SM Dedicated Outdoor Air Unit DOAS

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SERVICE MANUAL

INVERTER-DRIVEN MULTI-SPLIT SYSTEM


HEAT PUMP AIR CONDITIONERS

Service Manual

< Indoor Units >


● DOAS (Dedicated Outdoor Air System) Type
(H,Y)DOA096B21S

SM-16006
Important Notice
●● Johnson Controls Inc. pursues a policy of continuing improvement in design and performance in its
products. As such, Johnson Controls Inc. reserves the right to make changes at any time without prior
notice.
●● Johnson Controls Inc. cannot anticipate every possible circumstance that might involve a potential
hazard.
●● This heat pump air conditioning unit is designed for standard air conditioning applications only. Do not
use this unit for anything other than the purposes for which it was intended for.
●● The installer and system specialist shall safeguard against leakage in accordance with local pipefitter
and electrical codes. The following standards may be applicable, if local regulations are not available.
International Organization for Standardization: (ISO 5149 or European Standard, EN 378). No part of
this manual may be reproduced in any way without the expressed written consent of Johnson Controls
Inc.
●● This heat pump air conditioning unit will be operated and serviced in the United States of America and
comes with a full complement of the appropriate Safety, Danger, and Caution, warnings.
●● If you have questions, please contact your distributor or dealer.
●● This manual provides common descriptions, basic and advanced information to maintain and service
this heat pump air conditioning unit which you operate as well for other models.
●● This heat pump air conditioning unit has been designed for a specific temperature range. For optimum
performance and long life, operate this unit within the range limits.
●● This manual should be considered as a permanent part of the air conditioning equipment and should
remain with the air conditioning equipment.

SM-16006-rev.1 i
Product Inspection upon Arrival
1. Upon receiving this product, inspect it for any damages incurred in transit. Claims for damage, either
apparent or concealed, should be filed immediately with the shipping company.
2. Check the model number, electrical characteristics (power supply, voltage, and frequency rating), and
any accessories to determine if they agree with the purchase order.
3. The standard utilization for this unit is explained in these instructions. Use of this equipment for
purposes other than what it designed for is not recommended.
4. Please contact your local agent or contractor as any issues involving installation, performance, or
maintenance arise. Liability does not cover defects originating from unauthorized modifications
performed by a customer without the written consent of Johnson Controls, Inc. Performing any
mechanical alterations on this product without the consent of the manufacturer will render your warranty
null and void.

ii SM-16006-rev.1
1. Introduction
This Service Manual concentrates on the heat pump air conditioning units.
Read this manual carefully before performing service.

This manual should be considered as a permanent part of the air conditioning equipment and should
remain with the air conditioning equipment.
(Transportation/Installation Work) > (Refrigerant Piping Work) > (Electrical Wiring Work) > (Ref. Charge Work) > (Test
Run) > (User)

2. Important Safety Instructions


Signal Words

Indicates a hazardous situation that, if not avoided, could result in death or


serious injury.

Indicates a hazardous situation that, if not avoided, could result in minor or


moderate injury.

Indicates information considered important, but not hazard-related


(for example, messages relating to property damage).

General Precautions
To reduce the risk of serious injury or death, read these instructions
thoroughly and follow all warnings or cautions included in all manuals that
accompanied the product and are attached to the unit. Refer back to these
instructions as needed.
●● This system should be installed by personnel certified by Johnson Controls, Inc. Personnel must be
qualified according to local, state and national building and safety codes and regulations. Incorrect
installation could cause leaks, electric shock, fire or explosion. In areas where Seismic ‘’Performance
requirements are specified, the appropriate measures should be taken during installation to guard
against possible damage or injury that might occur in an earthquake if the unit is not installed
correctly, injuries may occur due to a falling unit.
●● Use appropriate Personal Protective Equipment (PPE), such as gloves and protective goggles and,
where appropriate, have a gas mask nearby. Also use electrical protection equipment and tools
suited for electrical operation purposes. Keep a quenching cloth and a fire extinguisher nearby during
brazing. Use care in handling, rigging, and setting of bulky equipment.
●● When transporting, be careful when picking up, moving and mounting these units. Although the
unit may be packed using plastic straps, do not use them for transporting the unit from one location
to another. Do not stand on or put any material on the unit. Get a partner to help, and bend with
your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air
conditioner can cut fingers, so wear protective gloves.
●● Do not touch or adjust any safety devices inside the indoor or outdoor units. All safety features,
disengagement, and interlocks must be in place and functioning correctly before the equipment is
put into operation. If these devices are improperly adjusted or tampered with in any way, a serious
accident can occur. Never bypass or jump-out any safety device or switch.
●● Johnson Controls will not assume any liability for injuries or damage caused by not following steps
outlined or described in this manual. Unauthorized modifications to Johnson Controls products are
prohibited as they…
◦◦ May create hazards which could result in death, serious injury or equipment damage.
◦◦ Will void product warranties.
◦◦ May invalidate product regulatory certifications.
◦◦ May violate OSHA standards.

SM-16006-rev.1 iii
Take the following precautions to reduce the risk of property damage.

●● Be careful that moisture, dust, or variant refrigerant compounds not enter the refrigerant cycle during
installation work. Foreign matter could damage internal components or cause blockages.
●● If air filters are required on this unit, do not operate the unit without the air filter set in place. If the air
filter is not installed, dust may accumulate and breakdown may result.
●● Do not install this unit in any place where silicon gases can coalesce. If the silicon gas molecules
attach themselves to the surface of the heat exchanger, the finned surfaces will repel water. As a
result, any amount of drainage moisture condensate can overflow from the drain condensate pan and
could run inside of the electrical box, possibly causing electrical failures.
●● When installing the unit in a hospital or other facility where electromagnetic waves are generated
from nearby medical and/or electronic devices, be prepared for noise and electronic interference
Electromagnetic Interference (EMI). Do not install where the waves can directly radiate into the
electrical box, controller cable, or controller. Inverters, appliances, high-frequency medical equipment,
and radio communications equipment may cause the unit to malfunction. The operation of the unit
may also adversely affect these same devices. Install the unit at least 10 ft. (approximately 3m) away
from such devices.
●● When a wireless controller is used, locate at a distance of at least 3.3 ft. (approximately 1m) between
the indoor unit and electric lighting. If not, the receiver part of the unit may have difficulty receiving
operation commands.
●● Do not install the unit in any location where animals and plants can come into direct contact with the
outlet air stream. Exposure could adversely affect the animals and plants.
●● Do not install the unit with any downward slope to the side of the drain boss. If you do, you may have
drain water flowing back which may cause leaks.
●● Be sure the drain hose discharges water properly. If connected incorrectly, it may cause leaks.
●● Do not install the unit in any place where oil can seep onto the units, such as table or seating areas in
restaurants, and so forth. For these locations or social venues, use specialized units with oil-resistant
features built into them. In addition, use a specialized ceiling fan designed for restaurant use. These
specialized oil-resistant units can be ordered for such applications. However, in places where large
quantities of oil can splash onto the unit, such as a factory, even the specialized units cannot be used.
These products should not be installed in such locations.
●● If the wired controller is installed in a location where electromagnetic radiation is generated, make
sure that the wired controller is shielded and cables are sleeved inside conduit tubing.
●● If there is a source of electrical interference near the power source, install noise suppression
equipment (filter).
●● During the test run, check the unit’s operation temperature. If the unit is used in an environment
where the temperature exceeds the operation boundary, it may cause severe damage. Check the
operational temperature boundary in the manual. If there is no specified temperature, use the unit
within the operational temperature boundary of 35 to 104°F (0 to 40°C).
●● Read installation and appropriate user manuals for connection with PC or peripheral devices. If a
warning window appears on the PC, the product stops, does not work properly or works intermittently,
immediately stop using the equipment.

iv SM-16006-rev.1
Installation Precautions
To reduce the risk of serious injury or death, the following installation
precautions must be followed.

●● When installing the unit into…


◦◦ A wall: Make sure the wall is strong enough to hold the unit’s weight. It may be necessary to
construct a strong wood or metal frame to provide added support.
◦◦ A room: Properly insulate any refrigerant tubing run inside a room to prevent “sweating” that can
cause dripping and water damage to wall and floors.
◦◦ Damp or uneven areas: Use a raised concrete pad or concrete blocks to provide a solid, level
foundation for the unit to prevent water damage and abnormal vibration.
◦◦ An area with high winds: Securely anchor the outdoor unit down with bolts and a metal frame.
Provide a suitable air baffle.
◦◦ A snowy area (only for Heat Pump Model): Install the outdoor unit on a raised platform that is
higher than drifting snow. Provide snow vents.
●● If the remote sensors are not used with this controller, then do not install this controller…
◦◦ in a room where there is no thermostat.
◦◦ where the unit is exposed to direct sunshine or direct light.
◦◦ where the unit will be in close proximity to a heat source.
◦◦ where hot/cold air from the outdoors, or a draft from elsewhere (such as air vents, diffusers or
grilles) can affect air circulation.
◦◦ in areas with poor air circulation and ventilation.
●● Do not install the unit in the following places. Doing so can result in an explosion, fire, deformation,
corrosion, or product failure.
◦◦ Explosive or flammable atmosphere.
◦◦ Where fire, oil, steam, or powder can directly enter the unit, such as in close proximity or directly
above a kitchen stove.
◦◦ Where oil (including machinery oil) may be present.
◦◦ Where corrosive gases such as chlorine, bromine, or sulfide can accumulate, such as near a hot
tub or hot spring.
◦◦ Where dense, salt-laden airflow is heavy, such as in coastal regions.
◦◦ Where the air quality is of high acidity.
◦◦ Where harmful gases can be generated from decomposition.
●● Do not position the drain pipe for the indoor unit near any sanitary sewers where corrosive gases
may be present. If you do, toxic gases can seep into breathable air spaces and can cause respiratory
injuries. If the drainpipe is installed incorrectly, water leakage and damage to the ceiling, floor,
furniture, or other possessions may result. If condensate piping becomes clogged, moisture can back
up and can drip from the indoor unit. Do not install the indoor unit where such dripping can cause
moisture damage or uneven locations: Use a raised concrete pad or concrete blocks to provide a
solid, level foundation for the unit to prevent water damage and abnormal vibration.
●● Before performing any brazing work, be sure that there are no flammable materials or open flames
nearby.
●● Perform a test run to ensure normal operation. Safety guards, shields, barriers, covers, and protective
devices must be in place while the compressor/unit is operating. During the test run, keep fingers and
clothing away from any moving parts.
●● Clean up the site when finished, remembering to check that no metal scraps or bits of wiring have
been left inside the unit being installed.
●● During transportation, do not allow the backrest of the forklift make contact with the unit, otherwise,
it may cause damage to the heat exchanger and also may cause injury when stopped or started
suddenly.
●● Remove gas inside the closing pipe when the brazing work is performed. If the brazing filler metal is
melted with remaining gas inside, the pipes will be blown off and it may cause injury.
●● Be sure to use nitrogen gas for an airtight test. If other gases such as oxygen gas, acetylene gas or
fluorocarbon gas are accidentally used, it may cause explosion or gas intoxication.
After installation work for the system has been completed, explain the “Safety Precautions,” the proper use
and maintenance of the unit to the customer according to the information in all manuals that came with the
system. All manuals and warranty information must be given to the user or left near the Indoor Unit.

SM-16006-rev.1 v
Refrigerant Precautions
To reduce the risk of serious injury or death, the following refrigerant
precautions must be followed.

●● As originally manufactured, this unit contains refrigerant installed by Johnson Controls. Johnson
Controls uses only refrigerants that have been approved for use in the unit’s intended home country
or market. Johnson Controls distributors similarly are only authorized to provide refrigerants that
have been approved for use in the countries or markets they serve. The refrigerant used in this unit
is identified on the unit’s faceplate and/or in the associated manuals. Any additions of refrigerant into
this unit must comply with the country’s requirements with regard to refrigerant use and should be
obtained from Johnson Controls distributors. Use of any non-approved refrigerant substitutes will void
the warranty and will increase the potential risk of injury or death.
●● If installed in a small room, take measures to prevent the refrigerant from exceeding the maximum
allowable concentration in the event that refrigerant gases should escape. Refrigerant gases can
cause asphyxiation (0.026 lbs/ft3 (0.42 kg/m3) based on ISO 5149 for R410A). Consult with your
distributor for countermeasures (ventilation system and so on). If refrigerant gas has leaked during the
installation work, ventilate the room immediately.
●● Check the design pressure for this product is 601 psi (4.15MPa). The pressure of the refrigerant
R410A is 1.4 times higher than that of the refrigerant R22. Therefore, the refrigerant piping for
R410A shall be thicker than that for R22. Make sure to use the specified refrigerant piping. If not, the
refrigerant piping may rapture due to an excessive refrigerant pressure. Besides, pay attention to
the piping thickness when using copper refrigerant piping. The thickness of copper refrigerant piping
differs depending on its material.
●● The refrigerant R410A is adopted. The refrigerant oil tends to be affected by foreign matters such
as moisture, oxide film, (or fat). Perform the installation work with care to prevent moisture, dust, or
different refrigerant from entering the refrigerant cycle. Foreign matter can be introduced into the cycle
from such parts as expansion valve and the operation may be unavailable.
●● To avoid the possibility of different refrigerant or refrigerant oil being introduced into the cycle, the
sizes of the charging connections have been changed from R407C type and R22 type. It is necessary
to prepare the appropriate tools before performing installation work.
●● Use refrigerant pipes and joints which are approved for use with R410A.
●● A compressor/unit comprises a pressurized system. Never loosen threaded joints while the system is
under pressure and never open pressurized system parts.
●● Before installation is complete, make sure that the refrigerant leak test has been performed. If
refrigerant gases escape into the air, turn OFF the main switch, extinguish any open flames and
contact your service contractor. Refrigerant (Fluorocarbon) for this unit is odorless. If the refrigerant
should leak and come into contact with open flames, toxic gas could be generated. Also, because the
fluorocarbons are heavier than air, they settle to the floor, which could cause asphyxiation.
●● When installing the unit, and connecting refrigerant piping, keep all piping runs as short as
possible, and make sure to securely connect the refrigerant piping before the compressor starts
operating. If the refrigerant piping is not connected and the compressor activates with the stop
valve opened, the refrigerant cycle will become subjected to extremely high pressure, which can
cause an explosion or fire.
●● Tighten the flare nut with a torque wrench in the specified manner. Do not apply excessive force to the
flare nut when tightening. If you do, the flare nut can crack and refrigerant leakage may occur.
●● When maintaining, relocating, and disposing of the unit, dismantle the refrigerant piping after the
compressor stops.
●● When pipes are removed out from under the piping cover, after the insulation work is completed,
cover the gap between the piping cover and pipes by a packing (field-supplied). If the gap is not
covered, the unit may be damaged if snow, rain water or small animals enter the unit.
●● Do not apply an excessive force to the spindle valve at the end of opening. Otherwise, the spindle
valve flies out due to refrigerant pressure. At the test run, fully open the gas and liquid valves,
otherwise, these devices will be damaged. (It is closed before shipment.)
●● If the arrangement for outdoor units is incorrect, it may cause flowback of the refrigerant and result in
failure of the outdoor unit.
●● The refrigerant system may be damaged if the slope of the piping connection kit exceeds +15o.

vi SM-16006-rev.1
Electrical Precautions
Take the following precautions to reduce the risk of electric shock, fire or
explosion resulting in serious injury or death.

●● Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram
and these instructions when wiring. Improper connections and inadequate grounding can cause
serious injury or death.
●● Perform all electrical work in strict accordance with this manual and all the relevant regulatory
standards.
●● Before servicing, open and tag all disconnect switches. Never assume electrical power is
disconnected. Check with meter and equipment.
●● Only use electrical protection equipment and tools suited for this installation.
●● Insulate a wired controller against moisture and temperature extremes.
●● Use specified cables between units.
●● The new air conditioner may not function normally in the following instances:
◦◦ If electrical power for the new air conditioner is supplied from the same transformer as the device*
referred to below.
◦◦ If the power source cables for this device* and the new air conditioner unit are located in close
proximity to each other.
Device*: (Example): A lift, container crane, rectifier for electric railway, inverter power device,
arc furnace, electric furnace, large-sized induction motor and large-sized switch.
Regarding the cases mentioned above, surge voltage may be inducted into the power supply
cables for the packaged air conditioner due to a rapid change in power consumption of the device
and an activation of a switch.
Check field regulations and standards before performing electrical work in order to protect the
power supply for the new air conditioner unit.
●● Communication cabling shall be a minimum of AWG18 (0.82mm2), 2-Conductor, Stranded Copper.
Shielded cable must be considered for applications and routing in areas of high EMI and other
sources of potentially excessive electrical noise to reduce the potential for communication errors.
When shielded cabling is applied, proper bonding and termination of the cable shield is required
as per Johnson Controls guidelines. Plenum and riser ratings for communication cables must be
considered per application and local code requirements.
●● The polarity of the input terminals is important, so be sure to match the polarity when using contacts
that have polarity.
●● Use an exclusive power supply for the air conditioner at the unit’s rated voltage.
●● Highly dangerous electrical voltages may be used in this system. Carefully refer to the wiring diagram
and these instructions when wiring. Improper connections and inadequate grounding can cause
serious injury or death.
●● Before installing the controller or remote devices, ensure that the indoor and outdoor unit operation
has been stopped. Further, be sure to wait at least five minutes before turning off the main power
switch to the indoor or outdoor units. Otherwise, water leakage or electrical breakdown may result.
●● Do not open the service cover or access panel to the indoor or outdoor units without turning OFF the
main power supply. Before connecting or servicing the controller or cables to indoor or outdoor units,
open and tag all disconnect switches. Never assume electrical power is disconnected. Check with a
meter and equipment.
●● This equipment can be installed with a Ground Fault Circuit Breaker (GFCI), which is a recognized
measure for added protection to a properly grounded unit. Install appropriate sized breakers / fuses
/ overcurrent protection switches, and wiring in accordance with local, state and NEC codes and
requirements. The equipment installer is responsible for understanding and abiding by applicable
codes and requirements.

SM-16006-rev.1 vii
viii SM-16006-rev.1
- Table of Contents -

1. Installation...............................................................................................................................1-1
1.1 Outdoor Unit.....................................................................................................................................1-2
1.2 Change-Over Box............................................................................................................................1-2
1.3 Indoor Unit .......................................................................................................................................1-3
1.3.1 DOAS Type.............................................................................................................................1-3
1.4 Control Device .................................................................................................................................1-41
1.4.1 Wired Controller......................................................................................................................1-41
1.4.2 Simplified Wired Controller......................................................................................................1-41
1.4.3 Wireless Controller..................................................................................................................1-41
1.4.4 Mini Central Controller............................................................................................................1-41
1.4.5 Large Central Controller..........................................................................................................1-41
1.4.6 Computerized Central Controller Management Software.......................................................1-41
1.4.7 Computerized Central Controller Software / Operation Ratio.................................................1-41
1.4.8 Computerized Central Controller Adapter...............................................................................1-41

2. Operation................................................................................................................................ 2-1
2.1 Indoor Unit .......................................................................................................................................2-2
2.1.1 DOAS Type.............................................................................................................................2-2
2.2 Control Device .................................................................................................................................2-23
2.2.1 Wired Controller......................................................................................................................2-23
2.2.2 Simplified Wired Controller......................................................................................................2-23
2.2.3 Mini Central Controller............................................................................................................2-23
2.2.4 Large Central Controller..........................................................................................................2-23
2.2.5 Computerized Central Controller Management Software.......................................................2-23
2.2.6 Computerized Central Controller Software / Operation Ratio.................................................2-23

SM-16006-rev.1 ix
- Table of Contents -

3. Troubleshooting...................................................................................................................... 3-1
3.1 Initial Troubleshooting......................................................................................................................3-2
3.1.1 Checking Electrical Wiring and Power Source........................................................................3-2
3.1.2 Location of Printed Circuit Boards (PCBs)..............................................................................3-6
3.1.3 Checking Rotary Switch and DIP Switch Settings..................................................................3-7
3.1.4 Checking Wired Controller......................................................................................................3-9
3.1.5 Checking Using 7-Segment Display.......................................................................................3-15
3.1.6 Checking Alarm Code History.................................................................................................3-15
3.1.7 Emergency Operation.............................................................................................................3-15
3.2 Troubleshooting Procedures............................................................................................................3-16
3.2.1 Alarm Code Table....................................................................................................................3-16
3.2.2 Troubleshooting Using Alarm Codes.......................................................................................3-17
3.2.3 Abnormalities of Devices.........................................................................................................3-33
3.3 Procedures for Checking..................................................................................................................3-43
3.3.1 Self-Checking of PCBs using Wired Controller.......................................................................3-43
3.3.2 Self-Checking of Wired Controller...........................................................................................3-43
3.4 Test Run...........................................................................................................................................3-44
3.4.1 Test Run Using Wired Controller.............................................................................................3-45
3.4.2 Test Run from Outdoor Unit Side...........................................................................................3-47
3.4.3 Checking the Test Run............................................................................................................3-47

4. Maintenance...........................................................................................................................4-1
4.1 Maintenance of Outdoor Unit...........................................................................................................4-2
4.2 Maintenance of Indoor Unit..............................................................................................................4-3
4.2.1 DOAS Type ((H,Y)DOA096B21S)...........................................................................................4-3
4.2.1.1 Removing Long Life Filter..................................................................................................4-3
4.2.1.2 Removing PCB..................................................................................................................4-3
4.2.1.3 Removing Fan and Fan Motor...........................................................................................4-5
4.2.1.4 Removing Thermistors for Liquid Pipe and Gas Pipe........................................................4-7
4.2.1.5 Removing Float Switch......................................................................................................4-8
4.2.1.6 Removing Drain Pump.......................................................................................................4-9
4.2.1.7 Removing Drain Pan..........................................................................................................4-10
4.3 Main Parts........................................................................................................................................4-11
4.3.1 for Outdoor Unit.......................................................................................................................4-11
4.3.2 for Change-Over Box..............................................................................................................4-11
4.3.3 for Indoor Units........................................................................................................................4-12
4.3.3.1 Printed Circuit Board..........................................................................................................4-12
4.3.3.2 Fan Motor...........................................................................................................................4-13
4.3.3.3 Thermistor..........................................................................................................................4-14
4.3.3.4 Electronic Expansion Valve................................................................................................4-16

x SM-16006-rev.1
- Table of Contents -

5. External Input/Output and Function Setting............................................................................5-1


5.1 DIP Switch Settings of Outdoor Unit................................................................................................5-2
5.2 High Static Pressure Setting (DSW5-No.5: ON)..............................................................................5-2
5.3 External Input/Output and Function Setting Mode for Outdoor Unit.................................................5-2
5.4 External Input/Output and Function Setting Mode for Indoor Unit...................................................5-3
5.4.1 External Input and Output Settings.........................................................................................5-5
5.4.1.1 Remote Control ON/OFF Function....................................................................................5-6
5.4.1.2 Power Supply ON/OFF 1 (Automatic Operation When Power Supply Is ON)...................5-11
5.4.1.3 Power Supply ON/OFF 2 (Restarting Function After Power Failure).................................5-11
5.4.1.4 Control by Field-Supplied Room Thermostat
[ Input Setting: Code (01) (for Cooling), Code (02) (for Heating) ].....................................5-12
5.4.1.5 Remote Cooling/Heating Change [ Input Setting: Code (07) ]...........................................5-13
5.4.1.6 Picking Up Operation Signal..............................................................................................5-14
5.4.2 Function Setting......................................................................................................................5-17
5.4.2.1 Function Selection Item.....................................................................................................5-17
5.4.2.2 Description of Function Selection Item..............................................................................5-22
5.5 Power Saving Functions from Wired Controller...............................................................................5-37
5.5.1 Power Saving Guide...............................................................................................................5-37
5.5.2 Outdoor Unit Capacity Control................................................................................................5-37
5.5.3 Rotation Control Function.......................................................................................................5-38
5.5.4 Intermittent Control Function...................................................................................................5-38
5.5.5 Power Saving Schedule Function...........................................................................................5-39
5.5.6 Operation Noise Reduction Schedule Function......................................................................5-39
5.5.7 Power Consumption Display Function....................................................................................5-39

6. Field Work Instructions........................................................................................................... 6-1


6.1 Special Attention Regarding Refrigerant Gas Leakage....................................................................6-2
6.2 Modifications of Charging Refrigerants Other than Those Specified by Johnson Controls..............6-3
6.3 Pre-start Inspection Work.................................................................................................................6-4
6.4 Service and Maintenance Record by 7-Segment Display................................................................6-5
6.5 Service and Maintenance Record by Wired Controller....................................................................6-6
6.6 Service and Maintenance Record....................................................................................................6-8
6.7 Saturation Curve for Refrigerant......................................................................................................6-9
6.8 Mollier Chart for R410A....................................................................................................................6-10

7. Service Parts List.................................................................................................................... 7-1


7.1 Outdoor Unit.....................................................................................................................................7-2
7.2 Change-Over Box.............................................................................................................................7-2
7.3 Indoor Unit.......................................................................................................................................7-3

SM-16006-rev.1 xi
INSTALLATION

1. Installation

SM-16006-rev.1 1-1
INSTALLATION

1.1 Outdoor Unit


Refer to the Service Manual No. SM-15001.

1.2 Change-Over Box


Refer to the Service Manual No. SM-15001.

1-2 SM-16006-rev.1
INSTALLATION

1.3 Indoor Unit


1.3.1 DOAS Type

- Table of Contents -
1. Introduction.....................................................................................................................................................1-4

2. Safety Instructions...........................................................................................................................................1-4

3. Before Installation...........................................................................................................................................1-10
3.1 Control Mode ........................................................................................................................................1-10
3.2 Combination of Outdoor Unit and Indoor Unit........................................................................................1-10
3.3 Transportation and Handling..................................................................................................................1-10
3.4 Factory-Supplied Accessories................................................................................................................1-11
3.5 Necessary Tools and Instrument List for Installation..............................................................................1-11

4. Installation Location........................................................................................................................................1-12

5. Installation Work.............................................................................................................................................1-12
5.1 Suspension Bolts....................................................................................................................................1-12
5.2 Marking of Positions of Suspension Bolts and Piping Connections.......................................................1-13
5.3 Mounting Indoor Unit..............................................................................................................................1-13
5.4 Adjusting of Unit Level............................................................................................................................1-15
5.5 Connecting Supply Duct.........................................................................................................................1-15
5.6 Installation of Remote Sensor................................................................................................................1-16
5.7 Installation of Wired Controller (Optional Parts).....................................................................................1-17
5.8 Setting of Wired Controller and Remote Sensor....................................................................................1-17

6. Refrigerant Piping Work..................................................................................................................................1-18


6.1 Piping Materials......................................................................................................................................1-18
6.2 Piping Connection..................................................................................................................................1-19

7. Drain Piping....................................................................................................................................................1-21

8. Electrical Wiring..............................................................................................................................................1-23
8.1 General Check.......................................................................................................................................1-23
8.2 Electrical Wiring Capacity.......................................................................................................................1-24
8.2.1 Field Minimum Wire Sizes for Power Supply................................................................................1-24
8.2.2 Details of Electrical Wiring Connection.........................................................................................1-24
8.3 Position of Electrical Wiring Connection.................................................................................................1-26
8.4 Wiring Connection..................................................................................................................................1-30
8.5 DIP Switches Setting..............................................................................................................................1-32
8.6 Function Selection by Wired Controller..................................................................................................1-33
8.7 Setting of Control Mode..........................................................................................................................1-34
8.7.1 Setting of Indoor Unit by Optional Wired Controller......................................................................1-34
8.7.2 Function Selection and Input/Output Setting................................................................................1-35
8.7.3 Setting by DSW8 (Control Mode) on PCB....................................................................................1-36
8.7.4 Setting of Indoor Unit....................................................................................................................1-36
8.7.5 Setting of Outdoor Unit ................................................................................................................1-37
8.8 Setting of Connected Outdoor Unit Type................................................................................................1-37

9. Test Run..........................................................................................................................................................1-38
9.1 Before Test Run......................................................................................................................................1-38
9.2 Test Run.................................................................................................................................................1-38
9.3 Alarm Code............................................................................................................................................1-40

SM-16006-rev.1 1-3
INSTALLATION

1. Introduction

Read following sections carefully before installing this product.

Read over the "Installation and Maintenance Manual" for the outdoor unit as well.

Provide this information and the warranty must be provided to all installers and users.
Ask end users to maintain copies for future reference.
(Refrigerant Piping Work) (Electrical Wiring Work) (Ref. Charge Work) (Test Run) (User)

● For details on wiring between the indoor unit and the outdoor unit, refer to the "Installation and Maintenance
Manual" for the outdoor unit.
● For details on the optional controller, refer to the "Installation and Maintenance Manual" for that optional
controller module.
● For details on each optional part, refer to the "Installation and Maintenance Manual" for each optional part.
● For central station, refer to the "Installation and Maintenance Manual" for the central station.

2. Safety Instructions

Signal Words
Indicates a hazardous situation that, if not avoided, could result in death
or serious injury.

Indicates a hazardous situation that, if not avoided, could result in minor or


moderate injury.

Indicates information considered important, but not hazard-related (for


example, messages relating to property damage).

General Precautions
To reduce the risk of serious injury or death, read these instructions
thoroughly and follow all warnings or cautions included in all manuals
that accompanied the product and are attached to the unit. Refer back to
these safety instructions as needed.

● This system should be installed by personnel certified by Johnson Controls, Inc. Personnel must be
qualified according to local, state and national building and safety codes and regulations. Incorrect
installation could cause leaks, electric shock, fire or explosion. In areas where Seismic ‘’Performance
requirements are specified, the appropriate measures should be taken during installation to guard
against possible damage or injury that might occur in an earthquake if the unit is not installed
correctly, injuries may occur due to a falling unit.
● Use appropriate Personal Protective Equipment (PPE), such as gloves and protective goggles and,
where appropriate, have a gas mask nearby. Also use electrical protection equipment and tools
suited for electrical operation purposes. Keep a quenching cloth and a fire extinguisher nearby during
brazing. Use care in handling, rigging, and setting of bulky equipment.
● When transporting, be careful when picking up, moving and mounting these units. Although the
unit may be packed using plastic straps, do not use them for transporting the unit from one location
to another. Do not stand on or put any material on the unit. Get a partner to help, and bend with
your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air
conditioner can cut fingers, so wear protective gloves.

1-4
P00860Q-rev.2
SM-16006-rev.1
1
INSTALLATION

● Do not touch or adjust any safety devices inside the indoor or outdoor units. All safety features,
disengagement, and interlocks must be in place and functioning correctly before the equipment is put
into operation. If these devices are improperly adjusted or tampered with in any way, a serious accident
can occur. Never bypass or jump-out any safety device or switch.
● Before servicing, turn-OFF the power supply and use accepted lockout and tag out procedures at all
main switches.
● This unit is the pressurized system. Never loosen threaded joints while the system is under pressure
and never open pressurized system parts.
● Johnson Controls will not assume any liability for injuries or damage caused by not following steps
outlined or described in this manual. Unauthorized modifications to Johnson Controls products are
prohibited as they…
◦ May create hazards which could result in death, serious injury or equipment damage;
◦ Will void product warranties;
◦ May invalidate product regulatory certifications;
◦ May violate OSHA standards;

Take the following precautions to reduce the risk of property damage.

● Be careful that moisture, dust, or variant refrigerant compounds not enter the refrigerant cycle during
installation work. Foreign matter could damage internal components or cause blockages.
● If air filters are required on this unit, do not operate the unit without the air filter set in place. If the air
filter is not installed, dust may accumulate and breakdown may result.
● Do not install this unit in any place where silicon gases can coalesce. If the silicon gas molecules
attach themselves to the surface of the heat exchanger, the finned surfaces will repel water. As a
result, any amount of drainage moisture condensate can overflow from the drain pan and could run
inside of the electrical box, possibly causing electrical failures.
● When installing the unit in a hospital or other facility where electromagnetic waves are generated
from nearby medical and/or electronic devices, be prepared for noise and electronic interference
Electromagnetic Interference (EMI). Do not install where the waves can directly radiate into the
electrical box, controller cable, or controller. Inverters, appliances, high-frequency medical equipment,
and radio communications equipment may cause the unit to malfunction. The operation of the unit
may also adversely affect these same devices. Install the unit at least 10 ft. (3m) away from such
devices.
● When a wireless controller is used, locate at a distance of at least 3.3 ft. (1m) between the indoor
unit and electric lighting. If not, the receiver part of the unit may have difficulty receiving operation
commands.
● Do not install the unit in any location where animals and plants can come into direct contact with the
outlet air stream. Exposure could adversely affect the animals and plants.
● Do not install the unit with any downward slope to the side of the drain adaptor. If you do, you may
have drain water flowing back which may cause leaks.
● Be sure the drain hose discharges water properly. If connected incorrectly, it may cause leaks.
● Do not install the unit in any place where oil can seep onto the units, such as table or seating areas in
restaurants, and so forth. For these locations or social venues, use specialized units with oil-resistant
features built into them. In addition, use a specialized ceiling fan designed for restaurant use. These
specialized oil-resistant units can be ordered for such applications. However, in places where large
quantities of oil can splash onto the unit, such as a factory, even the specialized units cannot be used.
These products should not be installed in such locations.

Installation Precautions
To reduce the risk of serious injury or death, the following installation
precautions must be followed.

● When installing the unit into…


▫ A wall: Make sure the wall is strong enough to hold the unit’s weight. It may be necessary to
construct a strong wood or metal frame to provide added support.
▫ A room: Properly insulate any refrigerant tubing run inside a room to prevent “sweating” that can
cause dripping and water damage to wall and floors.
2 P00860Q-rev.2
SM-16006-rev.1 1-5
INSTALLATION

▫ Damp or uneven areas: Use a raised concrete pad or concrete blocks to provide a solid, level
foundation for the unit to prevent water damage and abnormal vibration.
▫ An area with high winds: Securely anchor the outdoor unit down with bolts and a metal frame.
Provide a suitable air baffle.
▫ A snowy area: Install the outdoor unit on a raised platform that is higher than drifting snow. Provide
snow vents.
● Do not install the unit in the following places. Doing so can result in an explosion, fire, deformation,
corrosion, or product failure.
▫ Explosive or flammable atmosphere
▫ Where a fire, oil, steam or powder can directly enter the unit, such as nearby or above a kitchen
stove.
▫ Where oil (including machinery oil) may be present.
▫ Where corrosive gases such as chlorine, bromine, or sulfide can accumulate, such as near a hot
tub or a hot spring.
▫ Where dense, salt-laden airflow is heavy, such as in coastal regions.
▫ Where the air quality is of high acidity.
▫ Where harmful gases can be generated from decomposition.
● Do not position the drain pipe for the indoor unit near any sanitary sewers where corrosive gases
may be present. If you do, toxic gases can seep into breathable air spaces and can cause respiratory
injuries. If the drain pipe is installed incorrectly, water leakage and damage to the ceiling, floor,
furniture, or other possessions may result. If the drain pipe becomes clogged, water may drip from the
indoor unit. Do not install the indoor unit where such dripping can cause moisture damage or uneven
locations: Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the unit
to prevent water damage and abnormal vibration.
● Before performing any brazing work, be sure that there are no flammable materials or open flames
nearby.
● Perform a test run to ensure normal operation. Safety guards, shields, barriers, covers, and protective
devices must be in place while the compressor/unit is operating. During the test run, keep fingers and
clothing away from any moving parts.
● Clean up the site when finished, remembering to check that no metal scraps or bits of wiring have
been left inside the unit being installed.

After installation work for the system has been completed, explain the “Safety Precautions,” the proper use
and maintenance of this unit to the customer according to the information in all manuals that came with the
system. All manuals and warranty information must be given to the user or left near the Indoor Unit.

P00860Q-rev.2
1-6 3
SM-16006-rev.1
INSTALLATION

Refrigerant Precautions

To reduce the risk of serious injury or death, the following refrigerant


precautions must be followed.

● As originally manufactured, this unit contains refrigerant installed by Johnson Controls. Johnson
Controls uses only refrigerants that have been approved for use in the unit’s intended home country
or market. Johnson Controls distributors similarly are only authorized to provide refrigerants that
have been approved for use in the countries or markets they serve. The refrigerant used in this unit
is identified on the unit’s faceplate and/or in the associated manuals. Any additions of refrigerant into
this unit must comply with the country’s requirements with regard to refrigerant use and should be
obtained from Johnson Controls distributors. Use of any non-approved refrigerant substitutes will void
the warranty and will increase the potential risk of injury or death.
● If installed in a small room, take measures to prevent the refrigerant from exceeding the maximum
allowable concentration in the event that refrigerant gases should escape. Refrigerant gases can
cause asphyxiation (0.026 lbs/ft3 (0.42 kg/m3) based on ISO 5149 for R410A). Consult with your
distributor for countermeasures (ventilation system and so on). If refrigerant gas has leaked during the
installation work, ventilate the room immediately.
● Before installation is complete, make sure that the refrigerant leak test has been performed. If
refrigerant gases escape into the air, turn OFF the main switch, extinguish any open flames and
contact your service contractor. Refrigerant (Fluorocarbon) for this unit is odorless. If the refrigerant
should leak and come into contact with open flames, toxic gas could be generated. Also, because the
fluorocarbons are heavier than air, they settle to the floor, which could cause asphyxiation.
● When installing the unit, and connecting refrigerant piping, keep all piping runs as short as possible,
and make sure to securely connect the refrigerant piping before the compressor starts operating. If
the refrigerant piping is not connected and the compressor activates with the stop valve opened, the
refrigerant cycle will become subjected to extremely high pressure, which can cause an explosion or fire.
● Tighten the flare nut with a torque wrench in the specified manner. Do not apply excessive force to the
flare nut when tightening. If you do, the flare nut can crack and refrigerant leakage may occur.
● A compressor/unit comprises a pressurized system. Never loosen threaded joints while the system is
under pressure and never open pressurized system parts.
● When maintaining, relocating, and disposing of the unit, dismantle the refrigerant piping after the
compressor stops.

Electrical Precautions
Take the following precautions to reduce the risk of electric shock, fire or
explosion resulting in serious injury or death.

● Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and
these instructions when wiring. Improper connections and inadequate grounding can cause serious
injury or death.
● Before servicing, open and tag all disconnect switches. Never assume electrical power is
disconnected. Check with meter and equipment.
● Only use electrical protection equipment and tools suited for this installation.
● Use specified cables between units.
● Communication cable shall be a minimum of AWG18 (0.82mm2), 2-Conductor, Stranded Copper.
Shielded cable must be considered for applications and routing in areas of high EMI and other
sources of potentially excessive electrical noise to reduce the potential for communication errors.
When shielded cable is applied, proper bonding and termination of the cable shield is required as per
Johnson Controls guidelines. Plenum and riser ratings for communication cables must be considered
per application and local code requirements.
● Use an exclusive power supply for the air conditioner at the unit’s rated voltage.
● Be sure to install circuit breakers (ground fault interrupter, isolating switch, molded case circuit
breaker and so on), with the specified capacity. Ensure that the wiring terminals are tightened
securely to recommended torque specifications. If a circuit breaker or fuse is frequently activated,
shut down the system and contact your service contractor.

4
SM-16006-rev.1 P00860Q-rev.2
1-7
INSTALLATION

● Clamp electrical wires securely with a cable clamp after all wiring is connected to the terminal block.
In addition, run wires securely through the wiring access channel.
● When installing the power lines, do not apply tension to the cables. Secure the suspended cables at
regular intervals, but not too tightly.
● Make sure that the terminals do not come into contact with the surface of the electrical box. If the
terminals are too close to the surface, it may lead to failures at the terminal connection.
● Turn OFF and disconnect the unit from the power supply when handling the service connector. Do not
open the service cover or access panel to the indoor or outdoor units without turning OFF the main
power supply.
● After stopping operation, be sure to wait at least five minutes before turning off the main power
switch. Otherwise, water leakage or electrical breakdown may result. Disconnect the power supply
completely before attempting any maintenance for electrical parts. Check to ensure that no residual
voltage is present after disconnecting the power supply.
● Do not clean with, or pour water into, the controller as it could cause electric shock and/or damage the
unit. Do not use strong detergent such as a solvent. Clean with a soft cloth.
● Check that the ground wiring is securely connected. Do not connect ground wiring to gas piping,
water piping, lighting conductor, or telephone ground wiring.
● If a circuit breaker or fuse is frequently activated, shut down the system and contact your service
contractor.

P00860Q-rev.2
1-8 5
SM-16006-rev.1
INSTALLATION

● Proper handling of this unit requires two-people. Safe handling and installing the indoor unit requires the
strength of two people. Mounting the unit alone may cause injury due to fall of the unit. Although the unit
may be girded with steel banding, do not use it for transportation. Avoid contact with finned surfaces of
the heat exchanger as sharp edges can cause severe injury to hands and fingers. Use appropriate work
gloves for the job.

NOTICE
● Check to ensure that the drain hose discharges moisture properly. If connected incorrectly, it can result
in leakage and damage to furniture.
● Make sure to use the factory-supplied drain hose and hose clamp. Other makes can cause moisture
leakage.
● Do not bend or twist the factory-supplied drain hose. This could compromise the seal and result in
moisture leakage.
● Do not apply an excessive force to the drain pipe connection. This can also compromise the seal
properties of the connection.
● Verify that the installed unit is level with floor and ceiling surfaces. Any variance or inclination can cause
moisture to back up into the drain pan, overflow, and seepage onto ceiling or wall surfaces, and cause
damage to carpeted surfaces or furniture below.
● Do not install this system in close proximity to septic sewer lines where flammable and toxic gases can coalesce.
● Inspect the drain pan before the onset of winter to drain away all accumulated moisture in the pan.
● The heat exchanger of indoor unit overheats whenever there is a slight amount of refrigerant circulating
during slowdown or stoppage. As a result, moisture in the drain pan evaporates where it can condense
on ceiling or wall surfaces.
● After the drain check is completed, insert the rubber plug again and seal the gap with a silicon sealant.

Electrical Installation

In some cases, the packaged air conditioner may not be operated normally under the following cases:
● When electrical power for the packaged air conditioner is supplied from the same power transformer
as the device*.
● When the power supply wiring for the device* and the packaged air conditioner are located close to
each other:
Device*: (Example): Lift, container crane, rectifier for electric railway, inverter power device, arc
furnace, electric furnace, large-sized induction motor, and large-sized switch.
It consumes large quantities of electrical power.
Regarding that mentioned above, surge voltage may be inducted into the power supply wiring for the crated
air conditioner due to a spike in power consumption for this device and an activation of the switch. Check
the field regulations and standards before performing any electrical work in order to safeguard the power
supply for the crated air conditioner unit.

6
SM-16006-rev.1 P00860Q-rev.2
1-9
INSTALLATION

3. Before Installation
3.1 Control Mode
(1) This unit has two types of control mode which can keep either the Indoor temperature or the discharge
temperature to be more or less the temperature setpoint determined by wired controller. Choose a
suitable control mode according to the installation location and purposes. Refer to Section 8.7 “Setting
of Control Mode” for details about setting.
Perform installation work and the setting of the units according to the table below.

Indoor Temperature Control


Control Mode Outlet Air Temperature Control
(factory-setting)
This function controls operation to This function controls operation to
keep the indoor temperature almost keep the discharge temperature
Details
at the set temperature on the wired almost at the set temperature on the
controller. wired controller.
Available Combination with Only DOAS set the function of outlet
Standard indoor unit
Other Indoor Unit air temperature control
A remote sensor or a thermistor built
Detection of Temperature Nothing is necessary.
in wired controller is necessary.
Turn OFF No.3 pin (DSW8).
Turn ON No.3 pin (DSW8).
Control Mode AND
OR
(Refer to Set the function selection to "Cd:00"
Setting of Section 8.7.1 to 8.7.4) by optional wired controller. Set the function selection to "Cd:01"
Indoor Unit by optional wired controller.
(Both of them are factory-setting.)
Connected
Outdoor Unit Type According to the outdoor unit type.
(Refer to Section 8.8)
Setting of Outdoor Unit Set the function setting to "FT:02" by
No setting.
(Refer to Section 8.7.5) outdoor PCB.

3.2 Combination of Outdoor Unit and Indoor Unit


Indoor units can be connected with the outdoor unit (VRF system).
Combination of Outdoor Unit and Indoor Unit

DOAS only Total capacity of DOAS is 100%~145% of the outdoor unit .*2)

DOAS Capacity of DOAS shall be calculated by increased 1.5 times.


+ AND
Other Standard Total capacity of indoor unit (including DOAS) shall be
Indoor Unit within capacity range of connected outdoor unit.

*1) DOAS can not be connected with Heat Recovery system.


*2) When connected outdoor unit is Less Module type [Model: (H,Y)VAHP_B(3,4)1LM], total capacity of
DOAS shall be within 100%~120% of the outdoor unit.
*3) When connecting multiple DOAS and/or other standard indoor unit to the outdoor unit, be sure to
operate all indoor units simultaneously.
In addition, it is recommended that only connect one DOAS to the outdoor unit.

3.3 Transportation and Handling


(1) Transport the product as close to the installation location as possible before unpacking.
(2) Do not lay any objects on the indoor unit.
(3) The indoor unit comes crated upside-down with the foam polystyrene drain pan positioned on top.
Do not invert the unit until it is ready to be suspended above the floor. Inverting the unit while on the
floor will crush the drain pan. Do not handle the unit by grabbing at the polystyrene pan and other air
outlets as they are fragile and will sustain damage.
(4) The indoor unit handle is fabricated from foam polystyrene and is susceptible to breakage if any
excessive force is applied as a result of mishandling of the unit during installation.

1-10
P00860Q-rev.2
SM-16006-rev.1
7
INSTALLATION

3.4 Factory-Supplied Accessories


Check to ensure that the following accessories are packed with the indoor unit.
The screws, washers and flare nuts are packed in the pipe insulation.

Accessory Qty. Purpose

Washer (M10)
8 For Unit Suspension

Hose Clamp
1 For Drain Pipe Connection

Pipe Insulation
For Refrigerant Liquid Piping Connection
1
ID 1 inch (26mm)

For Refrigerant Gas Piping Connection


1
ID 1-1/8 inches (28mm)

Cord Clamp
5 For Fixing PVC Tube

Cord Clamp
8 For Refrigerant Piping Thermal Insulation

PVC Tube For Separating Transmission Wirings and


2 Wired Controller Wirings from Power Supply Wirings
ID 1/2 inch (12mm)
Drain Hose
1 For Drain Pipe Connection

Vibration-proof
Rubber 8 For Unit Suspension

Remote Sensor (*)


1 For Detecting Indoor Temperature

Screw (M4) (*)


1 For Fixing Remote Sensor

(*): Only for “Indoor Temperature Control” mode.

NOTICE
The controller and branch piping are optional accessories which are not included with the indoor unit.
If necessary, please contact your contractor.

3.5 Necessary Tools and Instrument List for Installation

No. Tool No. Tool NOTE:


Use tools and measuring
1 Handsaw 11 Torque Wrench
instruments (vacuum pump, gas
2 Phillips Screwdriver 12 Charging Cylinder hose, charging cylinder, manifold
3 Vacuum Pump 13 Manifold Gauge gauge) exclusively for refrigerant
4 Refrigerant Gas Hose 14 Wire Cutter R410A.
5 Megohmmeter 15 Gas Leak Detector
6 Copper Pipe Bender 16 Level
7 Manual Water Pump 17 Crimper for Solderless Terminals
8 Pipe Cutter 18 Hoist (for Indoor Unit)
9 Brazing Kit 19 Ammeter
10 Hexagon Wrench 20 Voltage Meter

SM-16006-rev.1
8 1-11
P00860Q-rev.2
INSTALLATION

4. Installation Location
(1) Install the indoor unit, allowing for proper clearance for operation and maintenance access, as shown in
Figure 4.1.
Unit: inch [mm]

Min. 39-3/8
Electrical Control Box

[1000]
Service Access Door
(Min. 23-5/8 [600]

5-7/8 to 7-7/8
[150 to 200]
Min. 39-3/8
Min. 23-5/8 [1000] Min. 31-1/2
[600] [800] If the ceiling board can not be detected
for servicing, prepare a service access door below
the indoor unit for removing the indoor unit.

Figure 4.1 Operation and Installation Space

(2) Consider the air distribution from the indoor unit to the space of the room, and select a suitable location
so that uniform air temperature in the room can be obtained.
(3) Do not leave combustible materials inside the service space of the indoor unit.
(4) Avoid obstacles which may hamper the intake airflow or the discharge airflow.
(5) Do not install the indoor unit in a machine shop or kitchen where vapor from oil or its mist flows to the
indoor unit.
The oil will deposit on the heat exchanger, thereby reducing the indoor unit performance, and may
deform and in the worst case, break the plastic parts of the indoor unit.
(6) Pay attention to the following points when the indoor unit is installed in a hospital or other facilities
where there are electronic waves from medical equipment.
(a) Do not install the indoor unit where the electromagnetic wave is directly radiated to the electrical
box, communication cable or wired controller.
(b) Install the indoor unit and components as far away as practical or at least 9.8ft (3m) from any
electromagnetic wave radiator.
(c) Prepare a steel box and install the wired controller in it. Prepare a steel conduit tube and wire the
controller cable in it. Then, connect the ground wiring with the box and the tube.
(d) Install a noise filter when the power supply emits harmful noises.
(7) To avoid any corrosive action to the heat exchangers, do not install the indoor unit in an acid or alkaline
environment.

(inch)
5. Installation Work For Concrete Slab For Steel Beam

5.1 Suspension Bolts 5-7/8 to 6-5/16 Insert


(221 to 331 lbs)
(1) Determine the final location and installation
Concrete
orientation of the indoor unit with respect Steel
to the space allowed for piping, wiring, and Anchor Bolt I Beam
maintenance access. (W3/8 or M10)

(2) Mount suspension bolts, as shown in Suspension Bolt


(W3/8 or M10)
Figure 5.1.
For Wooden Beam Suspension
Wooden Bar
(2-3/8 to 3-9/16 Square)
Nut Square Washer

Square Washer
Nut
Wooden Beam Suspension Bolt

Figure 5.1 Mounting of Suspension Bolts


P00860Q-rev.2
1-12 9
SM-16006-rev.1
INSTALLATION

5.2 Marking of Positions of Suspension Bolts and Piping Connections


(1) Mark the positions of the suspension bolts, refrigerant piping connections and drain connection.
(2) Installation dimensions are shown in Figure 5.2.

Unit: inch [mm]

52-3/8 [1330] (for Suspension Bolt)


50 [1270] 1-9/16 [40]

15/16 [24]
1-1/8 [28]
39-3/8 [1000] 5-7/16

1/2 [13]
56-φ1/8 [3] 1-15/16 [50] [138]
Around the Flange
9-15/16 [252]

2-9/16 x 1-3/8 [65 x 35] 13-5/8 [346]


(for Suspension Bolt)
Refrigerant Gas Pipe Connection 18-7/16 [469]

40-3/16 [1021] (for Suspension Bolt)


Refrigerant Liquid Pipe Connection

42-1/16 [1069]
Drain Pipe Connection

5/8 [16]
1 [25]
7/8 [23]
60-φ1/8 [3] 1-15/16 [50]
Around the Flange
41-5/16 [1050] 4-7/16
[113]

Figure 5.2 Suspension Bolts

5.3 Mounting Indoor Unit Suspension Bolts (4-M10 or W3/8)


(Field-Supplied)
Hang the indoor unit as shown in Figure 5.3.
Max. 29-1/2 [750]

Field-Supplied Parts
* Suspension Bolts: 4-M10 or W3/8
* Nut: 8-M10 or W3/8 Unit
Nut & Washer
(8-M10 or W3/8)
Suspension
Bracket False Ceiling Side

Vibration-proof
Rubber
(Accessory)

Figure 5.3 Mounting Indoor Unit

SM-16006-rev.1
10 1-13
P00860Q-rev.2
INSTALLATION

(1) Prepare the suspension bolts, washers,


nuts and vibration-proof rubbers, Retaining Nut
as shown in Figure 5.4. Washer
Vibration-proof
Rubber

1-15/16 inches
(50mm)
Indoor Unit

Approx.
Vibration-proof
Rubber Nut
Washer

Figure 5.4 Suspension Bolts and Nuts


(2) Suspension Indoor Unit
* Hook the suspension bracket to the nut, washer and vibration-proof rubber of each suspension bolt,
as shown, starting at the opposite side and working over to the service cover side.
* After verifying that the nut, washer and vibration-proof rubber are correctly affixed to the retainers on
the suspension bracket, hook the suspension bracket of the service cover side to the nut, washer and
vibration-proof rubber.
(Install the suspension bolts away from the unit when fastening.)

Suspension Bolt

Suspension Bracket

Left Side
Suspension
Vibration-proof Bracket
Rubber

Nut and
Washer Indoor Unit

Right Side
(Service Cover Side)

Figure 5.5 Suspended Indoor Unit

(3) Install the indoor unit with sufficient space between the unit and the ceiling or wall as shown below.
Do not use any duct made of flammable materials.

B
A

inch (mm)
Material of Wall, Frame
Indoor Unit Flammable Nonflammable
A Min. 39-3/8 (1,000) Min. 3-15/16 (100)
Air Intlet
B Min. 23-5/8 (600) Min. 1-15/16 (50)

Air Outlet

1-14
P00860Q-rev.2 SM-16006-rev.1
11
INSTALLATION

5.4 Adjusting of Unit Level


(1) Use a level to verify that the unit is perfectly horizontal. There should be no degree of slope present.

3/16 inch
(5mm)
Figure 5.6 Adjusting of Unit Level

(2) The unit should be installed so that the rear side of the unit is slightly (0 to 3/16 inch (0 to 5mm)) lower
than the front side, to allow for proper drainage.
(3) Tighten the bolts of the nuts with the suspension brackets after adjustment is completed.
Adhesive must be applied to the bolts in order to prevent them from loosening.
NOTE:
During position the installation process, keep the unit well covered with vinyl cover and related
components covered until it is time to hoist into position.

5.5 Connecting Supply Duct


(1) Because the air filter is not included as accessories of the unit, install optional air filter which has higher
than 50% of dust collecting efficiency.
(2) If reducing the noise occurred by indoor unit is necessary, install silencers (field-supplied).
(3) The canvas ducts shall be connected between the indoor unit and the supply duct as a figure shown
below in order to avoid abnormal sound vibration.
(4) Attach the vibration-proof rubber to suspension bolts in order to avoid abnormal sound vibration.
(5) Design the duct arrangement as “Unit External Static Pressure = Duct Pressure Loss + Suction/
Discharge Pressure Loss”. If the duct design is not appropriate, a bigger noise, splashed the water etc.
will occur. The damper or the duct fan etc. shall be used to adjust the fresh air volume to let the unit
external static pressure be more or less within pressure loss of duct.
(6) If pressure loss of duct is excessive, change the installation location of the unit or the shape of ducts in
order to let the design arrangement be within the unit external static pressure.
(7) Make sure that a service access panel is mounted on the ceiling for the service of electrical parts and
motor etc.. If the service access panel can not be mounted on the ceiling, an alternative opening shall
be prepared on the ceiling as shown figure above. It shall be a suitable size for the indoor unit to be
installed and removed easily and for a fan, a heat exchanger and a drain pan to be installed through it.
(8) Install thermal insulations over the duct to prevent it from condensation.
(9) Do not install the duct in following places.
- Places where is subject to directly radiant heat from the sunlight or heat sources.
- Places where corrosive gases, volatile gases and explosive gases are generated.
- Places where air intake of such as a kitchen etc. is faced on.
In addition, install a protection hood and wrap the air inlet with seal materials (such as a net) to protect
the duct from any insects or small animals.
(10) Conduct the periodic maintenance of air filter and periodic check of the clogging of drain piping carefully
when the indoor unit is installed near busy traffic. Especially if installing in places where strong salty
wind blows (coast region, etc), consult with your distributor for countermeasures about the a periodic
maintenance and contract to replace a heat exchanger.
(11) If the outdoor temperature is low, “Defrosting Operation” is performed automatically and the air
discharged from the air outlet will be colder. In general, moreover, the temperature of air flows will be
decreased when heating operation is started up. Therefore, make sure to choose the location with care
for air outlet and air flow direction.

SM-16006-rev.1
12 1-15
P00860Q-rev.2
INSTALLATION

(12) The DOAS unit is designed to process outdoor air intake and should not be used as a standard indoor
unit. If the internal load is higher, additional indoor units need to be added.
(13) The DOAS unit is designed to intake outdoor air only.
Indoor air is not recommended to be returned to the DOAS unit.
(14) Install the ducts with the its air inlet being a lower level than the indoor unit to protect the unit from rain.

Silencer Canvas Duct Canvas Duct Silencer

Thermal
Damper for
Insulation
Adjusting Air Volume
DOAS
Unit Outdoor Air
(with Air Filter)

Damper for
Air Outlet Adjusting Air Volume Static Pressure
Level Ceiling
Voltage Model
An alternative opening Service Access Panel in.W.G.(Pa)
(17-11/16 inches x 17-11/16 inches)
208V 1.06 (265)
(H,Y)DOA096B21S
230V 1.24 (310)

Figure 5.7 Duct Connection Example

5.6 Installation of Remote Sensor


(1) Installing Remote Sensor on Wall

Sensor Box Unit: inch (mm)

1-1/4
(32)
1-1/4
(32)

2-M4

Fixing Screw Dimension for Fixing Remote Sensor on Wall

- Cut out the wiring holes in the sensor box and lead the wires for the sensor through the holes.
- Secure the sensor box on the wall with the two screws.
- If the sensor box cannot be secured on the wall with the screws, use double-sided tapes.

(2) Concealing Wires inside Wall


Unit: inch [mm]
1-1/4
[32]
Sensor Box Cover
[16]
5/8

Switch Box
(4-3/4 [120])

(Field-Supplied)
1-1/4
[32]

Fixing Screw 2-M4


Sensor Box
Fixing Frame
(Field-Supplied) (2-3/4 [70])
Metal Plate
(Field-Supplied)

- Make the holes for securing the sensor box on the metal plate (field-supplied) as shown in the figure
on the right, and secure the sensor box to the plate with screws.
- Make sure that the hole for air intake on the sensor box remains unobstructed.

1-16
P00860Q-rev.2 SM-16006-rev.1
13
INSTALLATION

5.7 Installation of Wired Controller (Optional Parts)


Refer to “Installation & Maintenance Manual” of optional wired controller.

5.8 Setting of Wired Controller and Remote Sensor


When the function of Indoor Temperature Control is set, a remote thermistor built in optional wired controller
or remote sensor is necessary. Determine the installation location of the wired controller and remote sensor
according to below.

Do not install the wired controller and remote sensor in following places.
- Places where the average temperature of indoor rooms can not be detected.
- Places where are directly subject to the sunlight.
- Places where is near heat sources.
- Places where are subject to air directly flows from air outlet.
- Places where are subject to the outdoor air by opening door etc.

Determine how to detect indoor temperature as follows, paying attention the installation location.

(1) Remote Sensor


Connect remote sensor to this unit. The setting is not necessary.
(2) Remote Thermistor Built in Optional Wired Controller
Connect optional wired controller to this unit. Select “Function Selection” menu by optional wired
controller and follow as shown below.
Item Code Optional Function Setting Condition
C8 Thermistor of Wired Controller 01

(3) Combination of Remote Sensor and Remote Thermistor Built in Optional Wired Controller
Connect remote sensor and optional wired controller to this unit. Select “Function Selection” menu by
optional wired controller and follow as shown below.
Item Code Optional Function Setting Condition
C8 Thermistor of Wired Controller 02

It works by calculating the average of the two different


temperatures between the remote thermistor built in
optional wired controller and remote sensor.

NOTES:
1. When the function of Indoor temperature control is set and the operation without optional wired
controller or remote sensor is tried, alarm “16” and “17” will be indicated and operation will be not available.
(Even if the function of Outlet Air Temperature Control is set without them, alarms are not indicated)
2. Refer to “Installation and Maintenance Manual” of the optional wired controller for details.

SM-16006-rev.1
14 1-17
P00860Q-rev.2
INSTALLATION

6. Refrigerant Piping Work

Use the specified non-flammable refrigerant (R410A) to the outdoor unit in the refrigerant cycle.
Do not charge the unit with materials other than R410A, such as hydrocarbon refrigerants (propane
and isobutan), oxygen, flammable gases (acetylene, ammonia, etc.) or poisonous gases when
installing, maintaining and moving the unit. These flammables are extremely dangerous and may
cause explosion, a fire, or injury.

For details on refrigerant piping work, vacuum pump, and refrigerant charge, refer to the "Installation and
Maintenance Manual" for the outdoor unit.

6.1 Piping Materials


(1) The tolerance of refrigerant piping length differs depending on the combination with the outdoor unit.
Refer to “Installation and Maintenance Manual” of the outdoor unit for details.
(2) Select the piping size from the following table.

Table 6.1 Piping Size


inch (mm)
Model Gas Piping Liquid Piping
(H,Y)DOA096B21S f7/8 (22.2) f3/8 (9.52)

(3) Prepare field-supplied copper pipes.


(4) Select clean copper pipes. Make sure there is no dust and moisture inside.
(5) The refrigerant oil for the refrigerant R410A is susceptible to moisture, an oxide film, and fatty oil. Take
special care during the installation so that moisture, contaminations or old refrigerant oil will not enter
the refrigerant cycle. Otherwise, impurities may adhere to the expansion valve and it may prevent
proper operation.
(6) When cutting the pipes, use a pipe cutter to avoid grind swarf generation for the pipe cutting work. Blow
the inside of pipes with nitrogen or dry air to remove any dust or foreign materials before connecting
pipes. Do not use any tools which produce a lot of swarf such as a saw or a grinder.

In Case of Getting the Pipe Do not lay the pipe In Case of Rain
Through a Hole in the Wall directly on the ground. Correct Incorrect

Correct Incorrect Correct Incorrect


Rain water
can come in.

Hole Hole
Rubber Band
Attach a cap or put a plastic bag Attach a cap or put a plastic Attach a cap or put a plastic
over the pipe end. bag over the pipe end. bag over the pipe end.

1-18
P00860Q-rev.2
SM-16006-rev.1
15
INSTALLATION

6.2 Piping Connection


(1) Position of piping connection is shown below.
Unit: inch [mm]
Refrigerant Liquid Pipe Connection Refrigerant Gas Pipe Connection

8-5/16
[211]
7-1/16
[179]
6-1/2
[165]
2-7/8 [72]
(Drain Pipe Connection)
9-15/16 [252]
4-15/16 [126]
13-5/8 [346] (Refrigerant Gas and Liquid Pipe Connection)

18-7/16 [469]

Drain Pipe Connection VP25


(Outer Diameter φ1-1/4 [32])

● Cut the pipe end before brazing to remove the cap, and discharge gas inside the pipe.
If not discharged, brazing material will be blown off.

Cut
Release the gas before removing
the cap from the pipe.

● Pay attention so that the flame does not come into contact with the unit.

(2) Both the liquid refrigerant pipe and the gas refrigerant pipe have a thermistor for temperature
detection. When brazing them to the indoor unit, cover and cool the pipes with a wet cloth so that the
pipes will not be affected by the heat.
Because the thermistor is attached near the side panel shown as the figure below, be careful not to
affect the heat of brazing to the thermistor when brazing the gas refrigerant pipe. (If the gas refrigerant
pipe is affected by the heat, it may cause malfunction.)

Liquid Pipe
Gas Thermistor After brazing the pipes, check for leakage
Gas Pipe
Take care to ensure that and then insulate the pipes. Wrap the
the flame does not come
Cool by a wet cloth. into contact with the main connection between the pipe on the unit and
body itself. the field-installed pipe with tape.

Figure 6.1 Brazing Pipes

SM-16006-rev.1
16 1-19
P00860Q-rev.2
INSTALLATION

(3) After brazing, insulate the pipes after checking that there is no leakage.
At that time, be sure to cover the space between two insulating piece by insulation pipe (factory-supplied
accessory).

Thermal Insulation Thermal Insulation Pipe


(Accessory)
Pull
Liquid Pipe
Indoor Unit

Gas Pipe

Thermal Insulation
Field Installation Pipe

as before Thermal Insulation Pipe


No Gap (Accessory)

Thermal Insulation Pipe


(Accessory)
No Gap for Dew Protection
Long Band

Thermal Insulation Pipe


Thermal insulation (Accessory)
pipe should be attached
so that the seam is
on the top.
: 13/16 inch (20mm)

Long Band

Figure 6.2 Insulating Pipes

(4) Evacuation and refrigerant charging procedures should be performed according to “Installation &
Maintenance Manual” of the outdoor unit.

Make sure that the refrigerant leak test has been performed. Refrigerant (fluorocarbon) for this unit
is non-flammable, non-toxic and odorless. However if the refrigerant should leak and contact with
fire, toxic gas will be generated. Also because the fluorocarbon is heavier than air, it settles near
the floor, which could cause suffocation.

1-20
P00860Q-rev.2 SM-16006-rev.1
17
INSTALLATION

7. Drain Piping

Do not put the drain pipe for the indoor unit into the drainage trench where corrosive gases occur.
Otherwise, poisonous gases flow into the room, which may cause poisoning.

NOTICE
● Ensure that the drain pipe discharges water properly. If connected incorrectly, it may cause leaks leading
to property damage.
● Do not provide an upward slope or a rising part for the drain pipe. Otherwise, the drain water will flow
back into the unit and it may cause the water leakage when the unit operation is stopped.
● Do not connect the drain pipe with a sanitary or sewage pipe or any other drainage pipe.
● When the common drain pipe is connected with other indoor units, the connected position of each indoor
unit must be higher than the common pipe. The pipe size of the common drain pipe must be large
enough according to the unit size and number of units.
● After performing drain piping work and electrical wiring, ensure to ensure that water flows smoothly as in
the following procedures.

Perform drain piping work and attach the insulations before refrigerant piping work.

(1) The position of the drain pipe connection is shown in Figure 7.1.
(2) Prepare a polyvinyl chloride (PVC) pipe with 1-1/4 inches (32mm) outer diameter.
(3) Fasten the tube to the drain hose with the adhesive agent and the field-supplied clamp. The drain
piping must be performed with a DOWN-SLOPE pitch of 1/100.
(4) Insulate the drain pipe after connecting the drain hose.

Unit: inch (mm)

Suspension Bracket Drain Piping (PVC Tube, VP25) Common


(Field-Supplied) (Field-Supplied)
1/100 Down-Slope Incorrect: Upward Slope
90o Elbow Pipe (VP25) 2-5/16
(58)
(Field-Supplied)
Unit Incorrect
2-5/16

Rising Part
(58)

10-13/16 (275) (Max.)

14-3/4 (375) to 23-5/8 (600) (Max.)


1 (25) 1 (25)

1-15/16 (50) to

Lift Piping for Drain-Up


(PVC Tube, VP25)
(Field-Supplied)
(Drain-Up Length)

Drain Piping
Drain Hose Connection
Indoor Unit (L: 11-13/16 (300))
(Accessory) 1/25 to 1/100 Down-Slope

Correct
11-1/2 (292)

Common Drain Piping


7-7/16
(189)

Drain
Rubber Boss
Pan
This drain pipe should be
separated from other pipes.
Drain Pump 8-9/16 (217)
14-1/4 (362) 1 (25)

Figure 7.1 Drain Piping


NOTE:
When the relative humidity of inlet or ambient Indoor Unit
air exceeds 80%, apply an auxiliary drain pan
(field-supplied) beneath the indoor unit as
shown in Figure 7.2. Auxiliary Drain Pan
(Field-Supplied)

To the Atmosphere

Figure 7.2 Auxiliary Drain Pan


SM-16006-rev.1
18 1-21
P00860Q-rev.2
INSTALLATION

NOTICE
After performing drain piping work and electrical wiring, verify that water flows smoothly as in the
following procedure.
Checking with the Float Switch
a. Turn ON the power supply.
b. Pour 68 to 84oz (2 to 2.5 liters) of water into the drain pan.
c. Ensure that the water flows smoothly and no water leakage occurs. When water cannot be found at
the end of the drain piping, check for leaks in main drain line if none are found repeat test until water is
observed at end of main drain line.

1-22
P00860Q-rev.2 19
SM-16006-rev.1
INSTALLATION

8. Electrical Wiring

● All electrical work must be done as outlined in this manual and in accordance with this manual.
Substandard work can result in fire and damage to the unit.
● Use specified cables between units and choose the cables correctly. If not, an electrical shock or
fire may occur.
● Do not open the service cover or access panel for the indoor or outdoor units without turning OFF
the main power supply. It can result in an electrical shock.
● Turn OFF the main power switch of the indoor unit and the outdoor unit before attempting any electrical
wiring work or a periodical check is performed. If not, it will result in an electric shock or a fire.
● Check to ensure that the indoor fan and the outdoor fan have stopped before attempting any
electrical wiring work or for any scheduled electrical work that is being performed.
● Tighten screws according to the following torque.
M3.5: 0.9 ft·lbs (1.2 N·m)
M5: 1.5 to 1.8 ft·lbs (2.0 to 2.4 N·m)

● Secure all cables together with zip-ties and seal the connecting hole against the onslaught of
moisture and insects.
● Run the electrical wiring through the connecting hole in the side cover when using conduit.
● Secure the wired controller cable using the cable clamp inside the electrical box.

8.1 General Check


(1) Make sure that the field-selected electrical components: (main power switches, circuit breakers, wires,
conduit connectors, and wire terminals) have been properly labeled in accordance with electrical data
as specified in the Engineering Manual. Make sure that the components comply with the National
Electrical Code (NEC).
(2) Check to ensure that the power supply voltage is within ±10% of the rated voltage.
(3) Check the capacity of the electrical wires.
If the power supply capacity is too low, the system cannot be started due to a voltage drop.
(4) Verify that the ground wiring is securely connected.

SM-16006-rev.1
20 1-23
P00860Q-rev.2
INSTALLATION

8.2 Electrical Wiring Capacity


8.2.1 Field Minimum Wire Sizes for Power Supply

• This equipment can be installed with a Ground Fault Circuit Interrupter (GFCI), which is a recognized
measure for added protection to a properly grounded unit. Install appropriate sized breakers /
fuses / overcurrent protection switches and wiring in accordance to local, state and NEC codes and
requirements. The equipment installer is responsible for understanding and abiding by applicable codes
and requirements. Failure to use a GFCI can result in electrical shock or fire.
• Do not operate the system until all the check points have been cleared.
(A) Verify that electrical resistance is more than one megaohm by measuring the resistance between
ground and the terminals of the various electrical components. If less than one megaohm, do not
activate the system until the electrical current drain is found and repaired.
(B) Check to ensure that the stop valves for the outdoor unit are fully opened, and then start the system.
(C) Check to see that the main power has been switched ON for longer than 12 hours prior activating
the system. Power to the crankcase heater needs this time interval to warm the compressor oil up to
operating temperature.
• Do not touch any of the parts by hand at the discharge gas side, since the compressor chamber and the
pipes at the discharge side are heated higher than 194oF (90oC).

8.2.2 Details of Electrical Wiring Connection


The electrical wiring capacity of the outdoor unit should be referred according to the "Installation and
Maintenance Manual" for the outdoor unit. Adjusting the DIP switches may be required depending on the
arrangement with the outdoor unit.
Select wiring capacity according to the table 8.1. Install a GFCI (Ground Fault Circuit Interrupter) and
main switch as shown in each of the system diagrams below.

< Heat Pump System >

Outdoor
Unit
Outdoor Unit
Power Supply

GFCI Main
Switch
Indoor Indoor Indoor
Unit Unit Unit
Indoor Unit
Power Supply
GFCI Main Switchbox
Switch

Refer to the “Installation and Maintenance Manual”


for the connected outdoor unit for details of wire,
GFCI and main switch for outdoor unit.

1-24
P00860Q-rev.2 SM-16006-rev.1
21
INSTALLATION

Table 8.1 Recommended Wiring Capacity and Size


GFCI
Minimum Wire Thickness
<Ground Fault Main Switch MCA
[AWG (mm2)]
Circuit Interrupter> <Minimum
Power Circuit
Model Power Nominal
Supply Ground Nominal Nominal
Supply Communication Current Sensitive Current Fuse Ampacity>
Wiring Current
Wiring Size Cable Size
Size
<Main> [A] [mA] [A] [A] [A]
1~,
(H,Y)DOA096B21S 208/230V 18 (0.82) 18 (0.82) 18 (0.82) 15 30 15 15 4.3
60Hz

NOTES:
1) Follow local codes and regulations when selecting field wires.
2) Select a GFCI with an activation speed of 0.1 sec. or less.
3) Total operating current is less than 12A.

NOTICE
● Check for the recommended size GFCI shown in the table 8.1.
● Between indoor and outdoor units, use dual-conductor, AWG18 (0.82mm2) stranded copper cable
for communication cable. Do not use any cable with more than two conductors. Twisted pair or
shielded cable can be used in environments with excessive electrical noise to reduce the possibility of
communication errors between system components. Total cable length should not exceed 3281 ft (1000m).
● Select the wiring size, GFCI (Ground Fault Circuit Interrupter) in accordance with the regulations for each
region, the "Installation and Maintenance Manual", and the dedicated electrical circuit that must be used.
● Outside of the indoor unit, installation of the power supply wiring, communication cable, and wired
controller cable should be spaced as far apart as possible.

SM-16006-rev.1
22 1-25
P00860Q-rev.2
INSTALLATION

8.3 Position of Electrical Wiring Connection


• The electrical wiring connection for the indoor unit is shown in Section 8.2.2.
• The connection at the terminal block for the indoor unit is shown in the figure below. Check the outdoor
unit for the combination before the wiring work. The screws at the terminal block should be performed
according to the tightening torque as shown in the table below.

Tightening Torque for Terminals


Screw Size Tightening Torque
0.7 - 1.0 ft·lbs
TB1 M4
(1.0 - 1.3 N·m)
0.9 ft·lbs
TB2 M3.5
(1.2 N·m)

Terminal Block for Power Source Cable Terminal Block for Control Cable
TB1 TB2

L1 L2 1 2 A B

NOTICE
● Do not connect the main power supply wiring to the communication (C)
line (Terminals A, B, 1 and 2 of TB2). If these are connected, the
printed circuit board (PCB) will be destroyed.
● Note the following for wire connections at TB1 and TB2: Screw

(A) Attach a piece of insulation tape or sleeve at each terminal.


(B) Maintain a safe distance between the electrical box and the (A)
(B)
terminals to prevent a short circuit.
(C) Maintain a safe distance between the terminals.

1-26
P00860Q-rev.2 SM-16006-rev.1
23
INSTALLATION

(1) Connect the cable for the optional controller or the optional extension cable to the terminals inside the
electrical box through the connecting hole of the cabinet.
(2) Connect the power supply and the ground wiring to the terminals in the electrical box.
(3) Connect the cables between the indoor unit and the outdoor unit to the terminals inside the electrical box.
(4) Connect cables to their corresponding terminal number and the similarly marked band.
(5) Connect the communication cable between those indoor units connected to the same outdoor unit.
(6) Do not connect the main power supply wiring to the communication line (Terminals A, B, 1 and 2 of
TB2). If connected, the printed circuit board (PCB) will be destroyed.
(7) Tightly clamp the power supply wiring and communication cables using the cable clamp inside the
electrical box.

NOTE: Connect it with Connect it Direct


When the standard wire is used for the field-wiring Crimping Terminal. As Shown Below.
connection, the M4 crimping terminal should be used.
When the single wire is used, fashion it into the shape
as shown at right and connect it in order to tighten
the washer uniformly. The screws at the terminal
block should be tightened according to the torque Stranded Wire Single Wire
specification as shown in the table above.

(8) All electrical work should be performed in strict accordance with electrical schematics in the "Installation
and Maintenance Manual".
(9) If Power Supply Voltage (208V/230V) is introduced into the Communication Line:
If 208V/230V are applied to the communication line at (Terminals 1 and 2 of TB2) by mistake, the fuse
on the PCB for the communication line will blow. In this case, perform the recovery work as shown in
the diagrams below.
(a) Reconnect the wirings correctly.
(b) Set the No.1 pin at DSW7 (on the PCB) to ON.
Upon PCB recovery after the fuse has been replaced, if 208V / 230V is reintroduced into the
communication line, the PCB will be seriously damaged and will not recover.

R S R S PCB
L1 L2 A B 1 2 L1 L2 A B 1 2
DSW7
ON
AC 208V/230V AC 208V/230V OFF
1 2
5V 5V
Set No.1 Pin
at ON side.
Incorrect Wiring Reconnect wirings correctly.

SM-16006-rev.1
24 1-27
P00860Q-rev.2
INSTALLATION

(10) Wired Controller Connection

● VRF Systems
(a) Wired Controllers at each unit for individual operation setting

DOAS DOAS
Unit Unit
Outdoor Unit A B A B

Wired Wired
Controller Controller

NOTE:
DOAS unit must be operated with single wired controller only.
Failure to do so can affect comfort and control.

(b) Wired Controller connections between different refrigerant systems

Outdoor Unit DOAS Standard Standard DOAS Outdoor Unit


Unit Indoor Unit Indoor Unit Unit
A B A B A B A B

Wired Wired Wired


Controller Controller Controller
Individual Simultaneous Individual
(Thermo ON / OFF individually)

NOTE:
DOAS unit must be operated using single wired controller (CIW01) (individual) only.
Failure to do so can affect the comfort and control.
Thermo-ON: The outdoor unit and some indoor units are running.
Thermo-OFF: The outdoor unit and some indoor units stay on, but don’t run.

NOTICE
1. The DIP switch settings for the outdoor unit should be performed in accordance with the "Installation and
Maintenance Manual" for the outdoor unit.
2. Be aware that communication cable for the wired controller is required in these instances:
a. The following functions are set to the sub unit which is not installed with the wired controller.
● Remote ON/OFF function settings, (No.1, 2, and 3), (External Input / Output Function)
● Power supply ON/OFF functions, (No.1 and 2), (Function Selection)
● Prohibiting the wired controller after manual stoppage (External Input / Output Function)
● Group setting by the centralized controller
b. The combination of twin, triple, or quad is controlled by single wired controller.
c. The address for the indoor unit is changed from the wired controller.

1-28
P00860Q-rev.2 SM-16006-rev.1
25
INSTALLATION

< Caution for Electrical Wiring >


● Do not connect the power supply wiring and the communication cable into one terminal.
● The manual switchbox is required when communication cable is required.

Indoor Unit Indoor Unit Indoor Unit

R S Mp R S Mp R S Mp
L1 L2 N L1 L2 N L1 L2 N

G
F S
C
I

Indoor Unit Indoor Unit Indoor Unit

R S Mp R S Mp R S Mp
L1 L2 N L1 L2 N L1 L2 N

G
F S
C
I
Switchbox

SM-16006-rev.1
26 1-29
P00860Q-rev.2
INSTALLATION

8.4 Wiring Connection


(1) Remove the connecting hole cover of the electrical box and install the rubber bush (Accessory) to the
connecting hole for communication cable.
(2) Pass the communication cable and the wired controller cable through the connecting hole for
communication cable.
Connect the communication cable to the terminals 1, 2 of TB2 in the electrical box.
Connect the wired controller cable to the terminals A, B of TB2 in the electrical box.
(3) Pass the power supply wiring and the ground wiring through the connecting hole for power supply
wiring.
Connect the power supply wiring to the terminals L1, L2 of TB1 in the electrical box.
Connect the ground wiring to the ground terminal inside the electrical box.
(When connecting the power supply wiring and the ground wiring outside of the unit, run through the
conduit tube.)
(4) Tightly clamp the power supply wiring, the ground wiring, the wired controller cable and the
communication cable utilizing the cord band.

Produced in 2017 or earlier

Unit: inch [mm]


Electrical Control Box

For Power Supply Wiring


For Communication
Cable
3-3/16

2-1/4
2-3/8

[57]
[81]

[61]

6-5/16 [160]
7-11/16 [195]
φ1-1/8 [27.8] Wiring Hole
for Conduit Tube
φ1-1/8 [27.8] Wiring Hole
with Rubber Bush

TB1 TB2

L1 L2 1 2 A B

Cord Clamp
PVC Tube (Accessory)
Cord Clamp
Ground Wiring
Wired Controller Cable
Power Supply Wiring Communication Cable

1-30
P00860Q-rev.2 SM-16006-rev.1
27
INSTALLATION

Produced in 2018 or later

Electrical control box cover with cut-out panel

Unit: inch [mm]

Electrical Control Box

For Power Supply Wiring


For Communication
Cable
2-5/16
[58]

6-15/16
[177] φ1-1/8 [27.8] Wiring Hole with Rubber Bush

8-9/16
[217] φ1-1/8 [27.8] Wiring Hole for Conduit Tube

TB2
TB1

Cord Clamp

PVC Tube (Accessory)

Cord Clamp
Ground Wiring Wired Controller Cable

Power Supply Wiring Communication Cable

NOTE
• Insert the communication cables and wired controller cable into the PVC tube “VW-1 600V” (Accessory)
to separate them from the power supply wirings in the indoor unit.
• Fix the both ends of the PVC tube by cable clamp (Accessory).
• If shielded cable is used, terminate at the ground terminal.

SM-16006-rev.1
28 1-31
P00860Q-rev.2
INSTALLATION

8.5 DIP Switches Setting


(1) Turn OFF the power supply to both indoor and outdoor units before adjusting DIP switch settings.
Otherwise, the setting will be invalidated and not take effect.
(2) Positions of DIP switches are shown below.

(3) Unit No. Setting (RSW1 & DSW6)


Setting is not required. Unit No. Setting
Indoor unit numbers are set by the auto-address DSW6 (Tens Digit) RSW1 (Units Digit) Ex.) Set at No.16 Unit
DSW6
function. If an indoor unit number setting is Setting
Position
Set by inserting
slotted screwdriver
ON ON
required, set the unit number of all indoor units 901
into the groove.
1 2 3 4 5 6 OFF 1 2 3 4 5 6 OFF
respectively and sequentially by following 23
78
45 6
Set No.1 Pin at ON side
setting position. It is recommended that you
RSW1
assign a number to each indoor unit from “1”. Before shipment, DSW6 and RSW1 are set at "0".
901
A maximum of 64 indoor units per refrigerant For the units supporting H-LINK II,

23
78
45 6
the unit No. can be set for Max. 64 indoor units
cycle can be connected to an H-LINK ll System. (No.0~63). Set at "6"
Though the available numbers range from zero
to 63, the applicable number for the 64th indoor
unit in theory supplants the number "zero".
For the centralized control, this setting is
required.

(4) Capacity Code Setting (DSW3) ON


No setting is required, due to setting before shipment. This switch is
utilized for setting the capacity code which corresponds to the capacity
of the indoor unit. 1 2 3 4
OFF

(5) Unit Model Code Setting (DSW4) ON


No setting is required. It is for setting the model code of the indoor unit.

1 2 3 4
OFF

1-32
P00860Q-rev.2 SM-16006-rev.1
29
INSTALLATION

(6) Refrigerant Cycle No. Setting (RSW2 & DSW5) Refrigerant Cycle No. Setting
DSW5 (Tens Digit) RSW2 (Units Digit)
This setting is required. The unit arrives with all Ex.) Set at No.5 Cycle
Setting Set by inserting DSW5
settings in the OFF position. ON
Position slotted screwdriver
ON
into the groove.
901
1 2 3 4 5 6 OFF 1 2 3 4 5 6 OFF

23
78
45 6
Set All Pins OFF

Before shipment, DSW5 and RSW2 are set at "0". RSW2


901
For the units supporting H-LINK II,

23
78
45 6
the ref. cycle No. can be set for Max. 64 cycles.
(No. 0~63) Set at "5"

(7) Fuse Recover (DSW7) ON


* Factory Setting
1 2
OFF
ON

* In the case of applying high voltage to the terminal 1 and 2 of TB2,


the 0.5A fuse on the PCB is cut. In such a case, first reconnect the 1 2
wirings correctly to TB2, and then set the No.1 pin to ON. OFF

(8) Control Mode Setting (DSW8)


If the control mode type is "Outlet Air Temperature Control", this setting is required depending on the
setting method of control mode.
Refer to Section 8.7 "Setting of Control Mode".

NOTES:
● The “■” mark indicates setting for DIP switches. Figures show setting before shipment.
● When the unit number and the refrigerant cycle are set, record the unit number and refrigerant cycle to
facilitate service and maintenance thereafter.

NOTICE
Turn OFF all power supply of the indoor units and the outdoor units before DIP switch settings.
Otherwise, the setting will be invalidated and not take effect.

8.6 Function Selection by Wired Controller


Each function can be selected with the wired controller. Refer to the “Installation and Maintenance Manual”
for the wired controller and the “Engineering Manual” for details.

< Selecting Thermistor for Detecting Indoor Temperature >


Refer to Section 5.8 “Setting of Wired Controller and Remote Sensor”.

< Constant Air Volume Mode >


The airflow volume can be fixed with the item code of function selection set “b2” by optional wired
controller, even when defrosting operation or hot start is performed. This function can help keep the
balance of a supply/exhaust air volume. Therefore, if a ventilating fan is installed, it is useful.
Item Code Optional Function Setting Condition
b2 Constant Air Volume Mode 01

NOTE:
Because this mode is for constant airflow volume, a cold draft may discharge especially in a season when
the Heating Operation is often used (defrosting operation and hot start is performed).
Be careful of airflow direction when selecting the installation location. Consult with your customer.

30
SM-16006-rev.1 1-33
P00860Q-rev.2
INSTALLATION

8.7 Setting of Control Mode


The following procedure shows the setting by CIW01.

DOAS cannot set Outlet Air Temperature Control when combined with other standard indoor units.

The Indoor Temperature Control mode has been set at factory. It can be changed to Outlet Air Temperature
mode, so comply with the following instructions according to the installation conditions and purposes.
And the settings are necessary for both the indoor and outdoor unit. If either is failed to set, the Outlet Air
Temperature mode is not available. Make sure to complete both settings. (Even if either is failed to set, the
alarm does not go off.)

8.7.1 Setting of Indoor Unit by Optional Wired Controller


Turn ON the power supply (mains) and comply with the following procedure.
However, if the position of No.3 (DSW8: The Setting for Control Mode) is ON, the change of setting by
optional wired controller is not available. Make sure to check it.

DSW8 (Control Mode Setting)


Factory Settings are all OFF.
ON
OFF
1 2 3

The “ ” mark indicates position of DIP switches.

1-34
P00860Q-rev.2 SM-16006-rev.1
31
INSTALLATION

8.7.2 Function Selection and Input/Output Setting

1. Press and hold “Menu” and “Back/Help” simultaneously


Test Run Menu
for at least three seconds during the normal mode
(when unit is not operated). The Test Run menu will be Test Run
displayed. Function Selection 01
Thermistor Selection /
2. Select “Function Selection” from the Test Run menu and Input/Output 03
press “OK”. Elevating Grille Setting
Sel. OK Entr Back Rtrn

3. Select the indoor unit by pressing “ ” and touch


Function Selection
“OK”.
(This screen is NOT displayed when the number of an All
indoor unit connected with the controller is 01-01
"1". In this case, "4" will be displayed.)
01-02
01-03
01-04
Sel. OK Entr Back Rtrn

4. Press “ ” and select the item "Cd". Function Selection:01-03


Item Setting
Cb 00 01
CC --
/
Cd 00
CE 00 23
CF 00
Sel. Adj. OK Entr Back Rtrn

5. Press “ ” and change the setting from "00" to "01". Function Selection:01-03
Item Setting
Item Setting Cb 00 01
Code Condition CC --
/
Indoor Temperature Control 00 Cd 01
Cd CE 00 23

Outlet Air Temperature Control 01 CF 00


Sel. Adj. OK Entr Back Rtrn

6. Press “OK” so that the confirmation screen will be Function Selection:01-03


displayed.
Confirm function
7. Select “Yes” and press “OK”. selection setting?
The Test Run menu will be displayed after the setting is
confirmed.
If “No” is selected, the screen will return to "4". Yes No

8. Press “Back/Help” on the Test Run menu to return to the Sel. OK Entr Back Rtrn

normal mode.
(Figure for Function Selection)

To set other units, press “Back/Help” at "4" and "5" so that the screen will return to "3".
(If the number of an indoor unit connected with the controller is "1", the screen will return to "1".)

SM-16006-rev.1
32 1-35
P00860Q-rev.2
INSTALLATION

8.7.3 Setting by DSW8 (Control Mode) on PCB

Turn OFF all the power supply (mains) of indoor units and outdoor units before DIP switch setting.
If not, the setting will be invalid.

(1) Remove the electrical box cover according to Section 8 “Electrical Wiring”, and Section 8.4 “Wiring
Connection”.
Refer to Section 8.5 ”DIP Switches Setting” for the location of DSW8 (Control Mode).
(2) Set DSW8 (Control Mode) on PCB according to the installation conditions and purposes, following the
figure as shown below.

DSW8 (Control Mode Setting)


Indoor Temperature Control
Outlet Air Temperature Control
(Factory Setting)
All shall be OFF. No.3 shall be ON.
ON ON
OFF OFF
1 2 3 1 2 3

The “ ” mark indicates position of dip switches.

(3) Fix the electrical box cover again.

If the Outlet Air Temperature Control Mode is set by DSW8, the setting of optional wired controller
automatically changes to the Outlet Air Temperature Control Mode (“Cd:01“) as well. However, after
that process, even if the change to Indoor Temperature Control mode is carried out by setting DSW8,
the setting of optional wired controller still keeps the Outlet Air Temperature Control Mode. Therefore,
setting of the Indoor Temperature Control mode (“Cd:00”) by wired controller is necessary separately.

8.7.4 Setting of Indoor Unit


After setting the indoor unit for control mode, check to ensure that the range of the setting temperature on
optional wired controller shall be within as shown in the table below. If the range of setting temperature are
exceeded, it means a failure of setting. Set again by following the procedure of the setting the indoor unit for
the control mode.

Range of Setting Temperature


Heating Cooling
o o
Indoor Temperature Control 66 to 86 F (19 to 30 C) 62 to 86oF (17 to 30oC)
Outlet Air Temperature Control 56 to 77oF (13 to 25oC) 66 to 86oF (19 to 30oC)

1-36
P00860Q-rev.2 SM-16006-rev.1
33
INSTALLATION

8.7.5 Setting of Outdoor Unit


The applicable outdoor units of this setting are as below.
< Applicable Outdoor Units >
Type Model
Top Flow (H,Y)VAHP_B(3,4)1S

The setting of outdoor units for the control modes shall be performed by the function setting " " of outdoor
unit.
(1) Turn on "DSW4-No.4" and "DSW7-No.4" on the outdoor PCB (Printed Circuit Board).
The function setting mode " " will be indicated on the 7-segment display.
(2) Move to selecting of the function setting stage by pressing "PSW1".
(3) Press "PSW4" or "PSW2" and select the item " ".
(4) Press "PSW5" or "PSW3" and change the setting from " " to " ".

7-Segment Display
Setting Item Contents
SEG2 SEG1
Initial Setting
Outlet Air Temperature Control for DOAS
Outlet Air Temperature Control

(5) Turn off "DSW7-No.4" during indicated the function setting mode.
Then, turn off "DSW4-No.4".

NOTE:
The setting should be performed during the outdoor unit stoppage.
For a combination of outdoor units, set it to outdoor unit A.
(The setting cannot be performed to outdoor unit B, C, and D.)
Outdoor unit A is the unit to which the communication cable between the outdoor unit and indoor unit is
connected.

If the outdoor unit is NOT the applicable outdoor units.


Refer to "Installation & Maintenance Manual" of the outdoor unit for details of setting control mode.

8.8 Setting of Connected Outdoor Unit Type


Set "Function Selection (b1)" by optional wired controller according to Section 8.7 “Setting of Control Mode”.

Function Selection by
Outdoor Unit
Wired Controller
Contents
Setting
Type Model Item Code
Condition
- - 00 Initial Setting
b1
Top Flow (H,Y)VAHP_B(3,4)1S 01

NOTE:
Make sure to set “b1”. If not, it may cause a failure of the unit.

SM-16006-rev.1
34 1-37
P00860Q-rev.2
INSTALLATION

9. Test Run
9.1 Before Test Run
Verify that there are no problems with the installation, and do not perform Test Run until all the following
conditions have been resolved.
Refer to the "Installation and Maintenance Manual" for the outdoor unit for details on Test Run operations
from the outdoor unit.
Verify that refrigerant piping and the communication cable are connected to the same refrigerant cycle
system. If not, it will cause an abnormal operation and damage to instrumentation.

(1) Verify that electrical resistance is more than one megaohm, by measuring the resistance between
ground and the terminal the terminus for electrical components. If the electrical resistance is less than
one megaohm, do NOT operate the system until the electrical current outflow to ground is detected and
repaired. Do not introduce any high voltage to the terminals of the communication cables
(TB2 [A, B, 1 and 2]).
(2) Verify that each wire is connected correctly at the correct phase for the power supply. If it is incorrectly
connected, the unit will not operate and the wired controller will display the alarm code “05”. In this
case, check the phase for the primary power supply according to the “Attention” label affixed to the back
side of the service cover. Then, with the power supply turned OFF at the power supply, remake the
necessary connections.
(3) Check to ensure that the main power supply has been turned ON for more than 12 hours, to warm up
the compressor oil by the crankcase heater.
(4) Verify that all DIP Switch settings are correct. Refer to Section 8.5 “DIP Switches Setting”.

9.2 Test Run


After all installation work is completed, Test Run should be performed.
(1) Check to ensure that stop valves (gas and liquid) for the outdoor unit are fully opened.
(2) Whenever indoor units are connected to the VRF system, perform the Test Run for the indoor units one
by one sequentially and then check the refrigerant piping system and the electrical wiring system for
conformity. (If these multiple indoor units are operated simultaneously, system conformity cannot be
verified.)
(3) Perform the Test Run in accordance with the following procedure. Ensure that the Test Run is carried
out without any problem. The following procedure shows a case where a wired controller is utilized.
If other controllers are activated instead, refer to the "Installation and Maintenance Manual" for those
other controllers.
NOTE:
The outdoor unit may not be operated depending on the indoor and outdoor temperature conditions.
Refer to the "Installation and Maintenance Manual" for outdoor units for details.
(a) Press and hold “Menu” and “Back/Help” simultaneously for at least 3 seconds.
The Test Run menu will be displayed.
● The Test Run menu will be displayed.

Test Run Screen

Test Run Setting: 2 units


MODE COOL
SPEED AUTO
NOTE
When the “00 unit” is displayed, the auto-address
function may be working.
Cancel “Test Run” mode and reset.
Sel. Adj. ON Back Rtrn

● The total number of connected indoor units is indicated on the LCD (Liquid Crystal Display). In
the case of a twin combination (set of two indoor units), the total number of the connected indoor
units is displayed as “2 units”, and where there is a triple combination (set of three indoor units),
the total number of the connected indoor units are displayed as "3 units".

1-38
P00860Q-rev.2 SM-16006-rev.1
35
INSTALLATION

● If the number indicated is not equal to the actual number of connected indoor units, the auto-
address function is not performing correctly due to incorrect wiring or electrical interference. Turn
OFF the power supply, and resolve the wiring issue after verifying the following items; (Do not
repeat turning ON and OFF within a 10 second timespan.)
◦ The power supply to the indoor unit is not turned ON or there is an incorrect wiring issue.
◦ Incorrect connection of the interconnecting cable between indoor units or a poorly connected
controller cable.
◦ Incorrect setting of the rotary switch and DIP switch for the indoor unit printed circuit board (PCB).
(The setting is overlapped.)
● Press “ On/Off” to start the Test Run.
● Press “ ” and set each item.
(b) Press “ On/Off”.
The RUN indicator turns ON and the operation starts. At this time, a two-hour OFF timer will be set
automatically.
(c) Though temperature recordings by the thermistors are invalid during the Test Run phase, the
protection devices are valid.
● Required Condition of Cooling Thermo-OFF:
Temperature Set by Wired Controller > Outdoor Temperature
● Required Condition of Heating Thermo-OFF:
Temperature Set by Wired Controller < Outdoor temperature
(d) For VRF System
According to the label; “Checking Method by 7-Segment Display” affixed to the inside of the front
cover of the outdoor unit, check temperature, pressure, and operation frequency, and interconnected
indoor unit numbers by 7-Segment displays.
(e) To complete Test Run, press “ On/Off” again or wait for the Test Run: 2 units
set Test Run time to pass.
MODE COOL
When changing the Test Run time, press “ ” or “ ” to select
“TEST TIME”. Then, set the test run time (30 to 600 minutes) SPEED AUTO
by pressing “ ” or “ ”.
Test Time 120min
Inverter 60Hz
Sel. Adj. OFF

● The RUN indicator on the wired controller for the indoor unit will flash orange (0.5 second ON/ 0.5
second OFF), indicative of a fault or error having been generated with activation of protection devices
during the Test Run phase. Alarm code, unit model code, and the number of interconnected indoor
units will be displayed on the LCD as shown below. If the RUN indicator on the wired controller
flashes for two seconds ON and two seconds OFF, the source of the problem could be a failure in the
communication cable between the indoor unit and the wired controller (a loose or severed connection).
In this case, verify Section 9.3 “Alarm Code” and perform the appropriate troubleshooting measures.
Consult with an authorized service engineer if the problem cannot be resolved at your end.

Refrigerant Cycle No. Indoor Unit No. of Indoor Unit


of Indoor Unit Having
01-02 Trouble
Having Trouble

Alarm Code: 22 Chek


01 - 02
MODEL : F .02 AlarmRst Alarm Code: 22 Alarm Code No.
I.U.
IDU RCI-3.0FSN3
: ******
Address
ODU
O.U. : RAS-3HVRNM2
****** MODEL : F . 02
Total No. of Indoor Units in the
Sel. OP MODE OK Entr Same Refrigerant Cycle as the
Unit Model Code Indoor Unit Having Trouble

< Unit Model Code >


The relationship between the unit model code
and the unit model is shown in the table below.
Indication Unit Model
F VRF System
E Except Above Models

36
SM-16006-rev.1 1-39
P00860Q-rev.2
INSTALLATION

9.3 Alarm Code


Alarm (Troubleshooting) Code Table
Code
Category Nature of Problem Likely Cause
No.
Activation of a protection device Activation of the float switch; (High water level present in
01 Indoor Unit
(Float switch) the drain pan.) A problem exists in the piping.
Activation of protection device; High Pressure Cut; (R410A: 601 psi (4.15MPa)), fan
02 Outdoor Unit
(Except for Alarm Code: 41, 42) motor lockup during the outdoor unit cooling operation.
Communication failure between Incorrect wiring, loose terminals, disconnected wiring or a
03 Communication
indoor and outdoor units blown fuse.
04-09 Problem with the outdoor unit; (Refer to the "Installation and Maintenance Manual" for outdoor units.)
11 Inlet Air Thermistor failure
12 Sensor on Outlet Air Thermistor failure Loosely connected, disconnected, or a severed
13 Indoor Unit Freeze Protection Thermistor failure connection.
14 Gas Piping Thermistor failure
Fan motor lockup, fan motor protection control device for
19 Fan Motor Problem with Indoor Fan
indoor unit activated.
20-29 Problem with the outdoor unit; (Refer to the "Installation and Maintenance Manual" for outdoor units.)
Incorrect capacity setting for indoor Incorrect capacity code setting for combination, excessive
31
and outdoor units or insufficient total indoor unit capacity code.
Incorrect setting of other indoor unit Problem with a different Indoor Unit in the same refrigerant
32
System number cycle; (Failure at the power supply, defective PCB).
35 Incorrect setting of indoor Indoor unit number duplicated in same refrigerant group.
Indoor unit is designed for other refrigerant; (R22 or
36 Incorrect indoor unit combination
R407C).
38-59 Problem with the outdoor unit; (Refer to the "Installation and Maintenance Manual" for the outdoor unit.)
b0 Incorrect setting for unit capacity Incorrect setting for unit capacity
Incorrect setting of unit and
b1 System Unit number or refrigerant cycle > 64
refrigerant cycle number
Incorrect setting of indoor unit Interconnected indoor units are not supporting
b5
number for H-LINK type H-LINK II > 17
This alarm code displays when the alarms such as
EE Compressor Compressor protection alarm damage to the compressor occur three times within a six
hour period.

● When the RUN indicator flashes every four seconds, there is a communication failure between the indoor
unit and the wired controller (loose connector, disconnected or incorrect wiring, or a severed connection).
● The indication of the alarm code “EE” means serious abnormality to burn out the compressor.

Refer to the "Installation and Maintenance Manual" for the indoor/outdoor unit connections.

NOTICE
Do NOT operate the air conditioning just to run checks on electrical wiring until preparations for the Test Run
phase is completed.

All the installation work of the air conditioning is completed.


Handover this information to the building owner and request to maintain all the equipment manuals
and warranty.

Routine Preventative Maintenance


Perform routine preventative maintenance on the system to ensure high efficiency performance and
containment of refrigerant over the life of the product. During installation, record the results of the following field
procedures for future reference:
1) Pressure and leak testing of field installed piping
2) Triple evacuation and nitrogen purge of field installed piping
3) Total refrigerant quantity in the system including factory charge and trim charge volumes
This information should be included in the owner's final documentation for project close-out. All technical service
and maintenance procedures must be performed by trained and authorized personnel only.

P00860Q-rev.2
1-40 37
SM-16006-rev.1
INSTALLATION

1.4 Control Device


1.4.1 Wired Controller
1.4.2 Simplified Wired Controller
1.4.3 Wireless Controller
1.4.4 Mini Central Controller
1.4.5 Large Central Controller
1.4.6 Computerized Central Controller Management Software
1.4.7 Computerized Central Controller Software / Operation Ratio
1.4.8 Computerized Central Controller Adapter

The above contents are described in the Service Manual No. SM-15001.

SM-16006-rev.1 1-41
OPERATION

2. Operation

SM-16006-rev.1 2-1
OPERATION

2.1 Indoor Unit


2.1.1 DOAS Type

- Table of Contents -
1. Introduction.....................................................................................................................................................2-3

2. Safety Instructions..........................................................................................................................................2-3

3. Before Operation.............................................................................................................................................2-8
3.1 Working Range.......................................................................................................................................2-8
3.2 Efficient Use of Indoor Unit.....................................................................................................................2-8
3.3 Control Mode..........................................................................................................................................2-9

4. Names of Parts...............................................................................................................................................2-10
4.1 Indoor Unit (DOAS)................................................................................................................................2-10
4.2 Wired Controller (CIW01).......................................................................................................................2-11

5. Operation Method...........................................................................................................................................2-12
5.1 Basic Operation......................................................................................................................................2-12
5.2 Cooling / Heating / Fan Operation..........................................................................................................2-13
5.3 Temperature Setting...............................................................................................................................2-14
5.4 Operation................................................................................................................................................2-15

6. Automatic Control...........................................................................................................................................2-16

7. Maintenance...................................................................................................................................................2-17
7.1 Cleaning Air Filter ..................................................................................................................................2-17
7.2 Maintenance...........................................................................................................................................2-18

8. Troubleshooting..............................................................................................................................................2-19
8.1 This is Not Abnormal..............................................................................................................................2-19
8.2 Before Contacting a Contractor..............................................................................................................2-20
8.3 Contact Distributor..................................................................................................................................2-21
8.4 Alarm Code............................................................................................................................................2-22

2-2 SM-16006-rev.1
OPERATION

1. Introduction

Read this manual carefully before working with this product.


Keep this information with the product.

2. Safety Instructions

Signal Words
Indicates a hazardous situation that, if not avoided, could result in death or
serious injury.

Indicates a hazardous situation that, if not avoided, could result in minor or


moderate injury.

Indicates information considered important, but not hazard-related (for


example, messages relating to property damage).

General Precautions
To reduce the risk of serious injury or death, read these instructions
thoroughly and follow all warnings or cautions included in all manuals that
accompanied the product and are attached to the unit. Refer back to these
safety instructions as needed.

● This system should be installed by personnel certified by Johnson Controls, Inc. Personnel must be
qualified according to local, state and national building and safety codes and regulations. Incorrect
installation could cause leaks, electric shock, fire or explosion. In areas where Seismic Performance
requirements are specified, the appropriate measures should be taken during installation to guard
against possible damage or injury that might occur in an earthquake if the unit is not installed
correctly, injuries may occur due to a falling unit.
● Use appropriate Personal Protective Equipment (PPE), such as gloves and protective goggles and,
where appropriate, have a gas mask nearby. Also use electrical protection equipment and tools
suited for electrical operation purposes. Keep a quenching cloth and a fire extinguisher nearby during
brazing. Use care in handling, rigging, and setting of bulky equipment.
● When transporting, be careful when picking up, moving and mounting these units. Although the
unit may be packed using plastic straps, do not use them for transporting the unit from one location
to another. Do not stand on or put any material on the unit. Get a partner to help, and bend with
your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air
conditioner can cut fingers, so wear protective gloves.
● Do not touch or adjust any safety devices inside the indoor or outdoor units. All safety features,
disengagement, and interlocks must be in place and functioning correctly before the equipment is
put into operation. If these devices are improperly adjusted or tampered with in any way, a serious
accident can occur. Never bypass or jump-out any safety device or switch.

SM-16006-rev.1
P00861Q-rev.2
2-31
OPERATION

● Before servicing, turn-OFF current at the power source and use accepted lockout and tag out
procedures at all main switches.
● This unit is the pressurized system. Never loosen threaded joints while the system is under pressure
and never open pressurized system parts.
● Johnson Controls will not assume any liability for injuries or damage caused by not following steps
outlined or described in this manual. Unauthorized modifications to Johnson Controls products are
prohibited as they…
◦ May create hazards which could result in death, serious injury or equipment damage;
◦ Will void product warranties;
◦ May invalidate product regulatory certifications;
◦ May violate OSHA standards;

Refrigerant Precautions
To reduce the risk of serious injury or death, the following refrigerant
precautions must be followed.

● As originally manufactured, this unit contains refrigerant installed by Johnson Controls. Johnson
Controls uses only refrigerants that have been approved for use in the unit’s intended home country
or market. Johnson Controls distributors similarly are only authorized to provide refrigerants that
have been approved for use in the countries or markets they serve. The refrigerant used in this unit is
identified on the unit’s faceplate and/or in the associated manuals. Any additions of refrigerant into this
unit must comply with the country’s requirements with regard to refrigerant use and should be obtained
from Johnson Controls distributors. Use of any non-approved refrigerant substitutes will void the
warranty and will increase the potential risk of injury or death.
● If installed in a small room, take measures to prevent the refrigerant from exceeding the maximum
allowable concentration in the event that refrigerant gases should escape. Refrigerant gases can cause
asphyxiation (0.026 lbs/ft3 (0.42 kg/m3) based on ISO 5149 for R410A). Consult with your distributor for
countermeasures (ventilation system and so on). If refrigerant gas has leaked during the installation
work, ventilate the room immediately.
● Before installation is complete, make sure that the refrigerant leak test has been performed. If
refrigerant gases escape into the air, turn OFF the main switch, extinguish any open flames and contact
your service contractor. Refrigerant (Fluorocarbon) for this unit is odorless. If the refrigerant should leak
and come into contact with open flames, toxic gas could be generated. Also, because the fluorocarbons
are heavier than air, they settle to the floor, which could cause asphyxiation.
● When installing the unit, and connecting refrigerant piping, keep all piping runs as short as possible,
and make sure to securely connect the refrigerant piping before the compressor starts operating. If
the refrigerant piping is not connected and the compressor activates with the stop valve opened, the
refrigerant cycle will become subjected to extremely high pressure, which can cause an explosion or
fire.
● Tighten the flare nut with a torque wrench in the specified manner. Do not apply excessive force to the
flare nut when tightening. If you do, the flare nut can crack and refrigerant leakage may occur.
● A compressor/unit comprises a pressurized system. Never loosen threaded joints while the system is
under pressure and never open pressurized system parts.
● When maintaining, relocating, and disposing of the unit, dismantle the refrigerant piping after the
compressor stops.

2
2-4 P00861Q-rev.2
SM-16006-rev.1
OPERATION

Electrical Precautions
Take the following precautions to reduce the risk of electric shock, fire or
explosion resulting in serious injury or death.

● Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and
these instructions when wiring. Improper connections and inadequate grounding can cause serious
injury or death.
● Before servicing, open and tag all disconnect switches. Never assume electrical power is disconnected.
Check with meter and equipment.
● Only use electrical protection equipment and tools suited for this installation.
● Use specified cables between units.
● Communication cable should be a minimum of AWG18 (0.82mm2), 2-Conductor, Stranded Copper.
Shielded cable must be considered for applications and routing in areas of high EMI and other sources
of potentially excessive electrical noise to reduce the potential for communication errors. When
shielded cable is applied, proper bonding and termination of the cable shield is required as per Johnson
Controls guidelines. Plenum and riser ratings for communication cables must be considered per
application and local code requirements.
● Use an exclusive power supply for the air conditioner at the unit’s rated voltage.
● Be sure to install circuit breakers (ground fault interrupter, isolating switch, molded case circuit breaker
and so on), with the specified capacity. Ensure that the wiring terminals are tightened securely to
recommended torque specifications. If a circuit breaker or fuse is frequently activated, shut down the
system and contact your service contractor.
● Clamp electrical wires securely with a cable clamp after all wiring is connected to the terminal block. In
addition, run wires securely through the wiring access channel.
● When installing the power lines, do not apply tension to the cables. Secure the suspended cables at
regular intervals, but not too tightly.
● Make sure that the terminals do not come into contact with the surface of the electrical box. If the
terminals are too close to the surface, it may lead to failures at the terminal connection.
● Turn OFF and disconnect the unit from the power supply when handling the service connector. Do not
open the service cover or access panel to the indoor or outdoor units without turning OFF the main
power supply.
● After stopping operation, be sure to wait at least five minutes before turning off the main power switch.
Otherwise, water leakage or electrical breakdown may result. Disconnect the power supply completely
before attempting any maintenance for electrical parts. Check to ensure that no residual voltage is
present after disconnecting the power supply.
● Do not clean with, or pour water into, the controller as it could cause electric shock and/or damage the
unit. Do not use strong detergent such as a solvent. Clean with a soft cloth.
● Check that the ground wiring is securely connected. Do not connect ground wiring to gas piping, water
piping, lighting conductor, or telephone ground wiring.
● If a circuit breaker or fuse is frequently activated, shut down the system and contact your service
contractor.
● This equipment can be installed with a Ground Fault Circuit Breaker (GFCI), which is a recognized
measure for added protection to a properly grounded unit. Install appropriate sized breakers / fuses
/ overcurrent protection switches, and wiring in accordance with local, state and NEC codes and
requirements. The equipment installer is responsible for understanding and abiding by applicable codes
and requirements.

P00861Q-rev.2
SM-16006-rev.1 3
2-5
OPERATION

Operation

● Do not insert fingers or objects into air inlet/outlet. Injury can result from rotating fan blades or energized
electrical components.
● Do not touch the wired controller with wet hands. It can result in failure of the wired controller or an
electrical shock.
● Hair spray, insecticides, lacquers, and other pressurized substances should not be used within 3.3ft (1m)
of any air conditioning unit. It can react with energized electrical components and cause fire.
● Do not install the indoor unit anywhere discharge airflow can pass directly toward nearby heating
appliances (space heaters). It may interfere with the combustion process in these units.
● Air circulation should be optimized so as to achieve the best distribution pattern and not settle into
isolated pockets that can make people uncomfortable.
● When the indoor unit is operated with heating appliances, ventilate a room sufficiently. Any leaked
refrigerant gases that happen to come into contact with any heat source can become toxic on contact
which can cause suffocation in the immediate area.
● Shut down at the main power source if the GFCI (Ground Fault Circuit Interrupter) activates frequently.
Contact your distributor or contractor immediately. Failure to act accordingly can result in serious injury
and damage to the unit.
● CAUTION! If you smell anything burning, shut down the unit and turn OFF the power at the main power
source. Contact the fire department and your installer or electrical contractor.
● Make sure that a test for leakage of refrigerant gases has been performed. The refrigerant used for this
unit (HFC R410A), is a non-flammable, non-toxic, and odorless gas. However if refrigerant should leak
and make contact with sparks, fire; toxic gas will be generated. Also, because the fluorocarbon is heavier
than air, the floor surface will be filled with it, which can cause suffocation.
● If fluorocarbon gas should leak, turn OFF all heating appliances and ventilate the room immediately. Mop
down or vacuum floor areas of residual toxic particulate.
● CAUTION! Do not operate indoor units with the electrical box and switch panel open and exposed.
Incidental contact with energized components can prove fatal.

2-6
4 SM-16006-rev.1
P00861Q-rev.2
OPERATION

Repair / Relocation

● When the air conditioner is to be repaired or transported to a new location, contact your distributor or
contractor. If the repair and the installation are not completed, it may cause an electric shock or fire.

Others

● Turn OFF all power at the main power source before performing maintenance work. Failure to do so can
result in damage to internal components with severe or fatal electrical shock.
● Insulate all electrical components and connections from exposure to moisture. Failure to do so can result
in an electrical short, fire.
● Do not tamper with or attempt to "repair" electrical wiring or connections. Call your installer or electrical
contractor. Serious or fatal injury can occur.
● Perform all maintenance work on a firm and stable platform to minimize the risk of injury.
● Do not attempt to "clean" indoor unit components with liquid or powdered cleaning agents during
maintenance. Electric shock, sparks, flame, and serious or fatal injury can occur.
● Inside piping is charged with refrigerant and highly pressurized.

● Hold the air filter and the air inlet grille securely when attaching or removing it. Carelessness can result in
accident or injury.

SM-16006-rev.1
P00861Q-rev.2 2-7
5
OPERATION

3. Before Operation

NOTICE
Power is turned on. Apply power to the outdoor unit(s) at least 12 hours prior to operation of the
system for preheating of the compressor oil. Make sure that the outdoor unit is not covered with
snow or ice. If it is, remove it by using hot water that is approximately 122oF (50oC).
If the water temperature is higher than 122oF (50oC), it will cause damage to plastic parts.

● Turn OFF the main power switch when the system is stopped for a long period of time.
If the main switch is not turned OFF, electricity is consumed because the oil heater is always energized
during compressor stopping.
● When the system is started after a shutdown longer than approximately three months, it is recommended
that the system be checked by your service contractor.

3.1 Working Range


This heat pump air conditioner has been designed for the following temperatures. Operate the heat pump air
conditioner within this range.

Temperature
Maximum Minimum

Cooling Operation 109oF DB (43oC DB) 68oF DB (20oC DB)


Outdoor Air
Heating Operation 59oF DB (15oC DB) 20oF DB (-7oC DB)
DB: Dry Bulb, WB: Wet Bulb

3.2 Efficient Use of Indoor Unit


● Do not leave a window or a door open.
The operating efficiency will be decreased.
It may cause condensation of the indoor unit. Ventilate a room sufficiently.
● Attach a curtain or a blind to a window.
Blocking direct sunlight into a room will increase efficiency.
● Do not use heating appliances during cooling operation as much as possible.
The cooling efficiency will be decreased, which may cause dew condensation and dew drop.
● Use a circulator if warm air stays around the ceiling.
Comfort will be increased. Contact your distributor for details for using a circulator.
● Turn OFF the main power source if the indoor unit is not to be used for a long period.
The standby electricity charges will have to be paid even if the indoor unit is unused.

2-8
6
SM-16006-rev.1
P00861Q-rev.2
OPERATION

3.3 Control Mode


This unit have two control modes, “Indoor Temperature Control” and “Outlet Air Temperature Control”.
The feature of each control mode is as shown below.
(Contact your distributor or contractor about the changing of control mode and more details.)

Indoor Temperature Control Outlet Air Temperature Control

This function controls operation to keep the indoor This function controls operation to keep the
temperature almost at the set temperature on the discharge temperature almost at the set
wired controller. The set temperature on the wired temperature on the wired controller. The set
controller is as follows. temperature on the wired controller is as follows.

COOL / FAN 66oF to 86oF (19oC to 30oC) COOL / FAN 56oF to 77oF (13oC to 25oC)
HEAT 62oF to 86oF (17oC to 30oC) HEAT 66oF to 86oF (19oC to 30oC)

NOTICE

l If multiple indoor units are connected to one


outdoor unit, the temperature setting of all
the indoor units shall be the same. Different
temperature setting may make the outlet air
temperature unstable.

NOTE
If the difference between the indoor temperature and the set temperature is too large or too small, the
indoor temperature might not be close to the set temperature.

SM-16006-rev.1
P00861Q-rev.2 2-9
7
OPERATION

4. Names of Parts
4.1 Indoor Unit (DOAS)

DOAS Indoor Unit

Air Outlet

Gas Piping
Connection

Liquid Piping
Connection

Drain Piping
Connection

Electrical Box

Wired Controller
(Optional)
The operating condition
is displayed on the LCD

Air Inlet

< Installation Condition > Remote Sensor


(Accessory)
Make sure to mount this
Discharge Air Duct part as essential to the
operation of the product.
(Field-Supplied) DOAS Indoor Unit

Suction Air Duct


(Field-Supplied)
Air Inlet

Air Filter
(Field-Supplied)
Air Outlet In some cases, it could
be placed at other
places depending on
the installation work.

Wired Controller
(Optional)

8
2-10 P00861Q-rev.2
SM-16006-rev.1
OPERATION

4.2 Wired Controller (CIW01)

The example below references the control panel and all


adjustable settings. The wired controller display may be
Display Part
different during actual operation.

Schedule Timer Indicator


It is indicated when the schedule
Operation Mode timer function is set. (*)
Indicator
The indications of Operation Lock Indicator
“HEAT” and “AUTO” are It is indicated when the operation
indicated only for the lock function is set. (*)
heat pump type models.
Filter Sign Indicator FLTR
Room Name
It is indicated at the set period for
Operation Guide Indicator (*)
filter cleaning.
Indicator
“Central Control” is
indicated while the
controller operation is
prohibited. A/C Meeting Room FLTR
MODE TEMP

COOL Setting Temperature


Indicator

LOUV. Adj.

Menu
Run Indicator Menu Switch (*)
It lights while the unit is To display Menu.
On/Off
operated, and it flashes OK Back/Help ECO
in abnormal conditions.

ECO Switch (*)

On/Off Switch
Directional Key Enter Key Back/Help Switch
To return to the previous
screen.

Operation Part

NOTE
● This manual shows example CIW01 is utilized. If other models of the controller are utilized, operate the
unit according to the manual for that controller.
● Press the switches lightly to control the wired controller. Do not press the wired controller with a sharp
object such as a pen. It may cause damage to the control part.
● (*) : For details description, refer to the operation manual for the wired controller.

SM-16006-rev.1
P00861Q-rev.2 2-11
9
OPERATION

5. Operation Method

5.1 Basic Operation

By pressing “ ”or “ ”, the icon “ ”


will move between “MODE”, “SPEED”,
Menu
“LOUV.” and “TEMP”.
Item OK
Selection
Back/Help

With (“MODE” or “TEMP”) selected,


press “ ” or “ ”.
Menu
The setting will be changed.
Change of OK
Settings
Back/Help

2-12
10
SM-16006-rev.1
P00861Q-rev.2
OPERATION

5.2 Cooling / Heating / Fan Operation

Heating Operation is for VRF system only and is not available for other systems.

<Function>
* Cooling Operation: To decrease the room temperature.
* Heating Operation: To increase the room temperature.
* Fan Operation: To circulate the air in the room.

● The control of humidity is unavailable with this unit. If you require dehumidification and the control of
humidity, choose specialized equipments.

Turn ON the power supply.


Turn ON the main power approximately
12 hours before operation in order to
Before preheat the compressor. Connecting

Operation
Do not turn OFF the main power of the
indoor unit during season of heating or
cooling.

Press “ ” or “ ” to select “MODE”.


Menu

1 OK Back/Help

By pressing “ ” or “ ”, the mode will be


changed as follows.
Menu

2 OK Back/Help

COOL HEAT (AUTO) FAN

● Automatic Cooling / Heating operation requires an extra setting.


Contact your distributor or contractor for details.

SM-16006-rev.1
P00861Q-rev.2 2-13
11
OPERATION

5.3 Temperature Setting

Press “ ” or “ ” and select “TEMP”.


Menu

1 OK Back/Help

By pressing “ ”, the temperature is


increased by 1oF (0.5oC).
Menu
By pressing “ ”, the temperature is
2 decreased by 1oF (0.5oC).
* Refer to Section 3.3 “Control Mode”
OK Back/Help

for the setting temperature range.

● In case the optional function “Automatic Reset of Setting Temperature” is set:


Even if changing the setting temperature on the wired controller, it automatically returns to the
temperature set by “Automatic Reset Temperature” after a set time.
● Minimum and maximum temperature setpoint limits can be configured by selecting a cooling lower limit
and heating upper limit in the “Function Selection” mode of the wired controller's Test Run Menu.
● Contact your distributor or dealer for details on optional functions “Automatic Reset of Setting
Temperature,” “Cooling Lower Limit for Setting Temperature” and “Heating Upper Limit for Setting
Temperature.”

2-14
12 SM-16006-rev.1
P00861Q-rev.2
OPERATION

5.4 Operation

Press “ ” (On/Off).
The RUN indicator will be turned ON and
the operation will start.
Operation On/Off
OK
Start

< Temperature Setting >


● The setting condition will be memorized. Therefore, no daily setting is required. Temperature setpoint
will be retained after the indoor unit is turned OFF at the controller. In a case where the setting change is
required, refer to Sections 5.2 and 5.3.

Press “ ” (On/Off) again.


The RUN indicator will be turned OFF
and the operation will stop.
Operation On/Off
OK
Stop

● The indoor unit fan may continue to operate for up to two minutes following the heating cycle to dissipate
residual heat from the indoor unit.

SM-16006-rev.1
P00861Q-rev.2 2-15
13
OPERATION

6. Automatic Control

This air conditioner automatically starts the following operations according to the indoor conditions.

The system is equipped with the following functions.

▪ Enforced Stoppage:
The compressor remains off for at least three minutes once it has
stopped. If the system is started within approximately three minutes
after it has stopped, the RUN indicator is activated.
However, the cooling operation or the heating operation remains off
and does not start until after three minutes has elapsed.
Three-Minute Guard ▪ Enforced Operation:
If all indoor units of the system are Thermo-OFF within approximately
three minutes after the compressor has started, the compressor is
operated during three minutes continuously.
However, if all indoor units of the system are stopped by a controller,
compressor has stopped.
When the indoor unit is operated at a low discharge air temperature,
Cooling Frost Prevention the cooling operation may be changed to fan operation for a while to
avoid frost formation on the indoor heat exchanger.
and
The expansion valve self-cleaning when the cooling operation has
Dry Self-Cleaning of
stopped. The sound of which the refrigerant flows may be heard from
Expansion Valve the indoor unit during the self-cleaning. This is not abnormal.
To prevent cold air discharge in the room, the fan speed is
automatically changed according to the discharge air temperature.
Hot Start At this time “HOT-START” is displayed on the LCD of the wired
controller.
Heating The indoor unit fan operation is stopped to prevent cold air discharge
Defrost Operation during the defrost operation.
When the heating operation is stopped, the indoor fan operation may
Residual
be kept at the slow position for a maximum of two minutes to lower
Heat Removal temperature of the inside of the indoor unit.
To prevent heat exchanger of the indoor unit from freezing, the
operation mode automatically switches to heating operation if the
outdoor temperature drops down to 32oF (0oC). Moreover, the
operation automatically stops if the outdoor temperature drops to 20oF
Freeze Protection (-7oC) or the heat exchanger temp. drops abnormally.
* Display of the wired controller does not change even in this case.
* If the unit is not simultaneous cooling/heating unit, the operation does
not switch to heating operation, but automatically stops when the
outdoor temperature drops to 32oF (0oC).

NOTE
● This air conditioner adopts a hot air circulation system for the heating operation.
If the space is large or the room temperature is excessively low, it takes time to heat the entire room.
If the room has been heated enough and discharged air reaches a required temperature, the indication
“HOT-START” will be turned OFF after heating the room.
● The indication “HOT-START” may be displayed during, or right after, the defrosting operation.
“HOT-START” is activated during defrost to ensure comfort by reducing the delivery of cold air in the
heating cycle. This is NOT abnormal.

2-16
14
SM-16006-rev.1
P00861Q-rev.2
OPERATION

7. Maintenance

● Turn OFF the power source before the maintenance work. If the power source is not turned OFF, the
result may be an electric shock or fire.
● Perform the maintenance work with a stable foothold or foundation. This may prevent falling or injury.

● Hold the air filter and the air inlet grille securely by hand when attaching or removing it. If not, it may
cause the product to fall, resulting in an injury.

7.1 Cleaning Air Filter


Clean the air filter when the filter sign is turned ON.

(1) Air filter is a field-supplied.


The filter cleaning method is followed according to the manual included with the filter.

A/C

MODE
Meeting Room
TEMP
FLTR
Filter Sign
COOL

LOUV. Adj.

Menu

On/Off
OK Back/Help ECO

NOTICE
● Do not operate the system without the air filter to protect the indoor unit heat exchanger from being
clogged.

(2) The indication "FLTR" is shown on the LCD of wired controller after the time is set on the wired
controller. (Default filter time for the ducted units is 1200 hours.)

SM-16006-rev.1
P00861Q-rev.2
2-17
15
OPERATION

(3) Reset the filter sign.

NOTE
If the accumulated operation time is shorter than the filter sign setting, the indication “ ” is turned ON and
“Setting Disabled” will be displayed.

• Press “Menu”.
Select “Reset Filter Sign Time” from the menu and press “OK”.
The confirmation screen will be displayed.

Menu 15:10(Fri)
Simple Timer
Reset Filter Sign Time 01
Operation Schedule /
Elevating Grille 05
Power Saving Setting
Sel. OK Entr Back Rtrn

• Select “Yes” by pressing “ ” or “ ” and press “OK”.


The indication of “FLTR” will be turned OFF and the screen will return to the normal mode.

7.2 Maintenance

Beginning of Start Up Regular Maintenance

• Remove obstacles around the air inlet and the air • Clean on regular basis the air filter, the air inlet
outlet of the indoor unit and outdoor unit. grille to maintain the system's peak performance
• Check that the air filter is not clogged with dust and efficiency.
and dirt.

2-18
16 SM-16006-rev.1
P00861Q-rev.2
OPERATION

8. Troubleshooting
8.1 This is Not Abnormal

Phenomenon Cause
All indication lights on the The micro-computer is activated to protect the
wired controller are turned device from electromagnetic waves. Restart the
OFF. operation.
Restart the operation. If the instantaneous power
Operation Stopped After Power Failure failure is within two seconds, the operation restarts
automatically.
The heat exchanger stops operating at low
Freeze Protection outdoor temperature. If the temperature rises,
the operation automatically restarts
White Steam This might occur during the defrosting operation in
During Heating Operation
from Indoor Unit the heating operation.
White Smoke At Beginning of Heating This might occur when dust attached to the heat
from Indoor Unit Operation Season exchanger has been dried.
This might occur when oil attached to the fins might
In Restaurant or Kitchen
decrease the heat exchange efficiency.
Mist from Indoor Unit This might occur when the air outlet temperature
During Cooling Operation
becomes lower.
in Humid Environment
Raise the set temperature.
This is the sound made when the components are
A grating sound is heard
rubbing against each other due to the extension
when starting or stopping the
and contraction of the resin parts caused by the
operation.
temperature change.
This is the sound made when the refrigerant flows
or the operation of the drain pump. The sound may
Sound from Indoor Unit Sound of water flowing or
be heard especially when starting the operation
bubbling during the operation.
or stopping the compressor (for approx. three
minutes).
Cracking sound is heard This is the temporary sound made when water
when starting and during the attached to the heat exchanger has been frozen or
operation. melted during the cooling operation.
Condensation on Air Outlet This might occur when the operation is performed
Condensation on
Grille or Cabinet or Dew in humid place (relative humidity is approx. 80%)
Cabinet
Drops for a long time.
This might occur because the operation
Cooling and Heating Only fan operation is
mode automatically switches to fan operation
Operation Unavailable available.
depending on the outdoor temperature.
“HOT-START” on LCD Turned ON This might occur according to the operation mode
Operation Mode on LCD Flashing or operation conditions.

Fixed Air Speed Mode


l Fixed air speed mode is available for this unit, in order to keep the air speed constant. If activating this
function, the air speed is kept constant and cannot be changed during defrosting operation, which will
cause cold draft during heating operation. Contact your distributor or contractor when setting this function.

SM-16006-rev.1
P00861Q-rev.2
2-19
17
OPERATION

8.2 Before Contacting a Contractor

Refer to the information below before contacting a contractor.

Trouble Check Point Action


Check that the main power Turn ON the main power source for the air
source is turned ON. conditioner.
Operation Unavailable Check that the fuse is not
Replace the fuse or reset the circuit breaker.
blown out or the circuit
If the trouble recurs, contact your contractor or
breaker of the main power
distributor.
source tripped.
Check for any obstacles
Immediate Shutdown preventing the air flow near
Remove the obstacles preventing the air flow.
after Start-up the air inlet and outlet of the
outdoor unit.
Check that the operation If the fan mode is selected, switch the operation
mode is correct. mode to cooling or heating.
Check that the set If not, change the set temperature by pressing “ ”
temperature is correct. or “ ” by the wired controller.
Check that the air filter is not
Clean the air filter.
clogged.
Insufficient Cooling or Check that a window or a door
Close the window or the door.
Heating is not opened.
Check for any obstacles
preventing the air flow near
Remove the obstacles.
the air inlet and outlet of the
indoor and outdoor units.
The air speed cannot be changed during defrost
Check for “Fixed Air Speed
operation, which will cause cold draft during heating
Mode” setting.
operation.
Excessive Cooling or Check that the set If not, change the set temperature by pressing “ ”
Heating temperature is correct. or “ ” by the wired controller.

2-20
18 SM-16006-rev.1
P00861Q-rev.2
OPERATION

8.3 Contact Distributor


If problem still remains even after checking previous issues or other problems not mentioned in the previous
issues occur, stop using the product and contact your distributor or contractor.

If an abnormality such as a burnt odor or something similar occurs, stop the operation and turn
OFF the main power source immediately. If the power source is not turned OFF, there may be
damage of the product, an electric shock or a fire.
Contact your distributor or contractor.

Action before Contacting


Trouble
Contractor or Distributor
The protection devices (fuse, breaker, GFCI, and so forth)
are frequently activated or the operation switch does not Turn OFF the power source.
work.
Water Leakage from the Indoor Unit. Stop the operation.
● The RUN indicator (red) is flashing.
● The indoor unit number, the alarm code, the unit model
code and the number of connected indoor units are
displayed on the LCD.
● In a case where the plural indoor units are connected to
one controller, the above abnormality informations for
each indoor unit is displayed individually.

Check the details on the LCD and contact your distributor.


Refer to the alarm code table.
Contact your distributor and advise the indication
Indoor Unit Number detail on the wired controller.

01-02
Alarm Code: 23 Chek

MODEL : F .08 AlarmRST


I.U.
IDU RCI-3.0FSN3
: ******
Address
ODU
O.U. : ******
RAS-3HVRNM2
Sel. OP MODE OK Entr

Provide the following information when contacting your distributor.


1) Unit Model
2) Explain the Trouble or Problem
3) Alarm Code No. on the LCD or Details of a Flashing Indicator

SM-16006-rev.1
P00861Q-rev.2 2-21
19
OPERATION

8.4 Alarm Code

Code Category Content of Abnormality Code Category Content of Abnormality

01 Indoor Unit Activation of Protection Device 35 Incorrect Setting of Indoor Unit No.

Activation of Protection Device


02 Outdoor Unit 36 System Incorrect Indoor Unit Combination
(High Pressure Cut)
Operational Irregularities between Problem with Protective Pickup Circuit
03 38
Indoor and Outdoor in Outdoor Unit
Communication
Problem between Inverter PCB and Problem with Running Current at Con-
04 39 Compressor
Outdoor PCB stant Speed Compressor

05 Supply Phase Problem of Power Source Phases 41 Overload Cooling


Pressure
Abnormal Voltage Drop in
06 Voltage 42 Overload Heating
Outdoor Unit
Decrease in Superheated Discharge Activation of Pressure Ratio Decrease
07 43
Gas Protection Device
Cycle
Increase in Discharge Gas Tempera- Activation of Low Pressure Decrease
08 44
ture Protection Device
Activation of Protection Device for Activation of Low Pressure Increase
09 Outdoor Unit 45
Outdoor Fan Protection De- Protection Device
vice Activation of High Pressure Increase
11 Inlet Air Thermistor Failure 46
Protection Device
Activation of High Pressure Decrease
12 Outlet Air Thermistor Failure 47
Sensor on Protection Device
Indoor Unit Activation of Overcurrent Protection
13 Freeze Protection Thermistor Failure 48
Device

14 Gas Piping Thermistor Failure 51 Problem with Inverter Current Sensor

Activation of Inverter Overcurrent


16 Abnormal Indoor Remote Sensor 52
Other Protection
Inverter
Sensor Abnormal the embedded wired Activation of Transistor Module
17 53
controller Thermistor Protection
Activation of Protection Device for Abnormality of Inverter Fin
19 Fan Motor 54
Indoor Fan Temperature
Abnormality of Detection for Fan Mo-
20 Compressor Thermistor Failure 56
tor Position

21 High Pressure Sensor Failure 57 Outdoor Fan Activation of Fan Controller Protection

22 Outdoor Air Thermistor Failure 58 Abnormality of Fan Controller


Sensor on
Outdoor Unit
23 Discharge Gas Thermistor Failure b0 Incorrect Setting of Unit Capacity
System
Incorrect Setting of Unit and
24 Evaporating Thermistor Failure b1
Refrigerant Cycle No.

29 Low Pressure Sensor Failure EE Compressor Compressor Protection Alarm

Incorrect Capacity Setting of


31
Outdoor Unit and Indoor Unit
System
Incorrect Setting of Other Indoor Unit
32
Number

2-22
20 SM-16006-rev.1
P00861Q-rev.2
OPERATION

2.2 Control Device


2.2.1 Wired Controller
2.2.2 Simplified Wired Controller
2.2.3 Mini Central Controller
2.2.4 Large Central Controller
2.2.5 Computerized Central Controller Management Software
2.2.6 Computerized Central Controller Software / Operation Ratio

The above contents are described in the Service Manual No. SM-15001.

SM-16006-rev.1 2-23
TROUBLESHOOTING

3. Troubleshooting

SM-16006-rev.1 3-1
TROUBLESHOOTING

3.1 Initial Troubleshooting


3.1.1 Checking Electrical Wiring and Power Source

Check the following items for any abnormalities in the activation of the system.
No. Check Situation Check Method
1 Is any power source breaker or Check the voltage (secondary side) of the breaker and also
fuse open? check the continuity of the fuse with a tester.
2 Is the voltage at the secondary Disconnect at the secondary side of the transformer and measure
side of the transformer correct? voltage with a tester.
3 Is the wiring firmly secured and Check that the following wiring connection on O.U./I.U. printed circuit
correctly connected? boards (PCBs) is not loose.
• The connection for thermistors
• The connection for the wired controller cable
• The connection for communication cable
• Each connection for power source line
Check that the wiring connection on O.U./I.U. PCBs is not loose or
misconnected on the site according to the “Electrical Wiring Diagram” of
the Engineering Manual.
NOTE:
If the fuse(s) on an I.U. PCB blow out, diagnose the cause of overcurrent and recover the fuse(s).
In addition, check the power source of optional parts because the fuse may blow out because of the power
source failure.

3-2 SM-16006-rev.1
TROUBLESHOOTING

● For Outdoor Unit

Refer to the Service Manual No. SM-15001.

● For Indoor Units


The electrical wiring capacity of the outdoor unit is according to the “Installation and Maintenance Manual”
of the outdoor unit. Setting DIP switches may be required depending on the combinations with the outdoor
unit.

Select wiring capacity according to Table 1.1 below. This equipment can be installed with a Ground Fault
Circuit Interrupter (GFCI), which is a recognized measure for added protection to a properly grounded unit.
Install appropriate sized breakers / fuses / overcurrent protection switches, and wiring in accordance with
local, state and NEC codes and requirements. The equipment installer is responsible for understanding and
abiding by applicable codes and requirements.

< Heat Pump System >

Outdoor
Unit
Outdoor Unit
Power Supply

GFCI Main
Switch
Indoor Indoor Indoor
Unit Unit Unit
Indoor Unit
Power Supply
GFCI Main Switchbox
Switch

Refer to the “Installation and Maintenance Manual”


for the connected outdoor unit for details of wire,
GFCI and main switch for outdoor unit.

NOTE:
DOAS unit cannot be connected with Heat Recovery System.

SM-16006-rev.1 3-3
TROUBLESHOOTING

NOTICE
● This equipment can be installed with a Ground Fault Circuit Interrupter (GFCI), which is a recognized
measure for added protection to a properly grounded unit. Install appropriate sized breakers/ fuses/
/ overcurrent protection switches, and wiring in accordance with local, state and NEC codes and
requirements. The equipment installer is responsible for understanding and abiding by applicable codes
and requirements. Check the recommended size of ELB shown in Table 1.1.
Select high-sensitive high speed ELB or GFCI when the rated sensitive current is less than 30mA. (The
motion time should be within 0.1 second.)
● Between indoor and outdoor units, use dual-conductor, AWG18 (0.82mm2) stranded copper cable for
communication cable. Do not use any cable with more than two conductors. Twisted pair or shielded cable
can be used in environments with excessive electrical noise to reduce the possibility of communication
errors between system components. Total cable length should not exceed 3281 ft (1000m).
● Select the wiring size, GFCI (Ground Fault Circuit Interrupter) in accordance with the regulations for each
region, the “Installation and Maintenance Manual”, and the dedicated electrical circuit that must be used.
● Outside of the indoor unit, installation of the power supply wiring, communication cable, and wired
controller cable should be spaced as far apart as possible.

▪ Dedicated Outdoor Air System (DOAS)

Table 1.1 Recommended Wiring Capacity and Size


GFCI
Minimum Wire Thickness
<Ground Fault Main Switch MCA
[AWG (mm2)]
Circuit Interrupter> (Minimum
Power Power Ground Commu- Nominal Circuit
Model Nominal Nominal
Supply Source Wiring nication Sensitive Fuse Ampacity)
Current Current
Wiring Size Cable Current
Size Size
< Main > [A] [mA] [A] [A] [A]
1~,
(H,Y)DOA096B21S 208/230V 18 (0.82) 18 (0.82) 18 (0.82) 15 30 15 15 4.3
60Hz

NOTES:
1) Follow local codes and regulations when selecting field wires.
2) This equipment can be installed with a Ground Fault Circuit Interrupter (GFCI), which is a recognized measure for
added protection to a properly grounded unit. Install appropriate sized breakers / fuses / overcurrent protection
switches, and wiring in accordance with local, state and NEC codes and requirements. The equipment installer is
responsible for understanding and abiding by applicable codes and requirements.
3) Total operating current should be less than 12A.
4) Fuse should be slow blowing capability.

3-4 SM-16006-rev.1
TROUBLESHOOTING

● Wired Controller Connecting Diagram

(a) Wired Controllers at each unit for individual operation setting

DOAS DOAS
Unit Unit
Outdoor Unit A B A B

Wired Wired
Controller Controller

NOTE:
Each DOAS unit must have it’s own wired controller.

(b) Wired Controller connections between different refrigerant systems

Outdoor Unit DOAS Standard Standard DOAS Outdoor Unit


Unit Indoor Unit Indoor Unit Unit
A B A B A B A B

Wired Wired Wired


Controller Controller Controller
Individual Simultaneous Individual
(Thermo ON / OFF individually)

NOTE:
Each DOAS unit must have it’s own wired controller.
Thermo-ON: The outdoor unit and some indoor units are running.
Thermo-OFF: The outdoor unit and some indoor units stay on, but don’t run.

SM-16006-rev.1 3-5
TROUBLESHOOTING

3.1.2 Location of Printed Circuit Boards (PCBs)

(1) Outdoor Unit


Refer to the Service Manual No. SM-15001.

(2) Indoor Unit


● DOAS

< (H,Y)DOA096B21S >

TB2
CA1 CA2

PCB1
PCB2

TB1
CFC

EF3 TF NF
EF4

3-6 SM-16006-rev.1
TROUBLESHOOTING

3.1.3 Checking Rotary Switch and DIP Switch Settings


The following diagram indicates the factory settings of DSWs on PCBs in the indoor and outdoor units.
When simultaneous operation control of multiple units or room thermo control is operated, the DSW setting
will be different as shown below.

(1) Outdoor Unit (Factory Setting)


Refer to the Service Manual No. SM-15001.

(2) Indoor Unit (Factory Setting)


The positions of the DIP switches on the PCB are shown in the figure below. Turn OFF all power
sources before setting.
Without turning OFF all power sources, the switches do not work and the settings are invalid.
The “n” mark indicates the position of DIP switches.

● DOAS

< (H,Y)DOA096B21S >

PCB1
DSW6 (Indoor Unit No. Setting)
DSW8
DSW7 DSW8 (Unit Model Code Setting)
(Fuse Recover) ON

DSW6 1 2 3 RSW1
DSW7
ON
RSW1 (Indoor Unit No. Setting)
ON
1 2 3 4 5 6 90 1
DSW5
78
23

45 6
1 2
ON
RSW2
1 2 3 4 5 6
90 1
DSW3 DSW4
78
23

45 6
ON ON

1 2 3 4 1 2 3 4 RSW2
(Refrigerant Cycle No. Setting)
DSW5
(Refrigerant Cycle No. Setting)
DSW4 (Unit Model Code Setting)

DSW3 (Capacity Code Setting)

DIP Switch Settings


(1) Turn OFF the power supply of the indoor unit and the outdoor unit before DIP switch setting. Not
doing so makes the setting invalid.
(2) Factory settings for DSW6 and RSW1 are set to “0”. If connecting the indoor unit to H-LINK II
supporting the outdoor unit without setting any DIP switches, auto-address setting will be performed by
the wired controller.
(3) Auto-Address Setting by Wired Controller
The address numbering is started from “0” by the auto-address function when the wired controller is
connected to H-LINK II.

(4) Unit No. Setting (RSW1 and DSW6)


The indoor unit numbers of all indoor units Unit No. Setting
are not required. The indoor unit numbers DSW6 (Tens Digit) RSW1 (Units Digit) Ex.) Set at No.16 Unit
are set by the auto-address function. If the Setting Set by inserting DSW6
Position slotted screwdriver
indoor unit number setting is required, set the ON into the groove.
ON
901
unit numbers of all indoor units respectively 1 2 3 4 5 6 OFF 1 2 3 4 5 6 OFF
23
78

45 6

and serially by following setting positions. It Set No.1 Pin at ON side

is recommended to assign a number to each Factory settings for DSW6 and RSW1 are set at "0". RSW1
901
indoor unit beginning with “1.” Though a For the units supporting H-LINK II, the unit numbers can
23
78

45 6
be set for a maximum of 64 indoor units (No.0 to 63).
maximum of 64 indoor units per refrigerant Set at "6"
system can be connected to the H-LINK ll
System, available numbers range from 0 to 63.
Therefore, the applicable number for the 64th
indoor unit will be “0.”
For centralized control, this setting is required.

SM-16006-rev.1 3-7
TROUBLESHOOTING

(5) Capacity Code Setting (DSW3)


No setting is required because of the factory setting. This switch is utilized for setting the capacity
code which corresponds to the capacity of the indoor unit.

Indoor Unit Capacity


(MBH) 96
ON
DSW3
Setting Position
1 2 3 4
OFF

(6) Refrigerant Cycle Number Settings (RSW2 and Refrigerant Cycle Number Setting
DSW5 (Tens Digit) RSW2 (Units Digit)
DSW5) Setting is required. Factory settings Ex.) Set at No.5 Cycle
Setting Set by inserting DSW5
are all OFF. ON
Position slotted screwdriver
ON
into the groove.
901
1 2 3 4 5 6 OFF 1 2 3 4 5 6 OFF

23
78
45 6
Set All Pins OFF

Factory settings for DSW5 and RSW2 are set at "0". RSW2
901
For the units supporting H-LINK II, the refrigerant cycle

23
78
45 6
numbers can be set for a maximum of 64 cycles.
(No. 0 to 63) Set at "5"

(7) Unit Model Code Setting (DSW4) ON


No setting is required. It is for setting the model code of the indoor unit.

1 2 3 4
OFF

(8) Fuse Recover (DSW7) ON


* Factory Setting
1 2
OFF
ON

* When applying high voltage to terminals 1 and 2 of TB2,


the 0.5A fuse on the PCB is cut. In such a case, first reconnect the 1 2
wirings correctly to TB2, and then set the No.1 pin to ON. OFF

(9) Control Mode Setting (DSW8)


If the control mode type is "Outlet Air Temperature Control", this setting is required depending on the
setting method of control mode.

Indoor Temperature Control


Outlet Air Temperature Control
(Factory Setting)
All are OFF. No.3 is ON.
ON ON
OFF OFF
1 2 3 1 2 3

3-8 SM-16006-rev.1
TROUBLESHOOTING

3.1.4 Checking Wired Controller


Wired Controller Model: CIW01
Each “Check Menu” item and its function are explained in the following table.
Check Menu Item Function
Check 1 Sensor condition of air conditioner will be monitored and indicated.
Check 2 Sensor data of air conditioner prior to alarm occurrence will be indicated.
Alarm History Display Previous alarm record (date, time, alarm code) will be indicated.
Model Display Model name and manufacturing number will be indicated.
I.U./O.U. PCB Check The result of PCB check will be indicated.
Self Checking Checking of wired controller will be carried out.

l Setting Method
< Normal Mode Display > < Check Menu Display >

Check Menu
A/C Meeting Room FLTR
MODE SPEED LOUV. TEMP Check 1
Check 2
Avoid
COOL
01
Motion Sensor ON Alarm History Display /
LOUV. Adj. Model Display 02
Function 5
Menu
Sel. OK Entr Back Rtrn

On/Off
OK Back/Help ECO

Press and hold “Menu” and “ECO”


simultaneously for three seconds during
the normal mode.

(1) Check 1 and Check 2


(1) Press and hold “Menu” and “ECO” simultaneously
for three seconds during the normal mode. Check Menu
The Check Menu is displayed. Check 1
Check 2 01
Alarm History Display /
(2) Select “Check 1” (or “Check 2”) from the
Model Display 02
Check Menu and press “OK”.
Function 5
Sel. OK Entr Back Rtrn

(3) Select the Set Indoor Unit by pressing


“ ” and press “OK”. This screen is NOT Check 1
displayed when there is only one indoor unit 01-01 02-01 03-01 04-01
connected with the wired controller. In this case, 01-02 02-02 03-02 04-02
(4) below will be displayed.
01-03 02-03 03-03 04-03
01-04 02-04 03-04 04-04

Sel. OK Entr Back Rtrn

(4) Press “ “ or “ “ to change the screen.


Check 1:01-03
Item Value
b1 22
01
b2 20
/
b3 55
07
b4 20
b5 25
Next Page Back Rtrn

SM-16006-rev.1 3-9
TROUBLESHOOTING

Features of Check Mode 1

No. Item Data Name No. Item Data Name


1 b1 Set Temp. 22 H2 Suction Pressure
2 b2 Inlet Air Temp. 23 H3 Control Information
3 b3 Discharge Air Temp. 24 H4 Operating Frequency
4 b4 Liquid Pipe Temp. 25 J1 I.U. Capacity
5 b5 Remote Thermistor Temp. 26 J2 O.U. Code
6 b6 Outdoor Air Temp. 27 J3 System Number (1)
7 b7 Gas Pipe Temp. 28 J4 System Number (2)
8 b8 Evaporating Temp. at Heating 29 L1 I.U. Electronic Expansion Valve
9 b9 Condensing Temp. at Cooling 30 L2 O.U. Electronic Expansion Valve 1
10 bA Comp. Top Temp. 31 L3 O.U. Electronic Expansion Valve 2
11 bb Thermo Temp. of Wired Controller 32 L4 O.U. Electronic Expansion Valve B
12 bC Not Prepared 33 P1 Comp. Current
13 C1 I.U. Micro-Computer 34 P2 Comp. Operating Accumulated Time
14 C2 O.U. Micro-Computer 35 q1 Motion Sensor Reaction Rate *1
15 d1 Stopping Cause State Indication 36 q2 Radiation Sensor Temp. *1
16 E1 Times of Abnormality 37 q3 Motion Sensor 1 Reaction Rate *1
17 E2 Times of Power Failure 38 q4 Motion Sensor 2 Reaction Rate *1
18 E3 Times of Abnormal Transmitting 39 q5 Motion Sensor 3 Reaction Rate *1
19 E4 Times of Inverter Tripping 40 q6 Motion Sensor 4 Reaction Rate *1
20 F1 Louver Sensor State 41 q7 Setting Temp. Collected Value
21 H1 Discharge Pressure
*1 The average value for 30 seconds (update cycle
time of Check Mode) is displayed on the LCD.

Features of Check Mode 2

No. Item Data Name No. Item Data Name


1 q1 Inlet Air Temp. 9 q9 Discharge Pressure
2 q2 Discharge Air Temp. 10 qA Suction Pressure
3 q3 Liquid Pipe Temp. 11 qb Control Information
4 q4 Outdoor Air Temp. 12 qC Operating Frequency
5 q5 Gas Pipe Temp. 13 qd I.U. Expansion Valve
6 q6 Evaporating Temp. at Heating 14 qE O.U. Expansion Valve 1
7 q7 Condensing Temp. at Cooling 15 qF Comp. Current
8 q8 Comp. Top Temp.

3-10 SM-16006-rev.1
TROUBLESHOOTING

(2) Alarm History Display


The Alarm History Display is accessed from the Check Menu.

(1) Press and hold “Menu” and “ECO”


simultaneously for 3 seconds during the normal Check Menu
mode.
Check 1
The Check Menu is displayed.
Check 2 01
Alarm History Display /
(2) Select “Alarm History Display” from Check Menu
Model Display 02
and press “OK”.
Function 5
Sel. OK Entr Back Rtrn

(3) The Alarm History Display changes by pressing


“ “ or “ “. Alarm History
Date Time I.U. ERR
2008/10/28 PM02:10 01-01 22
01
2008/10/29 PM03:45 01-03 11
/
2008/11/06 AM11:37 01-02 14
03
2008/11/07 PM07:15 01-03 13
2008/11/07 PM11:55 01-01 29
Next Page OK Delete Back Rtrn

(4) To delete the alarm history, press “OK”. The


confirmation screen will be displayed. Alarm History
Select “Yes” and press “OK”. The alarm history is
deleted and the screen will return to (3) above.
If “No” is pressed, the screen will return to (3)
Delete alarm history?
above.

Yes No

Sel. OK Entr Back Rtrn

SM-16006-rev.1 3-11
TROUBLESHOOTING

(3) I.U./O.U. PCB Check

(1) Press and hold “Menu” and “ECO”


simultaneously for three seconds during the Check Menu
normal mode.
I. U./O. U. PCB Check
Check Menu is displayed.
Self Checking 02
/
(2) Select “I.U./O.U. PCB Check” from the Check
02
Menu and press “OK”.

Sel. OK Entr Back Rtrn

(3) Select the indoor unit to be set by pressing


“ ” and press “OK”. This screen is NOT I.U./O.U. PCB Check
displayed when there is only one indoor unit 01-01 02-01 03-01 04-01
connected with the wired controller. In this case,
(4) below will be displayed. 01-02 02-02 03-02 04-02
01-03 02-03 03-03 04-03
01-04 02-04 03-04 04-04

Sel. OK Entr Back Rtrn

(4) The indoor unit PCB and the outdoor unit PCB
checks are started. I.U./O.U. PCB: Check 01-01
* If “Menu“ is pressed during the check, the
check is canceled and the screen will return to Check 1: Checking
(2).
* If “Back/Help” is pressed during the check, the Check 2: Checking
check is canceled and the screen will return to Check 3: Checking
(3) above.

(5) After completing the check, the results of the


PCB check will be indicated. Press “Back/Help” I.U./O.U. PCB: Check 01-01
and return to (3) above.
Check 1: 00
Check 2: 00
Check 3: 00

< Results of Check Table >


Indoor Unit PCB Outdoor Unit PCB
Normal Normal

Abnormality of Inlet Air Temp. Thermistor Abnormality of Transmission of Outdoor Unit

Abnormality of Outlet Air Temp. Thermistor ITO Input Failure

Abnormality of Liquid Pipe Temp. Thermistor PSH Input Failure

Abnormality of Remote Thermistor Abnormality of Protection Signal Detection Circuit

Abnormality of Gas Pipe Temp. Thermistor Abnormality of Phase Detection

Abnormality of Transmission of Central Station Abnormality of Transmission of Inverter

Abnormality of EEPROM Abnormality of High Pressure Sensor

Zero Cross Input Failure Abnormality of Comp. Discharge Gas Temp. Thermistor

Abnormality of Transmission of I.U. during Check Abnormality of Low Pressure Sensor

Abnormality of Evaporating Temp. Thermistor at Heating

Abnormality of Ambient Air Temp. Thermistor

3-12 SM-16006-rev.1
TROUBLESHOOTING

(4) Self-Checking
Self-Checking checks the wired controller and clears EEPROM (storage cell inside of the wired
controller).
(1) Press and hold “Menu” and “ECO” simultaneously
for three seconds during the normal mode (when Check Menu
unit is not operating).
I. U./O. U. PCB Check
The Check Menu is displayed.
Self Checking 02
/
(2) Select “Self Checking” from the Check Menu and
02
press “OK”.

Sel. OK Entr Back Rtrn

(3) Select the process for “Self Checking”.


* To start self check, press “ECO”. Self Checking

* To clear EEPROM, press “ ” and “ECO”


simultaneously. 01:000
See EEPROM clear process (15) below.

P-3400
ARF-8Y050 2008.11.06 12:34

(4) LCD Test


Press “OK” and the screen will change as shown Self Checking

at the right.
02:000

(5) Backlight Test


LCD brightness is changed gradually by pressing 03: Backlight Test
“OK”. 04: Contrast Test
05: Run Indicator Test

(6) Contrast Test Self Checking


Contrast of the LCD gradually changes by
pressing “OK”.
03:000
(7) Run Indicator Test
Press “OK” and the run indicator will flash in red
and green twice for each.

(8) Button Input Test


Press the nine buttons one-by-one. The number Self Checking
indicated with “ A ” will count up as buttons are
being pressed.
* The order of pressing buttons is random. 06:000
Do not press more than one button at a time. It
will not be counted.
A

SM-16006-rev.1 3-13
TROUBLESHOOTING

(9) No Function
This function is not used. 07: No Function
Press “OK” to proceed. 08: Transmission Test

Self Checking

(10) Communication (Transmission) Circuit Test 07:000


The wired controller automatically starts to check
the communication circuit.

(11) Wired Controller Thermistor Test


The detected temperature by the wired controller Self Checking
thermistor is displayed at “ A ” in the figure at the
right.
09:025

(12) Date/Time Test


The date and time is changed from “2012.03.04 Self Checking
12:34” to “2008. 01. 01 00:00”.

10:000

2008.01.01 00:00

(13) EEPROM Test


< EEPROM Clearing Cancel > Self Checking
Press “?“ (help).
< EEPROM Clear >
Press “OK” or wait 15 seconds. EEPROM data
11 : 0 0 0
will be cleared. During the process, the numbers
will indicate the location with “ A ”.
A
If A has a value of “999”, EEPROM is in a faulty
condition.
*If “ A ” has “999”, the process does not proceed
to the next step.

EEPROM Process
(14) Clear EEPROM
The wired controller will automatically start the Self Checking
EEPROM clearing process.

13:000

(15) After several seconds pass, the self checking is completed and the wired controller is automatically
restarted.

3-14 SM-16006-rev.1
TROUBLESHOOTING

(5) Contact Information Registration


Contact information can be registered from “Contact Information”.

(1) Press and hold “Menu” and “Back/Help” simultaneously for at least three seconds during the normal
mode (when unit is not operating). The Test Run Menu will be displayed.

(2) Select “Contact Information” from the Test Run Menu and press “OK”.
Contact Information 1 will be displayed.

(3) Press “Back/Help” to change font types.


Contact Information 1
Electric Cor p
(4) Press “ ” to select letters. ABC ' + * ; . ? - / : =
abc 1 2 3 4 5 6 7 8 9 0
Sym.1 q w e r t y u i o p
(5) Press “OK” to confirm the letters. (Max.: 28 Sym.2 € a s d f g h j k l
letters)
< > z x c v b n m ,
Spce Del. ← → Fin.
(6) Select “Fin.” and press “OK” (or simply press
Sel. ECO Letter OK Entr Menu Fin.
“Menu”), (7) will be displayed.

(7) Repeat (3) through (5) to register contact information and continue.
Select “Fin.” and press “OK”, the confirmation screen will be displayed.
(Also, press “Menu” and the confirmation screen will be displayed.)

(8) Select “Yes” and press “OK”. The Test Run Menu
will be displayed after the setting is confirmed. Contact Information
If “No” is pressed, the screen will return to (3) Electric Corp.
above.

Register these contents?


Yes No
Sel. OK Entr Back Rtrn

3.1.5 Checking Using 7-Segment Display


Refer to the Service Manual No. SM-15001.

3.1.6 Checking Alarm Code History


Refer to the Service Manual No. SM-15001.

3.1.7 Emergency Operation


Refer to the Service Manual No. SM-15001.

SM-16006-rev.1 3-15
TROUBLESHOOTING

3.2 Troubleshooting Procedures


l Alarm Code Indication of Wired Controller

< CIW01 >


(1) (2) (1) Refrigerant Cycle No. (*1)
(2) Indoor Unit No. (*1)
(5) 01-02
(3) Alarm Code
(4) Unit Model Code
(4) Alarm Code: 23 (3)
MODEL : F .08
(5) Total Number of Indoor Units in the Same System
AlarmRst
IDU : TIC4036B21S as the Indoor Unit Having Trouble
ODU : TVAHR120B31S Address
(6) (6) Indoor Unit Model (*2) (*3)
Sel. OP MODE OK Entr

(7) Outdoor Unit Model (*2) (*3)


(7)

(*1): If two or more indoor units having trouble are connected to the wired controller, the indicated indoor
unit is selectable.
(*2): The initial of model names are indicated as “T”. These “T” shall be replaced with “H” or “Y”.
(Except for the wall mount model.)
When there is a combination of outdoor units, ODU indication is the model of the main outdoor unit
(Unit A).
(*3): The model names are not indicated depending on the unit type.

3.2.1 Alarm Code Table

Code Category Content of Abnormality Leading Cause


Activation of Float Switch (High Water Level in
Activation of Protection Device
01 Indoor Unit Condensation Drainage Pan, Problem with Drain Piping,
(Float Switch)
Float Switch, or Condensation Drainage Pan)
Abnormal Communication between Incorrect Wiring, Loose Terminals, Disconnect Wire,
03 Communication
Indoor and Outdoor Units Blowout of Fuse, Outdoor Unit Power OFF
11 Abnormal of Inlet Air Thermistor
12 Abnormal of Outlet Air Thermistor
Abnormal of Freeze Protection
13
Thermistor
Sensor on Incorrect Wiring, Disconnecting Wiring
14 Indoor Unit Abnormal of Gas Piping Thermistor Breaking Wire, Short Circuit
Abnormal of Remote Thermistor
16
(DOAS)
Abnormal of Thermistor for
17
Controller (DOAS)
Activation of Protection Device for
19 Fan Motor Fan Motor Overheat, Lockup
Indoor Fan Motor
Incorrect Capacity Code Setting of Combination
Incorrect Capacity Setting of
31 Excessive or Insufficient Indoor Unit Total
Outdoor Unit and Indoor Unit
Capacity Code
Duplication of Indoor Unit No. in same Refrigerant
35 Incorrect Setting of Indoor Unit No.
Group
System
36 Incorrect Indoor Unit Combination Indoor Unit is Designed for R22
Incorrect Setting of Unit Model Unit model code setting is not set or is set for the
b0
Code incorrect indoor unit type.
Incorrect Setting of Unit and There are 64 or More Number is Set for Address or
b1
Refrigerant Cycle Number Refrigerant Cycle.

3-16 SM-16006-rev.1
TROUBLESHOOTING

3.2.2 Troubleshooting Using Alarm Codes

Alarm
Activation of Protection Device (Float Switch) in Indoor Unit
Code

l The RUN indicator (red) flashes.


l The indoor unit number (refrigerant cycle number - address number), the alarm code, the model code*1),
the model name*1) and the number of connected indoor units are displayed on the LCD. The indoor unit
number and the alarm code are displayed on the 7-segment display of the outdoor unit PCB.
*1) Except for some models.

H This alarm code is displayed when the contact between #1 and #2 of CN14 on the I.U. PCB is opened
for over 120 seconds during the cooling, dry, fan, or heating operation.
I.U. PCB: Indoor Unit PCB
Turn OFF power supply and remove No
connectors A *2 and CN14 on I.U. PCB.
Failure of I.U. PCB
Then turn ON power supply. Is DC12.5~
13.5V applied between A *2 terminals?

Yes Make sure short circuit does not occur between A *2 terminals
when measuring the voltage. Short circuit will lead to I.U. PCB
malfunction.
Turn OFF power supply and connect No
connector CN14 on I.U. PCB. Then Activation of Float Switch FS
turn ON power supply. Is voltage applied or Failure of Float Switch.
between A *2 terminals less than 12.5V?

Yes Indication on Outdoor Unit PCB

Failure of Condensate
Failure Pump
of Drain Pump
Alarm Code
Unit No.
of Malfunctioning Indoor Unit

*2): Connector for Drain Pump


Indoor Unit Type A Connector for Drain Pump
DOAS PCN6 on PCB1

SM-16006-rev.1 3-17
TROUBLESHOOTING

Action
Event Cause Check Item (Turn OFF Main Switch)

Clogging of drain pan. pan.


Check condensate
Activation of High Drain Drainage Remove foreign particles
Check drainage by
Float Switch Level Up-Slope condensate
clogging drain pipe.
pouring water.
Condensate
Drain Piping pipe.
Piping

Check continuity Replace float switch


Failure
when drain level is low. if faulty.

Failure of Measure resistance Replace and tighten


Contact Failure
Float Switch with a tester. connector.

Incorrect Connection Check connection. Repair connection.

Measure
Measurevoltage
voltage Replace drain
condensate
Replace pump
Failure between
betweenCN36 terminals
CN36/PCN6
with a tester. ifpump
faulty.if faulty.
terminals with a tester.

Failure of Measure resistance Replace and tighten


Contact Failure with a tester. connector.
Condensate
Drain Pump
Pump

Incorrect Connection Check connection. Repair connection.

Check PCB in
Failure of Indoor Unit PCB Replace it if faulty.
Self-Checking Mode *1).

*1): Refer to Section 3.1.4 (3) above for details.

3-18 SM-16006-rev.1
TROUBLESHOOTING

Alarm
Abnormal Communication between Indoor Units and Outdoor Units
Code

l The RUN indicator (red) flashes.


l The indoor unit number (refrigerant cycle number - address number), the alarm code, the model code*1),
the model name*1) and the number of connected indoor units are displayed on the LCD, and the indoor
unit number and the alarm code are displayed on the 7-segment display of the outdoor unit PCB.
*1) Except for some models.

H When fuses are blown, or the circuit breakers are activated, check the cause of overcurrent and take
necessary action.
H This alarm code is displayed when an abnormal condition continues for three minutes after normal
communication between indoor units and outdoor units. The abnormal condition continues for 30
seconds even after the micro-computer is automatically reset. If communication failure occurs from the
beginning, the alarm code is displayed after 30 seconds from start up.

Is DSW10-1P No
(Terminating Resistance) Set it correctly.
on O.U. PCB ON?
Yes
No Is the voltage between No Check the fuses of
Is LED1 (red) faston terminal "R1" outdoor unit power
on O.U. PCB ON? and “S1”of O.U. PCB supply.
correct*2?
Yes Yes

Disconnect connector Yes


CN2 on O.U. PCB. *1) Is PCN and CN1 on
Connect them correctly.
O.U. PCB loose?
No
Yes Outdoor
Is the fuse for Unit
Yes Replace fuse.
Is LED3 (yellow) O.U. PCB blown?
on O.U. PCB ON? No
No

Faulty O.U. PCB


Is DSW10-1P No
(Terminating Resistance)
on O.U. PCB ON?

Yes
*2): Correct Voltage
Reconnect connector
CN2 on O.U. PCB. Faston Terminal
Power Supply
Voltage
208-230V/60Hz 208-230V
To Next Page
460V/60Hz 220V

SM-16006-rev.1 3-19
TROUBLESHOOTING

O.U. PCB: Outdoor Unit PCB


I.U. PCB: Indoor Unit PCB

Yes Is LED3 (yellow) Yes


Is LED3 (yellow) ON even if connector
Faulty I.U. PCB.
on I.U. PCB ON? CN2 on I.U. PCB
is removed?
No
No
Check other indoor units.

No Check wiring between


Is LED3 (yellow) on
outdoor unit and indoor
I.U. PCB flashing more
units or fuse (EF) for
than once in 10 seconds.
I.U./O.U. PCB.
Yes
Indoor
Does refrigerant system Unit
No. setting between No
O.U. and I.U correspond? Set it correctly.
( O.U.: DSW4 and RSW1
I.U.: DSW5 and RSW2 )
Yes
No
Does Alarm occur with
all indoor units? Faulty I.U. PCB.

Yes

Faulty O.U. PCB.

3-20 SM-16006-rev.1
TROUBLESHOOTING

Action
Event Cause Check Item (Turn OFF Main Switch)

Power Failure or No Power Supply Measure voltage with


Supply power.
tester.

Remove cause of
Check for breakage short circuit.
Short Circuit between Wires
of insulation. Replace fuse and/or
I.U./O.U. PCB if faulty.

Remove cause of
Short Circuit to Ground Measure insulation short circuit to ground.
Blown Fuse for
resistance. Replace fuse and/or
Power Source
or Activation of I.U./O.U. PCB if faulty.
Breaker
(Outdoor
(OutdoorUnit)
Unit Replace comp. and
Measure resistance
and CH Box) fuse. (O.U.) Replace
Faulty Comp. Motor between wires and
insulation resistance. inverter PCB and/or
PCB if faulty. (O.U.)

Replace outdoor unit


Measure resistance
Faulty Outdoor Unit fan motor and fuse.
between wires and
Fan Motor Replace O.U. PCB
insulation resistance.
if faulty.

Remove cause of
Check for breakage
Short Circuit between Wires short circuit and
of wire insulation.
replace fuse.

Remove cause of
Short Circuit to Ground Measure insulation
short circuit and
Blown Fuse resistance.
replace fuse.
on PCB
(Outdoor Unit) Faulty Solenoid Coil for
Measure resistance Replace magnetic
Magnetic Switch (CMC)
of coil. switch (CMC) and fuse.
for Comp. Motor

Measure resistance
Faulty Outdoor Unit Replace fan motor
between wires and
Fan Motor and fuse.
insulation resistance.

Measure O.U. PCB


Incorrect Power Supply Circuit of O.U. PCB Replace O.U. PCB.
*2)
output. *3)

Replace and repair


Disconnected Between Outdoor Unit wires, tighten screws
and Indoor Unit Check continuity of
Wires, wires. or correct wires.
Contact Failure or Check for looseness
Incorrect of connection screws.
Connection Power Source Wiring
Check terminal Nos. Correctly connect wires.
for Outdoor Unit

Disconnected Wires to
Check connection. Correctly connect wires.
I.U./O.U. PCB
PCB Failure
(Outdoor Unit,
Indoor Unit)
Faulty I.U./O.U.PCB Replace it if faulty.

Check continuity Replace or repair


Disconnected Wire
and looseness of wires, or tighten screws.
Contact Failure
connection screws.
Incorrect Wiring

Incorrect Wiring Check terminal Nos. Correctly connect wires.

O.U. PCB: Outdoor Unit PCB


I.U. PCB: Indoor Unit PCB

SM-16006-rev.1 3-21
TROUBLESHOOTING

*1): If the end terminal resistance (DSW10) is set to OFF for H-LINK connection, set the end terminal
resistance to ON when CN2 is disconnected. Set the end terminal resistance to OFF when CN2 is
reconnected.

*2): 12VDC between VCC12 and GND2


5VDC between VCC05 and GND1
12VDC between VCC12 and GND1
15VDC between VCC15 and GND1
24VDC between VCC24 and GND1
12VDC between VCC12T and GND1

3-22 SM-16006-rev.1
TROUBLESHOOTING

Alarm Abnormality of Thermistor for Indoor Unit Inlet Air Temperature


Code (Inlet Air Thermistor)

l The RUN indicator (red) flashes.


l The indoor unit number (refrigerant cycle number - address number), the alarm code, the model code*1),
the model name*1) and the number of connected indoor units are displayed on the LCD. The indoor unit
number and the alarm code are displayed on the 7-segment display of the outdoor unit PCB.
*1) Except for some models.

H This alarm code is displayed when a short circuit (0.24kΩ or less) or disconnection (840kΩ or more) of
the thermistor is detected during a heating or cooling operation. The operation automatically restarts
when the malfunction is removed.

Is thermistor THM1 No
(for inlet air temp.) Connect them.
connected to THM1
of I.U. PCB?
Yes

No
Is resistance of THM1 Failure of
between 0.24kΩ and Thermistor
840kΩ?

Yes

Failure of I.U. PCB

Action
Event Cause Check Item
(Turn OFF Main Switch)

Replace thermistor
Failure Check resistance.
Failure of if faulty.
Inlet Air
Thermistor
Incorrect Connection Check connection. Correctly connect wires.

Replace I.U. PCB Replace I.U. PCB


Failure of I.U. PCB
and check operation. if faulty.

90
82
80

70
61
60
Thermistor 50 46
Resistance
(kΩ) 40 35

30 27 Indication on Outdoor Unit PCB


20.5 (Alarm Code 11 ~ 19)
20 16
12.5
10
10 8 5.3 3.6 2.5
0
5 14 23 32 41 50 59 68 77 86 95 104 113 122 131 140 Alarm Code
(-15) (-10) (-5) (0) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60) (11 ~ 19)
Unit No. of
Ambient Temperature (oF(oC)) Malfunctioning Indoor Unit

NOTE:
This figure is applicable to the following thermistors.
1. Inlet Air Thermistor (THM1), 2. Liquid Pipe Thermistor (Freeze Protection) (THM3), 3. Gas Pipe Thermistor (THM5),
4. Outlet Air Thermistor (THM2), 5. Outside Air Thermistor or Remote Thermistor (THM4)

SM-16006-rev.1 3-23
TROUBLESHOOTING

Alarm Abnormality of Thermistor for Indoor Unit Outlet Air Temperature


Code (Outlet Air Thermistor)

l The RUN indicator (red) flashes.


l The indoor unit number (refrigerant cycle number - address number), the alarm code, the model code*1),
the model name*1) and the number of connected indoor units are displayed on the LCD. The indoor unit
number and the alarm code are displayed on the 7-segment display of the outdoor unit PCB.
*1) Except for some models.

H This alarm code is displayed when a short circuit (0.24kΩ or less) or disconnection (840kΩ or more) of
the thermistor is detected during a heating or cooling operation. The operation automatically restarts
when the malfunction is removed.

Is thermistor THM2 (for No


outlet air temp.) connected Connect them.
to THM2 of I.U. PCB?
Yes

Is resistance of THM2 No
between 0.24kΩ and Failure of
840kΩ? Thermistor

Yes Refer to "Alarm Code 11"


for thermistor resistance.
Failure of I.U. PCB

Action
Event Cause Check Item
(Turn OFF Main Switch)

Replace thermistor
Failure Check resistance.
Failure of if faulty.
Outlet Air
Thermistor Check wiring to
Incorrect Connection Correctly connect wires.
I.U. PCB.

Replace I.U. PCB Replace I.U. PCB


Failure of I.U. PCB
and check operation. if faulty.

3-24 SM-16006-rev.1
TROUBLESHOOTING

Alarm Abnormality of Thermistor for Liquid Refrigerant Pipe Temperature


Code at Indoor Unit Heat Exchanger (Freeze Protection Thermistor)

l The RUN indicator (red) flashes.


l The indoor unit number (refrigerant cycle number - address number), the alarm code, the model code*1),
the model name*1) and the number of connected indoor units are displayed on the LCD. The indoor unit
number and the alarm code are displayed on the 7-segment display of the outdoor unit PCB.
*1) Except for some models.

H This alarm code is displayed when a short circuit (0.24kΩ or less) or disconnection (840kΩ or more) of
the thermistor is detected during a heating or cooling operation. The operation automatically restarts
when the malfunction is removed.

Is thermistor THM3 No
(for freeze protection)
Connect them.
connected to THM3 of
I.U. PCB?
Yes

Is resistance of THM3 No
between 0.24kΩ and Failure of
840kΩ? Thermistor

Yes Refer to "Alarm Code 11"


for thermistor resistance.
Failure of I.U. PCB

Action
Event Cause Check Item
(Turn OFF Main Switch)

Replace thermistor
Failure Check resistance.
Failure of if faulty.
Freeze Protection
Thermistor Check wiring to
Incorrect Connection Correctly connect wires.
I.U. PCB.

Replace I.U. PCB Replace I.U. PCB


Failure of I.U. PCB
and check operation. if faulty.

SM-16006-rev.1 3-25
TROUBLESHOOTING

Alarm Abnormality of Thermistor for Gas Refrigerant Pipe Temperature


Code at Indoor Unit Heat Exchanger (Gas Pipe Thermistor)

l The RUN indicator (red) flashes.


l The indoor unit number (refrigerant cycle number - address number), the alarm code, the model code*1),
the model name*1) and the number of connected indoor units are displayed on the LCD. The indoor unit
number and the alarm code are displayed on the 7-segment display of the outdoor unit PCB.
*1) Except for some models.

H This alarm code is displayed when a short circuit (0.24kΩ or less) or disconnection (840kΩ or more) of
the thermistor is detected during a heating or cooling operation. The operation automatically restarts
when the malfunction is removed.

Is thermistor THM5 No
(for gas pipe) connected Connect them.
to THM5 of I.U. PCB?

Yes

Is resistance of THM5 No
between 0.24kΩ and Failure of
840kΩ? Thermistor
Refer to "Alarm Code 11"
Yes for thermistor resistance.

Failure of I.U. PCB

Action
Event Cause Check Item (Turn OFF Main Switch)

Failure of Replace thermistor


Failure Check resistance.
Thermistor if faulty.
for Indoor Unit
Heat Exchanger Check wiring to
Gas Pipe Temp. Incorrect Connection Correctly connect wires.
I.U. PCB.

Replace I.U. PCB Replace I.U. PCB


Failure of I.U. PCB
and check operation. if faulty.

*1): The heating operation is available only during the test run.

3-26 SM-16006-rev.1
TROUBLESHOOTING

Alarm Abnormality of Remote Thermistor


Code (for DOAS Unit)

l The RUN indicator (red) flashes.


l The indoor unit number and the alarm code are displayed on the LCD. The alarm code is displayed on
the 7-segment display of the outdoor unit PCB.

H This alarm code is displayed when a short circuit (0.24kΩ or less) or disconnection (840kΩ or more) of
the thermistor is detected during a heating, cooling or fan operation.

Thermistor for Controller


Is I.U. air temperature detected by Set “Thermistor for Controller” setting
Remote Thermistor (THM4) or at Function Setting by Controller.
Thermistor for Controller?

Remote Thermistor

Is thermistor THM4 No
connected to THM4 of Connect them.
I.U. PCB?
Yes

Is resistance of THM4 No
between 0.24kΩ and Failure of
840kΩ? Thermistor

Yes Refer to "Alarm Code 11"


for thermistor resistance.
Failure of I.U. PCB

Action
Event Cause Check Item
(Turn OFF Main Switch)

Replacethermistor
Replace remote
Failure Check resistance.
Failure of ifthermistor
faulty. if faulty.
Outlet Air
Remote
Thermistor Check wiring to
Incorrect Connection Correctly connect wires.
I.U. PCB.

Replace I.U. PCB Replace I.U. PCB


Failure of I.U. PCB
and check operation. if faulty.

SM-16006-rev.1 3-27
TROUBLESHOOTING

Alarm Abnormality of Thermistor for Controller


Code (for DOAS Unit)

l The RUN indicator (red) flashes.


l The indoor unit number and the alarm code are displayed on the LCD. The alarm code is displayed on
the 7-segment display of the outdoor unit PCB.

H This alarm code is displayed when a short circuit (0.24kΩ or less) or disconnection (840kΩ or more) of
the thermistor is detected during a heating or cooling operation.

No
Is resistance of Thermistor for Controller Failure of Thermistor for Controller
between 0.24kΩ and 840kΩ?

Yes Refer to "Alarm Code 11"


for thermistor resistance.
Failure of I.U. PCB

Action
Event Cause Check Item
(Turn OFF Main Switch)

Failure of
Check short-circuit and Replace controller
Thermistor for Failure
disconnection wiring. if faulty.
Controller

Replace I.U. PCB Replace I.U. PCB


Failure of I.U. PCB
and check operation. if faulty.

NOTE:
The DOAS is able to operate while utilizing the Remote Thermistor and the Controller Thermistor
under certain mode.
While operating in this mode:
● if one of the thermistors fail, operation can be continued by using the value measured from the
only thermistor working,
● if both of thermistors fail, this alarm code is displayed.
This alarm code will only appear when both thermistors are being used and both have failed.
For checking follow the previous page “Alarm Code 16”.

3-28 SM-16006-rev.1
TROUBLESHOOTING

Alarm Activation of Protection Device for Indoor Fan Motor


Code ( Indoor Unit with AC Motor )

l The RUN indicator (red) flashes.


l The indoor unit number (refrigerant cycle number - address number ), the alarm code, the model
code*1), the model name*1) and the number of connected indoor units are displayed on the LCD. The
indoor unit number and the alarm code are displayed on the 7-segment display of the outdoor unit PCB.
*1) Except for some models.

H This alarm code is displayed when over approximately 1A is applied to the indoor unit fan motor.

Yes
No Is there continuity No No
Does indoor fan
at the internal thermostat Is fan motor hot? Replace motor.
run?
of indoor fan motor?
Yes Yes

Yes
Is connection bad Repair wiring and
at connector? connection.

No

No
Is coil resistance
Replace motor.
of fan motor normal?

Yes

Check indoor temperature.


If it is unusual, take suitable
action to reduce it.

Action
Event Cause Check Item
(Turn OFF Main Switch)

Measure coil
Faulty Indoor Unit
resistance and Replace motor if faulty.
Fan Motor
insulation resistance.

Check continuity after


Activation Failure Replace fan motor if
fan motor temperature
of Internal no continuity.
decreases to room temp.
Thermostat for
Indoor Unit Faulty
Contact Measure resistance Correct by tightening.
Fan Motor Internal
Failure with a tester. Replace connectors.
Thermostat

Incorrect
Check connection. Repair connection.
Connection

SM-16006-rev.1 3-29
TROUBLESHOOTING

Alarm
Incorrect Capacity Setting of Indoor Unit and Outdoor Unit
Code

l The RUN indicator (red) flashes.


l The indoor unit number (refrigerant cycle number - address number), the alarm code, the model code*1),
the model name*1) and the number of connected indoor units are displayed on the LCD. The indoor unit
number and the alarm code are displayed on the 7-segment display of the outdoor unit PCB.
*1) Except for some models.

H This alarm code is indicated when the capacity setting DIP switch, DSW2, on the outdoor unit PCB,
is not set (all the settings from #1 to #6 are OFF) or set incorrectly.
H This alarm code is displayed when the total indoor unit capacity exceed the connectable indoor unit
capacity ratio of outdoor unit.
O.U. PCB: Outdoor Unit PCB
I.U. PCB: Indoor Unit PCB
Yes
Are #1-#6 of DSW2 on
Set capacity of O.U. PCB.
O.U. PCB set incorrectly?

No

Yes
Are #1-#4 of DSW3 on
Set capacity of I.U. PCB.
I.U. PCB set incorrectly?

No

Are the settings of


DSW1 and RSW1 on No
O.U. PCB and setting
of DSW5 and RSW2 on Set them correctly.
I.U. PCB totally same in Outdoor Unit PCB: DSW1, RSW1
a refrigerant cycle? Indoor Unit PCB: DSW5, RSW2
Yes

Total indoor unit capacity


is wrong.

Action
Event Cause Check Item
(Turn OFF Main Switch)

Check combination of
Incorrect Capacity Setting of Indoor Unit indoor units and capacity Correctly set DIP switch,
setting of I.U. PCB. DSW3.

Check capacity setting Correctly set DIP switch,


Incorrect Capacity Setting of Outdoor Unit
of O.U. PCB. DSW2.

Check outdoor unit


Ensure that total
Total Indoor Unit Capacity Connected to model by calculating
indoor unit capacity is
Outdoor Unit is Beyond Permissible Range total indoor units
from 50% to 130%.
capacity.

Check refrigerant cycle


Refrigerant Cycle Setting of Outdoor Unit
setting of O.U. PCB Set them correctly.
and Indoor Unit is Different
and I.U. PCB.

Refrigerant Cycle No. Setting


Setting Switch Example of Setting Refrigerant Cycle No.25
10 digit 1 digit
901
Setting Position ON
23
78

OFF 456
ON 901 Set by inserting 1 2 3 4 5 6
OFF slotted screwdriver
23
78

1 2 3 4 5 6 456 into the groove.


Turn ON No. 2 pin. Set Dial No.5.

Outdoor Unit DSW1 RSW1 DSW and RSW factory setting is 0.


Indoor Unit DSW5 RSW2 Maximum in setting refrigerant cycle No. is 63.

3-30 SM-16006-rev.1
TROUBLESHOOTING

Alarm
Incorrect Indoor Unit No. Setting
Code

l The RUN indicator (red) flashes.


l The indoor unit number (refrigerant cycle number - address number), the alarm code, the model code*1),
the model name*1) and the number of connected indoor units are displayed on the LCD. The indoor unit
number and the alarm code are displayed on the 7-segment display of the outdoor unit PCB.
*1) Except for some models.

H This alarm code is displayed five minutes after power-on of the outdoor unit, if the indoor unit number
set by DSW6 and RSW1 duplicates in the same refrigerant group.

Alarm
Incorrect Indoor Unit Combination
Code

l The RUN indicator (red) flashes.


l The indoor unit number (refrigerant cycle number - address number), the alarm code, the model code*1),
the model name*1) and the number of connected indoor units are displayed on the LCD. The indoor unit
number and the alarm code are displayed on the 7-segment display of the outdoor unit PCB.
*1) Except for some models.

SM-16006-rev.1 3-31
TROUBLESHOOTING

Alarm
Incorrect Setting of Unit Model Code
Code

l The RUN indicator (red) flashes.


l The indoor unit number (refrigerant cycle number - address number), the alarm code, the model code*1),
the model name*1) and the number of connected indoor units are displayed on the LCD. The indoor unit
number and the alarm code are displayed on the 7-segment display of the outdoor unit PCB.
*1) Except for some models.

H This alarm code is displayed in the following condition. Check the unit model code setting (DSW4) of I.U.
PCB after turning OFF the power source.

Condition Action
The unit model code setting (DSW4) is not set (all pins
Set DSW4 correctly.
are “OFF”), or is set for the incorrect indoor unit type.

Alarm
Incorrect Setting of Unit and Refrigerant Cycle Number
Code

l The RUN indicator (red) flashes.


l The indoor unit number (refrigerant cycle number - address number), the alarm code, the model code*1),
the model name*1) and the number of connected indoor units are displayed on the LCD. The indoor unit
number and the alarm code are displayed on the 7-segment display of the outdoor unit PCB.
*1) Except for some models.

H This alarm code is displayed in the following condition. Check the settings of the DIP switch (DSW) and
the rotary switch (RSW) after turning OFF the power source.

Condition Action
a) Unit No. Setting / Ref. Cycle No. Setting Starting
from “1” (recommended)
The unit No. setting (DSW6 and RSW1) or the Set the unit No. and the refrigerant cycle No. from “1”
refrigerant cycle No. setting (DSW5 and RSW2) to “63”. (Setting No. for the 64th unit shall be “0”.)
is set as “64” or more, or more than 2 pins of b) Unit No. Setting / Ref. Cycle No. Setting Starting
DSW5 or DSW6 are set. from “0”
Set the unit No. and the refrigerant cycle No. from “0”
to “63.” (Setting No. for the 64th unit shall be “63”.)

3-32 SM-16006-rev.1
TROUBLESHOOTING
3.2.3 Abnormalities of Devices

Other
Abnormalities
Abnormalities of Devices

If there is no abnormality (Alarm Code) indicated on the wired controller, and normal operation is not
available, take necessary action according to the following procedures.

Action
Event Cause Check Item
(Turn OFF Main Switch)

Disconnected Measure coil


Failure of Coil resistance with tester.
Replace indoor unit
Indoor Unit
fan motor.
Fan Motor Burned-Out Measure insulation
Coil resistance.

Disconnected Measure coil


Failure of Coil resistance with tester.
Replace outdoor unit
Outdoor Unit
fan motor.
Fan Motor Burned-Out Measure insulation
"RUN" Indicator Coil resistance.
and LCD are ON.
However, the
system does
Measure resistance
not operate. Failure of Comp. Motor
between wires.
(example) Replace compressor.
Indoor/outdoor
fans or Check for abnormal
Failure of Comp.
compressor sound from comp.
do not operate.
Failure of
Contact Check whether magnetic
Magnetic Replace magnetic
Failure switch is activated
Switch for switch.
correctly.
Comp.

Failure of Disconnected Correctly connect


One of PCBs Wire to PCB Check connection.
wires.
for
outdoor unit,
indoor unit, Failure of Check PCB in
wired zone self-checking mode *1). Replace PCB if faulty.
controller PCB

Failure of
Failure of Thermistor
Check it in
Air Inlet
Check Mode *2).
The Comp. Thermistor Disconnection Replace or correctly
does not Stop of Thermistor connect wires
or Start even if abnormal.
if the temperature
setpoint Abnormality
Abnormality of of
on the LCD is Wired Controller Cable Check it in Run
Test Test.
Run.
Wired Zone Controller Cord
Changed *3)

Check it in
Failure of Indoor Unit PCB Replace PCB if faulty.
self-checking mode *1).

*1): For CIW01, refer to Section 3.1.4 (3).


*2): For CIW01, refer to Section 3.1.4 (2).
*3): Even if controllers are normal, the compressor does not operate under the following conditions.
* Indoor Air Temp. is lower than 69.8°F (21°C) or Outdoor Air Temp. is lower than 23°F (-5°C) during cooling
operation.
* Indoor Air Temp. is higher than 86°F (30°C) or Outdoor Air Temp. is higher than 73.4°F (23°C) during heating
operation.
* When a cooling (or heating) operation signal is given to the outdoor unit and a different operation signal is given
to indoor units.
* When demand signal or emergency stop signal is given to outdoor unit.

SM-16006-rev.1 3-33
TROUBLESHOOTING

Other
Abnormalities
Abnormalities of Devices

Action
Event Cause Check Item
(Turn OFF Main Switch)

Check Setting
Check Setting Condition
Condition
of "Thermistor of
of "Thermistor of
Wired Zone Controller"
Wired Controller"
with Optional Setting
with Optional Setting
* Setting and Control
* Setting and Control
"00": Control by Indoor
"00": Control by Indoor
Thermistor for
Thermistor
Suction Air for
"01": Suction If the thermistor of
Incorrect Optional Control Air
by wired zone
controller
controller
Setting Thermistor
"01": Control by of is not used, set it at "00".
Wired Zoneof
Thermistor
The Comp. Controller
Wired Controller
does not stop "02": Control by
"02": Control by
or start even Average Value of
if the temperature Average Value of
Indoor Thermistor
setpoint on the Indoor Thermistor
for Suction Air
LCD is for
andSuction Air of
Thermistor
changed. *3) and Thermistor
Wired Zone of
Wired Controller
Controller

Check Setting Condition


of "i1" and "i2" by If the room
Input/Output Setting thermostat is not
Incorrect * Setting and Control used, set for input
Input/Output Setting "01": Room Thermostat signal actually used.
(Cooling) If no signal is used,
"02": Room Thermostat set it at "00".
(Heating)

*1): For CIW01, refer to Section 3.1.4 (3).


*2): For CIW01, refer to Section 3.1.4 (2).
*3): Even if controllers are normal, the compressor does not operate under the following conditions.
* Indoor Air Temp. is lower than 69.8°F (21°C) or Outdoor Air Temp. is lower than 23°F (-5°C) during cooling
operation.
* Indoor Air Temp. is higher than 86°F (30°C) or Outdoor Air Temp. is higher than 73.4°F (23°C) during heating
operation.
* When a cooling (or heating) operation signal is given to the outdoor unit and a different operation signal is given
to indoor units.
* When demand signal or emergency stop signal is given to outdoor unit.

3-34 SM-16006-rev.1
TROUBLESHOOTING

Other
Abnormalities
Abnormalities of Devices

Action
Event Cause Check Item
(Turn OFF Main Switch)

Failure of
Failure of Thermistor Replace or correctly
Discharge Check
Check Thermistor in
thermistor in
connect wires
Air Temp. Disconnected self-checking mode
Self-Checking mode*2).*2).
if abnormal.
Thermistor Wire of
Indoor Fan Thermistor
Speed is
Not Changed Failure of
Failure of Replace wired
Wired
Wired Zone Controller
Controller controller if faulty.
Check itit in
Check in
self-checking mode
Self-Checking mode*1).
*1).
Failure of
Replace PCB if faulty.
Indoor Unit PCB

Failure of Failure of
Thermistor Thermistor
for Outdoor Replace or correctly
Evaporating Disconnected connect it if abnormal.
Temp. during Wire of
Heating Thermistor

Disconnected
Measure resistance
Reversing
of coil.
Failure of Valve Coil
Reversing Incorrect Replace reversing valve.
Valve Activation of
Supply power forcibly.
No Defrosting Reversing
Operation Mode Valve
is Available
while Heating Disconnected Control Wires
Correctly connect
Operation or between Indoor Unit and Check connectors.
wires.
Defrosting Outdoor Unit
Operation is
Continued
Disconnected Correctly connect
Check connectors.
Failure of Wire to PCB wires.
Outdoor Unit
PCB Failure of Check itit in
Check in Replace it when check
PCB self-checking mode
Self-Checking mode*1).
*1). mode is not available.

Disconnected Correctly connect


Check connectors.
Failure of Wire to PCB wires.
Indoor Unit
PCB Failure of
PCB

Check
Check PCB
PCB in
in
Light and self-checking mode
Self-Checking mode*1).
*1). Replace PCB if faulty.
LCD Indication
Failure of PCB in Indoor Unit
on Wired Zone
Zone Controller
or Wired Controller
Controller
are Kept ON

*1): For CIW01, refer to Section 3.1.4 (3).


*2): Refer to Section 3.1.4 (2).

SM-16006-rev.1 3-35
TROUBLESHOOTING

Other
Abnormalities
Abnormalities of Devices

Action
Event Cause Check Item
(Turn OFF Main Switch)

Indoor Heat Load is Larger


Calculate heat load. Use a larger unit.
than Cooling Capacity

Gas Leakage Correctly charge


or Shortage Measure superheat. refrigerant after
of Refrigerant repairing gas leakage.
Excessively
Small
Measure and check
Diameter Use correct pipes.
field-supplied pipes.
Tube or
Long Piping
Incorrect
Activation of Check whether or not
Replace check valve
Check Valve temp. difference exists
for outdoor unit.
of Outdoor before/after check valve.
Unit

Check for any clogging. Remove clogging.

Check connection
Replace connector.
cord and connector.
Failure or
Malfunction Is there operation
Replace coil.
of Electronic sound from coil?
Expansion
Insufficient Valve
Cooling Is thermistor on
Replace thermistor.
Operation Excessively compressor normal?
Low Suction
Pressure Is thermistor
installed correctly on Correctly install it.
compressor?

Clogged
Strainer in
Indoor Unit Check temp. difference
Replace strainer in
Clogging at at inlet and outlet of
indoor unit.
Low Pressure strainer.
Piping

Clogging at
Low Pressure Check temp. difference. Remove clogging.
Piping

Insufficient Check for clogged


Clean air filter.
Airflow to air filter.
Indoor Unit
Heat Check for obstacle at
Exchanger Remove obstacles.
inlet or outlet.

Excessively Insufficient revolution


Low Air Replace fan motor.
of indoor unit fan motor?
Temp. to
Indoor Unit
Heat Check short-circuited Remove cause of
Exchanger indoor unit air. short-circuited.

3-36 SM-16006-rev.1
TROUBLESHOOTING

Other
Abnormalities
Abnormalities of Devices

Action
Event Cause Check Item
(Turn OFF Main Switch)

Check clogging of
outdoor unit Remove clogging.
heat exchanger.
Obstacles at inlet or
Insufficient outlet of outdoor unit Remove obstacles.
Airflow to heat exchanger?
Outdoor Unit
Heat Is service space for Secure sufficient
Exchanger outdoor unit sufficient? service space.

Correct fan speed? Replace fan motor.

Excessively Short-circuited Remove cause of


High Air outdoor unit
outdoor unit air short-circuit.
Temp. to
Outdoor Unit
Heat Any other heat load
Remove heat source.
Exchanger near outdoor unit?

Excessively Check expansion valve Correctly charge


Excessively Charged opening. refrigerant.
High Refrigerant
Discharge Non-
Pressure Check each temp. Charge refrigerant
Condensable
and pressure. after vacuum pumping.
Gas in Cycle
Clogging of
Discharge Check for clogging. Remove clogging.
Piping

Insufficient Check for clogging. Remove clogging.


Cooling
Operation
Check for connecting
Replace connector.
wire and connector.
Failure or
Malfunction Is there operation
Replace coil.
of Expansion sound from coil?
Valve
Is thermistor on
Replace thermistor.
compressor normal?

Is thermistor installed
correctly on Correctly install it.
compressor?

Check temp. difference


Malfunction or Internal
between inlet and outlet Replace reversing valve.
Leakage from Reversing Valve
of reversing valve.

Failure of
Solenoid Check leakage from
Valve solenoid valve. Replace solenoid valve.
for Bypass
Excessively
Low Suction Malfunction
Pressure or Internal Check temp. difference
Leakage from between inlet and Replace reversing valve.
Reversing outlet of reversing valve.
Valve

Check for expansion Replace failed


Discharge Temp. of
valve of indoor unit in expansion valve of
Indoor Unit is Unstable.
the same system. indoor unit.

SM-16006-rev.1 3-37
TROUBLESHOOTING

Other
Abnormalities
Abnormalities of Devices

Action
Event Cause Check Item (Turn OFF Main Switch)

Communication
Transmission
Check indoor unit
Failure Repair it according
indicating alarm code
between to alarm code “03”.
“03” on wired controller.
I.U. and O.U.

Insufficient Insufficient Check indoor unit


Transmission
Communication Check wired controller
Cooling Power according to
Failure LCD or “RUN” indicator
Operation Supply to “Troubleshooting”
is turned OFF.
Indoor Unit. of this manual.

Check that indoor unit


Failure of
capacity is 0 in
Indoor Unit Replace indoor unit PCB.
check mode of
PCB
outdoor unit PCB.

3-38 SM-16006-rev.1
TROUBLESHOOTING

Other
Abnormalities
Abnormalities of Devices

Action
Event Cause Check Item
(Turn OFF Main Switch)

Indoor Heat Load is Larger Use larger unit.


Calculate heat load.
than Heating Capacity

Gas Leakage Correctly charge


or Insufficient refrigerant after gas
Measure superheat.
Refrigerant leakage check and
Charge repair.
Excessively
Small Measure field-supplied Use specified pipes.
Diameter or pipes.
Long Piping

Check for clogging. Remove clogging.

Check for connecting


Replace connector.
cord and connector.
Failure or
Malfunction Is there operation
Replace coil.
of Electronic sound from coil?
Expansion
Valve
Is thermistor on
Replace thermistor.
compressor normal?

Is thermistor
installed correctly Correctly install it.
on compressor?
Insufficient
Clogging of
Heating Check temp. difference Replace strainer for
Excessively Indoor Unit/
Operation between inlet and outlet outdoor unit or indoor
Low Outdoor Unit
of strainer. unit.
Suction Strainer
Pressure
Clogging
Check temp. difference
of Suction Remove clogging.
of each part.
Piping

Is outdoor unit heat Remove clogging.


exchanger clogged?

Are there any obstacles


Insufficient at inlet or outlet of Remove obstacles.
Airflow to outdoor unit?
Outdoor Unit
Heat Is service space for Secure sufficient
Exchanger outdoor unit sufficient? service space.

Check outdoor fan speed. Replace fan motor.

Excessively
Low
Air Temp. to Checkfor
Check forany
any Remove cause of
Outdoor Unit short-circuited
short-circuits short circuit.
Heat tooutdoor
outdoorunit
unit.
air.
Exchanger

Defrosting is
Check thermistor for Replace thermistor
Insufficiently
Completed defrosting. for defrosting.

SM-16006-rev.1 3-39
TROUBLESHOOTING

Other
Abnormalities
Abnormalities of Devices

Action
Event Cause Check Item (Turn OFF Main Switch)

Communication
Transmission
Check indoor unit
Failure Repair it according
indicating alarm code
between to alarm code “03”.
“03” on wired controller.
I.U. and O.U.

Insufficient Check indoor unit


Insufficient Check wired controller
Transmission
Communication Power according to
Heating LCD or “RUN” indicator
Failure Supply to “Troubleshooting”
Operation is turned OFF.
Indoor Unit. of this manual.

Check that indoor unit


Failure of
capacity is 0 in
Indoor Unit Replace indoor unit PCB.
check mode of
PCB
outdoor unit PCB.

3-40 SM-16006-rev.1
TROUBLESHOOTING

Other
Abnormalities
Abnormalities of Devices

Action
Event Cause Check Item
(Turn OFF Main Switch)

Check for filter clogging. Remove clogging.


Insufficient
Airflow to Check for any obstacles
Indoor Unit at inlet or outlet of Remove obstacles.
Heat indoor unit.
Exchanger
Check indoor fan speed. Replace fan motor.

Excessively
High Air
Excessively Temp. to Check whether short Remove cause of
High Indoor Unit circuit exists. short circuit.
Discharge Heat
Pressure Exchanger
Excessively
Check expansion valve Correctly charge
Charged
opening. refrigerant.
Refrigerant
Non-
Condensable Check refrigerant Recharge refrigerant
Gas in Ref. quantity. after vacuum pumping.
Insufficient Cycle
Heating Clogging of
Operation Discharge Check for clogging. Remove clogging.
Piping

Check temp. difference


Malfunction or Internal
between inlet and outlet Replace reversing valve.
Leakage of Reversing Valve
of reversing valve.

Check temp. difference


Malfunction of Check Valve
between inlet and outlet Replace check valve.
of Outdoor Unit
of check valve.

Failure of
Check for refrigerant
Solenoid
leakage from solenoid Replace solenoid valve.
Valve
valve.
for Bypass
Excessively
High Suction Malfunction
Pressure or Internal Check temp. difference
Leakage from between inlet and outlet Replace reversing valve.
Reversing of reversing valve.
Valve

Check for expansion Replace failed


Discharge Temp. of
valve of indoor unit expansion valve of
Indoor Unit is Unstable.
in same system. indoor unit.

SM-16006-rev.1 3-41
TROUBLESHOOTING

Other
Abnormalities
Abnormalities of Devices

Action
Event Cause Check Item
(Turn OFF Main Switch)

Foreign Particles Inside Remove foreign


Check it by viewing.
Fan Casing particles.

Indoor Unit Fan Wheel Adjust position of


Check it by viewing.
Contacts Casing fan wheel.

Outdoor Unit Propeller Fan Adjust position of


Check it by viewing.
Comes in Contact with Fan Shroud propeller fan.

Failure of Check each part is


Tightly secure
Tightly fix it. it.
Installation tightly secured.
fixed.
Cooling or
Heating
Operation Liquid Ref. Check expansion valve
Ensure superheat.
with Compression opening.
Abnormal Abnormal
Sound Sound from Wear or
Compressor Is there any abnormal
Breakage of Inside of
sound from inside Replace compressor.
Internal compressor?
Comp. Parts
Crankcase
Check resistance of Replace crankcase
Heater does
crankcase heater or fuse. heater or fuse.
Not Get Warm

Humming Sound from Check surface of Replace magnetic


Magnetic Contactor contacts. switch.

Abnormal Vibration of Checkeach


Check eachfixing Tightly secure
Tightly fix it. it.
Cabinets screws.
tightening screws.

Obstacle at Outdoor Fan Check obstacles. Remove obstacles.


Outdoor Fan
does Not Operate
even when
Compressor If the reversing valve is
Wait for switching of
is Operating Preparatory State for not switched, check for
reversing Valve.
Heating Operation insufficient refrigerant.
(1 to 3 minutes)

Discharge pressure does


not increase higher than Check operation
Add refrigerant.
319 psi (2.2MPa)
2.2MPa due to
due to insufficient pressure.
Indoor Fan insufficient refrigerant.
refrigerant.
does Not Operate
even when Disconnected Wire for Correctly connect wires.
Check wiring.
Compressor Indoor Fan
is Operating

Failure of AC chopper Check AC chopper. Replace AC chopper.

3-42 SM-16006-rev.1
TROUBLESHOOTING

3.3 Procedures for Checking


3.3.1 Self-Checking of PCBs using Wired Controller
Refer to Section 3.1.4 “Checking Wired Controller”
3.3.2 Self-Checking of Wired Controller
Refer to Section 3.1.4 “Checking Wired Controller”

SM-16006-rev.1 3-43
TROUBLESHOOTING

3.4 Test Run

Turn OFF all the power source switches.


Use a tester and make sure that all the switches are turned OFF.

Before the test run, check that the unit is appropriately installed according to the Installation and Maintenance
Manual. After that, inspect the following items.

Check Item Contents


1 Damage Are the unit appearance and inside of the unit damaged?
2 Fan Motor Is the fan motor runner installed in the center of the casing?
Is the fan motor installed away from the casing?
(The fan motor should NOT be touched by the casing.)
3 Fasteners Are the screws loose due to vibration during transportation?
Check that the fasteners are secured firmly during installation, especially for electrical
wiring.
4 Refrigerant Leaks Check that there are NO refrigerant leaks.
The tightening part of the pipe (flare part) may be loose because of vibration during
transportation.
5 DSW Setting Check that the DSW setting is the same as the factory setting. (Refer to Section 3.1.3.)
*1)
6 Insulation Measure resistance between electrical component terminal and ground with a tester.
It is normal if the resistance is 1MW and over.
If 1MW or less, do not perform the operation due to insulation failure of electrical parts.
Do NOT apply electricity to the terminal board of operating line. (Control PCB may be
damaged.)
7 Stop Valve Fully Open Prior to test run, check that the stop valve of the outdoor unit is completely open.
8 Power Source Phase The operation is NOT possible with the incorrect power phase order or lacking phase.
• Alarm “05” will be indicated on the LCD of the wired controller.
• “05” will be indicated on the 7-segment display of the outdoor unit.
Check the power source phase according to the caution label attached close to the
outdoor unit terminal block or inside of the service cover.
9 Turn ON Crankcase After completion of item checks 1 to 8, turn ON the power supply of the outdoor unit.
Heater *2) Apply power to the outdoor unit(s) at least 12 hours prior to operation of the system for
preheating of the compressor oil..
10 Indoor and Outdoor <For Use in both Cooling and Heating Operation>
Temperature Is indoor temperature DB80oF (27oC) or less during heating operation?
(Heating operation may not be operated due to the activation of the overload operation
prevention under the ambient temperature of 66oF (19oC) or over.)
To perform the test run, set the test run mode with the wired controller.

*1): Insulation Resistance


l If the unit has been turned OFF for long periods, insulation resistance may decrease to 1MW or less because
the refrigerant is retained in the compressor. Check the following points.
(a) Disconnect the cables of the compressor and measure the insulation resistance of the compressor itself.
If the resistance is 1MW or less, an insulation failure of another electrical charge part has occurred.
(b) If the resistance is 1MW or less, reconnect the compressor and turn ON the main power supply.
The compressor will warm up automatically. Check the insulation resistance again after applying current for
at least three hours. (Preheating time depends on the air condition, piping length or refrigerant condition.)
l Before the leakage breaker is activated, check the rated capacity.
*2): Stoppage of Compressor Operation
The compressor may NOT be operational for a maximum of four hours if the power supply is NOT turned ON in
advance.
At this time, the stoppage Code (d1-22) is displayed on the LCD of wired controller and the forced Thermo-OFF
function starts.
If operation of the compressor is necessary, turn ON the power supply of the outdoor unit, wait for 30 seconds
and press PSW5 on the outdoor unit PCB for at least three seconds. The forced Thermo-OFF function (d1-22)
will be cancelled and the compressor operation will be available.
NOTE:
Thermo-ON: The outdoor unit and some indoor units are running.
Thermo-OFF: The outdoor unit and some indoor units stay on, but don't run.

3-44 SM-16006-rev.1
TROUBLESHOOTING

3.4.1 Test Run Using Wired Controller


Menu
(1) Wired Controller (CIW01) Menu
Button

On/Off
(1) Turn ON the power source of the indoor and outdoor units. OK Back/Help ECO
(2) Set the TEST RUN mode with the wired zone
(2) controller.
controller.
On/Off
Button Back/Help
Press and hold the "Menu" and the "Back/Help" buttons
switches Button
simultaneously for more than three seconds.
Select “Test Run” by pressing “ ” and press “OK”. Test Run Setting: 2 units
The Test Run screen will be displayed.
NOTE: MODE : COOL
For other controllers, SPEED : AUTO
refer to the “Installation Manual” for each controller.
Normal
IfIf"TEST
"TESTRUN"
RUN"and andthe
thetotal
totalnumber
numberofofthe
theunits
unitsconnected
connected
tothe
to thewired
wiredzone
controller (for example
controller "2 units")
(for example are indicated
"2 units") are indicated
onthe
on thewired
wiredzone
controller, the connection
controller, of theofcontroller
the connection the remotecable
control
is correct.
cable is correct. Sel. Adj. ON Back Rtrn
* The total number of indoor units connected is indicated
on the liquid crystal display (LCD). NOTE:
* If the indicated number is not equal to the actual number of connected indoor units, When “00 unit” is indicated,
the auto-address function is not performed correctly due to incorrect wiring, or the auto-address function
electromagnetic interference.Turn OFF the power supply, and correct the wiring after may be performing.
checking the following points. (Do not repeat turning ON and OFF within 10 seconds.) Cancel “Test Run” mode
(a) The power supply for the indoor unit is NOT turned ON or incorrect wiring. and set it again.
(b) Loose connection between Indoor Units or Wired
(b) Wired Zone Controller.
Controller.
(c) Incorrect Setting of Indoor Unit Address (The indoor unit address is duplicated.)
Abnormal
If no indication or "00" appears, or the number of units indicated is less than the actual
number of units, there is an abnormality.

(3) Checking Procedures for Abnormalities


Wired
Wired ZoneController
Controller
Fault Inspection Points after the Power Source is OFF
Indication
Indication
No Indication * The power source is not turned ON. 1. Connection
Connection between Connector and Wires
** The
The connection of thethe remote control
controller cable Connecting Points of Controller
2. Connecting Remote Control
Cable Cable
cable is incorrect.
is incorrect. Contact of Connectors of Controller
3. Contact Remote Control
Cable Cable
* The connecting wires of power supply 4. Connection Order of each Terminal Block
line are incorrect or loose. 5. Screw Fastening of each Terminal Block
Number of * The electrical wiring between indoor unit
connected units and outdoor unit is disconnected, or the
is incorrect. power source is not turned ON.
* The setting of unit number is incorrect. 6. RSW Setting on Indoor Unit Printed Circuit Board
7. Wire Connecting Order of Bridge Cable
* The connection of control cables 8. Connecting Points of Bridge Cable
between each indoor unit are incorrect. 9. Contact of Connectors of Bridge Cable
(When one wired zone controller
controller controls
controls
multiple units.)
Back to (1) after checking

Move to (4) on the next page.

SM-16006-rev.1 3-45
TROUBLESHOOTING

(4) Press “On/Off” button.


switch.
Normal test test
run operation
operation will
will be
be started.
started. The operation mode, the airflow
airflow volume,
volume, the
the airflow
airflow direction
direction
The run
and the run
testtest
run time
time can
can be
be set
set on
on the
theTest
TestRun
Runscreen.
screen.
Select the item by pressing “ ”.
The run
test test
run will
will be
be completed
completed by by pressing
pressingthethe“Back/Help”
“Back/Help”button
buttonduring
duringthe
thestoppage
stoppageoror“On/Off”
“On/Off”button
button
during the operation.
operation.
Abnormal
do not
If the units do not start
start or
or the
the operation
operationlight
lighton
onthe
thewired
wiredzone
controller flashes,
controller flashes,
abnormality.
there is an abnormality.

(5) Checking Procedure for Abnormalities


Wired Zone
Wired Controller
Controller Inspection Points when the
Unit Condition Fault
Indication
Indication Power Source is OFF
The operation light The unit does not The power source is not turned ON.
flashes. (1 time/1 sec.) start.
And the Unit No. and The connecting wires of operating 1. Connecting Order of each Terminal Block.
Alarm Code "03" flash. line are incorrect or loose. The fuse on the PCB may be blown
due to miswiring. (Can be recovered only
once by the DSW on the PCB)
Procedures for Recovery When Transmitting
Circuit Fuse is Blown
1. Correct the wiring for the terminal block.
2. Setting positions of the model code are
shown below.
Indoor Unit PCB Outdoor Unit PCB

DSW7 DSW10
ON ON
OFF OFF
1 2 1 2

2. Screw Fastening of each Terminal Block.


3. Connecting Order of Power Line Between
Indoor Units and Outdoor Unit.
The operation light The unit does not The connection of remote
controller cable
control This is the same as above items 1 through 3.
flashes. (1 time/2 sec.) start. cable
is is incorrect.
incorrect.
Other alarm codes or The unit does not The connection of the thermistors An authorized service person should check
indications than those start, or starts once or other connectors are incorrect. the unit using the Alarm Code Table in this
above (Refer to and then stops. Tripping of protector exists. manual.
the Alarm
alarm code
Codetable.)
Table.)
light
The operation lamp The unit does not The connecting wires of operating An authorized service person should check
flashes. (1 time/1 sec.) start. line are incorrect or loose. the unit using the Alarm Code Table in this
And the Unit No. 00. manual.
Alarm Code dd and
Unit Code E.00 flash.
Back to (1) after checking

3-46 SM-16006-rev.1
TROUBLESHOOTING

3.4.2 Test Run from Outdoor Unit Side


Refer to the Service Manual No. SM-15001.

3.4.3 Checking the Test Run


(1) Indoor and Outdoor Fan
Check that the indoor fan and outdoor fan rotate correctly and the airflow is smooth.
(2) Power Supply Voltage < Voltage Change >
Check the power supply.
If the power supply is abnormal, contact the electric Initial Voltage
(V1)
power company. Operating Voltage
Usually, voltage drop will occur when starting the (V3)
operation as shown in the figure (V2).
In order to protect the device, comply with the following Starting Voltage
normal range of the power supply voltage. (V2)

<Normal Range of Power Supply Voltage>


• Supply Voltage: Rated Voltage < +10% Operating Voltage (V3): Rated Voltage < +10%
• Starting Voltage (V2): Rated Voltage > -15% Voltage Imbalance between Phase: < 3%
(3) Normal Operating Pressure
Normal operating suction pressure is 29 to 159.5 psi (0.2 to 1.1 MPa) and normal operating discharge
pressure is 145 to 507.6 psi (1.0 to 3.5 MPa) when the refrigerant charge quantity is correct. Check
the operation pressure in the test run mode.
(4) High Pressure Switch
Check the operation pressure of the high pressure switch in the table below.

Refrigerant Operation Pressure


R410A 601 psi (4.15MPa)

(5) High Pressure Increase Retry (Protection Control)


(a) High pressure will increase when one of the following procedures is performed.

Cover the air inlet of outdoor unit Cover the air inlet of indoor unit
during cooling operation. during heating operation.

(b) When the high pressure retry control is activated, alarm code “ ” will be indicated on the
7-segment display of the outdoor unit PCB. If the high pressure retry control occurs three times or
more within 30 minutes, alarm code “ ” will be indicated on the LCD of the wired controller or the
7-segment display of the outdoor unit PCB.
< For CIW01 >

01-02
Alarm Code: 22 Chek

MODEL : F .02 AlarmRst


I.U.
IDU RCI-3.0FSN3
: ******
Address
ODU
O.U. : RAS-3HVRNM2
******
Sel. OP MODE OK Entr

NOTE:
High pressure may not increase until the high pressure switch is activated because of the
temperature condition.

SM-16006-rev.1 3-47
MAINTENANCE

4. Maintenance

SM-16006-rev.1 4-1
MAINTENANCE

4.1 Maintenance of Outdoor Unit


Refer to the Service Manual No. SM-15001.

4-2 SM-16006-rev.1
MAINTENANCE
(DOAS Type)
4.2 Maintenance of Indoor Unit

Use the specified non-flammable refrigerant (R410A) to the outdoor unit in the refrigerant cycle.
Do not charge the unit with materials other than R410A, such as hydrocarbon refrigerants (propane,
etc.), oxygen, flammable gases (acetylene, etc.) or poisonous gases when installing, maintaining and
moving the unit. Contamination of these are extremely dangerous and may cause an explosion, a
fire, and an injury.

4.2.1 DOAS Type ((H,Y)DOA096B21S)

TURN OFF all power source switches.

4.2.1.1 Removing Long Life Filter


The air intake grilles are field-supplied. Replacement of the long life filter depends on the way it was
installed. Check it carefully.
4.2.1.2 Removing PCB
(1) Remove the electrical box cover.
Product Produced in 2017 or earlier
Loosen five M4 screws securing the electrical box cover and remove the electrical box cover by laying
it down along electric wires.
Product Produced in 2018 or later
Loosen seven M4 screws securing the electrical box cover and remove the electrical box cover.

Tool Phillips Screwdriver

Product Produced in 2017 or earlier

Electrical Box Cover

Screws

Product Produced in 2018 or later

Electrical Box Cover

Screws

SM-16006-rev.1 4-3
MAINTENANCE
(DOAS Type)

TURN OFF all power source switches.

(2) There are three PCBs. PCB1 (Control PCB), PCB2 and PCB3 are secured with four PCB tabs. Clamp
the center of the PCB tabs using a long-nose plier and pull out the PCB.

Tool Phillips Screwdriver, Long-nose Pliers

Connector for Connector for Connector for


PCB2 Expansion Valve Thermistor Float Switch PCB1
TB2

TB1

Transmission /R.C.S
B
CN2 THM1 THM2 THM3 THM4 THM5 CN1925 PCN2 PCN3

EF2

A
2
CN401

CN402

CN403

CN404

CN3 CN14 TP DSW8

1
DSW7
DSW6
CA2

PCN6
RSW1
DSW5
X5

YX5

PCN1
DSW3 DSW4 RSW2
X4

YX4

L2
EFR1

EFS1
X3

CN8 CN11
YX3

L1
PCN7
X2

CN7 CN17 CN1


YX2

CA1
R

PCB3

NOTE:
Do not touch any components on the PCB.
Do not apply excessive force to the PCB or it will cause a malfunction.

4-4 SM-16006-rev.1
MAINTENANCE
(DOAS Type)

TURN OFF all power source switches.

4.2.1.3 Removing Fan and Fan Motor


Remove the indoor fan and the fan motor from the back bottom side.
(1) Remove the lower M4 screws securing the inlet flange.

Tool Phillips Screwdriver

Inlet Flange

M4 Screws (×4)

(2) Remove the lower M4 screws that secure the back bottom side.

Tool Phillips Screwdriver

Only for Product Produced


in 2018 or later

Lower Cover
M4 Screws for Product Produced in 2017 or earlier (×11)
M4 Screws for Product Produced in 2018 or later (×13)

SM-16006-rev.1 4-5
MAINTENANCE
(DOAS Type)

TURN OFF all power source switches.

(3) Remove the lower cover so the fan assembly is visible.


Remove the wiring for the motor by unclipping the cord clamp.
(4) Remove the screws that are securing plate and move the casing slightly.
(5) Loosen the four screws of the motor holding bands, and remove the motor and the casing at the same
time.
Tool Phillips Screwdriver

Motor Holding Band

M4 Screws (×8)

(6) Loosen the screws securing the fan motor shaft and the fan runner using the hexagonal wrench (for
M8 screw), and remove the fan runner.
Tool Hexagonal Wrench

Hexagonal Wrench
Motor Shaft

Fan Runner

4-6 SM-16006-rev.1
MAINTENANCE
(DOAS Type)

TURN OFF all power source switches.

4.2.1.4 Removing Thermistors for Liquid Pipe and Gas Pipe


(1) Remove four M4 screws securing the service cover and remove the service cover.

Tool Phillips Screwdriver

Service Cover

M4 Screws (×4)

(2) Remove the cork tape, pipe insulation, and thermistor clamps. Then remove the liquid pipe and gas
pipe thermistors.
Tool Phillips Screwdriver

Expansion Valve

Thermistor for
Liquid Pipe

Thermistor for
Gas Pipe

SM-16006-rev.1 4-7
MAINTENANCE
(DOAS Type)

TURN OFF all power source switches.

4.2.1.5 Removing Float Switch


(1) Remove the service cover according to Section 4.2.1.4 “Removing Thermistors for Liquid Pipe and
Gas Pipe”.
(2) Remove two M4 screws securing the float switch onto the side cover and remove the float switch.

Tool Phillips Screwdriver

M4 Screws (×2)
Float Switch

NOTE:
When assembling the float switch, handle carefully.
(Tightening Torque: Approx. 0.2lbf·ft (0.3N·m). Overtightening damages the nut.)
If the float switch is dropped, it will be damaged and should be replaced.

4-8 SM-16006-rev.1
MAINTENANCE
(DOAS Type)

TURN OFF all power source switches.

4.2.1.6 Removing Drain Pump


The drain pump is secured to the service cover. Remove the securing screws and remove the drain pump.

Tool Phillips Screwdriver

Service Cover
Drain Connection

Indoor Unit

View from A Drain Pan Drain Pump

SM-16006-rev.1 4-9
MAINTENANCE
(DOAS Type)

TURN OFF all power source switches.

4.2.1.7 Removing Drain Pan


(1) Remove four M4 screws securing the inlet flange according to Section 4.2.1.3 (1).
(2) Remove eleven M4 screws securing the lower cover at the indoor fan side and remove the lower cover
according to Section 4.2.1.3 (2).
(3) Remove fourteen M4 screws securing the lower cover at the indoor heat exchanger side and remove
the lower cover.
(4) Lower the drain pan.
Phillips Screwdriver,
Tool Bucket approximately 1.3 gal (5 liters)

Drain Pan (Both Sides)

M4 Screws (×14)

Lower Cover

4-10 SM-16006-rev.1
MAINTENANCE
(Main Parts)
4.3 Main Parts
4.3.1 for Outdoor Unit
Refer to the Service Manual No. SM-15001

4.3.2 for Change-Over Box


Refer to the Service Manual No. SM-15001

SM-16006-rev.1 4-11
MAINTENANCE
(Main Parts)
4.3.3 for Indoor Units
4.3.3.1 Printed Circuit Board

● DOAS

Arrangement of Connectors and Check Points for PCB1 (PI065)

THM1 THM2 THM3 CN14 THM5 PCN2 PCN3


CN2

PCN6

PCN1

VCC12 VCC15 CN17 CN1 CN11 PCN7

Arrangement of Connectors and Check Points for PCB2 (PI001Q)

CN404 PCB1-CN17
SLO YX5 LO YX4 ME YX3 HI YX2

CN401 INPUT

CN402 OUTPUT1
R

PI001Q H7C00344 A 54
CN403 OUTPUT2 R
SLO X5 LO X4 ME X3 HI X2

X5 X4 X3 X2

4-12 SM-16006-rev.1
MAINTENANCE
(Main Parts)
4.3.3.2 Fan Motor

● DOAS

Unit: inch (mm)

13-13/16 (351)

6-1/4 (159) 7-3/8 (187) φ 6-7/8 (175)

φ 5-11/16 (144)

3/8 (10) 5/8 (16)

φ 9/16 (15)

φ 9/16 (14)

φ 9/16 (15)
13/16
(20)

1-11/16

Y
(43)

Z
X

CAP 1- 1

CAP 1-2

X5
X2

Motor B Motor A

Dimension X Y Z
39-3/8 33-7/16 43-5/16
Motor A
(1000) (850) (1100)
57-1/16 51-3/16 61
Motor B
(1450) (1300) (1550)

SM-16006-rev.1 4-13
MAINTENANCE
(Main Parts)
4.3.3.3 Thermistor
(1) Position of Thermistor

● DOAS

Thermistor for
Air Outlet Temperature (THM2)

Thermistor for
Air Inlet Temperature (THM1)

Thermistor for
Indoor Heat Exchanger
Liquid Pipe Temperature
(For Freeze Protection)
(THM3)
Thermistor for
Indoor Heat Exchanger
Gas Pipe Temperature
(THM5)

4-14 SM-16006-rev.1
MAINTENANCE
(Main Parts)

(2) Thermistor for Indoor Discharge Air Temperature 90


< Only for Outlet Air Temperature Control > 80
82

(For Room Temperature Control) 70

The room temperature is controlled by


61
60

the thermistor for indoor discharge air Thermistor


Resistance
50 46

temperature detecting the temperature of 40 35

heat exchanged outdoor air. 30 27

The setting temperature setpoint is


20.5
20 16
12.5
indicated on the LCD of the wired 10
10
8 5.3 3.6 2.5
controller by number. 0
5 14 23 0 41 50 59 68 77 86 95 104 113 122 131 140
Adjust the setting temperature setpoint (-15) (-10) (-5) (0) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)

for prevention from excessive cooling and Ambient Temperature (oC)

heating. Thermistor Characteristics

The resistance characteristics of thermistor are shown in the above figure.

(3) Thermistor for Indoor Suction Air Temperature


The resistance characteristics of thermistor are shown in the above figure.

When the temperature of the heat exchanger is below 32oF (0oC), Prevention from freezing
unit becomes thermo-OFF automatically and over 57oF (14oC), onto the heat exchanger in
unit becomes thermo-ON again. COOL and DRY operation.

(4) Thermistor for Liquid Pipe Temperature of Indoor Heat Exchanger


The resistance characteristics of thermistor are shown in the above figure.

When the temperature of the heat exchanger is below 32oF (0oC), Prevention from freezing
unit becomes thermo-OFF automatically and over 57oF (14oC), onto the heat exchanger in
unit becomes thermo-ON again. COOL and DRY operation.

(5) Thermistor for Gas Pipe Temperature of Indoor Heat Exchanger


The evaporating temperature in heating operation is detected.
The resistance characteristics of thermistor are shown in the above figure.

Indoor inlet thermistor is detecting the outdoor temperature.


When the outdoor temperature approaches the setpoint of wired controller unit becomes thermo-OFF.

SM-16006-rev.1 4-15
MAINTENANCE
(Main Parts)
4.3.3.4 Electronic Expansion Valve

Magnet
Micro-Computer
Coil
Pulse Signal Pulse Motor
2-2 Phase Permanent Magnetic Pulse Motor
Opening of Expansion Valve is Controlled
by the indoor unit PCB1. Gear

Driver

Refrigerant Flow Control Bellows


Precise Control
Valve

Electronic Expansion Valve

Indoor Unit Applicable Model Expansion Valve with Motor


DOAS (H,Y)DOA096B21S EFM-A0YPHS-2

4-16 SM-16006-rev.1
MAINTENANCE
(Main Parts)
● Specifications
Working Temperature Range -22oF to 158oF (-30oC to 70oC)
Refrigerant Used R410A
Insulation Resistance Min. 100MΩ (at 500VDC Megger)
Rated Voltage DC12V+1.2V
100 - 250 PPS
Drive Condition
2-2 Phase Excitation
Coil Resistance 150+15Ω (68oF (20oC))

White
φ1
Red (COM) M
φ3
Orange

φ2 φ4

Wiring Diagram,
Yellow Brown Blue
Drive Circuit and (COM)
Activation Mode
Phase 1 2 3 4
f1 ON OFF OFF ON
f2 ON ON OFF OFF
f3 OFF ON ON OFF
f4 OFF OFF ON ON
OPEN: 4 3 2 1 4
CLOSE: 1 2 3 4 1

● Checking Method of Electronic Expansion Valve for Indoor Unit


Indoor Unit Electronic Expansion Valve
Locked Check for the liquid pipe temperature during heating operation.
(Fully Closed) It is abnormal if the temperature does not increase.
Locked It is abnormal under the following conditions. The temperature of freeze protection
(Slightly Open) thermistor becomes lower than the suction air temperature when the unit being checked
is stopped and the other units are in cooling operation.

Electronic Expansion Valve


Freeze Protection
Thermistor

Locked
(Fully Open)

Unit Other
Under Units
Checking

SM-16006-rev.1 4-17
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5. External Input/Output and


Function Setting

SM-16006-rev.1 5-1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.1 DIP Switch Settings of Outdoor Unit


Refer to the Service Manual No. SM-15001.

5.2 High Static Pressure Setting (DSW5-No.5: ON)


Refer to the Service Manual No. SM-15001.

5.3 External Input/Output and Function Setting Mode for Outdoor Unit
Refer to the Service Manual No. SM-15001.

5-2 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.4 External Input/Output and Function Setting Mode for Indoor Unit
● Setting Method from Wired Controller
The function selection and the input/output setting can be set from the test run menu.

< Normal Mode Display > < Test Run Menu Display >

Test Run Menu


A/C Meeting Room FLTR
MODE SPEED LOUV. TEMP Test Run
COOL
Function Selection 01
Thermistor Selection /
LOUV. Adj. Input/Output 03
Elevating Grille Setting
Menu
Sel. OK Entr Back Rtrn

On/Off
OK Back/Help ECO

Press and hold “Menu” and “Back/Help”


simultaneously for 3 seconds during the
normal mode.

SM-16006-rev.1 5-3
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

● Function Selection and Input/Output Setting

1. Press and hold “Menu” and “Back/Help” simultaneously


Test Run Menu
for at least three seconds during the normal mode
(when unit is not operated). The Test Run menu will be Test Run
displayed. Function Selection 01
Thermistor Selection /
2. Select “Function Selection” or “Input/Output” from the Input/Output 03
Test Run menu and press “OK”. Elevating Grille Setting
Sel. OK Entr Back Rtrn

3. Select the indoor unit by pressing “ ” and touch


Function Selection
“OK”.
(This screen is NOT displayed when the number of an All
indoor unit connected with the controller is 01-01
"1". In this case, "4" will be displayed.)
01-02
01-03
01-04
Sel. OK Entr Back Rtrn

Function Selection Input/Output Setting


4. Press “ ” and select the item. 4. Press “ ” and select the item.
Function Selection:01-03 Input/Output:01-03
Item Setting Item Setting Connector
b1 00 01 Input 1 00 CN3 1-2
b2 00 Input 2 00 CN3 2-3
/
b3 00 Output1 00 CN7 1-2
b4 00 23 Output2 00 CN7 1-3
b5 00 Output3 00 CN8 1-2
Sel. Adj. OK Entr Back Rtrn Sel. Adj. OK Entr Back Rtrn

5. Press “ ” and change the setting. 5. Press “ ” and change the setting.
Function Selection:01-03 Input/Output:01-03
Item Setting Item Setting Connector
b1 00 01 Input 1 00 CN3 1-2
b2 00 Input 2 00 CN3 2-3
/
b3 01 Output1 01 CN7 1-2
b4 00 23 Output2 00 CN7 1-3
b5 00 Output3 00 CN8 1-2
Sel. Adj. OK Entr Back Rtrn Sel. Adj. OK Entr Back Rtrn

6. Press “OK” so that the confirmation screen will be


Function Selection:01-03
displayed.
Confirm function
7. Select “Yes” and press “OK”.
selection setting?
The Test Run menu will be displayed after the setting is
confirmed.
If “No” is selected, the screen will return to "4". Yes No

8. Press “Back/Help” on the Test Run menu to return to the Sel. OK Entr Back Rtrn

normal mode.
(Figure for Function Selection)

To set other units, press “Back/Help” at "4" and "5" so that the screen will return to "3".
(If the number of an indoor unit connected with the controller is "1", the screen will return to "1".)

5-4 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.4.1 External Input and Output Settings


On the Indoor Unit Printed Circuit Board (PCB), there are two input terminals (CN3) to receive external
signals and three output terminals (CN7, CN8) to send signals out. Functions shown in these tables are
available when setting input and output terminals.

< Input and Output Number Display and Connectors >

Input Number Display Factory Setting


Port Setting
Input/Output Indication Setting Item Indication
Input 1 CN3 1-2 Remote ON/OFF 1 (Level) 03
Input 2 CN3 2-3 Prohibiting Remote Control after Manual Stoppage 06
Output 1 CN7 1-2 Operation 01
Output 2 CN7 1-3 Alarm 02
Output 3 CN8 1-2 Thermo-ON for Heating 06

< Input and Output Settings and Display Codes >

Code Indicated Input Output


00 Not set Not set
01 Room Thermostat (for Cooling) Operation
02 Room Thermostat (for Heating) Alarm
03 Remote ON/OFF 1 (Level) Cooling
04 Remote ON/OFF 2 (Operation) Thermo-ON for Cooling
05 Remote ON/OFF 2 (Stoppage) Heating
06 Prohibiting Remote Control after Manual Stoppage Thermo-ON for Heating
07 Remote Cooling / Heating Change Total Heat Exchanger

NOTES:
1. Change the optional setting after waiting at least three minutes elapsed time after start-up.
2. Do not set the elevating grille for the total heat exchanger.
3. Record the setting conditions for each input and output in the “Setting” column of the table.

SM-16006-rev.1 5-5
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.4.1.1 Remote Control ON/OFF Function


This function provides a control to stop and start the system automatically from a remote place. Four
methods are available by using each signal from a building management system.

(1) Remote ON/OFF 1 (Level Signal Input) [ Input Setting: Code (03) ]
This is an ON/OFF function from a remote place by using level signals (ON/OFF). An example of
basic wiring and time chart is shown below.

NOTE:
Indoor Unit PCB When the unit is started by the remote ON/OFF switch,
the fan speed is subject to the mode memorized in
CN3 the wired controller.
3
2
1 SS3: Remote ON/OFF

X1 SS3
Power
2 Source
1
X1
Control Circuit
3P Connector
Wiring Diagram Example of Remote ON/OFF
(Example: Remote ON/OFF is set to terminals 1 and 2 of CN3)

ON
Signal to terminals 1 & 2 of CN3
OFF
Press the ON/OFF switch.

Control by Wired Controller

Unit Operation ON
OFF
NOTE: Time
Operation priority is given to the remote
ON/OFF signal or wired controller
signal which is given last.
Time Chart
(Example: Remote ON/OFF is set to terminal 1 and 2 of CN3)

NOTES:
1. Picking up signal within 10 seconds after power supply is turned ON is not possible due to initialization of
the components.
Do not change the signal (ON/OFF) in this period.
2. Wired Controller is required for this function.
3. If multiple indoor units are connected to the same communication cable for wired controller, input the
signal to any of these indoor units.
4. When the communication cable is not used in the twin, triple and quad combinations for simultaneous
operation, input the signal to the main indoor unit.

5-6 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(2) Remote ON/OFF 2 (Pulse Signal Input) [ Input Setting: Code (04) ]
This is an ON/OFF function from a remote place by using pulse signals. An example of basic wiring
and time chart is shown below.

Indoor Unit PCB NOTES:


The pulse range shall be 200ms or more.
CN3
3
2
1

X1 ON OFF
Power
3 Source
2
1 X1 X2
X2 Control Circuit
3P Connector
Wiring Diagram Example of Remote ON/OFF 2

( Example: Operation Input is set to terminals 2 and 3 of CN3.


Stoppage Input is set to terminals 1 and 2 of CN3. )

Signal to terminals 2 & 3 of CN3 (Operation)

Signal to terminals 1 & 2 of CN3 (Stop)

Control by Wired Controller

Unit Operation
NOTE: Time
Operation priority is given to the remote
ON/OFF signal or wired controller
signal which is given last.
Time Chart

( Example: Operation Input is set to terminals 2 and 3 of CN3.


Stoppage Input is set to terminals 1 and 2 of CN3. )
NOTES:
1. Picking up signal within 10 seconds after power supply is turned ON is not possible due to initialization
of the components.
Do not change the signal (ON/OFF) in this period.
2. Wired Controller is required for this function.
3. If multiple indoor units are connected to the same communication cable for wired controller, input the
signal to any of these indoor units.
4. When the communication cable is not used in the twin, triple and quad combinations for simultaneous
operation, input the signal to the main indoor unit.

SM-16006-rev.1 5-7
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(3) Remote ON/OFF 3 (Pulse Signal Input) [ Input Setting: Code (05) ]
The setting for Remote ON/OFF 3 shall be the same as that for Remote ON/OFF 2. By using the
signal from a building management system, the air conditioners can be stopped.
If a signal is input during the stoppage of the air conditioner, the air conditioner remains unchanged.
An example of basic wiring and time chart is shown below.

Indoor Unit PCB NOTE:


The pulse range shall be 200ms or more.
CN3
3
2
1

OFF Power
2 Source
1 X1 X1
Control Circuit
3P Connector
Wiring Diagram Example of Remote ON/OFF 3
(Example: Stoppage Input is set to terminals 1 and 2 of CN3.)

Signal to terminals 1 & 2 of CN3

Control by Wired Controller

Unit Operation
Time
Time Chart
(Example: Stoppage Input is set to terminals 1 and 2 of CN3.)

NOTES:
1. Picking up signal within 10 seconds after power supply is turned ON is not possible due to initialization
of the components.
Do not change the signal (ON/OFF) in this period.
2. Wired Controller is required for this function.
3. If multiple indoor units are connected to the same communication cable for wired controller, input the
signal to any of these indoor units.
4. When the communication cable is not used in the twin, triple and quad combinations for simultaneous
operation, input the signal to the main indoor unit.

5-8 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(4) Prohibiting Remote Control after Manual (Forced) Stoppage (Level Signal Input)
[ Input Setting: Code (06) ]
By using the signal from a building management system, the indoor units can be stopped and the
individual commands from the wired controller are canceled. An example of basic wiring and time
chart is shown below.

Indoor Unit PCB


CN3
3 SS3: Forced Stoppage Sw.
2
1 SS3
Power
X1 Source
X1
3
2

3P Connector

Wiring Diagram Example


( Example: Forbidding Remote Control after Manual (Forced) Stoppage
is set to terminals 2 and 3 of CN3.
)

Signal to terminals 2 & 3 of CN3

Control by Wired Controller

Unit Operation
Time
Time Chart


Example: Forbidding Remote Control after Manual (Forced) Stoppage
is set to terminals 2 and 3 of CN3.

This function can be used for B contacts if using “Selection of Forced Stoppage Logic” in the section
5.4.2.1 “Function Selection Item.” An example of time chart is shown below.

Signal to terminals 2 & 3 of CN3

Control by Wired Controller

Unit Operation
Time
Time Chart
(Example: Setting for B Contacts)

NOTES:
1. Picking up signal within 10 seconds after power supply is turned ON is not possible due to initializing of
components.
Do not change the signal (ON/OFF) in this period.
2. Wired Controller is required for this function.
3. The following ON/OFF functions are not available after the manual (forced) stoppage because commands
from the wired controller are cancelled.
a. ON/OFF function from a remote place
b. ON/OFF function by the centralized controller while the wireless wired controller is being used.

SM-16006-rev.1 5-9
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

Table 5.1 Specifications on Required Components for (1) to (4) Functions

Component Manufacturer or Specifications Remarks


OMRON Mini Power Relay
Auxiliary Relay (X1, X2)
Model: MY1F/2F or Equivalent Voltage 220V
Changeover Switch (SS2, SS3) Manual Type
Optional Part PCC-1A Five Cords with
3P Connector Cord
(Connectable to JST Connector XARP-3), 12V Connectors as One Set
Low Voltage AWG22 (0.3mm2) less than 12V
Cord (Indoor)
220V Class AWG20 or AWG18 (0.5 to 0.75mm2)
Low Voltage AWG20 or AWG18 (0.5 to 0.75mm2) less than 12V
Cord (Outdoor)
220V Class AWG14 (2mm2)

NOTE:
1. Make the wires CN3 as short as possible. Do not install the wires with the 220V power line. Install them
more than 12 in. (30cm) away from each other. (Intersecting them is acceptable.)
If the wires are installed along the power line, comply with the following points to prevent noise.
a. Pass either of the low voltage wire and 220V power line through a metal conduit tube and ground one
end.
b. Use a shielded wire for a low voltage wire and ground one end.
The maximum wiring length is 230 ft. (70m).

2. When using this function, it is recommended that safety devices such as an electric leakage breaker or
smoke detector, etc. be used because this is an unattended operation.

5-10 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.4.1.2 Power Supply ON/OFF 1 (Automatic Operation When Power Supply Is ON)
This function is utilized to run/stop the unit by turning ON/OFF the power supply. When this function
is utilized in the condition that there is no person to operate the unit, monitor the system for disaster
prevention. When using this function, refer to operation for Wired Controller item (30) “Power Supply ON/
OFF (Automatic Operation When Power Supply Is ON) (d1) for the setting.

NOTE:
1. The unit will be stopped even when the power supply is turned ON/OFF due to power failure. If power
failure occurs during the stoppage of the unit, the operation is restarted after the power supply is
restored.
2. Wired Controller is required for this function.
3. When the communication cable is not used in the twin, triple and quad combinations for simultaneous
operation, set this function only to the main indoor unit.

5.4.1.3 Power Supply ON/OFF 2 (Restarting Function After Power Failure)


This function is utilized to restart the unit operation automatically when the power supply is restored after
the power failure over 2 seconds. In case of the power failure for 2 seconds or less, the standard unit
memorize all the operation mode and restarts the operation automatically. (The compressor restarts
operation after 3 minutes guard in addition to power failure time for up to 2 seconds.)
When this function is utilized in the condition that there is no person to operate the unit, monitor the system
for disaster prevention.

NOTE:
1. If power failure occurs during the stoppage of the unit, the unit remains stopped after the power supply is
restored.
2. Wired Controller is required to be connected for setting this function.
3. When the communication cable is not used in the twin, triple and quad combinations for simultaneous
operation, set this function only to the main indoor unit.

SM-16006-rev.1 5-11
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.4.1.4 Control by Field-Supplied Room Thermostat


[ Input Setting: Code (01) (for Cooling), Code (02) (for Heating) ]
In the case that a field-supplied room thermostat is used instead of the inlet thermistor of the indoor unit in
order to run/stop the compressor, connect wires as shown below.

3P Connector
3
2
1 Thermostat
NOTE:
3 CN3 The contact capacity of a thermostat
2 shall be DC12V and several mA. Select a
1 Temperature thermostat which makes and breaks the
Increase contact with this capacity.

Indoor Unit PCB


Field-Supplied Room Thermostat

( Example: Room Thermostat Input (for Cooling) is set to terminals 2 and 3 of CN3
Room Thermostat Input (for Heating) is set to terminals 1 and 2 of CN3 )
Operation
Cooling Operation: Compressor is ON by closing terminals 2 and 3 of CN3
Compressor is OFF by opening terminals 2 and 3 of CN3
Heating Operation: Compressor is ON by closing terminals 1 and 2 of CN3
Compressor is OFF by opening terminals 1 and 2 of CN3

NOTE:
1. Make the wires CN3 as short as possible. Do not install the wires along the 220V power line. Install
them more than 12 in. (30cm) away from each other. (Intersecting them is acceptable.)
If the wires are installed along the power line, comply with the following points to prevent noise.
a. Pass either of the low voltage wire and 220V power line through a metal tube and ground one end.
b. Use a shielded wire for a low voltage wire and ground one end.
The maximum wiring length is 230 ft. (70m).
2. When using this function, it is recommended that safety devices such as an electric leakage breaker or
smoke detector, etc. be used because this is an unattended operation.
3. For a thermostat, do not use a thermostat which uses mercury for switch, because chattering is likely to
occur at ON/OFF.
4. Use a thermostat with a differential of 2oF (1.5oC) or more.
5. Comply with the following points. If not, a high-voltage circuit breaker will be activated or the unit will
repeat ON/OFF operation.
a. Install a thermostat where air inlet temperature can be detected correctly.
b. Install a thermostat where discharge air from the unit does not blow directly against it.
6. When using a room thermostat, set each room thermostat (for cooling and heating) correctly. If any of
them is set incorrectly, the other room thermostat does not operate.

5-12 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.4.1.5 Remote Cooling/Heating Change [ Input Setting: Code (07) ]


The cooling or heating operation mode can be changed by giving a contact signal from the outside to the
unit. Set this function to CN3 with a wired controller according to the section 5.4.2.1 “Function Selection
Item.” This function detects ON to OFF transition and OFF to ON transition. Of the commands by this
signal and a wired controller, the command given later is preferentially executed. An example of basic
wiring and time chart is shown below.

Indoor Unit PCB


CN3
3
2
1 HEAT COOL
Power
Source
X1
2
1 X1

3P Connector

Wiring Diagram Example


(Example: Remote Cooling/Heating Change is set to terminals 1 and 2 of CN3.)

Signal to terminals 1 & 2 of CN3 Heat


Cool
Control by Wired Controller (Heat)

Control by Wired Controller (Cool)


Heat
Operation Mode of Unit Cool

Time Chart
(Example: Remote Cooling/Heating Change is set to terminals 1 and 2 of CN3.)

NOTES:
1. Wired Controller is required for this function.
2. Refer to the table 5.1 for details of the required components.
3. If multiple indoor units are connected to the same communication cable for wired controller, input the
signal to any of these indoor units.
4. When the communication cable is not used in the twin, triple and quad combinations for simultaneous
operation, set this function only to the main indoor unit.

SM-16006-rev.1 5-13
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.4.1.6 Picking Up Operation Signal


Up to 3 of the following 7 signals can be picked up by setting this function to CN7 and CN8 according to
the following figures. Make sure to use a field-supplied remote control adopter PSC-5RA for picking up
signals. The wiring length shall be 230 ft. (70m) or less. The setting for picking up signals (1), (2) and (4)
are already set at the factory.

(1) Picking Up Operation Signal [ Output Setting: Code (01) ]


This function is utilized to pick up an operation signal that has nothing to do with the compressor
stoppage by a thermistor. An example of basic wiring is shown below. The contact of the auxiliary
relay “RYa” is closed when this operation signal is given. This function enables the signal check during
remote control operation and an interlock of the fan for air inlet, etc.. The contact of the auxiliary relay
“RYa” is opened while the protection devices are activated.

Indoor Unit PCB


CN7 Connector

CN7
Auxiliary Relay
RYa

2 1
RY

3 P Connector

Picking Up Operation Signal


(Example: Operation Output is set to terminals 1 and 2 of CN7.)

(2) Picking Up Alarm Signal [ Output Setting: Code (02) ]


This signal is utilized to pick up an alarm signal while safety devices are activated. However, this
function is not available during abnormal communication of the wired controller. An example of basic
wiring is shown below. The contact of the auxiliary relay “RYa” is closed while the protection devices
are activated.

Indoor Unit PCB


CN7 Connector

CN7

Auxiliary Relay
RYa

3 1
RY

3 P Connector

Picking Up Alarm Signal


(Example: Alarm Output is set to terminals 1 and 3 of CN7.)

5-14 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(3) Picking Up Cooling Operation Signal [ Output Setting: Code (03) ]


This function is utilized to pick up cooling operation signal that has nothing to do with the compressor
stoppage by a thermistor. An example of basic wiring is shown below. The contact of the auxiliary
relay “RYa” is closed when this operation signal is given.

Indoor Unit PCB


CN7 Connector

CN7

Auxiliary Relay
RYa

3 1
RY

3 P Connector

Picking Up Operation Signal


(Example: Cooling Operation Output is set to terminals 1 and 3 of CN7.)

(4) Picking Up Cooling Thermo-ON Signal [ Output Setting: Code (04) ]


This function is utilized to pick up thermo-ON signal during the cooling operation. An example of basic
wiring is shown below. The contact of the auxiliary relay “RYa” is closed during thermo-ON in cooling
operation.

Indoor Unit PCB


CN7 Connector

CN7

Auxiliary Relay
RYa

3 1
RY

3 P Connector

Picking Up Cooling Operation Signal


(Example: Cooling Thermo-ON Output is set to terminals 1 and 3 of CN7.)

(5) Picking Up Heating Operation Signal [ Output Setting: Code (05) ]


This function is utilized to pick up heating operation signal that has nothing to do with the compressor
stoppage by a thermistor. An example of basic wiring is shown below. The contact of the auxiliary
relay “RYa” is closed when this operation signal is given.

Indoor Unit PCB


CN7 Connector

CN7

Auxiliary Relay
RYa

3 1
RY

3 P Connector

Picking Up Operation Signal


(Example: Heating Operation Output is set to terminals 1 and 3 of CN7.)

SM-16006-rev.1 5-15
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(6) Picking Up Heating Thermo-ON Signal [ Output Setting: Code (06) ]


This function is utilized to pick up thermo-ON signal during the heating operation. An example of basic
wiring is shown below. The contact of the auxiliary relay “RYa” is closed during thermo-ON in heating
operation. Use this function for operation of a circulator or a humidifier.

Indoor Unit PCB


CN8 Connector

CN8
Auxiliary Relay
RYa

2 1
RY

3 P Connector

Picking Up Operation Signal


(Example: Heating Thermo-ON Output is set to terminals 1 and 2 of CN8.)

(7) Picking Up Total Heat Exchanger Signal [ Output Setting: Code (07) ]
This function is utilized to pick up total heat exchanger signal during the ventilation mode selected with
a wired controller. An example of basic wiring is shown below.

Indoor Unit PCB


CN7 Connector

CN7

Auxiliary Relay
RYa

3 1
RY

3 P Connector

Picking Up Total Heat Exchanger Signal


(Example: Cooling Thermo-ON Output is set to terminals 1 and 3 of CN7.)

NOTE:
These are examples using general-purpose relay.

5-16 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.4.2 Function Setting


5.4.2.1 Function Selection Item
● for DOAS

Individual Setting
No. Items Optional Function Contents
Setting Condition
00 -
01 VRF
Setting of Connected
1 b1
Outdoor Unit Type × 02 -
03 -
04 -
00 Not Available
2 b2 Constant Air Volume Mode ○ 01 Available
3 b3 Not Prepared - - Not Used (Use as 00 conditions)
00 Standard 1,200 hrs (Factory-Setting)
01 100 hrs
4 b4 Change of Filter Cleaning Time ○ 02 1,200 hrs
03 2,500 hrs
04 No Indication
00 Standard
5 b5 Fixing of Operation Mode × 01 Fixed
00 Standard
6 b6 Fixing of Setting Temperature × 01 Fixed
Fixing of Operation as 00 Standard
7 b7
Exclusive Cooling Unit × 01 Fixed
00 Not Available
8 b8 Automatic COOL/HEAT Operation × 01 Available
00 Standard
9 b9 Fixing of Fan Speed × 01 Fixed
10 bA Not Prepared - - Not Used
00 Standard (No Compensation)
Cooling Temperature Compensation
11 bb
due to Uneven Heat Load ○ 01 Set Temp. –2oF (–1oC)
02 Set Temp. –3oF (–2oC)
12 bC Not Prepared - - Not Used (Use as 00 conditions)
13 bd Not Prepared - - Not Used (Use as 00 conditions)
14 bE Not Prepared - - Not Used (Use as 00 conditions)
15 C1 Not Prepared - - Not Used (Use as 00 conditions)
16 C2 Not Prepared - - Not Used
17 C3 Not Prepared - - Not Used (Use as 00 conditions)
18 C4 Not Prepared - - Not Used (Use as 00 conditions)
Operation Mode for
00 Cooling and Heating
Outlet Air Temperature Correction
19 C5
(Only for Outlet Air Temperature ○ 01 Cooling
02 Heating
Control Mode)
20 C6 Not Prepared - - Not Used (Use as 00 conditions)
Canceling of Enforced 3 Minutes
00 Standard
21 C7 Minimum Operation Time of ○ 01 Cancelation
Compressor
00 Remote Sensor
Selection of Thermistor for 01 Thermistor of Wired Controller
22 C8
Indoor Temperature ○ 02 Average Value of Remote Sensor and
Thermistor of Wired Controller
23 C9 Not Prepared - - Not Used
24 CA Not Prepared - - Not Used
00 Forced Stoppage Input: A Contact
25 Cb Selection of Forced Stoppage Logic × 01 Forced Stoppage Input: B Contact
26 CC Not Prepared - - Not Used (Use as 00 conditions)

SM-16006-rev.1 5-17
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

Individual Setting
No. Items Optional Function Contents
Setting Condition
00 Indoor Temperature Control
27 Cd Change of Control Mode × 01 Outlet Air Temperature Control
28 CE Not Prepared - - Not Used (Use as 00 conditions)
Temperature Correction for
00 0oF (0oC)
Thermo-ON/OFF
29 CF
(Only for Outlet Air Temperature ○ 01 3oF (2oC)
02 9oF (5oC)
Control Mode)
30 d1 Not Prepared - - Not Used
31 d2 Not Prepared - - Not Used
00 Not Available
32 d3 Power Supply ON/OFF 2 ○ 01 Available
Prevention for Cooling Discharge Air 00 Not Available
33 d4
Temperature Decrease ○ 01 Available
34 d5 Not Prepared - - Not Used (Use as 00 conditions)
35 d6 Not Prepared - - Not Used (Use as 00 conditions)
o
00 0 F (0oC)
01 +3 F (+2oC)
o

02 +7 oF (+4oC)
Outlet Air Temperature Correction
03 +11 oF (+6oC)
36 d7 (Only for Outlet Air Temperature ○ 04 -3 o
F (-2oC)
Control Mode)
05 -7 F (-4oC)
o

06 -11 oF (-6oC)
07 -11 oF (-6oC)
Thermo-ON/OFF Control 00 Inlet Temperature
37 E1 (Only for Indoor Temperature ○ 01 Inlet and Indoor Temperature
Control Mode) 02 Indoor Temperature
Performance Restraint Control
00 Not Available
38 E2 (Only for Indoor Temperature ○ 01 Available
Control Mode)
00 Not Available
39 E3 Hot-Start Control ○ 01 Available
40 E4 Not Prepared - - Not Used (Use as 00 conditions)
41 E5 Not Prepared - - Not Used (Use as 00 conditions)
00 Not Available
Indoor Fan Operation Time After
42 E6
Cooling Operation Stoppage ○ 01 60 min.
02 120 min.
43 E7 Not Prepared - - Not Used (Use as 00 conditions)
44 E8 Not Prepared - - Not Used (Use as 00 conditions)
45 E9 Not Prepared - - Not Used (Use as 00 conditions)
46 EA Not Prepared - - Not Used (Use as 00 conditions)
00 Not Available
Fan Operation Control during
47 Eb
Cooling Thermo-OFF ○ 01 SLOW
02 SLOW
48 EC Not Prepared - - Not Used (Use as 00 conditions)
49 Ed Not Prepared - - Not Used (Use as 00 conditions)
50 EE Not Prepared - - Not Used (Use as 00 conditions)
51 EF Not Prepared - - Not Used (Use as 00 conditions)
52 F0 Not Prepared - - Not Used

5-18 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

Individual Setting
No. Items Optional Function Contents
Setting Condition
00 No Function
01 OFF Timer by 1 hr
02 OFF Timer by 2 hrs
• •
Automatic OFF Timer Setting •

23 OFF Timer by 23 hrs
53 F1
* Do not set the functions “0C”~“0F” × 24 OFF Timer by 24 hrs
0A OFF Timer by 30 min.
when 2 (two) wired controllers are OFF Timer by 90 min.
0B
used in the same controller group OFF Timer by 40 min.
0C

}
0D OFF Timer by 45 min. Do not set them when
0E OFF Timer by 50 min. two wired controllers
0F OFF Timer by 55 min. are used.
00 Main
54 F2 Wired Controller Main-Sub Setting × 01 Sub
Automatic Reset of Setting 00 Not Available
55 F3
Temperature (*1) × 01 Available
00 30 min. (Factory-Setting)
01 15 min.
56 F4 Automatic Reset Time × 02 60 min.
03 90 min.
66 (19) 66oF (19oC)
68 (20) 68oF (20oC)
70 (21) 70oF (21oC)
72 (22) 72oF (22oC)
74 (23) 74oF (23oC)
Automatic Reset Temperature 76 (24) 76oF (24oC)
57 F5
for Cooling (*2) × 77 (25) 77oF (25oC) (Factory-Setting)
78 (26) 78oF (26oC)
80 (27) 80oF (27oC)
82 (28) 82oF (28oC)
84 (29) 84oF (29oC)
86 (30) 86oF (30oC)
62 (17) 62oF (17oC)
64 (18) 64oF (18oC)
66 (19) 66oF (19oC)
68 (20) 68oF (20oC)
70 (21) 70oF (21oC) (Factory-Setting)
72 (22) 72oF (22oC)
Automatic Reset Temperature 74 (23) 74oF (23oC)
58 F6
for Heating (*3) × 76 (24) 76oF (24oC)
77 (25) 77oF (25oC)
78 (26) 78oF (26oC)
80 (27) 80oF (27oC)
82 (28) 82oF (28oC)
84 (29) 84oF (29oC)
86 (30) 86oF (30oC)
Operation Stoppage Prevention by
00 Not Available
59 F7 Wired Controller Operational Error × 01 Available
(*4)
Lock Function for Operation Mode 00 Not Available
60 F8
Selection × 01 Available (Factory-Setting)
Lock Function for Temperature 00 Not Available
61 F9
Setting × 01 Available (Factory-Setting)
62 FA Not Prepared - - Not Used (Use as 00 conditions)
63 Fb Not Prepared - - Not Used (Use as 00 conditions)

SM-16006-rev.1 5-19
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

Individual Setting
No. Items Optional Function Contents
Setting Condition
o o
00 66 F (19 C)
01 68oF (20oC)
02 70oF (21oC)
03 72oF (22oC)
04 74oF (23oC)
Cooling Lower Limit for Setting
64 FC
Temperature (*2) × 05 76oF (24oC)
06 77oF (25oC)
07 78oF (26oC)
08 80oF (27oC)
09 82oF (28oC)
10 84oF (29oC
00 86oF (30oC)
01 84oF (29oC)
02 82oF (28oC)
03 80oF (27oC)
04 78oF (26oC)
05 77oF (25oC)
Heating Upper Limit for Setting
65 Fd
Temperature (*3) × 06 76oF (24oC)
07 74oF (23oC)
08 72oF (22oC)
09 70oF (21oC)
10 68oF (20oC)
11 66oF (19oC)
12 64oF (18oC)
66 FE Not Prepared - - Not Used (Use as 00 conditions)
67 FF Not Prepared - - Not Used (Use as 01 conditions)
68 H1 Not Prepared - - Not Used (Use as 00 conditions)
00 Indication
69 H2 Indication of Hot Start × 01 No Indication
70 H3 Not Prepared - - Not Used (Use as 00 conditions)
71 H4 Not Prepared - - Not Used (Use as 00 conditions)
72 J1 Not Prepared - - Not Used (Use as 00 conditions)
73 J2 Not Prepared - - Not Used (Use as 01 conditions)
00 Green
74 J3 Run Indicator Color × 01 Red
75 J4 Not Prepared - - Not Used (Use as 00 conditions)
76 J5 Not Prepared - - Not Used (Use as 00 conditions)
77 J6 Not Prepared - - Not Used (Use as 00 conditions)
78 J7 Not Prepared - - Not Used (Use as 00 conditions)
00 Not Available
79 J8 Eco-operation (*5) × 01 Available
80 J9 Not Prepared - - Not Used (Use as 00 conditions)
81 JA Not Prepared - - Not Used (Use as 00 conditions)
82 Jb Not Prepared - - Not Used (Use as 00 conditions)
83 K1 Not Prepared - - Not Used (Use as 00 conditions)
84 K2 Not Prepared - - Not Used (Use as 00 conditions)
85 K3 Not Prepared - - Not Used (Use as 00 conditions)
86 K4 Not Prepared - - Not Used (Use as 00 conditions)
87 K5 Not Prepared - - Not Used (Use as 00 conditions)
88 K6 Not Prepared - - Not Used (Use as 00 conditions)
89 K7 Not Prepared - - Not Used (Use as 00 conditions)
90 K8 Not Prepared - - Not Used (Use as 00 conditions)
91 K9 Not Prepared - - Not Used (Use as 00 conditions)
92 KA Not Prepared - - Not Used (Use as 00 conditions)
93 L1 Not Prepared - - Not Used (Use as 00 conditions)
94 L2 Not Prepared - - Not Used (Use as 00 conditions)

5-20 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

Individual Setting
No. Items Optional Function Contents
Setting Condition
95 L3 Not Prepared - - Not Used (Use as 00 conditions)
96 L4 Not Prepared - - Not Used (Use as 00 conditions)
97 L5 Not Prepared - - Not Used (Use as 00 conditions)
98 L6 Not Prepared - - Not Used (Use as 00 conditions)
99 L7 Not Prepared - - Not Used (Use as 00 conditions)
100 L8 Not Prepared - - Not Used (Use as 00 conditions)
101 L9 Not Prepared - - Not Used (Use as 00 conditions)
102 LA Not Prepared - - Not Used (Use as 00 conditions)
103 Lb Not Prepared - - Not Used (Use as 00 conditions)
00 Every 1oF (0.5oC)
104 P1 Setting Temperature × 01 Every 2oF (1oC)
105 P2 Not Prepared - - Not Used (Use as 00 conditions)
00 Inlet Air Thermistor
01 Outlet Air Thermistor
106 P3 Thermistor Selection × 02 Thermistor of Wired Controller
03 Remote Sensor
00 Not Available
107 P4 Display of Thermistor Temperature × 01 Available
Setting Temperature Display during 00 Displayed
108 P5
Fan Operation × 01 Undisplayed
00 Available
109 P6 ECO Button Operation × 01 Not Available
00 Not Available
110 P7 Menu Button Operation × 01 Available
111 P8 Not Prepared - - Not Used (Use as 00 conditions)
112 P9 Not Prepared - - Not Used (Use as 00 conditions)
113 PA Not Prepared - - Not Used (Use as 00 conditions)
114 Pb Not Prepared - - Not Used (Use as 00 conditions)
115 PC Not Prepared - - Not Used (Use as 00 conditions)

*1): In case that the set temperature is changed and the temperature is kept for a specific time set by “F4”, it
automatically changes to the temperature set by “F5” or “F6.” (In case that the set temperature of “F5” and
“F6”is out of range, the upper or lower limit temperature is applied.)
*2): Applicable to fan, cooling and dry operation modes.
*3): Applicable to heating operation mode.
*4): Operation is stopped by pressing the “ ” (On/Off) button for 3 seconds.
*5): When the unit is restarted by the wired controller, the temperature automatically changes to the setting
temperature of “F5” or “F6”.

NOTES:
1. Wait at least 3 minutes from initial power ON to change the optional setting.
2. Record the setting conditions for each optional setting in the "Setting" column of the table.
3. The above optional functions with “X” mark at the individual setting can change the condition only when “All
Rooms” is selected in the Test Run Menu > Function Selection Menu.

SM-16006-rev.1 5-21
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.4.2.2 Description of Function Selection Item

(1) Setting of Connected Outdoor Unit Type (b1)


This function is utilized to protect compressor from increase of Ps during operation (especially high
load cooling operation).
The prevention condition for increase of Ps can be changed depending on the connected outdoor unit
type as shown in the table below.

Setting Condition Outdoor Unit Contents


Ps ˃ 160psi (1.1MPa)
00 → Forced increase of compressor frequency
-
(Factory Setting) Ps ≥ 189psi (1.3MPa)
→ Indoor unit forced thermo OFF (Restart automatically in 3 minute)
VRF Ps ≥203psi (1.4Mpa)
01
((H,Y)VAH(P,R)***B(3,4)1**) →Indoor unit forced thermo OFF (Restart automatically in 3 minutes)
02 ~ 04 - Not Available

NOTES:
1. Set "00" or "01" according to the connected outdoor unit to avoid malfunction.
2. The setting condition "02" to "04" is for preliminary setting.
Do not use the setting numbers.

(2) Constant Air Volume Mode (b2)


This function is utilized to intake constant amount of air volume. The supply/exhaust air volume can be
balanced without intervention of hot start control during heating operation and fan-stop control during
defrosting operation.
Item Code Setting Condition
b2 01

NOTES:
1. The cold air may be discharged especially in the heating season during defrosting operation and
hot start is performed. Pay attention to the direction of the air outlet at the time of installation and
explain to the customer why this is necessary.
2. The function of (b2) is different from (b9) " Fixing of Fan Speed".
Pay attention to this difference when you set the function.

(3) Not Prepared (b3)


(4) Change of Filter Cleaning Time (b4)
The period before filter sign indication is set according to indoor unit model before shipment.
The filter sign (“FLTR” on wired controller) is indicated according to the filter cleaning time (Factory
Setting). However, this filter cleaning time can be changed depending on the condition of the filter as
shown in the table below.

Period for Approx. Approx. Approx. Approx.


No Indication
Filter Sign Indication 1,200 hrs. 100 hrs. 1,200 hrs. 2,500 hrs.
Liquid Crystal Display on 00
01 02 03 04
Wired Controller (Factory Setting)

NOTE:
While “Control by External Input” is valid, the filter sign will be “No Indication” if the external input is
disconnected.
(5) Fixing of Operation Mode (b5)
This function is utilized when the operation mode is not required to be changed.
When this function is valid, the set operation mode cannot be changed by the wired controller.
(6) Fixing of Setting Temperature (b6)
This function is utilized when setting temperature is not required to be changed.
When this function is valid, the setting temperature cannot be changed by the wired controller.
(7) Fixing of Operation as Exclusive Cooling Unit (b7)
This function is utilized when exclusive cooling operation is required.
This function invalidates the heating operation and the automatic COOL/HEAT operation, as the
operation of exclusive cooling unit.

5-22 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(8) Automatic COOL/HEAT Operation (b8)


This function is utilized to change cooling and heating operation automatically (the same operation
mode for indoor units in the same refrigerant cycle).
This function is invalid when the outdoor unit is cooling-only model or the function of “Fixing of
Operation as Exclusive Cooling Unit” is valid.
(9) Fixing of Fan Speed (b9)
This function is utilized to fix the fan speed.
When this function is valid, the fan speed can not be changed by the wired controller.
(10) Not Prepared (bA)
(11) Cooling Temperature Compensation due to Uneven Heat Load (bb)
This function is utilized to provide the longer cooling operation time than the standard.
When this function is valid, Thermo-ON/OFF is controlled under the lower temperature conditions than
the setting temperature (the indicated value) of the wired controller.
Setting Temperature for Room Temperature Control during Cooling
Setting Condition Actual Control Temperature
00 (Standard) Wired Controller Setting Temperature (Indicated Value)
01 Wired Controller Setting Temperature (Indicated Value) -2oF (-1oC)
02 Wired Controller Setting Temperature (Indicated Value) -3oF (-2oC)
NOTE:
The minimum setting temperature after correction is 66oF (19oC).
(12) Not Prepared (bC)
(13) Not Prepared (bd)
(14) Not Prepared (bE)
(15) Not Prepared (C1)
(16) Not Prepared (C2)
(17) Not Prepared (C3)
(18) Not Prepared (C4)

(19) Operation Mode for Outlet Air Temperature Correction (Only for Outlet Air Temperature Control
Mode) (C5)
This function is utilized to control B actual outlet air temperature closer to setting temperature by C
wired controller based on detected temperature by A outlet air thermistor.
The detected temperature by A outlet air thermistor is slightly adjusted at the time of shipping
assuming thermal loss at D outlet air side duct to bring B actual outlet air temperature closer to
setting temperature by C wired controller.
However B actual outlet air temperature may be intervened by actual installation condition ( D outlet
air side duct length, material, etc.). In this case B actual outlet air temperature is correctable.

B Actual Outlet Air Temperature + a = C Wired Controller

A Outlet Air Thermistor

D Outlet Air Side Duct Heat Exchanger Fan

Discharge Inlet (Flesh Air)

Outside Air Processing Air Conditioner

Ceiling

C Wired Controller
B Actual Outlet Air Temperature

SM-16006-rev.1 5-23
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

Operation Mode Selection


Item Code Setting Operation Mode to Correct
00 ( Factory Setting) Cooling/Heating (Same correction Value)
C5 01 Cooling
02 Heating
NOTE:
The correction value for Cooling and Heating is the same.

Correction Value Selection


a
Item Code Setting NOTE
Cooling Heating
00 (Factory Setting) No Correction No Correction -
01 +3oF (+2oC) -3oF (-2oC) Reduce
02 +7oF (+4oC) -7oF (-4oC) Cooling/Heating
03 +11oF (+6oC) -11oF (-6oC) Capacity
d7
04 -3oF (-2oC) +3oF (+2oC)
05 -7oF (-4oC) +7oF (+4oC) Increase
Cooling/Heating
06 Capacity
-11oF (-6oC) +11oF (+6oC)
07

Setting Example
Operation Mode: Cooling
C Wired Controller Setting Temperature: 72oF (22oC)
B Actual Outlet Air Temperature: 78oF (26oC)
Phenomenon: Temperature B is 7oF (4oC) below the temperature C
Assumed Cause: The temperature in the D Outlet Air Side Duct may increase because
the temperature above the ceiling increases during summer time.
Setting: Set "01" for item code "C5" and set "05" at item code "d7"

NOTES:
1. This function may not be effective due to outside temperature and operation condition.
2. The Detected Temperature by A Outlet Air Thermistor is slightly adjusted so that the equation
B Actual Outlet Air Temperature = Detected Temperature by A Outlet Air Thermistor
is not always the case. Pay attention where and when you check the data.

(20) Not Prepared (C6)


(21) Canceling of Enforced 3 Minutes Minimum Operation Time of Compressor (C7)
The compressor operation is enabled for a minimum of 3 minutes when operation is started by the
"Enforce 3 Minutes Minimum Operation Time of Compressor". This function is utilized to cancel
the function “Enforced 3 Minutes Minimum Operation Time of Compressor” (Enforced 3 Minutes
Compressor Guard).
NOTE:
The compressor operation is stopped immediately as following conditions.
●The protection device is activated.
●The operation stop button is pressed.

5-24 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(22) Selection of Thermistor for Indoor Temperature (C8)


For indoor temperature detection, select from (a) ~ (c) listed below according to the installation type.
(a) Remote Sensor
Connect remote sensor (No change for setting is required).
Item Code Setting
C8 00(Factory Setting)

(b) Remote Thermistor Built in Optional Wired Controller


Connect wired controller to the unit and select "Function Selection" as shown below.
Item Code Setting
C8 01

(c) Combination of Remote Sensor and Remote Thermistor Built in Optional Wired Controller
Connect remote sensor and optional wired controller to the unit. Select “Function Selection” menu
by optional wired controller as shown below.
Item Code Setting
C8 02
NOTE:
It works by calculating the average of the two different temperatures between the remote thermistor
built in optional wired controller and remote sensor.

(23) Not Prepared (C9)


(24) Not Prepared (CA)
(25) Selection of Forced Stoppage Logic (Cb)
This function is utilized to select the logic of the contact for forced stoppage signal input.
The setting condition and the logic of the contact are as shown below.

Setting Logic of Activation


Sequence
Condition Contact Contact "Open" Contact "Close"

Indoor Forced
00 A Contact Normal
PCB Stoppage

Indoor Forced
01 B Contact Normal
PCB Stoppage

(26) Not Prepared (CC)


(27) Change of Control Mode (Cd)
Setting for indoor unit and outdoor unit is required for changing the control mode (Indoor temperature
control ↔ Outlet air temperature control). Refer the table below for the setting. (Refer to the installation
manual for more detail.)

Setting Contents
Indoor Temperature Control
Unit Outlet Air Temperature Control
(Factory Setting)
Wired Controller Wired Controller
Function Selection Function Selection
Cd : 00 Cd : 01
Indoor Unit
and or
Indoor Unit DIP Switch Indoor Unit DIP Switch
8-3 : OFF 8-3 : ON
Outdoor Unit Outdoor Unit
DOAS Only Function Selection Function Selection
Outdoor FT : 0 FT : 2
Unit DOAS
+ No Setting Required Not Available
Other Standard Indoor Unit
NOTE:
If the setting combination between indoor unit and outdoor unit is not correct, the operation fail.

SM-16006-rev.1 5-25
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(28) Not Prepared (CE)

(29) Temperature Correction for Thermo-ON/OFF (Only for Outlet Air Temperature Control Mode) (CF)
The correction for Thermo-ON/OFF temperature is available for each usage condition.
This function is utilized to prevent easy shift to thermo-ON operation at the time of inlet temperature
getting closer to the wired controller setting temperature and avoid inefficient operation.

Operation Mode Thermo-ON Condition Thermo-OFF Condition


Cooling Inlet Temp. ≥ Setting Temp. + 2oF (1oC) + a Inlet Temp. ≤ Setting Temp. - 2oF (1oC) + a
Heating Inlet Temp. ≤ Setting Temp. - 2oF (1oC) + a Inlet Temp. ≥ Setting Temp. + 2oF (1oC) - a

Item Code Setting a


00 (Factory Setting) 0 F (0oC)
o

CF 01 3oF (2oC)
02 9oF (5oC)

Example at Cooling Operation (Wired Controller Setting Temperature = 72oF (22oC))

CF Setting Thermo-On/OFF

Wired Controller Setting Temperature = 72oF (22oC)

Thermo-OFF

00
Fan Thermo-ON

68 70 74 110
(20) (21) (23) (43)
Inlet Air Temperature ( F ( C))
o o

Thermo-OFF

Fan Thermo-ON
01
68 74 78 110
(20) (23) (25) (43)
Inlet Air Temperature (oF (oC))

Thermo-OFF

Fan Thermo-ON
02
68 78 82 110
(20) (26) (28) (43)
Inlet Air Temperature (oF (oC))

NOTE:
Even if the function is set, thermo-OFF or stoppage may happen if the temperature exceeds the range limit for
operation.

(30) Not Prepared (d1)


(31) Not Prepared (d2)

5-26 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(32) Power Supply ON/OFF 2 (Restarting Function After Power Failure) (d3)
This function is utilized to restart the unit operation automatically when the power supply is restored
after the power failure over 2 seconds. In case of the power failure for 2 seconds or less, the standard
unit retains all the operation functions and restarts the operation automatically. (The compressor
restarts operation after 3 minutes guard in addition to power failure time for up to 2 seconds.)
When this function is utilized in the condition that there is no person to operate the unit, monitor the
system for potential unit failure.
NOTES:
1. If power failure occurs during the stoppage of the unit, the unit remains stopped after the power
supply is restored.
2. When the compressor does not reach the fixed temperature, the system may not restart
automatically after turning on the power supply by hot-start control.
*Hot-start Control: The control program that does not operate the compressor even after the
power is turned ON if the compressor does not reach the fixed temperature.
(33) Prevention for Cooling Discharge Air Temperature Decrease (d4)
This function is utilized to prevent discharge air temperature decrease during the cooling operation by
controlling Thermo-ON/OFF according to the discharge air temperature.
● Thermo-ON:
COOL/DRY operations continue for 3 minutes when discharge air temperature at 52oF (11oC) or lower.
● Thermo-OFF:
The room temperature reaches the setting temperature when discharge air temperature at 56oF (13oC)
or higher.
(34) Not Prepared (d5)
(35) Not Prepared (d6)

(36) Outlet Air Temperature Correction (Only for Outlet Air Temperature Control Mode) (d7)
Refer to Section 5.4.2.2 "(19) Operation Mode for Outlet Air Temperature Correction (C5)" for details.

SM-16006-rev.1 5-27
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(37) Thermo-ON/OFF Control (Only for Indoor Temperature Control Mode) (E1)
Thermo-ON/OFF control is available for each installation situation and usage situation.
(a)
Item Code Setting
E1 00 (Factory Setting)

Operation Mode Thermo-ON Condition Thermo-OFF Condition


Detected Indoor Temp. ≤ Setting Temp.
Cooling Inlet Temp. ≥ Setting Temp. +2oF (+1oC) and
Inlet Temp. ≤ Setting Temp.
Detected Indoor Temp. ≥ Setting Temp.
Heating Inlet Temp. ≥ Setting Temp. -2oF (-1oC) and
Inlet Temp. ≥ Setting Temp.

(b)
Item Code Setting
E1 01

Operation Mode Thermo-ON Condition Thermo-OFF Condition


Detected Indoor Temp. ≥ Setting Temp. Detected Indoor Temp. ≤ Setting Temp.
Cooling or and
Cooling Condition Shown Below Cooling Condition Shown Below
Detected Indoor Temp. ≤ Setting Temp. Detected Indoor Temp. ≥ Setting Temp.
Heating or and
Heating Condition Shown Below Heating Condition Shown Below

9 (5) 3 (2) 3 (2) 24 (15)

Thermo-ON Thermo-ON

Thermo-OFF Thermo-OFF

Setting Temp. Setting Temp. Inlet Temp. Setting Temp. Setting Temp. Inlet Temp.
+ 9 (5) (oF (oC)) - 24 (15) (oF (oC))

Cooling Thermo-ON/OFF Heating Thermo-ON/OFF

(c)
Item Code Setting
E1 02

Operation Mode Thermo-ON Condition Thermo-OFF Condition

Cooling Detected Indoor Temp. ≥ Setting Temp. Detected Indoor Temp. ≤ Setting Temp.

Heating Detected Indoor Temp. ≤ Setting Temp. Detected Indoor Temp. ≥ Setting Temp.

˂ Example of Effectiveness ˃ Comparison under Thermo-OFF condition at Cooling Operation


Setting "00" → Thermo-OFF starts after room temperature and inlet air temperature reaches the
wired controller setting temperature.
Setting "01" → Thermo-OFF starts after room temperature reaches the wired controller setting
temperature and inlet air temperature stays within +9oF (+5oC) of wired controller
setting temperature.
Setting "02" → Thermo-OFF starts after room temperature reaches the wired controller setting
temperature (No intervene by inlet air temperature).

5-28 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

NOTES:
1. The "Detected Indoor Temperature" mentioned above indicates either one of the detected
temperature of "Remoter Sensor", "Remote Thermistor Built in Optional Wired Controller" or average
of "Remoter Sensor" and "Remote Thermistor Built in Optional Wired Controller" form (22) "Selection
of Thermistor for Indoor Temperature (C8)"
2. The frequent compressor ON/OFF may happen depending on the installation position of the sensor
especially when set E1 "02". Attention should be payed for the installation location
3. Outside air from air inlet is directly blow during thermo-OFF. Attention should be payed for the
installation position of air outlet and direction of airflow.
4. Even if the function is set, thermo-OFF (fan) or stoppage may happen if exceed operation range limit.

(38) Performance Restraint Control (Only for Indoor Temperature Control Mode) (E2)
Control the output transmitting to outdoor unit and restrain cooling operation (operate in lower
frequency)*1.

Setting Item Code Setting Item Code Setting


Output E2 00 (Factory Setting) E2 01
Indoor Inlet Air Temp. Outlet Air Temp. Detected Indoor Temp.
Remote Sensor
Detected Indoor Temp. -
Detected Temp.
Setting Air Volume HIGH HIGH
The compressor frequency is determined by outdoor unit according to the refrigerating cycle and
indoor unit capacity as well as each temperature and setting volume.
Reduce compressor frequency by changing the transmitting output.

(
Detected Indoor Temp.+
Outlet Air Temp.
) Refrigerating Cycle,
Compressor Frequency = - Setting Temp. x Indoor Unit Capacity,
2 Setting Air Volume

This item becomes only the reminder of


subtraction of "Setting Temp." from
"Detected Indoor Temp." if set E2 "01"

The compressor frequency becomes lower


as the indoor temperature becomes satisfied
the setting temperature by the other air
conditioner. (*1)

(*1): The compressor frequency may not be lower because of refrigerating cycle condition or other factor.

NOTE:
The wired controller checking data does not change even the "Performance Restraint Control" is set.
However the outdoor unit seven segment checking data or the service checker data changes. Pay
attention at the time of service.

SM-16006-rev.1 5-29
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(39) Hot Start Control (E3)


This function is utilized to suppress cold air blowing at the time of heating operation startup by
changing the hot start control at the time the heating operation is ON or the defroster operation is OFF.

(
Setting E3 to "01" suppresses, the cold air blowing at the time of heating operation startup
can be suppressed. However the inlet air blows at the time of thermo-OFF. Pay attention to the
installation direction and position at the installation location.
)
Setting Item Code Setting Item Code Setting
Inlet Air Temp. E3 00 (Factory Setting) E3 01
o o
~ 50 F (10 C) Fan Stop
Fan Stop
50oF (10oC) ~ 59oF (15oC) SLOW
59oF (15oC) ~ HIGH HIGH

NOTES:
1. If set (2) "Constant Air Volume Mode" (b2) "01", the outlet air volume is always "HIGH".
(Even if the inlet air temperature becomes lower than the heating operation lower limit
(20oF (-7oC).)
2. Air volume does not change even after the outlet air temperature decreases to SLOW or HIGH.

(40) Not Prepared (E4)


(41) Not Prepared (E5)
(42) Indoor Fan Operation Time After Cooling Operation Stoppage (E6)
This function is utilized to prevent condensation upon cooling operation stoppage by “SLOW” indoor
fan operation to dry. “SLOW” operation (for 60 minutes or 120 minutes by setting) continues even
when the cooling operation is stopped.
(43) Not Prepared (E7)
(44) Not Prepared (E8)
(45) Not Prepared (E9)
(46) Not Prepared (EA)
(47) Fan Operation Control during Cooling Thermo-OFF (Eb)
This function is utilized to prevent diffusion of odor and high humidity by reducing the indoor fan speed
during cooling Thermo-OFF.

Setting Condition Fan Operation during Thermo-OFF


00 Operation at Set Fan Speed
01 SLOW
02 SLOW

5-30 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(48) Not Prepared (EC)


(49) Not Prepared (Ed)
(50) Not Prepared (EE)
(51) Not Prepared (EF)
(52) Not Prepared (F0)
(53) Automatic OFF Timer Setting (F1)
This function is utilized to set the OFF timer function automatically when the unit is operated by the
wired controller. During the operation with the automatic OFF timer setting function, the cancellation of
the OFF timer and the changing of the setting period for OFF timer can not be performed.
However, the OFF timer function is canceled when the unit is stopped. When the unit is operated
again after stoppage, the setting period for OFF timer is set by the optional setting.
The setting condition and the setting period for OFF timer are shown below.

< Example for CIW01 >


Setting Condition Setting Period for OFF Timer
00 Invalid
01 1 hour
02 2 hours
M M
23 23 hours
24 24 hours
0A 30 minutes
0B 90 minutes
0C 40 minutes
0D 45 minutes
0E 50 minutes
0F 55 minutes
NOTES:
1. This function is not available when the unit is controlled by the centralized
controller, the remote control connecting with Central Controllers.
2. The range of setting period for OFF timer differs depending on the wired controller
model.

(54) Wired Controller Main-Sub Setting (F2)


This function is utilized when two wired controller are installed in one system.
Set one wired controller to main “00”, the other wired controller to sub “01”.

SM-16006-rev.1 5-31
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(55) Automatic Reset of Setting Temperature (F3)


This function is utilized to economize the operation. When this function is valid, in the case that the
set temperature is not changed for certain period of time by the function (56) “Automatic Reset Time
(F4)”, the set temperature automatically returns to (57/58) “Automatic Reset Temperature for Cooling/
Heating (F5/F6)” as following conditions. It is effective to optimize the setting temperature and provide
energy saving. However, the setting temperature is not automatically reset in the case that “Automatic
COOL/HEAT Operation” mode, or “Prohibiting Operation by Wired Controller” is set by the centralized
controller.
Setting Return to (57) Automatic Reset
Temperature Change Temperature for Cooling
 Operation Mode
* COOL
* DRY
* FAN (56) Automatic Reset Time

 Operation Mode
* HEAT Setting Return to (58) Automatic Reset
Temperature Change Temperature for Heating

<Example> Automatic Reset Temperature for Cooling is 77oF (25oC)

A/C Meeting Room FLTR A/C Meeting Room FLTR A/C Meeting Room FLTR
MODE SPEED LOUV. TEMP MODE SPEED LOUV. TEMP MODE SPEED LOUV. TEMP

COOL COOL COOL

LOUV. Adj. LOUV. Adj. LOUV. Adj.

Menu Menu Menu

On/Off On/Off On/Off


OK Back/Help ECO OK Back/Help ECO OK Back/Help ECO

Setting temperature is Cooling operation at 68oF(20oC) If no operation for a defined


changed from 77 to 68oF is performed temporarily. period, the setting temperature
(25 to 20oC) by returns to 77oF (25oC)
the wired controller. automatically.

(56) Automatic Reset Time (F4)


This function is utilized to set the automatic reset time with the set temperature.
The setting conditions and automatic reset time are as follows:

Setting Condition Automatic Reset Time of Setting Temperature


00 30 minutes (Factory-Setting)
01 15 minutes
02 60 minutes
03 90 minutes

(57) Automatic Reset Temperature for Cooling (F5)


This function is utilized to set the automatic reset temperature for FAN/COOL/DRY operation.
The setting conditions and the automatic reset temperature for cooling are as follows:

Setting Condition Setting Temperature for Automatic Reset


66 (19) 66oF (19oC)
68 (20) 68oF (20oC)
70 (21) 70oF (21oC)
72 (22) 72oF (22oC)
74 (23) 74oF (23oC)
76 (24) 76oF (24oC)
77 (25) 77oF (25oC) (Factory-Setting)
78 (26) 78oF (26oC)
80 (27) 80oF (27oC)
82 (28) 82oF (28oC)
84 (29) 84oF (29oC)
86 (30) 86oF (30oC)

5-32 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(58) Automatic Reset Temperature for Heating (F6)


This function is utilized to set the automatic reset temperature for HEAT operation.
The setting conditions and the automatic reset temperature for heating are as follows:

Setting Condition Setting Temperature for Automatic Reset


62 (17) 62oF (17oC)
64 (18) 64oF (18oC)
66 (19) 66oF (19oC)
68 (20) 68oF (20oC)
70 (21) 70oF (21oC) (Factory-Setting)
72 (22) 72oF (22oC)
74 (23) 74oF (23oC)
76 (24) 76oF (24oC)
77 (25) 77oF (25oC)
78 (26) 78oF (26oC)
80 (27) 80oF (27oC)
82 (28) 82oF (28oC)
84 (29) 84oF (29oC)
86 (30) 86oF (30oC)

(59) Operation Stoppage Prevention by Wired Controller Operational Error (F7)


This function is utilized to prevent the accidental operational stoppage caused by inadvertently
pressing “ ” (ON/OFF) on the wired controller. When this function is valid, the operation is stopped by
pressing “ ” (ON/OFF) button on the wired controller for more than 3 seconds. However, the enabling
method is not changed.

Operation Lock (60) and (61)


Four operation lock functions are available as shown below.
These functions are utilized to restrict each switch operation from the wired controller.
When these functions are valid, modification of each function is prohibited.
All operation lock functions are valid (“01” setting) before shipment.

Each switch operation becomes unavailable by pressing “ ” and “Back/Help” (return) buttons
simultaneously for more than 3 seconds when these functions are set as “01”. The indication “ ” (operation
lock indicator) is indicated on the wired controller. If “ ” and “Back/Help” (return) switches are pressed
simultaneously for more than 3 seconds during “ ” (operation lock indicator) is indicated, “ ” indication
is turned OFF and each switch operation is available. These functions are to restrict the operations of
the wired controller only. If operation is performed from the centralized controller, the command from the
centralized controller is given priority.

(60) Lock Function for Operation Mode Selection (F8)


(61) Lock Function for Temperature Setting (F9)

(62) Not Prepared (FA)


(63) Not Prepared (Fb)

SM-16006-rev.1 5-33
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(64) Cooling Lower Limit for Setting Temperature (FC)


This function is utilized to limit the lowest setting temperature for FAN/COOL/DRY operations.
When this function is valid, it provides the appropriate cooling operation and energy saving.
The setting conditions and the minimum setting temperature for cooling are as follows:

<Example> Setting Temperature at Wired Controller


66oF 86oF
(19oC) (30oC)
Factory-Setting: "00"
Temperature Setting: Available
(Lower Limit 66+0=66oF (19+0=19oC))

77oF 86oF
(25oC) (30oC)
Setting Condition: "06" Temperature Setting Temperature Setting
(Lower Limit 66+11=77oF (19+6=25oC)) : Not Available : Available

Minimum Setting Temperature


Setting Condition Details
(FAN/COOL/DRY) *
00 Standard Value 66oF (19oC)
01 Lower Limit +2oF (Lower Limit +1oC) 68oF (20oC)
02 Lower Limit +4oF (Lower Limit +2oC) 70oF (21oC)
o o
03 Lower Limit +6 F (Lower Limit +3 C) 72oF (22oC)
04 Lower Limit +8oF (Lower Limit +4oC) 74oF (23oC)
o o
05 Lower Limit +10 F (Lower Limit +5 C) 76oF (24oC)
o o
06 Lower Limit +11 F (Lower Limit +6 C) 77oF (25oC)
07 Lower Limit +12oF (Lower Limit +7oC) 78oF (26oC)
o o
08 Lower Limit +14 F (Lower Limit +8 C) 80oF (27oC)
09 Lower Limit +16oF (Lower Limit +9oC) 82oF (28oC)
o o
10 Lower Limit +18 F (Lower Limit +10 C) 84oF (29oC)
* In case of Standard Unit

(65) Heating Upper Limit for Setting Temperature (Fd)


This function is utilized to limit the highest setting temperature for HEAT operation.
When this function is valid, it provides the appropriate heating operation and energy saving.
The setting conditions and the heating upper limit for the setting temperature are as follows:

<Example>
64oF Setting Temperature at Wired Controller 86oF
(18oC) (30oC)
Factory-Setting: "00"
(Upper Limit 86-0=86oF (30-0=30oC)) Temperature Setting: Available

64oF 70oF
(18oC) (21oC)
Setting Condition: "09" Temperature Setting Temperature Setting
(Upper Limit 86-16=70oF (30-9=21oC)) : Available : Not Available

Setting Temperature Upper Limit


Setting Condition Details
(HEAT) *
00 Standard Value 86oF (30oC)
01 Upper Limit -2oF (Upper Limit -1oC) 84oF (29oC)
02 Upper Limit -4oF (Upper Limit -2oC) 82oF (28oC)
o o
03 Upper Limit -6 F (Upper Limit -3 C) 80oF (27oC)
o o
04 Upper Limit -8 F (Upper Limit -4 C) 78oF (26oC)
05 Upper Limit -9oF (Upper Limit -5oC) 77oF (25oC)
o o
06 Upper Limit -10 F (Upper Limit -6 C) 76oF (24oC)
07 Upper Limit -12oF (Upper Limit -7oC) 74oF (23oC)
o o
08 Upper Limit -14 F (Upper Limit -8 C) 72oF (22oC)
o o
09 Upper Limit -16 F (Upper Limit -9 C) 70oF (21oC)
10 Upper Limit -18oF (Upper Limit -10oC) 68oF (20oC)
o o
11 Upper Limit -20 F (Upper Limit -11 C) 66oF (19oC)
12 Upper Limit -22oF (Upper Limit -12oC) 64oF (18oC)
* In case of Standard Unit
5-34 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(66) Not Prepared (FE)


(67) Not Prepared (FF)
(68) Not Prepared (H1)
(69) Indication of Hot Start (H2)
When this function is set as “No Indication” (01), “HOT-ST” is not indicated on the wired controller.
(70) Not Prepared (H3)
(71) Not Prepared (H4)
(72) Not Prepared (J1)
(73) Not Prepared (J2)
(74) Run Indicator Color (J3)
This function is utilized to set the run indicator color.

Setting Condition Color


00 Green
01 Red
NOTE:
The red run indicator is flashing during the alarm.

(75) Not Prepared (J4)


(76) Not Prepared (J5)
(77) Not Prepared (J6)
(78) Not Prepared (J7)
(79) Eco-operation (J8)
This function is utilized to effectively optimize the setting temperature and provide energy saving.
When the setting temperature is changed during the air conditioning operation and while the operation
is started/stopped by ON/OFF button on the wired controller, the set temperature automatically returns
to (57/58) “Automatic Reset Temperature for Cooling/Heating (F5/F6)” as in the following figure.
However, the setting temperature is not automatically reset in the case that “Automatic COOL/HEAT
Operation” mode, or “Prohibiting Operation by Wired Controller” is set by the centralized controller.

Setting STOP Return to (57) Automatic Reset


Temperature Change Temperature for Cooling
 Operation Mode
* COOL
* DRY
* FAN

 Operation Mode
* HEAT Setting Return to (58) Automatic Reset
Temperature Change Temperature for Heating

(80) Not Prepared (J9)


(81) Not Prepared (JA)
(82) Not Prepared (Jb)
(83) Not Prepared (K1)
(84) Not Prepared (K2)
(85) Not Prepared (K3)
(86) Not Prepared (K4)
(87) Not Prepared (K5)
(88) Not Prepared (K6)
(89) Not Prepared (K7)
(90) Not Prepared (K8)
(91) Not Prepared (K9)
(92) Not Prepared (KA)

SM-16006-rev.1 5-35
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

(93) Not Prepared (L1)


(94) Not Prepared (L2)
(95) Not Prepared (L3)
(96) Not Prepared (L4)
(97) Not Prepared (L5)
(98) Not Prepared (L6)
(99) Not Prepared (L7)
(100) Not Prepared (L8)
(101) Not Prepared (L9)
(102) Not Prepared (LA)
(103) Not Prepared (Lb)
(104) Setting Temperature (P1)
This function is utilized to provide setting temperature for every 1oF (0.5oC) at "00" and every 2oF (1oC)
at "01".
Control differential of thermistor also uses the temperature for every 1oF (0.5oC) at "00" and every 2oF
(1oC) at "01".
(105) Not Prepared (P2)
(106) Thermistor Selection (P3)
This function is utilized to select the thermistor with function (107).

Setting Condition Thermistor (Sensor)


00 Inlet Air Thermistor
01 Outlet Air Thermistor
02 Thermistor of Remote Control
03 Remote Sensor

(107) Display of Thermistor Temperature (P4)


This function is utilized to display the temperature of the sensor selected at (106).
(108) Setting Temperature Display during Fan Operation (P5)
This function is utilized to undisplay the setting temperature during fan mode operation.
(109) ECO Button Operation (P6)
This function is prohibiting "ECO" button operation by setting at "01"
(110) Menu Button Operation (P7)
This function is utilized to invalidate the menu button.
(111) Not Prepared (P8)
(112) Not Prepared (P9)
(113) Not Prepared (PA)
(114) Not Prepared (Pb)
(115) Not Prepared (PC)

5-36 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.5 Power Saving Functions from Wired Controller


The power saving functions are available from the wired controller CIW01 as follows.

5.5.1 Power Saving Guide


Press “ECO” button then the power saving guide will be displayed to support the setting. Easy access to the
confirmation and setting screen from the current setting status screen.

5.5.2 Outdoor Unit Capacity Control


The demand function setting can be controlled from wired controller. Select from “Peak Cut Control” and
“Moderate Control” according to the situation.

< “Peak Cut Control” Function >


The peak cut control reduces the power consumption range when it exceeds the value of the power
saving setting.

without
Power Saving Setting Power Saving
Consumption

Set Value
It can be selected from
Maximum Capacity Operation 100%, 90%, 80%, 70%,
Power

60%, 50%, and 40%


in Power Saving Set Value Range
of reference power consumption.

Morning Daytime Night

Operation Time

NOTES:
1. The power set value (%) is just a criterion. The power set value for this function is different from the
actual power value in precision. Use the demand controller (option) when it is necessary to manage
the maximum power correctly.
2. The cooling capacity will be decreased according to the power saving setting value for the reducing of
compressor motor revolution.
3. The actual electrical power consumption may be higher than the value displayed on the screen under
certain operating condition such as protective control.
4. This function is used to inhibit power consumption of the operating. Do not use it for minimize the
capacity of current and the voltage for the power circuit, power source wiring, GFCI, transformer, etc.
It may cause actuation of interrupter and equipment fault.

< “Moderate Control” Function >


The moderate control function adjusts the air conditioning capacity not to exceed the value of the power
saving setting.

without
Moderate Control Setting
Consumption
Power

Moderate Control Setting

Operation Time
NOTES:
1. The moderate control setting value can be set from 40% to 100% of regular capacity at 10% intervals.
2. The setting value is just a criterion. It might be different according to the actual service condition and
operating condition.

SM-16006-rev.1 5-37
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.5.3 Rotation Control Function


The rotation control switches multiple indoor unit operating mode to FAN mode (Thermo-OFF) in order one
by one.

Order of Fan
Operation
1

Fan
Cooling Operation
Operation*1

Indoor Unit 1
Order of Fan
Operation
2

The indoor unit fan


Cooling Fan Cooling operation is
Operation Operation*1 Operation performed in rotation by
Indoor Unit 2 indoor unit address Nos.
Order of Fan
Operation
In3

Fan
Cooling Operation Operation*1
Indoor Unit 3

Time

NOTES:
1. The fan mode time can be selected in the interval of three minutes, five minutes and ten minutes.
2. It is possible to change the rotation assigned number according to the minimum differential between
the setting temperature and indoor temperature.

5.5.4 Intermittent Control Function


The intermittent control repeats Cooling/Heating and Fan (Thermo-OFF) mode in fixed intervals.

30 Minutes 30 Minutes

Cooling Operation Fan Operation Cooling Operation Fan Operation


SAV: LOW 20 Minutes 10 Minutes 20 Minutes 10 Minutes

Cooling Operation Fan Operation Cooling Operation Fan Operation


SAV: MED 17 Minutes 13 Minutes 17 Minutes 13 Minutes

Cooling Operation Fan Operation Cooling Operation Fan Operation


SAV: HIGH 15 Minutes 15 Minutes 15 Minutes 15 Minutes

Time

NOTE:
The fan mode will be repeated in the interval of five minutes (SAV: LOW), ten minutes (SAV: MED) and
fifteen minutes (SAV: HIGH) during heating operation.

5-38 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING

5.5.5 Power Saving Schedule Function


The power saving schedule function is utilized to set the power saving schedule on indoor unit capacity
control and intermittent control up to five settings a day each day of the week.

The display of Noise Reduction Schedule is the same.

5.5.6 Operation Noise Reduction Schedule Function


The operation noise reduction schedule function is utilized to set the operation noise reduction schedule up
to five settings a day each day of the week.
NOTE:
The operation noise reduction setting may decreases the Cooling/Heating capacity.

5.5.7 Power Consumption Display Function


This function displays the power consumption of the outdoor unit compressor. The value of each displayed
in Graph/List format is one day, one week and one year. The display period of consumption comparison can
be selected from one day before/Today to 1 year ago/This year.

NOTE:
The power consumption for outdoor unit compressor will be displayed.

SM-16006-rev.1 5-39
FIELD WORK INSTRUCTIONS

6. Field Work Instructions

SM-16006-rev.1 6-1
FIELD WORK INSTRUCTIONS

Refer to Section 3 “Troubleshooting” when dealing with problems or difficulties.


If you cannot solve the problem, contact your distributor or contractor.

6.1 Special Attention Regarding Refrigerant Gas Leakage


Make sure that the entire VRF system meets ASHRAE Standard 15, or any local codes, regarding Safety.
The ASHRAE Standard 15-2013 provides safeguards for life, limb, health, property, and prescribes safety
requirements.
The standard is recognized as the main guide for personal safety involving refrigeration systems. It strives
to ensure a safe application of refrigerant systems by limiting the maximum charge as follows so that a
complete discharge due to a leak into a small, occupied, and enclosed room can never exceed the allowable
limit for the room.

6-2 SM-16006-rev.1
FIELD WORK INSTRUCTIONS

6.2 Modifications of Charging Refrigerants Other than Those Specified


by Johnson Controls

DANGER

Johnson Controls’ air conditioners are designed and manufactured based on using specified refrigerants.
The applicable refrigerants are specified for each unit’s models.

Using any refrigerants besides the specified refrigerants may cause mechanical problems, malfunction, and
failure, and in the worst case, it endangers safety seriously and may cause a fire or an explosion.
Therefore, Do not charge non-specified refrigerants or any of the following in the refrigerant system
of a unit.

* Hydrocarbon Refrigerants such as Propane


* Oxygen, or Flammable Gases such as Acetylene
* Poisonous Gases

The types of refrigerants are indicated in the Installation and Maintenance Manuals, Engineering Manuals,
Service Manuals, and the specification label for each unit. Be aware that Johnson Controls does not take
any responsibility for unit failure, malfunction, or any accidents caused by charging non-specified
refrigerants or others as noted above.

SM-16006-rev.1 6-3
FIELD WORK INSTRUCTIONS

6.3 Pre-start Inspection Work

(1) For Outdoor Unit and Indoor Unit


(a) Fan and Fan Motor
• Lubrication - All fan motors are pre-lubricated and sealed at the factory. Therefore, no
lubricating maintenance is required.
• Sound and Vibration - Inspect for abnormal sounds or vibration.
• Rotation - Check that the fan rotates counterclockwise and inspect the rotating speed.
• Insulation - Inspect for electrical insulation resistance.
(b) Heat Exchanger
• Clogging - Inspect for any accumulated dirt and dust and remove any at regular intervals. As for
an outdoor unit, other obstacles such as growing grass and pieces of paper, which might intercept
air flow, should also be removed.
(c) Piping Connection
• Leakage - Inspect for refrigerant leakage at piping connections.
(d) Cabinet
• Stain and Lubricant - Inspect for any stain or lubricant and remove it, if any.
• Securing Screw - Inspect for loose or missing screws and secure or replace as required.
• Insulation - Inspect for peeling thermal insulation material on the cabinet and repair it, if any.
(e) Electrical Equipment
• Activation - Inspect for abnormal activation of the magnetic contactor, auxiliary relay, or printed
circuit board (PCB).
• Line Condition - Pay attention to working voltage, amperage and phase balance.
Inspect for faulty contact caused by loosened terminal connections, oxidized contacts, foreign
matter, and other items. Inspect for electrical insulation resistance.
(f) Control and Protective Devices
• Setting - Do not readjust the setting in the field.

(2) For Outdoor Unit Only


(a) Compressor
• Sound and Vibration - Inspect for abnormal sounds or vibration.
• Activation - Check that the voltage drop of the power supply line is within 16% at start and within
2% during operation.
(b) Reversing Valve
• Activation - Inspect for any abnormal activating sound.
(c) Strainer
• Clogging - Check that there is no temperature difference between the ends.
(d) Ground Wiring
• Ground Line - Inspect for continuity to the earth ground.
(e) Crankcase Heater
• Activation - Apply power to the outdoor unit(s) at least 12 hours prior to operation of the system
for preheating of the compressor oil.

(3) For Indoor Unit Only


(a) Air Filter
• Cleaning - Inspect for, and remove, any accumulated dirt and dust and remove according to the
“Engineering Manual”.
(b) Drain Pan, Drain-Up Mechanism and Drain Pipe
• Drain Line - Inspect and clean the drain line at least twice a year.
• Drain-Up Mechanism - Inspect for activation of drain-up mechanism.
(c) Float Switch
• Activation - Inspect for activation of float switch.

6-4 SM-16006-rev.1
FIELD WORK INSTRUCTIONS

6.4 Service and Maintenance Record by 7-Segment Display


Service checker is an optional tool that can be used to record following information.
Customer’s Name DATE: - -

Outdoor Unit Model (Serial No. ) (Serial No. ) (Serial No. )


(1) Operation Mode
(2) Test Run Start Time
(3) Data Collect Start Time
(4) Read Out Data from 7-Segment in Outdoor Unit
Protection Control Code
Operating Capacity
Outdoor Total Connecting Capacity oCP
Outdoor Connecting Quantity oAA
Indoor Total Connecting Capacity iCP
Indoor Connecting Quantity iAA
Refrigerant System Address GA
Indoor Operating Capacity oP
Total Frequency Hz
Accumulated Operation Time of Unit UJ
Outdoor Unit Information
Outdoor Capacity CA
Outdoor Microcomputer Output SC 52C1 52C2 CH1 CH2 20A1 20A2 211 212 52C1 52C2 CH1 CH2 20A1 20A2 211 212

FAN 20B 20C 20F1 20F2 20CHG X1 X2 FAN 20B 20C 20F1 20F2 20CHG X1 X2

Inverter Frequency H1
Compressor Running Quantity CC
Outdoor Fan Step Fo
Outdoor Expansion Valve Opening E1
Eb
Discharge Pressure Pd
Suction Pressure Ps
Outdoor Temperature To
Discharge Gas Temperature Td1
Td2
Heat Exchanger Liquid Temperature TE
Heat Exchanger Gas Temperature TG
Automatic Refrigerant Charge Temperature TCH
Gas Bypass Temperature TbG
Inverter Fin Temperature TFi
Fan Controller Temperature TFF
Compressor Running Current A1
A2
Fan Running Current AF
Accumulated Operation Time of Compressor UJ1
UJ2
Accumulated Operation Time of Compressor cU1
(Available for Timer Reset) cU2
Inverter Stoppage Cause Code iT
Fan Controller Stoppage Cause Code FT
Indoor Unit Information
Indoor Capacity CA
Indoor Expansion Valve Opening iE
Heat Exchanger Liquid Temperature TL
Heat Exchanger Gas Temperature TG
Intake Air Temperature Ti
Outlet Air Temperature To
Indoor Unit Stoppage Cause Code d1

Parts Mark Parts Mark


Mark Description of Mark in Wiring Mark Description of Mark in Wiring
Diagram Diagram
52C1 Contactor of Relay (Y52C1) on O.U. PCB for Inverter Compressor CMC1 FAN - -
Contactor of Relay (Y52C2) on O.U. PCB for 20B - -
52C2 CMC2
Constant Speed Compressor 20C - -
CH1 Contactor of Relay (YCH1) on O.U. PCB for Crankcase Heater CH1 20F1 Contactor of Relay (Y20F1) on O.U. PCB for Solenoid Valve SVF1
CH2 Contactor of Relay (YCH2) on O.U. PCB for Crankcase Heater CH2 20F2 Contactor of Relay (Y20F2) on O.U. PCB for Solenoid Valve SVF2
20A1 Contactor of Relay (Y20A1) on O.U. PCB for Solenoid Valve SVA 20CHG - -
20A2 - - X1 Contactor of Relay (YX1) on O.U. PCB for Solenoid Valve SVG
211 Contactor of Relay (Y211) on O.U. PCB for Reversing Valve RVR1 X2 - -
212 Contactor of Relay (Y212) on O.U. PCB for Reversing Valve RVR2
*PCB = Printed Circuit Board

SM-16006-rev.1 6-5
FIELD WORK INSTRUCTIONS

6.5 Service and Maintenance Record by Wired Controller


Data Sheet for Checking by Remote Control Switch
Time : : : : :
I.U. Model
I.U. Serial No.
I.U. No. / Alarm Code
Check Check
Mode Mode 1 • 2 1 • 2 1 • 2 1 • 2 1 • 2
1 2
B  Temp. Indication
Set Temp. b1 --
Inlet Air Temp. b2 g1
Discharge Air Temp. b3 g2
Liquid Pipe Temp. b4 g3
Remote Thermistor Temp. b5 --
Outdoor Air Temp. b6 g4
Gas Pipe Temp. b7 g5
Evaporating Temp.
b8 g6
at Heating
Control Information b9 g7
Comp. Top Temp. bA g8
Thermo Temp. of
bb --
Remote Control Switch
Control Information bC --
C  Micro-Computer State Indication
I.U. Micro-Computer C1 --
O.U. Micro-Computer C2 --
D  Stopping Cause State Indication
Stopping Cause
d1 --
State Indication
E  Alarm Occurrence
Times of Abnormality E1 --
Times of Power Failure E2 --
Times of
E3 --
Abnormal Transmitting
Times of Inverter Tripping E4 --
F  Automatic Louver State
Louver Sensor State F1 --
H  Pressure, Frequency State Indication
Discharge Pressure H1 g9
Suction Pressure H2 gA
Control Information H3 gb
Operating Frequency H4 gC
J  I.U. Capacity Indication
I.U. Capacity J1 --
O.U. Code J2 --
Refrigerant Cycle Number J3 --
Refrigerant Cycle Number J4 --
L  Opening of Expansion Valve
I.U. Expansion Valve L1 gd
O.U. Expansion Valve 1 L2 gE
O.U. Expansion Valve 2 L3 --
O.U. Expansion Valve B L4 --

6-6 SM-16006-rev.1
FIELD WORK INSTRUCTIONS

P  Compressor Condition Indication (Reference)


Comp. Current P1 gF
Accumulated Operation Time of
P2 --
Comp.
g Sensor Condition Indication
Motion Sensor Response Rate g1 --
Radiation Sensor Temp. g2 --
Motion Sensor1 Response Rate g3 --
Motion Sensor2 Response Rate g4 --
Motion Sensor3 Response Rate g5 --
Motion Sensor4 Response Rate g6 --
Correcting Set Temp. g7 --

Client: Result
Installation Date:
System No.:
Date Checked:
Checked by:

SM-16006-rev.1 6-7
FIELD WORK INSTRUCTIONS

6.6 Service and Maintenance Record


Service and Maintenance Record
No. Check Item Action Judgment
1 Is service space sufficient? YES or NO
2 Short Circuit of Discharged Air? YES or NO
3 Any Heat Influence? YES or NO
4 Is ground wiring connected? YES or NO
5 Refrigeration Piping GOOD or NOT GOOD
6 Fixing of Units GOOD or NOT GOOD
Any Damage on External or Internal
7 YES or NO
Surface?
TIGHTENED or
8 Checking of Screws and Bolts Tighten them if they are loosened.
NOT TIGHTENED
Tighten all terminal screws with a TIGHTENED or
9 Tightening of Terminal Screws
Phillips screwdriver. NOT TIGHTENED
Are compressor terminals Check all compressor terminals are
10 GOOD or NOT GOOD
tightly fixed? tightly fixed.
Measure insulation resistance with
insulation resistance-meter. GOOD (GREATER)
11 Insulation Resistance Comp. and Fan or
Motor: greater than 1MW NOT GOOD (LESSER)
Others: greater than 1MW
Check for smooth flow by
12 Does drain water smoothly flow? GOOD or NOT GOOD
pouring water.
13 Check for leakage at compressor. Check for any leakage. GOOD or NOT GOOD
Check for leakage at
14 Check for any leakage GOOD or NOT GOOD
outdoor heat exchanger.
Check for leakage at
15 Check for any leakage GOOD or NOT GOOD
indoor heat exchanger.
16 Check for leakage at reversing valve. Check for any leakage GOOD or NOT GOOD
17 Check for leakage at check valve. Check for any leakage GOOD or NOT GOOD
18 Check for leakage at accumulator. Check for any leakage GOOD or NOT GOOD
19 Check for leakage at strainer. Check for any leakage GOOD or NOT GOOD
Check for leakage at
20 Check for any leakage GOOD or NOT GOOD
electronic expansion valve.
21 Check for leakage at piping. Check for any leakage GOOD or NOT GOOD
22 Check direction of fans. by Viewing or Airflow Volume GOOD or NOT GOOD
Check the voltage is within
23 Voltage among each phase. GOOD or NOT GOOD
the specified range.
24 Vibration and Sound Check fan, compressor, piping. GOOD or NOT GOOD
Check activation of COOL or
25 Activation of Each Operation Mode GOOD or NOT GOOD
HEAT, STOP and TEMP. switches.
26 High Pressure Cut-out Switch Check actual activation value. GOOD or NOT GOOD
27 Check activation of drain-up mechanism. Check it during cooling operation. GOOD or NOT GOOD
o o
28 Indoor Inlet Air Temp. (DB/WB) F DB/ F WB
o o
29 Indoor Outlet Air Temp. (DB/WB) F DB/ F WB
o o
30 Outdoor Inlet Air Temp. (DB/WB) F DB/ F WB
o o
31 Outdoor Outlet Air Temp. (DB/WB) F DB/ F WB
32 High Pressure Switch psi(G)
33 Low Pressure Switch psi(G)
34 Operating Voltage V
35 Operating Current A
36 Instruction for Cleaning of Air Filter to Client DONE or NOT YET
37 Instruction for Cleaning Method to Client DONE or NOT YET
38 Instruction for Operation to Client DONE or NOT YET

6-8 SM-16006-rev.1
FIELD WORK INSTRUCTIONS

6.7 Saturation Curve for Refrigerant

400

R410A
350

300
Saturation Pressure (Liquid)  [psi (G)]

250

200

150

100

50

0
‐50 ‐25 0 25 50 75 100 125 150
Saturation Temperature (Liquid) [oF]

SM-16006-rev.1 6-9
FIELD WORK INSTRUCTIONS

6.8 Mollier Chart for R410A

ft3 /lb

6-10 SM-16006-rev.1
SERVICE PARTS LIST

7. Service Parts List

SM-16006-rev.1 7-1
SERVICE PARTS LIST

7.1 Outdoor Unit


Refer to the Service Manual No. SM-15001.

7.2 Change-Over Box


Refer to the Service Manual No. SM-15001.

7-2 SM-16006-rev.1
SERVICE PARTS LIST

7.3 Indoor Unit

● DOAS

SERVICE PARTS LIST


(P0160x-01)
Voltage
1 208/230V 60Hz
Replacement Part Q'ty Per Unit

(H,Y)DOA096B21S
No. Part Name Remarks
Draw. No. Part No.

1 Thermistor H7B00027D QU015002 for Air Inlet, THM1 1


2 Thermistor H7B00027B QU015001 for Air Outlet, THM2 1
3 Thermistor H7B00031A QU015007 for Freeze Protection, THM3 1
4 Thermistor H7B00028A QU015005 for Gas Pipe, THM5 1
5 Expansion Valve 17G57447H P24987 2
6 Fan Casing H7C00374A QU037006 with Fan Runner 2
7 Fan Motor H7B03644A QU071015 1
8 Fan Motor H7B03644B QU071016 1
9 Float Switch H7C00035A QU087001 1
10 Drainage Pump H7B03278B QU071017 1
11 Drain Pan Assy H7C00457C QU095008 1
12 Heat Exchange Assy H7B03268D - 1
Set of accessories shipped with the unit.
13 Accessory Kit H7D07939B QX099006 1
(Includes Insulation, Cable Clamp, etc.)

SM-16006-rev.1 7-3
SERVICE PARTS LIST

LOCATION OF SERVICE PARTS IN THE UNIT


MODEL: (H,Y)DOA096B21S

$h

For Product Produced in 2017 or earlier

For Product Produced in 2018 or later

A Truss Head Tapping Screw F Stud Bolt

B Round Head Screw G Nut


C Flat Head Screw H Washer

D Pan Head Tapping Screw J Spring Lock Washer

E Hexagon Head Bolt K Tooth Lock Washer


NOTE:
A protective coating like zinc is applied to iron and steel for unspecified materials like a bolt or screw.

7-4 SM-16006-rev.1
SERVICE PARTS LIST

SERVICE PARTS LIST


(P0160x-02)
Voltage
1 208/230V 60Hz
Replacement Part Q'ty Per Unit

(H,Y)DOA096B21S
No. Part Name Remarks
Draw. No. Part No.

1 Electrical Box H7B03784A - * 1


2 Printed Circuit Board H17B43416N QU085013 1
3 Printed Circuit Board H7C00344A QU085015 1
4 Terminal Block H7C01790B QU013001 TB1, for Power Supply 1
5 Terminal Block H7C00001A QU013005 TB2, for Communication and Wired Controller 1
6 Noise Filter H7B00167A QU085005 1
7 Fuse H7B03335A QU004006 2
8 Fuse Holder H17B47429A QU004008 1
9 Capacitor H7C00025A QU014008 6μF, 450VAC 2
10 Aux. Relay H7B00272A QU075001 30A, 250VAC 1
11 Transformer H7B00208A QU082001 1
12 Plastic Material H7G00027A - for PCB 12
13 Electrical Box Cover H7C04675A - * 1
14 Electrical Box Assy. H7B03690A - for Product Produced in 2018 or later 1
15 Fuse 17C90851A P27957 EFR1, EFS1 1
16 Conduit Cover H7C06411A - for Product Produced in 2018 or later 1

*: The shape of the electrical box and electrical box cover are different according to the manufacturing year.
The service parts of the electrical box and electrical box cover change to the service parts for the product produced in 2018 or later.
Order both service parts of the electrical box and electrical box cover as a set when ordering the service parts of the electrical box
or electrical box cover.

SM-16006-rev.1 7-5
SERVICE PARTS LIST

LOCATION OF SERVICE PARTS IN THE UNIT


MODEL: (H,Y)DOA096B21S
< Electrical Box >

Only for Product Produced


in 2018 or later

For Product Produced in 2017 or earlier

For Product Produced in 2018 or later

7-6 SM-16006-rev.1
© 2016 Johnson Controls, Inc.
SM-16006-rev.1

Code No. LIT-12012297


Revised February 2018

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