SJ-H Series OM3 (In English) - PLC

SAMGONG-MITSUBISHI
SELFJECTOR
HERCULES -SERIES
Instruction Manual
Operation Manual 3
HBC-1
HSH-1
HBC-1T
SHIE-1411-OM3-HM
IMPORTANT
This manual is edited for treating mineral oils such as for purifying fuel
oil and lubricating oil.
NOTE: Use only genuine parts on SAMGONG-MITSUBISHI SELFJECTOR and its accessories so
as not to make troubles.
The maker does not take the responsibility for the troubles caused by it.
SELFJECTOR Instruction Manual Operation Manual 3

WARNING
This manual is a guidebook for users of the self-discharge type oil purifier, the
SAMGONG-MITSHBISHI SELFJECTOR HERCULES SERIES (hereinafter referred to as
the SELFJECTOR).
The SELFJECTOR is a fast rotating centrifugal machine. Before using it, understand detail of
the manual sufficiently.
Handle it safely and so as to bring out the total functions of the SELFJECTOR.

The composition of instruction manual for the SELFJECTOR is as follows..
Part 3 of this manual is “Operation Manual 3”
Use each manual according to the particular purpose to sufficiently

understand the information.
①: Design Engineer ②: Installer ③: Engine Engineer

Intended
Part
Manual Description Reader

① ② ③
1 Outline of fitting-out Aboard Information for transportation, handling and storage of the
machine
O O
Instructions for installation and dimensions
System diagram and connection diagram
2 Operation & Maintenance Precautions for safety
Manual Configuration and construction of SELFJECTOR
Disassembly and reassembly procedures O
Maintenance and inspection procedures
Troubleshooting and corrective action
3 Operation Manual 3 Precautions for safety
Function, operation and maintenance information on O
automatic control panel HBC-1, HSH-1 & HBC-1T
NOTE
The Part 3 of this manuals (Operation Manuals 3) deal with the following types of the automatic control
systems. When you purchase the SELFJECTOR controlled by one of these control systems, the
associated operation manual of Part 3 will be supplied.
Automatic control systems: HBC-1, HSH-1, HBC-1T

CONTENTS
7.2. ALARM RESET 7-1

1. PRECAUTIONS FOR SAFETY 1-1 7.3. ALARM HISTORY 7-1
1.1. SYMBOLS RELATED TO SAFETY 1-1 7.4. ALARM AND CORRECTIVE ACTION 7-2
1.2. PRECAUTIONS FOR SAFETY 1-2
2. OVERVIEW OF AUTOMATIC CONTROL

PANEL 2-1
3. FRONT PANEL FUNCTIONS OF

AUTOMATIC CONTROL PANEL 3-1
3.1. SWITCHES AND PUSH BUTTONS IN THE

FRONT OF CONTROL PANEL 3-1
3.2. DISPLAY SCREENS ON TOUCH
MONITOR 3-2
4. PURIFIER DETAIL SETTING PROCEDURES4-1
4.1. SYSTEM CONFIGURATION 4-1

4.2. TIMER & COUNTER 4-4
4.3. ALARM 4-7
4.4. PLC PROGRAM SOURCE UPDATE
PROCEDURE USING SD MEMORY CARD4-9
5. DEFAULT SETTING VALUE FOR THE

TIMER, COUNTER AND ALARM 5-1
5.1. HBC-1 (PURIFIER OPERATION) 5-2

5.2. HSH-1 (HIDENS OPERATION) 5-3
5.3. HBC-1T (PURIFIER OPERATION FOR
SJ08, SJ10A ONLY) 5-5
5.4. SLUDGE DISCHARGE INTERVAL 5-6
5.5. BOWL WASHING COUNTER 5-6
6. AUTOMATIC OPERATION 6-1
6.1. HBC-1 (PURIFIER OPERATION) 6-1

6.2. HSH-1 (HIDENS OPERATION) 6-9
6.3. HBC-1T (PURIFIER OPERATION FOR
SJ08, SJ10A ONLY) 6-18
6.4. SLUDGE DISCHARGE TEST 6-26
6.5. AUTOMATIC STOP 6-26
6.6. EMERGENCY STOP 6-26
7. ALARMS 7-1
7.1. TYPES OF ALARMS 7-1

1. PRECAUTIONS FOR SAFETY
For correct use, carefully read the "Precautions in safety" beforehand.
Precautions in safety given in the instruction manual are intended to use the product safely and properly
and avoid danger or damage to users. Read carefully the precautions and do not operate, maintain or
handle SELFJECTOR before you are fully acquainted with them.
1.1. SYMBOLS RELATED TO SAFETY

In the instruction manual, the precautions are headed by the following marks. Be sure to observe them
because they are important for ensuring the safety.
DANGER: Indicates an imminently hazardous situation which, if not heeded, will result
in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not heeded, could result
in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not heeded, may result in minor or
moderate injury or damage to the SELFJECTOR or facilities.
NOTE: indicate precautionary instructions that given contain what must be done without fail
and what should be kept in mind as a guide in operating the SELFJECTOR and doing
related work.
SELFJECTOR Instruction Manual 1-1 Operation Manual 3

1.2. PRECAUTIONS FOR SAFETY
CAUTION
The automatic control panel is a part of the equipment designed for automatic operation of the
SELFJECTOR. Improper handling of the panel could cause malfunctions and jeopardize your
safety. Before operation, maintenance and inspection of the panel, thoroughly read through this
manual and pay special heed to your safety when using the panel.
· Do not attempt disassembly and reworking of the control panel without permission of our
company.
· Never place the equipment in a position close to flammable materials.

If it is placed in a position close to flammable materials, an explosion or fire could result.
· Before proceeding with wiring, check to ensure that the input power supply to the system is
OFF.
There is danger of an electrical shock.
· Make sure that wiring is done by qualified electrical engineers.
· Connect the equipment to the hull in an electrically effective way by use of the ground terminal
of the panel.
(Make sure that the equipment is grounded.)
· Check to ensure that the rated voltage and frequency of the panel coincide with those of the
power supply.
Should questions arise concerning the contents of the manual,

please contact our company.

2. OVERVIEW OF AUTOMATIC CONTROL PANEL
The control panel is used for automatic purification of the feed oil by the SAMGONG-MITSUBISHI
SELFJECTOR. It is designed that, if a trouble like an abnormal oil leakage or sludge discharge failure
(failure to open the bowl) occurs during operation, it can stop the supply of the feed oil, and make the
SELFJECTOR stop automatically.
<Automatic Operation Process>
Closes the main cylinder of the bowl

↓
Supplies sealing water (purifier operation) / Supplies regulating water (HIDENS operation)
↓
Supplies feed oil
↓
Supplies replacement water
↓
Opens the main cylinder of the bowl (discharges sludge)
In case of HIDENS operation(HSH-1), the control panel outputs “Feeding” signal to the
Multi-Monitor(MM), and has separated water discharged in response to “alarm (water detection)” signal
from the Multi-Monitor. If the number of times water discharge is detected is abnormally large, the control
panel automatically shuts down the SELFJECTOR after completion of the discharge process. For detailed
information on the Water Detector Function(WD) of the Multi-Monitor, refer to “Operation & Maintenance
Manual”.
The control panel consists of the following devices.

･Purifier controller : PLC(CPU)
･Touch Monitor
･RTD Signal Converter
･Power supply
･Switch
･Fuse
･Relay
･Etc.

3. FRONT PANEL FUNCTIONS OF AUTOMATIC CONTROL PANEL
The front panel configuration and functions of the automatic control panel are shown below.
3.2.
Touch monitor
3.1. (1)
CONT. SOURCE OFF/ON
Selector Switch with Lamp
3.1. (4)
EM’CY STOP
3.1. (2)
Push Button
MM FUNCTION OFF/ ON
Selector Switch
3.1. (3)
STOP - AUTO.
Selector Switch
3.1. SWITCHES AND PUSH BUTTONS IN THE FRONT OF CONTROL PANEL

(1) CONT. SOURCE OFF/ON Selector Switch with Lamp
Turns off/on the power for the control panel. And the lamp lamp is on when the power is supplied.
(2) MM FUNCTION OFF/ON Selector Switch

This selector switch is used for off / on control of feeding signal output from the control panel to the
Multi-Monitor.
When the MM FUNCTION SWITCH is off position, feeding signal is not outputted from the control
panel to the Multi-Monitor even if SELFJECTOR is on feeding.
(3) STOP - AUTO. Selector Switch

This selector switch is used such as followings.
- STOP : If it turns STOP when the SELFJECTOR would be run automatically,
The SELFJECTOR will run to Auto. Stop operation.
- AUTO. : Turns it to AUTO, when the SELFJECTOR would be ready to run automatically.
Check the motor current(=RPM), oil temp, alarm condition and stop condition.
And then the SELFJECTOR will start to operation automatically.
(4) EM’CY STOP Push Button

When this pushbutton is pressed, it stops the SELFJECTOR directly without normal sludge
discharge and the sludge is accumulated within the SELFJECTOR.
When restarting, be careful. Because it is very dangerous that the sludge within the bowl sometimes
breaks the balance of bowl.
So, use this pushbutton only at emergency condition.

3.2. DISPLAY SCREENS ON TOUCH MONITOR
Touch monitor displays five kinds of screens, such as “MAIN”, “TEST”, “SYSTEM CONFIGURATION”,
“TIMER & COUNTER” and “ALARM”. Additionally displays “NOTICE” screen.
And functions of the screen are described below.
The screens are converted by tapping desired screen change button at the right side of touch monitor.
3.2.1. Main screen

This screen displays present operation states with diagram.
When power is on, this screen is displayed on touch monitor.
Auto. Start / Stop
button Purifier model &
-Auto. Start : Green Operation mode
-Auto. Stop : Red display
WD/LM/DD
Indicating lamp Change to Test
-Ready : Yellow screen
-Normal : Green Change to System
-Alarm : Red Config. screen
Motor Run/Stop Change to Timer &
indicating lamp Counter screen
-Stop : White
-Run : Green Change to Alarm
-Alarm : Red screen button
-Alarm : Red
Operation process -Normal : White
display Sol. valve On/Off lamp Inlet oil temp.
-On : Green -Off : White display
3.2.2.Test screen
This screen display test buttons for sludge discharge and PLC output signal.
(Use PLC output test button for cable wiring check before automatic operation.)
And during feeding operation, push the sludge discharge test button. The test can be performed to
discharge the sludge from inside the bowl freely at any time regardless of the elapse of the feed time.
After sludge has been discharged, the SELFJECTOR will continue automatic operation.
Description Screen change

Q0.0: Sol. valve1 on button to MAIN
Q0.1: Sol. valve2 on
Q0.2: Sol. valve3 on
Q0.3: Sol. valve4 on Discharge test
Q0.4: Sol. valve9 on button
(Use only HSH-1 mode)
Q0.5: Power on & normal
(Close)/
Alarm (Open)
Q0.6: Feeding signal
PLC output test
Q0.7: Purifier motor
interlock button
Q1.0: Discharge process
signal
Q1.1: Vibration reset coil
(Use only applied to
vibration switch)

3.2.3. System configuration screen
At this screen, when each item(Operation Mode, Purifier Model, Kind of Oil) is selected, all set value of
timer & counter and alarm set point will be set automatically.
Initial set will be done by service engineer when installation.
In addition to, password change button would be appeared when current password is completely
inputted.
Screen change
button to MAIN
Window for Drop button for

selected menu all menu
Password change
button
3.2.4. Timer & Counter screen

The timer & counter and alarm set value are set in this screen.
Detail description
each timer & counter
Display setting Screen change

values & change button to MAIN
set values
Timer & Counter

Timer & Counter use ON/OFF
number display
Monitor button for

checking current
value
Timer & Counter

screen up/down
button

3.2.5. Alarm screen
This screen displays the kind of alarms, and theirs lamps. It includes alarm “History” screen button and
alarm ‘ON/OFF’ set button which enable alarms to activated or inactivate according to field condition.
Abnormal Alarm list Screen change

button to MAIN
Alarm ON/OFF
Alarm condition display and set
indicating lamp button
-Ready/off : Yellow
-Normal : Green
-Alarm : Red
Alarm reset button
Screen change
button to HISTORY
3.2.6. Notice screen

This screen will be displayed when ‘Auto. Start’ button on Main screen is tapped as below situation.
1. Without alarm reset.
2. Before removing stop(auto. stop) signal.
3. Before acquiring rated current(=RPM) of the SELFJECTOR motor.
4. Before acquiring set point of temperature value.
5. Before completing stopping process.

4. PURIFIER DETAIL SETTING PROCEDURES
4.1.SYSTEM CONFIGURATION
At the system configuration, all timer & counter values, alarm ON/OFF are set automatically by selecting
Operation mode, Purifier model, Kind of oil.
WARNING
If the System configuration is changed voluntarily, fatal error on the purifier system
would be occurred.
Nevertheless, if you want to change the System configuration, contact our company.
(1) Tap System config. screen button on Main screen.
System config.
screen button
(2) Tap the screen in the red mark as below on System config. Screen.
Then Password keypad window will be shown.

(3) Tap the Password number(Initial password is ‘304’) on Keypad window.
If correct password is shown on the display window, tap the Enter button.
Then, Password keypad window will be disappeared.
Display window
Password Enter button

number
(4) Tap the drop button of operation mode to get the menu.
Operation mode
select Drop button
Purifier model
select Drop button
Kind of oil select

Drop button
(5) Select the menu of operation mode. “HBC-1, HSH-1, HSH-1(Only Total), HBC-1”
Operation mode
select menu

(6) After select of operation mode is finished, tap the drop button of purifier model to get the menu.
If you selected HBC-1, HSH-1, HSH-1(only Total) on operation mode,
“SJ15H, SJ25H, SJ35H, SJ60H, SJ85H, SJ110H, SJ160H, SJ220H” menu is appeared.
If you selected HBC-1T on operation mode, “SJ08, SJ10A” menu is appeared.
Then, select the menu of purifier model.
Purifier model
select menu
(7) After select of purifier model is finished, tap the drop button of kind of oil to get the menu.
Then, select the menu of kind of oil. “FO, LO”
Kind of oil select

menu
(8) Check your selection is correctly.

If your selections are complete and then tap the Main button to change the screen to MAIN screen.

4.2. TIMER & COUNTER
There are 4 steps in Timer & Counter screen.
The set values are set at installation. But, they might need to be changed for the different field condition.
The following steps show that C15 value is changed from 60 min. to 120 min.
(1) Tap the Timer & Counter button on Main screen.
Timer & Counter

screen button
(2) Select the step 2 that includes C15.

Changing the step is performed by tapping the Page up/down button.

(3) Tap the set value area. Then Password keypad window will be shown.
Set value area

Display window
Password Enter button

number
(5) Tap the set value of C15 on Timer & Counter screen.
Then, Keypad window will be shown.
A value to be
changed

(6) Tap the new number ‘120’ on Keypad window.
If correct number is shown on the display window, tap the Enter button.
Then, Keypad window will be disappeared.
Display window
Setting
Number
Enter button

Changed value

4.3. ALARM
Alarm ON/OFF set procedures are performed at the alarm screen.
The following steps show that the condition of Leakage alarm is changed from ON to OFF.
(1) Tap the Alarm screen button on Main screen.
Alarm screen
button
(2) Tap the Alarm ON/OFF block on Alarm screen. Then Password keypad window will be shown.
Alarm ON/OFF
block

Display window
Password
number Enter button

(4) Tap the Leakage alarm ON/OFF button on Alarm screen.
Alarm condition to
be changed

Changed alarm
ON/OFF condition

4.4. PLC PROGRAM SOURCE UPDATE PROCEDURE USING SD MEMORY CARD
WARNING
Verify that the PLC(CPU) is not actively running a process before inserting the memory
card.
Inserting a memory card will cause the PLC(CPU) to go to STOP mode. Unexpected
operation of a process or the SELFJECTOR could result in death or injury to personnel
and/or property damage.
Before inserting a memory card, always ensure that the PLC(CPU) is offline and in a
safe state.
To transfer the program to a PLC(CPU), follow these steps:

1. Insert the memory card into the Memory Card Slot at CPU.
If the CPU is in RUN, the CPU will go to STOP mode. The maintenance
(MAINT) LED flashes to indicate that the memory card needs to be evaluated.
2. Power-cycle the CPU to evaluate the memory card. (Rebooting the CPU)
3. After the rebooting and evaluating the memory card, the CPU copies the
program to the internal load memory of the CPU.
The RUN/STOP LED alternately flashes green and yellow to indicate that the
SD MEMORY program is being copied. When the RUN/STOP LED turns on (solid yellow) and
CARD(Option) the MAINT LED flashes, the copy process has finished.
4. And then you must remove the memory card.
5. Reboot the CPU to evaluate the new program that was transferred to internal
load memory

5. DEFAULT SETTING VALUE FOR THE TIMER, COUNTER AND ALARM
The times to be set the timers vary with following factors
h Model number of SELFJECTOR

h Type of feed oil
h Operating water pressure and sealing water pressure
It is therefore necessary to set the timers to match the field conditions. When a test run and adjustments
are performed by SAMGONG service personnel, the timers are set to the proper values suitable for the
field conditions before handover. If the properties and so on of feed oil are changed thereafter, refer to the
following explanations and change the set times properly.
Table 5-1
Timer Numbers and Uses
Timer No. Use Setting range
T00 Operation intervals of each solenoid valve 0.0-999.9 sec
T01 Bowl opening time (Total discharge) 0.0-999.9 sec
T02 Replacement water supply time (Total discharge) 0.0-999.9 sec
T03 Sealing water (regulating water) supply time (Total discharge) 0.0-999.9 sec
T04 Bowl washing water supply time 0.0-999.9 sec
T11 Bowl opening time (Partial discharge) 0.0-999.9 sec
T12 Replacement water supply time(Partial discharge) 0.0-999.9 sec
T13 Sealing water (regulating water) supply time (Partial discharge) 0.0-999.9 sec
C14 Intermittent bowl closing water supply intervals 1-9999 min
C15 Sludge discharge intervals 1-9999 min
T16 Operating water supply for closing bowl 0.0-999.9 sec
C22 Monitoring time 1-9999 min
T25 Delay time for water detector operation 0.0-999.9 sec
C26 Water detection count reset time 1-9999 min
Table 5-2
Counter Numbers and Uses
C23 Bowl washing counter 1-100 times
C27 Water detection counter 1-9999 times
Table 5-3
Multiplier, Temperature set values and Uses
C30 Multiplier of separated water discharge time 1-9999
T(H) Temperature high alarm setting value 1 ~ 9999 °C
T(L) Temperature low alarm setting value 1 ~ 9999 °C

5.1. HBC-1 (PURIFIER OPERATION)
Table 5-4
Standard Setting Timers and Counters
Item Model SJ15H SJ25H SJ35H SJ60H SJ85H SJ110H SJ160H SJ220H
Interval T00 sec 15 15 15 15 15 20 20 20

Opening bowl T01 sec 3
Replacement water T02 sec 6 10 11 13 17 17 36 39
Sealing water T03 sec 6 9 11 13 16 21 30 34
Bowl washing Fuel oil 0
T04 sec
water Lub. oil 10 12 18 20 26 32 51 56
Intermittent water supply C14 min 15
Discharge interval C15 min Refer to Table 5-7
Operating water supply
for closing bowl
T16 sec 5
C23 times
counter Lub. Oil 6
Temperature HFO 120
T(H) ℃
high alarm LO 105
Temperature HFO 75
T(L) ℃
low alarm LO 60
NOTE
l Timer settings for sealing water and replacement water in the above list are based on the feed
rate at 7 L/min. for SJ15H/25H/35H, at 12 L/min. for SJ60H/85H and at 16 L/min. for
SJ110H/160H/220HH. For practical setting, always measure the flow rate actually and select
proper values accordingly.
l SELFJECTOR for fuel oil does not have a bowl washing process.
l In case of SJxxHH models, if you want to change from HIDENS operation to purifier operation,
do the following settings.
o Select the gravity disc to match the type of oil to be treated.
(Refer to Operation & Maintenance Manual.)
o Fully close the circulation line backpressure valve attached to the purifier and fully open
the shut off valve.
o Set the Water Detector selector dial to “No Water / heavy liquid detector function” position
and the Water Detection output switch to OFF. (Refer to Operation & Maintenance Manual.)
o Change the operation mode to ‘HBC-1’ on control panel.

5.2. HSH-1 (HIDENS OPERATION)
Table 5-5
Item Model SJ15HH SJ25HH SJ35HH SJ60HH SJ85HH SJ110HH SJ160HH SJ220HH
Interval T00 sec 15 15 15 15 15 20 20 20

Replacement water T02 sec 6 10 11 13 17 17 36 39
Regulating Fuel oil 0
T03 sec
water Lub. oil 1 1 2 3 3 4 6 6
T04 sec
water Lub. oil 10 12 18 20 26 32 51 56
Opening bowl (partial) T11 sec 0.6
C30
- 0
Replacement (11~20)
T12 sec
water(partial) C30
(0~10)
- 2 3 3 3 6 10 12
Regulating Fuel oil - 0
T13 sec
water(partial) Lub. oil - 1 2 3 3 4 6 6
Discharge interval C15 min Refer to Table 5-7
Operating water supply
for closing bowl
T16 sec 5
Monitoring time C22 min 20
C23 times
counter Lub. Oil 6
Water detection count
reset timer C26 min. 30
Water detection counter C27 times 6
Multiplier of separated Multi-
water discharge time
C30 15
ple
Temperature HFO 120

T(H) ℃
high alarm LO 105
Temperature HFO 75
T(L) ℃
low alarm LO 60
NOTE
l Timer settings for regulating water and replacement water in the above list are based on the
feed rate at 7 L/min. for SJ15HH/25HH/35HH, at 12 L/min. for SJ60HH/ 85HH and at 16 L/min.
for SJ110HH/160HH/220HH. For practical setting, always measure the flow rate actually and
select proper values accordingly.
l SELFJECTOR for fuel oil does not have no regulating water feeding process and bowl
washing processes.
l the Water Detector is activated after the lapse of monitoring time (C22), total discharge of
sludge and separated water is effected
l SJ15HH discharges the separated water in the total discharge mode on a command signal
from the Multi-Monitor with Water Detector Function.

5.2.1. Discharge timings with Water detection (C30)
(1) Multiplier of separated water discharge time (C30)

In the case of Water detection, CPU delays the separated water discharge for the time of "0.1×C030"
times of elapsed time measured automatically from feed start to the Water detection.
Example
1) C30 is set to "10", Water detection is 5 minutes after start feeding.
10 x 0.1 x 5 = 5 minutes. The discharge process will start immediately.
(In case of C030 set to "0～10", The discharge process start immediately.)
2) C30 is set to "15", Water detection is 5 minutes after start feeding.

15 x 0.1 x 5 = 7.5 minutes. The discharge process will start after 1.5 times of elapsed time from
start feeding to water detection.
(In this case, remaining time after water detection till discharge process is 2.5 minutes.)
3) Discharge interval C15 is set to "60" minutes, C30 is set to "15", Water detection is 50 minutes after
start feeding.
15 x 0.1 x 50 = 75 minutes. In this case, the Discharge interval C15 timed up earlier than 75
minutes, and the Discharge process based on the interval timer will start.
At the actual timing of water detection, the partial discharge will be performed when C22 is not timed
up, the total discharge will be performed when C22 is timed up.
(2) Monitoring of C30 on the Operation Display Panel

Confirm the elapsed value of C30 on lower stage of data display section by calling it.
The value of C30 shown in the lower stage changes to maximum value "9999" automatically at the
time of start feeding, although it is "0000" when operation started.
The discharge predetermined time is shown in the lower stage by the above calculation result at the
Water detection.
In the case of the above "Example 2)", the discharge predetermined time is indicated as "0075".
At this situation, the elapsed time of the Monitoring timer of "C22" is 5 minutes.
Then the discharge process of separated water will be performed when its value reaches to 7.5
minutes.

5.3. HBC-1T (PURIFIER OPERATION FOR SJ08, SJ10A ONLY)
Table 5-6
Item Model SJ08 SJ10A
Interval T00 sec 20 10

Replacement water T02 sec 10 7
Sealing water T03 sec 13 10
Bowl washing water T04 sec 17 12
Refer to Table
Discharge interval C15 min
5-7
Operating water supply for
closing bowl
T16 sec 10 5
Bowl washing counter C23 times 6
NOTE
l Timer settings for sealing water and replacement water in the above list are based on the feed
rate at 1.8L/min. for SJ08, and at 3.5 L/min. for SJ10A. For practical setting, always measure
the flow rate actually and select proper values accordingly.

5.4. SLUDGE DISCHARGE INTERVAL
Table 5-7 shows the general discharge intervals for processing fuel oil and lubricating oil. The table is
intended for general guidance.
Table 5-7
Fuel oils Lubricating oils
Gas Oil Heavy Oil

Cross-head Trunk piston
Diesel Oil (380mm2/S at
engine engine
(A Heavy Oil) 50°C)
Number of times of
12 24 12 24
discharge (times/day)
Discharge interval
120 60 120 60
(min.)
5.5. BOWL WASHING COUNTER
Table 5-8 shows the standard bowl washing counters for general guidance in processing fuel oil and
lubricating oils
Table 5-8
Fuel oils Lubricating oils
Gas Oil Heavy Oil

Cross-head Trunk piston
Diesel Oil (380mm2/S at
engine engine
(A Heavy Oil) 50°C)
Bowl washing SJ15~220H/HH 0 0 6 6
counter
SJ08, SJ10A 6
(times/day)
NOTE
l The Bowl washing count shown above is set so that washing interval will be 24 hours.
l The Bowl washing interval is given by : (Except when the bowl washing count is 0.)
l The Bowl washing interval(min.)
= Discharge interval(C15) x Bowl washing count(C23)

6. AUTOMATIC OPERATION
6.1. HBC-1 (PURIFIER OPERATION)
6.1.1.Operation preparation
CAUTION
o Refer to Section 5 and check to ensure that each of the timers has been set to the proper
value suitable for the actual conditions (type of feed oil, model number of SELFJECTOR,
working water pressure, etc.).
o Pay special heed to the discharge interval timer "C15", as it affects the quantity of sludge to
be accumulated in the bowl of the SELFJECTOR. Make sure that the timer is set to the
proper value suitable for the type of feed oil. (To change the set time, refer to Table 5-7.)
o When you perform setting change of an option function, please stop the operation of
SELFJECTOR for safety.
o Make sure that the selection of the gravity disc is correct.
o Make sure position of the switches in the Multi-Monitor(MM) is right.
o Make sure the set pressure value of the operating water reducing valve is right.
o About details of the above, refer to Section 6.4-6.6, 7 and 8.5 and so on in "Operation &
Maintenance Manual".
o When SJxxHH models are used in the total discharge mode (purifier operation), select an
appropriate gravity disc that fits the specific gravity of feed liquid and install it in position.
Then, fully open the shut off valve and fully close the circulation line backpressure valve.
(A small amount of oil leaks toward the heavy liquid outlet, when it is not full close）
After that, set the Water Detector selector dial to No working position and the water detection
output switch to OFF position. Operate the SELFJECTOR on that condition. (Refer to Section
5.4.3 in "Operation & Maintenance Manual".)
6.1.2. Operation step
Step 1. Turn the switch “CONTROL SOURCE” provided on the control panel "ON".
Step 2. Set the timer and counter in the control panel.
Step 3. Start the SELFJECTOR by using the separately mounted starter.
Step 4. Check the ammeter of the starter to confirm that the SELFJECTOR has reached the rated
speed. Thereafter, push "AUTO START" button provided at main display board on control
panel.
Step 5. Each timer of purifier controller provided in the control panel will operate in the following
sequence to perform continuous purifier operation.
(Refer to the attached Section 6.1.3 Timing Chart - Purifier Operation as well.)

Interval timer T00 will start operation.
o Solenoid valve SV2 will be activated to supply the bowl closing water and the bowl
will be closed.
T00...when the timer expires,
o Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water.
o Solenoid valve SV3 will be activated to supply the replacement water into the bowl.
o At the same time, replacement water timer T02 will start operation.
o Solenoid valve SV3 will be de activated to stop supplying the replacement water.
o Solenoid valve SV1 will be activated to supply the bowl opening water and the bowl
will be opened to discharge the replacement water.
o At the same time, bowl opening water timer T01 will start operation.
o Solenoid valve SV1 will be deactivated to stop supplying the bowl opening water.
o Solenoid valve SV2 will be activated the bowl closing water and the bowl will be
closed.
o At the same time, interval timer T00 will start operation.
o At the same time, interval timer T00 will restart operation.
o Solenoid valve SV3 will be activated to supply the sealing water into the bowl.
o At the same time, sealing water time timer T03 will start operation.
o Solenoid valve SV3 will be deactivated to stop supplying the sealing water.
o Solenoid valve SV4 will be activated to send the operating air for opening the feed
valve CV1. The feed oil will be fed into the bowl to perform purifier operation.
o At the same time, discharge interval timer C15 will start operation.
o During operation of the discharge interval timer C15, the bowl opening water will be
intermittently supplied.
In other words, the following processes will be repeated: Operation of C14 → Expiry
of C14 → Operation of T16 (activates SV2 to supply the bowl closing water) →
Expiry of T16 (deactivates SV2 to stop supplying the bowl closing water) →
Operation of C14.
o The "Feeding" signal will be output to the Multi-Monitor.
o The reset coil signal will be output to the vibration switch for 1 second.
(Optional Specification “Vibration switch”)
C15...when the timer expires,
o Discharge interval timer C15 will be reset.
o Solenoid valve SV4 will be deactivated to close the feed valve.
o The "Feeding" signal output to the Multi-Monitor will be stopped.
o The "Discharging" signal will be output to the Multi-Monitor.
② ①

② ①

o Solenoid valve SV3 will be activated to supply the replacement water into the
bowl.
o Bowl washing counter C23 will be counted one time and be added one time to the
current count.
o Solenoid valve SV3 will be deactivated to stop supplying the replacement water.
o Solenoid valve SV1 will be activated to supply the bowl opening water and the
bowl will be opened to discharge the replacement water
o Solenoid valve SV2 will be activated to supply the bowl closing water and the
bowl will be closed.
T00...when the timer expires, (When the bowl washing counter C23 have expired.)
o The "Discharging" signal output to the Multi-Monitor will be stopped.
o Solenoid valve SV3 will be activated to supply the bowl washing water.
o At the same time, bowl washing timer T04 will start operation.
o Solenoid valve SV3 will be deactivated to stop supplying the bowl washing water.
bowl will be opened to discharge the washing water.
o At the same time, sealing water timer T03 will start operation.
④ ③

④ ③
T00...When the timer expires, (When the bowl washing counter C23 have not expired.)

6.1.3. Timing chart
(1) Automatic operation & Stopping
14.07.11

(2) Bowl washing
14.07.11

(3) Alarm
14.07.11

6.1.4. Flow diagram
1 SELFJECTOR A Dirty oil inlet

2 Gear pump B Purified oil outlet
3 C Sludge & water outlet
Solenoid valve unit for operating water
SV1 : Solenoid valve (for Bowl opening water)
SV2 : Solenoid valve (for Bowl closing water)
SV3 : Solenoid valve (for Sealing/Replacement water)
4 3-way cylinder valve (Feed valve) D Operating water drain
5 3-way solenoid valve (SV4 : for feed valve air supply) E Water inlet
6 Multi-monitor F Compressed air inlet
7 Leakage Monitor (LM) G G : Return
Circulation
8 Discharge Detector (DD) ⓟ Pressure gauge
9 Oil heater ⓒ Compound gauge
10 Oil strainer ⓜ Motor

11 Flow adjustable valve
12 Pressure adjustable valve

6.2.HSH-1 (HIDENS OPERATION)
CAUTION
proper value suitable for the type of feed oil. (To change the set time, refer to Table 5.7)
o For information on the Water Detector Function (WD) of the Multi-Monitor, refer to Section 7.4
in "Operation & Maintenance Manual".
o Make sure that the gravity disc for HIDENS(HOC) is installed in the SELFJECTOR.
o Make sure that the circulation line backpressure valve is fully opened and the shut off valve is
fully closed attached to the SELFJECTOR. (Refer to the figure as following.)
o Make sure position of the switches in the Multi-Monitor (MM) is right. (Water detector selector
dial, Water detection output switch, etc.)
o About details of the above, refer to Section 6.4-6.6, 7 and 8.5 and so on in "Operation &
Maintenance Manual".
Circulation line
Analogue type
pressure gauge
Pressure sensor
Circulation line back

pressure valve
Heavy liquid
connecting piping
Shut off valve
Fig. 6-1

panel.
(Refer to the attached Section 6.2.3 Timing Chart - HIDENS Operation as well.)
Interval timer T00 starts operation.

will be closed.
T00...When the timer expires,

will be opened to discharge the replacement water.
will be closed.
T00...When the timer expires again,
o Solenoid valve SV3 will be activated to supply the regulating water into the bowl.
o At the same time, regulating water timer T03 will start operation.
NOTE
In case of the fuel oil purifier, the regulating water does not be supplied.

o Solenoid valve SV3 will be deactivated to stop supplying the regulating water.
Operation of C14.
When a water detection signal is received from the Multi-Monitor (when the Monitoring timer C22
have expired or in case of SJ15HH model.), or when C15...timer expires,
o Monitoring timer C22 will be reset.
o Bowl washing counter C23 is counted one time and is added one time to the current
count.
will be opened to discharge sludge.
o Solenoid valve SV2 will be activated to supply the bowl closing water and close he
bowl.
④③② ①

④ ③ ② ①
T00...when the timer expires, (When the bowl washing counter C23 have expired.)
o Interval timer T00 will restart operation.
o At the same time, bowl washing water timer T04 will start operation.
bowl will be opened to discharge the washing water.
o Solenoid valve SV3 will be activated to supply the regulating water.
NOTE
T00...When the timer expires, (When the bowl washing counter C23 have not expired.)
o Solenoid valve SV3 will be activated to supply the regulating water.
NOTE
④ ③

④ ③
When a water detection signal is received from the Multi-Monitor except for SJ15HH model,
(When the Monitoring timer C22 have not expired.)
o Operation of discharge interval timer C15 will be stopped temporarily.
o Monitoring timer C22 will be reset.
o At the same time, Interval timer T00 will restart operation.
o Solenoid valve SV3 will be activated to supply the replacement water..
o At the same time, replacement water timer T12 (for partial) will start operation.
o Solenoid valve SV2 will be activated to supply the bowl closing water.
o Solenoid valve SV9 will be activated to supply the bowl opening water (for
partial), and the bowl will be opened to discharge sludge and separated water.
o At the same time, opening bowl timer T11 (for partial) will start operation.
o Solenoid valve SV2 will be activated open to supply bowl closing water and the
o Solenoid valve SV3 will be activated to supply the replacement water.
o At the same time, regulating water timer T13 (for partial) will start operation.
o The "Discharging" signal output to be the Multi-Monitor will be stopped.
o Operation of discharge interval timer C15 will re-started.
o Monitoring timer C22 will start operation.
o During operation of the discharge interval timer C15, the bowl opening water will
be intermittently supplied.
In other words, the following processes will be repeated: Operation of C14 →
Expiry of C14 → Operation of T16 (activates SV2 to supply the bowl closing
water) → Expiry of T16 (deactivates SV2 to stop supplying the bowl closing
water) → Operation of C14.

6.2.3. Timing chart
14.07.11

(2) Bowl washing
14.07.11

(3) Alarm
14.07.11

6.2.4. Flow diagram

3 Solenoid valve unit for operating water C Sludge & water outlet
SV3 : Solenoid valve
(for Regulating/Replacement water)
SV9 : Solenoid valve (for Partial bowl opening water)
Circulation
8 Discharge Detector (DD) ⓟ Pressure gauge
9 Water Detector (WD) ⓒ Compound gauge
10 Oil heater ⓜ Motor
11 Oil strainer
12 Flow adjustable valve

6.3. HBC-1T (PURIFIER OPERATION FOR SJ08, SJ10A ONLY)
CAUTION
proper value suitable for the type of feed oil. (To change the set time, refer to Table 5-7.)
o When you perform setting change of an option function, please stop the operation of
SELFJECTOR for safety.
o Make sure that the selection of the gravity disc is correct.
o Make sure position of the switches in the Multi-Monitor(MM) is right.
o About details of the above, refer to "Operation & Maintenance Manual".
panel.
(Refer to the attached Section 6.3.3 Timing Chart as well.)
Discharge timer T01 will start operation.

o Solenoid valve SV1 will be activated to supply the bowl opening water and bowl
will be opened.
o Solenoid valve SV1 will be deactivated to stop supplying the bowl opening water..

closed.
o Solenoid valve SV3 will be deactivated to stop supplying the replacement water
will be opened to discharge the replacement water
closed.
T00…when the timer expires,
Operation of C14.

C15...when the timer expires,
o Solenoid valve SV3 will be activated to supply the replacement water into the
bowl.
o Bowl washing counter C23 will be counted one time and be added one time to the
current count.
will be opened to discharge the replacement water
T00…when the timer expires,(When the bowl washing counter C23 have not expired.)
closed.
T00…when the timer expires,(When the bowl washing counter C23 have expired.)
closed.

o At the same time, bowl washing timer T04 will start operation.
will be opened to discharge the washing water.
T00…when the timer expires
closed.

6.3.3. Timing chart
14.07.11

(2) Bowl washing
14.07.11

(3) Alarm
14.07.11

6.3.4. Flow diagram

3 C Sludge & water outlet
Solenoid valve unit for operating water
SV3 : Solenoid valve (for Sealing/Replacement water)
Circulation
8 Oil heater ⓟ Pressure gauge
9 Oil strainer ⓒ Compound gauge
10 Flow adjustable valve ⓜ Motor


6.4. SLUDGE DISCHARGE TEST
During feeding operation, a test can be performed to discharge the sludge from inside the bowl freely at
any time regardless of the elapse of the feed time. Push "DIS-TEST" button provided at main display
board on the control panel. After sludge has been discharged, the SELFJECTOR will continue automatic
operation under the original mode.
6.5. AUTOMATIC STOP
When "AUTO. STOP" button at main display board on the control panel is pushed, the SELFJECTOR will
automatically stop after going through the replacement water process and then discharging sludge.
(During feed operation, the feed oil supply is first stopped.)
6.6. EMERGENCY STOP
CAUTION
When the SELFJECTOR is shut down because of an emergency, discharge failure (no
opening of bowl) or overload, it will stop operation without discharging the sludge
accumulated in the bowl. If the SELFJECTOR is directly restarted, the bowl might lose
balance and cause a hazardous situation. For this reason, be sure to disassemble the
bowl and remove the sludge according to the instruction manual for the SELFJECTOR
proper before restarting operation.
In cases of emergency, push "Em’cy stop" button provided on the control panel or push “Motor stop”
button on motor starter.. In any of the processes, the power supply to the SELFJECTOR will be
interrupted, and all the valves will close, and the SELFJECTOR will stop operation.

7. ALARMS
7.1. TYPES OF ALARMS
When any of the following alarms occurs, the screen of main display board on control panel will change to
the “ALARM” screen and will transmit an alarm signal to the remote console.
o "LEAKAGE” alarm – ‘Water seal broken’ alarm

o “ NO-DIS” alarm – ‘No opening of bowl’ alarm
o "HIDENS" alarm – ‘Abnormal water content’ alarm which occurs when the water detection setting
counter C27 expires (HSH-1 type only)
o “T(H)” alarm – ‘Inlet Oil temp.high’ alarm, T(L) – ‘Inlet oil temp. low’ alarm
o “VIBRATION HIGH” alarm – ‘Abnormal vibration’ alarm (Optional specification)
7.2. ALARM RESET
CAUTION
Remove the cause of an alarm before tap the "ALARM RESET" button on ALARM screen.
Tap "ALARM RESET" button provided at “ALARM” screen on main display board to reset the alarm circuit.
7.3. ALARM HISTORY

All of alarms are recorded in alarm history screen at occurring time order. To display the alarm history, tap
the alarm history button on alarm screen

7.4. ALARM AND CORRECTIVE ACTION
7.4.1. "LEAKAGE": OIL LEAKAGE ALARM (WATER SEAL BROKEN ALARM)

This alarm will be occurred by the Leakage Monitor Function (LM) of the Multi-Monitor when the light
liquid side pressure falls due to outflow of the feed oil or processed oil toward the heavy liquid side
or sludge chute side of the SELFJECTOR during feeding operation. When this alarm occurs, the
SELFJECTOR will automatically stop operation after discharging sludge.
Table 7-1
Alarm Cause of Alarm Corrective Action

Oil Leakage 1. The bowl failed to close because of a fault in the 1. Refer to the separate
SELFJECTOR proper. "Operation & Maintenance
Manual".
2. The bowl closing water was not supplied because 2. Repair or replace the valve
solenoid valve SV2 failed to open. with a non-defective one.
3. The required sealing water was not supplied 3. Same as above

because solenoid valve SV3 failed to open.
4. The required sealing water was not supplied 4. Adjust the set time of the
because the set time of sealing water timer "T03" timer.
was too short.
5. Solenoid valve SV2 or SV3 failed to open because 5. Replace the PLC or aux. relay
of a defective PLC output in the control panel. with a non-defective one.
6. Defective Multi-Monitor (MM) 6. Refer to the separate

"Operation & Maintenance
Manual".
7. Defective water or air system 7. Refer to the separate

Manual".

7.4.2. "NO-DIS": NO OPENING OF BOWL ALARM
This alarm occurs when the Discharge Detector Function (DD) of the Multi-Monitor fails to detect
discharge despite the fact that a DISCHARGE SLUDGE signal was sent to the bowl opening
solenoid valves (SV1, SV9 (HSH-1 type only)).
When this alarm occurs, the SELFJECTOR will stop operation immediately.
Table 7-2

No Opening 1. The bowl failed to open because of a fault in the
1. Refer to the separate
of Bowl SELFJECTOR proper. "Operation & Maintenance
Manual".
2. The bowl opening water was not supplied because 2. Repair or replace the valve
solenoid valve SV1 or SV9 failed to open. with a non-defective one.
3. Solenoid valve SV1 or SV9 failed to open because 3. Replace the PLC or aux. relay
of a defective PLC output in the control panel. with a non-defective one.
4. Defective Multi-Monitor (MM) 4. Refer to the separate

Manual".
5. Defective water or air system 5. Refer to the separate

Manual".
6. The set pressure of the reducing valve was low, so 6. Refer to the separate
that amount of sludge discharge was too less. "Operation & Maintenance
Manual", and adjust the
reducing valve as required.
7.4.3. "HIDENS": ABNORMAL WATER CONTENT ALARM (HSH-1 Type only).
This alarm occurs when the water detection count is abnormally high.
When the Multi-Monitor detects the water content in the bowl, its water detection signal is input to
the CPU board and a water discharge operation is effected, when the water detection setting
counter (C27) adds one time to the current count. C27 is reset every time the water detection count
reset timer (C26), which is repetitively actuated during automatic operation, expires. If the water
content of the feed oil is abnormally high, water detection is repeated within a short period of time,
C27 counts up to give an abnormal water content alarm signal. When this signal is issued, the
SELFJECTOR is automatically stopped after discharging sludge.

7.4.4. "T(H)": OIL TEMPERATURE HIGH ALARM
“T(L)”: OIL TEMPERATURE LOW ALARM
This alarm occurs when the temperature of the processing oil becomes higher or lower during
feeding operation than alarm setting value. Even if this alarm occurs, the SELFJECTOR will not be
stopped, but be circulation like sludge discharge process. Then the oil temperature return to higher
or lower than alarm setting value, the SELFJECTOR will continue to operate automatically.
To clear the alarm, remove the cause of the alarm. Thereafter, tap the “ALRM RESET” button on
“ALARM” screen.
7.4.5."VIBRATION HIGH": ABNORMAL VIBRATION ALARM
This alarm occurs when the vibration switch is operated by occurrence of an abnormal vibration in
the SELFJECTOR during feeding operation.
As soon as the alarm occurs, the SELFJECTOR will stop operation immediately.
Disassemble and check the SELFJECTOR and remove the cause of the alarm. Thereafter, push
the “ALARM RESET” button on “ALARM” screen and perform the procedures to restart operation.
Table 7-3

Abnormal 1. Abnormal vibration of the bowl occurred because of 1. Refer to the separate
Vibration a fault in the SELFJECTOR. "Operation & Maintenance
Manual".
2. The vibration switch was operated because of 2. Replace the PLC with a
vibration at the time of a start or during discharge non-defective one or update
process. the PLC program.
3. The reset coil of the vibration switch was not 3. Replace the PLC or aux. relay
operated. with a non-defective one.
4. Vibration switch was out of order. 4. Refer the switch with a

non-defective one.

SAMGONG-MITSUBISHI SELEJECTOR・HERCULES-SERIES
OPERATION MANUAL 3
HBC-1
HSH-1
HBC-1T
Date of Issue NOV.13.2014
SAMGONG CO., LTD

DESIGN DEPARTMENT
Noksansandan 17Ro, Kangso-Ku, Busan,

Korea 618-817
http://www.sam-gong.co.kr

SJ-H Series OM3 (In English) - PLC

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SAMGONG-MITSUBISHI

SELFJECTOR Instruction Manual Operation Manual 3

SELFJECTOR Instruction Manual Operation Manual 3

Use each manual according to the particular purpose to sufficiently

①: Design Engineer ②: Installer ③: Engine Engineer

Manual Description Reader

SELFJECTOR Instruction Manual Operation Manual 3

7.2. ALARM RESET 7-1

2. OVERVIEW OF AUTOMATIC CONTROL

3. FRONT PANEL FUNCTIONS OF

3.1. SWITCHES AND PUSH BUTTONS IN THE

4. PURIFIER DETAIL SETTING PROCEDURES4-1

4.1. SYSTEM CONFIGURATION 4-1

5. DEFAULT SETTING VALUE FOR THE

5.1. HBC-1 (PURIFIER OPERATION) 5-2

6. AUTOMATIC OPERATION 6-1

6.1. HBC-1 (PURIFIER OPERATION) 6-1

7.1. TYPES OF ALARMS 7-1

SELFJECTOR Instruction Manual Operation Manual 3

For correct use, carefully read the "Precautions in safety" beforehand.

1.1. SYMBOLS RELATED TO SAFETY

SELFJECTOR Instruction Manual 1-1 Operation Manual 3

· Never place the equipment in a position close to flammable materials.

· Make sure that wiring is done by qualified electrical engineers.

Should questions arise concerning the contents of the manual,

SELFJECTOR Instruction Manual 1-2 Operation Manual 3

<Automatic Operation Process>

Closes the main cylinder of the bowl

The control panel consists of the following devices.

SELFJECTOR Instruction Manual 2-1 Operation Manual 3

3.1. SWITCHES AND PUSH BUTTONS IN THE FRONT OF CONTROL PANEL

(2) MM FUNCTION OFF/ON Selector Switch

(3) STOP - AUTO. Selector Switch

(4) EM’CY STOP Push Button

SELFJECTOR Instruction Manual 3-1 Operation Manual 3

3.2.1. Main screen

Description Screen change

SELFJECTOR Instruction Manual 3-2 Operation Manual 3

Window for Drop button for

3.2.4. Timer & Counter screen

Display setting Screen change

Timer & Counter

Monitor button for

Timer & Counter

SELFJECTOR Instruction Manual 3-3 Operation Manual 3

Abnormal Alarm list Screen change

Alarm reset button

3.2.6. Notice screen

SELFJECTOR Instruction Manual 3-4 Operation Manual 3

(1) Tap System config. screen button on Main screen.

SELFJECTOR Instruction Manual 4-1 Operation Manual 3

Password Enter button

Kind of oil select

SELFJECTOR Instruction Manual 4-2 Operation Manual 3

Kind of oil select

(8) Check your selection is correctly.

SELFJECTOR Instruction Manual 4-3 Operation Manual 3

(1) Tap the Timer & Counter button on Main screen.

Timer & Counter

(2) Select the step 2 that includes C15.

SELFJECTOR Instruction Manual 4-4 Operation Manual 3

Set value area