Expansion of A'Seeb STP (Phase II) and

Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

METHOD STATEMENT FOR GRP LAMINATION

PROCEDURE
MS NO: EPPM-SEEB-MSXXX

PROJECT: Expansion of A'Seeb STP (Phase II) and Associated Facilities, MUSCAT

 Code 1 Rejected. Revise & resubmit. Date Received:

 Code 2 Comments as noted. Work may proceed subject to

incorporation of comments by CONTRACTOR
Signed:
 Code 3 Acceptable with comments. Minor comments, work may Date :
proceed subject to compliance with and incorporation of
comments.
HAYA WATER
 Code 4 No comments. Work may proceed.

 Code 5 Information only; Accepted for information only

Construction
A 31/03/2021 Issued for Approval QC Manager Project Manager
Manager
PREPARED BY
REV DATE DESCRIPTION REVIEWED BY EPPM APPROVED BY HAYA
POFSC

Page 1 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

INDEX

S.No Description Page No

1 Scope
2 Reference
3 Machinery/ Tools
4 Responsibility
5 Confined space entry
6 Procedure
7 Products and Materials
8 Method of Pipe Lamination
9 Piping Erection
10 Dimensional Check
11 Health safety and Environment
12

Page 2 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

1. SCOPE
This document covers the sequence of activities for fabrication, erection and installation procedure
for GRP piping system and to ensure the compliance to the above activities with the contractual
applications and HSE requirements in Expansion of A’Seeb STP (Phase II) and associated
facilities.

2. REFERENCE DOCUMENTS:
 EPPM Isometric drawing
 ARKAN Method Statement

3. MACHINERY / TOOLS
S.No Description Capacity Quantity Remark
  Machineries:
1 Trailer 20 ton 1 No.
2 Hydra crane/Boom Loader 10 ton 1 No
3 Chain Pully 1/2/3 ton 1 No
4 Hand Drilling Machine - 1 No  
5 AG5 Grinding Machine 5 Nos
6 AG7 Grinding Machine 2 Nos
7 AG9 Cutting Machine 2 Nos
8 Scaffolding
9 Generator 1 No
  Tools:
1 Spanner Set - 2 Nos  
2 Concrete drill bit - 1 lot
3 Spirit Level 1 ft. length 1 No  
150 to
4 Torque Wrench 1 No  
2000Nm
Page 3 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

5 Hammer 3/5 kg 1 No  
6 Measuring Tape 5m 1 No  
7 Lifting Belts 5 ton 2 Nos  
8 Steel Bristled Roller 1 Set
9 Pipe Stand 1 Set
10 Diamond grinding disc
11 Lamination Kit
12 D Shackle 5 ton 2 Nos  

4. RESPONSIBILITY
Site Manager

 Responsible for overall site management, dissemination or execution of quality

procedures that meets project specification and project requirements.

 Establishment of construction organization, monitor job quality, schedule control and

overall project management.

Piping Engineer

 Shall be responsible for the execution of this procedure, monitoring and control of
activities pertaining to the pre-fabrication, erection and installation of piping and its
components, compliance with HSE procedure.

 Inspection and supervision of piping work

 Shall provide technical support to the operation of piping works and ensure that piping
fabrication, erection, inspection and testing meet the project specification. Continuously
check and review the changes status during the work.

 Shall control of all kind of resources and coordinate with site manager on execution of
work and ensure productivity.

Page 4 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

5. CONFINED SPACE ENTRY

 Only trained person shall be entered to confined space for pipe erection and welding work.

 Temporary duct fan will be used to inject fresh air to confined space and same way one
duct fan used for sucking of air from confined space to outside to create fresh air
circulation to confined space area.

 The injection and sucking duct fans will be installed at two different locations to make sure
proper air circulation.

 Site safety in charge is responsible to check periodically duct fan working condition and air
flow rate.

 Walkie-talkie/mobile phone will be used for communication between confined space

working employs with outside safety in charge if any emergency.

6. PROCEDURE
 Ensure that the document received bear the stamp “issued for construction” and are of
latest revision.

 The documents submitted/ referred with this method statement shall be considered as an
integral part of this method statement and shall be read in conjunction with the same.

 The engineering drawings and documents received shall be clearly understood to find out
the service, material specification, size, thickness, QA/QC requirements, pipe routing
quantity etc. line wise and area wise.

 Make sure that all the quality control and pre-construction formalities, approvals and
preparations are done sufficiently in advance to start the construction activity as per the
schedule.

 A checklist of all requirements shall be made internally to avoid any omission of them.

Page 5 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

7. PRODUCTS AND MATERIALS:

General Requirement:
 Proper HSE material handling procedure must be followed during material receiving,
storing and delivering.

 All materials shall be conformed to the ISO drawing with relevant material specifications
before receiving the material.

 Separate area shall be assigned for the storage of different piping materials. Pipes and
fittings shall be stored in open area resting on wooden sleepers, bolts,nuts and gaskets
shall be stored in shelved containers.

 Handling and transportation of piping materials shall be done with utmost care to avoid
any damage.

 QC inspector shall conduct visual inspections, material certificate or manufacturer’s test

reports (including size, wall thickness, rating, material code, heat no and quantity)

Material Receiving, storing and Delivering

The following procedure shall be followed for receiving, storing and delivering of all the
materials.
 Store in charge shall be responsible for delivering all materials and documentation to the
job site in good condition. All materials and documentation will be inspected immediately
upon receipt by client QC Engineer to determine that all items included in the bill of
materials have been supplied, to assure that all documentation has been received and to
check for any damage.

Page 6 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

 All materials shall be requested or received as per pre-fabrication or erection sequence or

site requirements as per the contractor master schedule which is agreed& approved by
Client.

 The receiving materials found defective or presenting non-conformance that shall be

clearly marked out and shall be returned to store in charge.

 Materials shall be stored at defined locations based on material classification. Carbon

steel, Alloy steel, stainless steel and non-ferrous material etc.

 Large sized fittings, flanges and valves shall be stored on wooden pallets and no material
is allowed to rest or store directly on ground at all time.

 All small sized fittings, flanges and valves, and all of gaskets shall be stored on
racks/shelves.

 All bolts, washers and nuts shall be packaged and delivered in rigid, weather proof
containers.

 Ensure the material is secured properly so that it does not fall, roll or move from its storage
position. Pipes will be supported at bottom with kegs/wooden blocks at least at three
points and choked with wedges.

 Materials stored an open area will be barricaded and indicate the type of materials and the
hazard it posed, if any.

 Sling shall be nylon or equivalent; steel cables shall not be used in directly on pipe or
fitting during lifting.

 Each length of pipe shall be examined to make sure it is free from internal obstruction and
shall be air blown to remove dust and sand immediately prior to erection or welding.

 Material released of the specific ISO shall be used for specific ISO and cannot be used
wherever.

 Scarp materials shall send back to store.

Page 7 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

Material Traceability
 Identification code or spool no shall be clearly marked on each pipe by piping Engineer.

 Piping Engineer shall monitor the transferring of heat number for stainless steel materials.

 The heat number shall be transferred before pipe is cut.

Page 8 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

8. Method of Pipe Lamination

a. Mark the area of required laminate width as mentioned in table for lamination ( Annex1)

b. All surfaces o be joined or where laminate application to be done shall be clean, dry and
well abraded.

c. For abrading, a cup wheel diamond grinding disc shall be used.

Page 9 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

d. All external resin rich surfaces or sand mortar (in case of centrifugally cast GRP pipe) with
resin layer shall be grinded to expose the fiber so that the first layer of in-situ lamination to
be glass to glass.

e. The humidity level should be within 75% when the site lamination is carried out.

f. Prepare suitable E glass CSM and woven roving as required for lamination area. Moter
length is mentioned in the table (Annex 1)

CSM: Chopped Strand Mat - 450 g/m2

WR: Woven Roving- 600 g/m2

g. The blade shall be used to cut the CSM mats.

h. Apply isophthalic filler if there is any cavity to be filed and wait for cure for about 10 mins.

Page 10 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

i. 1% cobalt (accelerator) shall be added to the required quantity of resin. For example for 1
kg resin, 1% i.e 10 mg cobalt shall be added

j. Resin & Catalyst Mixture

- For 1 kg of resin in covered are/site, minimum 2% i.e 20 mg of catalyst shall be added.

- Note that the mixture shall start gelling after 15 minutes (The catalyst addition to be
depends on the onsite weather condition, therefore if its cold climate, 2.5% of catalyst
shall be used to get good curing result.

k. Be careful that cobalt and catalyst should not mixed together as it is highly flammable
material and it may result in fire if mixed together.

l. Prepare the suitable resin mix with catalyst in clean and dry bowl as mentioned in point j ( It
is recommended to prepare the resin as required i.e 1 kg of CSM mats 3 kg pf resin is
required. Excess amount prepared resin mix shall result into wastage if not used well within
its curing time)

m. Apply a coat of isophthalic resin to the abraded surface.

Page 11 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

n. Place CSM layers and apply rich of resin mixture to saturate mats using brushes. (Refer
table in annexure for the layer distribution)

Page 12 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

o. Further placement of layers shall be as 2-layer CSM and 1 layer woven roving strips or only
CSM layer alternatively with application of resin over each layer to build up desired
thickness and roll out each layer to expel all entrapped air by steel bristled roller.

p. After the desired thickness of lamination is achieved, as mentioned in table, place a layer of
woven roving bandage and apply a thick coat of isophthalic resin and roll properly and wait
for final curing approximately 8 hrs for further activity.

q. Apply resin rich flow coat (paraffin and resin mixture) after initial curing of last laminate for
about 15 minutes but in case for external exposed surface only.

r. Wash out all tools and tackles in acetone before the resin sets hard in it.

Resin Characteristics:

Vinyl ester Resin: Vinyl easter resin has excellent chemical resistance to a wide range of
substances (acids, alkalis and oxidizing agents). Vinyl eater resin is a modified epoxy
bisphenol A based corrosion resistant resin which is generally used for liner layer or applied
on face where the fluid/soil are in direct contact.

Isophthalic resin: Isophthalic resin is used for high performance applications with good
water and chemical resistant properties. Isophthalic resin is polyester resin having
moderate corrosion with generally good mechanical properties, impact strength in particular
and is generally used in core and structural layer

Page 13 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

Page 14 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

9. PIPING ERECTION

General

 All lifting tools, equipment’s and ropes used for erection shall be inspected and certified by
HSE regulations. Activities shall be done according to the proper method statement for
lifting and handling.

 Pre-fabricated spools shall be shifted to site carefully; care shall be taken while handling
and stacking of spools to prevent any possible damage.

 The pre-fabricated spools shall be identified by spool and line numbers before erection.

 Before erection of spools ensure for inside cleaning of the spools and their items.

 The pre-fabricated supports shall be installed as per drawings, the pipe support details
shall be followed in the piping layout drawings and isometric drawings for location and
support detail drawings.

 All pipe opening shall be sealed after erection to prevent the ingress of moisture and
foreign matter.

 Erection of spools shall be carried out area by area as per piping layout drawings and
isometric drawings.

 Safe scaffolding and temporary platform shall be arranged to carry out erection, fit up and
welding of field joints at elevated positions.

 Erection the spools in position using crane or other lifting device as per the drawings.

 Shifting of spools on pipe rack/ inside the shed areas should be done on the roller support
if required.

Page 15 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

 Joints shall be aligned and complete the fit-up/ laminated as per applicable procedure,
isometric drawings and project specification.

 Hydrotest/pneumatic test shall be completed for the field joints and recorded properly.

Pipe Supports
 Fabrication and installation of all pipe supports, hangers, guides and other support
attachment shall be done an accordance with the details in the IFC drawings.

 All pipe support shall be individually identified by number and this number shall be marked
on the piping ISO drawings.

 A 6mm weep hole shall be drilled for dummy supports and shall be located near the base
plate for all vertical dummy supports, near the run pipe at 6 O’clock position for all
horizontal dummy supports.

Flange Connects
 All flanged connections shall be made using fully threaded stud bolts and nuts. A minimum
of one complete thread shall protrude from the nut after completion of tightening.
 The alignment of flanges to rotating and static equipment’s, the requirement shall be in
accordance to project specification.
 All bolt heads shall be assembled from the same side. A logical sequence of bolt
tightening shall be followed.
 Special attention shall be given to ensure that in line items such as orifice flanges,
spectacle blinds, valves, strainer etc are installed and oriented correctly as indicated an
isometric drawing.

10. DIMENSIONAL CHECK

The fabricated piping shall be checked with isometric drawing and project specifications for the
following parameters

 Fit-up tolerance for length, depth, orientation and straightness of piping members.

Page 16 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

 Limits for spacing between pipe and supports.

 Support base plate elevation and degree of levelness.

 Piping elevation and degree of levelness or slope.

Page 17 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

11. HEALTH, SAFETY AND ENVIRONMENT

General
 CONTRACTOR HSE officer shall ensure that the work is performed accordance to the
approved Construction Safety Manual and precautions specified in the work permit. He shall
ensure that barricades, warning tapes, warning signs, firefighting equipment’s and first aid
kits are readily available at the working area.

 Tool box talk shall be conducted on a daily basis to inform the workers of the recent safety
issues and incidents and to get feedback of any unreported unsafe acts. Feedback will then
be processed and resolved.

Accident Prevention Safety Procedures

 Area shall be barricaded adequately with warning barriers prior to any lift.

 All Equipment shall be checked for good conditions before commencing the work.

 Unauthorized persons shall be excluded from the area.

 Lifting equipment capacity and correct load slinging will be verified.

 When lifting, the personnel shall not remain in the lifting equipment work area.

 Adequate standards shall be adopted for the construction of stages, planks, scaffolds, etc.

 Adequate caution boards and warning signs shall be provided.

 All lifting equipment shall have valid certificates.

 Only trained and authorized personnel shall operate the hydraulic lift.

 All lifting gears and shackles used shall be approved type with valid load test certificates.

 Sufficient fire extinguishers shall be provided close to the welding, cutting and other hot
works.

Page 18 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

 Welding areas shall be covered with fire blankets.

 Do not stand under suspended loads.

 On completion of job, the area shall be cleared of any materials and keep clean and tidy.

Page 19 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

Page 20 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

Page 21 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

JOB SAFETY ANALYISIS

FABRICATION, ERECTION AND INSTALLATION FOR PIPING

No ACTIVITY HAZARD CONTROL MEASURES RESPONSIBLE

1 Area preparation
1.1 Slipping and 1.1.1 Proper housekeeping Piping Engineer
tripping hazards of the area
2.1 Potential pinch, 2.1.1 Wearing of complete All Workers
caught-in-between, and proper PPE
and crush points
3.1 Back injury 3.1.1 Training of personnel HSE Officer
on proper manual handling
and lifting techniques.
3.1.2. Employment of HSE
proper manual lifting Officer/Piping
techniques. Engineer
2 Material
preparation
2.1. Manual 2.1.1. Slipping and 2.1.1.1 Proper Piping Engineer
handling tripping hazards housekeeping of the area
2.1.2. Potential pinch, 2.1.2.1 Wearing of All Workers
caught-in-between, complete and proper PPE
and crush points
2.1.3. Back injury 2.1.3.1 Training of
personnel on proper
manual handling and lifting
techniques.
2.1.3.2 Employment of
proper manual lifting
techniques.
2.2. Using crane 2.2.1. Defective crane 2.2.1.1 Crane must have
valid 3rd party inspection
sticker and must have
passed with Client
inspection.
2.2.2. Improper 2.2.2.1 Crane must have a Crane Operator /
rigging technique documented regular (i.e. Maintenance
monthly) maintenance Dept
inspection.
2.2.3. Defective 2.2.3.1 Crane must have a Crane Operator
Page 22 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

rigging equipment documented daily

inspection before being
used.
2.2.4. Incorrect 2.2.4.1 An approved lifting Rigger/Piping
identification of permit must be available Engineer
weight of load before any lifting activity is
done.
2.2.5. Incorrect 2.2.5.1 Weight of load must Rigger/ Piping
identification of crane be accurately taken and Engineer
lifting capacity should be reflected in the
lifting permit. Data on the
weight of the load can be
taken from shipping
documents or any technical
specification documents.
2.2.6. 2.2.6.1 A valid record of 3rd Rigger/Piping
Incompetent/non- party certificate of Engineer
qualified rigger inspection of all rigging
equipment should be
available at all times
2.2.7. Congestion of 2.2.7.1 A documented Rigger/Piping
area / Limited regular (i.e., monthly) Engineer
equipment movement thorough inspection of all
rigging equipment should
be conducted by a
competent and qualified
rigger.
2.2.8. Outrigger not 2.2.8.1 All rigging Rigger/HSE
fully extended equipment should be officer
visually inspected by a
qualified and competent
rigger before being used.
2.2.9. Personnel 2.2.9.1 Area where crane Crane Operator /
working under lifting activity will be HSE officer
suspended load conducted should be clear
and barricaded. It should
also be compacted and
leveled off at least 1%
grade.
2.2.10. Bad weather 2.2.10.1 A flagman should Piping Engineer /
condition be available at all times HSE Officer
during any crane

Page 23 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

movement.
2.2.10.2 No worker shall Signalman
stay under suspended load.
2.2.10.3 Crane operator Crane Operator/
must follow only one (1) HSE Officer
signalman at all times.
Signalman must be clearly
visible to the operator.
2.2.10.4 No crane lifting Crane Operator
shall be conducted during
wind speeds higher than 20
miles/hour (32 km/hour or 9
m/s) and no lift at night.
2.2.10.5 Two (2) tag lines Rigger
must be used at all times in
order to control the load
properly.
2.2.10.6 Crane boom or Crane Operator/
load line must maintain at Rigger/ HSE
least 20-feet distance from Officer
any overhead power lines
with voltages up to 250,000
volts and 25-feet distance
for voltages more than
250,000 volts.
2.2.11. Overhead 2.2.11.1 All vehicles shall HSE Officer/
power lines be of adequate capacity Rigger
and of a design suitable for
work.
2.3 Material 2.3.1 Damage to 2.3.1.2 Only vehicles with Piping Engineer
transportation existing and permit shall be allowed.
surrounding facilities
during heavy/ light
vehicle movement
2.3.1.3 Trailer shall be fitted Rigger
with side restraints for
containing long loads.
2.3.1.4 Avoid loads that HSE Officer/
extend beyond the rear of Rigger
vehicle.
2.3.1.5 Vehicles shall be HSE Officer/
fitted with audible reverse Rigger
Page 24 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

alarm, controlled and

sighted by a banks man.
2.3.1.5 Drivers are not
allowed to work more than
12 hours shift period.

3 Piping 3.1.1.1 Grinding disc Concerned

Fabrication should be visually worker/ Piping
inspected and suitable Engineer
grinding wheel (rpm) shall
be used.
3.1 Fabrication 3.1.1 Grinding disc 3.1.1.1 Grinding machine Piping Engineer/
(cutting, break guard shall not be removed HSE Officer
positioning, fit
up, welding)
3.1.1.2 Face shield shall be Piping Engineer/
used during grinding. HSE Officer
3.1.1.3 Ear plug should be Concerned
used worker/ Piping
Engineer
3.1.2 Ear drum 3.1.2.1 Flash back arrester Piping Engineer
damage, Hearing should be used
leak
3.1.3 Back fire while 3.1.3.1 Visually inspect the Piping Engineer
gas cutting hooks Grounding
3.1.4 Accident with 3.1.4.1 Object should be Piping Engineer
Hoist hook properly secured using
slings or vise
3.1.5Object falling 3.1.5.1Electric equipment’s Piping Engineer /
from stand and cables must be HSE Officer
inspected and color coded
3.1.6 Electric Shock 3.1.6.1 ELCB (Earth Piping Engineer /
leakage circuit breaker) HSE Officer
must connected to all
equipment’s
3.1.6.2 Face shield and Piping Engineer/
proper safety goggles shall All workers
be used
3.1.7 Material fall in 3.1.7.1 Fire blanket should Piping Engineer
Eyes be used
3.1.8 Welding 3.1.8.1 Fire blanket should Piping Engineer
spatters be used
Page 25 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

4 Field Erection
4.1Erection 4.1.1Crane toggle 4.1.1.1 Steel plate should Rigger
be used for outrigger pads
4.1.2 Struck by 4.1.2.1Barricade the area Rigger/ HSE
equipment and pictogram /signboard Officer
where necessary around
the area covered with the
activity.
4.1.2.2 Minimize people Rigger
entering the area.
4.1.3 Scaffolding 4.1.3.1 Proper base plate HSE Officer
collapse and every surface at
ground
4.1.3.2 Wear All
recommended PPE and
Safety harness all time.
4.1.3.3 Proper work Scaffolder
platform and access means
are to be secured
4.1.3.4 All scaffolding Scaffolder
material should be
confirmed to standard.
4.1.3.5 All scaffolding Scaffolder
should have proper scaff-
tag and periodic checks to
be performed
4.1.3.6 Suitable methods Scaffolder
for scaffolding erection
shall be done
4.1.4 Objects 4.1.4.1 Close supervision at Scaffolder
/Personnel falling all time
from temporary
platform
4.1.4.2 Scaffolding have Scaffolder
Toe-board
4.1.4.3 Scaffolding not to Scaffolder
be used as support for
heavy loads
4.1.4.4 Qualified and Scaffolder
certified scaffolders to erect
and dismantle scaffolding.
4.1.4.5 No any loose Scaffolder
Page 26 of 27
 Expansion of A'Seeb STP (Phase II) and
Associated Facilities

Method Statement for

GRP Pipe Lamination Procedure

objects laying around

4.1.5 Chain block 4.1.5.1 Check safe work Rigger / HSE
brake load of chain block, Officer
inspected and color coded
4.1.6 Belt sling break 4.1.6.1 Check the slings for Rigger/Piping
damage Engineer
4.1.7 Fall or slip of 4.1.7.1 Full body harness, Rigger/Piping
men proper scaffolding and Engineer
lifting technique
5 Pressure Testing
5.1 Spade breakage 5.1.1 Check spade break Piping Engineer
5.2Valve, Cap, Pipe, 5.2.1 Proper inspection of Piping Engineer
Failure the valve, pipe, etc.
5.3 Hose Failure 5.4.1 Proper inspection of Piping Engineer
hose
6 Flushing /Drying
6.1Hose breakage, 6.1.1 Recheck all hose Piping Engineer
inhalation of dust connection are clipped
particle of exhaust.

Page 27 of 27