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Customer Interconnect Standard Devices - Shore Power Component Layout 4.3
Customer Interconnect Standard Devices - Shore Power Component Layout 4.3
November 2016
PANEL LIGHTS
LOAD SHARE
MODULE (OPTION)
UENR8262 VOL 1 of 2
RTD MODULE (OPTION)
CB1 EMCP 4.3/UIP PANEL
CB2
VOLTAGE RISE/LOWER
GENERATOR ESTOP PUSH BUTTON SWITCH (OPTION)
(SEE SHEET 12 & 13)
42 Page,
PM2
INTERNAL VIEW INTERNAL LEFT VIEW INTERNAL RIGHT VIEW
PM3
F1 60AMP
EXTERNAL FRONT VIEW
F2
CB1
CB2
L1
NOTE F NOTE M
L2
MAX 5 A NOTE B
USER LOAD
MAX 5 A
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
USER LOAD
USER LOAD MAX 5 A circle indicates that the component has screw terminals and a wire can be disconnected from it.
USER LOAD MAX 5 A
USER LOAD MAX 5 A Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
USER LOAD MAX 5 A
USER LOAD MAX 5 A Ground (Wired): This indicates that the component is connected to a grounded wire. The
MAX 5 A
USER LOAD
MAX 5 A
grounded wire is fastened to the machine.
USER LOAD
USER LOAD MAX 5 A
DC CUSTOMER WIRING 4.3 USER LOAD MAX 5 A
MAX 5 A
Ground (Case): This indicates that the component does not have a wire connected to ground.
USER LOAD
USER LOAD MAX 5 A It is grounded by being fastened to the machine.
MAX 5 A
USER LOAD
MAX 5 A
USER LOAD
USER LOAD
MAX 5 A Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
+/- 10 VDC INPUT (A) VOLTAGE/PF
VARIABLE VDC SOURCE ADJUSTMENT
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
+/- 10 VDC INPUT (B) 500 HZ
+ - PWM
USER LOAD
-
Sender: A component that is used with a temperature or pressure gauge. The sender
+
NOTE K USER LOAD
measures the temperature or pressure. Its resistance changes to give an indication to
COMMON T
the gauge of the temperature or pressure.
EXCITATION DISABLE INPUT 500 HZ
PWM
VOLTAGE/PF LOWER INPUT
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
VOLTAGE/PF RAISE INPUT
It has a coil that makes an electromagnet when current flows through it. The
+/- 10 V
0-20 mA electromagnet can open or close the switch part of the relay.
CLIPPED NEAR CUSTOMER DEVICE
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
VAR/PF ENABLE INPUT
+/- 10 V coil that makes an electromagnet when current flows through it. The electromagnet
CDVR FAULT RESET INPUT 0-20 mA
TO USER
can open or close a valve or move a piece of metal that can do work.
REFERENCE CLIPPED NEAR CUSTOMER DEVICE
©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
A 115
E487 E487 Y986 R963
115 C987 SCAC COOLANT SEE ENGINE
CDVR (HV)
C987 LEVEL SENSOR
B 229A
C987
276-1256 385-5376
Y987 R964
C987 18-30 V CTRL PWR INPUT (B+) 8 C987 115 52 INTERFACE
C987 C C528
Y988
R965
C987 WIRING
E488
(Dimensions: 56 inches x 35 inches)
200 200
383-2971
383-2971
H EMCP F3
H
ENGINE INTERCONNECTION - C175 DC SCHEMATIC - CDVR
F1
GND-BLOCK
362-2213
DC FACTORY WIRING
200
DC FACTORY WIRING (CUSTOMER DIN RAIL)
200 DIO GND
WALL MOUNTED PANEL EMCP 4.3 GENERATOR SIDE (AC)
15
BATT+ LINETYPE, ARE INDIVIDUAL
24 VDC
WIRE NUMBER
+
10 W
CUSTOMER GROUND CONNECTION LOCATION 4
A250 LEAD JUNCTION BOXES. CCCT - PARALLELING CURRENT TRANSFORMER
IAC-COM F453 I AC COMMON (42, 44, 46) AI ANALOG INPUT MPU MAGNETIC PICKUP HARNESS IDENT
A250 UNLESS OTHERWISE NOTED.
16
BATT-
-
CS - CUSTOMER SUPPLIED PHASE B CURRENT SENSING-1 (P12-1) ANNU ANNUNCIATOR MV MEDIUM VOLTAGE CIRCUIT IDENT RECEPTACLE PLUG
F-T1 DR-CT1 F454
VA-GEN 486C ELECTRICALLY BONDED TO GND
VA GEN IN E486 AO ANALOG OUTPUT MX SHUNT TRIP
A0
1 1/2 A E486 PHASE B CURRENT SENSING-2 (P12-2)
1
DR-CT2 F455
SPEED TRIM
POTENTIAL 10 W
SPEED POT ARB ARBITRATION A BATTERY
100-240 VAC
POTENTIOMETER PMG-A N702 PMG PHASE A (P6-3)
WIRE COLOR LAMP
50-400 Hz
+
F-T2 LM-C1/SP-C1 (OPTIONAL) CHARGER
VB-GEN 487C AUX AUXILIARY N NEUTRAL
VB GEN IN E487 PMG-B N703 PMG PHASE B (P6-2) B
B0
3 1/2 A E487
2
373-9377 -
RD 3 10k 1 3 PMG PHASE C (P6-1)
NC NORMALLY CLOSED RD RED
PT3 C PMG-C N704
26
3
2 WH WHITE RESISTOR
F-T3 BB+ BEST BATTERY POSITIVE NO NORMALLY OPEN
VC-GEN 488C BK PT2 2 F1 N705 EXCITER (+) (P6-4) OR ORANGE
B 2
27
VC GEN IN E488
C0
5 1/2 A E488
LEGEND
3
BC BATTERY CHARGER YL YELLOW
F2 N706 EXCITER (-) (P6-5) RJ-45
CCCT - PARALLELING CURRENT TRANSFORMER WH PT1 1 CL CLEAR
A 1 BATT- BATTERY NEGATIVE OF CIRCUIT BREAKER AUXILIARY CONTACT A FUSE FEMALE
28
RESISTANCE TEMPERATURE DETECTORS BK BLACK CONNECTOR
RECOMMENDED RTD SETTINGS
LOOSE CONTROLS SH GY GRAY
TYPE RESISTANCE TEMPERATURE FOR TCR 0.003926 CS - CUSTOMER SUPPLIED BATT+ BATTERY POSITIVE
GND
ENCLOSURES WITH THIS 1A-GEN F448 H1 N725 HE1 CU COPPER DIODE
LINETYPE, ARE INDIVIDUAL PB PUSH BUTTON BR BROWN
4
PLATINUM 100 OHMS 0C CONDITION PRE-ALARM SHUTDOWN GND
G G
ROTATING GN GREEN
LEAD JUNCTION BOXES.
GND
STATOR 160.35 OHMS @155C 164.15 OHMS @165C 200 RECTIFIER CB CIRCUIT BREAKER PF POWER FACTOR BU BLUE
CT
RED - WHITE: TEMPERATURE SENSING ELEMENT
A0
UNLESS OTHERWISE NOTED. H HEATING ELEMENT
A
WHITE - WHITE: LEAD RESISTANCE COMPENSATION 1A-GEN F448B PWN 1 ASSEMBLY GN YL GREEN/YELLOW 120
BEARING 133.45 OHMS @85C 137.33 OHMS @95C IA GEN IN 110 E494 CBPB CIRCUIT BREAKER PUSH BUTTON PIO PARALLELING INPUT/OUTPUT TERMINATING
VI VIOLET OHMS
.5 - 4.5 VDC
5
F702 F702
19
+
RESISTOR
B
BK WH BLACK/WHITE RELAY COIL
L-C6 EMCP CCW COUNTER CLOCKWISE PMG PERMANENT MAGNET GENERATOR
OUTPUT
DIG RTN PW01- EXCITER FIELD N728 HE4
H4
C
998 F530 20 PWM OUTPUT #1-
20 21
998 + CDL CATERPILLAR DATA LINK POT POTENTIOMETER
-
PWM SH PW01SH (STATIONARY) PUMP MOTOR
1B-GEN P
F450 SH F530 X841 21 PWM OUTPUT #1SH CDVR CATERPILLAR DIGITAL VOLTAGE REGULATOR PROG PROGRAMMABLE
6
L-C1 +
EXCITER CKT CIRCUIT PT POTENTIAL TRANSFOMER
LAMP COLOR CURRENT TRANSFORMER
SEE EMERGENCY STOP PUSH BUTTON
6 F530 KW INP ARMATURE
ROTATING PW01+
CT
B0
ENGINE 10 PWM OUTPUT #1+ COM COMMON PWM PULSE WIDTH MODULATION R RED
1B-GEN 1 G720 G720 X840 (ROTATING)
RECTIFIER 60 E495 F450B INTERFACE - G GREEN
IB GEN IN
7
ASSEMBLY 66 F702 CONN CONNECTOR PWR POWER +
WIRING Y YELLOW - EXCITER COIL
SWITCH CONTACT (NORMALLY OPENED)
GENERATOR CPLSW CONTROL PANEL LIGHT SWITCH A AMBER
EXCITER FIELD + - FIELD W WHITE
1C-GEN (ROTOR) CR CONTROL RELAY R RELAY O ORANGE
F452
(STATIONARY)
8
RD B BLUE H1 X1
AC301 CT CURRENT TRANSFORMER REF REFERENCE
10 11 12
LSH+ SWITCH CONTACT (NORMALLY CLOSED)
LOADSHARE
CT
C0
+ H0 XO
LINES
BK CTRL CONTROL RES RESISTOR
EXCITER AC302 LSH- OUTLET BOX
IC-GEN F452B TOGGLE SWITCH H2 X2
ARMATURE IC GEN IN 44 E496 N N CW CLOCKWISE RSE RAISE CONTACT
SH LINE STYLES
9
AC303 MV-PT
LSH SH H0 XO
(ROTATING)
GEN CT A RTD RESISTANCE TEMPERATURE DETECTOR 2 POSITION MOMENTARY H3 X3
-
4 T1 nA STANDARD WIRING CONTACT SWITCH
D DIODE RTN RETURN
H1 TO H0 XO
GENERATOR DCT4 GENERATOR
X2 GEN CT B
X1 X2 X1 LOAD DC DIRECT CURRENT CUSTOMER SUPPLIED WIRING
FIELD DETAILS R1 R1 1R1
- 5 T2 nB
(ROTOR) PER ORDER DI DIGITAL INPUT S/D SHUT DOWN
PMG H1 DCT5 H1 CCCT W1 W1 1R2
REMOVE JUMPERS WHEN LOADSHARE IS INSTALLED COVER GEN CT C 3 POSITION SWITCH
X1 X2 X1 X2 X1 X2 DIDI DIGITAL ISOLATED DIGITAL INPUT SDE1 OVER CURRENT ALARM CONTACTS CONTINUED WIRING
240 HZ SHEET
6 T3 nC C1 C1 1R3
AIR PRESSURE H1
OUTLET BOX DIFFERENTIAL SW
H1 DCT6
DIO DIGITAL INPUT/OUTPUT SH SHIELD BK
SH SH1
X1 X2 X1 X2 POTENTIAL TRANSFORMER
DO DIGITAL OUTPUT
N N MEDIUM/HIGH VOLTAGE R2 R2
PM11
CB1
DA1
DB1
DC1
GCM
PM12
PM13
PIN 10 T1
CB2
DA2
DB2
DC2
GCA
GCB
GCC
1/2 A
GND
H1
F1
H2
H3
H4
F2
C5 C5 5R3 OR CIRCUIT CONNECTED SCREW TERMINAL
1
2
3
4
RESISTANCE TEMPERATURE DETECTORS IDI ISOLATED DIGITAL INPUT
OPPOSITE CCT DCT GEN CT
(EMBEDDED IN GENERATOR STATOR) SPACE HEATER SPARE PMG EXCITER SH SH5
DRIVE DRIVE VB TEMPERATURE SWITCH
PIN 12 1/2 A T2 HARNESS INFORMATION CALLOUT PIN
A B C A B C BEARING BEARING R6 R6 6R1 JWH JACKET WATER HEATER (NORMALLY CLOSED)
RTD1 RTD2 RTD3 RTD4 RTD5 RTD6 RTD RTD 120 V INPUT 95 V 50 V NOTE: REMOVE SHORTING W6
W6 6R2 KVAR KILO VOLT AMP REACTIVE
OUTPUT INPUT PLUGS WHEN MAKING SOCKET
VC
MB+ R951 R951 100 RS 485 #1 POSITIVE (MODBUS+) CUSTOMER CONNECTIONS PIN 14 1/2 A T3 C6 C6 6R3
PT2 COMPONENT CALLOUT
240 V INPUT
MB- R952 R952 90 RS 485 #1 NEGATIVE (MODBUS-) SH SH6 L LINE
R W W R W W R W W R W W R W W R W W R W W R W W POTENTIOMETER
WITH FUSES BGR1 BGR1 7R1 LS LOAD SHARING
MB-REF R953 R953 101 RS 485 #1 REFERENCE (MODBUS REF)
BGW1 BGW1 7R2 DRIVE END BEARING LSM LOAD SHARE MODULE
MB-SH R969 R969 72 BATTERY NEGATIVE SUBSYSTEM BORDER
P12-1
P12-2
P6-3
P6-2
P6-1
P6-4
P6-5
42
43
44
45
46
7R1
7R2
7R3
8R1
8R2
8R3
1R1
1R2
1R3
2R1
2R2
2R3
3R1
3R2
3R3
4R1
4R2
4R3
5R1
5R2
5R3
6R1
6R2
6R3
HE1
HE2
HE3
HE4
GND
AC
CCT CT SH BGSH1 LWR LOWER CONTACT
PMG EXCITER TD1 TD2 TD3 TD4 TD5 TD6 ODTD DTD 485AN-B G407 G407 89 RS 485 #2 "B"
RESISTANCE TEMPERATURE DETECTORS RECOMMENDED RTD SETTINGS VB BGR2 BGR2 8R1 DC
240 V INPUT PHASE A PHASE B PHASE C 485AN-A G408 G408 77 RS 485 #2 "A" TYPE RESISTANCE TEMPERATURE CONDITION PRE-ALARM SHUTDOWN
NOTE: REMOVE SHORTING JUMPER BGW2 BGW2 8R2 NON DRIVE END OR GROUPING
95 V 50 V TD1 TD2 TD3 PRIME 155 ~ C 180 ~ C
PLATINUM 100 OHMS 0~C BEARING
WHEN MAKING TD4 TD5 TD6 485AN-R G409 G409 99 RS 485 #2 REFERENCE STATOR
BGC2 BGC2 8R3 MOTOR
OUTPUT INPUT STANDBY 180 ~ C 205 ~ C VC
CUSTOMER CONNECTIONS RED - WHITE: TEMPERATURE SENSING ELEMENT
A380 A380 111 RS 485 #2 SHIELD BEARING 95~C 105 ~ C PT2 SH BGSH2
485AN-SH
120 V INPUT WHITE - WHITE: LEAD RESISTANCE COMPENSATION
WITHOUT FUSES
E GENERATOR INTERCONNECTION E
AC SCHEMATIC - LXXXXXX (G3500 ONLY) FRAME GENERATOR COMMUNICATIONS - MODBUS & ETHERNET AC SCHEMATIC - 3XXX (NON-TIER4) FRAME GENERATOR AC SCHEMATIC - 3XXX (NON-TIER4) FRAME GENERATOR
- LXXXXXX FRAME ONLY
3516 TIER4I PACKAGE INTERCONNECT
ENGINE SIDE (DC) WALL MOUNTED PANEL EMCP 4.3 GENERATOR SIDE (AC)
EC-5 ET-C7 ET-C5 L-C1
VA-GEN WALL MOUNTED PANEL EMCP 4.3 GENERATOR SIDE (AC)
EU-C7 (3500 EU1) E-C1 (G3500H 50 HZ) MPU (SHIELD) 41 G406 41 SENSING VOLTAGE PHASE A
EXPANSION MODULE HARNESSES NOTE: RTD/TC SENSOR HARNESS COMES ON MPU (COMMON) 38 G404 38 VB-GEN PT's SENSING BOLTAGE PHASE B
G-C1
ED-C7 (C175-16/20) EH-C1 (G3500H 60 HZ) MPU (SIGNAL) 39 G405 39 F409 16 VA-NEUTRAL
VA-NEUTRAL
GENERATOR (PREMIUM TYPE). AUX1 BATT + 48 115 52
VC-GEN SENSING VOLTAGE PHASE C
POWER CIRCUIT MODULE/OPTION POWER POSITIVE TERMINAL LABEL NEGATIVE TERMINAL LABEL EC-C7 (C175 T4I)
CUSTOMER TO SUPPLY WIRING FROM GENERATOR
CDVR 6 PIN HV-C6
CUSTOMER SUPPLIED WIRING AUX1 BATT + 52 115 61 IA-GEN IA GEN IN (DA1)
VA-GEN E486 10 SENSING VOLTAGE PHASE A
D D
L-C2 CAN-1 120 OHM
AUX 2 BATT+ 55 116 116 55 SPACE HEATER H1 N725 29 H1
169-8670 TERM. RESISTOR H3 H3
SOFT ESTOP 1 22 F405 7 H1
3 PIN CONN 134-2540
3500 EUI G3500H 50HZ/60 HZ SOFT ESTOP 2 23
F715
F719 Y994 19
H4 H4
H1 N725 37
P1 X887 27 P1
/EH-C3 F405 20
372-6306 L-C1/EU-C5 H3
EH-C1(60 HZ) H3 N727 39
EU-C7 L-C1/E-C3 F715 22
LOADSHARE MODULE HARNESSES HV-C12
SPACE HEATER
RS485 TERM TR-C1 RS485 120 OHM 12 PIN E-C1(50 HZ) H2 N726 38 H2
CONN
169-8670 TERM. RESISTOR 48 115 4 BAT + N728 H4
(DC CUSTOMER C987 115 115 H4 31
3 PIN CONN 134-2540 +/- 10 VDC INPUT (B) ESPB
TERMINAL STRIP)
388-2171 C987 115 48 115 48 AUX POWER 1+ ET-C2 ST-C2 H4 N728 40 H4
458-3750
+/- 10 VDC INPUT (A) 115 52 115
LOAD SHARE F715 1 N/C-2 N/C-1 P4 X898 33 P4
AC & DC TERMINAL 115 52 115 52 AUX POWER 1+ F715
F715
CT1 CB1 229A 229A
MODULE PHASE B CURRENT SENSING (1) 1 F454 C988 229A 61 39 BAT - N/C-1 N/C-2 JPR1 26 DCT-DA1
L-C6 STRIP 2 F701 F701
B C988 229A 61 229 61 AUX POWER 1- N/O-3
264-5732 EMCP 4.3 N/O-4 JPR1 28 DCT-DA2
F455
CT2 CB2 229A 63 229A 354 3 354 354
120 PIN CONN PHASE B CURRENT SENSING (2) 2 N/C-1
LN-C4 L-C7 AUX POWER 1- N/C-2 DCT-DB1
229A 63 229 63 F405 4 F405 F405 JPR2 30
3E-3370 169-8670 C989 116 53 116 116 5 BAT +
ALARM OUTPUT DRIVER N/O-3 N/O-4 JPR2 32 DCT-DB2
3 PIN CONN 3 PIN CONN SPEED LM-C1 SPEED 53 AUX POWER 2+ N759 5 N759 Y994
C989 116 53 116
FAULT SHUTDOWN DRIVER JPR3 34 DCT-DC1
L-C3 SERVCIE TOOL CONNECTION 2 POTENTIO- 155-2267 POT. 116 55 116 Y918 8 Y994
METER 3 PIN CONN 373-9377 116 55 F405 9 F405 JPR3 36 DCT-DC2
385-5376 9W-1951 FOR ANNUNCIATORS, I/O MODULES DRIVER SUPPLY
A250 229B 65 229B 354 10 354
9 PIN CONN (CAN 2) AUX POWER 2- A274 (BAT-) A274 15 AIR FILTER SW-COM
A250 229B 65 229 65 11 F701
CDVR 229B 67 229B 229B 40 BAT - F715 12 DI 03 C436 25 AIR FILTER SW-NO
GEN VOLTAGE SENSING C 10 E488B VC-GEN F715
C991
L-C12 EMCP 4.3 C991
229B 67
ETHER HARNESS GEN VOLTAGE SENSING B 11 E487B VB-GEN BAT + C991 117 15 117 AUX POWER 3+ RT-C1
234-1858 L-C6 117 15 117 55
C991 R1 1
12 PIN CONN
L-C8 SERVICE TOOL CONNECTION 1
388-0388 GEN VOLTAGE SENSING A 12 E486B VA-GEN 117 30 117
BAT +
EUI PACKAGE INTERCONNECT R1 R1
9W-1951 FOR ENGINE ECM, EMCP, CDVR A274 W1 W1 3 W1
117 30 ENGINE SIDE (DC) GENERATOR SIDE (AC)
9 PIN CONN CAN1 & CDL ETHER DC CUSTOMER WIRING A274 229C 36 229C ENG A274 WALL MOUNTED PANEL EMCP 4.3
BAT - AUX POWER 3- C1 C1 4 C1
SWITCH E STOP PB 229C 36 229 67 EC-5 EU-C7 EU-C5 L-C1
TERMINAL STRIP IA-GEN 229C 40 229C BAT - A274
VA-GEN SH SH1
L-C9 IA GEN IN 110 E494 EU-C2/ST-C2 NC-1 NC-2 MPU (SHIELD) 1 G406 41 SENSING VOLTAGE PHASE A
276-1256 229C 40
234-1857 L-C11 OPTIONAL
389-9083 A 2 F701 F701 MPU (COMMON) 2 G405 39 VB-GEN PT's SENSING BOLTAGE PHASE B R2 R2 11 R2
9 PIN CONN 155-2264 RS485 LOCAL MPU (SIGNAL) 3 G404 38
GND BLK VC-GEN SENSING VOLTAGE PHASE C W2 W2 13 W2
8 PIN CONN ANNUNCIATOR BATT + 4 115 115 48
CDVR VOLTAGE ADJUST HARNESS IB GEN IN 60 E495
IB-GEN 11 115 52 IA-GEN IA GEN IN (DA1) C2 C2 14 C2
BATT - 39 229A 229A 61
AC & DC B IB-GEN IB GEN IN (DB1) SH SH2
C C
229A 63 CT's
L-C6 FACTORY WIRING GND
ETHER 9 R774 51 IC-GEN IC GEN IN (DC1) R3 R3 21 R3
234-1856 TERMINAL STRIPS
IC-GEN CAT DATA LINK + 13 893 8 IAC-COM W3 W3 23 W3
6 PIN CONN IC GEN IN 44 E496 I AC COMMON (DA2, DB2, DC2)
L-C10 RS485
388-6286 IAC-COM
C C175-16/C175-20 C175/3516 TIER4I
CAT DATA LINK -
DIGITAL REFERENCE
14
15
892
998
9
5
DR-CT1 PHASE B CURRENT SENSING-1 (CB1) C3 C3 24 C3
155-2264 LOCAL I AC COMMON 22 E498
389-9082 VOLTAGE START/RUN/STOP 16 R775 64 DR-CT2 PHASE B CURRENT SENSING-2 (CB2) SH SH3
8 PIN CONN ANNUNCIATOR
DC CUSTOMER WIRING L-C1/ED-C5 /EC-C5 PRELUBE 29 F705 69 PMG-A R4 R4 31 R4
ADJUST ED-C7 EC-C7(C175 T4I) PMG PHASE A (PM1)
SMMS 24 F701 68
GROUNDED
SWITCH TERMINAL STRIP L-C1/ET-C5 PMG-B PMG PHASE B (PM2) W4 W4 33 W4
PANEL LIGHTS, JUMPER BETWEEN TERMINALS CHASSIS ET-C7(3516 T4I) KEYSWITCH 18 J906 70
TO PANEL GROUND POTENTIAL TRANSFORMER 48 115 48 BAT +
EMCP BONDING L-C9 ES-C6 C987 115 115 (PWM) RATED SPEED 21 F702 66 PMG-C PMG PHASE C (PM3) C4 C4 34 C4
STUD MEDIUM/HIGH VOLTAGE
155-2253 190-7612 ESTOP PB CAN1 DATA + 35 Y797 50 F1 SH SH4
F-T1
VA-GEN 115 52 115 C987 115 48 115 48 AUX 1 BAT + CAN1 DATA - 36 Y798 34
EXCITER (+) (F1) PROVIDED WITH
12 PIN CONN 12 PIN CONN
1 E486
X1 H1
SENSING VOLTAGE PHASE A E486A 1/2 A F2 R5 R5 6 R5
CAN1 DATA SH 38 Y799 42 EXCITER (-) (F2) RTD OPTION
C988 229A 61 229A 229A 61 BAT - 115 52 115 52 AUX 1 BAT + BATT - 40 229B 65 W5 W5 8 W5
229B GND CHASSIS GND
458-8697 XO H0
F-T2 229B 67
VB-GEN X2 H2 229A AUX 1 BAT - H1 C5 C5 9 C5
SENSING VOLTAGE PHASE B 3 E487A 1/2 A E487 229A 63 C988 229A 61 229A 61 229C 36
H1
L-C1 H2 SH SH5
229C 40 H2
283-9493 3XXX FRAME GENERATOR INTERFACE C989 116 53 116 229A 63 229A 63 AUX 1 BAT - SPACE HEATER
F-T3 XO H0 117 15 H3 R6 R6 16 R6
70 PIN CONN 388-6279 (7.5 M) VC-GEN X3 H3 H3
SENSING VOLTAGE PHASE C 5 E488A 1/2 A E488 BATT + 5 116 117 30
388-6280 (20 M) 116 55 116 116 52 BAT + C989 116 53 116 53 AUX 2 BAT + H4 H4 W6 W6 18 W6
SOFT ESTOP 1 19 F715 116 53
SEE ENGINE C6 C6
4O PIN CONN ON RT-C1 SOFT ESTOP 2 17 F719 F405 7 C6 19
INTERCONNECT 9X-0141
TO RTD SENSING VOLTAGE NEUTRAL 6 F409 VA NEUTRAL XO H0 A250 229B 65 229B 116 55 116 55 AUX 2 BAT +
GENERATOR UPPER Y994 19 SH SH6
SHEET TERM BOX 40 PIN CONN TERM STRIP 229B 67 229B 229B 63 BAT - A250 229B 65 229B 65 AUX 2 BAT - F405 20
BGR1 BGR1 26 BGR1
BUSBARS
C991 116 55
BGW1 BGW1 28 BGW1
C991 117 15 117 229B 67 229B 67 AUX 2 BAT - F715 22
BAT +
C991 BGC1 BGC1 29 BGC1
390-5461 (7.5 M) 117 30 117 117 15 117 12 AUX 3 BAT +
BAT + C991 ESPB
390-5462 (20 M) A274 EU-C2 ST-C2 SH BGSH1
458-3750
A274 229C 36 229C 117 30 117 30 AUX 3 BAT + BGR2 BGR2 36 BGR2
4O PIN CONN ON G-C1 BAT - 1 F715 N/C-2 N/C-1
AC TERM STRIP A274 F715 F715
GENERATOR LOWER 9X-7147 229C 40 229C 36 AUX 3 BAT - N/C-1 N/C-2 BGW2 BGW2 38 BGW2
A274 229C 36 229C 116 2 F701 F701
TERM BOX 40 PIN CONN DC FW TERM STRIP BAT -
N/O-3 BGC2 BGC2 39 BGC2
229C 40 229C 40 AUX 3 BAT - 3
N/O-4
354 354
DC CW TERM STRIP N/C-2 N/C-1 SH BGSH2
F405 4 F405 F405
T1 T2 T3 N N/O-3 N/O-4
Y994 5 N759 Y994
B Y918
F405
8
9
Y994
F405
B
10 354
116 11 F701
F715 12 F715
GENERATOR INTERCONNECTION
STANDARD HARNESS INTERCONNECTS OPTIONAL HARNESS INTERCONNECTS AC SCHEMATIC - STANDARD DC POWER DISTRIBUTION - EMCP 4.3 ENGINE INTERCONNECTION - 3500
- 3XXX FRAME ONLY
NOTE A: REMOVE THE EXISTING JUMPER 229 BETWEEN ESTOP AND BATT- TO
WIRE A NORMALLY CLOSED CONTACT FOR REMOTE ESTOP
R2 - FUEL ENABLE
NOTE E: SEE LEBE0007 FOR FURTHER INFORMATION ON EMCP 4 PROGRAMMING AND WIRING
NOTE F: NEUTRAL AND GROUND CONNECTIONS WILL VARY BY INSTALLATION. CONSULT SITE REQUIREMENTS FOR PROPER WIRING.
A NOTE H: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED TO THE BATT-
NOTE J: FOR USE WITH JWH-240, 220 & 208 V ONLY. NOT USED FOR 480 V JWH
THIS SCHEMATIC IS FOR THE G3512H GENERATOR SET WALL MOUNT EUI WMCP 4.3
A
NOTE K: SEE RENR7941 FOR FURTHER INFORMATION ON CDVR PROGRAMMING AND WIRING
NOTE L: WHEN THE ENGINE IS RUNNING, THE EMCP ENERGIZES THE AC-CR21 & AC-CR22 RELAY TO DISABLE AC SHORE POWER ELECTRICAL SYSTEM
NOTE M: AMPACITY OF SHORE POWER CUSTOMER WIRING SHOULD BE DETERMINED BY OPTIONS INSTALLED.
NOTE N: REMOVE JUMPERS F448, F450 & F452 IF LOADSHARE MODULE IS INSTALLED. VOLUME 1 of 2: WIRING DIAGRAM
NOTE P: SEE SHEET "CUSTOMER INTERCONNECT - OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES.
MISC. REFERENCE NOTE R: REMOVE THE EXISTING RESISTOR AND CONNECT TO REMOTE ANNUCIATOR TERMINALS (373-9468). MEDIA NUMBER: UENR8262
NOTE S: FOR OTHER THAN 240 VAC, REMOVE THE WIRES FROM THE POWER TERMINAL BLOCK TO THE 20A CIRCUIT BREAKER
SWITCH POSITIONS ARE SHOWN IN THE NORMAL STATE. NORMAL STATE OF RELAY: NOT ENERGIZED, NORMAL STATE OF INPUT: NOT ACTIVATED. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR8262
November 2016
PANEL LIGHTS
UENR8262 VOL 2 of 2
LOAD SHARE
MODULE (OPTION)
VOLTAGE RISE/LOWER
ESTOP PUSH BUTTON SWITCH (OPTION)
PANEL LIGHT SWITCH
ETHER START SWITCH (OPTIONAL)
SPEED/Hz ADJUST RTD MODULE G3512H Generator Set Wall Mount
EUI EMCP4.3
(OPTIONAL W/LOADSHARE) TERMINAL STRIP (OPTION)
42 Page,
9 PIN-SECONDARY
SERVICE TOOL CONNECTOR
INTERNAL VIEW INTERNAL LEFT VIEW INTERNAL RIGHT VIEW
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
WALL MOUNT CONTROL PANEL
CUSTOMER
G3500H 60 HZ PACKAGE INTERCONNECT
SUPPLY
ENGINE SIDE (DC) WALL MOUNTED PANEL EMCP 4.3
(240/208 VAC)
EH-C1 EH-C3 L-C1
(NOTE S)
KWT INPUT (PWM+) 1 G720 1
J J
CIRCUIT BREAKER STATUS 17 X710 17 CT's A 115
IC-GEN SCAC COOLANT
CR1 SOFT E-STOP 1 22 IC GEN IN (DC1) (YL) (YL) B 229A
L1 F715 CAN1+ 1 M756 A M756 LEVEL SENSOR
UENR8262 VOL 2 of 2
T1
1L1 IAC-COM I AC COMMON (DA2, DB2, DC2) (GN) (GN) C C528
L1 AC115 SOFT E-STOP 2 23 F719 CAN1- 2 M755 B M755
L1 1 3 DR-CT1 PHASE B CURRENT SENSING-1 (CB1)
GLOBAL CAN DATA LINK- 34 M755 34 ENGINE C175-TIER4I GENERATOR SIDE (AC)
DR-CT2
SHIELD 3 M757 C M757 RTD OPTION WALL MOUNTED PANEL EMCP 4.3
MPU+ G404 PHASE B CURRENT SENSING-2 (CB2)
38 38 EC-C7 EC-C5 L-C1
MPU- 39 G405 39 VA-GEN SENSING VOLTAGE PHASE A
(Dimensions: 56 inches x 35 inches)
I I
X730 26 BATT - B C989 A250 A250 Y795 42 CAN #2 NEGATIVE HARD ESTOP 54 354 354 54
GROUND C234 25
41 CAN #2 SHIELD SOFT ESTOP 1 22 F715 F405 7
Y796
BUS BAR A411 24 SOFT ESTOP 2 23 F719 Y994 19
32 L-C14
F542
F405 20
428 31 (YL) (YL)
A Y794 Y794 F715 22
C234 33 (SEE RTD CAN2 TERM (GN) (GN)
120 B Y795 Y795
A411 29 OPTION) RES 1
OHMS
NOTE T 134-2540 (YL) ESPB
C Y796 Y796 M757 32 CAN #1 POSITIVE
EC-C6 ST-C2 458-3750
(GN)
M755 43 CAN #1 NEGATIVE
EH-C4 F715 1 F715 N/C-2 N/C-1
F715
GENERATOR M756 30 CAN #1 SHIELD N/C-1 N/C-2
WH 2 F701 F701
SPACE HEATER A
CONNECT TO GEARBOX
L-C2
BK N/O-3 N/O-4
AC-CB1 B 354 3 354 354
OIL TEMPERATURE SENSOR (YL) (YL)
CAN1 TERM A M757 M757 N/C-2 N/C-1
RD 4 F405 F405
AC-CR1 C (GN) (GN) F405
RES 1 120 B
H1 H1 M755 M755 N/O-3 N/O-4
L1 N725-GEN15 OHMS Y994 5 N759
AC112 N725 134-2540 Y994
AC112 H1 C M756
12 11 M756
EH-C5
Y918 8 Y994
2304013
WH F405 9 F405
1 10 354
354
H3 N726-GEN16 H2 BK CONNECT TO GEARBOX
2 OIL PRESSURE SENSOR 11 F701
OPTIONAL ANNUNCIATORS (RS485)
42 Page,
RD F715 12 F715
N727-GEN17 3
H2 H3 L-C1/SEE ENGINE
L-C10 INTERFACE WIRING ENGINE CEM INTERFACE DEF DOSING CABINET
ESPB
AC-CR1 EH-C2 ST-C2
H4 458-3750
L2 N728-GEN18 H4 BATT+ 1 C987 C987 C987 E-C401/EC-C2 EC-C1 A-C2
AC111 AC111 N728 F715 1 F715 N/C-2 N/C-1
20 A 22 21 F715 ANNUNCIATOR
H4 BATT- 2 C988 C988 C988 CAN1 DATA LINK + H779
N/C-1 N/C-2 #1 M757 42 SCR DIAGNOSTIC ACTIVE 1 1 SCR DIAGNOSTIC ACTIVE
2 F701 F701 (YL) 485AN-B
NOTE S RS485-B 6 G407 G407 G407 A RS485
N/O-3 N/O-4 M755 34 CAN1 DATA LINK - CAT DATA LINK - 2 945 2 CAT DATA LINK -
3 354 354 (GN) 120 TERM
485AN-A B RES 2
N/C-2 N/C-1 RS485-A 5 G408 G408 G408 M756
OHMS 50 CAN1 DATA LINK SH CAT DATA LINK + 3 944 3 CAT DATA LINK +
F405 4 F405 F405 485AN-R 134-2540
RS485-RES 4 G409 G409 G409 C
N/O-3 N/O-4 CAN 1 - 4 Y960 4 CAN 1 -
Y994 5 N759 Y994 485AN-S
H H
11 F701 L-C4
#2 BATT- 2 C988
F715 12 F715 CAN 3 + 10 R970 10 CAN 3 +
(YL)
RS485-B 6 G407 G407 A RS485
TERM CAN 3 SHIELD 11 A234 11 CAN 3 SHIELD
(GN) 120
RS485-A 5 G408 G408 B RES 1
OHMS 134-2540 HEATED LINE SUPPLY SIDE 12 P830 12 HEATED LINE SUPPLY SIDE
SHEET 27
L-C6
EMCP 4.3/4.4
20 AIEI PIC CHIP
T EUI ENGINE INTERFACE
AC-CR2
21 388-0386 (7.5 M)
11 PW01+ X840 10 PWM OUTPUT #1 POSITIVE A2 A1
AC114
22 388-0387 (20 M) 3516 TIER4I CEM INTERFACE X841 21 PWM OUTPUT #1 NEGATIVE
C998 C988 C988 R15 Y993 57 SHORE POWER DISC R15(DO#15)
23 PWO1-
5A 32 31 366-0255 A2 A1
SE-C3
EU-C5 EU-C7 TO PWO1-SH F530 20 PWM OUTPUT #1 SHIELD R14 R968 58 DISCRETE OUTPUT #14
24 TO
147-1443 9X-1339 ENGINE
HEATED LINE 1 L933 PANEL TO PW02+ X842 28 PWM OUTPUT #2 POSITIVE A2
HARNESS TO SC-C1 SC-C2 A274 A274 R16
A1
Y994 73 COMMON SHUTDOWN R16(DO#16)
CONNECTION L-C1 70 PIN CONN 40 PIN CONN DOSING
E-C31 CEM 6D-8151 9X-7144 PW02- X843 8 PWM OUTPUT #2 NEGATIVE
2 L929 CA-C1 CABINET
P EU-C2 ST-C2 ENGINE 16 PIN CONN 24 PIN CONN PWO2-SH F531 19 PWM OUTPUT #2 SHIELD
A2 A1
R955 83 FUEL ENABLE R2(D0#2)
A-C3 R2
155-2252 164-2336 ESTOP
AO1+ F532 36 ANALOG OUTPUT #1 POSITIVE A2
12 PIN CONN 12 PIN CONN A1
PB R3 R956 94 DISCRETE OUTPUT #3
TO AO1- F533 48 ANALOG OUTPUT #1 NEGATIVE
SC-C3
DEF HEATED ANALOG OUTPUT #1 SHIELD A2 A1 116
238-8247 AO1-SH F534 47 C988 R1 R954 ENGINE START R1(DO#1)
ENGINE CONNECTION E-C401/ED-C1 ED-C2/A-C2 458-3749 LINE
2 PIN CONN F535 37 ANALOG OUTPUT #2 POSITIVE
CONNECTION AO2+
SCR DIAGNOSTIC ACTIVE 1 H779 1 SCR DIAGNOSTIC ACTIVE F536 39 ANALOG OUTPUT #2 NEGATIVE
GENERATOR CAT DATA LINK -
AO2- SEE ENGINE
2 945 2 CAT DATA LINK - 3516 TIER4I ENGINE INTERFACE ANALOG OUTPUT #2 SHIELD INTERFACE
SPACE HEATER CAT DATA LINK +
AO2-SH F537 38
AC-CB1 3 944 3 CAT DATA LINK + WIRING
L-C1
CAN 1 -
388-0360 (7.5 M) 356-1578 AO3+ F538 29 ANALOG OUTPUT #3 POSITIVE
L1 4 Y960 4 CAN 1 - E908 LOOP1+
AC-CR1 388-0361 (20 M) AO3- F539 40 ANALOG OUTPUT #3 NEGATIVE LOOP1+ 10
H1 CAN 1 + 5 Y959 5 CAN 1 +
H1 TO TO L-C1 LOOP1- 11 E909 LOOP1-
AC112 AC112 N725 N725-GEN15 CAN 1 SHIELD 6 Y961 6 TO ED-C1 ED-C2 AO3-SH F540 49 ANALOG OUTPUT #3 SHIELD
12 11 H1 CAN 1 SHIELD TO ET-C5 ET-C7 ENGINE CEM DOSING
ENGINE 9X-7146 9X-7146 47 C528 DI-01 FUEL+ P901 FUEL+
7 7 PANEL 147-1443 147-1444 458-3749 CONNECTION CABINET Y983 115 PROG. DISCRETE INPUT #1 12
HARNESS E-C401 24 PIN CONN 24 PIN CONN DI-02
8 8 L-C1 70 PIN CONN 70 PIN CONN A-C2 46 C527 Y984 113 PROG. DISCRETE INPUT #2 FUEL- 13 P901 FUEL-
E-C5 DI-03
H3
N726-GEN16
H2 CAN 3 - 9 R976 9 CAN 3 - ET-C2 ST-C2
SEE AIR FILTER
C436 Y985 82 PROG. DISCRETE INPUT #3 GAS PRODUCT
ENGINE SWITCH OPTION PRELUBE 14 F767 PRELUBE
CAN 3 + 10 R970 10 CAN 3 + 155-2252 164-2336 DI-04 Y986 93 PROG. DISCRETE INPUT #4 SPECIFIC
N727-GEN17 H3
ESTOP H831
H2 CAN 3 SHIELD 11 A234 RMT ENBL 44 RMT ENBL
11 CAN 3 SHIELD 12 PIN CONN 12 PIN CONN PB DI-05 Y987 103 PROG. DISCRETE INPUT #5
AC-CR1
HEATED LINE SUPPLY SIDE 12 P830 12 HEATED LINE SUPPLY SIDE G3500H 50 Hz GAS ENGINE INTERFACE DI-06 Y988 81 PROG. DISCRETE INPUT #6
MTR SLCT 49 V711 MTR SLCT
OPTIONAL
ETHER SW
H4 HEATED LINE RETURN SIDE 13 L838 13 HEATED LINE RETURN SIDE US SHTN
F F
L2 H4 H4 Y989 US SHTN 51 X721 F720 1 2
AC111 AC111 N728 N728-GEN18 DI-07 102 PROG. DISCRETE INPUT #7 998
20 A 22 21 14 14 386-9529 (8 M)
15 15
C175-16 AND C175-20 ENGINE INTERFACE 386-9533 (15 M) DI-08 Y990 92 PROG. DISCRETE INPUT #8 IGN TIME 56 F874 IGN TIME
NOTE S
BATTERY + 16 101 16 BATTERY + 388-0363 (C175-16) (7.5 M) 386-9534 (23 M) D1-REF C988 C988
IDLE SPEED 66 L702 IDLE SPEED
BATTERY - 17 202 17 BATTERY - 388-0364 (C175-16) (20 M) IDI-01 F405 109 PROG. ISOLATED DISCRETE INPUT #1
J723
E E
PHASE B CURRENT SENSING-1 (CB1)
AUX3 BATT - 67 229C 36 323-1261 R7 R960 105 DISCRETE OUTPUT #7 ES-C6/L-C9
DR-CT2 PHASE B CURRENT SENSING-2 (CB2) A2 A1 R6 N/C-2 N/C-1
KWT INPUT (PWM+) 1 G720 1 CONNECT R6 R959 95 DISCRETE OUTPUT #6 387 DIG RTN
EH-C5 998 8 998
ROTATING RESISTANCE TEMPERATURE DETECTORS R5
KW INPUT (SHIELD) 6 F530 6 ST-C2 EC-C6 EC-C4 JW-C1 JW-C2 JACKET WATER TO GEARBOX A2 A1
R958 DISCRETE OUTPUT #5
RECTIFIER TYPE RESISTANCE TEMPERATURE
ENGINE 230-4013 C988
R5 84 R1
L-C1
EIC CURRENT LOOP INPUT 1+ 10 E908 10 164-2336 155-2252 169-8670 3E-3370 155-2267 COOLANT LEVEL OIL PRESS A2 A1 R4 14
11 ASSEMBLY ESTOP 3 PIN CONN C988 R4 R957 106 DISCRETE OUTPUT #4 N/C-1 N/C-2
F701 10 F701
11
F701 68
EIC CURRENT LOOP INPUT 1- 11 E909 PLATINUM 100 OHMS 0C 12 PIN CONN 12 PIN CONN 3 PIN CONN 3 PIN CONN 3 PIN CONN SENSOR SENSOR C989 COM NO
12
PB C987
FUEL SUPPLY ENERGY LOOP+ 12 P901 N/O-3
+ RED - WHITE: TEMPERATURE SENSING ELEMENT 48 115 C987 33 BATTERY POSITIVE N/O-4
FUEL SUPPLY ENERGY LOOP- 13 P901 13 EXCITER FIELD C989 A774 1 354 54
(STATIONARY) WHITE - WHITE: LEAD RESISTANCE COMPENSATION 323-1262 C987 53 BATTERY POSITIVE
PRELUBE REQUEST 14 F767 14 458-3749 C988 N/C-2 N/C-1
A774 A774 6 F405 7
CIRCUIT BREAKER STATUS 17 X710 17 61 229A C988 50 BATTERY NEGATIVE R16
+ EC-C3 JW-C1 CA-C2 SCAC C991
EXCITER RECOMMENDED RTD SETTINGS 72 BATTERY NEGATIVE 14 11 SEE ENGINE
42 M757 42 C988 N759 C991
GLOBAL CAN SHIELD
ARMATURE FOR TCR 0.003926 169-8670 3E-3370 155-2267 COOLANT LEVEL NO COM INTERFACE
H831 44 3 PIN CONN 3 PIN CONN 3 PIN CONN SENSOR 38 G404 G404 63 MPU POSITIVE N/O-3 N/O-4 WIRING
REMOTE CONTROL ENABLE 44 (ROTATING) C987 C987 4 N759 Y994 19
- CONDITION PRE-ALARM SHUTDOWN
49 V711 49 39 G405 G405 64 MPU NEGATIVE N759 CB-SHT TRP
CRANKING MOTOR SELECT
STATOR 160.35 OHMS @155C 164.15 OHMS @165C
51 41 G406 G406 78 MPU SHIELD C987 7 C991 C991
SHUTDOWN REQUEST 51 X721 GENERATOR BEARING 133.45 OHMS @85C 137.33 OHMS @95C ED-C1 EC-C1 EC-C2 E-C401
56 F874 56 - FIELD TO ENGINE A774 104 DEDICATED DISCRETE INTPUT #1 A774 2 A774
IGNITION TIME SELECT
(ROTOR) 9X-7146 9X-7145 9X-7146 9X-7145 CEM CONNECTION GND
MULTI-DYNAMICS SELECT INPUT 62 PMG-A C989 5 C987 C987
62 J723 PMG PHASE A (PM1) 24 PIN CONN 24 PIN CONN 24 PIN CONN 24 PIN CONN 200 200 GND-BONDING
PMG-B PMG PHASE B (PM2) C989 9 C989 C989
IDLE SPEED 58 L702 58 OUTLET BOX GND BLK
KEYSWITCH 70 J906 70 PMG-C PMG PHASE C (PM3) 356-1578 366-0255
387 3 F715 22
(PWM) RATED SPEED 66 F702 66 F1 N N
EXCITER (+) (F1)
DIGITAL REFERENCE 5 998 5 ED-C2 A-C2 CEM A-C3 SC-C2 SC-C1 TO A774
CAT DATA LINK + 8 893 8
F2 EXCITER (-) (F2) DCT4
9X-7146 9X-7145 DOSING 9X-7143 9X-7144 6D-8151 CEM
CAT DATA LINK - 9 892 9 GND 4 1 A CA-C1 LAMP AS1
CHASSIS GND H1
TO
24 PIN CONN 24 PIN CONN CABINET 24 PIN CONN 24 PIN CONN 16 PIN CONN E STOP E STOP
CAN1 DATA LINK + 50 Y797 50 X1 X2 (BAT-) A250 A250 A250 -
H1 H1 DCT5 GENERATOR CCCT LOAD BATT- 229 F405 F405 20
CAN1 DATA LINK - 34 Y798 34
DETAILS
HARD ESTOP 54 H2 H2 5 2 B
TO DEF
118 + NOTE A
H1 PER ORDER H1 SC-C3
SPACE HEATER PMG
H3 H3 X1 X2 COVER SHEET X1 X2 HEATED LINE
SOFT ESTOP 1 22 F715 7 240 HZ
DCT6 238-8247
F405 CONNECTION
SOFT ESTOP 2 23 F719 19
H4 H4 6 3 C 2 PIN CONN LAMP AS2
Y994 H1
L-SWITCH
F405 20
X1 X2 A250 -
F715 22 (BAT+) C989 C989 118 118 +
3 2
D ESPB
SPACE HEATER SHEET 11 SHEET 17 D
ENGINE INTERFACE HARNESSES EMCP 4.3 DC SCHEMATIC (I/O) - EMCP 4.3
E-C2 ST-C2 458-3750 2000 WATTS
1 1
11 F701 F1 F2 5 6 7 8 9 10 11 12 13 14 15 R W W R W W R W W R W W R W W R W W R W W R W W
F715 12 F715 1 2 3 4
H1 H2 H3 H4
AS1
AS2
AS3
CB1
CB2
DA1
DA2
DB1
DB2
DC1
DC2
BGR1
BGC1
BGR2
BGC2
A B C
BGW1
BGW2
PM1
PM2
PM3
GND
F1
F2
R1
C1
R2
C2
R3
C3
R4
C4
R5
C5
R6
C6
H1
H2
H3
H4
W1
W2
W3
W4
W5
W6
1
2
3
4
C C
B
DI 03 C436 25 SEE 3XXX - PROG. D1-03 AIR FILTER SWITCH AIR FILTER SWITCH AIR FILTER SWITCH AIR FILTER SWITCH AIR FILTER SWITCH
NC NORMALLY CLOSED RD RED
234-1645 A274 A274 15 GENERATOR WH WHITE
BB+ BEST BATTERY POSITIVE NO NORMALLY OPEN RESISTOR PROG. D1-04 SPARE
SCHEMATIC OR ORANGE
40-PIN
(DRC26-40S)
OPTIONAL LOAD SHARING MODULE BC BATTERY CHARGER YL YELLOW
RJ-45 SPARE
NOTE A: REMOVE THE EXISTING JUMPER 229 BETWEEN ESTOP AND BATT- TO
CL CLEAR
A FUSE FEMALE
PROG. D1-05 WIRE A NORMALLY CLOSED CONTACT FOR REMOTE ESTOP
OPTIONAL MODBUS BATT- BATTERY NEGATIVE OF CIRCUIT BREAKER AUXILIARY CONTACT BK BLACK CONNECTOR
GEN WINDING TEMP R1 (RD) 1 L773 RI POSSIBLE WIRING CONFIGURATION WITH RS485 TO RS-232 CONVERTOR BATT+ BATTERY POSITIVE GY GRAY PROG. D1-06 SPARE NOTE B: FACTORY DEDICATED RELAY OUTPUTS
PHASE A1 CU COPPER DIODE
W1 (WH) 3 L773 WI GENERATOR CONTROLS (TYPICAL) RS-485 PB PUSH BUTTON BR BROWN R1 - ENGINE START (CRANK)
CH1 PROG. D1-07 SPARE
L773 CI ENCLOSURE TERMINALS DB-9 CONNECTOR (NOTE G) GN GREEN R2 - FUEL ENABLE
GND C1 (WH) 4 CB CIRCUIT BREAKER PF POWER FACTOR BU BLUE
H HEATING ELEMENT
SPARE
A
TxD/RxD+ GN YL GREEN/YELLOW 120 PROG. D1-08
(SH) 5 L773 SH ETHER SWITCH MOD + 9 CBPB CIRCUIT BREAKER PUSH BUTTON PIO PARALLELING INPUT/OUTPUT
VI VIOLET OHMS TERMINATING
R3 - LOW IDLE SPEED (CEI & T4I ONLY)
RESISTOR
B
BK WH BLACK/WHITE RELAY COIL R14 - PRELUBE (EUI ONLY)
R2 (RD) 11 L774 R2 MOD - 5 TxD/RxD- CCW COUNTER CLOCKWISE PMG PERMANENT MAGNET GENERATOR ISOLATED D1-01 SPARE
GEN WINDING TEMP 27 27
SWITCH 15 16 17 18 19 20 21 22 23 24 25 26 28 15 16 17 18 19 20 21 22 23 24 25 26 28
C
PHASE B1 R15 - SHORE POWER DISCONNECT
CH2 W2 (WH) 13 L774 W2 LOAD SIG SYNC CCW LOAD SIG SYNC CCW MOD REF 1 COMMON CDL CATERPILLAR DATA LINK POT POTENTIOMETER
9D-3721
CW CW
SPARE
POWER PWM POWER PWM
L-C1 SUPPLY OUTPUT TEST PT INPUT SPEED SUPPLY OUTPUT TEST PT INPUT SPEED
P PUMP MOTOR ISOLATED D1-02
US-SHTN 24 V DC SHIELD
TRIM
PART No. REV.
24 V DC SHIELD
TRIM
PART No. REV. CDVR CATERPILLAR DIGITAL VOLTAGE REGULATOR PROG PROGRAMMABLE R16 - COMMON SHUTDOWN
L774 C2
10 W 10 W
GND C2 (WH) 14 EARTH EARTH
CH3 LOAD SHARING MODULE LOAD SHARING MODULE Y YELLOW - EXCITER COIL
W3 (WH) 23 L775 W3 SWITCH CONTACT (NORMALLY OPENED) SPARE
CPLSW CONTROL PANEL LIGHT SWITCH A AMBER ANALOG INPUT-1 NOTE E: SEE LEBE0007 FOR FURTHER INFORMATION ON EMCP 4 PROGRAMMING AND WIRING
MOD + RD B (+) W WHITE
GND C3 (WH) 24 L775 C3 WARNING WARNING NOTE F: NEUTRAL AND GROUND CONNECTIONS WILL VARY BY INSTALLATION. CONSULT SITE REQUIREMENTS FOR PROPER WIRING.
OPEN AUX OPEN AUX CR CONTROL RELAY R RELAY O ORANGE ANALOG INPUT-2 SPARE
L775 SH CT CT CT LOAD
FOR CONTACT
CT CT CT LOAD
FOR CONTACT
MOD - TD A (-)
(SH) 25
POTENTIAL POTENTIAL
A B C SHARING
DROOP
A B C SHARING
DROOP
CT CURRENT TRANSFORMER REF REFERENCE B BLUE H1 X1 NOTE G: SEE LEBE0010 FOR MODBUS INFORMATION
A B C
4 6 7 8 9 10
LINES
12 13 14
A B C
4 6 7 8 9 10
LINES
12 13 14 SWITCH CONTACT (NORMALLY CLOSED)
RD A (-) SPARE
1 2 3 5 11 1 2 3 5 11
R4 (RD) 31 L776 R4
MOD REF
CTRL CONTROL RES RESISTOR H0 XO ANALOG INPUT-3 NOTE H: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED TO THE BATT-
GEN WINDING TEMP
PHASE A2 COMMON TOGGLE SWITCH H2 X2 NOTE J: FOR USE WITH JWH-240, 220 & 208 V ONLY. NOT USED FOR 480 V JWH
CH4 W4 (WH) 33 L776 W4 CW CLOCKWISE RSE RAISE CONTACT DO-1 R1 ENGINE START SMMS NO CONNECTION NO CONNECTION NO CONNECTION
LINE STYLES H0 XO
MV-PT
NOTE K: SEE RENR7941 FOR FURTHER INFORMATION ON CDVR PROGRAMMING AND WIRING
GND C4 (WH) 34 L776 C4 RTD RESISTANCE TEMPERATURE DETECTOR 2 POSITION MOMENTARY H3 X3
STANDARD WIRING
DO-2 R2 FUEL ENABLE START/RUN/STOP NO CONNECTION NO CONNECTION NO CONNECTION NOTE L: WHEN THE ENGINE IS RUNNING, THE EMCP ENERGIZES THE AC-CR21 & AC-CR22 RELAY TO DISABLE AC SHORE POWER
(SH) 35 L776 SH JWH R15 GENERATOR CONTROLS RS-485 TO D DIODE RTN RETURN CONTACT SWITCH
AC-CR22 H0 XO
11 14 rh GND rh GND ENCLOSURE TERMINALS RS-232 CONNECTOR DO-3 SPARE NC LOW IDLE SPEED LOW IDLE SPEED LOW IDLE SPEED NOTE M: AMPACITY OF SHORE POWER CUSTOMER WIRING SHOULD BE DETERMINED BY OPTIONS INSTALLED.
R5 (RD) 6 L777 R5 DC DIRECT CURRENT CUSTOMER SUPPLIED WIRING R3
GEN WINDING TEMP A250 A250 Y943 Y943 C989 C989 NOTE N: REMOVE JUMPERS F448, F450 & F452 IF LOADSHARE MODULE IS INSTALLED.
PHASE B2 A2 A1 MOD + TD(A)
CH5 W5 (WH) 8 L777 W5 COM NO DI DIGITAL INPUT S/D SHUT DOWN
DO-4 SPARE
NOTE L 3 POSITION SWITCH R4 NOTE P: SEE SHEET "CUSTOMER INTERCONNECT - OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES.
18 AWG CABLE MIN MOD - TD(B) DIDI DIGITAL ISOLATED DIGITAL INPUT SDE1 OVER CURRENT ALARM CONTACTS CONTINUED WIRING
GND C5 (WH) 9 L777 C5 NOTE R: REMOVE THE EXISTING RESISTOR AND CONNECT TO REMOTE ANNUCIATOR TERMINALS (373-9468).
SHORE POWER AC-CR21 DIO DIGITAL INPUT/OUTPUT SH SHIELD H1 DO-5 R5 SPARE
L777 SH MOD REF GND BK NOTE S: FOR OTHER THAN 240 VAC, REMOVE THE WIRES FROM THE POWER TERMINAL BLOCK TO THE 20A CIRCUIT BREAKER
(SH) 10 A250 A250 Y943
A2 A1 DO DIGITAL OUTPUT SPARE
TO OTHER
DO-6 FOR SPACE HEATER (AC-CB1) 110/120 VAC AND RUN 110/120 VAC DIRECTLY TO AC-CB1
B B
R6 (RD) 16 GND DB-9 H2 R6
R6
GENSETS
GEN WINDING TEMP L778 NOTE L SHIELDED CABLE CIRCUIT BREAKER (2 POLE) WH NOTE T: TERMINATING RESISTOR MUST MOVE TO END OF LINE WHEN REMOTE OR OPTIONAL DEVICES ARE INSTALLED.
T TERMINAL
PHASE C2 +12 V HOOKUP TO
CH6 W6 (WH) 18 L778 W6 LOAD SHARE LINES PC/COMPUTER EMCP ELECTRONIC MODULAR CONTROL PANEL TERM TERMINAL OR
X1 H3
GN
LV-PT DO-7 R7 SPARE
ALL CUSTOMER WIRE SIZES ARE 16 AWG/1.0 sq mm MIN, 600 V AND TYPE SXL OR BETTER INSULATION UNLESS OTHERWISE SPECIFIED.
GND C6 (WH) 19 L778 C6 270-0475 ESPB EMERGENCY STOP PUSH BUTTON TR TERMINATING RESISTOR DO-8 SPARE
X2 H4 R8 SWITCH POSITIONS ARE SHOWN IN THE NORMAL STATE. NORMAL STATE OF RELAY: NOT ENERGIZED, NORMAL STATE OF INPUT: NOT ACTIVATED.
L778 SH FOR MULTIPOINT NETWORK TERMINATE WITH 150 OHM RESISTOR AT THE ENDS OF THE NETWORK MULTI CONDUCTOR BK-WH BR
(SH) 20 EXC EXCITER TS TERMINAL STRIP
CABLE DO-9 SPARE
THERMISTOR H5 R9
BGR1 (RD) 26 L798 BGR1 EX-DIS EXCITATION DISABLE T RD
GEN REAR BEARING TEMP
CH7 BGW1 (WH) 28 UC3 CIRCUIT BREAKER TRIP UNIT DO-10 R10 SPARE
L798 BGW1
GND BGC1 (WH) 29 L798 BGC1
F FUSE UV UNDER VOLTAGE TWISTED PAIR + 3-WIRE RTD DO-11 R11 SPARE
VARIABLE VDC SOURCE
OPTIONAL REMOTE RS485 ANNUNCIATOR REMOTE ANNUNCIATOR ENCLOSURE FLD FIELD
(SH) 30 L798 SH 373-9469
DO-12 R12 SPARE
FRES FAULT RESET V VOLTS -
BGR2 (RD) 36 L797 BGR2 REMOTE
GEN FRONT BEARING TEMP RA-C1 CIRCUIT BREAK
ANNUNCIATOR XF SHUNT CLOSE DO-13 R13 SPARE
CH8 BGW2 (WH) 38 L797 BGW2
BTRY+ 1 2 BTRY+ G GROUND WIRE CONNECTION AC TERMINAL 2-WIRE RTD
GND BGC2 (WH) 39 L797 BGC2 DO-14 R14 SPARE PRELUBE NO CONNECTION NO CONNECTION NO CONNECTION
GEN GENERATOR
(SH) 40 L797 SH DO-15
BTRY- GND GROUND CIRCUITS NOT CONNECTED DC TERMINAL R15 SHORE PWR DISCONNECT SHORE PWR DISCONNECT SHORE PWR DISCONNECT SHORE PWR DISCONNECT SHORE PWR DISCONNECT
M-C14 (RD) 2
1 BTRY- THERMOCOUPLE
RS485-B COMMON SHUTDOWN COMMON SHUTDOWN COMMON SHUTDOWN COMMON SHUTDOWN COMMON SHUTDOWN
8-PIN DO-16 R16
IDI ISOLATED DIGITAL INPUT OR CIRCUIT CONNECTED SCREW TERMINAL (SHUNT TRIP) (SHUNT TRIP) (SHUNT TRIP) (SHUNT TRIP) (SHUNT TRIP)
(BK)
RS485-A
BTRY+ 1
(NOTE R) (RD) (RD) TEMPERATURE SWITCH
(GY) 4 4 RS485B(+) HARNESS INFORMATION CALLOUT PIN
BTRY- 4 RS485-RF JWH JACKET WATER HEATER (NORMALLY CLOSED)
DC
(RD) MISC. REFERENCE
A A
OR GROUPING
A
120 TERMINATING
(BK) OHMS MOTOR
THIS SCHEMATIC IS FOR THE G3512H GENERATOR SET WALL MOUNT EUI EMCP 4.3
B
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1