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BEKAMAX - Overview - en (Beka Jakarta's Conflicted Copy) (Beka Jakarta's Conflicted Copy)
BEKAMAX - Overview - en (Beka Jakarta's Conflicted Copy) (Beka Jakarta's Conflicted Copy)
2019
CENTRAL
LUBRICATION
SYSTEMS
ISSUE 10/2019
issue: 10.19EN
1090200670
1090200670
SINCE 1927
ENGINEERED TO KEEP YOUR BUSINESS FLOWING.
AUTOMATED LUBRICATION SYSTEMS.
©©BEKA
BEKA2019
2019 All rights
rightsreserved!
reserved! Subject to alterations!
ABOUT BEKAWORLD
2 ABOUT BEKAWORLD
Subject to alterations! © BEKA 2019 All rights reserved!
WHY BEKA
BEKA -
TECHNOLOGY
YOU CAN RELY ON
BEKA progressive systems utilize distribution blocks that are meticulously Non-return valve
Groove
machined in-house and assembled-to-order to match every system’s
Eccentric
specific needs. Our variable disk construction gives BEKA a flexible Motor
assembly process that can combine multiple elements with varied
flow rates. The number of elements in any block can be extended
easily to accommodate the required number of lines at any point
in the system.
EP-1 pump
The following example shows the operating sequence of a SXE-2 in four pictures:
3 6 3 6 3 6 3 6
II II II II
2 5 2 5 2 5 2 5
I I I I
1 4 1 4 1 4 1 4
Pressure chamber
Lubricant input
1090200670
WHY BEKA 3
© BEKA 2019 All rights reserved! Subject to alterations!
TABLE OF CONTENTS
Systems – Overview 5
Pumps – Overview 6
Pumps – Electrical Connections Pump Side 7
EP-1 8
PICO 9
GIGA PLUS 11
OC-1 13
Cartridge Pump ZEPTO 15
BEKA ONE 17
HAMAX SYSTEM 2 19
HAMAX KOMPAKT 21
HAMAX 11 23
HPG 2 25
HPM 3 27
Oil Lubrication Pumps AZUL / AFL / AZU 29
Distributors – Overview 31
SX-1 32
SXE-2 33
MX-F 34
LX-4 35
MX-I (stainless steel) 36
LX-3 (stainless steel) 37
SX-3 (stainless steel) 38
Hoses & Hose Connectors 39
Pre-Packaged Service Parts 40
issue: 10.19EN
4 CATALOG INDEX
Subject to alterations! © BEKA 2019 All rights reserved!
LUBRICATION SYSTEMS
PROGRESSIVE Page 6
CENTRAL
S Y S T E M S LUBRICATION PUMPS
DISTRIBUTORS
Page 31
FITTINGS
Page 51
HOSES &
CONNECTORS,
SERVICE KITS
Pages 39, 40
SINGLE-LINE
S Y S T E M S
issue: 10.19EN
LUBRICATION SYSTEMS 5
© BEKA 2019 All rights reserved! Subject to alterations!
CENTRAL LUBRICATION PUMPS
Application Maximum Maximum Maximum See
no. of pressure delivery volume complete
outlets (psi) (cm3 /stroke per product
outlet) specs
page no.
Hammer Lubrication
depending on chosen pump
6 PUMPS OVERVIEW
Subject to alterations! © BEKA 2019 All rights reserved!
LUBRICATION PUMPS
PUMPS - Electrical connections pump side
Most common plugs:
(caution - every pump with or without control unit has an individual circuit diagram)
Pin positions:
7
6 2
1
5 3
4
Pin positions:
4
Deutsch plug, 4 pins (EP-1, OC-1 etc.)
Pin positions:
4 1
3 2 issue: 10.19EN
Pin positions:
2 1
3
7
4
5 6
1090200670
ELECTR. CONNECTIONS 7
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE AND OIL LUBRICATION PUMPS
EP-1 PUMP
TECHNICAL DATA
PUMP
Metering volume per stroke (= 1 pump revolution) and outlet: 0.06 to 0.17 cm³
(depending on pump element)
Grease output: adjustable with PE 120 V
Reservoir capacity: 1.9/2.5/4.2/8/16 kg reservoir material plastic, transparent
Operating pressure: max. 5100 psi (350 bar)
Pressure limiting valve adjusted to: max. 4000 psi (280 bar)
Lubricant: greases up to NLGI cl. 2 (grease with solid contents only on demand)
Operating temperature: -4°F to 158°F (-20°C to 70°C)
No. of outlets: max. 6 (3 standard)
Outlet type: pipe Ø6 mm or Ø8 mm, both as standard, other Ø available
Rotation direction of agitator blade: counterclockwise
Installation position: reservoir vertical, as shown
Degree of protection: IP65
Weight: max. 11.3 lbs (5.1 kg, without pump elements, without grease filling)
MOTOR
Drive: DC motor
Operating voltage: 12 V DC / 24 V DC
Current consumption: max. 3,2 A at 24 V DC
KEY FEATURES Speed (= pump revolutions): 15 r.p.m.
Note: The installation of an extra integrated control unit BEKA-troniX1 or EP-tronic is
A versatile solution for progressive and multi- possible on special customer request for this pump* (see documentation control and
monitoring devices); this effects the order no.
line systems for most mobile and stationary
equipment installations.
*Please indicate type of control separately for model with integrated control unit.
Recommended for all climates.
TECHNICAL DRAWINGS
2,5 kg = Ø 153
Suitable for all common lubricants 4.2 + 8 kg (2-parts) = Ø 180
8 kg (1-part) = Ø 225
(NLGI 000, 00, 0, 1, 2). Ventilation
min. level monitoring
(10 - 60 V DC standard)
Springless pump element with desmodromic acc. to drawing FAZ02205-18
drive for highest reliability.
Integrated control unit EP-tronic (optional) with:
8 kg (2-parts) = approx. 470
8 kg (1-parts) = approx. 329
Bushing M12x1
1.9 kg = Ø 150.5 with 5 m cable (standard)
• 3 operating modes: time, cycles or enclosed in delivery
2.5kg = approx. 234
4.2kg = approx. 279
130
Factory installed by leading manufacturers. Filling zerk
Ø 9.5
10
Fastening
drills
Pump elements
Metering volume
issue: 10.19EN
(see documentation
cm³ / stroke and outlet
107
pump elements)
239
PE 60 0.06 3 1
with/without
PE 120 0.12 Connection cable
pressure 10 m long
PE 170 0.17 Cable wiring:
limiting valve blue +
brown -
PE 120 V max. 0.12 (adjustable) 2
approx. 172
1090200670
8 EP-1 PUMP
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE AND OIL LUBRICATION PUMPS
PICO PUMP
TECHNICAL DATA
PUMP
KEY FEATURES Metering volume per stroke (= 1 pump revolution) and outlet: 0.005 to 0.12 cm³
(depending on pump element)
The compact lubrication solution for compact Grease output: see table with pump elements
machines Reservoir capacitiy: 1.2 kg
Material reservoir: plastic, transparent
Multi-line pump Operating pressure: max. 2900 psi (200 bar) at multi-line system: max. 4000 psi (280 bar)
• Point-to-point lubrication with up to 10 outlets at progressive system
• Pump elements range from 5, 10, 15, 25, Conveying medium: greases up to NLGI cl. 2 (grease with solid contents only on demand)
Operating temperature: -4°F to 158°F (-20°C to 70°C)
and 50 mm³ / stroke No. of outlets: max. 10
• Pump elements (PEF and PEFV) allow Outlet type: see order key
optional use of distribution blocks Rotation direction of agitator blade: clockwise
Installation position - version with agitator blade: reservoir vertical as shown
• Ideal for small machines with approximately Installation position - version with follow-up piston: could be installed in each
20 lube points direction - also upside down
Weight: max. 10 lbs (4.5 kg, without pump elements, with basic grease filling)
Level monitoring: integrated into the pump with follow-up piston
PE 25 0.025 Note: The installation of an integrated control unit PICO-tronic (standard) is possible for this
pump* (see documentation control and monitoring devices).
PE 50 0.050 *Please indicate type of control separately for model with integrated control unit.
PROGRESSIVE
with/
PE 120 F 0.12 Base order code: 2185...
without
pressure
max. 0.12
PE 120 FV limitation
(adjustable)
valve
M
10
1090200670
PICO PUMP 9
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE AND OIL LUBRICATION PUMPS
PICO PUMP
TECHNICAL DRAWINGS
Ø 128
Cable with bayonet plug, 7 pins, approx. 10 m
Order no.: AZ303244
40 171
150
185
approx. 259
80
1
(approx. 186)
2
.1
3
approx.123
10 8 6
9 7 5 4
35
4
76
10 5
45°
Ø
39
9 6
9.
8 7
5
242 Pipe
5
13
approx. 288 connection
Ø6
Filling zerk
Ø 128
40
185
approx. 259
approx.123
10 8 6
9 7 5
35
4
issue: 10.19EN
76
39
9.
5
242 Pipe
approx. 288 connection
Ø6
Filling zerk
1090200670
10 PICO PUMP
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
GIGA PLUS PUMP
TECHNICAL DATA
PUMP
Metering volume per stroke (= 1 pump revolution) and outlet: see table (depending on
pump element)
Grease output: 0.12 or 0.25 cm³ / stroke and outlet
Reservoir capacity: 3.3 / 5.7 / 14.2 kg
(Reservoir / recommended usable volume: 4 l / 3.5 l; 8 l /6 l; 16 l / 15 l)
Material: plastic, transparent (UV-resistant)
Housing material: aluminum
Other pump components: zinc-nickel coating acc. to DIN 50979
Operating pressure: max. 4300 psi (300 bar)
Pressure limiting valve adjusted to: 4000 psi (280 bar)
Lubricant: greases up to NLGI cl. 2 (grease with solid contents on request)
Operating temperature: -22°F to 158°F (-30°C to 70°C)
No. of outlets: max. 3
Outlet type: see order code
Rotation direction of agitator blade: clockwise
Installation position: reservoir vertical as shown
Degree of protection: IP 65
Weight: for 4l reservoir: approx. 24 lbs (11 kg)
for 8l reservoir: approx. 26 lbs (12 kg)
for 16l reservoir: approx. 31 lbs (14 kg)
(without pump elements, without grease filling - depending on configuration)
MOTOR
KEY FEATURES
Drive: DC motor or AC motor
Electric powered pump for central lubrication Operating voltage: 24 V DC or 100 - 250 V AC (50 - 60 Hz)
Current consumption: max. 3.8 A at 24 V DC
Full range of electric auto-lube solutions: Rotational speed (= pump revolutions): 17 r.p.m.
• Reservoirs from 3.3 kg up to 14,2 kg Control with or without control unit integrated control unit (optional):
• Delivery rate: GIGA-tronic or GIGA-multitronic
Voltage connection without control unit: bayonet plug set, 7 pins with 2-core
GIGA PLUS max. 0.25 cm³/ stroke and outlet connection line, length 10 m
(all three outlets combined then add up to max. Voltage connection with GIGA-tronic: bayonet plug set, 7 pins with 5-core connection
0.75 cm³/ stroke and outlet) line, length 10 m
Voltage connection with GIGA-tronicS1: bayonet plug set, 7 pins with 2-core
• Single-line, dual-line, sectional and connection line, length 5 m (12V) / 10 m (24V)
progressive systems Voltage connection with GIGA-multitronic: bayonet plug set, 7 pins with 7-core
Intelligent lubrication: connection line, length 10 m
Additonal connections (M12x1): The cables for connection to additional connections
• Controlled flow rates for selected zones are not included in the delivery (see parts catalog, 3. Pump accessories), cube plug
• Optical monitoring, precise metering
• Choice of control systems
Base order code: 2172...
GIGA PLUS
Metering volume
Pump Pump
issue: 10.19EN
cm³ / stroke
Series elements
and outlet
PE 120 G 0.12
GIGA PLUS
PE 250 G 0.25
3
M
1090200670
16 l reservoir
8 l reservoir
4 l reservoir
approx. 237
436
appr. 79
approx. 747
192
122
approx. 503
Pump element
approx. 433
without pressure
3 2 1 limiting valve 3 2 1 3 2 1
Pipe-Ø*
232
204
Pressure connects.
M20x1.5
Zerk
(standard)
optional,
please order re-fill
option separately.
Version without control unit Version with control unit Version with control unit
(optional: additional electric connection M12
at the motor cover for min. level and/or GIGA-tronic or GIGA-multitronic
revolutions, see order key pump or motor cover GIGA-tronicS1 (see control unit and
without control unit) (see control unit and monitoring devices
monitoring devices “GIGA-multitronic control”)
“GIGA-tronic / GIGA-tronicS1”)
approx. 212
approx. 335
approx.165
approx.175
issue: 10.19EN
approx. 165
approx. 175
approx. 350
1090200670
TECHNICAL DATA
PUMP
Delivery volume per stroke (= 1 pump revolution) and outlet: 0.005 to 0.12 cm³
(depends on pump element)
Grease output: pump elements cannot be adjusted
Reservoir capacity: 1.9 / 2.5 / 4.2 / 8 kg
Material: plastic, transparent
Operating pressure: max. 2900 psi (200 bar)
Conveying medium: greases up to NLGI cl. 2 (grease with solid contents only on demand)
Operating temperature: -4°F to 158°F (-20°C to 70°C)
No. of outlets: standard 21, optional max. 34
Outlet type: pipe Ø6 mm, as standard, optional Ø4 mm
Rotation direction of agitator blade: counterclockwise
Installation position: reservoir vertical, as shown
Degree of protection: IP65
Weight: approx. 13 lbs (5.9 kg, without pump elements, without grease filling)
MOTOR
Drive: DC motor 12 V DC or 24 V DC
Connection voltage: 230 V AC/ 50 Hz - 115 V AC/ 60 Hz (via installed power supply unit)
Current consumption: max. 0.2A (230 V AC)
Speed (= pump revolutions): 15 r.p.m.
Duty cycle: 10% duty cycle (10 min)
KEY FEATURES
Note: The installation of an integrated control unit BEKA-troniX1 (standard) is possible
The compact lubrication solution for compact for this pump* (see documentation control- and monitoring devices).
machines
*Please indicate type of control separately for model with integrated control unit.
Multi-line pump
• Point-to-point lubrication with up to 34
outlets Base order code: 2174...with control unit BEKA-troniX1
• includes agitator blade
• Pump elements range from 5, 10, 15, 25,
and 50 mm³ / stroke Base order code: 2154...without control unit
• Pump elements (PE-F) allow
optional use of distributor blocks
• Ideal for machines with various lube points
PE 25 0.025
PE 50 0.050
34
1090200670
TECHNICAL DRAWINGS
approx. 20
2.5 kg = Ø 153
4.2 and 8 kg (2-parts) = Ø 180
Ventilation 8 kg (1-part) = Ø 225
Reservoir
1.9 / 2.5 / 4.2 /
8 kg
Bushing M12x1 with 5 m cable (standard),
8 k g ( 1 p art) = approx. 330
130
Ø 9.5
1.9 kg = approx. 175
10
107
21 10
17 16 15 14
11
20 11
17
3
6 5 4 19 12
Fastening
drillings 18 13
approx. 132
17 14
Filling zerk 16 15
Connection cable,
10 m, approx. 172 Pressure connections M14x1
Cable assignment: see documentation
blue + pump elements
Upper outlet row
brown -
numbering 10 to 21
1090200670
PUMP ELEMENT
Delivery pressure with pressure limiting valve (PLV) set to: 4200 psi (290 bar)
GENERAL
Pressure connection: Ø 6mm
Operating pressure: max. 290 bar (4200 psi)
Temperature range*: -25 up to +70°C (-13 to +158°F), depending on lubricant
Lubricant: greases from NLGI classes 000 up to 2*
Compatible cartridge types: different types of cartridges: Type S („Lube-Shuttle®“ ***),
Type L („Ritter grease cartridge 400 ml“ **), Type F („System Reiner“ ** / ****),
Standard: DELIVERY WITH CARTRIDGE ADAPTER Type S, WITHOUT CARTRIDGE
Delivery volume: constant 0.9 cm³/min
Weight: approx. 5.5 lbs (2.5 kg, without cartridge)
Level monitoring: with prewarning (signal output: display and Deutsch plug)
Material of housing: high-strength plastic
Corrosion degree of protection of steel: C4 corresponding to ISO 12944-2
130
Ø
8.4
8.
4
Ø
103
174
115
205
1090200670
VERSION: BEKA ONE 120 BEKA ONE 120+ BEKA ONE 250
ART. NO.: 10112271 10131651 10125399
Magnetic cap
Filling zerk
Magnetic cap
Filling zerk
Magnetic cap
Filling zerk
Follow-up piston Follow-up
piston
ml
Activation
zone Activation ml
ml
6 zone
5
4
3
2
Activation
1 zone
Remaining Runtime
Remaining Runtime filling cycles Remaining
filling cycles filling cycles Runtime
KEY FEATURES
REFILLABLE: ECO-FRIENDLY:
• For grease and oil • Long use
• Refilling at any time • No throw-away cartridges
• Filling zerk for filling without dismantling
ECONOMIC:
EFFICIENT:
• BEKA ONE 120 / 120+: up to 6 x 120 ml lubricant
• Electromechanical drive • BEKA ONE 250: up to 6 x 250 ml lubricant
• Precise metering • Filling with grease gun
1090200670
BEKA ONE 17
© BEKA 2019 All rights reserved! Subject to alterations!
TECHNICAL DATA
Lubricant capacities: approx. 0.1 kg / 120 ml (BEKA ONE 120 / 120+), approx. 0.2 kg / 250 ml (BEKA ONE 250)
Discharges: up to 6 (BEKA ONE 120 / 120+: 720 ml, BEKA ONE 250: 1500 ml)
Lubricant: oil or grease up to NLGI class 2
(solid lubricant content: < 5% and < 5 μm permissible)
Temperature range: -4 up to +140°F (-20 up to +60°C) with suitable lubricant
Operating pressure: up to 140 psi (10 bar)
ACCESSORIES
• Fixing brackets
• Filling accessories
• Thread adapters
• Extensions
• Plug-type connections
• Brushes
1090200670
18 BEKA ONE
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
HAMAX SYSTEM 2
TECHNICAL DATA
HYDRAULIC MOTOR
Supply: Hydraulic hammer circuit, 870 – 4600 psi (60-320 bar)
Differential pressure in operation: min. 440 psi (30 bar)
Admissible return pressure: max. 430 psi (30 bar)
Volume flow drive medium: 0.21-0.74 gal/min. (0.8-2.8 l/min.)
Preset speed of the eccentric: 14 r.p.m. [with oil ISO VG 46 at 68°F (20°C) and a volume
flow of the drive medium at 0.4 gal/min. (1.5 l/min.)]
Hydraulic oil: ISO VG 32-100
Temperature range: -4˚F up to 158˚F (-20°C up to +70°C)
Speed can be adjusted by throttle
PUMP ELEMENTS
Pressure limiting valve: 4000 psi (280 bar)
Delivery rate/stroke PE120FH: 0.12 cm³
Default stroke number: 14 strokes/min.
Stroke number can be adjusted by throttle
GENERAL
Lubricant: EP-grease without solid contents or chisel pastes up to NLGI class 2
Grease supply: different types of cartridges for version M14 and M16 - S, F, L, R, Ra, J, Fu;
corresponding adapters are available (delivery without grease cartridge)
Weight: approx. 14.7 lbs (6.7 kg)
Grease zerk for manual greasing available
Four different lubricant outlets possible
KEY FEATURES
DELIVERY RATE DIAGRAM*
• Tool-mounted, hydraulically actuated
The following diagram shows the guide values for adjustment of the throttle. Before adjust-
grease pump
ment, screw the throttle clockwise inwards to its stop. By unscrewing the throttle counter-
• Continuous, automatic lubrication
clockwise, you can adjust the required delivery rate. If the required delivery rate is not known,
protects against chisel wear you can assume a range between 0.5 and 1.0 cm³/min. for most hydraulic hammers.
• Recommended for copper-based
chisel pastes
Delivery rate per PE 120 FH [cm³/min]
• Adjustable output rates to suit
Revolutions/min of the eccentric
equipment and application Volume flow of the drive medium in gal/min (l/min)
3.36 28 0.73
(2.77)
2.88 24 0.67
(2.52) 4351 psi
(300bar)
*Notice: 2.4 20 0.57
(2.15)
Adjustment of the revolutions of the
eccentric (pump delivery rate) is made via 1.92 16 0.47
an adjusting throttle, the oil flow rate (1.77)
requiring adjustment on each pump
issue: 10.19EN
HAMAX SYSTEM 2 19
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
HAMAX SYSTEM 2
TECHNICAL DRAWINGS (delivery without grease cartridge)
Fixing hole
Fixing hole
Filter with orifice
Hydraulic motor
Ø34 t=13
Ø32 t=13
Ø15.5
Ø17
156
156
110
110
Zerk Zerk
84
85
84
16
190 190
66.5 66.5
Hydraulic return socket, Hydraulic return socket
hose line (G1/4”)
42
42
76
78
100
100
ROil POil PGrease
29 30.5
Lubricant connector,
127 hose line (G1/4") 127 Lubricant connector
Base order code: 2576 ...Hamax System 2 Cartridge type Vers. M14 + M16 (mm)
S 300
L 265
F 310
J 285
Fu 325
R 300
1090200670
Ra 290
20 HAMAX SYSTEM 2
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
HAMAX KOMPAKT
TECHNICAL DATA
HYDRAULIC MOTOR
Supply: Hydraulic hammer circuit, 870 – 4600 psi (60-320 bar)
Differential pressure in operation: min. 440 psi (30 bar)
Admissible return pressure: max. 430 psi (30 bar)
Volume flow drive medium: 0.21-0.74 gal/min. (0.8-2,8 l/min.)
Preset speed of the eccentric: 14 r.p.m. [with oil ISO VG 46 at 68°F (20°C) and a volume
flow of the drive medium at 0.4 gal/min. (1.5 l/min.)]
Hydraulic oil: ISO VG 32-100
Temperature range: -4°F up to 158°F (-20°C up to +70°C)
Speed can be adjusted by throttle
GENERAL
Lubricant: EP-grease without solid contents or chisel pastes up to NLGI class 2
Grease supply: different types of cartridges, depending on cartridge sleeve: M14
(screw type) - Type S, F or J, M16 (screw type) - Type L (delivery without grease cartridge)
Weight: approx. 10 lbs (4.6 kg)
Assembly of the pump: The pump can optionally be positioned with the cartridge vertically
suspended or in an upright position. If the cartridge is in vertical position, it must be ensured
that neither dirt nor other contamination may fall into the intake area below the cartridge.
KEY FEATURES
DELIVERY RATE DIAGRAM*
• Easily connects to hydraulic unit of
carrier system The following diagram shows the guide values for adjustment of the throttle. Before adjust-
• Design is designed as a ment, screw the throttle clockwise inwards to its stop. By unscrewing the throttle counter-
compact construction clockwise, you can adjust the required delivery rate. If the required delivery rate is not known,
• Adjustable output rates to match you can assume a range between 0.5 and 1.0 cm³/min. for most hydraulic hammers.
3.36 28 0.73
(2.77)
2.88 24 0.67
(2.52) 4351 psi
(300bar)
*Notice: 2.4 20 0.57
(2.15)
Adjustment of the revolutions of the
eccentric (pump delivery rate) is made via 1.92 16 0.47
an adjusting throttle, the oil flow rate (1.77)
requiring adjustment on each pump
individually. The values of the throttle 1.44 12 0.34
issue: 10.19EN
(1.28)
rotations in the table above are to assist
adjustment. 0.96 8 0.21
(0.81)
HAMAX KOMPAKT 21
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
HAMAX KOMPAKT
TECHNICAL DRAWINGS (delivery without grease cartridge)
Ø8
Y
Ø8
X
(42.5)
141
(37)
131
95
85
54
54
47
15.5
12 107 12 96
Mounting screws
170 170
View „X“
Hydraulic supply socket, View „Y“
Cartridge holder
Hose line 69 M16
69 M14 Hydraulic supply
40
socket
40
13
13
32.5
32.5
13
13
13
18 20
18 20
22 HAMAX KOMPAKT
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
HAMAX 11
TECHNICAL DATA
HYDRAULIC MOTOR
Drive: hydraulic
No. of strokes: 1 stroke per pulse at hydraulic connection
Operating pressure: min. 1740 psi (120 bar) - max. 4300 psi (300 bar)
Counter press. of lube point: max. 1000 psi (75 bar)
Relief pressure: max. 360 psi (25 bar)
Reservoir capacity: 100, 200 or 400 cm³
Lubricant: greases up to NLGI-cl. 2
Output rate: 0.25 to 1 cm³/stroke
Output rate regulation: continuously (setting distance 6 mm)
Output type: GE 08 - G 1/4, G 1/4 - G 1/4 or or 9/16 - 18 UNF
Operating temperature: -13 ˚F to 167 ˚F (-25°C to +75°C) (with suitable grease)
Weight (without lubricant):
reservoir capacity 100 cm³: 9.9 lbs (4.5 kg)
reservoir capacity 200 cm³: 10.8 lbs (4.9 kg)
reservoir capacity 400 cm³: 12.6 lbs (5.7 kg)
Filling with grease: via grease zerk; connection to the hydraulic system necessary
KEY FEATURES
grease pump
Stroke adjustment “X” (mm)
24
• Delivers lubricant dose with each stroke
of the hammer 23
• Recommended for copper-based chisel
22
pastes
• Adjustable output rates to suit equipment 21
and application
20
19
0.25 0.50 0.75 1.00
Output rate (cm³ /stroke)
HAMAX 11 23
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
HAMAX 11
TECHNICAL DRAWINGS
Lubric. connection
GE 08 - G 1/4 or
Order option: additional 65
approx. 18 67.5 G 1/ 4 - G1/4 or
retaining plate 30 9/16 - 18 UNF
Standard version:
for M12 screws
straight filling zerk**
6
31
Level indication
pin, if grease is empty,
M12
pin is visible (10 mm)
65
Order option:
30
additional
retaining plate
90 Ø13.5 for M12 screws,
15
X
(order no.
10119581)
Pressure relief valve
(overfill protection)
Hubeinstellung “X” in mm
28
Stroke adjustment
27
26
25
24
23
22
0,25 0,50 0,75 1,00
Fördermenge in cm³/Hub
Output volume cm³/Hub per stroke
AF approx. 18
19
Hydraulic
connection BEKA-Schmiertechnik Germany
BAIER + KÖPPEL 91253 Pegnitz/Bayern
GE 8 - G 3/8* Typ: i:
M12
11.5 90 70
115 approx. 80
approx. 182
Output adjustment screw
*Optional: G3/8 - G1/4, G3/8 - G3/8; (behind a protective cap)
120
X: 18 to 28 mm
stroke
**Both filling zerks are special BEKA parts designed for
adjustment, see diagramm
this pump only. Do not replace with a standard part –
previous page
the pump will not function properly and fail.
Replacement part numbers are:
•Straight zerk: 10109138 (delivery without protective cap)
1090200670
24 HAMAX 11
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
HPG 2
TECHNICAL DATA
Drive type: hydraulic
Min. actuation pressure: 1020 psi (70 bar)
Max. actuation pressure: 5800 psi (400 bar)
Max. residual pressure hydraulic system: 290 psi (20 bar)
Number of outlets: depends on distributor at pump housing
Metering volume: depends on distributor
Output rate pump: 0.27 cm³/per stroke
Output rate regulation: MX-2 progressive distributor
Output type: pipe Ø6 mm, as standard
Number of strokes: 1 stroke per pulse at the hydraulic connection
Type of cartrigde: depending on sleeve
(delivery without grease cartridge)
Temperature range (depending on lubricant and hydraulic inlet pressure):
14°F to 122°F (-10°C to +50°C)
Installation position: grease cartridge vertically upwards
Output pressure: operating pressure = hydraulic pressure: - 35 bar (approximately)
Weight without cartridge: max. 19.4 Ibs (8.8 kg)
ø6 issue: 10.19EN
Hydraulic
ventilation
Pre-filling of
lubricant
1090200670
HPG 2 25
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
HPG 2
TECHNICAL DRAWINGS (delivery without grease cartridge)
103.0
96
304
351
Ø1
136.8
13
3
Ø
199.5
58
47
180.8
issue: 10.19EN
26 HPG 2
Subject to alterations! © BEKA 2019 All rights reserved!
GREASE LUBRICATION PUMPS
HPM 3
TECHNICAL DATA
Drive type: hydraulic
Min. actuation pressure (hydraulic): 1160 psi (80 bar)
Max. actuation pressure (hydraulic): 3620 psi (250 bar)
Max. residual pressure hydraulic system: 290 psi (20 bar)
Max. lubricant outlet pressure: 3040 psi (210 bar)
Output rate pump (lubrication): 0.1 to 1 cm³/ stroke
Output rate regulation (lubrication): via set screw
Number of strokes: 1 stroke per pulse at the hydraulic connection (piston pump)
Adjustment: infinitely over a length of 9 mm
Presetting: maximum
Lubricant: greases up to NLGI cl. 2
Grease cartridge capacity: 400 g or 500 g (type F or I)
(delivery without grease cartridge)
Temperature range (depending on lubricant and hydraulic inlet pressure):
32°F to 122°F (0°C to +50°C)
Factory setting: maximum output
Installation position: grease cartridge must face upward
Weight: approx. 13.2 Ibs (6 kg)
Ventilation oil
KEY FEATURES
Output grease
HPM 3 27
© BEKA 2019 All rights reserved! Subject to alterations!
GREASE LUBRICATION PUMPS
HPM 3
DELIVERY RATE DIAGRAM TECHNICAL DRAWINGS
(delivery without grease cartridge)
P (oil) P (grease)
S8 - G1/4" S8 - G1/4"
Set screw for stroke adjustment (mm)
15.5
14 .5
13.5 P (oil)
G1/4" Set screw:
max. 15.5
12.5 min. 7.5
11.5 P (grease)
G1/4"
10.5
9.5
36
8.5
7.5
6.5
27 70
0.1
0.2
0.3
0.4
0.5
0..6
0.7
0.8
0.9
1.0
0
214
184
164
14 4
124
104
84
Ø24
64
44
15
0
200
225
250
14 0
81
100
120
160
180
80
0
70
issue: 10.19EN
5.5
Ø1
88
56
Ø1
16
5.5
17.5 92
125
1090200670
151.5
28 HPM 3
Subject to alterations! © BEKA 2019 All rights reserved!
OIL LUBRICATION PUMPS
AZUL / AFL / AZU
The compact oil lubrication pump für many FOR EXAMPLE AZU PUMP (2240)
applications like e. g.:
Output rate: max. 0,06 cm³ per stroke and outlet
chains, combustion engines and pumps. Regulation of output: 1 - 6 individual outlets, 7 - 12 outlets in pairs
• The drive of the pump is rotating Driving speed to reduction: max. 200 r.p.m. at 8,25:1
• The piston stroke and with that the output max. 400 r.p.m. at 16,66:1
max. 600 r.p.m. at 25:1
rate are adjusted with the set screw in max. 1300 r.p.m. at 50:1
the delivery piston. Operating pressure: max. 10 bar
Suction height: max. 500 mm
Lubricant: oil
The assignment of the set screw to the Viscosity range: 25 - 1500 mm2/s
pressure connection, presentation at AZU Temperature range: medium 0 - 70 °C
pump, 6 pressure connections in total: ambient: 0 - 40 °C
No. of outlets: max. 12
Outlet type: for example solderless pipe Ø4 or Ø6 mm
Suction connection: for example straight pipe Ø6 mm
Sense of rotation: optional
Drive: rotating
Weight: 1,4 kg
12
Set screw
pressure
connection
1090200670
40
Ø54
approx. 171
4 3 2 1 5 4 3
Pressure connection
15
121
10 9 8 7 11 10 9
Cone 1:10
53
46
20
20
Ø11
8
24,2 Ø8,5 10
45 37 54 19
54 46
1
For outlet number 8, the outlet pairs 1/7, 2/8, 3/9 and
49,8
on
cti
M6 Drive position 2
issue: 10.19EN
n
co
8 and 2.
on
cti
Su
Perfectly suitable for beverage and food packing industry. 0.2 cm³
• 100 % compatible dimensions and output rate to similar appr. 0.012 cuin /
block distributors 4300 psi
• highest material quality (1.4404, 1.4401)
DISTRIBUTORS OVERVIEW 31
© BEKA 2019 All rights reserved! Subject to alterations!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
SX-1 DISTRIBUTOR
TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -22°F to 176°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 180 r.p.m.
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of middle elements (metering elements):
min. 3 middle elements: SX-1 3/6
max. 10 middle elements: SX-1 10/20
TECHNICAL DRAWINGS
TECHNICAL DESCRIPTION Progressive distributor SX-1 for example with three middle elements and six
outlets:
Progressive distributors SX-1 are built in a
variable disk construction. Therefore, the
Metering code End element
distributor can be, depending on the number number
of lubrication points, extended or shortened. 1-20
SX
Because of the disk construction, there is the 1-1
0 1-20
SX
SX
possibility to form individual middle elements -20 SX1
SX1
-10
(metering elements) with different metering -20
SX1
volumes to one complete progressive
distributor. The different metering volume per
stroke is achieved by different piston diameters. Outlets
A progressive distributor needs at least three
pistons, i.e. at least three middle elements Middle elements
Inlet
(metering elements). (metering elements)
Initial element
G1/8
Ø15
approx. approx.
11.5 6 74.1 11.5
issue: 10.19EN
60
19
Ø6
94.1
1090200670
32 SX-1
Subject to alterations! © BEKA 2019 All rights reserved!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
SXE-2 DISTRIBUTOR
TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -31°F to 178°F (-35°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 180 r.p.m.
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of elements (metering elements):
min. 3 middle elements: SXE-2 3/6
max. 10 middle elements: SXE-2 10/20
TECHNICAL DRAWINGS
Progressive distributor SXE-2 for example with four metering elements and
TECHNICAL DESCRIPTION eight outlets:
23.42 21.38
available or a basic element with metering element
34.8
21.8
18.3
can be removed.
The distributor can be enlarged with an additional G 1/4 inlet
10.8
code
(=Dummy elem.)
760 SXE-2
XXX
100 SXE-2 100 200 100
150 SXE-2 150 300 150 400 SXE-2
XXX
Ø 6.8
400 SXE-2 400 800 400 44.5
11
1090200670
SXE-2 33
© BEKA 2019 All rights reserved! Subject to alterations!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
MX-F DISTRIBUTOR
TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -22°F to 178°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 180 r.p.m.
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of middle elements (metering elements):
min. 3 middle elements: MX-F 3/6
max. 12 middle elements: MX-F 12/24
TECHNICAL DRAWINGS
TECHNICAL DESCRIPTION Progressive distributor MX-F for example with four metering elements (middle
element, end element) and eight outlets:
Progressive distributors MX-F are built in a
variable disk construction. Therefore, the
Metering code no.
distributor can be, depending on the number of End element
lubrication points, extended or shortened.
Middle element
Because of the disk construction there is the 45
possibility to join individual distributor disks 75
(middle element, end element) with different 25
45
metering volumes together to one complete
progressive distributor.
The different metering volume per stroke is
effected by different piston diameters.
A progressive distributor needs at least three Outlets
pistons.
Inlet
23.5
M10x1 outlets
11.5
M10x1
Ø 10 inlet
Ø 5.3
issue: 10.19EN
16.2
Ø
7.5 72
5.
3
1090200670
34 MX-F
Subject to alterations! © BEKA 2019 All rights reserved!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
LX-4 DISTRIBUTOR
TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -22°F to 178°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 180 r.p.m.
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of middle elements (metering elements):
min. 3 middle elements: LX-4 3/6
max. 10 middle elements: LX-4 10/20
TECHNICAL DRAWINGS
Progressive distributor LX-4 for example with four metering elements (middle
TECHNICAL DESCRIPTION element, initial element, end element) and eight outlets:
18
20
60
4
6.
Ø
6
76.5 4.95
1090200670
LX-4 35
© BEKA 2019 All rights reserved! Subject to alterations!
PROGRESSIVE CENTRAL LUBRICATION SYSTEMS
MX-I DISTRIBUTOR
TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -22°F to 178°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 60 r.p.m.
Material: V4A (1.4404)
No. of middle elements (metering elements):
min. 3 middle elements: MX-I 3/6
max. 8 middle elements: MX-I 8/16
TECHNICAL DRAWINGS
Progressive distributor MX-I for example with four metering elements (middle
element, initial element, end element) and eight outlets:
TECHNICAL DESCRIPTION
End element Metering
code number
Progressive distributors MX-I are built in a variable Middle element
(metering element)
disk construction. Therefore, the distributor can
be, depending on the number of lubrication points,
Initial element
extended or shortened. Due to the disk construction
there is the possibility to join individual middle
elements (metering elements) with different
metering volumes together to one complete
progressive distributor.
The different metering volume per stroke is
achieved by different piston diameters.
A progressive distributor needs at least three
pistons i.e. at least three middle elements
Distributor outlets
(metering elements)
Distributor inlet
11.35
30
23.5
M10x1 inlet
issue: 10.19EN
Ø 10
Base order code: 3979... Ø 5.3
Ø 5.3
105
105
75
45
MX-I
MX-I
MX-I
MX-I
17
XXX
XXX
XXX
XXX
7.5 77
88.70
1090200670
TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -22°F to 178°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 60 r.p.m.
Metering volume: 200 mm³/stroke per outlet
Material: V4A (1.4404 / 1.4401)
No. of middle elements (metering elements):
min. 3 middle elements: LX-3 3/6
max. 10 middle elements: LX-3 10/20
TECHNICAL DRAWINGS
Progressive distributor LX-3 for example with four metering elements (middle
element, initial element, end element) and eight outlets:
End element
22.25 14.75 23
15 14.75 M10x1 outlets 60 7.1
30
23
15.7
15
8
M10x1 inlets
issue: 10.19EN
Ø 6.3
Ø 6.4
Ø 12
200
200
200
200
LX-3
LX-3
LX-3
LX-3
18
20
XXX
XXX
XXX
XXX
6
74.75
1090200670
TECHNICAL DATA
Operating pressure inlet: max. 4300 psi (300 bar)
Temperature range: -22°F to 178°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI cl. 2
No. of revolutions: max. 60 r.p.m.
Material: V2A (1.4301)
No. of middle elements (metering elements):
min. 3 middle elements: SX-3 3/6
max. 8 middle elements: SX-3 10/20 (max. up to 12 metering elements possible
on enquiry)
TECHNICAL DRAWINGS
Progressive distributor SX-3 for example with three metering elements (middle
element, initial element, end element) and six outlets:
TECHNICAL DESCRIPTION
End element
Progressive distributor SX-3 is built in a variable
Metering code number
disk construction. Therefore, the distributor can
be, depending on the number of lubrication points,
extended or shortened. Because of the disk
construction there is the possibility to form individual
middle elements (metering elements) with different
metering volumes to one complete progressive
distributor.
The different metering volume per piston stroke is
achieved by different piston diameters.
A progressive distributor needs at least three Outlets
middle Code
(mm³ / stroke) Initial element
element no.
p. outlet p. element
SX-3 07 75 150 07
SX-3 11 117 234 11
SX-3 17 170 340 17 Ø 11
outlets
G 1/8
60
1
19.8
1090200670
6.8 86.1
issue: 10.19EN
40
Call us for more information about your customized service kit.
Subject to alterations!
x6 x6 x12 x12 x10
x6 x10
x6
x10 x10 x6 x6 x10 xx10
x6 x10 x10 x4
kit which includes everything you want or need for any machine you have.
x16
High-pressure (HP) hose 100120200 (10124057)
10 meters grease hose
M5309
100121200 (10100141) MX-F flaring wrench
Threaded sleeve
convenient reference chart for easy identification and sorting of your parts. Please call us for your customized kit.
BEKA offers many preconfigured repair kits for various machine OEMs. We can also configure a customized repair
Each kit is custom stocked when you order, with parts matched to your specific BEKA pump and lube system. Includes a
1090200670
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-1 DISTRIBUTOR (static system)
Metering injectors for single-line systems are available in 2 sizes:
• BL 1: up to 6 metering valves per manifold; temperatures down to -14.8˚F (-26˚C)
• BL 11 single outlet; temperatures down to -40˚F (-40˚C).
All injectors work up to 3480 psi (240 bar) for heavy-duty applications such as mining, steel and paper mill equipment.
TECHNICAL DATA
Operating pressure: max. 3480 psi (240 bar)
min. 2030 psi (140 bar)
Relief pressure: <725 psi (50 bar)
Temperature range: -15°F to 194°F (-26°C to 90°C)
Medium: oil - fluid grease - grease up to NLGI cl. 2
Metering volume: see table
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of outlets or metering valves per manifold: min. 1
max. 6
1000
point at each distributor, respectively each metering 800
valve. The BL-1 single line distributors have an 600
indicator pin for the visual control of the function. 400
200
We use elastomer seals for the BL-1. Those can
be replaced by the customer, if necessary. The 1 2 3 4 5 6 7 8
required maintenance material can be ordered Revolution at set screw
separately, see page 40.
TECHNICAL DRAWINGS
(A F 43/64)
AF 22 Filling connection art. no. 412507006
Outlets (A F
111
/128) enclosed, loose
approx. 162
1/8-27 NPTF
(appr. 6 3/8)
Ø 14.3
32
AF 22 (Ø 9/ 16)
111
(AF /128)
13
17.5
24.5
11.5
32
33
(1 /128)
( ) inch dimensions in brackets
SINGLE-LINE DISTRIBUTORS 41
© BEKA 2019 All rights reserved! Subject to alterations!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-1 DISTRIBUTOR (accessories)
A repair or sealing kit can be ordered if needed. (see table):
SPARE PART DRAWINGS
1
When using a repair or sealing kit, you have to exchange
both profile seals pos. 4 (housing and hollow screw).
Pay attention to the torques of the hexagon parts and the
correct seat of the sealing rings for the installation of spare
parts.
2
When working on the distributors, make sure that they
are extremely clean. Accessory:
Accessory
A protective cap for the set screw as well as metering
sleeves for quicker metering volume adjustment can be
ordered optionally (see table):
Protective cap
METERING SLEEVE
Output rate Color
issue: 10.19EN
(mm³/stroke)
500 red F4125/51-00 001
750 natural F4125/51-00 002
1000 golden F4125/51-00 003
1200 green F4125/51-00 004
1090200670
42 SINGLE-LINE DISTRIBUTORS
Subject to alterations! © BEKA 2019 All rights reserved!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-11 METERING VALVE (static system)
TECHNICAL DATA
TECHNICAL DESCRIPTION
The BL-11 metering valve (static system) delivers
the lubricant under pump pressure directly to the
lubrication point.
The lubricant metering can be adjusted infinitely.
A pin serves for visual function control.
We use elastomer seals for the BL-11.
These seals (see following page) can be replaced
by the customer if necessary.
The required maintenance material can be ordered
separately, see page 42.
TECHNICAL DRAWINGS
AF 19 3
( ) inch dimensions in brackets
(A F /4 )
AF 50 31
(AF 1 / 3 2)
)
)
issue: 10.19EN
(max.
(min.
enclosed, loose
207.5
1/8-27 NPTF
Filling connection
1/4-18 NPTF
89.5
AF 50 on request, if needed
31
(AF 1 /32)
1090200670
1/2-14 NPTF
Inlet
Accessory 1
A protective cap for the set screw as well as metering
sleeves for quicker metering volume adjustment can be Accessory:
ordered optionally (see table):
Protective cap
TECHNICAL DRAWINGS
(AF 3 4 )
8 - 27 NPTF
approx. 237
(Ø 53 128) bores
108.5
(3 67 128)
89.5
AF 22 Manifold
(1 33 128)
(AF 7 8 )
32
Ø 14.3
(Ø 9/16)
(33 64)
(123 128)
(28 64)
24.5
13
11*
17.5
1090200670
Inlet
3
8 - 18 NPTF
(11 16)
SINGLE-LINE DISTRIBUTORS 45
© BEKA 2019 All rights reserved! Subject to alterations!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-V DISTRIBUTOR (accessories)
Spare parts SPARE PART DRAWINGS
A repair or sealing kit can be ordered if needed (see table):
Accessories
A protective cap for protecting the set screw, O-rings and a 1
metering sleeve can be ordered optionally (see table):
O-ring
46 SINGLE-LINE DISTRIBUTORS
Subject to alterations! © BEKA 2019 All rights reserved!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-V XL DISTRIBUTOR (static system)
TECHNICAL DATA
Operating pressure: max. 6010 psi (415 bar)
min. 1740 psi (120 bar)
Relief pressure: <1377 psi (95 bar)
Temperature range: -40°F up to 176°F (-40°C to 80°C)
Medium: oil - fluid grease - grease up to NLGI cl. 2
Metering volume: see table
Material: steel, the corrosion degree of protection corresponds to a
protection duration of up to 720 h red rust resistance
No. of outlets or metering valves per manifold: min. 1
max. 6
4000
TECHNICAL DESCRIPTION 3000
2000
The BL-V XL metering distributors (static system) 1000
deliver the lubricant under pump pressure via lines
4 5 6 7 8 9 10 11 12 13 14 15
directly to the lube points. One lube point is
Adjustment dimension s in mm
assigned to one metering valve by default.
The metering of the lubricant can be adjusted
Set screw of metering
infinitely for each lube point at each metering volume for
distributor or each metering valve. adjustment distance s,
default setting:
We use elastomer seals for the BL-V XL metering
s = 4 mm, corresponds
distributor. Those can be replaced by the customer to max. metering
if necessary. volume = 5000 mm³
The required maintenance material can be ordered
separately, see page 46, 47.
TECHNICAL DRAWINGS
Version
Model for example Metering distributor BL-V XL metering valve 3-fold metering valve individual,
Set screw of metering volume for installation in manifold
for adjustment distance s issue: 10.19EN
AF 19
3
(AF 4 )
Filling connection article no. 412507006
Outlets (10103022) loosely enclosed
(approx. 9 53 128)
1
8 - 27 NPTF
approx. 239
(Ø 53 128) bores
108.5
(3 67 128)
89.5
AF 22 Manifold
(1 33 128)
Ø 14.3
32
(AF 7
8)
(Ø 9/16)
(33 64)
(123 128(
(28 64(
13
24.5
11*
1090200670
Inlet 17.5
3
8 -18 NPTF (11 16)
32
( ) inch dimensions in brackets (1 33
128 )
SINGLE-LINE DISTRIBUTORS 47
© BEKA 2019 All rights reserved! Subject to alterations!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-V XL DISTRIBUTOR (accessories)
Accessories Accessories:
A protective cap for protecting the set screw, O-rings and a
metering sleeve can be ordered optionally (see table):
Spare parts
A repair or sealing kit can be ordered if needed (see table),
spare part drawing see next page:
Spare part kits Art. no. When using a repair or sealing kit, you have to exchange
Repair kit 10143583 both profile seals pos. 4.
including the following positions:
Pos. Description Pcs. Pay attention to the tightening torques of the hexagon
parts and the correct seat of the sealing rings for the
1 Thread sealing ring 1 installation of spare parts.
2 Sealing ring 1
3 O-ring 2
When working on the distributors, make sure that they
4 O-ring 2
5 O-ring 2 are extremely clean.
6 Rod seal 1
7 Bushing 1
8 Metering piston 1
9 Compression spring 1
10 Thread pin 2
11 Protective cap (black PE) 1
12 Retaining ring 1
issue: 10.19EN
13 Slide bearing 1
Sealing kit 10143589
includes pos.1, 3, 4, 5 and 6
(see description above on next page)
1090200670
48 SINGLE-LINE DISTRIBUTORS
Subject to alterations! © BEKA 2019 All rights reserved!
SINGLE-LINE CENTRAL LUBRICATION SYSTEMS
BL-V XL DISTRIBUTOR (accessories)
SPARE PART DRAWINGS
Section A-A
11
13
Section B-B
4
8
9 5 10
B B
3
7 10 5
3
12
1
issue: 10.19EN
A
1090200670
SINGLE-LINE DISTRIBUTORS 49
© BEKA 2019 All rights reserved! Subject to alterations!
issue: 10.19EN
1090200670
50 SINGLE-LINE DISTRIBUTORS
Subject to alterations! © BEKA 2019 All rights reserved!
FITTINGS (selection)
Union screw Olive
(Art. no. 0802000190, (Art. no. 09038620023,
10100226) 10100657)
Many sizes available
FITTINGS 51
© BEKA 2019 All rights reserved! Subject to alterations!
FITTINGS (selection)
Corner joint Elbow swivel coupling
(Art. no. 100210030, (Art. no. 04013200206,
10104645) 10104678)
Many sizes available Many sizes available
Countersink 0401950046-00,
(Art. no. 10117956)
10021000304, Many sizes available
10101984)
Many sizes available
1090200670
52 FITTINGS
Subject to alterations! © BEKA 2019 All rights reserved!
FILLING CONNECTIONS and TOOLS
Version for grease pumps without follow-up Version for grease pumps with follow-up piston
piston
Filling press for grease cartridges
acc. to DIN 1284, size 400g
art. no.: 10125287 acc. to drawing: Filling press for grease cartridges
FAZ02493_02 acc. to DIN 1284, size 400g
approx. 410 art. no.: 10131991
14 acc. to drawing: FAZ02493_03
63
29
Ø20
approx. 415
3 13
Grease size max. 500cm
approx. 209
Ø20
56
connection
art. no.: 10104288
M20x1.5
M20x1.5
acc. to drawing: AZ300719
acc. to drawing: AZ302925
M20x1.5
approx. 56
approx. 56
approx. 91 issue: 10.19EN
M20x1.5
AF 32
1090200670
approx. 120 12
FILLING CONNECTIONS 53
© BEKA 2019 All rights reserved! Subject to alterations!
FILLING CONNECTION with filter element
without non-return valve for the filling e.g. of the GIGA PLUS pump
with the filling guns article no. 10125287 and 10131991
Spare part filter element: article no. 10101102
M20x1.5
Filter element
AF 30
Ø24
12
57
Dust cover: plastic, internal diameter of the connection to the filling gun: 20.5 mm
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54 FILLING CONNECTIONS
Subject to alterations! © BEKA 2019 All rights reserved!
FILLING CONNECTIONS with
adjustable angle (0 up to 90°), rotatable
with and without non-return valve, angle can be set infinitely, e. g. for the filling of the GIGA PLUS pump
with the filling guns article no. 10125287 and 10131991, connection infinitely rotatable 360°
L1
L2
AF 30 AF 30 AF 32 AF 30
Ø24
°
90
to
up
0
0 up to 360°
Dust cover: plastic, internal diameter of the connection to the filling gun: 20.5 mm
All steel parts are zinc-nickel coated. The corrosion degree of protection of all steel parts corresponds to a
protection duration of up to 720 h red rust resistance.
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FILLING CONNECTIONS 55
© BEKA 2019 All rights reserved! Subject to alterations!
MANUAL LUBRICATION & REFILL EQUIPMENT
• 4 jaw couple
56 FILLING CONNECTIONS
Subject to alterations! © BEKA 2019 All rights reserved!
MANUAL LUBRICATION & REFILL EQUIPMENT
Refill Equipment
• High volume, low pressure pumps for refilling Lube-Shuttle®** tubes or BEKA
pump reservoirs
• Attach to 55 lb. (25 kg) or 110 lb. (50 kg) drums to pump all standard shop
greases up to NLGI 2*
• Available with pneumatic power or manual lever
issue: 10.19EN
* Not for use with silicone pastes without lubricating properties or containing
abrasives
** is a registered trade mark of MATO
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EQUIPMENT 57
© BEKA 2019 All rights reserved! Subject to alterations!
TROUBLESHOOTING & REPAIR GUIDE
• Hose not filled with grease at factory • Connect a grease gun to the end
Everything works, but grease does or line not primed after repair of the hose and force grease
• Pump element not functioning through it
not flow out of the end of hose
• Inspect and test pump element
• Overfilled reservoir blocking the • Remove lid and vent tube and
Not enough grease coming out vent tube causing a vacuum clean grease out of breather
issue: 10.19EN
of the pump element • Pump element worn • Only fill reservoir to Max mark
• Test pump element pressure
Points are getting too much grease • Wasting too much grease • Reduce the duration of the
lubrication time
1090200670
issue: 10.19EN
1090200670
NOTES 59
© BEKA 2019 All rights reserved! Subject to alterations!
CONTACT ADDRESSES
BEKA International
ALGERIA CHINA JAPAN SPAIN
BEKA LUBE ALGERIE BEKA Lubrication Systems Co. Ltd. BEKA Japan Co., Ltd. BEKA-LUBE IBÉRICA S.L.U.
Zone d'activité n°25 Room 1803, Building 1 Sandhill Plaza, 7-5-8 Kumata C/Albasanz 14 Bis, 2ª J
25140 Ain-smara / Constantine No. 2290 Zuchongzhi Road Higashi Sumiyoshi Ku 28037 Madrid
fon +213 31 97 51 12 Pudong New District, Shanghai 201210 Osaka City, 546-0002 fon +34 91 440 26 56
fax +213 31 97 51 00 fon +86 21 61 46 29 88 fon +81 (0) 6 6713 2205 fax +34 810 520 178
e-mail n.hannache@beka-lube.dz fax +86 21 61 46 29 89 fax +81 (0) 6 6713 2206 e-mail beka@beka-lube.es
e-mail sales@bekaworld.cn e-mail info@bekajapan.jp
e-mail info@beka-lube.be e-mail contacts@bekalube.fr e-mail jhleeahwon@gmail.com fon +90 216 367 34 00
fax +90 216 367 33 85
e-mail info@bekamaks.com
Agencies
1090200670
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Subject to alterations! © BEKA 2019©All rights
BEKA 2019 reserved!
All rights reserved!