Doosan SD200 Spec

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CHANGES DETAILS DATE WRITTEN APPROVED

SD200
CONTENTS PAGE
1. GENERAL SPECIFICATION ………………………………………….2
2. SPECIFICATION COMPARISON ............................................................... 3
3. ENGINE SYSTEM...................................................................................... 4
- ENGINE PERFORMANCE CURVE .................................................... 6
4. HYDRAULIC SYSTEM ............................................................................... 7
5. DRIVE MECHANISM
5.1 TRAVEL SYSTEM ................................................................................ 8
- TRANSMISSION HYD. CIRCUIT ........................................................ 8
- TRAVEL PERFORMANCE CURVE..................................................... 8
5.2 BRAKE SYSTEM ................................................................................ 12
5.3 STEERING SYSTEM.......................................................................... 13
6. HYDRAULIC CYLINDERS ....................................................................... 14
7. FRONT
7.1 FRONT LINKAGE PIN SIZES ............................................................. 14
7.2 FRONT ATTACHMENTS .................................................................... 15
8. DIMENSIONS AND WORKING RANGE .................................................. 16
9. PERFORMANCE DATA ........................................................................... 18
10. NOISE LEVEL ......................................................................................... 19
11. USER SERVICE DATA............................................................................. 20
12. SUB GROUP WEIGHTS .......................................................................... 21
13. TIPPING LOAD ........................................................................................ 21

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1. GENERAL SPECIFICATION
ITEMS UNIT STANDARD OPTION(1) OPTION(2) OPTION(3)

OPERATING WEIGHT ton 10.4 10.5 10.6 10.6


BUCKET CAPACITY ( SAE HEAPED) m3 1.7 1.7 2.2 2.2
RATED POWER (Gross) ps(kw)/rpm 125(92)/2200
)
ENGINE
MAX. TORQUE (Gross) N.m/rpm 500/1400~1500

SYSTEM PRESSURE (WORK/STEER) kg/cm2 170/140
75/1300

TRAVEL SPEED km/h 0~37

GRADEABILITY %( º) 58 (30)

TIRE SIZE 17.5-25-12PR 17.5-25-12PR  17.5-25-12PR 17.5-25-12PR
BREAKOUT FORCE kN 99
0
DUMP HEIGHT AT 45°(w/ tooth) mm 2,815 3109 2775 3069
DUMP REACH AT 45° (w/ tooth) mm 1195 1066.5 1186 1057
MAX. DUMP ANGLE (fully raised) deg 45º 45º 45º 45º
WORKING MAX. TILT ANGLE (on ground) deg 45º 45º 45º 45º
RANGE MAX. TILT ANGLE (fully raised) deg 61º 60º 63º 60º
MAX. TILT ANGLE (at carry) deg 50º 50º 48º 49º
BUCKET HINGE HEIGHT mm 3,740 4028 3740 4028
DIGGING DEPTH (0° level) mm 55 72 54 42
OVERALL LENGTH mm 6,950 7138 7007.5 7165
OVERALL WIDTH mm 2496 2496 2496 2496
TRAVEL OVERALL HEIGHT mm 3,280 3280 3280 3280
DIMENSION GROUND CLEARANCE mm 350 350 350 350
WHEEL BASE mm 2,830 2,830 2,830 2,830
TREAD mm 1,850 1850 1850 1850
MAX. STEERING ANGLE deg 40º 40º 40º 40º
Tire center mm 5,090 5,090 5,090 5090
TURNING RADIUS
Bucket edge mm 5710
SOUND LEVEL in CAB (2000/14/EC) dB(A) 84 84 84 84
EXTERNAL SOUND POWER LEVEL(2000/14/EC) dB(A) 112 112 112 112
FUEL TANK CAPACITY Litre 150 150 150 150

⚫ STANDARD BUCKET (1.7 m3)


OPTION ATTACHMENTS ⚫ SPADE NOSE BUCKET (2.2 m3)
⚫ OPTION SPOOL

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⚫ Standard is Standard bucket, 17.5-25-12 PR Tire
⚫ OPTION(1) is 1.7 m3 Bucket, Long Arm,17.5-25-12 PR Tire
⚫ OPTION(2) is 2.2 m3 Bucket, Standard Arm,17.5-25-12 PR Tire
⚫ OPTION(3) is 2.2 m3 Bucket, Long Arm,17.5-25-12 PR Tire

2. SPECIFICATION COMPARISON

LiuGong SEM SEM


ITEMS UNIT
ZL30E SEM636 ZL30E-II

OPERATING WEIGHT ton 10.5 9.5

BUCKET CAPACITY (BOT/BOC, SAE heaped) m3 1.7 1.7

MODEL YC6108G XC6110/12


FUEL CONTROL 5G5-8K
ENGINE MAX. POWER (Gross) ps/rpm
RATED POWER(Gross) ps/rpm 2200 2200
MAX. TORQUE (Gross) kg.m/rpm 47.2 38.8
SYSTEM PRESSURE (WORK/STEER) kg/cm2 140 165
TRAVEL SPEED (Low /High) km/h
BOOM UP SPEED sec 5.0 5.5
TIRE SIZE
BREAKOUT FORCE kN 92 120.5
DUMP HEIGHT AT 45°(w/ edge) mm 2911 3046 2750
DUMP REACH AT 45° (w/ edge) mm 1055 1063 1084
MAX. DUMP ANGLE (fully raised) deg 45
WORKING MAX. TILT ANGLE (on ground) deg
RANGE MAX. TILT ANGLE (fully raised) deg 60
MAX. TILT ANGLE (at carry) deg
BUCKET HINGE HEIGHT mm 3721
DIGGING DEPTH (0° level) mm
OVERALL LENGTH (BOC) mm 6707 7120 6720
OVERALL WIDTH mm 2456 2440 2440
TRAVEL
OVERALL HEIGHT mm 3225 3137 3190
DIMENS
-ION GROUND CLEARANCE mm 312 375
WHEEL BASE mm 2870 2740 2750
TREAD mm 1850 1800
MAX. STEERING ANGLE deg
TURNING RADIUS (out -tire center)
(out -tire edge) Mm 5644 4888
(Bucket edge) 5676 5744
SOUND LEVEL in CAB (2000/14/EC) dB(A)

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EXTERNAL SOUND POWER dB(A)
LEVEL(200/14/EC)
FUEL TANK CAPACITY Liter
* Buckets
OPTION ATTACHMENTS * 3-rd Spool <- <- <-
*ALS

3. ENGINE SYSTEM

1) ENGINE
MAKER & MODEL : Wei chai WP6G125E22 (TIER-II Certified)
RATED HORSE POWER : 92 Kw/2200 rpm
MAX. TORQUE : 500 N.m/1400~1500 rpm
FUEL CONSUMPTION : 215 g/kw.h @ RATED SPEED
TYRE : TURBO,DIRECT INJECTION
DISPLACEMENT : 6.7ℓ
NO. OF CYLINDER : 6
BORE & STROKE : 105 X 130 (mm)
HIGH IDLE SPEED : 2376~2464 rpm
LOW IDLE SPEED : 750±50 rpm
STARTING MOTOR : 24V X 6 kw

2) ALTERNATOR
VOLTAGE : 28 V
RATING AMPERES : 55 A

3) BATTERY
SYSTEM VOLTAGE : 24 V
QUANTITY : 12 V x 2
CAPACITY (AMP) : 100 AH

4) AIR CLEANER
TYPE : DRY, DOUBLE ELEMENT
FILTRATION AREA : 6.75 m2 (MAIN), 0.9 m2 (STEER)
SIZE (DIA. X LENGTH) : Φ 220 mm X 450 mm

5) MUFFLER
DESCRIPTION : SIDE INLET, VERTICAL TAIL PIPE
SIZE : φ 200 mm X 440 mm

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6) FAN ( Remote Driven by Fan Motor )
TYPE : BLOWING , 6 BLADE, STEEL
SIZE : Φ 600 mm
RPM @ MAX ENGINE RPM : 1800 rpm

7) RADIATOR
TYPE (HEAT REJECTION AREA) : FLAT PLATE FIN, AIR COOL( =44 m2 )
HEAT REJECTION CAPACITY : 58 KW

8) TRANSMISSION OIL COOLER


TYPE (HEAT REJECTION AREA) : PLATE, AIR COOL ( =17.8 m2 )
HEAT REJECTION CAPACITY : 41 KW

9) HYDRAULIC OIL COOLER


TYPE (HEAT REJECTION AREA) : PLATE, AIR COOL ( =12.4 m2 )
HEAT REJECTION CAPACITY : 28 KW

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- ENGINE PERFORMANCE CURVE
CONDITION SPECIFICATION
ATMOSPHERIC PRESSURE 100 kPa (25℃)
WARMING UP SUFFICIENT
COOLING FAN INSTALLED
ALTERNATOR INSTALLED
AIR CLEANER INSTALLED
MUFFLER INSTALLED
PERFORMANCE CONDITION SAE J1349
POWER (MAX. RATED) 92 kw / 2200 rpm
MAX. TORQUE 500 N.m / 1400~1500 rpm
FUEL CONSUMPTION(MAX.RATED) 215 g/kw.h

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4. HYDRAULIC SYSTEM

1) MAIN PUMP & STEERING PUMP


TYPE : FIXED GEAR
DISPLACEMENT : 100 cc/rev
MAX. FLOW RATE : 215 l/min
TANK PRESSURIZING DEVICE : SEMI PRESSURISED (AIR BREATHER)

2) PILOT PUMP
TYPE : FIXED GEAR
DISPLACEMENT(STEER/PILOT) : 10 cc/rev
MAX.FLOW RATE(STEER/PILOT) : 19 l/min

3) CONTROL VALVE
TYPE : PILOT CONTROL WITH FLOAT SPOOL
NO. OF SPOOLS : 2 (3)
SPOOL ARRANGEMENT : BUCKET - LOADER ARM - AUX.
RELIEF VALVE PRESSURE : 170 kgf/cm2
OVERLOAD RELIEF VALVE PRESS. : 190 kgf/cm2

4) REMOTE CONTROL VALVE


TYPE : PILOT OPERATED ONE/TWO LEVER
WITH MAGNETIC COILS
(DETENT COILS- ARM RAISE/FLOAT, BUCKET CROWD)
PRESSURE/STROKE CHARACTER : 25 BAR @ 14 mm STROKE

5) PILOT SUPPLY VALVE


PILOT RELIEF PRESSURE : 35 BAR

6) RESTRICTION VALVE
CRAKING PRESSURE : 30 kgf/cm2

7) AIR BREATHER
CRACKING PRESSURE : -0.05/0.35 (kgf/cm2)

8) ACCUMULATOR ; BRAKE
CHARGE PRESSURE : 7.84 kgf/cm2
VOLUME : 34 L

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9) FILTERS
TYPE (RETURN) : PAPER ELEMENT
SIZE : 12 µ
TYPE (PILOT) : PAPER ELEMENT
SIZE : 10 µ

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5. DRIVE MECHANISM

5.1 TRAVELLING SYSTEM


1) TRANSMISSION
TYPE : 4 SPEED, POWER-SHIFT,
COUNTERSHAFT,ENGINE REMOTE
MOUNTED WITH PROPELLER SHAFT & DAMPER

TORQUE CONVERTER STALL RATIO : 3.2


TORQUE CONVERTER SIZE : 315mm
CHARGING PUMP FLOW : 60 l/min at 2200 rpm
HYDRAULIC PUMP P.T.O RATIO : 1.111
POWER SHIFT CONTROL PRESSURE : 11~15 kgf/cm2
CONVERTER SAFETY RELIEF PRESSURE : 5 kgf/cm2
MAX. ROTATING SPEED : 2500 rpm
SHIFT CONTROL : MECHANICAL TYPE
OUTPUT FLANGE : FRONT DISC FLANGE
REAR DISC FLANGE
CONTROL CIRCUIT (NEXT PAGE)

2) PROPELLER SHAFT

SPECIFICATION
FRONT CENTER REAR
MAX. ALLOWABLE TORQUE 6000N.m 4000N.m 4000N.m
MIN. JOINT ANGLE 20° >22° 20°
MAX. PHASE MISALIGNMENT ±1.5° ±1.5° ±3.0°
MAX. SPEED 3500 rpm 3500 rpm 3500 rpm
COUPLING DIMENSION DISC DISC DISC

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MODEL SD200 DOCUMENT No 010-00036 10/21
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3) FRONT AXLE
TYPE : FULLY FLOATING PLANETARY-TYPE HUB DRIVE
FIXED MOUNTING
OVERALL REDUCTION RATIO : 20.26
AXLE LOAD (EMPTY CONDITION) : 18,500 kg
AXLE LOAD (BREAKOUT CONDITION) : 20,000 kg
WHEEL BOLT P.C.D : Φ 404 mm
BRAKE TYPE : DRY DISC
BRAKE TORQUE per WHEEL : 9660 N.m
DRIVE FLANGE : DISC MECHANICS

4) REAR AXLE
TYPE : FULLY FLOATING PLANETARY-TYPE HUB DRIVE
TRUNNION MOUNTING
OVERALL REDUCTION RATIO : 20.26
AXLE LOAD (EMPTY CONDITION) : 18,500 kg
AXLE LOAD (BREAKOUT CONDITION) : 20,000 kg
WHEEL BOLT P.C.D : Φ 404 mm
BRAKE TYPE : DRY DISC
BRAKE TORQUE per WHEEL : 9660 N.m
DRIVE FLANGE : DISC MECHANICS

5) TYRE & WHEEL


TYPE : TUBLESS, RADIAL
TYPE SPEC. : 17.5 -25-12 PR
RIM SPEC. : 14.0/1.5- 25
DISC OFFSET : 206 mm

6) TRAVELLING PERFORMANCE (REFER TO NEXT PAGE)


MAX. SPEED : 37.0 KPH
MAX. TRACTIVE EFFORT : 99kN
GRADEABILITY : 30° (58%)

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车速、牵引力

100

90

80

70
前进1档
60 前进2档
牵引力 KN

倒档
50 联合前进1档
联合前进2档
联合倒档
40 滚动阻力

30

20

10

0
0 5 10 15
车速 KM/h

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5.2 BRAKE SYSTEM
1) BRAKE PUMP
TYPE : PISTION AIR
DISPLACEMENT : 39.6 cm³

2) SERVICE BRAKE VALVE (SINGLE)


BRAKE PRESSURE AIR : 7.84 kgf/cm2
BRAKE PRESSURE OIL : 140 kgf/cm2 at air pressure 7.84 kgf/cm2
PEDAL FORCE : 30 kg at 140 kgf/cm2

3) PARKING BRAKE
TYPE : SPRING-APPLIED AIR RELEASED
SLIDING CALIPER DISC BRAKE
MAX. PARKING TORQUE : 250 kgf.m

4) SYSTEM & PRESSURE


SYSTEM : AIR PUSH HYDRAULIC, SINGLE LINE
SERVICE BRAKE PRESSURE AIR : 7.84 kgf/cm2
SERVICE BRAKE PRESSURE OIL : 140 kgf/cm2
PARKING BRAKE RELESE PRESSURE : 4.0 kgf/cm2
BRAKE DISTANCE : 6.5 m at 32kph

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5.3 STEERING SYSTEM

1) STEERING UNIT
TYPE : Load Sensing
DISPLACEMENT : 630 cc/rev

2) STEERING VALVE
TYPE : CONTAINS A SEQUENTIAL VALVE,
PRIORITY VALVE,
PRESSURE RELIEF VALVE
CONTROL PRESSURE : 7 kgf/cm2
LS RELIEF VALVE SETTING : 140 kgf/cm2
MAX OIL FLOW TO STEERING : 250 L/min

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6. HYDRAULIC CYLINDERS

LIFT BUCKET STEER


QUANTITY 2 1 2
BORE 125 140 80
ROD DIA. 70 80 45
STROKE 710 470 376
CLOSED LENGTH 1231 1110 647
RETRACTING CUSHION X X X
EXTENDING CUSHION X X X
MAKER TIANYI TIANYI TIANYI

7. FRONT
1) FRONT LINKAGE PIN SIZES

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POINT DIA. (mm) LENGTH (mm)
A 75 248
B 65 248
C 70 220
D 70 210
E 85 316
F 65 230
G 65 230
H 65 210
I 65 159
2) FRONT ATTACHMENTS
2-1) PALLET FORK ATTACHMENT (OPTION)

PALLET FORK LOG FORK

FORK WIDTH mm

FORK LENGTH mm

FORK MAX. HEIGHT mm

FORK CLOSING mm

FORK CYLINDER mm

FORK ASS`Y WEIGHT Kg

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8. DIMENSIONS AND WORKING RANGE

1) MAX. DUMP ANGLE AT FULL HEIGHT


MAX. ROLLBACK AT GROUND

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2) DUMPING CLEARANCE & DUMPING REACH

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3) DIMENSIONS & PERFORMANCE SPECIFICATIONS

9. PERFORMANCE DATA

1) PRESSURE SETS
WORKING (PORT RELIEF) : 170 ± 5 kg/cm2
STEERING RELIEF (LS PORT SIDE) : 140 ± 5 kg/cm2
PILOT CONTROL : 35 ± 2 kg/cm2
BRAKE ACCUMULATOR CHARGING : 7.84 ± 5 kg/cm2
SERVICE BRAKE : 140 ± 3 kg/cm2
PARKING BRAKE RELEASE : 4.0 ± 3 kg/cm2
T/M SELECTION PRESSURE : 16 + 2 kg/cm2

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2) SPEED & FORCE
OPERATION UNIT SPEED-FORCE REMARKS
UP SEC 5.3 ± 0.4
BOOM
DOWN SEC 3.6 ± 0.4
CROWD SEC 1.7 ± 0.3
BUCKET
DUMP SEC 1.0 ± 0.3
STEERING LOCK TO LOCK SEC 5.0 ± 0.4

E/G RPM HIGH RPM 2350± 50


(NO LOAD) LOW RPM 800 ± 50
HYDRAULIC STALL RPM 2200~2300
E/G RPM
CONVERTER STALL RPM 2180~2280
(LOAD)
T/C + HYD. STALL RPM 1750~1850
COOLING FAN HIGH RPM 1950± 50
TRAVEL SPEED (1/2/3/4) LOW Km/h 8.5/13.0/24.0/37.0
BRAKING DISTANCE HIGH m 6.5 m at 32 kph
MAX. TRACTIVE EFFORT kN 96
BREAKOUT FORCE kN 99
PAYLOAD kg 3,000
STATIC TIPPING LOAD
kg 8,000
(straight)
STATIC TIPPING LOAD
kg 6,400
(full turn)

10. NOISE LEVEL

LWA SURFACE SOUND POWER LEVEL : 112 dB(A) (2000/14/EC)


LpA OPERATOR`S CABIN NOISE LEVEL : 84 dB(A) (ISO 6396)

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11. USER SERVICE DATA

COMPARTMENT/ No, OF REFILL FLUID OR SERVICE INTERVAL (hr)


GREASE JOINT C/G CAPACITY LUBRICANT LUBE FILTER

COOLING SYSTEM 1 28 ℓ WATER 2000 -

FUEL TANK 1 150 ℓ DIESEL - 500

HYD.OIL TANK CAPACITY 1 127 ℓ ISO #46 2000 1000

ENGINE CRANKCASE 1 14 ℓ SAE 15W40 250 250

FRONT 1 18ℓ GEAR OIL 500 -


DIFFERENTIAL
REAR 1 18ℓ GEAR OIL 500 -

FRONT 2 2 x 4.5 ℓ GEAR OIL 500 -


HUB REDUCTION
REAR 2 2 x 4.5 ℓ GEAR OIL 500 -

T/C AND T/M 1 42 ℓ SAE 15W40 500 500

PROPELLER SHAFT 13 - GREASE 10 -

FRONT PIN 13 - GREASE 10 -

ARTICULATION JOINT 2 - GREASE 10 -

REAR AXLE PIVOT 2 - GREASE 10 -

STEER CYLINDER 4 - GREASE 10 -

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12. SUB GROUP WEIGHTS

ITEM UNIT FIGURE REMARKS


COUNTERWEIGHT kg 800
FRONT FRAME kg 964
REAR FRAME kg 843
OIL TANK kg 113
FUEL TANK kg 130
ENGINE kg 650
TRANSMISSION kg 340
AXLE – FRONT kg 720
AXLE – REAR kg 720
BODY TIRE(17.5-25-12PR) kg 108
GROUP TIRE(17.5-25-12PR) kg 108
RIM kg 140
PROPEL SHAFTS (3ea) kg
RADIATOR kg 73
MAIN PUMP + STEER PUMP kg 36.2
CONTROL VALVE kg 62
COVER GROUP kg 214
AXLE PIVOT SUPPORT kg
FENDER & LADDER kg 132
CABIN ASS'Y kg 610
LOADER ARM ASS'Y kg 648
TILT LEVER ASS'Y kg 178
FRONT
BUCKET ASS'Y (w/cutting edge) kg 740
GROUP
LINK ASS'Y kg 40
CYLINDER (BOOM + BUCKET) kg 337
STEEL CAB ASS'Y kg -
OPTION
BUCKET ASS'Y (w/teeth) kg -

13. TIPPING LOAD (kgf)

1) TIPPING LOAD WITH BUCKET (1.7 m3 )


-. 8,000 kg AT MAX. REACH, AT STRAIGHT FRAME.
-. 6,400 kg AT MAX. REACH, AT FULL TURNED FRAME.

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