HSE RISK ASSESSMENT FORM

Activity Description: Scaffolding erection and calibration of LIT, PSV & PVSV at Assessment No: IND/HMGPP/OPS/010
condensate storage tanks

Risk Assessment / Event Potential Matrix (INS-003376) Revision No: 4

Babul Handique, Prasanna Kr Dutta, Trinayan Date of Assessment: 23-09-2021 Rev: 2

Assessment Team: Chetia, Bishal Duarah, Prasanna
Bhattacharjee, Abhijit Baruah
Department: Production Systems Location: HMGPP
Frequency of Activity: Once in a year Persons Affected: Expro employees, Calibration team and Third-party
scaffolders

Applicable Documentation to this RA Internal Documentation: None

• Communicate effectively during JSA (Job Safety Analysis) / Tool Box Talks, include all personnel involved in the task and
immediate work area.
• If job scope or personnel change, apply Stop Work, consider MOC and review JSA / Tool Box Talks.
• If the potential for SIMOPS (Simultaneous Operations) is present, then a single point of communication SHALL be
identified.
Mandatory Requirements
• If multiple contractor’s/rig personnel are involved in the task, then a single point of communication SHALL be identified.
• All personnel (including contractors) are responsible for following: Expro House Rules, identified procedures and other
identified controls, Positive Intervention, Training and Competency Programs.
• Job should not be conducted during rains and dark hours

L = Likelihood of hazardous event occurring, C = Consequence of the hazardous event, R = Risk Rating, prefix with asterisk denotes ‘after further controls taken into account’

Rating to be calculated using Risk Matrix INS-003376. ALARP = ‘As Low As Reasonably Practicable’

Doc No: INS-003374Rev: 5 Page 1 of 6

 HSE RISK ASSESSMENT FORM
Activity Description: Scaffolding erection and calibration of LIT, PSV & PVSV at Assessment No: IND/HMGPP/OPS/010
condensate storage tanks

Risk Assessment / Event Potential Matrix (INS-003376) Revision No: 4

Operation/ Identified Who\what might Current Risk Controls L C R Further Controls Required *L *C *R Action by Who
Activity Hazard be harmed and and When
how E-Trak Event #
• 2 numbers of scaffolding at
each tank with platform height
of 5 m from ground (minimum).

• Scaffolding pipe, clamps,

gratings must be checked and
marked by the job supervisor
prior to the job. Marked parts
must be listed down on a
Calibration team, checklist and duly signed by
process personnel the job supervisor
and third-party
Platform with existing
Construction Working at scaffolders • Clamping must be checked
handrail and Ladder
of Scaffold at height (upto 5 and marked. Checklist must be
the m from ground Personnel fall from 2 4 8 prepared after erection of each 1 4 4 Supervisor
Safety harness with
condensate while erecting height level by job supervisor.
double lanyard is
storage tanks the scaffold)
available
Multiple fractures to • Load test of the scaffold by
fatality competent person with a valid
test certificate after completion
of the scaffold.

• Hands must be free (not

carrying tool/material) during
climb/descending

• Means for access to the

scaffold must be available
(ladder)

L = Likelihood of hazardous event occurring, C = Consequence of the hazardous event, R = Risk Rating, prefix with asterisk denotes ‘after further controls taken into account’

Rating to be calculated using Risk Matrix INS-003376. ALARP = ‘As Low As Reasonably Practicable’

Doc No: INS-003374Rev: 5 Page 2 of 6

 HSE RISK ASSESSMENT FORM
Activity Description: Scaffolding erection and calibration of LIT, PSV & PVSV at Assessment No: IND/HMGPP/OPS/010
condensate storage tanks

Risk Assessment / Event Potential Matrix (INS-003376) Revision No: 4

Operation/ Identified Who\what might Current Risk Controls L C R Further Controls Required *L *C *R Action by Who
Activity Hazard be harmed and and When
how E-Trak Event #

• Minimum 2 dedicated fire Supervisor

watcher during the activity
• Fire tender should be kept Supervisor
standby with the monitor facing
towards the storage tanks
• Hydrant hoses should be kept Operator
Flame detectors are
in ready to use position with
Fire available with ESD-0
nozzles connected.
effect when activated Operator
• Continuous gas detection by a
Spark
competent person.
Potential from Portable gas detectors Supervisor
• TRAC should cover the
the scaffold are available
Fire at the identification of venting points.
pipes during
condensate storage Placement of scaffold supports
installation and Fire Water Ring Line 4 5 20 3 3 9
tanks may lead to near to the vents should be
dismantling of with foam inductor
multiple fatalities avoided
the scaffold system
may ignite the • Paint (preferably rubber
coated paint) should be Supervisor
hydrocarbon Fire tender with
gas vented dedicated fire team with applied on scaffolding pipes or
from the tanks fire proximity suit and usages of GI pipe clamps
SCBA are available • Non sparking tools (brass
Supervisor
tools) must be used for
installation and dismantling of
the scaffold structure.
• Use tagline to prevent
Supervisor
collision/swinging of the
scaffolding pipes while lifting.

L = Likelihood of hazardous event occurring, C = Consequence of the hazardous event, R = Risk Rating, prefix with asterisk denotes ‘after further controls taken into account’

Rating to be calculated using Risk Matrix INS-003376. ALARP = ‘As Low As Reasonably Practicable’

Doc No: INS-003374Rev: 5 Page 3 of 6

 HSE RISK ASSESSMENT FORM
Activity Description: Scaffolding erection and calibration of LIT, PSV & PVSV at Assessment No: IND/HMGPP/OPS/010
condensate storage tanks

Risk Assessment / Event Potential Matrix (INS-003376) Revision No: 4

Operation/ Identified Who\what might Current Risk Controls L C R Further Controls Required *L *C *R Action by Who
Activity Hazard be harmed and and When
how E-Trak Event #

• Tools and pipes should be Job supervisor

secured with rope/ belt of
suitable load rating at top
Fracture/ trauma before use
leading to death
Dropped
• Tool bucket with pulley system Operator
objects from
Equipment damage must be used and should be
the top of 3 3 9 2 2 4
None secured
scaffold
Spark potential
leading to fire • Identification of a drop zone Operator
with barricade

• Placement of a suitable cloth/ Operator

mat at potential drop zone to
prevent spark generation.

• Gloves with puncture Supervisor

Pinch point protection with nitrile rubber
from Cut/ bruises at Canopies have beads coating
4 2 8 4 1 4
instrument hands and forearms installed on them
canopies • Full sleeves, coveralls Operator
preferred with fire repellent
fabric

L = Likelihood of hazardous event occurring, C = Consequence of the hazardous event, R = Risk Rating, prefix with asterisk denotes ‘after further controls taken into account’

Rating to be calculated using Risk Matrix INS-003376. ALARP = ‘As Low As Reasonably Practicable’

Doc No: INS-003374Rev: 5 Page 4 of 6

 HSE RISK ASSESSMENT FORM
Activity Description: Scaffolding erection and calibration of LIT, PSV & PVSV at Assessment No: IND/HMGPP/OPS/010
condensate storage tanks

Risk Assessment / Event Potential Matrix (INS-003376) Revision No: 4

Operation/ Identified Who\what might Current Risk Controls L C R Further Controls Required *L *C *R Action by Who
Activity Hazard be harmed and and When
how E-Trak Event #
• Emptying of storage tank up to Supervisor
Emergency spill kit for oil dead volume and levels
is available should be confirmed manually
and recorded
Portable gas detector is • Firefighting trained fire Supervisor
available watcher
• Gas test before and Operator
3 numbers of foam type continuous monitoring during
extinguisher and 3 the job
numbers of DCP Supervisor
• Check for emergency system
extinguishers is available
readiness before job (Check
at the tank farm
Hazardous and verify for fire water pumps
Human exposure,
Substances in auto mode)
splash to eyes, skin LOTO system is available Operator
• Check and verify the status of
Hydrocarbon FD with control room operator
Fire/ Explosion Isolation system is Operator
release from
available
4 3 12 • Spill pads must be available 4 1 4
storage tank with operators during the job
Environmental
while opening while opening the LIT
impact/ spillage of Portable eye wash is Operator
LIT, PSV and
hydrocarbon available • Non sparking tools (brass
PVSVs tools) must be used for
Eye-wash cum opening and tightening of
emergency shower bolts Operator
• Portable eye wash must be
Chemical splash proof available with operators Control Room
goggles • Instrument isolation from Operator
Control room
• Ensure that the condensate Supervisor
inlet valve and outlet valves at
storage tanks are closed and
locked out before operation
starts

L = Likelihood of hazardous event occurring, C = Consequence of the hazardous event, R = Risk Rating, prefix with asterisk denotes ‘after further controls taken into account’

Rating to be calculated using Risk Matrix INS-003376. ALARP = ‘As Low As Reasonably Practicable’

Doc No: INS-003374Rev: 5 Page 5 of 6

 HSE RISK ASSESSMENT FORM
Activity Description: Scaffolding erection and calibration of LIT, PSV & PVSV at Assessment No: IND/HMGPP/OPS/010
condensate storage tanks

Risk Assessment / Event Potential Matrix (INS-003376) Revision No: 4

Operation/ Identified Who\what might Current Risk Controls L C R Further Controls Required *L *C *R Action by Who
Activity Hazard be harmed and and When
how E-Trak Event #
Hazardous
• LEL check by the portable gas
Substances Operator
Inhalation of the detectors
condensate • Minimize the number of
Condensate Supervisor
vapours while personnel above the tanks. It
vapours from Organic vapour mask is 2 3 6 1 3 3
working atop the should be ensured that only
the PVSV of available
tanks may lead to the trained and competent
the
dizziness & nausea person are engaged for the
condensate
job.
storage tanks

Approved by Signature Laiju Lonappan Date approved: 10-12-2021 Date of next revision: 09-12-2022

L = Likelihood of hazardous event occurring, C = Consequence of the hazardous event, R = Risk Rating, prefix with asterisk denotes ‘after further controls taken into account’

Rating to be calculated using Risk Matrix INS-003376. ALARP = ‘As Low As Reasonably Practicable’

Doc No: INS-003374Rev: 5 Page 6 of 6