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Enhancement of Starch-Pulp Separation in Centrifugal-Filtration Process: Effects of Particle Size and Variety of Cassava Root On Free Starch Granule Separation
Enhancement of Starch-Pulp Separation in Centrifugal-Filtration Process: Effects of Particle Size and Variety of Cassava Root On Free Starch Granule Separation
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Warinthorn Songkasiri
National Center for Genetic Engineering and Biotechnology (BIOTEC)
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Article history: Cassava root and starch are used for human food consumption, animal feed and raw mate-
Received 11 November 2014 rial for various industries, including the renewable energy industry. The composition and
Received in revised form 8 May 2015 structure of cassava root depend on variety, age, environmental conditions and planting
Accepted 19 May 2015 season. Starch granules following rasping step are divided into free and bound starch; the
Available online 29 May 2015 latter remains in the pulp and is difficult to separate, while the former is not bound inside
the pulp complex structure. In a starch extractor, cassava starch granules are separated from
Keywords: pulp through the mechanisms of centrifugation and filtration. This research aimed to study
Bound starch granule the effects of particle size and variety of cassava root, centrifugation and filtration mecha-
Centrifugation nisms on free starch granule separation efficiency. Three cassava root varieties, Rayong 9,
Filtration Rayong 11 and Kasetsart 50, were classified by particle size after grinding and sieving. Exper-
Free starch granule iments were conducted at various relative centrifugal forces (RCF: 0–487 × G) and pressure
Manihot esculenta drops (2.5–12.0 kPa). The free starch separation efficiency increased with decreasing parti-
Semi bound starch cle size of all cassava root varieties. The grinding of cassava root into small pieces caused
cell wall breakage, facilitating free starch separation from the pulp. As the RCF increased,
some bound starch granules were released due to the force acting on the cassava pulp. The
pressure drop in filtration process drove the free starch granules to pass through the screen
although this force was insufficient to separate the bound starch granules from the fiber.
© 2015 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
∗
Corresponding author. Tel.: +66 86 909 4210; fax: +66 2 452 3455.
E-mail address: warinthorn@biotec.or.th (W. Songkasiri).
1
Present address: National Center for Genetic Engineering and Biotechnology, Excellent Center of Waste Utilization and Management,
Bangkhuntien, Bangkok 10150 Thailand.
http://dx.doi.org/10.1016/j.fbp.2015.05.008
0960-3085/© 2015 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
food and bioproducts processing 9 5 ( 2 0 1 5 ) 208–217 209
Table 1 – Year released, parents, root productivity (wet basis), moisture content, starch content and advantage of cassava
varieties in Thailand (Charles et al., 2005; Sriroth et al., 1999).
Variety Year Parents Root productivity Moisture Starch Advantage
(t/ha) content (%) content (%)
Rayong 1 1975 Local varieties 14.0 71.7 18.1–23.0 High yield, good
adaptability
Rayong 90 1978 CMC76*V43 24.75 61.0–66.0 25.0–30.0 Low fiber content, high
starch content
Rayong 5 1982 27-77-10* 27.63 63.0–67.3 23.0–26.0 Strength, high yield, good
Rayong 3 adaptability, pest and
drought tolerant
Kasetsart 50 1984 Rayong 1* 22.50–25.00 62.0–67.0 23.3–28.0 Good adaptability, pest
Rayong 90 tolerant, good breeding
Rayong 60 1987 Mcol 1684* 22.00 66.0–70.0 15.4–22.6 Early harvest, high yield
Rayong 1
Rayong 72 1990 Rayong 1* 31.81 66.0–70.0 20.9 Strength, drought tolerant,
Rayong 5 high yield, good
adaptability, good breeding
Huaybong 60 1991 Rayong 5* 31.25–40.00 64.6 25.4 Strength, good cultivation,
Kasetsart 50 high starch content, high
starch quality
Rayong 7 1992 CMR30-71-25* 39.38 61.0–67.0 27.2 Good breeding, high yield,
OMR29-20-118 high starch content
Rayong 9 1992 CMR31-19-23* 30.63 59.0–66.0 27.2–27.6 Good breeding, high starch
OMR29-20-118 content, suitable for
ethanol production
Huaybong 80 1992 Rayong 5* 30.63 62.8 27.3 Good breeding, high starch
Kasetsart 50 content
Rayong 11 2004 Rayong 5* 27.75 58.0–64.2 26.1–32.0 High yield, high starch
OMR29-20–118 content, disease tolerant
1.2. Free, semi-bound, and bound starch granules not bound inside the pulp complex structure (Sriroth et al.,
2000a). To produce the free starch granules, a mechanical force
A cassava root consists of water, starch granule, pulp and other is generally applied to tear the fibrous matrix, facilitating the
impurities. Cassava pulp or fiber acts as a fibrous network free starch separation from pulp. Then, the starch slurry is
holding the starch granules together (Sriroth et al., 2000a). sent to extraction step. Some bound starch granules, or in
Native cassava starch is produced through the starch granule- another word, semi-bound starch granules are released due
pulp separation process. The highest separation of starch to the centrifugal force of the extractor acting on the cassava
granules from the fibrous matrix of cassava root is a major goal pulp. However, the fibrous matrix is incompletely shredded
of all starch factories. During production process, the cassava and some starch granules remain bound inside, resulting in a
root is ground using a milling machine in rasping step to pro- starch loss with cassava pulp. Starch can be lost with pulps up
duce starch slurry. The cassava pulp is shredded and starch to 10% dry basis of starch input.
granules are released from the broken cells. Starch granules
following a grinding are divided into free starch and bound 1.3. Starch granule-cassava pulp separation
starch (Fig. 1). The bound starch granule remains in the fiber
and is difficult to separate, while the free starch granule is Traditional cassava starch is produced through a separation of
starch granule from cassava root by a wet milling. The starch
granules are separated and then dried using sunlight. Cur-
rently, native starch plants utilize processing units of chopper,
rasper and extractor (Fig. 2) to separate the starch granules
from the cassava pulp. Washed cassava roots are initially
chopped with a cutting blade into small pieces and then gravi-
metrically fed to a saw-tooth rasper, producing starch slurry.
Cell walls of the root are shredded and the starch granules are
separated. Starch slurry from the rasping unit is a mixture of
free and bound starch granules, cassava pulp, water, and other
impurities.
The starch slurry is pumped to the top of a conical-
screen extractor, containing nozzles that continually spray
fresh water. Centrifugal force drives the starch granules to
pass through the screen. The cassava pulp is retained and
discharged at the upper outlet. The starch-pulp separation
Fig. 1 – Scanning electron microscope (SEM) photograph takes place in a 2-stage extraction unit, i.e., coarse and
with 1000× magnification of cassava pulp, free starch fine screen extractors. A coarse extractor generally has a
granule, and bound starch granule. perforated stainless screen with 80–90 mesh (0.177–0.163 mm),
food and bioproducts processing 9 5 ( 2 0 1 5 ) 208–217 211
dV Ap Ap
Q= = = (3)
dt (Rm + Rc ) (Rm + ˛w)
Co · Qo
E= × 100 (5)
Ci · Qi
Fig. 5 – Flow diagram of experimental setup for investigation the effects of centrifugation and filtration on free and
semi-bound starch separation efficiency.
Fig. 6 – SEM photographs with 500× magnification of (a) released starch granules following shredding and (b) additional
starch granules release following centrifugation.
The particle size of cassava root was created using the grind-
ing machine. The efficiency increased with decreasing particle
size of all cassava root varieties (Fig. 7). An increase in particle
size resulted in a decrease in the starch separation efficiency.
Starch granules were contained in the pulp complex structure Fig. 7 – Effects of particle size and variety of cassava root on
and were difficult to separate. Cassava variety and fiber con- starch separation efficiency.
tent affected the starch separation efficiency. In this research,
Rayong 9 87.06 ± 5.83 3.44ab ± 0.17 3.85b ± 0.09 0.08b ± 0.01 0.84b ± 0.01
Rayong 11 86.53 ± 5.30 3.14b ±0.26 4.55a ± 0.06 0.16a ± 0.01 0.94a ± 0.01
Kasetsart 50 91.07 ± 7.94 3.77a ± 0.30 2.11c ± 0.04 0.14a ± 0.02 0.58c ± 0.02
Mean value ± SD ns indicates that values in the same column are not significantly different (p ≥ 0.05).
Values followed by the same letter in the same column are not significantly different (p ≥ 0.05).
214 food and bioproducts processing 9 5 ( 2 0 1 5 ) 208–217
Fig. 9 – Fraction of free starch, semi-bound starch and bound starch of various particle sizes at 95 × G, 262 × G and 487 × G.
food and bioproducts processing 9 5 ( 2 0 1 5 ) 208–217 215
Fig. 11 – Fraction of free starch (separated by filtration process), free starch (trapped in cassava pulp) and bound starch of
various particle sizes at 2.4, 6.5, and 12.0 kPa.
216 food and bioproducts processing 9 5 ( 2 0 1 5 ) 208–217
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