Additional Comments on Conceptual Design

Project Name: Orinoco Utility PDVSA

TEC Work No. （BC-019200） Group: _Mechanical Engineering PM: Hata PM LAE:K.Takeshita

Sr. No. Par. Current Description Toyo’s Comments

Unit 101 NG Supply Unit

PFD (Doc. No. 0008-101-IP204000)
1 FCV is equipped at the upstream of V-0104 (Oily condensate Drum). The FCV is to be deleted because flow to V-0104 is regulated by
upstream LCV for V-0101/0102/0103.

Unit 102 Steam Supply and Condensate Recovery Unit

Design Basis (Doc. No. 0008-102-IP147000)
2 8.1 Table 2 Characteristics of Boiler Feed Water
Conductance: 2 (S/cm) BFW Quality should be kept as below.
pH: 8.0 – 9.3
pH: 7.5 – 10
Hardness: Not Detected
Hardness: 0.2 (CaCO3)
O2: 0.007 (mg/L)
O2: 0.007 (mg/L)
Free CO2: Not Detected
Free CO2: 79 (mg/L)
Fe: 0.005 (mg/L)
Fe: 0.025 (mg/L)
Cu: 0.005 (mg/L)
Cu: 0.02 (mg/L)
Oil: Not Detected
Oil: 0.5 (mg/L)
SiO2: less than 0.2 (mg/L)
SiO2: 30 (mg/L)
3 8.1 Boiler water shall be supplied to the unit at a normal temperature of 27℃ Boiler feed water temperature is not ambient temperature as
and a pressure of 66.2 barg. 27℃, should be more than 100℃.

Philosophy of Operation and Control (Doc. No. 0008-102-IP126000)

4 6.1 Steam supply unit and condensate recovery will have installed a monitor of Monitor of pH and phosphate should be for boiler water in the
level pH and phosphate concentration in the line of steam condensate steam drum of boiler, not in the steam condensate line.
recovery. ---

PFD (Doc. No. 0008-102-IP204000)

5 Injection point of phosphate from A-0201 is boiler feed water line. Phosphate is to be injected into steam drum of boiler.

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 Additional Comments on Conceptual Design
Project Name: Orinoco Utility PDVSA
TEC Work No. （BC-019200） Group: _Mechanical Engineering PM: Hata PM LAE:K.Takeshita

Sr. No. Par. Current Description Toyo’s Comments

6 Supply steam to users such as upgraders and air compressor is regulated
by PCV to keep upstream pressure.
7 Control of HP and LP steam header is not shown.
Supply steam to users should normally not be regulated. No PCV
is required. For steam header pressure control, refer to par. 2.2 in
Final report.
For steam header pressure control, refer to par. 2.2 in Final
report.

Unit 103 Potable and Industrial Water Supply Unit

Process Description (Doc. No. 0008-103-IP106000)
8 6.2 Finally, the potable and industrial water supply will have pressure Why is pressure control required? Pressure control is not
controllers in every output line, --- recommended for each user.

PFD (Doc. No. 0008-103-IP204000)

9 Each user is controlled by PCV. Pressure control is not recommended for each user.
10 Pressure control of minimum flow of pumps, P-0301A/S and P-0302A/S. Flow control is adequate for minimum flow control of pumps.

Unit 104 Boiler Feed Water Supply Unit

Design Basis (Doc. No. 0008-104-IP147000)
11 9.1 Boiler Feed Water Quality BFW Quality should be kept as below.
(See Sr. No.2) (See Sr. No.2)

PFD (Doc. No. 0008-104-IP204001)

12 Location of deaerator is strange. Refer to par. 2.4 in Final Report.
13 Oxygen scavenger package (A-0405) is planned. As chemical injection unit for BFW, not only oxygen scavenger
but also neutralizing amine (for pH control) is to be injected to
inside or outlet of deaerator.

Unit 105 Cooling Water Supply Unit

Design Basis (Doc. No. 0008-105-IP147000)

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567275425.doc (20100401)
 Additional Comments on Conceptual Design
Project Name: Orinoco Utility PDVSA
TEC Work No. （BC-019200） Group: _Mechanical Engineering PM: Hata PM LAE:K.Takeshita

Sr. No. Par. Current Description Toyo’s Comments

14 8.1 Furthermore, we expect the quality of return water to be the same as Quality of return water will be approx. 5 times of raw water ion
shown in Table 2, which refers to the quality of industrial water. content because concentration number of 5 is planned.

Process Description (Doc. No. 0008-105-IP106000)

15 6.2 As for chemical injection unit, following chemicals are considered. Injection packages are considered individually for these
- Oil dispersant chemicals. However, some chemicals can be dosed into cooling
water pit directly from chemical drum intermittently. Therefore
- Biodispersant such chemicals do not require injection packages. These are to
- Polyphosphate corrosion inhibitor be further studied by consulting with chemical supplier. Also
- Zinc corrosion inhibitor necessity of H2SO4 injection is to be checked.

- Chlorination
- Sodium bicarbonate
- Non-oxidizing biocide

PFD (Doc. No. 0008-105-IP204000)

16 Minimum flow control of pump (P-0501A-E/S) is considered. This minimum flow will not be required as total close of cooling
water line is usually not expected.
17 Pressure control to each user Pressure control is not recommended for each user.
18 Blow down is controlled by conductivity of cooling water. This control seems difficult by detecting conductivity. Toyo
recommends flow control of blow down. Conductivity is only
monitoring.

Unit 108 Plant and Instrument Air Supply Unit

PFD (Doc. No. 0008-108-IP204000 and 204001)
19 Each user for plant air and instrument air is controlled by PCV. Pressure control is not recommended for each user.

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