EPCCOM FOR GAS PROCESSING PLANT

PETROC例INAHAlFAYA

DETAIL DESIGN DOC. NO.: HFY-3800-0000-CIV-ITP-0002 REV.:.O. PAGE 1 OF 17

HFY-CON I F&C0940-0964

INSPECTION AND TEST PLAN FOR

(CFG & PRECAST)PILING WORKS

VIVEK RANGA
VIVEK RANGA 16-Jan-20

O I ISSUED FOR APPROVAL 08-Jan-2020 I Xu Qingguo Li Dong Hu Tianwei !Chang Chuantao

REV, I 。
DESCRIPTI N DATE I PREP’。 CHK’。 REV’D I APP’D
 INSPECTION AND TEST PLAN FOR
PILING WORKS

DETAIL DESIGN DOC. NO.: HFY-3800-0000-CIV-ITP-0002 REV.: 0 PAGE 2 OF 17

REVISION DESCRIPTION SHEET

Rev. Page Para. Reason for Revision

Hold No. Page Para. Reason for Hold

 INSPECTION AND TEST PLAN FOR
PILING WORKS

DETAIL DESIGN DOC. NO.: HFY-3800-0000-CIV-ITP-0002 REV.: 0 PAGE 3 OF 17

CONTENT

1.0 PILING WORKS-------- -------------------------------------------------------------------------1

ATTACHMENT:

FORM-C-01 Pile Coordinate Record ------------------------------------------------- 11

FORM-C-02A Cast-in-situ Pile Construction Records ----------------------------12
FORM-C-02B Cast-in-situ Pile Construction Records ----------------------------13
FORM-C-03A Precast Driven Pile Construction Records ------------------------14
FORM-C-03B Precast Driven Pile Construction Records ------------------------15
ICL-C-01 Check List Of Cast-in-situ Piles ---------------------------------------16
ICL-C-02 Check List Of Precast Driven Piles -----------------------------------17
CPECC HALFAYA PROJECT GAS PROCESSING PLANT
DISCIPLINE:
DESCRIPTION OF WORK : PILING WORK SITE INSPECTION & TEST PLAN HFY-3800-0000-CIV-ITP-0002
CIVIL

COMMENTS DEFINITION OF INSPECTION AND TEST PLAN SYMBOLS APPLICABLE TO ALL SIGNATORIES

S-CON = Sub-Contractor
CPECC = China Petroleum Engineering Construction Corporation
OWNER= Petrochina Company Limited Iraq Branch

“H” - HOLD: A point beyond which work shall not proceed without formal approval by the appropriate inspection.
Achievement of “H” points shall be notified to OWNER through CPECC in accordance with the contract.

“W” - WITNESS: A point beyond which work may proceed without formal documented approval by any of the inspection.
Achievement of “W” points shall be notified to OWNER in accordance with the contract.

“S” "S" - SURVEILLANCE: A point where CPECC and others may carry out surveillance of work in progress and documentation
associated on an unscheduled basis, with no notification required by any party and without amendment
to the scheduled production program.

“R” - REVIEW: The documents are to be submitted to the appropriate inspection for review by OWNER. Note that where
a document is subject to CPECC/OWNER approval, work shall not proceed until CPECC/OWNER
approval is given.

“C” - CERTIFICATION: Specific and appropriate certification documentation is to be included in the document package.

INSPECTION / TEST ACTIVITY : A1 - 100% ACTUAL A2 - RANDOM ACTUAL

REMARKS:

4
 CPECC HALFAYA PROJECT GAS PROCESSING PLANT
SITE
DISCIPLINE:CIVIL DESCRIPTION OF WORK: CAST-IN-SITU PILING INSPECTION & HFY3-3130-00-CIV-ITP-0002
TEST PLAN
Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT
RESPONSIBILITY
Item Inspection Activity and Specific Acceptance Criteria, Verifying
ACTIVITY SUBCON CPECC OWNER
No. Check Point Area Code & Standard Document
TRACTOR
1 1 Cast-in- 1.1.1 Check and accept the pile Construction A1 S H/W
situ pile work locations/coordinates in drawings
accordance with design drawings. Construction
1.1 pile procedures of civil
locations/coo engineering
rdinates

FORM-C-01 A1 S S
1.1.2 Prepare the pile No. drawings ICL-C-01
for each structure with pile
treatment.
Construction
drawings
Construction
procedures of civil
engineering

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
C –Certification A1-100%Actual A2-Random

5
 CPECC HALFAYA PROJECT GAS PROCESSING PLANT
SITE
DISCIPLINE:CIVIL DESCRIPTION OF WORK: CAST-IN-SITU PILING INSPECTION & HFY3-3130-00-CIV-ITP-0002
TEST PLAN
Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT
RESPONSIBILITY
Item Inspection Activity and Specific Acceptance Criteria, Verifying
ACTIVITY SUBCON CPECC OWNER
No. Check Point Area Code & Standard Document
TRACTOR
1 1.2 1.2.1 To check piling equipment. Construction drawings A1 A1 S
Construction Construction procedures
of civil engineering

1.2.2 To check safety measures Construction drawings A1 S S

of construction site. Construction procedures
of civil engineering

1.2.3 To check piling Construction drawings A1/C A1/C R

Construction procedures FORM-C-02
construction time. ICL-C-01
of civil engineering

Construction drawings
1.2.4 To check the location, Construction procedures FORM-C-01 A1/C A1/C W/R
elevation and pile head of of civil engineering
finished piles.

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
C –Certification A1-100%Actual A2-Random

6
 CPECC HALFAYA PROJECT GAS PROCESSING PLANT
SITE
DISCIPLINE:CIVIL DESCRIPTION OF WORK: CAST-IN-SITU PILING INSPECTION & HFY3-3130-00-CIV-ITP-0002
TEST PLAN
Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT
RESPONSIBILITY
Item Inspection Activity and Specific Acceptance Criteria, Verifying
ACTIVITY SUBCON CPECC OWNER
No. Check Point Area Code & Standard Document
TRACTOR
1 1.3 Concrete 1.3.1 To check concrete placing, Construction drawings FORM-C-02 A1 A1 H/R
Placing, make slump test, make Construction procedures ICL-C-01
Slump and Specimens for Crushing Test. of civil engineering
Specimens
for Crushing
Test.

1.4.1 Carry on pile integrity test. Construction drawings Pile test report
1.4 Pile test 1.4.2 Carry on pile load test. Construction procedures A1 A1 R/w
of civil engineering

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
C –Certification A1-100%Actual A2-Random

7
 CPECC HALFAYA PROJECT GAS PROCESSING PLANT
SITE
DISCIPLINE:CIVIL DESCRIPTION OF WORK: CAST-IN-SITU PILING INSPECTION & HFY3-3130-00-CIV-ITP-0002
TEST PLAN
Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT
RESPONSIBILITY
Item Inspection Activity and Specific Acceptance Criteria, Verifying
ACTIVITY SUBCON CPECC OWNER
No. Check Point Area Code & Standard Document
TRACTOR
2 2 Precast 2.1.1 Check and accept precast Construction drawings A1 S S
driven pile piles and accessories. To record Construction procedures
work the quantities and specifications of civil engineering
of material in detail and review
2.1Visual the certificates and relevant
Inspection of documents of material in
Incoming accordance with design
Pre-Cast drawings.
Piles/ ICL-C-02
Dimentions/ A1 W H/W
Damages/ 2.1.2 Any piles which are Construction drawings
Strength defective shall be individually Construction procedures
stored and treated as per of civil engineering
procedures.

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
C –Certification A1-100%Actual A2-Random

8
 CPECC HALFAYA PROJECT GAS PROCESSING PLANT
SITE
DISCIPLINE:CIVIL DESCRIPTION OF WORK: CAST-IN-SITU PILING INSPECTION & HFY3-3130-00-CIV-ITP-0002
TEST PLAN
Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT
RESPONSIBILITY
Item Inspection Activity and Specific Acceptance Criteria, Verifying
ACTIVITY SUBCON CPECC OWNER
No. Check Point Area Code & Standard Document
TRACTOR
2.2 2.2.1 To check piling Construction drawings A1 A1 H/W
Construction equipment . Construction procedures
of civil engineering FORM-C-03
ICL-C-02

Construction drawings A1 S H/S

FORM-C-03
2.2.2 To identify and Protection Construction procedures ICL-C-02
of Existing Facilities (AG & UG) of civil engineering

A1/C A1/C R
2.2.3 To check piling
Construction drawings FORM-C-03
construction time. Construction procedures ICL-C-02
of civil engineering

A1/C A1/C H/W

2.2.4 To check Pile Location / Construction drawings
FORM-C-01
Coordinates, Marking on Piles Construction procedures
ICL-C-02
to verify the Penetration. of civil engineering

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
C –Certification A1-100%Actual A2-Random
9
 CPECC HALFAYA PROJECT GAS PROCESSING PLANT
SITE
DISCIPLINE:CIVIL DESCRIPTION OF WORK: CAST-IN-SITU PILING INSPECTION & HFY3-3130-00-CIV-ITP-0002
TEST PLAN
Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT
RESPONSIBILITY
Item Inspection Activity and Specific Acceptance Criteria, Verifying
ACTIVITY SUBCON CPECC OWNER
No. Check Point Area Code & Standard Document
TRACTOR
2.2.5 Pile Head Cutting and Construction drawings FORM-C-01 A1 A1 H/W
Trimming for Formation Level. Construction procedures ICL-C-02
of civil engineering

2.3.1 Carry on pile integrity test. Construction drawings Pile test report A1 A1 W/R
2.3 Pile test 2.3.2 Carry on pile load test. Construction procedures
of civil engineering

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
C –Certification A1-100%Actual A2-Random

10
 CHINA PETROLEUM ENGINEERING CONSTRUCTION CORP.
EPCCOM for GAS PROCESSING PLANT
Pile Coordinate Record

FORM-C-01

Drawing NO. Report NO.

Project: Work Area
Control Point No. Control Point Elevation
Elevation ±0.000 Survey Instrument
Date Climate
Pile Coordinate Elevation Remark Pile Coordinate Elevation Remark
No. N E m No. N E m
SKETCH

Subcontractor Engineer: CPECC QC Engineer: OWNER Inspector

NAME

SIGNATURE
DATE

11
 CHINA PETROLEUM ENGINEERING CONSTRUCTION CORP.
EPCCOM for GAS PROCESSING PLANT
Cast-in-situ Pile Construction Records FORM-C-02A

Report No.
Work Area:
Piling Rig Type.:
Drawing No.:
Pile Tip Form:
Concrete grade:
Climate:
Drilling to Placement of Piling finish
Date Pile number Drilling start (time) Remarks
design depth (time) concrete(time) (time)

Subcontractor Engineer: CPECC QC Engineer: Owner Inspector

NAME

SIGNATURE
DATE

12
 CHINA PETROLEUM ENGINEERING CONSTRUCTION CORP.
EPCCOM for GAS PROCESSING PLANT
Cast-in-situ Pile Construction Records FORM-C-02B

Report No.
Work Area:
Drawing No.: Ground level(m) : Piling Rig Type.:
Pile diameter (mm): Pile cutting level(m): Climate:
Date Pile number Slump test Design Pile length(m): Actural drilling depth(m) Remarks

Subcontractor Engineer: CPECC QC Engineer: Owner Inspector

NAME

SIGNATURE
DATE

13
 CHINA PETROLEUM ENGINEERING CONSTRUCTION CORP.
EPCCOM for GAS PROCESSING PLANT
Precast Driven Pile Construction Records FORM-C-03A

Report No.
Work Area:
Drawing No.:
Piling Rig Type.:
Precast Concrete Pile Specification:
Driven to
Driven to Jointing
Date Pile number Driven start (time) final design depth Remarks
design depth (time) (time)
(time)

Subcontractor Engineer: CPECC QC Engineer: Owner Inspector

NAME

SIGNATURE
DATE
14
 CHINA PETROLEUM ENGINEERING CONSTRUCTION CORP.
EPCCOM for GAS PROCESSING PLANT
Precast Driven Pile Construction Records FORM-C-03B

Report No.
Work Area:
Piling Rig Type.:
Drawing No.:
Pile Tip Form:
Type & specification of pile:
Climate:
Pile Ground Pile cutting Pile Pile Driven depth(m) Accumulative
Date Remarks
number level(m) level(m) diameter(m) length(m) 1 2 3 4 5 6 7 8 9 10 driven depth(m)

Subcontractor Engineer: CPECC QC Engineer: Owner Inspector

NAME

SIGNATURE
DATE

15
 China Petroleum Engineering Construction Corp.
EPCCOM for GAS PROCESSING PLANT
CHECK LIST FOR CAST-IN-SITU PILES
ICL-C-01
Report No.: Date:
Job Name: Location:
Drawing No.:

ITEM ACTIVITY YES NO

Accessibility:
1 Accessibility to work location and availability of suitable space
for maneuvering.
Existing Facilities:
2
Confirm and Protection of Existing Facilities (AG&UG)
Coordinates & Location:
3 Coordinates and locations of Bored Piles is prepared
according to design drawing.
Good Condition Drilling Machine, Complete Services
4
Equipment and Drilling tools available at site.
Inspection Record:
5 Carry On Piling Records and Availability of Forms & Formats
at Site.
Disposal of Water & Excavated Material:
5 Spillage, Disposal Water and excavated materials are
disposed to proper location not affecting the other activities.
Cube Casting & Identification Marking:
6 Concrete Specimens for Crushing Test has been taken,
marked with details and located in safe area.
REMARKS:

SUBCONTRACTOR CPECC QC
OWNER Inspector
ENGINEER ENGINEER
NAME

SIGNATURE

DATE

16
 China Petroleum Engineering Construction Corp.
EPCCOM for GAS PROCESSING PLANT
CHECK LIST FOR PRECAST DRIVEN PILES
ICL-C-02
Report No.: Date:
Job Name: Location:
Drawing No.:

ITEM ACTIVITY YES NO

The Factory Data of Provided Precast Piles Including

1 Dimentions and The Minimum 28 Days Cube Strength were
carried on and Meet the Requirements as per Specifications
& AFC Inspection:
Visual Drawing.
2
All Piles Has Been Checked Against Transportation and
Accessibility:
Storaging Damages
3 Work Location and Availability of Suitable Space is
Confirmed for Manovering.
4 "Existing Facilities:
Existing Facilities (AG&UG) Has Been Searched for
Coordinate
ConstructionCheck: Service road
5 Coordinates and Locations
prepared? Please specify." of Driven Piles is prepared
according to design drawing.
Equipment, Tools & Tackels:
Hydraulic Piling Machine, Suitable Hammer, Complete
6
Services Equipments, Slings, Chackles and other necessary
tools is available and in good condition at site.
Inspection Record:
7 Carry On Piling Records and Availability of Forms & Formats
at Site.
Plumbness & Position:
Verticality of Piling Rig, Positioning of Piles, Verticality of
8
Piles and the Continuity of Piling and Penetration are
confirmed as requirement of specification.
Pile Cut-Off:
9 Pile Cut off level and Trimming for formation level are carried
on as per AFC Drawing.
REMARKS:

SUBCONTRACTOR CPECC QC
OWNER Inspector
ENGINEER ENGINEER
NAME

SIGNATURE

DATE

17