HP Bleed Valve Fault

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JOB CARD PACKAGE TITLE: HIM - A318/A319/A320/

12345 A321
Tail Number - MSN -
FSN
9N-ALV - 07503 - 001
11

Reference Title DocType


Failure of the HP Bleed Valve of Engine 1 Blocked in
36-11-00-810-837-A TSM
the Closed Position

JCP Title: 12345 CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 1 of 1


PRINT DATE: Jan 01/2022
CERTIFIES THAT THE TASK / INSPECTION HAS BEEN
COMPLETED TO THE REQUIRED STANDARD AND SUPPORTS
THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF
RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2021
TSM - HIM - A318/A319/A320/A321 TASK:
36-11-00-810-837-A
Tail Number - MSN - TITLE: 36-11-00-02 CONF 00
FSN: 36-11-00-810-837-A - Failure of the HP Bleed Valve of Engine
9N-ALV - 07503 - 001 1 Blocked in the Closed Position

11

MECH. INSP.

** ON A/C FSN ALL


TASK 36-11-00-810-837-A
Failure of the HP Bleed Valve of Engine 1 Blocked in the Closed Position
1. Possible Causes:

- VALVE-BLEED PRESS REG (4001HA)


- VALVE-HP BLEED (4000HA)
- XDCR-BLEED TRANSFER PRESS, ENG 1 (7HA1)
- SOL-HP BLEED OVERRIDE, ENG1 (11HA1)
- CHECK VALVE-IP BLEED (7110HM)
- (4001HA1)
- SOLENOID-BLEED PRESS REG V CTL, ENG 1 (10HA1)
- sense line
- wiring

2. Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

REFERENCE QTY DESIGNATION


No specific 1 CAP - BLANKING
No specific Torque wrench: range to between 1.44
and 1.76 m.daN (10.62 and 12.98 lbf.ft)

B. Referenced Information

REFERENCE DESIGNATION
Ref. AMM Functional Test of the Sense Lines
36-11-00-720-007 Connected to the Bleed Pressure-Regulator
Valve with the Bleed Test Set
Ref. AMM Functional Test of the Sense Line Connected
36-11-00-720-008 between the HP Bleed Valve and the Bleed-
Pressure Regulator Valve with the Bleed Test
Set P/N 99127B03
Ref. AMM BITE Test of the BMC 1(2)
36-11-00-740-001

JCP Title: 12345 CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 1 of 8


PRINT DATE: Jan 01/2022
CERTIFIES THAT THE TASK / INSPECTION HAS BEEN
COMPLETED TO THE REQUIRED STANDARD AND SUPPORTS
THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF
RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2021
TSM - HIM - A318/A319/A320/A321 TASK:
36-11-00-810-837-A
Tail Number - MSN - TITLE: 36-11-00-02 CONF 00
FSN: 36-11-00-810-837-A - Failure of the HP Bleed Valve of Engine
9N-ALV - 07503 - 001 1 Blocked in the Closed Position

11

MECH. INSP.

REFERENCE DESIGNATION
Ref. ASM 36-11-01
Ref. AMM Removal of the Bleed Transferred Pressure-
36-11-15-000-001 Transducer
Ref. AMM Installation of the Bleed Transferred
36-11-15-400-001 Pressure-Transducer
Ref. AMM Removal of the Intermediate Pressure (IP)
36-11-41-000-040 Bleed Check Valve
Ref. AMM Check of the IP Bleed Check Valve for
36-11-41-200-001 Condition
Ref. AMM Installation of the Intermediate Pressure (IP)
36-11-41-400-040 Bleed Check Valve
Ref. AMM Removal of the Pneumatic System Tubes
36-11-49-000-047 and Hoses
Ref. AMM Installation of the Pneumatic System Tubes
36-11-49-400-047 and Hoses
Ref. AMM Removal of the High Pressure Bleed Valve
36-11-51-000-042
Ref. AMM Installation of the High-Pressure Bleed Valve
36-11-51-400-042
Ref. AMM Functional Test of the HP Bleed Valve with
36-11-51-720-001 the Bleed Test Set
Ref. AMM Removal of the Bleed Pressure Regulator
36-11-52-000-042 Valve
Ref. AMM Installation of the Bleed Pressure Regulating
36-11-52-400-042 Valve (PRV)
Ref. AMM Functional Test of the Opening of the Bleed-
36-11-52-720-001 Pressure Regulator Valve (PRV) with the
Bleed Test Set
Ref. AMM Removal of the Bleed-Pressure-Regulator
36-11-55-000-001 Valve Control-Solenoid

JCP Title: 12345 CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 2 of 8


PRINT DATE: Jan 01/2022
CERTIFIES THAT THE TASK / INSPECTION HAS BEEN
COMPLETED TO THE REQUIRED STANDARD AND SUPPORTS
THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF
RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2021
TSM - HIM - A318/A319/A320/A321 TASK:
36-11-00-810-837-A
Tail Number - MSN - TITLE: 36-11-00-02 CONF 00
FSN: 36-11-00-810-837-A - Failure of the HP Bleed Valve of Engine
9N-ALV - 07503 - 001 1 Blocked in the Closed Position

11

MECH. INSP.

REFERENCE DESIGNATION
Ref. AMM Installation of the Bleed-Pressure-Regulator
36-11-55-400-001 Valve Control-Solenoid
Ref. AMM Functional Test of the Bleed-Pressure-
36-11-55-720-001 Regulator Valve Control-Solenoid
** ON A/C FSN ALL
Ref. AMM Engine Automatic Start
71-00-00-710-003

3. Fault Confirmation

SUBTASK 36-11-00-710-122-A
A. Test.
(1) Not Applicable

4. Fault Isolation

NOTE: For the test of the engine bleed-air system, Airbus recommends that
you use the bleed test set P/N 98L36103002000.
** ON A/C FSN 001-050, 101-150
SUBTASK 36-11-00-810-087-G
A. If the fault symptom is identified by the maintenance message
HP BLEED-V 4000HA1 OR SENSE LINE:
- Do a check of the unions of the sense line at the VALVE-
BLEED PRESS REG (4001HA) and at the VALVE-HP BLEED
(4000HA) of engine 1.
(1) If the unions are loose:
- TORQUE the unions to between 1.44 and 1.76 m.daN
(10.62 and 12.98 lbf.ft).

(2) If the unions are tight:

JCP Title: 12345 CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 3 of 8


PRINT DATE: Jan 01/2022
CERTIFIES THAT THE TASK / INSPECTION HAS BEEN
COMPLETED TO THE REQUIRED STANDARD AND SUPPORTS
THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF
RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2021
TSM - HIM - A318/A319/A320/A321 TASK:
36-11-00-810-837-A
Tail Number - MSN - TITLE: 36-11-00-02 CONF 00
FSN: 36-11-00-810-837-A - Failure of the HP Bleed Valve of Engine
9N-ALV - 07503 - 001 1 Blocked in the Closed Position

11

MECH. INSP.

(a) Do the leak test of the sense line between the VALVE-
BLEED PRESS REG (4001HA) and the VALVE-HP
BLEED (4000HA) of engine 1 Ref. AMM
36-11-00-720-008:

1 If there are leaks:


- Repair or replace the sense line
between the VALVE-HP BLEED
(4000HA) and the VALVE-BLEED
PRESS REG (4001HA) of engine 1
Ref. AMM 36-11-49-000-047 and Ref.
AMM 36-11-49-400-047.
- TORQUE the coupling nut on the HP
sense line to between 1.44 and 1.76
m.daN (10.62 and 12.98 lbf.ft).

2 If there are no leaks:


- Continue the troubleshooting
procedure.

(b) Make sure that the position indication of the HP bleed


valve on the lower ECAM DU is correct:

1 Operate the shaft valve manually:

a Turn the manual shaft of the HP Bleed


valve to OPEN.

b Let the manual shaft go back to


CLOSED.

(c) If the position on the lower ECAM DU does not agree


with the position indicator, or if the valve does not go
back to the closed position:
- Replace the VALVE-HP BLEED (4000HA) of
engine 1 Ref. AMM 36-11-51-000-042 and Ref.
AMM 36-11-51-400-042.

JCP Title: 12345 CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 4 of 8


PRINT DATE: Jan 01/2022
CERTIFIES THAT THE TASK / INSPECTION HAS BEEN
COMPLETED TO THE REQUIRED STANDARD AND SUPPORTS
THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF
RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2021
TSM - HIM - A318/A319/A320/A321 TASK:
36-11-00-810-837-A
Tail Number - MSN - TITLE: 36-11-00-02 CONF 00
FSN: 36-11-00-810-837-A - Failure of the HP Bleed Valve of Engine
9N-ALV - 07503 - 001 1 Blocked in the Closed Position

11

MECH. INSP.

(d) If the position on the lower ECAM DU agrees with the


position indicator:
- Do the functional test of the opening of the HP
bleed valve of engine 1 Ref. AMM
36-11-51-720-001:

1 If the test is not OK:


- Replace the VALVE-HP BLEED
(4000HA) of engine 1 Ref. AMM
36-11-51-000-042 and Ref. AMM
36-11-51-400-042.

2 If the test is OK:


- Replace the XDCR-BLEED
TRANSFER PRESS, ENG 1 (7HA1)
Ref. AMM 36-11-15-000-001 and Ref.
AMM 36-11-15-400-001:

a If the fault continues:


- Do a check and repair the
wiring from the HP bleed valve
to the BMC1, pins A/1 and A/5
to pins AA/14A and AA/15A
Ref. ASM 36-11-01.
- Refer to Para. 4D.

** ON A/C FSN ALL


SUBTASK 36-11-00-710-661-D
B. If the fault symptom is identified by maintenance message AIR ENG 1
HP VALVE FAULT and there were large bleed pressure changes during
flight phase 2 (ground idle) and/or flight phase 6 (top of descent):
(1) Make sure that the IPCV is in the correct condition and not
blocked in the open position Ref. AMM 36-11-41-200-001:

(a) If the IPCV is damaged:

JCP Title: 12345 CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 5 of 8


PRINT DATE: Jan 01/2022
CERTIFIES THAT THE TASK / INSPECTION HAS BEEN
COMPLETED TO THE REQUIRED STANDARD AND SUPPORTS
THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF
RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2021
TSM - HIM - A318/A319/A320/A321 TASK:
36-11-00-810-837-A
Tail Number - MSN - TITLE: 36-11-00-02 CONF 00
FSN: 36-11-00-810-837-A - Failure of the HP Bleed Valve of Engine
9N-ALV - 07503 - 001 1 Blocked in the Closed Position

11

MECH. INSP.

- Replace the CHECK VALVE-IP BLEED


(7110HM) Ref. AMM 36-11-41-000-040 and
Ref. AMM 36-11-41-400-040.

(b) If the IPCV is in the correct condition:


- Continue the troubleshooting procedure.

SUBTASK 36-11-00-810-263-E
C. In all other conditions:
(1) If the fault continues:
- Do a check of the unions of the sense line from the
(4001HA1) to the SOLENOID-BLEED PRESS REG V
CTL, ENG 1 (10HA1):

(a) If the unions are loose:


- TORQUE the unions to between 1.44 and 1.76
m.daN (10.62 and 12.98 lbf.ft).
- Refer to Para 4.D.

(b) If the unions are tight:


- Do a check of the opening of the bleed
pressure-regulator valve Ref. AMM
36-11-52-720-001.

1 If the bleed-pressure regulator valve does not


open:
- Replace the (4001HA1) Ref. AMM
36-11-52-000-042 Ref. AMM
36-11-52-400-042.

2 If the bleed-pressure regulator valve opens:

a Do a leak check of the sense line


between the (4001HA1) and the
SOLENOID-BLEED PRESS REG V
CTL, ENG 1 (10HA1) Ref. AMM
36-11-00-720-007:

JCP Title: 12345 CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 6 of 8


PRINT DATE: Jan 01/2022
CERTIFIES THAT THE TASK / INSPECTION HAS BEEN
COMPLETED TO THE REQUIRED STANDARD AND SUPPORTS
THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF
RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2021
TSM - HIM - A318/A319/A320/A321 TASK:
36-11-00-810-837-A
Tail Number - MSN - TITLE: 36-11-00-02 CONF 00
FSN: 36-11-00-810-837-A - Failure of the HP Bleed Valve of Engine
9N-ALV - 07503 - 001 1 Blocked in the Closed Position

11

MECH. INSP.

- If the pressure decreases very


slowly:
* Replace the (4001HA1) Ref. AMM
36-11-52-000-042 and Ref. AMM
36-11-52-400-042.
- If the pressure decreases to 0
bar (0.0000 psi) in less than 20
sec:
* Do an internal leak check of the
SOLENOID-BLEED PRESS REG V
CTL, ENG 1 (10HA1) Ref. AMM
36-11-55-720-001.
* Disconnect the sense line from the
SOLENOID-BLEED PRESS REG V
CTL, ENG 1 (10HA1).
* Put a CAP - BLANKING on the sense
line.
* Pressurize the sense line to 2.07 bar
(30.0228 psi) then close the shutoff
valve of the pressure source.
* If the pressure decreases:
- Repair or replace the sense
line between the (4001HA1)
and the SOLENOID-BLEED
PRESS REG V CTL, ENG 1
(10HA1) Ref. AMM
36-11-49-000-047 Ref. AMM
36-11-49-400-047.
* If the pressure stays constant:
- Replace the SOLENOID-
BLEED PRESS REG V CTL,
ENG 1 (10HA1) Ref. AMM
36-11-55-000-001 and Ref.
AMM 36-11-55-400-001.

SUBTASK 36-11-00-710-123-C
D. Test
(1) Do engine 1 start procedure Ref. AMM 71-00-00-710-003.

JCP Title: 12345 CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 7 of 8


PRINT DATE: Jan 01/2022
CERTIFIES THAT THE TASK / INSPECTION HAS BEEN
COMPLETED TO THE REQUIRED STANDARD AND SUPPORTS
THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF
RELEASE TO SERVICE
REV DATE: Nov
JOB CARD
01/2021
TSM - HIM - A318/A319/A320/A321 TASK:
36-11-00-810-837-A
Tail Number - MSN - TITLE: 36-11-00-02 CONF 00
FSN: 36-11-00-810-837-A - Failure of the HP Bleed Valve of Engine
9N-ALV - 07503 - 001 1 Blocked in the Closed Position

11

MECH. INSP.

(2) Do the BITE test of the BMC Ref. AMM 36-11-00-740-001.


(3) Make sure that the ECAM warning AIR ENG 1 HP VALVE
FAULT is not shown on the upper ECAM DU.

© *** END OF CARD ***

JCP Title: 12345 CERTIFICATE OF TASK / INSPECTION COMPLETION: Page 8 of 8


PRINT DATE: Jan 01/2022
CERTIFIES THAT THE TASK / INSPECTION HAS BEEN
COMPLETED TO THE REQUIRED STANDARD AND SUPPORTS
THE FINAL MAINTENANCE RELEASE / CERTIFICATE OF
RELEASE TO SERVICE

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