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Sustainable Energy Technologies and Assessments 47 (2021) 101353

Contents lists available at ScienceDirect

Sustainable Energy Technologies and Assessments


journal homepage: www.elsevier.com/locate/seta

A systematic diagnosis of state of the art in the use of electrocoagulation as


a sustainable technology for pollutant treatment: An updated review
Milad Mousazadeh a, b, 1, Zohreh Naghdali a, b, Zakaria Al-Qodah c, S.M. Alizadeh d,
Elnaz Karamati Niaragh e, 1, Sima Malekmohammadi f, P.V. Nidheesh g, Edward P.L. Roberts h,
Mika Sillanpää i, j, k, Mohammad Mahdi Emamjomeh l, *
a
Student Research Committee, Qazvin University of Medical Sciences, Qazvin, Iran
b
Department of Environmental Health Engineering, School of Health, Qazvin University of Medical Sciences, Qazvin, Iran
c
Al-Balqa Applied University, Faculty of Engineering Technology, Department of Chemical Engineering, Amman, Jordan
d
Petroleum Engineering Department, Australian College of Kuwait, West Mishref, Kuwait
e
Civil and Environmental Engineering Department, Amirkabir University of Technology (Tehran Polytechnic), Hafez Ave., Tehran 15875-4413, Iran
f
Department of Environmental Engineering, Faculty of Civil Engineering, K. N. Toosi University of Technology, Tehran, Iran
g
CSIR National Environmental EngineeringResearch Institute, Nagpur, Maharashtra, India
h
University of Calgary, Department of Chemical and Petroleum Engineering, 2500 University Drive NW, Calgary, AB T2N 1N4, Canada
i
Institute of Research and Development, Duy Tan University, Da Nang 550000, Viet Nam
j
Faculty of Environment and Chemical Engineering, Duy Tan University, Da Nang 550000, Viet Nam
k
School of Civil Engineering and Surveying, Faculty of Health, Engineering and Sciences, University of Southern Queensland, West Street, Toowoomba 4350 QLD,
Australia
l
Social Determinants of Health Research Center, Research Institute for Prevention of Non-Communicable Diseases, Qazvin University of Medical Sciences, Qazvin, Iran

A R T I C L E I N F O A B S T R A C T

Keywords: Electrocoagulation (EC) and electrocoagulation-flotation (ECF) are of widespread interest owing to their effec­
Electrocoagulation tiveness for the simultaneous abatement of a broad range of pollutants in drinking and waste waters, but their
Electrocoagulation-flotation capability can vary significantly depending on the operating conditions. The effect of operating conditions on the
Contaminant removal
performance of EC has been the subject of much debate over the last few decades. This review aims to focus on
Operating conditions
Drinking and waste waters treatment
the application of EC/ECF processes for pollutants removal under different operating conditions, emphasizing the
principal issues that compose the foundation of EC/ECF. It has been found that the current density (typically
1–20 mA/cm2), type of electrode (Al or Fe), and electrolysis time are the key process parameters that influence
performance. Although some key mechanisms of pollutant abatement in EC/ECF processes have been identified,
recent studies have begun to reveal how the underlying removal mechanisms using the EC/ECF processes depend
on the nature of pollutant. Key mechanisms of pollutant abatement include charge neutralization, reduc­
tion–oxidation, and precipitation/co-precipitation. The development of improved or innovative cell designs, as
well as systematic modeling of EC reactors, are needed. Future research focused on hybrid technologies with
cost-effective energy supply may lead to innovative treatment options for wastewater treatment.

Introduction toxic pollutants mitigation from wastewater. These toxic pollutants


include natural and synthetic organic pollutants as well as several heavy
One of the most significant global problems in today’s industriali­ metals [5–8]. Hence, water treatment and reclamation are of increasing
zation, particularly in agriculture, is the contamination of water [1,2]. In importance, and significant concern was given to environmental pro­
the last few decades, the supply of fresh water, human development, and tection and human health issues. This can be achieved by applying
environmental protection became threatened by the ever-increasing efficient and cost-effective green technologies to remove pollutants from
industrial contamination [3,4]. Intensive research is being done for drinking and waste waters [9]. A broad range of conventional methods

* Corresponding author.
E-mail address: m_emamjomeh@yahoo.com (M. Mahdi Emamjomeh).
1
Co-first author, Milad Mousazadeh and Elnaz Karamati Niaragh contributed equally to this work.

https://doi.org/10.1016/j.seta.2021.101353
Received 7 September 2020; Received in revised form 18 May 2021; Accepted 1 June 2021
Available online 17 June 2021
2213-1388/© 2021 Elsevier Ltd. All rights reserved.
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

has been applied for drinking and waste waters treatment, including instance, several studies have reported high efficiency for heavy metal
membrane filtration (e.g. nanofiltration) [10,11] physicochemical pro­ removal from real or synthetic wastewater [39,40]. During the last few
cesses (e.g. adsorption) [12,13] chemical precipitation [14] chemical decades, the fundamentals of this technology, the effects of factors,
oxidation [15] and biodegradation [16]. The feasibility of these pro­ elimination mechanisms and its applications have been investigating
cesses depends on the intended application. However, each of these [42,43].
processes has drawbacks, including high operating and maintenance To date, many reviews have been published regarding the applica­
costs, creation of secondary pollution, production of high volumes of tion of the EC process and the effectiveness of various operating pa­
sludge (in some cases), a requirement for chemical additives, concen­ rameters. For instance, Kabdaşlı et al. [44] reviewed EC applications for
trated waste production, and challenging scale-up. Accordingly, alter­ industrial wastewaters (e.g. textile finishing processes) with special
native techniques are required to provide more sustainable, cost- emphasis placed on the major reaction mechanisms involved in the
effective solutions for removing of pollutants from drinking and waste treatment of specific pollutants as well as operation costs including solid
waters. Electrochemical treatment technologies have many merits, such waste management, sacrificial electrode materials and electrical energy
as theirs versatility, the avoidance of chemical addition, and simple requirements. Sahu et al. [45] reviewed the mechanism, affecting fac­
operation [17,18]. The electrodes are arranged in monopolar or bipolar tors (e.g. electrode material, electrode distance and electrode arrange­
modes and can be from aluminum, graphite, iron, and steel [19]. Elec­ ments) and application of EC process for industrial wastewater
trochemical process for water and wastewater contaminant removal treatment, as well as reactor design. Garcia-Segura et al. [43] conducted
including electrochemical oxidation, electrochemical reduction, elec­ a comprehensive review on fundamentals of EC technology, application
trocoagulation (EC) and electrocoagulation/flotation (ECF), and elec­ of EC for organic and inorganic pollutants, novel developed methods (e.
trodialysis processes [20]. The other technologies are shown in Fig. 1a. g. Sono-EC), effect of the operating parameters for efficient application
Fig. 1b shows the main processes occurring in the EC/ECF processes. of the EC process, reactor design parameters (e.g. inter-electrode gap
There are multiple electrochemical and chemical reactions occurring the distance) as well as the cost estimation. In another review, Al-Qodah
most important of which are: et al. [46] studied the performances of combined EC process (e.g. EC-
adsorption), modeling of kinetics and statistical methods and the cost
Anode: M → Mn+ +n e− metal dissolution (1) as well as scale up of these combined systems. Nonetheless, it is evident
− −
Cathode 2H2O + 2 e →H2 + 2 OH hydrogen evolution and hydroxide for­ that the EC/ECF processes simultaneously have not been systematically
mation (2) reviewed. Amongst them, heretofore, Emamjomeh and Sivakumar [21]
considered bench and field-scale studies of EC and ECF technology for
Mn+ + n OH− →M(OH)n metal ion hydrolysis (3) the removal of various pollutants. In this manner, the present review
provides a comprehensive and updated review that aims to outline the
The metal and hydroxide ions produced at the electrodes act as co­
state of the art in the use of EC and ECF processes for pollutants treat­
agulants, and precipitated metal hydroxide (or oxyhydroxide) removes
ment under a range of operating conditions, covering studies during the
contaminants by sweep coagulation [21].
timeframe 2010 to 2020. Such a comprehensive review will present the
EC/ECF have attracted increasing attention owing to their ability to
necessary data for researchers studying this treatment technology. This
simultaneously remove a wide range of pollutants [22,23] including
study begins by describing the principles of EC/ECF processes to shed
colloidal and suspended particles [24,25] heavy metals (e.g. chromium)
light on the interactions within the cell. Then, the critical operating
[26,27] turbidity [28,29] colors [30,31] oil and grease [32,33] ions (e.g.
parameters that influence the pollutants treatment performance are
phosphate) [34,35] surfactants [36] microorganisms and pathogens (e.
elucidated, considering industrial applications on emerging pollutants
g. Escherichia, micromycetes) [37] and organic matter [38] from
removal from water/wastewater. Next, the optimal, maximal, and
drinking and waste waters. Other noteworthy characteristics of EC and
minimal values of the operating parameter for different applications are
ECF (Fig. 2) are their simplicity, reliability, simple operation, low sludge
discussed. After this, the place of EC/ECF technology amongst other
production, no requirement for chemical handling, and low cost for
treatment methods is presented, as well as the main mechanisms
drinking and waste waters treatment. Nevertheless, these methods like
involved in the abatement of pollutants is summarized. Finally, the gaps
other techniques have some drawbacks including but not limited to high
in knowledge and recommendations for the next steps needed to
electrical energy consumption, especially for low conductivity water
improve the performance of EC/ECF are considered.
treatment, and the requirement for sacrificial electrode replacement
[39–41]. These technologies offer the opportunity for low cost, effective
treatment of many types of municipal and industrial wastewaters. For

Fig. 1. The range of electrochemical drinking and waste waters treatment technologies, and the main processes occurring in EC/ECF.

2
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

Fig. 2. Advantages and disadvantages of EC/ECF processes.

Fundamental principles of EC/ECF processes

EC is a process of destabilizing contaminants comprising colloids,


suspended, emulsified, and dissolved particles in drinking and waste
waters or in an aqueous solution [21]. It is worth noting that this process
has a robust background in removing contaminants from drinking and
waste waters by several mechanisms, including electrochemical,
chemical, and physical processes [45,47]. The electrocoagulation pro­
cess is accompanied by a flotation process in which gas bubbles pro­
duced at the cathodes attach to the coagulated contaminants and float
upwards to the surface of the solution. The ECF process is often referred
to simply as EC process [20,26]. Authors sometimes use the term ECF to
indicate that the gas used in the floatation step is produced by the
electrolysis [48,49]. In some cases, a separate electro-flotation process
may be used (not considered in this review), where another electro­
chemical cell is used with inert electrodes to generate gases, whereas in
ECF processes, most or all of the gas is generated on the cathode [50,51].
In EC process, three main consecutive steps occur including electrolytic
oxidation of the sacrificial electrode and generation of coagulants.
Thereafter, the contaminants are destabilized and agglomerate to form
Fig. 3. Schematic diagram of the reactions occurring within EC/ECF processes.
flocs [52]. In EC reactions, the H2 and O2 gases are strong enough to
generate bubbles to float the coagulated materials. As the floc is formed,
the electrolysis gases remove contaminants to the liquid surface and summarized as follows [26]:
floc-foam layer [44].
1- The “sacrificial anode” is oxidized, forming metal cations.
2- Water molecules are reduced within the cathode to release hydroxide
Description of EC/ECF ions (OH–) as well as to produce bubbles from hydrogen gas (H2).
3- The metal cations and hydroxide ions combine (a hydrolysis reac­
EC is an attractive alternative to conventional coagulation and has a tion) to form the coagulant, destabilizing suspended particulate and
long history [53–55]. The EC approach is similar to the conventional dissolved pollutants.
chemical coagulation process, but EC uses electrochemical reactions to 4- The interaction between the positive ion and (OH–) ion forms metal
generate the coagulant in-situ, using sacrificial anodes and hydroxide hydroxide precipitates, which adsorb dissolved contaminants.
production at the cathodes. The metal anode is oxidized to produce 5- The precipitated solids flocculate to form larger structures that
metal cations, and water molecules are reduced at the cathode to pro­ “sweep” contaminants from the solution.
duce hydroxide ions. Depending on the pH of the water, metals and 6- Pollutants are adsorbed or co-precipitated onto the flocculated
hydroxide ions typically combine to form an insoluble metal hydroxide. structures, which aggregate to forming larger solid networks.
The formed metal hydroxide precipitate adsorbs or co-precipitates the 7- The formed aggregates float due to attached gas bubbles and move
pollutant molecules to form the coagulated sludge [43,56]. The reduc­ up to the surface of the liquid phase, or if gas bubbles are not
tion of water molecules at the cathode produces H2 gas as well as hy­ attached, they will settle due to their high density relative to the
droxide ions [57]. Aluminum and iron are widely used as the electrode solution.
material in these processes due to their ease of oxidation and their 8- Flow and mixing are desirable to enhance interaction between the
effectiveness as coagulants [58]. As shown in Fig. 3, the mechanisms pollutants, coagulated particles, and gas bubbles.
involved in the EC/ECF processes are well illustrated, which can be

3
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

9- Redox reactions may occur that convert the pollutants into less toxic where M is the atomic mass of the electrode material, F is Faraday’s
forms. constant (1F = 96,486C), m is the mass in grams of metal (e.g. Al)
generated at a specific current, z is the number of electrons transferred
Generally, in EC/ECF processes, buoyancy and gravity forces deter­ per metal atom, which are three. However, Faraday’s law (ϕ = 1) is valid
mine the separation mechanism and physicochemical parameters inside only when all the electrons in the system participate only in the metal-
the EC cell control pollutant removal. The pollutant’s physicochemical dissolution reaction at the anode. When parallel reactions occur, a
properties affect its interactions in the process and thus the removal correction factor denoted current efficiency or faradaic yield (ϕ), is used
performance. to account for the gap between the theoretical and experimental disso­
lution of the sacrificial anode. This value is usually lower than 1, but ϕ
Reactions in the EC/ECF cell may be higher than 1 when the chemical and the electrochemical
oxidation mechanisms of the metal proceed simultaneously. Müller et al.
The successive steps occurring in an EC process are illustrated in [85] indicated that faradaic efficiency depended on the electrolyte
Fig. 1b, which demonstrates the complex nature and interplay between composition (e.g. presence of oxyanions) and the charge dosage rate. For
these different processes occurring in the EC cell. Evidently, the EC solution compositions that tend to passivate the electrode surface (e.g.
process functions as an interconnected complex with an assembly of high sulfate concentration), high over potential may lead to oxygen
mechanisms operating synergistically to remove simultaneously con­ evolution at the anode. Oxidation of ferrous iron may also occur, as well
taminants from the treated water [26,59]. Due to this complexity, a wide as oxidation of organics present in the solution. In order to remove
variety of mechanisms have been proposed for the EC processes. A surface layers on the anode, increasing of charge dosage rate was more
systematic approach is expected to gain a deep understanding of the EC suitable for iron electrodes rather than polarity reversal and water-
mechanism for each different application or the removal of target pol­ saturated electrode storage. Also, improved mass transport (i.e. high
lutants, in order to enable the design of an effective EC process with shear rate), and low current density could reduce side reactions, pro­
good treatment performance [47,60]. The oxidation reactions that occur ducing higher current efficiency.
depend not only on the electrode material but also on the operating The metal cations released in bulk undergo various equilibrium re­
conditions (e.g. the electrode potentials), and the water composition, in actions that correspond to acid/base, complexation, precipitation, and
particular the presence of dissolved oxygen and other oxidizing or redox reactions in water. As predicted by Faraday’s Law expressed by
reducing species. Eq. (4), different aluminum concentrations can be generated by varying
either the current or the generation time. As mentioned above, the
Operational parameters affecting pollutants treatment current density controls the amount of metal ion produced from elec­
trochemical oxidation of the metal anode, increasing the rate of pro­
The efficacy of the EC/ECF processes relies on several operating duction of metal hydroxide flocs formed in the solution for contaminant
factors, including the current density, electrolysis time, inter-electrode removal [66]. Additionally, through increasing current density, the
distance, mode of operation, electrical configuration, electrode mate­ bubble generation rate is increased, and the bubble size is decreased,
rial and the pH of the solution. Each of these parameters is discussed in which enhances the solid–liquid separation by hydrogen gas flotation.
this section. On the other hand, if the applied current density exceeds a threshold, the
bubbles coalesce to form large bubbles and diminish the performance of
Applied current the solid–liquid separation by floatation. Hence, the current density
range should be optimized with other operational variables, considering
Current intensity is one of the key parameters in the design of the EC/ both the electrocoagulation and floatation processes [50]. The applied
ECF processes and is often described in terms of the current density (i.e. current density varies from below 1 to>40 mA/cm2, for heavy metals,
the current per unit electrode area) [47,61]. In the EC/ECF method, the conventional and organic pollutants [67]. The performance of system
current density is the most significant factor in controlling the reaction can be variable in wide range of current density. However, in most
rate [62] playing a key role since it determines the coagulant dosage and studies a high efficiency was obtained when the current density was in
bubble generation rate, the floc size and growth rate, the bubble size, the the range 6–20 mA/cm2 or less [48,68,69].
kinetics of the reaction, and the energy consumption of the EC/ECF The current density also influences the electrical energy consump­
processes [49,63]. The current density controls both the cathodic and tion of the process. It should be noted that the coagulant dose is pro­
anodic reaction rate. Therefore, the description of the relationship be­ portional to both the electrical current and the treatment time so that the
tween current density and dissolved metals concentration based on treatment performance can be independently controlled through both of
Faraday’s law is important [64,65]. The process happens in an electro­ these parameters [51]. Another way to consider the treatment intensity
lyte solution, water, or salt solution that makes an opportunity to pass is based on the charge loading, which is the electrical charge (i.e. the
the ions through cathode and anode. Ions present in the solution carry total current multiplied by the treatment duration) per unit volume of
the current between the electrodes. At the anode, electrons are trans­ water treatment. The dose of coagulant will typically be proportional to
ferred to the external circuit, leading to the oxidation of metal atoms in the charge loading in the absence of chemical dissolution or electro­
the electrode to form metal ions. At the cathode, electrons from the chemical side reactions. This can be explained by the fact that the
external circuit are transferred to species in solution leading to a contaminant removal efficiency follows the amount of coagulant
reduction reaction, typically reduction of water to form hydrogen gas released from the electrodes. According to Faraday’s law (Eq. (4)) when
and hydroxide ions [45]. the charge loading is low, insufficient coagulant dose will also be offered
From Faraday’s law, the electrical current leads to a passage of to destabilize colloidal and suspended particles [70].
electric charge, which is directly related to the number of metals ion The applied current density and voltage are inter-related parameters.
coagulant are released at the anode (assuming that no other chemical or In an electrochemical cell, an increase in voltage will lead to an increase
electrochemical reactions are occurring). Hence, the most important in current, and vice versa; however, in conditions such as passivation of
factor in contaminant removal is the electrical current [49]. The mass of the electrodes, high overpotentials leads to a reduction in the current.
metal ions produced can be calculated via Faraday’s law using Eq. (4) The applied current density, which drives the rate of coagulant dosing
[51,56]; and hence contaminant removal, can affect cell voltage through various
overpotentials [71]. By selecting a cathode material that has a high
It
m=Φ M (4) overpotential, proton reduction suppression can occur. The over­
zF
potentials for oxidation or reduction of the solvent can vary

4
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

considerably with the electrode material. For instance, an overpotential thus leads to an increase in the amount of coagulant ions supplied to the
of − 0.58 V has been reported for cathodic H2 evolution at a current treated water, leading to the formation of flocs [41,81]. In most EC/ECF
density of 1 mA/cm2 on aluminum electrodes [72]. Thus, these two processes, enhanced contaminant removal is achieved with increasing
parameters cannot be independently controlled. For application of EC/ treatment time due to the dominant contaminant removal mechanisms
ECF processes in industry, one of the most important factors in deter­ of sweep coagulation and co-precipitation [82].
mining the current density is the lifetime of the electrode plates before In many cases, the percentage pollutant removal does not increase
the time of their replacement. The time between electrode replacement beyond a certain electrolysis time as there may be a limit on the removal
depends upon the applied current density and the thickness of the that can be achieved by sweep coagulation and co-precipitation. Beyond
sacrificial electrodes. By using thick plates, with typical current densities this limit, there is no benefit of additional electrolysis time to produce
the electrode replacement time can be of order several months or years. extra flocs since the removal of contaminants is not enhanced [83,84].
Therefore, in practice, to prevent frequent electrode replacement, the The EC process performance in both batch (Fig. 4a) and continuous
amount of current intensity is kept in a range from below 1 to around 20 (Fig. 4b) systems is strongly influenced by the operating time or reten­
mA cm-2. In most cases, current density is chosen to promote the lifetime tion time, respectively. Increasing the electrolysis time leads to an in­
of the electrode to ensure that the cost of electrode replacement is kept crease in removal performance until a maximum removal is achieved.
to a minimum [73]. This issue has received very little attention from Bazrafshan et al. [85] investigated the removal of BOD, COD, and total
researchers in recent years. solids (TS) from dairy wastewater using EC with aluminum electrodes.
As discussed above, higher values of the applied current density are They reported that the percentage removal of these three contaminants
expected to enhance the removal efficiency of pollutants, since increased with increasing electrolysis time. As the treatment time was
increasing current increases the rate of formation of coagulant. For increased, an increasing amount of coagulant flocs were formed and
example, COD, color and turbidity removal percentages were enhanced separated by settling or floatation [86,87]. Atashzaban et al. [88]
when the current density was almost tripled from 50 to 125 A/cm2 with investigated the removal of COD and total solids (TS) from polyvinyl
iron electrodes [74]. This behavior was confirmed by Fouad [33] who acetate production using a synthetic effluent. They found that the op­
investigated the removal efficiency of oil as a function of current in­ timum treatment time was 15 s for the iron electrode and 20 s for the
tensity. Similar results of the effect of current density have been reported aluminum electrode when operating at a current density of 24 mA/cm2.
for the removal of COD [75] dye [76] uranium [77] copper, turbidity, Increasing the treatment time beyond a certain point in some cases can
and organic substances [78]. This phenomenon can be explained by the lead to a decrease in contaminant removal due to the formation of more
increase in applied current on the surface of the electrodes, which pro­ soluble ions and a decrease in the amount of flocs [86,87,89]. Nwabanne
duces higher bubbles and coagulant generation rate, thus causing et al. [90] concluded that the optimal time for turbidity removal from
destabilization of the contaminant molecules [77]. Nasrullah et al. [55] abattoir wastewater using iron electrodes at current intensity 2.5 A was
investigated the performance of the EC process by determining COD, 30 min. Jiao et al. [91] showed that the removal of anionic surfactant by
BOD, and SS removal for a range of applied current. They confirmed the ECF using aluminum electrodes at a current density of 10 mA/cm2
positive effect of increasing the applied current on the removal of these increased rapidly in the first 10 min, increased slowly in the second 20
contaminants. min, and then started decreasing gradually. It has been reported that
increasing the electrolysis time leads to an increase in the removal of a
wide range of contaminants, including fluoride [92,93] turbidity [94]
Electrolysis time COD [94,95] chromium [95] and phenolic compounds [94].

Electrolysis time is a critical factor for EC/ECF processes since it


determines the quantity of production of metal hydroxides from elec­ Inter electrode distance
trodes [79]. As mentioned above, the combination of electrolysis time
with the applied current determine the dose of coagulant and thus play a The space between the cathode and anode exerts a significant effect
key role in the EC process for pollutant removal [80]. The electrolysis in the EC process, affecting the mixing and transport processes (i.e. the
time increases the amount of electrode oxidation of anode metal and interaction between the hydroxide generated at the cathode and metal

Fig. 4. Schematic illustration of (a) batch and (b) continuous modes of EC/ECF reactors.

5
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

cations formed at the anode), the potential gradient, and the electrical Electric configuration
energy consumption. Based on Ohm’s law (Eq. (5)), the Ohmic loss is
directly proportional to the inter-electrode distance. Furthermore, at a In EC/ECF technologies, the electric configuration has a substantial
fixed current intensity, the cell voltage decreases as the interelectrode effect on the contaminant removal and energy consumption. As depicted
distance and the solution resistance decrease [45,96]. Consequently, in Fig. 5, the electric configuration can be classified into monopolar-
electrical energy consumption can be increased by increasing the inter- parallel (MP-P), monopolar-series (MP-S), and bipolar (BP) systems
electrode distance and hence the Ohmic loss. The inter-electrode dis­ [97,109,110]. In the MP-P configuration (Fig. 5a), the anodes and
tance may be adjusted to an optimum value, depending on the energy cathodes are connected in parallel to the power supply, which provides
consumption and removal performance [97,98]. the direct current between all electrodes in the solution. In MP-S
configuration (Fig. 5b), each of the outermost electrodes are con­
Id
EΩ = (5) nected to the power supply, while the internal electrodes are inter­

connected with each other. The electric current passes through the cell
where: EΩ is the Ohmic loss (i.e. the IR drop), I is the applied current, via the internal electrodes due to the potential difference in the solution
d is the distance between cathode and anode (i.e. the inter-electrode so that one of the internal electrodes acts as a cathode and the other as an
distance), A is anode surface area, and κ is the specific conductivity of anode. In the BP configuration (Fig. 5c) electrodes, only the outermost
the water undergoing treatment. two electrodes are connected to the power supply, and the internal
The distance between electrodes can influence the contaminant electrodes are not connected at all. Each of the internal plates acts as a
removal. At a small inter-electrode distance, the pollutant removal ef­ BP electrode as the current flows through it from one side to the other,
ficiency can be relatively low because of the generated metal hydrox­ with one side acting as a cathode and the other side as an anode [45,47].
ides, which usually act to form flocs with the pollutants will collide self- It is not clear which of these electrical configurations is better
aggregate with insufficient interaction with the pollutants [87,99]. because in addition to the electric configuration the removal efficiency
Under these conditions, the flow between the electrodes may also be strongly depends on the other operating parameters as well as the nature
limited by the narrow gap and high pressure drop. At the optimum inter- of the solution and the target contaminants [43]. Nonetheless, some
electrode distance, the highest pollutant removal is achieved. Under studies have found that MP configuration gives better performance, with
these conditions, the transport processes and the interaction between lower power consumption and high pollutant removal [48,97,110,111].
the coagulant and the pollutant is enhanced. An increase in the inter- According to Demiris et al. [109] all configurations gave a similar per­
electrode distance beyond the optimum leads to a decrease in the formance for the removal of turbidity and color, but MP-P has the lowest
pollutant removal as the transport processes and interaction decreases, operating costs. In contrast, some studies have found that a BP config­
resulting in less formation of flocs for the coagulation of pollutants uration can give high pollutant removal, although it can lead to higher
[87,100]. Furthermore, as the inter-electrode distance increases the energy consumption if there is a significant shunt current (i.e. leakage
electrical energy consumption will increase, increasing the cost of current between each cell) [109,112–115]. This behavior may be due to
treatment. the fact that there is a higher surface area in a BP configuration, which
At relatively high inter-electrode distances, the pollutant removal owes to more anodic oxidation than in a MP configuration [86].
performance decreases because the interaction between the hydroxides A comparison between bipolar and monopolar electrodes was un­
and pollutants decreases due to lower mass transfer rates [98]. Atash­ dertaken by Nasrullah et al. [116] to remove chemical oxygen demand
zaban et al. [88] showed that increasing the electrode spacing from 1 to (COD), biochemical oxygen demand (BOD), and suspended solid (SS)
3 cm resulted in a decrease in the removals of COD and TSS with both from palm oil mill effluent on a lab-scale of 1000 mL. The results showed
iron and aluminum electrodes at a constant current density of 24 mA/ that the MP-S electrode configuration with the highest efficiency was
cm2. They obtained the highest removal at an inter electrode distance of able to remove 65, 62 and 60%, by MP-P remove 61, 58, 58% and finally
1 cm and a current density of 24 mA/cm2. Furthermore, another study by bipolar only remove 56, 56, 51% in 120 min. The pollutant removal
found the highest removal efficiencies (over 87%) of COD, TSS, color, efficiency is strongly dependent on the amount of anodic dissolution
BOD, TDS, turbidity, phenols, and phosphate at an inter electrode dis­ released into the reactor, which leads to the formation of more co­
tance of 0.5 cm [101]. As expected, it has been shown that the electrical agulants in the system. This indicates a higher consumption of anodic
energy consumption increases with the inter-electrode distance [102]. material by the MP-S compared to BP, which ultimately resulted in a
The selection of the inter-electrode distance will depend on its impact on higher removal of pollutants. In general, over time in the EC process, the
treatment performance and the cell voltage (and hence energy con­ decrease in current intensity occurs due to the passivation of anode. In
sumption). For systems with low conductivity, the cell voltage (and this study, the rate of decrease in current intensity using BP was much
hence the energy cost) will be relatively high, which may lead to se­ higher than MP, which resulted in higher overall process efficiency.
lection of a narrower electrode gap. Based upon recent studies, an inter- However, Alimohammadi et al. [112] constructed a 2 L laboratory-scale
electrode distance of between 0.5 cm [103–105] and 1 cm [106–108] EC reactor that involved four Al/Fe plates for comparison of MP and BP
are typically used. configurations to treat natural organic matter (NOM). They revealed,

Fig. 5. Different electrical configurations of EC/ECF reactors: (a) monopolar-parallel, (b) monopolar-series, and (c) bipolar-series.

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M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

under optimal conditions (current density = 0.25 mA/cm2 and initial was found that Fe is oxidized to Fe2+ [136,137]. However, Fe3+ can be
concentration of NOM = 50 mg/L), high NOM removal was observed produced in solution by oxidation by dissolved oxygen in alkaline pH
after 10 min by BP (approximately 100%) relative to MP configurations conditions. Since Fe2+ has a lower positive charge and a higher solubi­
using both electrodes. lity, it is a less effective coagulant and gives lower contaminant removal
In another study, Loukanov et al. [117] successfully applied large- [138]. Although aluminum is more expensive than iron, aluminum
scale removal of colloidal contaminants from artisanal wastewater by generally has a higher removal performance than iron [139]. Studies on
bipolar electrocoagulation with six aluminum electrodes. They found the composition of iron and aluminum as electrodes have also been
that over 90% removal of total chromium, phosphorus, COD and carried out. It was reported that aluminum has a high performance for
turbidity was achieved at short time (10–30 min), neutral pH and removal of color, phosphate [140] and fluoride [141] and iron has high
minimized current density. Damaraju et al. [118] proposed a BP-EC performance in COD removal. Thus, when a mixture of different con­
reactor with 15 electrodes for the removal of recalcitrant TOC and TP taminants is present, a combination of these two electrodes resulted in a
from distillery wastewater. They observed that the highest removal ef­ good performance. Similar contaminant removal has been reported for
ficiency was achieved to be 73% and 85%. Moreover, a study by Dam­ EC treatment of for paper wastewater using iron and aluminum elec­
araju et al. [119] compared the performance of a continuous BP-EC unit trodes [142]. Akbal and Camcı also showed that EC with Fe–Al electrode
containing 15 electrodes at a laboratory scale with that of a field-scale combinations were able to completely remove copper, chromium, and
BP-EC system containing 132 iron electrodes used to treat marigold nickel from metal plating wastewater which found to be more effective
wastewater. Under optimal conditions, the results well approved that than that of Fe-Fe and Al-Al electrodes [143]. Inert electrodes, such as
almost complete removal of phenolic compounds, pesticides, and metal oxide coatings, have been used as cathodes [143]. When the water
bioactive compounds by BP configuration from the wastewater. has significant amounts of calcium or magnesium ions, the efficiency of
Overall, according to the previous results, monopolar is superior to EC process is reduced [144]. In other cases, the combination of iron and
bipolar for small lab research equipment but further research needs to be aluminum is less effective than aluminum and iron combination.
done to make an accurate generalization for large-scale operation. It is Most reports in the literature utilize a pair of electrodes, although a
important to note that for large industrial scale operation bipolar is few studies have also studied larger numbers of electrodes. Industrial
preferred, because from an electrical perspective it is easier to apply a electrochemical systems, including EC/ECF reactors, typically use a
high voltage and low current electrical supply (i.e. bipolar configura­ large stack of electrodes. Increasing the number of electrodes is used for
tion) than that of low voltage and high electrical current (i.e. monopolar scale up, in order to increase the total electrode area. Some recent
configuration). Most research studies do not acknowledge this studies have examined the effect of the number of electrodes on the
distinction. contaminant removal efficiency. Akbal and Camcı [145] assessed the
removal of Copper (Cu), chromium (Cr), and nickel (Ni) using an EC
reactor containing six electrode plates of aluminium (Al) and iron (Fe)
Electrode material from metal plating wastewater. They inferred that that by increasing the
number of Al-electrodes from two to six after 10 min of the electrolysis
The selection of the appropriate electrode in the EC/ECF processes time, the removal efficiency of Cu, Cr and Ni increased from 77.8 to
affects not only the removal rates of the target pollutants but also the 97.5%, from 71.9 to 93.2% and from 40.2 to 74.1%, respectively. The
chemical and electrochemical reactions occurring in the cell and the results showed a dramatic reduction (99.9%) in Ni concentration was
amount as well as properties of waste sludge produced. In addition to achieved after 30 min with six Al-electrodes. On the other hand, by using
aluminum and iron, various other electrodes materials including: zinc Fe-electrodes with similar conditions, the removal efficiencies of Cu and
[120] copper [121,122] magnesium [123,124] titanium [125] plat­ Cr increased from 87.4 to 98.5% and from 87.7 to 99.9%, respectively.
inum, graphite [126,127] and stainless steel [128,129] have been The reason for this direct correlation between the number of electrodes
evaluated in various applications. To the best of knowledge, iron and and removal rates in this study is that increasing the number of elec­
aluminum electrodes are most commonly used owing to their affordable, trodes is associated with increasing the total area of electrodes, thus
ready availability and proven efficacy [108,130,131]. The anode and making the distribution of the coagulant addition more effective, which
cathode materials can be either similar or of different materials. leads to the complete removal of contaminants [145]. In another study,
Many studies have investigated the effect of the electrode material Khaled et al. [104] studied an EC batch reactor for cadmium removal
used in EC/ECF to achieve a high removal of a wide range of pollutants. from synthetic and phosphate industrial wastewater. The results
Huang et al. [132] found that under identical conditions, phosphate confirmed that the use of four electrodes improved the treatment rate. It
recovery from municipal sewage treatment plants using iron electrodes took 30 min to achieve 90% cadmium removal, whereas 45 min were
was much more efficient than that of aluminum electrodes. The findings required if two electrodes were used for the same function. The process
of Bazrafshan et al. [133] found that both iron and aluminum anodes efficacy was confirmed by increasing the number of electrodes owing to
were very successful in removing fluoride ions from a synthetic solution. an increase in the removal efficiency. However, Nazlabadi et al. [146]
Devlin et al. [131] showed that orthophosphate removal rates for a reached conflicting conclusions. They reported a batch ECF with a series
municipal wastewater treatment plant were higher using EC treatment of five to fifteen electrodes for nitrate and nitrite removals from syn­
with aluminum or iron electrodes relative to magnesium electrodes. thetic solution. They found that the number of electrodes had little effect
Bensadok et al. [134] also found that aluminum electrodes gave the on the removal efficiencies, and with increasing number of electrodes
highest removal efficiency for COD from dairy wastewater treatment, the residual nitrate decreased. Under optimal conditions of<350 mg L-1,
compared to platinized titanium electrodes. Usually, aluminum dis­ as well as up to 500 mg L-1 of initial nitrate concentration, no significant
solves to form in Al3+ ions and Fe to form Fe2+ or Fe3+ (normally effect of the number of electrodes on the removal efficiencies was
generated by oxidation of Fe2+ in solution by dissolved oxygen or other observed [146].
oxidising species). Dia et al. [135] evaluated the performance of iron
and aluminum electrodes in the removal of organic matter. They found
that under optimal conditions, the efficiency of aluminum and iron Solution pH
electrodes in removing the COD was similar, with 70% and 65% of COD
removed using aluminum and iron electrodes, respectively. The obser­ The pH of a solution is a crucial factor that affects EC/ECF processes
vations found virtually complete removal of humic acids occurred; on [106]. It determines the solubility of electrodes and ion production in
the other hand, fulvic acids and hydrophilic compounds were partially the aqueous solution, therewith influencing the rejection efficiency of
removed using either aluminum or iron as an anode. In most studies, it pollutants. Therefore, the main electrochemical and chemical reactions

7
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

in an electrocoagulation system are as follow; Pb(II) and Cd(II) [143] Cu(II), Ni(II), Zn(II) and Mn(II) [157].

M→M n+
+ne−
(6)
Contaminant concentration

2e + 2H2O → 2OH + H2 −
(7)
The initial concentration of the target contaminants can significantly
In acidic solution: affect the pollutant removal achieved by EC/ECF processes. However,
there is no simple relationship or direct correlation between the removal
Mn+ + H2O → M(OH)n + nH+ (8)
achieved and the initial contaminant concentration. Usually, high initial
In alkaline solution: pollutant concentration requires a longer treatment time (i.e. charge
loading) to achieve a high removal [157]. On the other hand, increasing
M n+
+ OH− → M(OH)n (9) the initial concentration of some pollutants results in lower removal
As the electrical current is applied, metal ions are formed at the [158,159]. Higher concentrations can lead to significant changes in the
anodes (Eq. (6)), which combined with the hydroxide ions generated at speciation behavior. For example, increasing the contaminant concen­
the cathode (Eq. (7)), act as a powerful coagulant for pollutant coagu­ tration can decrease the amount of hydroxide cationic complexes
lation [49]. formed, which are responsible for the coagulation [160]. In the case of
The effect of initial pH on EC processes varies depending on the metal ion contaminants, the concentration and type of the anions in­
nature of the contaminants [63]. In alkaline and acidic solutions, the fluence the speciation and thus the effect of contaminant concentration
sacrificial electrodes may be undergone chemical dissolution. on removal by EC. For example, the concentration of some metal ions (e.
Aluminum, in particular, is thermodynamically unstable and will reduce g. Cu+2) in the presence of chloride ions significantly affects their
water in both hydroxide and alkaline solutions. The pH also controls the removal [154]. For other metal ions, the effect of anions type and con­
speciation of the coagulant in solution, the surface charge of pre­ centration is more significant than initial concentration [154].
cipitates, and the complex interactions with the contaminants, including The effect of the initial concentration of target contaminants depends
co-precipitation and adsorption processes. Thus, the effect of pH on EC/ on multiple factors such as the type of pollutant (organic, inorganic,
ECF processes depends on the nature of the anode, the composition of soluble, etc.), interactions with other species present in the solution
the water undergoing treatment, and the target contaminants [147]. being treated, and the electrode material. In some cases, the removal
However, compared to chemical coagulation, the pH change during EC efficiency of pollutants achieved by EC at constant current density and
processes as the production of OH– at the cathode is balanced by con­ treatment time decreases with increasing pollutant concentration. Since
sumption due to hydrolysis of metal ions generated at the anode [148]. the dose of coagulant is constant under these conditions and the initial
The solution pH also influences the size of bubbles formed at the cathode concentration of contaminants increases, there is insufficient metal hy­
in the EC process [48]. The bubble sizes in the EC process are typically droxide coagulant to achieve the same removal [161]. Patel et al. [162]
20–70 μm, smaller than those in induced gas or dissolved gas floatation revealed that by tripling the chromium (VI) ion concentration from 50 to
[56]. The small bubble size provides a high surface area for gas–liquid- 150 mg/l, Cr(VI) removal percentage was declined from 94.88% to
solid interaction, and the bubble size also affects the collisions between 67.06%. On the other hand, Adeogun et al. [163] showed that increasing
bubbles and solids, as smaller bubbles will remain in the system for the concentration of dye from 10 to 50 mg/l had a positive effect on its
longer, while larger bubbles rise rapidly and leave the cell. The removal. Ensano et al. [164] studied the effect of initial concentrations
hydrogen bubbles are smallest in the neutral pHs range 6–8. of pharmaceutical contaminants Diclofenac, Carbamazepine, and
Investigating the relationship between pH and removal efficiency is Amoxicillin (from 0.01 to 10 mg/l) on their removal by EC. They found
complex since the pH can change during the EC/ECF processes [149]. that as the initial concentration of these contaminants increased, the
The effect of pH is further complicated by the pH variation in the EC cell, removal efficiency by EC also increased for a constantly applied charge
as the pH at the electrode surfaces can be significantly different from the loading. This indicates that removal of these contaminants at low con­
bulk pH. This effect was recently demonstrated using pH sensitive centrations is more difficult, even though the coagulant dose per unit
flyorescent dyes, visualized using laser scanning confocal microscopy mass of contaminant is higher at low concentrations. The increase in
[150]. Aluminum and iron exhibit different pH behavior. The iron removal with the initial concentration observed for Diclofenac was
electrode performs well at high pH. At pH values below 3.5, the release lower than for the other contaminants. This was explained by the fact
rate of aluminum ions (Al3+) is higher than at pH values above 3.5, in that Diclofenac was more difficult to remove, indicating that the nature
which there is aluminum in the form of boehmite [AlO(OH)] precipitate of the contaminant influences the effect of initial concentration on
[151]. At acidic pH, the dissolution of iron electrodes is usually signif­ removal performance. Un et al. [163] also studied the effect of the initial
icant even in the absence of applied current, for example, oxidation of concentration of heavy metal contaminants Cu, Cd, and Ni, on their EC
ferrous (Fe2+) to ferric iron (Fe3+), the more effective coagulant) was removal. They found that increasing concentration had little effect on
slower at lower pH which was capable of inactivating E. coli and viruses the removal performance and, in some cases, led to a decrease in the
due to ferrous iron oxidation [152]. removal achieved. However, in another study, increasing the concen­
The decrease in the dissolution rate at high pH can be attributed to tration of Ni, Cd and Pb decreased their removal efficiency [165]. It is
the decrease in iron corrosion in alkaline pH in the presence of oxygen. clear from the wide range of different behaviors, there is no clear rela­
Under these conditions, a passive layer forms on the surface. Consider­ tionship between initial contaminant concentration and removal per­
ation of all of these effects demonstrates that pH is the key parameter in formance. These differences in behavior are presumably due to the
EC/ECF processes. Removal of phosphorus and metal cations has been complexity of the interactions between the contaminant, other species in
found to be sensitive to the pH. For phosphorus, higher removal by EC solution, and the coagulant.
with iron electrodes was achieved at lower pH values (e.g. at a pH of 3)
[153]. However, with aluminum electrodes, the removal of phosphorus Selection of operating parameters in EC/ECF
by EC was higher in the pH range from 6 to 8 [153]. Interestingly,
another study showed that as pH increases, the removal of copper, There are a large number of operating parameters affecting EC/ECF
manganese, and zinc contaminants by EC tends to increase [154]. performance, including those discussed above: pH, treatment time,
Increasing pH values has also been shown to increase the removal of current density or cell voltage, electrode material, initial pollutant
many different metal ions by EC/ECF using different electrode materials concentration, inter-electrode distance, and others such as the electrode
(Fe/Al), including: Co(II) [155] As(V) [156] Cu, Cr and Ni [143] Cu(II), geometry (e.g. aspect ratio, flat plate of corrugated), manifold design,
solution flow velocity, the concentration of dissolved oxygen, and the

8
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

Table 1
Typical values of operating parameters for EC/ECF processes.
Practical added value of Pollutant Key issues to be addressed Ref.
parameters

^pH = 2 Pb pH value for>99% removal efficiency was equal to 9.5 (at fixed other factors). [184]

pH = 12
* for Al electrode: SOC Efficiency removal (%) for Al electrode, respectively: [138]
Operation time = 60 min TP 78, 96, 84, 100, 65, 84
Current density = 38.89 mA. Cu
cm− 2 Zn Efficiency removal (%) for Fe electrode, respectively:
pH of the solution = 6 Mn 57, 96, 81, 100, 61
Fe
* for Fe electrode:
Operation time = 110 min
Current density = 38.89 mA.
cm− 2
pH of the solution = 6
Nitrate 93% removal, the best economical and efficient design. [228]
* Voltage = 17 V
* Electrolysis Time = 240 min
* pH = 8

^ Current density = 0 Am− 2 COD The removal efficiency (%) of 80, 98 ,100 and 100, respectively in optimum condition. [229]
^ pH: 2 Phosphate
^ Voltage = 16.1 V SS
* Current density = 0.65 Am− 2 Turbidity
* Initial pH = 6
* Charge loading = 0.59Fm− 3

Current density = 0.75 Am− 2

pH: 10

Voltage = 20.5 V
^ pH = 4
^ Current density = 1 mA.cm− 2
^ Electrolysis time = 5 min
^ C0 = 20 mg.L− 1

Iron Removal efficiency of 99.6%. The impact of technological parameters on pollutant removal followed the order of [230]
* Electrolysis time = 20 min C0 > t > CD > pH.
* Initial pH = 6
* Current density = 1.5 mA.
cm− 2
* C0 = 20 mg.L− 1

pH = 8

Current density = 2 mA.cm− 2

Electrolysis time = 20 min

C0 = 60 mg.L− 1
^ Operation time = 5 min
^ Current density = 0.4 mA. Nitrate 96% removal efficiency in continuous operation of the ECF process. [231]
cm− 2
^ pH of the solution = 3
* Operation time = 30 min
* Current density = 3.2 mA.
cm− 2
* pH of the solution = 7

Operation time = 30 min

Current density = 3.2 mA.
cm− 2

pH of the solution = 11
* for TSS removal: TSS For TSS, 76.6% removal efficiency achieved. [232]
Operation time = 30 min Cu For Cu, Cr and Zn, respectively: 99%, 59.2% and 82.1% removal efficiency.
Current density = 5.3 mA.cm− 2 Cr
pH of the solution = 7 Zn
* for heavy metals removal:
Operation time = 40 min
Current density = 3.2 mA.cm− 2
pH of the solution = 7
* Current density = 100 A.m− 2 Cr (VI) 100% removal efficiency. [233]
pH of the solution = 4.5
As 93.5% and 95.7% removal efficiency for Fe and Al electrode, respectively. [183]
^ Operation time = 0 min
^ Current density = 2.5 A.m− 2
^ pH of the solution = 4
1
^ initial concentration: 75 μg L−
* Operation time = 12.5 min
* pH of the solution = 6.5
for Al electrode:
* Operation time = 15 min
(continued on next page)

9
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

Table 1 (continued )
Practical added value of Pollutant Key issues to be addressed Ref.
parameters

* pH of the solution = 7

Operation time = 15 min

Current density = 7.5 A.m− 2

pH of the solution = 9

initial concentration:
500 μg L− 1
* Current density = 400 A.m− 2 Hg 99.95% removal efficiency. [234]
* pH of the solution = 3–7

Notes: ^ Minimum; * Optimum; † Maximum.

addition of other chemicals [60]. In the numerous published studies, the Simultaneous effect of parameters
effect of different parameters on contaminant removal has been inves­
tigated [166–169]. Each of the parameters discussed above not only affects the EC
A summary of the factors that have been investigated and their effect process performance individually, they also interact either synergisti­
on the performance of EC/ECF processes for a wide range of different cally or antagonistically. Table 2 summarizes the findings of studies that
contaminants is shown in Table 1. In particular, the range of each of the have evaluated the interactions between operating parameters. It is clear
parameters used (i.e. the minimum and maximum) is given, as well as from these studies that the interaction between different parameters
the reported optimum value of each parameter, given through special varies depending on the nature of the contaminant. This again confirms
pollutants, was reported. This table can provide a useful guide for re­ the complexity of the physico-chemical interactions between the con­
searchers and engineers to select the suitable operating parameters for taminants, other species present, and the electrochemically generated
EC/ECF processes. coagulant.

Table 2
Reported studies on simultaneous effect of EC/ECF parameters on pollutant removal.
Simultaneous effect of Condition Comments Ref.
parameters

pH and initial • pH (5–9) • pH is inversely correlated but at lower concentrations, this is more noticeable and the effect of [171]
concentration • time (5–25 min) concentration is also known at high pHs.
Time and initial • initial copper content • Time is directly correlated but at low concentrations, the effect of time is reduced.
concentration (2.5–32.5 mg.L− 1) • Voltage and time are both directly related, but voltage has more impact.
Voltage and time
Time and Current density • Time (5–20) • Both are directly related, but the current density has more impact. [235]
• Current density (30–240)
Current density and pH • Time (5–45 min) • Both current density and pH have a direct effect, but at high pH the tire density is low. [236]
Time and pH • Current density (22–110) • When removing TSS, time is highly pH-dependent and more effective at low pHs.
Steel and aluminum • pH (3–7) • The type of electrode materials was almost the same except for one state.
• electrode material (steel/
aluminum)
Voltage and initial • Voltage (17–27 V) • Voltage and concentration are directly related and at low voltages, the positive effect of concentration [237]
concentration • Nitrate concentration is greater. The same is true of time and pH.
Time and pH (100–300 mg.L− 1) • The simultaneous increase of all the parameters investigated in this article has a drastic effect.
• Time (50–80)
• pH (8–10)
Time and Current density • Time (20–60 min) • Both are directly related on COD, TSS & Turbidity removal but when the current density was higher, [238]
• Current density (10–20 mA/ the effect of time was increased.
cm2)
pH • Time (20–60 min) • Acidic pH (in range of 5–6) was better for Decolorization [239]
Current density and pH • Current density (15–35) • At a low density, an increase of pH resulted in a decrease in decolorization efficiency, but at a higher
Time and other • pH (4–9) density, an inverse performance was observed.
parameters • Optimum condition for time was about 20 min at different pH and current density.
Batch and continuous Batch & continuous • Batch & continuous were almost the same within 10%. [240]
• The color and COD removals by the batch reactor were higher than the continuous reactor because the
distribution of electroactive species.
pH and initial • pH (4–7) • At higher initial nitrate concentration, increasing the pH enhanced the nitrate removal efficiency. [146]
concentration • initial nitrate (300–500 mg. • At lower current intensities, the residual nitrate increased by increasing the initial pH.
Current intensity and L− 1) • The residual nitrate declined by increasing the reaction time at a constant initial concentration and
pH • current intensity (2–3.5 A) number of electrodes.
• time (110–180 min) • Increasing the number of electrodes, the residual nitrate decreased, but at a constant reaction time and
• electrode number (8–12) number of electrodes, the increasing of the current intensity had no specific effect on the residual
nitrate.
Time and Current density • time (10–30 min) • The time interaction and current intensity were not statistically significant on bacterial biomass [241]
• current density (2–3 A) removal but they had a synergistic effect on color removal.
pH and initial • pH (6–8) • Acidic pH improved the removal rate a lot to some extent that the copper concentration effect was [171]
concentration • initial copper (10–25 mg.L− 1) disappear.
Time and initial voltage (9–15 V) • Time and copper concentration hadn’t a special effect on each other.
concentration • time (10–20 min) • Voltage and treatment time had positive effects on copper removal efficiency but not as much as pH
Voltage and time values.

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M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

Modeling approaches below.


Sacrificial Reactions occurred at Anode and Cathode, in the Solution, and
Despite the EC applicability in water and wastewater treatment, its electrode Polymerization
industrial application has not been widespread, in part due to the lack of Al Basic Al (s) → Al+3 (aq) + 3e- (10)
systematic models for reactor scale-up. Hakizimana et al. [47] reviewed conditions 3H2O (l) + 3e- → 1.5H2 (g) + 3OH- (aq) (11)
the studies with three modeling approaches, including, statistical Al+3 (aq)+ 3OH- (aq)→ Al(OH)3 (s)↓ (12)
Al (s) + 3H2O (l) → Al(OH)3 (s)↓+ (13)
modeling, knowledge-based models (e.g., phenomenological models, 1.5H2 (g)
detailed mechanism), and computational fluid dynamic (CFD). To date, nAl(OH)3 (s)↓ → Aln(OH)3n (s)↓ (14)
most studies have used statistical modeling such as response surface Acidic Al (s) → Al+3 (aq) + 3e- (15)
methodology (RSM), which determines the effects of independent pa­ conditions Al+3 (aq)+ 3H2O (l) → Al(OH)3 (s)↓+ (16)
3H+ (aq)
rameters and their interactions; consequently, an empirical model could
3H+ (aq) + 3e- → 1.5H2 (g) (17)
be generated to estimate the optimum operating conditions [47]. Studies Al (s) + 3H2O (l) → Al(OH)3 (s)↓+ (18)
have applied the RSM modeling approach to techno-economic optimi­ 1.5H2 (g)
zation of parameters [146,170]. For multi objective optimization, ANN Fe and SS Basic Fe (s) → Fe+2 (aq) + 2e- (19)
has been applied with RSM for copper removal from simulated waste­ conditions 2H2O (l) + 2e- → H2 (g) + 2OH- (aq) (20)
Fe+2 (aq)+ 2OH- (aq)→ Fe(OH)2 (s)↓ (21)
water using the EC process [171]. Knowledge-based models, which Fe (s) + 2H2O (l) → Fe(OH)2 (s)↓+ H2 (22)
evaluate the kinetics of pollutant abatement [172] electrochemical (g)
phenomena, adsorption and variable order kinetic model [173] floccu­
lation, flotation and settling, and complexation have been also investi­ Acidic 4Fe (s) → 4Fe+2 (aq) + 8e- (23)
conditions 4Fe+2 (aq) + 10H2O (l) + 10O2 (g)→ (24)
gated by many researchers [47]. According to the literature, CFD
4Fe(OH)3 (s)↓+ 8H+ (aq)
simulations, analysis of mixing, mass transfer, current distribution and 8H+ (aq) + 8e- → 4H2 (g) (25)
electrochemistry, will likely play a crucial role in improving EC reactor 4Fe (s) + 10H2O (l) + 10O2 (g)→ 4Fe (26)
design for future applications [47]. (OH)3 (s)↓+ 4H2 (g)
Zn Zn (s) → Zn (aq) + 2e-
2+
(27)
2H2O (l) + 2e- → H2 (g) + 2OH- (aq) (28)
Mechanisms of pollutant removal in EC/ECF processes
Zn2+ (aq) + 2H2O (l) → Zn(OH)2 (s)↓ + 2H+ (29)
Mg Mg (s) → Mg2+ (aq) + 2e- (30)
As it mentioned previously, EC entails a complex combination of 2H2O (l) + 2e- → H2 (g) + 2OH- (aq) (31)
chemical and physical interactions; and the study of the EC/ECF Mg2+ (aq) + 2H2O (l) → Mg(OH)2 (s)↓ + 2H+ (32)
Cu Cu (s) → Cu2+ (aq) + 2e- (33)
mechanisms is useful in order to improve understanding of the phe­
2H2O (l) + 2e- → H2 (g) + 2OH- (aq) (34)
nomena taking place in the process. This new understanding can enable 2Cu (s) + 3H2O (l) + 0.5O2 (g) → 2Cu(OH)2 (s)↓ + H2 (g) (35)
the development of designs to be optimized for each application, as well
as the development of innovative cell designs and processes for the
removal of various contaminants [26]. According to the literature, to
remove pollutants from drinking and waste waters, various mechanisms Colors and textile dyes
synergistically occur in EC/ECF processes, and these mechanisms are
illustrated schematically in Fig. 6. According to the literature, several mechanisms likely occur between
The mechanisms of EC/ECF processes depend upon the electrode dye molecules and hydro-generated products. As shown in Table 4, the
material, which determine the type of coagulants and oxidation/ predominant mechanisms of dye removal include dye molecule
reduction reactions, as well as the chemical and physical properties of adsorption, either by electrostatic attraction or physical entrapment,
the solution undergoing treatment, in particular its composition (con­ and precipitation [176]. However, the pH of the solution can alter the
centration and nature of the contaminant and other species present), pH, rate of these interactions [21]. Thus, dyes are typically removed by
and conductivity. Table 4 summarizes EC/ECF processes for removing precipitation or adsorption processes:
various pollutants from 2010 to 2020 that partially or comprehensively Precipitation→{ DYE + Monomeric M → M [DYE-Monomeric M](s)pH=4-5
identified the contaminant removal mechanisms. The range of electrode DYE + Polymeric M → M [DYE-Polymeric M] (s)pH=5-6
materials used in these studies included aluminum, aluminum alloy, Adsorption→{ DYE + M (OH)n (s) → [Particle]pH>6.5
[DYE-Polymeric M](s) + M (OH)n (s) → [Particle]pH>6.5
iron, stainless steel, zinc, copper, and magnesium (Mg). For these
metals, the following oxidation/reduction reactions can be considered
to occur in EC/ECF processes [26,124,174,175]: Mollah et al. [177] applied a continuous EC process for removing orange
Al+3 produced at the anode reacts with OH– (or water) to form Al II dye using aluminum electrodes. The maximum dye removal (94.5%)
(OH)+ 2 , followed by Al(OH)3 as the pH increases, and finally, polymer­ was at a current density and initial pH of 16 mA/cm2 and 6.5, respec­
ization processes occur to form Aln(OH)3n. In the case of iron electrodes, tively. The main dye removal mechanism was adsorption onto the
ferrous Fe2+ is formed at the anode, which can precipitate as Fe(OH)2. polymerized aluminum hydroxide, which has a strong affinity to adsorb
Preferably the ferrous iron is oxidized to the ferric form (Fe3+), a more the hydrolyzed dye molecules. Also, they proposed that a minor,
effective coagulant with lower solubility than Fe2+. This can be achieved possible mechanism was chemical degradation, which occurred between
by dissolved oxygen under acidic conditions or by the addition of an orange II and oxidants produced during the EC. Olad et al. [178]
oxidizing agent. Fe3+ can precipitate as ferric oxyhydroxide, FeO(OH), investigated Alphazurine FG dye using iron and aluminum electrodes
or as iron oxide Fe2O3 (also known as hematite). In some cases where a using an EC process. The pH range for maximum Alphazurine removal
mixture of Fe2+ and Fe3+ are present, Fe3O4 (magnetite) may be was between 4 and 9, and under these conditions, the majority of the
precipitated (not shown in the list of reactions above). Other metals Alphazurine was removed by adsorption and enmeshment. The iron
precipitate as hydroxide as the pH increases. The mechanisms of anode was more efficient for Alphazurine removal since the hydrous
contaminant removal for different types of contaminants, including aluminum hydroxide lacks a relatively low adsorption capacity for
colors and dyes, heavy metals, anions, hardness, and other contaminants Alphazurine. The results also indicated pseudo-first-order kinetics for
often present in municipal and industrial wastewater, are discussed Alphazurine removal by the EC process. As an evaluation of the removal
mechanism for crystal violet using EC, Mbacké et al. [179] applied
aluminum and SS as the anode and cathode, respectively. The current
density applied in the batch EC reactor was varied from 10 to 25 mA/

11
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

Fig. 6. Mechanisms occurring simultaneously during EC/ECF processes.

cm2. The results suggested that the removal mechanism was a combi­ alkaline pH caused the amphoteric behavior of hydroxides leading to
nation of coagulation by aluminum hydroxide oliomers and electro­ soluble cations and monomeric anions. Kim et al. [187] applied the EC
chemical oxidation. In the coagulation reaction, crystal violet molecules process with iron and aluminum electrodes for the removal Pb2+, Cd2+,
are attached to the aluminum hydroxide, mainly by chemical rather and Cu2+. Precipitation, adsorption, and chemical oxidation/reduction
than physical interactions. For methylene blue investigated by Liu and were reported to be the dominant mechanisms for lead, cadmium, and
Wu [180] adsorption was the main removal mechanism using a batch EC copper (Pb2+, Cd2+, and Cu2+) removal. In addition, the presence of
process with aluminum and titanium electrodes. Ramya Sankar & chloride in the electrolyte caused the precipitation of the heavy metals
Sivasubramanian [181] affirmed that the removal of Congo red dye was as Pb(OH)Cl, β-Cd2(OH)3Cl, and CuCl.
via adsorption and charge neutralization mechanism followed up in situ EC/ECF typically operate best in the neutral pH range 6–8.
aluminum coagulants production. The pseudo-second order kinetic Furthermore, unlike chemical coagulation processes, EC/ECF does not
model was also achieved as a well-fitted model for Congo red dye lead to a significant shift in the pH of the water. This is due to the
removal. simultaneous generation of metal ions at the anode and hydroxide ions
at the cathode. The produced metal ions react with hydroxide, leading to
very little net change in pH. Thus costs for pH adjustment are not
Heavy metals required, in fact, these costs are much lower than they are for competing
chemical processes such as chemical coagulation and lime softening.
As shown in Table 4, EC/ECF processes have been applied for
removal various heavy metals, including: arsenic (As5+ or As3+), chro­
mium (Cr6+ or Cr3+), zinc (Zn2+), nickel (Ni2+), copper (Cu2+), cad­ Other inorganic contaminants
mium (Cd2+), mercury (Hg2+), cobalt (Co2+), lead (Pb2+), manganese
(Mn2+), antimony (Sb5+), strontium (Sr2+), cesium (Cs2+), iron (Fe2+), Ion removal mechanisms entailed different pathways depending on
aluminum (Al3+) from drinking and waste waters. Wan et al. [182] their type. For evaluation of fluoride, Emamjomeh et al. [21] conducted
evaluated the mechanism of arsenic (As3+ and As5+) removal in a batch a batch monopolar ECF process with aluminum electrodes. It was found
EC system using iron electrodes. During the EC process, the dissolved that under acidic conditions, the aluminum remained dissolved, limiting
iron precipitated as lepidocrocite (γ-FeOOH), which adsorbed the the effectiveness of the process. The highest fluoride removal was ob­
arsenic irons. In the case of As3+, it was partially oxidized to As5+, which tained in the pH range of 6 to 8. When pH was in this range, the fluo­
removed more easily than As3+ during the EC treatment. It was found rohydroxide aluminum complex was formed. Under these conditions,
that phosphate inhibited arsenic removal; however, using longer treat­ the fluoride removal mechanism was found to be the adsorption of F−
ment times to increase the dose of iron oxide enhanced the arsenic and precipitation of cryolite (Na3AlF6) formation. Behbahani et al. [92]
removal in the presence of phosphate. At high pH (8–9) and high initial confirmed that fluoride was adsorbed onto aluminum hydroxide co­
As concentration (1000 µg/L), the As removal rate was slow, and it took agulants during a batch EC process (pH = 7).
a long time for the dissolved As concentration to fall below 1 µg/L. Co- For nitrate removal using EC/ECF processes, nitrate reduction has
precipitation and adsorption of arsenic onto the aluminum and iron been identified as a key step in its removal, although the precise nitrate
hydroxides were also reported by Kobya et al. [183]. Mohammed et al. removal mechanism pathway was not scrutinized to determine the
[184] investigated the As removal using various electrodes and found following mechanisms that occur afterward [146,170,188]. However,
that first order kinetic model was the best to describe its removal; they Lacasa et al. [189] compared nitrate removal by chemical coagulation
analyzed the sludge obtained during the EC process of which results and EC using aluminum and iron electrodes and found nitrate could be
indicated the adsorption of arsenic species on to the metal hydroxide removed by adsorption during EC. They reported that the EC process
surfaces in case of steel and aluminum electrodes. Syam Babu et al. was effective for nitrate removal primarily due to the preferential
[185] applied an external air supply with the EC process to completely adsorption of nitrate ions onto the aluminum and iron hydroxide pre­
remove the As species; the generation of oxidizing agents including cipitates. A small amount of ammonium ion production was found to
ferryl ions during the process improved the arsenite removal. Murthy & occur during the EC process, which also subsequently adsorbed onto the
Parmar [186] proposed a pseudo-second-order kinetic model for the hydroxide flocs. Yehya et al. [190] analyzed the nitrate removal
adsorption of strontium ions (Sr2+) during EC. It was found that SS mechanisms via the EC process with aluminum electrodes. It was found
electrodes were more effective for the removal of Sr2+ (with a removal of that nitrate removal followed first-order kinetics, and the rate of
around 93%) with an optimum current density of 8 mA/cm2. A neutral removal was directly proportional to the applied current. The primary
pH was desirable for higher strontium ion removal since acidic and mechanism of nitrate removal was found to be reduction of nitrate to

12
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

ammonium, and adsorption of ammonium ions onto the flocs. A model process entailed adsorption, flocculation, entrapment, sedimentation,
of the nitrate removal was developed based on ammonium adsorption and flotation; by increasing the pH from 4.35 to 6, the reaction rate
with zero-order kinetics, in combination with electroreduction of nitrate constants of adsorption, flotation and entrapment amplified [198]. By
with first-order kinetics. However, the presence of other anions such as variation of voltage (7.5–12.5 V), four mechanistic models were pro­
phosphate, which might interfere with the nitrate removal, was not posed to determine the suitable one fitted well by measured data. Ac­
evaluated by these authors. cording to the outcomes, the model opted that assumed the COD
As a prominent study on phosphate removal mechanism, Lacasa et al. removal by adsorption and entrapment of the coagulants, which settled
[191] applied the EC process with iron and aluminum electrodes. The accordingly, while the floated flocs occurred via flotation of the settled
adsorption of anions onto metal hydroxide and co-precipitation of flocs [173].
phosphates was proposed as the main mechanisms of phosphate removal
by the EC process. In the case of aluminum electrodes, aluminum Oil and grease
phosphate formation was enhanced at low current densities (0.1 mA/ To remove oil from wastewater, Liu et al. [199] applied aluminum
cm2). In the case of iron electrodes, the adsorption mechanism played no electrodes in an ECF process and quantified the amount of flotation and
significant role in phosphate removal via the EC process. Bakshi et al. sedimentation. It was found that increasing the current density
[192] also confirmed the successful adsorption of the phosphate onto improved the flotation. At a current density of 15 mA/cm2, about 90% of
aluminum hydroxide flocs using EDS spectra obtained XRD analysis of the oil was separated by flotation; however, at a current density of 7.5
flocs. Amongst studies on boron removal mechanism, Isa et al. [193] mA/cm2, a higher oil removal of 97.3% was obtained. In addition, it was
utilized an ECF process with aluminum electrodes. According to ther­ found that gentle mixing was required to obtain effective flotation.
modynamics study results, the removal mechanism was found to be
chemisorption on the aluminum hydroxide flocs and followed a pseudo- Suspended solids and turbidity
second-order kinetic model; the adsorption process that revealed an The EC process can be a promising technology for the removal of
augmented dispersal in the solution was spontaneous The produced flocs colloids from drinking and waste waters. The pH of the solution has been
were also studied to recover boron as a recyclable precipitate. Mala­ shown to be an influence the removal performance as well as the
kootian et al. [194] applied a batch EC process using iron electrodes to mechanism of removal of suspended solids and turbidity by the EC
remove hardness from water. It was found that the initial pH, applied process [200]. Liu et al. [200] studied the removal of suspended solids
voltage, and reaction time all had a significant impact on the hardness using EC with iron electrodes and found that for pH between 5 and 7, the
removal mechanism. At acidic pH, the Fe(OH)2 is presented in the so­ generated iron hydroxide effectively traps the destabilized particles.
lution soluble, and Fe(OH)3 is produced precipitated in at the neutral
and alkaline pH; At higher pH, additionally, the precipitation of the Pathogens and microorganisms
calcium and magnesium carbonate salts may also occur on the cathode. The EC process is a promising technology for pathogens and micro­
organisms abatement on which researches are inadequate; however,
Municipal and industrial wastewater Heffron et al. [201] investigated virus mitigation in drinking water using
a batch EC process using iron electrodes. The primary mechanism of
Dissolved organic and inorganic content removal was by physical interaction with the flocs, and inactivation was
The mechanism of COD removal depends on the species produced also observed by ferrous iron oxidation. Aguilar Ascon [202] evaluated
during the EC process and the formation of flocs affected by the pH of the the removal of Escherichia coli (E. coli) using a batch EC process.
solution and reactivity of organic compounds. Aswathy et al. [195] Aluminum and iron electrodes were applied as the anode and cathode
found that neutral pH was suitable to remove COD from bilge water; at using a monopolar connection. It was found that the EC process signif­
lower pH, the precipitation of iron insoluble was lesser, leading a lower icantly removes pathogenic microorganisms, such as E. coli, which re­
removal efficiency. The second order kinetic model was also reported as duces the need for chlorine during the final treatment stage. This
the best one or both Langmuir and Freundlich isotherm models of sol­ research did not elaborate on the E. coli removal mechanisms, so further
uble COD removal. Chou [196] investigated the removal of polyvinyl studies are needed to determine the processes that led to the removal or
alcohol (PVA) via a batch EC process. The maximum removal was ob­ inactivation of the E coli.
tained using a combination of an iron anode and an aluminum cathode.
The dominant PVA removal mechanisms were adsorption and co- Radioactive elements
precipitation, however, the mechanistic study of the process for PVA
removal was not scrutinized; the flocs and the solution were not The EC process is also applied for the removal of radioactive con­
examined as well. Nawarkar & Salkar [3 4 6] evaluated municipal taminants from drinking and waste waters. Kamaraj and Vasudevan
wastewater treatment using solar powered EC. Although COD and [203] applied various anode materials, including aluminum, iron,
turbidity removal of 92% and 94% were achieved, TDS removal was magnesium, and zinc, to remove strontium and cesium from water using
only 50%, which indicates that EC is less effective for TDS removal in the EC process. According to the results, the adsorption mechanism was
comparison with other pollutants. Similarily, Bakrya et al. [3 3 7] found dominated in strontium and cesium removal than direct cathodic
that TOC, turbidity, and TDS removal using the EC process were 64.8%, deposition; the results of kinetic studies revealed the suitability of sec­
98.3%, and 78%, respectively. ond order model for adsorption of strontium and cesium on magnesium
Ulu et al. [197] evaluated the mechanism of removal of natural hydroxides. The Langmuir adsorption isotherm was best fitted with the
organic matter (NOM) mechanism by EC with aluminum and iron experimental data. Li et al. [204] evaluated uranium (VI) removal via
electrodes. The results indicated that the EC process was very effective the EC process. Iron and graphite were used as electrodes of the EC
for the removal of the aromatic part of the NOM. Three major mecha­ process and 79.01% of uranium was achieved at pH = 6 due to the
nisms were reported, including adsorption by hydrogen bonding and balanced generation of iron oxides and hydroxides. The removal
Van der Waals interactions, precipitation, and sweep coagulation. It was mechanism was precipitation, and the second order kinetic model was
found that the EC was predominantly able to remove humic, hydro­ best fitted with the experimental data. The same results for uranium
phobic, and high molecular weight compounds. Syaichurrozi et al. removal were reported by Li et al. [205]. Nariyan et al. [206] also
[173,198] presented the mechanistic model of the EC process, a prom­ removed uranium from mine water through the EC process. Iron and
ising investigation of the EC study, for Vinasse removal. The effect of aluminum were used as anodes with stainless steel cathodes. It was re­
initial pH and the voltage were scrutinized in this regard. The mecha­ ported that sorption and reduction were the main mechanisms in ura­
nistic model revealed that the COD removal reactions during the EC nium removal; and for both of electrode materials first order kinetics

13
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

was the best models. 2- The improved sequential biological treatment process can be used to
reduce high COD content in some raw wastewater.
Opportunities and barriers of EC/ECF technologies among 3- To coagulate the suspended solids (SS) and the most dissolved ma­
current treatment methods terials that could cause fouling for membrane bioreactors

Electrocoagulation is a relatively recent wastewater treatment pro­ It should be noted that EC has been used as a post treatment polishing
cess that has been shown continuous development for 30 years [26,59]. process to achieve a higher degree of pollutants removal after the pri­
This treatment process has a promising performance that could exten­ mary treatment processes. The performance of EC with that of other
sively overtake the drawbacks of other treatment methods and can treatment processes such as chemical coagulation [145,207–210] bio­
become a sustainable and cost effective treatment process (4). According logical treatment [211] anodic oxidation [212] and Fenton [213–215].
to the available published studies, it is clear that EC as a treatment From the recent studies listed in Table 3, it is clear that EC represents a
process for high COD load has been applied as a single or in combined promising treatment process all types of wastewater, including those of
treatment systems to achieve one of the following objectives: high COD and can achieve high removal efficiencies and with low solid
wastes. Accordingly, many promising opportunities encourage the
1- To remove the toxic constituents from some types of wastewater in application of EC treatment processes. However, there are several
addition to some non-biodegradable compounds problems or barriers that have been faced in many studies that could
limit the large-scale application of EC treatment processes.

Table 3
Comparisons of EC, chemical coagulation (CC) and other treatment processes.
Drinking and waste EC CC Ref.
waters
Electrode Current pH Contaminant removal Coagulant Dosemg. Contaminant removal
material density mA. L− 1
cm− 2

Palm oil mill effluent Al-Al 2 5 72% Oil68% COD Al2 (SO4)3 500 55% Oil, 75% SS at pH [242]
(POME) 2.5
Textile wastewater Fe-FeAl-Al 7.515 8 98% dye Al2 (SO4)3 500 53% dye [216]
Berberine FE-FE 19.4 5.5–8.5 87.6% polymeric ferric sulfate, 200–600 35% at pH 7.5 [207]
pharmaceutical polyaluminum chloride
wastewater
Coal mine drainage Fe-Fe 50 2.5 99.96%. NaOH for precipitation 1N 28.4% to [214]
wastewater solution
Boron removal from Al-Al 3.75 8 94% Boron AlCl3 7450 24% Boron [243]
boron-containing
solution
Gelatin production Al-Al 1A 7 73.6% COD APC 54.5 55.6% COD [244]
wastewater
Artisanal tannery Fe-Fe 0.4 A 6 71.15% COD FeSO4 370 83.17% COD [215]
wastewater
Textile Factory Al-Al 0.4 A 9 58.86, 94.44 and 97.81% of Al2 (SO4)3 500 56.08 and 63.64% [245]
COD, total phosphorous and COD and total
turbidity phosphorus

Drinking and waste waters EC Other treatment processes Ref.

Electrode Current density pH Contaminant Characteristics and Contaminant removal


material mA.cm− 2 removal

Photoelectrocoagulation, peroxi-electrocoagulation and peroxi- [246]


photoelectrocoagulation
Pharmaceutical wastewater Fe-Fe 15 7 34% COD peroxi-electrocoagulation > peroxi-photoelectrocoagulation >
photoelectrocoagulation > electrocoagulation
peroxi-electrocoagulation (PEC) and peroxi-coagulation (PC)
processes
Simulated purified terephthalic Fe - Graphite 4.5–22.8 1–5 60.76%, COD 73.91% COD by PEC66.68% COD by PC [247]
acid wastewater
Anodic Oxidation or electro oxidation
Acid green dye 50 from Al-Al 3.51 9 90% Color Graphite anode/ SS Cathode/ 20V, 10 A 68% [212]
wastewater
Aqueous solution of ellagic acid Fe-Fe 3.20, 6.41, and 8 93% COD Graphite and RuO2/IrO2/TaO2 3.20, 6.41, 100% [248]
12.82 coated titanium electrodes and 12.82 ellagic acid

Drinking and waste EC Other treatment processes Ref.


waters Electrode Current density pH Contaminant removal Contaminant removal
material mA.cm− 2

Biological Treatment
Municipal Wastewater Fe-Fe 2-4 7.5 84% COD 83% COD [211]
Treatment
Laundry wastewater Al-AL 8V 7 80% SDS Sodium aerobic degradation by 40% SDS Sodium [249]
dodecylbenzene sulphate Bacillus strain, 72 h dodecylbenzene sulphate
Olive mills Wastewater Advanced Oxidation
H2O2/Fe(II), O2/Fe(II), and H2O2/O2/Fe(II)
Al-Al 22 V 6.13 93% decolorization Pre-treated by EC 78% decolorization [250]
92.4% Phenolic reduction Untreated by EC 14% decolorization

SS: Stainless Steel.

14
M. Mousazadeh et al.
Table 4
Studies of the operating conditions and mechanisms of removal of pollutants using.
Targeting pollutant Source C.D.a (or Initial Voltage E.T.b Electrode Electrode Main and primary mechanisms of Removal Reactor T.E.c (%) Ref.
current) pH (V) (min) material configuration removal path

Colors and textile dyes


Orange II Synthetic wastewater 12-21.5 2-12.6 - - Al BPg Adsorption on polymerized Al Settled Continuous 33-94.5 [177]
mA/cm2 (300-575 mL/
min)
Alphazurine FG Synthetic wastewater 2.5-10 4-9 - 0-10 Al and Fe MP Enmeshment of AF in particles Settled Batch 35-97 [178]
mA/cm2 precipitate + Adsorption on precipitate and
Fe hydroxide floated
Acid blue 113 Synthetic wastewater 10-50 5.5-7.5 - 0-60 Fe and SS MP Adsorption - Batch >95 [251]
mA/cm2
Reactive red 198 Synthetic textile - - 5-40 5-90 Al MP and BP Adsorption of dye molecules on flocs Settled Batch <99.89 [161]
wastewater
Disperse blue 56, Basic Synthetic wastewater 5.44- 2-10 - 1-10 Fe MP Precipitation + adsorption Settled Batch <94.7, [176]
yellow 28 32.67 and <99.9
mA/cm2 floated
CI reactive blue 25 Textile industry - 5-11 14-20 0-90 Al MP Adsorption Settled Batch <97.7 [252]
and
floated
Brilliant green Synthetic wastewater 6.9-41.7 2-10 - 0-30 Al MP Adsorption Batch <99.99 [253]
mA/cm2
Crystal violet Synthetic wastewater 10-25 3-10 - 0-15 Al and SS MP Complexion + adsorption Settled Batch >70 [179]
mA/cm2 and
floated
Direct green 1 Synthetic wastewater - 3-11 2-6 0-60 SS - Adsorption - Batch <99.87 [254]
Methylene blue Synthetic wastewater 5 mA/ 3-11 - 2.5-30 Al and - Adsorption - Batch <100 [180]
cm2
15

titanium
Heavy metals and
metals
Cd Synthetic solution 1-5 mA/ 4-9 - 0-120 Mg and SS - Adsorption Settled Batch <99 [123]
cm2
Sr (II) Synthetic solution 410-1000 - 11.5- 30 Fe MP Adsorption Settled Batch 87.45- 99.5 [255]
mA 17.84
Hg, Pb, Ni Synthetic drinking 0.25-2.0 2-10 1.5-2.1 5-35 Mg alloy, - Adsorption - Batch 38-99, 54- [124]
water mA/cm2 Al, and MS 98, 58-99
Mn Synthetic 0.25-2 3-11 - 15-105 Mg and SS MP and BP Adsorption Settled Batch 84-99 [256]

Sustainable Energy Technologies and Assessments 47 (2021) 101353


mA/cm2
Al, Cu, Si, Zn, Mn, Fe Mine water 10-70 2.68 - 0-120 Fe, Al, and MP Adsorption - Batch <100, [257]
mA/cm2 SS <100, <90,
<100, <40,
<78
Cu, Zn, Ni Synthetic solution 0.74 mA/ - - 60, Fe and Al MP Precipitation Settled Continuous -, <100, [258]
cm2 120, (0.3 m3/h) <100
180
Pb (II), Cd (II), and Cu Synthetic solution 0.7-2 5.2- - 0-90 Fe and Al - Precipitation + adsorption + chemical Settled Batch - [187]
(II) mA/cm2 6.03 oxidation/reduction
Cr (III) Artificial wastewater - 2.1-2.5 10-30 20-60 Fe MP and BP Charge neutralization Settled Batch <99.95 [259]
As, Sb Synthetic and 0.28-5.6 3-11 - 0-55 Fe and Al MP Adsorption Settled Batch 54.21- [260]
practical mA/cm2 and 99.98,
contaminated surface floated 39.97-
water 99.98
Ions
Fluoride Synthetic water 500-2500 2-10 - - Al MP Competitive adsorption between OH− Settled Batch <92 [261]
mA and F− + formation of Cryolite in pH and
range of 5-8 floated
(continued on next page)
M. Mousazadeh et al.
Table 4 (continued )
Targeting pollutant Source C.D.a (or Initial Voltage E.T.b Electrode Electrode Main and primary mechanisms of Removal Reactor T.E.c (%) Ref.
current) pH (V) (min) material configuration removal path

Calcium Synthetic solution 2.2-8.8 - - 10-60 Al MP - - Batch 36 [262]


mA/cm2
Phosphate, Nitrogen Synthetic solution 0.3 mA/ 2-8 - 60 Fe MP Adsorption - Batch <100, <20 [263]
cm2
Boron Synthetic wastewater 6.25- 4-10 - 30, 60, Al - Adsorption Settled Batch <99.7 [193]
18.75 90 and
mA/cm2 floated
Selenocyanate Synthetic wastewater 400-1200 4-8 - 0-400 Al and Fe - Adsorption - Batch - [264]
mA
Tetrafluoroborate Synthetic wastewater 2.5-6.25 4-12 - 0-180 Al MP BF− 4 decomposition + coagulation of Settled Batch <98.3 [265]
mA/cm2 fluoride and boron
Sulfate Mining water 1-3 A 4-10 - 0-300 Al and Fe MP Adsorption + charge neutralization - Batch <50 [266]
Nitrate and nitrite Synthetic solution 950-4550 1.9-9.1 - 61-229 Al BP Denitrification Settled Batch - [146]
mA and
floated
Municipal and industrial wastewater
Organic and inorganic content
Polyvinyl alcohol Synthetic solution - 6.5 5-20 0-120 Al and Fe MP Adsorption + co-precipitation - Batch 40-95 [267]
Salicylic acid Synthetic solution 0.6-4.8 - - 0-120 Al MP Adsorbed on charged metal hydroxide Settled Batch <91.4 [268]
mA/cm2
COD, Detergent, Color, Laundry wastewater - 3-10 10-30 0-90 Al MP and BP Adsorption Settled Batch 0-93.2, 0- [153]
Turbidity, Phosphate and 93.5, 0-
floated 90.1, 0-
95.9, 0-96.7
Tannic acid, COD Synthetic solution 1-10 mA/ 2-11 - - Fe - Charge neutralization + sweep Settled Batch <83 [269]
cm2 coagulation
16

COD, Sulfamethazazole Hospital effluent 12.8 mA/ 5-9 20-50 5-60 Al MP 16% degradation of Sulfamethazazole + - Batch 58 [270]
and trimethoprim cm2 28% adsorption of trimethoprim
COD, BOD5, TSS, TN Slaughterhouse 0.5-2.5 7 - 10-50 Fe MP Adsorption - Batch <93, <97, [271]
wastewater mA/cm2 <81, <84
Endocrine disrupting Synthetic solution 4-20 mA/ 3-9 - 0-40 Al and Fe - Co-precipitated with Al (adsorption or Settled Batch <65 [272]
chemical, COD cm2 complex formation)
Dexamethasone Synthetic solution 50-550 - - 0-45 Al MP Repression of the double layer + Settled Batch 17.6-97.9 [273]
and hospital mA entrapment of colloidal particles by
wastewater sweeping floc

Sustainable Energy Technologies and Assessments 47 (2021) 101353


COD, Turbidity Municipal 1 mA/ 7.4 and 3 - Fe and Al MP Floc enmeshment and adsorption of Settled Batch - [210]
Phosphate, N, Fecal wastewater cm2 7.7 soluble COD/Adsorption and
coliform enmeshment/ Enmeshment and
promoted by the formation of
disinfectant species
Tetracycline Synthetic solution 100-800 2-10 - 0-15 Al MP Adsorption Batch <99 [274]
mA
Humic Acid Synthetic solution 0.42-4.5 3-6 - 0-25 Fe and Al MP Charge neutralization + sweep Settled Batch <87 [275]
mA/cm2 entrapment flocculation
Perfluorooctanoate Synthetic solution 0.5 mA/ - - 0-20 Zn, Al rod - Adsorption + precipitation Settled Batch <99.7 [276]
cm2 and SS
Perfluoroalkyl acids Synthetic solution 6.25-50.0 3.8 and - 0-90 Fe and Al - Adsorption Settled Batch >99 [277]
mA/cm2 5.2 and
floated
Oxytetracyline Synthetic solution 10-25 - - 0-120 Fe, Al, and MP Adsorption Settled Batch <96 [278]
mA/cm2 SS
Ciprofloxacin antibiotic Hospital wastewater 5-20 mA/ 4-10 - 5-30 Fe - Adsorption - Batch <99 [279]
cm2
Synthetic wastewater 6-7 - 0-36 Al and CS - Precipitation + degradation - <100 [280]
(continued on next page)
M. Mousazadeh et al.
Table 4 (continued )
Targeting pollutant Source C.D.a (or Initial Voltage E.T.b Electrode Electrode Main and primary mechanisms of Removal Reactor T.E.c (%) Ref.
current) pH (V) (min) material configuration removal path

Antibiotics (ampicillin, 1.8 mA/ Settled


doxycycline, cm2 and
sulfathiazole) floated
Glyphosate herbicide Synthetic wastewater 6 mA/ 6.7 30 60 Al, Fe, steel, MP Coagulation + adsorption Settled Batch <94.25 [174]
cm2 and copper and
floated
Diclofenac, Real municipal 0.3-1.8 - 11.23- 3, 6, Al and SS MP Adsorption Settled Batch 22, 23, 40 [281]
Carbamazepine, wastewater mA/cm2 60.59 and 19
Amoxicillin hr
TOC Water containing 50-250 7 - - Fe - - Settled Batch >90 [282]
micropollutants mA and
floated
Selenium Petroleum refinery 7.7-15.3 5 2.8-3.9 60-360 Fe - Adsorption + co-precipitation Settled Batch <90 [283]
wastewater mA/cm2 and
floated
Hydrated silica, Deep well water 10-16 - - 13.9- Al - Formation of Al silicates/Replaces a - Continuous - [284]
Fluoride, As, Sulfate, mA/cm2 55.9 s hydroxyl group from flocs/Adsorption (1.16-4.67 cm/
Phosphate s)
Ketoprofen Synthetic solution 9.61- 4-10 0-120 Fe MP Adsorption Settled Batch <100 [285]
38.46 and
mA/cm2 floated
Estrogens Synthetic solution 4-16 mA/ 7 - - MS - Adsorption - Batch >80 [286]
cm2
DOC, UV254, Turbidity, Mine and surface 0.5-4.5 2.5-8.5 - 15-30 Al MP Charge neutralization + double layer - Batch <86.6, [287]
Phenol water mA/cm2 compression <93.3, <93,
<85.5
17

Oil & grease


Oil Simulated oil water 5.9-18.0 3.5-7.5 - 0-180 Al MP Coagulation Settled Batch - [288]
emulsion mA/cm2 and
floated
Oil and grease, COD Carwash wastewater 0-5 mA/ 2-10 - 5-50 Al and Fe MP Adsorption Settled Batch 69-90 [289]
cm2 and
floated
Pathogens and microorganisms
Bacteria, helminth eggs, Municipal 3000 mA 4.5 - 0-60 Al and Fe MP Adsorption Settled Batch <100 [37]

Sustainable Energy Technologies and Assessments 47 (2021) 101353


protozoa wastewater and
floated
E. coli Domestic wastewater 1000- 7, 8.5 - 10-60 Al and Fe MP Adsorption Settled Batch <100 [202]
3000 mA and
floated
Cyanobacteria Surface water 37 mA/ 6.93- - 1 and Al MP - Settled Continuous (5- <92.8 [290]
cm2 8.12 2.2 and 35 L/hr)
floated
Virus Synthetic solution 100 mA - - 5 Fe - Inactivation + physical removal - Batch - [291]
Microalgae Synthetic solution 10,000 - - - Al - - Settled Batch - [292]
mA and
floated
Radioactive elements
Strontium, Cesium Aqueous solution - 2-12 2.4, 2.14, 0-100 Al, Fe, Mg, Adsorption - Batch 97, 96.8 [203]
2.56, 2.73 Zinc
Uranium (VI) Synthetic solution 0.6-1.4 3-9 - 0-24 Fe, Graphite - Precipitation Settled Batch 99.65 [204]
mA/cm2
Uranium Mine water 10-70 2.68 - 0-120 Fe, Al, SS Sorption + reduction (precipitation) Settled Batch 97.35 [206]
mA/cm2

Notes: a Current density; b


Electrolysis time; c Treatment efficiency; d Not determined; e Monopolar; f Stainless Steel; g Bipolar; h Mild Steel; I Carbon Steel; j Glassy Carbon
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

Opportunities for EC processes of pollutants present in many types of drinking and waste waters. This
review paper addresses the key role of critical operating parameters for
Opportunities for EC treatment processes can be summarized as EC/ECF, including the applied current and voltage, electrolysis time,
inter-electrode distance, mode of application, electric configuration,
• The EC treatment process has shown higher COD removal effi­ electrode material, solution pH and the initial concentration of the
ciencies and other pollutants than CC, biological treatment and other pollutant content, all of which can affect the process performance. The
treatment processes and, many other processes [216,217]. In addi­ current density, electrolysis time, and type of electrode must be carefully
tion, EC is characterized by relatively short treatment time compared considered for each application due to their direct influence on the rate
to biological treatment or other processes. of energy consumption, bubble production rate, the chemical and elec­
• EC usually produces small quantities of sludge compared to the CC trochemical reactions occurring in the reactor, and the contaminant
process [218]. This factor will reduce the cost of waste management removal mechanisms.
and the overall cost of the process. In addition, the overall cost of EC Despite the drawbacks of EC/ECF, such as the requirement for pe­
processes is lower than that of CC and some other processes riodic replacement of the electrodes, the electrical energy consumption
[214,219,220]. particularly for treatment of water with low electrical conductivity, and
• The EC process can be used as a pre-treatment to reduce the COD the lack of a systematic reactor design procedure, the process has many
prior to the biological treatment, or as a post-treatment or polishing advantages over competing technologies. Advantages include the ease of
process depending on the type and concentration of pollutants. It has operation, no chemical addition is required, low sludge production,
been shown that both modes can be successfully applied [221,222]. simultaneous removal of pollutants, short retention time, and low en­
On the other hand, chemical coagulation, for example, is generally ergy consumption (in most cases) leads to low operating costs. There is
applied as a pre-treatment only. an increasing trend of the EC or ECF use with other treatment processes
• Solar powered EC is a sustainable process for drinking and waste rather than the use of EC alone. The EC/ECF processes could be used as a
waters treatment that can be applied to small communities in iso­ pre- or post-treatment process depending on the properties of the
lated locations [223]. The use of solar energy reduces the operation wastewater and the quality of the treated water.
cost to a minimum. EC/ECF is typically considered as an alternative to chemical treat­
ment processes such as chemical coagulation, lime softening etc., which
Barriers of EC processes face similar issues with sludge disposal. It is well established that EC/
ECF produces lower quantities of sludge than chemical treatment pro­
In spite of the promising opportunities of EC/ECF processes, it has cesses. However, the management of the sludge should be one of the
many barriers that hindered its use on an industrial scale. These barriers parameters to be considered in future studies. One of the possible sludge
include: management approaches, where the sludge contains significant organic
content, is to incinerate the sludge to produce electricity and to recycle
• In most studies, simulated wastewater and not real wastewater was the metallic ash. Another approach is to produce composite activated
used. For this reason, more studies should be conducted to treat real carbon. The cost of sludge handling and management is an important
wastewater rather than simulated wastewater in order to compare parameter affecting the economics of the treatment process. However,
the actual results [224]. no studies have been cited that estimate the overall cost of the EC
• Scale-up of wastewater treatment processes is an essential step for treatment process including sludge management. Most studies of EC
application in large-scale treatment plants. This step requires process studies are lab-scale and the sludge produced and cost effective sludge
optimization, and a design basis for large-scale treatment processes management processes have not been reported. The recyclability of
[225]. However, none of the EC/ECF papers discussed in this review sludge has also not been considered in EC/ECF research, and future
has considered the scale-up approach. Most EC/ECF studies are studies on this topic are strongly recommended. The sludge could be
performed at lab-scale and focus on optimizing the operational potentially be reprocessed for applications in the construction industry
conditions to improve performance. There is thus a gap in the liter­ (e.g., concrete production).
ature, and further studies addressing design models that can be used In EC/ECF processes, there are multiple contaminant removal
for scale up of EC/ECF processes are needed [225]. mechanisms that occur simultaneously, including reduction, oxidation,
• The use of mathematical models, as well as kinetic models to adsorption, precipitation, co-precipitation, and charge neutralization.
describe the EC/ECF treatment processes is still very limited. Such These processes must also be compatible with the solid–liquid separa­
models are needed to accurately describe and confirm the experi­ tion processes, usually sedimentation and / or flotation. All of the
mental results obtained to be used in scaling up of these systems. mechanisms involved depend on the operating conditions and, in
• Currently, conventional non-renewable sources as the key current particular, on the nature of the sacrificial electrodes. Most of the re­
supply for most of the EC/ECF processes. This factor is considered a ported studies of these processes have been carried out on a laboratory
major disadvantage since it leads to an increase in the operating cost scale, which is likely due the cost and complexity of carrying out large or
and the pollution buy the combustion of fossil fuel. For this reason, pilot scale studies. Almost of the studies of EC showed high contaminant
the use of sustainable energy resources such as photovoltaic modules removal performance and low sludge production compared with other
or others is essential [226,227]. treatment processes such as chemical coagulation. In addition, the
• More studies should investigate the problem of electrode passivation treatment time required for EC/ECF processes was significantly lower
since it usually leads to efficiency reduction. Researchers in the field than biological treatment.
should pay special attention in future works to find some methods or There is more studies needed on the design and modeling of EC re­
mechanisms to reduce its side effects. actors. Because of the complexity of the mechanisms and processes
• Further studies are urgent to opt for the most efficient electrode occurring in EC reactors modelling can be challenging, and it is difficult
arrangement and to decide which configuration is more efficient. to obtain reliable predictions of process performance for real applica­
Such research should focus on optimizing the number, arrangement, tions without testing at pilot scale. However, with the increasing pro­
and connection of electrodes. cessing power and advanced software and simulation techniques,
numerical simulation of the complex interactions in EC/ECF is increas­
Closing remarks ingly accessible to simulation. The combination of EC or ECF with other
treatment technologies is also expected to bring breakthroughs in the
EC/ECF is a sustainable technology for the treatment of a wide range treatment of pollutants in drinking and waste waters. Studies of the

18
M. Mousazadeh et al. Sustainable Energy Technologies and Assessments 47 (2021) 101353

integration of EC/ECF processes utilizing renewable and inexpensive The recyclability of sludge has also not been considered in EC/ECF
electrical generation such as wind and solar are needed. This approach research, and future studies on this topic are strongly recommended.
will enable the reduction of operating costs, decrease the environmental
impact of the EC/ECF processes, and enable easy implementation in CRediT authorship contribution statement
remote locations. The energy consumption depends on the operating
conditions and the conductivity of the water. To reduce the energy Milad Mousazadeh: Conceptualization, Data curation, Investiga­
consumption of EC/ECF there are several possible strategies: tion Project administration, Writing - review & editing. Zohreh Nagh­
dali: Writing - original draft, Software & Formal analysis. Zakaria Al-
• Lower current density can be used but this will lead to a large elec­ Qodah: Writing - original draft, Methodology. S.M. Alizadeh: Writing -
trode area and hence a higher capital cost, so there is a trade-off original draft. Elnaz Karamati Niaragh: Writing - original draft,
between the capital cost of the EC/ECF hardware, and the oper­ Methodology, Software, Investigation. Sima Malekmohammadi:
ating cost for electricity. Writing - original draft. P.V. Nidheesh: Writing - review & editing.
• Reduction of the inter-electrode gap will reduce the cell voltage and Edward P.L. Roberts: Writing - review & editing. Mika Sillanpää:
hence the energy consumption. Although, some studies have shown Writing - review & editing. Mohammad Mahdi Emamjomeh: Writing -
that the gap can affect the treatment performance and if the gap is review & editing, Funding acquisition, Resources, Supervision, Vali­
too narrow it will lead to restriction of the flow. There is also a risk of dation, Visualization.
fouling plugging of the EC/ECF reactor.
• Addition of salts to increase the conductivity of the water undergoing
treatment. However, this leads to a significant chemical operating Declaration of Competing Interest
cost, and contamination of the treated water unless the added salt is
also removed by the EC/ECF processes. The authors declare that they have no known competing financial
• During the day, DC current produced from solar energy can be interests or personal relationships that could have appeared to influence
directly used in the EC cell with the use of a current regulator. The the work reported in this paper.
batteries can be used to store the excess electrical energy to be used
overnight. Acknowledgments
• To make energy consumption a cost-effective process, electrode
passivation should be minimized. This can be achieved by utilizing a The support of the Research Vice-Chancellor of Qazvin University of
continuous or periodical cleaning device for the electrodes in the EC Medical Sciences (IR.QUMS.REC.1398.274) is wholeheartedly appreci­
cell to maintain a low cell voltage, high current density and prevent ated. Milad Mousazadeh gratitudes the Iran’s National Elites Foundation
significant temperature rise in the cell. (INEF) for granting the Award, No. 15/11529.

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