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FOREWORD

FOReWoRD

Thank you for purchasing our tractor. We are confident it will give you many years of reliable Service.

The introduction in this manual sets out the correct manner of operating, maintaining and checking the tractor
to ensure long-term durability.

Please ensure correct operation of the tractor as incorrect operation can cause substantial mechanical damage
as well as cause accidents with the associated injuries.

Please note that in some cases differences can exist between this manual and your tractor due to the manu-
facture’s policy of constant product improvement.

In the event that you encounter a problem not covered by this manual please contact your nearest dealer
who will assist you in resolving your problem.

CALIFORNIA Proposition 65 Warning


The Engine Exhaust from this product contains chemicals known to
the state of California to cause cancer, birth defects or other repro-
WARNING ductive harm.
WARNING SIGNS IN THIS MANUAL 

The following warning signs in this manual draw additional attention to items of importance for the safe and
correct operation of the tractor.

SIGN MEANING OF THE SIGN

This indicates that a condition may result in harm, serious injury or death to you or oth-
DANGER
er persons if the warning is not heeded. Follow the advice provided with the warning.

WARNING Hazard or unsafe practice that can lead to severe injury or death.

CAUTION Hazard or unsafe practice that can lead in injury or death.

Instructions for the correct operation of the machine which, if followed, will ensure
IMPORTANT that it performs at its best.

All information, illustrations and specifications in this manual are based on latest information available at the
time of publication. The right is reserved to make changes at any time without notice.
SAFETY PRECAUTIONS

1. TRACTOR IDENTIFICATION
The engine number is stamped on the left hand side of the engine block. WARRANTY OF THE PRODUCT
The chassis number is shown on the left hand side of the tractor as shown in The manufacturer warrants this
the drawing. product and full details of the war-
ranty are provided on a separate
Carved position of the warranty schedule.
Engine type or Number

Carved position of the


chassis number SERVICE
Service is available from any TYM
dealer in the country.

PARTS
To obtain spare parts please contact
your nearest dealer and give him
the details listed below.
 Tractor model
T75O101A
 Tractor serial number
 Tractor engine number
 Part number and description
T5NO001A  Quantity required
-
SAFETY PRECAUTIONS

2. ABOUT THIS MANUAL


This manual has been prepared to Read this Manual carefully and
assist you in following/adopting the keep it in a convenient place for fu-
correct procedure for running-in op- ture reference. If at any time you re-
eration and maintenance of your quire advice concerning your trac-
new Tong Yang Moolsan CO., LTD tor, do not hesitate to contact your
(Here in after refer to TYM) tractor. Authorized TYM dealer/Distributor.
Your tractor has been designed and He has trained personnel, genuine
built to give maximum performance, parts and necessary equipments to
with good fuel economy and ease undertake all your service require-
of operation under a wide variety ments.
of operating conditions. Prior to de- Manufacturer’s policy is one of con-
livery, The tractor was carefully in- tinuous improvement, and the right
spected, both at the factory and by to change prices, specifications or
your TYM Dealer/Distributor, to en- equipments at any time without no-
sure that it reaches you in optimum tice is reserved.
conditions .To maintain this condi- All data given in this book is sub-
tion and ensure trouble free perfor- ject to production variations. Dimen-
mance. it is important that the rou- sions & weight are approximate only
tine services, as specified in this and the illustrations do not neces-
manual, are carried out at the rec- sarily show tractors in standard con-
ommended intervals. dition. For exact information about
any particular tractor, please consult
your TYM dealer/Distributor.

-
SAFETY PRECAUTIONS

3. INTRODUCTION & DESCRIPTION


TRACTOR AN INTRODUCTION Distributors are kept informed of the left hand side of the engine body (il-
latest methods of servicing tractors. lust. T4NO101A), For easy refer-
The word, ’tractor’ has been derived They stock genuine spare parts and ence, we suggest you to write the
from ‘traction’ which means pulling. are backed by the Company’s full number in the space provided in the
A tractor is required to pull or haul support. owner’s personal data.
an equipment, implement or trol- Through this manual. The use of
ley which are coupled to the trac- Right turn Left turn
the terms LEFT, RIGHT, FRONT (Counterclockwise)
tor body through suitable linkage. (Clockwise)
and REAR must be understood, to
A tractor can also be used as a avoid any confusion when follow-
prime mover as it has a power out- ing the introductions. The LEFT and
let source which is also called Pow- Right Rear
RIGHT means left and right sides of
er Take or PTO shaft. the tractor when facing forward in
In this book the operating, mainte- the driver’s seat, Reference to the
nance and storage instructions for FRONT indicates the radiator end
all models of TYM Diesel tractors of the tractor, while the REAR, indi-
has been complied. This material cates the drawbar end.
has been prepared in detail to help When spare parts are required, al-
you in the better understanding of ways specify the tractor and engine
maintenance and efficient operation serial number when ordering these
of the machine. parts. (See illustration T4NO101A). Front Left
If you need any information not giv- This will facilitate faster delivery T5NO002A
en in this manual, or require the ser- and help ensure that the correct
vices of a trained mechanic, please parts for your particular tractor is re-
get in touch with the TYM Dealer/ ceived. The tractor serial number is
Distributor in your locality. Dealer/ punched on a plate attached to the

-
SAFETY PRECAUTIONS
DESCRIPTION
▶General construction ▶Engine sion case. The rim & Disc fitted with
The transmission case, Clutch, The tractors are fitted with vertical, Rear tires are bolted to the outer
Clutch housing, Engine and Front Water-cooled 4-cycle and spherical flange of Rear Axle.
Axle Support are bolted together to chamber type YANMAR
form a rigid unit. ENGINES (3TNV88C-DKTF) ▶HYDRAULIC SYSTEM & LINK-
AGES
▶Front Axle & Wheels ▶Clutch and Transmission TYM Tractors are fitted with Live (i.e.
The 4WD front axle is a center-piv- A single plate dry clutch (8.86″ di- system is in operation) independent,
ot, reverse Eliot type. The front ameter) is used on these tractors. very touch of hydraulic System.
wheel drive mechanism is incorpo- Three point Linkages can be used
Tractor with IPTO (Independent
rated as a part of the axle. for category 1 type of implements.
Power Take Off) are fitted with hy-
The front wheel drive power is taken draulic Clutch Assy.
off the rear transmission and trans- ▶STEERING
The transmission Gear box has
mitted to the differential in the front
Twelve forward speeds & Twelve re- It consists of Hydrostatic Power
axle where the power is divided into
verse speeds with high-low selector steering system, which has a hy-
right and left and to the respective
lever, Presently, TYM Tractors are draulic cylinder and tandem type hy-
final cases.
fitted with partial synchro-mesh type draulic pump.
In the final cases, the transmitted
gears.
revolution is reduced by the level
gears to drive the front wheel. The ▶ELECTRICAL SYSTEM
4WD mechanism with level gears A 12 Volt Lead Acid Propylene Bat-
▶REAR AXLE & WHEELS tery is used to activate the Engine
provides wider steering and greater
durability. This is mounted on ball bearings
and is enclosed in removable hous-
ing which are bolted to the transmis-

-
SAFETY PRECAUTIONS

4. OWNER ASSISTANCE
through the Starter Motor and the
Electrical system comprising Horn, We at TYM CO.,LTD and your TYM  Your name, address and tele-
Head Lamp. Side indicator Lamps, Dealer/Distributor wants you to be phone number
Plough Lamp, Brake Light, Gauge completely satisfied with your in-  Model and tractor serial number
lamp, Hazard Lamp. Generator or vestment. Normally any problems
with your equipment will be handled  Dealer/Distributor Name & Ad-
Alternator, Fuse box also from part
of the Electrical system. by your Dealer/Distributor’s Service dress
Departments, however, misunder-  Machine purchase date and Hours

WARNING standing can occur. If you feel that used


your problem has not been handled  Nature of problem
 When operating the tractor at
to your satisfaction, we suggest the
High speed, Do not attempt Before contacting TYM CO.,LTD of-
following.
to make sharp turns by using fice, be aware that your problem will
the brakes. This may result in Contact the owner or General Man-
likely to be resolved in the Dealer-
overturning of the tractor caus- ager of the Dealership, explain the
ship using the Dealer’s/Distributor’
ing serious injury or DEATH. problem, and request assistance.
s facilities, equipment and person-
When additional assistance is need-
nel. So it is important that your initial
ed, Your Dealer/Distributor has di-
contact be with the Dealer/Distribu-
rect access to your office. If you
tor.
cannot obtain satisfaction by doing
this, contact the TYM CO.,LTD. Of-
fice and provide them with;

-
SAFETY PRECAUTIONS

5. ROPS (Roll Over Protective Structures)


ROLL OVER PROTECTIVE STRUCTURES (ROPS) USE OF THE TRACTOR WITH
THE ROPS LOWERED CAN
TYM tractors are equipped with a DANGER CAUSE FATAL INJURIES
frame for the protection of opera- As the ROPS frame or cab togeth-
tors. • For ROPS frames to be effec- er with the seat belt was designed to
tive and protect the operator,
In the case of cab tractors the frame meet certain standards, they must be
the seat belt provided must
is incorporated in the cab structure. maintained in good order and condi-
be worn in order to keep
The objective of the frame or cab operators within the ROPS tion. To achieve this objective, both
structure is to protect the operator in protected area in the event of the structure and the seat belt should
the event of a roll over a roll over. Failure to use the be inspected on a regular basis. (Ev-
and they are designed to support seat belt can still cause seri- ery time the tractor is serviced)
the entire weight of the tractor in ous injury or death. In the event that the seat belt is
that event. damaged or frayed, it should be re-
On some models the ROPS frame placed and in the event that the
Each TYM ROPS frame or cab
structure is designed and has been has a fold down feature, which can ROPS frame or any part of the
tested to meet industry and or gov- be used to enter low buildings etc. mounting structure is damaged or
ernment standards. Take care when lowering the upper cracked, the faulty component must
be replaced with a new unit. Such a
Included in these tests were all section of the ROPS frame and take
unit must meet all of the test criteria
mounting bases and bolts or other extreme care while driving the tractor
of the original unit. Fitment of an in-
fasteners. with the ROPS frame lowered. ferior item or items affects the certi-
Do not wear the seat belt with fication of the entire ROPS structure
the ROPS lowered and please and the effectiveness of the struc-
remember that the fold down facility ture in the event of an accident.
is for special circumstances only and Drilling or welding of the ROPS
must not be lowered for general use. structure is forbidden.
-
SAFETY PRECAUTIONS
DAMAGE OF THE ROPS SEAT SLIDING

WARNING
 Never attach chains, ropes to
the ROPS for pulling purpos-
es; this will cause the tractor
to tip backwards. Always pull
from the tractor drawbar. Be
careful when driving through Forward / Backward
door opening or under low adjustment lever
45NO003A overhead objects. Make sure T39O003A
there is sufficient overhead
If the tractor has rolled over or the clearance for the ROPS fatal Before operating a tractor it is im-
ROPS has damaged (such as strik- injuries. portant to adjust the seat to the
ing an overhead object during trans- most comfortable position & check
port), It must be replaced to provide WARNING whether it is properly locked in its
the original protection. After an ac- position.
cident, check for damages to the
 If the ROPS is removed or re-
placed, make certain that the NOTE
1.ROPS. 2.Seat. 3.seat belt & seat
mountings. Before you operate a proper hardware is used to re-  Do not use solvents to clean
tractor, replace all damaged parts. place the ROPS and the rec- the seat. Use warm water with
ommended torque values are a little detergent added.
WARNING applied to the attaching bolts.
 Do not weld, drill or straighten CAUTION
WARNING
the ROPS.  Do not put a hand between the
 Always wear your seat belt if seat and the slides when ad-
the tractor is equipped with justing the seat position. You
ROPS. can get injured unexpectedly.
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SAFETY PRECAUTIONS

6. SAFETY INSTRUCTIONS
To select Seat position, move Ad-
justing lever and slide Seat closer to RECOGNIZE SAFETY INFORMATION SIGNAL WORDS
or away from Dash panel and con-
trols.
DANGER DANGER

• Check whether the seat prop- WARNING


erly locked in its position be-
fore driving the tractor.
CAUTION
DANGER
T74O201A T74O202B
• Always use the seat belt
when the ROPS is installed. This symbol means ATTENTION! A signal word "DANGER, WARN-
Do not use the seat belt if a YOUR SAFETY IS INVOLVED. The ING OR CAUTION" is used with
foldable ROPS is down or message that follows the symbol safety alert symbol. DANGER identi-
there is no ROPS. Check the contains important information about fies the most serious hazards. Safe-
seat belt regularly and re- safety. Carefully read the message. ty signs with signal Word "DANGER
place if frayed or damaged. OR WARNING" are typically near
specific hazards. General precau-
tions are listed on CAUTION safety
signs.

- 10
SAFETY PRECAUTIONS

READ SAFETY INSTRUCTION PROTECTION CHILDREN USE OF ROPS AND SEAT BELT

T72O203A T72O204A T72O205A

Carefully read all safety instructions Keep children and others away from The Roll Over Protective Struc-
given in this manual for your safety. the tractor while operating. ture (ROPS) has been certified to
Tempering with any of the safety de- BEFORE YOU REVERSE: industry and/or government stan-
vices can cause serious injuries or  Look behind tractor for children.
dards. Any damage or alternation
death. Keep all safety signs in good to the ROPS, mounting hard-ware,
condition. Replace missing or dam-  Do not let children to ride on trac- or seat belt voids the certification
aged safety signs. tor or any implement. and will reduce or eliminate protec-
Keep your tractor in proper condi- tion for the operator in the event of
tion and do not allow any unauthor- a roll-over. The ROPS, mounting
ized modifications to be carried out hardware, and seat belt should be
on the tractor, which may impair the checked after the first 100 hours of
function/safety and affect tractor life. tractor and every 500 hours there-

- 11
SAFETY PRECAUTIONS
PRECAUTION TO AVOID PARK TRACTOR SAFELY
TIPPING
after for any evidence of damage,
wear or cracks. In the event of dam-
age or alteration, the ROPS must be
replaced prior to further operation of
the tractor.
The seat belt must be worn during
machine operation when the ma-
chine is equipped with a certified
ROPS.
Failure to do so will reduce or elim- T72O206A T72O207A
inate protection for the operator in
the event of a roll over. Do not drive where the tractor could Before working on the tractor;
slip or tip. Lower all equipment to the ground.
Stay alert for holes and rocks in the Stop the engine and remove the
terrain, and other hidden hazards. key.
Slow down before you make a sharp
turn.
Driving forward out of a ditch or
mired condition could cause trac-
tor to tip over backward. Back out of
these situations if possible.

- 12
SAFETY PRECAUTIONS
KEEP RIDERS OFF TRACTOR HANDLE FUEL SAFELY AVOID STAY CLEAR OF ROTATING
FIRES SHAFTS

T72O208A T72O209A T72O210A

Do not allow riders on the tractor. Handle fuel with care; it is highly Entanglement in rotating shaft can
Riders on tractor are subject to in- flammable. Do not refuel the tractor cause serious injury or death.
jury such as being stuck by foreign while smoking or near open flame Keep PTO shield in place at all
objects and being thrown off of the or sparks. times.
tractor. Always stop engine before refueling Wear close fitting clothing. Stop the
tractors. engine and be sure PTO drive is
Always keep your tractor clean of stopped before making adjustments,
accumulated grease, and debris. Al- connections, or cleaning out PTO
ways clean up spilled fuel. driven equipment.

- 13
SAFETY PRECAUTIONS
ALWAYS USE SAFETY LIGHTS PRACTICE SAFE MAINTENANCE
AND DEVICES
Securely support any tractor ele-
ments that must be raised for ser-
vice work.
Keep all parts in good condition and
properly installed.
Replace worn or broken parts. Re-
place damage/missing decals.
Remove any buildup of grease or oil
T72O211A T72O212A from the tractor.
Disconnect battery ground cable(-)
Use of hazard warning lights and Understand service procedure be-
before making adjustments on elec-
turn signals are recommended when fore doing work.
trical systems or welding on tractor.
towing equipment on public roads Keep the surrounding area of the
unless prohibited by state or local tractor clean and dry.
regulations.
Do not attempt to service tractor
Use slow moving vehicle (SMV) sign when it is in motion.
when driving on public road during
Keep body and clothing away from
both day & night time, unless pro-
rotating shafts.
hibited by law.
Always lower equipment to the
ground. Stop the engine.
Remove the key. Allow tractor
to cool before any work repair is
caused on it.

- 14
SAFETY PRECAUTIONS
AVOID HIGH-PRESSURE PREVENT BATTERY PREVENT ACID BURNS
FLUIDS EXPLOSIONS

T72O213A T72O214A T72O215A

Escaping fluid under pressure can Keep sparks, lighted matches, and Sulfuric acid in battery electrolyte
penetrate the skin causing serious open flame away from the top of is poisonous. It is strong enough to
injury. Keep hands and body away battery. Battery gas can explode. burn skin, cause holes in clothing
from pinholes and nozzles, which Never check battery charge by plac- and cause blindness if found entry
eject fluids under high pressure. If ing a metal object across the poles. into eyes.
any fluid is injected into the skin. For adequate safety always;
Consult your doctor immediately.
1. Fill batteries in a well-ventilated
area.
2. Wear eye protection and acid
proof hand gloves.
3. Avoid breathing direct fumes
when electrolyte is added.
4. Do not add water to electrolyte as
it may splash off causing severe
burns.
- 15
SAFETY PRECAUTIONS
BATTERY DISCONNECT SERVICE TRACTOR SAFELY
If you spill acid on yourself;
1. Flush your skin with water.
2. Flush your eyes with water for
10-15 minutes.
Get medical attention immediately.

T74O224A T72O216A

1. When working with your tractors Do not wear a necktie, scarf or


electrical components you must loose clothing when you work near
first disconnect the battery ca- moving parts. If these items were to
bles. get caught, severe injury could re-
2. To ensure that there are no acci- sult.
dents from sparks you must first Remove rings and other jeweler to
disconnect the negative battery prevent electrical shorts and entan-
cable. glement in moving parts.

- 16
SAFETY PRECAUTIONS
WORK IN VENTILATED AREA TRACTOR RUNAWAY SAFETY STARTER SWITCH
1. The tractor can start even if the 1. Clutch operated safety switch is
transmission is engaged posi- provided on all tractors which al-
tion causing tractor to runaway low the starting system to be-
and serious injury to the people come operational only when the
standing nearby the tractor. Clutch pedal is fully pressed.
2. For additional safety keep the pull 2. Do not By-pass this safety starter
to stop knob (Fuel shut off con- switch or work on it. Only Autho-
trol) in fully pulled out position. rized Dealers are recommended
T72O217A Transmission in neutral position, to work on safety starter switch.
Foot brake engaged and PTO le- 3. On some models Safety Starter
Do not start the tractor in an en- ver in disengaged position while switch is provided on transmis-
closed building unless the doors & attending to Safety Starter Switch sion High-low shifter lever and in
windows are open for proper venti- or any other work on tractor. PTO shifter lever. The tractor can
lation, as tractor fumes can cause be started only if High-low shifter
sickness or death. If it is necessary lever is in neutral position.
to run an engine in an enclosed
area remove the exhaust fumes by CAUTION
connecting exhaust pipe extension. • Safety Starter Switch is to be
replaced after every 2,000
hours / 4 years, whichever is
earlier.

- 17
SAFETY PRECAUTIONS
Emergency exits Safety precautions when using the loader
If exit from the cab side doors is
blocked (following an accident or ve-
hicle overturn) the alternative safety
exits are indicated by decals.

T74O225A T74O226A

Never let anyone get in the loader Do not stand under the lifted load-
and use the loader as a workbench. er or get close to it. Also, lower the
T74O223A
Otherwise, it may lead to a fatal in- loader arm onto the ground before
jury or even death. leaving the tractor. Otherwise, it may
The possible safety exits are: lead to a fatal injury or even death.
• Rear window hatch (All tractors)
• Front window (for versions with
openable front window).

- 18
SAFETY PRECAUTIONS

T74O227A T74O228A T74O229A

When attaching or detaching the IMPORTANT Do not allow loader arms or attach-
loader, fix all parts which are con- ment to contact electrical power
nected to the bucket and boom. The
 ROPS (Roll Over Protective lines. Electrocution will cause seri-
bucket or boom can be accidental- Structure), sun canopy or cab- ous injury or death.
ly dropped down, leading to an inju- in are not a FOPS (Falling Ob-
ry or even death. ject Protective Structure).
It never can protect the riders
against falling objects.
Avoid driving the vehicle into
a dangerous area such as fall-
ing rocks zone.

- 19
SAFETY PRECAUTIONS

T74O230A
T74O231A

Never carry a big object with the When attaching or detaching the
loader unless a proper implement loader, fix all parts which are con-
is attached. Keep a carried object nected to the bucket and boom. The
low during driving. Otherwise, it may bucket or boom can be accidental-
lead to an injury or even death. ly dropped down, leading to an inju-
ry or even death.

- 20
SAFETY PRECAUTIONS
SAFE OPERATION OF YOUR TRACTOR

The manufacturer of your tractor For full details consult the manufac-
has made every effort to make it as turer of the chemicals.
safe as is humanly possible. To avoid lengthy exposure to noise
Beyond this point it is the responsi- ensure that ear protection is worn.
bility of the operator to avoid acci- If adjustment to the tractor or ma-
dents and we ask that you read and chinery need to be made ensure the
implement our suggestions for your tractor or machine are turned off be-
safety. forehand.
Ensure that only trained and com- Use of certified Roll Over Protection
petent operators use this tractor and Structure (ROPS) is a must while
ensure that they are fully conversant operating a tractor.
with the machine and aware of all it’
Use of seat belt is a must while op-
s control and safety features.
erating a tractor.
Operators should not operate the
In summary, ensure at all times that
tractor or associated machinery
the safety of the operator and any
while tired or untrained.
other worker is paramount.
To avoid accidents please ensure
Ensure no one is between the trac-
that the operator wears clothing
tor and a towed vehicle (trailer or
which will not get entangled in the
implement).
moving parts of the tractor or ma-
chine and protect him or her from
the elements.
When spraying or using chemicals,
please ensure that clothing and pro-
tective equipment is worn which pre-
vents respiratory or skin problems.
- 21
SAFETY PRECAUTIONS
SAFETY TIPS DURING MAINTENANCE

1. At least on a daily basis check all Where a tractor is started in a engine to prevent being scald-
oil levels. Water level in the radia- confined area, ensure that the ed by steam or hot water. Do not
tor and electrolyte level in the bat- area is well ventilated as exhaust add water in the radiator when
tery and perform services accord- gases are very harmful, and can the engine is hot. Add water to
ing to the service schedule. cause death. the radiator only after the engine
2. Ensure tire pressure are even 6. Do not work under raised imple- cools down completely.
and the correct pressure for the ments. 11. To prevent fires keep the tractor
job being done is maintained. 7. When changing wheels or tires including the engine clean and
3. Check to ensure that the all con- ensure that a suitable wheel free from inflammable materi-
trols and preventative mech- stand is placed under the axle al and well away from fuels and
anisms of the tractor and im- prior to removing the wheel and other inflammable material.
plement work correctly and the wheels are chocked.
effectively. 8. Where guards or shields need to
4. Ensure that an adequate set of be removed to perform a service
the correct tools is available for or repair, ensure that the guard
maintenance and minor repairs. or shield is correctly reinstalled
5. Ensure that all service work and before starting the tractor.
repairs are carried out on a flat 9. Never refuel near a naked flame
area with a concrete or similar or with an overheated engine.
floor. Ensure to turn off Engine before
Do not carry out service work on refueling.
a tractor until it is switched off, 10. The cooling system operates un-
and the parking brake applied der pressure, take care when re-
and wheels choked. moving the radiator cap on a hot

- 22
SAFETY PRECAUTIONS
MOUNTING AND DEMOUNTING IMPLEMENTS

1. Ensure that all mounting and re- 6. Only the driver should ride on 11. When traveling on a public road
moval of implements is done on the tractor with the ROPS ensure that the tractor and driv-
safe flat ground. Ensure no one is frame fitted and with the seat er both meet all laws relating to
between the tractor and implement belt properly fastened. safety and licensing. When trav-
and do not get under the imple- 7. Where young children are pres- eling with wide implements use
ment to avoid accidental injuries. ent, particular care should be red flags on the extremities and
2. After mounting the implement, en- taken and the tractor should not observe all legal including es-
sure that all sway chains are cor- be moved until the whereabouts cort requirements.
rectly adjusted and, where PTO of all children is known. 12. When operating under adverse
shafts are used that the shaft is 8. Only trained operators should conditions, hilly terrain or on
fitted and secured correctly. operate the tractor and so taking bad ground adjust the speed
3. Where heavy implements are care to ensure that other work- of the tractor to suit the condi-
used, ensure that the combina- ers are not injured. In particu- tions, safety comes first. Nev-
tion is well balanced or use prop- lar they should take care during er drive down hill at high speed
er ballast to achieve balance. dusty operations, which will re- or with the transmission in neu-
duce visibility substantially. tral. Use of the braking capacity
4. Before leaving the tractor at any
of the engine as well as the ser-
time, lower the implement, stop 9. Never start the tractor unless the
vice brakes.
the PTO shaft where applicable, transmission is out of gear, the
set the parking brake and switch operator is in the seat and all Do not try to change gear going
off the engine. round safety has been checked. up or down a steep slope, select
the correct gear before starting.
5. While operating the implements with 10. Only operate the tractor seat-
the PTO keep all bystanders away ed in the drivers seat and nev- 13. Take care when traveling uphill
from any moving parts and do not er turn or brake suddenly at high with a heavy implement to en-
attempt to make adjustments while speed as this can cause a roll- sure that it does not overbal-
the machine is running. over and serious injury or death. ance and tip up the front end.

- 23
SAFETY PRECAUTIONS

14. Never remove or modify the ▶The following precau- 4. Fiberglass canopy does not give
seat belt. tions are suggested to any protection.
15. Never remove, modify or repair help prevent accidents 5. To prevent falls, keep steps and
the ROPS frame. A careful operator is the best oper- platform clear of mud and oil.
ator. Most accidents can be avoid-
Please remember that a little bit of ed by observing certain precautions. 6. Do not permit anyone but the op-
extra care can prevent serious injury Read and take the following precau- erator to ride on the tractor. There
or teath and avoid damage to your tions before operating the tractor to is no safety place for extra riders.
tractor. prevent accidents. 7. Replace all missing, illegible or
Tractor should be operated only damaged safety signs.
by those who are responsible and 8. Keep safety signs clean of dirt
properly trained to do so. and grease.

<servicing the Tractor>


<THE TRACTOR>
1. keep the tractor in good operat-
1. Read the operator’s manual care- ing condition for your safety. An
fully before using the tractor. Lack improperly maintained tractor can
of operating knowledge can lead be hazardous.
to accidents.
2. Stop the engine before perform-
2. Use an approved rollover bar and ing any service on the tractor.
seat belt for safe operation. Over-
turning of a tractor without a rollover 3. The cooling system operates un-
bar can result in death or injury. der pressure, which is controlled
by the radiator cap. It is danger-
3. Do not remove ROPS (Roll Over ous to remove the cap while
Protective Structure). Always use the system is hot. First turn the
the seat belt. cap slowly to stop and allow the
- 24
SAFETY PRECAUTIONS

pressure to escape before re- <Operating the tractor> should also be in neutral position
moving the cap entirely. 1. Before starting the tractor ap- for completing the starting circuit.
4. Do not smoke while the refueling ply the parking brake, place the Do not bypass the safety starter
the tractor. Keep away any type PTO (Power Take Off) lever in switch. Consult your TYM tractor
of open flame. the “OFF” position, the hydraulic Dealer/Distributor if safety- start-
control levers in the downward ing switch malfunctions.
5. The fuel in the injection system
is under high pressure and can position, the remote control valve 4. Avoid accidental contact with the
penetrate the skin. Unqualified levers in the neutral position (If gear shifter lever while the engine
persons should not remove or at- fitted) and the transmission in is running. Unexpected tractor
tempt to adjust a pump, injector, neutral. movement can result from such
nozzle or any part of the fuel in- 2. Do not start the engine or con- contact.
jection system. trols while standing besides the 5.  Do not get off or climb the tractor
Failure to follow these instruc- tractor. Always sit on the tractor while it is in motion.
tions can result in serious injury. seat when the engine or operat- 6.  Shut off the engine, remove the
ing controls. key and apply the parking brake
6. Keep open flame away from bat-
tery or cold weather starting aids 3. Safety starter switch. before getting off the tractor.
to prevent fire or explosions. In order to prevent the acciden- 7. Do not operate the tractor in an
7. Do not modify or alter or permit tal starting of the tractor, a safe- enclosed building without ade-
anyone else to modify or alter this ty switch has been provided. quate ventilation. Exhaust fumes
tractor or any of its components The starting system of the trac- can cause death.
or any tractor functions. tor is connected through this 8. Do not park the tractor on a steep
switch, which becomes operative slope.
only when the clutch pedal is de-
9. If power steering or Engine seiz-
pressed. On some models shut-
es to operate, stop the tractor im-
tle shifter lever and PTO button
mediately.

- 25
SAFETY PRECAUTIONS

10. Pull only from the swinging draw 14. Use the flasher/ Turn signal crossing ditches or slopes, and
bar or the lower link drawbar in lights and Slow Moving Vehi- when turning at corners.
the down position. Use only a cle (SMV) signs when driving 3. Lock the tractor brake pedals to-
drawbar pin that locks in place. on public roads during both day gether when transporting on
Pulling from the tractor rear axle and night time, unless prohibit- roads to provide proper wheel
carriers or any point above the ed by law. braking.
rear axle may cause the tractor’ 15. Dim tractor lights when meet- 4. Keep the tractor in the same gear
s front end to lift. ing a vehicle at night. Be sure when going downhill as used
11. If the front end of the tractor the lights are adjusted to pre- when going uphill. Do not coast
tends to rise when heavy imple- vent the blinding on the eyes of or free wheel down hills.
ments are attached to the three- coming vehicle operator.
5. Any towed vehicle and/or trail-
point linkage, install front end 16. Emergency stopping instruction; er whose total weight exceeds
or front wheel weights. Do not If tractor fails to stop even after that of the towing tractor, must be
operate the tractor with a light application of brakes. Pull the equipped with its own brakes for
front end. knob of fuel shut off control rod. safe operation.
12. Always use hydraulic posi-
6. When the tractor is stuck or tires
tion control lever when attach- <DRIVING THE TRACTOR> are frozen to the ground, back
ing equipments/implement and 1. Watch where you are going es- out to prevent upset.
when transporting equipment. pecially at row ends, on roads,
Be sure that the hydraulic cou- 7. Always check overhead clear-
around trees and low hanging ob- ance, especially when transport-
plers are properly mounted and stacles.
will disconnect safely in case of ing the tractor.
accidental detachment of imple- 2. To avoid upsets, drive the tractor
ment. with care and at speeds compat-
ible with safety, especially when
13. Do not leave equipment/imple- operating over rough ground,
ment in the raised position.
- 26
SAFETY PRECAUTIONS

<OPERATING THE PTO> <Diesel fuel>


1. When operating PTO driven 1. Keep the equipment clean and 9. If the original fuel tank cap is
equipment, shut off the engine properly maintained. lost, replace it with genuine cap.
and wait until the PTO stops be- A none approved cap may not
2. Under no circumstances should
fore getting off the tractor and be safe.
gasoline, alcohol or blended fu-
disconnecting the equipment. els be added to diesel fire or ex- 10. Do not drive equipment near
2. Do not wear loose clothing when plosive hazard. Such blends are open fire.
operating the power take-off or more explosive than pure gaso- 11. Never use fuel for cleaning pur-
near rotating equipment. line. In a closed container, such pose.
3. When operating stationery PTO as a fuel tank. DO NOT USE 12. Arrange fuel purchases so that
driven equipment, always ap- THESE BLENDS. winter grade fuel are not held
ply the tractor parking brake and 3. Never remove the fuel cap or re- over and used in the spring.
block the rear wheels from front fuel the tractor with the engine 13. USE ultra low sulfur fuel only.
and rear side. running.
4. To avoid injury, always move 4. Do not smoke while refueling or
down flip part of PTO. Do not when standing near fuel.
※N.B: I t is suggested that after
clean, adjust or service PTO 5. Maintain control of the fuel filler repairs if any of the Safety
driven equipment when the trac- pipe when filling the tank. Decal/sign is peeled/
tor engine is running.
6. Do not fill the fuel tank to capaci- defaced, the same may be
5. Make sure the PTO master shield ty. Allow room for expansion. replaced immediately in
is installed at all times and al- interest of your safety.
7. Wipe up spilled fuel immediately.
ways replace the PTO shield cap
when the PTO is not in use. 8. Always tighten the fuel cap se-
curely.

- 27
SAFETY PRECAUTIONS

7. DO’S AND DON’T’S


DO’S-For Better performance
DO - Ensure that safety shields are DO - Keep the radiator filled with DO - Shift into low gear when driv-
in place and in good condition. clean water and in cold weath- ing down steeps hills.
DO - Read all operating instructions er use anti-freeze mixture. DO - Latch the brake pedals togeth-
before commencing to oper- Drain the system only in an er when driving on a highway.
ate tractor. emergency and fill before
DO - Keep draft control lever fully down
starting the engine.
DO - Carry out all maintenance tasks when not in use.
without fail. DO - Ensure that the transmission
is in neutral before starting the
DO - Keep the air cleaner clean.
engine.
DO - Ensure that the correct grade
DO - Keep all fuel in clean storage
of lubricating oils is used and
and use a filter when filling the
that they are replenished and
tank.
changed at the recommend-
ed intervals. DO - Attend to minor adjustments
and repairs as soon as neces-
DO - Fit new sealing rings when the
sity is apparent.
filter elements are changed.
DO - Allow the engine to cool before
DO - Watch the oil pressure gauge
removing the radiator filler cap
or warning light and investi-
and adding water, remove the
gate any abnormality immedi-
radiator cap slowly.
ately.

- 28
SAFETY PRECAUTIONS

Don’ts-For safe operation


DON’T - Run the engine with the DON’T - Run the engine if it is not DON’T - Use the governor Control
air cleaner disconnected. firing on all cylinders. Lever (Hand throttle) while
DON’T - Start the tractor in an en- DON’T - Ride the brake or clutch ped- driving on roads.
closed building unless the al. This will result in exces- DON’T - Move the hydraulic levers
doors and windows are sive wear of the brake lining, rearward.
open for proper ventilation. clutch driven member and
DON’T - Operate the tractor or en- clutch release bearing.
gine while lubricating or DON’T - Use the independent brakes
cleaning. for making turns on the high-
DON’T - Allow the tractor to run way or at high speeds.
out of diesel fuel other- DON’T - Refuel the tractor with the
wise it will be necessary engine running.
to vent the system. DON’T - Mount or dismount from the
DON’T - Temper the fuel injection right side of the tractor.
pump, If seal is broken DON’T - Temper the hydraulic control
the warranty becomes levers’ upper limit stops.
void.
DON’T - Use draft control lever for
DON’T - Allow the engine to run lifting of implements.
idle for a long period.
DON’T - Start the engine with the
PTO engaged.

- 29
SAFETY PRECAUTIONS
MEMO

- 30
INDEX

GENERAL INFORMATION 1

DESCRIPTION OF TRACTOR CONTROLS 2

OPERATION 3

WORK PROCEDURE 4

MAINTENANCE 5

CABIN SYSTEM 6

STORAGE AND DISPOSAL 7

TROUBLESHOOTING 8

SAFETY STANDARD FOR FARM WORK 9

APPENDIX 10

INDEX 11

WARRANTY 12
TABLE OF CONTENTS

GENERAL INFORMATION 1 OPERATION 3


1. EXTERIOR VIEW (non cab model).......... 1-2 1. Engine starting........................................ 3-2
2. EXTERIOR VIEW (cabin model)................ 1-4 2. Engine Stopping....................................... 3-3
3. SAFETY SIGNS.............................................. 1-7 3. Engine idling.............................................. 3-3
4. Running-in period.................................... 3-4
5. Starting off, shifting and driving.... 3-4
 ESCRIPTION OF TRACTOR
D 6. Turning in field........................................ 3-5
CONTROLS 2 7. Stopping and parking............................. 3-5
1. INSTRUMENTAND SWITCHES 8. Driving on slope...................................... 3-6
(NON CAB TYPE)........................................ 2-2 9. Cautions for driving into
2. INSTRUMENTAND SWITCHES / out of field........................................... 3-7
(CABIN TYPE).............................................. 2-3 10. Loading to / Unloading from truck... 3-7
3. operating method................................. 2-14 11. Cautions for driving on road.......... 3-8
4. Instrumentpanel lamp and buzzer 12. Operation check during driving..... 3-8
operating conditiONS....................... 2-15
5. OPERATING THE CONTROLS.................... 2-18
6. OPERATING THE 3 POINT LINKAGE WORK PROCEDURE 4
(TPL) (NON CAB MODEL)......................... 2-33
7. OPERATING THE 3 POINT LINKAGE 1. Precautions for handling implement...... 4-2
(CABIN MODEL)........................................ 2-34 2. General implement................................. 4-2
TABLE OF CONTENTS

MAINTENANCE 5 CABIN SYSTEM 6


1. Opening covers........................................ 5-2 1. MAJOR FEATURES........................................ 6-2
2. Inspection items....................................... 5-2 2. Instrument and Related parts........... 6-3
3. Inspecting and changing coolant... 5-3 3. How to Controls Cabin........................ 6-5
4. Checking and changing oil.................. 5-5
5. TRANSMISSION STRAINER CLEANING ..... 5-9
6. Fuel system.............................................. 5-10
7. Checking and cleaning air cleaner.... 5-12 STORAGE AND DISPOSAL 7
8. Adjusting tread..................................... 5-13 1. Tractor storage . .................................. 7-2
9. Greasing................................................... 5-14 2. Usage and disposal................................. 7-3
10. Checking hoses.................................... 5-14
11. Checking electric system............... 5-14
12. Check and adjust each part............ 5-18
13. Routine maintenance schedule..... 5-23 TROUBLESHOOTING 8
1. Engine SYSTEM........................................... 8-2
2. Clutch system.......................................... 8-5
3. Brake system............................................ 8-6
4. Steering system...................................... 8-6
5. Hydraulic system.................................... 8-7
6. Electric system....................................... 8-8
TABLE OF CONTENTS

SAFETY STANDARD FOR FARM WORK 9 INDEX 11


1. Instruction before use........................ 9-2 1. Index............................................................11-2
2. Checkup list before operation......... 9-3
3. Cautions during the work.................. 9-4
4. Cautions when driving on the farm road.... 9-5
5. Instruction after use .......................... 9-6 WARRANTY 12
6. Cautions for inspection and maintenance... 9-6 1. ENGINE WARRANTIES................................ 12-2
7. Tractor.................................................................9-7 2. EMISSION SYSTEM WARRANTY................ 12-5
3. TYM WARRANTY........................................ 12-13

APPENDIX 10
1. Major specifications........................... 10-2
2. Major consumables............................. 10-6
1

GENERAL INFORMATION
1. EXTERIOR VIEW (non cab model)..................... 1-2

2. EXTERIOR VIEW (cabin model).......................... 1-4

3. SAFETY SIGNS......................................................... 1-7


GENERAL INFORMATION

1. EXTERIOR VIEW (non cab model)

Sub-Fender

Turn Signal Lamp (R) Headlamp

Tire (Rear)

Tire (Front)

45NO101A

1-
GENERAL INFORMATION

Steering Wheel

Hood
Headlamp
Turn Signal Lamp (L)

Step
Muffler Pipe

45NO102A

1-
GENERAL INFORMATION

2. EXTERIOR VIEW (cabin model)

Outside Rearview Mirror

Door Lever
Head Lamp

Tire (Rear)

45NO103B

1-
GENERAL INFORMATION

Working Lamp (Front)

Wiper (Front)

Engine Hood
Turn Signal / Position Lamp(Front)

Tire (Front)
Engine Muffler Step

45NO104B

1-
GENERAL INFORMATION

Working Lamp

Wiper (Rear)-option
Brake Lamp

Turn Signal Lamp


Washer tank

Lift Rod(RH)
Lift Rod(LH)
PTO Shaft
Check Link

Towing Hitch

58CO106A

1-
GENERAL INFORMATION

3. SAFETY SIGNS
1

 In order to work with the machine safely, safety decals are placed on the machine.
 Make sure to read and follow the directions.

■ Keep the safety decals clean and not damaged at all times.
If a safety decal on the machine is dirty, wash it with soapy water and wipe it off with a soft cloth.
Never use solution as thinner or acetone because these can erase characters or pictures.

■ If washed with high-pressured water, a decal may be peeled off.


Do not apply high-pressured water directly onto decals.

■ If a safety decal is damaged or lost, order a new one immediately and place it on
the machine.
When putting a new decal, wipe off the place to post the decal thoroughly and wait till it is dried. Then post
the decal.
Each decal has a part number on the bottom.

■ When replacing a part attached with a decal with a new part, replace the decal as
well.

1-
GENERAL INFORMATION

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45NO105A

1-
GENERAL INFORMATION

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1
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45NO106B

1-
GENERAL INFORMATION

WARNING WARNING
Do not use the sub
shift lever at “H”
postion when driving
backward. 1200-910-001-0

WARNING Always fasten your


LOCK UNLOCK seat belt
1200-910-019-0

Push the butten to lock position


with joystick lever is neutral
whenever the implement is not
operation. 1769-910-009-0
WARNING

Never use the diff-


lock at high speed or
on the road as this
can cause rollover
and injury. 1200-910-006-0

WARNING
Stay clear of raised Boom and
bucket.
1769-910-010-0

45NO107B

1 - 10
GENERAL INFORMATION

CAUTION Inner/Outer air Ventilation 1


When grills of rear and both sides
are opened,inner air will ventilate in.

Keep hands and For effective use, open it when


clothing away from operate heater or air conditioner
rotating fan and belts and close when ventilate fresh air.
1220-904-122-1
to prevent serious
injury. 1200-910-012-0

DANGER
WARNING

Periodic venrilation should be made to


avoid suffocation while heating an air
conditioning is used.
Sleeping in the cab is prohibited.
Do not remove
radiator cap while
engine is hot.
Hot steam will injure
you. 1200-910-015-0
WARNING
Work in ventilated 1200-910-003-0
Area.

W X Y Z [ \ XW X\ YW Y\ Y_

DANGER
Do not ride except
operator.
1200-910-016-0

45NO108B

1 - 11
GENERAL INFORMATION

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OH

Always appiy the park brake


when parking.
Failure to do so can cause
accidents and damages.
1200-910-002-0

45NO110A
T39O206A 45NO111A

1 - 12
1

DESCRIPTION OF TRACTOR 2

CONTROLS
1. INSTRUMENT AND SWITCHES (NON CAB TYPE).... 2-2

2. INSTRUMENT AND SWITCHES (CABIN TYPE).......... 2-3

3. operating method.................................................2-14

4. Instrument panel lamp and buzzer


operating conditiONS.......................................2-15

5. OPERATING THE CONTROLS....................................2-18

6. OPERATING THE 3 POINT LINKAGE


(NON CAB MODEL)...................................................2-33

7. OPERATING THE 3 POINT LINKAGE


(CABIN MODEL).........................................................2-34
DESCRIPTION OF TRACTOR CONTROLS

1. INSTRUMENT AND SWITCHES (NON CAB TYPE)

Cluster

Hazard switch Info switch


PTO switch
Shuttle shift lever

Regen switch PTO Mode switch


Horn switch
Key switch
Turn signal switch
Light switch

Parking brake lever

Tilt lever

45NO213B

2-
DESCRIPTION OF TRACTOR CONTROLS

2. INSTRUMENT AND SWITCHES (CABIN TYPE)


1

Cluster 2

Hazard switch
Info Switch PTO switch
Shuttle shift lever
Regen switch
PTO Mode switch
Horn switch

Turn Signal switch Key switch

Light Switch

Parking brake lever

Tilt lever

45NO214B

2-
DESCRIPTION OF TRACTOR CONTROLS

"START" position

OFF
The engine can be started in X\
YW
Y\
ON
this position. When releasing the XW •V”•
w{vG\[W
ZW
key, the switch is returned to the
Start \ Z\
"ON" position.
W ŸXWW™—” [W
XYZ[U\ o

45NO219A T4HO204A

► KEY SWITCH ► CLUSTER


It is used to start and stop the en- It displays the revolution of the en-
gine. gine or PTO shaft per minute.
 "OFF" position
The ignition key can be inserted
and removed in this position.
When turning the switch to the
OFF position with the engine
running, the engine is stopped.
 "ON" position
The engine is kept running and
the switch is energized in this
position.

2-
DESCRIPTION OF TRACTOR CONTROLS

2
YW YW YW
X\ Y\ \ Y\ X\ Y\
w{vG\[W w{vG\[W w{vG\[W
XW •V”• ZW m •V”• ZW m XW •V”• ZW

\ Z\ Z\ \ Z\
l l

W ŸXWW™—” [W ŸXWW™—” [W W ŸXWW™—” [W


XYZ[U\ o ZW ’”V XYZ[U\ o ZW ’”V XYZ[U\ o

T4HO205A T4HO206A T4HO207A

► Hour meter ► Fuel gauge ► COOLANT WARNING LAMP


It indicates the total time of use. The This indic ates the amount of fuel This indicates the temperature of
last digit indicates one tenth hours. while the main switch is in the "ON" coolant while the main switch is in
(decimal place) While the hour me- position. the "ON" position.
ter on the left most section is in op-  F - Full Warning lamp on the coolant is
eration, the lamp below it blinks. overheated. In this case, stop driv-
 E - Empty
ing and take any necessary action
NOTE according to the troubleshooting in-
• Poor fuel quality can damage structions.
the engine. Make sure to use ☞ Ref to the page 7-4 for “Trouble-
only the specified genuine Die- shooting” section.
sel fuel.
• Use fuel for winter season in
winter to enhance engine start-
ing performance.
2-
DESCRIPTION OF TRACTOR CONTROLS

NOTE WARNING

• The engine can be damaged if • The high beam can obstruct the
Turn Signal(RH) view of other drivers coming
increasing its speed too fast.
in the opposite direction on a
Turn
road, leading to an unexpected
Signal
accident.
Switch
Horn
Turn Signal(LH)
Switch
Light Switch
T253O206A

► Combination switch
(1) Light switch operation
The light switch can be operated
with the main switch in the "ON" po-
sition.
「OFF」 - All light OFF
- Instrument lamp, tail lamp
and low beam lamp ON.
- Instrument lamp, tail lamp
and high beam lamp ON.

2-
DESCRIPTION OF TRACTOR CONTROLS

1
(2) Turn signal lamp operation NOTE

The turn signal lamps can be op- • This lever is not automatically 2
erated with the main switch in the returned to the neutral position. Hazard switch
"ON" position. Therefore, set it back to the
neutral position after turn.
• Left turn
Turn the turn signal switch counter- (3) Horn
clockwise. Then, the left turn signal The horn can be operated with the
lamp and the left turn signal indica- main switch in the "ON" position re- T5NO203A
tor on the instrument cluster blink. gardless of the light switch.
• Right turn  Operating
 ► Hazard switch
This switch can be used to warn
Push the turn signal switch clock- Press the switch sounds the horn.
other vehicles when malfunction oc-
wise. Then, the right turn signal
curs in the tractor while driving on
lamp and the right turn signal indi-
a public road. When pressing the
cator on the instrument cluster blink.
switch once, the left and right haz-
ard warning lamps blink. Pressing
the switch again turns off the lamps.

2-
DESCRIPTION OF TRACTOR CONTROLS

Left Turn Signal Right Turn Signal


PTO lamp
Indicator Indicator

Preheat
lamp
Coolant
warning lamp

Engine oil pressure


warning lamp

Parking brake lamp Charge warning lamp

45NO218A

2-
DESCRIPTION OF TRACTOR CONTROLS

Tractor turn signal indicator High beam lamp Fuel level warning lamp
(1) Tractor turn signal indicator (2) High beam lamp (4) Fuel level warning lamp
This lamp is used to indicate This comes on when the high If keeping driving with the
the intended turning direction of beam is turned on. needle of the fuel gauge
the driver. When pulling down pointing at 'E,' the warning lamp
the turn signal switch, the left comes on which means there is
turn signal lamp blinks. When only approx. 5 liters of fuel left
pushing up the turn signal in the tank.
switch, the right turn signal
lamp blinks. These lamps are
operated when pressing the
hazard warning lamp switch as
well.
Low beam lamp

(3) Low beam lamp


This comes on when the low
beam is turned on.

2-
DESCRIPTION OF TRACTOR CONTROLS

PTO lamp Preheat lamp Charge warning lamp

(5) PTO lamp (7) Preheat lamp (8) Charge warning lamp
This comes on while the PTO This comes on while the This comes on when the main
shaft is rotating. engine preheating function is switch is turned to the "ON"
activated. It goes off as soon as position, and goes off as soon
preheating is completed. as the engine is started.
NOTE
• If the charge warning lamp
comes on while driving, the bat-
tery is not properly charged.
Therefore, turn off any unneces-
sary electrical devices and have
Parking lamp your vehicle checked by your
workshop immediately.
(6) Parking lamp
This comes on when the parking
brake is applied.

2 - 10
DESCRIPTION OF TRACTOR CONTROLS

Engine oil pressure warning lamp Coolant warning lamp EGT warning lamp

(9) Engine oil pressure warning lamp (10) Coolant warning lamp (11) EGT warning lamp
T his is illuminated when the If this lamp comes on, coolant When exhaust gas temperature
engine oil pressure or oil is overheated. is abnormality.
amount is insufficient during NOTE NOTE
driving.
• When the coolant temperature • Do not perform other work dur-
NOTE warning lamp comes on, cool- ing regeneration.
• When the oil pressure warning ant is overheated so check the
lamp comes on, this indicates coolant.
malfunction of the lubrication
system. Check the engine oil
immediately and have your ve-
hicle serviced by your workshop
as necessary.

2 - 11
DESCRIPTION OF TRACTOR CONTROLS

DPF warning lamp Engine warning lamp

(12) DPF warning lamp (13) Engine warning lamp


This lamp blinks when carbon It comes on when the engine
45NO220A
is accumulated in the diesel is malfunctioning.
particulate filter. If this lamp CAUTION ► I ndependent P T O
blinks, press the regeneration operation switch
button.
• When Engine warning lamp is (1) Operation of PTO selection
it, ensure that you operator the switch
tractor only after the engine
「OFF」- The PTO shaft is stopped.
RPM reaches at the normal
speed. If this instruction is not 「Automatic」-
kept, it may cause a perfor- When the implement is lifted to
mance degradation or accident the preset height, the PTO shaft
due to a system error. is automatically stopped.
「Manual」-
The rotating status of the PTO
shaft can be controlled by operat-
ing the PTO ON/OFF switch to
the ON/OFF position manually.

2 - 12
DESCRIPTION OF TRACTOR CONTROLS

PTO ON/OFF
2
INFO Switch
Switch

T39O309A T4HO211A 45NO222A

(2) Operation of PTO ON/OFF (3) PTO operation indicator ► INFO SWITCH
button switch  ON - The PTO shaft is rotating. Pressing the button displays useful
Operation for 'automatic' and 'man-  OFF - T h e P T O s h a f t i s
information on the instrument
ual' positions of the PTO selection stopped. cluster such as the battery voltage
switch is as follows : and coolant temperature.
「ON」
When pressing the switch, the
red lamp comes on and the PTO
shaft rotates.
「OFF」
When pressing the switch again,
the lamp goes off and the PTO
shaft stops rotating.

2 - 13
DESCRIPTION OF TRACTOR CONTROLS

3. operating method
1) Operating principles : For DPF regeneration, the exhaust gas temperature is increased by increasing the engine
back pressure.
Operation sequence Step

Regeneration Alarm DPF Lamp On

Engine Max.RPM

DPF Regeneration Regeneration Button Press

Electronic Exhaust Valve Operation

Regeneration Complete DPF Lamp Off

2 - 14
DESCRIPTION OF TRACTOR CONTROLS

4. Instrument panel lamp and buzzer operating conditiONS


1
► Installation and DPF regeneration
2
Item Lamp Buzzer

DPF regeneration ON Buzzing 3times [1s-1s-1s],


necessary buzzing again in 1minute

DPF regeneration
Buzzing 1time [2s]
start

During DPF [DPF]+[EGT] on + Regeneration


regeneration button blinking

DPF regeneration Lamp Off Buzzing 3times [1s-1s-1s]


complete

1) Cleaning logic (30% valve operation) is performed at every key-On after electronic exhaust valve leaning.

2 - 15
DESCRIPTION OF TRACTOR CONTROLS

► Abnormal operation during DPF regeneration

Item Lamp Buzzer

Coolant temperature over 105˚C [DPF]+[EGT] On + Regeneration


during DPF regeneration ACK button blinking
Regeneration
[DPF]+[EGT] Blinking
failure
Release
Release mode [DPF]+[EGT] Blinking
mode
[DPF]+[EGT]+[Regeneration
Force release
ACK button] Blinking

2 - 16
DESCRIPTION OF TRACTOR CONTROLS

1
► Engine and DPF malfunction
2
Item Lamp Buzzer

RPM + [RPM] OFF On


Engine
sensor fault
Coolant
+ [Coolant temp] OFF On
temperature

Electronic exhaust valve fault [Fail]+[EGT] Blinking

DPF damage [Fail]+[DPF] On


DPF fail
DPF removal [Fail]+[DPF] On

2 - 17
DESCRIPTION OF TRACTOR CONTROLS

5. OPERATING THE CONTROLS

Steering Wheel

Throttle Lever
Shuttle Shift Lever

Joystick Lever

Parking
Brake Lever
Tilt Lever

Main Gear Lever


Sub Shift Lever

Brake Pedal
Clutch Pedal
Throttle Pedal

Position Lever
45NO224A

2 - 18
DESCRIPTION OF TRACTOR CONTROLS

1
Steering Wheel
2

Shuttle Shift Lever


Throttle Lever

Joystick Lever

Sub Shift Lever


Parking Brake Lever
Tilt Lever
Throttle Pedal

Clutch Pedal

Brake Pedal 45NO225A

2 - 19
DESCRIPTION OF TRACTOR CONTROLS

 Driving on road -
Engaging Hook Engage (both brake pedals op-
Throttle Lever
erated together) One-side brake
Throttle warning lamp OFF
Pedal  Working in field -
Disengage (One side brake
pedal operated) One-side brake
Brake Pedal warning lamp ON
45NO226A 45NO227A
WARNING
► THROTTLE LEVER ► BRake pedAl
It is used to adjust the engine speed The brake is used to stop the vehi- • Connect the left and right brake
cle forcibly. This vehicle is equipped pedals while driving on a road,
like the throttle pedal.
with separate brakes for its left and loading/unloading the vehicle
right sides. Therefore, it is possible or driving into/out of a field to
Pulling : increasing speed to apply braking force only to one avoid rollover and collision.
rear wheel. • Check the left and right brakes
Pushing : decreasing speed When the one side brake lever is periodically so that they can be
released, the warning lamp is illumi- operated simultaneously.
WARNING nated. When the lever is engaged,
• Never use it unless working in the lamp is turned off.
a field. It can lead to speeding There is an engaging hook for con-
and an accident. necting the left and right brake ped-
als.

2 - 20
DESCRIPTION OF TRACTOR CONTROLS

1
IMPORTANT
 When changing from forward 2
to reverse or back to forward
again while in high range Parking Brake Lever
make sure the tractor comes Throttle
Shuttle Shift Lever to a stop before changing Pedal
direction. Failure to do so is
likely to result in damage to
the mechanism and place the Brake Pedal
T72O316A 45NO229A
driver at risk of injury.
► Shuttle shift lever ► PARKING BRAKE LEVER
CAUTION ① With the right brake pedals inter-
This control allows shifting from
forward to reverse & reverse to  Operate the shuttle shift only locked, depress the brake pedal
forward. When stationary set the while seated on the tractor. with a right foot firmly and pull up
lever to "N" for neutral. the parking brake lever to lock
 Do not use the shuttle shift the pedals.
• Push the lever away from the
lever to start the tractor for
driver engages forward. towing or traveling uphill, use ② To release the parking brake, de-
• Pulling the lever towards the driver the clutch instead. press the brake pedal firmly.
engages reverse.  Always stop the tractor before NOTE

IMPORTANT
getting off. • The brake discs can be worn
 Press clutch pedal fully before prematurely if driving the ve-
operating shuttle shift lever. hicle with the parking brake en-
gaged partially.

2 - 21
DESCRIPTION OF TRACTOR CONTROLS

L (Low Speed)
Main Gear Lever Sub Shift Lever

N (Neutral)

H (High Speed)
45NO230A 45NO231A 45NO232A

► MAIN GEAR lever ► Sub shift lever NOTE


This lever can be shift- • The driving direction can be se-
12 3
4 ed by using the clutch, lected between forward direction • Operate the range shift lever
both when the tractor is and reverse direction using the only after the tractor is com-
stationary or mobile. shuttle shift lever and range shift pletely stopped and with the
1
2 3
4 It is located on the lever. clutch pedal depressed. Shift-
ing the lever during driving can
R.H.S of the driver seat. • Use the throttle lever to increase/ damage the gears.
decrease the engine speed.
WARNING
• When the range shift lever is
placed in the position "H," the
driving speed increased. There-
fore, never put the range shift
lever in the position "H" during
driving backwards.
2 - 22
DESCRIPTION OF TRACTOR CONTROLS

1
WARNING
< Examples of useful conditions
Differential Lock Pedal • Never use the differential lock of differential lock > 2
when driving on a road. A colli- ① One wheel slips or tractor cannot
sion or rollover can occur. be driven forward when moving
• Make sure to release it during into/out of a field.
turning. Otherwise, it can lead ② A wheel slips during work requir-
to an injury or accident. ing traction, such as plowing.
NOTE ③ One wheel is stuck into a soft
45NO233A field and can't escape.
• When using the differential lock,
► Differential lock pedal run the engine at a low speed.
The differential lock is a device to
lock the differential system in order
• If differential lock is still not
disengaged after releasing the
to rotate the left and right wheels at
differential lock pedal, gently
the same speed. This function can
depress the left and right brake
be used when the rear wheels slip
pedals alternately.
or one wheel spins.

Engagement - Depressing pedal

Disengagement - Releasing pedal

2 - 23
DESCRIPTION OF TRACTOR CONTROLS

NOTE
< Examples of useful conditions
4WD Lever
of 4WD > • Before operating the 4WD lever,
The 4WD can be used under the make sure to stop the tractor.
following conditions • If it is hard to engage the 4WD
① When cultivating in a field. lever, do not apply excessive
force to it. Instead, drive the
② When traction is required on a tractor forward or backward
slope, in a wet field or for towing slightly and try it again.
a trailer.
45NO234A
③ When working in a wet or sandy
• Avoid using 4WD on public
roads to reduce wear on tires.
field.
► 4WD lever
④ When When cultivating on firm
 「ON」
soil with a rotavator to prevent
 ull the shift lever to the "ON" posi-
P the tractor from being pushed
tion to engage 4WD. forward.
「OFF」
⑤ When driving into/out of a field or
Push the shift lever to the "OFF" po- going over a field bank.
sition to disengage 4WD.

2 - 24
DESCRIPTION OF TRACTOR CONTROLS

1
WARNING
2
• Make sure to wear your seat
belt to protect yourself from a
possible rollover or crash acci-
dent. PTO ON/OFF
Switch
Seat Sliding
• Never adjust the seat during
driving.

45NO235A 45NO236A

► Seat and safety belt ► PTO ON/OFF Switch


Operation for 'automatic' and 'man-
(1) Seat sliding
ual' position of the PTO selection
The seat can be adjusted by moving switch is as follows:
it forwards and backwards with the 「ON」
seat sliding lever on its front pushed
to the left. After adjustment, make When Pressing the switch, the red
sure that the seat is firmly secured. lamp comes on and the PTO shaft
ratates.
(2) Seat belt
「OFF」
Before driving, adjust the
belt's length to fit to your When pressing the switch again,
the lamp goes off and the PTO shaft
body and insert it into its
stops ratating.
buckle. When it is engaged
properly, a clicking sound
is heard.
2 - 25
DESCRIPTION OF TRACTOR CONTROLS

NOTE

• Operate the PTO shift lever only


after setting the PTO ON/OFF PTO
Safety
switch to the OFF position. Cover
External
position Rear PTO PTO Shaft Cap
lever
PTO speed 540 rpm
T5NO211A 45NO237A

► PTO SHAFT CAP


► EXTERNAL POSITION LEVER When the PTO shaft is not in use,
It is used to lift or lower an imple- grease the PTO shaft and install the
ment to the desired position and cap to it.
hold it at that position.
CAUTION

<How to operate> • It is dangerous to use an imple-


 Lifting
 an implement: Push the le- ment at a high speed if it is de-
ver up. signed to be operated at a low
speed.
 Lowering
 an implement: Pull the
lever down. • Before using an implement,
make sure to read its owner's
manual.

2 - 26
DESCRIPTION OF TRACTOR CONTROLS

1
DANGER WARNING

• Ifcaught by the PTO shaft, a • Abnormal operation of a loader 2


severe injury or even death can lead to an accident. There-
can occur. fore, when connecting the
• Stay out of the PTO shaft hydraulic pipes, set the valve
while it is rotating. connection according to the op-
erating directions specified on
• When the PTO shaft is not the label attached to the joystick
in use, place the cap over it.
lever.
Also, never remove the PTO T57O208A
safety cover.
► L OADER VALVE AND JOY-
STICK LEVER
The loader valve is installed under
the step on the right side and the
joystick lever is installed on the
right section in the cabin for easy
installation and operation of a
loader.

2 - 27
DESCRIPTION OF TRACTOR CONTROLS

(D) NOTE
(F)
(E) (A) • Do not operate the boom cylin-
(B) der and bucket cylinder at the
same time. A loader may mal-
Lock Release
function due to insufficient oil
(C) flow.

Lock button
45NO238A 45NO238A

(1) Joystick lever operating directions (2) Joystick lever safety device
- Boom down (A) There is a button to lock the
operation of the joystick lever.
- Boom up (B)
Pulling it forwards unlocks the lever
- Bucket up (C) while pushing it backwards locks
- Bucket down (D) the lever.
WARNING
- Floating (E)
• Make sure to set the joystick
- Bucket down fast (F) lever in the neutral position and
press the lock button to lock the
lever in that position when the
lever is not in use. Otherwise,
an implement may fall acciden-
tally by unintended operation of
the lever.
2 - 28
DESCRIPTION OF TRACTOR CONTROLS

1
► O P E R AT I N G T I P S F O R (4) Turning the steering wheel to
POWER STEERING WHEEL its end unnecessarily (with the Position lever 2
(1) Operate the power steering tractor stopped) can wear tires
wheel only while the engine is rapidly.
running. You may feel the steer- (5) In winter, warm up the engine
ing wheel heavier with a low en- sufficiently before use.
gine speed.
(6) When repairing components,
(2) When an implement, such as a such as a pipe, make sure that
loader, is attached to the front, no foreign material enters the 45NO239A
the steering wheel may be felt system.
heavy with the tractor stopped. ► Implement lift control
(7) The steering wheel can be op-
If so, operate the steering wheel system
erated with a small amount of (1) Position lever
while driving the tractor at a low
force. Therefore, operate it with
speed. This lever is used to lift and lower
care and keep your hands on it
(3) W h e n t h e s t e e r i n g w h e e l i s an implement to a certain working
at all times.
completely turned to one end, height freely and maintain it.
the safety valve is activated to WARNING
output the audible signal (relief • Releasing the steering wheel <Operation>
sound). When this sounds, avoid during driving can result in a 「Lifting implement」
using the steering wheel (O.K. collision and rollover. Never re-
only for a short time). Also, never Pull the lever back to lift the im-
lease the steering wheel during plement.
turn the steering wheel com- driving.
「Lowering implement」
pletely continuously.
Push the lever forward to lower
the implement.

2 - 29
DESCRIPTION OF TRACTOR CONTROLS

WARNING
Hydraulic Lowering WARNING
• When leaving the tractor, make Speed Control Knob
sure to lower the implement and Set it to the Lock position under
the following conditions to prevent
stop the engine. Others may
falling of the implement :
operate one of the controls,
leading to a dangerous situa- • When driving on a public road
tion. • When replacing the rotavator
blade or removing straws and
grass
45NO240A
• When servicing the implement
► H ydraulic lowerin g
speed control knob
This can be used to adjust the low-
ering speed of the implement.
Adjust the lowering speed according
to the implement type and working
environment.

<Operation>
• Rotavator- Slow the lowering
speed.
• Plow - Speed up the lowering
speed.

2 - 30
DESCRIPTION OF TRACTOR CONTROLS

A
Faster Slower
(Lock) B

T253O241A T5NO208A T34O330B

• Decreasing lowering speed ► Aux. hydraulic lever ► Aux. hydraulic valve


Turn the knob clockwise (Slower). When using an attachment for an (1) How to engage coupler
• Increasing lowering speed implement (rotavator, hydraulic ① Clean the couplers on the tractor
Turn the knob counterclockwise plow, etc.), connect its hose to the and implement thoroughly.
(Faster). proper port between the port A and ② Remove the dust cover from the
• Lock B according to its use. tractor side. Then, fit the male
coupler on the implement side

Turn the knob clockwise (Slower) • Lever A operation - Hydraulic pres- while moving its external ring
to its end. sure applied to the port A of the
backward slightly.
external hydraulic valve coupler
③ Pull the male coupler on the im-
• Lever B operation - Hydraulic pres- plement side backward slightly
sure applied to the port B of the
to check its firm engagement.
external hydraulic valve coupler

2 - 31
DESCRIPTION OF TRACTOR CONTROLS

(2) How to disengage coupler WARNING


① Lower the implement on the • To prevent a burn and skin
ground to release pressure in damage, make sure to stop the
the hydraulic hose. engine before connecting or
② Stop the engine and operate the disconnecting the coupler.
remote hydraulic lever to remove • Do not use your hands to check
any residual pressure in the for oil leakage.
hose.
③ Disconnect the male coupler on
the implement side while mov-
ing its external ring on the tractor
side backward slightly.
④ Wipe oil and dust from the cou-
pler and plug the dust cover.

2 - 32
DESCRIPTION OF TRACTOR CONTROLS

6. OPERATING THE 3 POINT LINKAGE (NON CAB MODEL)


1

External Position Lever

Brake Lamp

Turn Signal Lamp


Top Link

Top Link
PTO Cover
Lift Rod
PTO Shaft

Lift Rod
Check Chain

Towing Hitch
45NO241A

2 - 33
DESCRIPTION OF TRACTOR CONTROLS

7. OPERATING THE 3 POINT LINKAGE (CABIN MODEL)

Working Lamp

Wiper (Rear)-
Brake Lamp

Turn Signal Lamp


Washer tank

Lift Rod(RH)
Lift Rod(LH)
PTO Shaft
Check Link

Towing Hitch

58CO106A

2 - 34
DESCRIPTION OF TRACTOR CONTROLS

1
Rotary 2
Mounting Hole

Top Link
Adjustment
Check
Link
Lower Link
Check Link
Mounting Hole
45NO242A 45NO242A 45NO243A

► TOP LINK ADJUSTMENT ► CHECK LINK ► LOWER LINK


(1) The angle of an implement can The check link can be adjusted to An implement can be attached to
be adjusted by extending or re- relieve vibration and shock of an this. The installation type is Catego-
tracting the top link. implement. ry I.
(2) After adjustment, fix the adjust- NOTE
ing lever with its mounting nut.
• When no implement is at-
tached, fix the lower links with
the left and right check links so
that they do not touch the rear
wheels.
• Engage the top link with the
hook.

2 - 35
DESCRIPTION OF TRACTOR CONTROLS

WARNING
• Make sure to use the towing
hitch for towing to avoid roll- ROPS
over. Never tow anything by
connecting a rope to the top link
bracket, axle or safety frame.
• When using a rotavator that
draws power through the uni-
Towing Hitch T39O327A
versal joint from the PTO shaft,
T5NO209A
remove the towing hitch from
► TOWING HITCH the tractor. Otherwise, the uni- ► Safety frame ROPS
Install only an implement applicable versal joint hits and damages The safety frame is intended to re-
to this tractor. the towing hitch, leading to an duce damage of an accident in case
accident. of a rollover, so it cannot prevent an
accident.
Always have the safety frame in-
stalled securely for driving to ensure
your safety unless going under an
area with a low ceiling such as a ga-
rage.

2 - 36
DESCRIPTION OF TRACTOR CONTROLS

1
WARNING
• If a rollover accident occurs 2
without the safety frame, the
frame cannot protect the driver,
leading to a severe injury or
even death. Never drive with
the safety frame detached.

2 - 37
DESCRIPTION OF TRACTOR CONTROLS

MEMO
OPERATION
1. Engine starting................................................... 3-2 33

2. Engine Stopping.................................................. 3-3


3. Engine idling......................................................... 3-3
4. Running-in period............................................... 3-4
5. Starting off, shifting and driving.............. 3-4
6. Turning in field................................................... 3-5
7. Stopping and parking....................................... 3-5
8. Driving on slope................................................. 3-6
 autions for driving into / out of field... 3-7
9. C
10. Loading to / Unloading from truck......... 3-7
 autions for driving on road.................... 3-8
11. C
12. Operation check during driving............... 3-8
OPERATION

1. Engine starting
► How to start engine WARNING NOTE
① Make sure that there is no ob- • Never start the engine by con- • The engine will not start unless
stacle around the tractor. necting the start motor terminal the brake pedal is depressed.
② Seat on the driver's seat and or safety switch directly. The • Do not turn the main switch to
confirm that the parking brake is tractor may move suddenly and the "START" position while the
applied. cause an accident. engine is running.
③ Check that each shift lever and • Avoid running the start motor
PTO switch are in the neutral over 10 seconds. It consumes a
position. lot of current.
④ Pull the throttle lever halfway. • If the engine cannot be started
⑤ Depress the clutch pedal. The within 10 seconds, wait for 30
safety switch is activated. seconds and try it again.
⑥ Insert the key into the main • The engine cannot be started
switch and turn the switch to unless the driver is seated on
the "ON" position. Check that the driver's seat. Start the en-
the engine oil lamp and charge gine on the driver's seat.
warning lamp come on.
⑦ Tu r n t h e m a i n s w i t c h t o t h e
"START" position. When the
engine is started, release the
switch.
⑧ Confirm that all monitoring lamps
go off after the engine is started.

3-
OPERATION

2. Engine Stopping 3. Engine idling


► General engine idling ► Engine idling in cold condition
OFF After starting the engine, idle the en- Hydraulic oil in this vehicle is also
ON gine for 5 to 10 minutes so that oil is used as transmission fluid.
delivered to each part of the engine. If the temperature drops in winter so 33
Start NOTE oil gets cold, its viscosity rises and
the hydraulic pump cannot suck oil
• If the engine is loaded right af- in, causing malfunction.
ter it is started, it may cause en-
Make sure to idle the engine in
gine stalling and failure. Make
45NO219A winter according to the following in-
sure to idle the engine first.
structions.
► Stopping • If neglecting to idle the engine,
① Idle the engine. it can cause: Temperature Idling time
② Tu r n t h e m a i n s w i t c h t o t h e - Seizure of the hydraulic pump 0°C or higher At least 10 min
"OFF" position. - F ailure in the hydraulic sys- 0 ~ -10°C 10 ~ 20 min.
③ Remove the key from the switch. tem. -10 ~ -20°C 20 ~ 30 min.
NOTE -20°C or less At least 30 min.
WARNING
• Do not stop the engine at a high • Make sure to apply the parking
speed. brake while idling the engine.
• If the engine has been running • Never idle the engine in a poor-
for an extended period of time, ly ventilated area. It can cause
stop the engine only after idling carbon monoxide poisoning by
it for 5 to 10 minutes. emissions.

3-
OPERATION

4. Running-in period 5. Starting off, shifting and driving


Make sure to keep the following in- ⑤ Release the clutch pedal slowly
structions for the initial 50-hour use. Interlock
Lower: Lock while depressing the throttle
(1) Avoid abrupt starting and abrupt pedal to increase the engine
stopping. speed.
Throttle
(2) Do not use excessive speed or Pedal
load.
► Shifting and driving
(3) Drive the tractor only when the To shift during driving, depress the
engine is sufficiently warm. clutch pedal to stop the vehicle in
Brake Pedal 45NO302A
(4) D o not idle the engine at the advance.
maximum speed. ► Starting off WARNING
(5) Check each part and change oil ① Confirm that the left and right
and fluid after 50-hour use. brake pedals are interlocked. • The driving speed in the reverse
direction is almost the same to
(6) Refer to the section Maintenance Make sure to interlock the left the speed in the forward direc-
for adding and changing engine and right brake pedals unless tion. Make sure to check the
oil. working in a field. surroundings carefully when
② Lift an implement. driving backward.
③ Place the main shift lever, range • Especially, never drive back-
shift lever and shuttle shift lever wards with the range shift lever
into the desired positions. in the position H. The driving
speed becomes faster and it
④ D e p r e s s t h e b r a k e p e d a l t o
can cause an accident.
release the parking brake.

3-
OPERATION

6. Turning in field 7. Stopping and parking


WARNING
Interlock • Avoid turning at a high speed.
Raise: Open
The tractor can fall on its side.
• When the tractor is installed 33
Throttle with an implement, its overall
Pedal
length becomes large. Be extra
care with other people and ob-
jects around when turning.
Brake Pedal 45NO303A • Connect the left and right brake 45NO301A
pedals when it is about to drive.
① To turn in a field, release the ① Operate the throttle lever to set
hook for the left and right brake the engine at a low speed.
pedals. ② Release the forward driving ac-
② Turn the steering wheel and celerator pedals slowly. Depress
depress the brake pedal for the the brake pedals for abrupt brak-
desired direction. ing.
③ While turning, keep the engine ③ When the vehicle is completely
speed low and turn slowly. stopped, set the shift lever in the
neutral position.
④ Apply the parking brake.
⑤ If an implement is attached to the
vehicle, lower it.

3-
OPERATION

8. Driving on slope

⑥ Remove the key from the switch ► Starting off on steep slope ► Tips for driving on slope
after parking vehicle. ① Depress the brake pedals. (1) Set the main shift lever in the
② Depress the clutch pedal to dis- low speed position on a slope
☞ Refer to the page 2-17 for opera-
engage the clutch. to prevent the engine from stop-
tion of the parking brake. ping.
③ Place each shift lever in the low
WARNING speed position. (2) Keep the driving speed low on a
downhill road.
• After parking, make sure to ap- ④ Set the engine at the mid speed
ply the parking brake. with the throttle lever. (3) Do not set the main shift lever in
the neutral position depress the
• Avoid parking on a slope if pos- ⑤ Release the clutch pedal slowly
clutch pedal on a downhill road.
sible. If it is absolutely neces- and keep it depressed halfway.
sary to park on a slope, chock ⑥ Release the brake pedal slowly WARNING
the rear wheels. at the same time. • On a downhill road, never de-
⑦ Pull the throttle lever again to rev press the clutch pedal, but use
up the engine. Then, release the the engine brake. Otherwise, it
brake and clutch pedals together can cause an accident.
to start off.

3-
OPERATION

9. Cautions for driving into / out of field


NOTE (1) C heck that the left and right brake pedals are connected.
• When the needle on the coolant (2) It is dangerous to drive into/out of a field if the field is deep from its bank.
temperature gauge is pointing Use ramps.
at 'H,' the engine is overheated. (3) M ove in the perpendicular direction to the bank. 33
If running the engine under
this condition continuously, the (4) W hen driving out of the field, lower the implement so that the front wheels
engine parts can be severely cannot be lifted.
damaged. Make sure to take an (5) It is recommended to drive into a field backward to utilize full power.
appropriate action immediately. WARNING
• Be careful to keep the tractor's balance when working on a slope. The
tractor may become out of balance and roll over.
• It is very dangerous to ride a person as a front weight.
☞ For detailed precautions, refer to the page 0-23.

10. Loading to / Unloading from truck


(1) When loading the tractor onto a truck, drive backward.
(2) Be extra careful when using ramps.
(3) If the engine stops on ramps, depress the brake pedals immediately and
release them slowly to move onto the ground. Then, start the engine again
to climb the ramps again.

3-
OPERATION

11. Cautions for driving on road 12. Operation check during driving
(1) When changing the direction on a Observe that every part is properly ► Engine coolant
road, use the turn signal lamp to in- operated during driving. If the coolant t e m p e r a t u r e w a r -
form other drivers. n i n g lamp comes on, stop the en-
(2) Use the low beam when there is any gine and check the followings:
► Engine oil pressure
vehicle coming on the other side at • Radiator coolant
If the engine oil level
nighttime. • Radiator fin for clogging
warning lamp comes on
(3) C heck that the left and right during driving, the lubrica- • Fan belt for looseness
brake pedals are connected. tion system may malfunction. Check If necessary, have your machine
(4) Keep the work lamps off when the engine oil immediately and have checked by your workshop.
driving at night. your vehicle checked by your work-
shop. NOTE
(5) Follow any applicable laws and
keep safe driving. • When the coolant temperature
(6) Never let anyone ride the tractor, ► Charging warning lamp comes on, the
except yourself as a driver. If the battery charge warn- engine is overheated. If running
ing lamp comes on dur- the engine under this condi-
WARNING ing driving, the battery is tion continuously, the engine
• If driving on a road with an im- not properly charged. In this case, parts can be severely damaged.
plement attached, the front side check the battery condition, and if Make sure to take an appropri-
of the tractor tends to be lifted necessary, have it checked by your ate action immediately.
and vehicle may not be steered workshop.
properly.

3-
Work Procedure

4
34
1. Precautions for handling implement....... 4-2

2. General implement............................................ 4-2


WORK PROCEDURE

1. Precautions for handling implement 2. General implement


(1) When driving the tractor to at- WARNING ► Rotavator
tach or detach an implement, <Safety precautions for rotavator>
make sure that there is no one • Read instructions on warning de-
cals on each implement thorough- • Never remove the safety cover
in between or around the tractor of the rotavator.
and implement. ly before work.
• To avoid an injury due to mishan- • Do not remove the PTO shaft
(2) Install and remove the imple- cover and safety cover on the
ment only on safe and level dling of an implement, read the
universal joint.
ground. user's manual of the implement
thoroughly and work safely and • When adjusting each part, disen-
(3) When installing a heavy imple- gage the PTO and stop the en-
precisely with caution.
ment, install weight on the front gine in advance.
to keep balance. • Installation of an improper imple-
ment can lead to an injury. Install • When driving on a road, keep
(4) When adjusting an implement, the PTO disengaged. Also, keep
only implements specified by the
apply the parking brake, stop the the rotavator lowered on a road
Manufacturer.
engine and set the PTO switch as long as it does not hit the
in the OFF position in advance. ground.
(5) To tow anything, use the towing • For the universal joint, its inner
hitch only. shaft and outer shaft should be
overlapped at least 15 cm.
• Check that the universal joint is
firmly fixed to the tractor and ro-
tavator shaft.

4-
WORK PROCEDURE

<Effective plowing pattern>


(1) Sequential returning plowing ⊙ Turning: Moving Direction Reverse Driving
pattern
(9)
• This pattern can be useful in a
well-planned field in a good con- (13)
dition. (17) 44
3
• The border shown in the figure is Start (1)
the effective plowing width of the (2)
rotavator and should be set a lit- Finish (10) (14) (18) (3)
tle narrower than three times of
(4)
one plowing width.
(5)
• The starting point is the ending (16) (12) (8)
point. (6)

• Plow in a sequential pattern from (15)


(1) to (6) and in a circular pattern (11) A: Border
from (7) to (18). (7)
• When driving forward to plow,
have the bank on the right side. A

• Be careful not to press already- 995E001a


plowed soil with the wheels.

4-
WORK PROCEDURE

(2) Alternating returning plow-


ing pattern
• This pattern is useful for narrow ⊙ Turning: Moving Direction Reverse Driving
or short fields or poorly planned
(8)
fields in which are not easy to
(12)
turn.
(16)
• In the figure, the plowing width Start (1)
for (1), (2), (3) and (4) should be (9) (13) (17) (7)
overlapped with the one for (5),
(2) (19) (15) (11)
(6) and (7) for approx. 10 cm. (6) Finish
• For the sections (1) to (7), per- (3)
form plowing in an alternating (5)
pattern. For the sections (8) to (4)
(19), plow in a circular pattern. (18)
• Refer to the sequential returning (14) A: Border
pattern for other details. (10)
A

995E002a

4-
WORK PROCEDURE

(3) Land leveling pattern


• The land leveling work may be
performed after crushing soil or ⊙ Turning: Moving Direction Reverse Driving
not.
• The vehicle speed can be set (14)
faster when performing the land (10) 44
3
leveling work with soil crushed (4)
already. Finish (5)
(9) (13)
• When working in a wet field, fill (3)
the field with a sufficient amount (6)
of water so that the trace of (15) (11)
(2)
plowing cannot be seen. (7)
• The border shown in the fig- (1) Start
ure should be set a little narrow- (8)
er than two times of one plowing A: Border
(12)
width.
• Refer to the alternating returning A
pattern for other details.
995E003a

4-
WORK PROCEDURE

MEMO
Maintenance

1. Opening covers................................................... 5-2


2. Inspection items.................................................. 5-2
45
3
3. Inspecting and changing coolant............. 5-3
4. Checking and changing oil............................ 5-5
5. TRANSMISSION STRAINER CLEANING . .............. 5-9
6. Fuel system........................................................ 5-10
7. Checking and cleaning air cleaner........ 5-12
8. Adjusting tread............................................... 5-13
9. Greasing.............................................................. 5-14
10. Checking hoses............................................... 5-14
11. Checking electric system.......................... 5-14
12. Check and adjust each part..................... 5-18
13. Routine maintenance schedule............... 5-23
MAINTENANCE AND SERVICE

1. Opening covers 2. Inspection items


To prevent any possible failure,
Hood some items should be checked
daily.
Make sure to perform inspection be-
fore driving.

Hood Lock Pin ► Inspection items


Inspect each part in the following
45NO504A 45NO501A order:

► Opening hood ① Check the items that were


① Slide the hook to the side. Then, ② Lift the hood with hands. Then, faulty yesterday.
the hood opens with a clicking the hood is automatically opened ② Go around the tractor and
sound. and fixed by its damper. check:
- Lamps for proper illumina-
tion and damage
- Tires for inflation pressure,
crack, damage and wear
- Rotating parts for loose
bolts and nuts
- Transmission fluid level
- Implement attachment sta-
tus

5-
MAINTENANCE AND SERVICE

3. Inspecting and changing coolant

③ Open the hood and check: - Emission color Inlet


- Engine oil level - Brake pedal operation Check Hoses
- Coolant level - One brake pedal operation
- Fan belt for looseness and - Steering wheel for heavi-
Radiator
damage ness and vibration
④ Sit on the driver's seat, turn - Coolant gauge operation
the main switch to the "ON" - Hydraulic operation of 3-point 45
3
position and check: link 45NO503A
- Fuel gauge for proper op-
eration ► Engine coolant inspection
and change
- Fuel level
(1) Inspection
- Engine oil and charge
Open the radiator cap and check
warning lamps for blinking
that the radiator is filled with cool-
operation
ant up to its filler inlet. If the coolant
- Turn signal lamp amount is insufficient, add more
- Horn operation coolant.
- Brake pedal free play WARNING
- Clutch pedal play
• Do not open the cap when the
⑤ Start the engine, drive the engine is hot. Otherwise, hot
tractor slowly and check: steam can burn you seriously.
Wait until the engine is suffi-
ciently cooled down.

5-
MAINTENANCE AND SERVICE

(3) Antifreeze
If coolant freezes, the engine can be
damaged.
• Clean the radiator thoroughly
before adding antifreeze. Radiator
Grill
Drain Cock • The mixture ratio of antifreeze is
different by manufacturers and
temperature. Refer to the manu-
T39O504A facturer's manual. T5NO503A

(2) Change • Mix antifreeze with water suffi- ► Cleaning radiator and
ciently before adding it.
① To drain coolant, open the drain condenser grilles
cock and radiator cap as well for • Adding antifreeze When working in a grassy field or
faster draining. If evaporated - Add water for the working at night, the radiator or
At this time, place the heater reduced amount. condenser grille may be clogged
cock in the opening position. If leaked - Add mixture of anti- by grass, straws or bugs, reducing
freeze and water with the same cooling performance.
② Wash the inside of the radiator
with clean water thoroughly. mixture ratio. In this case, clean the grille. If dust
is stuck between the fan and tube,
③ Fit the drain cock and add cool- CAUTION
flush the area with clean water.
ant. • Ifengine coolant gets on your
NOTE
④ Start and idle the engine for ap- skin, it can irritate the skin and
prox. 5 minutes. Then, check cause a skin condition. Make • Do not clean the radiator fin with
coolant in the reservoir tank and sure to clean your skin with water jet. It can deform the fin.
add more coolant as necessary. soap and water or hand cleaner
thoroughly.
5-
MAINTENANCE AND SERVICE

4. Checking and changing oil

NOTE
Engine oil Gauge
• Do not add engine oil over the
upper limit level.
• Check the engine oil before
starting the engine or at least
in 5 minutes after the engine is
Engine Oil Cartridge Drain Plug stopped.
• When trying to use new oil from 45
3
T4NO504A T39O507A
a different manufacturer or oil
(2) Changing with different viscosity, drain
used oil completely before add-
Engine Oil  Unscrew the drain plug on the
gauge
ing new oil.
lower section of the engine to
drain contaminated engine oil.
Upper Limit
Since hot oil flows out of the en-
gine first, be careful not to get
Lower Limit
burnt.
T254O508A
 After draining oil, tighten the en-
► Checking and changing
engine oil gine oil drain plug.
(1) Inspection  Add the specified amount of the
① Pull out the dipstick, wipe its tip specified engine oil through the
and insert it again. Then, pull it out filler hole.
and check that the oil level is be-
tween the upper and lower limits.
② If insufficient, add oil.
5-
MAINTENANCE AND SERVICE

(3) Oil specification


Diesel engine oil: Upper
(API CJ-4 SAE 15W40) limit

CAUTION Transmission Lower


Fluid Filler Hole limit
• If engine oil gets on your skin, it
can irritate the skin and cause T39O508A

a skin condition. Make sure to


clean your skin with soap and T254O508A
water or hand cleaner thorough-
ly. ► Checking and changing
transmission fluid
• Make sure to cool down the (1) Inspection
engine sufficiently before drain-
Perform inspection with the engine
ing oil. Oil is very hot and can
stopped.
cause a burn if changing oil
right after the engine is stopped. ① Check the transmission fluid level
through the sight glass to see if
the level is between the upper and
lower limits.
② If insufficient, add oil.

5-
MAINTENANCE AND SERVICE

NOTE CAUTION

• Do not add fluid over the upper • If transmission fluid gets on


limit level. your skin, it can irritate the skin
• Check the fluid before starting and cause a skin condition.
the engine or at least in 5 min- Make sure to clean your skin
Drain Plug
utes after the engine is stopped. with soap and water or hand
cleaner thoroughly.
• When trying to use new fluid
from a different manufacturer 45
3
T39O509A
or fluid with different viscosity,
(2) Changing drain used fluid completely be- Front Axle Oil
fore adding new fluid. Filler
① Unscrew the drain plug on the
lower section of the transmission
to drain contaminated transmis-
sion fluid. Since hot fluid flows out
Front axle Front axle
of the engine first, be careful not oil drain
oil drain
to get burnt. plug plug
② After draining fluid, tighten the T254O510A

transmission fluid drain plug.


③ Add the specified amount of
the specified transmission fluid
through the filler hole.

5-
MAINTENANCE AND SERVICE

(2) Changing CAUTION


① Unscrew the drain plugs on the
bottom of the axle and left/right • If oil gets on your skin, it can ir-
Upper final cases to drain engine oil. ritate the skin and cause a skin
Lower limit condition. Make sure to clean
limit
Since hot fluid flows out of the
engine first, be careful not to get your skin with soap and water
Level gauge burnt. or hand cleaner thoroughly.
② After draining oil, tighten the oil • Make sure to cool down the
drain plug. engine sufficiently before drain-
T254O514A
③ Add the specified amount of the ing oil. Oil is very hot and can
specified oil through the filler hole. cause a burn if changing oil
► Checking and changing right after the engine is stopped.
front axle oil NOTE
(1) Inspection
• Do not add front axle oil over
① Pull out the dipstick, wipe its tip and the upper limit level.
insert it again. Then, pull it out and
check that the oil level is between • Check the front axle oil before
the upper and lower limits. starting the engine or at least
② If insufficient, add oil. in 5 minutes after the engine is
stopped.
• When trying to use new oil from
a different manufacturer or oil
with different viscosity, drain
used oil completely before add-
ing new oil.

5-
MAINTENANCE AND SERVICE

5. TRANSMISSION STRAINER CLEANING

Bolt
pliers

T39O512A engine oil filter 45


3
T39O511B cartridge T39O513A

► Transmission strainer ► R eplacing engine oil


cleaning filter cartridge
① When changing transmission fluid, ① Remove the engine oil filter car-
clean with diesel fuel. tridge by turning it counterclock-
② Unscrew the filter body support bolt wise with a wrench.
from the right lower section of the ② Apply a thin film of oil to the
rear transmission case and gently O-ring of a new cartridge and
pull the filter with pliers to remove install the new cartridge by
it. tightening it with a hand. When
its packing touches the sealing
surface, turn it approx. 2/3 turns
further with a wrench.
③ Put the engine oil to the speci-
fied level in new oil filter car-
tridge.

5-
MAINTENANCE AND SERVICE

6. Fuel system
④ Run the engine for approx. 5 ► FUEL SYSTEM
minutes and check for proper Use only low sulfur or ultra low sul-
operation through the engine oil Bleeding screw
fur diesel fuel.
warning lamp. Then, stop the
(1) Fuel tank
engine.
(This warning lamp should be
turned off while the engine is
running.) Fuel tank
⑤ Check the oil level with the dip-
stick again. If still insufficient, T4HO504A
add more.
(2) How to bleed fuel system
It is necessary to bleed the system
45NO506A under the following conditions.
- The engine is stopped due to the
NOTE empty fuel tank.
- The filter or pipe is removed.
• If foreign materials, such as
dust and sand, or water are ① Unscrew the bleeding screw.
mixed in fuel, it can deteriorate ② Start the engine.
the performance of the fuel in- ③ When clean fuel flows out of the
jection pump. Make sure to add bleeding screw, tighten the screw.
quality fuel through the strainer. ④ Repeat the procedure if the system
is not bled completely.

5 - 10
MAINTENANCE AND SERVICE

7. Checking and cleaning air cleaner


(3) Fuel filter cleaning and Check and clean the air cleaner ac- < Cautions for inspection and
element replacing cording to the following instructions: service of air cleaner >
This filter is to remove foreign mate- (1) Use the standard element and fil-
rial and water from fuel. ter and do not apply oil on them.
Air cleaner body
① Set the fuel filter cock to the 'OFF' (2) Remove any dust in the cover
Element
position. thoroughly.
② Loosen the ring screw on top of (3) Install it firmly so that dust does
the cap to remove the cap. Then, not enter below the cover.
45
3
③ Flush the element with diesel fuel (4) Never drive with the element and
to remove any foreign material filter removed.
from it.
T57O506A
④ If the element is severely contami-
nated, replace it with a new one.
► Vacuum valve cleaning
NOTE • Pull out the valve with a hand and
remove dust from its inside. If it
• Replace the fuel filter every is dirty or watery, wipe it with a
500hrs ofter replacing it at first dry rag thoroughly before fitting it
50hrs. again.

5 - 11
MAINTENANCE AND SERVICE

8. Adjusting tread

► Air cleaner cleaning ► Adjusting front wheel CAUTION


① Blow compressed air from the tread
inside toward the outside of the el- It can be adjusted in two steps by • After adjusting the wheel tread,
ement. Keep proper distance be- switching the left and right tires and the vehicle's breadth and turn-
tween the air nozzle and element. discs. ing radius are changed. Keep
this in mind during driving.
► Air cleaner replacing ► Adjusting rear wheel
After cleaning the element 5 times tread
or if it is damaged, replace it with a It can be adjusted in four steps by
new one. switching the left and right tires and
discs.
NOTE WARNING
• Do not hit the element with • For safety, have tread adjust-
a rock or concrete during its ment performed by your dealer
cleaning. or workshop.
• Make sure to install the element • Never remove tires if there is
firmly. no safe supporting device. The
• Tighten each part of the air tractor can roll over.
cleaner securely to block dust
completely.

5 - 12
MAINTENANCE AND SERVICE

■ STANDARD

1,310

45
3

Tightening torque
2,000~2,300kg cm Tightening torque
1,600~1,800kg cm

Tightening torque
1,600~1,800kg cm

1,270

T4HO502A

5 - 13
MAINTENANCE AND SERVICE

9. Greasing 10. Checking hoses 11. Checking electric system


► Greasing points Rubber parts, such as the fuel hose ► Checking and charging
For general greasing points, refer and radiator hose, are aged by time battery
to the fuel, oil and fluid specification even when the tractor is not in use. DANGER
chart. (See page 5-25.) Therefore, such parts should be
However, add grease before work replaced with their tightening bands • When charging the battery af-
if the tractor is to be used in a wet every 2 years or when they are ter removing it from the tractor,
damaged. it produces hydrogen gas, pre-
field.
senting a fire risk. Charge the
WARNING battery only in a well-ventilated
► Greasing brake arm area.
Remove the rubber caps on the • If any fuel hose is damaged,
floor and dash panel to access to fuel leaks and it can catch fire. • The battery produces highly
Make sure to check the fuel flammable hydrogen gas
the grease nipple.
hose and take a necessary ac- which can explode. Keep flam-
Add grease with the supplied grease mable items and spark away
tion.
gun. from the battery.
• The battery electrolyte is sulfu-
ric acid so can burn your skin
and eyes. Be careful not to
spill any.

5 - 14
MAINTENANCE AND SERVICE

DANGER <Checking> Negative (-)


① Checking battery charging level terminal (black)
• If the battery electrolyte gets
on your eyes, skin, clothes  If the battery is not used for over
or object, rinse it with water two weeks, it may become hard to
thoroughly. If you swallowed it, start the engine. Charge the bat-
drink a lot of water. Also, get tery in this case. Positive (+)
terminal (red)
medical attention immediately ② If the battery terminal is corroded,
if acid contacts your eye or is it cannot deliver current. If it is 45
3
swallowed. corroded or contaminated, wipe it T254O531A
with sandpaper or a brush.
<Charging>
Battery specification ① Turn the ignition switch to the
"OFF" position and remove the
12V 80AH (20HR) battery from the tractor.
② Charge the battery in a well-
ventilated area.
③ Charge the battery with the nor-
mal procedures and avoid quick
charging.
④ Turn the charger switch OFF and
connect the cables to the nega-
tive and positive battery termi-
nals correctly.
⑤ When using a charger, its charg-
ing current should be below 10 A.

5 - 15
MAINTENANCE AND SERVICE

④ Firstly, start the engine of the ► Checking electric wiring


vehicle with the normal battery. (1) Loose wiring terminals can cause
Then, start the engine of the contact failure and damaged wir-
tractor with the discharged bat- ings can lead to performance
tery. deterioration of electric devices,
⑤ After the engine is started, dis- short circuit and fire. Replace or
connect the negative cable first. repair aged and damaged wirings.
Then, disconnect the positive (2) If wiring sheath is peeled off, wrap
T254O532A cable. wiring with insulating plastic tape.
⑥ Charge the discharged battery (3) If fasteners or bands to fix wir-
► Jump start for approx. 30 minutes after the ings are damaged, fix wirings with
① Turn off all electric devices. engine is started. clamps.
② Connect the positive terminal of WARNING (4) Have wirings checked by your
the normal battery to the positive workshop once a year regularly to
terminal of the discharged bat- • Make sure to connect the posi- avoid fire.
tive terminal first and connect
tery with the jump cable.
the negative terminal to the en-
③ Connect the negative terminal gine body of the tractor with the
of the normal battery to the en- discharged battery.
gine body of the tractor for the
discharged battery with the jump
cable.

5 - 16
MAINTENANCE AND SERVICE

① Remove the cover of the fuse box.


② Remove the blown fuse.
③ Fit a new fuse with the same ca-
Fuse Box pacity.
④ The function and capacity of each
fuse are indicated on the cover of
the fuse box.
WARNING
High-capacity fuse 45
3
T39O517A T57O507A
• If using fuses other than the
specified, wirings can be over- (2) High-capacity fuse (50 A)
heated, leading to a fire. Never This tractor is equipped with four
use a fuse with different capac- fuses for wirings.
ity. Also, never use a steel wire These fuses are blown to cut cur-
Normal Open circuit or foil instead of a fuse.
T254O533A rent to the electric circuit in order to
protect wirings. Find the cause for
► Checking and replacing blown fuses and replace them with
fuse the specified genuine parts.
(1) Body fuse box
Fuses are installed in this tractor
to prevent any possible accident in
case of wiring circuit malfunction.
If the electric system is malfunction-
ing during driving, check for any
blown fuse.
5 - 17
MAINTENANCE AND SERVICE

12. Check and adjust each part


► Replacing lamp bulb
If a lamp does not come on by oper-
ating the corresponding switch: Lock Nut
Turn Buckle
① Check the corresponding fuse.
② If the fuse is intact, remove the
bulb socket from the lamp.
Normal Open circuit ③ Remove the bulb from the socket
and check for blown filament.
T9406 t0407
④ If the filament is blown, replace
the bulb with a new bulb with the
same capacity. ► Adjusting clutch pedal
<Inspection> inching cable
Bulb Specifications
Check the fuse through the trans- After prolonged use of the clutch
Headlamp 12V H4 55W
parent window to see if it is blown. pedal, play of its inching cable can
Turn signal lamp 12V 21W become excessive.
(Front)
Turn signal lamp 12V 21W
(Rear) <Adjustment>
Position lamp ① Open the side cover (left).
12V 5W
(Front)
② Loosen the lock nut and turn the
Stop lamp/ turnbuckle to adjust the free play
12V 21W / 5W
position lamp to the proper level.
Instrument cluster 12V 3.4W ③ After adjustment, make sure to
lamp
tighten the lock nut firmly.
Work lamp(Rear) 12V 25W
④ Close the side cover.

5 - 18
MAINTENANCE AND SERVICE

<Adjustment>
① Unscrew the lock nut and turn
Turn Buckle
the adjusting nut to adjust the
play (left and right).
② Turning it counterclockwise in-
creases the play while turning it
Lock Nut clockwise decreases the play.
③ After adjustment, tighten the lock
nut firmly. 45
3
t0499

► Checking and adjusting ► P r o p e r f r e e p l ay of


brake pedal clutch/brake pedal
Checking and adjusting brake pedal Press the pedal with a hand gently
The brake pedal's play increases as to check its play.
it is used for an extended period of Clutch Pedal Brake Pedal
time.
Its balance is changed as well. 20~30mm 30~40mm
If its play is excessive, adjust it.

5 - 19
MAINTENANCE AND SERVICE

WARNING ④ Replace
 the belt if tegument is
worn out or some pieces are de-
• Ifthe left and right brakes are tached.
not operated simultaneously, Mounting bolt
braking force is applied only to
one side, leading to a danger-
ous situation. Make sure to
adjust the left and right pedal's
0~15 mm
play to the same level.
• After adjustment, confirm the t0305

operating state.
► Checking and adjust-
ing fan belt
Check and adjust the fan belt's ten-
sion periodically.
① Unscrew the alternator mounting
bolt slightly and move the alter-
nator to adjust the tension.
② Check the belt's tension.
Press the middle of the belt with
about 10kg of force. It is okay
when the belt is deflected for
about 0~15mm.
③ Replace the belt if it is crocked
or frayed.

5 - 20
MAINTENANCE AND SERVICE

Air cleaner hose


Radiator hose
Clamp
Clamp
Clamp

Clamp
45
3
T5NO504A T4NO505A 45NO507A

► Fuel hose checking ► AIR CLEANER H O SE ► RADIAT OR HOSE CHECK-


Check the fuel hose as follows : CHECKING ing
① Stop the engine. After the engine Check the air cleaner hose as fol- Check the radiator hose as follows :
is sufficiently cooled down, open lows : ① Stop the engine. After the engine
the hood. ① Stop the engine. After the engine is sufficiently cooled down, open
② Check if the fuel hose is dam- is sufficiently cooled down, open the hood.
aged or leaks. Replace it if nec- the hood. ② Check if the radiator hose is
essary. ② Check if the air cleaner hose is damaged or leaks. Replace it if
③ Tighten the clamp. damaged or leaks. Replace it if necessary.
necessary. ③ Tighten the clamp.
③ Tighten the clamp.

5 - 21
MAINTENANCE AND SERVICE

Insufficient pressure

Excessive pressure
Standard
Ground
contact

T253O535A

► Tire inflation pressure


Check if the inflation pressure of the front and rear tires is correct. If not, ad-
just it to the specification.
Tire Standard
Item Specifications
Front (R1/ Agricultural) 9.5-16
Rear (R1 Agricultural) 13.6-26
Front (R4/ Industrial Tires) 12-16.5
Rear (R4/ Industrial Tires) 17.5-24

WARNING
• Make sure to keep the specified inflation pressure of the tires to avoid an
accident or even death due to tire's rupture.

5 - 22
MAINTENANCE AND SERVICE

13. Routine maintenance schedule

► Routine maintenance schedule


CAUTION ○ : Check, Add, Adjust
• Check or adjust each part only when the engine is stopped. △ : Clean, Wash
• When any hot part should be serviced, wait until it is cooled down. ● : Change
★ : Service by workshop
Hourmeter display Remarks
Inspection part Remarks
Item Daily 50 100 150 200 250 300 350 400 450 500 550 600 page 45
3
Engine oil & cartridge ● ● ● Every 250 hrs 5-5
Cleaning fuel filter Replace element
○ ● 5-11
and replacing element every 500 hours
Radiator coolant ○ ● 5-3
Air cleaner element △ △ ● △ ● 5-11
Engine

Fan belt Check tension every 50 hours and replace as necessary 5-20
Battery Check and replenish every 100 hours and replace as necessary 5-14,15
Radiator and air cleaner Hoses Replace
○ ○ -
hoses and bands every 2 years
Checking fuel hose Hoses Replace
○ ○ -
and band every 2 years

5 - 23
MAINTENANCE AND SERVICE

○ : Check, Add, Adjust △ : Clean, Wash


● : Change ★ : Service by workshop

Hourmeter display Remarks


Inspection part Remarks
Item 50 100 150 200 250 300 350 400 450 500 550 600 page
Replace at every
Transmission fluid ● ● 5-6
500 hours
Hydraulic oil filter ● ● -
Front axle oil ● ● 5-8
Toe-in ★ ★ 2 - 6 mm -
Greasing each part Add every 50 hours, daily if working in watery field 5-14
Body

Check frequently before driving (check simultaneous operation of


Brake pedal play Play: 30 - 40 mm -
left and right parts)
Tightness of front /
Check frequently before driving -
rear wheels
Adjusting throttle
○ ○ -
system
Rubber hoses ○ ○ -
Checking electric
○ ○ ○ ○ Every year -
wiring

5 - 24
MAINTENANCE AND SERVICE

► Fuel, oil and fluid specification chart gal(ℓ)


No. Applied part Oil
NC/ST
Engine oil
check hole 1.72
1 Coolant Antifreeze
Engine oil Transmission Engine oil (6.5)
check hole fluid oil drain hole Front axle
filler hole Engine Oil 1.19
oil filler hole
2 Engine API CJ-4
SAE 15W/40 (4.5)
Tractor Hydraulic Fluids
- API GL-4 Grade
45
3
Transmission - Below -4℉(-20℃) ISO 10.8
3
fluid VG 32 (41)
- Above -4℉(-20℃) ISO
VG 46
Gear Oils 2.16
4 Front axle - API GL-4 Grade
Engine oil - SAE 80W/90 (8.2)
Transmission drain hole
9.51
fluid oil filler hole 5 Fuel tank Diesel fuel
(36)
drain hole
⊙ Filler hole ● Grease nipple ▲ Drain hole ■ Check hole
T39O516A

⊙ Filler hole ● Grease nipple ▲ Drain hole ■ Check hole

5 - 25
MAINTENANCE AND SERVICE

MEMO
1

CABIN SYSTEM

1. MAJOR FEATURES.................................................. 6-2

2. Instrument and Related parts..................... 6-3

3. How to Controls Cabin.................................. 6-5


46
3
CABIN SYSTEM

1. MAJOR FEATURES
The cab fully conforms to the inter- Working Lamp(Rear) CAUTION
national standard as far as safety
and soundproofing are concerned.
Air Filter
• Remember that steering, brak-
Air Filter ing and operational performanc-
It can be provided with ventilation,
heating and air-conditioning system. Rear Wiper es are highly influenced by the
implements mounted, the trail-
It is available in the following ver-
Door Handle ers transported and the ballasts
sion:
applied to the tractor
 Cab with ventilation and heating
systems. 45NO602A
CAUTION
 Cab with ventilation, heating and
air-conditioning systems.
Front wiper Roof Hatch • When transporting heavy loads
(Exceeding the weight of the
CAUTION Rear Mirror tractor) reduce the speed under
Working Lamp
15 Km/h (9.32 m/h).
• The cab is in full conformity with
the international standards as to CAUTION
the cab’s soundproofing.
• Be very careful when operating in • Allthe implements mounted
onto the tractor must be safely
small spaces and always protect
secured.
your ears whenever other work- 45NO601A
ing equipment is generating dan-
gerous noise levels.

6-
CABIN SYSTEM

2. Instrument and Related parts

CAUTION
• Be very careful during imple-
ment hitching and unhitching
operations. When using imple-
ment supports, be sure they are
suitable and sufficiently strong.

45NO603A T72O604A

► Doors ► Rear Window 46


3
The doors are provided with key The rear window is fitted with cen-
locks. tral handle for opening.
To open from the outside, when un- When opened it is held in place by
locked, pull the handle. two dampers.
To open from inside, push the han-
dle downwards.

6-
CABIN SYSTEM

► Working lamps (front and ► Rearview mirrors ► Cab ceiling


rear) The cab is provided with rearview The ceiling is padded with insulation
The working lamps are located on mirrors on both sides. They can be material to block heat radiation into
the cab roof (Two in the front and adjusted and folded, whenever nec- the cab and keep the temperature
two in the rear). They are switched essary, to avoid interference with down when working in very sunny
on by means of the special switches external obstacles. areas.
on the roof console.
The mirror have a telescopic arm to The cab platform is covered with a
Working Lamp allow positioning for maximum con- "firm grip" carpet in the most com-
venience by the user. monly used areas.
Remember that mirrors must always It is recommended to keep this car-
be positioned in compliance with pet clear of earth, mud, etc. so that
road traffic regulations when driving the operator may get on and off the
on a public highway. tractor in full safety.

45NO604A

6-
CABIN SYSTEM

3. How to Controls Cabin


► INTERIOR DEVICES ► VENTILATION
The ventilation unit is housed in the
cab ceiling.
To switch it on and adjust it, turn the
electrical fan switch to the desired
speed.
The cab becomes slightly pressur-
Recirculation Inlet
ized when the ventilation system
is in operation, so that the fresh air
Recirculation Inlet
can enter only by way of the filter in-
Radio & CD Player
stalled in the rear section of the cab 46
3
Interior Lamp roof.
The fan switch can be operated only
after the ignition key is inserted.
Air Conditioner, Heater Control
The air flow can be regulated and
directed by suitable positioning the
air diffusers.
Air can be taken in fresh from out-
Air Vent side or recirculated from within the
45NO605A cab by way of the relative side in-
lets.

6-
CABIN SYSTEM

RECIRCULATION INLETS FULLY ► Wiper control switch


CLOSED
Air is taken in entirely from out- < ON SWITCH >
side the cab through the rear Wiper Switch
 Wind screen wiper operation.
grille and filtered through a paper
Washer Switch  Continuous pushing button op-
element positioned behind the
grille. erates wiper and washer pump.
Working Lamp Switch

T39O607A < OFF SWITCH >


※N.B: It is very important that the
 Wind screen wiper "Off" and op-
air diffusers never be com-
► Working lamp switch erates washer pump.
pleted closed so as to allow
for a steady air flow. The front and rear working lights
are "ON" when push the button.The
To obtain a greater pres- work light indicator lamp on the in-
surization inside the cab, it strument cluster will illuminate.
is necessary to take the air
from the outside, therefore
the inside air recirculatiing
grille should be fully closed.

6-
CABIN SYSTEM

Interior Lamp

Washer Tank

T5NO603A 45NO606A T72O612A

► Windscreen Washer tank ► Interior Lamp ► Blower control switch 36


4
Check the level of windscreen Push the button to light on and push ① Blower switch
washer fluid in the plastic reservoir it again to light off. Air volume can be changed in 5
located on the rear side of tractor. steps, from 0 to 4. At the '4' position,
During winter it is advisable to add a the largest air volume is obtained.
suitable antifreeze or methyl alcohol
to the windscreen washer fluid. Air conditioner/heater on/off switch.
② - ON (turn right) - A/C is turned on.
- OFF (turn left) - A/C is turned off.

6-
CABIN SYSTEM

► AIR CON. SwITCH NOTE


To operate the air conditioner, the
blower must be on.The blower volu-  During cold weather,with ambi-
me and temperature control and all ent temperature above 32 ºF (0
vents must be adjusted to obtain the ºC) operate the air condition-
best cooling/heating for the ambient er at least once per month, for
temperature and dust conditions. a period of 10 to 15 minutes.
When operating the air conditioner This will lubricate the seals to
system,the moisture level is decrea- prevent them becoming brittle
T72O613A
sed. and help prevent the loss of
► TEMPERATURE CONTROL refrigerant from the system.
③ Temperature control switch  The system is equipped with
Set this dial at the desired positi- an environmentally safe re-
frigerant, R134a. Never re-
on to obtain the optimum air tem- charge the air conditioning
perature. system with refrigerant other
than R134a as this will result
• Turn right - to obtain warmer air. in loss of cooling and perma-
nent damage to all air condi-
• Turn left - to obtain cooler air. tioning components.

6-
CABIN SYSTEM

► Heating system
The heater is switched on and ad-
justed by rotating the control knob
at the roof console, then switching
Air Vent
on the blower and setting the selec-
tor at the preferred speed.
Warm the cab up quickly, the knob
should be rotated fully clockwise
45NO607A
and the blower set to speed 3. T72O615A
The screen is demisted or defrosted
► AIR VENTS by air directed through a slot vent. ② Speed heating fan 46
3
With the air vent set in any position For defrost or fast demist, all other ③ Electric resistances
outside air will still be pulled into the vents should be closed off. ④ Air filter
cab.
IMPORTANT ⑤ Recirculation inlets
 Ventilation is provided by a ⑥ Air vent
single blower unit serving both
the heating system and the air NOTE
conditioning system.  For ideal system operation, the
 After reaching the desired engine must run at 1,000 rpm.
temperature adjust the system
to suit your needs.

6-
CABIN SYSTEM

WARNING ► heating SYSTEM CONFIGU- ► H EATING Air conditioner


rATION system
 Before starting the engine, The heating system consist of two The system is designed to ensure
make sure the system is off units: optimum temperature inside the cab
(by turning off the ventilation 1. Heater and blower unit installed and maximum comfort and safety
fan) so as not to overload the behind roof console. for the operator.
battery. However, it is advisable to consult
2. Power supplying set, consisting
 After the system at full power of an auxiliary alternator locat- our specialized workshops whenev-
for a long period of time, nev- ed front of the engine and driven er repairs or adjustments need to be
er turn it off suddenly but let it by a belt directly linked to the en- performed.
first idle for about 20 seconds. gine pulley. Do not approach the system with
If the air does not come out from open flames, as any escape from
the diffusers right away as soon the circuit may produce a lethal gas.
as the system is started, turn off
immediately and identify the fault.
※N.B: Never turn on the heating
system when working in
dusty environments.

6 - 10
CABIN SYSTEM

► CIRCUlATION VENT
With the circulation vent set in any
position outside Air will still be pulled
into the cab.

Air Intake Filter


T72O616A 45NO608A

① Alternator ► Cab Air intake filter 46


3
② Compressor The "paper" filter is not suitable for
③ Speed fan the treatment of pesticides and so
must be replaced by an "active car-
④ Electric resistance
bon" filter available optionally. Once
⑤ Evaporator the pesticide treatment is finished, it
⑥ Condenser is necessary to once again replace
⑨ Air filter the "Active carbon" filter with the pa-
per filter, since this is the only type
⑩ Recirculation inlets
suited for filtering foreign particles
⑪ Air vents from the air.

6 - 11
CABIN SYSTEM

WARNING
 Cab air filters remove dust in Cup Holder
the air,but are not capable of
removing chemicals used in
spraying crops or in weed con-
trol.Many chemicals used for
these purposes are toxic when
improperly used.and can be
hazardous to operators and T74O619A 45NO609A

others in the area. Follow the


► Radio, CD player (If equipped) ► Cup Holder
instructions of manufacturers
of both the equipment and the For operation refer to the Radio, CD Put the bottles and Personal be-
chemicals regarding prohibi- player manufacturers instructions. longings.
tion of dust or spray,personal
hygiene practices,and other
precautions noted by the man-
ufacturers.

6 - 12
CABIN SYSTEM

► C hecking the air condi- ► C hecking the air condi-


tioning system tioning system charge
1. Economic friendly refrigerant : 1.Check the refrigerant charge.
R134a (0.7∼0.85Kg)  Run the engine at 1,500 rpm.

 Set the air conditioning system in


The presence of air and water in the the coldest for 5 minutes.
system could jeopardize its efficien-  Check the sight glass dear or
cy. cloud.
 The air is uselessly compressed
CAUTION 46
3
by the compressor and no cooling
effect is produced. • If the air-con. is operated with not
 The moisture has a tendency rise charged.
to obstructions which prevent the • The lubrication in the compressor
cooling efficiency. can cause the damage.

2. Check belt tension; 2. Check the refrigerant with receive


when finger pressure is applied to drier sight glass.
the mid-point between both pul-
leys.
3. Condenser fins must always be
duly clean using water or an air
set.

6 - 13
CABIN SYSTEM

► Diagnosing malfunctions
1. TRACING FAULTS
SYMPTOM CONDITION CAUSE REMEDY
1.Compressor Abnormal sound Inlet sound  Insufficient Lub  Replenish
Outlet sound  Belt tension release  Adjust

 Release the bracket  Tighten the bolts

 Clutch fail  Check

Abnormal revolution Inlet cause  Damaged parts  Check, Replace

 Slip the clutch  Check, Replace

 Not Lub  Replenish

Outlet cause  Belt tension released  Adjust

Refrigerant or oil Refrigerant or oil leakag  Sealing washer damaged  Replace


leakage  Head bolt released  Tighten the bolts

 D-ring damaged  Replace

Excessive pressure Low, High pressur  Insufficient refrigerator  Adjust

 Compressor  Replace

2.Motor Weak from pres- Motor is normal  Air inlet clogged  Remove
sure or don”t work  Evaporator freezing  Controlling minimum pressure

 Ventilator switch damage  Replace the switch

 Compressor  Replace

Motor is abnorma  Motor failure  Replace

 Wire cut  Replace

Air leakage  Duct leakage  Check, Tighten

Unable to control Motor  Air volume control switch failure  Check, Tighten
the fan Motor is abnormal  Motor failure  Replace

6 - 14
CABIN SYSTEM

SYMPTOM CONDITION CAUSE REMEDY


3. Clutch Noise  Regular noise irregular  Interference with pulley  Control the compressor di-
noise rection
Disengage  Engaged sometimes  Wire defect  Check wire

 Engaged to push with  Clutch gap large  Adjust

hand  Low voltage  Check battery

 No defect wire  Malfunction  Replace

Slip  Slip during rotation  Low voltage  Check battery

 Oil stick at clutch  Clean

 Malfunction  Replace
46
3

2. How to check the air conditioning system with the needle of high low gauge
To connect with manifold pressure gauge can find the cause of air conditioning system.
Because manifold pressure gauge is various sensibly. (Ambient Temp. is based on 30~35℃)

CAUTION
• Operating E/G RPM 1500~2000 is must, and so to that you can check the correct cause and air conditioning. (In case be-
low the figure of indicated pressure gauge has some clearance, confirm with approximate indicated needle data.)

3. Gauge pressure conversion


 lb/in²=PSI  1 kgf/㎠=14.22 lb/in² (Ex) 200 PSI=14 kgf/㎠

6 - 15
CABIN SYSTEM
MEMO
Storage and Disposal

1. Tractor storage .............................................. 7-2

2. Usage and disposal....................................................7-3

47
7
36
STORAGE AND DISPOSAL

1. Tractor storage
► Daily storage ► Long-term storage (7) R emove a weight. Detach or
(1) Store the tractor after cleaning it. Clean the tractor thoroughly and lower an implement.
Especially, clean it thoroughly af- store it as follows: (8) Chock the rear wheels.
ter harrowing or working in a wet (1) Change engine oil with new oil (9) R emove the battery from the
field. and run the engine for 5 min- tractor or turn off its switch to
(2) M ake sure to lower an imple- utes to distribute oil to each part cut power connection.
ment. evenly. (10) U se the clutch cut-off arm to
(3) Store the tractor indoors if possi- (2) Drain coolant from the radiator. disengage the clutch. If storing
ble. Then, make a label indicating the tractor with the clutch
(4) If storing the tractor outside, cov- "No Coolant" and fix it onto the engaged for an extended
er it. steering wheel. period of time, the clutch disc is
(5) For better startability, it is recom- If antifreeze is already added, it oxidized, resulting in its seizure.
mended to remove the battery is not necessary to drain coolant. (11) P lace wood blocks under the
from the tractor and keep it in- (3) A dd oil, fluid and fuel to each tires to protect them.
doors in winter. part according to the mainte- (12) C harge the battery every 2
(6) If the outside temperature is be- nance chart. months during long-term stor-
low 0℃, add antifreeze or drain (4) Apply a thin film of grease of oil age.
coolant completely to prevent the to body parts that are apt to rust. (13) Store it in a dry place to avoid
engine from freezing and burst- (5) C heck each bolt and nut for rain or snow and cover the
ing. looseness and tighten any loose body.
(7) R emove the key and store it bolt and nut.
separately. (6) Set the tire inflation pressure a
little higher than the specifica-
tion.
7-
STORAGE AND DISPOSAL

2. Usage and disposal


► Use after long-term storage It is recommended to keep the fol-
Keep the following instructions lowings to protect the environment:
when using the tractor after its long- (1) Avoid overloading work as it can
term storage. lead to incomplete combustion
(1) I nspect the tractor thoroughly and emissions that can pollute
before driving it. the air.
(2) To keep performance and life of (2) When changing oil, including en-
the engine, idle the engine for ap- gine oil, transmission fluid, hy-
prox. 30 minutes after starting it. draulic oil and coolant, be careful
not to spill it and discard used oil
NOTE according to the applicable law.
• For engine lubrication, run the en- Used oil should be treated with
care and discarded properly as it 76
3
47
gine at 1,500 ~ 2,000 RPM for 5
to 10 minutes once a month. can contaminate soil and water.
• Remove the key from the tractor (3) When this or other machine's life
and store it separately. is expired, do not neglect or dis-
card it on your own, but contact
CAUTION your dealer so that the approved
service provider can discard the
• If leaving the battery connected to machine according to the laws.
the tractor, turn off its switch to cut
electric power.
• If wiring is damaged by rodents,
its short circuit can start a fire.

7-
STORAGE AND DISPOSAL

MEMO
TROUBLESHOOTING

1. Engine SYSTEM...................................................... 8-2

2. Clutch system..................................................... 8-5

3. Brake system....................................................... 8-6

4. Steering system................................................. 8-6

5. Hydraulic system............................................... 8-7


8
78
3
46
6. Electric system.................................................. 8-8
TROUBLESHOOTING

1. Engine SYSTEM

TROUBLE PROBABLE CAUSE SOLUTION


• Clutch pedal released • Depress the clutch pedal
• PTO switch set to ON position • Set the PTO switch to the OFF position
• Defective safety switch • Have it repaired or replaced by workshop
The start motor does
not run even when • Battery discharged • Charge the battery
turning the main
switch. • Loose terminal • Check for looseness and corrosion. Clean, tighten and apply
grease
• Faulty switch • Have it repaired or replaced by workshop
• Defective start motor • Have it repaired or replaced by workshop
• Weak battery • Charge the battery
Engine

The start motor runs


but its speed cannot • Poor ground • Clean the contact and connect the ground firmly
be increased
• Incorrect viscosity of engine oil • Change engine oil with proper viscosity
• Air in fuel system • Bleed the system
• Clogged fuel filter • Clean or replace the filter
The start motor runs
but the engine cannot • No delivery of fuel • Open the cock to add fuel
be started
• Defective engine • Have it repaired by workshop
• Defective key stop unit • Have it repaired by workshop
• Air in fuel system • Bleed the system
The engine runs irregularly
• Clogged fuel filter • Clean or replace the filter
8-
TROUBLESHOOTING

TROUBLE PROBABLE CAUSE SOLUTION


• Clogged injection nozzle • Have it repaired by workshop

The engine runs irregularly


• Fuel leak at pipe • Tighten the clamp, replace the pipe and machine and attach
the copper washer
• Poor fuel injection quality • Have it repaired by workshop
• Defective injection pump • Have it repaired by workshop
Engine stops at low • Incorrect clearance of engine valve • Have it repaired by workshop
speed
• Low idle speed • Adjust it to the standard speed
• Faulty nozzle • Have it repaired by workshop
Engine

• Restricted governor • Have it repaired by workshop


The engine overruns
• Oil rise • Have it repaired by workshop
8
78
3
46
• Low fuel level • Add fuel and bleed the system
The engine stalls sud- • Faulty nozzle • Have it repaired by workshop
denly
• Engine seizure by insufficient oil or • Have it repaired by workshop
poor lubrication
• Insufficient coolant amount • Add coolant
The engine is over- • Damaged fan belt • Replace the belt
heated • Clogged radiator • Clean the radiator
• Insufficient engine oil • Check and add

8-
TROUBLESHOOTING

TROUBLE PROBABLE CAUSE SOLUTION


• Clogged air cleaner • Check and clean it
The engine produces
white smoke
• Excessive engine oil amount • Check and set it to the proper amount
• Insufficient fuel supply amount • Have it repaired by workshop
• Low quality fuel • Add the specified fuel
The engine produces
black smoke
• Excessive fuel amount delivery • Have it repaired by workshop
• Insufficient nozzle pressure • Have it repaired by workshop
• Clogged or carbon on nozzle tip • Have it repaired by workshop
Engine

• Insufficient compression or gas • Have it repaired by workshop


leak from valve seat
The engine does not
produce sufficient • Improperly adjusted valve clearance • Have it repaired by workshop
power • Incorrect injection timing • Have it repaired by workshop
• Low fuel level • Add fuel
• Clogged air cleaner • Clean the element
• Low engine oil level • Add to the specified level
The oil warning lamp
comes on during driving
• Low viscosity of engine oil • Change engine oil with proper viscosity
• Faulty pressure switch • Replace the switch

8-
TROUBLESHOOTING

TROUBLE PROBABLE CAUSE SOLUTION

The oil warning lamp • Defective oil pump • Have it repaired by workshop
comes on during driving • Clogged oil filter element • Replace the oil filter
• Defective wiring • Check for loose or missing terminal, short circuit and poor
Engine

ground and repair as necessary


The charge warning
lamp comes on during • Defective alternator • Have it repaired by workshop
driving
• Defective battery • Replace the battery
• Damaged fan belt • Replace the belt

2. Clutch system
8
78
3
46
TROUBLE PROBABLE CAUSE SOLUTION

The clutch slips • Incorrectly adjusted pedal • Adjust the pedal play
Clutch

The clutch cannot be • Incorrectly adjusted pedal • Adjust the pedal play
disengaged

8-
TROUBLESHOOTING

3. Brake system

TROUBLE PROBABLE CAUSE SOLUTION


• Excessive brake pedal play • Adjust the play
The brake won't operate.
Also, only one-side brake • Worn or burnt liner • Have it repaired by workshop
operates
Brake

• Different play amount on left and • Set the left and right play amount the same
The clutch pedal does • Damaged brake return spring • Replace the spring
not return to its original
position properly • No grease on each sliding section • Remove rust and apply grease

4. Steering system

TROUBLE PROBABLE CAUSE SOLUTION

The steering wheel • Improper toe-in • Adjust


feels heavy
Steering system

The steering wheel vi-


• Incorrect tire inflation pressure • Set the left and right tires to the same specified pressure
brates • Vibration from each connection • Tighten or replace connection
• Worn steering wheel shaft • Have it repaired by workshop
The free movement of
the steering wheel is • Worn metal parts • Have it repaired by workshop
excessive
• Free play from each connection • Tighten

8-
TROUBLESHOOTING

5. Hydraulic system

TROUBLE PROBABLE CAUSE SOLUTION

Oil leaks from the pipe • Loose clamp • Tighten


or hose • Cracked pipe • Have it replaced by workshop
• Lowering speed control lever fixed to stop position • Set it to the lowering position

The hydraulic pressure • Defective valve • Have it repaired by workshop


won't be decreased • Damaged cylinder • Have it repaired by workshop
Hydraulic system

• Damaged and seizured lift shaft rotating part • Have it repaired by workshop
• Insufficient engine RPM • Set the speed to 1000 to 1500 RPM
• Insufficient transmission fluid • Add to the specified level
• Air sucked into suction pipe • Tighten the connection. If any pipe or hose is
cracked or O-ring is damaged, replace it
The hydraulic pressure 8
78
3
46
won't be increased • Clogged oil filter • Clean
• Defective hydraulic pump • Have it repaired by workshop
• Defective valve • Have it repaired by workshop
• Damaged cylinder • Have it repaired by workshop

8-
TROUBLESHOOTING

6. Electric system

TROUBLE PROBABLE CAUSE SOLUTION


• Blown fusible link • Check the wiring and replace the fusible link
• Defective wiring • Check for loose or missing terminal, short circuit and poor
ground and repair as necessary
The battery won't be • Defective alternator • Have it repaired by workshop
charged
• Loose or damaged fan belt • Adjust the tension or replace the belt
• Defective battery function • Check for loose or corroded terminal and insufficient elec-
trolyte and take any necessary action
Electric system

The headlamp does • Low charging level of battery • Charge


not produce enough
light • Contact failure in wiring • Check, clean and re-tighten the ground and terminal
• Blown bulb • Replace the bulb
The headlamp does
not come on
• Blown fuse • Check the wiring and replace the fuse
• Contact failure • Check and clean the ground and terminal
• Defective horn switch • Replace
The horn does not operate • Defective wiring • Repair
• Damaged horn • Repair or replace

8-
TROUBLESHOOTING

TROUBLE PROBABLE CAUSE SOLUTION


• Blown bulb • Replace the bulb
Electric system

The turn signal lamp


does not blink
• Defective flasher unit • Replace
• Poor contact • Check and clean the ground and terminal

The work lamp does • Blown bulb • Replace the bulb


not come on
• Contact failure • Check and clean the ground and terminal

8
78
3
46

8-
TROUBLESHOOTING

MEMO
Safety standard for farm work

1. Instruction before use................................... 9-2

2. Checkup list before operation................... 9-3

3. Cautions during the work............................. 9-4

4. Cautions when driving on the farm road...... 9-5

5. Instruction after use . ................................... 9-6

6. Cautions for inspection and maintenance.... 9-6


39
4
76
7. Tractor.................................................................. 9-7

아-
SAFETY STANDARD FOR FARM WORK

SAFETY MARK 1. Instruction before use


Excerpted from general information system of agricultur-  Operator must attend his/her health and should get
al mechanic research center (August, 2002) 8.) enough rest.

Agricultural Mechanic Research Center, an affiliation of


 Before using the machine, check it and repair if there
is a malfunction.
Ministry of Agriculture and Forestry stipulated "safety in-
structions" when working with agricultural equipment for - Check if the assembly of front and rear wheels is
okay.
safety purpose.
- Check the tightening of bolts and nuts in each unit.
Please read carefully the contents as the user’s manual.
Try to work safely.
 Do not drive if you are mentally unstable, drunk, preg-
nant, under the age of 16, not trained, overworked,
 Always make sure to check the operating condition of sick, under the influence of drugs, and any other rea-
the safety lamp (such as turn signal lamp) before op- son that may affect normal operation of the machine.
erating the machine.
 Please wear the appropriate working clothing.
※ If any lighting system is removed※ - Put on a hard hat to protect your head.
- Put on a hat and a working clothes, to prevent an in-
 It may lead to an unexpected accident because it
jury such as being twined into the machine.
is not possible to give signals to people or machine
- Protective measures to prevent any injury on foot or
nearby. slipping - Put on an appropriate non-slippery shoes
to prevent a fall from the machine, scattering soil,
and slippery surface.
- Measures against dust and toxic gas.
- Wear an appropriate protective gear.
- Measures against the herbicide – wear protective
gear to protect respiratory system, eyes and skin.
9-
SAFETY STANDARD FOR FARM WORK

2. Checkup list before operation


- Measures against noise – wear a protective gear to Before using the machine, check it and repair if there

protect your ears. is a malfunction.
- Handling protective gear – Do neither let children
get on the machine nor get close to the machine. Check engine oil.

- Pull out level gauge, wipe off any fuel leak, put it back
If it is not possible to park the agricultural machine
 in, and pull it out again to see if the oil level is be-
on a road either due to a breakdown or any other rea- tween「upper limit」and「lower limit」.
son, operator must take an action such as moving the
equipment to a place other than a road.
Before any operation, check for any foreign materi-

als caught on the engine, muffler, battery, and the fuel
Also, put a signal that there is a broken car, 100m be-

tank. Remove them immediately.
hind and 200m at night in accordance with Automo-
bile Regulation Article 23.
Covers that are removed during the maintenance

work should be reinstalled to their original positions.
When starting to drive, make sure to check around

- Attach the cover correctly and firmly.
carefully.
- Do not let anyone such as a child get close to the ma-
chine, keep them away and then drive the machine. 39
4
76

Do not load flammable, explosive material (diesel,



gasoline , etc) on the machine.

When getting on and off a truck, have a helper give



you signal and follow his/her lead.

Refer to chapter 1 in user’s manual regarding the decals



on the machine. 9-
SAFETY STANDARD FOR FARM WORK

3. Cautions during the work


 Do not load anything that can interfere driving. When two people are working collaboratively, ex-

- Always keep the driver’s seat clean. change signals each other.

 Always buckle up when driving.  Prevent injury


- Do not touch power transmission gear, rotating unit,
and other dangerous parts.
 Opening radiator cap when heated can spring out the
steam to have the operator burned. Open the cap af- - Pay special attention if you are working with the ma-
ter it is sufficiently cooled down. chine with blade or sharp projection
- Be careful not to injure from the work where soils
and stones are scattered around.
 Do not drive with depressing the differential gear pedal.

 Prohibit anyone to get on the machine.


 Safety in inspection, adjustment, etc.
- Prohibit anyone to get on the machine other than - Make sure to stop the motor and carry out the work
the designated place. in a safe environment.
- Even thought there are some designated place, do - When leaving the machine for a break, or other rea-
not let people more than capacity get on the machine. son, leave the machine in a safe place and descend
the working unit to keep them in a safe stopped state.
- Never let any passenger mount on the machine.
Also, do not put any object on the machine. Keep
people away from the machine. Removing and installing should be carried out in a

- Do not jump on/off the operating machine except for safe place and with a safe method.
emergency.
Do neither stay nor insert foot under the working units.

 Be cautious not to let anyone touch the belt . Always


check the connected area of belt.

9-
SAFETY STANDARD FOR FARM WORK

4. Cautions when driving on the farm road


 Driving on roads  When entering paved road
- Drive safely observing the relevant regulation. - Use a ramp to cross a ditch or a bank.
- Drive at safe speed. - Make sure to use a ramp to enter/exit a high foot-
- Be careful not to disturb other drivers. path Be careful with fall and not to overturn.
- When driving a machine with sharp blade or bump, - Check the safety around the surrounding before
put on a warning sign or detach in advance to pre- starting to drive.
vent any injury.
- Do not drive fast particularly on winding roads with  When driving on a slope
projecting rocks. - Drive at the minimum speed, lower the operating ma-
- When driving at night, do not detach lighting device. chine as low as possible and low the center position.
(headlight, turn indicator, work light, brake light, etc) - Place the key clutch in neutral position or do not de-
- Do not drive fast, abrupt starting, abrupt accelera- press the key clutch pedal.
tion, sudden stop, and quick turning.
- When driving at high speed, do not slam on the
brake. Never slam on the brake especially when
turning at high speed.

39
4
76
 When loading/unloading the machine
- Choose a place with a leveled and safe ground.
- Drive at low speed.
- Use a ramp with anti-slippery.

9-
SAFETY STANDARD FOR FARM WORK

5. Instruction after use 6. Cautions for inspection and maintenance


 When the work is completed, stop the engine on a Do not refuel either when the engine is still hot or

leveled ground, check the machine to clean. (remove while driving.
any foreign materials)
- Remove straws, dirt, etc and clean around the en- Measures against a fire: Every working place with a

gine, silencer, and fuel tank. risk of fire should be provided with a fire extinguisher.
Prevent a fire by taking measures such as making a
smoking area.
 Lay a cover on the transplanter (equipment) after the
muffler and engine cool down.
Always wipe off the leaked fuel.

 Get a regular inspection after the season is over. Be seated in the cab when starting the engine.

- When discarding a part (battery, oil, etc) or scrap a
machine, consult to a dealer and proceed accordingly. After refueling, tighten the fuel cap and check if there

is any fuel leakage from tank or pipe.
 For long-term storage, remove the battery from the
machine and store it or disconnect the negative battery When opening a cap to supply water to radiator, be

cable. careful because steam or boiling water may spray due
to overheating.

When getting off the cab, turn off the engine, lock the

parking brake and remove the ignition key.

If it is inevitable to park on a slope, choke the wheels.


Park on a leveled and safe ground safely.


Check if the wiring code is in contact with other parts,



peeled, loose or having spacing.
9-
SAFETY STANDARD FOR FARM WORK

7. Tractor
 Manage PTO  Do neither modify nor remove the safety device.
- Stop PTO before stopping the engine.
- Do not remove the PTO protective cover or protec-  When checking and replacing the blade to plow the
tive panel for operating machine. ground.
- Do not use PTO adaptor in order to extend the POT - Stop the engine.
coupler or universal joint to outside of PTO protec- - Prevent the rotary from falling by turning the fall ad-
tive cover. justing handle to stop hydraulic pressure.
- Apply the parking brake.
 To repair, secure the wheel width, or changing the - Do not stand between tractor and rotary.
wheel under either tractor or trailer, with the tractor or
trailer raised, choke the wheels that are on the ground.
 When working with rotary
 Do not use hydraulic jack for operating machine or - Do not put your hands near the rotating part such as
tractor. Instead, use block or stand. blade axle and universal joint.
- Do not ride on the rotary.
 Safety frame - When driving backward or turning quickly with the rota-
ry raised up, make sure to check behind the machine.
- Do neither weld nor drill a hole on the attached safe- 39
4
76
- Adjust the rear cover.
ty frame. Also do not modify it.
- Replace the damaged safety frame with a new one.
- If the safety frame was removed for specialized
work, restore it immediately.

 Be careful to touch dangerous area such as power


transmission gear, rotating unit, etc. Put on a protec-
tive cover.

9-
SAFETY STANDARD FOR FARM WORK

MEMO
1

Appendix

1. Major specifications...................................... 10-2

2. Major consumables....................................... 10-6

10
APPENDIX

1. Major specifications

Model t574 nc/st Model t574 nc/st


Engine Manufacturer KM Pump type Dual Gear Pump
Engine Model a00T Implement pump cap.
9. [.1]
gpm [L/Min]
Engine Type Turbo Steering pump cap.
.0 [19.0]
Engine HP-gross  [1] gpm [L/Min]

Hydralic System
Max Total flow gpm [L/Min] 1. [.1]
Rated engine speed 00rpm ± %
Engine

Category,  Point Hitch 1


Number of cylinders 
Hitch lift capacity, lb. [kg] ,819 [1,7]
Displacement-cu.in. [cc] 19. [,8]
at  inches behind link
air Cleaner Dual Dry ,9 [1,]
ends, lb. [kg]
Generator 1V 70a Lift Control type Position/Draft
1kg f.m [17N.m] / Joy Stick Valve Standard [rd opt]
Max Torque
10rpm ± %
No. of standard remote
Transmission type Sync/Shuttle 
valves-option
Number of Speeds 8/F 8R PTO Type Independent
Powertrain

MaxTravellingspeed, PTO Control Electric/Hydro


18.1 [9.8]
mph[km/h]
PTO PTO rear [rpm] 0
Brakes Wet Disc
PTO Shaft Diameter
Steering Hydrostatic 1 /8 []
in. [mm]

10 - 
APPENDIX

Model t574 nc/st Model t574 nc/st


Fuel Tank U.S. gal. [L] 17 [0] agricultural Tire Front 9.-1

Standard Tires
Cooling system U.S. qt. [L] .9 [.] agricultural Tire Rear 1.-
Capacities

Crankcase [witd filter] U.S. qt. [L] .8 [.] Industrial Tire Front 1-1.
Trans& Hydr. System, U.S. gal. [L] 9. [] Industrial Tire Rear 17.-
Front axle qt. [L] 10. [10] Roll Over Protection Standard ROPS

ROPS &
Weight
Overall length, with P non cap type 1.8 [,00] non cap type ,98 [1,800]
Total Weight, lb. [kg]
in. [mm] cabin type 1.8 [,00] cabin type , [1,90]
non cap type .8 [1,0]
Overall width in. [mm]
cabin type .8 [1,0]
Dimensions

Wheelbase. in [mm] 7. [1,9]

Height to top of ROPS, non cap type 10.1 [,9]


in. [mm] cabin type 99. [,0]

Min. Ground Cleareance in. [mm] 1.8 [0] 10


Min. Turn Radius, with Brakes in. [mm] 11.9 [,800]
Min. Turn Radius, w/o Brakes in. [mm] 11.9 [,800]

10 - 
APPENDIX

Model t494 nc/st Model t494 nc/st


Engine Manufacturer KM Pump type Dual Gear Pump
Engine Model a00N Implement pump cap.
9. [.1]
gpm [L/Min]
Engine Type Natural aspiration Steering pump cap.
.0 [19.0]
Engine HP-gross 8. [] gpm [L/Min]

Hydralic System
Max Total flow gpm [L/Min] 1. [.1]
Rated engine speed 00rpm ± %
Engine

Category,  Point Hitch 1


Number of cylinders 
Hitch lift capacity, lb. [kg] ,819 [1,7]
Displacement-cu.in. [cc] 19. [,8]
at  inches behind link
air Cleaner Dual Dry ,9 [1,]
ends, lb. [kg]
Generator 1V 70a Lift Control type Position/Draft
1kg f.m [17N.m] / Joy Stick Valve Standard [rd opt]
Max Torque
10rpm ± %
No. of standard remote
Transmission type Sync/Shuttle 
valves-option
Number of Speeds 8/F 8R PTO Type Independent
Powertrain

MaxTravellingspeed, PTO Control Electric/Hydro


18.1 [9.8]
mph[km/h]
PTO PTO rear [rpm] 0
Brakes Wet Disc
PTO Shaft Diameter
Steering Hydrostatic 1 /8 []
in. [mm]

10 - 
APPENDIX

Model t494 nc/st Model t494 nc/st


Fuel Tank U.S. gal. [L] 17 [0] agricultural Tire Front 9.-1

Standard Tires
Cooling system U.S. qt. [L] .9 [.] agricultural Tire Rear 1.-
Capacities

Crankcase [witd filter] U.S. qt. [L] .8 [.] Industrial Tire Front 1-1.
Trans& Hydr. System, U.S. gal. [L] 9. [] Industrial Tire Rear 17.-
Front axle qt. [L] 10. [10] Roll Over Protection Standard ROPS

ROPS &
Weight
Overall length, with P non cap type 1.8 [,00] non cap type ,9 [1,790]
Total Weight, lb. [kg]
in. [mm] cabin type 1.8 [,00] cabin type ,10 [1,910]
non cap type .8 [1,0]
Overall width in. [mm]
cabin type .8 [1,0]
Dimensions

Wheelbase. in. [mm] 7. [1,9]

Height to top of ROPS, non cap type 10.1 [,9]


in. [mm] cabin type 99. [,0]

Min. Ground Cleareance in. [mm] 1.8 [0] 10


Min. Turn Radius, with Brakes in. [mm] 11.9 [,800]
Min. Turn Radius, w/o Brakes in. [mm] 11.9 [,800]

10 - 
APPENDIX

2. Major consumables

483J002a 58CO901A 58CO902A

Air Cleaner Engine fan belt Element

58CO903A 58CO904A 58CO905A

Engine fuel filter Engine oil filter fuel filter assy

10 - 
INDEX
1. INDEX.........................................................11-2

11
INDEX
NUMERIC C
4WD lever..........................................................................2-24 Cab Air intake filter..................................................... 6-11
Cab ceiling..........................................................................6-4
a CABIN SYSTEM......................................................................6-1
Abnormal operation during DPF regeneration....2-17 Cautions during the work..........................................9-4
Adjusting clutch pedal inching cable.................5-18 Cautions for driving into / out of field................3-7
Adjusting front wheel tread..................................5-12 Cautions for driving on road....................................3-8
Adjusting rear wheel tread....................................5-12 Cautions for inspection and maintenance...........9-6
Adjusting tread.............................................................5-12 Cautions when driving on the farm road.............9-5
Air cleaner cleaning...................................................5-12 Charging.............................................................................3-8
AIR CLEANER HOSE CHECKING.......................................5-21 Check and adjust each part......................................5-18
Air cleaner replacing.................................................5-12 CHECK LINK.........................................................................2-35
Air con. switch.................................................................6-8 Checking and adjusting brake pedal....................5-19
Appendix............................................................................10-1 Checking and adjusting fan belt............................5-20
Auto throttle...................................................................2-8 Checking and changing engine oil...........................5-5
Aux. hydraulic lever...................................................2-31 Checking and changing front axle oil...................5-8
Aux. hydraulic valve ...................................................2-32 Checking and changing oil..........................................5-5
Checking and changing transmission fluid.........5-6
B Checking and charging battery..............................5-14
Blower control switch...............................................6-7 Checking and cleaning air cleaner....................... 5-11
BRake pedel......................................................................2-21 Checking and replacing fuse...................................5-17
Brake system....................................................................8-6 Checking electric system.........................................5-14
Checking electric wiring..........................................5-16
Checking hoses..............................................................5-14

11 - 
INDEX
Checking the air conditioning system.................6-13 E
Checking the air conditioning system Electric system...............................................................8-8
charge............................................................................6-13 EMISSION SYSTEM WARRANTY........................................12-5
Checkup list before operation.................................9-3 Engine and DPF malfunction.....................................2-18
Circulation diffuser.....................................................6-9 Engine coolant................................................................3-8
Circulation diffuser................................................... 6-11 Engine coolant inspection and change.................5-3
Cleaning radiator and condenser grilles..........5-4 Engine idling......................................................................3-3
CLUSTER................................................................................2-4 Engine idling in cold condition.................................3-3
Clutch system..................................................................8-5 Engine oil pressure.......................................................3-8
Combination switch........................................................2-6 Engine starting................................................................3-2
COOLANT WARNING LAMP..................................................2-6 Engine Stopping...............................................................3-3
Cruise switch....................................................................2-8 Engine SYSTEM...................................................................8-2
Cup Holder.......................................................................6-12 ENGINE WARRANTIES........................................................12-2
EXTERIOR VIEW (cabin model)........................................1-4
D EXTERIOR VIEW (non cab model)..................................1-2
Daily storage....................................................................7-2 External position lever.............................................2-30
DESCRIPTION OF TRACTOR CONTROLS...........................2-1
Diagnosing malfunctions..........................................6-14 F
Differential lock pedal..............................................2-23 Fuel gauge.........................................................................2-5
Doors...................................................................................6-3 Fuel hose checking......................................................5-21
Driving on slope..............................................................3-6 Fuel system......................................................................5-10
driving speed control pedal ..................................2-22 FUEL SYSTEM......................................................................5-10
11
Fuel, oil and fluid specification chart................5-25

11 - 
INDEX
G Inspecting and changing coolant...........................5-3
General engine idling....................................................3-3 Inspection items...............................................................5-2
General implement.........................................................4-2 Inspection items...............................................................5-2
GENERAL INFORMATION......................................................1-1 Installation and DPF regeneration.......................2-16
Greasing...........................................................................5-14 Instruction after use...................................................9-6
Greasing brake arm ...................................................5-14 Instruction before use................................................9-2
Greasing points.............................................................5-14 Instrument and Related parts...................................6-3
INSTRUMENT AND SWITCHES(CABIN TYPE).....................2-3
H INSTRUMENT AND SWITCHES(NON CAB TYPE)...............2-2
Hazard switch...................................................................2-7 Instrument panel lamp and buzzer
HEATING Air conditioner system..............................6-10 operating conditiONS...............................................2-16
Heating system.................................................................6-9 INTERIOR DEVICES...............................................................6-5
heating SYSTEM CONFIGUrATION................................6-10 Interior Lamp.....................................................................6-7
Hour meter........................................................................2-5 Jump start........................................................................5-16
How to Controls Cabin................................................6-5
How to start engine.......................................................3-2 K
Hydraulic lowering speed control knob..........2-30 KEY SWITCH..........................................................................2-4
Hydraulic system............................................................8-7 
 L
I LOADER VALVE AND JOYSTICK LEVER............................2-27
Implement lift control system...............................2-29 Loading to / Unloading from truck.........................3-7
Independent PTO operation switch.......................2-13 Long-term storage........................................................7-2
INDEX................................................................................... 11-1 LOWER LINK........................................................................2-35
INFO SWITCH.......................................................................2-14

11 - 
INDEX
M R
Maintenance......................................................................5-1 RADIATOR HOSE CHECK-ing............................................5-21
Major consumables.....................................................10-6 Radio, CD player (If equipped)...................................6-12
MAJOR FEATURES................................................................6-2 Rear Window......................................................................6-3
Major specifications...................................................10-2 Rearview mirrors...........................................................6-4
Monitor Lamp.....................................................................2-9 Replacing engine oil filter cartridge...................5-9
Replacing lamp bulb.....................................................5-18
O Rotavator...........................................................................4-2
Opening covers................................................................5-2 Routine maintenance schedule...............................5-23
Opening hood....................................................................5-2 Routine maintenance schedule...............................5-23
operating method.........................................................2-15 Running-in period............................................................3-4
OPERATING THE 3 POINT LINKAGE (CABIN MODEL)......2-34
OPERATING THE 3 POINT LINKAGE (NON CAB MODEL) 2-33 S
OPERATING TIPS FOR POWER STEERING WHEEL........2-29 Safety frame ROPS........................................................2-36
Operation check during driving...............................3-8 SAFETY SIGNS......................................................................1-7
OPERATION THE CONTROLS(cabin type).....................2-20 Safety standard for farm work ...........................9-1
OPERATION THE CONTROLS(non cab type)...............2-19 Seat and safety belt....................................................2-25
Shifting and driving.......................................................3-4
P Starting off......................................................................3-4
PARKING BRAKE LEVER.....................................................2-22 Starting off on steep slope......................................3-6
Precautions for handling implement....................4-2 Starting off, shifting and driving............................3-4
Proper free play of clutch/brake pedal...........5-19 Steering system..............................................................8-6
11
PTO ON/OFF Switch.........................................................2-26 Stopping..............................................................................3-3
PTO SHAFT CAP..................................................................2-27 Stopping and parking.....................................................3-5

11 - 
INDEX
S V
Storage and Disposal....................................................7-1 Vacuum valve cleaning................................................ 5-11
Sub shift lever...............................................................2-23 VENTILATION.........................................................................6-5

T W
Temperature control...................................................6-8 WARRANTY..........................................................................12-1
THROTTLE LEVER...............................................................2-21 Windscreen Washer tank.............................................6-7
Tips for driving on slope.............................................3-6 Wiper control switch...................................................6-6
Tire inflation pressure..............................................5-22 Work Procedure.............................................................4-1
TOP LINK ADJUSTMENT.....................................................2-35 Working lamp switch.....................................................6-6
TOWING HITCH....................................................................2-36 Working lamps (front and rear)...............................6-4
Tractor...............................................................................9-7
Tractor storage.............................................................7-2
Transmission strainer cleaning...............................5-9
TRANSMISSION STRAINER CLEANING...............................5-9
TROUBLESHOOTING............................................................8-1
Turning in field................................................................3-5
TYM WARRANTY................................................................12-13

U
Usage and disposal.........................................................7-3
Use after long-term storage...................................7-3

11 - 
WARRANTY
1. ENGINE WARRANTIES..............................12-2

2. EMISSION SYSTEM WARRANTY.............12-5

3. tym WARRANTY.....................................12-13

12
WARRANTY

1. ENGINE WARRNTIES
■ ENGINE LIMITED WARRANTY

What is Covered by this Warranty?


ENGINE warrants to the original retail purchaser that a new ENGINE TNV common rail series industrial engine
will be free from defects in material and/or workmanship for the duration of the warranty period.
Note: ENGINE engines may be equipped with external components including, but not limited to: wiring
harnesses, electrical devices, control panels, radiators, air filters, fuel filters, and/or exhaust systems
that are supplied and/or installed by manufacturers other than ENGINE. For warranty information on
such external components, please contact the machine or component manufacturer directly or see your
authorized ENGINE dealer or distributor.
This warranty is provided in lieu of all other warranties, express or implied. ENGINE specifically disclaims
any implied warranties of merchantability or fitness for a particular purpose, except where such disclaimer
is prohibited by law. If such disclaimer is prohibited by law, then implied warranties shall be limited in
duration to the life of the express warranty.

How Long is the Warranty Period?


The ENGINE standard limited warranty period runs for a period of twenty-four (24) months or two-thousand
(2000) engine operation hours, whichever occurs first. An extended limited warranty of thirty-six (36) months or
three thousand (3000) engine operating hours, whichever occurs first, is provided for these specific parts only:
the cylinder block, cylinder head, crankshaft forging, connecting rods, flywheel, flywheel housing, camshaft,

12 - 
WARRANTY

timing gear, and gear case. The warranty period for both the standard limited warranty and the extended limited
warranty (by duration or operation hours) begins on the date of delivery to the original retail purchaser and is valid
only until the applicable warranted duration has passed or the operation hours are exceeded, whichever comes
first.

What is not Covered by this Warranty?


This warranty does not cover parts affected by or damaged by any reason other than defective materials or
workmanship, including, but not limited to, accident, misuse, abuse, "Acts of God," neglect, improper installation,
improper maintenance, improper storage, the use of unsuitable attachments or parts, the use of contaminated
fuels, the use of fuels, oils, lubricants, or fluids other than those recommended in your ENGINE Operation
Manual, unauthorized alterations or modifications, ordinary wear and tear, and rust or corrosion. This warranty
does not cover the cost of parts and/or labor required to perform normal/scheduled maintenance on your ENGINE
engine. This warranty does not cover consumable parts such as, but not limited to, filters, belts, hoses, fuel
injector, lubricants and cleaning fluids. This warranty does not cover the cost of shipping the product to or from
the warranty repair facility.

Warranty Limitations:
The foregoing is ENGINE's only obligation to you and your exclusive remedy for breach of warranty. Failure to
follow the requirements for submitting a claim under this warranty may result in a waiver of all claims for damages
and other relief. In no event shall ENGINE or any authorized industrial engine dealer or distributor be liable for
incidental, special or consequential damages. Such consequential damages may include, but not be limited to,
12
loss of revenue, loan payments, cost of rental of substitute equipment, insurance coverage, storage, lodging,

12 - 
WARRANTY

transportation, fuel, mileage, and telephone costs. The limitations in this warranty apply regardless of whether
your claims are based on breach of contract, tort (including negligence and strict liability) or any other theory.
Any action arising hereunder must be brought within one (1) year after the cause of action accrues or it shall be
barred. Some states and countries do not allow certain limitations on warranties or for breach of warranties. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state and
country to country. Limitations set forth in this paragraph shall not apply to the extent that they are prohibited by
law.

Warranty Modifications:
Except as modified in writing and signed by the parties, this warranty is and shall remain the complete and
exclusive agreement between the parties with respect to warranties, superseding all prior agreements, written and
oral, and all other communications between the parties relating to warranties. No person or entity is authorized to
give any other warranty or to assume any other obligation on behalf of ENGINE, either orally or in writing.

Questions:
If you have any questions or concerns regarding this warranty, please call or write to the nearest authorized
ENGINE industrial engine dealer or distributor or other authorized facility.

12 - 
WARRANTY

2. EMISSION SYSTEM WARRANTY

ENGINE CO., LTD. EMISSION CONTROL SYSTEM WARRANTY- USA ONLY


Your Warranty Rights and Obligations:
The California Air Resources Board (GARB), the United State Environmental Protection Agency (EPA) and
ENGINE CO., LTD. hereafter referred to as ENGINE, are pleased to explain the emission control system
warranty on your 2013, 2014, or 2015 model year industrial compression-ignition engine. California-certified,
new off-road compression-ignition engines must be designed, built and equipped to meet the State's stringent
anti-smog standards. In the remaining forty nine (49) states, new non-road compression-ignition engines must
be designed, built and equipped to meet the United States EPA emissions standards. ENGINE must warrant the
emission control system on your engine for the periods of time listed below provided there has been no abuse,
neglect or improper maintenance of your engine.
Your emission control system may include parts such as the fuel injection system, the air induction system, the
electronic control system, EGR (Exhaust Gas Recirculation) system and the diesel particulate filter system. Also
included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, ENGINE will repair your off-road compression-ignition engine at no charge
to you including diagnosis, parts and labor.

12

12 - 
WARRANTY

Manufacturer's Warranty Period:


2013, 2014, or 2015 model year off-road compression-ignition engines are warranted for the periods listed
below. If any emission-related part on your engine is found to be defective during the applicable warranty period,
the part will be repaired or replaced by ENGINE.

And its
If your engine And its rated
maximum Then its warranty period is
is certified as speed is
power is
1 ,500 hours or two (2) years whichever comes first.
Variable speed In the absence of a device to measure the hours
or constant kW < 19 Any speed of use, the engine has a warranty period of two (2)
speed years.
1 ,500 hours or two (2) years whichever comes first.
3,000 rpm or In the absence of a device to measure the hours
Constant speed 19 ≤ kW < 37 higher of use, the engine has a warranty period of two (2)
years.
3,000 hours or five (5) years whichever comes first.
Less than In the absence of a device to measure the hours
Constant speed 19 ≤ kW < 37 3,000 rpm of use, the engine has a warranty period of five (5)
years.
3,000 hours or five (5) years whichever comes first.
In the absence of a device to measure the hours
Variable speed 19 ≤ kW < 37 Any speed of use, the engine has a warranty period of five (5)
years.
3,000 hours or five (5) years whichever comes first.
Variable speed In the absence of a device to measure the hours
or constant kW ≥ 37 Any speed of use, the engine has a warranty period of five (5)
speed years.

12 - 
WARRANTY

Warranty Coverage:
This warranty is transferable to each subsequent purchaser for the duration of the warranty period. Repair or
replacement of any warranted part will be performed at an authorized ENGINE dealer.
Warranted parts not scheduled for replacement as required maintenance in the owner's manual shall be
warranted for the warranty period. Warranted parts scheduled for replacement as required maintenance in the
owner's manual are warranted for the period of time prior to the first scheduled replacement. Any warranted
parts scheduled for replacement as required maintenance that are repaired or replaced under warranty shall be
warranted for the remaining period of time prior to the first scheduled replacement. Any part not scheduled for
replacement that is repaired or replaced under warranty shall be warranted for the remaining warranty period.
During the warranty period, ENGINE is liable for damages to other engine components caused by the failure of
any warranted part during the warranty period.
Any replacement part which is functionally identical to the original equipment part in all respects may be used in
the maintenance or repair of your engine, and shall not reduce ENGINE's warranty obligations.
Add-on or modified parts that are not exempted may not be used. The use of any non-exempted add-on or
modified parts shall be grounds for disallowing a warranty.

Warranted Parts:
This warranty covers engine components that are a part of the emission control system of the engine as
delivered by ENGINE to the original retail purchaser. Such components may include the following:
(A) Fuel injection system (including Altitude compensation system)
(B) Cold start enrichment system
12
(C) Intake manifold and Air intake throttle valve

12 - 
WARRANTY

(D) Turbocharger systems


(E) Exhaust manifold
(F) Positive crankcase ventilation system
(G) Charge Air Cooling systems
(H) Exhaust Gas Recirculation (EGR) systems
(I) Exhaust gas after treatment (diesel particulate filter system)
(J) Electronic Control units, sensors, solenoids and wiring harnesses used in above systems
(K) Hoses, belts, connectors and assemblies used in above systems
(L) Emission Control Information Labels
Since emissions related parts may vary slightly between models, certain models may not contain all of these
parts and other models may contain the functional equivalents.

Exclusions:
Failures other than those arising from defects in material or workmanship are not covered by this warranty.
The warranty does not extend to the following: malfunctions caused by abuse, misuse, improper adjustment,
modification, alteration, tampering, disconnection, improper or inadequate maintenance, or use of non-
recommended fuels and lubricating oils; accident-caused damage and replacement of expendable items made
in connection with scheduled maintenance. ENGINE disclaims any responsibility for incidental or consequential
such as loss of time, inconvenience, loss of use of equipment/engine or commercial loss.

12 - 
WARRANTY

Owner's Warranty Responsibilities:


As the off-road compression-ignition engine owner, you are responsible for the performance of the required
maintenance listed in your owner's manual. ENGINE recommends that you retain all documentation, including
receipts, covering maintenance on your off-road compression-ignition engine, but ENGINE cannot deny warranty
solely for the lack of receipts, or for your failure to ensure the performance of all scheduled maintenance.
ENGINE may deny your warranty coverage if your off-road compression-ignition engine or a part has failed due
to abuse, neglect, improper maintenance or unapproved modifications.
Your engine is designed to operate on diesel fuel only. Use of any other fuel may result in your engine no longer
operating in compliance with GARB and EPA emissions requirements.
You are responsible for initiating the warranty process. You must present your engine to a ENGINE dealer as
soon as a problem exists. The warranty repairs should be completed by the dealer as expeditiously as possible.
If you have any questions regarding your warranty rights and responsibilities, or would like information on the
nearest ENGINE dealer or authorized service center, you should contact ENGINE America Corporation.

Website: www.ENGINE.com
E-mail: CS_support@ENGINE.com
Toll free telephone number: 1-800-872-2867, 1-855-416-7091

12

12 - 
WARRANTY

■ EMISSION-RELATED INSTALLATION INSTRUCTIONS (REF)


Failing to follow these instructions when installing a certified engine in a piece of non-road equipment violates
Federal Law (40 CFR1068.105(8)), subject to fines or other penalties as described in the clean air act.

Installation of Non-road Engines into Equipment


To ensure engines operate under the certified configurations, ENGINE has established defined application
requirements when installing any certified engine into a piece of equipment. The instructions outlined below are
included in our certification process and any failure to comply will be considered tampering.
ENGINE certifies engines to operate under variable speed or constant speed conditions. Engines certified as
constant speed are prohibited from installation into variable speed applications. The emission control information
label will identify an engine certified as constant speed.

Allowable Air Intake Restriction and Exhaust Back Pressure


Resistance to intake airflow and exhaust gas flow is generated in the intake and exhaust systems.
Exceeding the limitations will affect the operation of an engine and its certified configuration. Refer to the
installation requirements and limitations of the TNV series Application Manual for the engine being equipped with
these systems.

12 - 10
WARRANTY

Allowable Air Intake Restriction

Allowable air intake restriction ≤ kPa (mmAq)


Engine model
Initial upper limit Upper limit for air cleaner replacement
All TNV models 2.94 (300) 6.23 (635)

Allowable Exhaust Back Pressure

Allowable air intake restriction ≤ kPa (mmAq)


Engine model
Initial upper limit Upper limit for exhaust system cleaning
All models 12.7 (1300) 45 (4590)

In-Use Testing Requirements


Exhaust systems should be designed so that a 20 cm (7.87 in.) extension can be installed to the end of the
exhaust pipe for purposes of sampling emissions. For equipment that does not allow installation of an extension
pipe, a connection must be designed into the exhaust system for temporary attachment of exhaust sampling
equipment. An example of an approved connection would be internally threaded with standard pipe threads of a
size not larger than one-half inch, and shall be closed by a pipe-plug when not in use.

12

12 - 11
WARRANTY

Emission Control Label


If you install the engine in a way that makes the engine's emission control information label hard to read during
normal engine maintenance, you must place a duplicate label on the equipment, as described in 40 CFR 1068.105.

Fuel Inlet Label


Unless otherwise specified, ENGINE will also provide a supplemental fuel inlet label with each certified engine
for installation on the equipment. Permanently attach this label to the equipment near the fuel inlet.

Installation Evaluation
ENGINE CO., LTD. and its regional headquarters will determine approval of applications to the guidelines of the
Application Manual, including these Emission-Related Installation Instructions.
To ensure engine performance and exhaust emissions compliance ENGINE will review net rated output based
on engine build, intake air restriction, exhaust back pressure, engine heat balance and any other operational
characteristic required under the Engine Installation Evaluation process.

Engine Maintenance
Equipment manufacturers are responsible for relaying all emission-related service intervals to the final consumer
of the product.
For equipment manufacturers who prepare their own warranty cards, owner's manuals, service manuals,
operation manuals and any related documents; they must reference the emission-related service intervals and
procedures indicated in Y ANMAR's technical documents: Warranty Statement, Operation Manual, Service
Manual and Application Manual.

12 - 12
WARRANTY

3. tym WARRANTY

WARRANTY POLICY
1. Tong yang product Limited Warranty
TYM warrants that each TYM product is free from defects in both material and
workmanship, and that TYM will repair or replace, at TYM's sole option, any parts which
are determined by TYM to be defective in material or workmanship.

BASIC Warranty: (24 months), (1,000)Hours.

This Limited warranty will cover the period from the date of delivery to the original
purchaser from an authorized TYM dealer for a term of (24 month) or (1,000) operating
hours, whichever comes first.

Coverage
This Limited warranty is limited to TYM repairing or replacing, at TYM's option, warranted
parts by an authorized TYM dealer at no charge for either the parts or services. Parts
replaced under this Limited Warranty are only warranted for the balance of the warranty
period.

12

12 - 13
WARRANTY

1. TYM shall have no obligation or liability under this warranty.


(1) for normal maintenance or operation services for Products, including but not
limited to, providing lubricants, fuel, tune-up inspection or adjustments.
(2) for any consumable parts when such parts are replaced as a part of normal maintenance
or operating services.
(3) to any exclusions and limitations contained in the Limited Warranty.
2.Options, accessories, attachments installed by Dealers which are not manufactured by
TYM will not be warranted in any way by TYM. For information about the warranty or
to obtain warranty service on such parts, Dealers should contact the manufacturer directly
3. T he Limited Warranty is exclusive and in lieu of all other warranties, whether written,
Oral, express or implied, including any warranty of merchantability or fitness for
particular purpose.
The liability of TYM under this warranty is expressly limited to the provlsions in the
Limited Warranty and in no event shall TYM incur any Iiability(including liability
for general, special, incidental or consequential damages, or economic or moral loss,
arising out of any failure of the Products) which is not expressly assumed by TYM
under this warranty.

12 - 14
4. PDI Checklist
TRACTOR

Item Inspection Description Confirm (v) Item Inspection Description Confirm (v)
1. Engine start and stop 1. Hydraulic lifting/lowering
Hydraulic operation of implement
2. Operation sound (noise) Device 2. PTO operation
3. Amount of Oil and Leakage Steering system 1. Power steering operation
Engine
4. Operating throttle lever and pedal 1. Engaged with Batter terminal
5. Operating choke handle 2. Ignition Safety Device
Electronic
6. Air conditioner & fan belt tension 3. Status of Headlight Lighting
Device
1. Front axle oil level and leakage 4. Independent PTO operation
Transmission
2. Transmission fluid level and leakage 5. Work lamp illumination
1. Shuttle shift lever operation Instrument 1. Instrument flash and light
Driving and Device
2. Each lever operation 2. Warning alarm and lamp operation
Control Device
3. Front/rear tire inflation pressure 1. Status of bolts and nuts in all units
Brake Device 1. Applying parking brake Other 2. Checking oil leakage in all units
Warning Decal 1. Status in the attached location 3. A/C and heater operation
Protective film 1. Removing the protective film Additional Tools 1. tools,
Availability of user’s manual,
and parts

※ Caution ※
If the protective film is not removed for a prolonged period of time, the film may be difficult to remove and stains
may occur as a result of failing to remove the film.

It is confirmed that there is nothing wrong with the product before delivery.
Year Month Day
Inspector: (Signature)
T494/T574 NC, ST
Operator's Manual for Tractor

Code No.
1386-940-001-0

Printed on May 2020


1st Edition

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