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Multiphase Foow in Wells: Gngugs E Ut
Multiphase Foow in Wells: Gngugs E Ut
James P. Brill, who joined the U. of Tulsa in 1966 as an assistant professor and is
now the F.M. Stevenson Professor of petroleum engineering, developed the U. of
Tulsa Fluid Flow Projects in 1973. He has worked at Chevron Oil Field Research
Co., Amoco Production Co., and as a two-phase-flow consultant. Brill holds a BS
degree from the U. of Minnesota and a PhD degree in petroleum engineering from
the U. of Texas. He is a member of the Distinguished Lecturer Committee and was
a 1982 Distinguished Lecturer, a member of the 1978-81 Engineering Manpower Committee,
1971 and 1976 SPE Annual Fall Meeting Education and Professionalism Technical Program Committee, and 1967-70
Education and Accreditation Committee.
Introduction
Multiphase now can occur throughout the entire Temperatures can range from 4000 F [2WOC] to
production system involved in flowing fluids from oil below the freezing tcmpcrature of water. Pipc
and gas reservoirs to processing facilities at the lengths can vary from a fcw fect to several hundred
surface. The production system in thi.s context milcs for surface pipe or pipclincs and from a tew
includes the re.servoir; the well completion: thc hundred fcct to more than
tubulars that connect the reservoir to thc surface; all ft [61m m] for wclls. Piping
surface facilities on land, seabed, or offshorc systems often involve significant variations in
platform: and any pipelines that carry produced geometry. such as inclination angle, diamctcr. pipe
fluids to other pr(Rc.ssing facilities. The multiphase roughness, and even sh4E, such as when fluids flow in
flow encountcrcd in producing oil and gas can tE the annular space between casing and tubing in a
any combination of a natural gas phase, a wellbore. Although most vertical piping systems involve
hydrocarbon liquid phase, and a water phase. upflow, it is not uncommon to have multiphase
A vast amount of technical information on downward now in injection wells or downcomers
multiphasc flow in pipes is available in the literature. connecting offshore platforms to subsea pipelines.
Many of these sources arc relatcd to other industries Simulating multiphase flow in wells also requires thc
and involve different types of fluids. The reference list ability to predict fluid tcmperatures in a system that
for this paper clearly demonstrates the diversity of undcrgoes complex hcat transfer phenomena between
interest in multiphase flow in pipes. In particular. the reservoir and thc surface. The entire wellbore is
significant contributions have surrounded by a hugc rock volume. much of which may
made in the even be frozcn. as in the case of lxrmafrost in arctic
locations.
nuclear industry, where a major concern is a possible
Engineers in thc [X'troleum industry are faced
loss-of-coolant accident in a nuclear reactor. Thcsc
with the requirement to predict the relationships
studies involve the transient simulation of two-phase,
between flow rates. prcs.surc drop. and piping
single-component (water) fluid flow in piping
geometry (length, diameter, angle. etc.) for the fluids
systems. from a reservoir over the entire life of the field. The
Multiphase flow in thc petroleum industry has objectivc of this
many unique features that create complications not is to review the historical
encountered by other industries. Thc fluids involved development of design tools used to address the
are multicompnent mixtures whose phase behavior uniquc multiphase-now features of thc
is extremely complex. The range of pressures and petroleum industry. including an evaluation of
encountered in production systems is the state of the art.
extremely broad. Pressures can range from 15.(XX)
Historical Development
psia 11(1) MPa] to near atmospheric conditions. The development of tmls to assist engineers in
Copyröht predicting multiphase-flow behavior in wells. and thus
Petrdeum Enginærs
Journal of Petroleum Technology, January 1987 15
Any errors in the equation were automatically into
oo a single empirical mixture friction
factor, which was correlated with measured data.
ooo o 0039 8 00 The most commonly used early correlations of this
00 00 were deve10#d by Poettmann and Carpenter,
00 Baxendell and Thomas. 2 and Fancher and Brown.
000 00, 0 All three studies ncglcctcd the last term in Eq. l.
08 o
which represents kinetic energy effects.
00. o
Generalized Empirical Correlations. As the early
00 00 0 prolific fields declined in productivity and much
0 smaller fields were found and developed. it
00 0 9 0 0000 became obvious that homogeneous models were
no longer sufficient to size tubing properly. At
000 lower flow rates, significant
00 0 exist tEtween the
00000 00 08• velocities of thc gas and liquid phases. a phenomenon
e 00 known as "slippage.
In addition. thc gas and liquid
0 00 0 no longer exist as homogeneous mixtures, but rather
000
form much different geometrical configurations. The
00000 configurations or flow patterns found in vertical
upward flow are shown in Fig. l. The occurrence of
O slippage between the gas and liquid phases and
complex flow patterns introduced complications that
required development of new concepts.
Two different approaches are commonly used to
BUBBLE SLUG CHURN ANNULAR
develop predictive tools for describing complex fluid-
mechanics problems. The empirical approach
FLOW FLOW
involves developing simplificd models containing
parameters that must bc evaluated with experimental
Fig. I—Flow patterns for upward vertical now.
data. Correlating variablcs typically are
dimensionless groups determined by pcrforming a
dimensional analysis of the phenomena involved. A
proExrly selecting optimum diameters to connect classic example of this for single-phase fluid flow is
reservoirs with surface facilities, has tOllowed a the Moody 4 diagram, in which friction factors are
very correlated as a function of Reynolds number and
logical history. Tracing this history requires a review relative roughness tor turbulent flows. The empirical
of three separate but interrelated topics. The first approach does not address why or how things
involves understanding the basic fluid mechanics haplEn, but can yield excellent results quickly,
required to predict the interactions between the gas depending on the proper selection of variables and
and liquid phases and the pressure drop. In general, the quality of data used for the correlation. Thc
this involves developing expressions for second approach involves developing physically
conservation of mass and linear momentum. bascd mcchanistic models that dcscribe all important
Applying pressure-drop equations requires the phenomena. This requires much more in-depth
ability to predict the physical properties of the gas understanding and longer-term research.
The first and perhaps only exhaustive
and liquid phases. Thus the second topic is phase
dimensional analysis of the multiphase-flow-in-pipe
behavior. Finally, prediction of phase behavior also problem was performed by Duns and Ros.5 They
requires the ability to predict flowing identified 13 important variables, resulting in 10
of the fluids in a well. indqxndent dimensionless groups that might
Temprature prediction involves applying the important in
principle of conservation of energy. The following describing multiphase-flow behavior. After obtaining
sections describe the historical development of cach extensivc ex1Erimental data, they concluded that four
of these tools, together with a brief dcscription of of thcsc dimensionless groups were important for
attempts to evaluate the numerous correlations and predicting flow pattern and degree of slippage at any
that have been deve101Ed. location in vertical pipe. The degree of slippage
determines the fraction of
Early Homoge1Eous Methods. From an international volume occupied by
perspctive, most of the wells discovered in the early liquid, a variable they called "liquid holdup." Most
fields were capable of flowing at extremely high flow subsequent
rates. The degree of turbulence in the wells was of empirical correlations
sufficiently high for multiphase fluids to exist as made use of Duns and Ros' dimensional analysis.
homogeneous mixtures. Thus the gas and liquid The first attempt to obtain a large quantity of high-
traveled at essentially the same velocity. Pressure- quality field-scale multiphase-flow data in vertical
gradient equations, such as Eq. l, were a logical first pipes was conducted by Hagedorn and Brown. 6
attempt to describe multiphase flow; steady-state Using several different liquids and three different
single-phase-flow equations were diameters of
by they flowed fluids up a I
replacing flow and physical property variables [427-m] -dccp vertical test well. At the time. the
with mixture variables.
dp p mg sine vm
16 Journal of Pctmlcum Technology. January 1987
imprtance of liquid holdup was not rccognized
and they failed to measure this important variable. 100.0
They were forced to back-calculate liquid holdup
using an assumed pressure-gradient model. The
resultant empirical correlation developed for c
predicting these pseudoholdups can give BUBBLE
physically unrealistic values that suggest that 10.0
liquid flows faster than gas. Although the BUBBLE
Hagedorn and Brown correlation was not flow-
OR
pattern 1
1500
o
500
100 200 300
TEMPERATURE,OF
Fig. 3—Preuure/temperature phase diagram of a reser-
voir fluid.
Conclusions
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Subscripts
L = liquid
m = two-phase mixture
S = superficial
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