NC

Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21

1 10 13 12 15 19 17 17 17
2 11 14 12 13 16 4 6 8
3 18 20 8 8 11 15 15 19
4 23 26 6 16 17 15 16 14
5 11 9 13 16 15 4 7 23
6 23 18 22 23 23 23 25 26
7 24 17 22 21 20 19 28 24
8 9 11 12 12 15 14 14 20
9 4 5 9 7 4 3 4 6
10 7 10 9 8 4 5 14 5
Dec-21 Jan-22 Feb-22 Mar-22
Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
NC (No's) 7 10 9 8 4 5 14 5
Audit Score (%) 92.60 89.40 90.60 86.80 95.80 94.60 85.40 95.00
Target 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00

100 95.80 94.60 95.00

92.60 90.60
89.40 86.80
90 85.40
80
70
60
50
40
30
20 14
10 9 8
10 7 5 5
4
0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21

Audit Score (%) NC (No's) Target

Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
NC (No's) 4 5 9 7 4 3 4 6
Audit Score (%) 92.80 94.60 90.40 86.60 95.60 93.67 96.00 93.60
Target 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00

100 94.60 95.60 93.67 96.00 93.60

92.80 90.40
90 86.60

80
70
60
50
40
30
20
9 7
10 4 5 4 4 6
3
0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21

Audit Score (%) NC (No's) Target

Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
NC (No's) 9 11 12 12 15 14 14 20
Audit Score (%) 83.27 82.53 78.93 82.73 76.67 73.13 80.67 61.80
Target 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00

100
90 83.27 82.53 82.73 80.67
78.93 76.67
80 73.13
70
61.80
60
50
40
30
20
20 15 14 14
11 12 12
9
10
0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21

Audit Score (%) NC (No's) Target

Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
NC (No's) 24 17 22 21 20 19 28 24
Audit Score (%) 59.67 67.73 61.40 62.07 73.20 59.53 55.67 48.40
Target 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00

100
90
80 73.20
70 67.73
59.67 61.40 62.07 59.53
60 55.67
48.40
50
40
30 28
24 22 24
21 20 19
20 17

10
0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21

Audit Score (%) NC (No's) Target

Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
NC (No's) 23 18 22 23 23 23 25 26
Audit Score (%) 58.40 60.40 58.20 53.80 58.53 54.73 52.07 37.47
Target 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00

100
90
80
70
58.40 60.40 58.20 58.53
60 53.80 54.73 52.07
50
40 37.47

30 25 26
23 22 23 23 23
20 18

10
0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21

Audit Score (%) NC (No's) Target

Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
NC (No's) 11 9 13 16 15 4 7 23
Audit Score (%) 87.00 77.07 81.47 73.20 76.20 91.60 79.47 54.33
Target 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00

100
91.60
90 87.00
81.47 79.47
80 77.07 76.20
73.20
70
60 54.33
50
40
30
23
20 16 15
11 13
9 7
10 4
0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21

Audit Score (%) NC (No's) Target

Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
NC (No's) 23 26 6 16 17 15 16 14
Audit Score (%) 62.93 51.13 81.00 77.00 79.60 82.60 79.60 83.60
Target 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00

100
90 83.60
81.00 82.60
77.00 79.60 79.60
80
70
62.93
60
51.13
50
40
30 26
23
20 16 17 15 16 14
10 6
0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21

Audit Score (%) NC (No's) Target

Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
NC (No's) 18 20 8 8 11 15 15 19
Audit Score (%) 74.40 66.33 87.40 82.00 87.60 82.80 81.60 76.20
Target 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00

100
90 87.40 87.60
82.00 82.80 81.60
80 74.40 76.20
70 66.33

60
50
40
30
18 20 19
20 15 15
11
10 8 8

0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21

Audit Score (%) NC (No's) Target

Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
NC (No's) 11 14 12 13 16 4 6 8
Audit Score (%) 82.27 82.33 81.47 83.27 78.67 95.60 89.73 89.53
Target 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00

100 95.60
89.73 89.53
90 83.27
82.27 82.33 81.47
78.67
80
70
60
50
40
30
20 14 16
11 12 13
10 6 8
4
0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21

Audit Score (%) NC (No's) Target

 Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
NC (No's) 10 13 12 15 19 17 17 17
Audit Score (%) 88.60 85.00 78.60 78.27 64.40 67.07 76.00 68.67
Target 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00

ZONE:1 LEADAER 100

88.60
90 85.00
78.60 78.27 76.00
80
67.07 68.67
70 64.40
60
50
40
30
Mr.Mikesh 19 17 17 17
20 13 15
10 12
10
Department 0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21

Incoming RM &
CMB Storage
Audit Score (%) NC (No's) Target

Mr.Mikesh
Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
Score in % 78.2 75.7 78.9 76.6 78.6 79.5 77.6 70.9
Target 60 60 60 60 60 60 60 60

100.0
90.0
78.2 78.9 76.6 78.6 79.5 77.6
80.0 75.7
70.9
70.0
60.0
50.0
40.0
30.0
20.0
10.0
0.0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
 Plant 5S Audit Average Score
400

ZONE
PENDING COMPLETED NC TOTAL 350
NC NC 303
300 265 266 37
250 44 45
208
Zone -01 Zone -01 44 221 265 200 41
Zone -02 Zone -02 41 167 208 150
266
100 221 221
Zone -03 Zone -03 45 221 266 167
50
Zone -04 Zone -04 37 266 303 0
Zone -01 Zone -02 Zone -03 Zone -
Zone -05 Zone -05 10 221 231

Zone -06 Zone -06 61 307 368

Zone -07 Zone -07 58 285 343

Zone -08 Zone -08 21 226 247

Zone -09 Zone -09 104 122 226

COMPLETED NC
Zone -10 Zone -10 27 166 193
 368
343
303 61
58
265 266 37
231 247
44 45 21 226
208 10 193
41 104 27
307 285
266
221 221 221 226
167 166
122

Zone -01 Zone -02 Zone -03 Zone -04 Zone -05 Zone -06 Zone -07 Zone -08 Zone -09 Zone -10

COMPLETED NC PENDING NC TOTAL NC

Rubber Moulding

Finishing
Extrusion
Tube Cutting
Compounding
Store & Purchase
P&A
Tool Room
Maintenance
SALES & DISPATCH
SPD
 5 S ZONE ZONE 44 Tube
ZONE Tube ZONE 55
ZONE
Cutting
Cutting Compound
Compound

MUKESH
MUKESH MUKESH
MUKESH VINAY
VINAY
ZONE Leader AMRUTKAR AMRUTKAR KARGETI
AMRUTKAR AMRUTKAR KARGETI

VINOJ TR NITIN BENDALE

 5'S Team Structure

Plant Head
Mr. NermaiSelvan

5 S CHAMPION
5 S CHAMPION
Mr. Soloman Jayakumar
Mr. Soloman Jayakumar

ZONE 77
ZONE ZONE 88
ZONE ZONE 99
ZONE
ZONE 55
ZONE ZONE 66 Store
ZONE Store
Compound
Compound PP &
&AA Tool Room
Tool Room Maintenance
Maintenance
& Purchase
& Purchase

VINAY
VINAY PRASHANT
PRASHANT Laxman
Laxman Santosh
Santosh SACHIN
SACHIN
KARGETI
KARGETI SHINDE
SHINDE Karbhari
Karbhari Hulgutte
Hulgutte MAHAJAN
MAHAJAN

AUDITORS

NAVNATH
NITIN BENDALE KAKADE
ZONE 10
ZONE 10 Sales
Sales ZONE 77
ZONE ZONE 12
ZONE 12
& Dispatch
& Dispatch PP &
&AA Quality
Quality

SANJAY
SANJAY DATTATRAY
DATTATRAY
B.GURPHALE
B.GURPHALE SANGOLKAR
SANGOLKAR
RAUT
RAUT

SHUBHAM
JOSHI
Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
Total Suggestion 4 1 54 58 60 76 59 65
Implemented 3 0 37 33 36 37 28 27
Target 88 88 88 88 88 88 88 88

80 76
70 65 88
58 60 59
60 54
50

40 37 36 37
33
30 28 27
20

10 4 3
1 0
0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
MTTI 33 20 35 10 23 8 16 16

40

35 35
33
30

25
23
20 20
Days

15 16 16
10 10
8
5

0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
Month
Month
Implemenation Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
cost 0 0 4380 1550 17100 2200 12500 0

18000 17100
16000

14000
12500
12000
10000
Cost Rs.

8000
6000
4380
4000
1550 2200
2000
0 0 0
0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
Month
Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
Annual Forecast 0 0 4302 392328 156502 100000 1 120000

450000
400000
392328
350000
300000
250000
Cost Rs.

200000
156502
150000 120000
100000
100000
50000
0 0 4302 1
0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
Month
Month Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
Annual Forecast 358246 956919 1242106 1249385 1522826

1600000 1522826
1400000
1242106 1249385
1200000

1000000 956919
Cost Rs.

800000

600000

400000 358246

200000

0
Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 Nov-21
Month