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Special tools
Special tools

Crankshaft pulley holding tool - No.09213-58013/09330-00021.

Crankshaft pulley puller - No.09950-50013.
Timing chain tensioner locking pin - No.09240-00020/09242-00200.

General precautions
General precautions

Disconnect battery earth lead.

Remove glow plugs to ease turning engine.
Turn engine in normal direction of rotation (unless otherwise stated).
Observe tightening torques.
If fitted: Mark position of crankshaft position (CKP) sensor before removal.
Do NOT turn crankshaft via camshaft or other sprockets.
Do NOT turn crankshaft or camshaft with timing chain removed.

Valve timing procedures
Valve timing procedures

Ensure crankshaft pulley and timing chain cover TDC marks aligned [1] .
Ensure camshaft sprocket timing mark aligned [2] .
If not, turn crankshaft pulley 360°.
Fit timing chain ensuring yellow links aligned [2] & [3] .
Reset timing chain tensioner:
Turn lever to unlocked position [4] .
Press plunger [5] into tensioner body.
Turn lever to locked position [6] .
Lock tensioner in retracted position with pin [7] .
Remove pin [7] to release timing chain tensioner plunger.
Check chain for wear:
Fully stretch chain.
Replace chain if length between 16 links exceeds 144,3 mm [8] .
Check sprockets for wear:
Fit timing chain to crankshaft sprocket.
Replace sprocket and chain if diameter 'X' at chain rollers is less than 69,1 mm [9] .
Fit timing chain to camshaft sprocket.
Replace sprocket and chain if diameter 'X' at chain rollers is less than 132,6 mm [9] .
Check chain guides for wear: Maximum 1,0 mm.
If camshafts removed:
Ensure timing marks on rear of camshaft gears aligned during installation [10] .

Manufacturer: Toyota Model: Avensis (03-09) 2,2D D-4D © Autodata Limited 2010

Engine code: 2AD-FHV Output: 129 (175) 3600 Valid forever. 26.12.2021
Tuned for:  Year: 2005-09 V8.500-    
 NOTE: Camshafts can be fitted without valves contacting pistons when crankshaft is set at 90° ATDC on No.1 cylinder.

2AD-FTV/FHV, timing adjustment of balancer shafts:

Ensure crankshaft gear timing mark and balancer shaft gear timing mark aligned [11] .

Manufacturer: Toyota Model: Avensis (03-09) 2,2D D-4D © Autodata Limited 2010

Engine code: 2AD-FHV Output: 129 (175) 3600 Valid forever. 26.12.2021
Tuned for:  Year: 2005-09 V8.500-    
Manufacturer: Toyota Model: Avensis (03-09) 2,2D D-4D © Autodata Limited 2010
Engine code: 2AD-FHV Output: 129 (175) 3600 Valid forever. 26.12.2021
Tuned for:  Year: 2005-09 V8.500-