mm TS 8801.350 Rittal TS 8801.350 031
2 Busbar, Copper, 1000mm SSCH 10X3X1000 CU/SN Weidmüller 0348900000 031
8 SP M6 30 KLIPPON TB Spacer 30mm 0935140000 Weidmüller 0935140000 031
1 Clamping Yoke KLBUE 4-13.5 KLBUE 4-13.5 Weidmüller 1592810000 031
4 Clamping Yoke KLBUE 10-20 KLBUE 10-20 Weidmüller 1600490000 031
1 Clamping Yoke KLBUE 15-32 KLBUE 15-32 Weidmüller 1716300000 031
1 100 pcs. Plastic cable marker, without tie, lettering field: 29x8mm KMK 2 Phoenix Contact 1005266 031
Large format insert strip, perforated, DIN A4, labeling with laser printer, M-PEN or CMS system, lettering field size: 29x8mm,
1 ESL 29X 8 Phoenix Contact 0808257 031
174-section
14 Earthing Strap M8, 16mm², Length 200mm SZ 2412.216 Rittal SZ 2412.216
-A100 1 SIMATIC S7-300, RAIL L=480mm 6ES7390-1AE80-0AA0 Siemens 6ES7390-1AE80-0AA0 204
-A101 1 IM 153-2 HF 6ES7153-2BA02-0XB0 Siemens 6ES7153-2BA02-0XB0 222

SIMATIC DP, PROFIBUS Plug up to 12 MBIT/S, 90° Cable Output, Terminating Resistor with Separating Function,
-A101-X1 1 6ES7972-0BB12-0XA0 Siemens 6ES7972-0BB12-0XA0 222
PG-Connection
-A102 1 SM 321, 32DI, DC 24V 6ES7321-1BL00-0AA0 Siemens 6ES7321-1BL00-0AA0 206
-A102-X1 1 Front Connector with Screw Contacts, 40-PIN, SIMATIC S7-300 6ES7392-1AM00-0AA0 Siemens 6ES7392-1AM00-0AA0 206

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Parts List Drawing Number: T-06802_GIP + 01CDH01
0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-A105 1 SM 322, 32DO, DC 24V, 0.5A 6ES7322-1BL00-0AA0 Siemens 6ES7322-1BL00-0AA0 212
-A106 1 SM 322, 32DO, DC 24V, 0.5A 6ES7322-1BL00-0AA0 Siemens 6ES7322-1BL00-0AA0 214
-A107 1 SM 331, 2/3/4 WIRE, 8AI, RESISTANCE, PT100/200/1000 6ES7331-7PF01-0AB0 Siemens 6ES7331-7PF01-0AB0 216
-A108 1 SM 331, 8AI, 9/12/14BIT 6ES7331-7KF02-0AB0 Siemens 6ES7331-7KF02-0AB0 218
-A108-X1 1 Front Connector with Screw Contacts, 20-PIN, SIMATIC S7-300 6ES7392-1AJ00-0AA0 Siemens 6ES7392-1AJ00-0AA0 218
SIMATIC S7-300, ANALOGAUSGABE SM 332, POTENTIALGETRENNT, 8 AA, U/I; DIAGNOSE; AUFLOESUNG 11/12 BIT,
-A109 1 6ES7332-5HF00-0AB0 SIEMENS 6ES7332-5HF00-0AB0 220
40-POLIG, ZIEHEN
PB OLM/P12 V4.0 OPTICAL LINK MODULE W. 1 RS485 AND 2 PLASTIC-FOC-INTERFACE (4 BFOC-SOCKETS), 4
-202A1 1 6GK1503-3CA00 Siemens 6GK1503-3CA00 202
BFOC-CONNECTORS INCLUDED
SIMATIC DP, PROFIBUS Plug up to 12 MBIT/S, 90° Cable Output, Terminating Resistor with Separating Function,
-202A1-X1 1 6ES7972-0BB12-0XA0 Siemens 6ES7972-0BB12-0XA0 202
PG-Connection
-202A1-X2 1 PROFIBUS PLASTIC FIBER OPTIC, BFOC CONNECTOR 6GK1900-0HB00-0AC0 Siemens 6GK1900-0HB00-0AC0 202
-500A1 1 PNOZ X3 24V AC/DC, 2 Channels, 3NO (Safety Contacts)+1NC (Auxiliary Contact) PNOZ X3 24VAC/DC PILZ 774 310 500
-160E1 1 Compact light 14W/100-240V, 50/60Hz SZ 4140.020 Rittal SZ 4140.020 160
-162E1 1 Roof-mounted cooling unit 1000W, e-Comfort controller, 230V, 50/60Hz SK 3383.500 Rittal SK 3383.500 162
-162E1 1 Condensate discharge tube L = 12 x 2 x 10m SK 3301.612 Rittal SK 3301.612 162
-104F1 1 Miniature Circuit Breaker (MCB) 2-pole 10A, Tripping Characteristic C, 10kA 5SY4 210-7 Siemens 5SY4 210-7 104
-104F1 1 Auxiliary Switch 1NO + 1NC For MCBs 5ST3010 Siemens 5ST3010 104
-107F1 1 Miniature Circuit Breaker (MCB) 2-pole 20A, Tripping Characteristic C, 10kA 5SY4220-7 SIEMENS 5SY4220-7 107
-109F1 1 CIRCUIT BREAKER 400V 15KA, 2-POLE, C, 40A, D=70MM 5SY7 240-7 Siemens 5SY7 240-7 109
-110F1 1 Miniature Circuit Breaker (MCB) 1-pole 2A, Tripping Characteristic A, 10kA 5SY4 102-5 Siemens 5SY4 102-5 110

0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-110F5 1 Miniature Circuit Breaker (MCB) 1-pole 6A, Tripping Characteristic B, 10kA 5SY4 106-6 Siemens 5SY4 106-6 110
-160F1 1 Miniature Circuit Breaker (MCB) 1-pole 10A, Tripping Characteristic B, 10kA 5SY4 110-6 Siemens 5SY4 110-6 160
-162F1 1 Miniature Circuit Breaker (MCB) 1-pole 10A, Tripping Characteristic C, 10kA 5SY4 110-7 Siemens 5SY4 110-7 162
-272F1 1 Fuse-link quick-acting 32mA 5x20mm 520.602 Eska FL 32mA 520.602 272

0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-104G1 1 SITOP Modular 20 Power Supply, Input: 120/230V AC, Output: 24V DC/20A 6EP1336-3BA00 Siemens 6EP1336-3BA00 104
-104G2 1 SITOP buffer module for 6EP1X3X-3BAX0 buffering time 100ms till 10s dependent upon load 6EP1961-3BA01 Siemens 6EP1961-3BA01 104
-107G1 1 SITOP Modular 40 Power Supply, Input: 120/230V AC, Output: 24V DC/40A 6EP1337-3BA00 Siemens 6EP1337-3BA00 107
-248H1 1 Continuous Illuminated Element RED for Signaling Column (70mm), LED, 24V UC 8WD44-20-5AB Siemens 8WD44-20-5AB 248
-248H1 1 Connecting Element for Signaling Column (70mm), Incl. Cover for Pipe-, Basement- and Bracket Assembly 8WD44-08-0AA Siemens 8WD44-08-0AA 248
-248H1 1 Mounting base with Duct for Signaling Column (50mm/70mm), Duct length 100mm 8WD43-08-0DA Siemens 8WD43-08-0DA 248
-248H2 1 Continuous Illuminated Element YELLOW for Signaling Column (70mm), LED, 24V UC 8WD44-20-5AD Siemens 8WD44-20-5AD 248
-248H3 1 Continuous Illuminated Element GREEN for Signaling Column (70mm), LED, 24V UC 8WD44-20-5AC Siemens 8WD44-20-5AC 248
PR2-RSP3-LDP-24DC/4X2
-162K1 1 Pre-assembled coupling relay, Spring Cage Connection, LED, free-wheeling diode, 24V DC, 4 Changeover Contacts Phoenix Contact 2834766 162
1AU
1
1
1
1
1
1
1
1
1
1
1

0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PSR-SCP- 24DC/FSP/2X1/
-502K1 1 Safety Relay - PSR-SCP- 24DC/FSP/2X1/1X2 Phoenix Contact 2986960 502
1X2
PSR-SCP- 24DC/FSP/2X1/
-502K2 1 Safety Relay - PSR-SCP- 24DC/FSP/2X1/1X2 Phoenix Contact 2986960 502
1X2

0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-270R1 1 SAK Series, PT100 terminal, Rated cross-section: 4mm², Screw connection, PA 66, beige DKT 4/35 PT100 Weidmüller 8014720000 270
-270R1 1 General accessories, End bracket WEW 35/2 Weidmüller 1061200000 270
-270R1 1 Terminal markers, 30x8mm, Polypropylene, transparent for WEW 35/2 and ZEW 35/2 EM 8/30 Weidmüller 1806120000 270
-162S1 1 Door-operated switch, including mounting accessories SZ 4127.010 Rittal SZ 4127.010 162
-248S1 1 Push Button BLUE, 1NC+1NO, Spring-Type Terminals 3SB3201-0AA51-0CC0 SIEMENS 3SB3201-0AA51-0CC0 248
-248S1 1 Holder for Pushbutton and Switches for Snapping on 3 Blocks 3SB3901-0AB Siemens 3SB3901-0AB 248
-500S1 1 Emergency Stop Push Button 1NO+1NC, Spring-Type Terminals 3SB3201-1HA20-0CC0 SIEMENS 3SB3201-1HA20-0CC0 500
-500S1 1 Auxiliary Switch 2NC, Spring-Type Terminals 3SB3403-0E Siemens 3SB3403-0E 500
-500S1 1 Protective collar for Emergency Stop, yellow 3SB3921-0AK Siemens 3SB3921-0AK 500
-500S1 1 Holder for Pushbutton and Switches for Snapping on 3 Blocks 3SB3901-0AB Siemens 3SB3901-0AB 500
-500S1 1 Auxiliary Switch 1NO+1NC, Screw Terminals 3SB3400-0A SIEMENS 3SB3400-0A 500
-300T1 1 Digital Excitation Control System DECS-200, 3-ph. Measuring, for Automatic/Manual Control, on Mounting Plate DECS-200 DECS-200-2L Basler Electric 300
-222V1 2 Cross-connector / link for modular terminal, No. of poles: 3 ZQV 2.5/3 Weidmüller 1608870000
-248V1 1 Z terminal with two 1N 4007 Diodes, Rated cross-section: 2.5 mm², Tension clamp connection, Wemid, dark beige ZDK 2.5/D/5 Weidmüller 1690050000 248
-X10 1 General accessories, End and intermediate plate, dark beige, 1.5mm WAP 2.5-10 Weidmüller 1050000000
-X10 1 General accessories, End bracket WEW 35/2 Weidmüller 1061200000
-X10 1 Terminal markers, 30x8mm, Polypropylene, transparent for WEW 35/2 and ZEW 35/2 EM 8/30 Weidmüller 1806120000
-X10 1 W terminal, 2,5mm², Screw connection, Wemid, dark beige WDU 2.5 Weidmüller 1020000000 100
-X10 1 W terminal, 2,5mm², Screw connection, Wemid, blue WDU 2.5 BL Weidmüller 1020080000 100
-X10 1 W terminal, Earth terminal, 2,5mm², Screw connection, Wemid, green/yellow WPE 2.5 Weidmüller 1010000000 100
-X20 1 W terminal, 4mm², Screw connection, Wemid, dark beige WDU 4 Weidmüller 1020100000 102
-X20 1 W terminal, 4mm², Screw connection, Wemid, blue WDU 4 BL Weidmüller 1020180000 102
-X20 4 W terminal, Earth terminal, 4mm², Screw connection, Wemid, green/yellow WPE 4 Weidmüller 1010100000 102;104;107

0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-X41 1 W terminal, 16mm², Screw connection, Wemid, dark beige WDU 16/ZA Weidmüller 1028900000 109
-X41 1 W terminal, 16mm², Screw connection, Wemid, blue WDU 16/ZA BL Weidmüller 1028980000 109
-X41 1 W terminal, Earth terminal, 16mm², Screw connection, Wemid, green/yellow WPE 16 Weidmüller 1010400000 109
-X100 2 General accessories, End and intermediate plate, dark beige, 2mm ZAP/TW 5 Weidmüller 1608830000
-X100 12 Z terminal, 6mm², Tension clamp connection, Wemid, blue ZDU 6 BL Weidmüller 1608630000 104;110;112;114
-X100 1 Z terminal, Earth terminal, 6mm², Tension clamp connection, Wemid, green/yellow ZPE 6 Weidmüller 1608670000 104
-X100 2 Z terminal, 6mm², Tension clamp connection, Wemid, dark beige ZDU 6 Weidmüller 1608620000 104
-X100 1 Cross-connector / link for modular terminal, No. of poles: 2 ZQV 6/2 GE Weidmüller 1627850000
-X100 1 Cross-connector / link for modular terminal, No. of Poles: 24 ZQV 6/24 GE Weidmüller 1908990000
-X120 4 Initiator and actuator terminal base terminal, 1.5mm², Wemid, dark beige ZPV 1.5 Weidmüller 1676630000
-X120 2 End and intermediate plate, dark beige, 5.08 mm ZAP/TW ZPV1.5 Weidmüller 1674650000
-X120 8 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, brown ZVL 1.5 BR Weidmüller 1650370000 110;202;222
-X120 8 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, blue ZVL 1.5 BL Weidmüller 1650360000 110;202;222
110;248;250;252;254;256
-X121 20 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, brown ZVL 1.5 BR Weidmüller 1650370000
;258;260;262
110;226;230;234;238;242
-X121 20 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, blue ZVL 1.5 BL Weidmüller 1650360000 ;246;248;250;252;254;25
6;258;260;262

0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-X122 10 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, brown ZVL 1.5 BR Weidmüller 1650370000 110;268;272;276
-X122 10 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, blue ZVL 1.5 BL Weidmüller 1650360000 110;270;272;274;278
110;162;202;224;226;230
-X123 46 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, brown ZVL 1.5 BR Weidmüller 1650370000
;248
110;162;248;250;252;254
-X123 46 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, blue ZVL 1.5 BL Weidmüller 1650360000
;256;258;260
-X149 4 Z terminal, 2.5mm², Tension clamp connection, Wemid, dark beige ZDU 2.5 Weidmüller 1608510000 248
-X150 18 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, brown ZVL 1.5 BR Weidmüller 1650370000 114;228;230;500
-X150 6 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, blue ZVL 1.5 BL Weidmüller 1650360000 114;500
-X151 15 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, brown ZVL 1.5 BR Weidmüller 1650370000 114;502;508
-X151 5 Initiator and actuator terminal, 1.5mm², Tension clamp connection, Wemid, blue ZVL 1.5 BL Weidmüller 1650360000 114;502
-X160 4 Z terminal, 2.5mm², Tension clamp connection, Wemid, dark beige ZDU 2.5 Weidmüller 1608510000 160;162
-X160 3 Z terminal, 2.5mm², Tension clamp connection, Wemid, blue ZDU 2.5 BL Weidmüller 1608520000 160;162

0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-X160 2 Z terminal, Earth terminal, 2.5mm², Tension clamp connection, Wemid, green/yellow, number of connections: 2 ZPE 2.5 Weidmüller 1608640000 160;162
-X160 1 Cross-connector / link for modular terminal, No. of poles: 2 ZQV 2.5/2 Weidmüller 1608860000
-X308 1 General accessories, End and intermediate plate, dark beige, 1.5mm ZAP/TW ZDK2.5 Weidmüller 1674730000
-X308 14 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000 264;266;268;270
-X400 1 Z-series, Partition plate, dark beige, 2mm ZTW ZTL6 Weidmüller 1771870000
-X400 1 Z-series, Accessories, Cross-connector, No. of poles: 2 KSBR/2 ZTL6 Weidmüller 1771820000
-X400 2 Accessories, Socket black STB 21.6/IH/SW WTL6/3 Weidmüller 1071040000
-X400 1 Z-series, Lockout device SSP ZTL6 Weidmüller 1771860000
-X400 2 Z terminal, disconnect terminal with tension spring connection 6mm², Wemid, dark beige ZTL 6 Weidmüller 1771800000 300

0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-X401 1 Z terminal, Earth terminal, 2.5mm², Tension clamp connection, Wemid, green/yellow, number of connections: 2 ZPE 2.5 Weidmüller 1608640000 300
-X450 6 Accessories, Socket beige STB 21.6/IH/DB WTL6/3 Weidmüller 1071000000

0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-X506 11 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000 500;504;508;510;512
-X507 2 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000 506
-X508 32 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000 232;236;238;240
-X509 21 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000 508;510;514;516;518
-X509 2 Z terminal with tension spring connection, Earth terminal, 2,5mm², Wemid, green/yellow ZDK 2.5PE Weidmüller 1690000000 514;518
-X510 6 Z terminal, Double level, 2.5mm², Tension clamp connection, Wemid, dark beige ZDK 2.5 Weidmüller 1674300000 502;512
-X511 1 SAK Series, Accessories, End plate, 1.5mm, Dark Beige, Direct mounting AP KDKS1 DB Weidmüller 9532470000
-X511 3 Z-series, Accessories, fuse holder ZST Weidmüller 1269070000
-X511 18 Fuse-link quick-acting 32mA 5x20mm 520.602 Eska FL 32mA 520.602
-X511 16 SAK-series, Fuse terminal with pivoting retaining lever, 4mm², screw connection KDKS 1/35 DB Weidmüller 9532440000 272;274;276;278;280;282

0 1 2 3 4 5 6 7 8 9
Parts List
Graphical
Supplier
Order Number
Wiring Diagram
-160X1 1 Control Cabinet Socket, for Mounting on DIN rails , with LED, Housing Color: Gray, with Screw Connection SD-D/SC/LA/GY Phoenix Contact 2963491 160
-200X1 1 RJ45 Patchpanel, Female Connector on 8 Screw Connection Terminal Blocks (1:1 Assignment), CAT5e FL-PP-RJ45-SC Phoenix Contact 2901643 200
-XPE 1 General accessories, End and intermediate plate, dark beige, 2mm ZAP/TW 3 Weidmüller 1608800000
-XPE 1 General accessories, End bracket WEW 35/2 Weidmüller 1061200000
-XPE 1 Terminal markers, 30x8mm, Polypropylene, transparent for WEW 35/2 and ZEW 35/2 EM 8/30 Weidmüller 1806120000
-XPE 5 Z terminal, Earth terminal, 2.5mm², Tension clamp connection, Wemid, green/yellow, number of connections: 4 ZPE 2.5/4AN Weidmüller 1608660000 222

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Verification of Panel Protection Degree

according to IEC 60529
The following list indicates the protection degree of the panel door, side wall or the roof-mounted parts/devices.
The protection degree of the panel itself is IP55, as indicated on the attached certificate.
A proper mounting of the Door lever doesn't decrease the Protection Degree.
For this panel a protection degree of, at least, IP54 has been specified. This protection degree is determined
by the device with the lowest protection degree mounted in the door, side walls or roof.
The protection degrees of the installed devices are indicated on the following list and the attached data sheets.
Disclaimer:
The certified protection degree only applies for the delivered panel.
Inappropriate installation or subsequent modification of the panel could affect the protection degree
and therefore releases the manufacturer from its liability
regarding the compliance with the specified protection degree.

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Verification of Panel Protection Degree Drawing Number: T-06802_GIP + 01CDH01
0 1 2 3 4 5 6 7 8 9

PowerES Stadtbachstr. 1 Protection Degree Certificate TS8 Series Page 901
0 1 2 3 4 5 6 7 8 9
Verification of Panel Protection Degree
Device Tag Description Protection Degree
-162E1 Roof-mounted cooling unit 1000W, e-Comfort controller, 230V, 50/60Hz IP 54
-248H1 Continuous Illuminated Element RED for Signaling Column (70mm), LED, 24V UC IP 65
-248H2 Continuous Illuminated Element YELLOW for Signaling Column (70mm), LED, 24V UC IP 65
-248H3 Continuous Illuminated Element GREEN for Signaling Column (70mm), LED, 24V UC IP 65
-248S1 Push Button BLUE, 1NC+1NO, Spring-Type Terminals IP 66
-500S1 Emergency Stop Push Button 1NO+1NC, Spring-Type Terminals IP 66

PowerES Stadtbachstr. 1 List of surface mounted Devices Page 902
0 1 2 3 4 5 6 7 8 9
Verification and Calculation of Panel Consumption per Voltage
The following calculation indicates the power consumption (current) for each available power supply in the panel.
The consumption values are listed for consumers inside and outside of the panel.
The basis for the calculation is the maximum load of all consumers.

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Verification and Calculation of Panel Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 Consumption per Voltage Page 910
0 1 2 3 4 5 6 7 8 9
Calculation of Panel Consumption: AC 230V - Panel Equipment

Total
-160F1 -162F1 Consumption
Device
(B 10A) (C 10A) AC 230V
[A]
Device Tag -160E1 -162E1
Nominal Current [A] 0,127 3,9
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Maximum
Consumption 0,127 3,9 4,027
per Device [A]

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany AC 230V - Panel Equipment 5302272 United Cement Industrial Company Pages 177
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Calculation of Panel Consumption: AC 230V UPS - Control Voltage

Total
Device
(C 10A) (C 20A) AC 230V UPS
[A]
Device Tag -104G1 -107G1
Nominal Current [A] 3,5 8
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Maximum
Consumption 3,5 8 11,5
per Device [A]

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany AC 230V UPS - Control Voltage 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Calculation of Panel Consumption: DC 24V (104G1)

Total
-110F1 -110F2 -110F3 -110F4 -110F5 -112F1 -112F2 Consumption
Device
(A 2A) (A 2A) (A 2A) (A 2A) (B 6A) (A 2A) (A 2A) DC 24V
[A]
Device Tag -202A1 -A105 -A107 -162K1 -300T1 -A103 -A103
Nominal Current [A] 0,2 0,16 0,24 0,038 2,5 12 x 0,007 = 0,084 2 x 0,007 = 0,014
Device Tag -A101 -A106 -A108 -A102 -A104
Nominal Current [A] 0,7 0,16 0,2 19 x 0,007 = 0,133 6 x 0,007 = 0,042
Device Tag -248H1 -H3 -A109 -248H1 -H3
Nominal Current [A] 3 x 0,045 = 0,135 0,34 3 x 0,045 = 0,135
Device Tag -248K1
Nominal Current [A] 0,019
Device Tag -250K1 -K8
Nominal Current [A] 8 x 0,019 = 0,152
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Maximum
Consumption 0,9 1,158 0,78 0,306 2,5 0,126 0,014 5,784
per Device [A]

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany DC 24V 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9

Total
Device
(A 2A) (A 2A) DC 24V
[A]
Device Tag -A102 -502K1 - K2 Carry-Over
Nominal Current [A] 8 x 0,007 = 0,056 2 x 0,055 = 0,11 5,784
Device Tag -500A1 -300T1
Nominal Current [A] 0,1 0,007
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Maximum
Consumption 0,156 0,117 6,057
per Device [A]

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany DC 24V(104G1) 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9

Total
-109F1 Consumption
Device
(C 25A) DC 24V
[A]
Device Tag +01CDK01
Nominal Current [A] 25
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Device Tag
Nominal Current [A]
Maximum
Consumption 25 25
per Device [A]

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany DC 24V (107G1) 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Verification and Calculation of Panel Heating and Cooling
The heating and cooling calculation indicates the required cooling capacity in accordance with the power losses within the panel,
as well as the specified ambient conditions and the actual cooling capacity.
The power dissipation of the consumers installed in the panel is indicated and added in the following parts list.
The result, the total power dissipation of the installed equipment, is indicated on the last page.
The basis for the calculation is the maximum load of all consumers with a power dissipation.

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Verification and Calculation of Panel Heating Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 and Cooling Page 920
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Calculation of Power Dissipation

Power Sub-Total
Dissipation Power
Device Tags Quantity Description Manufacturer Order Number per Device Dissipation
[W] [W]
-A101 1 IM 153-2 HF Siemens 6ES7153-2BA02-0XB0 5,5 5,5
-A102...-A104 3 SM 321, 32DI, DC 24V Siemens 6ES7321-1BL00-0AA0 6,5 19,5
-A105;-A106 2 SM 322, 32DO, DC 24V, 0.5A Siemens 6ES7322-1BL00-0AA0 6,6 13,2
-A107 1 SM 331, 2/3/4 WIRE, 8AI, RESISTANCE, PT100/200/1000 Siemens 6ES7331-7PF01-0AB0 4,6 4,6
-A108 1 SM 331, 8AI, 9/12/14BIT Siemens 6ES7331-7KF02-0AB0 1 1

SIMATIC S7-300, ANALOGAUSGABE SM 332, POTENTIALGETRENNT, 8 AA, U/I; DIAGNOSE; AUFLOESUNG 11/12
-A109 1 SIEMENS 6ES7332-5HF00-0AB0 6 6
BIT, 40-POLIG, ZIEHEN
PB OLM/P12 V4.0 OPTICAL LINK MODULE W. 1 RS485 AND 2 PLASTIC-FOC-INTERFACE (4 BFOC-SOCKETS), 4
-202A1 1 Siemens 6GK1503-3CA00 4,8 4,8
BFOC-CONNECTORS INCLUDED
-500A1 1 PNOZ X3 24V AC/DC, 2 Channels, 3NO (Safety Contacts)+1NC (Auxiliary Contact) PILZ 774 310 2,5 2,5
-104F1 1 Miniature Circuit Breaker (MCB) 2-pole 10A, Tripping Characteristic C, 10kA Siemens 5SY4 210-7 2 2
-107F1 1 Miniature Circuit Breaker (MCB) 2-pole 20A, Tripping Characteristic C, 10kA SIEMENS 5SY4220-7 3,2 3,2
-109F1 1 CIRCUIT BREAKER 400V 15KA, 2-POLE, C, 40A, D=70MM Siemens 5SY7 240-7 3,5 3,5
-110F1...-110F4;-112F1;-112F2;-114F1; 8 Miniature Circuit Breaker (MCB) 1-pole 2A, Tripping Characteristic A, 10kA Siemens 5SY4 102-5 2 16
-110F5 1 Miniature Circuit Breaker (MCB) 1-pole 6A, Tripping Characteristic B, 10kA Siemens 5SY4 106-6 2 2
-160F1 1 Miniature Circuit Breaker (MCB) 1-pole 10A, Tripping Characteristic B, 10kA Siemens 5SY4 110-6 1,3 1,3
-162F1 1 Miniature Circuit Breaker (MCB) 1-pole 10A, Tripping Characteristic C, 10kA Siemens 5SY4 110-7 1,3 1,3
-104G1 1 SITOP Modular 20 Power Supply, Input: 120/230V AC, Output: 24V DC/20A Siemens 6EP1336-3BA00 59 59
-104G2 1 SITOP buffer module for 6EP1X3X-3BAX0 buffering time 100ms till 10s dependent upon load Siemens 6EP1961-3BA01 0 0
-107G1 1 SITOP Modular 40 Power Supply, Input: 120/230V AC, Output: 24V DC/40A Siemens 6EP1337-3BA00 131 131
-162K1 1 Pre-assembled coupling relay, Spring Cage Connection, LED, free-wheeling diode, 24V DC, 4 Changeover Contacts Phoenix Contact 2834766 1 1
-248K1;-250K1...-250K8;-252K1...-252K4; 37 Pre-assembled coupling relay, Spring Cage Connection, LED, free-wheeling diode, 24V DC, 2 Changeover Contacts Phoenix Contact 2834562 0,46 17,02
-502K1;-502K2 2 Safety Relay - PSR-SCP- 24DC/FSP/2X1/1X2 Phoenix Contact 2986960 1,35 2,7
-300T1 1 Digital Excitation Control System DECS-200, 3-ph. Measuring, for Automatic/Manual Control, on Mounting Plate Basler Electric DECS-200-2L 60 60
Total Power Dissipation [W] : 357,12

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Power Dissipation 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Climate Control Calculation based on Rittal Therm 6.1a

Ambient Parameters
Maximum Temperature outside the Enclosure Ta 55°C

Maximum Temperature inside the Enclosure Ti 45°C
Mains Voltage AC 230V
Frequency 60Hz
Enclosure Element
Panel TS 8206.500
Width x Height x Depth 1200 x 2000 x 600mm
Type of Installation Site Single Enclosure, Free Standing on all Sides
Climate Control Calculation
k-Factor of the Enclosure 5.5

Average Enclosure Temperature without Climate Control 65°C
Climate Control Necessary Yes
Cooling Unit Required Yes
1 x Addition 360W
Heat Loss 360W
Heat Exchange across Surface -359W
Heat to be Dissipated 719W
Measures to Maintain the Temperature
Wall-Mounted Units Roof-Mounted Units Necessary Air Throughput

1. Fan-And-Filter Units No No No
2. Heat Exchangers No No No
3. Cooling Units No SK 3383.500 No
4. Air/Water Heat Exchangers No No No
5. Heaters No No No
6. Climate Control Doors No No No

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Climate Control Calculation 5302272 United Cement Industrial Company Pages 177
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Verification and Calculation of CBs, MCBs and Fuses

including Settings and Cable Considerations
The following list indicates the expected current to each installed CB, MCB and fuse,
in order to show that the selected devices are suitable for the connected load.
Another criterion, when selecting the breaking capacity of the devices,
is the cross section of the suggested external cable.
A calculation indicating the results for the suggested individual cables and data sheets for the selected MCBs are attached.

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Verification and Calculation of CBs, MCBs Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 and Fuses including Settings Page 930
0 1 2 3 4 5 6 7 8 9
Verification of CBs, MCBs and Fuses

Ratio Voltage Current Settings
Device Tag Characteristic Comments
[A] [V] [A] [A]
-104F1 C 10 AC 230 3,5 - According to Manufacturers Manual (Siemens SITOP 20)
-107F1 C 20 AC 230 8 - According to Manufacturers Manual (Siemens SITOP 40)
-109F1 C 25 DC 24 25 - SaCoS requirement: 600W
-110F1 A 2 DC 24 0,9 -
-110F2 A 2 DC 24 1,158 -
-110F3 A 2 DC 24 0,78 -
-110F4 A 2 DC 24 0,306 -
-110F5 B 6 DC 24 2,5 - Emperical value
-112F1 A 2 DC 24 0,126 -
-112F2 A 2 DC 24 0,014 -
-114F1 A 2 DC 24 0,156 -
-114F2 A 2 DC 24 0,117 -
-160F1 B 10 AC 230 0,127 - 10A MCB selected because the Service Outlet -160X1
-162F1 C 10 AC 230 3,9 - According to Manufacturers Manual (Rittal SK3383.500 - 60Hz)
-272F1 Quick 0,032 DC 24 0,004 - 0,02 - Analog Input
-272F2 Quick 0,032 DC 24 0,004 - 0,02 - Analog Input
-272F3 Quick 0,032 DC 24 - - Spare
-272F4 Quick 0,032 DC 24 - - Spare
-274F1 Quick 0,032 DC 24 - - Spare
-274F2 Quick 0,032 DC 24 - - Spare
-274F3 Quick 0,032 DC 24 - - Spare
-274F4 Quick 0,032 DC 24 - - Spare
-276F1 Quick 0,032 DC 24 0,004 - 0,02 - Analog Output
-278F2 Quick 0,032 DC 24 - - Spare
-280F1 Quick 0,032 DC 24 - - Spare
-280F2 Quick 0,032 DC 24 - - Spare

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Verification of CBs, MCBs and Fuses 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Verification of CBs, MCBs and Fuses

Ratio Voltage Current Settings
Device Tag Characteristic Comments
[A] [V] [A] [A]
-282F1 Quick 0,032 DC 24 - - Spare
-282F2 Quick 0,032 DC 24 - - Spare

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Verification of CBs, MCBs and Fuses 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Calculation of Cable Length

Manufacturer Type Characteristic Ratio Voltage Values in accordance to
Magnetic Release 5SY4 102-5
IEC 60898 / EN 60898
Siemens A 2A DC 24V DIN VDE 0641 Part 11
5SY4 202-5
Conductor Resistance Resistance / m Breaking Current Max. Perm. Resistance Max. Perm.
Cross at 20°C for 1000m Double Wire > 0,1s Cable Impendance Temperature Factor Cable Length
Section Class 5/6 Wire for Cu at 70°C Double Wire
(LAPPKABEL T11) R/m = R20°C x 2 / 1000m I = 2 x IN x 1,4 Rmax = U / I αCu x ΔT + 1 L = Rmax / 1,195 / R/m
0,75mm² 26,0Ω 26,0Ω x 2 / 1000m = 0,052Ω/m 2 x 2A x 1,4 = 5,6A 24V / 5,6A = 4,29Ω 0,0039 x 1/K x 50K + 1 = 1,195 4,29Ω / 1,195 / 0,052Ω/m = 68m

Thermal Release 5SY4 102-5
IEC 60898 / EN 60898
Siemens A 2A DC 24V DIN VDE 0641 Part 11
5SY4 202-5
Cross at 20°C for 1000m Double Wire < 1h Cable Impendance Temperature Factor Cable Length
(LAPPKABEL T11) R/m = R20°C x 2 / 1000m I = 1,45 x IN Rmax = U / I αCu x ΔT + 1 L = Rmax / 1,195 / R/m
0,75mm² 26,0Ω 26,0Ω x 2 / 1000m = 0,052Ω/m 1,45 x 2A = 2,9A 24V / 2,9A = 8,275Ω 0,0039 x 1/K x 50K + 1 = 1,195 8,275Ω / 1,195 / 0,052Ω/m = 133m

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 2A (A) DC 24V 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9

IEC 60898 / EN 60898
Siemens B 6A DC 24V DIN VDE 0641 Part 11
5SY4 206-6

IEC 60898 / EN 60898
Siemens B 6A DC 24V DIN VDE 0641 Part 11
5SY4 206-6

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 6A (B) DC 24V 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9

IEC 60898 / EN 60898
Siemens C 25A DC 24V DIN VDE 0641 Part 11
5SY4 225-7
0,75mm²
1,00mm²
1,50mm²
2,50mm²
4,00mm² 4,95Ω 4,95Ω x 2 / 1000m = 0,0099Ω/m 5 x 25A x 1,4 = 175A 24V / 175A = 0,14Ω 0,0039 x 1/K x 50K + 1 = 1,195 0,14Ω / 1,195 / 0,0099Ω/m = 11m
6,00mm² 3,30Ω 3,30Ω x 2 / 1000m = 0,0066Ω/m 5 x 25A x 1,4 = 175A 24V / 175A = 0,14Ω 0,0039 x 1/K x 50K + 1 = 1,195 0,14Ω / 1,195 / 0,0066Ω/m = 17m

IEC 60898 / EN 60898
Siemens C 25A DC 24V DIN VDE 0641 Part 11
5SY4 225-7
0,75mm²
1,00mm²
1,50mm²
2,50mm²

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 25A (C) DC 24V 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9

IEC 60898 / EN 60898
Siemens B 10A AC 230V DIN VDE 0641 Part 11
5SY4 210-6
(LAPPKABEL T11) R/m = R20°C x 2 / 1000m I = 3 x IN Rmax = U / I αCu x ΔT + 1 L = Rmax / 1,195 / R/m
0,75mm²
1,00mm² 19,5Ω 19,5Ω x 2 / 1000m = 0,039Ω/m 3 x 10A = 30A 230V / 30A = 7,67Ω 0,0039 x 1/K x 50K + 1 = 1,195 7,67Ω / 1,195 / 0,039Ω/m = 164m

IEC 60898 / EN 60898
Siemens B 10A AC 230V DIN VDE 0641 Part 11
5SY4 210-6
0,75mm²

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 10A (B) AC 5302272 United Cement Industrial Company Pages 177
230V
0 1 2 3 4 5 6 7 8 9

IEC 60898 / EN 60898
Siemens C 10A AC 230V DIN VDE 0641 Part 11
5SY4 210-7
0,75mm²

IEC 60898 / EN 60898
5SY4 210-7
0,75mm²

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 10A (C) AC 5302272 United Cement Industrial Company Pages 177
230V
0 1 2 3 4 5 6 7 8 9

IEC 60898 / EN 60898
5SY4 220-7
0,75mm²
1,00mm²
1,50mm²

IEC 60898 / EN 60898
5SY4 220-7
0,75mm²
1,00mm²
1,50mm²
2,50mm² 7,98Ω 7,98Ω x 2 / 1000m = 0,01596Ω/m 1,45 x 20A = 29A 230V / 29A = 7,93Ω 0,0039 x 1/K x 50K + 1 = 1,195 7,93Ω / 1,195 / 0,01596Ω/m = 415m

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Cable Length 20A (C) AC 5302272 United Cement Industrial Company Pages 177
230V
0 1 2 3 4 5 6 7 8 9
List of Maximum Cable Length for CBs, MCBs and Fuses

Maximum Cable Length by Cross Section [m]
The lowest Value is valid for Cable Consideration
Ratio Voltage
Device Tag Characteristic
[A] [V] 0,75mm² 1,00mm² 1,50mm² 2,50mm² 4,00mm² 6,00mm²
Magnetic Thermic Magnetic Thermic Magnetic Thermic Magnetic Thermic Magnetic Thermic Magnetic Thermic
-104F1 C 10 AC 230 98 340 144 499 241 831 388 1340 583 2011
-107F1 C 20 AC 230 120 415 194 670 291 1005
-109F1 C 25 DC 24 11 55 17 83
-110F1 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-110F2 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-110F3 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-110F4 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-110F5 B 6 DC 24 15 44 20 59 29 86 49 144 80 233 120 349
-112F1 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-112F2 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-114F1 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-114F2 A 2 DC 24 68 133 91 177 134 260 224 433 362 699 543 1049
-160F1 B 10 AC 230 164 340 241 499 401 831 648 1340 972 2011
-160F2 C 10 AC 230 98 340 144 499 241 831 388 1340 583 2011
-272F1 Quick 0,032 DC 24
-272F2 Quick 0,032 DC 24
-272F3 Quick 0,032 DC 24
-272F4 Quick 0,032 DC 24
-274F1 Quick 0,032 DC 24
-274F2 Quick 0,032 DC 24
-274F3 Quick 0,032 DC 24
-274F4 Quick 0,032 DC 24
-276F1 Quick 0,032 DC 24
-276F2 Quick 0,032 DC 24

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany List of max. Cable Length 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
List of Maximum Cable Length for CBs, MCBs and Fuses

Maximum Cable Length by Cross Section [m]
The lowest Value is valid for Cable Consideration
Ratio Voltage
Device Tag Characteristic
[A] [V] 0,75mm² 1,00mm² 1,50mm² 2,50mm² 4,00mm² 6,00mm²
Magnetic Thermic Magnetic Thermic Magnetic Thermic Magnetic Thermic Magnetic Thermic Magnetic Thermic
-278F1 Quick 0,032 DC 24
-278F2 Quick 0,032 DC 24
-280F1 Quick 0,032 DC 24
-280F2 Quick 0,032 DC 24
-282F1 Quick 0,032 DC 24
-282F2 Quick 0,032 DC 24

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany List of max. Cable Length 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
Calculation of Voltage Drop by Cable

Voltage Drop in % (Max 4% of Nominal Voltage)
Cross Section Cable Length Current Nominal Electrical
VDE 0100 Part 520
Multi Core Cable ca. Voltage Conductivity
Cable Tag
of Cu
2 x L x I x 100
A [mm²] L [m] I [A] U [V] κ [S/m] Uv [%] =
κxAxU
-W1000 1.5 4m 0,007 24 56 0
-W1001 1.5 18m 0,007 24 56 0,01
-W1002 1.5 4m 0,007 24 56 0
-W1003 1.5 18m 0,005 Temp. Measurement 56
-W1004 0.5 4m 0,02 Current Measurement 56
-W1005 2.5 18m N/A 165 56
-W1006 2.5 18m N/A 110 56
-W1007 2.5 18m N/A N/A 56
-W1008 2.5 18m 1 Current Measurement 56
-W1009 2.5 18m 1 Current Measurement 56
-W1010 1.5 4m 0,055 24 56 0,02
-W1011 1.5 4m N/A 24 56
-W1012 1.5 4m N/A 24 56
-W1013 16 4m 25 24 56 0,93
-W2000 200/300PCF 36m Fiber Optic Profibus
-W3050 AWG24/1 84m Copper Ethernet 56

Revision Date Name Edition Status Commissioning 86153 Augsburg/Germany Calculation of Voltage Drop by Cable 5302272 United Cement Industrial Company Pages 177
0 1 2 3 4 5 6 7 8 9
List of CBs, MCBs and Fuses

Function Function
Device Tag Ratio Settings
(English) (2nd Language)
-104F1 UPS Power Supply DC 24V Power Supply Unit 1 C 10A
-107F1 UPS Power Supply DC 24V Power Supply Unit 2 C 20A
-109F1 Power Supply 2 DC 24V for SaCoS Interface Panel C 40A
-110F1 Power Supply OLM, IM A 2A
-110F2 Power Supply DI/DO Modules A 2A
-110F3 Power Supply AI/AO Modules A 2A
-110F4 Digital I/Os Internal Contacts A 2A
-110F5 Power Supply AVR B 6A
-112F1 External Digital Signals SaCoS A 2A
-112F2 External Digital Signals Alternator A 2A
-114F1 Power Supply Internal Safety Devices A 2A
-114F2 Power Supply External Safety Devices A 2A
-160F1 Panel Illumination and Service Outlet B 10A
-162F1 Panel Air Conditioning Unit C 10A
-272F1 01MJA01CS103-XQ01 Engine Speed from SaCoS 32mA
-272F2 Spare 32mA
-272F3 Spare 32mA
-272F4 Spare 32mA
-274F1 Spare 32mA
-274F2 Spare 32mA
-274F3 Spare 32mA
-274F4 Spare 32mA
-276F1 01CDK01GH001-YQ01 Actual Alternator Power to SaCoS 32mA
-276F2 01CDK01GH001-YQ02 Engine Speed Setpoint to SaCoS 32mA
-278F1 01CDK01GH001-YQ03 HFO Viscosity 32mA
-278F2 Spare 32mA
-280F1 Spare 32mA
-280F2 Spare 32mA

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE List Of CBs, MCBs And Fuses Drawing Number: T-06802_GIP + 01CDH01
0 1 2 3 4 5 6 7 8 9
List of CBs, MCBs and Fuses

Function Function
Device Tag Ratio Settings
(English) (2nd Language)
-282F1 Spare 32mA
-282F2 Spare 32mA

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE List Of CBs, MCBs And Fuses Drawing Number: T-06802_GIP + 01CDH01
0 1 2 3 4 5 6 7 8 9
Type Label
Type Label
Type: Genset Interface Panel

Project Number: 5302272
Customer: UCIC
Mains
Rated Voltage: AC 230V
Rated Current: 16A
UPS
200
Rated Voltage: AC 230V

Rated Current: 25A
Auxiliary Voltage: AC 230V / DC 24V
Max. Ambient Temperature: 55°C

Protection Degree: IP54
Year of Manufacturing: 2014
Guidelines and Standards: 2006/95/EG
2004/108/EG
140

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE List of Labels Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 Type Label Page 1010
0 1 2 3 4 5 6 7 8 9
List of Labels
Label Size
Legend Label Type/
Device Tag Device Multilayer Label Text
Position Lettering
Formica/Glued
White with black

1 -GIP Panel Label lettering 120x70mm +01CDH01
Arial 10mm
White with black

2 -248S1 Push Button BLUE, 1NC+1NO, Spring-Type Terminals lettering 74x26mm LAMP TEST
Arial 3mm
Red with white

3 -500S1 Emergency Stop Push Button 1NO+1NC, Spring-Type Terminals lettering 74x26mm EMERGENCY STOP
Arial 5mm
SIGNALING COLUMN ENGINE

White with black
RED=STOPPING/STANDSTILL
4 -248H1 Continuous Illuminated Element RED for Signaling Column (70mm), LED, 24V UC lettering 74x26mm
YELLOW=GENSET ALARM
Arial 3mm
GREEN=STARTING/RUNNING
Remark: Device Labels shall be glued 3mm above the related device if possible, details are shown in the Panel Front View
Genset Interface Panel GIP - DF MAN Diesel & Turbo SE List Of Labels Drawing Number: T-06802_GIP + 01CDH01
0 1 2 3 4 5 6 7 8 9
PLC I/O Labels have to be printed in DIN A4
-A102 -A103 -A104 -A105 -A106 -A107 -A108 -A109

I32.0 I34.0 I36.0 I38.0 I40.0 I42.0 Q32.0 Q34.0 Q36.0 Q38.0
PIW596
I32.1 I34.1 I36.1 I38.1 I40.1 I42.1 Q32.1 Q34.1 Q36.1 Q38.1
PIW580 PIW588 PQW580 PQW588
I32.2 I34.2 I36.2 I38.2 I40.2 I42.2 Q32.2 Q34.2 Q36.2 Q38.2
PIW598
I32.3 I34.3 I36.3 I38.3 I40.3 I42.3 Q32.3 Q34.3 Q36.3 Q38.3
I32.4 I34.4 I36.4 I38.4 I40.4 I42.4 Q32.4 Q34.4 Q36.4 Q38.4
PIW600
I32.5 I34.5 I36.5 I38.5 I40.5 I42.5 Q32.5 Q34.5 Q36.5 Q38.5
I32.6 I34.6 I36.6 I38.6 I40.6 I42.6 Q32.6 Q34.6 Q36.6 Q38.6
PIW602
I32.7 I34.7 I36.7 I38.7 I40.7 I42.7 Q32.7 Q34.7 Q36.7 Q38.7
-A102 -A103 -A104 -A105 -A106 -A107 -A108 -A109
I33.0 I35.0 I37.0 I39.0 I41.0 I43.0 Q33.0 Q35.0 Q37.0 Q39.0
PIW604
I33.1 I35.1 I37.1 I39.1 I41.1 I43.1 Q33.1 Q35.1 Q37.1 Q39.1
I33.2 I35.2 I37.2 I39.2 I41.2 I43.2 Q33.2 Q35.2 Q37.2 Q39.2
PIW606
I33.3 I35.3 I37.3 I39.3 I41.3 I43.3 Q33.3 Q35.3 Q37.3 Q39.3
I33.4 I35.4 I37.4 I39.4 I41.4 I43.4 Q33.4 Q35.4 Q37.4 Q39.4
PIW608
I33.5 I35.5 I37.5 I39.5 I41.5 I43.5 Q33.5 Q35.5 Q37.5 Q39.5
I33.6 I35.6 I37.6 I39.6 I41.6 I43.6 Q33.6 Q35.6 Q37.6 Q39.6
PIW610
I33.7 I35.7 I37.7 I39.7 I41.7 I43.7 Q33.7 Q35.7 Q37.7 Q39.7

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE List of Labels Drawing Number: T-06802_GIP + 01CDH01
PowerES Stadtbachstr. 1 PLC I/O Labels Rack 1 Page 1012
0 1 2 3 4 5 6 7 8 9
Cable Core List

Cable Name: =+01CDH01-W1000 Cable Type: ÖLFLEX CLASSIC 110 G Cable Length [m]: 4
Function Text: Digital Signals from SaCoS No. of Conductors: 34G Cross Section [mm²]: 1.5
Page / Path Target Designation From Connection Point Conductor Target Designation To Connection Point Connected / Checked
GNYE
/232.1 -X508 101 1 +01CDK01-X64 41
/232.2 -X508 102 2 +01CDK01-X64
/232.3 -X508 103 3 +01CDK01-X64
/232.4 -X508 104 4 +01CDK01-X64
/232.5 -X508 105 5 +01CDK01-X64
/232.5 -X508 106 6 +01CDK01-X90 17
/232.6 -X508 107 7 +01CDK01-X64 4
/232.7 -X508 108 8 +01CDK01-X104 1
/236.1 -X508 109 9 +01CDK01-X64 6
/236.2 -X508 110 10 +01CDK01-X64
/236.3 -X508 111 11 +01CDK01-X64
/236.4 -X508 112 12 +01CDK01-X64
/236.5 -X508 113 13 +01CDK01-X64
/236.5 -X508 114 14 +01CDK01-X64
/236.6 -X508 115 15 +01CDK01-X64
/236.7 -X508 116 16 +01CDK01-X64
/232.1 -X508 201 17 +01CDK01-X64 40
/232.2 -X508 202 18 +01CDK01-X64
/232.3 -X508 203 19 +01CDK01-X64
/232.4 -X508 204 20 +01CDK01-X64
/232.5 -X508 205 21 +01CDK01-X64
/232.5 -X508 206 22 +01CDK01-X90 18
/232.6 -X508 207 23 +01CDK01-X64 3
/232.7 -X508 208 24 +01CDK01-X104 2
/236.1 -X508 209 25 +01CDK01-X64 5
/236.2 -X508 210 26 +01CDK01-X64

Genset Interface Panel GIP - DF MAN Diesel & Turbo SE Cable Core List Drawing Number: T-06802_GIP + 01CDH01
Editor R. Hörner
Checked E. Simon
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Cable Core List

/236.3 -X508 211 27 +01CDK01-X64
/236.4 -X508 212 28 +01CDK01-X64
/236.5 -X508 213 29 +01CDK01-X64
/236.5 -X508 214 30 +01CDK01-X64
/236.6 -X508 215 31 +01CDK01-X64
/236.7 -X508 216 32 +01CDK01-X64
33
Cable Name: =+01CDH01-W1001 Cable Type: ÖLFLEX 140 G Cable Length [m]: 18
Function Text: Digital Signals Alternator No. of Conductors: 5G Cross Section [mm²]: 1.5
GNYE
/234.1 -X310 1 1 +01MKA01.02-1PT-1S 14
/234.2 -X310 2 2 +01MKA01.02-1PT-2S 14
/234.1 -X310 3 3 +01MKA01.02-1PT-1S 11
/234.2 -X310 4 4 +01MKA01.02-1PT-2S 11
GNYE
/238.1 -X508 117 1
/238.2 -X508 118 2
/238.3 -X508 119 3 +01CDK01-X90 20
/238.4 -X508 120 4 +01CDK01-X304 5
/238.5 -X508 121 5 +01CDK01-X304 2
/238.5 -X508 122 6 +01CDK01-X64 17
/238.6 -X508 123 7 +01CDK01-X64 24

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Cable Core List

/238.7 -X508 124 8 +01CDK01-X64 43
/240.1 -X508 125 9 +01CDK01-X90 2
/240.2 -X508 126 10 +01CDK01-X90 4
/240.3 -X508 127 11 +01CDK01-X90
/240.4 -X508 128 12 +01CDK01-X90
/240.5 -X508 129 13 +01CDK01-X90 6
/240.5 -X508 130 14 +01CDK01-X90 8
/240.6 -X508 131 15 +01CDK01-X90 10
/240.7 -X508 132 16 +01CDK01-X90 12
/238.1 -X508 217 17
/238.2 -X508 218 18
/238.3 -X508 219 19 +01CDK01-X90 19
/238.4 -X508 220 20 +01CDK01-X304 4
/238.5 -X508 221 21 +01CDK01-X304 1
/238.5 -X508 222 22 +01CDK01-X64 16
/238.6 -X508 223 23 +01CDK01-X64 23
/238.7 -X508 224 24 +01CDK01-X64 42
/240.1 -X508 225 25 +01CDK01-X90 1
/240.2 -X508 226 26 +01CDK01-X90 3
/240.3 -X508 227 27 +01CDK01-X90
/240.4 -X508 228 28 +01CDK01-X90
/240.5 -X508 229 29 +01CDK01-X90 5
/240.5 -X508 230 30 +01CDK01-X90 7
/240.6 -X508 231 31 +01CDK01-X90 9
/240.7 -X508 232 32 +01CDK01-X90 11
33

Edition Date 18.12.2014
Editor R. Hörner
Checked E. Simon
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Cable Core List

Cable Name: =+01CDH01-W1003 Cable Type: ÖLFLEX 140 CY G Cable Length [m]: 18
Function Text: Analog Temperature Signals from Alternator No. of Conductors: 18G Cross Section [mm²]: 1.5
GNYE
/264.2 -X308 101 1 +01MKA01.02-X2a 30R1
/264.3 -X308 102 2 +01MKA01.02-X2a 30R1
/264.6 -X308 103 3 +01MKA01.02-X2a 40R1
/264.6 -X308 104 4 +01MKA01.02-X2a 40R1
/266.1 -X308 105 5 +01MKA01.02-X2a 1R2
/266.4 -X308 107 6 +01MKA01.02-X2a 2R2
/268.2 -X308 109 7 +01MKA01.02-X2a 3R2
/264.4 -X308 201 8 +01MKA01.02-X2a 30R2
/264.5 -X308 202 9 +01MKA01.02-X2a 30R2
/264.7 -X308 203 10 +01MKA01.02-X2a 40R2
/264.8 -X308 204 11 +01MKA01.02-X2a 40R2
/266.2 -X308 205 12 +01MKA01.02-X2a 1R1
/266.3 -X308 206 13 +01MKA01.02-X2a 1R1
/266.6 -X308 207 14 +01MKA01.02-X2a 2R1
/266.6 -X308 208 15 +01MKA01.02-X2a 2R1
/268.4 -X308 209 16 +01MKA01.02-X2a 3R1
/268.5 -X308 210 17 +01MKA01.02-X2a 3R1
Cable Name: =+01CDH01-W1004 Cable Type: PAAR-TRONIC-CY Cable Length [m]: 4

Function Text: Analog Signals from SaCoS No. of Conductors: 8x2 Cross Section [mm²]: 0.5
/272.2 -X511 101 WH +01CDK01-X65 5
/272.4 -X511 102 BN +01CDK01-X65 8
/276.5 -X511 109 GN +01CDK01-X65 2
/276.8 -X511 110 YE +01CDK01-X65 8
/278.3 -X511 111 GY +01CDK01-X311 5

Editor R. Hörner
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Cable Core List

Cable Name: =+01CDH01-W1004 Cable Type: PAAR-TRONIC-CY Cable Length [m]: 4
Function Text: Analog Signals from SaCoS No. of Conductors: 8x2 Cross Section [mm²]: 0.5
/272.1 -X511 201 PK +01CDK01-X65 4
/272.3 -X511 202 BU +01CDK01-X65 7
/276.2 -X511 209 RD +01CDK01-X65 1
/276.6 -X511 210 BK +01CDK01-X65 7
/278.1 -X511 211 VT +01CDK01-X311 4
GYPK
RDBU
WHGN
BNGN
WHYE
YEBN
/278.1 SH SH +01CDK01-X311 6
Function Text: Alternator Excitation Power No. of Conductors: 4x Cross Section [mm²]: 2.5
/300.2 -X450 4 GNYE +01MKA01.02-1PT-1S PE
/300.1 -X450 1 1 +01MKA01.02-1PT-1S a
/300.1 -X450 2 2 +01MKA01.02-1PT-1S b
/300.1 -X450 3 3 +01MKA01.02-1PT-1S c
Function Text: Alternator Voltage Sensing No. of Conductors: 4x Cross Section [mm²]: 2.5
/300.3 -X451 4 GNYE +01MKA01.02-1PT-2S PE
/300.2 -X451 1 1 +01MKA01.02-1PT-2S 2a
/300.3 -X451 2 2 +01MKA01.02-1PT-2S 2b
/300.3 -X451 3 3 +01MKA01.02-1PT-2S 2c

Editor R. Hörner
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Cable Core List

Function Text: Alternator Excitation Field No. of Conductors: 3x Cross Section [mm²]: 2.5
/300.5 -X452 3 GNYE PE
/300.4 -X452 1 1 +01MKA01.02-X1b 1F1+
/300.5 -X452 2 2 +01MKA01.02-X1b 1F2-
Function Text: Alternator Current Sensing Parallel Operation No. of Conductors: 3x Cross Section [mm²]: 2.5
/300.7 -X400 3 GNYE PE
/300.6 -X400 1 1 +01MKA01.02-X2b 2CT2
/300.7 -X400 2 2 +01MKA01.02-X2b 2CT1
Function Text: Alternator Short Circuit Excitation Power No. of Conductors: 4x Cross Section [mm²]: 2.5
/300.9 -X401 4 GNYE PE
/300.8 -X401 1 1 +01MKA01.02-X2b 3CT1
/300.8 -X401 2 2 +01MKA01.02-X2b 3CT2
/300.8 -X401 3 3 +01MKA01.02-X2b 3CT3
Function Text: Safety related Signals from/to SaCoS No. of Conductors: 12G Cross Section [mm²]: 1.5
GNYE
/502.1 -X510 101 1 +01CDK01-X104 52
/502.4 -X510 102 2 +01CDK01-X104 57
/512.1 -X510 103 3 +01CDK01-X104 53
/512.3 -X510 104 4 +01CDK01-X104 55
/502.1 -X510 201 5 +01CDK01-X104 51

Editor R. Hörner
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Cable Core List

Function Text: Safety related Signals from/to SaCoS No. of Conductors: 12G Cross Section [mm²]: 1.5
/502.4 -X510 202 6 +01CDK01-X104 58
/512.2 -X510 203 7 +01CDK01-X104 54
/512.3 -X510 204 8 +01CDK01-X104 56
10
11
Function Text: Voltage Free Contacts to SaCoS No. of Conductors: 25G Cross Section [mm²]: 1.5
/514.9 -X509 111 GNYE +01CDK01-X64 39
/508.4 -X509 101 1 +01CDK01-X64 14
/514.1 -X509 103 2 +01CDK01-X64 1
/514.2 -X509 104 3 +01CDK01-X64 7
/514.3 -X509 105 4 +01CDK01-X64 9
/514.4 -X509 106 5 +01CDK01-X64 35
/514.5 -X509 107 6 +01CDK01-X64 ??
/514.6 -X509 108 7 +01CDK01-X64 19
/514.7 -X509 109 8 +01CDK01-X64 21
/514.8 -X509 110 9 +01CDK01-X64 37
10
11
/508.4 -X509 201 12 +01CDK01-X64 15
/514.1 -X509 203 13 +01CDK01-X64 2
/514.2 -X509 204 14 +01CDK01-X64 8
/514.3 -X509 205 15 +01CDK01-X64 10
/514.4 -X509 206 16 +01CDK01-X64 36

Editor R. Hörner
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Cable Core List

/514.5 -X509 207 17 +01CDK01-X64 ??
/514.6 -X509 208 18 +01CDK01-X64 20
/514.7 -X509 209 19 +01CDK01-X64 22
/514.9 -X509 210 20 +01CDK01-X64 38
21
22
23
24
GNYE
/516.4 -X509 117 1 +01CDK01-X113 5
/516.6 -X509 118 2 +01CDK01-X311 1
/516.7 -X509 119 3 +01CDK01-X313 9
/516.8 -X509 120 4 +01CDK01-X64 44
/516.5 -X509 217 6 +01CDK01-X113 6
/516.6 -X509 218 7 +01CDK01-X311 2
/516.7 -X509 219 8 +01CDK01-X313 10
/516.9 -X509 220 9 +01CDK01-X64 45
10
11
12
13
14

Editor R. Hörner
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Cable Core List

15
16
17
18
19
20
21
22
23
24
Cable Name: =+01CDH01-W1013 Cable Type: NYY-J Cable Length [m]: 4

Function Text: Power Supply 2 DC 24V for SaCoS Interface Panel No. of Conductors: 3x Cross Section [mm²]: 16
/109.2 -X41 3 GNYE +01CDK01-0 3
/109.1 -X41 1 BN +01CDK01-0 1
/109.1 -X41 2 BU +01CDK01-0 2
Cable Name: =+01CDH01-W2000 Cable Type: A-DQ(ZN)B2Y Cable Length [m]: 36

Function Text: Fiber Optic Connection to SaCoS No. of Conductors: 2x Cross Section [mm²]: 200/300PCF
/202.9 +01CDC01-200A1 Out -202A1-X4 In
/202.9 +01CDC01-200A1 In -202A1-X5 Out
Cable Name: =+01CDH01-W3050 Cable Type: ETHERLINE Flexible Cable Length [m]: 84
Function Text: Ethernet Connection to SCADA Server Panel No. of Conductors: 4x2x Cross Section [mm²]: AWG24/1
/200.1 -200X1 1 WH/OR +00CKA01-200A1-14 1

Editor R. Hörner
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Cable Core List

Cable Name: =+01CDH01-W3050 Cable Type: ETHERLINE Flexible Cable Length [m]: 84
Function Text: Ethernet Connection to SCADA Server Panel No. of Conductors: 4x2x Cross Section [mm²]: AWG24/1
/200.2 -200X1 2 OR +00CKA01-200A1-14 2
/200.2 -200X1 3 WH/GN +00CKA01-200A1-14 3
/200.2 -200X1 4 BU +00CKA01-200A1-14 4
/200.2 -200X1 5 WH/BU +00CKA01-200A1-14 5
/200.3 -200X1 6 GN +00CKA01-200A1-14 6
/200.3 -200X1 7 WH/BN +00CKA01-200A1-14 7
/200.3 -200X1 8 BN +00CKA01-200A1-14 8
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Checked E. Simon

01CDH01 Gip V4.02

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01CDH01 Gip V4.02

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0 1 2 3 4 5 6 7 8 9

MAN Diesel & Turbo SE

Company / Customer United Cement Industrial Company (UCIC)

Manufacturer Trips gmbh

Project Part Genset Interface Panel (GIP) Electrical Documentation

Panel Type Rittal TS 8206.500

Origin Standard FS CDH Electrical Documentation GIP DF_Rev. C (Release D)

Start Date 23.04.2014 by J. Holzinger

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C R. Hörner E. Simon G. Schiffmann 17.12.2014 Commissioning Commissioning Release D

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Before manufacturing: Before commissioning:

Illustration 1: Exclamation Mark Illustration 2: Earthing Bolt Elements

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Location Identification Code (LIC)

Total Number of Pages

Page Revision Editor

Project Edition Date

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Shortening and combinations are possibe, for example:

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A/C = Air Conditioning GCP = Genset Control Panel RB = Radiator Bank

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+00BAU60 Equipotential Bonding

+00BJB01 AC Distribution Panel (ACDP)

+00BRA01 UPS System - Distribution

+00CBA01 Common Control Panel (CCP)

+00CKA01 SCADA Server Panel

+01CDA01 Genset Control Panel (GCP)

+01CDC01 Engine Auxiliary Panel (EAP)

+01CDC01.02 Engine Auxiliary Panel (EAP)

+01CDG01 Engine Radiator Panel (ERP)

+01CDH01 Genset Interface Panel (GIP)

+01CDK01 SaCoS Interface Panel

+01MKA01.01 Alternator - Main Terminal Box

+01MKA01.02 Alternator - Aux. Terminal Box

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Page Page Description Revision Date Editor

+01CDH01/001 Cover Sheet Rev.C 24.10.2014 R. Hörner

+01CDH01/002 Basics Revision History Rev.C 24.10.2014 R. Hörner

+01CDH01/003 Basics Assembly Instructions Rev.C 24.10.2014 R. Hörner

+01CDH01/004 Basics Purpose, Properties, Copyright Rev.C 24.10.2014 R. Hörner

+01CDH01/005 Basics Wiring, Labeling, Electrical Links Rev.C 24.10.2014 R. Hörner

+01CDH01/006 Basics List of Abbreviations and Acronyms Rev.C 24.10.2014 R. Hörner

+01CDH01/007 KKS Overview Rev.C 24.10.2014 R. Hörner

+01CDH01/010 Contents Rev.C 24.10.2014 R. Hörner

+01CDH01/011 Contents Rev.C 24.10.2014 R. Hörner

+01CDH01/012 Contents Rev.C 24.10.2014 R. Hörner

+01CDH01/013 Contents Rev.C 24.10.2014 R. Hörner

+01CDH01/014 Contents Rev.C 24.10.2014 R. Hörner

+01CDH01/015 Contents Rev.C 24.10.2014 R. Hörner

+01CDH01/016 Contents Rev.C 28.10.2014 R. Hörner

+01CDH01/031 Construction Layout Front View Rev.C 24.10.2014 R. Hörner

+01CDH01/035 Construction Layout Earthing Connections Overview Rev.C 24.10.2014 R. Hörner

+01CDH01/042 PowerPS Overview Alternator CB Open/Trip Loop Rev.C 24.10.2014 R. Hörner

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Page Page Description Revision Date Editor

+01CDH01/110 Wiring Diagram Internal DC 24V Distribution Rev.C 24.10.2014 R. Hörner

+01CDH01/112 Wiring Diagram External DC 24V Distribution Rev.C 24.10.2014 R. Hörner

+01CDH01/114 Wiring Diagram Safety DC 24V Distribution Rev.C 24.10.2014 R. Hörner

+01CDH01/160 Wiring Diagram Panel Equipment Illumination Rev.C 24.10.2014 R. Hörner

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Page Page Description Revision Date Editor