Work Instructions: LE75K6600HQGA

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Doc. No.

: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Checked By
Time Work Instructions
Contents of Unpacking, Implementa
04-08-2021 Prepared By
work taking screen tion date
Part Code Description Qty 3
1

Work Procedure:
1. Check if the outer box is complete and damaged; Cut the packing tape,
2. Cut off the packing tape, cut the sealing tape on the top of the box, and open cut open the sealing
tape and take out the Reach into the inner middle
the yellow leather box; module of both sides of the carton
with two hands; grasp the
3. Take out the upper poly dragon, the left and right poly dragon, and the lower borders on both sides of the
poly dragon, and place them neatly, waiting to be packed and reused; screen and take out the
screen assembly vertically

4. Reach the inner middle of both sides of the carton with both hands; grab the 2
two borders of the screen, take out the screen assembly vertically, and hold the
screen On both sides of the frame, after confirming that there are no foreign
objects on the cable sponge pad, place it in the middle of the cable with the
screen facing down, and remove the pearl cotton bag and the flat card of the
screen;
Sort and place
the taken out
5. After completing the above procedures, the self-check is OK and then flow to Poly Dragon for
packaging and Reach into the inner
the next procedure. middle of both sides
use of the carton with
two hands; grasp the
borders on both
sides of the screen
and take out the
screen assembly
vertically

Precautions:
1. Pay attention to grab both sides of the frame at the same time with both
hands, do not use excessive force to avoid damage to the screen glass.

2. Wear work clothes, work shoes, work hats, gloves, and static ring during
operation.
3. Polylong is reused.
Note: Large size machines of 50 inches and above need two people to lift the
machine out of the outer box

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Checked By
Time
Work Instructions
Unlock the
Contents of Implementa
back cover 04-08-2021 Prepared By
work tion date
screws
Part Code Description Qty
3PCS screw/3*5CM
209160305B3 Screw/3*5CM head Φ8.0 3
Φ8.0
209160305B2 Screw/3*5CM head Φ6.5 3

Work Procedure:
1. Check the operation of the upper process station, and start the operation after
it is correct;
2. Remove the 6PCS screw that fixes the back cover (3PCS screw on the sky
side/3*5CM Φ8.0 Ground side 3PCS screw/3*5CM Φ6.5) separate and open, and
wait for the subsequent station to use, as shown in the figure;Pull wire

4. After completing the above process, the self-check is OK and then flow to the
next process. 3 PCS screw/3*5CM
Φ6.5

Press the light bar line


and slowly tear off the

Precautions:
1. The screws on the sky side and the ground side are different, so they need to
be stored separately for later work stations;
2. When removing the back cover, remove the sky side first, and then remove the
ground for testing;
3. Note that when tearing the tape, press the wire with one hand, and then tear
the tape;

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

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Paragraph Checked By
Time

Install lock Work Instructions


speaker &
Contents of Implementa
LVDS cable & 04-08-2021 Prepared By
work tion date
button
assembly
Part Code Description Qty
123Q6560102 Horn bracket 4
209100306W2 Screw/3*6PWM hardened, blue zinc plated 4
504MTC70002 speaker 1 LVDS line
30445105853 LVDS flexible cable 1
511Q6570M01 Button remote control board assembly 1

Work Procedure:
1. Check the operation of the upper process station, and start the operation after
it is correct;
2. Take 4PCS 3*6pwm screws and lock the 4PCS speaker bracket according to the
position shown in the figure;
Horn bracket Button remote
3. Take the 1PCS LVDS cable and install it on the CON board, tear off the Horn bracket
adhesive, as shown in the figure; control board
4. Take the 1PCS button remote control board assembly and install it on the back assembly
panel, as shown in the figure;
5. Take the 1PCS speaker and install the card, as shown in the figure;
6. After completing the above process, the self-check is OK and then flow to the
next process.

喇叭
speaker

Precautions:
1. The wire should be inserted in place, not reversed

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph
Time Work Instructions Checked By

Contents of Lock power Implementa


04-08-2021 Prepared By
work board & plug tion date
Part Code Description Qty
221Q7570101 Insulation sheet 1
514C7001M20 Power board components 1
Light bar line
209100306W2 Screw/3*6PWM hardened, blue zinc plated 7
30441325843 Connector wire 1
Work Procedure:
1. Check the operation of the upper process station, and start the operation Light bar line
after it is correct;
2. Place the insulating sheet under the power board according to the position
shown in the figure;
3. Use 7pcs 3*6pwm screws to lock the power board according to the position
shown in the figure; 3*6PWM
4. Align the light bar line with the power board card slot and insert it, as shown
in the figure;
5. Take the 1PCS connector wire and align it with the power board card slot and
insert it as shown in the figure;
6. After completing the above process, the self-check is OK and then flow to the
next process. Connector

Precautions:

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Checked By
Time
Work Instructions
Contents of Processing Implementa
04-08-2021 Prepared By
work decoder board tion date
Part Code Description Qty WIFI antenna/steel sheet, cable length
304WIFI8013 WIFI antenna/steel sheet, cable length 800mm,/off-white 1 800mm
304WIFI5021 WIFI antenna/steel sheet, line length 500mm/off-white 1
WIFI antenna/steel sheet,
304WIFI4015 WIFI Bluetooth antenna/steel sheet, cable length 400mm/black
1 Terminal adapter cable length 500mm
205Q4030015 Terminal adapter bracket 2 bracket
209100304W2 Screw/3*4PWM 2
515Y68862M04 Decoder board components 1 Screw/3*4PWM WIFI Bluetooth
21711212141 Sponge pad 12*12*14mm 2 antenna/steel sheet,
cable length 400mm
209030306W2 Screw/3*6PM 1
204Q7060109 Terminal side plate 1
515Y68862M01 Decoder board components 1

Work Procedure:
1. Check the operation of the upper process station, and start the operation after
it is correct;
Screw 3*6pm lock
2. Paste the 3 antennas as shown in the figure (the black line is the Bluetooth terminal back plate
antenna, and the gray and white is the WIFI antenna)
3. Process the 2pcs adapter bracket of the decoder board on the decoder board
with 2pcs3*4PWM screws as shown in the figure;
4. Paste 2pcs sponge pad 12*12*11mm on the designated position of the
decoder board, as shown in the figure;
5. Attach the processed decoder board with 1pcs 3*6PM screws to the terminal
side board, as shown in the figure;
6. After completing the above process, the self-check is OK and then flow to the 2PCS sticking sponge pad
next process. 12*12*11MM

Precautions:
2PCS screw 3*4PWM

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Checked By
Time
Work Instructions
Locking
Contents of Implementa
decoder board 04-08-2021 Prepared By
work tion date
& plug-in line

Part Code Description Qty Connector line LVDS line


204Q7060110 Terminal backplane 1
209030306W2 Screw/3*6PM blue zinc plated 1

Work Procedure:
1. Check the operation of the upper process station, and start the operation after
it is correct;
2. Take the decoded board processed by 1PCS and mount it on the iron back Speaker
board, and the terminal side board should be in place, as shown in the figure;
Cable

3. Take the 1PCS terminal back plate and align it with the holes and install it, and
fix it with 3*6PM screws, as shown
4. Align the connector wire, speaker wire, LVDS wire, and button wire with the Button line
corresponding socket of the decoder board and insert it.as the picture shows;

5. After completing the above procedures, the self-check is OK and then flow to
the next procedure.

Precautions:
1. Be careful not to damage the decoder board and lock the screws in place.

2. The wire must be inserted in place, not reversed or missing

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Checked By
Time

Internal Work Instructions


inspection &
Contents of Implementa
cable 04-08-2021 Prepared By
work tion date
management
& WIFI line
Part Code Description Qty
32912080003 Cable tie/80mm black 1
60101301801 Acetate tape Right amount
Internal inspection station, check whether all the
32912110001 Cable tie/black/length 110mm 1
connecting wires inside the machine are inserted
crookedly or obliquely;
Work Procedure:
1. Check the operation of the upper process station, and start the operation after
it is correct; Bluetooth Cable tie/black/length
2. Place the Bluetooth antenna and WIFI antenna on the decoder board at the
110mm Cable tie/80mm
position shown on the back panel, as shown in the figure;
3. Use 1PCS cable tie/80mm black, 1PCS cable tie/black/110mm length and take
6 sections of appropriate amount Fix the wires with acetate tape, as shown in the
figure;
4. After completing the above process, the self-check is OK and then flow to the
next process.

WIFI antenna/steel sheet,


cable length 800mm,/off-
white
WIFI antenna/steel sheet, line
length 500mm/off-white
Acetate tape

Precautions:
1. Check that the wire must be inserted in place, not reversed or missing
2. Whether the acetate tape is stuck in place

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph
Time Work Instructions Checked By

Contents of Lock the back Implementa


04-08-2021 Prepared By
work cover screw tion date
Part Code Description Qty
209160305B2 Screw/3*5CM head Φ6.5 7
209160305B3 Screw/3*5CM head Φ8.0 15
103Q7570107 Back cover 1
123Q7070101 Power cord cover 1
Work Procedure:
1. Check the operation of the upper process station, and start the operation after
it is correct; 15 PCS screw/3*5CM Φ8.0
2. Take the 1PCS back cover and cover it as shown in the figure.
3. Take 15 PCS 3*5CM screws Φ8.0 to lock and fix the back cover, as shown in the
figure.
4. Take 7PCS 3*5CM screws Φ6.5 to lock and fix the ground side of the back
cover, as shown in the figure.
5. After completing the above procedures, the self-check is OK and then flow to
the next procedure.

Precautions: 7PCS screw/3*5CM Φ6.5


1. Whether the screws are locked and whether the back cover is in place

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Checked By
Time
Work Instructions
Contents of Processing Implementa
04-08-2021 Prepared By
work accessory bag tion date
Part Code Description Qty
40433023010 PE bag (instruction) 1
504Q4371101 Bluetooth remote control 1
4031Q757A04 Manual 1
4033Q757A03 Quick install card 1
4031Q507013 E-waste manual 1
4033Q507008 Warranty Card 1
209030618W1 Combination screw/6*18PM 4
40410050002 PE bag (screw) 1
3045D180005 power cable 1 Bluetooth remote
Accessory bag PE bag (instruction manual)
control

Work Procedure:
1. Take the PE bag (instructions), put the Bluetooth remote control, instructions,
quick installation card, E-waste instructions,
Warranty E-waste Quick install Manual
Warranty card, combination screw/4*14PM, screw PE bag, power cord into PE Card manual card
bag;
2. Confirm that there is no shortage of material flowing into the next station.

3. The complete accessory bag is placed on the side of the metal back panel of
the TV, and the glass is damaged by bumps;
Screw PE bag,
power cable combination
screw/4*14PM

Precautions:

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph
Time Work Instructions Checked By

Contents of Bagging and Implementa


04-08-2021 Prepared By
work boxing tion date
Part Code Description Qty
Poly Dragon 1 1
Poly Dragon 1
Poly Dragon Left 1
Poly Dragon Right 1
Screen protector 1
202Q7063305 Base 2
40418001251 Pearl cotton bag 1
0090512264 75"CartBoxBrownK6600HQGA 1820x190x1100mm 1
1. Set the pearl cotton bag to
Finished accessory bag 1
wrap the body (the pearl cotton
faces the glass surface)

Work Procedure: 2
1. Check the operation of the upper process station, and start the operation after
it is correct;
2. Attach the assembled machine to the protective screen flat card, and put it
into the pearl cotton bag (the pearl cotton face faces the glass) as shown in the
figure; 2. Fold the paper holder and put it into the
3. Fold the paper holder and place the poly dragon, and fix the paper holder with Poly Dragon, and fix the paper holder with
two appropriate transparent adhesive papers on both sides, as shown in the appropriate adhesive tape on both sides
figure; 3
4. Align the machine with the lower poly dragon card slot and install it, put the
left and right poly dragon and upper poly dragon, as shown in the figure;

5. After putting the color box from top to bottom, put the accessories and base
as shown in the figure;
6. After confirming that there are no missing parts, seal the box with "one";

Transparent adhesive
7. After completing the above process, flow to the next process after the self-
check is OK;
paper fixed paper
support

3. Align the machine at the lower poly dragon card slot


and install it, put the left and right poly dragon and
upper poly dragon
4 The accessory bag is
Place the
Precautions: Transparent packed into the outer Place the
base
1. The pearl cotton bag is not damaged, and the accessory bag is not damaged. adhesive paper box base
fixed paper support
2. Check that the accessory bag is placed in the correct position and the base is
properly placed.

After putting the box from top to


bottom, put the accessories and
base, and finally seal the outer
Tools to be gloves 1 Static bracelet 1
box in a "one" shape
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Testing Time Work Instructions Checked By

Contents of Implementa
Key burn 04-08-2021 Prepared By
work tion date
Part Code Description Qty

Work Procedure:
1. Take Key in pendrive, attached pendrive to Tv set.
2. Click on update widevine only one time. After click on update widevine is
shows has burned shown.
2. Click on update Netflix only one time. After click on update Netflix is shows
has burned shown.

Precautions:
1. Do not update double key on set.
2. Also ensure key must be burned.

Both Key has


burned
Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Testing
Time Work Instructions Checked By

Contents of Implementa
Key check 04-08-2021 Prepared By
work tion date
Part Code Description Qty

Work Procedure:
1. check the TV set key.
2. Check UP and Down key.
3. Check left key for decrease volume .
3. Check Right key for increase volume .

Precautions:

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Testing
Time Work Instructions Checked By

Contents of Implementa
QR Scanning 04-08-2021 Prepared By
work tion date
Part Code Description Qty

Connect LAN cable. scan QR code.

Work Procedure:
1. Scan the QR code of the TV set.
2. After scanning the QR code all data will come on excel sheet.
3. save all data of scanning.
4. Connect LAN cable to TV set and check LAN connect or not.
5. Maintain record for each set.

Precautions:
1. Check WIFi, Bluetooth , etharnet,SW date, WiFi mac, Bluethoot MAC,NETFLIX
KEY and WIDEVINE KEY, this all information shown on display.

Tools to be Static gloves 1 USB 1


used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph LCM Checked By
Time Work Instructions
Contents of Implementa
AV Testing 04-08-2021 Prepared By
work tion date
Part Code Description Qty

Work Procedure:
1. Select AV using master remote and the plug cable to ports and check for sound
in specker L & R.
2. Interchange L&R cable for Left & Right speaker sound.

Insert AV cable
here.

Precautions:
Ensure display & sound is clear

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph LCM Checked By
Time Work Instructions
Contents of Implementa
YPbPr Testing 04-08-2021 Prepared By
work tion date
Part Code Description Qty

Work Procedure:
1. Select YPbPr using master remote and the plug mini YPbPr cable to ports and
for sound connect L & R cable to L & R port.
2. Interchange L&R cable for Left & Right speaker sound.

Insert mini YPbPR


cable here.

Precautions:
Ensure display & sound is clear

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Testing
Time Work Instructions Checked By

Contents of Implementa
HDMI Testing 04-08-2021 Prepared By
work tion date
Part Code Description Qty

Work Procedure:
1. Select HDMI 4 Source using master remote and connect HDMI cable to HDMI 4
port. Check for picture & sound.

Connect HDMI cable to


HDMI 4 Ports

Precautions:
Ensure display & sound is clear.

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Testing
Time Work Instructions Checked By

Contents of Implementa
HDMI Testing 04-08-2021 Prepared By
work tion date
Part Code Description Qty

Work Procedure:
1. Select HDMI 2 Source using master remote and connect HDMI cable to HDMI 2
port. Check for picture & sound.
2. Select HDMI 3 Source using master remote and connect HDMI cable to HDMI 3
port. Check for picture & sound.
2. Select HDMI 1 Source using master remote and connect HDMI cable to HDMI 1
port. Check for picture & sound.

Connect HDMI cable to


HDMI 1, 2 & 3 Ports

Precautions:
Ensure display & sound is clear.

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Packing
Time Work Instructions Checked By

Contents of TF card and Implementa


04-08-2021 Prepared By
work headphone tion date
Part Code Description Qty
1

Work Procedure:
1. Insert TF cadr and check it.
2. Go to the home page ==> go to the plus sign ==> go to the multimedia==> and
check TF card.
Insert TF card.
3. Check headphone.
Head phone.

Precautions:

Tools to be
used
Rev No: 00 Rev. Date:
Doc. No.: TV-WI-NPI-13
Rev.No.: 00
Rev. Date : 25/10/2017

Product LED-TV Model LE75K6600HQGA Approved By

Standard
Paragraph Testing
Time Work Instructions Checked By

Contents of RF and Reset Implementa


04-08-2021 Prepared By
work Test Stage tion date
Part Code Description Qty

RF cable

Work Procedure:
1. Connect the RF cable and check RF signal.

2. Press the Reset key on remote.

Precautions:
1. Ensure reset should be complete by displaying Second haier logo.

Tools to be
used
Rev No: 00 Rev. Date:

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