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L U B R I C A T I O N S Y S T E M S

2019
CENTRAL
LUBRICATION
SYSTEMS
ISSUE 10/2019

issue: 10.19EN
1090200670
1090200670

SINCE 1927
ENGINEERED TO KEEP YOUR BUSINESS FLOWING.
AUTOMATED LUBRICATION SYSTEMS.
©©BEKA
BEKA2019
2019 All rights
rightsreserved!
reserved! Subject to alterations!
ABOUT BEKAWORLD

A WORLD OF SOLUTIONS FOR


ADVANCED INDUSTRIAL LUBRICATION
BEKA lube systems founded in Bavaria, Germany, in 1927. Founded by Georg Köppel
and Georg Baier, the company originally produced oil pumps for motorcycles and
aircraft. Building on this experience in high performance equipment, the company later
focused on the design and manufacture of premium quality central lubrication systems.
Now led by Bernhard Köppel, the third generation of the Köppel family, BEKA’s
commitment to continuity and sustainability are the foundation of its sustained growth
worldwide.

Quality and innovation


With four production sites and technology
centers in Germany, BEKA has developed
a highly integrated manufacturing base
to ensure dependable quality and reliable
service to customers. Our facilities are
certified to ISO 9001:2015 and our
environmental management is certified
to ISO 14001:2015. All critical components
of the BEKA systems are produced
in-house.
A full 10% of BEKA staff are involved in
research and development. Our engineers
have earned their reputation for innovation and
customized solutions. Through this effort, BEKA
has developed multiple lines of specialized
systems for a wide range of industrial sectors,
covering all mobile and stationary applications.
Along with BEKA pumps and distribution
elements, BEKA is recognized for continuing innovation
issue: 10.19EN

in environmental technology, monitoring electronics and telematics.


1090200670

2 ABOUT BEKAWORLD
Subject to alterations! © BEKA 2019 All rights reserved!
WHY BEKA

BEKA -
TECHNOLOGY
YOU CAN RELY ON

With more than 90 years experience designing and manufacturing high


performance pumps, BEKA engineering continues to lead the central
lubrication industry with generations of patents and innovations.
Our standard lines now include solutions for virtually any system that
runs on grease, from food processing to wind turbines. We operate in
the most severe working conditions and the most extreme climates.
To ensure and maintain our high quality standards and dependability
of all our products, BEKA machines and assembles all of its
critical components in-house.
Anywhere business productivity depends on precise, reliable, long
lasting lubrication technology, you will find BEKA on the job.
Springless design
Function of the pump element
Pumps that rely on spring operation are vulnerable to temperature
changes and rapid wear. BEKA created springless drives for EP-1 and GIGA pumps
by using an eccentric gear to operate the pump element. As a result, our pumps Fill-in cover (optional)

ensure powerful, consistent dosing of all standard greases, even in temperatures


down to -13°F (-25°C), stroke after stroke, year after year. Reservoir

Long-life body Min. level monitoring


Lubricant
Numerous BEKA pumps are built on cast aluminum bodies produced in our Agitator
Sieve
own factories. These bodies provide a secure, long-lasting housing for Delivery
piston
Pressure limiting
the precision components inside, highly resistant to extreme industrial valve

and outdoor environments.


Versatile distributors Pump element

BEKA progressive systems utilize distribution blocks that are meticulously Non-return valve
Groove
machined in-house and assembled-to-order to match every system’s
Eccentric
specific needs. Our variable disk construction gives BEKA a flexible Motor
assembly process that can combine multiple elements with varied
flow rates. The number of elements in any block can be extended
easily to accommodate the required number of lines at any point
in the system.
EP-1 pump
The following example shows the operating sequence of a SXE-2 in four pictures:

III III III III


issue: 10.19EN

3 6 3 6 3 6 3 6
II II II II

2 5 2 5 2 5 2 5
I I I I

1 4 1 4 1 4 1 4

Pressure chamber
Lubricant input
1090200670

I, II, III.... metering piston plus


1 up to 6.... lubricant outlets

WHY BEKA 3
© BEKA 2019 All rights reserved! Subject to alterations!
TABLE OF CONTENTS
Systems – Overview 5
Pumps – Overview 6
Pumps – Electrical Connections Pump Side 7
EP-1 8
PICO 9
GIGA PLUS 11
OC-1 13
Cartridge Pump ZEPTO 15
BEKA ONE 17
HAMAX SYSTEM 2 19
HAMAX KOMPAKT 21
HAMAX 11 23
HPG 2 25
HPM 3 27
Oil Lubrication Pumps AZUL / AFL / AZU 29
Distributors – Overview 31
SX-1 32
SXE-2 33
MX-F 34
LX-4 35
MX-I (stainless steel) 36
LX-3 (stainless steel) 37
SX-3 (stainless steel) 38
Hoses & Hose Connectors 39
Pre-Packaged Service Parts 40
issue: 10.19EN

Single-Line Distributors (BL-1, BL-11, BL-V, BL-V XL) 41


Fittings / Filling Connections 51
Manual Lube & Pump Refill Equipment 56
Troubleshooting & Repair Guide 58
Contact addresses 60
1090200670

4 CATALOG INDEX
Subject to alterations! © BEKA 2019 All rights reserved!
LUBRICATION SYSTEMS

PROGRESSIVE Page 6
CENTRAL
S Y S T E M S LUBRICATION PUMPS

DISTRIBUTORS
Page 31

FITTINGS
Page 51
HOSES &
CONNECTORS,
SERVICE KITS
Pages 39, 40

SINGLE-LINE
S Y S T E M S

Page 11 SINGLE-LINE PUMP

issue: 10.19EN

Page 41 SINGLE-LINE DISTRIBUTORS


1090200670

LUBRICATION SYSTEMS 5
© BEKA 2019 All rights reserved! Subject to alterations!
CENTRAL LUBRICATION PUMPS
Application Maximum Maximum Maximum See
no. of pressure delivery volume complete
outlets (psi) (cm3 /stroke per product
outlet) specs
page no.

6 5100 0.06 – 0.17 8


EP-1 Pump
A versatile solution for progressive
and multi-line systems for most
mobile and stationary equipment
installations.
Recommended for all climates.

10 2900 0.005 – 0.12 9


PICO Pump
Recommended for point-to-point
lubrication on compact equipment.
Ideal for machines with fewer
lube points.

3 4300 0.25 - 0.75 11


GIGA PLUS Pump
Full range of electric auto-lube
solutions for single-line, dual-line,
sectional and progressive systems.
Intelligent lubrication with choice
of control systems; control flow
rates for selected zones.

34 2900 0.005 - 0.050 13


OC-1 Multi-Line Pump
Multi-line pump with 10 to
34 outlets, delivers lubricant
directly to service points.
Full range of metering and
monitoring controls.

Hammer Lubrication
depending on chosen pump

depending on chosen pump

depending on chosen pump


issue: 10.19EN

Complete line of tool-mounted


grease pumps for hydraulic breakers
and other attachments.
Cartridge pump ZEPTO 15
BEKA ONE 17
Hamax System 2 19
Hamax Kompakt 21
Hamax 11 23
HPG2 25
HPM3 27
1090200670

6 PUMPS OVERVIEW
Subject to alterations! © BEKA 2019 All rights reserved!
LUBRICATION PUMPS
PUMPS - Electrical connections pump side
Most common plugs:
(caution - every pump with or without control unit has an individual circuit diagram)

Bayonet plug, 7 pins (EP-1, PICO, OC-1, GIGA etc.)

Pin positions:

7
6 2
1
5 3
4

Bayonet plug, 4 pins (level control sensors etc.)

Pin positions:

M12x1 plug, 4 pins (level control sensors etc.)


Pin positions:
2 3

4
Deutsch plug, 4 pins (EP-1, OC-1 etc.)

Pin positions:

4 1

3 2 issue: 10.19EN

Hirschmann plug, 7 pins (EP-1, PICO, OC-1 etc.)

Pin positions:
2 1
3
7
4
5 6
1090200670

ELECTR. CONNECTIONS 7
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE AND OIL LUBRICATION PUMPS
EP-1 PUMP
TECHNICAL DATA
PUMP
Metering volume per stroke (= 1 pump revolution) and outlet: 0.06 to 0.17 cm³
(depending on pump element)
Grease output: adjustable with PE 120 V
Reservoir capacity: 1.9/2.5/4.2/8/16 kg reservoir material plastic, transparent
Operating pressure: max. 5100 psi (350 bar)
Pressure limiting valve adjusted to: max. 4000 psi (280 bar)
Lubricant: greases up to NLGI cl. 2 (grease with solid contents only on demand)
Operating temperature: -4°F to 158°F (-20°C to 70°C)
No. of outlets: max. 6 (3 standard)
Outlet type: pipe Ø6 mm or Ø8 mm, both as standard, other Ø available
Rotation direction of agitator blade: counterclockwise
Installation position: reservoir vertical, as shown
Degree of protection: IP65
Weight: max. 11.3 lbs (5.1 kg, without pump elements, without grease filling)

MOTOR
Drive: DC motor
Operating voltage: 12 V DC / 24 V DC
Current consumption: max. 3,2 A at 24 V DC
KEY FEATURES Speed (= pump revolutions): 15 r.p.m.
Note: The installation of an extra integrated control unit BEKA-troniX1 or EP-tronic is
A versatile solution for progressive and multi- possible on special customer request for this pump* (see documentation control and
monitoring devices); this effects the order no.
line systems for most mobile and stationary
equipment installations.
*Please indicate type of control separately for model with integrated control unit.
Recommended for all climates.
TECHNICAL DRAWINGS
2,5 kg = Ø 153
Suitable for all common lubricants 4.2 + 8 kg (2-parts) = Ø 180
8 kg (1-part) = Ø 225
(NLGI 000, 00, 0, 1, 2). Ventilation
min. level monitoring
(10 - 60 V DC standard)
Springless pump element with desmodromic acc. to drawing FAZ02205-18
drive for highest reliability.
Integrated control unit EP-tronic (optional) with:
8 kg (2-parts) = approx. 470
8 kg (1-parts) = approx. 329

Bushing M12x1
1.9 kg = Ø 150.5 with 5 m cable (standard)
• 3 operating modes: time, cycles or enclosed in delivery
2.5kg = approx. 234
4.2kg = approx. 279

Order no.: 1000912997


revolutions
1.9kg = approx.175

• electronic monitoring of grease level, pump Pump element


with pressure limiting valves
function, distributor function, pipe rupture,
lubricant feeding Reservoir
pressure
1.9 / 2.5 / 4.2 /
• selection of operating conditions: light, connections
M20x1.5 8 kg (1-part, 2-parts)
3 2 1
medium or heavy
18

• integrated data logger with diagnosis module


Perfectly matched installation kits in OE quality. 152
approx. 132

130
Factory installed by leading manufacturers. Filling zerk
Ø 9.5
10

Fastening
drills
Pump elements
Metering volume
issue: 10.19EN

(see documentation
cm³ / stroke and outlet
107

pump elements)
239
PE 60 0.06 3 1
with/without
PE 120 0.12 Connection cable
pressure 10 m long
PE 170 0.17 Cable wiring:
limiting valve blue +
brown -
PE 120 V max. 0.12 (adjustable) 2

approx. 172
1090200670

Base order code: 21...


M
3 or 6

8 EP-1 PUMP
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE AND OIL LUBRICATION PUMPS
PICO PUMP

TECHNICAL DATA
PUMP
KEY FEATURES Metering volume per stroke (= 1 pump revolution) and outlet: 0.005 to 0.12 cm³
(depending on pump element)
The compact lubrication solution for compact Grease output: see table with pump elements
machines Reservoir capacitiy: 1.2 kg
Material reservoir: plastic, transparent
Multi-line pump Operating pressure: max. 2900 psi (200 bar) at multi-line system: max. 4000 psi (280 bar)
• Point-to-point lubrication with up to 10 outlets at progressive system
• Pump elements range from 5, 10, 15, 25, Conveying medium: greases up to NLGI cl. 2 (grease with solid contents only on demand)
Operating temperature: -4°F to 158°F (-20°C to 70°C)
and 50 mm³ / stroke No. of outlets: max. 10
• Pump elements (PEF and PEFV) allow Outlet type: see order key
optional use of distribution blocks Rotation direction of agitator blade: clockwise
Installation position - version with agitator blade: reservoir vertical as shown
• Ideal for small machines with approximately Installation position - version with follow-up piston: could be installed in each
20 lube points direction - also upside down
Weight: max. 10 lbs (4.5 kg, without pump elements, with basic grease filling)
Level monitoring: integrated into the pump with follow-up piston

Pump elements Metering volume MOTOR


SYSTEM

(see documentation cm³ / stroke Drive: DC motor


pump elements) and outlet Operating voltage: 12 V DC or 24 V DC
Current consumption at 280 bar counter-pressure and -25° C: max. 3.8 A for 24 V DC
PE 5 0.005 max. 7.5 A for 12 V DC
MULTI LINE

PE 10 0.010 Speed (= pump revolutions): 15 r.p.m.


Degree of protection: IP 65
PE 15 0.015
issue: 10.19EN

PE 25 0.025 Note: The installation of an integrated control unit PICO-tronic (standard) is possible for this
pump* (see documentation control and monitoring devices).
PE 50 0.050 *Please indicate type of control separately for model with integrated control unit.
PROGRESSIVE

with/
PE 120 F 0.12 Base order code: 2185...
without
pressure
max. 0.12
PE 120 FV limitation
(adjustable)
valve

M
10
1090200670

PICO PUMP 9
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE AND OIL LUBRICATION PUMPS
PICO PUMP

TECHNICAL DRAWINGS

PICO pump with follow-up piston and 10 pump elements (e.g.):

Ø 128
Cable with bayonet plug, 7 pins, approx. 10 m
Order no.: AZ303244
40 171
150

185
approx. 259

80
1

(approx. 186)
2

.1
3
approx.123

10 8 6
9 7 5 4
35

4
76

10 5
45°
Ø

39

9 6
9.

8 7
5

242 Pipe

5
13
approx. 288 connection
Ø6
Filling zerk

PICO pump with agitator blade and 10 pump elements (e.g.):

Ø 128
40

185
approx. 259
approx.123

10 8 6
9 7 5
35

4
issue: 10.19EN

76

39
9.
5

242 Pipe
approx. 288 connection
Ø6
Filling zerk
1090200670

10 PICO PUMP
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
GIGA PLUS PUMP

TECHNICAL DATA
PUMP
Metering volume per stroke (= 1 pump revolution) and outlet: see table (depending on
pump element)
Grease output: 0.12 or 0.25 cm³ / stroke and outlet
Reservoir capacity: 3.3 / 5.7 / 14.2 kg
(Reservoir / recommended usable volume: 4 l / 3.5 l; 8 l /6 l; 16 l / 15 l)
Material: plastic, transparent (UV-resistant)
Housing material: aluminum
Other pump components: zinc-nickel coating acc. to DIN 50979
Operating pressure: max. 4300 psi (300 bar)
Pressure limiting valve adjusted to: 4000 psi (280 bar)
Lubricant: greases up to NLGI cl. 2 (grease with solid contents on request)
Operating temperature: -22°F to 158°F (-30°C to 70°C)
No. of outlets: max. 3
Outlet type: see order code
Rotation direction of agitator blade: clockwise
Installation position: reservoir vertical as shown
Degree of protection: IP 65
Weight: for 4l reservoir: approx. 24 lbs (11 kg)
for 8l reservoir: approx. 26 lbs (12 kg)
for 16l reservoir: approx. 31 lbs (14 kg)
(without pump elements, without grease filling - depending on configuration)

MOTOR
KEY FEATURES
Drive: DC motor or AC motor
Electric powered pump for central lubrication Operating voltage: 24 V DC or 100 - 250 V AC (50 - 60 Hz)
Current consumption: max. 3.8 A at 24 V DC
Full range of electric auto-lube solutions: Rotational speed (= pump revolutions): 17 r.p.m.
• Reservoirs from 3.3 kg up to 14,2 kg Control with or without control unit integrated control unit (optional):
• Delivery rate: GIGA-tronic or GIGA-multitronic
Voltage connection without control unit: bayonet plug set, 7 pins with 2-core
GIGA PLUS max. 0.25 cm³/ stroke and outlet connection line, length 10 m
(all three outlets combined then add up to max. Voltage connection with GIGA-tronic: bayonet plug set, 7 pins with 5-core connection
0.75 cm³/ stroke and outlet) line, length 10 m
Voltage connection with GIGA-tronicS1: bayonet plug set, 7 pins with 2-core
• Single-line, dual-line, sectional and connection line, length 5 m (12V) / 10 m (24V)
progressive systems Voltage connection with GIGA-multitronic: bayonet plug set, 7 pins with 7-core
Intelligent lubrication: connection line, length 10 m
Additonal connections (M12x1): The cables for connection to additional connections
• Controlled flow rates for selected zones are not included in the delivery (see parts catalog, 3. Pump accessories), cube plug
• Optical monitoring, precise metering
• Choice of control systems
Base order code: 2172...

GIGA PLUS
Metering volume
Pump Pump
issue: 10.19EN

cm³ / stroke
Series elements
and outlet
PE 120 G 0.12
GIGA PLUS
PE 250 G 0.25
3
M
1090200670

GIGA PLUS PUMP 11


© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
GIGA PLUS PUMP
TECHNICAL DRAWINGS

16 l reservoir

8 l reservoir
4 l reservoir

approx. 237

436
appr. 79

approx. 747
192
122

approx. 503

Pump element
approx. 433

without pressure
3 2 1 limiting valve 3 2 1 3 2 1

Pipe-Ø*
232
204

Pressure connects.
M20x1.5
Zerk
(standard)
optional,
please order re-fill
option separately.
Version without control unit Version with control unit Version with control unit
(optional: additional electric connection M12
at the motor cover for min. level and/or GIGA-tronic or GIGA-multitronic
revolutions, see order key pump or motor cover GIGA-tronicS1 (see control unit and
without control unit) (see control unit and monitoring devices
monitoring devices “GIGA-multitronic control”)
“GIGA-tronic / GIGA-tronicS1”)

approx. 212

* pipe diameters: 6, 8 and 10,


and threads: G1/4 innerØ, M14x1.5, outerØ
160

approx. 335
approx.165
approx.175
issue: 10.19EN

approx. 165
approx. 175
approx. 350
1090200670

12 GIGA PLUS PUMP


Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
OC-1 MULTI-LINE PUMP

TECHNICAL DATA
PUMP
Delivery volume per stroke (= 1 pump revolution) and outlet: 0.005 to 0.12 cm³
(depends on pump element)
Grease output: pump elements cannot be adjusted
Reservoir capacity: 1.9 / 2.5 / 4.2 / 8 kg
Material: plastic, transparent
Operating pressure: max. 2900 psi (200 bar)
Conveying medium: greases up to NLGI cl. 2 (grease with solid contents only on demand)
Operating temperature: -4°F to 158°F (-20°C to 70°C)
No. of outlets: standard 21, optional max. 34
Outlet type: pipe Ø6 mm, as standard, optional Ø4 mm
Rotation direction of agitator blade: counterclockwise
Installation position: reservoir vertical, as shown
Degree of protection: IP65
Weight: approx. 13 lbs (5.9 kg, without pump elements, without grease filling)

MOTOR
Drive: DC motor 12 V DC or 24 V DC
Connection voltage: 230 V AC/ 50 Hz - 115 V AC/ 60 Hz (via installed power supply unit)
Current consumption: max. 0.2A (230 V AC)
Speed (= pump revolutions): 15 r.p.m.
Duty cycle: 10% duty cycle (10 min)
KEY FEATURES
Note: The installation of an integrated control unit BEKA-troniX1 (standard) is possible
The compact lubrication solution for compact for this pump* (see documentation control- and monitoring devices).
machines
*Please indicate type of control separately for model with integrated control unit.
Multi-line pump
• Point-to-point lubrication with up to 34
outlets Base order code: 2174...with control unit BEKA-troniX1
• includes agitator blade
• Pump elements range from 5, 10, 15, 25,
and 50 mm³ / stroke Base order code: 2154...without control unit
• Pump elements (PE-F) allow
optional use of distributor blocks
• Ideal for machines with various lube points

Pump elements Metering volume


(see documentation cm³ / stroke
pump elements) and outlet
PE 5 0.005
PE 10 0.010
PE 15 0.015
issue: 10.19EN

PE 25 0.025
PE 50 0.050

34
1090200670

OC-1 MULTI-LINE PUMP 13


© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
OC-1 MULTI-LINE PUMP

TECHNICAL DRAWINGS

Min.level monitoring Filling cover


(10 - 60 V DC standard) (option)
acc. to drawing FAZ02205-18

approx. 20
2.5 kg = Ø 153
4.2 and 8 kg (2-parts) = Ø 180
Ventilation 8 kg (1-part) = Ø 225

Reservoir
1.9 / 2.5 / 4.2 /
8 kg
Bushing M12x1 with 5 m cable (standard),
8 k g ( 1 p art) = approx. 330

included in the delivery of the pump


1.9 kg = Ø 150.5 order no.: 1000912997
152
8 k g ( 2 p arts) = 470
2.5 kg = approx. 235
4.2 kg = approx. 280

130
Ø 9.5
1.9 kg = approx. 175

10
107
21 10
17 16 15 14
11

20 11
17

3
6 5 4 19 12
Fastening
drillings 18 13
approx. 132

17 14
Filling zerk 16 15

Connection cable,
10 m, approx. 172 Pressure connections M14x1
Cable assignment: see documentation
blue + pump elements
Upper outlet row
brown -
numbering 10 to 21

239 Pump element


issue: 10.19EN

1090200670

14 OC-1 MULTI-LINE PUMP


Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
CARTRIDGE PUMP ZEPTO
TECHNICAL DATA
ELECTRICAL MOTOR
Drive: DC motor
Operational voltage: 12 and 24 V DC
Current consumption: max. 5A (inclusive reverse polarity protection)
Connection type for power supply: Deutsch plug, 4-poles
Fuse (not included in device): 3A
Degree of protection: IP6K9K (ISO 20653)

PUMP ELEMENT
Delivery pressure with pressure limiting valve (PLV) set to: 4200 psi (290 bar)

GENERAL
Pressure connection: Ø 6mm
Operating pressure: max. 290 bar (4200 psi)
Temperature range*: -25 up to +70°C (-13 to +158°F), depending on lubricant
Lubricant: greases from NLGI classes 000 up to 2*
Compatible cartridge types: different types of cartridges: Type S („Lube-Shuttle®“ ***),
Type L („Ritter grease cartridge 400 ml“ **), Type F („System Reiner“ ** / ****),
Standard: DELIVERY WITH CARTRIDGE ADAPTER Type S, WITHOUT CARTRIDGE
Delivery volume: constant 0.9 cm³/min
Weight: approx. 5.5 lbs (2.5 kg, without cartridge)
Level monitoring: with prewarning (signal output: display and Deutsch plug)
Material of housing: high-strength plastic
Corrosion degree of protection of steel: C4 corresponding to ISO 12944-2

CONTROL UNIT - 2 ORDER OPTIONS


KEY FEATURES
Art. no. 10142862 Art. no. 10144013
• The cartridge pump ZEPTO is mainly used
on smaller machines and systems. Functions (always time-dependent in delivery state;
operational modes can be changed via key combinations)
• The compact ZEPTO eccentric pump
- Operational mode of - Operational mode of
delivers lubricant via a desmodromic
lubrication duration lubrication duration
(force controlled) pump element and thus time-dependent time- or pulse-dependent
provides a reliable supply to the central - Operational mode of - Operational mode of
lubrication system. cycle duration cycle duration
• Standard cartridges are used as a lubricant time-dependent time-dependent
reservoir, which can be exchanged cleanly, - System pressure monitoring
quickly and easily. (via micro switch at PLV)
• An innovative speed control ensures - Permanent operation - Permanent operation
consistent delivery volume, regardless of (Voltage on (Voltage on
pump supplies lubricant) pump supplies lubricant)
the supply voltage.
issue: 10.19EN

Signal processing via:


Deutsch plug, Deutsch plug, 4-poles
4-poles + bushing, M12x1, 4-poles
M
* according to the ZEPTO approved lubricant list
** see accessories
*** Lube-Shuttle® is a registered trade mark of
MATO
**** System Reiner is a registered trade mark of
FUCHS LUBRITECH GmbH
1090200670

CARTRIDGE PUMP ZEPTO 15


© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
CARTRIDGE PUMP ZEPTO
SCOPE OF DELIVERY AND FUNCTIONS TECHNICAL DRAWINGS
ZEPTO with connection (adapter) for cartridge
type S „Lube-Shuttle®“, without cartridge
Push-button for intermediate lubrication: yes
Control via control key: yes
External intermediate lubrication: yes
Protective cover for
External error signals: yes cartridge

Pump element incl.


pressure limiting Display incl.
valve (PLV) control key under
transparent screw
cap
355

130
Ø
8.4
8.
4
Ø

103
174

Pressure connection Push-button for intermediate


Ø6mm lubrication
Deutsch plug Bushing M12x1 (when ordering
with extended control setting,
Mounting art. no. 10144013)
holes
issue: 10.19EN

115

205
1090200670

16 CARTRIDGE PUMP ZEPTO


Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
BEKA ONE
The lubricator for every kind of application
SCOPE OF DELIVERY (always without grease filling)

VERSION: BEKA ONE 120 BEKA ONE 120+ BEKA ONE 250
ART. NO.: 10112271 10131651 10125399
Magnetic cap
Filling zerk
Magnetic cap
Filling zerk

Magnetic cap
Filling zerk
Follow-up piston Follow-up
piston
ml
Activation
zone Activation ml
ml
6 zone
5
4
3
2
Activation
1 zone

Remaining Runtime
Remaining Runtime filling cycles Remaining
filling cycles filling cycles Runtime

Metal outlet thread, Metal outlet thread,


usable without adapter usable without adapter
Indirect connection Indirect connection
with hose line possible! with hose line possible!
+ More energy Metal outlet thread,
usable without adapter
• Specially for applications with
permanently high counter pressure Indirect connection
• Reliable supply of lubrication points, with hose line possible!
also at low temperatures
• 3-fold battery capacity compared
with BEKA ONE 120
LUBRICANT CAPACITIES:
approx. 0.1 kg / 120 ml approx. 0.1 kg / 120 ml approx. 0.2 kg / 250 ml

DIMENSIONS (diameter / height):


70 mm / 127 mm 70 mm / 182 mm 70 mm / 243 mm

KEY FEATURES

• The ideal solution for reliable supply of standalone lubrication points!


issue: 10.19EN

REFILLABLE: ECO-FRIENDLY:
• For grease and oil • Long use
• Refilling at any time • No throw-away cartridges
• Filling zerk for filling without dismantling
ECONOMIC:
EFFICIENT:
• BEKA ONE 120 / 120+: up to 6 x 120 ml lubricant
• Electromechanical drive • BEKA ONE 250: up to 6 x 250 ml lubricant
• Precise metering • Filling with grease gun
1090200670

• Maximum pressure 10 bar


• Indication capacity by LED

BEKA ONE 17
© BEKA 2019 All rights reserved! Subject to alterations!
TECHNICAL DATA
Lubricant capacities: approx. 0.1 kg / 120 ml (BEKA ONE 120 / 120+), approx. 0.2 kg / 250 ml (BEKA ONE 250)
Discharges: up to 6 (BEKA ONE 120 / 120+: 720 ml, BEKA ONE 250: 1500 ml)
Lubricant: oil or grease up to NLGI class 2
(solid lubricant content: < 5% and < 5 μm permissible)
Temperature range: -4 up to +140°F (-20 up to +60°C) with suitable lubricant
Operating pressure: up to 140 psi (10 bar)

Degree of protection: IP 65 (with membrane sticker)


Power supply: Li batteries
Runtime per filling: 1 / 3 / 6 / 12 / 24 months
Lifetime of batteries: up to 48 months
Fixing thread: external thread R1/4

ACCESSORIES
• Fixing brackets
• Filling accessories
• Thread adapters
• Extensions
• Plug-type connections
• Brushes

Further accessories on request !


issue: 10.19EN

1090200670

18 BEKA ONE
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
HAMAX SYSTEM 2
TECHNICAL DATA
HYDRAULIC MOTOR
Supply: Hydraulic hammer circuit, 870 – 4600 psi (60-320 bar)
Differential pressure in operation: min. 440 psi (30 bar)
Admissible return pressure: max. 430 psi (30 bar)
Volume flow drive medium: 0.21-0.74 gal/min. (0.8-2.8 l/min.)
Preset speed of the eccentric: 14 r.p.m. [with oil ISO VG 46 at 68°F (20°C) and a volume
flow of the drive medium at 0.4 gal/min. (1.5 l/min.)]
Hydraulic oil: ISO VG 32-100
Temperature range: -4˚F up to 158˚F (-20°C up to +70°C)
Speed can be adjusted by throttle

PUMP ELEMENTS
Pressure limiting valve: 4000 psi (280 bar)
Delivery rate/stroke PE120FH: 0.12 cm³
Default stroke number: 14 strokes/min.
Stroke number can be adjusted by throttle

GENERAL
Lubricant: EP-grease without solid contents or chisel pastes up to NLGI class 2
Grease supply: different types of cartridges for version M14 and M16 - S, F, L, R, Ra, J, Fu;
corresponding adapters are available (delivery without grease cartridge)
Weight: approx. 14.7 lbs (6.7 kg)
Grease zerk for manual greasing available
Four different lubricant outlets possible
KEY FEATURES
DELIVERY RATE DIAGRAM*
• Tool-mounted, hydraulically actuated
The following diagram shows the guide values for adjustment of the throttle. Before adjust-
grease pump
ment, screw the throttle clockwise inwards to its stop. By unscrewing the throttle counter-
• Continuous, automatic lubrication
clockwise, you can adjust the required delivery rate. If the required delivery rate is not known,
protects against chisel wear you can assume a range between 0.5 and 1.0 cm³/min. for most hydraulic hammers.
• Recommended for copper-based
chisel pastes
Delivery rate per PE 120 FH [cm³/min]
• Adjustable output rates to suit
Revolutions/min of the eccentric
equipment and application Volume flow of the drive medium in gal/min (l/min)

3.36 28 0.73
(2.77)

2.88 24 0.67
(2.52) 4351 psi

(300bar)
*Notice: 2.4 20 0.57
(2.15)
Adjustment of the revolutions of the
eccentric (pump delivery rate) is made via 1.92 16 0.47
an adjusting throttle, the oil flow rate (1.77)
requiring adjustment on each pump
issue: 10.19EN

individually. The values of the throttle 1.44 12 0.34


(1.28)
rotations in the table above are to assist
adjustment. 0.96 8 0.21
(0.81)

290 580 870 1160 1450 1740


(20) (40) (60) (80) (100) (120)
Pressure of the drive medium in psi (bar)
Values at lubricant counter pressure 290 psi (20 bar) and fully opened throttle.
The delivery volume can be reduced by screwing in the throttle.
1090200670

HAMAX SYSTEM 2 19
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
HAMAX SYSTEM 2
TECHNICAL DRAWINGS (delivery without grease cartridge)

Version M14 Version M16

Fixing hole
Fixing hole
Filter with orifice
Hydraulic motor

H (approx, see table)


Inspection
H (approx, see table)

Hydraulic motor Inspection


window window

Ø34 t=13
Ø32 t=13
Ø15.5

Ø17
156
156

110
110

Zerk Zerk

84

85
84
16

Throttle 96 18.5 Throttle 96 18.5

190 190
66.5 66.5
Hydraulic return socket, Hydraulic return socket
hose line (G1/4”)
42

42
76

78
100

100
ROil POil PGrease

29 30.5
Lubricant connector,
127 hose line (G1/4") 127 Lubricant connector

Hydraulic supply socket, Hydraulic supply socket


hose line (G1/4”)
171 171.3
issue: 10.19EN

Base order code: 2576 ...Hamax System 2 Cartridge type Vers. M14 + M16 (mm)
S 300
L 265
F 310
J 285
Fu 325
R 300
1090200670

Ra 290

20 HAMAX SYSTEM 2
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
HAMAX KOMPAKT
TECHNICAL DATA
HYDRAULIC MOTOR
Supply: Hydraulic hammer circuit, 870 – 4600 psi (60-320 bar)
Differential pressure in operation: min. 440 psi (30 bar)
Admissible return pressure: max. 430 psi (30 bar)
Volume flow drive medium: 0.21-0.74 gal/min. (0.8-2,8 l/min.)
Preset speed of the eccentric: 14 r.p.m. [with oil ISO VG 46 at 68°F (20°C) and a volume
flow of the drive medium at 0.4 gal/min. (1.5 l/min.)]
Hydraulic oil: ISO VG 32-100
Temperature range: -4°F up to 158°F (-20°C up to +70°C)
Speed can be adjusted by throttle

PUMP ELEMENTS (without pressure limiting valve)


Delivery rate/stroke: 0.12 cm³
Default stroke PE 120FHK: 14 strokes/min.
Stroke number can be adjusted by throttle

GENERAL
Lubricant: EP-grease without solid contents or chisel pastes up to NLGI class 2
Grease supply: different types of cartridges, depending on cartridge sleeve: M14
(screw type) - Type S, F or J, M16 (screw type) - Type L (delivery without grease cartridge)
Weight: approx. 10 lbs (4.6 kg)
Assembly of the pump: The pump can optionally be positioned with the cartridge vertically
suspended or in an upright position. If the cartridge is in vertical position, it must be ensured
that neither dirt nor other contamination may fall into the intake area below the cartridge.
KEY FEATURES
DELIVERY RATE DIAGRAM*
• Easily connects to hydraulic unit of
carrier system The following diagram shows the guide values for adjustment of the throttle. Before adjust-
• Design is designed as a ment, screw the throttle clockwise inwards to its stop. By unscrewing the throttle counter-
compact construction clockwise, you can adjust the required delivery rate. If the required delivery rate is not known,
• Adjustable output rates to match you can assume a range between 0.5 and 1.0 cm³/min. for most hydraulic hammers.

equipment and application Delivery rate per PE 120 FHK [cm³/min]


• Driven by a hydraulic motor ensures Revolutions/min of the eccentric
continuous supply of lubricant Volume flow of the drive medium in gal/min (l/min)

3.36 28 0.73
(2.77)

2.88 24 0.67
(2.52) 4351 psi

(300bar)
*Notice: 2.4 20 0.57
(2.15)
Adjustment of the revolutions of the
eccentric (pump delivery rate) is made via 1.92 16 0.47
an adjusting throttle, the oil flow rate (1.77)
requiring adjustment on each pump
individually. The values of the throttle 1.44 12 0.34
issue: 10.19EN

(1.28)
rotations in the table above are to assist
adjustment. 0.96 8 0.21
(0.81)

290 580 870 1160 1450 1740


(20) (40) (60) (80) (100) (120)
Pressure of the drive medium in psi (bar)
Values at lubricant counter pressure 290 psi (20 bar) and fully opened throttle.
The delivery volume can be reduced by screwing in the throttle.
1090200670

HAMAX KOMPAKT 21
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
HAMAX KOMPAKT
TECHNICAL DRAWINGS (delivery without grease cartridge)

Version M14 (cart. type S, F, J) Version M16 (cart. type L)

Ø8
Y
Ø8
X

(42.5)
141
(37)
131

95
85

54

54
47

15.5

12 107 12 96
Mounting screws
170 170

View „X“
Hydraulic supply socket, View „Y“
Cartridge holder
Hose line 69 M16
69 M14 Hydraulic supply
40
socket
40
13

13
32.5

32.5
13
13
13

18 20
18 20

Hydraulic return socket, Lubricant connector


Hose line Lubricant connector
G1/4 - 8S Hydraulic return socket
issue: 10.19EN

Base order code: 2576 ...Kompakt


1090200670

22 HAMAX KOMPAKT
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
HAMAX 11

TECHNICAL DATA
HYDRAULIC MOTOR
Drive: hydraulic
No. of strokes: 1 stroke per pulse at hydraulic connection
Operating pressure: min. 1740 psi (120 bar) - max. 4300 psi (300 bar)
Counter press. of lube point: max. 1000 psi (75 bar)
Relief pressure: max. 360 psi (25 bar)
Reservoir capacity: 100, 200 or 400 cm³
Lubricant: greases up to NLGI-cl. 2
Output rate: 0.25 to 1 cm³/stroke
Output rate regulation: continuously (setting distance 6 mm)
Output type: GE 08 - G 1/4, G 1/4 - G 1/4 or or 9/16 - 18 UNF
Operating temperature: -13 ˚F to 167 ˚F (-25°C to +75°C) (with suitable grease)
Weight (without lubricant):
reservoir capacity 100 cm³: 9.9 lbs (4.5 kg)
reservoir capacity 200 cm³: 10.8 lbs (4.9 kg)
reservoir capacity 400 cm³: 12.6 lbs (5.7 kg)
Filling with grease: via grease zerk; connection to the hydraulic system necessary

DELIVERY RATE DIAGRAM

KEY FEATURES

• Tool-mounted, hydraulically actuated 25

grease pump
Stroke adjustment “X” (mm)

24
• Delivers lubricant dose with each stroke
of the hammer 23
• Recommended for copper-based chisel
22
pastes
• Adjustable output rates to suit equipment 21
and application
20

19
0.25 0.50 0.75 1.00
Output rate (cm³ /stroke)

Base order code: 2592...


issue: 10.19EN
1090200670

HAMAX 11 23
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
HAMAX 11
TECHNICAL DRAWINGS
Lubric. connection
GE 08 - G 1/4 or
Order option: additional 65
approx. 18 67.5 G 1/ 4 - G1/4 or
retaining plate 30 9/16 - 18 UNF
Standard version:
for M12 screws
straight filling zerk**
6

31
Level indication
pin, if grease is empty,

M12
pin is visible (10 mm)

65
Order option:
30

additional
retaining plate
90 Ø13.5 for M12 screws,

15

approx. 339 = 400 cm³


approx. 236 = 200 cm³
approx. 187 = 100 cm³
type T-form
approx. 209.5 = 200 cm³
approx. 159.5 = 100 cm³
approx. 311.5 = 400 cm³
Ventilation screw Fördermengeneinstellung

for grease area


Output adjustment

X
(order no.
10119581)
Pressure relief valve
(overfill protection)
Hubeinstellung “X” in mm

28
Stroke adjustment

27

26

25

24

23

22
0,25 0,50 0,75 1,00

Fördermenge in cm³/Hub
Output volume cm³/Hub per stroke

AF approx. 18
19
Hydraulic
connection BEKA-Schmiertechnik Germany
BAIER + KÖPPEL 91253 Pegnitz/Bayern

GE 8 - G 3/8* Typ: i:
M12

11.5 90 70
115 approx. 80
approx. 182
Output adjustment screw
*Optional: G3/8 - G1/4, G3/8 - G3/8; (behind a protective cap)

120

Special version on request**:


filling zerk 90°
issue: 10.19EN

X: 18 to 28 mm
stroke
**Both filling zerks are special BEKA parts designed for
adjustment, see diagramm
this pump only. Do not replace with a standard part –
previous page
the pump will not function properly and fail.
Replacement part numbers are:
•Straight zerk: 10109138 (delivery without protective cap)
1090200670

•90° zerk: 10106437 (delivery without protective cap)


•Protective cap for both zerks: 10102193

24 HAMAX 11
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
HPG 2

TECHNICAL DATA
Drive type: hydraulic
Min. actuation pressure: 1020 psi (70 bar)
Max. actuation pressure: 5800 psi (400 bar)
Max. residual pressure hydraulic system: 290 psi (20 bar)
Number of outlets: depends on distributor at pump housing
Metering volume: depends on distributor
Output rate pump: 0.27 cm³/per stroke
Output rate regulation: MX-2 progressive distributor
Output type: pipe Ø6 mm, as standard
Number of strokes: 1 stroke per pulse at the hydraulic connection
Type of cartrigde: depending on sleeve
(delivery without grease cartridge)
Temperature range (depending on lubricant and hydraulic inlet pressure):
14°F to 122°F (-10°C to +50°C)
Installation position: grease cartridge vertically upwards
Output pressure: operating pressure = hydraulic pressure: - 35 bar (approximately)
Weight without cartridge: max. 19.4 Ibs (8.8 kg)

TECHNICAL DRAWINGS (delivery without grease cartridge)


HPG 2, e. g., with grease cartridge type S and progressive distributor MX-2 :

KEY FEATURES Grease cartridge

• A sturdy, compact grease pump designed


for use with progressive centralized
lubrication systems
• Designed to deliver multi-purpose
grease NLG1 and 2 Hydraulic
connection
• Equipped with a MX-2 type plug R1/4" sealed
Lubricant outlet
progressive distributor at pump housing

• Provides 0.27 cm³/stroke to the progressive


MX-2 progressive distributor

ø6 issue: 10.19EN

Hydraulic
ventilation

Pre-filling of
lubricant
1090200670

HPG 2 25
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
HPG 2
TECHNICAL DRAWINGS (delivery without grease cartridge)

HPG-2 with type S cartridge and 3 metering elements (e.g.):

103.0

96
304
351

Ø1
136.8
13

3
Ø

199.5
58
47

180.8
issue: 10.19EN

Base order code: 2581...


1090200670

26 HPG 2
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
HPM 3
TECHNICAL DATA
Drive type: hydraulic
Min. actuation pressure (hydraulic): 1160 psi (80 bar)
Max. actuation pressure (hydraulic): 3620 psi (250 bar)
Max. residual pressure hydraulic system: 290 psi (20 bar)
Max. lubricant outlet pressure: 3040 psi (210 bar)
Output rate pump (lubrication): 0.1 to 1 cm³/ stroke
Output rate regulation (lubrication): via set screw
Number of strokes: 1 stroke per pulse at the hydraulic connection (piston pump)
Adjustment: infinitely over a length of 9 mm
Presetting: maximum
Lubricant: greases up to NLGI cl. 2
Grease cartridge capacity: 400 g or 500 g (type F or I)
(delivery without grease cartridge)
Temperature range (depending on lubricant and hydraulic inlet pressure):
32°F to 122°F (0°C to +50°C)
Factory setting: maximum output
Installation position: grease cartridge must face upward
Weight: approx. 13.2 Ibs (6 kg)

TECHNICAL DRAWINGS (delivery without grease cartridge)


HPM-3 without grease cartridge:
Connection for
grease cartridge

Ventilation oil

KEY FEATURES

• Hydraulically actuated grease pump or


manual lubrication
• Delivers lubricant dose with each stroke
of the hammer
• Recommended for copper-based chisel Manual
lubrication
pastes
• Adjustable output rates to suit equipment
Grease refill
and application
Output oil
• External grease refill by lubricating zerk
(e.g. with filling press) or using a new
grease cartridge
Output grease

Base order code: 2583... Hole for


mounting screw
issue: 10.19EN

Set screw for stroke


adjustment
Input oil
Hole for mounting screw
1090200670

Output grease

HPM 3 27
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
HPM 3
DELIVERY RATE DIAGRAM TECHNICAL DRAWINGS
(delivery without grease cartridge)

P (oil) P (grease)
S8 - G1/4" S8 - G1/4"
Set screw for stroke adjustment (mm)

15.5
14 .5
13.5 P (oil)
G1/4" Set screw:
max. 15.5
12.5 min. 7.5
11.5 P (grease)
G1/4"
10.5
9.5

36
8.5
7.5
6.5
27 70
0.1
0.2
0.3
0.4
0.5
0..6
0.7
0.8
0.9
1.0
0

Delivery volume (cm³ /stroke)


Lubricant output pressure (bar)

214
184
164
14 4
124
104
84

Ø24
64
44
15
0
200
225
250
14 0

81
100
120

160
180
80
0

Hydraulic input pressure (bar)

70
issue: 10.19EN

5.5
Ø1
88

56

Ø1
16

5.5

17.5 92

125
1090200670

151.5

28 HPM 3
Subject to alterations! © BEKA 2019 All rights reserved!
OIL LUBRICATION PUMPS
AZUL / AFL / AZU

AZUL AFL AZU

KEY FEATURES TECHNISCHE


TECHNICAL DATA
DATEN

The compact oil lubrication pump für many FOR EXAMPLE AZU PUMP (2240)
applications like e. g.:
Output rate: max. 0,06 cm³ per stroke and outlet
chains, combustion engines and pumps. Regulation of output: 1 - 6 individual outlets, 7 - 12 outlets in pairs
• The drive of the pump is rotating Driving speed to reduction: max. 200 r.p.m. at 8,25:1
• The piston stroke and with that the output max. 400 r.p.m. at 16,66:1
max. 600 r.p.m. at 25:1
rate are adjusted with the set screw in max. 1300 r.p.m. at 50:1
the delivery piston. Operating pressure: max. 10 bar
Suction height: max. 500 mm
Lubricant: oil
The assignment of the set screw to the Viscosity range: 25 - 1500 mm2/s
pressure connection, presentation at AZU Temperature range: medium 0 - 70 °C
pump, 6 pressure connections in total: ambient: 0 - 40 °C
No. of outlets: max. 12
Outlet type: for example solderless pipe Ø4 or Ø6 mm
Suction connection: for example straight pipe Ø6 mm
Sense of rotation: optional
Drive: rotating
Weight: 1,4 kg

Base order codes: AZUL 2238.../ AFL 2239.../ AZU 2240...


issue: 10.19EN

12

Set screw
pressure
connection
1090200670

AZUL / AFL / AZU 29


© BEKA 2019 All rights reserved! Subject to alterations!
OIL LUBRICATION PUMPS
AZUL / AFL / AZU
TECHNISCHE
TECHNICAL DRAWINGS
DATEN
FOR EXAMPLE AZU PUMP (2240)

40

Hand crank (optional)

Ø54

approx. 171
4 3 2 1 5 4 3
Pressure connection

15
121
10 9 8 7 11 10 9

Cone 1:10

53
46
20

20
Ø11
8

24,2 Ø8,5 10
45 37 54 19
54 46

Drive position 1 The arrangement of the pressure connections is


5 6
done in the order of the numbering. If the
arrangement is required in another order, this has to
4 1 be indicated when the order is placed.

1
For outlet number 8, the outlet pairs 1/7, 2/8, 3/9 and
49,8

4/10 are drilled. For outlet number 10, there will be


3 2 additonally the outlet pair 5/11.
12

on
cti

The suction connection is standard between pos. 1


ne

M6 Drive position 2
issue: 10.19EN

n
co

8 and 2.
on
cti
Su

The device can be equipped with a hand crank for


prefilling long lines with lubricant before the device
starts up.
1090200670

30 AZUL / AFL / AZU


Subject to alterations! © BEKA 2019 All rights reserved!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
DISTRIBUTORS OVERVIEW
The following is a sample of our progressive distributors that are assembled in a variable element construction. This allows
the distributor to be extended or shortened to accommodate the number of lubrication points. This also allows the elements
to be changed to modify the amount of lubricant a point will get. The difference in output is achieved by a difference in the
diameter of the pistons in each element.
A minimum of three elements (not including the initial element) are required per block, with a maximum of 12 elements.
Each element can supply one or two lubrication points with oils and greases (up to NLGI cl. 2), depending on configuration.
Application Metering volumes No. of outlets
optional (per max.
stroke and outlet) /
operating pressure
max.
SX-1 68 – 430 mm³ 20
Easy outlet combination without loosening of pipe lines and fittings. 0.068 – 0.43 cm³
appr. 0.004 – 0.026 cuin /
4300 psi

SXE-2 100 – 760 mm³ 20


Designed for use as main distributor for grease lubrication systems 0.1 – 0.76 cm³
on construction or agricultural machinery. appr. 0.006 – 0.046 cuin /
• use of dummy elements (000 SXE-2), which can be replaced by 4300 psi
metering elements, if necessary
• For use with a variety of optional equipment on machinery

MX-F 25 – 105 mm³ 24


For mobile applications (on- and off-road vehicles, agricultural and 0.025 – 0.105 cm³
construction machinery, etc.). appr. 0.001 – 0.006 cuin /
• special coating for hardest operating conditions 4300 psi

LX-4 50 – 200 mm³ 20


0.05 - 0.2 cm³
• high metering flexibility
appr. 0.003 – 0.012 cuin /
• larger channel diameters for low temperatures
4300 psi

MX-I (stainless) 45 - 105 mm³ 16


Especially suitable for food industry and aggressive environments. 0.045 - 0.105 cm³
appr. 0.003 - 0.006 cuin /
4300 psi

LX-3 (stainless) 200 mm³ 20


issue: 10.19EN

Perfectly suitable for beverage and food packing industry. 0.2 cm³
• 100 % compatible dimensions and output rate to similar appr. 0.012 cuin /
block distributors 4300 psi
• highest material quality (1.4404, 1.4401)

SX-3 (stainless) 75 - 470 mm³ 20


0.075 - 0.47 cm³
SX-3 - alternative to SX-2, but in V2A (1.4301).
appr. 0.005 - 0.029 cuin /
• especially suitable for food industry and aggressive environments
4300 psi
1090200670

DISTRIBUTORS OVERVIEW 31
© BEKA 2019 All rights reserved! Subject to alterations!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
SX-1 DISTRIBUTOR

TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -22°F to 176°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 180 r.p.m.
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of middle elements (metering elements):
min. 3 middle elements: SX-1 3/6
max. 10 middle elements: SX-1 10/20

TECHNICAL DRAWINGS

TECHNICAL DESCRIPTION Progressive distributor SX-1 for example with three middle elements and six
outlets:
Progressive distributors SX-1 are built in a
variable disk construction. Therefore, the
Metering code End element
distributor can be, depending on the number number
of lubrication points, extended or shortened. 1-20
SX
Because of the disk construction, there is the 1-1
0 1-20
SX
SX
possibility to form individual middle elements -20 SX1
SX1
-10
(metering elements) with different metering -20
SX1
volumes to one complete progressive
distributor. The different metering volume per
stroke is achieved by different piston diameters. Outlets
A progressive distributor needs at least three
pistons, i.e. at least three middle elements Middle elements
Inlet
(metering elements). (metering elements)
Initial element

Designation Metering volume


middle Code
(mm³ / stroke)
element no.
p. outlet p. element
SX-1 05 68 136 05
outlet

24.85 19.7 19.7


SX-1 10 105 210 10
G1/8 intlet

G1/8
Ø15

SX-1 15 150 300 15


Ø15

SX-1 20 210 420 20


40

SX-1 25 275 550 25


15
32.5

SX-1 35 350 700 35


15 19.7 19.7 19.7
SX-1 45 430 860 45

approx. approx.
11.5 6 74.1 11.5
issue: 10.19EN

Base order code: 4000...


Ø6

60
19

Ø6
94.1
1090200670

32 SX-1
Subject to alterations! © BEKA 2019 All rights reserved!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
SXE-2 DISTRIBUTOR
TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -31°F to 178°F (-35°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 180 r.p.m.
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of elements (metering elements):
min. 3 middle elements: SXE-2 3/6
max. 10 middle elements: SXE-2 10/20

TECHNICAL DRAWINGS
Progressive distributor SXE-2 for example with four metering elements and
TECHNICAL DESCRIPTION eight outlets:

Progressive distributors SXE-2 are built in a variable Basic element


End element
disk construction. Therefore, the distributor can be Metering element
300 S
optionally arranged, depending on the number of XXX XE-2
220 S
lubrication points and their lubricant requirement. 760 S XXX XE-2
400 S XXX XE-2
The SXE-2 distributor consists of distributor disks. XXX XE-2
These disks consist of a basic element (without
piston) and a metering element (with piston), Basic element
Initial element
respectively a dummy element (without piston).
Basic elements are divided into initial, middle and
end elements. All basic elements have two outlets
Basic element
on the side. Middle element
The variable system enables changes of the
Distributor inlet Distributor
metering volume of the individual outlets as well outlets
as the number of outlets.
The different metering volume per stroke is achieved
68 21.9
by different piston diameters.
For reducing the number of distributor outlets of
an existing distributor SXE-2, a dummy element is
63.8

23.42 21.38
available or a basic element with metering element
34.8

21.8
18.3

can be removed.
The distributor can be enlarged with an additional G 1/4 inlet
10.8

34.8 23.42 34.8


basic element with metering element. 76 G 1/8 outlets
A progressive distributor needs at least three
approx.

metering elements (piston elements). Metering


11

code

Designation Metering volume Torque 10 Nm


metering Code
(mm³ / stroke)
element no. 300 SXE-2
XXX
p. outlet p. element
issue: 10.19EN

Base order code: 4003...


220 SXE-2
000 SXE-2 - - 000 XXX
106.5
116.5

(=Dummy elem.)
760 SXE-2
XXX
100 SXE-2 100 200 100
150 SXE-2 150 300 150 400 SXE-2
XXX

220 SXE-2 220 440 220 Torque 24 Nm


300 SXE-2 300 600 300
approx.

Ø 6.8
400 SXE-2 400 800 400 44.5
11
1090200670

500 SXE-2 500 1000 500


620 SXE-2 620 1240 620
760 SXE-2 760 1520 760

SXE-2 33
© BEKA 2019 All rights reserved! Subject to alterations!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
MX-F DISTRIBUTOR

TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -22°F to 178°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 180 r.p.m.
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of middle elements (metering elements):
min. 3 middle elements: MX-F 3/6
max. 12 middle elements: MX-F 12/24

TECHNICAL DRAWINGS

TECHNICAL DESCRIPTION Progressive distributor MX-F for example with four metering elements (middle
element, end element) and eight outlets:
Progressive distributors MX-F are built in a
variable disk construction. Therefore, the
Metering code no.
distributor can be, depending on the number of End element
lubrication points, extended or shortened.
Middle element
Because of the disk construction there is the 45
possibility to join individual distributor disks 75
(middle element, end element) with different 25
45
metering volumes together to one complete
progressive distributor.
The different metering volume per stroke is
effected by different piston diameters.
A progressive distributor needs at least three Outlets
pistons.
Inlet

Designation Metering volume Initial element


metering Code
(mm³ / stroke)
element no.
p. outlet p. element
MX-F 25 25 50 25
MX-F 45 45 90 45
83.95 50
MX-F 75 75 150 75 22.4 14.75
MX-F 105 105 210 105
5
30

23.5

M10x1 outlets
11.5

M10x1
Ø 10 inlet
Ø 5.3
issue: 10.19EN

Base order code: 4010...


45
25
75
45
17

16.2
Ø

7.5 72
5.
3

1090200670

34 MX-F
Subject to alterations! © BEKA 2019 All rights reserved!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
LX-4 DISTRIBUTOR

TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -22°F to 178°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 180 r.p.m.
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of middle elements (metering elements):
min. 3 middle elements: LX-4 3/6
max. 10 middle elements: LX-4 10/20

TECHNICAL DRAWINGS
Progressive distributor LX-4 for example with four metering elements (middle
TECHNICAL DESCRIPTION element, initial element, end element) and eight outlets:

The LX-4 progressive distributors are designed in End element


Middle element
a variable disk construction with the advantage Piston
element
that the distributor can be extended or shortened, Initial element

depending on the number of lubrication points.


The disk construction offers the possibility to make
up a complete progressive distributor of individual
elements (initial, middle and end elements) which
have different metering volumes.
Those different metering volumes per piston stroke
are achieved by different piston diameters.
A progressive distributor requires at least three
Inlet Outlet
pistons, i.e. one initial and one end element and at
least one middle element.

Designation Metering volume


metering Code
(mm³ / stroke)
element no.
p. outlet p. element
M10x1 inlet

16.25 14.75 M10x1


LX-4 50 50 100 50 outlet

LX-4 100 100 200 100


30

LX-4 150 150 300 150


23
16.5
15

LX-4 200 200 400 200


8

23.5 14.75 23.5

Base order code: 3950...


issue: 10.19EN
74.2

18
20
60

4
6.
Ø

6
76.5 4.95
1090200670

LX-4 35
© BEKA 2019 All rights reserved! Subject to alterations!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
MX-I DISTRIBUTOR

TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -22°F to 178°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 60 r.p.m.
Material: V4A (1.4404)
No. of middle elements (metering elements):
min. 3 middle elements: MX-I 3/6
max. 8 middle elements: MX-I 8/16

TECHNICAL DRAWINGS
Progressive distributor MX-I for example with four metering elements (middle
element, initial element, end element) and eight outlets:

TECHNICAL DESCRIPTION
End element Metering
code number
Progressive distributors MX-I are built in a variable Middle element
(metering element)
disk construction. Therefore, the distributor can
be, depending on the number of lubrication points,
Initial element
extended or shortened. Due to the disk construction
there is the possibility to join individual middle
elements (metering elements) with different
metering volumes together to one complete
progressive distributor.
The different metering volume per stroke is
achieved by different piston diameters.
A progressive distributor needs at least three
pistons i.e. at least three middle elements
Distributor outlets
(metering elements)
Distributor inlet

Designation Metering volume


middle Code
(mm³ / stroke)
element no.
p. outlet p. element
MX-I 45 45 90 45
MX-I 75 75 150 75
22.225 14.75 M10x1 outlets 50
MX-I 105 105 210 105
5

11.35
30

23.5

M10x1 inlet
issue: 10.19EN

Ø 10
Base order code: 3979... Ø 5.3
Ø 5.3
105

105
75

45
MX-I

MX-I

MX-I

MX-I
17

XXX

XXX
XXX

XXX

7.5 77
88.70
1090200670

36 MX-I (stainless steel)


Subject to alterations! © BEKA 2019 All rights reserved!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
LX-3 DISTRIBUTOR

TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -22°F to 178°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 60 r.p.m.
Metering volume: 200 mm³/stroke per outlet
Material: V4A (1.4404 / 1.4401)
No. of middle elements (metering elements):
min. 3 middle elements: LX-3 3/6
max. 10 middle elements: LX-3 10/20

TECHNICAL DRAWINGS
Progressive distributor LX-3 for example with four metering elements (middle
element, initial element, end element) and eight outlets:
End element

TECHNICAL DESCRIPTION Middle element


Piston
Initial element element
The progressive distributor LX-3 is built in a variable
disk construction. Therefore, the distributor can
be, depending on the number of lubrication points,
extended or shortened.
A progressive distributor needs at least three pistons
to function properly, e.g. an initial and end element as
well as a middle element for distributor LX-3.

Base order code: 3973...


Distributor Distributor outlets
inlet

22.25 14.75 23
15 14.75 M10x1 outlets 60 7.1
30

23
15.7

15
8

M10x1 inlets
issue: 10.19EN
Ø 6.3

Ø 6.4
Ø 12
200

200

200

200
LX-3

LX-3

LX-3

LX-3

18
20

XXX

XXX

XXX

XXX

6
74.75
1090200670

LX-3 (stainless steel) 37


© BEKA 2019 All rights reserved! Subject to alterations!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
SX-3 DISTRIBUTOR

TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -22°F to 178°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 60 r.p.m.
Material: V2A (1.4301)
No. of middle elements (metering elements):
min. 3 middle elements: SX-3 3/6
max. 8 middle elements: SX-3 10/20 (max. up to 12 metering elements possible
on enquiry)

TECHNICAL DRAWINGS
Progressive distributor SX-3 for example with three metering elements (middle
element, initial element, end element) and six outlets:

TECHNICAL DESCRIPTION
End element
Progressive distributor SX-3 is built in a variable
Metering code number
disk construction. Therefore, the distributor can
be, depending on the number of lubrication points,
extended or shortened. Because of the disk
construction there is the possibility to form individual
middle elements (metering elements) with different
metering volumes to one complete progressive
distributor.
The different metering volume per piston stroke is
achieved by different piston diameters.
A progressive distributor needs at least three Outlets

pistons, i.e. at least three middle elements


(metering elements).
Inlets Middle elements
Designation Metering volume (metering elements)

middle Code
(mm³ / stroke) Initial element
element no.
p. outlet p. element
SX-3 07 75 150 07
SX-3 11 117 234 11
SX-3 17 170 340 17 Ø 11
outlets
G 1/8

SX-3 23 230 460 23 29.65 19.7 Ø 6.4

SX-3 30 300 600 30


7

SX-3 38 380 760 38


41
31.7

SX-3 47 470 940 47


16.9
issue: 10.19EN

60
1

19.8

Base order code: 4008... 98.7


G1/8 inlet
Ø 15

SX-3 with connecting rod

Table of dimensions corresponds to


industrial catalog
22.5

1090200670

6.8 86.1

38 SX-3 (stainless steel)


Subject to alterations! © BEKA 2019 All rights reserved!
HOSES & HOSE CONNECTORS
Many sizes and configurations are available

Polyamide tube Zip ties

High-pressure hose Hose clamps for HP hose


Spiral or straight version e.g.

Clamps for pipes Threaded sleeve


Complete assembly kits

Steel tube Pipe socket, straight

issue: 10.19EN

Protective wrap 45° Pipe socket


1090200670

HOSES & HOSE CONNECTORS 39


© BEKA 2019 All rights reserved! Subject to alterations!
issue: 10.19EN

40
Call us for more information about your customized service kit.

Subject to alterations!
x6 x6 x12 x12 x10
x6 x10

09038620023 0802000190 09038610601212 04031500306 04013600306 04012200606 04012000606


(10100657) (10100226) (10100731) (10100721) (10102267) (10102257) (10102272)
Olive Union screw Cutting ring Union nut Straight fitting Elbow screw fitting Male stud coupling, R1/8"

x6
x10 x10 x6 x6 x10 xx10

PRE-PACKAGED SERVICE PARTS


04012200306 (10100736)
04012000306 (10100742) 100121189 (10100102) 100121201 (10100078)
04011600306 100210105 Elbow screw fitting
Male stud coupling, Pipe socket Pipe socket
(10106779) (10104805) M10x1 con., 90°
M10x1 con., only to be used M7x0.75, straight, 18 mm M7x0.75, straight, 30 mm
Reduction 21mm, R1/8" con. Corner joint, R1/8" con. only to be used in
in square or extensions (For use with unions) (For use with unions)
square or extensions

x6 x10 x10 x4
kit which includes everything you want or need for any machine you have.

100121208 (10100114) 100121209 (10100116) 100121202 (10100118) 100121227 (10100104)


90° Pipe socket, M7x0.75, 20.7 mm 90° Pipe socket, M7x0.75, 32.7 mm 90° Pipe socket, M7x0.75, 45° Pipe socket, M7x0.75;
38 mm 18.5 mm

x16
High-pressure (HP) hose 100120200 (10124057)
10 meters grease hose

M5309
100121200 (10100141) MX-F flaring wrench
Threaded sleeve
convenient reference chart for easy identification and sorting of your parts. Please call us for your customized kit.
BEKA offers many preconfigured repair kits for various machine OEMs. We can also configure a customized repair

Each kit is custom stocked when you order, with parts matched to your specific BEKA pump and lube system. Includes a

© BEKA 2019 All rights reserved!


PRE-PACKAGED SERVICE KITS (example)

1090200670
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-1 DISTRIBUTOR (static system)
Metering injectors for single-line systems are available in 2 sizes:
• BL 1: up to 6 metering valves per manifold; temperatures down to -14.8˚F (-26˚C)
• BL 11 single outlet; temperatures down to -40˚F (-40˚C).
All injectors work up to 3480 psi (240 bar) for heavy-duty applications such as mining, steel and paper mill equipment.

TECHNICAL DATA
Operating pressure: max. 3480 psi (240 bar)
min. 2030 psi (140 bar)
Relief pressure: <725 psi (50 bar)
Temperature range: -15°F to 194°F (-26°C to 90°C)
Medium: oil - fluid grease - grease up to NLGI cl. 2
Metering volume: see table
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of outlets or metering valves per manifold: min. 1
max. 6

Adjustable Metering volume


Model metering volume per turning of the
(mm³ / stroke and outlet) set screw (mm³)
TECHNICAL DESCRIPTION BL-1 200 to 1200 approx. 130
The BL-1 single-line distributors (static system)
deliver the lubricant under pressure via lines
directly to the lube points. One lube point can be
(mm³/stroke and outlet)

assigned to one or more metering valves. 1200


Metering can be adjusted for each lube
Metering volume

1000
point at each distributor, respectively each metering 800
valve. The BL-1 single line distributors have an 600
indicator pin for the visual control of the function. 400
200
We use elastomer seals for the BL-1. Those can
be replaced by the customer, if necessary. The 1 2 3 4 5 6 7 8
required maintenance material can be ordered Revolution at set screw
separately, see page 40.

TECHNICAL DRAWINGS

Model for example Metering distributor BL-1 metering valve 3-fold


Model
Set- screw (tool adapter available) single metering valve,
for installation into manifold
AF 17
issue: 10.19EN

(A F 43/64)
AF 22 Filling connection art. no. 412507006
Outlets (A F
111
/128) enclosed, loose
approx. 162

1/8-27 NPTF
(appr. 6 3/8)

(per metering valve)


Ø 10.3 Fastening
(Ø / )
13
holes
32 Inlet or outlet fittings
91

Manifold on request, if needed


72

Ø 14.3
32

AF 22 (Ø 9/ 16)
111
(AF /128)
13

17.5
24.5
11.5

Inlet 3/8-18 NPTF 11


( /16)
1090200670

32
33
(1 /128)
( ) inch dimensions in brackets

SINGLE-LINE DISTRIBUTORS 41
© BEKA 2019 All rights reserved! Subject to alterations!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-1 DISTRIBUTOR (accessories)
A repair or sealing kit can be ordered if needed. (see table):
SPARE PART DRAWINGS

Spare part kits Article no. 9


Repair kit 4125009
including the following positions:
Pos. Name Pcs.
1 Thread seal 1
2 Sealing ring 2
3 Control piston 1 10 2
4 Profile seal 2 5
5 Rod seal 1 7
12
6 Compression spring 1
7 Metering piston 1 8
8 Ball 1
9 Indicator pin 1
10 Washer 1
6
11 Sleeve 1
12 X-ring 1
Sealing kit 4125010
includes pos. 1, 4 (2 pcs.), 5, 12 4
(see name above) 11
4 3

1
When using a repair or sealing kit, you have to exchange
both profile seals pos. 4 (housing and hollow screw).
Pay attention to the torques of the hexagon parts and the
correct seat of the sealing rings for the installation of spare
parts.
2
When working on the distributors, make sure that they
are extremely clean. Accessory:

Accessory
A protective cap for the set screw as well as metering
sleeves for quicker metering volume adjustment can be
ordered optionally (see table):
Protective cap

Accessory Article no.


PROTECTIVE CAP 1004010285 Metering sleeve

METERING SLEEVE
Output rate Color
issue: 10.19EN

(mm³/stroke)
500 red F4125/51-00 001
750 natural F4125/51-00 002
1000 golden F4125/51-00 003
1200 green F4125/51-00 004
1090200670

42 SINGLE-LINE DISTRIBUTORS
Subject to alterations! © BEKA 2019 All rights reserved!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-11 METERING VALVE (static system)
TECHNICAL DATA

Operating pressure: max. 3480 psi (240 bar)


min. 1020 psi (70 bar)
Relief pressure: < 797 psi (55 bar)
Temperature range: -40°F to 199°F (-40°C to 93°C)
Medium: fluid grease - grease up to NLGI cl. 2
Metering volume: see table
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
Weights:
Metering valve: 6.2 lbs (2.8 kg)
Filling connection: 0.02 kg

Adjustable Metering volume


Model metering volume per turning of the
(mm³ / stroke and outlet) set-screw (mm³)
BL-11 1000 to 11000 approx. 600

TECHNICAL DESCRIPTION
The BL-11 metering valve (static system) delivers
the lubricant under pump pressure directly to the
lubrication point.
The lubricant metering can be adjusted infinitely.
A pin serves for visual function control.
We use elastomer seals for the BL-11.
These seals (see following page) can be replaced
by the customer if necessary.
The required maintenance material can be ordered
separately, see page 42.

TECHNICAL DRAWINGS

Set screw (tool adapter available)

AF 19 3
( ) inch dimensions in brackets
(A F /4 )
AF 50 31
(AF 1 / 3 2)
)
)

issue: 10.19EN
(max.
(min.

Filling connection art. no. 412507006


acc. to drawing FAZ03594_00
max. 252.5
min. 235.5

enclosed, loose
207.5

1/8-27 NPTF
Filling connection

1/4-18 NPTF
89.5

Outlet Outlet or inlet fitting


64.5

AF 50 on request, if needed
31
(AF 1 /32)
1090200670

1/2-14 NPTF
Inlet

SINGLE-LINE METERING VALVE 43


© BEKA 2019 All rights reserved! Subject to alterations!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-11 METERING VALVE (accessories)
A repair kit can be ordered if needed (see table). SPARE PART DRAWINGS

Spare parts Art. no.


Repair kit 4125035
including the following positions:
Pos. Name Pcs.
1 Guide sleeve 1
2 Control pist.+pist. bushing 1
3 Compression spring 1 7
10
4 Quad ring 1 6
5 Grooved ring 1 5
6 Washer 1 11
7 O-ring Ø 42 x 2,5 2 4
8 O-ring Ø 23 x 2,62 2
9 Supporting ring 2
10 Washer 1 3
11 Safety ring 1

Pay attention to the torques of the hexagon parts and the


correct seat of the sealing rings for the installation of spare
2
parts.
9
When working on the metering valves, make sure that 8
they are extremely clean. 9
7

Accessory 1
A protective cap for the set screw as well as metering
sleeves for quicker metering volume adjustment can be Accessory:
ordered optionally (see table):
Protective cap

ACCESSORY Art. no.


PROTECTIVE CAP 1004010201

METERING SLEEVE Metering sleeve


Output rate Color
(mm³/stroke)
3000 red F4125/51-00 005
5000 natural F4125/51-00 006
7000 gold F4125/51-00 007
9000 black F4125/51-00 008
issue: 10.19EN

11000 green F4125/51-00 009


1090200670

44 SINGLE-LINE METERING VALVE


Subject to alterations! © BEKA 2019 All rights reserved!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-V DISTRIBUTOR (static system)
TECHNICAL DATA
Operating pressure: max. 6010 psi (415 bar)
min. 1740 psi (120 bar)
Relief pressure: <1377 psi (95 bar)
Temperature range: -40°F up to 176°F (-40°C to 80°C)
Medium: oil - fluid grease - grease up to NLGI cl. 2
Metering volume: see table
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of outlets or metering valves per manifold: min. 1
max. 6

Adjustable Metering volume


metering volume adj. /revolution
Model
(mm³ / stroke and outlet) (P = 1mm)
(mm³)
BL-V approx. 250 to 1310 approx. 180

(mm³/stroke and outlet)


1300
1200
Metering volume
1000
TECHNICAL DESCRIPTION 800
600
The BL-V metering distributors (static system) 400
deliver the lubricant under pump pressure via lines 200
directly to the lube points. One lube point is 4 5 6 7 8 9 10 11
assigned to one metering valve by default. Adjustment dimension s in mm
The metering of the lubricant can be adjusted
infinitely for each lube point at each metering
Set screw of metering
distributor or each metering valve. volume for
We use elastomer seals for the BL-V metering adjustment distance s,
default setting:
distributor. Those can be replaced by the customer s = 5 mm, corresponds
if necessary. to max. metering
volume = 1310 mm³
The required maintenance material can be ordered
separately, see page 44.

TECHNICAL DRAWINGS

Model for example Metering distributor BL-V metering valve 3-fold


Set screw of metering volume Version
for adjustment distance s metering valve individual,
AF 19 for installation in manifold
issue: 10.19EN

(AF 3 4 )

Filling connection article no. 412507006


Outlets (10103022) loosely enclosed
1
(approx. 9 42 128)

8 - 27 NPTF
approx. 237

(per metering valve)


(8 83 128)
219.7

Outlet or inlet fittings


available on request
Ø 10.5 Fastening if needed
(4 35 128)

(Ø 53 128) bores
108.5

(3 67 128)
89.5

AF 22 Manifold
(1 33 128)

(AF 7 8 )
32

Ø 14.3
(Ø 9/16)
(33 64)
(123 128)
(28 64)
24.5

13
11*

17.5
1090200670

Inlet
3
8 - 18 NPTF
(11 16)

( ) inch dimensions in brackets 32


(1 33 128 )

* Necessary dimension for (dis)assembly of the hollow screw


has to be at least 50 mm (1 / ) 31
32

SINGLE-LINE DISTRIBUTORS 45
© BEKA 2019 All rights reserved! Subject to alterations!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-V DISTRIBUTOR (accessories)
Spare parts SPARE PART DRAWINGS
A repair or sealing kit can be ordered if needed (see table):

Spare part kits Art. no.


11
Repair kit 10143456
including the following positions:
Pos. Description Pcs.
1 Thread sealing ring 1
2 Sealing ring 1
3 Sealing ring 1
7 3
4 O-ring 2
5 O-ring 1
6 O-ring 1 5
7 Rod seal 1 6
8 Bushing 1
9 Metering piston 1
10 Compression spring 1 9
11 Protective cap 1
12 Retaining ring 1 10
Sealing kit 10143460
includes pos.1, 4, 5, 6,
and 7 (see description above)

When using a repair or sealing kit, you have to exchange


both profile seals pos. 4.

Please pay attention to the tightening torques of the


hexagon parts and the correct seat of the sealing rings 4
for the installation of spare parts.
8

When working on the distributors, make sure that they 4


are extremely clean. 12

Accessories
A protective cap for protecting the set screw, O-rings and a 1
metering sleeve can be ordered optionally (see table):

Accessories Article no.


Protective cap (black PE) 10110219

Protective cap (transparent) 10144482


O-ring 10110226 2
(transparent for protective cap)
Metering sleeve (Al anodized)
Accessories:
issue: 10.19EN

Delivery volume Color


(mm³/stroke) Protective cap
(black PE)
250 silver 10142435
500 red 10142447 Protective cap
750 natural 10142450 (transparent) Metering sleeve
1000 gold 10142454
1250 green 10142456
1090200670

O-ring

46 SINGLE-LINE DISTRIBUTORS
Subject to alterations! © BEKA 2019 All rights reserved!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-V XL DISTRIBUTOR (static system)
TECHNICAL DATA
Operating pressure: max. 6010 psi (415 bar)
min. 1740 psi (120 bar)
Relief pressure: <1377 psi (95 bar)
Temperature range: -40°F up to 176°F (-40°C to 80°C)
Medium: oil - fluid grease - grease up to NLGI cl. 2
Metering volume: see table
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of outlets or metering valves per manifold: min. 1
max. 6

Adjustable Metering volume


metering volume adj. /revolution
Model
(mm³ / stroke and outlet) (P = 1mm)
(mm³)
BL-V XL approx. 1000 to 5000 approx. 365

(mm³/stroke and outlet)


6000
5000
Metering volume

4000
TECHNICAL DESCRIPTION 3000
2000
The BL-V XL metering distributors (static system) 1000
deliver the lubricant under pump pressure via lines
4 5 6 7 8 9 10 11 12 13 14 15
directly to the lube points. One lube point is
Adjustment dimension s in mm
assigned to one metering valve by default.
The metering of the lubricant can be adjusted
Set screw of metering
infinitely for each lube point at each metering volume for
distributor or each metering valve. adjustment distance s,
default setting:
We use elastomer seals for the BL-V XL metering
s = 4 mm, corresponds
distributor. Those can be replaced by the customer to max. metering
if necessary. volume = 5000 mm³
The required maintenance material can be ordered
separately, see page 46, 47.

TECHNICAL DRAWINGS
Version
Model for example Metering distributor BL-V XL metering valve 3-fold metering valve individual,
Set screw of metering volume for installation in manifold
for adjustment distance s issue: 10.19EN

AF 19
3
(AF 4 )
Filling connection article no. 412507006
Outlets (10103022) loosely enclosed
(approx. 9 53 128)

1
8 - 27 NPTF
approx. 239

(per metering valve)


(8 91 128)
221.2

Outlet or inlet fittings


available on request
Ø 10.5 Fastening if needed
(4 35 128)

(Ø 53 128) bores
108.5

(3 67 128)
89.5

AF 22 Manifold
(1 33 128)

Ø 14.3
32

(AF 7
8)
(Ø 9/16)
(33 64)
(123 128(
(28 64(

13
24.5
11*
1090200670

Inlet 17.5
3
8 -18 NPTF (11 16)
32
( ) inch dimensions in brackets (1 33
128 )

* Necessary dimension for (dis)assembly of the hollow screw


has to be at least 50 mm (131/32)

SINGLE-LINE DISTRIBUTORS 47
© BEKA 2019 All rights reserved! Subject to alterations!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-V XL DISTRIBUTOR (accessories)
Accessories Accessories:
A protective cap for protecting the set screw, O-rings and a
metering sleeve can be ordered optionally (see table):

Accessories Article no.


Protective cap (black PE) 10110219 Protective cap
(black PE)
Protective cap (transparent) 10144482 Protective cap
O-ring (transp. for protect. cap) 10110226 (transparent) Metering sleeve

Metering sleeve (Al anodized)


Delivery volume Color
(mm³/stroke)
1880 black 10142460
2500 purple 10142463
3130 blue 10142465
3750 orange 10142467
4380 lindner grey 10142468 O-ring
5000 yellow 10142469

Spare parts
A repair or sealing kit can be ordered if needed (see table),
spare part drawing see next page:

Spare part kits Art. no. When using a repair or sealing kit, you have to exchange
Repair kit 10143583 both profile seals pos. 4.
including the following positions:
Pos. Description Pcs. Pay attention to the tightening torques of the hexagon
parts and the correct seat of the sealing rings for the
1 Thread sealing ring 1 installation of spare parts.
2 Sealing ring 1
3 O-ring 2
When working on the distributors, make sure that they
4 O-ring 2
5 O-ring 2 are extremely clean.
6 Rod seal 1
7 Bushing 1
8 Metering piston 1
9 Compression spring 1
10 Thread pin 2
11 Protective cap (black PE) 1
12 Retaining ring 1
issue: 10.19EN

13 Slide bearing 1
Sealing kit 10143589
includes pos.1, 3, 4, 5 and 6
(see description above on next page)
1090200670

48 SINGLE-LINE DISTRIBUTORS
Subject to alterations! © BEKA 2019 All rights reserved!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-V XL DISTRIBUTOR (accessories)
SPARE PART DRAWINGS

Section A-A

11

13

Section B-B
4
8

9 5 10
B B

3
7 10 5
3
12

1
issue: 10.19EN

A
1090200670

SINGLE-LINE DISTRIBUTORS 49
© BEKA 2019 All rights reserved! Subject to alterations!
issue: 10.19EN

1090200670

50 SINGLE-LINE DISTRIBUTORS
Subject to alterations! © BEKA 2019 All rights reserved!
FITTINGS (selection)
Union screw Olive
(Art. no. 0802000190, (Art. no. 09038620023,
10100226) 10100657)
Many sizes available

Male stud elbow coupling Male stud coupling


(Art. no. 04012200506, (Art. no. 04012000406,
10102250) 10105186)
Many sizes available Many sizes available

Extension Corner Joint


(Art. no. 04011600606, (Art. no. 100210080,
10106218) 10104710)
Many sizes available
Many sizes available

Union Tee Union Nut for Pipe


(Art. no. 04013641106, Connection with
10105264) Cutting Ring
issue: 10.19EN

Many sizes available EN ISO 8434


(Art. no.
04031501106,
10100861)
Many sizes available
1090200670

FITTINGS 51
© BEKA 2019 All rights reserved! Subject to alterations!
FITTINGS (selection)
Corner joint Elbow swivel coupling
(Art. no. 100210030, (Art. no. 04013200206,
10104645) 10104678)
Many sizes available Many sizes available

Straight fitting Straight bulkhead


(Art. no. fitting
04013600306, (Art. no. 04014701006,
10102267) 10105678)
Many sizes available Many sizes available

Straight rotary Swivel Joint


connection, brass (Art. no. 0402011,
(Art. no. 0402020, 10107061)
10145154) Many sizes available
Many sizes available

Extensions and Zerk Fitting


Reductions, incl. Zerk
Seal necessary at (Art. no.
issue: 10.19EN

Countersink 0401950046-00,
(Art. no. 10117956)
10021000304, Many sizes available
10101984)
Many sizes available
1090200670

52 FITTINGS
Subject to alterations! © BEKA 2019 All rights reserved!
FILLING CONNECTIONS and TOOLS
Version for grease pumps without follow-up Version for grease pumps with follow-up piston
piston
Filling press for grease cartridges
acc. to DIN 1284, size 400g
art. no.: 10125287 acc. to drawing: Filling press for grease cartridges
FAZ02493_02 acc. to DIN 1284, size 400g
approx. 410 art. no.: 10131991
14 acc. to drawing: FAZ02493_03

63
29
Ø20

approx. 415
3 13
Grease size max. 500cm

approx. 209
Ø20
56

Straight filling Grease size max. 500 cm3


approx. 50
Ø 34

connection
art. no.: 10104288
M20x1.5

Straight filling connection


Filling connection 90°
with non-return valve
approx. 57

art. no.: 10114683


art. no.: 10103087

M20x1.5
acc. to drawing: AZ300719
acc. to drawing: AZ302925
M20x1.5

approx. 56

Filling connection 90°


Filling connection 90° with non-return valve
approx. 59

art. no.: 10114675 art. no.: 10136057


approx. 57

acc. to drawing: AZ300720 acc. to drawing: AZ302555


M20x1.5
M20x1.5

approx. 56
approx. 91 issue: 10.19EN

Filling connection 45° (rotatable)


art. no.: 10113629
acc. to drawing: AZ300528
approx. 60

M20x1.5

AF 32
1090200670

approx. 120 12

FILLING CONNECTIONS 53
© BEKA 2019 All rights reserved! Subject to alterations!
FILLING CONNECTION with filter element
without non-return valve for the filling e.g. of the GIGA PLUS pump
with the filling guns article no. 10125287 and 10131991
Spare part filter element: article no. 10101102

M20x1.5
Filter element
AF 30

Ø24

12
57

Dust cover: plastic, internal diameter of the connection to the filling gun: 20.5 mm

Article no. Material Mesh size of the filter element


10120145 Steel 0.20 mm
All steel parts are zinc-nickel coated. The corrosion degree of protection of all steel parts corresponds to a
protection duration of up to 720 h red rust resistance.
issue: 10.19EN

1090200670

54 FILLING CONNECTIONS
Subject to alterations! © BEKA 2019 All rights reserved!
FILLING CONNECTIONS with
adjustable angle (0 up to 90°), rotatable

with and without non-return valve, angle can be set infinitely, e. g. for the filling of the GIGA PLUS pump
with the filling guns article no. 10125287 and 10131991, connection infinitely rotatable 360°

L1
L2
AF 30 AF 30 AF 32 AF 30

Ø24

Hexagon socket (4) M20x1.5

°
90
to
up
0

0 up to 360°

Dust cover: plastic, internal diameter of the connection to the filling gun: 20.5 mm

Article no. L1 L2 Material Non-return valve

10132444 162 150 Steel without


10136837 162 150 Steel with
10132453 193 181 Steel without
10136369 193 181 Steel with
issue: 10.19EN

All steel parts are zinc-nickel coated. The corrosion degree of protection of all steel parts corresponds to a
protection duration of up to 720 h red rust resistance.
1090200670

FILLING CONNECTIONS 55
© BEKA 2019 All rights reserved! Subject to alterations!
MANUAL LUBRICATION & REFILL EQUIPMENT

Lube-Shuttle®** - One-Hand Pistol Grip (300 bar)


Part #3036010
• 4 jaw coupler
• Available with rigid tube, high-pressure plastic hose or high-pressure rubber hose
• Accessories can mount on top or on side of steel barrel

Lube-Shuttle®** - Ergonomic Side-Lever (400 – 800 bar)


Part #3032050
• 1.5 cc per stroke
• Approved for NLGI class 2, TUV, DLG, BLT
• 4 jaw coupler for rigid tube, high-pressure plastic hose or high-pressure
rubber hose

Lube-Shuttle®** - Battery-Operated (400 bar)


Part #3427030
• Up to 100 cc/min
• 14.4 V lithium battery
• DC motor with planetary gearbox, piston drive
issue: 10.19EN

• 4 jaw couple

** is a registered trade mark of MATO


1090200670

56 FILLING CONNECTIONS
Subject to alterations! © BEKA 2019 All rights reserved!
MANUAL LUBRICATION & REFILL EQUIPMENT

LubeJet-eco®** Part #3036010


• The clean solution for telescoping booms, vehicle gears, steel ropes, chains
• Compressed air spraying unit - no propellants or chemical additives required
• Adjustable nozzle for precise spraying
• Size (LxBxH) 7.4 X 2.75 X 16.5” (188 x 70 x 420 mm)
• Spray Capacity 400 cc Lube-Shuttle®** system cartridge
• Air Pressure (min/max) 3 - 5 bar
• Air Connection G1/4”
• Weight 3.3 lb. (1.5 kg)

LubeJet pneumato®** - Static and Mobile models


• The sure, fast lube solution for telescoping booms, vehicle gears, steel ropes,
chains
• Compressed air spraying unit – no propellants or chemical additives required
• Unique twin-hose design for convenient delivery of air pressure and grease
• Also available is the 440 lb. (200 kg) drum and cart
• Compatible with all standard shop greases up to NLGI 2*
• Mobile includes portable cart for grease drums both 55 lb. (25 kg) and
110 lb. (50 kg)
• Static couples to all large grease kegs for uninterrupted supply in high-volume
applications

Refill Equipment
• High volume, low pressure pumps for refilling Lube-Shuttle®** tubes or BEKA
pump reservoirs
• Attach to 55 lb. (25 kg) or 110 lb. (50 kg) drums to pump all standard shop
greases up to NLGI 2*
• Available with pneumatic power or manual lever
issue: 10.19EN

• Choice of static model or with drum cart for mobile applications

* Not for use with silicone pastes without lubricating properties or containing
abrasives
** is a registered trade mark of MATO
1090200670

EQUIPMENT 57
© BEKA 2019 All rights reserved! Subject to alterations!
TROUBLESHOOTING & REPAIR GUIDE

PROBLEM REASON CORRECTION

• Incorrect wiring • Check wiring and voltage


Agitator not rotating • Incorrect voltage • Remove and inspect pump element
• Pump element incorrectly seated • Check pump and reservoir for
• Foreign object in pump foreign object and remove

• Level to low • Refill lubricant


Pump works, but does
• Air in feed piston • Bleed the pump
not supply grease • Pump element incorrectly seated • Reseat pump element
• Worn pump element • Replace pump element

• Pump does not work • Check wiring


No grease collar at all • Period between cycles is too long • Check pump element output
points of lubrication • Lubrication times are too short • Adjust controller timer

No grease collar at one • Broken hose in system • Replace hose


lubrication point • Blockage at distributor block • Check with pressure gauge, then
clean block

• Not enough voltage • Check voltage


Reduced pump speed • High-pressure due to low ambient • Use an arctic grease or
temperature an NLGI-1 grease

• Excessive pressure in the system • Check the system


Leakage of grease at the pressure • Distribution blocks are blocked • Find and clean block
relief valve (PRV) • System is blocked • Clogged or seized bearing
• Defective valve spring • Replace PRV

• Hose not filled with grease at factory • Connect a grease gun to the end
Everything works, but grease does or line not primed after repair of the hose and force grease
• Pump element not functioning through it
not flow out of the end of hose
• Inspect and test pump element

• Overfilled reservoir blocking the • Remove lid and vent tube and
Not enough grease coming out vent tube causing a vacuum clean grease out of breather
issue: 10.19EN

of the pump element • Pump element worn • Only fill reservoir to Max mark
• Test pump element pressure

Points are getting too much grease • Wasting too much grease • Reduce the duration of the
lubrication time
1090200670

58 TROUBLESHOOTING & REPAIR GUIDE


Subject to alterations! © BEKA 2019 All rights reserved!
NOTES

issue: 10.19EN
1090200670

NOTES 59
© BEKA 2019 All rights reserved! Subject to alterations!
CONTACT ADDRESSES

BAIER + KÖPPEL GmbH + Co. KG


BEETHOVENSTRASSE 14 PO BOX 13 20 fon +49 9241 729-0 e-mail beka@beka-lube.de
91257 PEGNITZ/BAVARIA 91253 PEGNITZ/BAVARIA fax +49 9241 729-50 web www.beka-lube.de
GERMANY GERMANY

MAX MINING FLUILUB FOODLINE

WIND WOOD CLEARTRONIC TRON

BEKA International
ALGERIA CHINA JAPAN SPAIN
BEKA LUBE ALGERIE BEKA Lubrication Systems Co. Ltd. BEKA Japan Co., Ltd. BEKA-LUBE IBÉRICA S.L.U.
Zone d'activité n°25 Room 1803, Building 1 Sandhill Plaza, 7-5-8 Kumata C/Albasanz 14 Bis, 2ª J
25140 Ain-smara / Constantine No. 2290 Zuchongzhi Road Higashi Sumiyoshi Ku 28037 Madrid
fon +213 31 97 51 12 Pudong New District, Shanghai 201210 Osaka City, 546-0002 fon +34 91 440 26 56
fax +213 31 97 51 00 fon +86 21 61 46 29 88 fon +81 (0) 6 6713 2205 fax +34 810 520 178
e-mail n.hannache@beka-lube.dz fax +86 21 61 46 29 89 fax +81 (0) 6 6713 2206 e-mail beka@beka-lube.es
e-mail sales@bekaworld.cn e-mail info@bekajapan.jp

AUSTRIA East Tsanhair Company Ltd. KOREA SINGAPORE


BEKA-Lube GmbH 7A Building, Medicine Valley No.1, BAIER + KÖPPEL Korea Liaison Office BEKAWORLD SINGAPORE PTE. LTD.
Rottweg 66 No.9 Tianfu Street, Bio-Medicine Park, A-1406, Sunyudo Woolim Lions Valley 2 Changi Business Park Avenue 1,
5020 Salzburg Zhongguancun Science Park, 149, Yangpyeong-ro, Level 2, Singapore 486015
fon +43 662 43 84 40 Daxing District, Beijing 102600 Yeongdeungpo-gu, Seoul (150-105) fon +65 6809 7282
fax +43 662 43 84 403 fon +86 10 83 681 526 fon +82 2 20 38 09 88 fax +65 6809 7281
e-mail office@beka-lube.at fax +86 10 83 681 520 fax +82 2 20 38 89 34 e-mail j.low@bekaworld.sg
e-mail beka-lube@bekachina.com e-mail info@bekaworld.kr

BELGIUM FRANCE BEKA AHWON TURKEY


BEKA LUBE N.V.S.A. BEKALUBE FRANCE 326-1 Danggung Dong BEKAMAKS Makine Merkezi Yaglama
Demerstraat 32 4, bis Rue de l’Artisanat Gunpo Si Kyungki Do Korea ve Hidrolik Sistemler San. Ve Tic. A.S.
BE 3200 Aarschot 89100 Paron Postal Code 435-822 Kücükyali Is Merkezi Irmaklar Sk B
fon +32 16 64 09 26 fon +33 386 83 39 06 fon +82 31 451 06 28 Blok No: 72-7B-1 Girne Mah.
fax +32 16 64 05 48 fax +33 386 65 52 24 fax +82 31 451 09 74 34852 Maltepe Istanbul
issue: 10.19EN

e-mail info@beka-lube.be e-mail contacts@bekalube.fr e-mail jhleeahwon@gmail.com fon +90 216 367 34 00
fax +90 216 367 33 85
e-mail info@bekamaks.com

CANADA ITALY NETHERLANDS USA


BEKA-LUBE Products Inc. BEKALUBE s.r.l. BEKA NEDERLAND B.V. BEKAWORLD LP
6581 Kitimat Road, Unit 2 Via Rossi 152 Wagenmakerij 11 258 Sonwil Drive
Mississauga, ON L5N 3T5 I-20862 Arcore (MB) 4762 AV Zevenbergen Buffalo, NY 14225
fon +1 905 821 10 50 fon +39 039 61 80 088 fon +31 168 37 15 38 fon +1 716 685 37 17
fax +1 905 858 05 97 fax +39 039 61 75 23 fax +31 168 33 83 29 fax +1 716 685 36 34
e-mail info@beka-lube.com e-mail servizioclienti@bekalube.it e-mail info@beka.nl e-mail info@us.bekaworld.com

Agencies
1090200670

BEKA Subsidiary
Argentinia Finland Lithuania Slovakia
BEKA Rep Office
Australia Great Britain Luxemburg Slovenia
Partner
Belarus Greece Malaysia South Africa
Bosnia Hong Kong New Zealand Sweden
Brazil Hungaria Norway Switzerland
Bulgaria India Poland Ukraine
Croatia Indonesia Portugal and others
Czechia Iceland Romania
Denmark Ireland Russia
Estonia Latvia Serbia
Subject to alterations! © BEKA 2019©All rights
BEKA 2019 reserved!
All rights reserved!

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