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  • Production Analaysis

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    This document summarizes production of "CHAISE GRAND ZLATAN" moules 302 from July 14, 2020 to August 31, 2020. The demand was for 62,000 units with production taking place over 24 hours per day. Total units produced were 60,998 over 1,176 total hours of production with various downtimes reported for issues like equipment failures, lack of material, power outages and setup/adjustment times. The production rate averaged 1,245 units per day.

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    PRODUCTION ANALAYSIS

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    This document summarizes production of "CHAISE GRAND ZLATAN" moules 302 from July 14, 2020 to August 31, 2020. The demand was for 62,000 units with production taking place over 24 hours per day. Total units produced were 60,998 over 1,176 total hours of production with various downtimes reported for issues like equipment failures, lack of material, power outages and setup/adjustment times. The production rate averaged 1,245 units per day.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    Download as xlsx, pdf, or txt
    6 views11 pages

    Production Analaysis

    Uploaded by

    abd jaf
    This document summarizes production of "CHAISE GRAND ZLATAN" moules 302 from July 14, 2020 to August 31, 2020. The demand was for 62,000 units with production taking place over 24 hours per day. Total units produced were 60,998 over 1,176 total hours of production with various downtimes reported for issues like equipment failures, lack of material, power outages and setup/adjustment times. The production rate averaged 1,245 units per day.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    of 11

    Article Moule Refence

    CHAISE GRAND ZLATAN 302

    Demand Number Demand Quantity /pc


    1 62000

    Beginning Date Working Hours


    7/14/2020 24
    Days Units Porduced
    Tuesday, July 14, 2020 765
    Wednesday, July 15, 2020 1215
    Thursday, July 16, 2020 1260
    Friday, July 17, 2020 1245
    Saturday, July 18, 2020 435
    Monday, July 20, 2020 1095
    Tuesday, July 21, 2020 81
    Thursday, July 23, 2020 887
    Friday, July 24, 2020 1200
    Saturday, July 25, 2020 1230
    Sunday, July 26, 2020 1185
    Monday, July 27, 2020 1350
    Tuesday, July 28, 2020 1335
    Wednesday, July 29, 2020 1290
    Thursday, July 30, 2020 1335
    Saturday, August 01, 2020 1350
    Sunday, August 02, 2020 1320
    Monday, August 03, 2020 1230
    Tuesday, August 04, 2020 1350
    Wednesday, August 05, 2020 1365
    Thursday, August 06, 2020 1350
    Saturday, August 08, 2020 1230
    Sunday, August 09, 2020 1365
    Monday, August 10, 2020 1320
    Tuesday, August 11, 2020 1380
    Wednesday, August 12, 2020 1365
    Thursday, August 13, 2020 1125
    Friday, August 14, 2020 1350
    Saturday, August 15, 2020 1365
    Sunday, August 16, 2020 1335
    Monday, August 17, 2020 1365
    Tuesday, August 18, 2020 1365
    Wednesday, August 19, 2020 1365
    Thursday, August 20, 2020 1365
    Friday, August 21, 2020 1350
    Saturday, August 22, 2020 1365
    Sunday, August 23, 2020 1260
    Monday, August 24, 2020 1335
    Tuesday, August 25, 2020 1305
    Wednesday, August 26, 2020 1380
    Thursday, August 27, 2020 1335
    Friday, August 28, 2020 1410
    Saturday, August 29, 2020 1320
    Sunday, August 30, 2020 1200
    Monday, August 31, 2020 1395
    Tuesday, September 01, 2020 1365
    Wednesday, September 02, 2020 1275
    Thursday, September 03, 2020 1200
    Friday, September 04, 2020 1335
    Total Produced Unit 60998
    Avergage Production Rate /units 1245
    Total Hours of production/hours 1176
    Total Down time /hr
    Days no working for Demand Wich Day ?
    4 19July;22July;31july;7Aout
    MP M/C
    33% COPO
    67% HOMO1 M8,M7,M6,M5
    6,25kg CHARGE

    Real unit to be produced Quantity of material Needed/kg


    60998 182994

    Number Of Shift Shift /hours


    3 8
    DownTime / min Cause
    40 Saturation matiere

    22 Panne mecanique
    27 Article Bloque dans le moule
    25 Manque de Matiere
    106 Panne mecanique
    43 Panne mecanique +changement couleur

    30 Reglage
    15 Coupure electricite

    40 Manque de matiere
    20 Panne mecanique
    8 Matiere qui ne monte pas

    30 Coupure electricite

    5 Carotte

    20 Coupure electrique

    30 Panne Mecanique
    11 Reglage
    10 Trace deau sur article

    48 Mecanique +carotte +reglage


    58 Panne mecanique
    36 Reglage

    30 Problem mecanique

    35 Reglage
    23 Problem mecanique

    20 Coupure electrique

    21 Carotte
    12.55

    Total op Time
    1062.15
    Cause ?
    Sunday , Other Color ;Tabski
    Machiniste Max CapcitybNb. Pièces/J

    2 M/C 1400

    Therorical Number
    Time needed for the Demand/hr Time needed for the Demand/Day
    1045.65 44.7
    Reat State Number
    Normal Hours Shift with break Average Real Cycle Time(s)
    8 62.44

    GRAND Z
    1500
    1450
    1400
    1350 1350 1335 1335 1350 1350 1365 1350
    1300 1320
    1290
    1250 1260 1245
    1215 1230 1230
    1200 1200 1185
    1150
    1100 1095
    1050
    1000
    950
    900 887
    850
    800
    750 765
    700
    650
    600
    550
    500
    450 435
    400
    350
    300
    250
    200
    150
    100 106
    81
    50 40 27 25 43 30 15 40 20
    0 22 8
    Tuesday, July 14, 2020 Tuesday, July 21, 2020 Tuesday, July 28, 2020 Tuesday, August 04, 2020

    Co
    Co
    Best Cycle Time (s) Masse (Kg)

    61.71s/pc 3

    r
    Unit Available in stock Material Composotion
    1002 86.4%PP homo ; 10.6%charge ; 1%colorant
    at State Number
    Set up time(min) Average Real Unit masse/kg
    315 2.9

    GRAND ZLATAN DEMANDE

    1380 1365 1380


    1335 1350 1350 1365 1350 1365 1350 1365 1335 1365 1365 1365 1365 1350 1365 1335 133
    1320 1320 1305
    1290
    1260
    1230 1230

    1125

    40 48 58 36
    20 8 30 20 30 11 10 30
    5
    2020 Tuesday, August 04, 2020 Tuesday, August 11, 2020 Tuesday, August 18, 2020 Tuesday, August 25, 2020

    Column B Column C
    Column B Column C
    Conso MP Emballage Pcs/Colis
    1386
    2814 NON 15
    262.5

    DAY OF DEMANDE Homo needed Charge needed


    Thursday, July 09, 2020 158 106,816 kg 19 397,364 kg

    Actual % of Material used Actual Material Used Total Scrap rate and non-conforrmities
    264

    1410 1395
    1365 1365 1365 1365 1350 1365 1380 1365
    1335 1335 1320 1335
    1305
    1260 1275
    1200 1200

    48 58 36 35
    30 11 10 30 23 20 21
    August 18, 2020 Tuesday, August 25, 2020 Tuesday, September 01, 2020
    Colorant Needed
    1829,94 kg

    rap rate and non-conforrmities Actual Cycle Rate


    264 62.68

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