Creep and Creep Fracture/damage Finite Element Modelling of Engineering Materials and Structures: An Addendum

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International Journal of Pressure Vessels and Piping 81 (2004) 381–392

www.elsevier.com/locate/ijpvp

Review

Creep and creep fracture/damage finite element modelling


of engineering materials and structures: an addendum
Jaroslav Mackerle*
Department of Mechanical Engineering, Linköping Institute of Technology, SE-581 83 Linköping, Sweden
Received 20 January 2004; revised 15 March 2004; accepted 15 March 2004

Abstract
The paper gives a bibliographical review of finite element methods applied to creep and creep fracture/damage of engineering materials
and structures from the theoretical as well as practical points of view. It is a continuation of the author’s bibliography published in Int. J.
Pressure Vessels Piping 2000; 77: 53 – 77, where 964 references were listed for the period 1980– 1999. This addendum lists more than 400
references to papers, conference proceedings and theses/dissertations on the subject that were published between 1999 and 2003.
These references are classified in the following categories: materials, topics, and areas of applications. Each category is further divided into
specific subcategories for a more effective and faster reference retrieval.
q 2004 Elsevier Ltd. All rights reserved.
Keywords: Finite elements; Creep; Creep fracture; Creep damage; Bibliography

1. Introduction The objective of this bibliography is to show what has


been done during the last five years in the application of the
Rheological behaviour such as creep can be observed in FEM in creep analysis, with an emphasis in presenting areas
many engineering materials such as metals, polymers, where the FEM has been implemented and on reference
ceramics, concrete, soils, rocks, ice, etc. Creep strains, listings. This paper is a pure bibliography directed to
viscoelastic/viscoplastic deformations and creep fractures in professionals, not a state-of-the-art review paper. Hopefully,
engineering structures result from time- and temperature- it will save time for readers looking for information dealing
dependent processes which occur when specific with the subjects described below, not having access to large
materials are subject to stress. Creep of materials often engineering databases or a willingness to spend their
limits their use in practice. Particularly in high temperature research time on information retrieval.
environment, creep has a severe effect on structural or This bibliography is divided into the following parts and
component response. In order to predict deformations and it concerns:
evaluate lifetime, creep analysis has to be performed.
Numerical methods, first of all the finite element method † Materials (metals, composites, concrete and mortar, soils
(FEM), are an effective tool used today for the creep and geomaterials, and other materials).
modelling of materials as well as for complete high † Topics (creep behaviour and testing, creep fracture
technology or ordinary structures. Much research effort modelling, creep contact problems and joining, creep
has been dedicated to developing appropriate constitutive buckling, formulations and computational issues).
equations, to model time- and temperature-dependent † Areas of applications (pressure vessels and piping, civil
behaviour of specific materials, and also to solve various engineering, geomechanics, reactor technology, electro-
numerical difficulties to accurately analyse creep nics, material processing, and other applications).
problems (i.e. nonlinearity of constitutive equations,
incompressibility constraints, etc.). The most papers published deal with fracture mechanics
problems. Therefore, this subject is further divided into the
* Tel.: þ46-13-28-1111; fax: þ 46-13-28-2717. following subsections: creep crack growth, creep fatigue,
E-mail address: jarma@ikp.liu.se (J. Mackerle). creep damage, and other fracture mechanics problems.
0308-0161/$ - see front matter q 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijpvp.2004.03.007
382 J. Mackerle / International Journal of Pressure Vessels and Piping 81 (2004) 381–392

This paper is organized into two parts. In the first, each ceramic matrix composites; particulate-reinforced metal
subject listed above is briefly described by keywords where matrix composites; woven-fabric layered media; unstitched
current trends in application of finite element techniques are and stitched woven composites; glass fabric composites.
mentioned. The second part, Appendix A, is a listing of
references on papers published in the open literature for the 2.1.3. Concrete and mortar
period 1999– 2003, retrieved from the author’s database, This section contains constitutive modelling; creep and
MAKEBASE, and also checked with the COMPENDEX. fracture; creep and shrinkage; rheological effects; early-age
Readers interested in the finite element literature in general creep; time-dependent reliability assessment; concrete
are referred to the author’s Internet Finite Element Book repair; continuous relaxation spectrum.
Bibliography where approximately 500 books are presented Materials: concrete; reinforced concrete; mass concrete;
with bibliographical data, abstract and contents (http:// prestressed concrete; shotcrete.
www.solid.ikp.liu.se/fe/index.html).
2.1.4. Soils and geomaterials
Subjects treated here: constitutive modelling; macro-
2. Finite elements in the analysis and simulation and micro-mechanical modelling; creep behaviour; con-
of creep problems solidation problems.
Materials: soils; clays; soft clays; frozen ground.
The references presented dealing with finite element
analysis and simulation of creep problems are sorted into 2.1.5. Other materials
three main categories: materials (Section 2.1), topics This section contains topics such as: constitutive
(Section 2.2), and areas of applications (Section 2.3). modelling; macro- and micro-mechanical analysis; creep
behaviour; high-temperature creep.
2.1. Materials Materials: ceramics and refractories; insulations; semi-
conductor materials; silicon carbide; paper; open-cell
The following materials have their own subcategories: foams; porous media; cellular solids; functionally graded
metals (Section 2.1.1), composites (Section 2.1.2), concrete materials; coatings; thermal barrier coatings; ice.
and mortar (Section 2.1.3), soils and geomaterials
(Section 2.1.4). Creep of materials not included in these 2.2. Topics
subcategories are given in the last subcategory, other
materials (Section 2.1.5). Topics handled in this section are divided into the
following subsections: creep behaviour and testing (Section
2.1.1. Metals 2.2.1), creep fracture modelling (Section 2.2.2), creep contact
The main topics are: 2D and 3D finite element analysis; problems and joining (Section 2.2.3), creep buckling
macro- and micro-modelling; constitutive modelling; (Section 2.2.4), and formulations and computational issues
creep behaviour studies; high-temperature creep; anisotro- (Section 2.2.5). The subsection on creep fracture is further
pic modelling of creep; creep relaxation; high-temperature divided in Appendix into creep crack growth (see 2.2.2.1),
multi-axial creep; microstructural evolution during creep; creep fatigue (see 2.2.2.2), creep damage (see 2.2.2.3), and
determination of creep parameters; void growth and other fracture mechanics problems (see 2.2.2.4).
coalescence; inhomogeneous tertiary creep.
Materials: steels; stainless steels; low-alloy steels; 2.2.1. Creep behaviour and testing
austenitic steels; Cr ferritic heat resistant steels; Cr steels; The following subjects are handled: examination of creep
aluminium alloys; copper alloys; TiAl alloys; polycrystal- properties/parameters; tension creep; creep rupture testing;
line alloys; solder alloys; lead-free solders; braze alloys; creep crack growth testing; impact testing; impression creep
CrMoV bolt materials; Zircaloy; NiO films; single crystal testing; indentation testing; nano-indentation testing;
superalloys. potential drop method; multi-material creep testing; solder
joint testing; C-integral estimation.
2.1.2. Composites Types of specimens/components: notched specimens;
The subjects include: 2D and 3D finite element analysis; notched bars and cylinders; compact tension specimens;
macro- and micro-modelling; micro – macro homogeni- homogeneous and bi-material specimens; shear speci-
zation approach; steady-state creep behaviour; dynamic mens; cross-weld CT specimens; various indenters.
creep behaviour; thermoviscoelastic creep; high-tempera-
ture creep; creep recovery; inelastic relaxation; creep effects 2.2.2. Creep fracture modelling
on residual stresses. Most published papers on finite element analysis of
Materials: fibre-reinforced composites; unidirectional creep problems are in connection with fracture
composites; metal matrix composites; short-fibre-reinforced mechanics. Therefore, four additional parts are included
metal matrix composites; polymer matrix composites; in Appendix, namely: creep crack growth, creep fatigue,
J. Mackerle / International Journal of Pressure Vessels and Piping 81 (2004) 381–392 383

creep damage, and other fracture mechanics problems. All 2.3.2. Civil engineering
these parts are directed to: 2D and 3D finite element creep References to papers on the creep of civil engineering
fracture analysis; micro- and macro-mechanics studies; structures include: frames; dams; creeping structures and
time-dependent fracture mechanics parameters; creep crack structures in fire.
growth; crack growth at high temperatures; creep crack
initiation; crack propagation; bridged cracks at creep; void 2.3.3. Geomechanics
growth; creep fatigue crack growth; assessment of defects; Subjects include: pavements; embankments; piers;
life prediction analysis; creep rupture lifetime; thermal mined storage caverns; boreholes; consolidation problems.
fatigue lifetime prediction; multi-axial creep fatigue; creep
fatigue monitoring; creep damage-isotropic and anisotropic 2.3.4. Reactor technology
models; creep continuum damage mechanics; creep damage This section deals with creep analysis of fuel rods; fuel
evolution; damage accumulation; coupled and uncoupled pin cladding; reactor pressure vessel components;
damage viscoplasticity models; crystallographic creep LWR vessel components; reactor pressure vessel nozzle;
damage; microscopic cavitation damage; meso approaches PWR reactor pressure vessel head; FBR Class 1 com-
for creep damage; crack-tip field; crack-tip constrained ponents; tube coolant piping system; toroidal field coils.
effects; transient creep for defects.
Materials: metals; steels; stainless steels; chromium 2.3.5. Electronics
steels; ferritic steels; copper alloys; titanium; aluminium; The following components have been analysed:
nickel-base superalloys; welding structures; solder electronic packages; laser packages; moulding compounds;
joints; wood timbers; composites; ceramic matrix compo- flip-chip assemblies; wafer level chip scale packages;
sites; metal matrix composites; polymer composites; resin- FLMP packages; FCOC with defects; CBGA and PBGA
based fibre composites; asphalt; ceramics and refractories; components; MOSFET components; cable conductors;
concrete; cementitious materials; single crystals; thin films. magnetic shielding.

2.2.3. Creep contact problems and joining 2.3.6. Material processing


Main topics include: 2D and 3D finite element analysis of Creep problems in this section include: DC casting;
creep contact problems; cohesion, adhesion and creep cooling and bulging in continuous casting; moulding;
properties; welded joints; solder joints; adhesively bonded creeping flow.
structures; ceramic fiber bonded structures; creep forces in
rolling contact problems; bolted joints; nut-bolt assembly; 2.3.7. Other applications
oblique contact of creeping solids; belt-drive mechanics. Included are applications in: biomechanics problems;
corrugated boards; perforated plates; taper-seal gaskets;
2.2.4. Creep buckling sandwich beams with a foam core; stirling space power
This section presents papers dealing with the finite converter head.
element analysis of creep buckling problems.

2.2.5. Formulations and computational issues Acknowledgements


The finite element formulations for creep problems as well
as the computational issues (stability, accuracy, appli- The bibliography presented in Appendix is by no means
cability, element library) are the main topics of this section. complete, but it gives a comprehensive representation of
different finite element applications on the subjects.
2.3. Areas of applications The author wishes to apologize for the unintentional
exclusions of missing references and would appreciate
This section deals with various areas of applications of receiving comments and pointers to other relevant literature
the finite element creep analysis from the engineering for a future update.
point of view, namely to: pressure vessels and piping
(Section 2.3.1), civil engineering (Section 2.3.2), geo-
mechanics (Section 2.3.3), reactor technology (Section Appendix A. A bibliography (1999 –2003)
2.3.4), electronics (Section 2.3.5), material processing
(Section 2.3.6), and other applications (Section 2.3.7). This bibliography provides a list of literature references on
finite element analysis and simulation of creep problems of
2.3.1. Pressure vessel and piping engineering materials and structures. Presented listings
Creep analyses of the following structures/components contain papers published in scientific journals, conference
are handled: pipes; pressure vessels; high temperature plant proceedings, and theses/dissertations retrospectively to 1999.
components; pipe bends; pipe flanges; pipe liners; bellows; References are grouped into the same sections/subsections
pipe weldments; bonded connections in pipes. described in the first part of this paper, and sorted
384 J. Mackerle / International Journal of Pressure Vessels and Piping 81 (2004) 381–392

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