WASTE TYRE PYROLYSIS PLANT Smokestack Private Limited a Uitn-Olme)0 me =r la— Smokestack Private Limited is an ISO certified, one of the known reputed company in india for Design, Manufacturing, Supply and Erection / commissioning of process equipment like pressure vessels , heat exchangers , storage tanks pressure tanks, special purpose tanks, dryers, mixers, filter press, heavy structural item and other customized fabrication items for oil, gas, petroleum, chemical pharma, sugar, steel, food, fertilizer and power plant sector. Smokestack is an ISO 9001:2015 certified company and follow quality management system for entire business process right from the beginning to manufacturing/fabrication and installation at the site.ABOUT US ‘Smokestack is a leading organization involved in designing, manufacturing and undertaking turnkey projects in Pharma & Chemical Plants & Equipment. We offers complete range of Engineering Services. Smokestack provide consulting services in process Engineering, Design. Simulation, Process Development, Mixing Technology and Trouble shooting The superior characteristics of our equipment are fully exploited through excellence in overall equipment designs, fabrication and quality work. We believe in dynamic testing and actual service conditions. Each equipment has been designed and manufactured by us to be more efficient and offer better economy than other products available in the market QUALITY POLICY Smokestack is commited to maximum customer satisfaction by provide consistent reliable latest technological and cost effective product. It will be our endeavor to meet and exceed customer expecation. VISION > To transform thoughts in to reality. > To conserve environment » To manufacture the products par excellence MISSION > Total quality satisfaction to customer > Adopt automization for productivity > Conserve energy and natural resourcesEVALUATION OF EXPENSES AND GROSS PROFIT 1 | Postage and Stationery 6,000.00 2 | Telephone 5,000.00 3 | Traveling and freight 20,000.00 4 | Consumables 34,000.00 5 | Repair and Renewals 20,000.00 6 | Insurance fire and Employee 10,000.00 7 | Rent NIL Peenurr ial CERRY ie Utilities (Per month) S.N.| Personal Salary (Rs.) Nos. Amount (Rs.) 1 | Production Manager 25000 1 25,000.00 2 | Maintenance Engineer 18000 1 18,000.00 3. | Purchased manager 25000 1 25,000.00 4. | Semi-skilled workers 15000 6 90,000.00 5 | Watchman 10000 1 10,000.00 6 | Additional perquisites @ 20% 33,600.00 7 | Waste Tyre 8500 kg. per day x 22days x Rs 12 per Kg 22,44,000.00 8 | Coallwood 1500 kg. per day x 22days x Rs. 4/Kg 1,32,000.00 9 | Power 45 HP 24 hours x 22 days x Rs 6 35,000.00 10 | Water 7,000.00 Lures Pa Total Recurring Expenditure (per month) Rs. Total Amount 1 + Amount 2 'S.N.| Turnover per Monthly Presented Per Month 1 | By selling Oil 3570(kg)*22 days*Rs39/Lt 42% to 45% 30,63,060.00 2. | By selling steel scrap 1275(kg)*22 days*Rs10lkg | 15% to 20% 280,500.00 3. | By selling Carbon 2805kq *22days*Rs 4/kg 30% to 35% 2,46 840.00 4. | Gas Around Recycling 5% to 10% Nil 5. | Tumover per Monthly 28,30,245.00 6 | Total Recurring Expenditrure (Per Monthly) Rs 21,53,600.00 7_ | Profit Gross Per Monthly Monthly Profit 6,76,645.00 Gross Annually Profit 81,19,740.00PLANT & ITS COMPONENTS REACTOR Made fromheat resistance Plate. Itis ofthree types Flat model Capsule model Flat and capsule combination. Reactoris consider as the hear of this plant Raw material inside will start converting to gas at 300-350 degree Celsius Anaerobic heating process takes place. TANKS (A) INSULATION TANK > itis also called gas separator tank because gas obtained by heating raw material trom reactor will get separate here. Hence cil produce wil store inthe bottom of tank and gas will move further to water cootantpipe (C) CARBON HOLDING TANK > Carbon holding tank which is inwater seal tank in this tank ‘il and carbon will mix well and will move to pipe condenser and carbon parlcles wil set down (E) UNDERGROUND OIL TANK > Light Gas Transfer To Gas Tank From This Under Ground Oil Tank. ‘Should Be 40% Oil Store in This Tank. (B) WATER SEAL TANK > Itis also called the vertical tank which is jacketed from all sides and coolant pipe is connected tothis tank > Gas and ol will come from the water coolant pipe to water seal tank and oil wil store to oll tank which is connected to water seal tank (0) GAS TANK > Gastankis made from mm MS Plate - This excess hydrocarbon gas which isin gas tank is very dry and does hot contain any oil parlcles. > Hence we can either burn it through auto spark at the end of the chimney to release in the ait or can be stored in gas balloon in order to reuse itas fre agent in the fire chamber for heating reactor in next recycling process.CONDENSING SYSTEM (A) WATER COOLANT PIPE (HORIZONTAL) > Itisalsocalled Jacketed pipe. > Here the water gets circulated inside the pipe that lowers the temperature of vapors converting t into oil > Thus oil and uncondensed vapors gets separated here leaving oil at the bottom, ofthe tankand gas moving further. (B) CONDENSING PIPE This pipes very useful to increase Yield Percentage. Itis usually designed in zigzag patter, soit creates huge condensing area. Very easy to maintain Condensers coiltype, Total 24 coils are used.in this pipe. ‘The more the coils faster the cooling process. Hence more yield percentages obtained, > allreceiving tank and the uncondensed gas travels to the next level. v vyvyy (C) COOLING TOWER > Ithas 70TR Capacity > Itisvery useful or cooling of hot vapors to ol. > Itgenerallyhas avery long ite. CHIMNEY & BLOWER SMOKE CHIMNEY (100 FEET) > Smoke Chimneys connectedto wet scrubber system > Black smoke is converted to white smoke via scrubber system which will be released though chimney into al. > Itisof 100 Tso thatpollutionis prevented into air. BLOWER > It helps reducing the processing time of whole process to maintain number of batches throughoutthe month, > Its used to decrease the temperature of reactor quickly, which helps increase. the number of batches, > This in total helps increasing the productivity & profit with the help of cooling ‘blower at least 24 batches can be achievedinamonth, > Ithas SHP motor which is sufficient to take the het smoke out of the plant. WET SCRUBBER SYSTEM > Itconsist of water sprinklers inside the pipe Polluted smoke coming from the processis continuously sprinkled by walter. Hence carbon gets settle down at the bottom of the tank & white smoke will be released through chimney.RAW MATERIAL REQUIRED & PRODUCT OBTAIN WASTE TYRE AND RUBBER PRODUCT > NylonT yre (80%) Radial Tyre (20%) Belt conveyor ete. vv v PLASTIC MATERIAL LIKE > Waste plastic > Electronic scrap > Mixed Plastic (LDPE, LLDPE, HDPE, PP, Nylon, Teflon, PS, ABS, FRP) Multilayered Plastic can be used in limited quantity. v PRODUCTS OBTAINED & ITS USES PYROLYSIS OIL STEEL WIRE > Total yield obtained : Fuel oil - 40 to 45% » Totalyield obtained : 15 to 20% : > After completion of Pyrolysis Process “steel Wiret » Flash Point : 60 to 93.3 G, Remains as by Product which can be removed by > Selling price comparable to industrial Wire puller machine after cooling down the Reactor diesel LDO (light diesel oil) > Steel wire can also be removed before adding the Radial tyre inside the Reactor by Hydraulic Steel Wire Removing Machine. USES: » Furnace Industries USES: > Rolling Industries > Sellto Steel scrap > Casting Industries industries > Road construction industries > Rolling mill > Crude oil distillation plant we “ CARBON BLACK > Total yield obtained : 30 to 35% > The Vital product of pyrolysis plant is HYDROCARBON aas carbon black referred as "charcoal" > Total Yield obtained :5to 8% USES : > Cement Industries USES: > Ink Industries > Generally used as fuel in the| > Rubber Industries ‘same plant forheating purpose » Carbon Briquetting Plant * ae neaby neat dey oreeee » New tyre Manufacturing > Used in waste water evaporating Rubber runway > Shoe sole. system to evaporate the waste| water formed during processWaste Recycling Material U Pyrolysis Process Energy in Cement factory and thermal power station. Z carbon black Foreign Parca Hysrocarbon Fuel Oil (charcoal) with eracoad win, | | eto Seep cee I mene & i Fuel Oil Storage By Storage Recycle burning sytem u Carbon black ed & . & u Usedto Produce electricity and Compressed ‘Scrubber Unit. heating energy in|“ Storage furnace is Ls ¥ Trnstorto Rolling Mill chimney, Pulverize System = Cotect carbon coal = Prat Caron v Re CO vscinateatng ADVANTAGES OF PYROLYSIS PLANTS Purest quality of Pyrolysis Oil as finished product. Use of green technology to achieve environment friendly process. ‘Automatic safety valve (pressure and temperature valve) used to improve safety, profitability & ease of operation Itis energy self-sufficient. No external uel required for heating. Itrecovers energy and generates value from waste, in form of fuel steel wire and charcoal Reduces land pollution. Eco-friendly recycling of res. Commercially viable process. ‘Agood substitution to LDO / Furnace oll.AUXILARY EQUIPMENTS PYRO WATER BURNER TN SAE Tel ay Bae" 4 Bade) a mereeat iy AUTO IGNITION SYSTEMPOLLUTION NORMS Our plant follows pollution norms declared by the government. We provide accessories / optional equipments to reduce pollution norms, to increase production cycle and to run machine smoothly with less maintenance. aaa BY 69 1317] CONVERTSPOLLUTED BLACK SMOKE TO SAFE & WHITE SMOKE REDUCES POLLUTION BY RELEASING SMOKE AT AHEIGHT OF 100 FT CMT ty SYSTEM BURNS FOUL SMELLING SMOKE TO MAKE IT HARMLESS tO a) SF REPLACES WOODS IN THE PROCCESS, THUS SAVES TREES PNT HOLDING SYSTEM COLLECTS & STORES CARBON. HENCE REDUCES LAND / AIR / WATER POLLUTIONSmokestack Private Limited Reg. Office & Works : Shed No, 198, Road No. 3, Kathwada GIDC, Odhav, Ahmedabad, Gujarat-382430. Contact us : 079 - 29622114 Web : www.smokestack.ind.in | Email : info@smokestack ind.in Dene acy Gala No. 6, Hanuman Tekdi, Behind Virwani Industrial Estate, NaN emer dale ane aera one eee) orig et Ree RTP Keea