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G. Castori et al.

Construction and Building Materials 299 (2021) 124276

positive structural response against out-of-plane bending loads. How­ more sustained by the GFRP reinforcement. As a consequence, while
ever, in real applications, it is common that double-sided reinforcement unreinforced specimens exhibit an abrupt loss of shear stiffness after
cannot be applied, for example for the requirement to keep the stones or cracking, for single-sided reinforced ones this is smoother. This implies
the bricks visible (fair-face aspect), or for frequently encountered con­ that the bi-linear approximation method used for shear modulus
straints inside the buildings (partition walls, the desire of avoid use calculation is able to better “capture” the structural response of unre­
disruption, high costs of restoring i.e. re-plastering, re-painting of the inforced wall panels compared to reinforced ones. Fig. 15 shows this
walls, modifications of the electrical and water systems). As a conse­ limitation for PIE-03-S test.
quence, structural engineers are often forced to design single-sided Table 5 shows the increment in terms of lateral load capacity and
reinforcement. shear modulus for all reinforcement layout. This table also compares test
Figs. 12 and 13 show the shear stress-angular strain curves for stone results from the campaign with the suggested multiplication factors
and brickwork specimens. It can be noted that single-sided reinforce­ suggested by the Italian Seismic code (NTC 2018). This is actually the
ment (Fig. 14) produced an increase in the lateral load capacity of 88 only national building code where FRCM–reinforcement of pre-existing
and 71%, for stone and brickwork specimens. On opposite, for the shear masonry buildings is considered, using a simplified approach consisting
modulus a decrement in magnitude was recorded: hoverer this may in the application of a multiplication factor to be applied to the me­
depend on the method used to calculate this mechanical parameter chanical properties (compressive and shear strengths, Young’s and shear
(Fig. 4) and on the resisting mechanism of reinforced walls panels. moduli) of the unreinforced existing masonry. The Italian code only
During the initial loading phase, the masonry material, which has suggests double-sided reinforcement, which is clearly to be preferred to
bigger resisting sectional area and is stiffer that the reinforcement, is prevent second order effects resulting from a single-sided application (i.
able to resist to the diagonal load. However, by increasing the diagonal e. out-of-plane wall deflections, asymmetric stress distribution, etc.). In
load, the masonry starts cracking and the tensile stresses are more and real practice, it is common to apply a single-sided reinforcement.

Fig. 11. Unreinforced wall panels: (a) MAT-01-U, (b) PIE-01-U.

Fig. 12. Envelope curves for the brickwork panels: shear stress (τ) versus angular strain (γ).

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G. Castori et al. Construction and Building Materials 299 (2021) 124276

Fig. 13. Envelope curves for the stone panels: shear stress (τ) versus angular strain (γ).

3.2.2. Double-sided FRCM reinforcement


The wall panels with high GFRP-to-masonry ratio (double-sided
reinforcement) exhibited the highest strength and stiffness increment,
compared to URM specimens, as shown in Figs. 12 and 13. After the
development of the diagonal shear cracks, the loading continued up to
an angular strain of about 0.002, and then unloaded for safety consid­
erations. Typically, double-sided reinforced specimens exhibited an ul­
timate strength 203 and 167 percent higher than that of the
unstrengthened brickwork and stone walls, respectively.
Furthermore, it can be noted that the data collected during the
experimental testing showed very good repeatability between identical
masonry specimens. All wall panels experienced shear failure, but this
was different from the one recorded for unreinforced specimens. Typical
diagonal shear cracks can be seen in Fig. 16: a large number of parallel,
45◦ inclined, diagonal cracks formed along the compressed wall diago­
nal, while for unreinforced specimens only one large diagonal crack
normally developed.
The Italian Seismic Code underpredicts the shear strength by a factor
Fig. 14. Single-sided retrofit.
of 1.3 to 2, with the largest error occurring for the brickwork wall
panels. However, this code adopts a very simplified design approach, not
considering, for example, the reinforcement ratio.

4. Shear behavior of FRCM–reinforced masonry: Numerical


approach

To validate the modeling method, an ad hoc numerically-based two-


step procedure has been used. A preliminary step (Step 1: Calibration
process) involved a series of FE analyses carried out at the scale of the
constituents (brick units, mortar, reinforcement matrix and FRCM
strengthening). This was necessary to define the material parameters
given the discontinuous nature of masonry. The results of Step 1 and the
experimental data (reported in Section 3) were used as input data for a
refined micromodeling of both unreinforced and reinforced brickwork
walls (Step 2: FE model). It is worth noting how these two conceptually
related steps must not be intended as a one-way process, but feedback to
the results of the FE analysis have to come from an iterative check of the
evidences emerged during the calibration process.

Fig. 15. PIE-03-S test: shear stress vs. angular strain plot.

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G. Castori et al. Construction and Building Materials 299 (2021) 124276

Fig. 16. Failure modes: (a) Unreinforced brickwork panel, (b) cracks on the double-sided reinforced wall.

Fig. 17. Willam-Warnke yield surface: (a) meridian plane (let ξ the hydrostatic stress invariant); (b) deviatoric plane.

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G. Castori et al. Construction and Building Materials 299 (2021) 124276

4.1. Calibration process (Step 1) ⎧







To achieve a reliable numerical reference, the first step of the pro­ ⎨
Eβt [
posed procedure was aimed at defining the resistance parameters of the σ ij = Dck
ijhk εhk ⇒ Dck
ijhk = δih δjk

⎪ 2(1 + ν)

constituent materials not derived directly from the experimental char­ ⎪


acterization. Several FE models were carried out, using the ANSYS FEM [ ]
package, to reproduce the main mechanical properties of both masonry ]
+δik δjh cracking direction

δij δhk
components (i.e. solid bricks and bedding mortar) and the reinforce­ (1 + ν)(1 − ν)
ment, made of glass fibers embedded into a cementitious matrix.
Brick units, mortar and reinforcement matrix were modelled as a E [ ]
meshed FE continuum of eight-noded 3D isoparametric elements of + δih δjk + δik δjh other directions (12)
2(1 + ν)
hexahedral shape (Solid 65), allowing the treatment of non-linear
behavior through the assumption of isotropic multilinear stress–strain
curves, modified according to the quality of the different materials [45]. where Dck
ijhk represents the constitutive matrix of the active cracks, i.e.,
The tensile and compression responses were studied by assuming a
the ones which were not completely closed.
linear softening in tension and a tri-linear curve, characterized by a bi-
Conversely, if the cracks are re-closed and consequently all
linear strain hardening followed by a residual plateau in the post-peak
compressive stresses perpendicular to the crack faces can be transmitted
range, in compression.
across the cracks, then the constitutive relationship becomes:
Prior to failure, the response is elastic and is governed by the

following equation: ⎪


[ ] ⎪

Eν E [ ] ⎨[ Eν
]
Eβc [
σij = Dijhk εhk ⇒ Dijhk = δij δhk + δih δjk + δik δjh ck ck
σ ij = Dijhk εhk ⇒ Dijhk = δij δhk + δih δjk
(1 + ν)(1 − 2ν) 2(1 + ν) ⎪
⎪ (1 + ν)(1 − 2 ν) 2(1 + ν)


(10) ⎪

[ ]
where the constitutive matrix (Dijhk) is characterized by two constants, ] Eν E [
+δik δjh cracking direction δij δhk + δih δjk
the Poisson ratio (υ) and Young’s modulus (E), whose values, due to the (1 + ν)(1 − 2ν) 2(1 + ν)
lack of experimental data (Section 2.3.1), were estimated via FEM
simulation (i.e. by extensive numerical trials and matching FE and ]
experimental results). Since it was not possible to use strain gauges to + δik δjh other directions
measure the strain, the calibration of the two constant values has
required sensitivity analyses.
The material response over the elastic range of both masonry com­ (13)
ponents (i.e. solid bricks and bedding mortar) and cementitious matrix In case of crushing, the stiffness of the corresponding element was
was then accomplished by accounting for both cracking and crushing assumed to be negligible along all principal directions, implicating that
failure modes through the use of the Rankine criterion combined with the element can be computationally omitted.
the Willam and Warnke (W-W) model [46–47]. The adopted yielding Numerical models were developed to simulate the set-up of both
surface (having a parabolic trace in the meridian plane (Fig. 17a) and an three-point bending (Fig. 18a) and uniaxial compressive (Fig. 18b) tests.
elliptical curve for interpolating the intermediate failure meridian be­ The predictive performances of the proposed FE models were subse­
tween the two extremes (tension and compression meridians) on the quently compared with the experimental results to obtain all those
deviatoric plane (Fig. 17b)), can be defined by two (rather than five) material properties not deriving directly from the experimental
material parameters: the uniaxial compressive (fc) and tensile (ft) characterization.
strength (experimentally measured). When the hydrostatic stress is The values of the elastic parameters (E and υ) and the shear reduction
limited by (√3)fc, the other three parameters (theoretically required) factors (βt and βc) were varied until the failure strength and the vertical
can be assumed as follows: and lateral displacements of the specimens, after each characterization
fcb = 1.2fc f1 = 1.45fc f2 = 1.725fc (11) test, matched the results obtained from the FE models. The calibrated
material properties used for the computational models (Step 2) are
where fcb is the biaxial compressive strength, and f1 and f2 represent the illustrated in Table 6.
compressive strength of a biaxial and uniaxial compression state Regarding the FRCM strengthening, among the various modeling
superimposed on the hydrostatic state of stress. This model is able to strategies adopted in literature (smeared or discrete representation), it
simulate the shear behavior using two additional shear reduction factors was decided to use a discrete element approach [48–49]. A rigorous
(βt and βc) for those subsequent loads that cause sliding across the crack method should involve the full modeling of the fiberglass textiles
face for open (βt) or re-closed (βc) cracks. Since it was not possible to embedded in the mortar coating, also considering their fragile behavior
experimentally measure these parameters, their values were evaluated and the possible slippage of the grid inside the matrix. As the compu­
via FEM simulation by means of sensitivity analyses1. tational difficulties would be more than obvious even for small scale
The yielding surface was completed using cut-off failure conditions. structures, a simplification of the model appeared to be necessary. Not
The stress-strain relations were modified using a plane of weakness taking into account any possible slippage phenomenon between mortar
normal to the crack face. For the cracking direction, both normal and matrix and yarns, the glass grid was discretized as a continuous bi-
shear stiffness were reduced, the tensile strength suddenly dropped to directional grid of non-linear truss elements (using two-noded tension-
zero and the constitutive law can be re-written as: only bar elements, LINK180) perfectly bonded to the masonry support.
This because, as confirmed experimentally (see section 4), FRCM com­
posite delamination on entire walls was unlike and failure was instead
driven by tensile rupture of the wires. As observed during full scale test,
in fact, once the tensile strength of the mortar matrix was reached,
1
several cracks started to open determining a progressive decrease of the
In [47], the recommended range was: 0 (complete loss of shear transfer, i.e.,
elastic stiffness, until the ultimate stress was reached. Being the matrix
smooth crack) ≤ βt ≤ βc ≤ 1 (no loss of shear transfer, i.e., rough crack)

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G. Castori et al. Construction and Building Materials 299 (2021) 124276

Fig. 18. FE modeling of characterization test set-ups: a) three point bending test; b) compressive test.

Fig. 19. Finite element modeling of single lap shear test set-ups.

Fig. 20. Geometric configuration and discretization of brickwork masonry specimens.

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G. Castori et al. Construction and Building Materials 299 (2021) 124276

Fig. 21. Comparison between experimental and numerical damage maps: (a) unstrengthened specimens; (b) strengthened specimens.

completely cracked, tensile actions transfer to the grid, which started to yarn),a FE model (Fig. 19) was also developed with the aim at repro­
be subjected to not negligible levels of stresses up to failure. ducing the double lap shear test set-up of a previous laboratory inves­
Adopting a shared node approach, the connection between the glass tigation2 to obtain the value of the missing material properties. The
grid and the mortar coating meshes was achieved treating the glass value adopted for fdeb,yarn in the FE analysis (fdeb,yarn = 622 MPa) was
yarns as a slave material merged to the surrounding master material found through an iterative trial-and-error process aimed at equating the
(mortar coating). It is worth noting that, as a consequence, the step of experimental and numerical values of the failure load and the rein­
the truss elements in the FEM was lower than the real grid spacing of the forcement strain at maximum load, respectively.
reinforcing system (ranging from 30 to 50 mm for Type 1 and Type 2,
respectively) and thus, to account for the equivalent amount of rein­
4.2. FE model (Step 2)
forcement, the cross-section area of the glass yarns was decreased
accordingly.
The second step was performed at a structural level (based on the
The glass yarns were assumed unable to withstand compressive
material relationships previously determined (Step 1)) into a detailed
stresses, in order to disregard unrealistic instability phenomena, and
micromodeling of both unreinforced and FRCM-reinforced brickwork
perfectly elastic in tension. Accordingly, prior to failure, the initial
specimens.
linear-elastic phase is governed by:
Instead of adopting a macro-modeling strategy based on the use of a
masonry continuum with homogenized properties, masonry was regar­
• the tangential stiffness: k = EglassAyarns
ded as a heterogeneous material, where blocks, joints and FRCM
strengthening were meshed separately. To reproduce the experimental
where Eglass is the Young’s modulus of the fiberglass fibers, whereas
cracking pattern, an approach based on the use of a 3D mesh was
Ayarn is the cross-section area of the yarns, whose values were deter­
preferred in order to take into account the out-of-plane deformations
mined experimentally
induced by the strengthening. The FE mesh of the panels periodically
repeating arrangement was adjusted so as to have at least three brick
• the failure strength: fu = min{fu,yarn; fdeb,yarn}
elements along the panel height, two elements along the thickness of
each bed joint (it is worth noting that a coarser mesh – a single element
where fu,yarn and fdeb,yarn are the tensile rupture and debonding
along the thickness – was used for the head joint) and again two ele­
strength of the reinforcing grid, respectively (whose values were again
ments across the mortar coating. This allowed to capture the more
determined experimentally
critical details avoiding distorted meshes and identification of shear lock
As for the post-peak behavior, it was assumed that, after the first yarn
reaches its ultimate strength (fu), the failure is instantaneous (brittle
mechanism) and the stress immediately drops off to zero. 2
Experimental tests were performed on single lap joints realized with a glass
Without characterization test results for the debonding strength (fdeb,
grid bonded along the center line of the front of a single clay brick.

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G. Castori et al. Construction and Building Materials 299 (2021) 124276

effects. Fig. 20 shows the FE model: it consists of 165,619 elements and reinforcement on high-thickness (>500 mm) shear walls and on
107,064 nodes, with 320,044 degrees of freedom (DOF). different types of masonry typologies and stone/brick arrangements.
Force-controlled analyses were carried out on both unreinforced and Experimental study should be completed to evaluate the structural
strengthened panels. The load initially included the panel own weight, response of FRCM-reinforced triple-leaf shear walls. It would be inter­
and subsequently a monotonic load at the top corner, with the opposite esting to apply the Italian design provisions to a larger set of reinforced
corner fully constrained. masonry walls, also considering the corrective factors suggested by the
To investigate the reliability of the proposed modeling approach, the above mentioned standard.
predicted collapse mechanisms have been compared with those As for the numerical results, after calibrating the FE model with
observed experimentally, by checking the evolution of the damage characterization test data and then using the experimental data obtained
pattern at different load stages. In agreement with experimental evi­ from diagonal tension tests to validate the proposed two-step non-linear
dence, the numerical failure mode of unreinforced panels was charac­ numerical procedure, the authors were suggested and generally felt to
terized by a brittle failure concentrated close to the panel’s diagonal line have sufficient evidence base for the use of such a procedure in the
of symmetry, after the peak shear stress was reached. As shown in simulation of brick masonry reinforced with FRCM strengthening.
Fig. 21a, this failure mode was governed by the low strength of the Although it constitutes only a first step toward the complete under­
bedding mortar, which caused a high level of damage of both bed and standing of the macroscale structural behavior of the reinforced panels
head joints (zig-zag pattern) anticipating the brick failure as found and can clearly be optimized (e.g. model is not used in other studies (e.g.
experimentally. Also for reinforced walls, the FE models adeguately parametric) or in comparison with data obtained by other researchers),
simulated the strengthening effect of FRCM. Because of the partially when appropriately applied, the presented procedure (Steps 1 and 2)
continuous nature of the FRCM composite system (rather than discon­ represents a sound basis for selecting this kind of intervention strategy as
tinuous like in FRP strip reinforcement), the tensile stresses were uni­ well as controlling their efficiency.
formly redistributed on the entire surface allowing to preserve the global
integrity of the reinforced walls at relatively high level of the shear load Declaration of Competing Interest
(Fig. 21b). The effect of the GF (Glass Fibres) grid was to improve the
structural behavior of the panel in withstanding both compressions and The authors declare that they have no known competing financial
tensions, avoiding damage localization and thus inhibiting the brittle interests or personal relationships that could have appeared to influence
behavior observed for unreinforced specimens. the work reported in this paper.
A further validation of the proposed modeling strategy was obtained
by comparing the results of the numerical load-carrying capacity with
Acknowledgements
those obtained experimentally. A reasonable fitting was observed be­
tween numerical and experimental results (Tab. 7). The lower capacity
The authors are grateful for the support of Kimia Co., Perugia, Italy
results of the FE model (the deviations between the experimental and
for providing the reinforcement materials used in the experimental
predicted values was found to be no >14%.) for the double-sided
program. The authors would like to thank Alessio Molinari and Giordano
strengthened specimens can be attributed to the model strategy adop­
Bisciotti and the technical staff of the Structures Laboratory (Lastru) of
ted for the strengthening system (discrete element approach), which was
the University of Perugia, Italy for their help with this project.
unable to simulate properly the interface tensile stresses from masonry
to GF grid. On the contrary, the model did not fully capture the out-of-
plane deformations of the single-sided reinforcement, which can explain Funding
the higher load-carrying capacity of FE models (+12%) in comparison
with the experimental results (with the exception of MAT-05-S test, The authors acknowledge the support of Kimia Inc. (Perugia, Italy).
where a lower ultimate load was numerically observed).
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