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    AP97.20-B-9799A.fm Body and Underframe: Cavity Preservation 06.02.2001

    Uploaded by

    Łukasz Hadrzynski
    1. The document provides instructions for applying cavity preservation wax to vehicle underframes and chassis components. Specific application points are indicated for different vehicle types and areas. 2. Proper protective equipment should be worn when handling the preservation wax. Thorough cleaning and drying of components is required before application. The wax should be stirred well and applied using a spray probe inserted into designated cavities and orifices. 3. Technical data on the preservation wax is provided, including supplier/code, viscosity, appropriate spray pressure, minimum layer thickness, and processing temperature range.

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    AP97.20-B-9799A.fm Body and Underframe: Cavity Preservation 06.02.2001

    Uploaded by

    Łukasz Hadrzynski
    5 views8 pages
    1. The document provides instructions for applying cavity preservation wax to vehicle underframes and chassis components. Specific application points are indicated for different vehicle types and areas. 2. Proper protective equipment should be worn when handling the preservation wax. Thorough cleaning and drying of components is required before application. The wax should be stirred well and applied using a spray probe inserted into designated cavities and orifices. 3. Technical data on the preservation wax is provided, including supplier/code, viscosity, appropriate spray pressure, minimum layer thickness, and processing temperature range.

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    AP9720B9799A

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    1. The document provides instructions for applying cavity preservation wax to vehicle underframes and chassis components. Specific application points are indicated for different vehicle types and areas. 2. Proper protective equipment should be worn when handling the preservation wax. Thorough cleaning and drying of components is required before application. The wax should be stirred well and applied using a spray probe inserted into designated cavities and orifices. 3. Technical data on the preservation wax is provided, including supplier/code, viscosity, appropriate spray pressure, minimum layer thickness, and processing temperature range.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    5 views8 pages

    AP97.20-B-9799A.fm Body and Underframe: Cavity Preservation 06.02.2001

    Uploaded by

    Łukasz Hadrzynski
    1. The document provides instructions for applying cavity preservation wax to vehicle underframes and chassis components. Specific application points are indicated for different vehicle types and areas. 2. Proper protective equipment should be worn when handling the preservation wax. Thorough cleaning and drying of components is required before application. The wax should be stirred well and applied using a spray probe inserted into designated cavities and orifices. 3. Technical data on the preservation wax is provided, including supplier/code, viscosity, appropriate spray pressure, minimum layer thickness, and processing temperature range.

    Copyright:

    © All Rights Reserved
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    of 8

    a templateAPKD AP97.20-B-9799A.

    fm 1

    AP97.20-B-9799A.fm Body and underframe: Cavity preservation 06.02.2001

    Chassis 364.301/ 302/ 304/ 311; 664.025/ 105/ 126/ 188/ 198/ 199/ 206/ 211/ 231/ 238/ 239/ 240
    Spray gun and probe

    B97.20-0020-01 B97.20-0019-01

    Upper frame - vehicles with 2 axles (example)

    B97.20-0016-04
    a templateAPKD AP97.20-B-9799A.fm 2

    Rear end - RSD vehicles


    Arrows - Application points (Remove the end
    caps)

    B97.20-0017-01 B97.20-0018-01

    Front underframe - Interstate vehicles


    1 Underframe outer face at front axle
    area
    2 Outer face of lower square tube
    ahead of front axle
    3 Lower face of lower square tube be-
    hind the front axle
    4 Side face of lower square tube at be-
    ginning of straight section

    B97.20-0009-04
    a templateAPKD AP97.20-B-9799A.fm 3

    Front underframe - City vehicles


    1 Outer face of lower square tubes
    near the front end
    2 Lower face of square tube at front
    axle area
    3 Side face of lower square tube at be-
    ginning of straight section

    B97.20-0010-04

    Rear underframe - R vehicle


    1 Frame outer face at rear axle area
    2 Lower face of square tube at rear axle
    area

    B97.20-0011-04
    a templateAPKD AP97.20-B-9799A.fm 4

    Rear underframe - RS/RSL vehicle


    1 Underframe outer face at front of rear
    axle
    2 Lower face of square tube at rear axle
    area
    3 Underframe outer face at rear of rear
    axle]

    B97.20-0012-04

    Rear underframe - RSD vehicles


    1 Underframe outer face at front of rear
    axle
    2 Lower face of square tube at rear axle
    area
    3 Underframe outer face at rear of rear
    axle
    4 Underframe outer face at auxiliary
    axle area

    B97.20-0013-04
    a templateAPKD AP97.20-B-9799A.fm 5

    Underframe - U/UL vehicles


    1 Underframe outer face at rear axle
    area
    2 Lower face of square tube at rear axle
    area
    3 Underframe outer face at front of rear
    axle

    B97.20-0014-04

    Rear underframe- UP vehicles


    1 Underframe outer face at rear axle
    area
    2 Lower face of square tube at rear axle
    area
    3 Underframe outer face at rear of rear
    axle
    4 Underframe outer face at front of rear
    axle
    5 Lower faces of square tube at front of
    rear axle

    B97.20-0015-004
    a templateAPKD AP97.20-B-9799A.fm 6

    a The wax used in cavity preservation is a Respiratory filter mask, safety gog-
    product that requires careful measures in gles, gloves and suitable clothes are
    handling as well as enough ventilation in required. Follow also the warnings
    the working area. and use directions printed on con-
    tainers and on labels of the products
    used.

    Preparatory jobs

    1 Wash vehicle underframe with a high pres- i Success of preservation depends on


    sure washing machine and hot water. condition of ranges to be preserved. If
    Remove traces of old wax. corrosion spots are detected, repair
    Dry all areas to be preserved using com- located damage as required before the
    pressed air jets. application of the preservation product.
    Stir preservation wax well before appli-
    cation.

    i The viscosity of the preservation


    wax has been set ready for processing
    by manufacturer of wax. Viscosity will
    remain intact in tightly closed contain-
    ers, so that dilution (thinning) is not
    required.

    Upper frame

    i The darkened areas represent the side pillars The application points are indicated with
    and are internally protected with preservation arrows.
    wax.
    a templateAPKD AP97.20-B-9799A.fm 7

    2 For application of preservation wax, remove Apply wax into all into all pillar cavities
    the end closing caps at lower end of each pil- while slowly pulling out probe.
    lar and insert the spray probe as far as possi-
    ble into cavity.

    Repeat spraying procedure after 10


    minutes.

    3 Install end caps.

    Underframe

    4 Preservation wax should also be applied to all Apply preservation wax only around the
    existing underframe parts not protected with fastening supports and consoles for the
    PVC. mounting of the control arms and other
    components without PVC protection.

    The darkened areas (refer to illustrations)


    represent the cavities protected with preser-
    vation wax.

    The lower longitudinal square tube is also


    protected internally with preservation wax.

    For preservation wax application, remove the


    closing caps and insert spray probe in indi-
    cated orifices (1, 2, 3, 4 and 5).

    Baggage compartment covers

    5 Apply preservation wax only to inside con-


    tours where the two sheet metal plates join.
    a templateAPKD AP97.20-B-9799A.fm 8

    Technical data

    Preservation compound Cavity wax

    Caramba 923
    Supplier/code Celumi TR 930
    Tirreno 599 B

    Viscosity of wax 35 to 55 s

    Spray pressure 5 bar

    Thickness of layer min. 25 µm

    Processing temperature 17 to 25 ºC

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