Booster Pump Catalog

Part Number: B11-00-110
Rev: A
ATS-20
Booster Centrifugal Pump Skid (5x6)
OPERATION AND MAINTENANCE MANUAL
May, 2017
B11-00-110_A
ATS-20 Booster Centrifugal Pump Skid (5x6)
Operation and Maintenance Manual
TABLE OF CONTENTS
Chapter 1 General........................................................................................................... 1
Chapter 2 Safety.............................................................................................................. 4
Chapter 3 About This Product....................................................................................... 10
Chapter 4 Oils and Lubricants...................................................................................... 14
Chapter 5 Basic Operation............................................................................................. 15
Chapter 6 Inspection and Maintenance........................................................................ 17
Chapter 7 Troubleshooting............................................................................................ 27
Chapter 8 Electrical Control System............................................................................ 29
Chapter 9 Drawings and Lists of Parts......................................................................... 31
B11-00-110_A
CHAPTER 1 GENERAL
1.1 ABOUT THIS MANUAL
This manual mainly provides the operator with the information on main structures, technical
specifications, basic operations, maintenance and others of the Model ATS-20 Booster Centrifugal Pump Skid
(5x6) (hereinafter referred to as “This product”) designed and manufactured by SERVA. Before making any
attempt to operate or repair this product, you are required to read and understand this manual and relevant
manuals of related components together with your detailed maintenance procedure to ensure long-term
normal operation of your product.
This product was designed and all components were specified to provide maximum performance.
Maintenance procedures outlined in this manual should be considered as minimum requirements to maintain
satisfactory performance. Maintenance schedules should be followed as closely as possible.
In the event of product failure or performance decrease, maintenance personnel will find valuable
troubleshooting, circuit analysis and component information in this manual. It is impossible to include all
situations which may occur to cause substandard product performance or failure. The ability of operators or
maintenance personnel to understand and utilize the system schematics is vital when troubleshooting this
product. Before operating, adjusting, or replacing any components, be certain the ramifications and
consequences of those actions are clearly understood. Ensure that appropriate precautions are then taken.
If problems cannot be readily resolved, it is strongly recommended that you contact a SERVA Service
Technician for assistance. A Service Technician is on call 24 hours a day. SERVA stands behind all products
and is willing and able to provide replacement parts and field service upon request.
Together with this manual, OEM Engine Manual, OEM Transfer Case Manual and others are delivered
with this product.
1.2 EXPLANATION OF SAFETY SYMBOLS
SAFETY GUIDELINES
Safety guidelines in this instruction manual are identified by symbols. The safety instructions are
introduced by signal words that indicate the extent of the hazard.
In order to avoid accidents, personal injury and property damage, it is imperative to comply with the
safety instructions.
DANGER!
This combination of symbol and signal word indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING!
This combination of symbol and signal word indicates a potentially hazardous situation
which, if not avoided, can result in death or serious injury.
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CAUTION!
which, if not avoided, may result in minor or moderate injury.
NOTE!
which, if not avoided, can result in property and environmental damage.
1.3 LIMITATION OF LIABILITY
The information and guidelines provided in this manual have been prepared in accordance with the
applicable standards and regulations, state-of-the-act engineering and the manufacturer’s knowledge and
experience with this type of equipment.
SERVA assumes no liability whatsoever for injuries resulting from:

Failure to fully observe and comply with these instructions
Unintended use of this product
Operation or maintenance by untrained personnel
Unauthorized modification or changes made to this product
Inappropriate, defective or in complete equipment controls installed by others
Changes, modification or removal of SERVA installed components and parts
Operation outside the “Name Plate Ratings” furnished with this product
Use of “Non-Original-Equipment-Manufacturer” spare parts
SERVA’s STANDARD TERMS AND CONDITIONS OF SALES shall govern and constitute the sole basis
for determination of liability in connection with this product and the contents of this manual.
1.4 WARRANTIES OF QUALITY AND TITLE
SERVA warrants that on the date of delivery and for twelve (12) months thereafter, the Goods shall be
repaired or replaced free of charge for any defect in materials and workmanship and shall be extended to
additional 12 months warranty of quality for such repair or replacement. Consumables shall not be within the
scope of warranty. This limited express warranty of quality set forth in the immediate preceding sentence shall
apply only in favor of the Buyer and shall be subject to the following limitations:
The Limited Express Warranty of Quality shall apply only if:

a) The Goods have been exposed to normal use and service, have been reasonably maintained, and
otherwise used in accordance with SERVA’s instructions.
b) SERVA ‘s examination upon such Goods satisfy SERVA that such are in fact defective.
The Limited Express Warranty of Quality shall not apply:

a) To Goods not manufactured entirely by SERVA.
b) To Goods that have been altered by any person or entity other than SERVA in any way as in
SERVA’s judgment to affect the stability, reliability, or performance of the Goods.
c) To Goods that have not been used in the service and within the range for which they were
manufactured.
d) To Goods which have been misused or which have been damaged due to the unreasonable use,
negligence, or accident of Buyer or any other entity, or
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e) To Goods that have been unreasonably used by Buyer or any other entity after Buyer or such entity
or should have known of the defect in the Goods.
f) Catalogs, circulars, or similar pamphlets are for general information purposes only and shall not be
deemed to constitute express written statements of quality.
Other than the express written statements of quality made in the above, all express warranties that might
arise from representations of SERVA with respect to the sale of goods or from engineering drawings, samples,
models, or actions of SERVA are expressly disclaimed and negated. In addition, all other liability that may
arise with respect to the sale of goods, either in contract or tort, statutory or otherwise, including without
limitation, strict liability and liability based upon the negligence of SERVA, are expressly disclaimed and
negated. SERVA shall not under any circumstances be responsible or liable to buyer or to any user or to any
third party for any economic loss or physical harm, incidental, consequential punitive, or special damages
(including without limitation downtime, loss of profits and/or loss of business opportunities arising from any
defect in the goods or services or any failure of the goods or services to conform with the warranties made
herein or any failure of SERVA to meet any obligation or duty existing and applicable under the law with
respect to the sales of the goods whether such defect in goods or failure of the goods to conform with the
warranty or failure of SERVA to meet its obligations or duties result in damage or harm only to the goods or to
other property.
Due to a policy of continuous product improvement, SERVA reserves the right to change designs,
materials, or specifications and to discontinue product without notice.
1.5 COPYRIGHT
Information contained in this manual is subject to change without notice.

SERVA all rights reserved.
Without written permission from SERVA, duplication in any form is prohibited.
Other trademarks and product names mentioned in this manual are referred to the companies and their
manufactured products that own the related trademarks and product names.
Except for its own trademarks and product names, SERVA does not own any other proprietaries on other
trademarks and product names.
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CHAPTER 2 SAFETY
2.1 GENERAL
This section provides an overview of the important safety aspects to be considered in order to ensure the
maximum protection of personnel.
Failure to comply with the handling instructions and safety guidelines listed in this instruction manual can
result in injury.
2.2 INTENDED USE
This product is designed and manufactured only for the intended use described in this manual.
NOTE!
This product is mainly designed for fluid transferring or recirculating fluid with a certain
pressure and a certain discharge rate to satisfy the needs of various special processes of
cementing operation at field location.
The intended use includes compliance with all the instructions set forth in this instruction manual. Any
use that goes beyond or is different from the intended use shall be deemed MISUSE.
Claims of any type for damages resulting from misuse are excluded.
2.3 PERSONNEL REQUIREMENTS
2.3.1 QUALIFICATIONS
WARNING!
Risk of injury in case of unqualified personnel!
The risks associated with unqualified personnel performing work on this product or being
within the hazard area of this product can result in serious injuries and significant property
damage.
All activities may be conducted only by qualified personnel.
Unqualified personnel must not have access to hazard areas.
Only qualified personnel should be authorized to operate and perform maintenance on this
product:
QUALIFIED OPERATORS
Operators must have all aspects of knowledge on this product and be able to independently recognize
and avoid potential hazards.
Operators must be trained specifically for the work environment in which they operate and be familiar
with the relevant standards and regulations.
Operators must comply with the provisions of the applicable legal regulations on accident prevention.
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CHIEF OPERATOR
Be responsible for management, operation and maintenance of this product and strict
implementation of the specified safe operating procedure.
Be responsible for inspection of engine, transfer case, air reservoir tank, hydraulic and air systems,
centrifugal pumps, valves and pipelines, etc. before operation.
Be responsible for operation of the operation panel and changeover of all valves during operation
and troubleshooting of all problems during operation.
Be responsible for connection of all pipelines and connectors in a reasonable way and ensuring that
all gaskets and valves are properly installed with no leaks to satisfy the process requirements and
each valve is precisely opened and closed to supply the working fluid in time.
Be responsible for installation, operation and safety inspection of this product.
Be responsible for correct filling of the Equipment Running Record.
Be responsible for check of all valves, plugs, covers, operation panel, etc. and lockup of them tightly
after operation.
QUALIFIED ELECTRICAL TECHNICIANS

Electrical technicians must have the technical training, knowledge, experience and understanding of
the applicable standards and regulations to be able to perform work on electrical installations and to
independently recognize and avoid potential hazards.
Electrical technicians must be trained specifically for the work environment in which they operate and
be familiar with the relevant standards and regulations.
Electrical technicians must comply with the provisions of the applicable legal regulations on accident
prevention.
QUALIFIED MECHANICAL TECHNICIANS

Mechanical technicians must have the ability to perform work on mechanical installations and to
independently recognize and avoid potential hazards.
Mechanical technicians must be trained specifically for the work environment in which they operate
and must be familiar with the relevant standards and regulations.
Mechanical technicians must comply with the provisions of the applicable legal regulations on
accident prevention.
QUALIFIED WELDING TECHNICIANS

Welding technicians must have the ability to perform the work assigned to them and to independently
recognize and avoid potential hazards.
Welding technicians must be certified in accordance with all applicable welding performance
standards.
Welding technicians must be trained specifically for the work environment in which they operate and
must be familiar with the relevant standards and regulations.
Welding technicians must comply with the provisions of the applicable legal regulations on accident
prevention.
QUALIFIED TECHNICAL PERSONNEL

Technical personnel must have the ability to perform the work assigned to them and to independently
recognize and avoid potential hazards.
2.3.2 UNAUTHORIZED PERSONS
WARNING!
Unauthorized persons in the hazard and work area may cause serious injury or
death!
Keep unauthorized persons away from the hazard and work area.
Interrupt work as long as unauthorized persons are in the hazard and work area.
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2.4 PERSONAL PROTECTION EQUIPMENT
Personal protective equipment serves to protect personnel against hazards that could adversely affect
their safety or health during work.
Personnel must wear personal protective equipment while carrying out various tasks on and with this
product. This is separately emphasized in the individual sections of this instruction manual. This personal
protective equipment is explained below:
It is imperative that the personnel put on the personal protective equipment required in this
instruction manual prior to beginning work.
Personnel must comply with the personal protective equipment instructions displayed in the work
area.
Personal protection equipment is defined as follows:
Protective work clothing

Ear protection
Helmet
Safety goggles
Protective gloves
Safety vest
Protective welding gloves
Safety shoes
2.5 GENERAL HAZARDS
2.5.1 GENERAL HAZARDS IN THE WORKPLACE
NOISE
WARNING!
Risk of injury caused by noise!
The noise level in the work area can cause serious hearing damage.
Always wear ear protection during work.
LIQUID ACCUMULATIONS
CAUTION!
Risk of injury due to slipping in liquid accumulations!
Slipping in liquid accumulations on the floor can lead to injuries.
Liquid accumulations must be absorbed immediately with appropriate means.
Skid resistant safety shoes must be worn at all times.
Warnings and mandatory signs must be posted in or in the vicinity of an area in which
liquid can accumulate on the floor.
2.5.2 HAZARDS POSED BY ELECTRICAL POWER
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ELECTRICAL CURRENT
DANGER!
Danger due to electrical current!
Contact with voltage-carrying parts may cause serious injury or death resulting from electric
shock. Insulation damage on individual components can be life-threatening.
Work on electrical installations may only be performed by qualified electrical
technicians.
In case of insulation damage, cut off power supply immediately and arrange for repairs
to be made.
Before beginning work on any circuit of an electrical installation or equipment, make
sure there is no voltage in the circuit and ensure that this remains so for the duration of
work. Observe the five safety rules:
- Disconnect
- Take protective measures against re-engagement
- Ensure the absence of voltage
- Ground and short-circuit
- Cover or shield adjacent current-carrying parts
Never bridge or remove fuses from operation. When replacing fuses, always replace
with the correct current and voltage rating.
Keep moisture away from voltage-carrying parts, as it can lead to a short circuit.
STORED CHARGES
DANGER!
Danger due to stored charges!
Electrical charges can be stored in electronic components and can be retained even after
the power is switched off and the electronic components are separated from the power
supply. Contact with these components can result in severe or fatal injuries.
Before working on the above-mentioned components, separate them completely from the
power supply. Allow 10 minutes to elapse in order to ensure that the internal capacitors are
completely discharged.
RESIDUAL ELECTROSTATIC POTENTIALS

WARNING!
Danger to life due to residual electrostatic potentials!
Make sure that there is potential equalization before contact if this is not provided for
on-site (through suitable earth grounding).
2.5.3 HAZARDS POSED BY MECHANICAL DEVICES
MOVING COMPONENTS
WARNING!
Risk of injury due to moving components!
Rotating and/or linearly moving components can cause serious injury.
Do not touch or handle moving components during operation.
Do not open covers during operation.
Observe rundown time: Before opening covers ensure that components are no longer
moving.
In the hazard area wear closely-fitting protective work clothing with low tear strength.
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SHARP EDGES AND POINTED CORNERS

CAUTION!
Risk of injury due to sharp edges and pointed corners!
Sharp edges and pointed corners can cause abrasions and cuts on the skin.
Proceed with caution while working in the vicinity of sharp edges and pointed corners.
In case of doubt, wear safety gloves.
2.5.4 HAZARDS POSED BY GASES AND LIQUIDS UNDER PRESSURE
COMPONENTS EXPOSED TO PRESSURE

WARNING!
Danger due to components exposed to pressure!
Components exposed to pressure can move in an uncontrolled fashion and can cause
serious injuries when improperly handled. Liquid can emerge under high pressure from
components exposed to pressure and can cause serious injuries or even death when
improperly handled or in case of a defect.
Before starting work on these components:
Reduce pressure to atmospheric.
Always ensure that unintentional emergence of liquids cannot occur.
Defective components that are exposed to pressure during operation are to be
immediately replaced by appropriate technical personnel.
2.5.5 HAZARDS POSED BY HIGH TEMPERATURES
HOT SURFACES
WARNING!
Risk of injury due to hot surfaces!
Surfaces of components can heat up intensely during operation. Skin contact with hot
surfaces causes serious burns.
While working in the vicinity of hot surfaces, always wear heat-resistant protective
work clothing and safety gloves.
Before starting work, ensure that all surfaces are cooled to ambient temperature.
2.5.6 HAZARDS POSED BY FIRE
FIRE PROTECTION
WARNING!
Risk of injury due to restricted or improper firefighting!
If a fire extinguisher is not ready for use or is unsuited for a specific fire class, serious
injuries or even death as well as significant property damage can occur in the event of a
fire.
Make sure that only fire extinguishers appropriate for the fire class are ready.
Regularly check fire extinguishers for operational readiness or as required by local
codes.
Refill fire extinguishers after each operation (if refillable).
Only use extinguishing propellants and spare parts that match the approved sample
stated on the fire extinguisher.
Observe the safety and operating instructions on the fire extinguisher during use.
Observe functional temperature range during use.
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HIGH FLAMMABLE SUBSTANCES

WARNING!
Danger to life due to highly flammable substances!
Highly flammable substances, liquids or gases can catch fire and cause severe or fatal
injuries.
Do not smoke within the hazard area or in the immediate vicinity. Handling of open fire
and ignition sources of all types is prohibited.
Keep appropriate extinguishing agents (extinguishing blanket, fire extinguishers)
handy.
Immediately report suspicious substances, liquids or gases to the responsible person.
In the event of fire, stop work immediately. Leave hazard area and notify the fire
department.
2.6 SAFETY RELATED TO THIS PRODUCT
When this product is under operation, do not put your hands or feet into mechanical driving locations
of engine, centrifugal pump and agitator, etc.; keep away from engine hot surfaces; and keep away
from hot engine surfaces.
Do not run the centrifugal pump dry. Dry running (without water) will damage the mechanical seals.
Do not run the centrifugal pump under pressure without a discharge rate at a high speed (＞1000
rpm). This will damage the mechanical seals quickly.
For pumping acid fluid or other chemical fluids, you should strictly follow the safety requirements for
acid fracturing operation.
For electricals, you should follow the following instructions:
Hot-line plugging and unplugging

Dismantlement and inspection/repair of battery
Inspection/repair of instruments and gauges
Inspection/repair of PLC
Inspection/repair of power generator
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CHAPTER 3 ABOUT THIS PRODUCT
3.1 MODEL AND NAME
Model: ATS-20
A――Acid or water
T――Transferring
S――Skid
20――20BBL/min
Full Name: ATS-20 Booster Centrifugal Pump Skid
3.2 INTENDED USE
This product is mainly designed for transferring or recirculating fluid with a certain pressure and a certain
discharge rate to satisfy the needs of various special processes of cementing operation at field location.
3.3 WORKING PRINCIPLE
This product is a skid-mounted pumping unit. It is powered by one CUMMINS QSB4.5 engine via one
clutch to drive one centrifugal pump. All operations are centralized on the control console for convenience.
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3.4 MAIN CONFIGURATION AND PARAMETERS
Item Description Model/Size/Specs

1 Control Mode Manual
Integral welded structure c/w anti-collision frame, lifting
Skid Frame
2 point on top and forklift pockets on bottom.
3 Diesel Engine CUMMINS QSB4.5-C130
4 Clutch SP111 mechanical clutch
5 Centrifugal Pump SERVA SCP6x5x11
6 Fuel Tank Capacity 150 L (40 gal)
7 Max. Discharge Pressure 0.49 MPa(70psi)
3
8 Max. Discharge Rate 3.7 m /min (20 BBL)
10 Low Pressure Manifold Stainless steel
11 Drive Shaft SWC 120BH
12 Working Temperature -20℃―+55℃
Suction Port: Two 4” FIG.206 female union
13 Interfaces
Discharge Port: Two 4” FIG.206 female union
14 Overall Dimensions Approx. 3500x1500x1700(mm)
15 Total Weight Approx. 4500 kg
3.5 MAIN COMPONENTS
3.5.1 ENGINE
The CUMMINS QSB4.5-C130 diesel engine consists of engine body, air cleaner, silencer, fuel
coarse/fine filters, oil-water separator, electrical starting system, 24V alternator and vertical radiator. In
addition, air compressor and flywheel housing, etc. are installed.

1 Model CUMMINS QSB4.5-C130
Electronic fuel injection, in-line 4 cylinders, 4-stroke
Construction
2 engine
3 Rated Power/Rated Speed 130 HP@2200rpm
4 Cylinder Bore 102 mm (4.02 in)
5 Stroke Length 137 mm (5.39 in)
3
6 Displacement 4.5 L (272 in )
7 Air Intake Turbocharged intercooler
8 Compression Ratio 17.2:1
9 Emission Standard TIER 3
10 Max. Torque/Speed 624 Nm (460lb-ft) @1500rpm
11 Fuel Consumption (full power) 29 L/hr
12 Starting Method Electrical starter
13 Overall Dimensions (LxWxH) 818x713x878 mm (33.2x28.1x34.5 in)
14 Dry Weight 818 lbs (371 kg)
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In addition, an emergency air cutoff valve is equipped to close air intake in case of an emergency.
For details, please refer to the OEM Engine Operation and Maintenance Manual and Parts Manual.
3.5.2 CLUTCH
WPT power take-off is suitable for inline and sideload applications on all internal combustion engines
with standard SAE flywheel housing dimension.

1 Model SP111 mechanical PTO
2 Max. Input Torque 613 Nm(452 lb-ft)
Secondary 95 (128)
Max. Transmitted Power, kw
3 3-stage 63 (85)
(HP)
4-stage 48 (64)
5 Max. Input Speed, rpm 2500
6 Control Mode Mechanical lever
7 Dry Weight, lbs (KG) 143 (64.9)
For details, please refer to the OEM Documentation.
3.5.3 CENTRIFUGAL PUMP
One SERVA SCP 6x5x11 centrifugal pumps are installed on this product. It is for suction and discharge of
water or acid fluid.

1 Model SERVA SCP 6x5x11 (Acid proof)
2 Suction Inlet Dia. (Nominal) 6 in (152.4mm)
3 Discharge Outlet Dia. (Nominal) 5 in (127mm)
4 Impeller Dia. 11 in (279.4mm)
5 Impeller Type Open impeller
Rated Discharge Rate/Rated 3
3.7 m /min /0.34 MPa
6 Pressure
7 Rated Speed 1900 rpm
8 Rated Power 45 KW (60 HP)
9 Packing Lubrication Grease
10 Dry Weight, KG 200
3.5.4 MANIFOLD SYSTEM
The manifold system is used to transferring water or acid fluid. It mainly includes suction and discharge
manifolds of the centrifugal pump.
These manifolds are made of 316L stainless steel. All control switches are controlled with stainless steel
manual butterfly valves.
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3.5.5 ELECTRICAL CONTROL SYSTEM
The electrical system is used to control startup and shutdown of engine and to provide power for
instruments and lighting system. The 24V power comes from an alternator installed on the engine and a
battery. The switch power can change the external AC to DC.
Display of gauges and control switches are all centralized in a control console on the operation platform.
The control console is made of stainless steel.
For details, please refer to Chapter 8 of this manual.
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CHAPTER 4 OILS AND LUBRICANTS

The following tables are for recommended oil. Different brands of oil are used for different working
environments. Mobil and Shell are recommended for the equipment used in foreign countries. On the premise
of meeting operational requirements, other brands of oil can also be selected.
Oil filling steps should be accomplished as per requirements. First add 2/3 and run at low speed for 2
minutes to allow the pipeline to be fully filled. Refill to the specified scale. After oil filling, please conduct check
according to the following contents.
Component Item Oil Brand Volume, L

Cooling System 50/50% Glycol Mixing Fluid 70
QSB4.5 Engine Oil MOBILE 15W-40 (API CF-4 above) 10
Fuel Light Diesel Oil #0, #-10 150
GREATWALL CHANGFENG
Clutch Lubricant 10
Multiple Effect Grease #3
6x5x11 GREATWALL CHANGFENG
Mechanical Seal Appropriate
Centrifugal Pump Multiple Effect Grease #3
Mechanical GREATWALL CHANGFENG
Lubricant Appropriate
Moving Parts Multiple Effect Grease #3
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CHAPTER 5 BASIC OPERATION
WARNING!
This manual cannot substitute the OEM (such as engine) Operation Manuals. Operators
should understand and abide by the operating instructions in the OEM manuals.
WARNING!
This product is a mechanical and electrical product. Operators should understand and
abide by the operating instructions in the OEM manuals on the electrical control system
and Chapter 8.
5.1 INSPECTION BEFORE STARTUP
1. Check air ventilation of this product. The bottom of this product should be placed firmly on a flat
place.
2. Check all working fluids to ensure that they are at full levels or safe levels:
Engine Radiator Liquid Level
Engine Oil Dip Stick
Fuel Tank Oil Level
3. Check butterfly valves and ball valves on the pipeline system for normal opening and closing.
4. Check all stage filters. Drain residual water from them.
5. Check the control cables. All power switches on the control panel should be at the OFF positions;
check the external plugs’ connection; check the engine key switch is at the STOP position; check the
throttle is at the MIN. position. Connect the local control box’ cables.
6. Confirm that the valve on the discharge outlet of the pipeline system is closed.
7. Check belts, fan and other rotating parts for any interference.
WARNING!
Check the silencer outlet and confirm that there is no man nearby before startup. If not, it
may cause personal injury by high temperature exhaust.
5.2 ENGINE START-UP/WARM-UP
1. Turn on the battery power switch..

2. Turn on the Master Power Switch.
3. Start the engine as per the CUMMINS manual.
4. Turn on the butterfly valve on the centrifugal pump suction inlet.
5. Check water drain port for any blockage under low temperature environment.
6. Check the engine instruments.
7. Check the engine oil pressure after the engine is started for 30 seconds. If the oil pressure is less
than 10 psi, stop the engine for inspection. The engine should be warmed up at least for 5 minutes
and speed should be 800 rpm..
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5.3 PUMPING OPERATION
1. After warm-up, accelerate the engine to 1450 RPM but not over 1750 rpm and increase the oil
pressure to 35 psi at least. Open the discharge valve. Start pumping the working fluid.
2. Observe the power system for any abnormal sound till the end of the job.
5.4 Shut Down This Product
1. After completion of the job, disconnect external pipelines.

2. Keep the water pipeline taking water. Drain all residual slurry from the discharge pipeline. Open the
flushing pipelines in the batch mixing tanks to clean the inner walls.
3. Stop the engine and close all valves. Record the equipment status for sake of the next inspection
and repair.
4. Drain residual liquid from the oil-water separator and filters.
5. Open the engine hood and use compressed air to purge off dust and blow dry the air reservoir tank
and the pipelines.
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CHAPTER 6 INSPECTION AND MAINTENANCE
WARNING!
If the operator has any doubt on safe operation or maintenance of this product, please try
best to consult the manufacturer’s technicians or servicemen. Do not make any guess at
random. Always keep inspection!
WARNING!
This manual cannot substitute the OEM (such as engine) Operation Manuals. Operators
should understand and abide by the operating instructions in the OEM manuals.
6.1 ESSENCE OF PREVENTATIVE MAINTENANCE
Preventative: In essence, maintenance shall be preventative. By maintenance, potential faults can be

inspected and corrected before causing the failure of the equipment.
Consciousness: Preventative maintenance, in essence, requires the operator to fully understand all
mechanisms of the equipment. Consciousness requires awareness on abnormities, such as abnormal
knocking or smog, and apperception on the equipment capabilities and service requirements as well.
Conscious can be described as good observational or alert.
Timely Correction: No matter what methods or measures are taken for inspection, potential faults shall
be timely corrected to prevent occurrence of equipment shutdown or failure. Corrective actions or supply of
service constitutes preventative maintenance.
6.1.1 ACTIONS
Preventative maintenance, in essence, requires actions or measures be taken to prevent major repairs.
These actions or measures shall be performed at the operator level and usually fall under category of 1)
maintenance, 2) corrosion prevention and 3) repair.
Maintenance: The maintenance at the operator level described in this manual mainly refers to check,
adjustment and test of normal operation and set point (calibration); and tightening of loose components and
confirm readiness of systematic operations of the pumping unit. Maintenance also refers to adding of grease,
oil, coolant, and fuel, etc. and cleaning of the filter system (such as replacement of filters).
Corrosion Prevention: Including assurance of thorough cleaning, lubrication and overall protection.
Nitrogen pump units shall be avoided to use in areas with high humidity and high temperature.
Repair：Major repair works such as replacement of gaskets or seals, pipes and troubleshooting of
system faults, etc. Such as major electrical repairs are repairing/replacement of cables and troubleshooting of
faults. Major repair works are usually done by maintenance level personnel as per OEM manuals.
NOTE!
When performing repair/maintenance on this product, you should refer to specific
Equipment Maintenance Manuals.
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6.2 DAILY MAINTENANCE
General remarks: Before and after each operation, check fluids and lubricants of the engine and the
compressor. Add or replace them when needed. Adding volumes of fluids should be based on the OEM
documentation. Due to the changes of custom-built requirements, each device’s volume may be different. To
ensure long service life and reliability of this product, filters should be changed regularly.
Before and after each operation, visually check all connections and hoses. If necessary, tighten those
loose connection and change worn hoses.
Every day, every week or recommended hours, perform preventative maintenance on related items.
Guideline ： As there are some differences on the operating requirements of this product, this
Maintenance Program is just used as a guideline. It should be together with the operating instructions in
Chapter 5.
6.3 MAINTENANCE PLAN
6.3.1 DAILY MAINTENANCE
Daily maintenance is the operator-level service performed on this product. These maintenance
procedures are part of the checklist and the operating procedures of this manual before and after each
operation.
MAINTENANCE BEFORE OPERATION
Check connection:
1. After each movement, check connection of all components.
2. Check all hoses.
3. Check all electrical wires.
4. Continue maintenance or put this product into use.
Check electrical wires and battery system:

1. After each movement, check all electrical connections.
2. Check the battery.
3. Check electrical circuits and connectors outside the control cabin.
4. Continue maintenance or put the unit into use.
Check all protective guards:

1. Check all protective guards and belts on this product including engine and engine radiator.
2. Check all bolts and nuts.
MAINTENANCE AFTER OPERATION
Check the fuel system:

1. Check all fuel hoses and their connections, including the fuel tank and from the fuel tank to the fuel
filter assembly.
2. Check all clamps and all connections for any oil leakage.
3. Check the oil level gauge on the fuel tank. If fuel is not enough, add fuel to the level as required.
4. Check the valve on the fuel tank for proper installation.
18
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Check the engine cooling system:

1. Check all coolant hoses and their connections for any leakage.
2. Allow the system to cool down before opening the cap of the antifreeze adding port.
WARNING!
The pressurized system will cause serious injury to person. Open the cap partially to
release pressure and then open it completely.
CAUTION!
If the hot engine’s cooling system is drained completely, first allow the engine to cool down
and then add. Sudden change of temperature may cause damage to the engine.
3. Use the liquid gauge to verify the coolant level. Add the coolant if necessary.
4. Check the radiator core for any damage or blockage by dirts or residuals. Use a lamp to check the
radiator coils. Dirty or damaged coils will not allow the light to pass the radiator assembly. Clean
them if necessary.
Check the engine oil level:

1. Use the oil dip stick in the oil sump to check the engine oil level.
2. The oil dip stick has the scales of LOW and FULL. The oil level should be above the FULL scale
when the engine stops.
3. Check the oil level is on the full scale.
4. Add a correct type lube oil if necessary.
NOTE: The engine oil level should be check after the power unit is preheated and reach to the IDLE
speed.
WARNING!
Do not overfill oil into the engine oil sump at any time. Otherwise, oil overflow will cause
damage to the engine.
CAUTION!
Only use the specified lubricant. Refer to the CUMMINS engine Manual.
Check the engine air intake system:

1. Check the air intake filter element for any larger residuals.
2. Use a brush or compressed air to the assembly.
3. Check the air cleaner for any blockage. Correct working range should be 1-5 in.Hg. This indicator
should be readable and replaceable。
19
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CAUTION!
Do not perform operation on the engine when its air intake system is blocked. Otherwise,
damage will be caused to the engine.
Check the FUNK transfer case’s lube oil level:

1. Use the oil indicator to check the transfer case’s oil level.
2. Check the oil level is on the FULL scale.
3. Add a correct type lube oil if necessary.
WARNING!
Do not overfill them at any time. Otherwise, oil overflow will cause damage to the unit.
6.3.2 WEEKLY MAINTENANCE
The weekly maintenance’s time interval is about 50 hours in working time.
Check the battery electrolyte level:

1. Check the battery electrolyte level as per the ATLAS Manual.
2. Check the battery terminal and clamps for secure fastening.
Check the engine RPM:

1. Check the engines’ min. RPM.
2. Check the engines’ max. RPM.
Check the engine pipelines for any leakage:

1. Check all hoses on the engine case for any leakage. Check the connections for any leakage.
2. Check all hoses on the fuel tank and hoses connected to the engine for any leakage. Check the
connections for any leakage.
3. When the engines run at IDLE, check the engine air intake and air exhaust pipelines for any
leakage.
Clean the unit:
1. Check all electrical connections are correct.

2. Wash the unit. Brush dirts and residuals off the unit. Clean any corrosive matters deposited on the
pipelines and the suction manifold.
CAUTION!
Never use diesel oil as detergent. It is a high inflammable and it can cause damage to the
unit.
3. If necessary, use a non-corrosive mixture mixed with an industrial strong detergent and clean water
in proportion of 50:50 to clean the deposited matters.
4. Use a rag to clean all exposed valves, oil filters, control devices, indicators, etc.
20
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6.3.3 MONTHLY MAINTENANCE
The monthly maintenance’s time interval is about 250 hours in working time.
Note: Monthly maintenance includes weekly maintenance contents. (The repeated is omitted.)
Analyze the coolant:

At least every 250 hours, collect the coolant sample to perform a complete analysis so as to determine
how much additive should be added.
Clean the radiator’s exterior:

1. Check the radiator fins every 700 hours. Use a high quality grease remover to clean the fins if
necessary.
2. Reverse flush the fins.
3. Use compressed air to dry them.
CAUTION!
Never use fuel, kerosene or gasoline as solvent.
4. If this unit is used under dusty or a strong corrosive condition, it is necessary to clean the radiator
fins more frequently.
Adjust the fan belts:

1. Adjust the belt’ tension as per the Engine Manual.
2. Replace the belts when the belts are worn.
Clean the fuel tank:

1. Turn off the power. Confirm no inflammable and explosives around the tank. Prepare a fire
extinguisher. Collect rejected oils.
2. Pump out the clean diesel from the upper level in the fuel tank. Keep a litter in the bottom.
3. Clean the tank inside and outside. Clean the oil suction filter.
CAUTION!
Wipe out the leaked oil in the process of cleaning so as to avoid a fire accident.
Replace the fuel filter:
Replace the fuel filter and fuel pre-filter as per the CUMMINS Engine Manual.
1. Open the drain port and drain impurities off. Use a suitable can to collect them.
2. Remove the cap. Take the filter element out (turn it slowly upwards).
3. Replace the cap gasket. Before reassembly, apply a thin fuel on the seal.
4. Tighten the new filter element slowly downwards.
5. Perform a trial run on this product by using clean fuel.
CAUTION!
Never use a strap wrench or tighten the filter too tight, otherwise the filter assembly will be
broken and leak oil.
21
B11-00-110_A
6. When the engine stops, check and repair leaks.
Replace the engine oil filter:
NOTE!
For details, refer to the CUMMINS Manual.
CAUTION!
After draining lube oil and re-adding it, the engine oil filter must have oil added before
startup of the engine, otherwise the engine will be seriously damaged.
1. Drain lube oil from the filter.

2. The oil should be warm when drained. This can remove suspended residuals from the oil.
3. Remove the filter element.
4. Add lube oil into the case of the coarse filter via the port on the square cap.
WARNING!
Hot oil will flow out of the opening under pressure when the round cap is removed from the
case of the coarse filter while the engine is running. This will cause personal injury.
5. Assemble the filter element and install the filter.
6.3.4 QUARTERLY MAINTENANCE
The quarterly maintenance’s time interval is about 1000 hours in working time. Based on this reason, the
continuous working time and parameters of this product should be correctly recorded. The following steps are
guidelines to determine the optimized time interval of service.
Note: Quarterly maintenance includes monthly maintenance contents. (The repeated is omitted.)
Wash the radiator and add water:

1. Every 1000 hours, clean the cooling system.
2. Use a good detergent to clean the internals of the radiator.
3. After cleaning, use soft water + anti-rust agent or 50/50% glycol cooling mixed liquid to flush the
cooling system.
4. At the same time, check the radiator for any rust. If no rust is found, the time interval of rust
removing can be every 6 months. Extension of the rust removing interval depends on the condition
of rust and other deposited matters in the wall of the cooling system. Reverse flushing should be
conducted for thorough cleaning of the cooling system. This will achieve maximum cleaning effect to
the coolant passage and the pipeline.
22
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Replace the engine oil:
NOTE!
For details, refer to the CUMMINS Manual.
CAUTION!
After draining lube oil and re-adding it, the engine coarse filter must have oil added before
startup of the engine, otherwise the engine will be seriously damaged.
1. Open the plug on the oil sump of the engine to drain oil.
2. The oil should be warm when drained. This can remove suspended residuals from the oil.
3. If necessary, replace the filter as per the CUMMINS Manual.
4. Oil can be added when the engine runs and stops. However, the FULL scale on the oil dip stick is
determined when the engine runs at the IDLE speed. If too much oil is added when the engine stops,
oil will run into the place between the crank of the flywheel and the oil pan.
5. Add oil into the outer case of the filter.
WARNING!
Hot oil will flow out of the opening under pressure when the round cap is removed from the
case of the coarse filter while the engine is running. This will cause personal injury.
Replace the air cleaner’s filter element:

1. Remove the air intake outer case from the air intake assembly.
2. Remove the dirty filter element from the inner case.
3. Use a rag to clean the case and any residual deposited around the filter element.
4. Insert a new filter element and make sure that it seats on the gasket.
5. Install the outer case cover and hand tighten it.
CAUTION!
Adding too much or little oil to the engine and the transfer case and the gear reducer will
cause serious damage to them. Before operation, oil levels should be checked any time.
CAUTION!
Never mix the used lube oil into the diesel oil. Used oil contains combustible acid and
particles which will affect the oil injector and bearings and cause loss of power and
efficiency and failure of the engine.
CAUTION!
Use the specified fluids, otherwise expiration of quality assurance and damage to this
product will be caused.
23
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WARNING!
Never mix the gasoline into the diesel oil. Gasoline will reduce the cetane number of fuel
and increase the burning temperature. This is a serious fire danger.
WARNING！
Keep children or animals from antifreeze. Children or animals can be attracted by its sweet
taste. If it is swallowed, blindness or death will be caused to them.
Check the fan bearings.

1. If the fan bearings are equipped with grease fittings, use a grease gun to add TEXACO high grade
grease or equivalent Lithium-base multiple-purpose grease to the bearings every 700 hours or 2-3
months.
2. The bearing’s working temperature can indicate the amount of grease to be added, i.e. from cold
(can be touched by hand) to hot (cannot be touched by hand). This will be decided by the bearing
size, speed and ambient condition.
3. Abnormal high temperature accompanied by large overflow of grease indicates the amount of
grease is too much; high temperature accompanied by no overflow of grease, especially
accompanied by noise indicates the amount of grease is too little; normal temperature accompanied
by a little overflow of grease indicates the amount of grease is appropriate.
4. Clean, check or re-install the fan bearing hub assembly every 2500 hours. Add the recommended
the above-mentioned grease.
Engine air intake and air exhaust:

1. Check the mounting support, air intake and air exhaust pipelines and connections for tightening and
no air leakage.
2. Check the oil inlet pipe and oil outlet pipe for oil leakage and corrosion influencing the oil flow.
3. Check any abnormal noise or vibration. If they exist, remove the turbocharger for inspection
(checking from the gasket).
6.4 CORROSION INSPECTION
To prevent any problem from occurring, corrosion treatment should be carried out timely. Every week,
check corrosion damage including thorough cleaning, protection and lubrication of the exposed metal
surfaces. This product is painted with several layers of anti-rust paint. However these paints may fall off in a
vibration-sensitive location or under long-term exposure to a hot temperature. Therefore, routine maintenance
should be conducted to check rust at all times.。
Corrosion protection measures should be taken when this product is not used for a long time,
6.5 MAINTENANCE OF CORROSION PROOF LINING
1. Do not damage the lined pipelines at transportation, lifting and installation.

2. Do not perform any welding on the lined pipelines.。
3. Use water to clean the lined pipelines.
4. Linings should be properly stored. They should be stored indoors under +5～30℃. They should be
kept away from any heat source. They should be inspected before use.
5. When they are corroded or fall off from the manifolds, you should timely notify the manufacturer for
maintenance or repair.
24
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6.6 LUBRICATING POINTS

1
5
6 4 7 2 3
Lub.
Item Lub. Location Oil Brand Oil Grade Volume Lub. Cycle
Point
Extreme Pressure Lithium Appropriate
1 Butterfly Valve 3# 1 Month
Complex Grease
6X5 Pump Mechanical Extreme Pressure Lithium Appropriate
2 2 3# Each Time
Seal Complex Grease
6X5 Pump Bearing Extreme Pressure Lithium Appropriate
3 2 3# 3 Months
Lubrication Complex Grease
Extreme Pressure Lithium Appropriate
4 Clutch Bearing 1 3# Each Week
Complex Grease
5 QSB4.5 Engine Oil 1 MOBILE Lube Oil 1# SAE 15W-40（API CF-4） 10L 3 Months
Engine Cooling Fan Extreme Pressure Lithium Appropriate
6 2 3# Each Time
Bearing Complex Grease
Drive Shaft Grease Extreme Pressure Lithium Appropriate
7 1 3# 1 Month
Fitting Complex Grease
25
B11-00-110_A
6.7 SERVICE
CAUTION!
Any maintenance or service (routine maintenance) on this product must be performed by
trained servicemen. They should be qualified for operating this product. Such service and
maintenance must be supervised by qualified management staff. OEM replacement parts
should be used.
WARNING!
When operating this product, safety goggles, safety shoes and safety helmets must be
worn. It is prohibited to hit any parts or metal debris would fly into the air.
Service on this product means major maintenance such as replacement of main components, seals, and
pipelines; troubleshooting of the system, etc. The main electrical repair means maintenance/replacement of
wires or cables and troubleshooting of the system problems, etc.
The main service job should be performed by service-level personnel as per OEM Manuals.
Table 6-1 General Periodical Maintenance
Inspection Procedure Maintenance Time

Before Use 90 Days 180 Days 1 Year 2 Years
1. Cleaning. √
2. Engine Oil/Engine Coolant/Fuel Tank/Air
√
Compressor Oil Level.
3. Check Leakage. √
4. Check Inlet and Outlet Valves on the Pipeline
√
System.
5. Check Welds for Any Crack. √
6. Check Bolts and Nuts for Any Looseness. √
7. Replace Engine Oil and Filter. √
8. Check Paint. √
9. Check Panel and Lockpin. √
10. Check All Hoses for Any Rupture and Damage. √
11. Visual Check Engine Support for Any Crack. √
12. Oil All Hinges. √
13. Replace Engine Oil Filter. √
14. Replace Engine Fuel Filter. √
15. Replace Engine Air Cleaner. √
16. Check and Calibrate All Gauges. √
26
B11-00-110_A
CHAPTER 7 TROUBLESHOOTING
In many instances, a component or system may develop a problem for which there is no immediate clear
cause. It is recommended, to avoid needless disassembly, the following procedure be taken to isolate the
portion of the circuit where the problem exists. Review safety summary before troubleshooting. The
procedures are as follows:
1) Operate the system or circuit to confirm the problem actually exists.

2) Check for obvious problems first.
3) Check the oil levels in the engine radiator and the fuel tank to ensure that they are full.
4) Check to ensure filters are clean.
5) Check to ensure all system gauges, valves and other components are functioning correctly.
6) Check to see what recent repair or maintenance has been performed. Inspect these areas for
possible cause of problems.
NOTE!
It should be emphasized that cleaning this product prior to inspection will make the job
easier, take less time, and will reduce the chances of contamination.
NOTE!
These guidelines are the summary list of symptoms, causes and remedies. In case of a
series problems, it means daily care and maintenance is possibly missed.
CAUTION!
The following troubleshooting guides are simple checks that field maintenance can make.
Repair of any engine problem should be performed by an authorized engine repair facility.
Field maintenance personnel should possess a good understanding and working
knowledge of the properties and dangers of air compressor unit before attempting to
troubleshoot this product.
7.1 ENGINE TROUBLESHOOTING
Refer to the OEM Manual.
A. Problem: Engine Crank Rotating but Engine Cannot Start Up.
Possible Cause Remedy

Check the Emergency Kill Switch is closed Reset the Emergency Kill Switch.
or not.
Check fuel level, fuel filter, fuel pipeline,
Engine has no fuel. valves, supply/return pipelines and fuel
pump.
Poor quality fuel, brand is incorrect or
Drain fuel and replace filter and fuel.
water in fuel.
27
B11-00-110_A
B. Problem: Engine is Too Hot.
Possible Cause Remedy

The antifreeze level is low. Check and replace damaged parts and the
antifreeze.
The radiator cap is damaged. Replace the radiator cap.
The thermostat is damaged. Replace the thermostat.
The cooling pump is damaged. Replace the cooling pump.
The fan cannot run in full speed or does not Check the fan speed. Repair it if
rotate. necessary.
28
B11-00-110_A
CHAPTER 8 ELECTRICAL CONTROL SYSTEM
8.1 SYSTEM OVERVIEW
The electrical control system of this product is comprised of control box, battery, lighting device,
peripheral sensor and plug connectors, etc. This system includes instruments, alarm displays and related
control devices of the engine and the centrifugal pump.
Power of the electrical control system is 24-28VDC supplied from the battery.
Three power supply circuits from the battery:

1. Power for Main Control Box: To supply 24VDC from the switch power to the local control panel:
2. Power for Lighting: To supply power for 4 lighting lamps for night job;
3. Power for Engine: To supply power to the electrical starter.
Control targets by the electrical control system:

- Engine: Startup/shutdown, temperature, pressure, etc.
- Centrifugal Pump: Discharge pressure and discharge rate, etc.
8.2 CONTROL BOX
The stainless steel control box is used to control the engine and the centrifugal pump.
29
B11-00-110_A
Item Description PN Note

V06-43-568
1 Twist Switch Main Power, Switch to Remote Control, Lighting
X00-01-761
2 14-pin Socket To introduce power and engine signal.
3 10-hole Line Module X04-10-627 控制件信号
To introduce 控制箱
external cables to the control box.
4 Composite Engine
X04-01-239
5 Key Switch To control engine startup and shutdown.
X04-01-240
Alarm on engine high water temperature and low
6 Alarm Lamp X04-08-889
oil pressure.
7 Flow Meter X04-09-208 Centrifugal Pump Discharge Rate
8 Pressure Sensor X04-09-211 Centrifugal Pump Discharge Pressure
9 Switch Power X04-05-041 24VDC
10 Lighting Lamp X04-00-199 Lighting
11 Pressure Gauge X04-03-841 Centrifugal Pump Discharge Pressure Display
12 Voltmeter X04-01-321 Voltage
8.3 LOCAL CONTROL
From local, you can control engine startup/shutdown, engine speed regulation, manual control of
discharge valve switch, monitoring of engine parameters, discharge flow rate, discharge pressure and air
pressure, etc. The local control can be switched a remote control box for engine startup/shutdown and throttle
control.
Settings of the discharge pressure gauge:
The centrifugal pump pressure gauge can display the outlet pressure value when the pump is working.
The pressure gauge can be set as follows:
1. Calibration:
a) Range Selection: Press the RANGE to select “20V” and the range will be 0-20V.
b) DECPT display: If yes, select the DECPT; if no, select “0”.
c) Input of Voltage Calibration Point 1: Select the INP 1 to input “1.00”.
d) Display Value of Calibration Point 1: Select the DSP 1 to input “0”.
e) Input of Voltage Calibration Point 2: Select the INP 2 to input “5.00”.
f) Display Value of Calibration Point 2: Select the DSP 2 to input “1”.
The range of the pressure sensor at the discharge outlet will be 0-1.6MPa.
30
B11-00-110_A
CHAPTER 9 DRAWINGS AND LISTS OF PARTS
ATS-20 BOOSTER CENTRIFUGAL SKID
Item # Qty Part # Description

B11-00-110 SKID,BOOSTER CENTRIFUGAL PUMP, ATS-20
0001 1 B13-41-913 SKID AND ANTI-IMPACT FRAME,ASSEMBLY
0002 1 B13-42-697 POWER UNIT
0003 1 B13-47-033 PUMP ASSY, CENTRIFUGAL,SCP 6X5X11
0004 1 B13-47-469 PIPE,ASSEMBLY
0005 1 B11-08-070 ELECTROL CONTROL SYSTEM
0006 1 B13-99-221 ASSY, NAMEPLATE
0007 1 X04-46-104 LIFTING TOOL
0008 1 B13-40-974 LIST,TOOL AND SPARE PARTS
31
B11-00-110_A
32
B11-00-110_A
POWER SYSTEM ASSEMBLY

B13-42-697 POWER UNIT
0001 1 X04-32-118 ENGINE,CUMMINS QSB4.5
0002 1 X04-38-013 POWER PACK,CUMMINS QSB4.5
0003 1 X04-36-201 111 MECHANICAL POWER TAKE-OFF
0004 1 X04-38-102 DRIVE SHAFT
0005 0 B13-47-033 PUMP ASSY, CENTRIFUGAL,SCP 6X5X11
0006 16 X20-08-960 BOLT,HEX,M10
0007 36 X20-27-610 WASHER,ID.10
0008 20 X20-08-911 BOLT,HEX,M10
0009 8 X20-22-132 NUT,HEX,M10
0011 1 B13-42-480 FUEL TANK,WELDED ASSEMBLY
33
B11-00-110_A
34
B11-00-110_A
CENTRIFUGAL PUMP ASSEMBLY

B13-47-033 PUMP ASSY, CENTRIFUGAL,SCP 6X5X11
0001 1 P06-01-580 PUMP,CENTRIFUGAL,6X5X11
0002 1 X26-02-874 ADAPTER STRAIGHT,3/8"
0003 1 X04-01-667 VALVE,BALL,3/8"
35
B11-00-110_A
36
B11-00-110_A
MANIFOLD SYSTEM

B13-47-469 PIPE,ASSEMBLY
0001 1 B13-44-201 WELDING,PIPE SYSTEM
0002 4 B13-07-483 VALVE,BUTTERFLY,4" W/HANDLE
0003 4 G52-05-269 ASSEMBLY,UNION AND FLANGE
0004 1 B13-44-220 WASHER,SEAL,6",ANSI
0005 1 B13-44-221 WASHER,SEAL,5",ANSI
0006 16 X20-08-575 BOLT,M20
0007 16 X20-22-120 NUT,HEX,M20
0008 16 X20-28-540 WASHER,LOCK,20
37
B11-00-110_A
38
B11-00-110_A
END
39

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Part Number: B11-00-110

OPERATION AND MAINTENANCE MANUAL

1.1 ABOUT THIS MANUAL

1.2 EXPLANATION OF SAFETY SYMBOLS

1.3 LIMITATION OF LIABILITY

SERVA assumes no liability whatsoever for injuries resulting from:

1.4 WARRANTIES OF QUALITY AND TITLE

The Limited Express Warranty of Quality shall apply only if:

The Limited Express Warranty of Quality shall not apply:

Information contained in this manual is subject to change without notice.

2.2 INTENDED USE

2.3 PERSONNEL REQUIREMENTS

QUALIFIED ELECTRICAL TECHNICIANS

QUALIFIED MECHANICAL TECHNICIANS

QUALIFIED WELDING TECHNICIANS

QUALIFIED TECHNICAL PERSONNEL

2.3.2 UNAUTHORIZED PERSONS

2.4 PERSONAL PROTECTION EQUIPMENT

Personal protection equipment is defined as follows:

Protective work clothing

2.5 GENERAL HAZARDS

2.5.1 GENERAL HAZARDS IN THE WORKPLACE

2.5.2 HAZARDS POSED BY ELECTRICAL POWER

RESIDUAL ELECTROSTATIC POTENTIALS

2.5.3 HAZARDS POSED BY MECHANICAL DEVICES

SHARP EDGES AND POINTED CORNERS

2.5.4 HAZARDS POSED BY GASES AND LIQUIDS UNDER PRESSURE

COMPONENTS EXPOSED TO PRESSURE

2.5.5 HAZARDS POSED BY HIGH TEMPERATURES

2.5.6 HAZARDS POSED BY FIRE

HIGH FLAMMABLE SUBSTANCES

2.6 SAFETY RELATED TO THIS PRODUCT

Hot-line plugging and unplugging

CHAPTER 3 ABOUT THIS PRODUCT

3.1 MODEL AND NAME

3.2 INTENDED USE

3.3 WORKING PRINCIPLE

3.4 MAIN CONFIGURATION AND PARAMETERS

Item Description Model/Size/Specs

3.5 MAIN COMPONENTS

Item Description Model/Size/Specs

Item Description Model/Size/Specs

For details, please refer to the OEM Documentation.

3.5.3 CENTRIFUGAL PUMP

Item Description Model/Size/Specs

3.5.4 MANIFOLD SYSTEM

3.5.5 ELECTRICAL CONTROL SYSTEM

For details, please refer to Chapter 8 of this manual.

CHAPTER 4 OILS AND LUBRICANTS

Component Item Oil Brand Volume, L

CHAPTER 5 BASIC OPERATION

5.1 INSPECTION BEFORE STARTUP

5.2 ENGINE START-UP/WARM-UP

1. Turn on the battery power switch..

5.3 PUMPING OPERATION

5.4 Shut Down This Product

1. After completion of the job, disconnect external pipelines.

CHAPTER 6 INSPECTION AND MAINTENANCE

6.1 ESSENCE OF PREVENTATIVE MAINTENANCE