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POLITEKNIK PORT DICKSON, Experiment : T and U Gauge

KM. 14 JALAN PANTAI, Semester :1
71050 SI RUSA, NEGERI Course : DJM1012-DEM
SEMBILAN : DJJ10022-DAD
:DJJ10022-DKM
MECHANICAL ENGINEERING :DJJ10022-DTP
DEPARTMENT Time : 4 hours
Course & Code :
Mechatronic Workshop Practice 1 & DJM 10012
Mechanical Workshop Practice 1 & DJJ10022
Mechatronic Workshop Practice 1& DJM 10012
COURSE LEARNING OUTCOMES (CLO)
Upon completion of this course, students should be able to:
1. Practice and perform correct techniques in handling fitting and machining works and equipment. (P3,
PLO3)
2. Practice and perform ability to operate gas and arc welding works according to Standard Operation
Procedure (SOP). (P4, PLO5)
3. Demonstrate the understanding and awareness of safety procedure in mechanical workshops according
to the workshop safety regulations (A3,PLO6)
Mechanical Workshop Practice 1 & DJJ10022
COURSE LEARNING OUTCOMES (CLO)
Upon completion of this course, students should be able to:
1. Measure finished product using appropriate measurement instruments (P3, PLO5)
2. Perform fitting, welding and machining works according to Standard Operational Procedure (SOP). (P4,
PLO5)
3. Demonstrate an understanding of professional ethics, responsibilities and norms of
engineering practices according to the workshop safety regulation. (A3, PLO6)

1.0 INTRODUCTION

The word fitting means to fix a thing at its proper place. In the fitting workshop students are taught how to fix
material in the engraved piece which is already made with very accurate dimension. It is fully equipped with
bench drilling machine, work benches with bench vices, measuring tools and various cutting tools.

2.0 OBJECTIVE

To practice the safety procedures in the workshop and perform ability to operate fitting work with various hand
tools and drilling machine, marking tools, measuring and testing tools.

3.0 EQUIPMENTS
3.1 Steel ruler 3.9 Vernier caliper
3.2 Scriber 3.10 Marking out table
3.3 Drill bit (5mm) 3.11 Vernier height gauge
3.4 Cool chisel 3.12 L-square
3.5 Hacksaw 3.13 Center punch
3.6 Tap and die 3.14 Metal file
3.7 Hammer 3.15 Anvil
3.8 Bench vise
4.0 PROCEDURES

4.1 File and remove the unwanted material according to design requirements.
4.2 Then, starts filing the plate until one of the edge become 90 degrees. To test the perpendicularity of
the edge, used L-Square.
4.3 Draw horizontal and vertical lines by using the height gauge scriber. The lines are drawn by
referring to the T-Gauge and U Gauge technical drawing.
4.4 Next, mark three points as shown in the technical drawing by using center punch.
4.5 Follow by drilling the three points by using machine.
4.6 After drilling, remove the unwanted parts using hacksaw to get the T-Gauge or U-Gauge shape.
4.7 Using tap and die, groove screw threads the holes.
4.8 Finally, smooth the T-Gauge or U-Gauge surface by using metal file and sand paper

5.0 FINISHED PRODUCT

Technical Drawing

Figure 5.1 U-Gauge

 Figure 5.2: T-Gauge
Note: All holes are 5 mm in diameter

6.0 MEASURE FINISHED PRODUCT USING APPROPRIATE MEASUREMENT INSTRUMENTS (CLO 1)

6.1 Answer question below

6.1.1 List FOUR (4) appropriate measurement instruments.

(8 marks)
6.1.2 What measuring instrument that you used for measuring your finished product?
(2 marks)
Part B (10/10) x 20%
6.2 Discussion

6.2.1 Findings
Compare your finished product measurement with project drawing.
Explain in details and discuss the comparison clearly.
6.2.2 Learning outcome
Describe and relate the knowledge learned after conducting the work.
6.2.3 Justification & Recommendation
State details justification in case of mistake/error during work and their effects are
discussed. Write details recommendations to avoid any mistake/error in future.

6.3 Conclusion

Summarized the results based the relation to the studies.

7.0 PERFORM FITTING WORKS ACCORDING TO STANDARD OPERATIONAL PROCEDURE (CLO 2)

7.1 Answer question below

What the implication if your fitting works is different from the actual SOP? Explain.
 (10 marks)
Part B (10/10) x 20%
7.2 Discussion

7.2.1 Findings
Did your fitting works match with the actual SOP? Explain in details.
7.2.2 Learning outcome
Describe and relate the knowledge learned after conducting the work.
7.2.3 Justification & Recommendation
State details justification in case of mistake/error during work and their effects are discussed. Write
details recommendations to avoid any mistake/error in future.

7.3 Conclusion

Summarized the results based the relation to the studies.

8.0 REFERENCES

Jalandhar, (2006) Mehr Chand Polytechnic Collage.

Juneja, B.L (2018). Workshop/ Manufacturing Practices,1St Edition.Cengage

Prepared by : Verified by :

Pn Che Azlina binti Che Norohoseni