PT.

PERUSAHAAN GAS
NEGARA (Persero) Tbk.
PT. Connusa Energindo PT. PGAS SOLUTION

BOREPILE WORK PROCEDURE

Document No. Rev. Date
MJPN-PGAS-3514-CV-PR-008 A 01/06/2015
Page 1 of 10

PT. Perusahaan Gas Negara (Persero) Tbk.

PELAKSANAAN KERJASAMA

PENINGKATAN KEHANDALAN JARINGAN UNTUK PENYALURAN GAS

WILAYAH PASURUAN MOJOKERTO

Contract No.
055600.PK/HK.02/PMO/2014

A Issued For Review 01/06/2015 STR AB AGK

EMPLOYERS
REV DESCRIPTION DATE PREPARED CHECKED APPROVED
PERSONNEL
EMPLOYER
 PT. PERUSAHAAN GAS
NEGARA (Persero) Tbk.
PT. Connusa Energindo PT. PGAS SOLUTION

BOREPILE WORK PROCEDURE

Document No. Rev. Date
Page 2 of 10
MJPN-PGAS-3514-CV-PR-008 A 01/06/2015

REVISION HISTORICAL SHEET

Rev. Date Description

A 01-06-15 Issued For Review

 PT. PERUSAHAAN GAS
NEGARA (Persero) Tbk.
PT. Connusa Energindo PT. PGAS SOLUTION

BOREPILE WORK PROCEDURE

Document No. Rev. Date
Page 3 of 10
MJPN-PGAS-3514-CV-PR-008 A 01/06/2015

CONTENTS

1. INTRODUCTION ............................................................................................................... 4

2. OBJECTIVE ...................................................................................................................... 4

3. DEFINITIONS ................................................................................................................... 4

4. CODES, STANDARDS AND SPECIFICATIONS ............................................................... 4

5. MATERIALS ...................................................................................................................... 5

6. BOREPILE SIZING ........................................................................................................... 5

7. LIST OF EQUIPMENT ...................................................................................................... 5

8. INSTALLATION OF PILE .................................................................................................. 6

9. INSPECTION .................................................................................................................... 8

10. TOLERANCE .................................................................................................................... 8

11. ACCEPTANCE CRITERIA ................................................................................................ 9

ATTACHMENT :

1. JSA BORED PILE

2. FORM REPORT BORED PILE
 PT. PERUSAHAAN GAS
NEGARA (Persero) Tbk.
PT. Connusa Energindo PT. PGAS SOLUTION

BOREPILE WORK PROCEDURE

Document No. Rev. Date
Page 4 of 10
MJPN-PGAS-3514-CV-PR-008 A 01/06/2015

1. INTRODUCTION

PT Perusahaan Gas Negara (Persero) Tbk., intends to execute the

PENINGKATAN KEHANDALAN JARINGAN UNTUK PENYALURAN GAS WILAYAH
PASURUAN MOJOKERTO PROJECT which is located at Japanan, Java Island.

2. OBJECTIVE

The objective of this document is to determine the Borepile work procedure for
Japanan Metering Station. This demand will be used as materials, transportation, storage,
type of equipment used, material control, installation of pile pile splicing and pile driving.

3. DEFINITIONS

EMPLOYER PT. Perusahaan Gas Negara (Persero) Tbk. [“PGN”]

EMPLOYER’S PT. Connusa Energindo
PERSONNEL
CONTRACT Peningkatan Kehandalan Jaringan Untuk Penyaluran gas Wilayah
Pasuruan dan Mojokerto
PGAS SOLUTION PT. PGAS Solution
SUBCONTRACTOR Subcontractor designated by PGAS Solution to perform part of work
in the project

4. CODES, STANDARDS AND SPECIFICATIONS

The material , fabrication, and testing shall be in accordance with the latest issue of
the following codes and standard and the following EMPLOYER / EMPLOYER’S
PERSONNEL specification, unless otherwise specified herein after.
ASTM D 4945 Standard Test Method for High-Strain Dynamic Testing of Piles
ANSI / AWS D1-1 Structural Welding Code – Steel, 2010
ASME Sect. IX Qualification Standard for Welding and Brazing Procedure,
Welders, Brazers, and Welding and Brazing Operators
JIS A 5335 Pre tensioned Spun Concrete Piles
SSPC Steel Structure Painting Council
ACI 301 Specifications for Structural Concrete
ACI 543 Manufacturer’s Standard, if any
ASTM D1143 Method of Testing Piles Under Static Axial Compressive Load
ASTM D4945 Standard Test Method for High-Strain Dynamic Testing of Piles
 PT. PERUSAHAAN GAS
NEGARA (Persero) Tbk.
PT. Connusa Energindo PT. PGAS SOLUTION

BOREPILE WORK PROCEDURE

Document No. Rev. Date
Page 5 of 10
MJPN-PGAS-3514-CV-PR-008 A 01/06/2015

5. MATERIALS

5.1 Ready Mix Concrete

Ready mixed concrete for bored pile shall use type-I + fly ash and have a
minimum average of specified compressive strength, fc’ = 50 Mpa . The
minimum slump of concrete shall be 12 cm and the maximum shall not exceed
16 cm, based on requirement of concreting devices and conform to specification
for concrete work doc. No. MJPN-PGAS-3514-CV-SP-007. Unless otherwise
specified or approved as, the maximum nominal size of aggregate shall not
exceed 20 mm. SUBCONTRACTOR shall propose and provide mix proportion
test for limits for EMPLOYER / EMPLOYER’S PERSONNEL approval prior
executing the work. An additive of plasticizer and retarder type may be applied,
composition of additive and retarder subject to approval. The concrete trial mix
design shall be perform to achieve the concrete workability.

5.2 Reinforcing Steel

Reinforcing steel bars shall conform to SNI 07-2052, 2002; BjTD 40 or equal to
ASTM A 615 Grade 60 for diameter greater than 10 mm. Plain bar shall conform
to SNI 07-2052, 2002; BjTP 24 or equal to ASTM A 615 Grade 40 for diameter
10 mm and below. Certified mill test report shall be submitted as requested by
EMPLOYER.

6. BOREPILE SIZING

Bore pile diameter, length and quantity shall be in accordance with engineering
calculation.

7. LIST OF EQUIPMENT

7.1 Equipment shall be based on approved drilling method. PGAS SOLUTION shall
propose drilling method for EMPLOYER / EMPLOYER’S PERSONNEL approval.

7.2 Drilling equipment and accessories, and other equipment shall be subject to
inspection and approval by PGAS SOLUTION and EMPLOYER/ EMPLOYER’S
PERSONNEL prior to mobilization
 PT. PERUSAHAAN GAS
NEGARA (Persero) Tbk.
PT. Connusa Energindo PT. PGAS SOLUTION

BOREPILE WORK PROCEDURE

Document No. Rev. Date
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MJPN-PGAS-3514-CV-PR-008 A 01/06/2015

7.3 List of minimum equipment which can be used for Bore Pile work are as follows :

1. Concrete pump
2. Concrete tremi/hose
3. Drill equipments (drill cross bit, pipe rod)
4. Spiral/auger cleaner (if needed)
5. Concrete bucket
6. Submersible pump

8. INSTALLATION OF PILE

8.1 Preparation and Finish Work

8.1.1 Setting Out

Location of all piles shall be set out at the points designated on the
engineering drawings.
8.1.2 Pile Cut Off
The pile head shall be cut off within ±100 mm (with ± 12 mm tolerance)
from designed level as shown on the engineering drawings. A suitable
means and tools, which subject to EMPLOYER/ EMPLOYER’S
PERSONNEL approval, shall be used for cutting the piles in order to
prevent the piles from damages during pile cutting. Extended rebar shall
be provided as shown on the engineering drawing.

8.2 Drilling and Concreting Work

8.2.1 Drilling Work

Unless the SUBCONTRACTOR has his own method and approved by
PGAS SOLUTION and EMPLOYER/ EMPLOYER’S PERSONNEL as
stated in section 7.1, the drilling work execution below shall be as follows:

a. Prior to drilling work, in some area SUBCONTRACTOR shall perform

existing concrete pavement demolishing. In some case, it should
also including manual excavation down to 1.5 to 2.5 meters depth
and pre-boring using auger with diameter less than 250 mm to check
the underground pipes or cables position. During excavation, sloping
and/or shoring may required to prevent soil colapses.

b. Timber blocks and steel plates for equipment padding should be

provided in order to avoid direct heavy load distribution towards
underground pipes or cables, if any.

c. Temporary fence should be provided at limited area of drilling work

PT. PERUSAHAAN GAS
NEGARA (Persero) Tbk.
PT. Connusa Energindo PT. PGAS SOLUTION

BOREPILE WORK PROCEDURE

Document No. Rev. Date
Page 7 of 10
MJPN-PGAS-3514-CV-PR-008 A 01/06/2015

d. Temporary drainage shall be provided, the water mud from wash

boring shall be drained to proper place. Sump pit shall be provided
when required.

e. SUBCONTRACTOR shall drill the soil with standard auger and/or

bucket.

f. For the hard soil level, the auger or bucket shall be equipped with
tungsten carbide teeth. In case the soil is too hard to drilled, the soil
should be broken by chisel before employing the teeth auger or teeth
bucket.

g. The tip of borehole shall be penetrated to soil layer within design

depth as per engineering drawing.

h. In order to avoid the soil collapse, the following method may be

applied, depend on the ground condition.
- Install a temporary steel pipe casing at the entire part of drilled
shaft properly. The SUBCONTRACTOR shall propose the length
of steel pipe casing for PGAS SOLUTION and EMPLOYER /
EMPLOYER’S PERSONNEL approval.
- Install a temporary steel pipe casing at the upper part of drilled
shaft and filling slurry mud (bentonite or others) into drilling shaft.
The SUBCONTRACTOR shall propose alternate products of
slurry mud and its specifications/procedures for EMPLOYER /
EMPLOYER’S PERSONNEL approval.

i. Soon after boring work is finish, concrete work shall be commenced.

j. Casing shall be use during concreting to prevent soil erotion.

8.2.2 Concreting

a. Prior to concrete pouring, the bottom of borehole shall be cleaned out

from sedimentation of mud, soil or other foreign material.

b. Install fabricated rebar cage into bore hole as specified on

engineering drawing.

c. Considering the ground condition (refer to bore logs),

SUBCONTRACTOR shall consider the necessity of using concrete
pump for injecting concrete starting from the bottom of bored pile hole
through concrete tremie/hose in order to avoid any necking/narrowing
of pile shaft.
 PT. PERUSAHAAN GAS
NEGARA (Persero) Tbk.
PT. Connusa Energindo PT. PGAS SOLUTION

BOREPILE WORK PROCEDURE

Document No. Rev. Date
Page 8 of 10
MJPN-PGAS-3514-CV-PR-008 A 01/06/2015

d. In concrete pouring, a tremie pipe shall be used to reach the bottom

of hole in order to avoid possible concrete material segregation. The
tip of tremie pipe shall be embedded in concrete at least 300mm to
prevent mud, water or slurry which already in the bore hole from
disturbing the poured concrete

e. Concreting shall be continued until the top of concrete reaches to about

100 mm above cut off level of pile indicated on engineering drawing.
f. 9 (nine) cubical/cylindrical concrete samples for compressive strength
test shall be taken first time at the beginning of concrete pouring, the
second time at approximately the midded of concrete pouring, and
the third time from the last pouring concrete mix inside the drilled
shaft, each 3 (three) of them are used for 7 days, 14 days and 28
days test, respectively. Concrete testing shall conform to specification
for concrete work doc. No. MJPN-PGAS-3514-CV-SP-007.

g. The age of strength test, unless otherwise specified shall be 7, 14

and 28 days.

9. INSPECTION

9.1 Countermeasures shall be immediately taken for piles damaged below the cut-
off
elevation during pile cutting, which may include repair of pile or other method
approved by EMPLOYER/ EMPLOYER’S PERSONNEL.

9.2 Pile groups (if any) shall be bored from the interior outward to provide the
accessibility of drilling-machine.

9.3 The Subcontractor shall plan the bore pile work, so that harmful disturbance of
the adjacent existing facilities, structures, etc. does not occur by the drilling and
concreting operations. The Subcontractor shall submit the bored pile work
planning to PGAS SOLUTION to get the EMPLOYER / EMPLOYER’S
PERSONNEL approval prior to commence the work.

9.4 In case it is apply slurry mud, SUBCONTRACTOR shall inspect and report the
slurry mud characteristic and its test result continuously for each bore hole.

10. TOLERANCE

Unless otherwise specified on the engineering drawings the following tolerance

values shall be acceptable.
 PT. PERUSAHAAN GAS
NEGARA (Persero) Tbk.
PT. Connusa Energindo PT. PGAS SOLUTION

BOREPILE WORK PROCEDURE

Document No. Rev. Date
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MJPN-PGAS-3514-CV-PR-008 A 01/06/2015

10.1 Piles shall be bored to the following tolerance:

a. 75 mm in the horizontal or batter plane in any direction from the position
indicated on the drawing
b. 1 cm in 100 cm along the longitudinal axis of the slope
11. REPORT

Contractor shall keep a complete record for each pile and shall provide the
following information.

a. Date and start/stop time of each hole drilling

b. Date and start/stop time of each hole concreting, including inspection and
concrete slump test result
c. Slurry mud test and inspection for each hole, if applied
d. Location, description of foundation, drawing number and pile number
e. Type and size of pile
f. Equipment name, length of casing etc
g. Elevation of the bottom of hole (end of drilling)
h. Water table and ground surface elevation
i. Rebar cage splicing and depth of rebar cage
j. Observation of ground surface
k. Pile cut off elevation
l. Design and actual concrete volume
m. Special notes, if any
n. Drilling equipment brand name

12. ACCEPTANCE CRITERIA

Bored pile planning shall be subject of approval from EMPLOYER/ EMPLOYER’S

PERSONNEL. PGAS SOLUTION shall ensure that harmful disturbance does not
occur to adjacent existing facilities.

All bored piles damaged under cut off elevation shall be repaired or receive other
counter measures with a method approved by EMPLOYER/ EMPLOYER’S
PERSONNEL.

Bored piles shall meet tolerance criteria, inc. horizontal, slope and elevation
tolerance and information completeness according to section 10.1a and 10.1b
 PT. PERUSAHAAN GAS
NEGARA (Persero) Tbk.
PT. Connusa Energindo PT. PGAS SOLUTION

BOREPILE WORK PROCEDURE

Document No. Rev. Date
Page 10 of 10
MJPN-PGAS-3514-CV-PR-008 A 01/06/2015

13. QHSE ASPECT

13.1 Natural Environment

Contractor shall ensure all personnel that involve during activity of
borepile work aware of all hazard that endangered environmental and
shall take proper measure for all identified hazard to environmental. The
identified hazard subject to input in JSA ( Job Safety Analysis) shall
minimum identify :
a. Activity that may cause degradation to the natural environment
b. Environment with such degradation shall be measured and to be
adopted to mitigate such degradation
13.2 Community Environment and Community Relation
All activities during soil investigation survey shall be integrated with effort
of Employer public relation office in order to ensure minimum impact on
local community relation, in general all works during borepile work that will
carried by Contractor shall be :

a. Reduce potential negative impact on communities through

identification and mitigation via impact assessment
b. Maintain regular contact with communities that may will be affected
by borepile work
c. Manage expectation on employment opportunities by providing
information on level and duration of employment requirement
d. Seek opportunities to increase employment of local personnel in
adjacent of borepile work