PT I(RAI{**-:^ *f,JEi\iGII\EtrR.Iio{r.

_o

WELDING P R O C E D U RSEP E C I r r C N i r O1r ,W r ES)

C o d e A S M ES e c .l X , B o i l e ra n d p r e s s u r eV e s s e l

C o m p a n yN a m e : P T . K R A K A T A UE N G I N E E R I N G
Welding PrccedureSpecificationNo. : KE-wPS-ASME IX-OO3 Cev. O By AGUS SUBANDRIYO
S u p p o r t i n gP Q R N o . ( s ) : K E- P Q R - A S N , 1
r XE- 0 0 3 n e v , 0 D ate I ' l o v c n l b e r1 5 t h , 2000

W e l d l n gP r o c e s s( e s ) : GTAW Type(s) [ln;.tuAL

JOTNTS (OW-402)
J ointDes ign : GI{OOVEAND FILLET
Birckirrg (Ycsif.lo) . NOt'lE
B a c k i n g l v ' i a t e r i a l( T y p e ) : NONE
( R e f e rt o b o t h b a c k i n ga n d r e t a i n e r s ;

f Metal
I F u s i o nM e t a l

l Nonmetalic
I ot'er

F o r d e t a i ls e e p a g e 3 o f 3

B/ISE IvIETALS ( o w - 4 0 3 )
No. 8 GroupNo. to P-No G r o u pN o .
OR
*i;i
lii- Specifrcationtype and grade
s n . 3 1 . 2 . r p . 3 1 6A
i .182 Gr. r lt6
:Ajr
i:ir I to Specifrcationtype and grade
s A . 3 1 2 . r p . 3 i _ 6A
. . l _ 8 2G r . F i . L 6
OR
.{i:*
C h e m .A n a l y s i sa n d M e c h . p r o o
,l- ;

:1 !:)
o C h e m A n a l y s i sa n d M e c h . p r o o
T h i c k n e s sR a n g e :
#.
B a s eM e t a l: Groove 1.5 nrm-10.98 Fillet NLL
I P i p eD i a R a n g e Groove
:' ALI. Fillet At- L
Other:
-i;,
'
FTLLERh4ETALS(QW_401)
t..: GTAW
':
n'l Spec. No. (SFA)
r*f
t'*'l 5.9
F- No
tdi 6
A-No.
B
Size of Fillerh4etats
2 .4 nlnl
Weld lvletal
T h r c k n e s sR a n g e
Groove
10.98 mm (r.rax)
Fiiler , i
ALL
Electrode
Et( JIt)
Flux,TiadeNime
NONE
Consumablelnseri
NONE
Other (lr4anuiacturer)
E a c hb a s e ltng_9r.Jrgs9q__tgJL
F i l l e rl v l e t aC
l o m b i n a t i o ns l r o u l Jb e r e c o r d e di n c i , v i c l u a l t v -

v/:"r.roe|:TrhFloor.Jl.Jcnd.Grtotsub'aroKrv.5{Jrlrrir-'t?tdifAll,ii
t " B o r 1 7 { , p h o n:e( e
021}s2212a6,sz0l605iax:(021)s10067s
E . M r l l : k c c l k tS I n d o c r t . n o t . l d
CtLEOoNI
G o d u n gK E . J l . A s l r R a y e K a v .o ' 3 K e w e s r n ] { : : , t ] I : l k : l r 1 c ] h g c n { 2 4 1 3J r w r F r r n t . l n d o n o r l r p . h o n o o: ( 0 2 5 4 }t 9 { 1 0 0
F r x : ( 0 1 5 4 J) 9 i 6 0 l . J ! l 1 6 s rp . o . g o r i r 7 E - [ r r l r: l 0 c r u r n d o c r t . n r t . k J (tlunting}
&g
 PT KRAIL,1J:^'..'-'
tr,NGXNE,E.RXI\
d G

WELDtNG p R O C E D U RSEp E C t F t C A T | O(N WpS)

C o d e A S M ES e c .l X ,B o i l e ra n d p r e s s u r eV e s s E l

W P S N o . : K E - w p s - A S MrEx - 0 0 3 n c v . 0
P O S T T T O( Q
NW4o5) P O S TW E L D H E A T T R E A T t v I E N(TQ W - 4 0 7 )
P o s i t i o n( s ) o f G r o o v e T e m p e r a t u rR
e ange : NONE
T i m eR a n g e : NONE
Welding Progression UP HILL
P o s i t i o ni s ) o t F i l l e t ALL POSITION

P R E H E A T( Q W - 4 0 6 ) GAS (QW4O8
percent Compctsidg-l-tl
Preheat Temp. lrilin : NONE Gas (s) Mixture Flow F(ate
oC
I n t e r p a s sT e m p I ' i 1 a x : 180 shielding ARGON gg.gg% 12-I5 L/MrN
P r e h e a tm a i n t e n a n c e : NoNE Trailing N o NE N o NE I , l o rEJ
(Continuous or speoal heatillg rvhere applicable shoutd be recortled) gg. ggx
Backing ARGoN 6-15 L/r,1rN

E L E C T R T C ACLH A R A C T E R I S T I C( S
QW409)
'na
CurrentAC or DC Polarity : STRAIGHT
Amp (Range) :70 -140 Volts :l_4-lZ
( A m p s a n d V o l t s r a n g s h o u l d b e r e c o r d e d f o r e a c h e l e c t r o ds
ei z e ,p o s i s i o na n d t h i c k n e s se, t c .T h i si n f o r n r a t i or n
r r a vb e l i s t e d
i n a t a b u l a t o rf o r m s i m i l a r t o t h a t s h o w n b e l o w )
TungstenElectrodeSize and Type : 2 . 4 n r m- 2 x T H o R T A T E DT U N G S T E N( e w s 5 . 1 2 , evrrrr-2)
jorru frng.tun,
, * ,nor*,uo u,",
Modeof MetalTransferfor GMAW : NONE
(Sprayarc, Short circuillngarc, ctc)
Electrode
Wire FeedSpeedRange : NONE

T E C H N T Q U E( Q W - 4 1 0 )
String or Weave Bead S T R I N G& W E A V E
Orificeof Gas Cup Size 9-16mm
l n i t i a la n d l n t e r p a s sC l e a n i n g( B r r r s h i n gG
, r i n c J i n ge,t c ) C I I I N D I N G A N D B R U S H I N GS T A I N L E S S S T I E L

Methodof BackGouoino NONE

Oscillation NONE
ContactTube to Work Distance 4 - 5 t"tt'l
or SinglePass(perside)
lr4ultiple NlULTIPLE
Multipleor Sin{le',f lectrode SI N G L E
3 TravelSpeed(Rang'e) 4 - 9 cmlmin
Peening N O NE

sq
Other NONE

F l l l c rM c t a l Curront O t h e r( e . 9 ,
Remrrk c
Weld i r:ttt,t Qrreer{ Cor)ll'ltcrrls,
Layer (s) Process a.r^^^
Ul(l:5 Ampere Rarige Hotr';ire
R' a- " nJ "n p
' (cni i min) Additional,
Tecltrriq,.re.
T o r c hA r r c l c
Etc)
ER lli:' I U..l D C 5P 70 - 140 14 - 17 | S - S
FILLER LRrlfi r.. O C SP 70 - 140 l.r-17 | .l^9
CAPPING I
rR l1r,' | 2.4 D C SP 70 - 140 14 - 17 | q - S

JAKARTA I
Wit|u Bei: 7th Floor,Jl. Jcrrd.Gitot Subroto
l ( r v . 5 . ( J r \ r r r : 1 1 9 5 0 . I n r i o n o r l r , p O . g o x 1 7 , t , p h o n c r : ( 0 2 1 ) 5 2 2 1 2 . 1 65, 2 0 . t6 0 j F : x : ( 0 ? 1 )
S2O067S
E.nrell : conrrnrrclel\0\rakrtr!Jang.co.ld
CILIOON I
G'rltrnn xE. Jl Arl: Rry: K:v. o. 3 K:q'er:n Indurtri KrekrLru
Cllogon l2{35 Bentrn - Indonrrlr phonor : (025{) 194100 (Huntln17)
I i \ i ( o i 5 { ) : l l l l 6 t ) 1 , . 1 0 t 6 5 I l ' . O . U u r l { 7 f i - r r r e l :l t r r r r L . t l n q $ k r e k r t n t r c r r g . c o . l r l
 R.Clrl.t xen!!l aooil5

WELDING PRocEDURE spEctFtcATtoN (vvi^;i

(sectionlx, A$MEBoiterand pressurevesselco*-,

J O r N T ' SD E S t c N( a W 4 0 2 )

37.5o + 2. 5o

1 . 6 m m + O . Br l r n r

nols : for maximum"t' refsr page 1

1.8mmApp.ror
GepLuiurawaldirp
y min = The Lesserof t or 6,4 mm
X min = The Lessarof 1.4T or thethicknoss
of thr:hub. X m i n = T h e L s s s e r o f 1 . 4 T o r t f r o t l - , i c l i , r c sos f t h s h u b .
nole -'lor maximum^t'refor page l nolo : for maxlmum 1" rofor ltago 1

as"*3
0 , 7t n
but not loss than 6,4mm

2 . 0- 3 . 2

M i s a l i g n m e n t( m a x ) = T h e l e s s e r o f 3 . 2 m n r o r 0 . 5 t n
nola : for maximum't'rofor paga l

P R E P A R E DB Y :

( A gus S uba n d ri y o) ( U l a nG u n a)
 E/ts
-1
PT KRAI{A'IA{JER{GINtrEF4"li;
Y7h , v-

ffi
-*i E#
P R O C E D U RQ
EU,q,LtFtcATtO
RNE C O R D S( p O R )
RecordActualcondiiionUsedto ffi

Company Name : r,1.. TiRAKATAU

.ENGTNEERTNG
P r o c e d u r eQ u a l i f l c a t i oRne c o r dN o . : K E _ p Q R _ A SIM
XE_003 nev.O Uate J i i ,r r i t ! 16tn, 2001
WP S No. :
C o m pos it e. W eld i nPgro c e s s(e s ) :
Types ( M anual,A u to m a ti cSe , mi -Au to ) :

J O T N T S( Q W - 4 0 2 ) t7l s"

+- 1mm

o r d e d f o r e a c h f i l l e rm e t a l o r p r o c e s s u s e d )
BA S E M E T A L ( O W 4 0 3 ) P OS TV /E LD H E A T TR E A TI' /IIi i .;i -, - 407)
M a t e r i aSl p e c . : sn-312 Tenrperatur : N oN E
l-ypeor Grade : TP 316 5ch. 40. : NONE
.o to P-No. : 8 : NOt.rE
Th ic k nes sof T es t C o u p o n : 5.49 mm
D i a m et erof T es t C o u o o n : 88.9 nurr
Other : NONE

GAS (0w - 408)

S h.i el di ng
FT LLE RM E T A LS( OW -4 0 3 ) Trailling
SFA Specification A. 5.9 Backing
AW S Clas s if r c at i o n ER 3lCr I
-._.t..--.-l-.
Fi l letM et alF - No. 6 E L E C T R I C A LC H A R A C T E i ( I Itii - . . I . . ^ / - 4 0 9 )
We iOM et alA nat y si sA-N o . 8 Current .UL
Size of Fillerlr4etal 2.4 mm Polarity : STRATGIII'
Other E S A B / O K. T T G R O D1 6 . 3 0 '.
Antpercs 75 - 86 '. 14 - 16
T r . r n g s tE
c nl e c t r o dSei z e :
Otlrr-'r :TypE 2% I UIiGSTEI.]
v V e l dl V l e t a T
l hickness 5.49 nrnr Aws 5.12,

P O S | T I O(NO W- 4 0 s )
O W- 4 1 0 )
T E C f { N i Q U( E
Position of Groove 6G T r a v e lS p e e d r'il.i/r.1IN
S J e l dP r o g ( U p t i i t t .D o w n l r i l t ) L'P iltll S t r i n go r W e a v eE e a d & \,,'r.;lv r-
Other N O Nt : G a sC u pS i z e 16 nrnl
Oscilation
l n i t r oal n dI n t e r p a sCsl e a n i n o (r;'1.'UIfJG &
E A T( e w - i o d y
PREH
s rAlf.rLIss
Prahoat T,o_n ,r n, . r . .1
, ., ,,! 1 n N O NI : Ir4ul tr;l ess or S i ngl eP ass(persi ctr,,) : ru,liL-ifPl"E
In te r pas sT enr c 180 ''c l v l u l t i p loer S i n g l eE l e c t r o C e : slf.iGLI
Other NONE Oilrcr ...,i,i-

JAKARiA:
\ i ' t s m : E a j a7 t h F l o o r ' J t 'J e n d ' G a l o t s u b r o t ot , , " r , r l : l l . ' ] : " 1 t " : : : - - ] ? : : L o - 1 t : 1 : o : g o t
1 ? 4 ,p h o n e s : ( 0 2 1 )5 2 2 1 2 4 rrj :, u 1 f . ! i sF . i x : ( 0 2 1 ) 5 2 0 0 6 r s

\,,QN J
 b(tt
i
PT KRAKA TA TJE NGTI\U.8,[T,.

P R O C E D U RO RN
EU / \ L I F T C A T I O (PAn)
ECORDS
P Q R . r t o . : K E - P Q RA s r . { EI X - 0 0 2
T E N S T LTEE S T( O W- 1 5 0 )
ULTIT,TATE ULnI,iATE

WOTH THICKNESS AREA TOTALLOAD . . UNITSTRESS . . O FF A I L U R&

E
(mm) : (mm) (mm2) (KN) .; '.,,i (hrps) i_,]cATloN

5, 0 2 64 2 5 6 4 L , 7 75 642,352
1 2. 8
s,02 64,256 40, 100 6 2 4, 0 e 6
T2 1 2. 8

T E S T( 0 W - 1 6 0 )
G U T D EEDE t . r D
Type and Figure No. , r Rosult

RooT BEND ( RBl SATTSFACTOIIY

ROOT BEND ( RB2 SATISFACTORY

FACE BEND ( FB1 ) SATISFACTORY

FACE BEND ( FB2 SATISFACTORY

]ommonts
I
:
ETTLEIT{EtDTEST (OW . 180}

?asult - Satisfactory YES NONE P onotrati onInto P arentMetal : Y E S * :_-,_

NO NONE :NO:

VTACRO - Results NONE

, i

r !n?
Type of Test R A D I O G R A P H I CT E S T

Deposit Analysis NONE

Othar NONE

welder's Name HANAFI E m p y . N o .: S t a m pN o . : W . O i

st Conducted by PT. KHI L a b o ra to rytest N o. : 001/Lab/K H l /X l /2000
'?-
I
r {

.id
,"t

.lr
We certifylhal the slatemenls in lhrs rocard aro conact and that the lesf welds
r'.:

{ .d in accordancewith the requiremenfsof Socfion lX of fhe ASME Code

,i
-:t
a.i
r'.I

REVIEWED
BY:

L_UI3N-GUN&)
l+j
!S.i

#iid
gi (Detail of record of tests are illustrativeonly and may be modificated on confirm to the type and nuni'- :t !': ;ir'
*q --4j*

:5,
,.i:i i .t,\.tt\tr1,\ :
\\r.tttrltli.r?tlr|.lrrlrt'..|l'.tfllt|'(:;|tt|lSttltrrr[tr|.,.:rr.i.|.|.rl'.rl.t:rl]u:{l.|ttl|rrttt'ri:r,|''().|}rrrl?.l'llllllc'
fl-\l:ril : ket'.jlir'l ittrloslLttt't.itl

CII.ECON:
, l.rrlrrrrq trb., ll \ri.r l(r\r f.,irr ( ) J ! r r r r r \ i r t r l r r r l r ' . t r l i r r L r r t r r t (r ' i l t . g , r t{rf l l 5 . l u t t ' u l l ; t r , r t l t t r l r r t t l r t .l r' l t , ' t . ,
l " i r r: ( t l l S J )J g l h t l l . - ] 9 1 ( r 5 !l r . ( ) .l l i l r l . t ? U - \ l u l l : k c c l g i r l t t r l ( ' , r t . t t U L i r l
\res .( f\QR (s) \PQR1
 ,1,
r r -r\r{.Atvlr r uu rrl\ urN ll}Lilq.^r

P E N G U J T A NV T S U A L

Bentukcacat BagianLas-lasan
Lokasi lUkuran-ukuran
N/A N/A | ruln
MACAM CACAT C R . L O F . r P . U c . c o N c A V ER o C r i
R E I N F O R C E M E NOTR T N T E R N A LF . i , . .l - O N .
S U R F A C EP O R O S I T Y
OR EXPLOS!.i-)
H A S I LU J I A NV I S U A L LULUS DIUJI I. , SYAHKAN
t-,
Y cot{ifrs. !'

PENGUJIAN
NONDESTRUCTTF
J E N I SP E N G U J I A N : RADIOGRAPHYTEST
HASILUJI : REPORT ERLMPTR
RADIOGRAPHYREPORT : KE-peR-003

PENGGOLONGANJURU LAS :
tr l"lemenuhiSyarat

n 'lldnk
Diujiulang

n memenuhisyarat

DIUJI

ffi ana
-\::'.Yl-,r-).t
1,,17o L

w t s t r r r S r l r 7 t h F l o o f , J l ' J c t cr d. r t o t s u b r o t o K J v . s . r J J r . r r r . r . t t r t a ' 1 , [ , l " T r l l , . t , , . o . u o , . t . r , p l r o n c s : ( 0 2 r ) s l 2 r 2 j 6 ,

E . t , t . r l: l k c c j k t@ l n t l o s r t . n c t . i r l : 1 0 2 1 )5 2 0 0 r i 7 5

G c d u r r gK € ' J l ' A s r eR a y ' eK a v 'o ' J K r w ' r s e r r r r c r r s r f

i l r f f i : J . 1 . t , , J r w : B a r a r- l n r r o n c r i f; , r r o r r ; s
F r r : ( 0 2 5 { } : 9 1 i 0 1 1 911* If ,, !5 p7 . O .o r r i r . r r g - l . r . i i : I , J . ), r . r ! . ;r - u ( i r r r r l t . u )
' h o c r g( 4 i r r r r o s ; r t . n r , r . i r l
Budiana \,wps & peR (B) \eeNculrRN
 rl,
PT tr(RAI(AT'AUtrX{G[I\tr,trR;r.

L A P O R A NP I N G U J I A NK U A L I F I K A S I
PROCEDURE PENGELASAN

NamaJuruLas H A N AF I WPSNo. 0 03 K E 9 - \ l / i r S - / \ S M E - 030 R c : v. 0

jNomor
Ujian 1 003
I fORNo, K E C -P Q R - A > t r ' l E - 0 0 3P . e r., 0
-r-.^-^^l
iKontraktor P T .K r a k a t a u E n g . r oug9dl N O VE t 4 B
E R 1 6 r n. T A C O
i_
I lemoal h'enauilan PT. Mf'1I
I y a n gd i p a k a i
lStandard ASME IX Polarity D C SP
I
lt J e n i sm e s i nl a s THERMAL ACR Amnoro
Si:E BELOV/
I

l P r o s e sp e n g e l a s a n GTAW Vglt SLE BELOW

l l e n i s a r u sl i s t r i k /-\\*
f-
serbuk
lasp e l i n d u n g NON
E
I
iI O " " n d u n gd a n b a t a sa l i r a n ARGON
1
:lPosisipengelasan 6G A , r a hp e n g e l a s a n IJP HILL
:l -'nis
! bahanPipa1 ke SA 312 TP 316 Pabrik PI -)ut I - Y E S A PRATAI'iA
:l t P i p a2 ) SA 312 TP 3T6 Pabrik f)l J \ J I L/ E S A PRAIi'ii4r\
il
!l T e b a lP i p a
:l :; .49 ntm
i l l e n i s b a h a np e n g i s i ER 316 / Pabrik
rl t >r\tJ

;l O K . T I G R O D1 6 . 3 0
;l ' .t,'

y a n gd i s a n r b u n g
:lPanjang 300 mnt Pembersihan r ri nda
,l:"ni. klem TACK WELD M e l e p a sk l e m Gr"inda
il
i l B e n t ukka m p u h S I N G L EV E E S u d u tk a m p u h 37- 5o+2 50
:l
i l B u k a a na k a r 3 ntrn T i n g gm
i u k aa l < a r nurl
rl
sl
I
: : l T i n o ql ai s m u k a 2 nll T i n g g li a sa k a r
:l 2 nrnr
j! l

I )anasanmula N O NE P e m a n a sa k h i r N O NE
J
{ B a t a ss u h ua n t a r 100 nc
1
l a p i s a nl a s
- , i m l a h L a p i s a nl a s

Proseslas'
1 2 3 4
'-'--i l,T- '7
I

Jeniskawatlas (AWS)
. GTAI,J GTAW GTAW
il
ll
ER316 rR 316
ti
r!
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EK JIO
il
,?
1
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Ukurankawatlas (mm) 1-t1 2.4 2.4
il
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t
Mulam
i engelas
Ampere
10.00

75
1 0 .1 0

85
1n'ln

ar.
ill l
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I l"
1 4
l5 t l \
rl
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(mm/nrin) 64 A1
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t;
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- U a i l: k ! c j k t e I n d o 3 r t . n o r . i d
l!u5F.rx:(02115?0r.16r5

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F a r : t 0 2 5 4 )1 9 1 6 0 ?1, 9 1 5 5 7P . O B
J r w r B a r a r. t n d o n o r i at . l r o , , o s. t 0 . tf , t ) l ! , t t e 0 ( l i u r r r r r g i
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