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(QGD45 132 & QGV90 132 Aib) - en
(QGD45 132 & QGV90 132 Aib) - en
Preface
Please keep this manual properly in case of looking up it in the future. Use and maintenance of this manual
is an integral part of the compressor.
Please read this manual carefully before operating the machine.
Follow regulations strictly to carry out any activities related to electricity and human safety during
installation and the operation of machine.
Cut off the power supply and confirm no pressure in the system before starting maintenance or
repair.
Any machine failures or damages caused by not abiding by above regulations is not covered by warranty.
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Fig. 1
1) Fluid jet 5) High pressure
Fig. 2
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Fig. 3
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Fig. 4
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Fig. 5
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Must use standard, flat and industrial floor that is able to afford the weight of machine (see 13.0).
9.2 Ventilation
When the machine is working, the temperature in machine room should be kept within 1~40℃.
Machine room space shall be no less than 100 m3
Two air vents must be provided for machine room and the minimum area of each vent shall be no less than 2 ㎡.
The first air vent is overhead for exhausting hot air; the second air vent is in the lower for intaking cold air from
the outside. If there is too much dust in the environment, the mounting of filter plate shall be recommended.
Hot air exhausted by the compressor should be exhausted with pipe.
The minimum sectional area of pipe shall be no less than 1 ㎡, and the length of pipe shall be no more than 3mm.
Otherwise, mount the exhaust fan.
9.3 Example of venting for compressor room
Fig. 6
10.0 Handling
Note: assure all the panels are fixed before handling the machine (Fig. 8).
The machine shall be handled as shown in figure below.
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Assure no irrelevant person and object existing in the hazardous area during handling.
Fig. 7
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11.0 Unpacking
Check carefully for damage after unpacking the machine. If there is any doubt, please do not use the machine and
please contact with the Service Department of manufacturer or the supplier. Packing materials (plastic bag,
cystosepiment, iron nail and woods, etc.) shall be disposed properly so as to avoid environmental pollution or
personal injury.
Take out fixing blocks (red) 1 & 2 for transport
Fig. 8
Fig. 8
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12.0 Installation
The manufacturer shall not be liable for any damages caused by not abiding by the following regulations
and the warranty would also become invalid.
12.1 Position
After unpacking, position it in the machine room and check following items:
Assure there is enough space around the machine for maintenance (see Fig. 10).
Assure the machine is placed on flat floor.
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1 Fig. 9
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Guarantee that the operator can see the whole machine at the operation panel and that no irrelevant staffs
stay beside the machine.
Abiding by electric operation regulations is the basis for ensuring safety of staff and machine
Electric materials for connection e.g. cables and connectors shall meet machine requirements and comply
with related regulations
The manufacturer shall not be liable for any damages caused by not abiding by following regulations and
the warranty would also become invalid.
12.4 Start
See 20.0 in section B.
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13.1 QGD45
冷却风出口
Cooling air outlet of compressor,
cubicle,cooler and motor
电缆进线口
(1680) Electric cable inlet 125
24 19
147
30
冷却风入风
Cooling air inlet of compressor,
cubicle,cooler and motor
1600
914
133,5
420 194 495 194 65 7 118 589
1680
机组出气口
685 96 Compressed air outlet
113,5
700
950
Compressor power
kW 45 45 IVR
Pressure Mpa 0.7 0.8 1.0 1.3 0.7 0.8 1.0 1.3
Noise dB(A) 69 69
Machine weight 870 910
kg
Motor power kW 45 45
Fan motor power 1.1 1.1
kW
Oil capacity (L) ~22 ~22
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冷却风出口
Cooling air outlet of
compressor,cubicle,
cooler an motor
电缆进线口
Electric cable inlet
24 (1900) 20 125
172
冷却风入口 30
Cooling air inlet of
compressor,cubicle,
cooler and motor
1600
1000
116,5
70
机组出气口
Compressed air oulet
1249 109,5
85
1060
890
Compressor power
KW
55 75
Pressure Mpa 0.7 0.8 1.0 1.3 0.7 0.8 1.0 1.3
Noise dB(A) 72 73
Machine weight kg 1220 1285
Motor power kW 55 75
Fan motor power
kW
1.6 2.0
Oil capacity (L) ~34.5 ~34.5
Compressor power
KW
55 IVR 75 IVR
Pressure Mpa 0.7 0.8 1.0 1.3 0.7 0.8 1.0 1.3
Noise dB(A) 72 73
Machine weight kg 1300 1360
Motor power kW 55 75
Fan motor power
kW
1.6 2.0
Oil capacity (L) ~34.5 ~34.5
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13.3 QGD/QGV 90
热风出
24 2210 20 1060 30
排气口G2
电缆入口
117
1600
冷风进
Compressor power
kW 90
Pressure Mpa 0.7 0.8 1.0 1.3
Noise dB(A) 73
Machine weight 1570
kg
Motor power kW 90
Fan motor power 3.0
kW
Oil capacity (L) ~41
Compressor power
kW 90 IVR
Pressure Mpa 0.7 0.8 1.0 1.3
Noise dB(A) 73
Machine weight 1650
kg
Motor power kW 90
Fan motor power 3.0
kW
Oil capacity (L) ~41
13.0 Dimensions and basic parameters
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13.4 QGD/QGV110-132
热风出
25 2210 20 1200 30
电缆入口
117
排气口G2
1600
冷风进
Compressor power
KW
110 132
Pressure Mpa 0.7 0.8 1.0 1.3 0.7 0.8 1.0 1.3
Noise dB(A) 74 75
Machine weight kg 1870 1920
Motor power kW 110 132
Fan motor power
kW
3.0 3.0
Oil capacity (L) ~43 ~43
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14.0 Machine description
1 2 3 4 5 6 7
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15.1 General
The maintenance intervals in table below are specified for well ventilated environment without dust. If the
environment gets worse, the maintenance interval shall be shortened.
Every 50 operation hours Drain condensate water from the oil tank.
Check oil level.
Check external filter plate.
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15.3 Drain condensate water from the oil tank
As the machine stops for a while, the system cools down and the condensate water will be collected at the bottom
of oil tank. If the machine stops over night or weekend, condensate water will occur.
Condensate water shall be drained every 50 hours or once per week. Do not drain the water until the machine
cools down e.g. at least 8 hours after machine stops.
Steps:
- Press the stop button (1).
- Open the electric cabinet door to turn off the air switch inside.
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Fig. 12
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Check
- Let the machine run normally.
- Check oil window (11).
- The oil level shall be visible from the oil window. Refill if inadequate and drain if excessive.
The lubrication oil shall be provided by a same manufacturer with same designation. Do not mix
lubrication oil produced by different manufacturers.
Oil filling
- Stop machine, cut off main power and pipe network and wait until the pressure in oil tank is fully released.
- Open the panel.
- Unscrew the oil filling cap (11) in Fig. 12.
- Fill oil with same designation to the upper mark (14) in Fig. 12.
- Tighten the oil filling cap.
- Close the panel.
Fig. 13
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15.6 Clean or change air filter
- Stop machine.
- Cut off main power.
Fig. 14
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- With air blown from the inside out to wash the filter.
Do not use water or solvent.
- Use clean cloth to wipe the sealing position on filter housing and filter element.
- Install the filter element and the filter cover.
- Install the top cover.
- Dispose the used filter element according to local regulations.
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Dispose used oil and other pollutants, e.g. acoustic insulation sponge and filter plate, according to local
regulations.
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Fig. 15
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Section B
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19.0 Start
Be sure to cut off power supply before start of any operation on machine.
Fig. 16
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- Cut off power supply and exchange any two live wires (2) in Fig. 17.
If you have read this manual carefully, the machine can be started up.
Note: After the controller is just powered on or the machine is just stopped by the program, please wait
tens of seconds to start the machine.
Fig. 17
Direction of rotation
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Cut off the power supply before start of any maintenance work on machine.
Maintenance schedule
The following maintenance interval is based on dust-free environment with good ventilation. If the environment is
very dusty, the maintenance interval shall be shortened.
Oil filter shall be replaced after a new machine running the first 500 hours.
Every 50 operation hours Drain condensate water from the oil tank
Check oil level
Check external filter plate
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Cut off the power supply and connection of compressed air before start of any maintenance work on
machine.
Fig. 18
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Cut off the power supply and connection of compressed air and ensure no pressure in the system before
start of any maintenance work on machine.
Steps:
- Press stop button;
- Press emergency stop button;
- Cut off power supply (3) in Fig. 19
- Cut off external air supply
- Check and confirm there is no pressure in the system (4) in Fig. 19
- Open the oil tank cover (6) in Fig. 19
- Change oil separator
- Smear little lubrication oil on the seal ring before installing the oil filter.
- Tighten the oil filter by hand.
Fig. 19
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Air circuit
Oil circuit
Control circuit
Note:
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Postal code:200062
Phone Number:086-21-62789702 / 62789703
Http: //www.quincycompressor.com.cn
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