Perkins Parts LINCOLN RIG-01

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RR70595 RR70595

1104A-44 2009/06/02

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 128


Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

Front Page
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations


This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown

Section Page Section Page

Cylinder Block & Liners 11 Sensors 37


ACHR0123 AFHR4756

Pistons & Rings 13 Fan Drive 39


ACHR0123 FBHR0898

Connecting Rods 15 Sump 41


ACHR0123 GBHR3034

Rear End Oil Seal 17 Dipstick & Filler Tube 43


ACHR0123 GBHR3034

Cylinder Head Assembly 19 Oil Strainer 45


ACHR0123 GBHR3034

Rocker Shaft Assembly 21 Cylinder Head Cover 47


ACHR0123 HBHR3270

Timing Gear & Camshaft 23 Filler 49


ACHR0123 HBHR3270

Crankshaft, Main & Big End Bearings 25 Breather 51


ACHR0123 HBHR3270

Fuel Injection Pump 27 Cylinder Head Cover 53


AFHR4756 HBHR3270

High Pressure Fuel Pipes 29 Oil Cooler 55


AFHR4756 JBHR2677

Atomisers 31 Oil Filter 57


AFHR4756 JBHR2677

Pick-Up Sensor 33 Blanking Plates 59


AFHR4756 JBHR2677

Fuel Leak-Off Pipe 35 Oil Filter 61


AFHR4756 JDHR0023

Page 5
Engine Breakdown

Section Page Section Page

Front End Drive Input 63 Blanking Plugs 89


KBHR0519 QDHR1380

Water Pump 65 Lubricating Oil Pump & Delivery 91


LBHR2253 Housing
RBHR0028

Water Pump 67
LBHR2253 Induction Manifold 93
TBHR1045

Pipes 69
LBHR2253 Induction Manifold 95
TBHR1045

Water Outlet Housing 71


LDHR0702 Induction Manifold 97
TBHR1045

Water Outlet Housing 73


LDHR0702 Induction Manifold 99
TBHR1045

Alternator 75
NDHR2711 Exhaust Manifold 101
UBHR0519

Alternator Bracket & Fixings 77


NDHR2711 Exhaust Outlet 103
UDHR0395

Pulleys 79
NDHR2711 Lift Pump 105
VBHR2359

Timing Case 81
QCHR0082 Filter to Injection Pump Pipe 107
VBHR2359

Timing Case 83
QCHR0082 Injection Pump to Filter Pipe 109
VBHR2359

Timing Cover 85
QCHR0082 Cold Start System 111
WDHR0382

Blanking Plates 87
QDHR1380

Page 6
Engine Breakdown

Section Page

Engine Lifting Eyes 113


XBHR0458

Engine Mounts 115


ZCHR0878

Lubricating Oil Pressure Switch/Gauge 117


ZJHR0546

Lubricating Oil Pressure Switch/Gauge 119


ZJHR0546

Temperature Gauge & Sender 121


ZLHR0360

Miscellaneous & Auxiliaries 123


ZZHR1012

Top Service Kit 125


SACR0356

Bottom Service Kit 127


SGBR0381

Page 7
Engine Breakdown

Page 8
Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Page 9
Cylinder Block & Liners Plate A

C ACHR0092 ACHR0123

17
12
13
18
14
2

10 11

16
15

23
21
22

19
9 20

7
6

4
8
3

Page 10
Cylinder Block & Liners Plate A

C ACHR0092 ACHR0123

Item Part No. References Qty. Description Notes

1 ZZ50311 R a. 1 CYLINDER BLOCK ASSEMBLY


2 F ZZ50311 1 CYLINDER BLOCK
3 F ZZ50311 1 BEARING CAP
4 F ZZ50311 2 BEARING CAP
5 F ZZ50311 1 BEARING CAP
6 F ZZ50311 1 BEARING CAP
7 33142111 10 THIMBLE
8 32166329 10 SCREW
9 3112D071 1 CAMSHAFT BUSH
10 3241A011 2 PLUG
11 3241A012 1 PLUG
12 0650588 1 PLUG
13 0650710 1 PLUG
14 32141316 2 PLUG
15 3212P008 1 PLUG
16 3244A009 2 DOWEL
17 2485A108 1 PLUG
18 3212V006 1 PLUG
19 2113A003 4 PISTON COOLING JET
20 2314F001 4 SCREW
21 3623A009 1 BLANKING PLATE
22 3688A039 1 GASKET - OIL FILTER HEAD
23 2314H033 4 SCREW

History
a.
1 ZZ50311 1 CYLINDER BLOCK ASSEMBLY
33142111 10 THIMBLE
32166329 10 SCREW
3112D071 1 CAMSHAFT BUSH
3241A012 1 PLUG
3241A011 2 PLUG
0650588 1 PLUG
0650710 1 PLUG
3212P008 1 PLUG
3244A009 2 DOWEL
32141316 2 PLUG

Page 11
Pistons & Rings Plate A

C ACHR0092 ACHR0123

2
3

Page 12
Pistons & Rings Plate A

C ACHR0092 ACHR0123

Item Part No. References Qty. Description Notes

1 4115P011 P 4 PISTON AND RING KIT


2 F 4115P011 1 PISTON
3 F 4115P011 1 GUDGEON PIN
4 2721332 2 CIRCLIP
5 UPRK0003 1 PISTON RING KIT
Service Options
1 4115P012 J (+)0.50MM 4 PISTON AND RING KIT - O/S (A)
1 4115P013 J (+)1.00MM 4 PISTON AND RING KIT - O/S (A)
5 UPRK0003B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (B)
5 UPRK0003D J (+)1.0MM 1 PISTON RING KIT - OVERSIZE (C)

Footnotes

(A) USE IN ENGINE SETS ONLY.


(B) USED ONLY WITH 4115P022 OR 4115P012
(C) USED ONLY WITH 4115P013 OR 4115P023

Page 13
Connecting Rods Plate A

C ACHR0092 ACHR0123

Page 14
Connecting Rods Plate A

C ACHR0092 ACHR0123

Item Part No. References Qty. Description Notes

1 P 4 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 F SERVICE OPTION 1 CAP
4 3112A005 1 SMALL END BUSH
5 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 4 CON ROD ASSEMBLY GRADE F
1 4115C312 4 CON ROD ASSEMBLY GRADE G
1 4115C313 4 CON ROD ASSEMBLY GRADE H
1 4115C314 4 CON ROD ASSEMBLY GRADE J
1 4115C315 4 CON ROD ASSEMBLY GRADE K
1 4115C316 4 CON ROD ASSEMBLY GRADE L

Footnotes

(A) DO NOT RE-USE ONCE REMOVED

Page 15
Rear End Oil Seal Plate A

C ACHR0092 ACHR0123

Page 16
Rear End Oil Seal Plate A

C ACHR0092 ACHR0123

Item Part No. References Qty. Description Notes

1 2418F704 1 SEAL - REOS HOUSING


2 3211C002 10 METRIC BOLT

Page 17
Cylinder Head Assembly Plate A

C ACHR0092 ACHR0123

24
18
19
20 17
13

12 15
8
23
10 16

11
4

21

7 1
2

6
5

9
14

22

Page 18
Cylinder Head Assembly Plate A

C ACHR0092 ACHR0123

Item Part No. References Qty. Description Notes

1 ZZ80270 1 CYLINDER HEAD KIT


2 F ZZ80270 1 CYLINDER HEAD
3 3313A012 4 VALVE GUIDE
4 3313A012 4 VALVE GUIDE
5 3314A241 4 VALVE SEAT INSERT
6 3314A231 4 VALVE SEAT INSERT
7 32416117 2 PLUG
8 0650588 4 PLUG
9 3142H071 4 INTAKE VALVE
10 2418M519 4 SEAL - VALVE STEM (A)
11 3174A016 4 VALVE SPRING
12 3342A011 4 CAP
13 3142W004 8 VALVE COLLET
14 3142A151 4 EXHAUST VALVE
15 2418M517 4 SEAL - VALVE STEM (B)
16 3174A016 4 VALVE SPRING
17 3342A011 4 CAP
18 3142W004 8 VALVE COLLET
19 3278A006 1 PLUG
20 2415H003 1 SEAL - SENSOR
21 2431154 1 PLUG
22 3681E051 1 GASKET - CYLINDER HEAD
23 3218A011 7 CYLINDER HEAD BOLT
24 3218A012 3 CYLINDER HEAD BOLT

Footnotes

(A) GREEN
(B) BROWN

Page 19
Rocker Shaft Assembly Plate A

C ACHR0092 ACHR0123

15

11

14
12

10 13
9

5
8
6

19

18

17
16
2

Page 20
Rocker Shaft Assembly Plate A

C ACHR0092 ACHR0123

Item Part No. References Qty. Description Notes

1 4115R612 1 ROCKER SHAFT ASSEMBLY


2 4115R703 1 ROCKER SHAFT ASSY - MINOR
3 F 4115R703 1 ROCKER ARM SHAFT
4 2485A104 2 PLUG
5 4115R314 4 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 3 ROCKER SHAFT SPRING
11 4115R315 4 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 3 SCREW

Page 21
Timing Gear & Camshaft Plate A

C ACHR0092 ACHR0123

3
1

Page 22
Timing Gear & Camshaft Plate A

C ACHR0092 ACHR0123

Item Part No. References Qty. Description Notes

1 4112K041 R a. 1 CAMSHAFT
2 F 4112K041 1 CAMSHAFT
3 0500012 1 WOODRUFF KEY
4 3142U991 8 TAPPET
5 31434307 8 PUSHROD

History
a.
1 3141D212 1 CAMSHAFT

Page 23
Crankshaft, Main & Big End Bearings Plate A

C ACHR0092 ACHR0123

8 6

Page 24
Crankshaft, Main & Big End Bearings Plate A

C ACHR0092 ACHR0123

Item Part No. References Qty. Description Notes

1 ZZ90222 H 1 CRANKSHAFT KIT


2 F ZZ90222 1 CRANKSHAFT
3 U5MB0018 P 1 MAIN BEARING KIT
4 U5ME0026 P 1 BIG END BEARING KIT
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
7 0500012 1 WOODRUFF KEY
8 3117C221 1 CRANKSHAFT GEAR
Service Options
1 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE
3 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S
3 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S
3 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S
4 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S
4 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S
4 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER

Page 25
Fuel Injection Pump Plate A

C AFHR4605 AFHR4756

3
12
1

8
11
4

10
9

6
5

Page 26
Fuel Injection Pump Plate A

C AFHR4605 AFHR4756

Item Part No. References Qty. Description Notes

1 2644H058 1 FUEL INJECTION PUMP


2 F 2644H058 1 FUEL INJECTION PUMP
3 26420469 1 SOLENOID (A)
4 26420478 1 SEAL - O RING
5 3117L261 1 FUEL INJECTION PUMP GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER
8 3821A029 1 BRACKET
9 2314H004 1 SCREW
10 2318A603 1 NUT
11 2314J002 1 SCREW
12 3281M002 1 SLEEVE

Footnotes

(A) 12V SOLENOID

Page 27
High Pressure Fuel Pipes Plate A

C AFHR4605 AFHR4756

Page 28
High Pressure Fuel Pipes Plate A

C AFHR4605 AFHR4756

Item Part No. References Qty. Description Notes

1 3525A141 1 PIPE - FUEL INJ NO 1 CYL


2 3525A142 1 PIPE - FUEL INJ NO 2 CYL
3 3525A157 1 PIPE - FUEL INJ NO 3 CYL
4 3525A144 1 PIPE - FUEL INJ NO 4 CYL
5 2481Y011 2 CLIP
6 2481Y012 1 CLIP
7 2646E019 1 CLIP

Page 29
Atomisers Plate A

C AFHR4605 AFHR4756

7
2

6
4

1
3

Page 30
Atomisers Plate A

C AFHR4605 AFHR4756

Item Part No. References Qty. Description Notes

1 2645K016 4 INJECTOR
2 F 2645K016 1 INJECTOR NOZZLE HOLDER
3 1 INJECTOR NOZZLE
4 26460064 1 SEAL - INJECTOR
5 L311FF02 1 INJECTOR WASHER
6 3751A241 4 INJECTOR CLAMP
7 2314W009 4 SCREW

Page 31
Pick-Up Sensor Plate A

C AFHR4605 AFHR4756

Page 32
Pick-Up Sensor Plate A

C AFHR4605 AFHR4756

Item Part No. References Qty. Description Notes

1 2485A109 1 PLUG

Page 33
Fuel Leak-Off Pipe Plate A

C AFHR4605 AFHR4756

Page 34
Fuel Leak-Off Pipe Plate A

C AFHR4605 AFHR4756

Item Part No. References Qty. Description Notes

1 2646F501 3 HOSE
2 2646E501 1 CAP
3 3653A017 1 BRACKET
4 2481D456 1 CLIP
5 2314H002 1 SCREW

Page 35
Sensors Plate A

C AFHR4605 AFHR4756

Page 36
Sensors Plate A

C AFHR4605 AFHR4756

Item Part No. References Qty. Description Notes

1 0650586 1 PLUG

Page 37
Fan Drive Plate A

FBHR0898

Page 38
Fan Drive Plate A

FBHR0898

Item Part No. References Qty. Description Notes

1 4113K005 1 FAN DRIVE HOUSING


2 2314J005 4 SCREW
3 3115C113 1 FAN DRIVE PULLEY
4 2614B654 1 BELT (A)

Footnotes

(A) SERVICED IN PAIRS

Page 39
Sump Plate A

GBHR3034

8
6

10

12

5
4

2 3

1
11

Page 40
Sump Plate A

GBHR3034

Item Part No. References Qty. Description Notes

1 4145H103 1 SUMP
2 F 4145H103 1 SUMP
3 2137435 2 INSERT
4 32186405 2 PLUG
5 2415715 2 SEAL - O RING
6 2431A016 1 PLUG
7 3681K037 1 GASKET - SUMP
8 3627P041 1 BRIDGE PIECE
9 2311D039 2 SCREW
10 2314H033 2 SCREW
11 2314H015 6 SCREW
12 2314H003 12 SCREW

Page 41
Dipstick & Filler Tube Plate A

GBHR3034

Page 42
Dipstick & Filler Tube Plate A

GBHR3034

Item Part No. References Qty. Description Notes

1 3178C083 1 DIPSTICK
2 3577A128 1 TUBE
3 33812116 1 OLIVE

Page 43
Oil Strainer Plate A

GBHR3034

1 2

Page 44
Oil Strainer Plate A

GBHR3034

Item Part No. References Qty. Description Notes

1 4134E053 1 PIPE - OIL SUCTION


2 F 4134E053 1 SUCTION PIPE
3 2415H499 1 SEAL - O RING
4 2314K159 2 SCREW

Page 45
Cylinder Head Cover Plate A

HBHR3270

10

Page 46
Cylinder Head Cover Plate A

HBHR3270

Item Part No. References Qty. Description Notes

1 4142X322 R a. 1 CYL HEAD COVER ASSY


2 F 4142X322 1 CYLINDER HEAD COVER
3 3681A055 1 GASKET - CYL. HEAD COVER
4 2161A013 10 SCREW
5 3174A017 1 SPRING
6 3788A002 1 CAP
7 3789A001 1 DIAPHRAGM
8 3615A009 1 COVER PLATE
9 2151A001 4 SCREW
10 3788A003 1 CAP

History
a.
1 4142X311 1 CYL HEAD COVER ASSY

Page 47
Filler Plate A

HBHR3270

4
5

Page 48
Filler Plate A

HBHR3270

Item Part No. References Qty. Description Notes

1 4134C072 R a. 1 OIL FILLER


2 F 4134C072 1 BODY
3 2415H540 1 SEAL - O RING
4 4142X098 1 OIL FILLER CAP
5 F 4142X098 1 OIL FILLER CAP
6 2415633 1 SEALING RING
7 2314K161 1 SCREW
8 2314H005 1 SCREW

History
a.
1 4134C043 1 LUBRICATING OIL FILLER

Page 49
Breather Plate A

HBHR3270

3 2

8
6

Page 50
Breather Plate A

HBHR3270

Item Part No. References Qty. Description Notes

1 4134K022 1 PIPE - BREATHER


2 F 4134K022 1 BREATHER PIPE
3 2415A068 1 SEAL - O RING
4 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 33872632 1 HOSE
7 3175P003 1 SPRING
8 2481877 1 HOSE CLIP
9 36241123 1 SUPPORT BRACKET

Page 51
Cylinder Head Cover Plate B

HBHR3270

Page 52
Cylinder Head Cover Plate B

HBHR3270

Item Part No. References Qty. Description Notes

1 3788N003 1 COVER
2 2314F003 3 SCREW

Page 53
Oil Cooler Plate A

JBHR2677

3
2

Page 54
Oil Cooler Plate A

JBHR2677

Item Part No. References Qty. Description Notes

1 4134W024 1 COOLER
2 F 4134W024 1 HOUSING
3 3685A033 1 GASKET - OIL COOLER
4 2314H011 3 SCREW
5 2314H004 8 SCREW
6 2311D060 2 SCREW

Page 55
Oil Filter Plate A

JBHR2677

Page 56
Oil Filter Plate A

JBHR2677

Item Part No. References Qty. Description Notes

1 3773A071 1 OIL FILTER HEAD


2 3688A041 1 GASKET - OIL FILTER HEAD
3 3773A081 1 ADAPTOR
4 3688A039 1 GASKET - OIL FILTER HEAD
5 2314H038 4 SCREW
6 3278A007 1 PLUG
7 2415H009 1 SEAL - O RING

Page 57
Blanking Plates Plate A

JBHR2677

Page 58
Blanking Plates Plate A

JBHR2677

Item Part No. References Qty. Description Notes

1 3623A009 1 BLANKING PLATE


2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H033 1 SCREW

Page 59
Oil Filter Plate A

JDHR0023

Page 60
Oil Filter Plate A

JDHR0023

Item Part No. References Qty. Description Notes

1 2654407 1 OIL FILTER

Page 61
Front End Drive Input Plate A

KBHR0519

1
2

Page 62
Front End Drive Input Plate A

KBHR0519

Item Part No. References Qty. Description Notes

1 3114V041 1 CRANKSHAFT PULLEY


2 3241N001 1 BLOCK
3 32186137 3 BOLT

Page 63
Water Pump Plate A

LBHR2253

Page 64
Water Pump Plate A

LBHR2253

Item Part No. References Qty. Description Notes

1 U5MW0194 1 WATER PUMP KIT


2 F U5MW0194 1 WATER PUMP
3 3682A011 1 GASKET - WATER PUMP (A)
4 2314K164 2 SCREW
5 2314H005 2 SCREW
6 2314H012 5 SCREW

Footnotes

(A) ALSO INCLUDED IN REPAIR KIT U7LW0172

Page 65
Water Pump Plate B

LBHR2253

11

10

Page 66
Water Pump Plate B

LBHR2253

Item Part No. References Qty. Description Notes

1 U7LW0172 1 REPAIR KIT - WATER PUMP


2 F U7LW0172 1 IMPELLER
3 F U7LW0172 1 ROLLER BEARING
4 F U7LW0172 1 BEARING
5 F U7LW0172 1 OIL SEAL
6 F U7LW0172 1 SEAL
7 F U7LW0172 1 CIRCLIP
8 F U7LW0172 1 CIRCLIP
9 24880234 1 GASKET - WATER PUMP
10 F U7LW0172 1 DRIVE SHAFT
11 3682A011 1 GASKET - WATER PUMP

Page 67
Pipes Plate A

LBHR2253

Page 68
Pipes Plate A

LBHR2253

Item Part No. References Qty. Description Notes

1 4133L048 1 CONNECTION
2 F 4133L048 1 CONNECTION
3 2418F002 1 SEAL - O RING
4 2418F001 1 SEAL - O RING
5 2314H003 2 SCREW

Page 69
Water Outlet Housing Plate A

B 31/01/2004 LDHR0702

Page 70
Water Outlet Housing Plate A

B 31/01/2004 LDHR0702

Item Part No. References Qty. Description Notes

1 4133L501 1 CONNECTION
2 F 4133L501 1 CONNECTION
3 2485C041 1 THERMOSTAT
4 2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW

Page 71
Water Outlet Housing Plate A

A 01/02/2004 LDHR0702

Page 72
Water Outlet Housing Plate A

A 01/02/2004 LDHR0702

Item Part No. References Qty. Description Notes

1 4133L507 1 THERMOSTAT ASSEMBLY


2 F 4133L507 1 CONNECTION
3 F 4133L507 1 THERMOSTAT
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 2314H004 2 SCREW

Page 73
Alternator Plate A

NDHR2711

Page 74
Alternator Plate A

NDHR2711

Item Part No. References Qty. Description Notes

1 2871A306 R a. 1 ALTERNATOR (A)

History
a.
1 2871A301 1 ALTERNATOR (A)

Footnotes

(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.

Page 75
Alternator Bracket & Fixings Plate A

NDHR2711

1
4

10
9
5

Page 76
Alternator Bracket & Fixings Plate A

NDHR2711

Item Part No. References Qty. Description Notes

1 3824A071 1 ALTERNATOR BRACKET


2 2314J007 2 SCREW
3 2314H052 1 SCREW
4 2318D208 1 NUT
5 36155429 1 LEVER
6 2314H004 1 SCREW
7 2314J012 1 SCREW
8 0920497 1 WASHER
9 0920465 1 SPACER
10 2318A604 1 NUT

History
a.
2131A008 1 WASHER

Page 77
Pulleys Plate A

NDHR2711

Page 78
Pulleys Plate A

NDHR2711

Item Part No. References Qty. Description Notes

1 3115H003 1 ALTERNATOR PULLEY

Page 79
Timing Case Plate A

C QCHR0024 QCHR0082

1
4

3
6

Page 80
Timing Case Plate A

C QCHR0024 QCHR0082

Item Part No. References Qty. Description Notes

1 3716C573 1 TIMING CASE


2 2418F437 1 SEAL - FRONT END OIL
3 2314H034 4 SCREW
4 3681P053 1 GASKET - TIMING CASE
5 2314H003 R a. 6 SCREW
6 2314H006 2 SCREW

History
a.
5 2314H003 8 SCREW

Page 81
Timing Case Plate B

C QCHR0024 QCHR0082

10
11

7
8

2
5
3 1

Page 82
Timing Case Plate B

C QCHR0024 QCHR0082

Item Part No. References Qty. Description Notes

1 4111A034 1 IDLER GEAR (A)


2 F 4111A034 1 IDLER GEAR
3 F 4111A034 1 BUSH
4 3311A054 1 HUB
5 3241A025 1 PLATE (B)
6 2314J011 3 SCREW
7 3117N001 1 CAMSHAFT GEAR
8 3321A003 1 WASHER
9 2116053 1 DOWEL
10 3112X011 1 THRUST WASHER
11 2314J606 1 SCREW

History
a.
0500012 1 WOODRUFF KEY

Footnotes

(A) USED ONLY WITH 3241A025


(B) USED ONLY WITH 4111A034

Page 83
Timing Cover Plate A

C QCHR0024 QCHR0082

4
3

2
5

Page 84
Timing Cover Plate A

C QCHR0024 QCHR0082

Item Part No. References Qty. Description Notes

1 4142A504 1 TIMINGGEAR COVER


2 F 4142A504 1 TIMING COVER
3 3681P047 1 GASKET - TIMING CASE COVER
4 2314H002 9 SCREW
5 2314H012 5 SCREW
6 2314J002 1 SCREW

Page 85
Blanking Plates Plate A

QDHR1380

5
2
1

Page 86
Blanking Plates Plate A

QDHR1380

Item Part No. References Qty. Description Notes

1 4148K016 R a. 1 PLATE
2 F 4148K016 1 BLANKING PLATE
3 2415H549 1 SEAL - O RING
4 2314H032 5 SCREW
5 2314J002 1 SCREW

History
a.
1 4148K006 1 BLANKING PLATE
2415H503 1 SEAL - O RING

Page 87
Blanking Plugs Plate A

QDHR1380

2
1

Page 88
Blanking Plugs Plate A

QDHR1380

Item Part No. References Qty. Description Notes

1 2314C049 1 SCREW
2 2415D053 1 WASHER

Page 89
Lubricating Oil Pump & Delivery Housing Plate A

RBHR0028

Page 90
Lubricating Oil Pump & Delivery Housing Plate A

RBHR0028

Item Part No. References Qty. Description Notes

1 4132F073 1 OIL PUMP


2 2314J008 1 SCREW

Page 91
Induction Manifold Plate A

TBHR1045

Page 92
Induction Manifold Plate A

TBHR1045

Item Part No. References Qty. Description Notes

1 4148K007 1 CONNECTION
2 F 4148K007 1 CONNECTION
3 3682A013 1 GASKET - IND MANIFOLD
4 2316T051 4 SCREW

Page 93
Induction Manifold Plate B

TBHR1045

Page 94
Induction Manifold Plate B

TBHR1045

Item Part No. References Qty. Description Notes

1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 95
Induction Manifold Plate C

TBHR1045

Page 96
Induction Manifold Plate C

TBHR1045

Item Part No. References Qty. Description Notes

1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 97
Induction Manifold Plate D

TBHR1045

Page 98
Induction Manifold Plate D

TBHR1045

Item Part No. References Qty. Description Notes

1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 99
Exhaust Manifold Plate A

UBHR0519

Page 100
Exhaust Manifold Plate A

UBHR0519

Item Part No. References Qty. Description Notes

1 3778E232 1 EXHAUST MANIFOLD


2 3218J013 8 SCREW
3 3681V512 1 GASKET - EXHAUST MANIFOLD

Page 101
Exhaust Outlet Plate A

UDHR0395

4
2

Page 102
Exhaust Outlet Plate A

UDHR0395

Item Part No. References Qty. Description Notes

1 3623E006 1 FLANGE
2 3688C018 1 GASKET - EXHAUST OUTLET
3 2313C077 3 STUD
4 2318A634 3 NUT

Page 103
Lift Pump Plate C

C PPL039035 VBHR2359

1
8 13

11

12
2
9

10

Page 104
Lift Pump Plate C

C PPL039035 VBHR2359

Item Part No. References Qty. Description Notes

1 4132A018 R a. 1 LIFT PUMP


2 F 4132A018 1 LIFT PUMP
3 26560201 1 FUEL FILTER
4 F 26560201 1 FUEL FILTER ELEMENT
5 F 26560201 1 O RING
6 2656F837 1 BOWL
7 2656F836 1 DRAIN PLUG
8 U5MK0696 1 MOUNTING KIT
9 F U5MK0696 6 MOUNTING
10 F U5MK0696 3 SPACER
11 2314F009 3 SCREW
12 2131A507 3 WASHER
13 3763A046 1 CONNECTION

History
a.
1 4132A014 1 LIFT PUMP

Page 105
Filter to Injection Pump Pipe Plate A

VBHR2359

3 1

Page 106
Filter to Injection Pump Pipe Plate A

VBHR2359

Item Part No. References Qty. Description Notes

1 4127A097 1 PIPE - LOW PRESSURE FUEL


2 F 4127A097 1 PIPE - FILTER TO PUMP
3 33532129 1 NUT
4 33811114 1 OLIVE

Page 107
Injection Pump to Filter Pipe Plate A

VBHR2359

11

12

10

8
3

2 9

Page 108
Injection Pump to Filter Pipe Plate A

VBHR2359

Item Part No. References Qty. Description Notes

1 4127A103 1 FUEL INJ PUMP RETURN PIPE


2 4127A102 1 FUEL INJ PUMP RETURN PIPE
3 F 4127A102 1 FUEL INJ PUMP RETURN PIPE
4 33532129 1 NUT
5 33811114 1 OLIVE
6 3763A045 1 CONNECTION
7 3218R042 1 BANJO BOLT
8 2411D007 1 WASHER
9 2411D007 1 WASHER
10 2481D456 1 CLIP
11 2481D559 R a. 1 PIPE CLIP
12 3733A011 1 BRACKET

History
a.
11 2481D558 1 PIPE CLIP

Page 109
Cold Start System Plate A

WDHR0382

Page 110
Cold Start System Plate A

WDHR0382

Item Part No. References Qty. Description Notes

1 3161C054 1 BAR
2 2666A016 4 GLOWPLUG
3 2481D456 1 CLIP

Page 111
Engine Lifting Eyes Plate A

XBHR0458

1
2

4
3

Page 112
Engine Lifting Eyes Plate A

XBHR0458

Item Part No. References Qty. Description Notes

1 3617A015 1 LIFTING BRACKET


2 2314J002 2 SCREW
3 3624A016 1 LIFTING BRACKET
4 2314J002 2 SCREW

Page 113
Engine Mounts Plate A

ZCHR0878

1
2

Page 114
Engine Mounts Plate A

ZCHR0878

Item Part No. References Qty. Description Notes

1 2313M101 8 STUD
2 2318A605 8 NUT

Page 115
Lubricating Oil Pressure Switch/Gauge Plate A

ZJHR0546

Page 116
Lubricating Oil Pressure Switch/Gauge Plate A

ZJHR0546

Item Part No. References Qty. Description Notes

1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING

Page 117
Lubricating Oil Pressure Switch/Gauge Plate B

ZJHR0546

Page 118
Lubricating Oil Pressure Switch/Gauge Plate B

ZJHR0546

Item Part No. References Qty. Description Notes

1 0650594 1 PLUG

Page 119
Temperature Gauge & Sender Plate A

ZLHR0360

Page 120
Temperature Gauge & Sender Plate A

ZLHR0360

Item Part No. References Qty. Description Notes

1 3278A006 1 PLUG
2 2415H003 1 SEAL - SENSOR

Page 121
Miscellaneous & Auxiliaries Plate A

ZZHR1012

Page 122
Miscellaneous & Auxiliaries Plate A

ZZHR1012

Item Part No. References Qty. Description Notes

1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG

Page 123
Top Service Kit Plate A

SACR0356

Top Service Kit

Kit d'Entretien Haut du Moteur

Wartungssatz für Motoroberteil

Kit per la manutenzione della parte superiore del motore

Juego de Servicio Superior

Page 124
Top Service Kit Plate A

SACR0356

Item Part No. References Qty. Description Notes

1 U5LT0356 1 GASKET KIT - TOP


2 3681E051 1 GASKET - CYLINDER HEAD
3 3681A055 1 GASKET - CYL. HEAD COVER
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 3681V512 1 GASKET - EXHAUST MANIFOLD
6 3684N503 1 GASKET
7 L311FF02 4 INJECTOR WASHER
8 3688A036 1 GASKET
9 U5MK1027 1 SEAL KIT
10 2418M517 4 SEAL - VALVE STEM (A)
11 2418M519 4 SEAL - VALVE STEM (B)

Footnotes

(A) BROWN
(B) GREEN

Page 125
Bottom Service Kit Plate A

SGBR0381

Bottom Joints & Gasket Kit

Kit d'Entretien Bas du Moteur

Wartungssatz für Motorunterteil

Kit per la manutenzione della parte inferiore del motore

Juego de Servicio de la Parte Inferior

Page 126
Bottom Service Kit Plate A

SGBR0381

Item Part No. References Qty. Description Notes

1 U5LB0381 R a. 1 GASKET KIT - BOTTOM


2 2415715 1 SEAL - O RING
3 36832137 1 GASKET
4 3681P047 1 GASKET - TIMING CASE COVER
5 26420348 1 SEAL - O RING
6 3688A041 1 GASKET - OIL FILTER HEAD
7 3688A039 1 GASKET - OIL FILTER HEAD
8 3682A011 1 GASKET - WATER PUMP
9 3688A035 1 GASKET
10 3685A033 1 GASKET - OIL COOLER
11 3685A025 R a. 2 GASKET - OIL COOLER
12 3681K037 1 GASKET - SUMP
13 3681P053 1 GASKET - TIMING CASE

History
a.
1 U5LB0381 1 GASKET KIT - BOTTOM
11 3685A025 1 GASKET - OIL COOLER

Page 127
Parts Index

Page 128
Parts Index

Description Part No. Page Description Part No. Page

ADAPTOR 3773A081 57 CAP 2646E501 35

ALTERNATOR 2871A301 75 3342A011 19, 19

2871A306 75 3788A002 47

ALTERNATOR 3824A071 77 3788A003 47


BRACKET
CIRCLIP 2721332 13
ALTERNATOR 3115H003 79
PULLEY 2722A022 21

BANJO BOLT 3218R042 109 CLIP 2481D456 35, 109,


111
BAR 3161C054 111
2481Y011 29
BELT 2614B654 39
2481Y012 29
BIG END BEARING U5ME0026 25
KIT 2646E019 29

BIG END BRG KIT - U5ME0026A 25 CON ROD 4115C311 15


U/S ASSEMBLY

U5ME0026B 25 4115C312 15

U5ME0026C 25 4115C313 15

BLANKING PLATE 3623A009 11, 59 4115C314 15

4148K006 87 4115C315 15

BLOCK 3241N001 63 4115C316 15

BOLT 32186137 63 CON ROD BOLT 3212V003 15

BOWL 2656F837 105 CONNECTION 3763A045 109

BRACKET 3653A017 35 3763A046 105

3733A011 109 4133L048 69

3821A029 27 4133L501 71

BRIDGE PIECE 3627P041 41 4148K007 93

CAMSHAFT 3141D212 23 COOLER 4134W024 55

4112K041 23 COVER 3788N003 53

CAMSHAFT BUSH 3112D071 11, 11 COVER PLATE 3615A009 47

CAMSHAFT GEAR 3117N001 83 CRANKSHAFT 3117C221 25


GEAR

Page 129
Parts Index

Description Part No. Page Description Part No. Page

CRANKSHAFT KIT ZZ90222 25 FUEL INJECTION 2644H058 27


PUMP
CRANKSHAFT KIT - ZZ90222P 25
EXCHANGE FUEL INJECTION 3117L261 27
PUMP GEAR
CRANKSHAFT 3114V041 63
PULLEY GASKET 36832137 127

CYL HEAD COVER 4142X311 47 3684N503 95, 97,


ASSY 99, 125

4142X322 47 3688A035 127

CYLINDER BLOCK ZZ50311 11, 11 3688A036 125


ASSEMBLY
GASKET - CYL. 3681A055 47, 125
CYLINDER HEAD 3218A011 19 HEAD COVER
BOLT
GASKET - 3681E051 19, 125
3218A012 19 CYLINDER HEAD

CYLINDER HEAD ZZ80270 19 GASKET - 3681V512 101, 125


KIT EXHAUST
MANIFOLD
DIAPHRAGM 3789A001 47
GASKET - 3688C018 103
DIPSTICK 3178C083 43 EXHAUST OUTLET
DOWEL 2116053 83 GASKET - IND 3682A013 93
MANIFOLD
3244A009 11, 11
GASKET - OIL 3685A025 127, 127
DRAIN PLUG 2656F836 105
COOLER
EXHAUST 3778E232 101
3685A033 55, 127
MANIFOLD
GASKET - OIL 3688A039 11, 57,
EXHAUST VALVE 3142A151 19
FILTER HEAD 59, 127
FAN DRIVE 4113K005 39
3688A041 57, 127
HOUSING
GASKET - SUMP 3681K037 41, 127
FAN DRIVE 3115C113 39
PULLEY GASKET - TIMING 3681P053 81, 127
CASE
FLANGE 3623E006 103
GASKET - TIMING 3681P047 85, 127
FUEL FILTER 26560201 105
CASE COVER
FUEL INJ PUMP 4127A102 109
GASKET - WATER 24880234 67
RETURN PIPE
PUMP
4127A103 109

Page 130
Parts Index

Description Part No. Page Description Part No. Page

3682A011 65, 67, MOUNTING KIT U5MK0696 105


127
NUT 0576052 21, 21
GASKET KIT - U5LB0381 127, 127
BOTTOM 2318A603 27

GASKET KIT - TOP U5LT0356 125 2318A604 77

GLOWPLUG 2666A016 111 2318A605 115

HOSE 2646F501 35 2318A634 103

33872632 51 2318D208 77

HOSE CLIP 2481877 51 33532129 107, 109

HUB 3311A054 83 OIL FILLER 4134C072 49

IDLER GEAR 4111A034 83 OIL FILLER CAP 4142X098 49

INJECTOR 2645K016 31 OIL FILTER 2654407 61

INJECTOR CLAMP 3751A241 31 OIL FILTER HEAD 3773A071 57

INJECTOR WASHER L311FF02 31, 125 OIL PUMP 4132F073 91

INSERT 2137435 41 OLIVE 33811114 107, 109

INTAKE VALVE 3142H071 19 33812116 43

LEVER 36155429 77 PIPE - BREATHER 4134K022 51

LIFT PUMP 4132A014 105 PIPE - FUEL INJ NO 3525A141 29


1 CYL
4132A018 105
PIPE - FUEL INJ NO 3525A142 29
LIFTING BRACKET 3617A015 113 2 CYL

3624A016 113 PIPE - FUEL INJ NO 3525A157 29


3 CYL
LUBRICATING OIL 4134C043 49
FILLER PIPE - FUEL INJ NO 3525A144 29
4 CYL
MAIN BEARING KIT U5MB0018 25
PIPE - LOW 4127A097 107
MAIN BEARING KIT U5MB0018A 25 PRESSURE FUEL
- U/S
PIPE - OIL SUCTION 4134E053 45
U5MB0018B 25
PIPE CLIP 2481D558 109
U5MB0018C 25
2481D559 109
METRIC BOLT 3211C002 17

Page 131
Parts Index

Description Part No. Page Description Part No. Page

PISTON AND RING 4115P011 13 3241A012 11, 11


KIT
3278A004 117
PISTON AND RING 4115P012 13
KIT - O/S 3278A006 19, 121

4115P013 13 3278A007 57

PISTON COOLING 2113A003 11 PUSHROD 31434307 23


JET
REPAIR KIT - U7LW0172 67
PISTON RING KIT UPRK0003 13 WATER PUMP

PISTON RING KIT - UPRK0003B 13 ROCKER ARM 4115R314 21


OVERSIZE ASSEMBLY

UPRK0003D 13 4115R315 21

PLATE 3241A025 83 ROCKER SHAFT 4115R612 21


ASSEMBLY
3611M006 95, 97, 99
ROCKER SHAFT 4115R703 21
4148K016 87 ASSY - MINOR

PLUG 0650586 37 ROCKER SHAFT 3174A015 21


SPRING
0650588 11, 11, 19
SCREW 2151A001 47
0650594 119
2161A013 47
0650710 11, 11
2311D039 41
2431154 19, 123,
123, 123 2311D060 55

2431A016 41 2314C049 89

2485A104 21 2314F001 11

2485A108 11 2314F003 53

2485A109 33 2314F005 51

3212P008 11, 11 2314F009 105

3212V006 11 2314H002 35, 85

32141316 11, 11 2314H003 41, 69,


81, 81
32186405 41
2314H004 27, 27,
32416117 19 55, 71,
73, 77
3241A011 11, 11

Page 132
Parts Index

Description Part No. Page Description Part No. Page

2314H005 49, 65 32166329 11, 11

2314H006 81 3218J013 101

2314H011 55 SEAL - FRONT END 2418F437 81


OIL
2314H012 65, 85
SEAL - INJECTOR 26460064 31
2314H015 41
SEAL - O RING 2415715 41, 127
2314H032 87
2415A068 51
2314H033 11, 41,
59, 95, 2415H002 117
97, 99
2415H009 57
2314H034 81
2415H499 45
2314H038 57
2415H503 87
2314H052 77
2415H540 49
2314J002 27, 85,
87, 113, 2415H549 87
113
2415H701 51
2314J005 39
2418F001 69
2314J007 77
2418F002 69
2314J008 91
26420348 127
2314J011 83
26420478 27
2314J012 77
SEAL - REOS 2418F704 17
2314J606 83 HOUSING

2314K159 45 SEAL - SENSOR 2415H003 19, 121

2314K161 49 SEAL - 2415H219 73, 125


THERMOSTAT
2314K164 65 HOUSING

2314W009 31 SEAL - VALVE 2418M517 19, 125


STEM
2316A901 21
2418M519 19, 125
2316A902 21
SEAL - WATER 2415H008 71
2316T051 93 OUTLET
32114145 21, 21 SEAL KIT U5MK1027 125

Page 133
Parts Index

Description Part No. Page Description Part No. Page

SEALING RING 2415633 49 3314A241 19

SLEEVE 3281M002 27 VALVE SPRING 3174A016 19, 19

SMALL END BUSH 3112A005 15 WASHER 0920497 77

SOLENOID 26420469 27 2131A008 77

SPACER 0920465 77 2131A507 105

SPRING 3174A017 47 2134A502 21

3175P003 51 2411D007 109, 109

STUD 2313C077 103 2411D008 27

2313M101 115 2415D053 89

SUMP 4145H103 41 3321A003 83

SUPPORT BRACKET 36241123 51 WATER PUMP KIT U5MW0194 65

TAPPET 3142U991 23 WOODRUFF KEY 0500012 23, 25, 83

THERMOSTAT 2485C041 71

THERMOSTAT 4133L507 73
ASSEMBLY

THIMBLE 33142111 11, 11

THRUST WASHER 3112X011 83

31137312 25

31137322 25

31137551 25

31137561 25

TIMING CASE 3716C573 81

TIMINGGEAR 4142A504 85
COVER

TUBE 3577A128 43

VALVE COLLET 3142W004 19, 19

VALVE GUIDE 3313A012 19, 19

VALVE SEAT 3314A231 19


INSERT

Page 134

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