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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

16.5.6 Maintenance access to some specific areas of equipment must be considered, by


providing areas of handrail section adjacent to such equipment with means of removal
and replacement without using hot work or bolting
16.5.7 All ladders rising over six meters shall be provided with safety cages.
16.5.8 Ladder, shall not to be loaded beyond the maximum intended load for which they are
built nor beyond their rated capacity.
16.5.9 For additional information refer to Safety Engineering Standard ES.S.05 - Safety
Requirements for Onshore Process Facilities Access Platforms, Stairways and
Ladders.
16.6 INTERLOCKING OF SAFETY RELIEF VALVES
16.6.1 Safety relief valves require replacement for maintenance reasons or statutory
inspection/testing imposed by the applicable regulations.
16.6.2 To enable replacement during normal operation, an arrangement incorporating
installation of a second safety relief valve shall be provided. Such an arrangement
requires the installation of isolation valves that shall have proper interlocking devices to
comply with the applicable regulation requirements.
16.6.3 The interlocking system is closely related to the isolating method chosen.
16.6.4 A standing instruction shall be prepared and issued to the plant operators on the
procedure for replacing safety relief valves on stream.
16.6.5 When locks and keys are applied, consistent coding system shall be considered.
16.7 EXIT, EGRESS AND ESCAPE ROUTES
16.7.1 Onshore Plants
Refer to Section 6.8.29 to 6.8.35
16.7.2 Offshore Plants
a) Every module or area of the platform shall be provided with sufficient exits to
permit the prompt escape of personnel. Exits shall be arranged to provide free and
unobstructed egress from all parts of every module, building, structure, section or
area at all times.
b) A minimum of two separate and remote exits shall be provided from every module,
structure, section or area. Any compartment, which would otherwise have a travel
distance exceeding 20 feet to the nearest exit, shall have a minimum of two exits.
c) Every exit shall be clearly visible. There shall be no dead-end spaces or corridors
on the platform.
d) Primary escape routes shall be 1.5 m wide and have clear headroom of 2.3m.
Doors on escape routes shall open in the direction of escape.
e) External stairways shall, from the accommodation area be 1.5m wide. Other
stairways to be minimum 1.0 m. Landings shall be 1.5m by 2.5m minimum. This is
to permit the handling of stretcher cases.
f) Secondary escape routes shall be considered as the means of egress from inside
modules where primary routes do not exist. Secondary escape routes shall be 1.1
m wide and have clear headroom of 2.3m.
g) Escape routes shall be so constructed as to allow the easy transfer of a stretcher
bearing a person.

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

h) All means of access and egress shall be so constructed as to allow a person


wearing self-contained B.A. to pass through without hindrance.
i) Passive and active fire protection shall be used, if necessary, on escape routes for
the protection of personnel against heat radiation.
j) All escape routes, survival crafts and life-raft stations and muster stations shall be
adequately illuminated by emergency Escape lighting and clearly identified by
photo luminescent signs.
k) If lifts are installed they shall be designed to permit emergency egress by means of
hatches in the ceilings and ladders within the shaft.
16.8 TELECOMMUNICATION SYSTEMS
16.8.1 General
a) All permanently or partially manned installations shall be provided with
telecommunication system which shall be designed to provide communication
facilities for safety and operational purposes.
b) Requirements shall be on a case by case basis and shall be detailed in the specific
project Fire and Safety Philosophy.
c) Generally, the following telecommunications facilities shall be provided:-
 Telephone system for external and internal communications, including hot lines
where appropriate.
 Telex system
 Paging system
 Radio system
 Intercom system
d) Radio system for plant/field operations shall be provided. Telecom systems shall
be equipped with backup power pack (batteries) to continue operation during
blackout. The system shall be adequate to communicate, where appropriate, with:
 Other plants
 Emergency Centre, fire station
 Communication centres
 Marine vessels and life boats
 Helicopters and heliports
 Fire vehicles, well head maintenance and W/L vehicles
16.8.2 Emergency
Same as above, including portable radios for communications within the plant area.
16.8.3 Public address
a) A public address system shall be provided; the system shall be audible at all points
of offshore location.
b) Answer-back facilities shall also be incorporated at strategic locations.
c) An adequate number of batteries powered “Bull Horns” shall be provided.
16.9 NAVIGATIONAL AIDS
16.9.1 General
a) All fixed structures shall have primary and secondary marine navigational aids and
visual aids.
b) Marine navigational aids and visual aids for helicopter operation shall be provided
as shown on lighting layouts.

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

c) The marine navigational aids shall conform to the International Association of


Lighthouse Authorities recommendations.
d) The visual aids for helicopter operations are required by the:
 Offshore Installations (Construction & Survey)
 C.A.P 437 Civil Aviation Authority. Offshore Helicopter landing area Guidance
on Standards.
16.9.2 Marine Navaids
a) Assemblies containing 12,000 candela (minimum) main white light shall be
installed on opposite corners of the platforms. Secondary white lights of 1200
candela shall also be installed, and in the event of main light failure shall operate
automatically.
b) Subsidiary 15 candelas (minimum) red lights should be installed on the corners not
occupied by the white lights to mark the extremities of the platform. They should
also be installed along all the bridge links.
c) Both main lights and subsidiary lights should flash in unison, emitting the Morse
code letter “U” every 15 seconds.
d) Wellhead platform not connected with a bridge to the main complex shall be
provided with suitable navigation lamps.
16.9.3 Fog Signals
a) Shall be installed on each platform, they shall have a range of two miles. The fog
signals shall sound the Morse code letter “U” every 30 seconds.
b) In the event of main fog signal failure a secondary fog signal shall be provided with
a range of 0.5 mile.
16.9.4 Helicopter visual aids
Helideck and obstruction lights shall be provided to enable helicopter pilots to identify
and use the area by day and night. The marking and lighting of obstacles helps to
ensure a safe separation distance.
16.9.5 Helideck lighting
a) The landing area shall be delineated by Yellow lights that are visible omni-
directionally above the landing area level.
b) The lights should not be below the level of the deck and should also not exceed a
height of 0.25 metres around the perimeter and the yellow lights should be at least
15 candelas.
c) The Helideck shall be floodlit for night use. The lights should be so arranged, as
not to dazzle the pilot and a facility should be incorporated to allow the floodlights
to be dimmed at the pilot‟s request.
16.9.6 Obstruction lights
a) The helicopter pilot should be provided with visual information on the proximity and
height of objects which exceed the height of and are close to the landing area, or
are close to the boundaries of the 150 degree sector as defined by CAP 437.
b) Where the highest point of the installation exceeds the height of the landing area
by more than 15 metres, a Red obstruction light of 200 candelas should show
omni-directionally at that point. Further lights of at least 10 candelas should be
fitted at 10 metre intervals down to the level of the helideck.
c) Objects of less than 15 metres height above the landing area shall be provided
with an omni-directional red light of at least 15 candelas.
d) Helideck and obstruction lighting shall be provided with emergency power.

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

16.9.7 Wind sock


At least one windsock shall be installed on the platform, in a location acceptable to
Gulf Helicopter Company.
16.9.8 Anemometer
A fixed anemometer for wind direction and wind speed shall be provided. This is to
enable plant operators to record wind speed and direction and pass same information
to helicopters, marine vessels and others.
16.9.9 Marker beacons
For sub-sea pipeline and cables, marker beacons or other appropriate means, shall be
provided to minimise damage from anchors.
16.10 SAFETY SIGNS
16.10.1 Safety signs shall be provided. This is to indicate escape routes and the location of fire
fighting and life saving equipment.
16.10.2 The safety signs shall be of the photolumeinscent type so that they will be visible in the
event of lighting failure or dense smoke.
16.10.3 Safety signs language shall be in both Arabic and English.
16.10.4 Safety signs shall be designed to comply with BS 5499.
16.11 PLANT IDENTIFICATION PANELS
16.11.1 Plant identification panels shall be required.
16.11.2 The panels shall display QP logo, the registered name of the plant and the plot name
or number.
16.11.3 Installation identification panels shall be legible to the helicopter pilot with sufficient size
and clearly visible colour.
16.12 OFFSHORE INSTALLATIONS
16.12.1 Survival Craft
a) Total enclosed motor propelled survival craft shall be provided on Offshore Plants
and drilling rigs .The total number of survival craft shall be sufficient to
accommodate 200% of the total number of persons expected to be on the facility at
any given time. The living quarter‟s platform alone shall be provided with survival
craft for 150% of the total number of persons on the installation. Assembly area or
muster area shall be provided at the survival craft location to facilitate safe
boarding.
b) Approved TEMPSC shall be used.
c) Survival craft, launching system, recovery system and emergency equipment
carried on board shall be in accordance with the requirements of SOLAS.
d) Satellite/ wellhead platforms with Helideck facility shall be provided with survival
craft.
e) Survival craft shall be equipped with radio communication system and with a
compressed air breathing system sufficient to sustain the occupants of the craft for
a ten minute period in toxic gas environment.

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

16.12.2 Self Inflating Life Rafts


a) Self-inflating life rafts shall be provided on offshore Installations and drilling rigs.
Life rafts shall afford a secondary means of evacuation.
b) Life rafts shall be in accordance with SI 486, SOLAS Regulations and QP Safety
Regulations.
c) Life rafts shall be sufficient to accommodate 50% of total persons on the
installation at a given time.
d) The life rafts shall be located at strategic locations on the platform.
e) Life rafts installed on drilling rigs shall be Davit launch type, and rafts installed on
fixed structures shall be encapsulated „jettison‟ type. Embarkation into jettison type
life-raft shall be by means of knotted rope or rope ladder.
f) Satellite / wellhead platforms shall be provided with self-inflating life raft.
16.12.3 Life Jackets
a) Life jackets of an approved type shall be provided on offshore installations and
drilling rigs. Life jackets shall be located in the accommodation cabins, survival
craft muster areas, life raft stations and boat landing exit/egress.
b) Life jackets shall be sufficient for 200% of total persons on the installations at a
given time.
c) Life jackets shall conform to ISI 486 and SOLAS Regulations.
d) Marine Work Vest shall be provided, for persons working over open water.
e) Satellite / wellhead platforms shall be provided with life jackets.
f) Inflatable life jackets shall be inspected and certified by a manufacturer authorised
Third Party and certified annually.
16.12.4 Life Buoys
a) Life Buoys shall comply with SOLAS & IMO Life Saving Appliances Code.
b) Sufficient number of life buoys shall be provided and shall be located at survival
craft and life raft stations and at any other point deemed necessary where they
shall be handrail mounted.
c) A length of buoyant line shall be attached to the life buoy and the other end
securely fastened to the installation. The length of the line shall be 3 times the
distance from the mounting position to sea level. The life buoys shall be equipped
with water activated lights.
16.12.5 Rope Ladders/ Knotted Ropes
Rope ladders or knotted ropes shall be provided as a secondary means of escape
from the installation in an emergency situation.
16.12.6 Safety Standby vessel and Rescue Open Boat
Requirements for rescue open boat and/or safety standby vessel shall be subject to
safety study on a case by case basis.
16.12.7 Personnel Protective Equipment
An approved type of safety helmets, safety Boots, overalls, eye protectors, hearing
protectors etc. shall be provided for all personnel engaged in operations where they
may be exposed to risk of injury.

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DOC No QP-PHL-S-001 Rev. 3

16.12.8 Breathing Apparatus


a) BA shall comply with BS EN 137.
b) In view of the presence of toxic gas (H2S) in QP produced hydrocarbons,
Emergency B.A. shall be provided for all personnel expected to be on the Offshore
Installations at a given time.
c) Emergency B.A. sets shall be located in living quarters, survival craft muster areas,
life raft stations and in other areas where an emission of toxic gas may occur.
d) Quantity required shall be subject to a safety study. But shall not be less than
200% of total persons on the installations at a given time.
e) The emergency B.A. sets shall have sufficient capacity to enable the wearer to
reach a muster area and shall be provided with a facility for off-take from the
cascade system (if provided).
f) Sufficient quantity of long duration B.A. sets shall be provided for search, rescue
and fire fighting crew.
16.12.9 Cascade Breathing Air System
a) Cascade breathing air system shall be provided on permanently manned
installations, located at muster areas where survival craft is installed and at drill
floor. 2x100% air compressors shall be provided with on line air quality monitoring
system.
b) Air reservoirs shall be sufficient to provide air for all persons at the muster area for
a period of 60 minutes (40L/min/man can be used for calculations).
c) The off-take points shall be well spaced to prevent congestion in emergency
situation.
16.12.10 Eyewash /Safety Showers
Eyewash/safety showers shall be provided in areas where personnel may come into
contact with hazardous chemicals. Water tank and pipes shall be protected against
extreme ambient heat. Water temperature at the take-off point shall not exceed
37°C. Eyewash /safety showers shall comply with ANSI / ISEA Z308.1
16.12.11 First Aid Equipment
First aid equipment as defined by QP medical services shall be provided.
16.12.12 Other Portable Safety Equipment
Other portable safety equipment e.g. personal H2S detector, flammable gas metre
shall be specified and provided by QP to all QP installations.
16.13 ONSHORE INSTALLATIONS
16.13.1 Equipment
An approved type of safety helmets, safety boots, overalls, eye protector, hearing
protector, etc. shall be provided for all personnel engaged in operations where they
may be exposed to risk of injury.
16.13.2 Breathing Apparatus
a) Two long duration breathing apparatus shall be provided at each fire hydrant
station assembly. Sufficient number of long duration breathing apparatus shall be
located in the plant control room for search and rescue team members, not less
than 10 sets shall be provided.

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

b) Emergency escape sets shall be provided in areas where an emission of toxic gas
may occur.
16.13.3 Eye Baths and Safety Showers
a) Eye baths and safety showers shall be provided in the plant area where corrosive
products are stored, handled or utilised.
b) Water tank and pipes shall be protected against extreme ambient heat.
c) Water temperature at take-off point shall not exceed 37 °C.
16.13.4 First-aid kits
Throughout the installation at strategic locations first aid kits shall be provided. Two
stretchers shall also be provided.
16.13.5 Other Portable Safety Equipment
a) Other portable safety equipment e.g. personal H2S detector, flammable gas metre
shall be specified and provided by QP to all QP installations
b) All Portable electrical equipment shall be suitable for zone-1.
16.13.6 Portable and Mobile Equipment for Fire-Fighting
a) Mobile equipment for fire fighting FM and/or UL.
b) Portable and mobile fire-fighting equipment as applicable, shall be readily available
in process and storage areas, on jetties and in buildings, offices, laboratories,
warehouses, workshops etc.
c) Mobile fire-fighting equipment shall be housed in the area fire station or be readily
available in those plant areas with a high potential fire risk.
d) Requirement for potable and mobile equipment for fire fighting shall be subject to a
safety study and shall be detailed in the specific project fire and safety philosophy.
17.0 PIPELINES
17.1 SUBMARINE PIPELINES
17.1.1 Application
a) This philosophy applies to Submarine Pipeline Systems used to convey Petroleum
and Natural Gas of any of the categories B, D and E. For the definition of the
above categories refer to BSI PD 8010-1:2004; Table 1.
b) This philosophy does not apply to Submarine Pipeline Systems used to convey
fluids of the category A or C nor to pipeline bundles of the piggy back type or
pipeline bundles encased with a carrier pipe. This philosophy is not applied to
process plant pipe work beyond the Pig Launcher/Receiver or the riser Emergency
shut-down valve in the event that no pigging facilities are provided.
c) The pipeline systems in this philosophy comprise interconnected system of
Submarine Pipeline (s), their riser, support, isolation valves, all integrated piping
components, associated safety systems and Corrosion Protection System. The
limit of the Submarine Pipeline is the Emergency Shutdown valves located/installed
at the landfall (beach landing valve).
d) Risers which are installed outside the jacket legs and may by subject to vessel
impact shall be protected by riser protector.

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17.1.2 Safety Assessment


a) All work associated with the design, construction and operation of submarine
pipelines systems shall be such as to ensure that no single failure shall lead to life
threatening situations for any person, or to unacceptable damage to material or the
marine environment.
b) A risk analysis shall be carried out at all phases to identity and evaluate the
consequences of single failures and series of failures in the pipelines system such
that necessary measures shall be taken in order to meet the targeted safety and
reliability levels. The extent of such analysis is to reflect the criticality of the pipeline
system, the criticality of operation and previous experience with similar systems or
operations.
17.1.3 Design Conditions
Pipelines shall
a) be designed to convey fluids of category B, D or E without loss of integrity.
b) be based on location class, fluid category and potential failure consequences for
each failure mode identified in the risk analysis.
c) have sufficient safety margin against accidental loads and unplanned operational
conditions.
d) fulfill the corporate safety and reliability objectives and have the required resistance
against the loads they are exposed to during operational conditions.
e) fulfill the specified transport under given operational conditions capacity (pressure,
temperature, flow, composition etc.,).
f) fulfill the possibility of changes during pipeline systems lifetime with respect to
composition or type of product to be transported.
g) take into account the need to facilitate inspection, testing and maintenance.
h) be monitored for violation of its integrity by provision of appropriate monitoring
systems such as:
 Corrosion Monitoring (Internal and External).
 Inspection (Internal & External).
 Leak detection.
i) be provided with suitable pressure control systems.
j) be provided with an effective over pressure protection system if it is anticipated, the
design pressure can be exceeded under normal operational conditions.
k) be provided with sub-sea isolation valves where they could contribute to safety, if
the risk analysis identifies such requirement.
l) be provided with an effective pipeline Emergency Shutdown (ESD) system.
m) be provided with an automatic pressure safety system to protect the downstream
system during incident operation. A pressure safety system is not required if the
pressure source to the pipeline cannot deliver a pressure in excess of the
maximum incidental pressure.
17.1.4 Additional Design Safety Considerations
a) A pressure of 10% above the design pressure shall be considered as the incidental
pressure of the pipeline design area.
b) The pipeline system may be divided into sections with different design pressure
provided that the pressure control system ensures that, for each section, the
maximum operating pressure cannot be exceeded during incidental operation.

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c)Buried Submarine Pipeline shall have adequate safety against sinking or floatation.
Pipeline resting directly on the sea bottom without coating shall be designed
against sinking, lifting off the bottom or moving horizontally.
d) Where Submarine Pipeline is thermally insulated, the insulation shall be resistant
to the combination of water, temperature and Hydrostatic Pressure, and shall have
the required mechanical strength to resist the loads imposed during installation.
17.1.5 Additional design considerations may be necessary where unusual conditions are
encountered, such as unstable ground, mechanical or sonic vibrations; long self
supported spans, massive special attachment or thermal forces other than seasonal.
17.1.6 Pipeline Route
The Submarine Pipeline route shall be selected with due regard to the probabilities of
damage to the pipe. The following factors shall be taken into account:
a) Geological features and natural hazards.
b) Ship traffic and the presence of anchoring zones.
c) Fishing grounds.
d) Fishing activity.
e) Military exercise areas.
f) Archaeological sites.
g) Offshore installations.
h) Existing pipelines or submarine cable.
i) Sediment transport.
j) Seabed instability.
k) Regularly dredged areas and dumping grounds.
l) Turbulent flows.
m) Future development in the area.
n) Any other obstructions.
o) Environment conditions (e.g. Tide, wave, current, water temperature, marine
growth and wind “for risers design” etc.)
p) Environmental conditions causes by costal features.
q) Location of the landfall.
r) Environment impact.
The pipeline shall not be located close to foreign structures, other pipeline systems
wrecks, boulders etc. The Minimum distance shall be determined based upon
anticipated deflections, Hydrodynamic effects and upon risk-based evaluation. In case
routing too close to other structures is unavoidable, the pipeline shall be kept in
position by clamps, supports etc.,
The pipeline shall be trenched, buried or appropriately protected if external damage
affecting the integrity of the pipeline is likely and where necessary to prevent or reduce
interference with other activities. Protective structures for use shall present a smooth
profile to minimize risks of snagging and damage from anchoring cables and fishing
areas.
17.1.7 Crossings
a) The pipelines shall be kept separated by a permanent vertical distance of minimum
0.4 m.
b) The crossing angle shall be greater that 30o and as close as possible to 90o.

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17.1.8 Landfall
The following factors shall be considered when selecting the landfall location:
a) Waves
b) Tides
c) Scour
d) Coast erosion
e) Beach movement
f) Topography
g) Geology
h) Environmental sensitivity
i) Landline route
j) Adjacent facilities & activities
k) Future development.
17.2 ONSHORE PIPELINES
a) The operator shall, before the design of the pipeline is completed, carry out a risk
assessment study and demonstrate that:
i. All hazards relating to a pipeline with the potential to cause a major accidental
event have been identified;
ii. The risks arising from those hazards have been evaluated and assessed;
iii. The Safety Management system is adequate
iv. Suitable procedures shall be developed for the safe construction installation and
commissioning of the pipeline.
v. Emergency isolation block valves shall be installed at the beginning and end of the
pipeline. Safety evaluation study shall be undertaken to determine weather or not
additional emergency isolation block valves are required to be installed at
section(s) of the pipeline.
vi. The emergency isolation block valves shall be 'fail safe' in the closed position.
(Excepting for the gas distribution system where it has been accepted that fail in
position may be utilised on condition that all other GDS ESD safety requirements
have been met.)
vii. The emergency isolation block valves shall be fitted for remote operation condition
monitoring with indication and closure activation capability from the control room.
viii. The emergency isolation block valve closing rate shall not be less than 1” per
second. The total closure period shall not exceed 10 minutes.
ix. Where safe-operating limits anticipated to be exceeded, pressure relief valves shall
be provided.
x. At valve stations or flange connections, leak detection systems shall be provided.
The type of leak detection systems shall be appropriate for the fluid transported
and operating conditions.
b) Crude oil pipeline is recommended to be above ground to detect any leak may be
occurred form the pipeline.
17.2.1 Pipeline Corridor and Pipeline Crossings
a) All pipelines shall be placed in designated corridors, which are a minimum of 60m
wide; a pipeline corridor constitutes an exclusive land use area for pipeline-related
activities.
b) The minimum clear space between any pipeline and the corridor boundary shall be
30 m.

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c) Spacing of parallel buried pipelines or above-grade individually supported pipelines


shall be as follows:
 Every pipeline must have a minimum clearance of 15m on one side.
 Pipelines may be located near one another provided that a minimum clearance
equal to the greater of one meter or twice the diameter of the larger pipe is
maintained between them.
 Where pipeline and power line corridors cross, the horizontal angle of
intersection shall be within 70 to 110 angular degrees. Poles or structures for
overhead power lines shall not be located in pipeline corridors.
 Underground cables crossing pipeline corridors shall do so by means of
concrete duct bank. The minimum vertical distance between the bottom of any
pipe and the top of the duct bank is 1.0 m. The concrete duct bank shall be
continuous across the width of the pipeline corridor. Cables shall have no
servicing points within pipeline corridors. However, if servicing points are to be
installed, no portion of the service points (manhole/vault) shall be closer than 25
m to any pipeline in the corridor.
 When pipelines cross under roads through box culverts, the minimum spacing
between any two pipes shall be twice the diameter of the larger pipe. The
minimum spacing between any pipe and the overhead or side portion of the
culvert structures shall be 1.2 m.
17.2.2 Proximity to Occupied Building
The minimum distance between the pipelines and normally occupied buildings shall be
in accordance with BSI PD 8010-1:2004 section 5.5.
17.2.3 Pipeline Trenches and Covers
a) The width of a pipeline trench shall be as narrow as practicable where mechanical
compaction is not required, the width of trench shall be typically pipe O.D + 300
mm, but may be reduced where narrow trenching techniques are employed.
b) The trench bottom shall be prepared to give an even bed for the barrel of the pipe
and to ensure proper alignment.
c) In rocky ground, the trench shall be excavated at least 100 mm deeper than
normally required and then made up to the required level by the addition of well
compacted, selected bedding material.
d) 600 mm depth of cover will be sufficient in non-agriculture lands.
17.2.4 Impact Protection
a) All gas pipelines shall be buried.
b) Before the design of the pipeline is completed, pipeline external and internal
protection from corrosion, maintenance and inspection impact shall be considered.
c) Provision of increased cover as a protection against external mechanical damage
or erosion shall be considered.
d) For anticipated subsidence, additional flexible joints, anchored joints, rafts or piling
shall be considered.
e) At crossings and areas where there is a likelihood of third party activities leading to
interference with the pipelines, the use of impact protection shall be required.
Impact protection may take the form of increased cover, concrete surround,
concrete slab over or similar construction.
f) Warning signs indicating the presence of pipeline shall be installed at crossing of
utilities, streams, track, high voltage electrical transmission lines and on each side

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of roads and major waterway crossing. In addition there would be pipeline markers
placed over the pipeline at all road, high voltage electrical transmission lines and
utilities crossing.
g) Signs shall also be installed on all fenced site of metering station, scraper station,
block valve station, tee-off station and transformer rectifier station. This is to notify
the public of the owner and to warn the presence of the pipeline.
17.3 HIGH INTEGRITY PRESSURE PROTECTION SYSTEM (HIPPS)
17.3.1 Definition
HIPPS is a concept of replacing a mechanical safety device, e.g. a pressure safety
valve, with instruments, valves and logic.
17.3.2 Application for subsea pipeline systems has not yet been fully evaluated in the
petroleum industry and therefore application shall be limited to the onshore gas
distribution system.
17.3.3 Application
HIPPS may be applied in QP for the onshore gas distribution system if project
management demonstrate that: -
a) No other practicable alternative is available (i.e. the cost of alternatives is
unacceptably high (e.g. fully rated piping).
b) Only clean hydrocarbons shall be transported within the HIPPS protected piping
system.
c) Flaring shall be eliminated or significantly reduced.
Where a High Integrity Pressure Protection System is proposed a comprehensive
reliability study shall be undertaken by an independent consultant in which
consideration shall be given to: -
 Hazard rate
 Redundancy
 Voting system
 The design of equipment for on-line testing and maintenance

Note: The reliability analysis shall be subject to a review and assessment by QP


Technical Safety prior to approval for application.
17.3.4 Valves and Pressure Transmitters
The HIPPS may consist of, as a minimum, two rapidly closing series mounted high
integrity valves and three independent pressure transmitters, which feed data to a
voting, based electronic trigger system.
17.3.5 Performance Standard
The Safety Integrity Level (SIL) for all HIPPS components e.g. solenoids, valves,
actuators, transmitters etc. Shall not be less than Level-3. For selection of HIPPS
please refer to HIPPS selection criteria; Rev. A; (ES.4.03.0004).

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

18.0 CONSTRUCTION SAFETY & QUALITY


18.1 SAFETY
18.1.1 All personnel working on QP sites shall be subject to all laws, by laws, regulations and
ordinances issued by the state of Qatar and/or any government authority with
jurisdiction related to the performance of the work, regarding the safeguarding of the
environment, accident prevention, job cleanliness, health and safety.
18.1.2 Those personnel shall strictly comply and shall cause its personnel and its
subcontractor personnel to strictly comply with all rules, guidelines, regulations,
procedures, programmes and policies of QP as set forth in the “QP Health, Safety &
Environment Conservation & protection Policy” of 9th April 2007 , the QP
Environmental Protection Standards and the QP HSE Regulations for Contractors.
18.1.3 A Construction HSE Plan shall be prepared for each construction activities prior to
commencement. The plan shall include the following topics:
a) Scope
b) Objectives
c) Safety Policy
d) Environmental Control
e) Site rules and procedures
f) Emergency procedures
g) Traffic routes
h) Heavy lifting operations
i) Construction hazard assessment
j) Method statement
18.1.4 Contractors personnel shall strictly adhere to Contractor‟s Safety Management system
elements specified in the QP Safety Regulations for Contractors e.g. Assignment of
Safety Supervisor, Safety Training and awareness, Safety meetings, inspections,
personal protective equipment, safety and fire-fighting equipment etc.
18.1.5 A Safety Person or other designated person shall visit each job site and evaluate
potential safety/ health/ environmental hazards including the potential hazards of
confined space entry and develop a prevention/protection plan.
18.2 QUALITY
18.2.1 Quality of construction shall be managed by an approved quality assurance system.
18.2.2 Engineering construction quality shall be controlled by:
a) Civil inspection
b) Dimensional control
c) NDT
d) E & I inspection
e) Mechanical/structural/pipe inspection
f) Welder qualification and approved welding procedure
g) Implementing agreed project procedures
h) Auditing:
i. Emergency Shutdown & Blow down system
 Emergency S/D

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

 Depressurisation
 Flares and vents
 Total plant shutdown
ii. Drainage system
 Closed drains
 Open drains
iii. Ventilation and air conditioning systems
 Natural and mechanical ventilation
 Air intakes and outlets
 Pressurised areas
 Ventilation of turbine enclosures
 HVAC system
iv. Emergency power
 Emergency power supplies
 UPS system
 Emergency Escape lighting
v. Annunciation, alarms and communication systems
 Plant alarm system
 Plant status lights
 Hazard warning lights and beacons
 Telecommunications system
 Public address system
vi. General plant safety
 Exit, egress and escape routes
 Noise and vibration
 Hot and cold surfaces
 Life saving appliances
 Personnel protective equipment
 Safety signs and plant identification
 Surveillance system
 Navigational aids
 Helicopter operations
 Fuel and chemical storage.
 Scaffolds
 Fall protection

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

19.0 UNITS OF MEASUREMENT


19.1 GENERAL
The use of various units of measurement shall be in accordance with SI requirements
refer BS ISO 80000. For a full list of SI units and explanation of the SI system
reference to the standards above is necessary. A list of commonly used SI units and
allowable exceptions to the standards that may be used are listed below. These fall into
three categories as below.
19.2 ENGINEERING DESIGN
The following units shall be used for all design calculations and records purposes.
QUANTITY UNIT NAME STANDARD NOTATION

BASE UNITS

Length metre m
Mass kilogram (gram) kg (g)
Time second s
Electric current ampere A
Temperature Kelvin K
Amount of substance mole mol
Luminous intensity candela cd

SUPPLEMENTARY UNITS
Plane angle radian rad
solid angle staradian sr

DERIVED UNITS
Frequency hertz Hz
Force Newton N
Pressure bar absolute bara
bar gauge barg
2 2
Stress newton/rnillirneter N/rnrn
2 2
kilo newton/metre kN/rn
Energy, work and heat quantity joule J
Power, heat flow watt w
Electric charge coulomb C
Electric potential EMF volt V
Electric resistance ohm 
Electric conductance siemens S
Electric capacitance farad F

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

QUANTITY UNIT NAME STANDARD NOTATION


Magnetic flux weber Wb
Magnetic flux intensity tesla T
Inductance henry H
Luminous flux lumen lm
Illuminance lux lx
Dynamic viscosity centipoise cP
Kinematic viscosity metre2/second m
o
Temperature degree C
PERMANENT NON-SI UNITS

Time second / minute / hour / day s/m/h/d

Plane angle {degree / minute / second o/„/“


2 2 2 2
Area millimetre (metre ) mm (m )
Volume litre l
3
cubic metre m
Mass tonne t
kilogram kg
Pressure bar bar
Velocity metre/second m/s

MATERIAL SPECIFICATIONS

QUANTITY UNIT NAME NOTATION STANDARD


Pipe sizes inch Inch or "
Length Metre m
Mass Kilogram or gram kg or g
Pipe schedule Refer ANSI 31.3 -

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

Index
A
access ways ......................................................................................................................................................................... 22
Adequate ventilation .......................................................................................................................................................... 13
air intakes .................................................................................................................................................................... 17, 51
Air intakes ........................................................................................................................................................................... 51
airlock ........................................................................................................................................................................... 17, 18
ALARM ANNUNCIATION ................................................................................................................................................. 4, 53
alarm system ...................................................................................................................................................................... 25
alarms .................................................................................................................................................... 24, 28, 29, 41, 44, 52
aluminium alloys ................................................................................................................................................................. 21
anemometer ....................................................................................................................................................................... 63
area classification ................................................................................................................................................... 16, 19, 31
atmospheric vents .............................................................................................................................................................. 55
authorised traffic ................................................................................................................................................................ 17
B
battery back-up .................................................................................................................................................................. 25
Battery rooms ..................................................................................................................................................................... 18
blast walls ........................................................................................................................................................................... 15
break-glass .......................................................................................................................................................................... 28
breathing apparatus ........................................................................................................................................................... 65
Breathing Apparatus ........................................................................................................................................................... 65
buildings ...................................................................................................................................................... 13, 22, 30, 37, 66
Buildings ....................................................................................................................................................................... 33, 52
bulk storage ........................................................................................................................................................................ 22
buried pipelines .................................................................................................................................................................. 70
Burn pits ............................................................................................................................................................................. 58
C
call point ............................................................................................................................................................................. 31
Cascade breathing air system ............................................................................................................................................. 65
Central Control Room (CCR). .............................................................................................................................................. 25
Codes and Standards .......................................................................................................................................................... 12
combustion exhausts .......................................................................................................................................................... 17
control room .......................................................................................................................................... 22, 33, 42, 43, 53, 65
Control Room...................................................................................................................................................................... 37
corrosion ............................................................................................................................................................................. 13
D
design accident events ....................................................................................................................................................... 16
detector alarm settings ...................................................................................................................................................... 26
double block and bleed ................................................................................................................................................ 39, 40
drains ...................................................................................................................................................................... 21, 49, 73
Drilling................................................................................................................................................................................. 49
duty pressure ...................................................................................................................................................................... 34
E
egress .................................................................................................................................................................................. 60
electrical equipment ..................................................................................................................................................... 17, 19
Electrical equipment ........................................................................................................................................................... 19
electrical isolation ......................................................................................................................................................... 18, 19

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

Emergency entrances/exits ................................................................................................................................................ 23


Emergency generators ........................................................................................................................................................ 54
emergency lighting ............................................................................................................................................................. 61
emergency power ............................................................................................................................................................... 54
Emergency power ............................................................................................................................................................... 54
emergency shutdown ............................................................................................................................................. 13, 45, 52
Emergency Shutdown ................................................................................................................................................... 41, 72
emergency vehicles ...................................................................................................................................................... 20, 23
escape routes ......................................................................................................................................................... 28, 60, 63
escape sets ......................................................................................................................................................................... 66
Ex’d’ .................................................................................................................................................................................... 19
Executive action .................................................................................................................................................................. 28
exhaust stacks..................................................................................................................................................................... 55
exhausts ...................................................................................................................................................................... 17, 21
explosion........................................................................................................................................................ 3, 14, 31, 37, 41
External stairways ............................................................................................................................................................... 60
Eyewash .............................................................................................................................................................................. 65
F
facilities design ................................................................................................................................................................... 13
fault condition .................................................................................................................................................................... 25
faults ....................................................................................................................................................................... 25, 38, 44
Field detector types ............................................................................................................................................................ 25
field detectors..................................................................................................................................................................... 25
fire and gas detection ............................................................................................................................ 23, 24, 28, 32, 41, 53
fire and gas detection system ............................................................................................................................................. 25
FIRE DETECTION .............................................................................................................................................................. 2, 26
Fire divisions ....................................................................................................................................................................... 33
fire fighting equipment ................................................................................................................................................. 15, 36
fire prevention .................................................................................................................................................................... 15
fire rated divisions .............................................................................................................................................................. 33
fire spread ........................................................................................................................................................................... 20
fire water pressure ............................................................................................................................................................. 34
fire water requirement ....................................................................................................................................................... 33
fire zone .............................................................................................................................................................................. 32
fire zones ............................................................................................................................................................................ 32
fired heaters ................................................................................................................................................................. 17, 22
First aid equipment ............................................................................................................................................................. 65
first aid kits ......................................................................................................................................................................... 66
Fixed ladders ....................................................................................................................................................................... 59
flame/ heat detector ......................................................................................................................................................... 29
flammable gas ............................................................................................................................................. 14, 37, 43, 44, 65
flammable gas detector ..................................................................................................................................................... 30
flare area............................................................................................................................................................................. 56
flares ............................................................................................................................................................ 13, 21, 22, 56, 57
flash point ............................................................................................................................................................... 17, 20, 36
fog signal ............................................................................................................................................................................. 62
G
gas detector ........................................................................................................................................................................ 51
gas detectors ...................................................................................................................................................................... 26
gas pipelines ....................................................................................................................................................................... 70
gas tight door ................................................................................................................................................................ 17, 18
gas turbine enclosure......................................................................................................................................................... 30

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

H
Hand railing......................................................................................................................................................................... 59
hazard .......................................................................................................................................... 4, 14, 17, 49, 50, 51, 56, 72
hazardous ..................................................................................................................................................................... 17, 49
hazardous area ....................................................................................................................................................... 16, 17, 49
hazardous area classification .............................................................................................................................................. 19
hazardous area schedule .................................................................................................................................................... 20
hazardous areas .................................................................................................................................................................. 16
Health, Safety and Environment protection plan ............................................................................................................... 72
Heat detection .................................................................................................................................................................... 27
heat detectors .................................................................................................................................................................... 30
Helicopter approach ........................................................................................................................................................... 21
helicopter operations ......................................................................................................................................................... 62
helideck......................................................................................................................................................................... 62, 63
High risk .............................................................................................................................................................................. 14
Hinged doors ...................................................................................................................................................................... 18
HSSD ................................................................................................................................................................................... 27
Human Machine Interface (HMI) ........................................................................................................................................ 25
HVAC ................................................................................................................................................................................... 43
HVAC system................................................................................................................................................................. 17, 18
Hydrogen Sulphide ............................................................................................................................................................. 15
hydrogen sulphide (H2S) .................................................................................................................................................... 13
I
identification panels ....................................................................................................................................................... 5, 63
ignition ................................................................................................................................................... 13, 14, 23, 31, 42, 58
ignition sources................................................................................................................................................................... 17
interlocking devices ............................................................................................................................................................ 60
isolation ....................................................................................................................................................... 13, 20, 35, 42, 60
K
knotted ropes ..................................................................................................................................................................... 64
L
landing area ................................................................................................................................................................ 36, 62
lay down ............................................................................................................................................................................. 14
layout .................................................................................................................................................................13, 20, 26, 31
life buoys ............................................................................................................................................................................ 64
Life jackets .......................................................................................................................................................................... 64
Life rafts .............................................................................................................................................................................. 64
local equipment room ........................................................................................................................................................ 37
Low risk ............................................................................................................................................................................... 14
M
MACHINERY GUARDING ................................................................................................................................................. 5, 59
main lights .......................................................................................................................................................................... 62
maintenance .............................................................................................................................. 17, 24, 38, 45, 49, 50, 60, 61
Maintenance access ........................................................................................................................................................... 60
manual alarm call point ...................................................................................................................................................... 28
Manual alarm call points .................................................................................................................................................... 28
materials ....................................................................................................................................................................... 13, 50
means of escape ................................................................................................................................................13, 20, 23, 64
mechanical equipment ....................................................................................................................................................... 19
Mechanical isolation ........................................................................................................................................................... 38

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

mechanical ventilation ....................................................................................................................................................... 17


Medium risk ........................................................................................................................................................................ 14
Mesaieed NGL plant areas .................................................................................................................................................. 53
metal embrittlement .......................................................................................................................................................... 21
minimum jacket impact absorption criteria ....................................................................................................................... 21
Minimum Seperation Distances ......................................................................................................................................... 22
Mobile fire-fighting equipment .......................................................................................................................................... 66
N
naturally ventilated ............................................................................................................................................................ 19
navigational aids ........................................................................................................................................................... 61, 62
non-hazardous area ...................................................................................................................................................... 17, 18
non-sparking motors .......................................................................................................................................................... 19
O
obstruction light ................................................................................................................................................................. 62
Offshore .................................................................................................................................................................. 49, 64, 65
Onshore .............................................................................................................................................................................. 49
Onshore buildings ............................................................................................................................................................... 33
ORIENTATION ..................................................................................................................................................................... 21
P
passive fire protection ........................................................................................................................................................ 32
Passive structural fire proofing ........................................................................................................................................... 15
permit to work .................................................................................................................................................................... 17
personal noise doses .......................................................................................................................................................... 58
pipeline corridor ................................................................................................................................................................. 69
pipeline trench .................................................................................................................................................................... 70
plant area..................................................................................................................................................... 17, 26, 28, 49, 66
plant layout......................................................................................................................................................................... 37
plant roads .......................................................................................................................................................................... 22
plant safety ......................................................................................................................................................................... 57
plant shutdown................................................................................................................................................................... 25
Platforms ............................................................................................................................................................................ 59
portable radios ................................................................................................................................................................... 61
portable safety equipment ........................................................................................................................................... 65, 66
positive pressurisation ........................................................................................................................................................ 50
potential risk ....................................................................................................................................................................... 15
powerline corridors ............................................................................................................................................................ 70
pre-discharge alarm ............................................................................................................................................................ 28
pressure ........................................................................................................................................................................ 44, 49
PRESSURISED AREAS ....................................................................................................................................................... 4, 52
Prevailing winds .................................................................................................................................................................. 21
primary objective .................................................................................................................................................................. 7
primary sources of hazard .................................................................................................................................................. 16
protection philosophy .................................................................................................................................................. 14, 15
public address ..................................................................................................................................................................... 61
Purge gas ............................................................................................................................................................................ 58
Q
QGPC Status Display ........................................................................................................................................................... 24
R
repeat annunciator panels ................................................................................................................................................. 53

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

risk factors .......................................................................................................................................................................... 13


roads ....................................................................................................................................................................... 17, 20, 56
Rope ladders ....................................................................................................................................................................... 64
S
Safety Management system ............................................................................................................................................... 72
safety rails ........................................................................................................................................................................... 59
safety showers .............................................................................................................................................................. 65, 66
Safety signs ......................................................................................................................................................................... 63
safety studies ................................................................................................................................................................ 15, 16
Self-closing gates ................................................................................................................................................................ 59
separation distance ................................................................................................................................................ 14, 21, 62
separator ponds.................................................................................................................................................................. 22
sheltered areas ................................................................................................................................................................... 19
smoke detector ................................................................................................................................................................... 29
smoke detectors ................................................................................................................................................................. 27
Sparks................................................................................................................................................................................ 17
splash zone ......................................................................................................................................................................... 21
spool piece .......................................................................................................................................................................... 41
Stairways............................................................................................................................................................................. 59
standby vessel .................................................................................................................................................................... 64
steady noise levels .............................................................................................................................................................. 58
Storage................................................................................................................................................................................ 14
sub-sea pipeline and cables ................................................................................................................................................ 63
subsidiary lights .................................................................................................................................................................. 62
supply boats........................................................................................................................................................................ 21
Support vessels ................................................................................................................................................................... 21
surface temperature ........................................................................................................................................................... 58
surface temperatures ................................................................................................................................................... 17, 19
survival craft ....................................................................................................................................................................... 63
T
Tank bund walls .................................................................................................................................................................. 23
telecommunication system ................................................................................................................................................ 61
thermal barriers .................................................................................................................................................................. 15
thermal radiation ................................................................................................................................................................ 57
Toe plates ........................................................................................................................................................................... 59
TOTAL PLANT S/D ............................................................................................................................................................... 31
toxic gas ........................................................................................................................................... 20, 26, 55, 57, 63, 65, 66
toxic gas detector ............................................................................................................................................................... 30
Turbine enclosures ............................................................................................................................................................. 51
U
Underground cables ........................................................................................................................................................... 70
units of measurement ........................................................................................................................................................ 74
UPS/emergency battery power .......................................................................................................................................... 55
V
ventilation ....................................................................................................................................... 17, 29, 30, 37, 50, 51, 52
Ventilation .................................................................................................................................................................... 50, 51
ventilation duct................................................................................................................................................................... 52
ventilation systems ............................................................................................................................................................. 52
Vibration ............................................................................................................................................................................. 58
voting .................................................................................................................................................................................. 25

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

W
wellhead jackets ................................................................................................................................................................. 63
Wellhead jackets ................................................................................................................................................................ 62
wind sock ............................................................................................................................................................................ 63
Wind socks .......................................................................................................................................................................... 15
Z
Zone .................................................................................................................................................................................... 16

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QP PHILOSOPHY FOR FIRE AND SAFETY

DOC No QP-PHL-S-001 Rev. 3

REVISION HISTORY LOG

Revision Number: 3 Date 28/3/2013

Item Revised: This is the third revision of QP Philosophy for Fire and Safety. The
Philosophy was updated to reflect the latest developments on the
4/3/2013
worldwide standards referenced in the document.

Item Revised: Rev. 2 - Issued for Approval as Corporate Standard (unplanned


update)
21/9/2005
Document sections 15 & 17 updated for clarification
Amendments identified by margin bar
Item Revised: Rev. 1 - Issued for Approval as Corporate Standard
18/1/2001 Whole document re-structured to meet the Corporate Standard
Document requirements and re document numbered
From EP-S-01 to QGPC-PHL-001 rev. 1

Item Revised Rev. B – Issued for Comment (Planed Periodic update)


Document updated for clarification and extended to provide
information on Pipelines, HIPPS systems
Amendments identified by margin bar

Note:

The revision history log shall be updated with each revision of the document. It shall contain a
written audit trail of the reason why the changes/amendments have occurred, what the
changes/amendments were, and the date at which the changes/amendments were made.

Doc. File No.: PHL.S.001.R3 Page 82 of 82 Custodian Dept.: ST

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