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CNC m800 - m80 Series
CNC m800 - m80 Series
CNC m800 - m80 Series
MITSUBISHI CNC
M800/M80 Series
M800/M80 Series CNC-DEDICATED CPU
CNC-DEDICATED CPU
Mitsubishi Electric’s first CNC-dedicated CPU, the sum of our industry-leading technologies.
Infinite Possibilities
High productivity, usability and flexibility delivered by breakthrough performance.
The next-generation CNC M800/M80 Series empowers the manufacturing industry with unlimited possibilities
and the capability to create innovative value.
19-type touchscreen provides easy operability (for M800W/M80W Series only) Advanced display and keyboard designs
CNC LINEUP
High
Performance Display unit size Main Specifications
M800W Premium CNC provides
19-type
19-type
M80W Standard CNC with
expandability and flexibility Lathe Machining center
system system
Touchscreen
・S e p a r a t e d t y p e , a c o n t ro l u n i t 10.4-type Max. number of axes
(Windows based)
separated from display (NC axes + Spindles + PLC axes) 12 11
・Windows-based display is included in 19-type
the lineup, which provides excellent Touchscreen Max. number of spindles 4+G/B(*1) 2
15-type
expandability Max. number of part systems
4 2
・P a c k a g e d t y p e f o r s e l e c t i n g a (main+sub)
Touchscreen Touchscreen 8.4-type
machine type easily (Windows based) (Windows-based Fine segment processing capability
・Two expansion slots are provided as display 67.5 135
[kilo-blocks/min]
standard specifications, allowing for can be selected)
expansion using option cards slot
SYSTEM CONFIGURATIONS
Ethernet
PC server Software
M800S/M80 Series M800W/M80W Series ・Production control system ・NC Designer2
・NC Trainer2
Software ・NC Trainer2 plus
・NC Analyzer2 ・NC Explorer
・NC Configurator2 ・NC Monitor2
・MITSUBISHI CNC
communication software
USB memory USB memory
Field Network (FCSB1224W000)
・CC-Link
・NC Visualizer
SD card SD card ・PROFIBUS-DP
・EtherNet/IP ・FL-net
・CC-Link IE Field
SD card
EcoMonitorLight
Display-integrated control unit Display Control unit
& Keyboard & Keyboard
Drive unit
・MDS-E/EH Series
・MDS-EJ/EJH Series
・MDS-EM/EMH Series
Power
supply
unit
Spindle
motor
・SJ-D Series
Tool ・SJ-DG Series
spindle Servo motors ・SJ-DL Series
motor MC AC reactor
・HG Series ・SJ-DJ Series
・HG Series ・LM-F Series ・SJ-DN Series
AC power
・HG-JR Series ・TM-RB Series ・SJ-BG Series
supply
9 10
User-prepared: Optional parts are not provided as accessories for NC equipment. Please purchase desired components from a Mitsubishi Electric dealership, etc.
LATHE SYSTEM LATHE SYSTEM
High-speed high-accuracy control and SSS control are available for milling using lathe system.
Multi-axis multi-part system
A servo motor driven by a servo drive unit can be controlled as a tool spindle. control features help to
reduce cycle time and
M800W M800S M80W M80
maintain synchronization
【Multiple spindle synchronization set between part systems
control】
Tool spindle can be synchronized with the M800/M80 Series provides "Spindle
Inverted lathe Multi-tasking lathe long workpiece held by the front and back
superimposition control, "a feature
spindles. The spindles can implement C
axis indexing while holding the workpiece. that enables simultaneous execution
of turning and center tapping,
Milling features Implement ever more 【Spindle superimposition although they need to be executed
(differential speed tap)】
individually.
High-speed high-accuracy control complex machining in an Lathe turning and center tapping can
T h e s e f e a t u re s a re e ff e c t i v e i n
be implemented simultaneously.
Super Smooth Surface (SSS) control easy and efficient manner eliminating idle time, resulting in a
Spindle-mode servo motor control
Milling features have been enhanced M800 Series controls up to 8 part systems, 32 axes and 8 spindles. This CNC provides significant reduction in tact time.
Multi-axis, multi-part system Features for through high-speed high-accuracy the advanced multi-axis, multi-part system control features including loader control using This CNC also offers features that
control features large-sized lathes sub-part system, spindle superimposition and synchronization of multiple spindle sets. maintain synchronization between
control, SSS control and inclined surface
Supports up to 8 part systems, 32 axes and 8 spindles Re-thread cutting part systems, which is required for
Loader control via sub-part system control Thread cutting override
machining command. Multi-axis,
automatic lathes, in particular. These
Spindle superimposition control Real-time tuning multi-part system control features have Heavy workpiece M800W M800S M80W M80
Multiple spindle synchronization set control Large-sized display enable operators to implement even
also been upgraded. A wide array of Real-time tuning OFF Real-time tuning ON more complex machining safely and
these features help ensure high securely.
Conversational
Stability
User operability
programming productivity.
Significant progress has also been After
Workpiece coordinate system shift Program edit with timing synchronization cutting
Tends to vibrate
(control gain is fixed)
Vibration is suppressed
(control gain is automatically adjusted) Real-time tuning helps
Easy setup of barrier check parameters between part systems made in frequently used operation as
Simple monitor screen showing Interactive cycle insertion Speed Speed maintain machine stability
well as programming, such as tool
by adjusting the control
Acceleration
narrowed-down information 3D program check
offset and workpiece coordinate Time Time gain automatically
system shift, which allows operators to Acceleration remains Acceleration is suited to the
Inertia fluctuates widely unchanged whether the inertia → Acceleration time is
This function estimates the work
easily implement ever more complex workpiece is heavy or light shorter for a lighter workpiece
6min 34sec 5min 46sec 4th-generation (SSS-4G) control, "OMR-FF control" makes servo control smoother and more accurate,
enabling high-speed, high-accuracy, enabling optimal position loop gain adjustment suited to each axis.
Necessary features are
high-quality machining. SSS-4G
available on your
control provides features that are
machine. M80 Series
effective in reducing tact time, including
includes SSS control and
M800W M800S M80W M80
optimal acceleration/deceleration No overlap inclined surface
suited to each axis' characteristics. In Speed 0deg corner machining features.
(straight line) 45deg corner 90deg corner
6min 37sec SSS control SSS-4G control addition, SSS-4G is capable of G0 G0 The SSS control function provides
Low
reducing machine vibration during N2 N2 N2 Tolerance smoother surfaces at higher speeds and
Time
Long Machining time Short high-speed cutting. the inclined surface machining control
With overlap N1 N1 N1
Compared to our previous models, Speed function makes it possible to issue normal
Speed Speed Speed
SSS-4G control enables greater program commands to an arbitrary plane
G0 G0
machining accuracy for the same N1 N2 N1 N2 N1 N2 (inclined surface) in space. The tool center
length of time and requires shorter Time Time Time Time point control supports for a system with
13 machining time with the same degree four simultaneous contour control axes. 14
of accuracy. Rapid traverse block overlap function makes it possible to reduce non-cutting time. These and various other features are
The overlap varies according to the path to keep the tolerance constant. incorporated in the M80 Series.
CUSTOMIZATION SUPPORT FOR AUTOMATION
FACTORY-WIDE OPTIMIZATION
The screen layout automatically fits to
the size of the display of PC or tablet PC.
To build the "Operation monitoring
system", install NC Visualizer, an
Server PC Displaying PC operation monitoring application, to
Our FA integrated solution "e-F@ctory" supports to reduce the total cost across the entire supply chain and engineering chain by utilizing our FA Tablet your server PC.
and IT technologies and collaborating with e-F@ctory Alliance partners. Mitsubishi CNC enables visualization and analysis that lead to
NC Visualizer displays the machine
improvements and increase availability at production sites by utilizing the information at production sites where the machine tools are used. Graphically displays Wireless tool's status such as "operating",
the status of each
machine tool.
LAN "stopped", "alarm", and "power OFF"
NC Visualizer collects the operating in a list, which helps operators to
status of the LAN-connected
since2003 LAN NC machine tool. improve the productivity or to analyze
the cause of alarms.
FA integrated solutions Supply chain Procurement
Production
Sales and
distribution
! In addition, the operators can monitor
reduce total cost Engineering
chain Product Process
design design
Operation and
maintenance
the operating status with an external
PC/tablet PC via a Web browser.
ERP SCM MES
IT system
CAD/CAM Simulator SCADA
VNC server function enables
the operator to remotely
Data primary processing/
Data handling
M800W M800S M80W M80 monitor and operate the
analysis M800/M80
(VNC server)
NC screen data
LAN NC screen.
The NC screens can be displayed on an
Edge-computing Edge Computing Products
external PC/tablet PC.
Operator can monitor the machine tool's
Wireless LAN Tablet status and operate the NC screen
without going to the factory floor, which
Operator in a remote place can helps to improve the operation efficiency.
VNC server function monitor and operate the NC
transmits NC screen data. screens. (The function is enabled on a
PC non-Windows-based NC display. No
external computer is required.)
Programmable
Shop floor Sensor Drive Mechatronics Energy-saving
Controller
Safe Brake Control/Safe Brake Test (SBC/SBT) Safe Cam (SCA) 140 140 140 140
(Note) For M80 Series, the functional safety expansion unit (FCU8-EX133) is required. Motor 260 260
Equipped with the
safety-compatible sensor FCU8-KB029 200 200
8.4-type Clear key
19 ONG layout
20
140 140
SPECIFICATIONS SPECIFICATIONS
M800W Series M800S Series M80W M80 Series M800W Series M800S Series M80W M80 Series
M850W M830W M850S M830S Series TypeA TypeB M850W M830W M850S M830S Series TypeA TypeB
Max. number of axes ○16 ○16 ○16 ○16 Max. number of axes ○16 ○16 ○16 ○16
12 12 9 11 11 9
(NC axes + Spindles + PLC axes) △32 △32 △32 △32 (NC axes + Spindles + PLC axes) △32 △32 △32 △32
Number of control axes
○8 ○8 ○8 ○8 ○8 ○8 ○8 ○8
Max. number of NC axes in a part system 8 8 5 Max. number of NC axes in a part system 8 8 5
△12 △12 △12 △12 △12 △12 △12 △12
○4 ○4 ○4 ○4
Max. number of part systems (main+sub) ○4 ○4 ○2 Max. number of part systems (main+sub) ○2 ○2 ○2 ○2 ○2 ○2 ○1
△8 △8 △8 △8
○4 ○4 ○4 ○4
Max. number of main part systems ○2 ○2 ○2 Max. number of main part systems ○2 ○2 ○2 ○2 ○2 ○2 ○1
△8 △8 △8 △8
○4 ○4 ○4 ○4
Max. number of sub part systems ○2 ○2 ○1 Max. number of sub part systems ○2 ○2 ○2 ○2 - - -
△8 △8 △8 △8
Control unit-side High-speed program server mode △ △ - - ○ - - Control unit-side High-speed program server mode △ △ - - ○ - -
Display unit-side High-speed program server mode △/-(*3) △/-(*3) △ △ ○/-(*3) ○ ○ Display unit-side High-speed program server mode △/-(*3) △/-(*3) △ △ ○/-(*3) ○ ○
Least control increment ○1nm ○1nm ○1nm ○1nm ○1nm ○1nm ○1nm Least control increment ○1nm ○1nm ○1nm ○1nm ○1nm ○1nm ○1nm
○128 sets ○128 sets ○128 sets ○128 sets ○200 sets ○200 sets ○200 sets ○200 sets
Max. number of tool offset sets ○256 sets ○256 sets ○99 sets Max. number of tool offset sets ○400 sets ○400 sets ○400 sets
△999 sets △999 sets △999 sets △999 sets △999 sets △999 sets △999 sets △999 sets
○2 ○2 ○2 ○2 ○2 ○2 ○2 ○2
Multi-project [number of projects stored] ○3 ○3 ○2 Multi-project [number of projects stored] ○3 ○3 ○2
△6 △6 △6 △6 △6 △6 △6 △6
Multiple spindle synchronization set control ○ ○ ○ ○ ○ ○ ○ Multiple spindle synchronization set control - - - - - - -
High-speed high-accuracy control (G05P10000) maximum [kBPM] △168 △168 △168 △168 ○67.5 ○67.5 - High-speed high-accuracy control (G05P10000) maximum [kBPM] △168 △168 △168 △168 ○67.5 ○67.5 ○67.5
High-speed high-accuracy control (G05P20000) maximum [kBPM] - - - - - - - High-speed high-accuracy control (G05P20000) maximum [kBPM] △270 △270 △270 △270 ○135 ○135 -
OMR-FF △ △ △ △ ○ ○ ○ OMR-FF △ △ △ △ ○ ○ ○
Real-time tuning 2 (rapid traverse time constant) △ △ △ △ ○ ○ - Real-time tuning 2 (rapid traverse time constant) △ △ △ △ ○ ○ -
Tool center point control - - - - - - - Tool center point control △ △(*4) △ △(*4) ○(*4) ○(*4) -
VNC server -/△(*3) -/△(*3) △ △ -/○(*3) ○ ○ VNC server -/△(*3) -/△(*3) △ △ -/○(*3) ○ ○
EtherNet/IP □ □ □ □ □ □ □ EtherNet/IP □ □ □ □ □ □ □
FL-net □ □ □ □ □ □ □ FL-net □ □ □ □ □ □ □
DRIVE SYSTEM
•Drive units •Spindle motors
High-output, High-speed Low-inertia, High-speed
Spindle Motors Spindle Motors
SJ-DG Series SJ-DL Series
•Addition of S3 rating (%ED rating) has improved •This series of spindle motors is dedicated to
output and torque acceleration/deceleration use in tapping machines that require faster
characteristics. drilling and tapping.
•Balance adjustment ring added to the •The latest design technologies have made it
counter-load side for fine tuning. possible to attain lower vibration and greater
•Range: rigidity even with the lighter weight.
S3 rating: 5.5 to 15 [kW] •Range: 0.75 to 7.5 [kW]
•Maximum speed: 10,000 to 12,000 [r/min] •Maximum speed: 10,000 to 24,000 [r/min]
•Servo motors
SOFTWARE TOOLS
•Machine assembly and adjustment
Combine the parts to Edit PLC program with Customize a screen using Monitor the status
customize the screen PLC development tool NC Designer2 and check its of multiple CNCs
without programming. of NC Trainer2 plus. operation using NC Trainer2 plus. on one computer
【NC Monitor2】
Taking advantage of connection with a factory
Customize buttons network, CNC operation status can be monitored
with original pictures. from remote locations. Several CNCs can be
connected and monitored simultaneously.
Ethernet
NC Trainer2 plus NC Designer2 NC Trainer2 plus
NC Monitor2
【NC Designer2】 【NC Trainer2 Plus】
We provide a developmental environment where the NC Trainer2 plus supports customization
MTB can customize screens easily. Two types of development; it helps to program the ladder Application development support
screen development methods are available; the programming of the user PLC to be developed
【Mitsubishi CNC Communication Software (FCSB1224W000)】
interpreter method (programming without C++) for by machine tool builders and debug it and check Development language:
Example of application VC++/VB This software provides a bunch of API functions. They facilitate
simple screen development, and the compilation the operations of customized screens.
Data collection/monitoring Operation monitoring development of an Windows application which requires
method with a complex controller (programming
Display/operation panel function Program creation/edit connection and communication with Mitsubishi CNC(*).
with C++).
You can use the common interfaces for any Mitsubishi CNC
【NC Compiler2】 Production control CAD/CAM
model, which leads to high efficiency in development.
NC Compiler2 is required when the compilation Example of communication with CNC
・Start/stop the machining program
method is applied. ・Upload/download files
(*) The compatible model is Mitsubishi CNCs after M700/M70.
・Acquire coordinate value, alarm/diagnosis information
•Machine assembly and adjustment ・Read/write NC data such as tools and variables
・Read/write device information
Ethernet
NC Configurator2
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Providing reliable services in regions around the world Tokyo Head Office
- our Best Partner commitment to you
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WARRANTY Automation solutions
1. Warranty Period Mitsubishi Electric’s approval (2) Loss in opportunity, lost profits incurred
and Coverage (c) a failure which may be regarded as avoidable, to the user by Failures of Mitsubishi
if the customer’s equipment in which this products.
Should any fault or defect (hereafter called product is incorporated is equipped with a (3) Special damages and secondary
"failure") for which we are liable occur in this safety device required by applicable laws or has damages whether foreseeable or not,
product during the warranty period, we shall any function or structure considered to be compensation for accidents, and Low voltage: MCCB, MCB, ACB
provide repair services at no cost through the indispensable in the light of common sense in compensation
distributor from which the product was the industry for damages to products other than
purchased or through a Mitsubishi Electric (d) a failure which may be regarded as avoidable Mitsubishi products.
service provider. Note, however that this shall if consumable parts designated in the instruction (4) Replacement by the user, maintenance of
not apply if the customer was informed prior manual, etc. are duly maintained and replaced on-site equipment, start-up test run and Medium voltage: VCB, VCC
to purchase of the product that the product (e) any replacement of consumable parts other tasks.
is not covered under warranty. Also note that (including a battery, relay and fuse)
we are not responsible for any on-site (f) a failure caused by external factors such as
readjustment and/or trial run that may be 4. Changes in Product
inevitable accidents, including without limitation
required after a defective unit is replaced. fire and abnormal fluctuation of voltage, and
Specifications Power monitoring, energy management
acts of God, including without limitation Specifications shown in our catalogs,
[Warranty Term] earthquake, lightning, and natural disasters manuals or technical documents are
The term of warranty for this product shall be Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMIs to
(g) a failure which is unforeseeable under subject to change without notice.
twenty-four (24) months from the date of delivery CNC and EDM machines.
technologies available at the time of shipment of
of product to the end user, provided the product this product from our company Compact and Modular Controllers
purchased from us in Japan is installed in Japan 5. Product Application
(h) any other failures which we are not
(but in no event longer than thirty (30) months, responsible for or which the customer (1) For the use of this product, its applications
Including the distribution time after shipment acknowledges we are not responsible for should be those that may not result in a serious
from Mitsubishi Electric or its distributor). damage even if any failure or malfunction occurs
Note that, for the case where the product in the product, and a backup or fail-safe function
A NAME TO TRUST This is why you can rely on
Mitsubishi Electric automation Inverters, Servos and Motors
purchased from us in or outside Japan is 2. Service in Overseas Since its beginnings in 1870, some
should operate on an external system to the solution - because we know first
exported and installed in any country other Countries 45 companies use the Mitsubishi
product when any failure or malfunction occurs. hand about the need for reliable,
than where it was purchased; please refer name, covering a spectrum of
If the customer installs the product (2) Mitsubishi CNC is designed and efficient, easy-to-use automation and
to "2. Service in overseas countries" as will finance, commerce and industry.
purchased from us in his/her machine or manufactured solely for applications to machine control in our own factories.
be explained. tools to be used for industrial purposes. Visualisation: HMIs
equipment, and export it to any country The Mitsubishi brand name is
other than where he/she bought it, the Do not use this product in any applications other As one of the world’s leading
[Limitations] recognized around the world as a
customer may sign a paid warranty than those specified above, especially those companies with a global turnover of
(1) The machine tool builder is requested to symbol of premium quality.
contract with our local FA center. which are substantially influential on the public over 4 trillion Yen (over $40 billion),
conduct an initial failure diagnosis, as a general interest or which are expected to have significant
This falls under the case where the product Mitsubishi Electric Corporation is employing over 100,000 people,
rule. It can also be carried out by us or our influence on human lives or properties. Numerical Control (NC)
purchased from us in or outside Japan is active in space development, Mitsubishi Electric has the resource
service provider upon the machine tool builder's
exported and installed in any country other * Trademarks transportation, semi-conductors, and the commitment to deliver the
request and the actual cost will be charged.
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energy systems, communications ultimate in service and support as
(2) This warranty applies only when the
For details please contact the distributor either trademarks or registered trademarks of
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product. Ethernet is a registered trademark of Xerox electronics, building and energy
and instructions that are set forth in the
instruction manual, user’s manual, and the Corporation in the United States and/or other management and automation
caution label affixed to the product, etc.
countries.
systems, and has 237 factories and
(3) Even during the term of warranty, repair costs
3. Exclusion of Responsibility Microsoft® and Windows® are either trademarks
laboratories worldwide in over 121
shall be charged to the customer in the following
for Compensation against or registered trademarks of Microsoft Corporation
in the United States and/or other countries. countries.
cases:
Loss of Opportunity, SD logo and SDHC logo are either registered
Processing machines: EDM, Lasers, IDS
product made by the customer without not to be the responsibility of Mitsubishi. * Not all products are available in all countries.
Global Partner. Local Friend.
BNP-A1231-K / ENG
M800/M80 Series
[YouTube] [YouTube logo] is a trademark or registered trademark of Google Inc.
K-KL2-4-C0140-K NA1908 Printed in Japan [IP] Printed Aug. 2019 All trademarks acknowledged.