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1 - Journal of Chemical Technology & Biotechnology Volume 65 Issue 2 1996 Gayubo, Ana G. Benito, Pedro L. Agua
1 - Journal of Chemical Technology & Biotechnology Volume 65 Issue 2 1996 Gayubo, Ana G. Benito, Pedro L. Agua
1996,65, 186-192
(methanol dimethylether) ~
+ light olefins - parafins
aromatics
cycloparaffins
C , , olefins
186
J. Chem. Tech. Biotechnol. 0268-2575/96/%09.000 1996 SCI. Printed in Great Britain
Catalytic transformation of methanol into hydrocarbons 187
growing reactions, thus justifying the use of these zeo- The final catalyst, as it is used in the reactor, is
lites in coke deactivation.' obtained by physical mixing, under high humidity con-
The activity, selectivity and resistance to deactivation ditions, of the zeolite (25 wt%) with a binder (bentonite,
are also a consequence of the composition of the 30 wt%) and an inert component (alumina, 45 wt%).
HZSM5 zeolites. It has been proven that the increase in The purpose of the binder is to provide the physical
aluminium content causes an increase in aromatic selec- resistance, while the inert component is used to dilute
tivity, and a decrease in olefin s e l e ~ t i v i t y . ~ , ~ , ~ the catalyst and provide sufficient mass to absorb the
Nevertheless, Si/Al ratio is not the sole variable that thermal variations that will occur during the process.
can explain the catalyst activity and selectivity. The The denomination of the catalysts, based on the Si/Al
kinetic behaviour of the catalyst is a consequence (for a ratio of each zeolite used, is: Z1B (Si/Al = 24), Z2B (Si/
uniform porous structure) of the surface acidic structure A1 = 32), Z3B (Si/Al = 42), Z4B (Si/Al = 78), Z5B (Si/
and this is affected not only by the global %/A1 ratio A1 = 154).
but also by different circumstances related to the prep- The characterization of the porous structure of the
aration of the catalyst. zeolites has been carried out in nitrogen adsorption
The objective of this paper is to contribute to the equipment (ASAP 2000 from Micromeritics) for the
explanation of the different activity and selectivity in the measurement of micropores and mesopores, and in a
MTG process, according to the different acidic structure mercury porosimeter (Autopore 9220 from
of the HZSM5 zeolite-based catalysts, when the zeolites Micromeritics) for the measurement of macropores.
are synthesized with different Si/Al ratios. In order to The porous structures of all the catalysts synthesized
isolate the effect of acidity, catalysts with different acidic using different zeolites will be quite similar (see Table 2)
structures, but with similar porous structures, have been as they will be a consequence of the presence of com-
used. ponents with the same pore volume distribution.
2.1 Catalysts The nature of the acidic sites has been studied by FTIR
analysis of O H groups of the zeolites, and of the ratio of
Five ZSM5 zeolites have been synthesized with different Bronsted/Lewis sites after pyridine adsorption. The
Si/Al ratios (24, 32, 42, 78 and 154) by following the equipment used is a catalytic chamber, Spectra Tech,
method detailed in a previous paper," from sodium connected in series with an FTIR Nicolet 740 spectro-
silicate, aluminium sulphate, and tetra-n-propylammon- photometer.
ium bromide according to Mobil patents, and have The surface acidic strength distribution has been
been cation-exchanged to HZSM5 by using ammonium studied by measurement of the differential adsorption
nitrate."*'* The physical properties of the HZSM5 heat of ammonia and tert-butylamine, by combining
zeolite are set out in Table 1. The values of the zeolite differential scanning calorimetry (Setaram DSC 111)
crystal size have been determined in a Mastersizer and gas chromatography (Hewlett Packard 5890) in
instrument from Coulter, and the crystallinity degree order to measure the heat of neutralization of the acidic
has been measured by IR in a Nicolet 740 FTIR spec- sites and the amount of base chemically adsorbed,
trophotometer, from the intensity ratio of the bands at respectively.' Once the sample is saturated at 423 K,
3 3 1 4
550 and 450cm-'. By means of X-ray diffraction the total acidity measurement is obtained by tem-
studies and electron microscopy it has been demon- perature programmed desorption (TPD) of the base, by
strated that the structure of the zeolite crystals is the following a ramp of 5 K min-' between 423 K and
one characteristic of HZSM5 zeolites. 873 K, with a helium flow of 20 cm3 min-' and using
TABLE 1
Properties of the Synthesized Zeolites
TABLE 2
Pore Volume Distribution of the Catalysts (contribution of pores of different diam-
eter, d,)
gas chromatography (Hewlett Packard 5890 connected 2.3 Equipment and reaction conditions
with a Perkin Elmer ion trap detector) for measurement
of desorption products. The equipment for the reaction and analysis of the pro-
In Fig. 1, the diagram of heat flow registered in the ducts is outlined in Fig. 2. The reaction has been carried
calorimeter (lower plot) and the chromatographic signal out in Autoclave Engineers BTRS Jr. equipment. The
(upper plot) in the cycle of adsorption (by pulses) and reactor is a vertical cylinder (6.4 mm internal diameter,
desorption of tert-butylamine, for the Z1B catalyst, are 152.4 mm long, with a volume for the catalyst of up to
shown as an example of the applications of these 5 cm3) which is placed in a stainless steel chamber
methods. Three peaks can be observed in the TPD: one heated by means of an electric resistance. The bed tem-
peak at low temperature (470 K), corresponding to the perature is controlled and monitored by means of an
desorption of the physically adsorbed base (carrying out Eurotherm 9 1 temperature controller. The furnace tem-
the adsorption at 473 K no physical adsorption has perature, the temperature of the transfer line to the
been determined); and two peaks at high temperature, chromatograph and the temperature of the reactor wall
corresponding to the desorption of butene (564 K) and are controlled by means of three Eurotherm 847 tem-
ammonia (685 K) resulting from the cracking of the perature controllers.
chemically adsorbed base.I3 Thus, the measurement of In the bottom of the furnace are placed two eight-
the total acidity of the zeolite will be given by the high port-valves which are driven by compressed air. One of
temperature peaks (the mmol amount of chemically the valves permits the passage of reactants to the
adsorbed base is obtained from the area under any of reactor or sends them through a second line, which
the high temperature peaks). allows a sample of the reactants to be taken for chro-
matographic analysis. The second valve permits a
s 10'
. base 1-butylamine
- 973 sample of the products to be taken; this sample is sent
catalyst 216 to the on-line chromatograph for analysis. For this
- 104
m
c purpose, there is a sample-taking loop of 25 cm3
.g 3 10'- through which the outlet products of the reactor pass.
-0
'c 2 l o 4 -
a
0,
In addition to the entrances for methanol and inert
iii 1 10'-
gas feeding, the reactor equipment is provided with
three auxiliary gas entrances: for reactor purge with
2
mass flow
controller
capillary column, a 1.83 m long Porapack Q packed groups clearly decreases as the Si/A1 ratio increases,
column, and a SO m long Pona capillary column. which proves that Bronsted acidity of HZSMS zeolites
Because of the great number of compounds analysed in increases with aluminium content (as there are more
each chromatographic run and the complexity required skeletal hydroxyl groups, AIOHSi). It must be pointed
for the mass balance, a program in FORTRAN has out that the spectra studied correspond to the zeolites,
been written. and not to the catalysts, because the bands correspond-
ing to hydroxyl groups are masked by the bands corre-
sponding to the binder (bentonite).
3 RESULTS
3.1.2 BronstedlLewis ratio
3.1 Effect of Si/AI ratio on the surface acidic structure In Fig. 4 the FTIR spectra of adsorbed pyridine are
and on the kinetic behaviour shown for some HZSMS zeolites samples with different
aluminium contents. The spectra have been carried out
3.1 .I Bronsted acidity once the samples have been activated at 673 K for 1 h,
HZSMS zeolites contain two main types of hydroxyl
pyridine has been adsorbed at 423 K and physisorbed
groups: (A) one type is characterized by an IR band
pyridine has been removed by vacuum at 423 K. The
with a wavenumber of approximately 3610 cm-' which spectra that are shown have been obtained by subtrac-
can be assigned to skeletal O H groups, SiOHAl, that ting the corresponding white trial (prior to pyridine
are responsible for the strong Bronsted acidity of the
zeolites. The intensity of the band is related to the alu-
minium content of the zeolites and to the amount of
proton e x ~ h a n g e ; ' ~ .(B)
' ~ a second type of hydroxyl
group, with an IR band at 3740-3720cm-' has been
associated either with silica amorphous impurities' or
with silanol groups, SiOH, that is to say, terminal
hydroxyl groups located at the external surface of the
In the literature there are discrepancies con-
cerning these silanol groups, which are considered to be
non-acidic or weakly
In Fig. 3 the FTIR spectra of the framework hydroxyl
groups of four of the HZSMS zeolites prepared with
different Si/Al ratios and calcined at 803 K are shown.
__ -
The spectra have been registered by diffuse reflectance
in a catalytic chamber, once the samples have been acti- 3900 3800 3700 3600 3500 3400 00
t-.butylarnine
200 Si/AI=154 0
70
42
175
24 A
- H 150 ammonia
.125
-3
1
Si/AI=1540
78 0
Y, 420
0
100 24A
75 F
50 * ' . ' . " I *
TABLE 3
Ratio of Bronsted/Lewis Sites Obtained from the Intensity of the IR Bands, and Total
Acidity Measurements Carried out by Calorimetry
TABLE 4 MeOH
TPD Results of Ammonia and tert-Butylamine (desorption at
30
5 K min-') rest of tIC A
~~ ~ ~~~~~ ~
!20/
Zeolite TPD of NH, TPD of tert-butylamine ,@,
10
T (K) (mmol g - ' ) T (K) (mmol g - ' )
0
HZSMS-1 700 0.50 583 0.38 0 01 02 03 04 05 ( 6
HZSMS-2 695 0.36 577 0.30
HZSM5-3 691 0.27 514 0.25
HZSMS-4 685 0.19 570 0.19
HZSM5-5 667 0.10 560 0.10 30
E
P
g 20
separate peak at low temperature in TPD). Fig. 6. Product distribution in the conversion of methanol at
It is observed that the maximum of the chemical 623 K. Upper plot, against total acidity of the catalysts. Lower
desorption peak displaces towards lower temperatures plot, against contact time over Z l B catalyst.
with increasing Si/AI ratio. However, conclusions con-
cerning differences in acidic strength distribution cannot
be drawn from this result, because this displacement is through a maximum. This kinetic behaviour of catalysts
not only affected by acidic strength of the catalyst but with different Si/Al ratios is similar to that previously
also by other factors such as total amount of adsorbed observed by other a ~ t h o r s .From
~ . ~ the results shown in
base (or total acidity) and the conditions of the analysis, the lower plot of Fig. 6 it can be concluded that the
that is to say, carrier gas flow and amount of catalyst effect of contact time on selectivity is quite similar to the
o ample.^ effect of total acidity of the catalyst.
From the results of Table 4 it can be definitely stated Thus, it can be stated that both activity and selec-
that there is a great decrease in total acidity as the Si/A1 tivity of catalysts are functions, mainly, of the total
ratio increases, but the variation in Si/Al ratio only acidity of catalysts.
slightly affects the acidic strength distribution (Fig. 5).
In Fig. 6 the evolution of reaction products as a func- Taking into account the effect of Si/Al ratio on total
tion of total acidity of different catalysts (upper plot) acidity and on acidic strength distribution, clear evi-
and as a function of contact time for catalyst Z1B dence of total acidity being the variable most affected
(lower plot) are shown. The compositions (in wt%) of by %/A1 ratio has been observed. This result leads us to
the following fractions : light olefins (C, -), the other postulate that the important effect of Si/Al ratio on
hydrocarbons, and non-converted oxygenated MTG process selectivity can be attributed to the varia-
(methanol and dimethylether), have been plotted. The tion in total acidity as aluminium content changes, and
kinetic results of both plots correspond to runs at cannot be attributed to the slight variation observed in
623 K. The kinetic results of the upper plot in Fig. 6 acidic strength distribution with aluminium content.
correspond to a contact time of 0.052 h. In order to There is no clear evidence of the intervention of sites
avoid erroneous conclusions due to deactivation (more of different acidic strength in either of the two steps in
noticeable with increasing temperature),', the results series of the kinetic scheme, eqn. (1): conversion to light
shown in Fig. 6 have been obtained by extrapolating to olefins from oxygenated, and transformation of olefins
zero time the evolution of each fraction from experi- into hydrocarbons in the range of gasoline. The effect of
ments of 12 h duration. Si/Al ratio can be considered similar to the effect of
In the upper plot of Fig. 6 it is observed that as total contact time for a process with steps in series, such as
acidity increases (that is to say, with decreasing Si/A1 the one studied in this paper. The increase in selectivity
ratio) selectivity towards heavier hydrocarbon forma- to light olefins (intermediate product in eqn. (1))
tion increases, while light olefin selectivity passes observed in the literature as Si/Al ratio increases, is
192 A. G. Gayubo et al.
explained on the basis of the decrease observed in total 11. Argauer, R. J. & Landolt, G. R., Crystalline zeolite
HZSM-5 and method of preparing the same. US Patent,
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3,702,886, 1972.
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ACKNOWLEDGEMENTS tion of bases on solid catalysts for acidity measurement. J.
Chem. Tech. & Biotechnof.,60 (1994) 141-6.
14. Aguayo, A. T., Gayubo, A. G., Ereiia, J., Olazar, M.,
This research was carried out with the financial support Arandes, J. M. & Bilbao, J., Measurement of acidity
from the University of the Basque Country/Euskal strength distribution of solids by chemical adsorption of
Herriko Unibertsitatea (Project UPV 069.310-EB035/ bases. Ajinidad, 51 (1994) 122-4.
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3050-2.
16. Datka, J. & Piwowarska, Z., Acid properties of
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