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Special tools
Special tools

Crankshaft pulley holder - No. 09213-70010/09213-70011/09330-00021/09960-10010.

Crankshaft pulley holder - No. 09950-50012/09950-50013.

General precautions
General precautions

Disconnect battery earth lead.

Remove spark plugs to ease turning engine.
Turn engine in normal direction of rotation (unless otherwise stated).
Observe tightening torques.
If fitted: Mark position of crankshaft position (CKP) sensor before removal.
Do NOT turn crankshaft via camshaft or other sprockets.
Do NOT turn crankshaft or camshaft with timing chain removed.

Valve timing procedures
Valve timing procedures

Ensure crankshaft pulley and timing chain cover TDC marks aligned [1] .
Ensure teeth timing mark on each camshaft sprocket aligned:
A = Auris/Avensis/Corolla/Corolla Verso/MR2: 1ZZ-FE/3ZZ-FE/4ZZ-FE/2ZZ-GE.
B = Celica/RAV4: 1ZZ-FE.
C = Celica: 2ZZ-GE.
If not, turn crankshaft pulley 360°.
Remove chain tensioner, tensioner rail and chain guide.
Check chain for wear:
Fully stretch chain.
Replace chain if length between 16 links exceeds 122,6 mm [2] .
Check sprockets for wear:
Fit timing chain to crankshaft sprocket.
Replace sprocket if diameter 'X' at chain rollers is less than 51,6 mm [3] .
Fit timing chain to camshaft sprocket.
Replace sprocket if diameter 'X' at chain rollers is less than 97,3 mm [3] .
Check chain guide grooves for wear: Maximum 1,0 mm.
Ensure crankshaft sprocket keyway at 12 o'clock position [4] .
Celica/RAV4: Fit timing chain ensuring marked chain links aligned with timing marks [5] & [6] .
Auris/Avensis/Corolla/Corolla Verso/MR2: Fit timing chain ensuring marked chain links aligned with timing marks [5] & [7] .
Reset timing chain tensioner:
Depress ratchet [8] to release tensioner plunger [9] .
Push plunger into tensioner housing and lock with retaining clip [10] .
Install tensioner.
Turn crankshaft anti-clockwise slightly.
Manufacturer: Toyota Model: Avensis (03-09) 1,8 © Autodata Limited 2010
Engine code: 1ZZ-FE Output: 95 (129) 6000 Valid forever. 26.12.2021
Tuned for: R-Cat Year: 2003-09 V8.500-    
 Release tensioner retaining clip [10] .
Tighten crankshaft pulley bolt [11] :
Corolla: 2ZZ-GE = 118 Nm.
Celicia: 2ZZ-GE = 120 Nm.
Auris/Avensis/Corolla/Corolla Verso/MR2/RAV4: 1ZZ-FE/3ZZ-FE/4ZZ-FE = 138 Nm.

Manufacturer: Toyota Model: Avensis (03-09) 1,8 © Autodata Limited 2010

Engine code: 1ZZ-FE Output: 95 (129) 6000 Valid forever. 26.12.2021
Tuned for: R-Cat Year: 2003-09 V8.500-    
Manufacturer: Toyota Model: Avensis (03-09) 1,8 © Autodata Limited 2010
Engine code: 1ZZ-FE Output: 95 (129) 6000 Valid forever. 26.12.2021
Tuned for: R-Cat Year: 2003-09 V8.500-