AUR30616

Student Name: rahul khurana

Student ID: Sae6630

Assessment Summary
19 - AURTTC003 – Diagnose and repaircooling
Unit Details
systems

This is a summative assessment, which requires

each student to have adequate practice prior
Assessment Type to undertaking this assessment
This assessment Must also be undertaken in a
simulated automotive workshop

Assessment 1 Written Task

Assessment Methods
Assessment 2 Demonstration

Version: 5.0 Acumen Education Pty Ltd © Page 1 of 49

 Assessment Tool| AURTTC003

For Assessor Only -ASSESSMENT COVER SHEET

This form is to be completed by the assessor and used as a final record of student competency.
All student submissions including any associated checklists (outlined below) are to be attached to this cover sheet before placing on
the students file. Student results are not to be entered onto the Student Database unless all relevant paperwork is completed and
attached to this form.
Student
Student Name: rahul khurana sae6630
ID No:
Contact
Email: rahulkhurana7100@gmail.com 0426010600
number:
Unit Code &
AURTTC003 – Diagnose and repair cooling systems
Title
First Submission  Subsequent submission 
Result
Please attach the following documentation to this form S = Satisfactory
NS = Not Satisfactory

Assessment 1  Written Task S | NS

Assessment 2  Demonstration – Diagnose and Repair S | NS

Final Assessment Result for this unit
(Student will be assessed as being competent only
upon satisfactory completion of all the above
 Competent  Not Competent (Comments)
mentioned assessments)
The Evidence provided is:

 Valid  Sufficient  Authentic  Current

Student Declaration:
I acknowledge that I understand the requirements to complete the assessment tasks. The assessment
process including the provisions for re-submitting and academic appeals were explained to me and I
understand these processes. I understand the consequences of plagiarism and confirm that this is my own
work and I have acknowledged or referenced all sources of information I have used for the purpose of this
assessment.

rahul
Student’s Signature: Date: _______/_______/_______
Final feedback:

Assessor: I declare that I have conducted a fair, valid,

Signature:
reliable and flexible assessment with this student, and I
have provided appropriate feedback.
Date: _______/_______/_______

Administrative use only

Entered onto Student

________________ ________________
Management Database
Date Initials

Version: 5.0 Acumen Education Pty Ltd © Page 10 of 49

 Assessment Tool| AURTTC003

USE FOR REASSESSMENT ONLY

Assessment Task No/s

Components

Competent - C Not Competent - NC

Result of Reassessment
(Please circle the Final Assessment Outcome)
Feedback to Student

Please provide general feedback on the Student’s performance.

Assessor: I declare that I have conducted a fair, valid, reliable and flexible assessment with this student,
and I have provided appropriate feedback.

Trainer/Assessor Signature Date

Version: 5.0 Acumen Education Pty Ltd © Page 11 of 49

 Assessment Tool| AURTTC003

Assessment 2 – Practical Demonstration

Instructions for Students:

• This is the second of the two assessment tasks you must complete satisfactorily to be
deemed competent in this unit.
• In this task, you must demonstrate your ability to

o diagnose and repair a fault in two different cooling systems, in which the work must
involve:
 removing and refitting or replacing all of the following components:
 radiator
 water pump
 engine core plugs
 removing and refitting or replacing two of the following components:
 thermostat
 radiator hoses and heater hoses
 heater core
 heater valve
 heat exchanger
 engine fan system

• Your assessor will observe you performing this task and record and assess your performance
in the Skills Observation Checklist.
• Read the Assessment description carefully.
• Assessment must be completed in the simulated automotive workshop.
• You will have 2 hour to complete task 1 and 2 hours to complete task 2.
• You must wear appropriate PPE before entering the workshop.
• Clearly label your work with name, unit code and unit title to all the documents and sheets
that are attached to your submission.
• Review the Observation Checklist so that you are familiar with the behaviors that you are
expected to perform during the observation.
• Review other resources, tools, job aids that provide guidance related to the task you are
going to perform.
• Read the Plagiarism policy and procedure carefully to understand the consequences that
you could face if your work is plagiarized.
• Seek clarification regarding the assessment required to be done, if you do not understand
the task.
• Ask for reasonable time from Assessor for preparation of project or Assessment.
• Seek information on additional reading material and reference for completion of the
assessments.
• Students with special needs can seek assistance from assessors depending upon the
nature of the need.
• Submit this document along with your assessment work.

Version: 5.0 Acumen Education Pty Ltd © Page 36 of 49

 Assessment Tool| AURTTC003

Decision-making rules

• To achieve a satisfactory result, you must demonstrate the ability to ‘Diagnose and repair
cooling systems’ independently that meet all the criteria mentioned in the instructions for
assessment.
• No marks or grades are allocated for this assessment task. The outcome of the task will be
Satisfactory or Not Satisfactory.
• You must answer any questions asked by your assessor and demonstrate all skills to the
required level.
• You must speak to your Assessor if you have any difficulty in completing this task and
require reasonable adjustments.

Resources required for assessment:

The assessor must ensure that the resources mentioned in the assessment conditions section of
this document are made available to students, for assessment:
Resources
• Access to a computer/Internet for • Simulated workplace
online technical help • Job cards
• Material safety data sheets • Two different vehicles (simulated)with
• WHS procedures cooling system faults
• Manufacturer cooling system
specifications
Tools / equipment required Personal Protective Equipment
Hand tools • Hearing protection
• Wrenches • Skin protection
• Sockets & Ratchets • Protective clothing
• Extension Bars • Protective footwear
• Breaker Bar • Eye protection
• Screw Divers
• Pliers
• Creeper
• Trouble Light

Jacks & lifts

• Two Post Hoist
• Hydraulic Jack

Special Tools & Equipment

• Hydrometer
• Multimeter
• Radiator pressure tester

Version: 5.0 Acumen Education Pty Ltd © Page 37 of 49

 Assessment Tool| AURTTC003

Observation Task

Task 1
In this assessment, you are required to diagnose and repair a fault in cooling system for the
following scenario:
Scenario
Low level of coolant.Needs to be topped upevery day.Noticed coolant underneath the car.

Task 2
In this assessment, you are required to diagnose and repair a fault in cooling system for the
following scenario:
Scenario
Engine overheats; temperature gauge is above the limit. Coolant has been replaced recently
in last service.

In doing so, you should demonstrate your ability to:

• Prepare to diagnose and repair cooling system
• Diagnosecooling system
• Repaircooling system
• Complete work processes

Student Instructions

• Your trainer/assessor will allocate you the vehicles (simulated) with cooling system faults for
diagnosis and repair.

• Wear appropriate PPE and follow WHS procedures at all times while undertaking the
assessment.

• Determine the job requirements from workplace documents (job card).

• Communicate with your supervisor (Assessor) verbally to clarify job requirements and
instructions.

• You should access and interpret cooling system specifications and procedures from the
workplace documents provided.

• Make sure you identify and remove any hazards while performing the task. Manage the
obvious risks and use appropriate control measures.

• Choose, prepare and collect all the necessary tools and equipment required for diagnosis
and repair and follow steps to ensure they are operational before use.

• Undertake all the steps involved in diagnosis of cooling system faults which may involve
inspecting the components for wear and damage, comparing with manufacturer
specifications
Version: 5.0 Acumen Education Pty Ltd © Page 38 of 49
 Assessment Tool| AURTTC003

• Perform diagnostic tests to identify causes of faults

• Report diagnostic findings and make repair recommendations verbally to your Assessor.

• Obtain repair information to identify repair options and select appropriate tools and
equipment required for repair.

• Carry out repairs, component replacement or adjustments according to manufacturer

specifications

• Carryout post repair testing to confirm fault rectification and repair.

• Undertake a final inspection and make sure there are no damages to the components or
systems

• Clean up the work area, dispose of non-recyclable materials and store recyclable material
in accordance with environmental requirements

• Check and store tools and equipment following workshop procedure.

• Complete all the details in the job card legibly and accurately and record details of parts
and material used.

Version: 5.0 Acumen Education Pty Ltd © Page 39 of 49

 Assessment Tool| AURTTC003

Fill out the below repair report for the mentioned task while undertaking practical
assessment

Acumen simulated workshop

Repair Order 1 (Vehicle 1)
If simulated vehicle
Customer Details Vehicle details (Must fill in the vehicle details)
used please tick 
Customer ABC Martin
name & Richmond Make: VIN No: Trans Type:
address: Victoria
Contact 03 9044 Odometer
Model:
Details: 6402 Reading:

Colour: Engine No:

Email address
Engine
Reg No:
Type:
Service History
Type of
Date RO Number Kms Job Description
service

Customer Concern
Low level of coolant. Needs to be topped up every day. Noticed coolant underneath the
car.

Declaration by The Customer

I understand, that the repairs shall be carried out within flat rate hour time. Should any further repairs become necessary, I shall be
contacted for my permission, time and possible cost. I authorise carrying the work prescribed above and agree to pay labour/parts
charges applicable. I shall be notified of any replaced parts prior to my vehicle being delivered. Any claims for faulty workmanship is to
be raised within seven (7) working days after the vehicle is returned to me. I agree such claim is limited solely to the rectification free of
cost of the faulty work. No claim for loss consequential or otherwise being admissible.

Date (Fill
Signature of Owner in the
date)

Version: 5.0 Acumen Education Pty Ltd © Page 40 of 49

 Assessment Tool| AURTTC003

Basic checks
cooling for operation,
Radiator cap pressure test
cover plug inspection
cooling system pressure tested.
cooling condition inspection.
cooling gadiator for leaks,
check hoses.

Faults
Check Fault
Check the coolant level Found Low

Cooling pressure systemFound Low pressure dropping is not satisfactoryFound Low

Do Radiator cap Test Found Low Pressure dropping is not satisfactory

Do water pump inspection We found a leak from the water pump

Core Plug Coolant is leaking at the core plug

Radiator Leaking from radiator

Version: 5.0 Acumen Education Pty Ltd © Page 41 of 49

 Assessment Tool| AURTTC003

Cause
Due to high Km driven water pump is aged. Thinner seal of the water pump is damaged core plug corroded.
leakageing is increase in pressure radiator start leaking Radiator to hose deterorised start leaking at the joints

Spare parts
Coolant
Water pump
Core Plug
Hoses and Clamps

Tyre Report
L/H/F R/H/F
mm mm
L/H/R R/H/R
mm mm
Brake Report
L/H/F R/H/F
mm mm
L/H/R R/H/R
mm mm

Version: 5.0 Acumen Education Pty Ltd © Page 42 of 49

 Assessment Tool| AURTTC003

Fill out the below repair report for the mentioned task while undertaking practical
assessment

Acumen simulated workshop

Repair Order 2 (Vehicle 2)

If simulated vehicle
Customer Details Vehicle details (Must fill in the vehicle details)
used please tick 
Customer ABC Martin
name & Richmond Make: VIN No: Trans Type:
address: Victoria
Contact 03 9044 Odometer
Model:
Details: 6402 Reading:

Colour: Engine No:

Email address
Engine
Reg No:
Type:
Service History

Type of
Date RO Number Kms Job Description
service

Customer Concern

Engine overheats;temperature gauge is above the limit. Coolant has been replaced recently
in last service.

Declaration by The Customer

I understand, that the repairs shall be carried out within flat rate hour time. Should any further repairs become necessary, I shall be
contacted for my permission, time and possible cost. I authorise carrying the work prescribed above and agree to pay labour/parts
charges applicable. I shall be notified of any replaced parts prior to my vehicle being delivered. Any claims for faulty workmanship is to
be raised within seven (7) working days after the vehicle is returned to me. I agree such claim is limited solely to the rectification free of
cost of the faulty work. No claim for loss consequential or otherwise being admissible.

Date (Fill
Signature of Owner in the
date)

Version: 5.0 Acumen Education Pty Ltd © Page 43 of 49

 Assessment Tool| AURTTC003

Basic checks
temperature gauge inspection
coolant system pressure test
coolant leaks .
water pump inspection.
cooling fan operation circuit test

Faults
Check Fault
Check the Coolant level Level is low

Thermostat valve stretch not opening

Fan Motor Fan motor not working with battery voltage

Cause
The Thermostat valve stuck in closed position, Hence the coolant not Circulating. Cause overheating the
engine.
Thermometer failed internally

Version: 5.0 Acumen Education Pty Ltd © Page 44 of 49

 Assessment Tool| AURTTC003

Spare parts
Thermostat valve
Radiator fan motor assembly
Thermostat valve gasket

Tyre Report

L/H/F R/H/F

Version: 5.0 Acumen Education Pty Ltd © Page 45 of 49

 Assessment Tool| AURTTC003

Skill Observation Checklist and Assessment Outcome: Assessment 2

Student name rahul khurana

Unit and Task being assessed AURTTC003 – Diagnose and repair cooling systems
Course name and title AUR30616 - Certificate III in Light Vehicle Mechanical Technology
Assessor name
Task 1 Task 2

Date of observation
Satisfac Satisfa
Did the Student: Comments Comments
tory ctory
Determine job
 Yes  Yes
requirements
 No  No

Confirm the job

 Yes  Yes
requirements with
 No  No
supervisor (Assessor)
Access and interpret
 Yes  Yes
diagnostic information
 No  No
relating to cooling systems
Identify and remove the
 Yes  Yes
hazards related to the task
 No  No

Manage risks using

 Yes  Yes
appropriate control
 No  No
measures

Version: 5.0 Acumen Education Pty Ltd © Page 46 of 49

 Assessment Tool| AURTTC003

Choose, prepare and

collect all the necessary  Yes  Yes
tools and equipment  No  No
required
Check the equipment
and tooling for safe  Yes  Yes
operational function prior  No  No
to use.
Perform diagnostic test of
cooling system according  Yes  Yes
to manufacturer  No  No
specifications
After the diagnostic tests,
compare the inspection  Yes  Yes
results with manufacturer  No  No
specifications

Make recommendations
for rectifying the faults  Yes  Yes
 No  No
identified

Report recommendations
 Yes  Yes
verbally to the supervisor
 No  No
(simulated by Assessor)
Obtain repair information
to identify repair options
 Yes  Yes
and select appropriate
 No  No
tools and equipment
required for repair.

Version: 5.0 Acumen Education Pty Ltd © Page 47 of 49

 Assessment Tool| AURTTC003

Carry out repairs,

component replacement  Yes  Yes
or adjustments according
 No  No
to manufacturer
specifications
Ensure safety and
compliance with  Yes  Yes
environmental
 No  No
requirements while
carrying out the repairs
Ensure there is no sighted
or unsighted damages to
 Yes  Yes
the components or
 No  No
systems while carrying out
the repairs
Carryout post-service
testing by following  Yes  Yes
manufacturer  No  No
specifications
Carry out the Draining
 Yes  Yes
and flushing cooling
 No  No
system
Undertake final inspection
of cooling systems to  Yes  Yes
ensure there are no  No  No
problems
Ensure that work area is
clean and organised after  Yes  Yes
the completion of work.  No  No

Version: 5.0 Acumen Education Pty Ltd © Page 48 of 49

 Assessment Tool| AURTTC003

Dispose non-recyclable
 Yes  Yes
materials and collect
 No  No
recyclable material
Check the tools and
equipment and store  Yes  Yes
according to workplace  No  No
procedures
Complete workplace
documentation  Yes  Yes
according to workplace  No  No
procedures

Result:  Satisfactory  Not Satisfactory  Not Assessed

Assessor Declaration:
I declare that I have conducted a fair, valid, reliable and flexible assessment with this student, and I have provided appropriate feedback.

Assessor Name:

Assessor Signature: Date: _______/_______/_______

Student Declaration:
I have read and agree with this assessment record.

rahul
Student Signature: Date: _______/_______/_______

Version: 5.0 Acumen Education Pty Ltd © Page 49 of 49